201306190417510.technical Guide Uni 7000F

Technical guide
Issue 12/2010
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Logano GE315, GE515 and GE615 Ecostream cast iron boiler
Output range
from 86 kW to 1200 kW
Heat is our element

Table of contents
Table of contents
4.2.5 Health & Safety at Work Act regarding
1 Buderus Ecostream cast iron boiler Logano 4 steam and hot water boilers . . . . . . . . . . . 22
1.1 Types and output . . . . . . . . . . . . . . . . . . . . . 4 4.2.6 Overview of the Health & Safety at Work
1.2 Possible applications . . . . . . . . . . . . . . . . . . 4 Act [Germany] . . . . . . . . . . . . . . . . . . . . . . 22
1.3 Benefits of the Ecostream cast iron boilers 4.3 Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Logano GE315, GE515 and GE615 . . . . 4 4.4 Operating requirements . . . . . . . . . . . . . . . 24
4.4.1 Operating conditions for Ecostream cast
2 Technical description . . . . . . . . . . . . . . . . . . . . . 5 iron boiler Logano GE315 . . . . . . . . . . . . 24
2.1 Equipment level of the Ecostream cast iron 4.4.2 Operating conditions for Ecostream cast
boilers Logano GE315, GE515 and iron boilers Logano GE515 and GE615 24
GE615 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 4.5 Additional operating conditions for
2.2 Thermostream technology of the operation with biogas . . . . . . . . . . . . . . . . 25
Ecostream cast iron boilers . . . . . . . . . . . . 6 4.6 Corrosion protection in heating systems 25
2.2.1 Function principle . . . . . . . . . . . . . . . . . . . . . 6 4.6.1 Combustion air . . . . . . . . . . . . . . . . . . . . . . 25
2.2.2 Structural features . . . . . . . . . . . . . . . . . . . . 7 4.6.2 Corrosion protection on the boiler water
2.3 Dimensions and specification of the side . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Ecostream cast iron boilers . . . . . . . . . . . . 9 4.6.3 Prevention of corrosion damage . . . . . . . . 25
2.3.1 Dimensions of the Logano GE315 cast 4.7 Chemical additives in the heating water . . 26
iron boilers . . . . . . . . . . . . . . . . . . . . . . . . . . 9 4.7.1 Using antifreeze . . . . . . . . . . . . . . . . . . . . . . 26
2.3.2 Dimensions of the Logano GE515 cast 4.8 Guidelines for water quality . . . . . . . . . . . . 26
iron boilers . . . . . . . . . . . . . . . . . . . . . . . . . . 10 4.8.1 Validity and purpose . . . . . . . . . . . . . . . . . . 26
2.3.3 Specification of the Ecostream cast iron 4.8.2 Terminology . . . . . . . . . . . . . . . . . . . . . . . . . 27
boilers Logano GE315 . . . . . . . . . . . . . . . . 11 4.8.3 Scaling in hot water heating systems . . . . 27
2.3.4 Specification of the Logano GE515 cast 4.8.4 Requirements of the fill, top-up and
iron boilers . . . . . . . . . . . . . . . . . . . . . . . . . . 11 heating water for boilers made of
2.3.5 Dimensions and specification of the ferrous materials . . . . . . . . . . . . . . . . . . . . . 27
Logano GE615 cast iron boilers . . . . . . . . 12 4.8.5 System design of hot water heating
2.4 Parameters of the Ecostream cast iron systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
boilers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 4.8.6 Measures on the water side for hot
2.4.1 Pressure drop on the water side . . . . . . . . 13 water heating systems . . . . . . . . . . . . . . . . 28
2.4.2 Boiler efficiency . . . . . . . . . . . . . . . . . . . . . 15 4.8.7 Operating measures for hot water
2.4.3 Flue gas temperature and boiler efficiency 16 heating systems . . . . . . . . . . . . . . . . . . . . . 28
2.4.4 Standby loss and flue gas temperature . . 17 4.8.8 Softening and desalination . . . . . . . . . . . . . 29
4.8.9 Conversions . . . . . . . . . . . . . . . . . . . . . . . . . 29
4.8.10Establishing the volumes of fill and
3 Burner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 top-up water . . . . . . . . . . . . . . . . . . . . . . . . 29
3.1 Matching pressure-jet oil or gas burners 4.8.11Operating log . . . . . . . . . . . . . . . . . . . . . . . 29
for cast iron boiler units . . . . . . . . . . . . . . 18 4.8.12Correction factor . . . . . . . . . . . . . . . . . . . . . 30
3.2 General requirements . . . . . . . . . . . . . . . . . 18
3.3 Information on burner selection . . . . . . . . . 18
3.4 Available drilled burner plates . . . . . . . . . . 19 5 Heating circuit control . . . . . . . . . . . . . . . . . . . 31
5.1 Control systems . . . . . . . . . . . . . . . . . . . . . 31
5.1.1 Logamatic 4212 control unit . . . . . . . . . . . 31
4 Regulations and operating conditions . . . . . 21 5.1.2 Logamatic 4311 und 4312 control units 31
4.1 Extracts from the regulations . . . . . . . . . . . 21 5.2 Logamatic telecontrol system . . . . . . . . . . 32
4.2 Pressure Equipment Directive (PED) 5.2.1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
and Health & Safety at Work Act . . . . . . . 22 5.2.2 Telecontrol modem for optimum service
4.2.1 Application area . . . . . . . . . . . . . . . . . . . . . 22 connections . . . . . . . . . . . . . . . . . . . . . . . . 34
4.2.2 Boiler classification . . . . . . . . . . . . . . . . . . . 22 5.2.3 Logamatic Easycom . . . . . . . . . . . . . . . . . . 34
4.2.3 Initial and repeat inspections . . . . . . . . . . . 22 5.2.4 Logamatic Easycom PRO . . . . . . . . . . . . . 34
4.2.4 Boiler category classification according to 5.2.5 Logamatic Service Key . . . . . . . . . . . . . . . . 34
Pressure Equipment Directive 97/23/EC 22
2 6 720 646 864 (12/2010) – Technical guide Logano GE315, GE515 and GE615
Table of contents
8.5.1 Low water indicator to protect against

6 DHW heating . . . . . . . . . . . . . . . . . . . . . . . . . . . 35 overheating . . . . . . . . . . . . . . . . . . . . . . . . . 60
6.1 Systems for DHW heating . . . . . . . . . . . . . 35 8.5.2 Safety equipment . . . . . . . . . . . . . . . . . . . . 61
6.2 DHW temperature control . . . . . . . . . . . . . . 35 8.5.3 Boiler safety equipment assembly . . . . . . 62
8.6 Additional devices for sound insulation . . 67
7 Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36 8.6.1 Requirements . . . . . . . . . . . . . . . . . . . . . . . 67
7.1 Information regarding all system examples 36 8.6.2 Burner silencer hood . . . . . . . . . . . . . . . . . 67
7.1.1 Hydraulic connection . . . . . . . . . . . . . . . . . . 36 8.6.3 Flue gas silencer (round) with sealing
7.1.2 Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36 collar for structure-borne noise separation 67
7.1.3 DHW heating . . . . . . . . . . . . . . . . . . . . . . . . 37 8.6.4 Flue gas silencer made of steel/stainless
7.2 Safety equipment to DIN-EN 12828 . . . . . 37 steel – up to 30 dB(A) . . . . . . . . . . . . . . . 68
7.2.1 Requirements . . . . . . . . . . . . . . . . . . . . . . . . 37 8.6.5 Boiler mounts to attenuate
7.2.2 Low water indicator . . . . . . . . . . . . . . . . . . . 37 structure-borne noise . . . . . . . . . . . . . . . . 70
7.2.3 Layout of safety components to DIN- 8.7 Additional accessories . . . . . . . . . . . . . . . . 71
EN 12828; operating temperature 8.7.1 Welded flanges . . . . . . . . . . . . . . . . . . . . . 71
≤ 105 °C; shutdown temperature 8.7.2 Flue gas butterfly valve . . . . . . . . . . . . . . . . 71
(high limit safety cut-out) ≤ 110 °C . . . . . 38 8.7.3 Flue pipe sealing collar . . . . . . . . . . . . . . . 72
7.2.4 Layout of safety components to 8.7.4 Cleaning equipment set . . . . . . . . . . . . . . . 72
DIN-EN 12953-6; 8.7.5 Side control unit retainer . . . . . . . . . . . . . . 72
shutdown temperature (high limit safety 8.7.6 Compression tools for cast iron boilers . . 72
cut-out) > 110 °C . . . . . . . . . . . . . . . . . . . . 39 8.7.7 Installation aid for cast iron boilers . . . . . . 73
7.3 Single boiler system with boiler control
and heating circuit control, AC pumps and 9 Flue systems . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
operated with oil . . . . . . . . . . . . . . . . . . . . . 40 9.1 Requirements . . . . . . . . . . . . . . . . . . . . . . . 74
7.4 Single boiler system with boiler control 9.2 Flue gas parameters . . . . . . . . . . . . . . . . . . 75
and heating circuit control . . . . . . . . . . . . . 42 9.2.1 Ecostream cast iron boiler
7.5 Single boiler system with boiler circuit Logano GE315 . . . . . . . . . . . . . . . . . . . . . 75
control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44 9.2.2 Ecostream cast iron boilers
7.6 2-boiler system with boiler control and Logano GE515 and Logano GE615 . . . . 76
heating circuit control . . . . . . . . . . . . . . . . . 46
7.7 2-boiler system with boiler control and
heating circuit control, plus hydraulic Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
balancing . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
7.8 2-boiler system with boiler circuit control
and variable speed pumps . . . . . . . . . . . . . 50
7.9 2-boiler system with boiler circuit control 52
7.10 2-boiler system Ecostream cast iron
boiler/gas condensing boiler with boiler
control and heating circuit control . . . . . . . 54
8 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
8.1 Transport and handling . . . . . . . . . . . . . . . . 56
8.1.1 Delivery method . . . . . . . . . . . . . . . . . . . . . . 56
8.1.2 Minimum handling dimensions of
Ecostream cast iron boilers
Logano GE315, GE515 and GE615 . . . . 57
8.2 Installation room conditions . . . . . . . . . . . . 58
8.2.1 Combustion air supply . . . . . . . . . . . . . . . . . 58
8.2.2 Siting combustion equipment . . . . . . . . . . . 58
8.3 Installed dimensions . . . . . . . . . . . . . . . . . . 59
8.4 Information on installation . . . . . . . . . . . . . . 60
8.5 Additionalsafety equipment to
DIN-EN 12828 . . . . . . . . . . . . . . . . . . . . . . 60
6 720 646 864 (12/2010) – Technical guide Logano GE315, GE515 and GE615 3
1 Buderus Ecostream cast iron boiler Logano
1 Buderus Ecostream cast iron boiler Logano

1.1 Types and output Simple system technology
With the Ecostream cast iron boilers Logano GE315, Since there are no special requirements for minimum flow
GE515 and GE615, Buderus offers sophisticated rate or return temperature, it is simple and straightforward
solutions for thermostream technology in the output range to connect all Ecostream cast iron boilers to the heating
from 86 kW to 1200 kW. system. Not only does this lead to reduced investment
outlay and running costs, but also less engineering effort.
As an option, all cast iron boilers can be operated with
matching pressure-jet oil or gas burners. The Ecostream Easy installation
cast iron boilers Logano GE315 and GE515 are also The boilers can be installed quickly and easily as the
available as unit versions with a matching pressure-jet oil required connections are prepared at the factory and the
or gas burner. accessories are matched to the boilers. All boilers can be
delivered with a boiler block fitted at the factory. If space
for handling is tight, the cast iron boilers can be
1.2 Possible applications transported in sections and assembled at the installation
The Ecostream cast iron boilers Logano GE315, GE515 site (delivery in loose sections).
and GE615 are suitable for all heating systems to
EN 12828 and EN 12953-6 up to 120 °C. Simple maintenance and cleaning
The combustion chamber and heating surfaces of these
They are used for a range of purposes, including central boilers are easily accessible via the large door at the front.
heating and DHW heating in apartment buildings, They are easy to clean using the cleaning equipment set
municipal buildings and commercial premises. (accessory).
For DHW heating, these boilers can be combined with Ecostream cast iron boiler unit
Buderus DHW cylinders. The Ecostream cast iron boiler unit and matching burner
significantly reduce the effort required for installing and
1.3 Benefits of the Ecostream cast iron adjusting the burner.
boilers Logano GE315, GE515 and
GE615
Thermostream technology
Thermostream technology achieves increased protection
against condensation and even temperature distribution
in the boiler. It works with any return temperature and
heating water flow rate, however low.
High seasonal efficiency [to DIN]
The heating surfaces designed for optimum efficiency,
combined with the high grade thermal insulation, achieve
excellent heat transfer and low flue gas losses. The result
is standard seasonal efficiency [to DIN] of up to 96 %.
High operational reliability
The required operational reliability and long boiler service
life are the result of high grade material, the optimised
combustion chamber, special flow technology for the
return water and a low temperature drop inside the boiler.
Environmentally responsible with low emissions
Ideal conditions for clean combustion, especially in
conjunction with the matching low emissions burners,
thanks to the 3-pass principle and water-cooled
combustion chamber with direct heating surfaces.
Cost savings
Fuel cost savings as a result of economical low
temperature heating operation with no required low end
temperature for night setback. The cost of investing in and
operating a shunt pump is saved due to thermostream
technology.
Technical description 2
2 Technical description
2.1 Equipment level of the Ecostream Finely stepped output levels
cast iron boilers Logano GE315, The following Ecostream cast iron boilers are available:
GE515 and GE615 • Logano GE315 with output of 86 kW to 230 kW
• Logano GE515 with output of 201 kW to 510 kW
• Logano GE615 with output of 511 kW to 1200 kW
Available components
• The Logamatic 4211, 4212, 4311 and 4312 control
units in a modular design
• Pressure-jet oil and gas burners
• Drilled burner plates onto which the pressure-jet gas
and oil burners are mounted
• Numerous matching accessories (Æ page 56 ff.)
6 720 644 097-60.1il
Fig. 1 Ecostream cast iron boiler Logano GE615 with

Logamatic 4311 control unit
The Ecostream cast iron boilers Logano GE315, GE515
and GE615 are tested to EN 303, type-tested and CE-
designated. Quality assurance measures to
DIN ISO 9001 and EN 29001 contribute to the high
manufacturing quality and functional reliability.
All Ecostream cast iron boilers are made from Buderus
special GL 180 M grey cast iron which is resistant to
corrosion and high temperatures. They are designed for
thermostream technology. This is why they are suitable as
low temperature boilers for modulating operation with no
minimum start temperature.
Ecostream cast iron boilers feature all-round thermal
insulation and painted casing (RAL 5015). The thermal
insulation on the Logano GE315 and GE515 cast iron
boilers is 80 mm thick, and on the Logano GE615 cast
iron boilers is 100 mm thick. The combustion chamber
and the secondary heating surfaces are easily accessible
through large front doors that can be pivoted to the left or
right.
The boilers are supplied either in individual sections
(Æ Fig. 41) or as a pre-assembled boiler block.
2.2 Thermostream technology of the Ecostream cast iron boilers

2.2.1 Function principle
Thermostream technology is based on the mixing of cold In steady operation, the surface temperatures on the hot
return water with hot flow water inside the boiler. Return gas side are above the dew point of the hot gases. No
temperature raising takes place in the upper section of the condensate is formed in the combustion chamber or
boiler. The return water therefore reaches a higher secondary heating surfaces. As a consequence,
temperature level before it flows to the heating surfaces. corrosion inside the boiler is prevented.
A thermal shock to the heating surfaces is consistently
The combustion chamber and heating surfaces receive a
prevented, even if there is a sudden inflow of cold return
flow of boiler water through natural circulation, and they
water.
continually extract heating energy from the hot gas flow.
No additional measures are required to raise the return This results in high energy utilisation, stable operating
temperature or maintain a minimum flow rate under certain characteristics and simple hydraulic connections.
operating conditions.
Thermostream technology means the boiler is
constructed with single-skin direct heating surfaces,
making it extremely compact.
VK
1
2
6 720 644 097-01.1il
Fig. 2 Thermostream technology taking the Ecostream cast iron boiler Logano GE515 as an example
VK Boiler flow
1 Boiler section with heating water channels
2 Combustion chamber
3 Secondary heating surfaces
4 Feed pipe for return water
2.2.2 Structural features
Heating water routing

With the Ecostream cast iron boilers Logano GE315,
GE515 and GE615, the flow and return are arranged at
the back of the boiler, at the top. A special feed pipe is
integrated into the top hubs of the boiler sections, into
which cold return water flows. This construction provides
hydraulic separation of the flow and return water. For
every boiler section, there are generally two symmetrical
holes positioned at the sides of the feed pipe. A regulated
volume of return water is therefore supplied evenly to the
boiler sections (Æ Fig. 3)
VK
1 2 3
RK
15 20 26 31 36 41 47 52 57 62 68 73 83 89 °C
6 720 644 097-03.1il
Fig. 4 Functional diagram of heating water flow in the

Logano GE515
A water guide element is moulded into every boiler
section below the top hub. This means rising hot boiler
water is channelled around the feed pipe to the outside.
Inflowing return water mixes with the hot boiler water. The
injection effect improves the mixing. In this way, the
6 720 644 097-02.1il
heating surfaces are shielded from the cold return water.
Fig. 3 Large flow hub with feed pipe in the This type of boiler water flow results in even temperature
Logano GE515 distribution inside the boiler. The result is significantly
reduced thermal stresses.
RK Return
VK Boiler flow
1 Combustion chamber
2 Water guide element
3 Top hub for flow water
4 Feed pipe for return water
The boiler water is heated by the inner heat transfer
surfaces (combustion chamber and secondary heating
surface) and rises. Colder water sinks at the external wall
and flows towards the inner heating surface (Æ Fig. 4).
Hot gas routing

The Ecostream cast iron boilers Logano GE315, GE515 If the flue system is not suitable for such low flue gas
and GE615 are designed according to the 3-pass temperatures, individual hot gas baffle plates or
principle with a burnout combustion chamber. The turbulators can be removed from the secondary heating
geometry of the cast iron boiler sections results in precise surfaces. In this case, the flue gas temperatures would be
routing of the hot gas flow for optimum heat transfer. The approx. 20 °C to 30 °C higher.
hot gases leave the combustion chamber by the back
boiler section, where they are re-routed to the front. They
then flow through the secondary heating surfaces of the
second hot gas flue. After being reversed again between
the front section and front door of the boiler, the gases
flow over the secondary heating surfaces of the third hot
gas flue to the flue outlet at the back of the boiler
(Æ Fig. 5). The oil or gas flame, especially with cleaner
burning pressure-jet oil and gas burners, can burn out
unhindered.
2
3
6 720 644 097-04.1il
Fig. 5 Hot gas routing in the Logano GE515

1 Combustion chamber (first hot gas flue)
2 Secondary heating surfaces of the second hot gas flue
3 Secondary heating surfaces of the third hot gas flue
The 3-pass principle and the water-cooled combustion
chamber with direct heating surfaces offer ideal
conditions for low emissions. This is especially true in
conjunction with the advanced pressure-jet oil and gas
burners, which are matched to the boilers.
The secondary heating surfaces are arranged
symmetrically around the combustion chamber. Some of
them have hot gas baffle plates, which optimise the speed
of the hot gas flow. This creates more intensive heat
transfer to the boiler water. The result is a high standard
seasonal efficiency [to DIN] and low flue gas
temperatures.
2.3 Dimensions and specification of the Ecostream cast iron boilers

2.3.1 Dimensions of the Logano GE315 cast iron boilers
880 LK LBR2)
1195 56
1035
VK
VK 938
RK
RK
818
155
450
450
EL1) DN 180
106
Rp ¾
L
6 720 644 097-05.1il
Fig. 6 Dimensions of the Ecostream cast iron boilers and Ecostream cast iron boiler units Logano GE315
(dim. in mm)
1) Fill the boiler and system via a separate connector on the 2) See the latest “Prices and technology” catalogue for unit
return pipe. versions with matching pressure-jet burners for operation
with fuel oil EL and natural gas E and LL.
Boiler size Unit 105 140 170 200 230
Number of boiler N – 5 6 7 8 9
sections
Length L mm 1125 1285 1445 1605 1765

LK mm 970 1130 1290 1450 1610
Handling Boiler section mm Width 712 / height 934 / depth 160

Boiler block mm Width 712 / height 994 / length LK
Combustion chamber Length mm 790 950 1110 1270 1430

Ø mm 400 400 400 400 400
Burner door Depth mm 125 125 125 125 125
Boiler flow Ø VK DN Depending on the order, connection flange is DN 65 or

reduced from DN 65 to DN 50 or DN 40
Return Ø RK DN
Tab. 1 Dimensions of the Ecostream cast iron boilers and Ecostream cast iron boiler units Logano GE315
(specification Æ Tab. 3)
2.3.2 Dimensions of the Logano GE515 cast iron boilers
980 LK LBR3)
1556 144
VK
1325 1315 VK
RK
1120
60
115
586 585
DN 250
2701)
270 EL2) DN250
80 Rp ¾
L 6 720 644 097-06.1il
Fig. 7 Dimensions of the Ecostream cast iron boilers and Ecostream cast iron boiler units Logano GE515
(dim. in mm)
1) 3)
Maximum value See the latest “Prices and technology” catalogue for unit
2) Fill the boiler and system via a separate connector on the versions with matching pressure-jet burners for operation
return pipe. with fuel oil EL and natural gas E and LL.
Boiler size Unit 240 295 350 400 455 510
Number of boiler sections N – 7 8 9 10 11 12
Length L mm 1580 1750 1920 2090 2260 2430

LK mm 1360 1530 1700 1870 2040 2210

Boiler block mm Width 835 / height 1315 / length LK
Burner length With fuel oil LBR mm 480 480 645 500 500 645
Combustion chamber Length mm 1190 1335 1505 1675 1845 2015

Ø mm 515 515 515 515 515 515
Burner door Depth mm 142 142 142 142 142 142
Boiler flow Ø VK DN Depending on the order, connection flange is reduced to

DN 100, DN 80 or DN 65
Return Ø RK DN
Tab. 2 Dimensions of the Ecostream cast iron boilers and Ecostream cast iron boiler units Logano GE515
(specification Æ Tab. 4)
2.3.3 Specification of the Ecostream cast iron boilers Logano GE315

Boiler size Unit 105 140 170 200 230
Rated output GE315 kW 105 140 170 200 230
Application range for heat GE315 kW 86–105 106–140 141–170 171–200 201–230
demand
Rated heat input GE315 kW 92.1–113.5 113.5–151.4 151.0–183.4 183.1–215.1 215.2–247.9
Net weight 1) kg 543 631 719 807 895
Water capacity (approximate) l 143 171 199 227 255
Gas content l 147 181 215 249 263
Flue gas temperature2) Partial load °C 137 138 136 132 141
60 % °C 162–185 154–182 161–180 158–176 168–190
Full load
Required draught Pa 0
Pressure drop on hot gas side GE315 mbar 0.28–0.41 0.46–0.79 0.71–1.30 1.34–1.78 1.32–1.77
Permissible flow temperature 3) °C 120
Permissible operating pressure bar 6
Certificate no. acc. to Pressure – Z-FDK-HUC-00-318-302-02
Equipment Directive
CE designation – CE-461 AS 255
Tab. 3 Specification of the Ecostream cast iron boilers and Ecostream cast iron boiler units Logano GE315
(dimensions Æ Fig. 6 and Tab. 1)
1) Add the weight of the burner to the weight of the valve; weight incl. packaging is approx. 6 % to 8 % higher
2) To EN 303; minimum flue gas temperature for chimney calculation to DIN-EN 13384-1 (Æ Tab. 42) (approx. 12 K lower)
3) Safety limit (high limit safety cut-out); maximum flow temperature 18 K lower than safety limit (STB)
Example: safety limit (STB) = 100 °C, maximum flow temperature = 100–18 = 82 °C
2.3.4 Specification of the Logano GE515 cast iron boilers

Boiler size Unit 240 295 350 400 455 510
Rated output GE515 kW 240 295 350 400 455 510
Application range for heat GE515 kW 201–240 241–295 296–350 351–400 401–455 456–510
demand
Rated heat input GE515 kW 215.6–259.7 257.8–319.0 316.6–377.1 374.6–429.6 428.4–489.2 488.2–547.8
Net weight 1) kg 1270 1430 1590 1753 1900 2060
Water capacity (approximate) l 258 294 330 366 402 438
Gas content l 421 487 551 616 681 745
Flue gas temperature 2) Partial load °C 138 138 140 129 130 140
60 % °C 164–183 161–183 161–177 157–171 159–172 164–174
Full load
Pressure drop on hot gas side GE515 mbar 0.5–0.6 1.0–1.4 1.1–1.6 2.1–2.9 2.5–3.3 2.4–3.1
Certificate no. acc. to Pressure – Z-FDK-HUC-00-318-302-04
Equipment Directive
CE designation – CE-0461 AR 6154
Tab. 4 Specification of the Ecostream cast iron boilers and Ecostream cast iron boiler units Logano GE515
(dimensions Æ Fig. 7 and Tab. 2)
1) Add the weight of the burner to the weight of the valve; weight incl. packaging is approx. 6 % to 8 % higher
2) Figures acc. to EN 303; minimum flue gas temperature for chimney calculation to DIN-EN 13384-1 (Æ Tab. 43) (approx. 12 K lower)
2.3.5 Dimensions and specification of the Logano GE615 cast iron boilers
1281 L LBR4)
1826 350 VK
DN 150
1595 1637 VK
1365 RK
DN 150
125
2)
750 750
DN 360
3821)
EL3)
160 Rp ¾
6 720 644 097-07.1il
Fig. 8 Dimensions of the Logano GE615 cast iron boilers and cast iron boiler units (dim. in mm)
1) Maximum value 4) See the latest "Prices and technology" catalogue for unit
2
) Side control unit retainer versions with matching pressure-jet burners for operation
3) Fill the boiler and system via a separate connector on the with fuel oil EL and natural gas E and LL.
return pipe.
Boiler size Unit 570 660 740 820 920 1020 1110 1200
Number of boiler sections N – 9 10 11 12 13 14 15 16
Length L mm 1926 2096 2266 2436 2606 2776 2946 3116
LK mm 1804 1974 2144 2314 2484 2654 2824 2994
Combustion chamber Length mm 1525 1695680 1865 2035 2205 2375 2545 2715
Ø mm 680 680 680 680 680 680 680
Boiler block mm Width 1096 / height 1640 / Length LK
Burner door Depth mm 145 145 145 145 145 145 145 145
Boiler flow Ø VK DN Depending on the order, connection flange is DN 150 or reduced from DN 150 to DN 125
or DN 100
Return Ø RK DN Depending on the order, connection flange is DN 150 or reduced from DN 150 to DN 125
or DN 100
Rated output kW 570 660 740 820 920 1020 1110 1200
Application range for heat from kW 511 571 661 741 821 921 1021 1111
demand to kW 570 660 740 820 920 1020 1110 1200
Rated heat input from kW 546.5 610.7 707.0 792.5 878.1 985.0 1092.0 1188.0
to kW 616.2 713.5 800.0 886.5 994.6 1102.0 1200.0 1297.0
Net weight 1) kg 2505 2747 2990 3232 3475 3710 3953 4147
Water capacity l 561 621 681 741 801 861 921 981
(approximate)
Gas content l 922 1027 1132 1237 1342 1447 1552 1657
Flue gas temperature 2) Partial load °C 140
60 % °C 170–180
Full load
Pressure drop on hot gas side mbar 2.4 3.4 4.2 4.2 4.1 4.5 5.4 5.8
Certificate no. acc. to Pressure Equipment – Z-FDK-HUC-00-318-302-04
Directive
CE designation – CE 61 AS 255
Tab. 5 Dimensions and specification of the Logano GE615 cast iron boilers and cast iron unit boilers
1) Weight incl. packaging is approx. 6 % to 8 % higher
2) Figures acc. to EN 303; minimum flue gas temperature for chimney calculation to DIN-EN 13384-1 (Æ Tab. 43) (approx. 12 K lower)
2.4 Parameters of the Ecostream cast iron boilers

2.4.1 Pressure drop on the water side
The pressure drop on the water side is the pressure Logano GE515
differential between the flow and return connections. It
ΔpH [mbar]
depends on the boiler size and the heating water flow 100
rate.
Logano GE315
ΔpH [mbar]
100
10 a
b
c
d
e
10 f
1
5 10 20 30 40 50
VH [m 3/h]
a 6 720 644 097-09.1il
d e
b
c Fig. 10 Pressure drop on the water side of the
1 Ecostream cast iron boilers and Ecostream cast
1 2 3 4 5 10 20 30 40 50
VH [m 3/h] iron boiler units Logano GE515
6 720 644 097-08.1il
ΔpH Pressure drop on the heating water side
Fig. 9 Pressure drop on the water side of the VH Heating water flow rate
Ecostream cast iron boilers and Ecostream cast a Boiler size 240 kW
iron boiler units Logano GE315 b Boiler size 295 kW
c Boiler size 350 kW
ΔpH Pressure drop on the heating water side d Boiler size 400 kW
VH Heating water flow rate e Boiler size 455 kW
a Boiler size 105 kW f Boiler size 510 kW
b Boiler size 140 kW
d Boiler size 200 kW
e Boiler size 230 kW
Logano GE615
ΔpH [mbar]
100
50
10 a b c d e f gh
10 20 30 40 50 100
VH [m 3/h]
6 720 644 097-10.1il
Fig. 11 Pressure drop on the water side for Ecostream

cast iron boilers and Ecostream cast iron boiler
units Logano GE615
ΔpH Pressure drop on the heating water side
VH Heating water flow rate
a Boiler size 570 kW
b Boiler size 660 kW
d Boiler size 820 kW
e Boiler size 920 kW
f Boiler size 1020 kW
g Boiler size 1100 kW
h Boiler size 1200 kW
2.4.2 Boiler efficiency

The boiler efficiency describes the ratio of rated output to Logano GE615
rated heat input. It is shown subject to the average boiler
ηK [%]
water temperature. 96
Logano GE315
95
ηK [%]
96
a1
94
95
a1 93
a2
94
92
93
a2 91
92
90
20 30 40 50 60 70 80
91 ϑK [°C]
6 720 644 097-13.1il
Fig. 14 Boiler efficiency of the Ecostream cast iron

90
20 30 40 50 60 70 80 boilers and Ecostream cast iron boiler units
ϑK [°C] Logano GE615, subject to the average boiler
6 720 644 097-11.1il
water temperature
Key to Fig. 12, Fig. 13 and Fig. 14:
boilers and Ecostream cast iron boiler units
ϑK Average boiler water temperature
Logano GE315, subject to the average boiler
ηK Boiler efficiency
water temperature a1 Boiler efficiency at stage 1
(partial load here approx. 60 % of rated output)
Logano GE515
a2 Boiler efficiency at stage 2 (full load)
ηK [%]
96
95
a1
94
93
a2
92
91
90
20 30 40 50 60 70 80
ϑK [°C]
6 720 644 097-12.1il

boilers and Ecostream cast iron boiler units
Logano GE515, subject to the average boiler
water temperature
2.4.3 Flue gas temperature and boiler efficiency

The flue gas temperature is the temperature measured Logano GE615
inside the flue pipe, specifically at the boiler flue outlet. It
ηK [%] ϑA [°C]
is shown subject to the boiler load.
98 200
Logano GE315
97
ηK [%] ϑA [°C]
100 96 b 150
190
95
b
170
95 94 a 100
150
93
130
90 92 50
a
110 91
90 90 0
85 10 20 30 40 50 60 70 80 90 100
0
ϕK [%]
70 6 720 644 097-16.1il
80 Fig. 17 Flue gas temperatures and boiler efficiency of

0 10 20 30 40 50 60 70 80 90 100
ϕK [%]
the Ecostream cast iron boilers and Ecostream
6 720 644 097-14.1il cast iron boiler units Logano GE615, at an
average boiler water temperature of 70 °C
Fig. 15 Flue gas temperatures and boiler efficiency of
the Ecostream cast iron boilers and Ecostream Key to Fig. 15, Fig. 16 and Fig. 17:
cast iron boiler units Logano GE315, at an ϑA Flue gas temperature
average boiler water temperature of 70 °C ηK Boiler efficiency
ϕK Boiler load
Logano GE515 a Flue gas temperature
b Boiler efficiency
ηK [%] ϑA [°C]
100
190
b
170
95
150
130
90
a
110
85 90
70
80
0 10 20 30 40 50 60 70 80 90 100
ϕK [%]
6 720 644 097-15.1il
Fig. 16 Flue gas temperatures and boiler efficiency of

the Ecostream cast iron boilers and Ecostream
cast iron boiler units Logano GE515, at an
average boiler water temperature of 70 °C
2.4.4 Standby loss and flue gas temperature

The standby loss is part of the rated heat input that is Logano GE515
required to achieve the specified boiler water
qB [%] ϑA [°C]
temperature.
0,4 200
The cause of this loss is the cooling down of the boiler
through radiation and convection during the standby time
(burner idle time). Radiation and convection result in part 180
of the output being transferred continuously from the 0,3
a2
boiler surface to the ambient air. In addition to this surface
loss, the boiler can also cool down to a lesser degree 160
through the chimney draught.
0,2
Logano GE315 b 140
qB [%]
ϑA [°C] a1
0,6 200 0,1
120
0,5
180 0
30 35 40 45 50 55 60 65 70 75 80
ϑK [°C]
a2 6 720 644 097-18.1il
0,4
160 Fig. 19 Standby loss and flue gas temperature of the
0,3
Ecostream cast iron boilers and Ecostream cast
b iron boiler units Logano GE515, subject to the
140 average boiler water temperature
0,2
Logano GE615
a1
120 qB [%] ϑA [°C]
0,1
0,2 200
0
30 35 40 45 50 55 60 65 70 75 80 180
ϑK [°C] 0,15
6 720 644 097-17.1il
a2
Fig. 18 Standby loss and flue gas temperature of the 160
Ecostream cast iron boilers and Ecostream cast b
iron boiler units Logano GE315, subject to the 0,10
average boiler water temperature 140
Key to Fig. 18, Fig. 19 and Fig. 20:
a1
ϑA Flue gas temperature 0,05
ϑK Average boiler water temperature 120
qB Standby loss
a1 Flue gas temperature at stage 1
(partial load here approx. 60 % of rated output) 0
20 30 40 50 60 70 80
a2 Flue gas temperature at stage 2, full load ϑK [°C]
b Standby loss 6 720 644 097-19.1il
Fig. 20 Standby loss and flue gas temperature of the

Ecostream cast iron boilers and Ecostream cast
iron boiler units Logano GE615, subject to the
average boiler water temperature
3 Burner
3 Burner
3.1 Matching pressure-jet oil or gas 3.2 General requirements
burners for cast iron boiler units The pressure-jet oil burners must be type-tested in
To make engineering and installation easier, the cast iron accordance with the requirements of DIN-EN 267; the
boilers are available as units. For the Logano GE315 pressure-jet gas burners in accordance with DIN-EN 676.
series as a unit version, the Logatop VM pressure-jet gas Observe the requirements for oil and gas combustion
premix burner is available. equipment, as well as the applicable guidelines and
regulations.
Logatop VM gas premix burner
When combining a boiler with a burner, check whether
the burner manufacturer's requirements with regard to the
combustion chamber geometry are fulfilled for the
selected boiler.
3.3 Information on burner selection

The burner must reliably overcome the boiler pressure
drop on the hot gas side. With gas combustion, ensure
that the local gas network can provide the required supply
pressure for the burner.
The burner head is equipped subject to the burner
manufacturer's stipulations.
6 720 644 097-20.1il
To select the optimum boiler/burner
combination, you can also contact your local
Fig. 21 Logatop VM gas premix burner Buderus sales office.
Fully automatic modulating gas premix burner for natural
gas E and LL, with variable speed combustion air fan,
equipped as standard with dual solenoid valve and digital
burner control unit with diagnostic display.
At the factory, the burner is fitted to the burner door,
preset and tested at operating temperature, making it
ready for immediate operation.
No additional silencing measures are required due to the
low sound emissions from the pressure-jet gas premix
burner, so it is ideal for residential buildings.
Pressure-jet oil and gas burners

For the Logano GE315, GE515 and GE615 series as a
unit version, matching 2-stage pressure-jet burners for
fuel oil EL and natural gas E and LL are available.
See the latest Buderus “Prices and

technology” catalogues for unit versions with
matching pressure-jet burners for operation
with fuel oil EL and natural gas E and LL. The
standard delivery includes the boiler, burner
and drilled burner plates.
Burner 3
3.4 Available drilled burner plates

A burner plate drilled for installation of the right burner is In the unit version with pressure-jet burner for fuel oil EL
available as additional equipment (Æ Tab. 6). and natural gas E and LL, the burner plate is part of the
Alternatively, the holes can be drilled on site in the burner standard delivery.
plate supplied.
Drilled burner plates available for the Ecostream cast iron boilers Logano GE315 and GE515
Drilled burner plate
Flame tube Hole circle Threaded

hole diameter holes in the
Logano Dimensions D K hole circle Product no. Burner plate type
[mm] [mm] [mm]
270 × 270 × 10 140 170 M 8/M 10 5431 312 C
GE315 270 × 270 × 10 160 200/2301) M 10 5431 315 A
(all boiler
sizes) A
270 × 270 × 10 160 224 M8 63026 868 A
270 × 270 × 10 165 186 M 10 7057 648 A
D
K
320 × 320 × 10 140 170 M8 5330 330 B B
320 × 320 × 10 160 224 M8 63026 869 B
D
K
320 × 320 × 10 165 186 M 10 5330 340 B
C
M10
GE515 M8 M8
(all boiler 320 × 320 × 10 185 210 M 10 63245 020 B

M8 M8
sizes) M10
D
320 × 320 × 10 185 300 M 12 63026 870 B K
6 720 644 097-21.1il
320 × 320 × 10 195 230 M 10 5330 350 B
320 × 320 × 10 210 235 M 10 5330 360 B
Tab. 6 Drilled burner plates available for the Ecostream cast iron boilers Logano GE315 and GE515
1) Double hole circle
3 Burner
Drilled burner plates available for the Ecostream cast iron boiler Logano GE615
Drilled burner plate
Flame tube Hole circle Hole circle Threaded

hole diameter diameter holes in the Product
Logano D K1 K2 hole circle no. Burner plate type
[mm] [mm] [mm]
A
300 340 406 M 12 7057 646 A
45°
440
t=15
195 230 270 M 10/M 12 63008 480 E
D
K1
K2
210 235 – M 10 63000 992 B 440
B
45°
270 298 – M 12 63004 220 B
440
t=15
D
185 210 – M 10 63004 143 C K1
440
C
t=10 45°
215 240 – M 12 63004 147 D

GE615
430
(all boiler
sizes) 210 230 – M 10 63004 150 C D
K1
430
D
260 310 – M 12 63004 151 C t=10
60°
430
165 186 – M 10 63004 152 C
D
K1
430
195 300 – M 12 63004 154 C E

t=10 45° M12
M10
430
230 280 – M 12 7057 634 C
D
K1
K2
225 270 – M 12 7057 640 C 430
6 720 644 097-22.1il
Tab. 7 Drilled burner plates available for the Ecostream cast iron boiler Logano GE615
Regulations and operating conditions 4
4 Regulations and operating conditions

4.1 Extracts from the regulations
and GE615 comply with the requirements of EN 303 and
are approved up to ≤ 120 °C according to the Pressure
Equipment Directive. They are approved for a permissible
operating pressure of up to 6 bar and for heating systems
compliant with the requirements of DIN-EN 12828 and
the additional requirements of EN 12953-6.
Observe the following regarding creation and operation of
the system:
• Technical building rules
• Legal regulations
• Local regulations
Installation, oil and gas connection, flue gas connection,
commissioning, power supply, maintenance and repair
work must only be carried out by authorised contractors.
Permits
The installation of an Ecostream cast iron boiler with gas
burner may need to be notified to and approved by the
relevant gas supply utility.
We recommend clarifying the match between boiler and
flue system with the relevant bodies at the planning stage.
Where required, inform your local flue gas inspector prior
to commissioning. It may be necessary to obtain a permit
for the flue system at regional level.
Annual inspection and demand-dependent

maintenance
To ensure functional reliability and energy quality, an
inspection by a heating contractor is recommended at
least annually. If any condition requiring maintenance
work is identified in the course of an inspection, it should
be carried out as required.
We recommend system operators conclude a
maintenance and inspection contract with the heating
contractor or burner manufacturer.
4.2 Pressure Equipment Directive (PED) 4.2.2 Boiler classification

and Health & Safety at Work Act The Pressure Equipment Directive has four categories,
graded according to the pressure/volume product.
4.2.1 Application area Depending on their size, the boilers are classified into
The Pressure Equipment Directive applies to safety these four categories.
temperatures > 110 °C, i.e. a boiler equipped with a high
limit safety cut-out for 110 °C is excluded from applying 4.2.3 Initial and repeat inspections
the Pressure Equipment Directive and from the Health & The revised Health & Safety at Work Act [Germany],
Safety at Work Act [Germany]. passed on 3 October 2002 and applicable to hot water
and steam boiler systems as of 1 January 2003, specifies
much more demanding requirements, particularly for
category III and category IV boilers.
4.2.4 Boiler category classification according to Pressure Equipment Directive 97/23/EC

Logano Category I Category II Category III p × V > 1000 Category IV
GE315 – – All z –
GE515 – – All z –
GE615 – – – – All
Tab. 8 Boiler category classification according to Pressure Equipment Directive 97/23/EC
z Applicable
– N/A
4.2.5 Health & Safety at Work Act regarding steam and hot water boilers
Reservation with regard to granting permission • Boilers in categories III and IV must be checked by an
(paragraph 13 BetrSichV) [Germany] authorised supervisory body in situ, i.e. as part of the
Assembly, installation and the operation of category IV system, prior to commissioning.
boilers require permission from the relevant authority
Repeat inspections (paragraph 15 BetrSichV)
[Germany].
Boilers in category III with a pressure/volume product
Inspection prior to commissioning p × V greater than 1000 and boilers in category IV must
(paragraph 14 BetrSichV) be inspected on a repeat basis:
• Boilers in categories I and II can be inspected in situ, • External inspection after no more than a year
i.e. as part of the system, by a competent person • Internal inspection after no more than three years
(master heating system builder). • Strength tests after no more than nine years
The inspection intervals should be determined by the
system operator based on a technical safety assessment.
4.2.6 Overview of the Health & Safety at Work Act [Germany]
Reservation with regard Inspection prior to
to granting permission commissioning Repeat inspections
Paragraph 13 Paragraph 14 Paragraph 15
Category I and II boilers
– z1) –
(up to 200 bar × litres)
Category III boilers
– z –
(up to 1000 bar × litres)
Category III boilers
– z2) z2)
(> 1000 bar × litres)
Category IV boilers
z z3) z3)
(> 3000 bar × litres)
Tab. 9 Overview of the Health & Safety at Work Act [Germany]
1) May be carried out by a competent person
2) Logano GE315 and GE615
3) Logano GE615
z Required – Not required
4.3 Fuel
Operation with fuel oil
and GE615 can be operated with fuel oil EL to
DIN 51 603.
All boilers, without restriction, are also

suitable for rapeseed oil. Pressure-jet
burners for rapeseed oil can be obtained
from burner manufacturers on request.
Operation with gas

All Ecostream cast iron boilers are suitable for natural gas
E, natural gas LL or LPG. Observe the burner
manufacturer's details.
Biogas (e.g. landfill gas or sewer gas) can also be used.
For this, observe special operating conditions
(Æ page 25). Pressure-jet burners for biogas are
available from burner manufacturers on request.
The gas quality must comply with the

requirements of the DVGW Code of Practice
G 260 [Germany].
To be able to adjust the gas throughput, install a gas

meter that can be checked even in the lower load range
of the burner. This also applies to LPG systems.
4.4 Operating requirements

These operating conditions are ensured through an
The operating conditions listed in Tab. 10 appropriate hydraulic circuit and boiler circuit control
and Tab. 11 are part of the warranty (hydraulic connection Æ page 36).
conditions for the Ecostream cast iron
boilers Logano GE315, GE515 and GE615.
4.4.1 Operating conditions for Ecostream cast iron boiler Logano GE315
Operating conditions (warranty conditions)
Minimum Minimum boiler Operating Heating circuit Minimum
boiler water water interruption (total control with heating return
Logano flow rate temperature boiler shutdown) mixer 1) temperature Miscellaneous
No requirements Required in underfloor For operation with
Operating heating systems; 2-stage pressure-
In conjunction
No temperatures are No advantageous in low No jet oil or gas
GE315 with Logamatic
2) requirements safeguarded by requirements temperature heating requirements burners: partial
control unit
the Logamatic systems (e.g. system load stage must
control unit design 55/45 °C) be set to 60 %
In conjunction For operation with
with a control 2-stage pressure-
Possible if followed by
unit for constant No No jet oil or gas
GE315 55 °C3) at least 3 hours of Required
boiler water requirements requirements burners: partial
standard operation
temperature, e.g. load stage must
Logamatic 4212 be set to 60 %
Tab. 10 Operating conditions for Ecostream cast iron boiler Logano GE315
1) Heating circuit control with mixer improves the control characteristics; particularly recommended for systems with several heating circuits
2) If the heating circuits (pumps, actuators) or a boiler circuit actuator (operating flow temperature control) cannot be influenced via the control
unit, an operating temperature of 50 °C must be reached within 10 min when the burner is in ON mode, by limiting the flow rate
3) With gas combustion, modulating < 60 % partial load, minimum boiler water temperature 65 °C
4.4.2 Operating conditions for Ecostream cast iron boilers Logano GE515 and GE615
Operating conditions (warranty conditions)
Minimum Minimum Minimum boiler Operating
boiler water return output at stage 1 in interruption (total Operating flow temperature
Logano flow rate temperature 2-stage operation boiler shutdown) with burner in ON mode
GE515 In conjunction with the No No No No No
GE615 Logamatic control unit requirements requirements requirements requirements requirements1)
In conjunction with a
control unit for constant With oil combustion, operating
GE515 boiler water temperature, No No No No flow temperature 50 °C2)
GE615 e.g. Logamatic 4212, or requirements requirements requirements requirements With gas combustion operating
as a supplement to a flow temperature 60 °C2)
third party control unit
Tab. 11 Operating conditions for Ecostream cast iron boilers Logano GE515 and Logano GE615
1) If the heating circuits (pumps, actuators) or a boiler circuit actuator (operating flow temperature control) cannot be influenced via the control
unit, an operating temperature of 50 °C must be reached within 10 mins when the burner is in ON mode, by limiting the flow rate
2) When the burner is in ON mode, the operating flow temperature must be reached in the boiler within 10 mins and be maintained as the
minimum temperature (e.g. by reducing the flow rate)
4.5 Additional operating conditions for 4.6.3 Prevention of corrosion damage

operation with biogas Corrosion damage has occurred if the function of the
The following requirements must be met: heating system is impaired by corrosion. This may
become apparent through blockages, boiling noises, poor
• Operate boiler at constant temperature
circulation, rust perforations, reduced output or the
• Ensure minimum boiler water temperature of 75 °C formation of cracks. This usually only occurs if oxygen
• Do not permit any operating interruptions continually enters the heating water. In order to prevent
• Maintain a minimum return temperature above the dew this, design the heating system as a sealed system from a
point (in this case at least 60 °C), i.e. a return corrosion point of view. If the system is sealed from a
temperature raising facility is required corrosion point of view, the selection of materials used
• Clean and service the boiler regularly; clean chemically becomes less significant.
and treat to preserve if required If the system cannot be sealed from a corrosion point of
view, special corrosion protection measures must be
Warranty
provided by treating the heating water. Alongside the
Due to the highly aggressive properties of biogas, the option of filling the heating system with desalinated water,
warranty is only valid for 2 years. This period differs to the heating water can also have chemicals added to it.
that stated in the General Terms of Sale, Delivery and These chemicals either bind the free oxygen or form a
Payment. corrosion-resistant coating on the surface of the material.
4.6 Corrosion protection in heating The pH value of the heating water should be between 8.2
and 9.5. If the heating system does not contain any
systems aluminium components, we recommend adding
4.6.1 Combustion air chemicals (e.g. trisodium phosphate) to the heating water
to alkalinise it.
Where combustion air is concerned, ensure that it is not
heavily contaminated with dust and contains no
halogenated compounds. Otherwise there would be a risk Regular maintenance is required to give the
of damage to the combustion chamber and secondary heating system a long, damage-free service
heating surfaces. Halogenated compounds are highly life. As well as checking the pressure, check
corrosive. These are contained, for example, in spray the pH value of the heating water and adjust
cans, thinners, cleaning & degreasing agents and in it if required. If corrosion protection agents
solvents. Design the combustion air supply so that, for are used, check the heating water in
example, no extract air is drawn in from chemical cleaners accordance with the manufacturer's
or paint shops. Special requirements apply to the supply instructions.
of combustion air in the installation room (Æ page 58).
4.6.2 Corrosion protection on the boiler water

side
Corrosion in the heating system can be the result of poor
water quality or air-borne oxygen in the system. Negative
pressure allows oxygen to enter the heating system.
Possible causes of oxygen ingress include leaks in the
heating system, regions of negative pressure, an
inadequately sized expansion vessel or plastic pipes with
no oxygen barrier.
If the ingress of oxygen into the heating system cannot be
prevented, we recommend separating the heating circuit
by means of a heat exchanger.
4.7 Chemical additives in the heating 4.8 Guidelines for water quality
water
Water treatment for hot water heating systems
If pipes that are permeable to oxygen are installed in an
Boiler operators must take account of the fact that there
underfloor heating system, the corrosion process can be
is no such thing as pure water as a heat transfer medium.
prevented by adding chemical additives to the heating
Consequently, particular attention must be paid to water
water. In this case, request certification from the
quality, water treatment and, above all, continuous water
manufacturer of the chemical additives as to the
monitoring, to ensure economical and trouble-free
effectiveness and harmlessness to other system
operation of the system. Water treatment for heating
components and materials in the heating system.
systems is not only a matter of safeguarding trouble-free
operation but also of saving energy and retaining the
Chemical additives that are not certified as system's value. This makes water treatment a crucial
harmless by the manufacturer must not be factor for increasing the economic viability, functional
used.
reliability, service life, and last but not least, for
maintaining the constant operational availability of a
4.7.1 Using antifreeze heating system.
Antifreeze based on glycol has been used in heating
systems for many years, for example Antifrogen N 4.8.1 Validity and purpose
manufactured by Höchst (sold by Buderus dealers). Directive VDI 2035 Sheet 1 applies to DHW heating
systems to DIN 4753 and hot water heating systems to
The use of other types of antifreeze should not be a cause
DIN-EN 12828 within a building if, in accordance with
for concern if the product is comparable with
regulations, the flow temperature does not exceed
Antifrogen N.
100 °C.
Observe the following:
This directive also applies to heat contracting systems
• Up to a mixing ratio of 1:1 (50 % glycol proportion), the which supply building complexes, if it is ensured that the
changes in the thermal and physical properties are top-up water volume will not exceed twice the fill water
insignificant and reduced boiler output can be ignored volume during the service life of the system. Otherwise, as
for sizing purposes. for industrial and district heating systems, take account of
• The pumps should be sized specifically to match the the AGFW Code of Practice FW 510 or the VdTÜV
proportion of glycol. datasheet TCh 1466.
• The proportion of glycol should not be less than 25 %
The following lists only contain the essential information
to 30 % to guarantee corrosion protection of the
from VDI 2035 Sheet 1, December 2005 edition, on
system. Regularly check the glycol mixture with regard
scaling in hot water heating systems. For principles and
to corrosion protection and the proportion of glycol. It
calculation examples for special cases, see VDI 2035
should initially be checked after one year, and
Sheet 1, December 2005 edition.
thereafter at increasing intervals, depending on its
quality.
• Observe the antifreeze manufacturer's instructions.
4.8.2 Terminology
Scaling Operating temperature
is the formation of stubborn deposits on walls in contact is the temperature captured at the flow connector of the
with water inside hot water heating systems. These heat source in a hot water heating system when operating
deposits are made up of substances contained in the correctly.
water, essentially calcium carbonate.
Quantity of limescale that can be separated
Heating water m(CaCO3)S
is all the water used for heating purposes in a hot water is the maximum quantity of calcium carbonate (CaCO3)
heating system. that can be separated in a hot water heating system.
Fill water Sum of alkaline earths (total hardness)
is the water used to fill the entire heating system on the is the total concentration of calcium and magnesium ions
heating water side for the first time and with which it is in the fill or top-up water.
then heated up.
Heat contracting
Top-up water is the transfer for a limited time and scope of the
is any water used to top up the system on the heating production and provision of heating energy to a third party
water side after the first time it is heated up. (contractor), who acts in their own name and at their own
costs. The contractor sets up or adopts and runs heat
Specific system volume
production systems, which may include heat distribution
is the quotient of the entire volume of a hot water heating
networks for supplying heating energy on the basis of
system on the heating water side and the installed output
long term contracts.
(with multi boiler systems, use the lowest individual
output).
4.8.3 Scaling in hot water heating systems

As a consequence of scaling, the heat transfer from heat As a consequence of this effect, the output will be
sources in hot water heating systems is reduced due to reduced. The formation of such layers should therefore be
scale deposits. Particularly with heat transfer surfaces kept as low as possible for trouble-free and economic
that are indirectly heated, local overheating can occur, operation.
leading to the formation of cracks in some places as well
For heating systems with permissible operating
as boiling noises. The scale deposits can also cause a
temperatures of up to 100 °C, the requirements of VDI
reduction of the cross-section and increased pressure
guideline 2035, sheet 1, December 2005 apply.
drop.
4.8.4 Requirements of the fill, top-up and heating water for boilers made of ferrous materials
The fill and top-up water has to meet certain requirements If the water available is not within the required range given
depending on the total boiler output and the resulting in the table below, either the water must be treated or the
water volume of a heating system. maximum water volume Vmax must be calculated
(Æ example 1, page 28).
Max. volume of fill and top-up water

Ca(HCO3)2 concentration of the fill Vmax (see adjacent section:
Total boiler output and top-up water water volume Vmax) Heating water
[kW] [mol/ m³] [ m³] [pH value]
Q < 501) no requirements Vmax: no requirements 8.2 – 9.5
50 ≤ Q ≤ 2001) ≤ 2.0 Vmax = 3 times the system volume 8.2 – 9.5
200 ≤ Q ≤ 6001) ≤ 1.5 Vmax = 3 times the system volume 8.2 – 9.5
Q
Q > 600 < 0.02 V max = 0,0313 × --------------------------------- 8.2 – 9.5
Ca ( HCO 3 ) 2
Q
Q – V max = 0,0313 × --------------------------------- 8.2 – 9.5
Ca ( HCO 3 ) 2
Tab. 12 Requirements of the fill, top-up and heating water for boilers made of ferrous materials
1) In systems with a specific volume > 20 l/kW, the requirements of the next group up apply
Information about the calcium hydrogen carbonate 4.8.6 Measures on the water side for hot water
concentration of the mains water can be obtained from heating systems
your water supply utility. If the water analysis does not
include this information, the calcium hydrogen carbonate Softening
concentration CA(HCO3)2 can be determined from the Softening is a preferred procedure to prevent the scaling,
carbonate hardness and the calcium hardness, or from as it permanently removes the alkaline earths (calcium and
the acid capacity KS4,3 and calcium ions as follows: magnesium ions) from the system (Æ page 29).
Example 1: Hardness stabilisation

Calculation of the maximum permissible fill and top-up Hardness stabilisation means adding conditioners to the
volume Vmax for a heating system with a total boiler output heating water which influence limescale separation in
Q of 1.5 MW. such a way that scaling does not occur. This does not
remove the causes of limescale. Additional measures are
The water analysis figures for carbonate hardness and
required with regard to selection, dosage, monitoring and
calcium hardness are given in the older unit of
disposal of the additives and conditioned heating water.
measurement °dH.
When selecting the conditioners, ensure that neither they
Carbonate hardness: 15.7 °dH
nor any products causing a reaction will cause corrosion
Calcium hardness: 11.9 °dH damage.
The following is calculated from the carbonate hardness: Since hardness stabilisation should not cause the
Ca(HCO3)2 = 15.7 °dH × 0.179 = 2.81 mol/ m³ formation of sludge, do not use products containing
phosphates.
The following is calculated from the calcium hardness:
Ca(HCO3)2 = 11.9 °dH × 0.179 = 2.13 mol/ m³ Follow the instructions provided by the manufacturer and
supplier of the hardness stabilisers.
The lower figure resulting from the calcium hardness is
used to calculate the maximum permissible water volume If the heating water is also used to heat DHW, follow the
Vmax. relevant regulations in DIN 1988-4 and DIN-EN 1717.
4.8.7 Operating measures for hot water heating

1500 kW 3
V max = 0,0313 × -------------------------------3- = 22 m systems
2,13 mol/m
Please note the following points:
• Commission a system in stages, starting with the
4.8.5 System design of hot water heating
lowest output of the boiler and a high heating water
systems
throughput. This prevents a local concentration of
When designing hot water heating systems, always take limescale deposits on the heating surfaces of the heat
the following into account: exchanger.
• Install shut-off valves at regular intervals. This should • In multi boiler systems, we recommend commissioning
prevent the need to drain all the heating water if repairs all the boilers at once so that the limescale does not
are necessary or if the system is extended. settle on the heat transfer surface of just one boiler.
• In systems > 50 kW, install a water meter to record the • For extensions and repairs, it is important to only drain
volume of fill and top-up water. We recommend the required sections of the system.
keeping an operating log (e.g. Æ page 29).
• If measures are required on the water side, it is very
• If the specific system volume is > 20 l/kW heating important that the first time the heating system is filled
output (with multi boiler systems use the lowest for commissioning, treated water is used. This also
individual output), apply the requirements of the next applies to any modifications, e.g. following repairs or
group up in terms of total heating output (as per extensions, and for all top-up water volumes.
previous table). If this is significantly exceeded
(> 50 l/kW), soften the sum of alkaline earths
= 0.02 mol/ m³.
• If softening is required, ensure that a sufficient volume
of softened or desalinated water is available for the
initial filling, refills and substantial top-ups (e.g. use a
mobile system or tank vehicle). If a softening system
has not been used for some time, it may be necessary
to discard the initial bed volume in the container.
4.8.8 Softening and desalination 4.8.9 Conversions

The preferred methods of preventing scaling are
softening and desalination, which remove the calcium and mol sum of alkaline earths
1 ----------------------------------------------------------------
3
- = 5,6 ×dH
magnesium ions or all ionogenic materials contained in m
the water.
Form. 1 Formula for converting the analysis figure for
Water softened through the exchange of cations is left calcium hardness to the older unit of
with only a small proportion of calcium and magnesium measurement °dH
ions, as they are exchanged for sodium ions.
For desalination, ion exchange procedures are used with
mol sum of alkaline earths
cation and anion exchangers. These procedures are very 1 ×dH = 0,1786 ----------------------------------------------------------------
3
-
complex to carry out and are only used in special cases. m
With softening/desalination through reverse osmosis, the

Form. 2 Formula for converting the older unit of
water is channelled through membranes with fine pores,
measurement °dH to the analysis figure for
which are almost impassable for the dissolved matter in
calcium hardness
the water.
4.8.10 Establishing the volumes of fill and top-up
water
For heating systems with a total boiler output > 100 kW,
the volumes of fill and top-up water used should be
recorded in an operating log, as should their
concentration of calcium hydrogen carbonate.
If the Ca(HCO3)2 concentration of the fill or top-up water
is different from the Ca(HCO3)2 concentration that was
used to calculate Vmax, the total water volume entered in
the operating log can be corrected using the correction
factor.
4.8.11 Operating log

Details of the heating system (type/output):
Commissioning date:
Max. water volume
Vmax: m³ at Ca(HCO3)2 concentration: mol/ m³
Water volume Ca(HCO3)2 Adjusted water Total water
Date (measured) concentration1) volume volume Signature
m³ mol/ m³ m³
Fill water
Top-up water
Tab. 13 Operating log for volumes of fill and top-up water

1) Of the fill/top-up water that has been added
If the total water volume exceeds the

calculated water volume Vmax, this can
damage the heat source. Once the maximum
water volume Vmax has been reached, only
fully softened and fully desalinated water may
subsequently be added, otherwise the heat
source must be descaled.
4.8.12 Correction factor

The correction factor can be found at the intersection of Water volume added × correction factor = corrected
the horizontal row containing the Ca(HCO3)2 figure for water volume.
calculation with Vmax, and the vertical column containing
Total water volume + corrected water volume = new total
the Ca(HCO3)2 figure for the fill or top-up water.
water volume.
Ca(HCO3)2 figure to
calculate Vmax Ca(HCO3)2 figure for the fill or top-up water
mol/m3 0.3 0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0 4.5 5.0
0.3 1.0 1.7 3.3 5.0 6.7 8.3 10.0 11.7 13.3 15.0 16.7
0.5 0.6 1.0 2.0 3.0 4.0 5.0 6.0 7.0 8.0 9.0 10.0
1.0 0.3 0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0 4.5 5.0
1.5 0.2 0.3 0.7 1.0 1.3 1.7 2.0 2.3 2.7 3.0 3.3
2.0 0.1 0.3 0.5 0.7 1.0 1.3 1.5 1.7 2.0 2.3 2.5
2.5 0.1 0.2 0.4 0.6 0.8 1.0 1.2 1.4 1.6 1.8 2.0
3.0 0.1 0.2 0.3 0.5 0.7 0.8 1.0 1.2 1.3 1.5 1.7
3.6 0.1 0.1 0.3 0.4 0.6 0.7 0.9 1.0 1.1 1.3 1.4
4.0 0.1 0.1 0.2 0.4 0.5 0.6 0.8 0.9 1.0 1.1 1.3
4.5 0.1 0.1 0.2 0.3 0.4 0.5 0.6 0.8 0.9 1.0 1.1
5.0 0.1 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0
Tab. 14 Correction factor
Heating circuit control 5
5 Heating circuit control

5.1 Control systems 5.1.2 Logamatic 4311 und 4312 control units
A control unit is required to operate the boilers. Buderus The Logamatic 4311 and 4312 control units have the
Logamatic control systems are designed as modules. This same standard safety equipment level as the
enables the selection of well-matching and economical Logamatic 4212 control unit (Æ chapter 5.1.1).
units for all applications and stages of development in the The Logamatic 4311 control unit is suitable for low
proposed heating system. temperature or condensing operation in a single boiler
system with up to eight heating circuits with actuators.
Depending on the requirements and structure of the For 2- or 3-boiler systems, a Logamatic 4311 control unit
heating system, the following options are available to is required as a master control unit for the first boiler. In
control the boiler: addition, a Logamatic 4312 control unit is required as a
• Control units in the Logamatic 4212 series (ZM 427 for lag control unit for each of the second and third boilers.
required boiler operating conditions) With the relevant function modules (additional
• Control units in the Logamatic 43xx series equipment), this appliance combination can control up to
22 heating circuits with actuators.
A burner control panel may be required for the contactors
controlled by the control unit. Alternatively, the contactors Furthermore, the combination of several control units
can be integrated into the Buderus control panel system. (e.g. Logamatic 4122 with Logamatic 4323) connected
by ECO-CAN BUS (up to 15 addresses) offers virtually
For more details on the Logamatic 4212, unlimited functionality (up to 120 heating circuits).
4311 and 4312 control units, see the
technical guide on the Logamatic 4000
1
modular control system. 2
5.1.1 Logamatic 4212 control unit

The Logamatic 4212 control unit is a constant control unit
for 2-stage or modulating operation of the burner. Its
equipment level includes a temperature controller
(adjustable to 90/105 °C), a high limit safety cut-out
(adjustable to 100/110/120 °C), a boiler water
thermometer, a burner fault display, a test key for the high 2
limit safety cut-out, an On/Off switch and two slots for
hours run meters. The ZM 427 auxiliary module available
as an accessory safeguards the required boiler operating 6 720 644 097-23.1il
conditions. It is supplied together with an additional Fig. 22 Logamatic 4311 und 4312 control units
temperature sensor.
1 Logamatic 4311 (optional full equipment level)
blue Æ additional equipment
2 Logamatic 4312 (standard equipment level)
blue Æ slots for additional equip
5.2 Logamatic telecontrol system

5.2.1 Overview
The Buderus telecontrol modem sends automatic
notification of operating faults to any destination - by
email, fax, SMS, etc. The service engineer can repair
the system remotely using a convenient PC program.
All parameters can be checked and modified via
telecommunications channels.
If required, a visit to the site can be planned efficiently:
what action is necessary, what spare parts are required,
do specialists need to be brought in?
A telecontrol system from Buderus is ideal for many
applications, e.g. in rented houses, apartment buildings
without a caretaker, holiday homes, municipal facilities,
hospitals or swimming pools. Remote monitoring is also
the top choice for heat supply contracts or inspection and
maintenance contracts.
For further information on the Logamatic

telecontrol system, see the technical guide
on the “Logamatic telecontrol system”.
Heating circuit control 5
FAX
6
1 2 4 1)
TAE 7
3
8
13
10
12
11
14
6 720 645 180-79.1il
Fig. 23 Logamatic telecontrol system

1)
A Modem connection with control unit Communication, monitoring and service via telephone and
B Direct connection with control unit modem
1 Control unit
2 Telecontrol modem Benefits
3 Notebook (service on-site) • High level of security due to 24-hour monitoring
4 Analogue telephone connection
• Fault displays in plain text; different message recipients
5 PC with software
can be combined
(ECO-SOFT 4000/EMS, ECO-MASTERSOFT)
6 Fax (group 3) • Simple control options
7 Telephone (DTMF telecontrol) • Operating mode changeover via telephone (holiday
8 Email home function)
9 SMS
• Check and modify control unit parameters remotely
10 PC with USB or RS232 interface
(USB-RS232 converter cable available as accessory) • Display control unit data and record faults
11 Logamatic ECO-SOFT 4000/EMS service software • Suitable for heat sources with Logamatic EMS or
12 Logamatic Service Key Logamatic 4000
13 Possibility for connection to digital control units in the
Logamatic 4000 system
14 Possibility for connection to digital control units in the
Logamatic EMS system
(Logamatic BC10 base controller)
5.2.2 Telecontrol modem for optimum service 5.2.4 Logamatic Easycom PRO
connections Benefits
The Logamatic Easycom or Logamatic Easycom PRO • Even for larger heating systems
telecontrol modem is at the heart of the Logamatic • Compatible with third party control units and
telecontrol system. It connects the control system to components
external devices and forwards messages about operating
• Up to 16 different message recipients
faults or conditions to one or more different message
recipients, depending on the time and day. For example, • Memory for long term data recording
messages can be sent to email addresses, fax machines, • Digital inputs for monitoring external components
mobile phones, PC control centres – wherever required. • Meters can be hooked up to record consumption (gas,
oil, heat, hours run)
Furthermore, via digital and analogue inputs, further
devices for heating technology and building management • Can be extended with further modules
can be hooked up, e.g. heat and gas meters, pressure • Emergency power module for operation independently
switches or alarm systems. In the opposite direction, the of mains power supply
telecontrol modem enables complete monitoring and • Operation also possible via mobile networks (GSM)
configuration of the control system.
5.2.3 Logamatic Easycom

Benefits
• Reduced costs for smaller to medium-sized heating
systems
• Compatible with all Logamatic control systems
• Monitoring and configuration of the entire heating
system
• Up to three message recipients, including email
addresses 6 720 642 347-42.1il
• One digital input to monitor external components
Fig. 25 Logamatic Easycom PRO telecontrol modem
• User friendly software, even for use on site
5.2.5 Logamatic Service Key
Make the most of all the options for convenient and
powerful control software - not just from the office, but
also on site. The Logamatic Service Key is the mobile high
performance connection from your computer to the
heating system. Thanks to a variety of adaptors, it is easy
to connect to Buderus products with Logamatic control
systems. With a few clicks of the mouse, all operating
data can be called up and the entire system can be
configured.
6 720 645 180-80.1il
Fig. 24 Logamatic Easycom telecontrol modem
6 720 642 347-43.1il
Fig. 26 Logamatic Service Key
DHW heating 6
6 DHW heating
6.1 Systems for DHW heating
AW
and GE615 can also be used for DHW heating. Buderus
Logalux DHW cylinders that are matched to the boiler
output are a suitable choice. They are available as
horizontal or vertical versions in different sizes with 150 l
VH
to 6000 l capacity. Depending on the application, they are
equipped with an internal indirect coil or an external heat
exchanger (Æ Fig. 27 and Fig. 28).
RH
The cylinders can be used singly or in combination with EK
other cylinders. With the primary store system, different 6 720 640 417-12.1il
cylinder sizes and different heat exchanger sets can be

Fig. 28 DHW heating according to the primary store
combined. This means system solutions are available for
principle with an external heat exchanger
any demand and many applications.
AW DHW outlet
The Buderus Duoclean thermal glaze has many benefits:
EK Cold water inlet
• Neutral with regard to potable water RH Heating medium return (to the boiler)
• Neutral with regard to pipework materials VH Heating medium flow (from the boiler)
• Hygienic and bacteriologically sound due to the
smooth, glazed and chemically resistant surface 6.2 DHW temperature control
• Suitable for all types of potable water The DHW temperature is adjusted and controlled either
• Resistant to thermal shock from –30 °C to 220 °C by a control unit or by a cylinder control panel in the
Logamatic 4000 control system. The cylinder control
AW panel is matched to the heating circuit control unit and
offers many application options.
For more detailed information, see the technical guides on
DHW heating and the Logamatic 4000 control system.
VS
RS
EK
6 720 640 417-11.1il
Fig. 27 DHW heating according to the cylinder principle

with an internal indirect coil
AW DHW outlet
EK Cold water inlet
RS Cylinder return
VS Cylinder flow
7 Systems
7 Systems
7.1 Information regarding all system
The function of a dirt trap can be fulfilled by a
examples hydraulic balancing line (low loss header).
The examples in this section show the options for the
hydraulic connection of the Ecostream cast iron boilers
Logano GE315, GE515 and GE615 without notes on Position of the strategy flow temperature sensor
safety equipment. The strategy flow temperature sensor (FVS) should be
For more detailed information regarding the number, positioned as close as possible to the boiler system. This
equipment level and control of the heating circuits as well stipulation does not apply if hydraulic balancing has been
as the installation of DHW cylinders and other provided via a low loss header. Long distances between
consumers, see the relevant technical guides. the boiler system and the strategy flow temperature
sensor have a negative effect on the control
The DHW heating systems shown can be designed either characteristics, especially in the case of boilers with
with DHW cylinders or with primary store systems. modulating burners.
Information regarding further options for system layout
and engineering aids is available from the consultants at The temperature sensors for return
Buderus Heiztechnik GmbH sales offices (Æ back cover). temperature raising should be designed as
immersion sensors.
7.1.1 Hydraulic connection
7.1.2 Control
Measures for controlling the operating flow
temperature The operating temperatures should be controlled with the
Logamatic control unit in weather-compensated mode. It
The Logamatic control unit supports thermostream
is possible to control individual heating circuits in room
technology by ensuring the flow temperature of the
temperature-dependent mode (with a room temperature
Ecostream cast iron boiler. If the temperature falls below
sensor in a reference room). For this, the actuators and
the set level at the boiler sensor when the burner is
heating circuit pumps are constantly actuated by the
operational, the Logamatic control unit actuates the
Logamatic control unit. The number and version of heating
pumps or actuators. This control function reduces the
circuits that can be controlled depend on the Logamatic
flow rate until the operating flow temperature in the
control unit.
Ecostream cast iron boiler has been reached.
The Logamatic control unit can also actuate the burners,
For demand-dependent system proposals with
whether they are 2-stage or modulating pressure-jet
explanations of the specific function and application
burners. Different types of burners can also be combined
limits, see chapter 7.3 to chapter 7.10 (Æ page 40 ff.).
in multi burner systems.
Heating circuit pumps The electrical connection of 3-phase burners and 3-phase
Size pumps in central heating systems in accordance with pumps must be made on site. The Logamatic control unit
current technical rules. provides control (230 V).
Dirt traps For more detailed information, see the technical guides to
Deposits in the heating system can lead to local the control units.
overheating, noise and corrosion. Any resulting boiler
damage falls outside the warranty obligations.
To remove dirt and sludge, flush an existing heating
system thoroughly prior to installing and commissioning a
boiler. In addition, we recommend the installation of dirt
traps or a blow-down facility.
Dirt traps retain contaminants and thereby prevent
operating faults in control devices, pipework and boilers.
Fit these near the lowest point of the heating system in an
easily accessible position. Clean the dirt traps every time
the heating system is serviced.
Systems 7
7.1.3 DHW heating 7.2 Safety equipment to DIN-EN 12828

If DHW temperature control with a Logamatic control unit
is designed accordingly, special functions can be used, 7.2.1 Requirements
such as the actuation of a DHW circulation pump or No claim is made as to the completeness of the diagrams
thermal disinfection to prevent the growth of legionella. or the corresponding design information for system
examples. Each system example is a non-binding
Despite the significant cooling down of the heating water,
recommendation for certain versions of the heating
primary store systems can be combined with the
system. The practical implementation is subject to
Ecostream cast iron boilers Logano GE315, GE515 and
currently applicable technical rules. Safety equipment
GE615, as thermostream technology is suitable for cold
should be installed in accordance with local regulations.
return water.
DIN EN 12828 determines the safety equipment level.
In multi boiler systems in combination with condensing
boilers, connect the primary store system to the low The schematic illustrations of safety equipment in heating
temperature return (Æ Fig. 40, page 54). systems to DIN-EN 12828 for systems with a high limit
safety cut-out ≤ 110 °C, and DIN-EN 12953-6 for
For more detailed information on this subject, see the
systems with a high limit safety cut-out ≤ 120 °C, can be
technical guide to sizing and selecting DHW cylinders.
referred to for assistance with planning.
7.2.2 Low water indicator

According to DIN-EN 12828, a minimum pressure limiter
can be installed instead of the low water indicator; with
boiler output levels up to 300 kW, a minimum pressure
switch is a possible alternative.
For the Ecostream cast iron boilers Logano GE315,
GE515 and GE615, Buderus offers complete boiler
safety equipment assemblies, which contain an affordable
minimum pressure switch with an adaptor for boiler
output levels up to 300 kW (Æ page 60).
7 Systems
7.2.3 Layout of safety components to DIN-EN 12828; operating temperature ≤ 105 °C; shutdown
temperature (high limit safety cut-out) ≤ 110 °C
Boiler ≤ 300 kW; operating temperature ≤ 105 °C; Boiler > 300 kW; operating temperature ≤ 105 °C;
shutdown temperature (high limit safety cut-out) shutdown temperature (high limit safety cut-out)
≤ 110 °C – direct heating ≤ 110 °C – direct heating
VK VK
2 2
11 51) 11 51)
0,5 %
10 10 9
P
6/7 15 13 6/7 15 13
8
31) 41) 31) 41)
1 1
≤ 300 kW > 300 kW
15 15
14 14
12 13 12 13
16 16
17 17
2 13 2 13
RK RK
6 720 640 417-13.1il 6 720 640 417-14.1il
Fig. 29 Safety equipment to DIN-EN 12828 for boilers Fig. 30 Safety equipment to DIN-EN 12828 for boilers
≤ 300 kW with high limit safety cut-out (STB) > 300 kW with high limit safety cut-out (STB)
≤ 110 °C ≤ 110 °C
The diagrams give a schematic representation of the Key to Fig. 29 and Fig. 30:
safety equipment to DIN-EN 12828 for the system RK Return
versions listed here – no claim is made as to their VK Flow
completeness. The practical implementation is subject to 1 Heat source
currently applicable technical rules. 2 Shut-off valve, flow/return
3 Temperature controller (TR)
4 High limit safety cut-out (STB)
5 Temperature capturing facility
6 Diaphragm safety valve MSV 2.5 bar/3.0 bar or
7 Lift spring safety valve HFS ≥ 2.5 bar
8 Flash trap (ET); not required in systems > 300 kW if a high
limit safety cut-out with a limit ≤ 110 °C and a maximum
pressure limiter are additionally provided for each boiler
9 Maximum pressure limiter
10 Pressure gauge
11 Low water indicator (WMS); not in systems where a
minimum pressure limiter or other replacement measure
approved by the manufacturer is provided for each boiler
12 Non-return valve
13 Boiler drain & fill valve (KFE)
14 Expansion line
15 Shut-off valve with lockout against unintentional closure,
e.g. by sealed cap valve
16 Drain upstream of diaphragm expansion vessel
17 Diaphragm expansion vessel (DIN-EN 13831)
1)
The maximum achievable flow temperature in combination
with Logamatic control units is approx. 18 K below the
shutdown temperature (high limit safety cut-out)
Systems 7
7.2.4 Layout of safety components to DIN-EN 12953-6;

shutdown temperature (high limit safety cut-out) > 110 °C
Shutdown temperature (high limit safety cut-out) Shutdown temperature (high limit safety cut-out)
> 110 °C, example 1 –direct heating > 110 °C, example 2 –direct heating
6 720 640 417-16.1il

6 720 640 417-15.1il
Fig. 32 Safety equipment to DIN-EN 12953-6 for
Fig. 31 Safety equipment to DIN-EN 12953-6 for boilers with high limit (STB) > 110 °C;
boilers with high limit safety cut-out (STB) example: gas buffer, pressure maintaining pump
> 110 °C;
Key to Fig. 31 and Fig. 32:
example: pressure maintained via gas buffer
RK Return
The diagrams give a schematic representation of the VK Flow
safety equipment to DIN-EN 12953-6 for the system 1 Hot water boiler
versions listed here – no claim is made as to their 2 Maximum pressure limiter [PSZ+A+]
completeness. 3 Pressure display facility
4 Water level controller
The diagrams only show versions where the pressure is 5 Flash trap
maintained via a gas buffer and pressure maintaining 6 Safety valve
pump. Beyond this, see the DIN-EN 12953-6 for other 7 Minimum water level limiter [LSZ-A-]
versions of pressure maintenance with different types of 8 Temperature limiter [TZ+A+]
safety equipment. 9 Temperature controller
10 Temperature display facility
If the high limit safety cut-out is > 110 °C, observe further 11 Fill & sample facility for water level test
requirements (e.g. repeat inspections etc.) as specified in 12 Shut-off valve - protected against unintentional closure
the Health & Safety at Work Act [Germany]. 13 Sealed expansion vessel
14 Minimum pressure limiter [PSZ-A-]
The practical implementation is subject to currently 15 Non-return valve
applicable technical rules. We recommend planning the 17 Shut-off valve
system together with the relevant supervisory authority. 18 Line to the sealed expansion vessel
19 Feed pump
20 Heating facility
22 Pressure maintaining pump
23 Pressure regulator
24 Automatic shut-off valve (closed at zero volt)
25 Water level display
26 Open expansion vessel
27 Pressure maintaining valve - if closed at zero volt or if the
actual pressure is lower than the minimum pressure, item
24 can be omitted
28 Shut-off valve with option to connect a pressure gauge
30 Minimum temperature controller (if required)
31 Drainage system
7 Systems
7.3 Single boiler system with boiler control and heating circuit control, AC pumps and
operated with oil
HK1 HK2
KR
FV1 FV2
PH1 PH2
SH1
PZ FK VK RK
KR
PS
KR
FW
1 Logano GE315, GE515 6 720 644 097-24.1il
Fig. 33 System example for an Ecostream cast iron boiler Logano GE315 or GE515; DHW heating with DHW
cylinder; number and version of the heating circuits dependent on the Logamatic control unit
FK Boiler water temperature sensor Function description
FV Flow temperature sensor In systems with AC pumps that use fuel oil EL, operating
FW DHW temperature sensor
conditions can be maintained via the pump logic function
HK Heating circuit
of the heating circuit pumps.
KR Check valve
PH Heating circuit pump The Logamatic control unit safeguards the operating flow
PS Cylinder primary pump temperature of the boiler when the burner is on. A special
PZ DHW circulation pump pump control supports the heating process with boilers
RK Return
that have thermostream technology. The heating circuit
SH Heating circuit actuator
pumps are only switched on during the cold start heat-up
VK Boiler flow
1 DHW cylinder (primary store system as option) phase of the boiler if the pump logic set temperature has
been exceeded. If the operating flow temperature at the
temperature sensor FK falls below the pump logic set
The circuit diagram is only a schematic
temperature, the pumps are switched off again.
illustration!
For information on all system examples, Special design information
Æ page 36. • To enable the pump logic operating function, the boiler
type at the service level of the Logamatic 4211 or 4311
Application area control unit must be set to “Ecostream” and “Control
• Ecostream cast iron boilers Logano GE315 and via butterfly valve”.
GE515
• Boiler control and heating circuit control with
Logamatic 4211 or 4311 control unit
• AC pumps
• Operation with fuel oil EL
Systems 7
Selecting control equipment

Logamatic 4211 control unit Logamatic 4311 control unit
6 720 644 097-26.1il

6 720 644 097-25.1il
Logamatic 4311 (optional full equipment level)

Logamatic 4211 (standard equipment level)
Logamatic 43111) for a single boiler system or as a master control
Logamatic 42111) for a single boiler system, with temperature
unit for the first boiler in a multi boiler system, with TR (90/105 °C)
controller TR (90 °C) and adjustable high limit safety cut-out STB
and adjustable high limit safety cut-out (100/110/120 °C); to
(100/110/120 °C); to control a single stage, 2-stage or modulating
control a single stage, 2-stage or modulating burner. Including
burner. Space for up to two function modules.
burner cable for stage 2, boiler water temperature sensor and
Standard equipment outside temperature sensor. Space for up to four function modules.
Safety equipment Standard equipment
CM431 – Controller module Safety equipment
ZM422 – Central module for the boiler with burner control unit, one CM431 – Controller module
heating circuit without mixer and one DHW circuit with DHW
ZM432 – Central module for burner and boiler circuit functions,
circulation pump (display, operating and power components for
with manual operating level
CM 421)
Logamatic MEC 2 – Programming unit with communication
capability for configuring and controlling the control unit; integral
room temperature sensor and radio clock receiver
Additional equipment
FM441 – Function module for one heating circuit with mixer and
FM442 – Function module for two heating circuits with mixers, incl.
one DHW circuit with DHW circulation pump, incl. DHW
a sensor set FV/FZ (up to two modules per control unit)
temperature sensor (maximum of one module per control unit)
Burner cable for stage 2
Room installation set with MEC 2 wall mounting bracket and
Room installation set with MEC 2 wall mounting bracket and boiler display
boiler display
Online set with online cable and MEC 2 wall mounting bracket
BFU – Remote control incl. room temperature sensor to control a
BFU – Remote control incl. room temperature sensor to control a heating circuit from the living area
heating circuit from the living area
Separate room temperature sensor
FV/FZ – Sensor set with flow temperature sensor for heating
FV/FZ – Sensor set with flow temperature sensor for heating circuits with mixer or auxiliary temperature sensor for boiler circuit
circuits with mixer or auxiliary temperature sensor for boiler circuit functions, incl. plug and accessories
functions, incl. plug and accessories
FG – Flue gas temperature sensor to digitally display the flue gas
FG – Flue gas temperature sensor to digitally display the flue gas temperature; inside a stainless steel well; pressure-sealed version
temperature; inside a stainless steel well; pressure-sealed version
Sensor well R ½ , 100 mm long for Logamatic cylindrical sensor
Tab. 16 Possible equipment level of the Logamatic 4311
Tab. 15 Possible equipment level of the Logamatic 4211 control unit related to the system example in
control unit related to the system example in Fig. 33
Fig. 33 1) For boiler water temperatures above 80 °C, adjust the high limit
1) For boiler water temperatures above 80 °C, adjust the high limit safety cut-out to 110 °C or 120 °C
safety cut-out to 110 °C
For more detailed information, see the technical guides to
the control units.
7 Systems
7.4 Single boiler system with boiler control and heating circuit control
HK1 HK2
FV2
FV1
PH1 PH2
SH1 SH2
PS
KR
PZ
FK VK RK
WT
KR
FW1
FW2
PW
FW3
EK
6 720 644 097-27.1il
1
Logano
Fig. 34 System example for an Ecostream cast iron boiler; DHW heating with primary store system; number and
version of the heating circuits dependent on the Logamatic control unit
EK Cold water inlet To support this function, the pumps remain off until shortly
FK Boiler water temperature sensor before the operating flow temperature is reached.
FV Flow temperature sensor
HK Heating circuit
KR Check valve
PH Heating circuit pump
PS Primary circuit pump
PW Stratification pump
PZ Cylinder primary pump
RK Return
VK Boiler flow
WT Heat exchanger
1 Primary store system (DHW cylinder as option)
The circuit diagram is only a schematic

illustration.
For information on all system examples,
Æ page 36.
Application area
• Ecostream cast iron boilers Logano GE315, GE515
and GE615
• Boiler control and heating circuit control (heating
circuits with actuators) with Logamatic 4211 or 4311
control unit
Function description
The Logamatic control unit safeguards the operating flow
temperature of the boiler. If the operating flow
temperature at temperature sensor FK falls below the set
value when the burner is on, the control unit reduces the
flow rate in the boiler flow by overriding control of the
heating circuit actuators SH until the operating
temperature has been reached.
Systems 7

6 720 644 097-25.1il 6 720 644 097-26.1il
Logamatic 4211 (standard equipment level) Logamatic 4311 (optional full equipment level)
Logamatic 42111) for a single boiler system, with temperature Logamatic 43111) for a single boiler system or as a master control
controller TR (90 °C) and adjustable high limit safety cut-out STB unit for the first boiler in a multi boiler system, with TR (90/105 °C)
(100/110/120 °C); to control a single stage, 2-stage or modulating and adjustable high limit safety cut-out (100/110/120 °C); to
burner. Space for up to two function modules. control a single stage, 2-stage or modulating burner. Including
Standard equipment
outside temperature sensor. Space for up to four function modules.
Safety equipment
Standard equipment
CM431 – Controller module
Safety equipment
ZM422 – Central module for the boiler with burner control unit, one
heating circuit without mixer and one DHW circuit with DHW
circulation pump (display, operating and power components for ZM432 – Central module for burner and boiler circuit functions,
CM 421) with manual operating level
Logamatic MEC 2 – Programming unit with communication Logamatic MEC 2 – Programming unit with communication
capability for configuring and controlling the control unit; integral capability for configuring and controlling the control unit; integral
room temperature sensor and radio clock receiver room temperature sensor and radio clock receiver
Additional equipment Additional equipment
FM442 – Function module for two heating circuits with mixers, incl. FM441 – Function module for one heating circuit with mixer and
a sensor set FV/FZ (up to two modules per control unit) one DHW circuit with DHW circulation pump, incl. DHW
Burner cable for stage 2
a sensor set FV/FZ (up to four modules per control unit)
boiler display
boiler display
circuits with mixer or auxiliary temperature sensor for boiler circuit
functions, incl. plug and accessories FV/FZ – Sensor set with flow temperature sensor for heating
Tab. 17 Possible equipment level of the Logamatic 4211 Sensor well R ½ , 100 mm long for Logamatic cylindrical sensor
control unit related to the system example in
Fig. 34 Tab. 18 Possible equipment level of the Logamatic 4311
1) For boiler water temperatures above 80 °C, adjust the high limit
safety cut-out to 110 °C Fig. 34
safety cut-out to 110 °C or 120 °C

the control units.
7 Systems
7.5 Single boiler system with boiler circuit control

HK1 HK2
FV1 FV2
PH1 PH2
SH1 SH2
PK
KR
FZ
SK
PZ
FK VK RK
KR
KR
PS
FW
1 Logano 6 720 644 097-28.1il
Fig. 35 System example for an Ecostream cast iron boiler; DHW heating with DHW cylinder; number and version of
the heating circuits dependent on the Logamatic control unit
FK Boiler water temperature sensor Function description
FV Flow temperature sensor The Logamatic control unit safeguards the operating flow
temperature of the boiler. If the operating flow
FZ Auxiliary sensor
temperature at temperature sensor FK falls below the set
HK Heating circuit
KR Check valve value when the burner is on, the control function reduces
PH Heating circuit pump the flow rate in the heating circuit flow with the boiler
PK Boiler circuit pump circuit actuator SK until the operating temperature has
PS Cylinder primary pump been reached. The burner output is regulated subject to
PZ DHW circulation pump the temperature at the auxiliary sensor FZ and the set
RK Return value of the system.
SK Boiler circuit actuator Special design information
VK Boiler flow • This layout is ideal for modernising a system where the
1 DHW cylinder (primary store system as option) operating flow temperature cannot be regulated via the
heating circuit actuators (e.g. third party control unit).
The circuit diagram is only a schematic An auxiliary sensor FZ is required.
illustration! • Alternatively, the system can be designed with a
For information on all system examples, pressurised flow and return distributor. In this case, the
Æ page 36. boiler circuit pump PK and the bypass between the
flow and return distributor are not required.
Application area
and GE615
• Boiler circuit control with Logamatic 4311 control unit
in conjunction with third party heating circuit control or
special applications
Systems 7

Logamatic 4311 control unit
6 720 644 097-26.1il

unit for the first boiler in a multi boiler system, with TR (90/105 °C)
and adjustable high limit safety cut-out (100/110/120 °C); to
control a single stage, 2-stage or modulating burner. Including
outside temperature sensor. Space for up to four function modules.
Standard equipment
Safety equipment


one DHW circuit with DHW circulation pump, incl. DHW

boiler display




Fig. 35

the control units.
7 Systems
7.6 2-boiler system with boiler control and heating circuit control
HK1 HK2
FV1 FV2
PH1 PH2
SH1 SH2
FVS
DV2 DV1
PZ
FK2 VK RK FK1 VK RK
KR
KR
PS
FW
1 Logano (2) Logano (1) 6 720 644 097-29.1il
Fig. 36 System example for two Ecostream cast iron boilers; DHW heating with DHW cylinder; number and version
of the heating circuits dependent on the Logamatic control unit
DV Flue gas butterfly valve Function description
FK Boiler water temperature sensor Both Ecostream cast iron boilers can be shut off
hydraulically. The boiler sequence can be controlled via
FVS Strategy flow temperature sensor
the multi boiler strategy module subject to load and time.
HK Heating circuit If the temperature at the strategy sensor FVS falls below
KR Check valve the set flow temperature, the Logano (1) lead boiler starts.
PH Heating circuit pump If the heat demand increases, the Logano (2) lag boiler is
PS Cylinder primary pump automatically switched on and the flue gas butterfly valve
PZ DHW circulation pump DV2 is opened. If the load falls, the switching processes
RK Return run in reverse order.
VK Boiler flow The Logamatic control unit safeguards the operating flow
1 DHW cylinder (primary store system as option) temperature of both boilers. If the operating flow
temperature falls below the set value when the burner is
The circuit diagram is only a schematic on, the control unit reduces the flow rate in the boiler flow
illustration! by overriding control of the heating circuit actuators SH
For information on all system examples, until the operating temperature has been reached.
Æ page 36. To support this function, the circulation pumps remain off
until shortly before the operating flow temperature is
Application area reached.
and GE615 Special design information
• Boiler control and heating circuit control (heating • Distribute the total output between the boilers so each
circuits with actuators) with Logamatic 4211 or 4311 has 50 %. If the output is distributed differently,
control unit safeguard the flow rates using suitable measures
(sizing the pipework and/or balancing valves).
Systems 7

6 720 644 097-26.1il

6 720 644 097-30.1il

Logamatic 4312 (standard equipment level)
unit for the first boiler in a multi boiler system, with TR (90/105 °C) Logamatic 43121) as a lag control unit for the second and third
and adjustable high limit safety cut-out (100/110/120 °C); to boilers in a multi boiler system, with temperature controller TR
control a single stage, 2-stage or modulating burner. Including (90/105 °C) and adjustable high limit safety cut-out STB
burner cable for stage 2, boiler water temperature sensor and (100/110/120 °C); to control a single stage, 2-stage or modulating
outside temperature sensor. Space for up to four function modules. burner. Including burner cable for stage 2 and boiler water
temperature sensor. Space for up to four function modules.
Standard equipment
Standard equipment
Safety equipment
Safety equipment
with manual operating level ZM432 – Central module for burner and boiler circuit functions,
capability for configuring and controlling the control unit; integral Boiler display to show the boiler water temperature at the control
room temperature sensor and radio clock receiver unit
Additional equipment Additional equipment
FM441 – Function module for one heating circuit with mixer and Logamatic MEC 2 – Programming unit with communication
one DHW circuit with DHW circulation pump, incl. DHW capability instead of the boiler display, for configuring and
temperature sensor (maximum of one module per control unit) controlling the control unit; integral room temperature sensor and
FM442 – Function module for two heating circuits with mixers, incl. radio clock receiver
FM447 – Function module for strategy in multi boiler systems one DHW circuit with DHW circulation pump, incl. DHW
boiler display FM442 – Function module for two heating circuits with mixers, incl.
BFU – Remote control incl. room temperature sensor to control a Online set with online cable and MEC 2 wall mounting bracket
heating circuit from the living area BFU – Remote control incl. room temperature sensor to control a
Separate room temperature sensor heating circuit from the living area
FV/FZ – Sensor set with flow temperature sensor for heating Separate room temperature sensor
FG – Flue gas temperature sensor to digitally display the flue gas functions, incl. plug and accessories
FA - Additional outside temperature sensor
Tab. 20 Possible equipment level of the Logamatic 4311 temperature; inside a stainless steel well; pressure-sealed version
Fig. 36
1) For boiler water temperatures above 80 °C, adjust the high limit Tab. 21 Possible equipment level of the Logamatic 4312
safety cut-out to 110 °C or 120 °C control unit related to the system example in
Fig. 36
For more detailed information, see the technical guides to 1) For boiler water temperatures above 80 °C, adjust the high limit
the control units. safety cut-out to 110 °C or 120 °C
7 Systems
7.7 2-boiler system with boiler control and heating circuit control, plus hydraulic
balancing
HK1 HK2
FV1 FV2
PH1 PH2
SH1 SH2
FVS
KR
PS KR KR
PK2 PK1
KR
PZ
WT FK2 VK RK FK1 VK RK
KR
FW1
FW2
PW
FW3
EK
1 Logano (2) Logano (1) 6 720 644 097-31.1il
Fig. 37 System example for two Ecostream cast iron boilers; DHW heating with primary store system; number and
version of the heating circuits dependent on the Logamatic control unit
EK Cold water inlet flow temperature, the Logano (1) lead boiler starts. The
FK Boiler water temperature sensor lag boiler is hydraulically shut off via the check valve KR in
FV Flow temperature sensor the boiler flow. If the heat demand increases, the Logano
FVS Strategy flow temperature sensor (2) lag boiler is automatically switched on. If the load falls,
the switching processes run in reverse order.
HK Heating circuit
KR Check valve The Logamatic control unit safeguards the operating flow
PH Heating circuit pump temperature of both boilers. If the operating flow
PK Feed pump temperature at temperature sensor FK1 or FK2 falls
PS Primary circuit pump below the set value when the burner is on, the control unit
reduces the flow rate in the flow by overriding control of
PZ DHW circulation pump
the heating circuit actuators SH until the operating
RK Return
SH Heating circuit actuator temperature has been reached.
VK Boiler flow
Special engineering information
WT Heat exchanger
1 Primary store system (DHW cylinder as option) • In conjunction with hydraulic balancing, the feed
pumps PK are advisable if there are several distributor
The circuit diagram is only a schematic stations, or if these are far apart. A low loss header or
illustration! low-pressure distributor with bypass and check valve
For information on all system examples, can be used for hydraulic balancing.
Æ page 36. • A low loss header is also suitable for de-sludging.
• Distribute the total output between the boilers so each
Application area has 50 %. If the output is distributed differently,
• Ecostream cast iron boilers Logano GE315, GE515 safeguard the flow rates using suitable measures
and GE615 (sizing the pipework and/or pumps).
• Boiler control and heating circuit control (heating
circuits with actuators) with Logamatic 4211 or 4311
control unit
Function description
The boiler sequence can be controlled via the multi boiler
strategy module subject to load and time. If the
temperature at the strategy sensor FVS falls below the set
Systems 7

6 720 644 097-26.1il

6 720 644 097-30.1il
Logamatic 4311 (optional full equipment level) Logamatic 4312 (standard equipment level)
Logamatic 43111) for a single boiler system or as a master control Logamatic 43121) as a lag control unit for the second and third
unit for the first boiler in a multi boiler system, with TR (90/105 °C) boilers in a multi boiler system, with temperature controller TR
and adjustable high limit safety cut-out (100/110/120 °C); to (90/105 °C) and adjustable high limit safety cut-out STB
control a single stage, 2-stage or modulating burner. Including (100/110/120 °C); to control a single stage, 2-stage or modulating
burner cable for stage 2, boiler water temperature sensor and burner. Including burner cable for stage 2 and boiler water
outside temperature sensor. Space for up to four function modules. temperature sensor. Space for up to four function modules.
Standard equipment Standard equipment
Safety equipment Safety equipment
CM431 – Controller module CM431 – Controller module
ZM432 – Central module for burner and boiler circuit functions, with ZM432 – Central module for burner and boiler circuit functions, with
manual operating level manual operating level
Logamatic MEC 2 – Programming unit with communication Boiler display to show the boiler water temperature at the control
capability for configuring and controlling the control unit; integral unit
FM441 – Function module for one heating circuit with mixer and capability instead of the boiler display, for configuring and
one DHW circuit with DHW circulation pump, incl. DHW controlling the control unit; integral room temperature sensor and
temperature sensor (maximum of one module per control unit) radio clock receiver
a sensor set FV/FZ (up to four modules per control unit) one DHW circuit with DHW circulation pump, incl. DHW
FM447 – Function module for strategy in multi boiler systems temperature sensor (maximum of one module per control unit)
Room installation set with MEC 2 wall mounting bracket and FM442 – Function module for two heating circuits with mixers, incl.
boiler display a sensor set FV/FZ (up to four modules per control unit)
Online set with online cable and MEC 2 wall mounting bracket Online set with online cable and MEC 2 wall mounting bracket
BFU – Remote control incl. room temperature sensor to control a BFU – Remote control incl. room temperature sensor to control a
heating circuit from the living area heating circuit from the living area
Separate room temperature sensor Separate room temperature sensor
FV/FZ – Sensor set with flow temperature sensor for heating FV/FZ – Sensor set with flow temperature sensor for heating
circuits with mixer or auxiliary temperature sensor for boiler circuit circuits with mixer or auxiliary temperature sensor for boiler circuit
functions, incl. plug and accessories functions, incl. plug and accessories
FG – Flue gas temperature sensor to digitally display the flue gas FA - Additional outside temperature sensor
temperature; inside a stainless steel well; pressure-sealed version FG – Flue gas temperature sensor to digitally display the flue gas
Sensor well R ½ , 100 mm long for Logamatic cylindrical sensor temperature; inside a stainless steel well; pressure-sealed version
control unit related to the system example in Tab. 23 Possible equipment level of the Logamatic 4312
Fig. 37 control unit related to the system example in
1) For boiler water temperatures above 80 °C, adjust the high limit Fig. 37
the control units.
7 Systems
7.8 2-boiler system with boiler circuit control and variable speed pumps
HK1 HK2
FV1 FV2
PH1 PH2
SH1 SH2
FVS
DV2 DV1
PZ
FK2 VK RK FK1 VK RK
KR
KR
PS
FW
1 Logano (2) Logano (1) 6 720 644 097-32.1il
Fig. 38 System example for two Ecostream cast iron boilers; DHW heating with DHW cylinder; number and version
of the heating circuits dependent on the control unit
DV Flue gas butterfly valve Function description
HK Heating circuit If the temperature at the strategy sensor FVS falls below
KR Check valve the set flow temperature, the Logano (1) lead boiler starts.
PH Heating circuit pump If the heat demand increases, the Logano (2) lag boiler is
PS Cylinder primary pump automatically switched on and the flue gas butterfly valve
PZ DHW circulation pump DV2 is opened. If the load falls, the switching processes
RK Return run in reverse order.
VK Boiler flow If the operating flow temperature at temperature sensor
1 DHW cylinder (primary store system as option) FK1 or FK2 falls below the set value when the burner is
on, the Logamatic control unit reduces the flow rate in the
The circuit diagram is only a schematic heating circuit flow with the relevant flue gas butterfly
illustration! valve DV until the operating temperature has been
For information on all system examples, reached.
Æ page 36.
Special design information
• Distribute the total output between the boilers so each
Application area
has 50 %. If the output is distributed differently,
• Ecostream cast iron boilers Logano GE315, GE515 safeguard the flow rates using suitable measures
and GE615 (sizing the pipework and/or balancing valves).
• Boiler circuit control with the Logamatic 4311 and • Requirement for DV: flue gas butterfly valve
4312 control units in conjunction with third party manufactured by Sauter, type D14X…F200/AR…
heating circuit control or special applications
Systems 7

6 720 644 097-26.1il

6 720 644 097-30.1il
ZM432 – Central module for burner and boiler circuit functions, with ZM432 – Central module for burner and boiler circuit functions,
manual operating level with manual operating level
FM447 – Function module for strategy in multi boiler systems temperature sensor (maximum of one module per control unit)
Room installation set with MEC 2 wall mounting bracket and FM442 – Function module for two heating circuits with mixers, incl.
boiler display a sensor set FV/FZ (up to four modules per control unit)
Online set with online cable and MEC 2 wall mounting bracket Online set with online cable and MEC 2 wall mounting bracket
BFU – Remote control incl. room temperature sensor to control a BFU – Remote control incl. room temperature sensor to control a
heating circuit from the living area heating circuit from the living area
Separate room temperature sensor Separate room temperature sensor
FV/FZ – Sensor set with flow temperature sensor for heating FV/FZ – Sensor set with flow temperature sensor for heating
circuits with mixer or auxiliary temperature sensor for boiler circuit circuits with mixer or auxiliary temperature sensor for boiler circuit
functions, incl. plug and accessories functions, incl. plug and accessories
FG – Flue gas temperature sensor to digitally display the flue gas FA - Additional outside temperature sensor
Sensor well R ½ , 100 mm long for Logamatic cylindrical sensor temperature; inside a stainless steel well; pressure-sealed version
the control units.
7 Systems
7.9 2-boiler system with boiler circuit control

HK1 HK2
FV1 FV2
PH1 PH2
SH1 SH2
FVS
KR
PS SK2 SK1
PK2 PK1
KR
FZ1)
PZ
WT FK2 VK RK FK1 VK RK
KR
FW1
FW2
PW
FW3
EK
1 Logano (2) Logano (1) 6 720 644 097-33.1il
Fig. 39 System example for one Ecostream cast iron boiler and one Ecostream cast iron boiler or low temperature
boiler; DHW heating with primary store system; number and version of the heating circuits dependent on the
control unit
EK Cold water inlet Function description
FZ Auxiliary sensor If the temperature at the strategy sensor FVS falls below
HK Heating circuit the set flow temperature, the Logano (1) lead boiler starts.
KR Check valve If the heat demand increases, the Logano (2) lag boiler is
PH Heating circuit pump automatically switched on and the boiler circuit actuator
PK Boiler circuit pump SK is opened. If the load falls, the switching processes
PS Cylinder primary pump run in reverse order.
PZ DHW circulation pump If the operating flow temperature at temperature sensor
RK Return FK1 or FK2 falls below the set value when the burner is
SH Heating circuit actuator on, the Logamatic control unit reduces the system flow
SK Boiler circuit actuator rate to the boiler with the relevant boiler circuit actuator
VK Boiler flow SK until the operating temperature has been reached.
WT Heat exchanger
1 Primary store system (DHW cylinder as option) Special engineering information
1) Low temperature boiler, usually with return temperature • This layout is ideal for modernising a system where the
raising facility operating flow temperature cannot be regulated via the
heating circuit actuators (e.g. third party control unit).
The circuit diagram is only a schematic • If a low temperature boiler is used, a minimum return
illustration! Information regarding all system temperature should usually be ensured rather than flow
examples Æ page 36. temperature control. An auxiliary sensor FZ is required
for this.
Application area • Alternatively, a low loss header or low-pressure
• Ecostream cast iron boilers Logano GE315, GE515 distributor with bypass and check valve can be used.
and GE615 • A low loss header is also suitable for de-sludging.
• Logano SK low temperature boiler as Logano (2) lag
boiler
• Boiler circuit control with the Logamatic 4211 and
4312 control units in conjunction with third party
Systems 7

6 720 644 097-26.1il 6 720 644 097-30.1il
1)
Logamatic 4311 for a single boiler system or as a master control Logamatic 43121) as a lag control unit for the second and third
ZM432 – Central module for burner and boiler circuit functions, with ZM432 – Central module for burner and boiler circuit functions, with
manual operating level manual operating level
FM447 – Function module for strategy in multi boiler systems
boiler display
FA – Additional outside temperature sensor
safety cut-out to 110 °C or 120 °C 1) For boiler water temperatures above 80 °C, adjust the high limit
the control units.
7 Systems
7.10 2-boiler system Ecostream cast iron boiler/gas condensing boiler with boiler
control and heating circuit control
HK1 HK2
FV1 FV2
PH1 PH2
SH1 SH2
FVS
PS SK
KR 1)
PZ
WT FK2 VK RK FK1
KR
VK
FW1
FW2
PW
FW3
RK1
EK
2 Logano (2) 1 (1)

6 720 644 097-34.1il
Fig. 40 System example for an Ecostream cast iron boiler and a Logano plus SB315 or SB615 gas condensing boiler;
DHW heating with primary store system; number and version of the heating circuits dependent on the control
unit
EK Cold water inlet Function description
FK Boiler water temperature sensor The boiler sequence can be controlled via the multi boiler
strategy module subject to load and time. If the
temperature at the strategy sensor FVS falls below the set
HK Heating circuit flow temperature, the (1) lead boiler starts. If the heat
KR Check valve demand increases, the Logano (2) lag boiler is
PH Heating circuit pump automatically switched on.
PS Cylinder primary pump
When the operating flow temperature at temperature
sensor FK2 for the lag boiler is reached, the boiler circuit
PZ DHW circulation pump
RK Return actuator SK opens in the flow direction of the Ecostream
RK1 Low temperature return to condensing boiler cast iron boiler and the entire flow rate is routed via the
SH Heating circuit actuator Ecostream cast iron boiler. If the load falls, the switching
SK Boiler circuit actuator processes run in reverse order.
VK Boiler flow
WT Heat exchanger Special design information
1 Gas condensing boiler • The boiler sequence cannot be reversed.
2 Primary store system (DHW cylinder as option) • Size the heating circuit pumps in accordance with the
1) Inspection bypass (optional)
maximum calculated pressure drop in the heating
circuit and boiler circuit (sum of the pressure drop
The circuit diagram is only a schematic levels on the water side of both boilers). The pressure
illustration! drop levels of both boilers must be reliably overcome.
For information on all system examples, Alternatives for hydraulic circuits if the pressure drop
Æ page 36. on the water side is too high are available on request.
• To keep the pressure drop on the water side low, when
Application area sizing the heating circuits maintain a minimum spread
• Logano plus SB315 and SB615 gas condensing of 20 K.
boilers • We recommend distributing the total output between
• Ecostream cast iron boilers Logano GE315, GE515 the boilers so each has 50 %.
and GE615 • Design the connections in such a way that the boilers
• Boiler circuit control with the Logamatic 4211 and can be separated, independently of each other, to
4312 control units, also in conjunction with third party ensure an emergency supply during maintenance work.
Systems 7

6 720 644 097-26.1il

6 720 644 097-30.1il
ZM432 – Central module for burner and boiler circuit functions, ZM432 – Central module for burner and boiler circuit functions, with
with manual operating level manual operating level
FM447 – Function module for strategy in multi boiler systems
boiler display
FA – Additional outside temperature sensor
safety cut-out to 110 °C or 120 °C 1) For boiler water temperatures above 80 °C, adjust the high limit
the control units.
8 Installation
8 Installation
8.1 Transport and handling
8.1.1 Delivery method
Ecostream cast iron boiler

Contents of package
Logano GE315 Logano GE515 Logano GE615
Boiler block assembled
Boiler block with burner 1 pallet containing

1 pallet 1 pallet
door feed pipe
Longitudinal rail for boiler

– 1 box 1 box
casing and feed pipe
Boiler block in loose sections
Front section, centre

1 pallet containing 1 pallet without centre 1 pallet containing centre
sections, rear section,
3 centre sections section section with flow connector
burner door
Centre sections (loose) 1 pallet 1 pallet 1 pallet
Longitudinal rail for boiler

– 1 box 1 box
casing and feed pipe
1 box with standard unit

Lock furniture 1 box
Together in 1 box 1 box with extension kit
Flue gas header 1 box –
Anchor rod 1 bundle incl. feed pipe 1 bundle 1 bundle
Other boiler equipment for the boiler block
1 box with standard unit 1 box with standard unit

Boiler casing 1 box
1 box with extension kit 1 box with extension kit
Thermal insulation 1 foil pack 1 foil pack 1 foil pack
Burner1) 1 box 1 box –
Drilled burner plate1) Loose Loose –
Control unit2) 1 box 1 box 1 box

Tab. 30 Delivery method of the Ecostream cast iron boilers Logano GE315, GE515 and GE615
1) Only with Ecostream cast iron boiler units Logano GE315 and GE515
2) Not part of the standard boiler delivery
Installation 8
8.1.2 Minimum handling dimensions of Ecostream cast iron boilers Logano GE315, GE515 and GE615
The external dimensions of the boiler block correspond to The burner door can be removed if space for handling is
those of the individual sections (Æ Fig. 41). For the boiler tight. If the delivery is made “in loose sections”, use the
length, use dimension LK from Tab. 1 (page 9), Tab. 2 handling dimensions for boiler sections in Tab. 31.
(page 10) and Tab. 5 (page 12).
1 2 3
712
832
994
Logano GE315 712
936
934
360
460
300 400
834
1315
1249
1255
980
Logano GE515
440
619
335 514
1096
1205
1230
1205
1535
1637
1535
Logano GE615
600
820
460 680
6 720 644 097-35.1il
Fig. 41 Front, centre and rear boiler section of the Logano GE315, GE515 and GE615 boilers
1 Front section 3 Rear section
2 Centre section
Boiler sections
Logano Unit Front section Centre section Rear section
GE315 External dimensions (H × W × D) mm 936 × 712 × 150 934 × 712 × 160 994 × 712 × 150
Weight kg 80 86 84
Weight kg 145 149 158
Weight kg 258 229 293

Tab. 31 Minimum handling dimensions for boiler sections for the Ecostream cast iron boilers Logano GE315, GE515
and GE615
8 Installation
8.2 Installation room conditions

8.2.1 Combustion air supply 8.2.2 Siting combustion equipment
Installation rooms and gas boiler installations should meet Gas combustion equipment with a total rated output in
the conditions specified by the relevant national, regional excess of 50 kW may only be installed in rooms:
or local regulations and must comply with the relevant Fire • that are not used for any other purpose
Regulations. • that have no opening towards other rooms, except
For open flue combustion equipment with a total rated doors
output in excess of 50 kW, the combustion air supply is • the doors of which are tight and self-closing
deemed to be ensured if an aperture to the outside with a • that can be ventilated
clear opening of at least 150 cm2 (plus 2 cm2 for every
kilowatt output above 50 kW rated output) is provided. Burners and fuel supply devices to the combustion
The required cross-section may be split over a maximum equipment must be able to be shut down at any time by a
of two lines and must be sized to provide the equivalent switch (emergency stop switch) located outside the
air flow rate. installation room. A sign reading “EMERGENCY STOP
SWITCH-COMBUSTION” must be placed next to the
General requirements emergency stop switch.
• Combustion air apertures and lines must never be
Notwithstanding these rules, combustion equipment
closed or covered unless there is special safety
may also be installed in other rooms, if:
equipment that ensures the combustion equipment can
only be operated if the flow cross-section is • the use of these rooms makes this necessary and the
unobstructed. combustion equipment can be operated safely
• The required cross-section must not be restricted by a • the rooms are in freestanding buildings that only serve
closure or grille. to operate the combustion equipment and store the
fuel
• An adequate supply of combustion air can also be
verified by other means. Open flue combustion equipment must not be installed:
• Special requirements must be followed for LPG • in stairwells, except in residential buildings with no
combustion equipment. more than two apartments
• in generally accessible hallways that serve as escape
routes
• in garages
Rooms with systems that extract air

Open flue combustion equipment may only be installed in
rooms equipped with systems that extract air subject to
the following conditions:
• simultaneous operation of the combustion equipment
and the air extractor systems will be prevented by
safety equipment
• the flue gas routing will be monitored by appropriate
safety equipment
• flue gas will be routed via the air extractor systems or it
will be ensured that such systems cannot create
dangerous negative pressure
Gas shut-off device

Gas combustion equipment in rooms or the fuel line
directly upstream of such equipment must be fitted with a
thermally activated gas shut-off device.
Installation 8
8.3 Installed dimensions

Brick or cast concrete boiler foundations should be 5 cm A1 B 8001)
to 10 cm high and correspond to the boiler dimensions
(Æ Fig. 42 and Tab. 32) and should not reach the side
walls of the installation room to prevent vibrations being
transmitted through such contact. Allow extra free space
for measures to provide sound insulation (Æ page 67).
Use the recommended wall clearances to enable easy 4001)
L
access for installation, maintenance and service work.
Maintain the minimum wall clearances given to facilitate
accessibility.
If the recommended front wall clearance A2

is not adhered to, the cleaning equipment set
cannot be used in the standard version. If this 100
is the case, the Ecostream cast iron boiler A2 (0)
can be cleaned with a cleaning device that
can be taken apart (special version LBR
Æ page 72) or wet-cleaned. 6 720 644 097-36.1il
Fig. 42 Logano GE615 installed dimensions

(dimensions in mm, figures in brackets are
minimum dimensions)
1)
≥ 800 if using the side control unit retainer (Æ Fig. 58,
page 72)
Dimension A1 Dimension A21) Length L2) Width B2)

Logano Boiler size Recommended Minimum Recommended Minimum
[mm] [mm] [mm] [mm] [mm] [mm]
105 750 400 1500 1000 1125 880
140 750 400 1500 1000 1285 880
GE315 170 750 400 1500 1000 1445 880
200 750 400 1500 1000 1605 880
230 750 400 1500 1000 1765 880

240 900 600 1700 1000 1580 980
295 900 600 1700 1000 1750 980
350 900 600 1700 1000 1920 980

GE515
400 900 600 2200 1000 2090 980
455 900 600 2200 1000 2260 980
510 900 600 2200 1000 2430 980

570 1150 820 2300 1400 1926 1281
660 1150 820 2300 1400 2096 1281
740 1150 820 2300 1400 2266 1281
820 1150 820 2300 1400 2436 1281

GE615
920 1150 820 3000 1500 2606 1281
1020 1150 820 3000 1500 2776 1281
1110 1150 820 3000 1500 2946 1281
1200 1150 820 3000 1500 3116 1281

Tab. 32 Installed dimensions of Ecostream cast iron boilers (dimensions Æ Fig. 42)
1) Subject to the burner length LBR
2) Handling dimensions lower (Æ Tab. 31)
8 Installation
8.4 Information on installation 8.5 Additionalsafety equipment to

Pipework installation DIN-EN 12828
• Ensure the boiler is vented.
8.5.1 Low water indicator to protect against
• In open systems, route pipework with a rise towards
overheating
the expansion vessel.
In accordance with DIN-EN 12828, a low water indicator
• Do not design reductions in the pipework in horizontal
is required to protect the boiler against overheating.
lines.
• Lay pipes without stress. Minimum pressure switch
In heating systems with output levels ≤ 300 kW, the
Electrical installation
DIN-EN 12828 allows other measures instead of the low
A permanent connection in accordance with VDE 0100, water indicator, as long as they have a permit. As a low
VDE 0116 and VDE 0722 must be made. cost option, Buderus offers approved boiler safety
Local regulations must be observed. equipment assemblies for Logano GE315 (Æ Fig. 43,
• Take care to ensure correct cable and capillary pipe page 62) and for Logano GE515 (Æ Fig. 44, page 63;
routing. Fig 45, page 63). They comprise a minimum pressure
switch complete with adaptor.
Commissioning
The quality of the fill and top-up water must be checked For the cast iron boiler Logano GE315, a minimum
(Æ page 26). pressure switch with adaptor is also available as a spare
part to replace the low water indicator.
• Flush the entire heating system before filling.
Tightness test Low water indicator
• Carry out the tightness test in accordance with With Ecostream cast iron boilers Logano with output
DIN 18 380. The test pressure is 1.3 times the levels above 300 kW, a low water indicator should be
operating pressure, but should be at least 1 bar. fitted in accordance with DIN-EN 12828. For Logano
• In sealed systems, separate the safety valve from the GE515 and GE615, the low water indicator is part of the
expansion vessel before testing the pressure. standard delivery of the boiler safety equipment assembly
(Æ Fig. 44 to Fig. 47, page 63f.).
Handover
On handover, the operator must be shown how the
system functions and is operated; the technical
documentation must also be handed over.
Attention must be drawn to any special considerations
regarding maintenance (Æ page 24); an inspection and
maintenance contract is recommended.
Installation 8
8.5.2 Safety equipment
General The boiler safety equipment assembly is type-tested for

According to the currently applicable Pressure direct heating with a permissible operating temperature of
Equipment Directive (PED), in heating systems with safety 120 °C and a permissible operating pressure of 6 bar.
temperatures (STB) above 110 °C, the boiler is deemed
Version for GE315 and GE515 ≤ 300 kW
to include all facilities and pipes connected to it up to the
shut-off device. This means that all components between The standard equipment level comprises: intermediate
the shut-off devices (e.g. slider) in the flow and return, and flow piece, minimum pressure switch, thermometer,
in the boiler flow and return, must be approved. This pressure gauge (including pressure gauge shut-off valve
includes intermediate flow pieces to which safety with test flange), cap valve, boiler drain & fill valve, and
equipment can be fitted. Depending on the safety level installation instructions.
(cf. DIN-EN 12828 and DIN-EN 12953-6), different
Version for GE515 > 300 kW and GE615
safety equipment should be fitted to the connections
provided. The standard equipment level comprises: intermediate
flow piece, valve distributor, thermometer, low water
indicator, pressure gauge (including pressure gauge
shut-off valve with test flange), cap valve, gasket set and
installation instructions.
Safety equipment version TR ≤ 105 °C, STB with shutdown STB1) with shutdown temperature
temperature ≤ 110 °C to DIN-EN 12828 110 °C < T ≤ 120 °C to DIN-EN 12953-6
Heat source Heat source
≤ 300 kW > 300 kW ≤ 300 kW > 300 kW
Safety equipment assembly

+ + + +
standard equipment
Maximum pressure limiter – + + +
Set with STB and

– +2) – –
maximum pressure limiter
Minimum pressure limiter –3) –3) + +

Tab. 33 Safety equipment versions for Ecostream cast iron boilers Logano GE315, GE515 and GE615
1) We recommend planning the system together with the relevant supervisory authority. (Observe DGRL and BSVO)
2) If omitted flash trap to EN 12828 in systems with TR ≤ 105 °C (STB ≤ 110 °C)
3) As a replacement for low water indicator to EN 12828 in systems with TR ≤ 105 °C (STB ≤ 110 °C)
Safety component Make Component designation
Low water indicator Sasserath SRY 09333.20.011 TÜV HBW-96-190
Maximum pressure limiter Sauter DSH 143 F 001 SDB.00-331
Minimum pressure limiter Sauter DSL 143 F 001 SDWF00-330
High limit safety cut-out Sauter RAK 74.4/3727 M STB 10 602 000
Minimum pressure switch Fatini Cosmi 2B 01 ATF 0.8 WB 40 28 65 19

Tab. 34 Approval designations of safety components for Ecostream cast iron boilers Logano GE315, GE515 and
GE615
8 Installation
8.5.3 Boiler safety equipment assembly Logano GE315

An intermediate flow piece and valve distributor are
required to install the safety equipment. These must have 5
type-test approval if the boiler safety temperature is above
8
110 °C. The boiler safety equipment assemblies for the A 1)
2
Ecostream cast iron boilers Logano GE315, GE515 and
6
GE615 have joint type-test approval with the boiler.
135
4
The standard delivery of the boiler safety
equipment assembly includes a complete 3 7
357
gasket set and installation instructions.
Ensure that flat gaskets are used with all threaded fittings.
1
Versions
For Logano GE315 DN 65 B
Type-test approval number 06-226-683 6 720 644 097-37.1il
For Logano GE515 DN 100 Fig. 43 Boiler safety equipment assembly for Ecostream
Type-test approval number 06-226-640 cast iron boiler Logano GE315
A DN 65 round
For Logano GE615 DN 150
B DN 65 square
Type-test approval number 06-226-713
1 Intermediate flow piece
2 Cap shut-off valve
3 Connection for safety valve G 1½
4 Spare fem. connection ½ "
5 Pressure gauge and pressure gauge shut-off valve with
test flange
6 Connection for pressure gauge
7 Sensor well with thermometer
8 Connection for 2nd maximum pressure limiter (Æ Tab. 33,
page 61)
1)
The standard delivery includes a minimum pressure switch
(replaces the low water indicator). It should be installed
directly on the rear section of the boiler.
Installation 8
Logano GE515 – boiler output ≤ 300 kW with Logano GE515 – boiler output > 300 kW with low
minimum pressure switch water indicator
5 5
6 13
A 4 3 6 4 3
9
420
420
10
2 11 10 2
8 8
7
7
12
1
1
6 720 644 097-39.1il
B 6 720 644 097-38.1il Fig. 45 Boiler safety equipment assembly for Ecostream
cast iron boiler Logano GE515
Fig. 44 Boiler safety equipment assembly for Ecostream
cast iron boiler Logano GE515 1 Intermediate flow piece
2 Valve distributor (Æ Fig. 48)
1 Intermediate flow piece 3 Connection for maximum pressure limiter
2 Valve distributor (Æ Fig. 48) 4 Connection for 2nd maximum pressure limiter
3 Connection for maximum pressure limiter (Æ Tab. 33, page 61)
4 Connection for 2nd maximum pressure limiter 5 Pressure gauge and pressure gauge shut-off valve with
(Æ Tab. 33, page 61) test flange
5 Pressure gauge and pressure gauge shut-off valve with 6 Connection for pressure gauge
test connection 7 Sensor well with thermometer
6 Connection for pressure gauge 8 Connection for temperature test device
7 Sensor well with thermometer 9 Spare connection
8 Connection for temperature test device 10 Connection for safety valve G 1½
10 Connection for safety valve G 1½ 11 Low water indicator (Æ Tab. 34, page 61)
12 Minimum pressure switch (Æ Tab. 34, page 61)
13 Spare connection or connection for additional high limit
safety cut-out
8 Installation
Logano GE615 – vertical version
5
355
8 9
11
7
10
3
2 6 4
1
A 6 720 644 097-40.1il
Fig. 46 Boiler safety equipment assembly for Ecostream cast iron boiler Logano GE615 - vertical version
A DN 150 round 6 Connection for pressure gauge
1 Intermediate flow piece 7 Female connection with sensor well G ½ for thermometer
2 Valve distributor (Æ Fig. 48) 8 Low water indicator (Æ Tab. 34, page 61)
3 Connection for maximum pressure limiter 9 Connection for additional high limit safety cut-out G ½
4 Connection for 2nd maximum pressure limiter 10 Connection for temperature capturing device ½ "
(Æ Tab. 33, page 61) 11 Connection for safety valve DN 65
5 Pressure gauge and pressure gauge shut-off valve with
test flange
Logano GE615 – horizontal version
8 11
7
10 381
3
279
1
2 6 4
A
6 720 644 097-41.1il
Fig. 47 Boiler safety equipment assembly for Ecostream cast iron boiler Logano GE615
A DN 150 round 6 Connection for pressure gauge
1 Intermediate flow piece 7 Female connection with sensor well G ½ for thermometer
2 Valve distributor (Æ Fig. 48, page 65) 8 Low water indicator (Æ Tab. 34, page 61)
3 Connection for maximum pressure limiter 9 Connection for additional high limit safety cut-out G ½
4 Connection for 2nd maximum pressure limiter (Æ Tab. 33) 10 Connection for temperature capturing device ½ "
5 Pressure gauge and pressure gauge shut-off valve with 11 Connection for safety valve DN 65
test flange
Installation 8
370
150 150
1 2 3
4 6 720 644 097-42.1il
Fig. 48 Valve distributor; component of the boiler safety

equipment assembly for the Ecostream cast iron
boilers Logano GE515 and GE615
(Æ Fig. 44 – Fig. 47)
1 Connection for pressure gauge (Æ Fig. 44 – Fig. 47,
item. 6)
2 Connection for 2nd maximum pressure limiter
(Æ Tab. 33, page 61)
3 Connection for maximum pressure limiter (Æ Tab. 34,
page 61)
4 Connection for intermediate flow piece
(Æ Fig. 44 to Fig. 47, page 63 ff.)
8 Installation
Intermediate piece for safety valve connection

Intermediate piece for safety valve connection to DIN-EN
12953-6 for temperatures 110 °C < T ≤ 120 °C,
including manufacturer's certification
Logano GE315 GE515 GE615
400
350
350
PN 16 DN 40/50 *)
PN 16 DN 25/32 *)
PN 16 DN 25/32 *)
Part PN 16 DN 65 *) 220
220
220
R 1¼ für GE315
R 1½ für GE515
6 720 644 097-43.1il 6 720 644 097-45.1il

6 720 644 097-44.1
Connection to the
intermediate flow piece 1 ¼ "1) 1 ½ "1) DN 652)
(KSA)
DN 40/65
Safety valve DN 25/40 DN 32/50 DN 32/50 DN 40/65 DN 40/65 DN 40/65
up to
connection for flow up to 200 kW up to 350 kW up to 350 kW up to 600 kW up to 600 kW up to 900 kW
1200 kW
temperature ≤ 120 °C PN 16 PN 16 PN 16 PN 16 PN 16 PN 16
PN 16
Tab. 35 Intermediate piece for safety valve connection to DIN-EN 12953-6 for temperatures 110 °C < T ≤ 120 °C
1) Threaded fitting in standard delivery for connection to intermediate flow piece
2) Including screws and gasket for connection to KSA
* Flange
Intermediate piece for connecting the diaphragm expansion vessel or pressure maintaining module
Intermediate piece for connecting the diaphragm DIN-EN 12953-6 for temperatures 110 °C < T ≤ 120 °C,
expansion vessel or pressure maintaining module to including manufacturer's certification
Logano GE315 GE515 GE615
300 300
DN65-200 DN 65-200
PN 6 DN 65-200 *)
PN 6 DN 65-200 *)
PN 6 DN 65-200 *)
PN 6 DN 65-200 *)
Part
6 720 644 097-46.1il
Return connection DN 65 – PN 6 DN 100 – PN 6 DN 150 – PN 6

Cap valve connection for flow DN 253) DN 253)
¾ "2) DN 253) 1"2) 1"2)
temperature ≥ 120 °C; PN 16 PN 16
up to 200 kW 1400 kW up to 1400 kW up to 1400 kW
expansion line1) up to 1400 kW up to 1400 kW
Tab. 36 Intermediate piece for connecting the diaphragm expansion vessel or pressure maintaining module to
DIN-EN 12953-6 for temperatures 110 °C < T ≤ 120 °C
1) It is permissible and the norm for expansion lines to be reduced to smaller dimensions at the connectors of expansion vessels or pressure
maintaining modules.
2) Including cap valve, threaded version: PN 10 to 120 °C
3) Flanged cap valve on site
* Flange
Installation 8
8.6 Additional devices for sound

insulation
8.6.1 Requirements
The necessity and scope of measures for sound insulation
are based on the sound level and the noise disturbance
this causes. Buderus offers three devices that are
specially adapted to the Ecostream cast iron boilers,
which can be supplemented with additional on-site sound
insulation measures.
On-site measures include fixing the pipework to attenuate 6 720 644 097-47.1il
structure-borne noise, compensators in the connection
lines and flexible connections with the building. The Fig. 49 Flue gas silencer made of steel (round)
devices for sound insulation require extra space, which
should be factored in at the planning stage.
4 3 1
8.6.2 Burner silencer hood
The airborne noise created by the burner during operation
can be attenuated with a burner silencer hood. This can
D1
D3
D2
D1
reduce the sound pressure level in the installation room by
approx. 10 dB(A) to 15 dB(A), depending on the version.
Matching burner silencer hoods are sold by Buderus as 2
accessories or by the burner manufacturers. The L4 L2 L3
selection of a suitable burner silencer hood can be L1
6 720 644 097-48.1il
discussed in detail with the Buderus sales office (Æ back
cover) or with the burner manufacturer.
Fig. 50 Flue gas silencer with sealing collar for
When designing the installation room, allow extra space structure-borne noise separation for Logano
to remove the silencer hood. GE315, GE515 and GE615 (schematic)
8.6.3 Flue gas silencer (round) with sealing collar 1 Flue pipe sealing collar
2 Threaded female connection for pipe connector
for structure-borne noise separation
3 Packing cord
A large proportion of the noise caused by combustion can 4 Flue pipe graded sealing collar
be transferred via the flue system to the building. Specially
adapted flue gas silencers can significantly reduce the
LD [dB(A)]
sound level (Æ Tab. 37, page 68). 30
For example, the flue gas silencer shown (Æ Fig. 50) 25
achieves attenuation of approx. 10 dB(A) to 15 dB(A) in
the flue pipe. The pressure drop in the flue gas silencer 20
can be ignored when sizing the flue system. 15
The flue gas silencer has a connector (Æ Fig. 50, pos. 2) 10
and a special sealing collar (Æ Fig. 50, item 3+4). This
flue pipe graded sealing collar and the additional packing 5
cord provide separation of the structure-borne noise
0
between the boiler and flue system (connection piece). 10 100 1000
f [Hz]
6 720 644 097-49.1il
Fig. 51 Flue gas silencer made of steel (round)

f Frequency
LD Attenuation
8 Installation
Dimensi
ons of
flue gas
silencer Logano
GE315 with GE515 with GE615 with

connection connection connection
diameter diameter diameter
Unit DN 180 DN 250 DN 360
D1 mm 180 250 360
D2 mm 200 270 380

6 720 644 097-50.1il
D3 mm 400 600 700
Fig. 52 Flue gas silencer made of steel
L1 mm 950 650 1240
L2 mm 550 550 1000 LD [dB(A)]

35
L3 mm 350 50 160
30
L4 mm 50 50 80 DN 350
25
Tab. 37 Dimensions of the flue gas silencers for the
Ecostream cast iron boilers Logano GE315, 20
GE515 and GE615
15
8.6.4 Flue gas silencer made of steel/stainless 10
steel – up to 30 dB(A) DN 180
5
Flue gas silencer made of steel
0
• Flue gas silencer for direct connection to the flue outlet 10 100 1000
or installation in the flue connection line f [Hz]
6 720 644 097-51.1il
• To reduce low frequency combustion noise
Fig. 53 Flue gas silencer made of steel/stainless steel –
Comprising:
up to 30 dB(A)
• A cubic gas-tight and watertight steel casing
f Frequency
• Steel tabs welded to the casing for fixing or suspension
LD Attenuation
arrangement
• Chamber system arranged in the casing with
diversions and absorbers, matched to low frequency
combustion noise between 50 Hz and 1000 Hz
• Removable cover panel for internal inspection
• Offset flue connectors on the inlet and outlet sides
• Facility for measuring flue gas emissions in the flue
outlet, sealed with a threaded plug
• The insertion attenuation measurement is 20 dB(A) to
30 dB(A) for a frequency range of 100 Hz to 1000 Hz.
Installation 8
L6 B1
D
H1
H3
L1
D
H2
B3 B3 L5 L5
B2 L3 L2 L4
L1
6 720 644 097-52.1il
Fig. 54 Flue gas silencer made of steel/stainless steel – up to 30 dB(A)
Nominal size Unit 180 200 250 300 350
Max. boiler output kW 200 400 600 800 1000
Max. flue gas volume m³/h 430 840 1260 1670 2300
L1 mm 804 904 1056 1106 1256
L2 mm 554 654 806 856 1006
L3 mm 200 200 200 200 200

Length
L4 mm 50 50 50 50 50
L5 mm 75 75 75 75 75
L6 mm 622 722 876 926 1076
B1 mm 522 572 676 926 1026
Width B2 mm 545 504 606 856 956
B3 mm 40 40 40 40 40
H1 mm 460 510 610 860 960
Height H2 mm 92 102 128 152 178
H3 mm 220 250 300 500 550
Weight kg 50 60 110 180 240
Δp Pa 35 60 70 80 90
Tab. 38 Flue gas silencer made of steel/stainless steel – up to 30 dB(A)
8 Installation
8.6.5 Boiler mounts to attenuate structure-borne

A
noise
Boiler mounts to attenuate structure-borne noise can be E 1
used to prevent the transmission of structure-borne noise
to the foundations and the building. They are channel
sections, into which W-shaped longitudinal attenuation C
brackets are inserted (Æ Fig. 55). The longitudinal
attenuation brackets are made of spring steel and are D C**
44 2
coated with an anti-drumming mass to prevent the B (39)*
radiation of air-borne noise. When a load is applied, they
are compressed by approx. 5 mm.
2
3
When designing boiler mounts to attenuate structure-
borne noise, bear in mind that the installation height of the
boiler and therefore the position of the pipework 6 720 644 097-53.1il
connections can vary (Æ Fig. 55). To compensate for the

Fig. 55 Boiler mount to attenuate structure-borne
spring deflection of the longitudinal attenuation brackets
noise for the Ecostream cast iron boilers
and to further minimise sound transmission via the water
Logano GE315, GE515 and GE615
connections, we also recommend installing pipe
(values Æ Tab. 39)
compensators in the heating water lines.
1 Foundation
2 Channel section
3 Longitudinal attenuation bracket
*
Spring compression
** With Logano GE315, only one channel section in the
centre
Base frame dimensions
Boiler Number of
Logano size boiler sections A B C D E Weight
[kW] [mm] [mm] [mm] [mm] [mm] [kg]
105 5 710 5.1

140 6 870 5.7
GE315 170 7 650 – 140 1030 80 6.2
200 8 1190 6.8
230 9 1350 7.3
240 7 1190 11.2

295 8 1360 12.3
350 9 1530 13.2
GE515 545 545 80 80
400 10 1700 14.2
455 11 1870 15.7
510 12 2040 16.4
570 9 1480 19
660 10 1650 21
740 11 1820 23
820 12 1990 25
GE615 820 430 120 120
920 13 2160 27
1020 14 2330 29
1110 15 2500 31
1200 16 2670 33
Tab. 39 Dimensions of the boiler mounts to attenuate structure-borne noise for the Ecostream cast iron boilers,
and Logano GE315, GE515 and GE615
Installation 8
8.7 Additional accessories Logano GE615
8.7.1 Welded flanges

For the Ecostream cast iron boilers Logano GE315,
GE515 and GE615, special welded flanges are offered to D2
connect commercially available pipes to the boiler flow K
and return. The welded flanges reduce the connection
G
cross-section of the boiler to the calculated pipe diameter
(Æ Tab. 40 and Tab. 41).
H1
Provide an additional gasket to seal the flange
connection.
DN
D1
Logano GE315 and GE515 D
6 720 644 097-55.1il
D2 Fig. 57 Welded flange for Ecostream cast iron boiler

K Logano GE615
Logano GE615
G
Dimensions
Pipe diameter DN
of welded
H1
flange Unit 100 125 150
DN Ø D1 mm 108 133 168

D1
L Ø D2 mm 18 18 18
6 720 644 097-54.1il
ØK mm 225 225 225
Fig. 56 Welded flange for Ecostream cast iron boilers
Logano GE315 and GE515 ØG mm 202 202 202
ØD mm 265 265 265

Logano
H1 mm 48 48 48
GE315 GE515
Dimensions Tab. 41 Dimensions of the welded flanges for
Pipe diameter DN Pipe diameter DN
of welded Ecostream cast iron boiler Logano GE615
flange Unit 40 50 65 65 80 100
8.7.2 Flue gas butterfly valve
Ø D1 mm 45 57 76 76 89 108
The flue gas butterfly valves with servomotors are used in
Ø D2 mm 15 15 15 20 20 20 accordance with the regulations on heating systems to
ØK mm 110 110 110 188 188 188
hydraulically shut off multi boiler systems, and to provide
constant control of heating water flow rates (system
ØG mm 90 90 90 158 158 158 examples Æ Fig. 36, page 46 and Fig. 38, page 50).
L mm 110 110 110 170 170 170 They are particularly suitable for special functions in
H1 mm 38 38 38 38 38 38
systems with Ecostream cast iron boilers.
Tab. 40 Dimensions of the welded flanges for Versions: DN 50/65/80/100/125/150

Ecostream cast iron boilers Logano GE315 and Make: Sauter D 14 X…F200/AR…
GE515
8 Installation
8.7.3 Flue pipe sealing collar 8.7.6 Compression tools for cast iron boilers
To provide a safe, pressure-sealed connection between Benefits
the flue outlet on the Ecostream cast iron boilers and the • Compact, complete delivery with all required
connection pipe of the flue, Buderus offers a matching accessories
flue pipe sealing collar (Æ Fig. 50, page 67). • Pull and extension rods with threaded connections for
The flue pipe sealing collar is easy to install and will prove easy installation even where space is tight
robust. • Stable, easily removable flat wedges for pressure
flange
Versions: DN 180/250/360
• Special flanges and additional flanges for standard
8.7.4 Cleaning equipment set equipment level
The cleaning equipment set consists of three brushes • High grade steel for pressure flange, pull rod and
with a brush rod, and is used to clean the secondary extension
heating surface and combustion chamber of the boiler. • Pressure flanges, pull and extension rods are zinc-
plated and chrome-plated
In the standard version, the brush rod is a single piece,
two metres long. If access is awkward, shorter brush rods • Stable, transportable wooden box made of high grade
are available, e.g. 1 m long. laminated wood panels
• All necessary parts arranged neatly in the box
8.7.5 Side control unit retainer • List of contents to enable easy checking for completion
For Ecostream cast iron boilers Logano GE615 in • Carrying handles on the side for handling on site
conjunction with raised boiler mounts (> 10 cm), the side
control unit retainer is recommended as an accessory. Purchase / hire / hire charge
The side retainer enables the control units to be operated Compression tools can be purchased or are available for
more conveniently. It can be fitted on either the r.h. or l.h. hire. The compression tool will be credited on return
side (Æ Fig. 58 and Fig. 8, page 12). following a hire. For new deliveries and boiler repairs, the
tools are hired out free of charge for four weeks; thereafter
a hire charge is payable. In this case, they must be
returned carriage paid, and any missing parts will be
charged.
Bud
erus
6 720 644 097-57.1il
6 720 644 097-56.1il

Fig. 59 Compression tool size 2.3
Fig. 58 Side control unit retainer for Logano GE615
If the side control unit retainer is used, order

a longer burner cable (burner cable for stage
2) as additional equipment.
Installation 8
1 2
3 4 5 6
6 720 644 097-58.1il
Fig. 60 Standard delivery

1 Pull rod (2 pce)
2 Extension (6 pce)
3 Compression unit (2 pce)
4 Additional flange (4 pce)
5 Mating flange (diameter of the hole circle Ø 135 × 25)
(2 pce)
6 Wedge (2 pce)
– Patent ratchet (2 pce)
8.7.7 Installation aid for cast iron boilers

The installation set for oil/gas fan-assisted boilers is used
for on-site installation of the boiler sections for the boiler
series Logano GE515, GE615 and Logano plus GE515,
GE615. With the installation set, boiler sections can be
safely anchored on site.
The installation set is fastened to the rear boiler section,
stabilising it ready for the installation of further boiler
sections.
6 720 644 097-59.1il
Fig. 61 Rear section of a Logano GE515 positioned

using installation aid; rear view
9 Flue systems
9 Flue systems
9.1 Requirements
Sizing the flue system correctly is essential for correct
function and safe operation of the boilers.
Technical Regulations and directives to be observed are
as follows:
• The relevant Building Regulations and Fire Regulations
• DIN-EN 13384-1, DIN 4705-2 and 4705-3 on
calculating chimney dimensions
• DIN 18160-1, 18160-2, 18160-5 and 18160-6 on
domestic chimneys
As a basis for calculation and for sizing the flue system,
use the specifications in Tab. 3 to Tab. 5 (page 11 ff.) and
Tab. 42 (page 75) and Tab. 43 (page 76). The
requirements for the flue system and flue gas routing can
be derived from the results of the calculations and should
be discussed with the local flue gas inspector [where
appropriate] prior to constructing the heating system.
Flue systems 9
9.2 Flue gas parameters

9.2.1 Ecostream cast iron boiler Logano GE315
Rated
heat Flue Req. Max. flue gas Min. flue gas
Output input outlet draught temperature temperature1) Oil as fuel Gas as fuel
Flue gas Flue gas
Boiler CO2 mass flow CO2 mass
Logano size content rate content flow rate
Stage [kW] [kW] DN [Pa] [ °C] [ °C] [%] [kg/s] [%] [kg/s]
105 113.5 185 173 0.0482 0.0484
22)
105 86 92.1 162 150 0.0391 0.0392
13) 63 66.7 137 125 0.0283 0.0284
140 151.4 182 170 0.0643 0.0645
22)
140 106 113.5 154 142 0.0482 0.0484
13) 84 88.9 138 126 0.0377 0.0379
170 183.4 180 168 0.0779 0.0781
22)
GE315 170 141 151.0 180 0 161 149 13.0 0.0641 10.0 0.0643
13) 102 107.9 136 124 0.0458 0.0460
200 215.1 176 164 0.0913 0.0916
22)
200 171 183.1 158 146 0.0777 0.0780
13) 120 127.0 132 120 0.0539 0.0541
230 247.9 190 178 0.1052 0.1056
22)
230 201 215.2 168 156 0.0913 0.0910
13) 138 146 141 129 0.0620 0.0622
2 105 115.7 190 178 0.0535
105
16) 52.5 55.9 127 115 0.0259
2 140 153.7 185 173 0.0712
140
16) 70 74.5 126 114 0.0345
GE315 2 170 185.2 04) 185 173 0.0859
170 180 – – 9.0
VM 16) 85 90.1 505) 126 114 0.0419
2 197 215.0 186 174 0.1010
200
16) 98.5 104.1 131 119 0.0487
2 230 248.9 176 164 0.1170
230
16) 115 121.7 124 112 0.0567
Tab. 42 Flue gas parameters for the Ecostream cast iron boiler Logano GE315
1) Basis for calculating the flue system to DIN-EN 13384-1
2) Parameters for the highest and lowest figures in the rated output range
3) Parameters for partial load with approx. 60 % of rated output
4) For flue systems and chimneys only approved for negative pressure operation, the maximum draught at the inlet to the flue system must not be
above 0 Pa.
5) Available draught for flues with positive pressure
6) Parameters for partial load with modulating operation. If other partial load figures are set via the burner, the associated flue gas mass flow rates
can be derived from the available data. Available draught for flues with positive pressure In chimney systems with negative pressure, the
required draught = 0 Pa.
9 Flue systems
9.2.2 Ecostream cast iron boilers Logano GE515 and Logano GE615
Rated Max. flue
heat Flue Req. gas Min. flue gas
Output input outlet draught temperature temperature1) Oil as fuel Gas as fuel
Flue gas Flue gas
Boiler CO2 mass flow CO2 mass flow
Logano size content rate content rate
Stage [kW] [kW] DN [Pa] [ °C] [ °C] [%] [kg/s] [%] [kg/s]
240 259.7 183 171 0.1102 0.1106
22)
240 201 215.6 164 152 0.0915 0.0919
13) 144 152.4 138 126 0.0647 0.0649
295 319.0 183 171 0.1354 0.1359
22)
295 241 257.8 161 149 0.1094 0.1098
13) 177 187.3 138 126 0.0795 0.0798
350 377.1 177 165 0.1601 0.1606
22)
350 296 316.6 161 149 0.1344 0.1349
13) 210 222.2 140 128 0.0943 0.0947
GE515 250 0 13.0 10.0
400 429.6 171 159 0.1824 0.1830
22)
400 351 374.6 157 145 0.1590 0.1596
13) 240 254.0 129 117 0.1078 0.1082
455 489.2 172 160 0.2077 0.2084
22)
455 401 428.4 159 147 0.1818 0.1825
13) 273 288.9 130 118 0.1226 0.1231
510 547.8 174 162 0.2325 0.2334
22)
510 455 488.2 164 152 0.2072 0.2080
13) 306 323.8 140 128 0.1374 0.1379
570 616.2 185 173 0.2615 0.2625
22)
570 511 546.5 170 158 0.2320 0.2328
13) 342 362.0 140 128 0.1537 0.1542
660 713.5 180 168 0.3028 0.3039
22)
660 571 610.7 170 158 0.2592 0.2602
13) 396 419.0 140 128 0.1778 0.1785
740 800.0 135 168 0.3396 0.3408
22)
740 661 707.0 170 158 0.3001 0.3012
13) 444 470.0 140 128 0.1995 0.2002
820 886.5 180 168 0.3763 0.3776
22)
820 741 792.5 170 158 0.3364 0.3376
13) 492 520.0 140 128 0.2207 0.2215
GE615 360 0 13.0 10.0
920 994.6 185 168 0.4222 0.4237
22)
920 821 878.1 170 158 0.3727 0.3741
13) 552 584.0 140 128 0.2479 0.2488
1020 1102.0 180 168 0.4678 0.4694
22)
1020 921 985.0 170 158 0.4181 0.4196
13) 612 648.0 140 128 0.2750 0.2760
1110 1200.0 180 168 0.5093 0.5112
22)
1110 1021 1092.0 170 158 0.4635 0.4652
13) 666 705.0 140 128 0.2992 0.3003
1200 1297.0 180 168 0.5505 0.5525
22)
1200 1111 1188.0 170 158 0.5043 0.5061
13) 720 762.0 140 128 0.3234 0.3246
Tab. 43 Flue gas parameters for the Ecostream cast iron boilers Logano GE515 and GE615
1) Basis for calculating the flue system to DIN-EN 13384-1
2) Parameters for the highest and lowest figures in the rated output range
3) Parameters for partial load with approx. 60 % of rated output
Index
Index
B I
Boiler efficiency ..................................................... 15–16 Installation information ................................................... 60
Boiler foundations ......................................................... 59
Boiler sections ...................................................... 56–57
L
Burner
Low water indicator.......................................... 37, 60–64
Drilled burner plates .................................................. 19
C M
Minimum pressure switch............................................... 60
Cleaning equipment set ................................................. 72
Commissioning ............................................................ 60
Control systems O
Logamatic Telecontrol systems ................................... 32 Operating conditions .............................................. 24–25
D P
Delivery method............................................................ 56 Parameters ........................................................... 13–17
Diagnostic plug Logamatic Service Key ........................... 34 Pipework installation ..................................................... 60
Pressure drop on the water side ..................................... 13
E
Ecostream cast iron boiler Logano GE315 R
Dimensions................................................................ 9 Regulations.................................................................. 58
Flue gas parameters ................................................. 75
Handling dimensions ................................................. 57
Installed dimensions .................................................. 59
S
Operating conditions ................................................ 24 Safety equipment ................................................... 37–39
Operating conditions for biogas operation .................... 25 Accessories ............................................................. 60
Specification ............................................................ 11 Boiler safety equipment assembly ........................ 62–64
Ecostream cast iron boiler Logano GE515 Layout of safety components ............................... 38–39
Dimensions.............................................................. 10 Low water indicator ..................................... 37, 60–64
Flue gas parameters ................................................. 76 Requirements........................................................... 37
Handling dimensions ................................................. 57 Safety equipment assembly ............................................ 62
Installed dimensions .................................................. 59 Side control unit retainer ................................................ 72
Operating conditions ................................................ 24 Siting combustion equipment ......................................... 58
Operating conditions for biogas operation .................... 25 Sound insulation
Specification ............................................................ 11 Boiler mounts........................................................... 70
Ecostream cast iron boiler Logano GE615 Burner silencer hood ................................................. 67
Dimensions.............................................................. 12 Flue gas silencer with sealing collar ............................. 67
Flue gas parameters ................................................. 76 Specification
Handling dimensions ................................................. 57 Ecostream cast iron boiler Logano GE315 ................... 11
Installed dimensions .................................................. 59 Ecostream cast iron boiler Logano GE515 ................... 11
Operating conditions ................................................ 24 Ecostream cast iron boiler Logano GE615 ................... 12
Operating conditions for biogas operation .................... 25 Standby loss ................................................................ 17
Specification ............................................................ 12 System examples
Electrical installation ...................................................... 60 Control ................................................................... 36
DHW heating ........................................................... 37
Dirt traps ................................................................. 36
F Hydraulic balancing ............................................ 48, 52
Flue gas butterfly valve .................................................. 71 Operating flow temperature control ............................. 36
Flue gas temperature .................................................... 16 System handover .......................................................... 60
Flue pipe sealing collar .................................................. 72
Flue system
Flue gas parameters .......................................... 75–76
T
Requirements .......................................................... 74 Tightness test .............................................................. 60
G W
Gas shut-off device ....................................................... 58 Water treatment ..................................................... 22, 25
Welded flanges ............................................................ 71
H
Handling dimensions ..................................................... 57
Notes
Notes
35576 Wetzlar
www.buderus.com
Sophienstrasse 30 - 32
Bosch Thermotechnik GmbH
6 720 646 864 (12/2010) – Printed in Germany.
Subject to technical modifications.

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Logano GE315, GE515 and GE615 Ecostream cast iron boiler

Heat is our element

8.5.1 Low water indicator to protect against

1 Buderus Ecostream cast iron boiler Logano

6 720 644 097-60.1il

Fig. 1 Ecostream cast iron boiler Logano GE615 with

2.2 Thermostream technology of the Ecostream cast iron boilers

6 720 644 097-01.1il

2.2.2 Structural features

Heating water routing

Fig. 4 Functional diagram of heating water flow in the

Hot gas routing

6 720 644 097-04.1il

Fig. 5 Hot gas routing in the Logano GE515

2.3 Dimensions and specification of the Ecostream cast iron boilers

Boiler size Unit 105 140 170 200 230

Length L mm 1125 1285 1445 1605 1765

Handling Boiler section mm Width 712 / height 934 / depth 160

Combustion chamber Length mm 790 950 1110 1270 1430

Burner door Depth mm 125 125 125 125 125

Boiler flow Ø VK DN Depending on the order, connection flange is DN 65 or

2.3.2 Dimensions of the Logano GE515 cast iron boilers

L 6 720 644 097-06.1il

Boiler size Unit 240 295 350 400 455 510

Number of boiler sections N – 7 8 9 10 11 12

Length L mm 1580 1750 1920 2090 2260 2430

Handling Boiler section mm Width 835 / height 1315 / depth 170

Combustion chamber Length mm 1190 1335 1505 1675 1845 2015

Burner door Depth mm 142 142 142 142 142 142

Boiler flow Ø VK DN Depending on the order, connection flange is reduced to

2.3.3 Specification of the Ecostream cast iron boilers Logano GE315

2.3.4 Specification of the Logano GE515 cast iron boilers

2.4 Parameters of the Ecostream cast iron boilers

Fig. 11 Pressure drop on the water side for Ecostream

2.4.2 Boiler efficiency

Fig. 14 Boiler efficiency of the Ecostream cast iron

Fig. 13 Boiler efficiency of the Ecostream cast iron

2.4.3 Flue gas temperature and boiler efficiency

80 Fig. 17 Flue gas temperatures and boiler efficiency of

Fig. 16 Flue gas temperatures and boiler efficiency of

2.4.4 Standby loss and flue gas temperature

Fig. 20 Standby loss and flue gas temperature of the

3.3 Information on burner selection

Pressure-jet oil and gas burners

See the latest Buderus “Prices and

3.4 Available drilled burner plates

Flame tube Hole circle Threaded

[mm] [mm] [mm]

270 × 270 × 10 140 170 M 8/M 10 5431 312 C

GE315 270 × 270 × 10 160 200/2301) M 10 5431 315 A

270 × 270 × 10 165 186 M 10 7057 648 A

320 × 320 × 10 160 224 M8 63026 869 B

(all boiler 320 × 320 × 10 185 210 M 10 63245 020 B

320 × 320 × 10 195 230 M 10 5330 350 B