FS1 AC-and DC-reactors Paint Condition Survey 2017

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ABB Oy

HVDC Service Report


Fenno-Skan 1 AC- and DC-reactors paint condition survey

History of changes
Rev Date Author Comments
A L.L Customer version


Table of Contents

1. General information __________________________________________________________ 3


1.1 Object’s designations, types, serial numbers, total amounts and spares: ______________ 3
2. Background _________________________________________________________________ 5
3. TRENCH Guidelines and recommended actions ___________________________________ 6
4. Attachments ________________________________________________________________ 7
5. ABB’s Contact Person ________________________________________________________ 8

Printed copies are uncontrolled copies. This version is current as of December 4, 2017. Doc name HVDC Service Report
For latest version check www.abb.com Date: December 4, 2017
Page: 2/8
HVDC Service Report

1. General information

Converter station Fenno-Skan 1

Customer Fingrid Oyj

1.1 Object’s designations, types, serial numbers, total


amounts and spares:

AC Filter Reactors:

- Designation and type: W1-Z1.Z1.L2, W1-Z2.Z1.L2 (REF 80/75/2,46),


Serial numbers: 24495,24496,24497,24498,24499,24500,24501
Total amount and spare: 6pc (+1pc spare)

- Designation and type: W1-Z1.Z1.L1, W1-Z2.Z1.L1 (REF 260/64/14,1)


Serial numbers: 24488,24489,24490,24491,24492,24493,24494
Total amount and spare: 6pc (+1pc spare)

- Designation and type: W1-Z1.Z2.L2, W1-Z2.Z2.L2 (REF 80/510/2,51)


Serial numbers: 24481,24482,24483,24484,24485,24486,24487
Total amount and spare: 6pc (+1pc spare)

- Designation and type: W1-Z1.Z2.L1, W1-Z2.Z2.L1 (REF 725/100/89,69)


Serial numbers: 24474,24475,24476,24477,24478,24479,24480
Total amount and spare: 6pc (+1pc spare)

Printed copies are uncontrolled copies. This version is current as of December 4, 2017. Doc name HVDC Service Report
For latest version check www.abb.com Date: December 4, 2017
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HVDC Service Report

AC PLC-Filter Reactors:

- Designation and type: W1-WB.Z1.L1, W1-WB.Z1.L2 (LO895-U-2600-40-1)


Serial numbers: 206975-1(to 6)
Total amount and spare: 6pc (No spares)

DC Smoothing Reactors:

- Designation and type: P1-L1 (GDH 1600/1310/225)


Serial number: 23883
Total amount and spare: 1pc (+1 Spare)

- Designation and type: P1-L2 (GDH 700/1310/112,5)


Serial number: 23884
Total amount and spare: 1pc (No Spare)

DC Filter Reactors:

- Designation and type: P1-Z1.L2 (REF 50/61/18,66)


Serial number: 24516
Total amount and spare: 1pc (+1pc Spare)

- Designation and type: P1-Z1.L1 (REF 120/27/35,8)


Serial number: 24514
Total amount and spare: 1pc (No Spare)

- Designation and type: P1-Z2.L1 (REF 120/10/7,32)


Serial number: 24518
Total amount and spare: 1pc (+1pc Spare)

Printed copies are uncontrolled copies. This version is current as of December 4, 2017. Doc name HVDC Service Report
For latest version check www.abb.com Date: December 4, 2017
Page: 4/8
HVDC Service Report

2. Background

Because of reactor’s insulation paint bad condition, Fingrid requested survey for reactors painting.
Reactors were photographed, serial numbers were collected and forwarded to manufacturer’s
(TRENCH) specialist to closer examination.

After closer examination in manufacturer, TRENCH was send guidelines, history data and specific
instructions for reactors repainting.

In below, only history data were found from DC-smoothing reactor:

P1-L2 (GDH 700/1310/112,5) reactor was back for testing in 2009 at Trench. This coil was also
coated with silicone coating material (RTV) before it was returned.

All other filter reactors and other smoothing reactor (P1-L2) were painted only with insulating paint.
Silicon coating material (RTV) is only used for DC-smoothing reactors (P1-L1 and P1-L2).

Printed copies are uncontrolled copies. This version is current as of December 4, 2017. Doc name HVDC Service Report
For latest version check www.abb.com Date: December 4, 2017
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HVDC Service Report

3. TRENCH Guidelines and recommended actions


Recommendations from TRENCH for repainting reactors:

AC- and DC- Filter Reactors:

TRENCH:

“We recommend all filter reactors to be repainted with insulating paint soonest. The erosion of the
paint is already very high.“

- Action: All AC- and DC-filter reactors needed to repaint with insulating paint by following
manufacturers instructions.

DC Smoothing Reactors:

TRENCH:

“The second GDH reactor at moment is without silicone coated surface, we recommend to coat also
this coil with RTV.
However the uncoated coil must be repainted with primer and insulating paint before. After this
preparation the coil is ready for coating with silicone protective material (RTV).”

- Action: P1-L1 reactor is recommend to process with primer, paint and RTV-material by
following manufacturers instructions.

TRENCH:

“The first already coated coil must only be cleaned with clean water, after drying it can be recoated
with silicone material.”

- Action: P1-L2 reactor was testing in 2009 at Trench. This coil was also coated with silicone
coating material (RTV) before it was returned. Now it is recommended to recoat with RTV.

Printed copies are uncontrolled copies. This version is current as of December 4, 2017. Doc name HVDC Service Report
For latest version check www.abb.com Date: December 4, 2017
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HVDC Service Report

AC PLC-Filter Reactors:

TRENCH:

“The optic is good of the coils. It is not forcing this coils to repainting.
This coils are from Trench Canada, not from our factory.
The have another paint system, however we think this not a problem, but we cannot guarantee the
adhesion from our paint of this type of coils. Please test a small area before you paint the whole coil.
My suggestion is this coils to paint with the rest of the paint, at first I would to paint all other coils.”

- Action: Paint condition for these 6pc of coils is pretty good. Need to consider necessity for
repainting these reactors

4. Attachments

RTV_E.pdf Repainting.pdf 55-100014_Black_Sp


ots_on_dry-type_HVDC_Smoothing_Reactors.pdf

Pictures.zip DC filter rectors.zip PLC filter


reactors.zip

Printed copies are uncontrolled copies. This version is current as of December 4, 2017. Doc name HVDC Service Report
For latest version check www.abb.com Date: December 4, 2017
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HVDC Service Report

5. ABB’s Contact Person


ABB´s contact persons information for any necessary clarification to this report is:

Lauri Lahtinen
ABB Oy
Service Engineer
 Jasperintie 31033840, TAMPERE, FINLAND
Mobile: +358 50 33 57687
email: lauri.lahtinen@fi.abb.com

Printed copies are uncontrolled copies. This version is current as of December 4, 2017. Doc name HVDC Service Report
For latest version check www.abb.com Date: December 4, 2017
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