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M3425aib PDF
M3425aib PDF
M3425aib PDF
M-3425A
Generator Protection
PROTECTION
Generator Protection
M-3425A
Integrated Protection System® for Generators of All Sizes
PROTECTIVE FUNCTIONS
Device Setpoint
Number Function Ranges Increment Accuracy†
Phase Distance (three-zone mho characteristic)
Circle Diameter #1,#2,#3 0.1 to 100.0 Ω 0.1 Ω 0.1 Ω or 5%
(0.5 to 500.0 Ω) ( 0.5 Ω or 5%)
Offset #1,#2,#3 –100.0 to 100.0 Ω 0.1 Ω 0.1 Ω or 5%
21 (–500.0 to 500.0 Ω) ( 0.5 Ω or 5%)
Impedance Angle #1,#2,#3 0° to 90° 1° 1°
Load Encroachment Blinder #1,#2,#3
Angle 1° to 90° 1° 1°
R Reach 0.1 to 100 Ω
Time Delay #1,#2,#3 1 to 8160 Cycles 1 Cycle 1 Cycle or 1%
Out-of-Step Delay 1 to 8160 Cycles 1 Cycle 1 Cycle or 1%
Overcurrent Supervision 0.1 to 20 A 0.1 A 0.1 A or 2%
(0.02 to 4 A) 0.01 A 0.02 A or 2%
When out-of-step blocking on Zone 1 or Zone 2 is enabled, Zone 3 will not trip and it will be used to detect the
out-of-step condition for blocking Fucntion 21 #1 and/or 21 #2..
Volts / Hz
Definite Time
Pickup #1, #2 100 to 200% 1% 1%
Time Delay #1, #2 30 to 8160 Cycles 1 Cycle 25 Cycles
24
Inverse Time
Pickup 100 to 200% 1% 1%
Characteristic Curves Inverse Time #1–#4 — —
Time Dial: Curve #1 1 to 100 1
Time Dial: Curves #2–#4 0.0 to 9.0 0.1
Reset Rate 1 to 999 Sec. 1 Sec. .02 Sec. or 1%
(from threshold of trip)
The percent pickup is based on nominal VT secondary voltage and nominal system frequency settings. The
pickup accuracy stated is only applicable from 10 to 80 Hz, 0 to 180 V, 100 to 150% V/Hz and a nominal
voltage setting of 120 V.
Phase Undervoltage
†
Select the greater of these accuracy values. Values in parentheses apply to 1 A CT secondary rating.
–3–
M-3425A Generator Protection Relay
†
Select the greater of these accuracy values. Values in parentheses apply to 1 A CT secondary rating.
–4–
M-3425A Generator Protection Relay
Pickup
50
BF-Ph
Phase Current 0.10 to 10.00 A 0.01 A 0.1 A or 2%
50 (0.02 to 2.00 A) ( 0.02 A or 2%)
BF 50
BF-N Neutral Current 0.10 to 10.00 A 0.01 A 0.1 A or 2%
(0.02 to 2.00 A) ( 0.02 A or 2%)
Time Delay 1 to 8160 Cycles 1 Cycle 1 Cycle or 1%
50BF can be initiated from designated M-3425A output contacts or programmable control/status inputs.
Definite Time Overcurrent
†
Select the greater of these accuracy values. Values in parentheses apply to 1 A CT secondary rating.
–5–
M-3425A Generator Protection Relay
50 Overcurrent
Pickup 0.5 to 15.00 A 0.01 A 0.1 A or 2%
50/ (0.1 to 3.00 A) ( 0.02 A or 2%)
27
27 Undervoltage
Pickup 5 to 130 V 1V 0.5 V
Pick-up Time Delay 1 to 8160 Cycles 1 Cycle 1 Cycle or 1%
Drop-out Time Delay 1 to 8160 Cycles 1 Cycle 1 Cycle or 1%
Inverse Time Neutral Overcurrent
–6–
M-3425A Generator Protection Relay
Multi-purpose Overvoltage
Multi-purpose input that may be used for turn-to-turn stator ground protection, bus ground protection, or as an
extra Phase-Phase, or Phase-Ground voltage input.
VT Fuse-Loss Detection
A VT fuse-loss condition is detected by using the positive and negative sequence compo-
nents of the voltages and currents. VT fuse-loss output can be initiated from internally
generated logic, and/or from input contacts.
60
FL Alarm Time Delay 1 to 8160 Cycles 1 Cycle 1 Cycle or 1%
Three Phase VT
Fuse Loss Detection Enable/Disable
†
Select the greater of these accuracy values. Values in parentheses apply to 1 A CT secondary rating.
–7–
M-3425A Generator Protection Relay
Definite Time*
Pickup 0.5 to 240.0 A 0.1 A 0.1 A or 3%
(0.1 to 48.0 A) ( 0.02 A or 3%)
Time Delay 1 to 8160 Cycles 1 Cycle –1 to +3 Cycles or 1%
Inverse Time*
67N Pickup 0.25 to 12.00 A 0.01 A 0.1 A or 3%
(0.05 to 2.40 A) ( 0.02 A or 3%)
Characteristic Curve Definite Time/Inverse/Very Inverse/Extremely Inverse/IEC Curves
Time Dial 0.5 to 11.0 0.1 3 Cycles or 5%
0.05 to 1.10 (IEC Curves) 0.01
Directional Element
Max Sensitivity Angle (MSA) 0 to 359° 1°
Polarizing Quantity 3Vo (calculated), VN or VX
*Directional control for 67NDT or 67NIT may be disabled.
VX polarization cannot be used if 25 function is enabled.
3Vo polarization can only be used with line-ground VT configuration.
Operating current for 67N can be selected as 3Io (calculated) or IN (Residual CT).
If 87GD is enabled, 67N with IN (Residual CT) operating current will not be available.
Out of Step (mho characteristic)
†
Select the greater of these accuracy values. Values in parentheses apply to 1 A CT secondary rating.
–8–
M-3425A Generator Protection Relay
Frequency Accumulation
†
Select the greater of these accuracy values. Values in parentheses apply to 1 A CT secondary rating.
–9–
M-3425A Generator Protection Relay
IPSlogicTM
IPSlogic uses element pickups, element trip commands, control/status input state changes,
IPS output contact close signals to develop 6 programmable logic schemes.
Pickup 0 to 50,000 kA 1 kA 1 kA
Time Delay 0.1 to 4095.5 Cycles 0.1 Cycles 1 Cycle or 1%
BM
Timing Method IT or I2T
Preset Accumulators 0 to 50,000 kA Cycles 1 kA Cycle
Phase A, B, C
The Breaker Monitor feature calculates an estimate of the per-phase wear on the breaker contacts by measuring
and integrating the current (squared) through the breaker contacts as an arc.
The per-phase values are added to an accumulated total for each phase, and then compared to a user-programmed
threshhold value. When the threshhold is exceeded in any phase, the relay can set a programmable output contact.
The accumulated value for each phase can be displayed.
The Breaker Monitoring feature requires an initiating element to begin accumulation.
Trip Circuit Monitoring
The AUX input is provided for monitoring the integrity of the trip circuit. This input can be used for nominal trip
coil voltages of 24 V dc, 48 V dc, 125 V dc and 250 V dc.
Nominal Settings
†
Select the greater of these accuracy values. Values in parentheses apply to 1 A CT secondary rating.
–10–
M-3425A Generator Protection Relay
Sync Check
25D Dead Check
Dead Voltage Limit 0 to 60 V 1V 0.5 V or ±0.5%
Dead Time Delay 1 to 8160 Cycles 1 Cycle –1 to +3 Cycles or 1%
25S Sync Check
Phase Angle Window 0° to 90° 1° 1°
Upper Voltage Limit 60 to 140 V 1V 0.5 V or ±0.5%
25
Lower Voltage Limit 40 to 120 V 1V 0.5 V or ±0.5%
Delta Voltage Limit 1.0 to 50.0 V 0.1 V 0.5 V or ±0.5%
Delta Frequency Limit 0.001 to 0.500 Hz 0.001 Hz 0.0007 Hz or ±5%
Sync Check Time Delay 1 to 8160 Cycles 1 Cycle –1 to +3 Cycles or ±1%
Various combinations of input supervised hot/dead closing schemes may be selected. The 25 function cannot
be enabled if the 59D function with VX or 67N function with VX is enabled.
Field Ground Protection
Pickup 2 to 40 mA 1 mA 1 mA or 1%
64S Time Delay 1 to 8160 Cycles 1 Cycle 1 Cycle or 1%
Undervoltage Inhibit 5 to 30 V 1V .05 V to 0.5%
External low frequency generator, band pass filter and current transformer are required for this function. 59D
and 27TN function should be disabled when the 64S function is enabled. 59N may be applied when this
function is enabled
†
Select the greater of these accuracy values. Values in parentheses apply to 1 A CT secondary rating.
–11–
M-3425A Generator Protection Relay
Description
The M-3425A Generator Protection Relay is suitable for all generator ratings and prime movers. Typical
connection diagrams are illustrated in Figure 2, M-3425A One-Line Functional Diagram, and Figure 3, Typical
One-Line Functional Diagram (configured for split-phase differential).
Configuration Options
The M-3425A Generator Protection Relay is available in either a Base or Comprehensive package of protective
functions. This provides the user with flexibility in selecting a protective system to best suit the application.
Additional Optional Protective Functions may be added at the time of purchase at per-function pricing.
The Human-Machine Interface (HMI) Module, Target Module, or redundant power supply can be selected at time
of purchase.
When the Field Ground (64F) Premium Protective Function is purchased, an external coupler module (M-3921) is
provided for isolation from the dc field voltages.
When 100% Stator Ground (64S) protection using low-frequency injection is purchased, external equipment
(band pass filter, frequency generator, current transformer) is provided. Contact the factory for availabilty of the
equipment.
Metering
The relay provides metering of voltages (phase, neutral and sequence quantities), currents (phase, neutral and
sequence quantities), real power, reactive power, power factor and impedance measurements.
Metering accuracies are:
Voltage: 0.5 V or 0.5%, whichever is greater
0.8 V or 0.75%, whichever is greater (when both RMS and Line-Ground to Line-Line are
selected)
Current: 5 A rating, 0.1 A or 3%, whichever is greater
1 A rating, 0.02 A or 3%, whichever is greater
Power: 0.01 PU or 2%, whichever is greater
Frequency: 0.02 Hz (from 57 to 63 Hz for 60 Hz models; from 47 to 53 Hz for 50 Hz models)
Volts/Hz: 1%
Oscillographic Recorder
The oscillographic recorder provides comprehensive data recording of all monitored waveforms, storing up to 472
cycles of data. The total record length is user-configurable from 1 to 16 partitions. The sampling rate is 16 times
the power system nominal frequency (50 or 60 Hz). The recorder may be triggered using either the designated
control/status inputs, trip outputs, or using serial communications. When untriggered, the recorder continuously
stores waveform data, thereby keeping the most recent data in memory. When triggered, the recorder stores pre-
trigger data, then continues to store data in memory for a user-defined, post-trigger delay period. The data
records can be stored in either Beckwith Electric format or COMTRADE format.
Target Storage
Information associated with the last 32 trips is stored. The information includes the function(s) operated, the
functions picked up, input/output status, time stamp, and phase and neutral currents at the time of trip.
–12–
M-3425A Generator Protection Relay
Calculations
Current and Voltage RMS Values: Uses Discrete Fourier Transform algorithm on sampled voltage and current
signals to extract fundamental frequency phasors for relay calculations. RMS calculation for the 50, 51N, 59 and
27 functions, and the 24 function are obtained using the time domain approach to obtain accuracy over a wide
frequency band. When the RMS option is selected, the magnitude calculation for 59 and 27 functions is accurate
over a wide frequency range (10 to 80 Hz). When the DFT option is selected, the magnitude calculation is
accurate near nominal frequency (50 Hz/60 Hz) but will degrade outside the nominal frequency. For 50 and 51N
functions the DFT is used when the frequency is 55 Hz to 65 Hz for 60 Hz (nominal) and 45 Hz to 55Hz for 50 Hz
(nominal), outside of this range RMS calculation is used.
Sensing Inputs
Five Voltage Inputs: Rated for a nominal voltage of 50 V ac to 140 V ac at 60 Hz or 50 Hz. Will withstand 240 V
continuous voltage and 360 V for 10 seconds. Source voltages may be line-to-ground or line-to-line connected.
Phase sequence ABC or ACB is software selectable. Voltage transformer burden less than 0.2 VA at 120 V ac.
Seven Current Inputs: Rated nominal current (IR) of 5.0 A or 1.0 A at 60 Hz or 50 Hz. Will withstand 3IR
continuous current and 100IR for 1 second. Current transformer burden is less than 0.5 VA at 5 A, or 0.3 VA
at 1 A.
Control/Status Inputs
The control/status inputs, INPUT1 through INPUT6, can be programmed to block any relay protective functions,
to trigger the oscillograph recorder, to operate one or more outputs through IPSlogicTM or can be an input into
IPSlogic. The control/status inputs should be connected to dry contacts and are internally connected (wetted)
with a 24 V dc power supply. To provide breaker status LED indication on the front panel, the INPUT1 control/
status input contact must be connected to the 52b breaker status contact.
Output Contacts
The eight programmable output contacts (six form ‘a’ and two form ‘c’), the power supply alarm output contact
(form ‘b’), and the self-test alarm output contact (form ‘c’) are all rated per ANSI/IEEE C37.90-1989 for tripping.
Make 30 A for 0.2 seconds, carry 8 A, break 6 A at 120 V ac, break 0.5 A at 48 V dc; 0.3 A, 125 V dc; 0.2 A, 250
V dc with L/R=40 mSec.
Any of the functions can be individually programmed to activate any one or more of the eight programmable
output contacts. Any output contact can also be selected as pulsed or latched. IPSlogic can also be used to
activate an output contact.
IPSlogic
This feature can be programmed utilizing the IPScom® Communications Software. IPSlogic takes the contact
input status and function status, and by employing (OR, AND, and NOT) boolean logic and a timer can activate
an output or change setting profiles.
Communication
Communications ports include rear panel RS-232 and RS-485 ports, a front panel RS-232 port, a rear-panel
IRIG-B port and an Ethernet port (optional). The communications protocol implements serial, byte-oriented,
asynchronous communication, providing the following functions when used with the Windows™-compatible
M-3820D IPScom® Communications Software. MODBUS and BECO 2200 protocols are supported providing:
• Interrogation and modification of setpoints
• Time-stamped information for the 32 most recent trips
• Real-time metering of all quantities measured
• Downloading of recorded oscillographic data and Sequence of Events Recorder data.
When the optional Ethernet port is purchased it also provides MODBUS over TCP/IP and BECO2200 over TCP/
IP protocols.
IRIG-B
The M-3425A Generator Protection Relay can accept either modulated or demodulated IRIG-B time clock
synchronization signal. The IRIG-B time synchronization information is used to correct the hour, minutes,
seconds, and milliseconds information.
Impulse Voltage
IEC 60255-5 5,000 V pk, +/- polarity applied to each independent circuit to earth
5,000 V pk, +/- polarity applied between each independent circuit
1.2 by 50 µs, 500 ohms impedance, three surges at 1 every 5 seconds
Insulation Resistance
IEC 60255-5 > 40 Megaohms
–14–
M-3425A Generator Protection Relay
Electrical Environment
Electrostatic Discharge Test
IEC 61000-4-2 Class 4 (8 kV)—point contact discharge
■ NOTE: The signal is applied to the digital data circuits (RS-232, RS-485, IRIG-B, Ethernet communication
port and field ground coupling port) through capacitive coupling clamp.
Radiated Susceptibility
ANSI/IEEE 25-1000 Mhz @ 35 V/m (with 64F option, 20 V/m)
C37.90.2
Output Contacts
ANSI/IEEE Make 30 A for 0.2 seconds, off for 15 seconds for 2,000 operations. Section 6.7.1, Tripping
C37.90.0 Output Performance Requirements
Atmospheric Environment
Temperature
IEC 60068-2-1 Cold, –20° C for 96 hours
IEC 60068-2-2 Dry Heat, +70° C for 96 hours
IEC 60068-2-3 Damp Heat, +40° C @ 93% RH, for 96 hours
Mechanical Environment
Vibration
IEC 60255-21-1 Vibration response Class 1, 0.5 g
Vibration endurance Class 1, 1.0 g
Compliance
UL-Listed per 508 – Industrial Control Equipment
CSA-Certified per C22.2 No. 14-95 – Industrial Control Equipment
CE Safety Directive – EN61010-1:2001
–15–
M-3425A Generator Protection Relay
Physical
Size: 19.00" wide x 5.21" high x 10.20" deep (48.3 cm x 13.2 cm x 25.9 cm)
Mounting: The unit is a standard 19", semiflush, three-unit high, rack-mount panel design, conforming to ANSI/
EIA RS-310C and DIN 41494 Part 5 specifications. Vertical or horizontal panel-mount options are available.
Approximate Weight: 17 lbs (7.7 kg)
Approximate Shipping Weight: 25 lbs (11.3 kg)
External Connections
M-3425A external connection points are illustrated in Figure 1, below.
3
2
BECKW IT H ELECT RIC CO . INC. W A RNING! CO NT A CT W IT H T ERMINA L S MA Y CA US E EL ECT RIC S HO CK MODEL: M-3425A FIRMWARE: D-0114
R
6 19 0 118 t h AV E NO . FO R CO NT A CT RA T INGS S EE INS T RUCT IO N MA NUA L
R
5 0 Hz 6 0 Hz S ERIA L NO .
8 3 F4
L A RGO , FL 3 3 7 7 3 727- 5 4 4 - 23 26
L IS T ED NRT L / C
IND.CO NT .EQ LR 8 9 4 6 4 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34
IRIG- B COM 2
COM2 RS 2 3 2
ETHERNET
!
24
48 - + - + IN
6
IN
5
IN
4
IN
3
IN
2
IN
1
IN
RT N
125
! P/ S S ELF- T EST 8 7 6 5 4 3 2 1
250 RS 4 8 5 (5 2 b)
1 A UX COM 3 INPUTS A LA RMS OUT PUTS
V V V
A B C VN IA IB IC IN Ia Ib Ic PS 2 PS 1 PS2 PS1
VA B
! F IE L D G N D VB C VC A
- -
COUPLER + +
F1 F2
4
3 A MP,2 5 0 V ( 3 A B)
35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63
64 VX 65 64S 18 - 5 6 18 - 5 6
0 .0 1A NO M 85 265 85 265
F3 F4
RA T ED V O L T A GE
RAT ED CURRENT
6 0 - 14 0 V A C,5 0 / 6 0 Hz 1A ,NO M 5 A ,NO M
■ NOTES:
1. See M-3425A Instruction Book Section 2.3, Setpoints and Time Settings, subsection for 64B/F Field
Ground Protection.
2. Before making connections to the Trip Circuit Monitoring input, see M-3425A Instruction Book Section
5.5, Circuit Board Switches and Jumpers, for the information regarding setting Trip Circuit Monitoring
input voltage. Connecting a voltage other than the voltage that the unit is configured to may result in
mis-operation or permanent damage to the unit.
3. 8 WARNING: ONLY DRY CONTACTS must be connected to inputs (terminals 5 through 10
with 11 common) because these contact inputs are internally wetted. Application of external
voltage on these inputs may result in damage to the units.
4. 8 WARNING: The protective grounding terminal must be connected to an earthed ground any
time external connections have been made to the unit.
–16–
M-3425A Generator Protection Relay
Targets CT
50 50
(Optional) BFPh DT
Integral HMI VT (Note 1)
(Optional)
CT (Residual)
Metering Note 5
87
Waveform Capture
25 52
VT Gen
IRIG-B
Front RS232
Communication
81R 81A 81 27 59 24 M
Rear RS232
Communication (Metering) VT (Note 1)
Rear Ethernet
Port (Optional)
Rear RS-485 (Note 4)
Communication M-3921
59X +
Multiple Setting
Groups
-
Programmable I/O
64F 64B
27
Self Diagnostics
CT (Neutral)
59D Line Side 87 50 50N 51N Notes 2 & 5
Voltage 27
27 GD BFN
(Software Select) 59D 64S 59N R
32
TN
R
Targets CT (Residual)
(Optional) Note 5
Integral HMI
(Optional) 25 52
VT Gen
Metering
Waveform Capture
81R 81A 81 59 27 24 M
IRIG-B
(Metering)
50 CT (Note 3)
Front RS232 DT
Communication
Rear RS232
Communication VT (Note 1)
Rear Ethernet
Port (Optional)
(Note 2)
Rear RS-485 M-3921
Communication 59X +
Multiple Setting
Groups -
Self Diagnostics
CT
78 60FL 51V 50/27 40 32 21 50 49 46 M
Dual Power Supply
(Optional) (Metering)
Breaker
Monitoring
Trip Circuit
Monitoring 3V O (Calculated)
(Note 4)
VX
Event Log 67N
VN 67N Polarization
(Software Select)
VX 3V O (Calculated)
CT
59D Line Side CT (Neutral)
Voltage 27
50N 51N Note 5
(Software Select) 59D 27 64S 59N R
32
TN
R
–18–
M-3425A Generator Protection Relay
17.45 [44.32]
17.31 [43.97]
ACTUAL
Rear View
10.20 [25.91]
19.00
[48.26]
18.58 [47.19]
17.78 [45.16]
2.35 [5.96]
1.35 [3.42]
■ NOTE: Panels for vertical mounting are available. When mounted vertically, the target module will be located
at the top and all front-panel text will be horizontally aligned. Consult Beckwith Electric Co. for details.
–19–
M-3425A Generator Protection Relay
5.65
[13.41]
0.40 [1.02] x
0.27 [0.68] 5.59
SLOT (4x) [14.20]
2.25 ACTUAL
[5.72] 1.71
[4.34]
17.45
[44.32]
19.00
[48.26] 17.31
18.58 [43.97]
[47.19] Actual
17.78
[45.16]
Rear View
n NOTE: Dimensions in brackets are
in centimeters.
RECOMMENDED CUTOUT WHEN RELAY IS
NOT USED AS STANDARD RACK MOUNT
–20–
M-3425A Generator Protection Relay
PROTECTION RELAY
M-3425A
PROCESSOR
Excitation
System
Squarewave
Generator Gen.
Rotor
Signal COUPLING
Measurement NETWORK
and Processing (M-3921)
Shaft
Ground
Brush
Ground/Machine Frame
NOTES:
1. The above circuit measures insulation resistance (Rf) between rotor field winding and ground (64F).
2. Relay injects 15 V squarewave (Vout) and measures return signal (Vf) to calculate Rf.
3. The injection frequency can be set (0.1 to 1.0 Hz) based on the rotor capacitance, in order to improve
accuracy.
4. The signal rise time is analyzed to determine if shaft brushes are lifting or open (64B).
5. May also be applied on generators with brushless excitation with a grounding brush and pilot ground
fault detection brush.
Function Specification
Field/Exciter Supply Voltage Rating (Terminal (3) to (2)):
• 60 to 600 V dc, continuous
• 1000 V dc, 1 minute
Operating Temperature: –20° to +70°, Centigrade
Voltage Withstand
Isolation
4 kV ac for 1 minute, all terminals to case
–21–
M-3425A Generator Protection Relay
Impulse Voltage
IEC 60255–5, 5,000 V pk, 1.2 by 50 µs, 0.5 J, 3 positive and 3 negative impulses at 5 second
intervals per minute
Electrical Interference
Electrostatic Discharge Test
IEC 61000-4-2 Class 4 (8 kV)—point contact discharge
Radiated Susceptibility
ANSI/IEEE 25-1000 Mhz @ 20 V/m (20 V/m only if 64F option is selected.)
C37.90.2
Atmospheric Environment
IEC 60068–2–1 Cold, –20° C for 96 hours
IEC 60068–2–2 Dry Heat, +70° C for 96 hours
IEC 60068–2–3 Damp Heat, +40° C @ 93% RH, for 96 hours
Enclosure Protection
NEMA 1, IEC IPC-65
–22–
M-3425A Generator Protection Relay
BECKWIT H
CO. INC.
EL ECT RIC
Made in U.S.A.
9.06 [23.01]
3.54 [9.0]
MOUNTING PATTERN
WITHOUT TABS
–23–
0
2 00
1:
d
re
0
te
90
g is
Re
IS O
– This sign warns that the area is connected to a dangerous high voltage, and you
must never touch it.
– This sign means that you should refer to the corresponding section of the operation
manual for important information before proceeding.
Table of Contents
Chapter 1 Introduction
1.1 Instruction Book Contents ................................................................. 1–1
1.2 M-3425A Generator Protection Relay ................................................ 1–2
1.3 Accessories ........................................................................................ 1–3
Chapter 2 Application
2.1 Configuration ...................................................................................... 2–1
Profiles ................................................................................................ 2–2
Functions ............................................................................................ 2–2
Special Considerations ........................................................................ 2–2
Relay System Setup .......................................................................... 2–3
2.2 System Diagrams ............................................................................... 2–5
2.3 Setpoints and Time Settings ........................................................... 2–11
21 Phase Distance ........................................................................... 2–12
24 Overexcitation Volts/Hz .............................................................. 2–16
25 Sync Check ................................................................................. 2–19
27 Phase Undervoltage .................................................................... 2–23
27TN Third Harmonic Undervoltage, Neutral .................................. 2–24
32 Directional Power ........................................................................ 2–28
40 Loss of Field ............................................................................... 2–33
46 Negative Sequence Overcurrent ................................................. 2–37
49 Stator Overload Protection ......................................................... 2–39
50/50N Instantaneous Overcurrent,Phase & Neutral Circuits ........ 2–42
50BF Generator Breaker Failure/HV Breaker Flashover................. 2–44
50DT Definite Time Overcurrent (for split-phase differential) ........ 2–47
50/27 Inadvertant Energizing ........................................................... 2–48
51N Inverse Time Neutral Overcurrent ............................................ 2–50
51V Inverse Time Phase Overcurrent with
Voltage Control/Restraint ................................................................. 2–51
59 Phase Overvoltage ...................................................................... 2–53
59D Third Harmonic Voltage Differential ......................................... 2–54
59N Overvoltage, Neutral Circuit or Zero Sequence ...................... 2–56
59X Multipurpose Overvoltage (Turn-to-Turn Stator Fault
or Bus Ground Protection) ............................................................... 2–57
60FL VT Fuse Loss ......................................................................... 2–59
64B/F Field Ground Protection ........................................................ 2–62
64F Field Ground Protection ............................................................ 2–62
64B Brush Lift-Off Detection ........................................................... 2–64
64S 100% Stator Ground Protection by Low Frequency
Signal Injection ................................................................................. 2–65
i
M-3425A Instruction Book
Chapter 3 Operation
3.1 Front Panel Controls ............................................................................ 3–1
Alphanumeric Display .......................................................................... 3–1
Screen Blanking .................................................................................. 3–1
Arrow Pushbuttons .............................................................................. 3–1
Exit Pushbutton ................................................................................... 3–1
Enter Pushbutton ................................................................................. 3–1
Target & Status Indicators and Controls .............................................. 3–1
Power Supply #1 (#2) LED ................................................................... 3–2
Relay OK LED ..................................................................................... 3–2
Oscillograph Recorded LED ................................................................. 3–2
Breaker Closed LED ............................................................................ 3–2
Target Indicators and Target Reset ..................................................... 3–2
Time Sync LED ................................................................................... 3–2
Diagnostic LED .................................................................................... 3–2
Accessing Screens ............................................................................. 3–2
Default Message Screens .................................................................. 3–2
3.2 Initial Setup Procedure/Settings ........................................................ 3–5
3.3 Setup Unit Data ................................................................................... 3–5
Setup Unit Data Entry .......................................................................... 3–5
Setup Unit Features That Do Not Require Data Entry .......................... 3–6
3.4 Setup System Data ............................................................................. 3–6
Configure Relay Data ........................................................................... 3–7
Setpoints and Time Settings ............................................................... 3–7
Oscillograph Recorder Data ................................................................. 3–8
Communications Settings .................................................................... 3–8
3.5 Status/Metering ................................................................................... 3–9
3.6 Target History .....................................................................................3–10
ii
Table of Contents
Chapter 5 Installation
5.1 General Information ............................................................................ 5–1
5.2 Mechanical/Physical Dimensions ...................................................... 5–1
5.3 External Connections ......................................................................... 5–6
5.4 Commissioning Checkout ................................................................ 5–12
5.5 Circuit Board Switches and Jumpers .............................................. 5–17
iii
M-3425A Instruction Book
Chapter 6 Testing
6.1 Equipment/Test Setup ........................................................................ 6–2
6.2 Functional Test Procedures ............................................................... 6–6
Power On Self Tests ......................................................................... 6–7
21 Phase Distance .............................................................................. 6–8
24 Volts per Hertz, Definite Time ......................................................... 6–9
24 Volts per Hertz, Inverse Time ........................................................ 6–10
25D Dead Check ................................................................................ 6–12
25S Sync Check ................................................................................ 6–14
27 Phase Undervoltage ....................................................................... 6–16
27TN Third-Harmonic Undervoltage, Neutral ....................................... 6–17
32 Directional Power, 3-Phase ............................................................ 6–21
40 Loss of Field ..................................................................................6–24
46 Negative Sequence Overcurrent Definite Time .............................. 6–26
46 Negative Sequence Overcurrent Inverse Time .............................. 6–27
49 Stator Overload Protection ......................................................... 6–28
50 Instantaneous Phase Overcurrent .............................................. 6–30
50BF/50BF-N Breaker Failure .......................................................... 6–31
50/27 Inadvertant Energizing ........................................................... 6–33
50DT Definite Time Overcurrent for Split-Phase Differential ......... 6–34
50N Instantaneous Neutral Overcurrent ......................................... 6–35
51N Inverse Time Neutral Overcurrent .......................................... 6–36
51V Inverse Time Phase Overcurrent with
Voltage Control/Restraint ................................................................. 6–37
59 RMS Overvoltage, 3-Phase ........................................................ 6–39
59D Third-Harmonic Voltage Differential ......................................... 6–40
59N Overvoltage, Neutral Circuit or Zero Sequence ...................... 6–41
59X Multipurpose Overvoltage ............................................................ 6–42
60FL VT Fuse Loss Detection ............................................................ 6–43
64F Field Ground Protection ............................................................... 6–44
64B Brush Lift Off Detection............................................................... 6–46
64S 100% Stator Ground Protection by Injection ...............................6–47
67N Residual Directional Overcurrent, Definite Time .......................... 6–49
67N Residual Directional Overcurrent, Inverse Time .......................... 6–51
78 Out of Step .................................................................................... 6–53
81 Frequency ...................................................................................... 6–55
81A Frequency Accumulator .............................................................. 6–56
81R Rate of Change of Frequency ...................................................... 6–57
87 Phase Differential .......................................................................... 6–59
87GD Ground Differential ...................................................................6–61
BM Breaker Monitoring ....................................................................... 6–63
Trip Circuit Monitoring .........................................................................6–65
IPSlogic™ .......................................................................................... 6–66
iv
Table of Contents
Appendices
Appendix A: Configuration Record Forms ......................................... A–1
Appendix B: Communications............................................................ B–1
Appendix C: Self-Test Error Codes ................................................... C–1
Appendix D: Inverse Time Curves .................................................... D–1
v
M-3425A Instruction Book
Figures Page
Chapter 1
1-1 M-3925A Target Module ..................................................................... 1–3
1-2 M-3931 Human-Machine Interface (HMI) Module............................. 1–4
Chapter 2
2-1 One-Line Functional Diagram ........................................................... 2–5
2-2 Alternative One-Line Functional Diagram
(configured for split-phase differential) .............................................. 2–6
2-3 Three-Line Connection Diagram ......................................................... 2–7
2-4 Function 25 Sync Check Three-Line Connection Diagram............... 2–8
2-5 Function 59X Turn-to-Turn Fault Protection Three-Line
Connection Diagram ........................................................................... 2–9
2-6 Function 67N, 59D, 59X (Bus Ground) Three-Line
Connection Diagram ......................................................................... 2–10
2-7 Phase Distance (21) Coverage ........................................................ 2–13
2-8 Phase Distance (21) Function Applied for System Backup ........... 2–14
2-9 Phase Distance (21) Setpoint Ranges ............................................ 2–15
2-10 Example of Capability and Protection Curves (24) ......................... 2–17
2-11 Volts-per-Hertz (24) Setpoint Ranges .............................................. 2–18
2-12 Sync Check Logic Diagrams ........................................................... 2–21
2-13 Sync Check (25) Setpoint Ranges .................................................. 2–22
2-14 Phase Undervoltage (27) Setpoint Ranges ..................................... 2–23
2-15 Third-Harmonic Undervoltage (27TN) Protection Characteristics ... 2–25
2-16 27TN Blocking Regions .................................................................... 2–26
2-17 Third Harmonic Undervoltage, Neutral Circuit (27TN)
Setpoint Ranges ............................................................................... 2–27
2-18 Tripping on Reverse Power Flow
(Over Power with Negative Pickup) ................................................. 2–29
2-19 Tripping on Low Foward Power
(Under Power with Positive Pickup) ................................................ 2–30
2-20 Tripping on Overpower (Over Power with Positive Pickup) ........... 2–30
2-21 Tripping on Over Reactive Power with Element #3
(Over Power, Positive Pickup and Directional Power Sensing
Set to Reactive) ............................................................................... 2–31
2-22 Directional Power, 3-Phase (32) Setpoint Ranges .......................... 2–32
2-23 Loss of Field (40) Protective Approach 1 ....................................... 2–35
2-24 Loss of Field (40) Protective Approach 2 ....................................... 2–35
vi
Table of Contents
Figures Page
Chapter 2 (cont'd)
2-25 Loss of Field (40) Setpoint Ranges ................................................ 2–36
2-26 Negative Sequence Overcurrent Inverse Time Curves .................. 2–38
2-27 Negative Sequence Overcurrent (46) Setpoint Ranges .................. 2–38
2-28 49 Function Overload Curves .......................................................... 2–40
2-29 Stator Thermal Protection (49) Setpoint Ranges ............................ 2–41
2-30 Instantaneous Overcurrent (50) Setpoint Ranges ........................... 2–42
2-31 Instantaneous Neutral Overcurrent (50N) Setpoint Ranges ........... 2–43
2-32 Breaker Failure Logic Diagram ........................................................ 2–45
2-33 Breaker Failure (50BF) Setpoint Ranges ........................................ 2–46
2-34 Definite Time Overcurrent (50DT) Setpoint Ranges ....................... 2–47
2-35 Inadvertent Energizing Function Logic Diagram ............................. 2–49
2-36 Inadvertent Energizing (50/27) Setpoint Ranges ............................ 2–49
2-37 Inverse Time Neutral Overcurrent (51N) Setpoint Ranges ............. 2–50
2-38 Voltage Restraint (51VR) Characteristic ......................................... 2–52
2-39 Inverse Time Overcurrent with Voltage Control/Voltage
Restraint (51VC/VR) Setpoint Ranges ............................................ 2–52
2-40 Phase Overvoltage (59) Setpoint Ranges ....................................... 2–53
2-41 Third Harmonic Overvoltage Scheme for Generator
Ground-Fault Protection ................................................................... 2–55
2-42 Third Harmonic Voltage Differential (59D) Setpoint Ranges .......... 2–55
2-43 Overvoltage, Neutral Circuit or Zero Sequence (59N)
Setpoint Ranges ............................................................................... 2–56
2-44 Turn-to-Turn Stator Winding Fault Protection ................................. 2–57
2-45 Multipurpose Overvoltage (59X) Setpoint Ranges .......................... 2–58
2-46 Fuse Loss (60FL) Function Logic .................................................... 2–60
2-47 Fuse Loss (60FL) Setpoint Ranges ................................................. 2–61
2-48 M-3921 Field Ground Coupler .......................................................... 2–62
2-49 Field Ground Protection (64B/F) Setpoint Ranges ......................... 2–63
2-50 64S Function Component Connection Diagram .............................. 2–66
2-51 64S Function Time Delay Pickup Current Correlation .................... 2–66
2-52 100% Stator Ground Protection (64S) Setpoint Ranges ................ 2–67
2-53 Residual Directional Overcurrent (67N) Setpoint Ranges ............... 2–69
2-54 Out-of-Step Relay Characteristics ................................................... 2–71
vii
M-3425A Instruction Book
Chapter 2 (cont'd)
2-55 Out-of-Step Protection Settings ....................................................... 2–71
2-56 Out-of-Step (78) Setpoint Ranges ................................................... 2–72
2-57 Example of Frequency (81) Trip Characteristics ............................ 2–74
2-58 Frequency (81) Setpoint Ranges ..................................................... 2–74
2-59 Frequency Accumulator (81A) Setpoint Ranges ............................. 2–76
2-60 Rate of Change of Frequency (81R) Setpoint Ranges ................... 2–77
2-61 Differential Relay (87) Operating Characteristics............................ 2–79
2-62 Phase Differential (87) Setpoint Ranges ......................................... 2–79
2-63 Ground Differential (87GD) Setpoint Ranges .................................. 2–80
Chapter 3
3-1 M-3425A Front Panel ......................................................................... 3–3
3-2 Screen Message Menu Flow ............................................................. 3–3
3-3 Main Menu Flow ................................................................................. 3–4
Chapter 4
4-1 Multiple System Addressing Using
Communications Line Splitter ........................................................... 4–2
®
4-2 IPScom Menu Selections ................................................................ 4–6
4-3 IPScom Program Icon ........................................................................ 4–8
4-4 New Device Profile Dialog Box .......................................................... 4–9
4-5 Communication Dialog Box .............................................................. 4–10
4-6 Setup System Dialog Box ............................................................... 4–11
4-7 Relay Setpoints Dialog Box ............................................................. 4–12
4-8 Typical Setpoint Dialog Box ............................................................ 4–12
4-9 All Setpoints Table Dialog Box (Partial) ......................................... 4–13
4-10 Configure Dialog Box (Partial) ......................................................... 4–14
viii
Table of Contents
Chapter 4 (cont'd)
4-11 Unit Date/Time Dialog Box .............................................................. 4–15
4-12 Target Dialog Box............................................................................. 4–16
4-13 Setup Oscillograph Recorder ........................................................... 4–17
4-14 Retrieve Oscillograph Record Dialog ............................................... 4–17
4-15 Profile Switching Method Dialog ...................................................... 4–17
4-16 Select Active Profile ........................................................................ 4–18
4-17 Copy Active Profile .......................................................................... 4–18
®
4-18 About IPScom Dialog Box ............................................................. 4–19
4-19 Primary Status Dialog Box .............................................................. 4–20
4-20 Secondary Status Dialog Box.......................................................... 4–20
4-21 Accumulator Status Screen ............................................................. 4–21
4–22 Phase Distance Dialog Box ............................................................. 4–21
4-23 Loss of Field Dialog Box ................................................................. 4–22
4-24 Out of Step Dialog Box ................................................................... 4–22
4-25 Phasor Dialog Box ........................................................................... 4–23
4-26 Sync Scope Screen ......................................................................... 4–23
4-27 Function Status Screen ................................................................... 4–24
4-28 IPSutil™ Main Menu Flow ............................................................... 4–27
4-29 Warning Message ............................................................................. 4–28
4-30 IPSutility Reset Relay Message ..................................................... 4–28
4-31 Monitor Status Screen ..................................................................... 4–29
4-32 Calibration Dialog Box ...................................................................... 4–29
4-33 Communication Dialog Box .............................................................. 4–30
4-34 Relay Comm Port Settings .............................................................. 4–30
4-35 Ethernet Settings .............................................................................. 4–30
4-36 Unit Date/Time Dialog Box .............................................................. 4–30
4-37 Change Communication Access Code Dialog Box ......................... 4–31
4-38 Change User Access Code Dialog Box .......................................... 4–31
4-39 Setup Dialog Box ................................................................................4–31
ix
M-3425A Instruction Book
Chapter 5
5-1 M-3425A Mounting Dimensions – Horizontal Chassis ..................... 5–2
5-2 M-3425A Mounting Dimensions – Vertical Chassis ........................ 5–3
5-3 (H2) Mounting Dimensions ................................................................. 5–4
5-4 (H3) Mounting Dimensions for GE L-2 Cabinet ................................ 5–5
5-5 External Connections ......................................................................... 5–7
5-6 Three-Line Connection Diagram ......................................................... 5–8
5-7 Function 25 Sync Check Three-Line Connection Diagram............... 5–9
5-8 Function 59X Turn-to-Turn Fault Protection Three-Line
Connection Diagram ......................................................................... 5–10
5-9 Function 67N, 59D, 59X (Bus Ground), Three-Line
Connection Diagram ......................................................................... 5–11
5-10 M-3425A Circuit Board ..................................................................... 5–19
Chapter 6
6-1 Voltage Inputs: Configuration V1 ......................................................... 6–3
6-2 Voltage Inputs: Configuration V2 ......................................................... 6–3
6-3 Current Inputs: Configuration C1 .......................................................... 6–4
6-4 Current Inputs: Configuration C2 .......................................................... 6–4
6-5 Current Configuration C3 ...................................................................... 6–5
6-6 64S Test Configuration ........................................................................ 6–5
6-7 Field Ground Coupler .......................................................................... 6–45
6-8 Status LED Panel ...............................................................................6–70
6-9 M-3925 Target Module Panel .............................................................. 6–71
6-10 M-3931 Human/Machine Interface (HMI) Module ................................ 6–71
6-11 COM1/COM2 Loopback Plug .............................................................. 6–72
6-12 RS-485 2-Wire Testing ........................................................................ 6–74
6-13 Current Input Configuration ................................................................. 6–79
6-14 Voltage Input Configuration ................................................................6–79
Appendix A
A-1 Human-Machine Interface (HMI) Module ........................................... A–4
A-2 Communication Data & Unit Setup Record Form ............................. A–5
A-3 Functional Configuration Record Form .............................................. A–8
A-4 Setpoint & Timing Record Form ...................................................... A–20
x
Table of Contents
Appendix B
B-1 Null Modem Cable: M-0423................................................................ B–2
B-2 RS-232 Fiber Optic Network .............................................................. B–3
B-3 RS-485 Network ................................................................................... B–4
B-4 COM2 Pinout for Demodulated TTL Level Signal ............................. B–4
Appendix D
D-1 Volts/Hz (24) Inverse Time Curve Family #1 (Inverse Square) .... D–2
D-2 Volts/Hz (24) Inverse Time Family Curve #2 ................................... D–3
D-3 Volts/Hz (24IT) Inverse Time Curve Family #3 ................................ D–4
D-4 Volts/Hz (24IT) Inverse Time Curve Family #4 ................................ D–5
D-5 Definite Time Overcurrent Curve ....................................................... D–8
D-6 Inverse Time Overcurrent Curve ....................................................... D–9
D-7 Very Inverse Time Overcurrent Curve ............................................ D–10
D-8 Extremely Inverse Time Overcurrent Curve .................................... D–11
D-9 IEC Curve #1 – Inverse .................................................................. D–12
D-10 IEC Curve #2 – Very Inverse ......................................................... D–13
D-11 IEC Curve #3 – Extremely Inverse ................................................ D–14
D-12 IEC Curve #4 – Long Time Inverse ............................................... D–15
Tables Page
Chapter 1
1-1 M-3425A Device Functions ................................................................ 1–2
Chapter 2
2-1 Input Activated Profile ....................................................................... 2–3
2-2 Impedance Calculation ..................................................................... 2–15
2-3 Voltage Control Time Settings ......................................................... 2–34
2-4 Delta/Wye Transformer Voltage-Current Pairs ................................ 2–52
2-5 Typical Frequency Settings ............................................................. 2–63
2-6 Typical Brush Lift-Off Settings ........................................................ 2–64
xi
Tables Page
Chapter 3
3-1 Recorder Partitions .............................................................................. 3–8
Chapter 4
4-1 Dead-Sync Time .................................................................................. 4–3
4-2 Microsoft Windows Keyboard Shortcuts ............................................. 4–26
Chapter 5
5-1 Jumpers ............................................................................................ 5–17
5-2 Dip Switch SW-1 .............................................................................. 5–18
5-3 Trip Circuit Monitor Input Voltage Select Jumper Configuration .... 5–18
Chapter 6
6-1 Output Contacts ............................................................................... 6–68
6-2 Input Contacts .................................................................................. 6–69
Appendix A
A-1 Relay Configuration Table ................................................................. A–2
Appendix B
B-1 Communication Port Signals ............................................................. B–2
Appendix C
C-1 Self-Test Error Codes ........................................................................ C–1
®
C-2 IPScom Error Messages ................................................................. C–2
Appendix D
D-1A M-3425A Inverse Time Overcurrent Relay Characteristic Curves ... D–6
1 Introduction
This instruction book includes six chapters and four Chapter 4: Remote Operation
Appendices. Chapter 4 is designed for the person or group
responsible for the remote operation and setting of
Chapter 1: Introduction the relay using the M-3820D IPScom ®
Communications Software or other means.
Chapter One summarizes relay capabilities,
introduces the instruction book contents, and
describes accessories. Chapter 5: Installation
The person or group responsible for the installation
Chapter 2: Application of the relay will find herein all mechanical information
required for physical installation, equipment ratings,
Chapter Two is designed for the person or group and all external connections in this chapter. For
responsible for the application of the M-3425A
reference, the Three-Line Connection Diagram is
Generator Protection Relay. It includes functional
repeated from Chapter 2, Application. Further, a
and connection diagrams for a typical application of
commissioning checkout procedure is outlined using
the relay; and describes the configuration process
the HMI option to check the external CT and VT
for the unit (choosing active functions), output connections. Additional tests which may be desirable
contact assignment and input blocking designation. at the time of installation are described in Chapter
It also illustrates the definition of system quantities
6, Testing.
and equipment characteristics required by the
protective relay, and describes the individual function
settings. Chapter 6: Testing
This chapter provides step-by-step test procedures
Chapter 3: Operation for each function, as well as diagnostic mode and
autocalibration procedures for HMI-equipped units.
Chapter Three is designed for the person(s)
responsible for the operation, direct setting, and
configuration of the relay. Chapter Three provides Appendix A: Configuration Record Forms
information regarding the operation and interpretation This Appendix supplies a set of forms to record and
of the unit's front panel controls and indicators, document the settings required for the proper
including operation of the optional M-3931, Human operation of the relay.
Machine Interface (HMI) and M-3925A Target
Modules. It further describes the procedures for Appendix B: Communications
entering all required data to the relay. Included in
this chapter is a description of the process This Appendix describes port signals, protocols,
necessary for review of setpoints and timing, and various topologies, and equipment required for
monitoring function status and metering quantities, remote communication.
viewing the target history, and setup of the
oscillograph recorder.
1–1
M-3425A Instruction Book
Appendix C: Self-Test Error Codes The relay includes self-test, auto calibration, and
This Appendix lists all the error codes and their diagnostic capabilities, in addition to IRIG-B time-
definitions. sync capability for accurate time-tagging of events.
FUNCTION DESCRIPTION
Appendix D: Inverse Time Curves
This Appendix contains a graph of the four families Prote ctive Functions
of Inverse Time Curves for V/Hz applications, the 21 Phase Distance (three- zone mho
Inverse Time Overcurrent Curves, and the IEC characteristic)
curves. 24 Volts/Hz (Inverse & Definite Time)
27 Phase Undervoltage
The relay stores time-tagged target information for 81R Rate of Change of Frequency
the thirty-two most recent trips. For units equipped 87 Phase Differential Current
with the optional M-3925A Target Module, LEDs are 87GD Ground (zero sequence) Differential
used to provide a detailed visual indication of
function operation for the most recent event. IPS IPSlogic
BM Breaker Monitor
The unit retains up to 472 cycles of oscillograph
TC Trip Circuit Monitoring
waveform data. This data can be downloaded and
analyzed using the M-3801D IPSplot ® PLUS Optional Prote ctive Functions
Oscillograph Analysis Software. 25 Sync Check
The unit is powered from a wide input range switch 64F/64B Field Ground Protection/
mode power supply. An optional redundant power Brush Lift- Off Detection
supply is available. 64S 100% Stator Ground Protection by
Injection
Communication Ports
1.3 Accessories
There are three physical communication ports
provided on the M-3425A. If the optional RJ45
Ethernet port is purchased, then the relay includes M-3925A Target Module
four physical communication ports: The optional target module, shown below, includes 24
• COM1, located on the relay front panel, is individually labelled TARGET LEDs to indicate
a standard 9-pin RS-232 DTE-configured operation of the functions on the front panel. Eight
port. COM1 is used to locally set and individually labelled OUTPUT LEDs will be lit as long
interrogate the relay using a portable as the corresponding output contact is picked up.
computer.
• COM2, located on the rear of the relay, is
a standard 9-pin RS-232 DTE-configured TARGETS
port. When the optional RJ45 Ethernet
24 VOLTS/HZ PHASE OVERCURRENT 50
Port is enabled, COM2 port is disabled. 27 PHASE UNDERVOLTAGE PHASE OVERCURRENT 51V
59 PHASE OVERVOLTAGE NEUTRAL O/C 50N/51N
The RJ45 Ethernet port uses a 10Base-T 27TN/59D/64S STATOR GND SPLIT PHASE DIFF 50DT
type connection that accepts an RJ45 59N/59X NEUT/GND OVERVOLT STATOR OVERLOAD 49
connector using CAT5 twisted pair cable. 32 DIRECTIONAL POWER NEG SEQ OVERCURRENT46
The Ethernet port supports MODBUS over 21 PHASE DISTANCE FIELD GND/BRUSH LIFT64F/B
40 LOSS OF FIELD FREQUENCY 81/81R/81A
TCP/IP, BECO2200 over TCP/IP. The IP 78 OUT OF STEP PHASE DIFF CURRENT 87
address can be obtained automatically 50BF BREAKER FAILURE GND DIFF/DIR O/C 87GD/67N
when using the DHCP protocol if enabled, 50/27INADVERTENT ENRGNG TRIP CIRCUIT MONITOR TC
or a static IP address can be manually 60FL V.T. FUSE LOSS IPS LOGIC LOGIC
1–3
M-3425A Instruction Book
M-3931 HMI (Human-Machine Interface) Module M-3801D IPSplot® PLUS Oscillograph Analysis
The optional HMI module provides the means to Software Package
interrogate the relay and to input settings, access The IPSplot PLUS Oscillograph Analysis Software
data, etc. directly from the front of the relay. Its runs in conjunction with the IPScom ®
operation is described in detail in Section 3.1, Front Communications Software on any IBM
Panel Controls. PC-compatible computer, enabling the plotting,
printing, and analysis of waveform data downloaded
from the M-3425A Generator Protection Relay.
a
a
a
EXIT ENTER
1–4
Application – 2
2 Application
2–1
M-3425A Instruction Book
Control/status input IN1 is preassigned to be the The relay allows the user to designate up to six
52b breaker status contact. If a multiple breaker logic functions which perform similarly to internal
scheme is used, the control/status input IN1 must relay functions, using IPSlogicTM. These external
be the series combination of the “52b” breaker functions may be enabled or disabled, and output
contacts. Additional user-chosen control/status contacts and blocking control/status inputs are
inputs may initiate actions such as breaker failure, chosen the same as for the internal functions. The
initiate external fuse loss detection, or trigger the external functions are described in further detail in
oscillograph recorder. Section 2.3, Setpoint and Time Settings, IPSlogic
subsection.
■ NOTE: Uppercase text indicates selection.
27#1 PHASE UNDERVOLTAGE This menu designation is required for each relay function. After
disable ENABLE enabling the function, the user is presented with the two following
screens:
27#1 BLOCK INPUT This submenu item assigns the blocking designations (up to six,
fl i6 i5 i4 i3 i2 I1 plus fuse-loss logic) for the enabled function. “OR” logic is used if
more than one input is selected.
27#1 RELAY OUTPUT This submenu item assigns the output contacts (up to eight) for the
o8 o7 o6 o5 o4 o3 o2 O1 particular relay function. If no output contacts are assigned, the
function will not generate any output or targets even though the
function is enabled.
Profiles Functions
Up to four setpoint profiles may be used. Each Configuration of the relay consists of enabling the
profile contains a complete set of function functions for use in a particular application,
configuration and settings. One of the four profiles designating the output contacts each function will
may be designated as the Active Profile, which will operate, and which control/status inputs will block
contain the settings that the relay will actively use. the function. The choices include eight programmable
output contacts (OUT1–OUT8) and six control/status
The Active Profile may be designated either inputs (IN1–IN6), plus a block choice for fuse loss
manually, using the HMI interface, or by contact logic operation (see Section 2.3, Setpoint and Time
input (input activated profiles enabled), or by remote Settings, 60FL Fuse Loss subsection for details.)
communication.
Control/status inputs may also initiate actions, such
A Copy Profile feature is available. This feature as Breaker Failure Initiate, Trigger Oscillograph
copies an image of the Active Profile to any one of Recorder, Switch Setpoint Profile, or initiate an
the other three profiles. This feature can speed up IPSlogic function. The control/status inputs and
the configuration process. Consider, for example, a output contacts need to be chosen before configuring
situation where a breaker will be removed from the individual functions. Both can be recorded on
service. Two profiles will be used: an “In Service” the Relay Configuration Table in Appendix A, Forms.
profile (Profile 1), and an “Out of Service” profile
(Profile 2). Special Considerations
Control/status input IN1 is preassigned to be the
Profile 2 will be identical to the “In Service” profile,
52b breaker contact. IN5 and IN6 may be used to
with the exception of the overcurrent settings.
select setpoint profiles.
Profile 1 is set to be the Active Profile, and all
Outputs 1–6 are form “a” contacts (normally open),
setpoints entered. An image of Profile 1 will then be
and outputs 7 and 8 are form “c” contacts (center
copied to Profile 2 with the Copy Active Profile
tapped “a” and “b” normally closed) contacts. Output
command. Profile 2 is then selected as the Active
contacts 1–4 contain special circuitry for high-speed
Profile, and the overcurrent setpoints modified.
operation and pick up 4 ms faster than outputs 5–8.
Function 87 outputs are recommended to be directed
■ NOTE: During profile switching, relay operation to OUT1 through OUT4 contacts.
is disabled for approximately 1 second.
2–2
Application – 2
INPUT ACTIVATED PROFILES When Input Activated Profiles is disabled, the Active Profile can be
disable enable selected using HMI or remote communication. When enabled, the
Active Profile is selected by the state of Input 5 and 6 (see Table 2-1).
ACTIVE SETPOINT PROFILE This screen sets the active setpoint profile.
________
This screen initiates a copy of the Active Profile to any one of the
COPY ACTIVE PROFILE
other profiles.
TO_PROFILE_1
NOMINAL VOLTAGE The secondary VT voltage when primary voltage is equal to the
________ Volts rated generator voltage. Vnominal=( V gen rated VT ratio) for L-L,
L-G to L-L. Vnominal=(Vgen rated (S3VTratio)) for L-G
NOMINAL CURRENT
The secondary CT current of the phase CT’s with rated generator
________ Amps
current. I nom = (VA Vgen rated(S3) )(CT ratio)
2–3
M-3425A Instruction Book
59/27 MAGNITUDE SELECT This screen allows the selection of RMS or DFT for the 59 and 27
rms dft functions. The magnitude can be selected as the RMS of the total
waveform (including harmonics) or the RMS of the 60/50 Hz fundamental
component of the waveform using the Discrete Fourier Transform (DFT).
When the RMS option is selected, the magnitude calculation is accurate
over a wide frequency range (10 to 80 Hz) and the accuracy of the time
delay is +20 cycles. When the DFT option is selected, the magnitude
calculation is accurate near 50 or 60 Hz and the timer accuracy is 1
cycle. When a wider frequency response is needed, select RMS. For
generator protection applications, it is recommended to use the RMS
selection. RMS is the default when shipped from the factory. For 59
function when positive sequence voltage is selected, the calculation uses
DFT irrespective of DFT/RMS selection.
50DT SPLIT-PHASE DIFF If the 50DT function is to be used for split-phase differential protection,
disable enable this selection should be enabled. If the 50DT function is to be used as a
definite time overcurrent function, or if 50DT is not enabled, this selection
should be disabled.
PULSE RELAY If pulse relay operation is selected, output will dropout after the seal-in
o8 o7 o6 o5 o4 o3 o2 o1 delay expires, even if the condition which caused the relay to pick up is
still out of band. When selected, latching outputs are not available.
LATCHED OUTPUTS If any of the outputs are selected as latched, then after tripping, this
o8 o7 o6 o5 o4 o3 o2 o1 output will stay activated, even when the tripping condition is removed.
The Latched Output can be reset using the TARGET RESET pushbutton.
When selected, Pulse Relay is not available.
RELAY SEAL-IN TIME OUT1 Minimum time the output contact will remain picked up to ensure proper
________ Cycles seal-in, regardless of the subsequent state of the initiating function. Indi-
vidual Seal-In settings are available for all outputs.
ACTIVE INPUT OPEN/close This designates the “active” state for the individual status input. Program-
I6 i5 i4 i3 i2 i1 ming uppercase (see I6) causes the “active” or “operated” condition to be
initiated by the external contact opening. Otherwise, external contact clo-
sure will activate the input.
2–4
Application – 2
Targets CT
50 50
(Optional) BFPh DT
Integral HMI VT (Note 1)
(Optional)
CT (Residual)
Metering Note 5
87
Waveform Capture
25 52
VT Gen
IRIG-B
Front RS232
Communication
81R 81A 81 27 59 24 M
Rear RS232
Communication (Metering) VT (Note 1)
Rear Ethernet
Port (Optional)
Rear RS-485 (Note 4)
Communication M-3921
59X +
Multiple Setting
Groups
-
Programmable I/O
64F 64B
27
Self Diagnostics
CT (Neutral)
59D Line Side 87 50 50N 51N Notes 2 & 5
Voltage 27
27 GD BFN
(Software Select) 59D 64S 59N R
32
TN
R
■ NOTES:
1. When 25 function is enabled, 59D with VX and 67N with VX are not available, and vice versa.
2. When 67N function with IN (Residual) operating current is enabled, 87GD is not available, and vice
versa.
3. The 50BFN, 50N, and 51N may utilize either the neutral current or the residual current.
4. When used as a turn-turn fault protection device.
5. The current input IN can be either from neutral current or residual current.
6. The 50BFN, 50N, 51N, 59D, 67N (with IN or VN) and 87GD functions are unavailable when the 64S
function has been purchased. See the M-3425A Instruction Book for connection details.
Targets CT (Residual)
(Optional) Note 5
Integral HMI
(Optional) 25 52
VT Gen
Metering
Waveform Capture
81R 81A 81 59 27 24 M
IRIG-B
(Metering)
50 CT (Note 3)
Front RS232 DT
Communication
Rear RS232
Communication VT (Note 1)
Rear Ethernet
Port (Optional)
(Note 2)
Rear RS-485 M-3921
Communication 59X +
Multiple Setting
Groups -
Self Diagnostics
CT
78 60FL 51V 50/27 40 32 21 50 49 46 M
Dual Power Supply
(Optional) (Metering)
Breaker
Monitoring
Trip Circuit
Monitoring 3V O (Calculated)
(Note 4)
VX
Event Log 67N
VN 67N Polarization
(Software Select)
VX 3V O (Calculated)
CT
59D Line Side CT (Neutral)
Voltage 27
50N 51N Note 5
(Software Select) 59D 27 64S 59N R
32 TN
R
■ NOTES:
1. When 25 function is enabled, 59, 59D with VX and 67N with VX are not available, and vice versa.
2. When used as a turn-turn fault protection device.
3. CTs are connected as split-phase differential current.
4. 67N operating current can only be selected to IN (Residual) for this configuration.
5. The current input (IN) can be either from neutral current or residual current.
6. The 50BFN, 50N, 51N, 59D, 67N (with IN or VN) and 87GD functions are unavailable when the 64S
function has been purchased. See the M-3425A Instruction Book for connection details.
Figure 2-2 Alternative One-Line Functional Diagram (configured for split-phase differential)
2–6
Application – 2
1 Wire to split phase differential CTs for 4 Alarm output can be grouped to a single alarm
use with 50DT split phase function. at the discretion of user.
A B C
2 Required generator breaker status input 5 Available control output to service other relays
Other (52b). Contact is closed when generator for VT Fuse Loss can be designated.
Relays M-3425A
breaker is open. Use unit breaker 6 Input contact number is designated by user.
1
50 51 contact if no generator breaker present.
3 Output contact pairs designated by
1 user.
48 49
WARNING: ONLY dry contact inputs must be
M-3425A connected because these contact inputs are
1
46 47
internally wetted. Application of external
39 38 41 40 43 42 voltage on these inputs may result in
damage to the units.
NOTE : M-3425A current terminal polarity marks
( . ) indicate "entering" current direction when
A B C M-3425A
Three VT Wye-Wye primary current is "from" the generator to the
10
52 Alternate Connection system. If CT connections differ from those
52b
Gen shown, adjust input terminals.
11
A A
B B
C C
42 43 40 41 38 39 42 43 40 41 38 39
Generator
M-3921 a b c a b c
Field Ground
Coupler Module Other Other
Relays M-3425A Relays M-3425A
Other
a b c Relays M-3425A 59 58 59 58
58 59
57 56 57 56
56 57
OR OR
55 54 55 54
54 55
M-3425A M-3425A
45 44 52 53
R OR
High Impedance Grounding R Low Impedance Grounding
2–7
M-3425A Instruction Book
M-3425A
65 Used when Generator
Side VTs are connected
VX
Line-Ground.
64
OR VX
M-3425A
65
A B C M-3425A
10
52
52b
Gen 11
A B C
M-3425A
39
Three VT Wye-Wye
38 Connection
41
40
43
42
OR V1
M-3425A
42
A B C
43 Two VT Open-Delta
Connection
40
41
38
39
Generator
2–8
Application – 2
A B C M-3425A
10
52
52b
Gen
11
A B C
M-3425A
65
R
64
Generator
a b c
Line to Neutral
Voltage Rated
Cable
M-3425A
M-3425A
52 53
OR R
45 44
■ NOTE: When 59X is connected for turn-to-turn fault protection, 25 function is not available.
Figure 2-5 Function 59X Turn to Turn Fault Protection Three-Line Connection Diagram
2–9
M-3425A Instruction Book
Bus Section
A
M-3425A
53
R Residual CT I N input can be connected
52 either at Neutral or as Residual.
M-3425A
67N
65 64 Connection
59X A B C M-3425A
Bus Ground
52 10
52b
Gen
11
A B C
M-3425A
65
R
64
67N, 59D
Connection
Generator
a b c
M-3425A
I N input can be connected
52 53
either at Neutral or as Residual.
OR
M-3425A
45 44
R
■ NOTE: When 59X is connected for bus ground protection, 25 function is not available.
Figure 2-6 Function 67N, 59D, 59X (Bus Ground) Three-Line Connection Diagram
2–10
Application – 2
The individual protective functions, along with their magnitude and timing settings are described in the
following pages. Settings for disabled functions do not apply. Some menu and setting screens do not appear
for functions that are disabled or not purchased. Menu screens in the following examples are as they would
appear on units equipped with the M-3931 HMI Module. The same setting may be entered using M-3820D
IPScom® Communications Software.
2–11
M-3425A Instruction Book
21 Phase Distance
The Phase Distance function (21) is designed for When the generator is connected to the system
system phase fault backup protection and is through a delta/wye transformer, proper voltages
implemented as a three-zone mho characteristic. and currents (equivalent to the high side of the
transformer) must be used in order for the relay to
Three separate distance elements are used to detect see correct impedances for system faults. By
AB, BC, and CA fault types. The ranges and enabling the Delta-Y Transform feature (see Section
increments are shown in Figure 2-9. The diameter, 2.1, Configuration, Relay System Setup), the relay
offset, system impedance angle (relay characteristic can internally consider the 30° phase shift (30° lead
angle), and definite time delay need to be selected delta-ab or 30° lag delta-ac) through the delta/wye
for each zone for coordination with the system transformer, saving auxiliary VTs. Impedance
relaying in the specific application. calculations for various VT connections are shown
in Table 2-2. All impedance settings are secondary
Zone 1 and Zone 2 are used for backup protection
relay quantities and can be derived from the following
for unit transformer and transmission faults. Zone 3
formula:
in conjunction with Zone 2 can be used to detect an
Out of Step condition and it can be programmed to Z SEC = ZPRI x (RC ÷ RV)
block Function 21 #1 and/or 21 #2.
where ZSEC = secondary reflected impedance, ZPRI
If Zone 1 is not set to see the transmission system, = primary impedance, RC = current transformer
Zone 1 blocking is not recommended for out-of- ratio, and RV = voltage transformer ratio.
step conditions.
The minimum current sensitivity depends on the
When Zone 3 is used for Out-of-step blocking, the programmed reach (diameter and offset). If the
out of step delay is used for the detection of the current is below the minimum sensitivity current,
transit time of the swing between Zone 3 and Zone the impedance calculated will saturate, and not be
2 impedances. accurate. This will not cause any relay misoperation.
The load encroachment blinder function can be set An overcurrent supervision feature can be enabled,
with a reach and an angle as shown in Figure 2-8. which will block the 21 function when all three
When enabled, this feature will block the 21 Function phase currents are below the pickup value.
from misoperating during high load conditions.
21 #1 IMPEDANCE ANGLE The impedance angle should be set as closely as possible to the
actual impedance angle of the zone being protected.
________ Degrees
21#1 LOAD ENCROACHMENT When enabled the 21 Function is blocked when the impedance falls
disable ENABLE within the zone but above the R Reach and below the Load En-
croachment angle during normal load.
21 #1 LOAD ENCR ANGLE ■ NOTE: The 21 #2 and #3 zone settings can be set for an additional
________ Degrees external section of protection on the system (typically
transmission Zone 1 distance relays) plus adequate
overreach. #2 and #3 screens are identical to those in #1.
Element #3 also includes out-of-step time delay when out-
21 #1 LOAD ENCR R REACH of-step blocking is enabled for Zone #1 and/or Zone #2.
________ Ohms
2–12
Application – 2
21 #1 OC SUPERVISION
________ Amps
The time delays are set to coordinate with the primary protection of
21 #1 DELAY those overreached zones and, when applicable, with the breaker
________ Cycles failure schemes associated with those protective zones.
+X
Protected Range Zone 2
X
3
52 52 52
Bus
M-3425A
21
■ NOTE: The reach settings of the distance elements (21) should not include generator impedance since
the distance measurement starts at the VT location. However, since the neutral side CTs are
used for this function, backup protection for generator Phase-to-Phase faults is also provided
2–13
M-3425A Instruction Book
+jX
ZONE 3
Transmission Line
ZONE 2
Circle
Diameters ZONE 1
Unit Transformer
R2
Block
R1
Q
Block
d2 d1
R +R
jX
Figure 2-8 Phase Distance (21) Function Applied for System Backup
2–14
Application – 2
Transformer Direct
Connected Transformer Delta-AC Connected Transformer Delta-AB Connected
L-L or L-G to L-L L-G L-L or L-G to L-L L-G L-L or L-G to L-L L-G
2–15
M-3425A Instruction Book
24 Overexcitation Volts/Hz
The Volts-Per-Hertz function (24) provides Setting this relay function involves determining the
overexcitation protection for the generator and unit- desired protection levels and operating times. The
connected transformers. This function incorporates first step is to plot the combined generator and
two definite time elements which can be used to associated unit transformer overexcitation capability
realize traditional two-step overexcitation protection. limits. This data is typically available from the
In addition, the relay includes an inverse time manufacturer and should be plotted on the same
element that provides superior protection by closely voltage base. Depending on the resulting
approximating the combined generator/unit characteristic, one of the four families of inverse
transformer overexcitation curve. Industry standard time curves (as shown in Appendix D, Inverse
inverse time curves may be selected along with a Time Curves) can be matched to provide the
linear reset rate which may be programmed to protection. The two definite time elements can be
match specific machine cooling characteristics. used to further shape the protection curve or provide
The percent pickup is based on the Nominal Voltage an alarm.
setting and the nominal frequency. The V/Hz function
provides reliable measurements of V/Hz up to 200%
for a frequency range of 2–80 Hz. The ranges and
increments are presented in Figure 2-11.
24DT #1 PICKUP Definite time setpoint #1 establishes the V/Hz level above which the
________ % protection operating time will be fixed at the definite time delay #1.
24DT #1 DELAY Delay time #1 establishes the operation time of the protection for all
________ Cycles V/Hz values above the level set by definite time setpoint #1.
24DT #2 PICKUP Definite time setpoint #2 could be programmed to alarm, alerting the
________ % operator to take proper control action to possibly avoid tripping.
24DT #2 DELAY Time to operation at any V/Hz value exceeding Definite time setting
________ Cycles #2.
24IT PICKUP The pickup value is the V/Hz value at which the chosen inverse
curve begins protective operation. Typical value is 105%.
________ %
24IT CURVE Allows the user to designate the appropriate curve family for this
crv#1 crv#2 crv#3 crv#4 protection application. These curves are shown in Appendix D, Inverse
Time Curves.
24IT TIME DIAL The appropriate curve in the family is designated by the associated
________ “K” value of the curve.
24IT RESET RATE The value entered here should be the time needed for the unit to
________ Seconds cool to normal operating temperature if the V/Hz excursion time
was just under the trip time.
2–16
Application – 2
Figure 2-10 illustrates a composite graph of generator 3. When the inverse time element is
and transformer limits, a chosen inverse time curve enabled, definite time element #1 should
and pickup, and a definite time pickup and delay. not be used for alarm and only definite
time element #2 can be used.
■ NOTE: When the inverse time element is
enabled, the definite time element #1 After any V/Hz excursion, cooling time must also
must be enabled which will provide be taken into account. If the unit should again be
definite time minimum time setting subjected to high V/Hz before it has cooled to
for the inverse time curve. normal operating levels, damage could be caused
before the V/Hz trip point is reached. For this
The following steps must be followed when setting reason, a linear reset characteristic, adjustable to
the inverse time element and definite time element take into account the cooling rate of the unit, is
#1: provided. If a subsequent V/Hz excursion occurs
1. The pickup of the inverse time element before the reset characteristic has timed out, the
must be less than the pickup of the time delay will pick up from the equivalent point (as
definite time element #1 a %) on the curve. The Reset Rate setting entered
should be time needed for the unit to cool to normal
2. The operating time of the inverse time
operating temperature if the V/Hz excursion time
element at the definite time element #1
was just under the trip point.
pickup should be greater than the definite
time element #1 time delay setting
(A2>A1 in Figure 2-10).
1000
100
Transformer Limit Curve
on Generator Base
A2
0.1 Definite Time Delay (A1)
0.01
100 105 110 115 120 125 130 135 140 145 150
Percentage Volts/Hz
2–17
M-3425A Instruction Book
(24) - VOLTS/HZ
2–18
Application – 2
25 Sync Check
■ NOTE: The 25 function cannot be enabled under Dead Line/Dead Bus Check
any one of the following conditions:
The Dead Volt Limit defines the Hot/Dead voltage
• 67N (Residual Directional Overcurrent) level used in Deadline/Dead Bus closing schemes.
is enabled and the polarizing quantity When the measured VX voltage is equal to or below
has been set to VX. the Dead Volt Limit, VX is considered dead. When
• 59D is enabled and the line side voltage the measured VX is above the Dead Volt Limit, VX
is set to VX. is considered hot. The opposite side of the breaker
uses the positive sequence voltage measurement
• 59X is connected for turn-to-turn fault
(V1) for 3-phase consideration in determining hot/
protection or bus ground protection.
dead detection. Different combinations of hot line/
The Synchronism (Sync) Check function (25) is dead bus closings may be selected, depending on
used to ensure that the voltage magnitude, phase how the buses are referenced. A logic diagram of
angle and frequency of the generator (V1) and the the Deadline/Dead Bus scheme is presented in
utility system (VX) are within acceptable limits before Figure 2-12.
the generator is synchronized with the system.
The Dead V1, Dead VX, and Dead V1 & VX enable
Generator voltage (V1) can be selected as A, B, or
are software switches used to enable the dead
C (line-to-ground and line-ground to line-line) or AB,
line/dead bus logic. Further conditioning can be
BC, or CA (line-to-line).
performed on the dead detection logic by selecting
The sync check function includes phase angle, one or more input contacts (Dead Input Enable) to
delta frequency, and delta voltage checks. control the enabled dead detection element. For
example, if INPUT2 (I2) is selected under the
Dead Input Enable screen, and both the Dead V1
Phase Angle Check and Dead VX elements are enabled, the dead check
The phase angle is considered acceptable when timer will start when INPUT2 is activated, and
the selected sync phase voltage (V1) and system either V1 dead/VX hot or V1 hot/VX dead. This
voltage (VX) are within the Upper Volt Limit and allows for external control of the desired dead
Lower Volt Limit window and the measured phase closing scheme. Dead Input Enable selections are
angle is within the phase angle window. common to all dead detection elements. If no
inputs are selected under the Dead Input Enable
Phase angle window is defined as twice the Phase
screen, and any dead element is enabled, the
Angle Limit setting. For example, if the Phase
dead check timer will start immediately when the
Angle Limit is set at 10 degrees, a phase angle
dead condition exists.
window of 20 degrees exists between –10 degrees
and +10 degrees. The logic diagram of the phase The 25S and 25D can be programmed to be sent to
angle check is shown in Figure 2-12. two different contacts, if desired.
2–19
M-3425A Instruction Book
25S LOWER VOLT LIMIT Lower voltage limit for voltage acceptance.
________ Volts
25S SYNC-CHECK PHASE Selects the phase voltage on the generator side for Sync Check func-
a b c tions (A, B, or C for line-to-ground and line-ground to line-line, and AB,
BC, CA for line-to-line)
25D DEAD VOLT LIMIT Voltage less than this setting is defined as “DEAD”; above this setting
________ Volts as “HOT”.
2–20
Application – 2
2–21
M-3425A Instruction Book
Enable Disable
Enable Disable
Save
25S Sync Check Phase
Phase A Phase B Phase C
Cancel
OUTPUTS @ Blocking Inputs
8 7 6 5 4 3 2 1 FL 6 5 4 3 2 1
2–22
Application – 2
27 Phase Undervoltage
The Phase Undervoltage function (27) may be used Magnitude measurement depends on the 59/27
to detect any condition causing long- or short-term Magnitude Select setting. (See Section 2.1,
undervoltage. This is a true three-phase function in Configuration, Relay System Setup.) When the RMS
that each phase has an independent timing element. calculation is selected, the magnitude calculation is
The ranges and increments are presented in Figure accurate over a wide frequency range (10 to 80 Hz)
2-14. and the accuracy of the time delay is +20 cycles. If
DFT calculation is selected, the magnitude
calculation is accurate near 50 or 60 Hz, and the
timer accuracy is 1 cycle.
27 #1 DELAY
________ Cycles
Pickup: 5V 180 V #1
Delay: 1 Cycle 8160 Cycles
Pickup: 5V 180 V #3
Delay: 1 Cycle 8160 Cycles
2–23
M-3425A Instruction Book
27TN #1 PICKUP Relay volts are equal to the primary neutral voltage divided by the
________ Volts grounding transformer ratio. Generally set for approximately 50%
of the minimum third harmonic voltage observed during various loading
conditions.
27TN #1 POS SEQ VOLT BLK
disable ENABLE 27TH #1 REV POWER BLK
disable ENABLE
2–24
Application – 2
27TN Setpoint
Pre-fault fundamental neutral voltage level
59N Setpoint (typically 5V)
Neutral End of Terminal End
Generator of Generator
0% 50% 100%
Fault Position
(% of stator winding measured
27TN from neutral end of generator)
Protection
provided by: 59N
5% - 10%
0-30%
Figure 2-15 Third Harmonic Undervoltage (27TN) Protection Characteristics
2–25
M-3425A Instruction Book
-P +P
Reverse Block Forward Block High Band
Power Power Forward
Block Block Power Block
-Q
Figure 2-16 27TN Blocking Regions
2–26
Application – 2
Lead Power Factor Block: 0.01 Lead 1.00 Lead Enable Disable
Lag Power Factor Block: 0.01 Lag 1.00 Lag Enable Disable
Figure 2-17 Third Harmonic Undervoltage, Neutral Circuit (27TN) Setpoint Ranges
2–27
M-3425A Instruction Book
32 Directional Power
The Directional Power function (32) can provide valves are closed. In this case the Over/Under
protection against both generator motoring and power setting is set to Under and a positive pickup
overload. It provides three power setpoints, each setting is chosen. The relay will trip when the
with a magnitude setting and a time delay. The measured forward power is less than the pickup
Forward Power direction (power flow to system) is value. The function should be blocked when the
automatically chosen when the pickup setting is generator breaker is open (using contact input
positive and the Reverse Power direction (power blocking) otherwise the function will trip and prevent
flow to generator) is automatically chosen when the the generator from being brought online.
pickup setting is negative. The range, as shown is
from –3.000 PU to 3.000 PU where 1.0 PU is equal Protection from Generator Overload
to the generator MVA rating. Normalized PU power
flow measurements are based on Nominal Voltage Protection from generator overload is provided by
and Nominal Current setting, as shown in Section selecting a positive pickup setting with Over/Under
2.1, Configuration, Relay System Setup. Power setting set to Over. The relay will operate
when the measured real power is greater than the
pickup setting.
Protection from Generator Motoring
Protection against motoring is provided by selecting Protection from Excessive Reactive Power
a negative pickup with Over/Under power set to
Over. The relay will operate when the measured The directional power element #3 can be set to
real power is greater (more negative) than the pickup operate on either real power or reactive power.
setting in the reverse direction. When protection from excessive reactive power is
required the element #3 can be set to operate on
In some steam generator applications it is desirable reactive power. The relay will operate when the
to trip the generator when the forward power is less measured reactive power exceeds the pickup
than a small value. This is due to the fact that the setting.
trapped steam will cause the generator to supply a
small amount of power even though the steam Figures 2-18 through 2-21 show reverse power, low
forward power, over power, and over reactive power
applications.
32 #1 PICKUP The reverse power pickup setting should be based on the type of
________ PU prime mover and the losses when the generator is motoring.
32 #1 DELAY Reverse power relays should always be applied with a time delay in
________ Cycles order to prevent mis-operation during power swing conditions. Typical
time delay settings are 20 to 30 seconds.
32 #1 TARGET LED Target LED for the 32 Function elements can be individually enable
disable enable or disabled.
32#1 UNDER/OVER POWER When Low Forward Power protection is desired, set this to Under
under over with a positive pickup setting. The relay will trip when the real power
measurement is less than or equal to the pickup setpoint.
2–28
Application – 2
32 #2 TARGET LED
disable enable
32 #3 PICKUP
________ PU
32 #3 DELAY
________ Cycles
32 #3 TARGET LED
disable enable
Reverse
Power Flow Forward
Power Flow
PU
-1.0 PU 1.0 PU
TRIP
Pickup
Figure 2-18 Tripping on Reverse Power Flow (Over Power with Negative Pickup)
2–29
M-3425A Instruction Book
Reverse Forward
Power Flow Power Flow
PU
-1.0 PU 1.0 PU
TRIP
Pickup
Figure 2-19 Tripping on Low Forward Power (Under Power with Positive Pickup)
Reverse Forward
Power Flow Power Flow
PU
-1.0 PU 1.0 PU
TRIP
Pickup
2–30
Application – 2
Reactive Power
Into System
TRIP
Pickup
Reverse Forward
Power Flow Power Flow
PU
-1.0 PU 1.0 PU
Reactive Power
Into Generator
Figure 2-21 Tripping on Over Reactive Power with Element #3 (Over Power, Positive Pickup and
Directional Power Sensing Set to Reactive)
2–31
M-3425A Instruction Book
2–32
Application – 2
40 Loss of Field
The Loss-of-Field function (40) provides protection The settings of the offset mho elements should be
for a partial or complete loss of field. A variety of such that the relay detects the loss-of-field condition
possible settings make the M-3425A Generator for any loading while not mis-operating during power
Protection Relay very flexible when applied to loss- swings and fault conditions. Two approaches are
of-field protection. Ranges and increments are widely used in the industry, both of which are
presented in Figure 2-25. supported by the M-3425A relay. Both approaches
require knowledge of the reactances and other
The loss-of-field function is implemented with two parameters of the generator. They are described in
offset mho elements, an undervoltage element, Figure 2-23, Loss of Field (40) — Protective
and a directional element. The setting for each mho Approach I and Figure 2-24, Loss of Field (40) —
element, diameter, offset, and time delay, are Protective Approach II.
adjusted individually. Each element has two time
delay settings. The second time delay (delay with Impedance calculations for various VT connections
VC) is applicable with voltage control, and the timer are shown in Table 2-2. All impedance settings are
only starts if the positive sequence voltage is secondary relay quantities and can be derived from
below the voltage control setting. The function with the following formula:
voltage control and without voltage control can be
programmed to send to two different output contacts, Z SEC = ZPRI x (RC ÷ RV)
if desired. The delay with voltage control may be where ZSEC = secondary reflected impedance, ZPRI
enabled on each element but the voltage level = primary impedance, RC = current transformer
setting is common. A common directional unit is ratio, and RV = voltage transformer ratio.
provided to block the relay operation during slightly
underexcited conditions (since approach #1 with
negative offset is inherently directional, the
directional element is not required). The directional
unit’s angle setting (ΘD) can be set from 0° to 20°.
2–33
M-3425A Instruction Book
40 DIRECTIONAL ELEMENT
________ Degrees
The following table provides suggested time settings when time delay with VC is used in addition to standard
time delay.
Zone 1 Zone 2
80 to 90% of
Voltage Control Setting N/A
Nominal Voltage
2–34
Application – 2
+X
1.0 pu Underexcited
Xd
Loss of Excitation
Final Impedance
Locus
Machine Capability
X
Figure 2-23 Loss of Field (40)—Protective Approach 1
Directional Element +X
Block Direction
Heavy Load Light Load
Trip Direction
QD XT
R +R
Directional X'd
Element Angle 2
Setting
Underexcited
1.1 Xd
Loss of Excitation
Final Impedance
Locus
Machine Capability
X
Figure 2-24 Loss of Field (40)—Protective Approach 2
2–35
M-3425A Instruction Book
Cancel
Circle Diameter: 0.1 Ohm 100.0 Ohms #2
Offset: - 50.0 Ohms 50.0 Ohms
■ NOTE: Out of Step Block Enable is not available for this release, and will appear greyed-out in display.
2–36
Application – 2
46IT MAX DELAY The maximum trip time is used to reduce the
________ Cycles longer trip times associated with low to moder-
ate imbalances to a preset time.
2–37
M-3425A Instruction Book
400
200
Definite Maximum
100
Time Setting Range
80
60
40
Time (Seconds)
20
10
8
6 I22t=K
4
K
95
1 50
25
0.6
10
0.4 5
2
Definite 1
* 0.2 Minimum
Time
0.1
4 5 6 8 10 20 40 60 80 100 150 200 300 400 500 600 800 1000 1000 2000 3000 4000
■ NOTE: When the phase current exceeds 3X I nominal, the operating times will be greater than those
shown.
* 0.24 seconds for 50 Hz units.
Figure 2-26 Negative Sequence Overcurrent Inverse Time Curves
Time Dial: 1 95
2–38
Application – 2
t = t x In
( IL2 w IPL2
IL2 w Imax2 )
Where: t = time to trip
τ = thermal time constant
IL = load current
IPL = pre-load current
Imax = maximum allowed continuous overload current
49#1 MAX OVERLOAD CURR Selects the maximum allowed continuous overload
2.00 Amps current.
2–39
M-3425A Instruction Book
49 - Overload Curves
10
0.1
t/t
P=0.0
P=0.5
P=0.6 0.01
P=0.7
P=0.8
P=0.9
P=0.99
0.001
1 2 3 4 5 6 7 8 9
IL/Imax
IPL
where: P=
Imax
Figure 2-28 49 Function Overload Curves
2–40
Application – 2
Time Constant: #1
1.0 min 999.9 min
1.00 A 10.00 A
Max. Overload Current: Save
Time Constant: #2
1.0 min 999.9 min
1.00 A 10.00 A
Max. Overload Current:
2–41
M-3425A Instruction Book
50#1 PICKUP The relay current (IR) is equal to the primary current (Ip) divided by
________ Amps the appropriate CT ratio. These screens are repeated for 50#2 ele-
ment.
50#1 DELAY
________ Cycles
50N PICKUP
________ Amps
50N DELAY
________ Cycles
#2 Cancel
Pickup: 0.1 A 240.0 A
2–42
Application – 2
2–43
M-3425A Instruction Book
2–44
Application – 2
50BF PHASE ELEMENT If generator breaker failure function is used in this application, ENABLE
disable enable here.
50BF NEUTRAL ELEMENT If the breaker flashover protection is to be used with the generator
disable enable breaker failure function of the relay, set ENABLE (enable phase
element also for this application.)
50BF INPUT INITIATE Designate the status inputs which will initiate the breaker failure
i6 i5 i4 i3 i2 i1 timer.
50BF OUTPUT INITIATE Designate the outputs that will initiate the breaker failure timer.
o8 o7 o6 o5 o4 o3 o2 o1
For generator breaker failure protection, the time delay should be set to
50BF DELAY
allow for breaker operating time plus margin.
________ Cycles
50BF-Ph
Overcurrent
I>P.U. AND
OR
Phase Initiate Enable
IN1 (52b)
NOT
Logic high when breaker closed
Logic high
when breaker open
50BF-N
Overcurrent
I>P.U.
AND
Programmed
Neutral Initiate Enable
OR
AND DELAY
TIME
Output
Contacts
Output Initiate
Input Initiate
2–45
M-3425A Instruction Book
2–46
Application – 2
2–47
M-3425A Instruction Book
50/27 PICKUP Typical pickup setting is 0.5 amps. No coordination is required with
________ Amps other protection since this function is only operational when the
generator is off-line.
50/27 VOLTAGE CONTROL The purpose of the undervoltage detector is to determine whether the
________ Volts unit is connected to the system. The voltage level during this
accidental energization depends on the system strength. Typical
setting is 50%–70% of rated voltage.
50/27 PICKUP DELAY The pickup time delay is the time for the undervoltage unit to operate
________ Cycles to arm the protection. It must coordinate with other protection for
conditions which cause low voltages (typically longer than 21 and
51V time delay settings.)
50/27 DROPOUT DELAY The dropout time delay is the time for the unit to operate to disarm the
________ Cycles protection when the voltage is increased above the pickup value or
the generator is brought on-line.
2–48
Application – 2
50
Overcurrent
I>PU
Programmed
Timer AND Output
Contacts
Pickup
27 Delay
Undervoltage*
V<PU Dropout
Delay
Save
(27) - UNDERVOLTAGE
Pickup: 5V 130 V
2–49
M-3425A Instruction Book
51N PICKUP The relay current (IR) is equal to the primary current (IP) divided by the
appropriate CT ratio. IR = IP ÷ CT ratio
________ Amps
Curves Save
Definite Time Inverse Very Inverse Extremely Inverse
2–50
Application – 2
51V Inverse Time Phase Overcurrent with 51V is a true three-phase function, in that the relay
Voltage Control/Restraint incorporates separate integrating timers on each
Time-overcurrent relays, one per phase, are used phase.
to trip circuits selectively and to time-coordinate
with other up- or downstream relays. For this The inverse time overcurrent function can be voltage
function, eight complete series of inverse time controlled (VC), voltage restrained (VR), or neither.
tripping characteristics are included. The same For voltage-controlled operation, the function is not
descriptions and nomenclature which are traditionally active unless the voltage is below the voltage
used with electromechanical relays are used in the control setpoint. This philosophy is used to confirm
relay. Thus, the curve families to be chosen are that the overcurrent is due to system fault. When
definite time, inverse, very inverse, extremely applied, most users will set voltage control limits in
inverse and four IEC curves. In the menu, these the range of 0.7 to 0.9 per unit RMS voltage. When
are abbreviated as DEF, INV, VINV, EINV, IECI, voltage restraint is selected (See Figure 2-38,
IECVI, IECEI, and IECLT. Within each family, the Voltage Restraint (51VR) Characteristic), the pickup
operator selects time dial setting and pickup (tap) setting is continuously modified in proportion to the
setting, just as with electromechanical relays. collapsing terminal voltage. The voltage restraint
Ranges and increments are presented in Figure function is well-suited to small generators with
2-39. relatively short time constants.
The curves available for use are shown in Appendix ■ NOTE: The 51V function should be blocked
D, Inverse Time Curves. They cover a range from by fuse loss if in the voltage control
1.5 to 20 times the pickup setting. An additional mode only. Fuse loss blocking is not
desirable for voltage restraint mode
one cycle time delay should be added to these
because the pickup is automatically
curves in order to obtain the relay operating time.
held at 100% pickup during fuse loss
Inverse time curves saturate beyond 20 times conditions, and operation will
pickup. For currents in excess of 20 times pickup, continue as normal.
operating times are fixed at the 20 time pickup
level. The particular settings will be made by The internally derived voltage used to realize the
information from short-circuit fault studies and voltage control or restraint feature depends on the
knowledge of the coordination requirements with configured VT configuration and the Delta-Y
other devices in the system that respond to time Transform setting (see Section 2.1, Configuration,
overcurrent. Relay System Setup). Table 2-4, Delta/Wye
Transformer Voltage-Current Pairs describes the
calculation for the various system VT configurations.
51V VOLTAGE CONTROL Disable if neither voltage control nor voltage restraint is desired. If
disable V_CNTL v_rstrnt voltage restraint is designated, the tap setting is modified as shown in
Figure 2-38. If voltage control is designated, the 51V will only operate
when the voltage is less than the 51V voltage control setting specified
51V VOLTAGE CONTROL below. When applied, the voltage control is usually set in the range of
________ Volts 70% to 90% of the nominal voltage.
2–51
M-3425A Instruction Book
100
75
Tap Setting as %
of Tap Setting at 50
Rated Voltage
25
0 25 50 75 100
Figure 2-39 Inverse Time Overcurrent with Voltage Control/Voltage Restraint (51VC/VR)
Setpoint Ranges
2–52
Application – 2
59 Phase Overvoltage
The Phase Overvoltage function (59) may be used Magnitude measurement depends on the 59/27
to provide overvoltage protection for the generator. Magnitude Select setting (See Section 2.1,
The relay provides overvoltage protection functions Configuration, Relay System Setup). When the
with three voltage levels and three definite-time RMS option is selected, the magnitude calculation
setpoints, any one or more of which can be is accurate over a wide frequency range (10 to 80
programmed to trip the unit or send an alarm. This Hz) and the accuracy of the time delay is +20
is a true 3-phase function in that each phase has an cycles. If DFT option is selected, the magnitude
independent timing element. calculation is accurate near 50 or 60 Hz, and the
timer accuracy is 1 cycle. When the input voltage
The 59 function can be programmed to use phase select is set to positive sequence voltage, the 59
voltage (any one of the three phases) or positive functions uses DFT to measure the positive
sequence voltage as input. sequence voltage, irrespective of DFT/RMS
selection. Ranges and increments are presented in
Figure 2-40.
59 #1 PICKUP
________ Volts
59 #1 DELAY
________ Cycles
Pickup: 5V 180 V
Pickup: 5V 180 V
59D LINE SIDE VOLTAGE Selection of VX will give better accuracy and sensitivity than 3V0. If
3v0 VX 3V0 is selected, VT configuration must be set to Line-Ground. If the
nominal third harmonic voltage is <1 V, 3V0 line side voltage selection
is not recommended, because noise in the 3V0 and VN can cause 59D
misoperation.
59D DELAY
________ Cycles
2–54
Application – 2
M-3425A
V 3N V 3X
Figure 2-41 Third Harmonic Overvoltage Scheme for Generator Ground Fault Protection
Enable Disable
2–55
M-3425A Instruction Book
59N #1 PICKUP With typical grounding transformer ratios and a typical minimum
________ Volts setting of 5 volts, this protection is capable of detecting ground
faults in about 95% of the generator stator winding from the termi-
nal end.
If grounded-wye/grounded-wye VTs are connected at the machine
59N #1 DELAY terminals, the voltage relay must be time coordinated with VT
________ Cycles fuses for faults on the transformer secondary winding. If relay time
delay for coordination is not acceptable, the coordination problem
can be alleviated by grounding one of the secondary phase conductors
instead of the secondary neutral. When this technique is used, the
coordination problem still exists for ground faults on the secondary
neutral conductor. Thus, its usefulness is limited to those applications
where the exposure to ground faults on the secondary neutral is
small.
Since system ground faults can induce zero sequence voltages at
the generator due to transformer capacitance coupling, this relay
must coordinate with the system ground fault relaying.
59N #2 and 59N #3 screens are identical to 59N #1.
Cancel
Pickup: 5.0 V 180.0 V #2
Delay: 1 Cycle 8160 Cycles
Figure 2-43 Overvoltage, Neutral Circuit or Zero Sequence (59N) Setpoint Ranges
2–56
Application – 2
59X #1 PICKUP When used for Turn-to-Turn fault protection the pickup should be set
________ Volts above the normal zero sequence voltage level. Typically the pickup
is set to 5 V.
When used for Bus Ground protection it is again set above the normal
zero sequence voltage seen at the bus. Typical setting is between 10
and 20 Volts to provide sensitive protection.
The Time Delay for Turn-to-Turn faults should be set to approximately
59X #1 DELAY
5 cycles. For bus ground fault protection application the time delay
________ Cycles
should coordinate with other ground fault relaying and VT fuses.
59X #2 screens are identical to 59X #1.
GENERATOR
R 3V 0
59X
■ NOTE: Installation requires the cable from the neutral of the VT to generator neutral be insulated for the
system line-to-ground voltage.
2–57
M-3425A Instruction Book
Pickup: 5V 180 V #1
Delay: 1 Cycle 8160 Cycles
2–58
Application – 2
60FL INPUT INITIATE The initiating control/status inputs are user-designated. The clos-
FL i6 i5 i4 i3 i2 i1 ing of any of the externally connected contacts (across these in-
puts) will start the associated time delay to the 60FL function op-
60FL 3 PHASE DETECT eration. In order to use internal fuse loss logic for 60FL function,
disable enable “FL” must be checked. Externally initiated fuse loss detection may
be input to other status inputs.
60FL DELAY The time delay is set to coordinate for conditions which may appear
________ Cycles as a fuse loss but will be corrected by other protection (such as a
secondary VT circuit fault which will be cleared by local low voltage
circuit action). This delay does not affect internal FL blocking op-
tion.
2–59
2–60
External Fuse
INx Loss Function Protection Function Block
External
Signal by INx from External FL
"FL" Function
Internal 60FL Logic: 1 & 2 Phase Loss of Potential FL Protection Function Block
Signal by Internal FL Logic
M-3425A Instruction Book
V 1 > 12.8 V OR
AND
V 2 > 0.33 V 1 V1 Verifies VT voltage is applied
AND V2 Provides indication of blown fuse
I2 Prevents operation during phase-phase faults
I 2 > 0.167 I 1 I1 Prevents output contacts from chattering when
OR a fuse blows during no load operation.
I1 > 0.33 A
AND
IA > 1.25 I N
I1 Verifies On-line condition
OR AND
I B > 1.25 I N OR VA,B,C Indication of 3-phase loss of potential
IA,B,C Prevents operation during faults
I C > 1.25 I N
Seal-in circuit ensures logic doesn't produce an
output during 3-phase fault when current decays
V A < 0.05 V N
below 1.25I N
V C < 0.05 V N
Internal 60FL Logic: 3 Phase Loss of Potential
Delay: 60FL
1 Cycle 8160 Cycles
Save
Input Initiate
FL 6 5 4 3 2 1
Cancel
2–61
M-3425A Instruction Book
64B/F Field Ground Protection the coupler and relay exceeds 100 feet, provisions
64F Field Ground Detection should be made for in circuit calibration to nullify
A typical connection diagram for Field Ground the effects of cabling capacitance. See Section
Protection is given in Figure 2-48. This function 6.4, Auto Calibration, for calibration procedure.
requires the connection of an external coupler The Field Ground function provides detection of
(M-3921). To improve accuracy and minimize the insulation breakdown between the excitation field
effects of stray capacitance, the M-3921 Field winding and the ground. There are two pickup and
Ground Coupler should be mounted close to the time delay settings, and one adjustable injection
exciter. Connections from the coupler to the relay frequency setting for the 64F function. The adjustable
should use low capacitance shielded cable, and be frequency is provided to compensate for the amount
as short as possible. Cable shield should be of capacitance across the field winding and the
terminated at the relay end to Terminal 36 (See ground so that the function accuracy is improved.
Figure 5-5, External Connections). If cabling between Ranges and increments are presented in Figure
2-49.
64F #1 PICKUP
________ kOhm
64F #1 DELAY
________ Cycles
64F #2 PICKUP
________ kOhm
64F #2 DELAY
________ Cycles
PROTECTION RELAY
M-3425A
PROCESSOR
SUPPLY
VOLTAGE
Rear Terminal
Field Ground Block Pin No.
Brushes
Detection
TB3
Squarewave Vout
Generator 37 TB5 Gen.
Rotor
35 TB4 TB2
Signal COUPLING
Measurement Vf NETWORK Rf.Cf
and Processing (M-3921)
Shaft
36 TB1 TB1 Ground
Shield Brush
Cable
Ground/Machine Frame
2–62
Application – 2
The following Table gives typical frequency settings 8 WARNING: Machine should be off-line and
based on the rotor capacitance. The rotor field excitation should be off during the
capacitance can be measured with a capacitance capacitance measurement.
meter by connecting the meter across the field
winding to ground. ■ NOTE: Field breaker should be closed for the
capacitance measurements.
Fie ld Winding to
Typical Fre que ncy Se tting
Ground Capacitance
1 to 2 µF 0.52 Hz
2 to 3 µF 0.49 Hz
3 to 4 µF 0.46 Hz
4 to 5 µF 0.43 Hz
5 to 6 µF 0.39 Hz
6 to 7 µF 0.35 Hz
7 to 8 µF 0.32 Hz
8 to 9 µF 0.30 Hz
9 to 10 µF 0.28 Hz
>10 µF 0.26 Hz
2–63
M-3425A Instruction Book
64B DELAY
________ cycles
0.05~0.25 µF 2500 mV
2–64
Application – 2
64S 100% Stator Ground Protection by Low When the generator is operating normally (no ground
Frequency Signal Injection fault) only a small amount of 20 Hz current will flow
■ NOTE: The Stator Ground Protection function as a result of the stator capacitance to ground.
(64S) must be selected when the When a ground fault occurs anywhere on the
M-3425A is initially ordered. generator stator windings the 20 Hz current will
increase. The 64S function will issue a trip signal
The 100% stator ground fault protection is provided after a set time delay when the measured 20 Hz
by injecting an external 20 Hz signal into the neutral current exceeds the pickup current as illustrated in
of the generator. This scheme requires the following Figure 2-51.
external components in addition to M-3425A
protection system: The 64S protection can be blocked by Undervoltage
• 20 Hz Signal-generator (BECO Part No. Inhibit. If the 20 Hz voltage (nominal 25 V) is less
430-00426 or 430-00430) than the Undervoltage Inhibit setting (and
Undervoltage Inhibit is enabled), the 64S function
• Band-pass filter. (BECO Part No. will be blocked.
430-00427 or 430-00431)
The 59N function (90 to 95%) should also be used
The voltage signal generated by the 20 Hz signal- in conjunction with 64S protection to provide backup.
generator is injected into secondary of the generator ▲ CAUTION: Dangerous high voltages may be
neutral grounding transformer through a band-pass present at the generator terminals if the 20 Hz
filter. The band-pass filter passes the 20 Hz signal injection voltage is not removed when the generator
and rejects out-of-band signals. The output of the is taken out of service.
20 Hz band-pass filter is connected to the VN input
of the M-3425A relay through a suitable voltage If the 20 Hz injection voltage generator receives
divider, that limits the M-3425A to O 200 V ac. The power from the generator terminal voltage, then the
20Hz current is also connected to the IN input of the 20 Hz injection voltage generator will be
M-3425A, through the 20Hz current transformer. automatically switched off whenever the generator
terminal voltage is not present.
64S PICKUP
mAmps
64S DELAY
________ Cycles
2–65
M-3425A Instruction Book
20 Hz
Supply
Generator Voltage
20 Hz DC AC
1A1 +V Aux V A(L1)
Band Pass
1A2 -V Aux V B(L2)
Filter
1A3 V C(L3)
1B1 1B4 4A1
2A1
External
Bl
2A3 Block
1A1
3A2 Device
Neutral 400A
RL 1A3 1A4 Wiring Operative
Transformer 5A 3A3
L K Shielded
4A3 3A1
l k
400/5 A
20 Hz CT
M-3425A
Max. 200 V
44 45
V N
52 53
IN
140 %
64S
Pickup
Current
TRIP
I20
60 %
0V 5V 10 V 15 V 20 V 25 V 30 V 35 V 40 V 45 V
20 Hz Injection Voltage
2–66
Application – 2
Pickup: 2 mA. 40 mA #1
Save
Delay: 1 Cycle 8160 Cycles
Undervoltage Inhibit: Enable Disable
5V 30 V
Cancel
OUTPUTS @ Blocking Inputs
8 7 6 5 4 3 2 1 FL 6 5 4 3 2 1
2–67
M-3425A Instruction Book
67N Residual Directional Overcurrent The 67N Function operates on the residual current
The Residual Directional Overcurrent function (67N) either from internal calculation (3I0) using IA, IB and
provides protection from ground faults. The 67N IC or using a residual current input from IN input of
function can provide generator ground fault the relay (this is preferred compared to 3I0). The
protection. It can also provide directional relay can be polarized with the neutral voltage (VN),
discrimination when multiple generators are bused broken delta voltage connected at VX input or 3V0
together. The 67N Function is subject to the following calculated using VA, VB and VC inputs. The function
configuration limitations: provides both definite time and inverse time
elements. The inverse time element provides several
• VX cannot be selected if 25 (Sync) function
curves. The curves available for use are shown in
is enabled.
Appendix D, Inverse Time Curves. They cover a
• 3V0 can only be used with Line-Ground VT range from 1.5 to 20 times the pickup setting. An
configuration. additional one cycle time delay should be added to
• 87GD Function is not available if 67N is these curves in order to obtain the relay operating
enabled. time. Inverse time curves saturate beyond 20 times
pickup. For currents in excess of 20 times pickup,
operating times are fixed at the 20 time pickup
level.
67NDT DIR ELEMENT Directional discrimination enable. When disabled, this function
disable ENABLE will work like a 50N.
67NIT DIR ELEMENT Directional discrimination enabled. When disabled, this function
disable ENABLE will operate like 51N.
2–68
Application – 2
o
Max Sensitivity Angle: 0 359o
2–69
M-3425A Instruction Book
78 Out-of-Step
The Out-of-Step function (78) is used to protect the Consider, for example, Figure 2-54. If the Out-of-
generator from out-of-step or pole slip conditions. step swing progresses to impedance Z0(t0), the
This function uses one set of blinders, along with a MHO element and the blinder A element will both
supervisory MHO element. Ranges and increments pick up. As the swing proceeds and crosses blinder
are presented in Figure 2-56 B at Z1(t1), blinder B will pick up. When the swing
reaches Z2(t2), blinder A will drop out. If TRIP ON
The pickup area is restricted to the shaded area in MHO EXIT option is disabled and the timer has
Figure 2-54, Out-of-Step Relay Characteristics, expired (t2–t1>time delay), then the trip circuit is
defined by the inner region of the MHO circle, the complete. If the TRIP ON MHO EXIT option is
region to the right of the blinder A and the region to enabled and the timer has expired, then for the trip
the left of blinder B. For operation of the blinder to occur the swing must progress and cross the
scheme, the operating point (positive sequence MHO circle at Z3(t3) where the MHO element drops
impedance) must originate outside either blinder A out. Note the timer is active only in the pickup
or B, and swing through the pickup area for a time region (shaded area). If the TRIP ON MHO EXIT
greater than or equal to the time delay setting and option is enabled, a more favorable tripping angle is
progress to the opposite blinder from where the achieved, which reduces the breaker tripping duty.
swing had originated. When this scenario happens, The relay can also be set with a Pole Slip Counter.
the tripping logic is complete. The contact will The relay will operate when the number of pole slips
remain closed for the amount of time set by the are greater than the setting, provided the Pole Slip
seal-in timer delay. Reset Time was not expired. Typically, the Pole
XT = Transformer Reactance Slip Counter is set to 1, in which case the Pole Slip
Reset Time is not applicable.
XS = System Reactance
Xd’= Transient Reactance of the Generator
78 DELAY The time delay should be set based on the stability study. In
________ Cycles the absence of such a study, it can be set between 3 and 6
cycles.
2–70
Application – 2
A B
Z3(t3)
Z0(t0)
Z2(t2)
Z1(t1)
D
A B
SYSTEM
XS
O
1.5 X T
TRANS
XT δ
P G
N F R
M
H
d SWING
LOCUS
GEN
(X ' d ) MHO
ELEMENT
2X d'
BLINDER
ELEMENTS
2–71
M-3425A Instruction Book
2–72
Application – 2
81 Frequency
The Frequency function (81) provides either Sample settings of the 81 function are shown in
overfrequency or underfrequency protection of the Figure 2-57. The frequency functions are
generator. It has four independent pickup and time automatically disabled when the input voltage
delay settings. The overfrequency mode is (positive sequence) is very low (typically between
automatically selected when the frequency setpoint 2.5 V and 15 V, based on the frequency.)
is programmed higher than the base frequency (50
or 60 Hz), and the underfrequency mode selected The 81 function should be disabled using breaker
when the setpoint is programmed below the base contact when the unit is offline.
frequency. Ranges and increments are presented
in Figure 2-58.
The steam turbine is usually considered to be more
restrictive than the generator at reduced frequencies
because of possible natural mechanical resonance
in the many stages of the turbine blades. If the
generator speed is close to the natural frequency of
any of the blades, there will be an increase in
vibration. Cumulative damage due to this vibration
can lead to cracking of the blade structure.
81 #1 PICKUP These magnitude and time settings describe a curve (as shown in
________ Hz Figure 2-57, Example of Frequency (81) Trip Characteristics) which is
to be coordinated with the capability curves of the turbine and
generator as well as the system underfrequency load-shedding
81 #1 DELAY program. These capabilities are given by a description of areas of
________ Cycles prohibited operation, restricted time operation, and continuous
allowable operation.
The underfrequency function is usually connected to trip the machine
81 #2 PICKUP whereas the overfrequency function is generally connected to an
________ Hz alarm.
In order to prevent mis–operation during switching transients, the
81 #2 DELAY time delay should be set to greater than five (5) cycles.
________ Cycles
81 #3 PICKUP
________ Hz
81 #3 DELAY
________ Cycles
81 #4 PICKUP
________ Hz
81 #4 DELAY
________ Cycles
2–73
M-3425A Instruction Book
Over Frequency
Magnitude #1 Trip
61.0
59.8
Under Frequency
Magnitude #3
59.6
81
59.4
59.2
Under Frequency
59.0
Magnitude #4 Trip
(81) - FREQUENCY
81A #1 DELAY
81A #5 LOW BAND PICKUP
________ Cycles
________ Hz
81A #2 DELAY
81A #6 LOW BAND PICKUP
________ Cycles
________ Hz
81A #3 DELAY
________ Cycles
2–75
M-3425A Instruction Book
Acc. Status: 0 Cycle 360000 Cycles Acc. Status: 0 Cycle 360000 Cycles
Reset Reset
Save Cancel
2–76
Application – 2
81R #1 DELAY
________ Cycles
81R #2 PICKUP
________ Hz/s
81R #2 DELAY
________ Cycles
Cancel
Pickup: 0.10 Hz/S 20.0 Hz/S #2
Delay: 3 Cycles 8160 Cycles
Neg Seq.
Volt Inhibit: 0% 99%
2–77
M-3425A Instruction Book
87 Phase Differential
The Phase Differential function (87) is a percentage For very high currents in large generators, the
differential with an adjustable slope of 1–100%. proximity of CTs and leads in different phases can
Although this protection is used to protect the cause unbalanced currents to flow in the
machine from all internal winding faults, single- secondaries. These currents must be less than the
phase to ground faults in machines with high minimum sensitivity of the relay.
impedance grounding may have currents less than
the sensitivity of the differential relay (typically There are two elements in this function. Element #2
between 3 and 30 primary amps). Ranges and is intended to provide phase differential protection
increments are presented in Figure 2-62. for SFC (Static Frequency Converter) starting gas
turbine generator applications. Element #1 should
Turn-to-turn faults are not detected by differential be disabled with a contact blocking input during a
relays because the current into the generator equals converter start operation (generator off-line), since
the current out (see functions 50DT and 59X for the current is carried by only neutral side CTs and
turn-to-turn fault protection.) Even though the the resulting differential current may mis-operate
percentage differential relay is more tolerant of CT 87#1 function. The 87#2 element, which is set with
errors, all CTs should have the same characteristics a higher current pickup, will still provide protection
and accuracies. for this condition.
To provide restraint for CT saturation at high offset
currents, the slope is automatically adjusted (at a
restraining current equal to two times nominal
current) to four times the slope setting, see Figure
2-61.
87 #2 DELAY
________ Cycles
If line side and neutral side CTs do not have the same ratio, the ratio
87 PHASE CT CORRECTION error can be corrected (the line side measured current is multiplied by
________ the phase CT correction settings.)
2–78
Application – 2
SLOPE
TRIP (4xset)
((IA x CTC)-Ia),
((IB x CTC)-Ib),
((IC x CTC)-Ic) BLOCK
SLOPE
(set)
MIN PU @ IRES=2xINOM
Restraint Current
((IA x CTC)+Ia)/2, ((IB x CTC)+Ib)/2, ((IC x CTC)+Ic)/2
Where IA and Ia are generator high side and neutral side currents respectively, and CTC is the
CT Phase correction.
Figure 2-61 Differential Relay (87) Operating Characteristics
2–79
M-3425A Instruction Book
87GD PICKUP A typical setting is 0.2 amps. (Relay amps = primary amps ÷ CT
________ Amps ratio.) For higher values of RC, noise may create substantial differential
current making higher pickup settings desirable.
87GD C.T. RATIO CORRECT CT Ratio Correction Factor = (Phase CT Ratio)/(Neutral CT Ratio)
________
2–80
Application – 2
Breaker Monitoring
The Breaker Monitoring feature calculates an estimate the relay can operate a programmable output contact.
of the per-phase wear on the breaker contacts by The accumulated value for each phase can be
measuring and integrating the current (IT) or current displayed as an actual value. The accumulation starts
squared (I2T) passing through the breaker contacts after a set time delay from the initiate point to account
during the interruption period. The per-phase values for the time it takes for the breaker to start opening its
are added to an accumulated total for each phase, contacts. The accumulation continues until the current
and then compared to a user-programmed threshold drops below 10% of the nominal current setting or 10
value. When the threshold is exceeded in any phase, cycles, whichever occurs first.
BM PICKUP
__________ kA-cycles
BM INPUT INITIATE
i6 i5 i4 i3 i2 i1
BM OUTPUT INITIATE
08 07 06 05 04 03 02 01
BM DELAY
________ Cycles
BM TIMING METHOD
it i2t
#1
Pickup: 0 kA 50000 kA
2–81
M-3425A Instruction Book
Trip Circuit Monitoring no current flows and the Trip Circuit Monitoring
External connections for the Trip Circuit Monitoring Input is deactivated. An Output Contact that is
function are shown in Figure 2-65. The default Trip welded closed would also cause the Trip Circuit
Circuit Monitor input voltage is 250 V dc. See Monitoring Input to deactivate, indicating failure of
Section 5.5, Circuit Board Switches and Jumpers, the Output Contact.
Table 5-3 for other available trip circuit input voltage When the Output Contact is closed, no current
selections. flows in the Trip Circuit Monitoring Input. If the
This function should be programmed to block when M-3425A has issued a trip command to close the
the breaker is open, as indicated by 52b contact Output Contact and Trip Circuit Monitoring Input
input (IN1). remains activated, this is an indication that the
Output Contact failed to close.
When the Output Contact is open, and continuity
exists in the Trip Circuit, a small current flows that The output of the Trip Circuit Monitoring function
activates the Trip Circuit Monitoring Input. If the can be programmed as an alarm to alert
Trip Circuit is open, and the output contact is open, maintenance personnel.
TCM DELAY
________ Cycles
M-3425A Station
Battery
1 +
Trip Circuit
Monitoring Input Aux Input
2
Output
Contact
52 or 86
Trip Coil
Save
Delay: 1 Cycle 8160 Cycles TC
2–82
Application – 2
IPSlogic™
The relay provides six logic functions and associated Programming the IPSlogic can only be implemented
IPSlogic. The logic functions can be used to allow through IPScom® Communications Software. The
external devices to trip through the relay, providing IPSlogic cannot be programmed using the Human-
additional target information for the external device. Machine Interface (HMI).
More importantly, these functions can be used in
conjunction with IPSlogic to expand the capability
of the relay by allowing the user to define customized
operating logic.
IPS LOGIC
USE IPSCOM TO CONFIGURE
2–83
2–84
Initiating Outputs
This section of the IPSlogic
used to activate the desired Output
This section of the IPSlogic
Programmable
initiates the Function Output
Outputs 1-8
Timed Out
Picked Up
Programmed Programmed
Time Delay Outputs 1-8
Selectable And/Or/Nor/Nand
Selectable And/Or
1-65,500 cycles
Initiating Inputs (1091sec)
Programmable
Log Target
Inputs 1-6
Selectable And/Or
Initiate Via
Communication
Point IPSlogic
Activated
Blocking Inputs
This section of the IPSlogic used
to Block the Function Output
Programmable
Log Pickup
Inputs 1-6
Selectable And/Or
Block Via
Communication
Point
Settings and Logic Applicable when The IPSlogic Function can be programmed to
IPSlogic™ Function(s) programmed using perform any or all of the following tasks:
IPScom®
There are four initiating input sources: Initiating • Change the Active Setting Profile
Outputs, Initiating Function Trips, Function Pickup • Close an Output Contact
(including the IPSlogic Functions themselves),
• Be activated for use as an input to another
Initiating Inputs, and initiation using the External Function
Communication Port. The only limitation is that an
IPSlogic Function may not be used to initiate itself.
There are two blocking input sources: Blocking Since there are six IPSlogic Functions per setting
Inputs and blocking using the Communication Port. profile, depending on the number of different relay
settings defined, the scheme may provide up to 24
The activation state of the input function selected different logic schemes. The IPScom IPSlogic
in the Initiating Function can be either timeout Function programming screen is shown in Figure
(Trip) or pickup. The desired time delay for security 2-68.
considerations can be obtained in the IPSlogic
Function time delay setting.
(IPS) IPSLogic ? X
#1 #2 #3 #4 #5 #6
Initiating Outputs #1
8 7 6 5 4 3 2 1 OR
OR
Initiating Function Timeout
OR
Initiating Function Pickup
Initiate via Communication Point OR
6 5 4 3 2 1 OR
Blocking Inputs
FL 6 5 4 3 2 1 OR
NOR
Block via Communication Point
Profile
Not Activated #1 #2 #3 #4
Delay: IPS #1
1 Cycle 8160 Cycles Activated
Print OUTPUTS @
Save Cancel
2–85
M-3425A Instruction Book
2–86
Operation – 3
3 Operation
3–1
M-3425A Instruction Book
Power Supply #1 (#2) LED will flash 3 times, followed by a short pause, and
The green PS LED indicator will remain illuminated then flash 2 times, followed by a long pause, then
for the appropriate power supply whenever power is repeat LED flash sequence. For units equipped with
applied to the unit and the power supply is operating the HMI, the Error Code number is also displayed
correctly. A second power supply is available as an on the screen.
option.
Accessing Screens
Relay OK LED To prevent unauthorized access to relay functions,
The green RELAY OK LED is controlled by the the unit includes a provision for assigning access
relay's microprocessor. A flashing RELAY OK LED codes. If access codes have been assigned, the
indicates proper program cycling. The LED can also access code entry screen will be displayed after
be programmed to be continuously illuminated. ENTER is pressed from the default message screen.
3–2
Operation – 3
Self-Tests
POWER ON SELFTESTS
XXXXXXXX TARGET
BECKWITH ELECTRIC CO.
01-Jan-2003 01:05:20.000
53rd St. Substation
Software Version
Serial Number
ENTER ACCESS CODE ACCESS DENIED!
5-minute
Beckwith Electric Co. 0
access
SERIAL NUMBER 137 lockout
and Status Screens VOLT curr freq v/hz Þ pwr lof fuse...
Power-On
27 PHASE UNDERVOLTAGE
PHASE_UNDER ÞÞ nutrl_under phase_over...
27 #1 PICKUP
108 Volts
Main Menu Flow
Local Mode
3–3
M-3425A Instruction Book
3–5
M-3425A Instruction Book
3–6
Operation – 3
3–7
M-3425A Instruction Book
3–8
Operation – 3
3. Press the ENTER pushbutton to access 3. Press the ENTER pushbutton to access
the COMMUNICATION menu and begin the STATUS menu.
the data entry.
STATUS
COMMUNICATION config sys STAT
targets osc_rec COMM
■ NOTE: Some menus are dynamic, and do not
The general information required to complete the appear if the function is not purchased
communications settings entry of this section or is unavailable.
include:
• Baud rate for COM1 and COM2 4. Press the ENTER pushbutton to move
communication ports. The COM3 port does down within the STATUS menu to the
not have a separate baud rate setting but desired category. To exit a specific
uses the setting of COM2 (or COM1: see category and continue to the next menu
Section 5.5 Circuit Board Switches and category, press the EXIT pushbutton.
Jumpers).
The menu categories for monitored values are:
• Communications address is used to
access multiple relays using a multidrop • Voltage Status: phase voltages, neutral
or network communication line. voltage, positive sequence voltage,
negative sequence voltage, zero sequence
• Communications access code is used for
voltage, third harmonic neutral voltage,
communication system security (entering field ground measurement circuit, stator
an access code of 9999 disables the
low frequency injection voltage
communication security).
• Current Status: phase currents (A–B–C/
• Communication protocol and dead sync
a-b-c), differential current, neutral current,
time for COM2 and COM3. ground differential current, positive
• Parity for COM2 or COM3 if MODBUS or sequence current, negative sequence
MODBUS over TCP/IP protocol is used. current, zero sequence current, stator low
• IP Address, Net Mask and Gateway frequency injection current
Address are required if the ethernet port is • Frequency Status: frequency, rate of
utilized and the network does not support change of frequency
the DHCP protocol.
• Volts/Hz Status: volts per hertz
Detailed information concerning setup and operation • Power Status: real power, reactive power,
of the communication ports is described in Chapter apparent power, power factor
4, Remote Operation. • Impedance Status: impedance (Zab, Zbc,
Zca), positive sequence impedance, field
ground resistance
3.5 Status/Metering
• Sync Check Status: 25S Sync Check
and 25D Dead Volt
Monitor Status/Metering
• BRKR Monitor
■ NOTE: Please see Figure 3-3, Main Menu Flow,
for a list of submenus associated with • 81A Accum. Status
the STATUS menu. • IN/OUT Status: Status of input and output
contacts
To access the STATUS menu and begin monitoring, • Timer: 51V Delay Timer, 51N Delay Timer,
proceed as follows: 46IT Delay Timer, 51T Delay Timer, 24IT
Delay Timer
1. Press the ENTER pushbutton to display
the main menu. • Relay Temperature
2. Press the right arrow pushbutton until • Counters: output, alarm counter
STATUS is displayed on the top line of • Time of Last Power up
the screen. • Error Codes
• Checksums: setpoints, calibration, ROM
3–9
M-3425A Instruction Book
3–10
Operation – 3
VIEW TARGET HISTORY This screen gives access to the target history, and also allows
TRGT clear the user to clear the target history record from memory.
TARGET 1 This screen gives the date and time tag of the selected target.
01-JAN-2001 12:27:35.125
TARGET 1 The following screens display the timed out or “operate” func-
-OPERATE TARGETS- tions.
TARGET 1 This screen displays the specific function which timed out and
27#1 PHASE UNDERVOLTAGE triggered the target.
TARGET 1 This screen displays the phase information for the displayed
PHASE A=X B= C= function at time out.
TARGET 1
27#1 PHASE UNDERVOLTAGE
TARGET 1 This display gives the phase pickup information for the specific
PHASE A=X B=X C=X function.
TARGET 1
-CURRENT STATUS-
TARGET 1 This screen displays the phase current at the time the target
a=0.02 b=0.03 c=0.04 operated.
TARGET 1 This screen displays the neutral current at the time the target
N=0.50 AMPS operated.
3–11
M-3425A Instruction Book
3–12
Remote Operation – 4
4 Remote Operation
1
4.1 Remote Operation ...................................................................... 4–1
4.2 Installation and Setup (IPScom® ) ............................................. 4–8
This chapter is designed for the person or group Serial Port (RS-485)
3
responsible for the remote operation and setting of COM3 located on the rear terminal block of the
the relay using the M-3820D IPScom M-3425A is an RS-485, 2-wire connection. Appendix
Communications Software or other means. B, Figure B-3 illustrates a 2-wire RS-485 network.
Individual remote addressing also allows for
4.1 Remote Operation communications through a serial multidrop network.
Up to 32 relays can be connected using the same
The M-3425A Generator Protection Relay provides
three serial communication ports and one ethernet
2-wire RS-485 communications line.
A
port. Optional Ethernet Port
The M-3425A when equipped with the optional
Serial Ports (RS-232) Ethernet Port can be accessed from a local network.
Two serial interface ports, COM1 and COM2, are When the ethernet port is enabled the COM2 serial
standard 9-pin, RS-232, DTE-configured ports. The port (RS-232) is unavailable for use. Although the
front-panel port, COM1, can be used to locally set ethernet connection speed is faster than the RS-232
and interrogate the relay using a temporary
connection to a PC or laptop computer. The second
RS-232 port, COM2, is provided at the rear of the
port (can be up to 10 Mbps), the ethernet module
connects internally through the COM2 serial
connection and is therefore limited to connection
B
unit. COM2 is unavailable for use when the optional speeds up to 9600 bps.
ethernet port is enabled.
The individual addressing capability of IPScom and Either COM2, COM3 or Ethernet port may be used
the relay allows multiple systems to share a direct to remotely set and interrogate the relay using a
or modem connection when connected through local area network, modem or other direct serial
COM2 using a communications-line splitter (see connection. Equipment such as RTU’s, data
Figure 4-1). One such device enables 2 to 6 units to
share one communications line. Appendix B, Figure
concentrators, modems, or computers can be
interfaced for direct, on-line, real time data
acquisition and control. Generally, all data available
C
B-2 illustrates a setup of RS-232 Fiber Optic network.
to the operator through the front panel of the relay
with the optional M-3931 HMI module is accessible
remotely through the BECO 2200, MODBUS, BECO
2200 over TCP/IP or MODBUS over TCP/IP data
exchange protocols.
4–1
M-3425A Instruction Book
The communication protocols are used to fulfill the Low capacitance cable is recommended. The RS-232
following communications functions: standard specifies a maximum cable length of 50
• Real-time monitoring of line status feet for RS-232 connections. If over 50 feet of cable
length is required, other technologies should be
• Interrogation and modification of setpoints
1 •
•
Downloading of recorded oscillograph data
Reconfiguration of all relay functions
investigated.
IBM-Compatible PC
B Master Port
Communications-Line Splitter
C Address 6
Address 5
Address 4
Address 1
Address 3 Up to six controls
Integrated Protection can be used with a
System Address 2 communications-line splitter.
4–2
Remote Operation – 4
Setting Up the M-3425A Generator Protection Communication Access Code: If additional link
Relay for Communication security is desired, a communication access code
The initial setup of the relay for communication can be programmed. Like the user access codes, if
must be completed by the optional M-3931 HMI the communication access code is set to 9999
Module or using direct serial connection.
For units shipped without the optional HMI Module,
(default), communication security is disabled.
Individual relay communication addresses should
1
the communication parameters may be altered by be between 1 and 200. The dead sync time, while
first establishing communication using the default not critical for most communication networks, should
parameters and the IPSutil™ program. be programmed to match the communications
channels baud rate (see Table 4-1, below).
IPSutil is an auxiliary program shipped on the same
disk with the IPScom ® program. It is used
exclusively for altering communication and setup
parameters on units shipped without the M-3931 Baud Rate De ad-Sync Time
HMI Module.
9600 4 ms
Serial Communication Settings 4800 8 ms
The following parameters must be set for proper
serial communication: 2400 16 ms
COM1 Baud Rate: Standard baud rates from 300 to
9600 are available. 1200 32 ms
COM2 Baud Rate: Standard baud rates from 300 to
9600 are available. COM2 and COM3 share the
Table 4-1 Dead-Sync Time 3
same baud rate (see Section 5.5, Circuit Board Ethernet Communication Settings
Switches and Jumpers).
The RJ45 ethernet port can be enabled utilizing
COM2 Dead Sync Time: This delay establishes either IPSutil™ from the Ethernet Settings menu or
the line idle time to re-sync packet communication. from the HMI Communication menu. When the
Dead sync time should be programmed based on ethernet port is enabled the COM2 Serial Port is not
the channel’s baud rate. available for use.
COM2 Protocol: BECO 2200 or MODBUS protocol
is supported on COM2.
The following parameters must be set for proper
ethernet communication:
A
COM2 Parity: None, odd or even parity is available
DHCP Protocol
if MODBUS protocol is selected.
ENABLE: If the network server supports the DHCP
COM2 Stop Bits: One or two stop bits available if
protocol the network server will assign the IP
MODBUS protocol is selected. Address, Net Mask and Gateway Address.
COM3 Dead Sync Time: This delay establishes
the line idle time to re-sync packet communication.
Dead sync time should be programmed based on
the channel’s baud rate.
DISABLE: If the network server does not support
the DHCP protocol or the user chooses to manually
input ethernet settings, then obtain the IP Address,
B
Net Mask and Gateway address from the Network
COM3 Protocol: BECO 2200 or MODBUS protocol Administrator and enter the settings.
is supported on COM3.
COM3 Parity: None, odd or even parity is available ETHERNET Protocols
if MODBUS protocol is selected. SERCONV:To utilize the BECO2200 protocol over
a TCP/IP connection select the SERCONV
COM3 Stop Bits: One or two stop bits available if
MODBUS protocol is selected.
(BECO2200 TCP/IP) protocol. The IP Address of
the relay must be entered in the IPScom
Communication screen. Also, ensure that the COM2
C
Communications Address: For multidrop networks,
protocol is selected to BECO2200 and the baud
each device must have a unique address.
rate is set to 9600 bps.
4–3
M-3425A Instruction Book
The Standard Port Number for the BECO2200 over 6. Ensure that TCP is selected (Upper Case).
TCP/IP protocol is “Port 8800”. The master device
If TCP is not selected (Upper Case), then
may require the entry of the Standard Port Number.
use the Right/Left arrow pushbuttons to
MODBUS:To utilize the MODBUS protocol over a select TCP.
1 TCP/IP connection select the MODBUS (MODBUS
over TCP/IP) protocol. The IP Address of the relay
7. Press ENTER, the following will be
displayed:
must be entered in the IPScom® Communication
screen. Also, ensure that the COM2 protocol is DHCP PROTOCOL
selected to MODBUS, baud rate is set to 9600 bps, DISABLE enable
1 stop bit and no parity selected.
8. If the network does not support the DHCP
The Standard Port Number for the MODBUS over protocol, then go to Step 14 to manually
TCP/IP protocol is “Port 502”. The master device
configure the ethernet board.
may require the entry of the Standard Port Number.
9. If the DHCP Protocol is to be enabled, then
use the Right/Left arrow pushbutton to select
Ethernet Port Setup
ENABLE (Upper Case), then press ENTER,
Enabling the ethernet port and selecting the required the following will be displayed:
support settings can be accomplished using either
the HMI or IPSutil™. Both methods are presented TCP/IP SETTINGS
below. TCP prot
HMI Ethernet Port Setup 10. Ensure that PROT is selected (Upper Case).
4–4
Remote Operation – 4
If the ethernet board fails to obtain an IP 21. Use the Right/Left arrow pushbuttons to
Address within 15 seconds the following select the desired protocol (Upper Case),
will be displayed (for approximately 2 then press ENTER, the following will be
seconds): displayed:
CONFIGURING ETH...
ETH BOARD ERROR
TCP/IP SETTINGS
tcp PROT
1
Then the display will return to the following: 22. Press EXIT, the ethernet board will
reconfigure and the following will be
ETHERNET SETUP
displayed:
access ETH eth_ip
CONFIGURING ETH...
Contact the Network Administrator to
determine the cause of the configuration
failure. If the ethernet board is successfully
configured, then the entered IP Address
14. Ensure that DISABLE is selected (Upper will be displayed for approximately 2
Case). seconds:
If DISABLE is not selected (Upper Case), ETHERNET IP ADDRESS
then use the Left arrow pushbutton to select XX.XX.XX.XX
DISABLE.
15. Press ENTER, the following will be The ethernet board is now configured for
displayed:
IP ADDRESS
use and may be accessed through a
network. 3
XX.XX.XX.XX
IPSutilTM Ethernet Port Setup with DHCP
16. Enter the desired IP Address, then press 1. Connect the appropriate RS232 cable from
ENTER, the following will be displayed: the PC hosting IPSutil to the target relay.
NET MASK 2. Launch IPSutil, then select Ethernet from
XX.XX.XX.XX the menu bar. IPSutil will display the Ethernet
4–5
M-3425A Instruction Book
IPScom
File Comm Relay Window Help
A:1 M-3425
Comm
Setup System
Relay Setpoints
Setup u Set Date/Time
Primary Status
Monitor u
A Targets
Sequence of Events
u
u
Display
Reset LED
Secondary Status
Accumulator Status
Phase Distance
Oscillograph u Setup Clear History Loss of Field
Profile u Retrieve Out of Step
Write File To Relay Trigger Switching Method
Phasor Diagram
Read Data From Relay Clear Active Profile
Sync Scope
Setup Copy Profile
Function Status
Retrieve
B View
Clear
■ NOTE: Greyed-out menu items are for future release, and are not currently available.
4–6
Remote Operation – 4
3. From the Ethernet Settings screen select b. The modem must be attached to (if
Ethernet Enable. external) or assigned to (if internal) the
same serial port as assigned in IPScom.
4. Select DHCP Protocol Disable.
While IPScom can use any of the four
5. Enter values for IP Address, Net Mask and
Gateway.
serial ports (COM1 through COM4),
most computers support only COM1
and COM2.
1
6. Select the desired protocol.
c. Connect the modem to the telephone
7. Select Save, IPSutil will respond with the line and power up.
Advance Setup dialog box stating “It will
take about 15 seconds to reset Ethernet 2. Connecting the Modem to the Relay:
board to allow the menu of the unit to Setup of the modem attached to the relay
reflect the change.” may be slightly complicated. It involves
programming the parameters (using the AT
8. Select OK, IPSutil will configure the ethernet command set), and storing this profile in
board, then close the Ethernet Settings the modem’s nonvolatile memory.
screen. The ethernet board is now
configured for use and may be accessed After programming, the modem will power
through a network. up in the proper state for communicating
with the relay. Programming may be
accomplished by using “Hyperterminal” or
Installing the Modems other terminal software. Refer to your modem
Using IPScom to interrogate, set or monitor the manual for further information.
relay using a modem requires both a remote modem
connected at the relay location and a local modem
connected to the computer with IPScom installed.
■ NOTE: The relay does not issue or understand
any modem commands. It will not adjust
the baud rate and should be considered
3
In order to use IPScom to communicate with the a “dumb” peripheral. It communicates
relay using a modem, the following must be provided with 1 start, 8 data, and 1 stop bit.
with the unit:
a. Connect the unit to an external modem
• An external modem (1200 baud or higher), by attaching a standard RS-232 modem
capable of understanding standard AT cable to the appropriate serial
commands. communications port on both the unit
•
Serial modem cable with 9-pin connector
for the unit and the applicable connector
for the modem.
b.
and the modem.
Connect the modem to the telephone
line and power up.
A
■ NOTE: Any compatible modem may be used; The modem attached to the unit must have the
however, the unit only communicates at following AT command configuration:
1200 to 9600 baud.
E0 No Echo
Similarly, the computer running IPScom must also Q1 Don’t return result code
have access to an internal or external compatible &D3 On to OFF DTR, hang-up and reset
modem.
The local modem can be initialized, using IPScom,
&S0
&C1
DSR always on
DCD ON when detected
B
by connecting the modem to the computer, and
S0=2 Answer on second ring
selecting the COMM menu in IPScom. Select
MODEM, enter the required information, and finally The following commands may also be required at
select INITIALIZE from the expanded the modem:
Communications dialog box. The following steps
outline the initialized modem setup procedure. &Q6 Constant DTE to DCE
N0 Answer only at specified speed
1. Connecting the modem to the computer:
a. If the computer has an external modem,
use a standard straight-through RS-232
W
\Q3
Disable serial data rate adjust
Bi-directional RTS/CTS relay
C
modem cable to connect the computer &B1 Fixed serial port rate
and modem (M-3933). If the computer S37 Desired line connection speed
has an internal modem, refer to the
modem’s instruction book to determine There are some variations in the AT commands
which communications port should be supported by modem manufacturers. Refer to the
selected. hardware user documentation for a list of supported
AT commands and direction on issuing these
commands.
4–7
M-3425A Instruction Book
4–8
Remote Operation – 4
1A
60 Hz
5A Cancel
1
refer to Chapter 2, Application. Phase Rotation: ABC ACB
When starting IPScom, the initial menu choices are
the File menu or the Comm menu. The choice Figure 4-4 New Device Profile Dialog Box
specifies whether the operator desires to write to a Path: File menu / New command
data file or to communicate directly with the relay.
COMMAND BUTTONS
File Menu OK Saves the currently displayed
information.
File Cancel Returns you to the IPScom main window;
New any changes to the displayed
Open... information are lost.
Close The Save and Save As... commands allow re-
Save saving a file or renaming a file, respectively. The
Save As... Open command allows opening a previously created
data file. With an opened data file, use the Relay...
Print
Printer Setup
Setup... menu items to access the setpoint
windows.
3
Exit Alt+F4
If communication can be established with a relay, it
The File menu enables the user to create a new is always safer to use the Read Data From Relay
data file, open a previously created data file, close, command to update the PC’s data file with the
print, and save the file. The IPScom program can relay data. This file now contains the proper system
also be exited through the File menu. type information, eliminating the need to set the
information manually.
Since IPScom can be used with several Beckwith
protection systems in addition to the M-3425A
Generator Protection Relay, the format and contents
The Print and Printer Setup commands allow user
to select printer options and print out all setpoint
A
of a file must be established depending on which data from the data file or directly from the relay, if a
protective system is being addressed. When not relay is communicating with the PC.
connected to one of the protection systems, using
the New command, a new file is established with The Exit command quits the IPScom program.
the New Device Profile dialog box (see Figure 4-4).
Choosing the OK command button allows the new Comm Menu
data file to be named by using the Save or Save
As...commands.
■ NOTE: By choosing the NEW command, unit
File Comm Relay Window
Address
9600
TCP IP
Modem
Delete
Save
Deletes a selected entry.
Saves any changes to the displayed
Cancel
information
Open TCP_IP
TCP IP ADDRESS: Initialize Allows the user to send special setup or
Close TCP_IP other AT commands directly to the
Modem
modem.
Bring up terminal window after dialing
Phone Number: Dial Dials the entry selected from the
directory.
Delete
Relay Menu
Save
Setup
3 Figure 4-5
Path: Comm menu
Communication Dialog Box Monitor
Target
Sequence of Events
COMMAND BUTTONS
Oscillograph
Open COM Initiates contact withthe protective
Profile
system, either by direct serial or modem
communication. Write File to Relay
Read Data From Relay
Close COM Breaks communication with the
protective system, for both direct serial
A TCP_IP
or modem communication.
Opens the ethernet applicable
communication screen selections to
The Relay menu provides access to the windows
used to set, monitor, or interrogate the relay. Six
submenus are provided: Setup, Monitor, Target ,
allow user to enter a TCP_IP address (if Sequence of Events, Oscillograph and Profile
necessary), and opening and closing as well as two commands, Write File to Relay and
communication with the target relay. Read Data From Relay.
Modem Displays the expanded Communication
dialog box.
Relay
Cancel Returns you to the IPScom main window; Setup
4–10
Remote Operation – 4
SETUP SYSTEM
59/27 Mag. Select: RMS DFT 50DT Enable Relay Seal-In Time
Split Phase
Phase Rotation: ABC AC B Differential: Disable
OUT 1: 30 8160
V.T. Phase Ratio: 1.0 6550.0 cycles
:1 1.0 2: 30
V.T. Neutral Ratio: 1.0 :1 1.0 6550.0 3: 30
V.T. VX Ratio 1.0 :1 1.0 6550.0 4: 30
5: 30
C.T. Phase Ratio:
10
:1
:1
1
1
65500
65500
6: 30 3
7: 30
Pulse Relay 2
8: 30 cycles
Outputs: 1 2 3 4 5 6 7 8
Latched Outputs
Outputs: 1 2 3 4 5 6 7 8
Save Cancel
A
Note: Pulse/Latched Relay Outputs should be selected in 2 steps
i)Deselect Latched/Pulse Relay Outputs and Save
ii) Select Pulse/Latched Outputs and Save
COMMAND BUTTONS
Save When connected to a protection system, sends the currently displayed information to the unit.
Otherwise, saves the currently displayed information.
Cancel Returns you to the IPScom® main window; any changes to the displayed information are lost.
■ NOTE: Checking the inputs for the Active Input Open parameter designates the “operated” state established by
an opening rather than a closing external contact.
C
4–11
M-3425A Instruction Book
The Setpoints command displays the Relay scrolling dialog box to an individual relay function
Setpoints dialog box (see Figure 4-7) from which the dialog box and return to the scrolling dialog box
individual relay function dialog boxes can be again. All available parameters can be reviewed or
accessed. Choosing a Relay function button will changed when jumping to a relay configuration dialog
21 49 59 78
Phase
Phase Distance Stator Overload Overvoltage Out of Step
24 50BF 59D 81
Third Harmonic Frequency
Volts/Hz Breaker Failure Voltage Diff.
81A
25 50 59N Freq. Accum.
Instan. Phase Neutral
Sync Check Overcurr. Overvoltage 81R
ROCOF
27TN 50N 59X
Third Harmonic Instan. Neutral Multipurpose 87
Overvoltage Overcurrent Overvoltage Phase Differential
Current
27
Phase
50DT
Definite Time
60FL
VT Fuse-Loss 87GD
Figure 4-8 Typical Setpoint Dialog Box
Undervoltage Overcurrent Detection Ground
32 50/27 64F/B
Differential Path: Relay menu / Setup submenu / Setpoints window/ 46
Inadvertent Field Ground IPS command button OR 46 jump hotspot within All Setpoints
Directional Power Energizing Protection IPS Logic
Table or Configure dialog box
40 51N 64S BM
Inv. Time Neu.
Loss of Field Overcurrent Stator Ground Breaker Monitor
COMMAND BUTTONS
3 46 51V 67N TC
Neg. Seq. Inv. Time Residual Dir. Trip Circuit
Overcurrent Overcurrent Overcurrent Monitor Save When connected to a protection system,
sends the currently displayed
FUNCTIONS FUNCTIONS
21 -- 51V 59 -- TC
information to the unit. Otherwise, saves
the currently displayed information and
Configure Exit
returns you to the Relay Setpoints, All
Setpoints Table, or Configure dialog
box.
Figure 4-7 Relay Setpoints Dialog Box
Cancel Returns the user to the Relay Setpoints,
Path: Relay menu / Setup submenu / Setpoints window All Setpoints Table, or Configure dialog
box; any changes to the displayed
A COMMAND BUTTONS
Functions Opens the All Setpoints Table dialog box
information are lost.
4–12
Remote Operation – 4
OUT1: OUT5:
1
Nominal Frequency: V.T. Neutral Ratio: OUT2: OUT6:
Phase Rotation: V.T. VX Ratio:
OUT3: OUT7:
C.T. Secondary Rating: C.T. Phase Ratio:
59/27 Mag. Select: C.T. Neutral Ratio OUT4: OUT8:
Delta-Y Transform: 50DT Split Phase:
Latch Relay Outputs: Fuse Relay Outputs:
(21)- PHASE DISTANCE Circle Diameter:
Circle Diameter: Circle Diameter: Offset:
Offset: Offset: Impedance Angle:
Impedance Angle: Impedance Angle: Load Encr. Angle:
Load Encr. Angle: Load Encr. Angle: Load R Reach:
Load R Reach: Load R Reach: Delay:
Delay: Delay: Out of Step Delay:
Overcurrent SV: Overcurrent SV: Overcurrent SV:
Out of Step Block En: Out of Step Block En: Out of Step Block En:
Load Encr. En: Load Encr. En: Load Encr. En:
OC Supervision En: OC Supervision En: OC Supervision En:
Definite Time
Pickup #1:
(24)- VOLTS/HZ Inverse Time
Pickup:
Ph. Ang. Window:
Upper Volt. Limit:
(25)- SYNC CHECK
Dead Volt Limit:
Dead V1 Hot V2:
3
Delay #1: Time Dial: 25S Lower Volt Limit: Hot V1 Dead V2:
25D
Sync Check Delay: Dead V1 Dead V2:
Pickup #2: Curves #:
Delta Voltage: Dead Delay:
Delay #2: Reset Rate: Delta Frequency: Input Initiate:
25S Sync Check:
Pickup #2:
A
Reverse Power Block: Reverse Power Block:
Lead VAR Block: Lead VAR Block: Delay #2:
JUMP HOTSPOTS
This window provides you with jump hotspots, identified by the hand icon, that take you to each relay dialog box and
B
the Setup Relay dialog box. Exiting any of these dialog boxes will return you to the All Setpoints Table dialog box.
CONTROL MENU
Close Returns you to the Relay Setpoints dialog box.
Move Allows you to reposition the dialog box.
4–13
M-3425A Instruction Book
Configure X
O U T P U T S Blocking Inputs
1 8 7 6 5 4 3 2 1 6 5 4 3 2 1
#1
21 #2
#3
Def. Time #1
24 Def. Time #2
Inverse Time
25 Sync
Dead
27TN #1
#2
#1
27 #2
#3
3 32
#1
#2
#3
#1
40 #2
VC#1
VC#2
A 46
Def. Time
Inv. Time
50BF
#1
50
#2
50N
#1
B 50DT
#2
Path: Relay menu / Setup submenu / Setpoints window/ Configure command button
JUMP HOTSPOTS
This window provides you with jump hotspots, identified by the hand icon, that take you to each relay dialog box.
C Exiting any of these dialog boxes will return you to the Configure dialog box.
CONTROL MENU
Close Returns you to the Relay Setpoints dialog box.
Move Allows you to reposition the dialog box.
4–14
Remote Operation – 4
The Set Date/Time command (see Figure 4-11) The Monitor submenu provides access for reviewing
allows the system date and time to be set, or the present status of the relay's measured and
system clock to be stopped. This dialog box also calculated values, other real-time parameters and
displays an LED mimic to identify when the Time conditions as well as examining real-time and
Sync is in use (preventing date/time from being
changed by user).
historical demand metering information (see Section
4.4 Checkout Status/Metering). A cascading menu
appears, providing several command options as
1
shown below.
■ NOTE: Displayed parameters in status screens
will vary depending on unit configuration.
Relay
Setup
Monitor Primary Status
Target Secondary Status
Sequence of Events Accumulator Status
Oscillograph Phase Distance
Profile Loss of Field
Setup
B
Monitor
Target Display
COMMAND BUTTONS
Sequence of Events Reset LED
Stop Clock This toggles between start/stop, the relay Clear History
Oscillograph
clock. ‘Stop’ pauses, ‘Start’ resumes.
Profile
Save Saves Time and Date settings to the
C
Write File to Relay
relay when applicable.
Read Data From Relay
Cancel Returns you to the IPScom ® main
window. Any changes to the displayed
information is lost. The Clear History command clears all stored target
data.
4–15
M-3425A Instruction Book
1 Currents:
8 7
Phase A
-326.99 A
6 5
Phase B
-326.99 A
4 3
Phase C
-326.99 A
2 1
Phase N
109.90 A
Function # Status
COMMAND BUTTONS
Comment Opens comment dialog box for annotation.
Print Prints out selected target information, with comment.
Save Saves selected target information, with comment, as a text file.
4–16
Remote Operation – 4
Relay Relay
Setup Setup
Monitor Monitor
Target Target
Sequence of Events
Oscillograph Setup
Sequence of Events
Oscillograph
Switching Method
1
Profile Retrieve Profile Active Profile
Trigger Copy Profile
Write File to Relay Write File to Relay
Clear
Read Data From Relay Read Data From Relay
The Oscillograph submenu allows storing data on The Profile submenu provides three command
selected parameters for review and plotting at a options: Switching Method, Active Profile, and
later time. The Setup command allows the user to Copy Profile.
set the number of partitions and triggering Switching Method command allows selection of
designations to be made (see Table 3-1, Recorder either Manual or Input contact. Active Profile allows
Particitions). The Retrieve command downloads user to designate active profile. Copy Profile copies
and stores collected data to a file; Trigger allows active profile to one of four profiles (user should
the manual triggering of the recorder; Clear erases allow approximately 2 minutes for copying.)
the existing records. Run the optional M-3801D
IPSplot® PLUS Oscillograph Analysis Software ▲ CAUTION: Switching the active profile when the
program to view the downloaded oscillograph files. relay is on-line may cause unexpected operation if
9 10 11 12 13 14 15 16
3
5
2
4
1
8
4
7
3
6
2
5
1
P1 P2 P3 P4 A
Figure 4-13 Setup Oscillograph Recorder
OK Cancel
Retrieve Oscillograph Record X
Record #2: Cleared Record #10: Cleared Figure 4-15 Profile Switching Method
B
Record #3: Cleared Record #11: Cleared
Retrieve Cancel
4–17
M-3425A Instruction Book
1 Active Profile
The Write File To Relay command is used to write The M-3425A Instruction Book has been indexed to
the data to the relay. The Read Data From Relay its table of contents. By selecting the “Navigator
command is used to retrieve the data from the relay pane’ in Adobe Acrobat Reader, the user can directly
to the computer for display. access selected topics. The About command
displays IPScom version and development
information. Profile Info displays user infromation
Relay
for input and editing.
B Setup
Monitor
Target
Sequence of Events
Oscillograph
Profile
4–18
Remote Operation – 4
About IPScom X
IPScoms OK
IPScoms Integrated Protection System
Version: D-0133V02.00.15
Copyright 1997-2002 Beckwith Electric Co., Inc.
Unit Information
1
ID M-3425A
BECKWITH ELECTRIC CO
M-3425A
Serial Number 1
Software Version V02.00.22
Communication Address 1
Control Number 1
Setpoint Checksum 13
Calibration Checksum 3E
COMMAND BUTTONS
OK Exits the currently displayed dialog box.
The Profile Info command will allow the user to
view or make notations for the relay setpoint data
files.
3
4–19
M-3425A Instruction Book
Primary Status - X
1 0.00
(v)
0.00 0.00 0.00
(v)
0.00
(v)
VOLTAGE
0.00
(v)
0.00 0.00
(v)
0.00
(v)
Phase A Phase B (v) Phase C (v) Neutral Pos Seq Neg Seq Zero Seq (v)
3rd Harm VX
CURRENT
POWER
Hz % Hz/S
CLOSED
8 7 6 5 4 3 2 1 FL 6 5 4 3 2 1
A Secondary Status - X
VOLTAGE
0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.0
Phase A Phase B Phase C Neutral VX Pos Seq Neg Seq Zero Seq Low F Inj. Brush (mV)
CURRENT
B Phase A
0.000
0.000
Phase B
0.000
0.000
Phase C
0.000
0.000
0.000
Neutral
0.000
0.000
Pos. Seq.
0.000
0.000
0.000
Neg. Seq.
0.000
0.000
Zero Seq.
0.000
0.000
Low F. Inj (mA)
0.000
Phase a Phase b Phase c A-a diff B-b diff C-c diff I diff G 49#1 49#2
IMPEDANCE
R <5 k ohm
C
R 0.00 X 0.00 R 0.00 X 0.00 R 0.00 X 0.00 R 0.00 X 0.00
Phase AB Phase BC Phase CA Pos Seq Field Insulation
CLOSED
8 7 6 5 4 3 2 1 6 5 4 3 2 1
4–20
Remote Operation – 4
Startup Time:
Accumulator #1 Cycles
1
Accumulator #2 Cycles
Accumulator #3 Cycles
Accumulator #4 Cycles
Accumulator #5 Cycles
Accumulator #6 Cycles
3
Figure 4-21 Accumulator Status Screen
Phase Distance X
Circle Diameter
X 1.00
70
Circle Offset
0.10
60
50
Circle Impedance Angle A
40
30 Phase Impedances:
AB: W
20
BC: W
10 CA: W
4–21
M-3425A Instruction Book
Loss of Field X
Circle Diameter:
X
10 Circle Offset:
1
-0.80 -0.30 -20 -10 10 20 30 40
Directional Element
-10
-20
Positive Sequence
Impedance :
-30
-40
-50
-60
-70
CONTROL BUTTONS
Zoom In
3 Move up the scope window
Move down the scope window Zoom Out
Out of Step X
Circle Diameter
A
X 20.0 W
40
Circle Offset
15.0 W
35
25
Blinder Impedance
20 5.0 W
B
10
ENABLED
5
-0.80 -0.60 -0.40 -0.20 -10 0.20 0.40 0.60 0.80
C CONTROL BUTTONS
Move up the scope window Move the scope window to the right
Move down the scope window Zoom In
Move the scope window to the left Zoom Out
Refresh Scope
4–22
Remote Operation – 4
Phasor Diagram X
Voltages (V)
90
120 60 Va:
150 30
Vb:
Vc:
Vn:
1
Vx:
180 0
Currents (A)
IA:
210 330 IB:
IN:
240 300 Ia:
270
Ib:
Freeze Ic:
CONTROL BUTTONS
3
p Voltage Toggle & display voltage channel information
p Currents (A) Toggle & display current channel information.
p Freeze Toggle & update information
Sync Scope X
SLOW
0
FAST
A
330 30
o
Phase Angle: 23.1
270 90
B
240 120
210 150
180
4–23
M-3425A Instruction Book
Function Status X
P T P: Pickup T:Tripped T P
(21) #1 Phase Distance (59N) #1 Neutral Overvoltage
B Function Status window shows the status of various functions, with “T” representing the function which has tripped, and “P”
representing the function which has picked up and is timing.
4–24
Remote Operation – 4
4.5 Cautions
4–25
M-3425A Instruction Book
1
Keyboard Shortcuts
SYSTEM KEYS
These keys can be used within Microsoft Windows® and IPScom®.
Alt-Tab To switch between applications.
Ctrl-Esc To open Task List dialog box. Opens Start Menu (Win 95/98).
3 MENU KEYS
These keys enable you to select menus and choose commands.
Alt or F10 To select or cancel selection of the Setup menu on the menu bar.
A A character key To choose the menu or command. The underlined character matches
the one you type.
Esc To cancel the selected menu name, or to close the open menu.
B Alt-a character key To move to the option or group whose underlined letter or number
matches the one you type.
C Enter
Esc or Alt-F4
To carry out a command.
4–26
Remote Operation – 4
Setup
Monitor Status
RelayComm Ethernet Calibration
Comm Help
Connect About...
Exit Alt+F4
3
Clock
Security
A
Change Comm Access Code
Change Access Level Code
B
M-3890 IPSutil Installation and Setup
The M-3890 IPSutil Communication software package IPSutil runs with the Microsoft® Windows 95 operating
provides communication with the Beckwith Integrated system or above. Hardware requirements are the
Protection System® (IPS) for setting up the relays. same as those stated for IPScom®.
Its main purpose is to aid in setting up IPS relays
that are ordered without the optional front panel HMI
interface.
C
4–27
M-3425A Instruction Book
Overview
The Exit submenu allows you to quit IPSutil. If the
IPSutil helps in setting up IPS relays which were relay was connected, this submenu disconnects
ordered without the optional front panel HMI interface. the relay. When the relay was connected, if you
Units delivered without HMI’s are shipped with a set have made any changes for some parameters (for
of factory default settings for various parameters example, baud rate, phase rotation) the following
that the end user may wish to change. While the message window appears.
utility program is directed to users that do not have
HMI, users of HMI-provided relays can also use IPSUTILITY X
OK Cancel
WARNING X
IPSutility should NOT be used to set up the relay which is on-line because some
parameter’s modifications may result in unexpected operations. It is only for off-line relay
setup. Figure 4-30 IPSutility Reset Relay Message
OK
Relay Comm Command
A Figure 4-29 Warning Message When Relay Comm command is selected, the
Relay Comm Port Settings dialog box appears (See
Figure 4-34). It allows you to set the relay
After the user accepts the warning, the user can
access the IPSutil main menu. The following sections communication ports COM1 or COM2/COM3 baud
describe each IPSutil menu items. rate. For COM2/COM3, it allows you to set the
protocol and dead synch time. Additionally, for
COM2 and COM3, if you select MODBUS protocol,
Comm Menu
the dialog box allows you to enable the parity
Comm option.
B Connect
Exit Alt+F4
NOTE: If COM1 baud rate is changed and the
relay is reset, the new baud rate must be
used to communicate with COM1
The Comm menu allows the user to make
connections to the relay. This is the first command Ethernet Command
the user must use to access the unit. After the user
selects the Connect submenu item, the When the Ethernet command is selected, the
Ethernet Settings dialog box appears (see Figure
Communications dialog box appears (See Figure
4-35.) This command allows the user to enable or
4-33).
147
Change Comm Access Code Last Selftest: 45 OUT1:
Last Selftest-2: 0
OUT2:
OUT3:
110
8
1
The Security Menu allows you to set the OUT4: 0
Last Selftest-3: 0
communication access code and the level access
OUT5: 18
codes for the relay. Last Comm: 4112
OUT6: 22
Receive Packet: 24
The Change Comm Access Code allows you to OUT7: 27
assign new communication access code to the Checksums
OUT8: 7
relay. The range of the access code is 1 to 9999. Calibration: 94 Setpoints: 10
The Change User Access Code allows you to Figure 4-31 Monitor Status Screen
assign three different levels of access code for the
relay functions accessibility. The range of the level The Calibration command provides the user with
access code is 1 to 9999 (See Figure 4-38).
▲ CAUTION: This submenu allows you to change
the relay level access codes.
instructions on how to recalibrate Nominal
Frequency, Third Harmonic, (64F) Field Ground,
and (64S) Stator Protection.
3
Calibration X
Miscellaneous Menu
Select Calibration Procedures
Miscellaneous Nominal Frequency Connect VN=10.0 (+/- 0.01) VAC at 180 Hz,
0 deg phase. Press Calibrate when ready.
Third Harmonic
Setup
64F Field Ground
Monitor Status
A
64S Stator Protection
Calibration
4–29
M-3425A Instruction Book
Save Cancel
PC Port Baud Rate Open COM
COM1
300 600
Access Code
1200 2400 Close COM Figure 4-35 Ethernet Settings
4800 9600
Cancel
COMMAND BUTTONS
Ethernet Enable/Disable: Allows user to enable
Figure 4-33 Communication Dialog and disable the Ehternet Port.
DHCP Protocol Enable/Disable: Allows the user
COMMAND BUTTONS
to enable or disable the DHCP protocol. When
Open COM Initiates communication with the DHCP protocol is enabled the the IP Address portion
3 protective system by direct serial
communication.
of the screen is grayed out. When DHCP protocol is
disabled the IP Address can be manually entered.
Close COM Discontinues communication with the
EGD Protocol Enable/Disable: Not available.
protective system.
Cancel Returns you to the IPSutil main window. Protocol Selection MODBUS/Serconv: Provides
Any changes to the displayed the user with the ability to select either MODBUS
information are lost. over TCP/IP or Serconv (BECO2200 over TCP\IP)
protocol.
Relay Comm Port Settings X
Communication Address:
9600
1
COM2 Baud Rate: 9600
Save
Cancel
Saves values to the relay.
Returns you to the IPSutil main window.
Any changes to the displayed
COM2 COM3
Beco 2200 MODBUS Beco 2200 MODBUS
information are lost.
Dead Sync Time: 50 ms Dead Sync Time: 50 ms
1 ms 3000 ms 1 ms 3000 ms
B Figure 4-34
OK Cancel
TIME SYNC
Stop Clock
COMMAND BUTTONS
Date: 12 / 15 / 98
OK Sends the currently displayed
information to the relay.
Cancel Returns you to the IPSutil main window. Time: 20 : 01 : 01
4–30
Remote Operation – 4
1
New User Access Code: xxxx xxxx xxxx
in the relay.
Save When connected to the protection Confirm New User Access Code: xxxx xxxx xxxx
system, the date and time information
on the display is sent to the relay.
Cancel Returns you to the IPSutil™ main OK Cancel
window. Any changes to the displayed
information are lost.
There is a blue Time Sync LED mimic on the Set Date/
Time dialog box (the LED is displayed as different
Figure 4-38 Change User Access Code
shading on a monochrome monitor). When this LED is Dialog Box
blue, the relay is synchronized with the IRIG-B signal
and the Time field is grayed out, indicating that this field
can’t be changed. But the Date field can be changed COMMAND BUTTONS
(by editing and pressing Save). When the LED is not
OK Sends the currently displayed
blue, the relay is not time-synchronized and therefore,
information to the relay.
both the Date and Time fields can be changed. The
time field in the dialog box is not updated continuously. Cancel Returns you to the IPSutil main window.
The time at which the dialog box was opened is the Any changes to the displayed
time that is displayed and remains as such. This is true information are lost.
whether the relay is synchronized with the IRIG-B signal
or not. SETUP x 3
User Logo
Change Comm Access Code X
Line1: BECKWITH ELECTRIC CO.
Line2: M-3520
New Access Code: xxxx
OK Cancel
OFF
ON
A
User Control Number: 1
COMMAND BUTTONS
OK Sends the currently displayed
Figure 4-39 Setup Dialog Box B
information to the relay.
COMMAND BUTTONS
Cancel Returns you to the IPSutil™ main
window. Any changes to the displayed OK Sends the currently displayed
information are lost. information to the relay.
Cancel Returns you to the IPSutil main window.
Any changes to the displayed
information are lost.
NOTE: Output Test is not available on some
versions of the M-3425A Relay.
C
4–31
M-3425A Instruction Book
3
This Page Left Intentionally Blank
4–32
Installation – 5
5 Installation
5–1
M-3425A Instruction Book
17.45 [44.32]
17.31 [43.97]
ACTUAL
Rear View
10.20 [25.91]
19.00
[48.26]
18.58 [47.19]
17.78 [45.16]
2.35 [5.96]
1.35 [3.42]
5–2
Installation – 5
5.65
[13.41]
0.40 [1.02] x
0.27 [0.68] 5.59
SLOT (4x) [14.20]
2.25 ACTUAL
[5.72] 1.71
[4.34]
17.45
[44.32]
19.00
[48.26] 17.31
18.58 [43.97]
[47.19] Actual
17.78
[45.16]
Rear View
n NOTE: Dimensions in brackets are
in centimeters.
RECOMMENDED CUTOUT WHEN RELAY IS
NOT USED AS STANDARD RACK MOUNT
5–3
M-3425A Instruction Book
.39
[0.99] 1.91 2.25
[4.85] [5.71]
.261 [0.66]
Diameter
4 Holes
8.72
[22.15]
Recommended
Panel Cutout
Dimensions
18.21
[46.25] 2.80 2.80
19.00 [7.12] [7.12]
[48.26]
8.72
[22.15]
Max. Depth
of Unit:
10.50
[26.67]
6.19
[15.72]
n NOTE: Dimensions in
brackets are in centimeters. Front View
5–4
Installation – 5
.75 6.13
[15.57]
1.04 5.56
[2.64] [14.12]
.261 [0.66]
Diameter
6 Holes
8.72
[22.15]
Recommended
Panel Cutout
Dimensions
18.50
[46.99]
2.80 2.80
[7.12] [7.12]
20.78
[52.78]
15.56
[39.52]
8.72
[22.15] 7.78
[19.76]
Max. Depth
of Unit:
10.50
[26.67]
2.60
[6.60]
1.14
7.63
[19.38]
Front View
n NOTE: Dimensions in brackets
are in centimeters.
5–5
M-3425A Instruction Book
Torque Requirements
5.3 External Connections
• Terminals 1–34: 7.5 in-lbs, minimum,
and 8.0 in-lbs, maximum.
8 WARNING: The protective grounding terminal
• Terminals 35–63: 8.5 in-lbs, minimum,
must be connected to an earthed ground anytime
and 9.0 in-lbs, maximum.
external connections have been made to the
unit.
Relay Outputs
8 WARNING: Only dry contacts are to be
All outputs are shown in the de-energized state for
connected to inputs (terminals 5 through 10 to standard reference. Relay standard reference is
11 common) because these contact inputs are defined as protective elements in the non-trip,
internally wetted by the M-3425A. Application of
reconnection and sync logic in the non-asserted
external voltage to these inputs may result in
state, or power to the relay is removed. Output
damage to the unit.
contacts #1 through #4 are high speed operation
8 WARNING: Do not open live CT circuits. Live contacts. The power supply relay (P/S) is energized
CT circuits should be shorted prior to when the power supply is OK. The self-test relay is
disconnecting CT wiring to the M-3425A. Death energized when the relay has performed all self-
or severe electrical shock may result. tests successfully.
Grounding Requirements
The M-3425A is designed to be mounted in an
adequately grounded metal panel, using grounding
techniques (metal-to-metal mounting) and hardware
that assures a low impedance ground.
Unit Isolation
Sensing inputs should be equipped with test switches
and shorting devices where necessary to isolate
the unit from external potential or current sources.
A switch or circuit breaker for the M-3425A's power
shall be included in the building installation, and
shall be in close proximity to the relay and within
easy reach of the operator, and shall be plainly
marked as being the power disconnect device for
the relay.
Insulation Coordination
Sensing Inputs: 60 V to 140 V, Installation Category
IV, Transient Voltages not to exceed 5,000 V.
5–6
3
2
BECKW IT H ELECT RIC CO . INC. W A RNING! CO NT A CT W IT H T ERMINA L S MA Y CA US E EL ECT RIC S HO CK MODEL: M-3425A FIRMWARE: D-0114
R
R
6 19 0 118 t h AV E NO . FO R CO NT A CT RA T INGS S EE INS T RUCT IO N MA NUA L
5 0 Hz 6 0 Hz S ERIA L NO .
8 3 F4
L A RGO , FL 3 3 7 7 3 727- 5 4 4 - 23 26
L IS T ED NRT L / C
IND.CO NT .EQ LR 8 9 4 6 4 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34
IRIG- B COM 2
COM2 RS 2 3 2
ETHERNET 24 IN IN IN IN IN IN IN
48 - + - +
! 125
6 5 4 3 2 1 RT N
250 ! P/ S S ELF- T EST 8 7 6 5 4 3 2 1
RS 4 8 5 (5 2 b)
1 A UX COM 3 INPUTS A LA RMS OUT PUTS
V V V
A B C VN IA IB IC IN Ia Ib Ic PS 2 PS 1 PS2 PS1
! F IE L D G N D VA B VB C VC A
COUPLER + - + -
F1 F2
4
3 A MP,2 5 0 V ( 3 A B)
35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63
64 VX 65 64S 18 - 5 6 18 - 5 6
0 .0 1A NO M 85 265 85 265
F3 F4
RA T ED V O L T A GE
RAT ED CURRENT
6 0 - 14 0 V A C,5 0 / 6 0 Hz 1A ,NO M 5 A ,NO M
!
■ NOTES:
1. See Section 2.3, Setpoints and Time Settings, subsection for 64B/F Field Ground Protection.
2. Before making connections to the Trip Circuit Monitoring input, see Section 5.5, Circuit Board Switches and Jumpers, for the information
regarding setting Trip Circuit Monitoring input voltage. Connecting a voltage other than the voltage that the unit is configured to may result
in mis-operation or permanent damage to the unit.
3. 8 WARNING: ONLY DRY CONTACTS must be connected to inputs (terminals 5 through 10 with 11 common) because these
contact inputs are internally wetted. Application of external voltage on these inputs may result in damage to the units.
4. 8 WARNING: The protective grounding terminal must be connected to an earthed ground any time external connections have
been made to the unit.
5–7
Installation – 5
M-3425A Instruction Book
1 Wire to split phase differential CTs for 4 Alarm output can be grouped to a single alarm
use with 50DT split phase function. at the discretion of user.
A B C
2 Required generator breaker status input 5 Available control output to service other relays
Other (52b). Contact is closed when generator for VT Fuse Loss can be designated.
Relays M-3425A
breaker is open. Use unit breaker 6 Input contact number is designated by user.
1
50 51 contact if no generator breaker present.
3 Output contact pairs designated by
1 user.
48 49
WARNING: ONLY dry contact inputs must be
M-3425A connected because these contact inputs are
1
46 47
internally wetted. Application of external
39 38 41 40 43 42 voltage on these inputs may result in
damage to the units.
NOTE : M-3425A current terminal polarity marks
( . ) indicate "entering" current direction when
A B C M-3425A
Three VT Wye-Wye primary current is "from" the generator to the
10
52 Alternate Connection system. If CT connections differ from those
52b
Gen shown, adjust input terminals.
11
A A
B B
C C
42 43 40 41 38 39 42 43 40 41 38 39
Generator
M-3921 a b c a b c
Field Ground
Coupler Module Other Other
Relays M-3425A Relays M-3425A
Other
a b c Relays M-3425A 59 58 59 58
58 59
57 56 57 56
56 57
OR OR
55 54 55 54
54 55
M-3425A M-3425A
45 44 52 53
R OR
High Impedance Grounding R Low Impedance Grounding
5–8
Installation – 5
M-3425A
65 Used when Generator
Side VTs are connected
VX
Line-Ground.
64
OR VX
M-3425A
65
VX Used when Generator Side
64 are connected Line-Line
A B C M-3425A
10
52
52b
Gen 11
A B C
M-3425A
39
Three VT Wye-Wye
38 Connection
41
40
43
42
OR V1
M-3425A
42
A B C
43 Two VT Open-Delta
Connection
40
41
38
39
Generator
5–9
M-3425A Instruction Book
A B C M-3425A
52 10
52b
Gen
11
A B C
M-3425A
65
R
64
Generator
a b c
Line to Neutral
Voltage Rated
Cable
M-3425A
M-3425A
52 53
OR R
45 44
Figure 5-8 Function 59X Turn to Turn Fault Protection Three-Line Connection Diagram
5–10
Installation – 5
Bus Section
A
M-3425A
53
R Residual CT I N input can be connected
52 either at Neutral or as Res
M-3425A
67N
65 64 Connection
59X A B C M-3425A
Bus Ground
52 10
52b
Gen
11
A B C
M-3425A
65
R
64
67N, 59D
Connection
Generator
a b c
M-3425A
I N input can be connected
52 53
either at Neutral or as Res
OR
M-3425A
45 44
R
Figure 5-9 Function 67N, 59D, 59X (Bus Ground) Three-Line Connection Diagram
5–11
M-3425A Instruction Book
During field commissioning, check the following to 3RD HARMONIC DIFF RATIO
ensure that the CT and VT connections are correct. __________
1. Press ENTER. After a short delay, the Press ENTER once more to display the
unit should display line side Third Harmonic Voltage:
2. Press the right arrow button until the unit 8. Press ENTER to display Stator Low
displays: Frequency Injection (20 Hz) Voltage:
3. Press ENTER. The unit should display: 9. Display positive, negative and zero
sequence voltages. Press ENTER until
the unit displays:
VOLTAGE STATUS
VOLT curr freq v/hz
POS SEQUENCE VOLTAGE
_____ Volts
4. Press ENTER. The unit should display
either V A , V B , V C (line-to-ground
connections) or VAB, VBC, VCA (line-to-line The positive sequence voltage should be
or line-ground to line-line connections). VPOSy VA y VB y VC or VAB y VBC y VCA.
5. Press ENTER to display the Neutral The zero sequence voltage should be
Voltage: VZEROy0.
If the negative sequence voltage shows
NEUTRAL VOLTAGE a high value and the positive sequence
_____ Volts voltage is close to zero, the phase
sequence is incorrect and proper phases
The neutral voltage should be near zero must be reversed to obtain correct phase
volts. sequence. If the phase sequence is
incorrect, frequency- and power-related
6. Press ENTER to display VX Voltage: functions will not operate properly and
the Monitor Frequency Status menu
will read LOW VOLT DISABLE.
VX VOLTAGE
_____ Volts If positive, negative and zero sequence
voltages are all present, check the
polarities of the VT connections and
change connections to obtain proper
polarities.
5–12
Installation – 5
12. Press ENTER until the unit displays: `7. Press ENTER for the unit to display:
13. Press ENTER until the unit displays: 18. Press ENTER for the unit to display:
Compare these currents with the Negative sequence current should near
measured values using a meter. If there zero amperes.
is a discrepancy, check the CT
connections to the rear terminal block of
20. Press ENTER to display:
the unit.
ZERO SEQUENCE CURRENT
15. Press ENTER for the unit to display: ______ Amps
16. Press ENTER for the unit to display: 21. Press ENTER to display:
Differential current should be near zero Press ENTER once more to display:
amps. If a significant amount of
differential current is present, check the F49 THERMAL CURRENT #2
CT polarities. ______ Amps
5–13
M-3425A Instruction Book
22. Press EXIT, then the Right arrow to 31. Press ENTER to display:
display:
POWER FACTOR
FREQUENCY STATUS __ Lag/Lead
volt curr FREQ v/hz
32. Press EXIT and then right arrow to
display:
23. Press ENTER to display:
IMPEDANCE STATUS
FREQUENCY
powr IMPED sync brkr
--DISABLED--
25. Press EXIT, then right arrow to display: Press ENTER once more to display:
27. Press EXIT, then right arrow to display: 34. Press ENTER to display:
29. Press ENTER for the unit to display: 37. Press ENTER to display:
30. Press ENTER for the unit to display: 38. Press ENTER to display:
5–14
Installation – 5
FL I6 I5 I4 I3 I2 I1
5–15
M-3425A Instruction Book
54. Press EXIT, then right arrow until unit 62. Press ENTER to display:
displays:
COMM ERROR CODE (LAST)
COUNTERS __________
I temp COUNT powerup J
63. Press ENTER to display:
55. Press ENTER to display:
COMM PACKET COUNTER
__________
OUTPUT COUNTER 1
__________
64. Press ENTER to display:
Pressing ENTER will display a status
screen for each of the eight outputs. COMM RX ERROR COUNTER
__________
RST LOCATION
0000 CBR=0.0 BBR=0.0
5–16
Installation – 5
■ NOTE: Short circuit protection (100 ma limit) is incorporated on pins 1 and 9 when used for +/- 15V.
Table 5-1 Jumpers
5–17
M-3425A Instruction Book
1 2 3 4
Switches should not be changed
X X X Open (up) while unit is energized.
X Closed (down)
3 up 4 up Run Mode
3 up 4 down Initialize EEPROM to default* See Caution Below
3 down 4 up Initialize Access Codes and Communication*
3 down 4 down Factory Use
2 up Flash Update Disable (Factory Default)
2 down Flash Update Enable
1 up Dual Power Supply Unit
1 down Single Power Supply Unit
*Af t er power up, t he OK LED light remains of f and t he Diagnost ic LED will light when
operat ion has been sat isf act orily complet ed..
▲ CAUTION: A loss of calibration, setpoints, and configuration will occur when the EEPROM is initialized to
default.
24 V dc A to B A to B A to B
48 V dc B to C A to B A to B
125 V dc B to C B to C A to B
250 V dc* B to C B to C B to C
Table 5-3 Trip Circuit Monitor Input Voltage Select Jumper Configuration
5–18
SW1
LED4 LED3 LED2 LED1
P1
1
+ + + +
SW2
R17
R21
J52
SW1 1 5
C17 4 1
C46
+
+
L14
L18
L20
L15
L17
L19
L16
L21
C45
U6
R124
+
+
R141
Q11
+
E151
R19
C99 C98 C100
U17
R76
C12
Q3
E149
20
+
TP1 2 26 2 P11 R75
P5 +
E150
25 19
2 10 1 1 C10
P9 C253
J80
1
1 9 U10 U9 R14
+
1 8 1 4 1 9 5
E158
E154
E159
P4 TP4 J57
1
1
+
J70 1
1
P7
R15
P6 P8 E162 1 R201 C251
R16
C31 R148 Q20
16 5 8 10 18 10 J95 C252
9 C7
R18
J6
L30 L31 L34 L35 6 C8 JP3 R145
C84 E122
E115
U1 E147 R149 C214
C121
C38 R200
C13
1
J4
C20
R98
J72
C199
R144 C33
E124
U7
L32
R50 R62 R42 R38 R88 R89 R87 TP2 +
C150
R156
+ TP3
E127
C116
E123
J71
C266
J82
A
C22
E181
C23
E116
C120
R147 C117
A B C
U3 R100
L33
BT1 E163 E182
+
R2
J1
C200
C220
C81
C148 E165
CO.INC.
CB
C219
+
U4
C228
C24
R210
D72
+
+ C265
R3
+ 1 C218 + E161
R131
J74
D80
J3
U19 E126
C201
U33
+
C29 E119 R181
C30 R143 E187 C35 C32 C124
C119
C118 J56 C15 U37 C212 E135 U38
R142
D34 D40 D30 D28 D25 D27 D23 E105 E183 1 E2 E1 Q12
C224
+
U45 U41 C B A E164 JP1
R13
R65
R45
J16
R53
R32
J63 E166
R41
R36
C216
E133
R34
E132 E134 J17
C123
C112 1 2
E110 C211
C122
U51
R205
R209
J62
C225
A B C
R220
C6 Q2
R44
R83
R40
R52
R35
R37
R64
R33
C305 U35 E107 U25A
C66 C72 C62 C60 C56 C58 C54
J102
C158 D5 R146 C301
U36
D42
Q25
J75
J45
C9 J76 C300
U35A
D3 C209 C4
C108 C107 R91 U14
D41
R92 +
R208
D6 C217 U25
1
+
C303 U24
C169
+
+
U11
ELECTRIC
E30 1 J14
BECKWITH
U16 C125
J60 C67 C73 C63 C61 C57 C59 C55 TP6 D48 C205 R20
+
BE#450-00226 P-1947 REV.
D4 R206 J2
C304 1 C208 C210 R10
C159 C307 C308 E200 U18
J47
R114
C19
C5 C207 C44 C170
R46 R58 R28 R54 R86 E145
C114 C21
D2
C204 U23
C115 J48
C160
R30
J96
R23
R115
C154
1
B A C
L36
C43 J68
1
E129 C39 + J69 J67 J78 E143
+ J49
E93 C3
C14
2 C203
U5
Y1
U2 U8 D13
B C
+
U22
C161
J46
D32 D38 D21 D36 D20 R78
+
U12
C75 U20
A
C48
E112
E120
R49
R57
R26
C206
R60
C42 C11
R6
C16 J19
C168
E113 U26 IC,SMT,SO-44 U13
Q8 R120 R72 R71 R25
+
+
+
+
R11
C147
R8
+
R5
R61
R56
R27
E47 E48
R133
J54
J5
R132
R48
D12
R7
Q10
R121
R22
C34
R122
C64 C70 C52 R31 C50
C41 D75
C68 J73 C85 C49
+
R140
E180
J51
C27 D76 1
C B A
D11 R4
R9
R123 TP5 D62 C86 D64
C
D61 D63
R79
J50 C B A
J53
C40 D9 R117
R12
B
1
J5
+
R134
R118
R119
K9
A
C65 K10 D56 D55 K6 K5 K4 K3 K2 K1
C25
C71 C53 C69 C51
J79 K8
R152 R150 R151 C221 C222
R256
K7 D54
J61 C B A
J61
C223 2 D60 D57
T1 RT2 R257 D59
U44 Q1
R197
C167 C166 C165 C164 C163 C162
C92
C145
C126
D94
C94
C93
R185
C91
U27 U28 U29 U30 U31 U32
C95
R190
U34
D93
C151 R153 R154
C96
L9 J18
R155 A B C
R194
D90
R184
D91
C97
D18 R130 R129 R128 R127 R126 R125
C136
C129
D46
C131
C140
A
A
R1
A
R29
C250
C149
D92
B
B
B
D96 L4 L3 C76 C78 C80
R183
L13 L5 L7 L8 C47 C74 C82
C
C
C
R68
R69
R70
D95
R67
R66
R24
L28
C128
L12
C37
C36
C146
C127
C135
C138
C132
C141
C142
C143
L38
VR25
L6 L10 L11
5 1
VR3
VR20
R182
VR18
VR17
VR16
VR21
VR15
VR14
VR13
VR12
VR11
VR22
VR19
C133
C144
C137
P2 C83 C260 VR1 L27 VR4 L26 VR5 L25 VR6 L24 VR7 L23 VR8 L22
C79
VR9
P3
5–19
Installation – 5
M-3425A Instruction Book
5–20
Testing – 6
6.1
6 Testing
Equipment/Test Setup ............................................................... 6–2
6.2 Functional Test Procedures ....................................................... 6–6
Power On Self Tests ................................................................. 6–7
21 Phase Distance ..................................................................... 6–8
24 Volts per Hertz ...................................................................... 6–9
25D/25S Sync Check .............................................................. 6–12
27 Phase Undervoltage ............................................................ 6–16
27TN Third-Harmonic Undervoltage, Neutral ........................... 6–17
32 Directional Power, 3-Phase ................................................ 6–21
40 Loss of Field ....................................................................... 6–24
46 Negative Sequence Overcurrent......................................... 6–26
49 Stator Overload ................................................................... 6–28
50 Instantaneous Phase Overcurrent ...................................... 6–30
50BF/50BF-N Breaker Failure .................................................. 6–31
50/27 Inadvertent Energizing ................................................... 6–33
50DT Definite Time Overcurrent for Split-Phase Differential . 6–34
50N Instantaneous Neutral Overcurrent .................................. 6–35
51N Inverse Time Neutral Overcurrent ................................... 6–36
51V Inverse Time Phase Overcurrent with
Voltage Control/Restraint ......................................................... 6–37
59 Phase Overvoltage ............................................................. 6–39
59D Third Harmonic Voltage Differential ................................. 6–40
59N Overvoltage, Neutral Circuit or Zero Sequence .............. 6–41
59X Multipurpose Overvoltage ................................................. 6–42
60FL VT Fuse Loss Detection ................................................ 6–43
64F Field Ground Protection.................................................... 6–44
64B Brush Lift Off Detection ................................................... 6–46
64S 100% Stator Ground Protection by Injection .................. 6–47
67N Residual Directional Overcurrent ..................................... 6–49
78 Out of Step ......................................................................... 6–53
81 Frequency ............................................................................ 6–55
81A Frequency Accumulator.................................................... 6–56
81R Rate of Change of Frequency .......................................... 6–57
87 Phase Differential ................................................................ 6–59
87GD Ground Differential ......................................................... 6–61
Breaker Monitoring ................................................................... 6–63
Trip Circuit Monitoring .............................................................. 6–65
IPSLogic ................................................................................... 6–66
6.3 Diagnostic Test Procedures .................................................... 6–66
6–1
M-3425A Instruction Book
6–2
Testing – 6
■ NOTE: The phase angles shown here use leading angles as positive and lagging angles as nega-
tive. Some manufacturers of test equipment have used lagging angles as positive, in which case
VB=120 V a120° and VC=120 V a240°. Similarly other voltages and currents phase angles should
be adjusted. These test configurations are for ABC phase rotation. They must be adjusted appropriate-
ly for ACB phase rotation.
39
Hot
Voltage
Input 1 VA = 120 V ac Ð0°
38
Neutral
41
Hot
Voltage
Input 2 VB = 120 V ac Ð120°
40
Neutral
43
Hot
VC = 120 V ac Ð120°
42
Neutral
45
Hot
Voltage
Input 3 VN
44
Neutral
65
Hot
VX
64
Neutral
39
Hot
Voltage Input 1
120 Ð30 VAB = 120Ð0°
38
Neutral
41
VBC = 120Ð120°
Neutral 40
Voltage Input 2
120 Ð90 43
Hot
VCA = 120Ð120°
42
45
Hot
Voltage Input 3
0 to 20 V ac VN
180 Hz 44
Neutral
6–3
M-3425A Instruction Book
Polarity 55
57
59
Polarity 47
49
51
IC ∠120°
50
Current Input 3
53
IN
52
6–4
Testing – 6
Polarity 55
Current Input 1 aø I 0°
54 a
57
o
bø I 120
56 b
59
o
cø I 240
58 c
Polarity 47
•
Current Input 2 AØ 46 I 0°
A
49
•
o
BØ 48 I 120
B
51
•
o
CØ 50 I 240
C
45
20 Hz
Voltage Source
(Variable) 44
53
20 Hz
Current Source
(Variable) 52
6–5
M-3425A Instruction Book
This section details test quantities, inputs and The tests are described in this section in ascending
procedures for testing each relay function. The function number order as used in Chapter 2,
purpose is to confirm the functions’ designated Application.
output operation, the accuracy of the magnitude
pickup settings, and the accuracy of time delay ■ NOTE: User should disable all functions not
settings. Whereas the first test described, “Power currently being tested before beginning
On Self Test”, does not require electrical quantity any function test.
inputs, all other functional tests do require inputs,
and the necessary connection configurations are During the lifetime of the relay, testing of individual
noted. functions due to changes in application settings will
be more likely than an overall testing routine. An
In all test descriptions, a process for calculating
index of the individual test procedures is illustrated
input quantities to test the actual settings of the
at the beginning of this chapter.
function will be given if needed. Disable all other
functions not being tested at the time. This action is
to prevent the operation of multiple functions with ■ NOTE: Care must be taken to reset or enable
one set of input quantities, which could cause any functions that have been changed
confusion of operation of outputs or timers. The from their intended application settings
complete description of the method to disable/enable when the test procedures are complete.
functions may be found in detail in Section 3.2,
Configure Relay Data subsection or Chapter 4, Many options for test sequences and methods are
Remote Operation. The complete description of possible. As an example, the operation of the output
the method to install setting quantities may be contacts can be tested along with the operation of
found in Section 3.4, Setpoints and Time Settings the LEDs in the Diagnostic Test Procedures. The
subsection. operation of the output contacts may also be
confirmed with the LED and function operation during
It is desirable to record and confirm the actual
Functional Test Procedures, if desired.
settings of the individual functions before beginning
test procedures. Use Figure A-3, Functional If timer quantities are to be checked, the timer must
Configuration Record Form and Figure A-4, Setpoint be activated by the appropriate output contacts.
& Timing Record Form, found in Appendix A, The contact pin numbers are enumerated in Table
Configuration Record Forms, to record settings. It 6-1, Output Contacts.
is also possible to download the relay settings into
a file using IPScom®. It is suggested that copies of the following be made
for easy referral during test procedures:
It may be desirable to program all test settings in an
alternate profile, or to save the relay settings in
IPScom to preserve desired setup. Input Configurations – pg 6–3 to 6-5
Output Contact Numbers – pg 6–68
Relay Configuration Table – pg A–2
Setpoint & Timing Record Form – pg A–20
6–6
Testing – 6
1. Apply proper power to the power input terminals (60 HOT and 61 NEUTRAL).
2. The following sequence of actions will take place in the following order:
a. The unit will display the following:
POWER ON SELFTESTS
XXXXXXxxxxxxxxxxx
3. The power-on self-tests end with the unit displaying the system date, time and default logo.
4. If there are any recorded targets they are then displayed.
6–7
M-3425A Instruction Book
Test Setup:
1. Determine the Function 21 Phase Distance settings to be tested.
2. Enter the Function 21 Phase Distance settings to be tested utilizing either the HMI or IPScom®
Communications Software.
3. Disable all other functions prior to testing. Refer to Section 3.2, Initial Setup Procedure/Settings,
Configure Relay Data subsection, for details that describe disabling/enabling functions.
4. Connect test voltage inputs as shown in Figure 6-1, Voltage Inputs: Configuration V1.
5. Connect test current inputs as shown in Figure 6-3, Current Inputs: Configuration C1.
6. The level of current at which pickup operation is to be expected for an individual setting is
determined as follows:
a. Define “reach” as R ohms = (P ohms + O ohms) [O, usually set at zero ohms].
b. For Line-Ground configuration, define “current” as I = ((Selected Voltage)I R ohms). The
voltage level may be selected based on the desired test current level. For Line-Line
configuration, define “current” as I = ((Selected Voltage/S3) I R ohms).
Pickup Test:
1. Set the three-phase voltages to the Selected Voltage value from Step 6b above.
2. Set the phase angle between the voltage and current inputs at (A) degrees from settings above
(for Line-Line configuration, set the phase angle at (A–30°).
3. Press and hold the TARGET RESET pushbutton, then slowly increase the three-phase input
currents until the 21 PHASE DISTANCE LED illuminates, or the pickup indicator illuminates on
the IPScom Function Status screen.
The level at which the 21 PHASE DISTANCE actuates should be equal to I calculated in Step 6
with the resulting impedance 0.1 ohms or 5%.
4. Release the TARGET RESET pushbutton, then decrease the three-phase input currents. The
assigned OUTPUT LEDs will extinguish.
5. Press the TARGET RESET pushbutton to reset targets.
Time Test:
1. Connect a timer to output contacts (Z) so that the timer stops timing when the contacts (Z) close.
2. Apply approximately 110% of the current (I) found in Step 6, and start timing. The contacts will
close after D cycles within 1 cycle or 1%.
6–8
Testing – 6
■ NOTE: It would be efficient to disable the 24 Definite Time element with the lower pickup setting
first and test the higher setting operation, since the lower setting operation can be tested without
disabling the higher setting.
Test Setup:
1. Determine the Function 24 Voltz/Hz Definite Time settings to be tested.
2. Enter the Function 24 Voltz/Hz Definite Time settings to be tested utilizing either the HMI or
IPScom® Communications Software.
3. Disable all other functions prior to testing. Refer to Section 3.2, Initial Setup Procedure/Settings,
Configure Relay Data subsection, for details that describe disabling/enabling functions.
4. Connect test voltage inputs as shown in Figure 6-1, Voltage Inputs: Configuration V1.
5. The Volts per Hertz pickup level at a percentage setting at Nominal Frequency (50 or 60 Hz) is:
Pickup voltage = (P% ÷ 100) x (Nominal Voltage) where the Nominal Values have been
programmed in the system setup data described in Section 2.1, Configuration and are recorded on
Figure A-3, Functional Configuration Record Form.
Pickup Test:
1. Press and hold the TARGET RESET pushbutton, then slowly increase the voltage on Phase A
until the 24 VOLTS/Hz LED illuminates, or the pickup indicator illuminates on the IPScom
Function Status screen. The voltage level of operation will equal to P volts ±1%.
2. Release the TARGET RESET pushbutton, then decrease the Phase A voltage. The assigned
OUTPUT LED(s) will extinguish.
3. Press the TARGET RESET pushbutton to reset targets.
Time Test:
1. Connect a timer to output contacts (Z) so that the timer stops timing when the contacts (Z) close.
2. Apply approximately (P + 10 volts) volts, and start timing. The contacts will close after D cycles
± 25 cycles.
3. Repeat Pickup Test and Time Test for Phase B and C.
6–9
M-3425A Instruction Book
Test Setup:
1. Determine the Function 24 Voltz/Hz Inverse Time settings to be tested.
2. Enter the Function 24 Voltz/Hz Inverse Time settings to be tested utilizing either the HMI or
IPScom® Communications Software.
3. Enter a Function 24 Voltz/Hz Definite Time Pickup #1 setting of 200%, with a Delay of 1200
cycles.
4. Disable all other functions prior to testing. Refer to Section 3.2, Initial Setup Procedure/Settings,
Configure Relay Data subsection, for details that describe disabling/enabling functions.
5. Connect test voltage inputs as shown in Figure 6-1, Voltage Inputs: Configuration V1.
6. The Volts/Hz pickup level of a percentage setting at nominal frequency (50 or 60 Hz) is: Pickup
voltage = (P% ÷ 100) x (Nominal Voltage) where the Nominal Values have been programmed in
the system setup data described in Section 2.1, Configuration and are recorded on Figure A-3,
Functional Configuration Record Form.
7. Test levels may be chosen at any percentages of Nominal Voltage which are a minimum of 5%
higher than the pickup percentage, P%. (Suggest 4 or 5 test levels chosen and calculated in
Step 6.)
Pickup Test:
1. Press and hold the TARGET RESET pushbutton, then slowly increase the voltage on Phase A
until the 24 VOLTS/Hz LED light illuminates, or the pickup indicator illuminates on the IPScom
Function Status screen. The voltage level of operation will equal P volts ±1%.
2. Release the TARGET RESET pushbutton, then decrease the Phase A voltage. The assigned
OUTPUT LED(s) will extinguish.
3. Press the TARGET RESET pushbutton to reset targets.
Time Test:
1. Connect a timer to output contacts (Z) so that the timer stops timing when the contacts (Z) close.
2. Apply a voltage equal to the chosen test level calculated in Step 6 to Phase A and start timing.
The operating time will be as read from the appropriate Inverse Curve Family and K (Time Dial)
setting (refer to Appendix D, Inverse Time Curves). The measured time should be within the time
corresponding to 1% of the pickup value.
3. Press and hold the TARGET RESET pushbutton.
6–10
Testing – 6
4. Reduce the applied voltage and start timing when the voltage drops below the pickup value, stop
timing when the TARGET LED extinguishes. The time should be the reset time within ±1 cycle or
±1%, whichever is greater.
5. Repeat Pickup Test and Time Test for all chosen test levels. The curve portion extending to lower
than P% V/Hz values are inactive and can be ignored. The tested points verify the operating
times of the function.
■ NOTE: If retesting is required, remove power from the unit or wait for the programmed reset time
period before the next test to assure resetting of the timer.
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M-3425A Instruction Book
Test Setup:
1. Determine the Function 25D Dead Check settings to be tested.
2. Enter the Function 25D Dead Check settings to be tested utilizing either the HMI or IPScom®
Communications Software.
3. Disable all other functions prior to testing. Refer to Section 3.2, Initial Setup Procedure/Settings,
Configure Relay Data subsection, for details that describe disabling/enabling functions.
4. The 25D function requires positive sequence voltage and VX for testing. The following tests will
reference the positive sequence voltage as V1.
5. Connect test voltage inputs as shown in Figure 6-1, Voltage Inputs: Configuration V1.
6. Set V1 and VX to the Nominal Voltage.
The Nominal Voltage value previously input to the relay is described in Section 2.1 and should
be recorded on Figure A-3, Functional Configuration Record Form.
6–12
Testing – 6
6–13
M-3425A Instruction Book
6–14
Testing – 6
4. Remove the phase angle difference and start timing. The contacts will close after SD cycles
within –1 to +3 cycles or 1 %.
6–15
M-3425A Instruction Book
■ NOTE: If 27 #1 and 27 #2 have different pickup settings, it would be efficient to disable the one with the
higher setting first and test the lower setting operation. The higher setting operation could then be
tested without disabling the lower setting.
Test Setup:
1. Determine the Function 27 Phase Undervoltage settings to be tested.
2. Enter the Function 27 Phase Undervoltage settings to be tested utilizing either the HMI or
IPScom® Communications Software.
3. Disable all other functions prior to testing. Refer to Section 3.2, Initial Setup Procedure/Settings,
Configure Relay Data subsection, for details that describe disabling/enabling functions.
4. Connect test voltage inputs as shown in Figure 6-1, Voltage Inputs: Configuration V1.
Pickup Test:
1. Press and hold the TARGET RESET pushbutton, then slowly decrease the Phase A input voltage
until the 27 PHASE UNDERVOLTAGE LED illuminates, or the pickup indicator illuminates on the
IPScom Function Status screen.
The voltage level should be equal to P volts ±0.5 V or ± 0.5%. When both RMS and Line-Ground
to Line-Line is selected, the accuracy is 0.8V or 0.75%.
2. Release the TARGET RESET pushbutton, then increase the Phase A input voltage to the nominal
voltage, the OUTPUT LEDs will extinguish.
3. Press the TARGET RESET pushbutton to reset targets.
Time Test:
1. Connect a timer to output contacts (Z) so that the timer stops timing when the contacts (Z) close.
2. Apply approximately (P – 1) volts and start timing.
The contacts will close after D cycles ± 20 cycles or 1%(RMS), or 1 cycle or 0.5% (DFT),
whichever is greater.
3. Repeat Pickup Test and Time Test for Phase B and C.
6–16
Testing – 6
■ NOTE: If 27TN #1 and 27 #2 have different pickup settings, it would be efficient to disable the one
with the higher setting first and test the lower setting operation. The higher setting operation could
then be tested without disabling the lower setting.
Test Setup:
1. Determine the Function 27TN Third-Harmonic Undervoltage, Neutral settings to be tested.
2. Enter the Function 27TN Third-Harmonic Undervoltage, Neutral settings to be tested utilizing
either the HMI or IPScom® Communications Software.
3. Disable all other functions prior to testing. Refer to Section 3.2, Initial Setup Procedure/Settings,
Configure Relay Data subsection, for details that describe disabling/enabling functions.
4. Connect test voltage inputs as shown in Figure 6-2, Voltage Inputs: Configuration V2.
Pickup Test:
1. Press and hold the TARGET RESET pushbutton, then slowly decrease the neutral voltage input
until the 27TN/59D 100% STATOR GND LED illuminates, or the pickup indicator illuminates on
the IPScom Function Status screen. The voltage level should be equal to P volts ±0.1 V or ±1%.
2. Release the TARGET RESET pushbutton, then increase the neutral voltage to nominal voltage.
The OUTPUT LED(s) will extinguish.
3. Press TARGET RESET pushbutton to reset targets.
Time Test:
1. Connect a timer to output contacts (Z) so that the timer stops timing when the contacts (Z) close.
2. Apply approximately (P – 1) volts and start timing. The contacts will close after D cycles within
1 cycle or 1%.
6–17
M-3425A Instruction Book
3. Adjust three phase voltage and current inputs to obtain a Power Real p.u. value greater than FP.
4. Enable the Forward Power Block utilizing either the HMI or IPScom Communications Software.
5. Decrease the applied three phase current until the OUTPUT LED(s) extinguishes.
The Power Real p.u. value should be equal to FP ±0.01 PU or ±2%.
6. Utilizing either the HMI or IPScom Communications Software disable the Forward Power Block
and then enable the Reverse Power Block.
7. Adjust three phase voltage and current inputs to obtain a Power Real p.u. value greater than RP.
8. Decrease the applied three phase current until the OUTPUT LED(s) extinguishes.
The Power Real p.u. value should be equal to RP ±0.01 PU or ±2%.
9. Enable the Reverse Power Block utilizing either the HMI or IPScom Communications Software.
6–18
Testing – 6
■ NOTE: The POWER Reactive var value can be obtained utilizing either the HMI (Status/
Power Status) or IPScom® Communications Software (Relay/Monitor/Secondary Status).
3. Adjust three phase voltage and current inputs to obtain a Power Reactive var value greater than
–VAR.
The 27TN/59D 100% STATOR GND LED will illuminate, then the OUTPUT LED will illuminate
when the delay setting has timed out.
4. Enable the Lead VAR Block utilizing either the HMI or IPScom® Communications Software.
5. Adjust the applied three phase current phase angles until the OUTPUT LED(s) extinguishes.
The Power Reactive var value should be equal to –VAR ±0.01 PU or ±2%.
6. Utilizing either the HMI or IPScom® Communications Software disable the Lead VAR Block and
then enable the Lag VAR Block.
7. Adjust three phase voltage and current inputs to obtain a Power Reactive var value greater than
+VAR.
8. Adjust the applied three phase current phase angles until the OUTPUT LED(s) extinguishes.
The Power Reactive var value should be equal to +VAR ±0.01 PU or ±2%.
9. Disable the Lag VAR Block utilizing either the HMI or IPScom Communications Software.
6–19
M-3425A Instruction Book
6–20
Testing – 6
■ NOTE: It would be efficient to disable the element with the lower pickup setting first and test the
higher setting operation, since the lower setting operation can be tested without disabling the higher
setting.
Test Setup:
1. Determine the Function 32 Directional Power settings to be tested.
2. Enter the Function 32 Directional Power settings to be tested utilizing either the HMI or IPScom®
Communications Software.
3. Disable all other functions prior to testing. Refer to Section 3.2, Initial Setup Procedure/Settings,
Configure Relay Data subsection, for details that describe disabling/enabling functions.
4. Connect test voltage inputs as shown in Figure 6-1, Voltage Inputs: Configuration V1.
5. Connect test current inputs as shown in Figure 6-3, Current Inputs: Configuration C1.
6. The level of current at which operation is to be expected for an individual power setting is given by
multiplying the PU pickup value (P above) by the Nominal Current value previously input to the
relay. The Nominal Current value is described in Section 2.1, Configuration and should be
recorded on Figure A-3, Functional Configuration Record Form.
7. Set the three phase voltages to the Nominal Voltage. The Nominal Voltage value previously
input to the relay is described in Section 2.1 and should be recorded on Figure A-3, Functional
Configuration Record Form.
6–21
M-3425A Instruction Book
6–22
Testing – 6
Time Test:
1. Connect a timer to output contacts (Z) so that the timer stops timing when the contacts (Z) close.
2. Apply approximately 110% of the pickup current and start timing. The contacts will close after D
cycles within +16 cycles or ±1%.
6–23
M-3425A Instruction Book
■ NOTE: It would be efficient to disable the function with the higher “reach” (diameter minus offset)
setting first (lower current) and test the lower “reach” setting operation. Since the higher setting
operation can be tested without disabling the lower setting, the 40 functions will be enabled when
the tests are complete.
Test Setup:
1. Determine the Function 40 Loss of Field settings to be tested.
2. Enter the Function 40 Loss of Field settings to be tested utilizing either the HMI or IPScom®
Communications Software.
3. Disable all other functions prior to testing. Refer to Section 3.2, Initial Setup Procedure/Settings,
Configure Relay Data subsection, for details that describe disabling/enabling functions.
4. Connect test voltage inputs as shown in Figure 6-1, Voltage Inputs: Configuration V1.
5. Connect test current inputs as shown in Figure 6-3, Current Inputs: Configuration C1.
■ NOTE: For proper testing, use I ≤ 3 x CT rating.
6. The level of current at which operation is to be expected for an individual setting is as follows:
a. Define “reach” as R ohms = (P - O ohms) where O is usually negative.
b. Define “trip current” as I = (Selected Voltage ÷ R ohms). The voltage level may be selected
based on the desired test current level.
c. Define “offset current” as IO = (Selected Voltage ÷ O ohms).
7. Set the three-phase voltages VA, VB, and VC to the Selected Voltage value from Step 6, and
set the phase angle between the voltage and current inputs to 90° (current leading voltage).
Pickup Test:
1. Press and hold the TARGET RESET pushbutton, then slowly increase the three-phase currents
until the 40 LOSS OF FIELD LED illuminates, or the pickup indicator illuminates on the IPScom
Function Status screen. The level will be equal to “I” calculated in Step 6 with the resulting
impedance within 0.1 ohms or 5%.
6–24
Testing – 6
2. If the offset setting is negative, continue to increase the three-phase currents until the 40 LOSS
OF FIELD LED light extinguishes, or the pickup indicator extinguishes on the IPScom® Function
Status screen. The level will be equal to “IO” calculated in Step 6 with the resulting offset
impedance within ±0.1 ohms or ±5%.
3. Release the TARGET RESET pushbutton.
4. Decrease the three-phase currents. The OUTPUT LED(s) will extinguish.
5. Press the TARGET RESET pushbutton to reset targets.
Time Test:
1. Connect a timer to output contacts (Z) so that the timer stops timing when the contacts (Z) close.
2. Set the three-phase voltages VA, VB, and VC to the Selected Voltage value from Step 6, and set
the phase angle between the voltage and current inputs to 90° (current leading voltage).
3. Apply I + 10% Amps and start timing. Contacts will close after D cycles K1 cycle or K1%.
6–25
M-3425A Instruction Book
■ NOTE: Although no voltage input is required for the testing of the 46 function, it is suggested that
Nominal Voltage be applied to restrain the functions which use both voltage and current inputs for
operation.
Test Setup:
1. Determine the Function 46 Negative Sequence Overcurrent Definite Time settings to be tested.
2. Enter the Function 46 Negative Sequence Overcurrent Definite Time settings to be tested utilizing
either the HMI or IPScom® Communications Software.
3. Disable all other functions prior to testing. Refer to Section 3.2, Initial Setup Procedure/Settings,
Configure Relay Data subsection, for details that describe disabling/enabling functions.
4. Connect test current inputs as shown in Figure 6-3, Current Inputs: Configuration C1 (Modified).
Modify Configuration C1 by exchanging Current Input 2 and 3 (Phase B current = Input 3 and
Phase C current = Input 2).
■ NOTE: For proper testing, use I ≤ 3 x CT rating.
5. The level of current at which operation is to be expected for an individual setting is given by;
Pickup current = (P% ÷ 100) x Nominal Current previously input to the relay. The Nominal
Current value is described in Section 2.1, Configuration and should be recorded on Figure A-3,
Functional Configuration Record Form.
Pickup Test:
1. Press and hold the TARGET RESET pushbutton, then slowly increase the three-phase currents
until the NEG SEQ OVERCURRENT 46 LED illuminates, or the pickup indicator illuminates on the
IPScom Function Status screen. The level will be equal to pickup current calculated in Step 5
±0.5% of 5 A.
2. Release the TARGET RESET pushbutton.
3. Decrease the three-phase currents. The OUTPUT LED(s) will extinguish.
4. Press TARGET RESET pushbutton to reset targets.
Time Test:
1. Connect a timer to output contacts (Z) so that the timer stops timing when the contacts (Z) close.
2. Apply current of at least (1.1 x pickup) amps and start timing. The contacts will close after D
cycles within 1 cycle or 1%.
6–26
Testing – 6
Test Setup:
1. Determine the Function 46 Negative Sequence Overcurrent Inverse Time settings to be tested.
2. Enter the Function 46 Negative Sequence Overcurrent Inverse Time settings to be tested utilizing
either the HMI or IPScom® Communications Software.
3. Disable all other functions prior to testing. Refer to Section 3.2, Initial Setup Procedure/Settings,
Configure Relay Data subsection, for details that describe disabling/enabling functions.
4. Connect test current inputs as shown in Figure 6-3, Current Inputs: Configuration C1 (Modified).
Modify Configuration C1 by exchanging Current Input 2 and 3 (Phase B current = Input 3 and
Phase C current = Input 2).
■ NOTE: For proper testing, use I ≤ 3 x CT rating.
5. The current pickup level at a percentage setting is: Pickup current = (P% ÷ 100) x Nominal
Current previously input to the relay.
a. Test levels may be chosen at any percentages of Nominal Current which are a minimum of
5% higher than the pickup percentage, P%. (Suggest 4 or 5 test levels chosen and calculated
in amps.)
b. The Nominal Current value is described in Section 2.1, Configuration and should be
recorded on Figure A-3, Functional Configuration Record Form.
Time Test:
1. Connect a timer to output contacts (Z) so that the timer stops timing when the contacts (Z) close.
2. Apply currents equal to the chosen test levels calculated in Step 5 and start timing. The operating
time will be as read from Figure 2-24, Negative Sequence Inverse Time Curves, negative
sequence current in % of Nominal Current and appropriate K (Time Dial) setting, or the maximum
trip time (whichever is faster).
■ NOTE: If retesting is required, power should be removed from the unit or wait 4 minutes before the next
test to assure resetting of the timer.
3. Repeat Step 2 for all test levels chosen.
Reset Time Test:
1. Press and hold the TARGET RESET pushbutton.
2. Reduce the applied voltage and start timing when the voltage decreases to less than the pickup
value, stop timing when the TARGET LED extinguishes, or the pickup indicator extinguishes on
the IPScom Function Status screen. The time should be approximately equal to the reset time
setting R.
■ NOTE: If retesting is required, power should be removed from the unit or wait for the reset time before the
next test to assure resetting of the timer.
6–27
M-3425A Instruction Book
Test Setup:
1. Determine the Function 49 Stator Overload settings to be tested. This test requires that the
values for the following elements (described in detail in Chapter 2, Application) be determined:
• τ = time constant
• I0 = pre-load current
• Imax = maximum allowed continuous overload current
2. Enter the Function 49 Stator Overload settings to be tested utilizing either the HMI or IPScom®
Communications Software.
3. Disable all other functions prior to testing. Refer to Section 3.2, Initial Setup Procedure/Settings,
Configure Relay Data subsection, for details that describe disabling/enabling functions.
4. Connect test current inputs as shown in Figure 6-3, Current Inputs: Configuration C1.
5. Calculate t (time to trip in minutes) for the desired test settings as follows:
Where:
t = t x In
( IL2 w IPL2
IL2 w Imax2 )
Where: t = time to trip in minutes
τ = time constant
I L= relay current (applied)
I PL = pre-load current
I max = maximum allowed continuous overload current
Pickup Test:
1. Press and hold the TARGET RESET pushbutton, then slowly increase the current until the
STATOR OVERLOAD 49 LED illuminates or the pickup indicator illuminates on the IPScom
Function Status screen.
The current level of operation will be (Imax) Amps 0.1 A ( 0.02 Amp for 1 A CT) or 3%.
2. Release the TARGET RESET pushbutton, then decrease the current. The OUTPUT LED will
extinguish.
3. Press TARGET RESET button to remove targets.
6–28
Testing – 6
2. Determine the 49 Stator Overload 49 #1 and 49 #2 current values. If the either value is greater
than 0.00 A, then remove power from the relay and then reapply power to reset the current values.
3. Apply a three phase current (I) to the relay greater than (Imax) Amps and start timing.
The time to trip should be t minutes 5 %.
2. Determine the 49 Stator Overload 49 #1 and 49 #2 current values. If the either value is greater
than 0.00 A, then remove power from the relay and then reapply power to reset the current values.
3. Apply a three phase preload current to the relay equal to (IO) Amps and allow current readings to
stabilize.
4. Apply a three phase current (I) to the relay greater than (Imax) Amps and start timing.
The time to trip should be t minutes 5 %.
6–29
M-3425A Instruction Book
■ NOTE: Although no voltage input is required for the testing of the 50 function, it is suggested that Nominal
Volts be applied to restrain the functions which use both voltage and current inputs for operation.
Test Setup:
1. Determine the Function 50 Instantaneous Phase Overcurrent settings to be tested.
2. Enter the Function 50 Instantaneous Phase Overcurrent settings to be tested utilizing either the
HMI or IPScom® Communications Software.
3. Disable all other functions prior to testing. Refer to Section 3.2, Initial Setup Procedure/Settings,
Configure Relay Data subsection, for details that describe disabling/enabling functions.
4. Connect test current inputs as shown in Figure 6-3, Current Inputs: Configuration C1.
Pickup Test:
1 Press and hold the TARGET RESET pushbutton, then slowly increase Current Input 3 (Phase C)
until the PHASE OVERCURRENT 50 LED illuminates, or the pickup indicator illuminates on the
IPScom Function Status screen.
The current level of operation will be (P) amps ±0.1 amps or ±3%.
2. Release the TARGET RESET pushbutton.
3. Decrease the current input. The OUTPUT LED(s) will extinguish.
4. Press the TARGET RESET pushbutton to reset targets.
Time Test:
1. Connect a timer to output contacts (Z) so that the timer stops timing when the contacts (Z) close.
2. Apply approximately 110% of P amps and start timing. The operating time will be 1 cycle or 1%.
3. Reduce Current Input 3, to 0 amps.
4. Test may be repeated using Current Inputs 1 (Phase A) and 2 (Phase B) individually.
6–30
Testing – 6
Test Setup:
1. Disable all other functions prior to testing. Refer to Section 3.2, Initial Setup Procedure/Settings,
Configure Relay Data subsection, for details that describe disabling/enabling functions.
2. Connect test current inputs as shown in Figure 6-5, Current Inputs: Configuration C3. Current
Input #2 only.
6–31
M-3425A Instruction Book
6–32
Testing – 6
Test Setup:
1. Determine the Function 50/27 Inadvertent Energizing settings to be tested.
2. Enter the Function 50/27 Inadvertent Energizing settings to be tested utilizing either the HMI or
IPScom® Communications Software.
3. Disable all other functions prior to testing. Refer to Section 3.2, Initial Setup Procedure/Settings,
Configure Relay Data subsection, for details that describe disabling/enabling functions.
4. Connect test voltage inputs as shown in Figure 6-1, Voltage Inputs: Configuration V1.
5. Connect test current inputs as shown in Figure 6-3, Current Inputs: Configuration C1.
6–33
M-3425A Instruction Book
■ NOTE: Although no voltage input is required for the testing of the 50DT function, it is suggested that
Nominal Volts be applied to restrain the functions which use both voltage and current inputs for
operation. If other functions operate during these tests they will need to also be disabled for the
test and enabled after the tests are complete.
Test Setup:
1. Determine the Function 50DT Definite Time Overcurrent settings to be tested.
2. Enter the Function 50DT Definite Time Overcurrent settings to be tested utilizing either the HMI or
IPScom® Communications Software.
3. Disable the functions listed above. Refer to Section 3.2, Initial Setup Procedure/Settings,
Configure Relay Data subsection, for details that describe disabling/enabling functions.
4. Connect test current inputs as shown in Figure 6-4, Current Inputs: Configuration C2.
5. Set the three-phase voltages VA, VB, and VC to the Nominal Voltage. The Nominal Voltage value
previously input to the relay is described in Section 2.1 and should be recorded on Figure A-3,
Functional Configuration Record Form.
Pickup Test:
1. Press and hold the TARGET RESET pushbutton, then slowly increase the Phase A Current Input
until the PHASE OVERCURRENT 50 LED illuminates, or the pickup indicator illuminates on the
IPScom Function Status screen.
The current level of operation will be (A) amps ±0.1 amps or ±3%.
2. Release the TARGET RESET pushbutton.
3. Decrease the Phase A Current Input. The OUTPUT LED(s) will extinguish.
4. Press the TARGET RESET pushbutton to reset targets.
Time Test:
1. Connect a timer to output contacts (Z) so that the timer stops timing when the contacts (Z) close.
2. Apply approximately 110% of A amps and start timing. The operating time will be 1 cycle or
1%, whichever is greater.
3. Reduce Phase A Current Input to 0 amps.
4. Repeat Steps 2 and 3 for Phase B & C.
5. If testing is complete, enable any functions disabled for this test.
6–34
Testing – 6
■ NOTE: Although no voltage input is required for the testing of the 50N function, it is suggested that
Nominal Volts be applied to restrain the functions which use both voltage and current inputs for
operation.
Test Setup:
1. Determine the Function 50N Instantaneous Neutral Overcurrent settings to be tested.
2. Enter the Function 50N Instantaneous Neutral Overcurrent settings to be tested utilizing either the
HMI or IPScom® Communications Software.
3. Disable all other functions prior to testing. Refer to Section 3.2, Initial Setup Procedure/Settings,
Configure Relay Data subsection, for details that describe disabling/enabling functions.
Pickup Test:
1. Press and hold the TARGET RESET pushbutton, then slowly increase Current Input IN (terminals
53 and 52) until the NEUTRAL O/C 50N/51N LED illuminates, or the pickup indicator illuminates
on the IPScom Function Status screen.
The current level of operation will be (P) amps ±0.1 amps or ±3%.
2. Release the TARGET RESET pushbutton.
3. Decrease Current Input IN. The OUTPUT LED(s) will extinguish.
4. Press the TARGET RESET pushbutton to reset targets.
Time Test:
1. Connect a timer to output contacts (Z) so that the timer stops timing when the contacts (Z) close.
2. Apply approximately 110% of P amps to Current Input IN (terminals 53 and 52) and start timing.
The operating time will be D cycles ±1 Cycle or ±1%.
3. Reduce Current Input IN to 0 amps.
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M-3425A Instruction Book
■ NOTE: Although no voltage input is required for the testing of the 51N function, it is suggested that
Nominal Volts be applied to restrain the functions which use both voltage and current inputs for
operation.
Test Setup:
1. Determine the Function 51N Inverse Time Neutral Overcurrent settings to be tested.
2. Enter the Function 51N Inverse Time Neutral Overcurrent settings to be tested utilizing either the
HMI or IPScom® Communications Software.
3. Disable all other functions prior to testing. Refer to Section 3.2, Initial Setup Procedure/Settings,
Configure Relay Data subsection, for details that describe disabling/enabling functions.
4. Refer to Appendix D, Figures D5–D12, or Tables D-1A and D-1B. Test levels may be chosen in
terms of multiples of pickup value and associated time in seconds. (Suggest 4 or 5 test levels
chosen and calculated in amps.)
Time Test:
1. Connect a timer to output contacts (Z) so that the timer stops timing when the contacts (Z) close.
2. Apply current equal to the chosen test level calculated in Step 6 to Current Input IN (Terminals 53
and 52) and start timing.
Operating time will be within ±3 cycles or ±3% whichever is greater.
3. Repeat Steps 2 and 3 for all test levels chosen. The tested points verify the operating times of the
function.
6–36
Testing – 6
Test Setup:
1. Determine the Function 51V Inverse Time Phase Overcurrent settings to be tested.
2. Enter the Function 51V Inverse Time Phase Overcurrent settings to be tested utilizing either the
HMI or IPScom® Communications Software.
3. Disable all other functions prior to testing. Refer to Section 3.2, Initial Setup Procedure/Settings,
Configure Relay Data subsection, for details that describe disabling/enabling functions.
4. Connect test voltage inputs as shown in Figure 6-1, Voltage Inputs: Configuration V1.
5. Connect test current inputs as shown in Figure 6-3, Current Inputs: Configuration C1
6. Test levels may be chosen at any ampere values which are a minimum of 50% higher than the
pickup amps, P Amps. It is suggested that the user select 4 or 5 test levels to verify curve.
Pickup Test:
1. If Voltage Control or Voltage Restraint is enabled, then disable 51V Voltage Control/Restraint
utilizing either the HMI or IPScom Communications Software.
2. Press and hold the TARGET RESET pushbutton, then slowly increase the Phase A Current
Input until the PHASE OVERCURRENT 51V LED illuminates, or the pickup indicator illuminates
on the IPScom Function Status screen.
The current level of operation will equal P Amps ±0.1A or ±1%.
3. Release the TARGET RESET pushbutton.
4. Reduce the Phase A Current Input to 0 amps. The assigned OUTPUT LED(s) will extinguish.
5. Press the TARGET RESET pushbutton to reset targets.
Time Test:
1. Connect a timer to output contacts (Z) so that the timer stops timing when the contacts (Z) close.
2. If Voltage Control or Voltage Restraint is enabled, then disable 51V Voltage Control/Restraint
utilizing either the HMI or IPScom Communications Software.
6–37
M-3425A Instruction Book
3. Apply current equal to the chosen test level calculated in Step 6 to Phase A Current Input and
start timing. The operating time will be as read from the appropriate Inverse Curve Family and K
(Time Dial) setting in Appendix D, Figures D-5 through D-8, or Tables D-1A through D-1B. The
accuracy specified is valid for currents above 1.5 times the pickup current.
4. Reduce Phase A Current Input to 0 amps. The OUTPUT LED(s) will extinguish.
5. Press the TARGET RESET pushbutton to reset targets.
6. Repeat Steps 3, 4 and 5 for all test levels chosen.
6–38
Testing – 6
■ NOTE: If 59 #1 and 59 #2 have different pickup settings, it would be efficient to disable the one with the
lower setting first and test the higher setting operation. The lower setting operation could then be
tested without disabling the higher setting.
Test Setup:
1. Determine the Function 59 RMS Overvoltage settings to be tested.
2. Enter the Function 59 RMS Overvoltage settings to be tested utilizing either the HMI or IPScom®
Communications Software.
3. Disable all other functions prior to testing. Refer to Section 3.2, Initial Setup Procedure/Settings,
Configure Relay Data subsection, for details that describe disabling/enabling functions.
4. Connect test voltage inputs as shown in Figure 6-1, Voltage Inputs: Configuration V1.
5. Set the three-phase voltages VA, VB, and VC to the Nominal Voltage.
The Nominal Voltage value previously input to the relay is described in Section 2.1 and should
be recorded on Figure A-3, Functional Configuration Record Form.
Pickup Test:
1. Press and hold the TARGET RESET pushbutton, then slowly increase the Phase A Voltage Input
until the 59 PHASE OVERVOLTAGE LED illuminates, or the pickup indicator illuminates on the
IPScom Function Status screen.
The voltage level of operation should be equal to P Volts ±0.5 V or ±0.5%. When both RMS and
Line-Ground to Line-Line is selected, the accuracy is 0.8V or 0.75%
2. Release the TARGET RESET pushbutton.
3. Decrease the Phase A Voltage Input to Nominal Voltage. The OUTPUT LED(s) will extinguish.
4. Press the TARGET RESET pushbutton to reset targets.
Time Test:
1. Connect a timer to output contacts (Z) so that the timer stops timing when the contacts (Z) close.
2. Apply (P+1) Volts to the Phase A (B,C) Voltage Input and start timing. The contacts will close
after D cycles 1 cycle or 1% (DFT) or within +20 cycles or 1% (RMS).
3. Reduce Phase A (B,C) Voltage Input to Nominal Voltage.
4. Repeat Steps 2 and 3 for Phase B & C.
6–39
M-3425A Instruction Book
Test Setup:
1. Determine the Function 59D Third-Harmonic Voltage Differential settings to be tested.
2. Enter the Function 59D Third-Harmonic Voltage Differential settings to be tested utilizing either
the HMI or IPScom® Communications Software.
3. Disable all other functions prior to testing. Refer to Section 3.2, Initial Setup Procedure/Settings,
Configure Relay Data subsection, for details that describe disabling/enabling functions.
4. Connect a voltage input to VN at 180 Hz (150 Hz for 50 Hz unit) terminal numbers 44 and 45.
Pickup Test:
■ NOTE: If 3VO is being used, then use anyone of the phase voltages or all three at zero sequence.
1. Apply a voltage greater than VN to the selected line side voltage (VX or 3VO ) at 180 Hz (150 Hz for
50 Hz unit).
2. Press and hold the TARGET RESET pushbutton, then slowly increase Voltage Input VN until the
59D THIRD HARM VOLT DIFF LED illuminates, or the pickup indicator illuminates on the IPScom
Function Status screen.
2. Release the TARGET RESET pushbutton.
3. Decrease the Voltage Input (VX or 3V0) to less than the ratio pickup level. The OUTPUT LED(s) will
extinguish.
4. Press the TARGET RESET pushbutton to reset targets.
Time Test:
1. Connect a timer to output contacts (Z) so that the timer stops timing when the contacts (Z) close.
2. Apply a voltage greater than the ratio pickup level and start timing. The contacts will close after D
cycles within 1 cycle or 1%.
6–40
Testing – 6
■ NOTE: If 59N #1 and 59N #2 have different pickup settings, it would be efficient to disable the one with
the lower setting first and test the higher setting operation. The lower setting operation could then
be tested without disabling the higher setting.
Test Setup:
1. Determine the Function 59N RMS Overvoltage settings to be tested.
2. Enter the Function 59N RMS Overvoltage settings to be tested utilizing either the HMI or
IPScom® Communications Software.
3. Disable all other functions prior to testing. Refer to Section 3.2, Initial Setup Procedure/Settings,
Configure Relay Data subsection, for details that describe disabling/enabling functions.
4. Connect a voltage input to VN terminal numbers 44 and 45.
Pickup Test:
1. Press and hold the TARGET RESET pushbutton, then slowly increase Voltage Input VN until the
59N NEUT/GND OVERVOLT LED illuminates, or the pickup indicator illuminates on the IPScom
Function Status screen.
The voltage level of operation should be equal to P Volts ±0.5 V or ±0.5%.
2. Release the TARGET RESET pushbutton.
3. Decrease the Voltage Input VN to 0 volts. The OUTPUT LED(s) will extinguish.
4. Press the TARGET RESET pushbutton to reset targets.
Time Test:
1. Connect a timer to output contacts (Z) so that the timer stops timing when the contacts (Z) close.
2. Apply (P+1) Volts and start timing. The contacts will close after D cycles within 1 cycle or
1%.
6–41
M-3425A Instruction Book
■ NOTE: If 59X #1 and 59X #2 have different pickup settings, it would be efficient to disable the one with
the lower setting first and test the higher setting operation. The lower setting operation could then
be tested without disabling the higher setting.
Test Setup:
1. Determine the Function 59X Overvoltage settings to be tested.
2. Enter the Function 59X Overvoltage settings to be tested utilizing either the HMI or IPScom®
Communications Software.
3. Disable all other functions prior to testing. Refer to Section 3.2, Initial Setup Procedure/Settings,
Configure Relay Data subsection, for details that describe disabling/enabling functions.
4. Connect a voltage input to VX terminal numbers 64 and 65.
Pickup Test:
1. Press and hold the TARGET RESET pushbutton, then slowly increase Voltage Input VX until the
59N NEUT/GND OVERVOLT LED illuminates, or the pickup indicator illuminates on the IPScom
Function Status screen.
The voltage level of operation should be equal to P Volts ±0.5 V or ±0.5%.
2. Release the TARGET RESET pushbutton.
3. Decrease the Voltage Input VX to 0 volts. The OUTPUT LED(s) will extinguish.
4. Press the TARGET RESET pushbutton to reset targets.
Time Test:
1. Connect a timer to output contacts (Z) so that the timer stops timing when the contacts (Z) close.
2. Apply (P+1) Volts and start timing. The contacts will close after D cycles within 1 cycle or
1%.
6–42
Testing – 6
■ NOTE: It is necessary for “FL” to be designated as an initiating input (see Section 2.3, Setpoints and
Time Settings) before this function can be tested.
■ NOTE: Refer to Figure 2-46, Fuse Loss (60FL) Function Logic, for single phase and three phase fuse
loss.
Test Setup:
1. Determine the Function 60FL VT Fuse Loss Detection settings to be tested.
2. Enter the Function 60FL VT Fuse Loss Detection settings to be tested utilizing either the HMI or
IPScom® Communications Software. (FL initiate must be selected for this test.)
3. Disable all other functions prior to testing. Refer to Section 3.2, Initial Setup Procedure/Settings,
Configure Relay Data subsection, for details that describe disabling/enabling functions.
4. Connect test voltage inputs as shown in Figure 6-1, Voltage Inputs: Configuration V1.
5. Connect test current inputs as shown in Figure 6-3, Current Inputs: Configuration C1.
6. Set the three-phase voltages VA, VB, and VC to the Nominal Voltage. The Nominal Voltage value
previously input to the relay is described in Section 2.1 and should be recorded on Figure A-3,
Functional Configuration Record Form.
Time Test:
1. Connect a timer to output contacts (Z) so that the timer stops timing when the contacts (Z) close.
2. Disconnect the Phase A (B,C) Voltage Input and start timing. The 60FL V.T. FUSE LOSS LED
and Output Z LEDs will illuminate, or the pickup indicator illuminates on the IPScom Function
Status screen.
The operating time will be D cycles within 1 cycle or 1%.
3. Reconnect the Phase A (B,C) Voltage Input.
4. Press the TARGET RESET pushbutton to reset targets.
5. Repeat Steps 2, 3 and 4 for Phase B and C.
6–43
M-3425A Instruction Book
Test Setup:
1. Determine the Function 64F Field Ground Protection settings to be tested.
2. Enter the Function 64F Field Ground Protection settings to be tested utilizing either the HMI or
IPScom® Communications Software.
3. Disable all other functions prior to testing. Refer to Section 3.2, Initial Setup Procedure/Settings,
Configure Relay Data subsection, for details that describe disabling/enabling functions.
4. Connect an M-3921 Field Ground Coupler and decade box as described in Figure 6-7, Field
Ground Coupler.
5. Set decade box resistance to 10% greater than pickup P kOhms.
Pickup Test:
1. Press and hold the TARGET RESET pushbutton, then slowly decrease the resistance on the
decade box until the FIELD GND/BRUSH LIFT 64F/B LED illuminates or the pickup indicator on
the IPScom Function Status screen illuminates.
The level of operation will be P kOhms ±1 kOhms or ±10%.
2. Release the TARGET RESET pushbutton.
3. Increase the resistance on the decade box. The OUTPUT LED(s) will extinguish.
4. Press the TARGET RESET pushbutton to reset targets.
Time Test:
1. Connect a timer to output contacts (Z) so that the timer stops timing when the contacts (Z) close.
2. Set the resistance on the decade box to 90% of P and start timing. The operating time will be
after D cycles, within ±(2/IF + 1).
6–44
Testing – 6
When the capacitance value and the operating frequency have been determined, the actual insulation
resistance can be verified by installing a variable resistor (5 to 100 KΩ) and a discrete capacitor to the
coupler module (M-3921).
8 WARNING: When auto-calibrating, the jumper used to short pins 2 & 3 must be removed when
calibration is complete. Placing the M-3921 in service with this jumper installed will result in serious
damage.
M-3425A
DC Supply
Field Ground
Detection
Squarewave Vout 3
Generator 37 5
Coupling
35 4 Network 2 *
M-3921
Signal Test Switch
Measurement Vf
and Rf
Processing Cf
36 1 1
Discrete Capacitor to
simulate Field Winding
Rear Terminal Capacitance
Block Pin No.
6–45
M-3425A Instruction Book
Test Setup:
1. Determine the Function 64F Field Ground Protection settings to be tested.
2. Enter the Function 64F Field Ground Protection settings to be tested utilizing either the HMI or
IPScom® Communications Software.
3. Disable all other functions prior to testing. Refer to Section 3.2, Initial Setup Procedure/Settings,
Configure Relay Data subsection, for details that describe disabling/enabling functions.
4. Connect a M-3921 Field Ground Coupler and the test equipment described in Figure 6-7, Field
Ground Coupler.
5. Set Rf to open (infinity) and Cf to 1 µF.
Pickup Test:
1. Access the FIELD GND MEAS. CIRCUIT display under the VOLTAGE menu in STATUS. Set the
pickup (P) to 110% of the displayed value.
Refer to Section 3.3, Status/Metering, for details that describe how to access the STATUS MENU
which contains the FIELD GND MEAS. CIRCUIT value in mV.
2. Press and hold the TARGET RESET pushbutton, then Open the Test Switch. The FIELD GND/
BRUSH LIFT 64F/B LED will illuminate or the pickup indicator on the IPScom Function Status
screen will illuminate.
3. Close the Test Switch. The FIELD GND/BRUSH LIFT 64F/B LED will extinguish or the pickup
indicator on the IPScom Function Status screen will extinguish.
Time Test:
1. Connect a timer to output contacts (Z) so that the timer stops timing when the contacts (Z) close.
2. Remove the capacitance connected to the decade box and start timing. The operating time will be
after D cycles, within ±(2/IF + 1) sec.
6–46
Testing – 6
6–47
M-3425A Instruction Book
Timer Test:
1. Connect a timer to output contacts (Z) so that the timer stops timing when the contacts (Z) close.
2. Adjust the 20 Hz Voltage Generator to apply 25 Volts to terminals 44 and 45.
3. Step the 20 Hz current applied to terminals 52 and 53 to a value greater than P and start timing.
The contacts will close after D cycles within 1 cycle or 1%.
6–48
Testing – 6
* VX cannot be selected if Function 25 (Sync) is enabled. 3VO can only be used with Line-Ground VT.
Test Setup:
1. Determine the Function 67NDT Residual Directional Overcurrent, Definite Time settings to be
tested.
2. Enter the Function 67N Residual Directional Overcurrent, Definite Time settings to be tested
utilizing either the HMI or IPScom® Communications Software.
3. Disable all other functions prior to testing. Refer to Section 3.2, Initial Setup Procedure/Settings,
Configure Relay Data subsection, for details that describe disabling/enabling functions.
4. Disable the Directional Element.
5. Connect inputs for the polarization type and operating current selected for testing.
6–49
M-3425A Instruction Book
Directional Test:
1. Enable the Directional Element utilizing either the HMI or IPScom Communications Software.
2. Press the TARGET RESET pushbutton to reset targets.
3. Set the voltage of the selected polarization type to the Nominal Voltage (If 3V0 is selected, use
any one of the phase voltages, or all three in zero sequence.) The Nominal Voltage value
previously input to the relay is described in Section 2.1 and should be recorded on Figure A-3,
Functional Configuration Record Form.
4. Set the current angle to an angle greater than 100° from MSA.
5. Apply current 10% greater than P to the input of the selected operating current.
6. Press and hold the TARGET RESET pushbutton, then slowly swing the angle of the selected
operating current applied towards the MSA until the GND DIFF/DIR O/C 87GD/67N LED
illuminates, or the function status indicator on the Monitor Function Status screen indicates that
the function has picked up.
The angle should be equal to A –90° or +90°, depending to which side of MSA the current has
been set.
7. Release the TARGET RESET pushbutton.
8. Swing the current angle away from the MSA. The OUTPUT LED will extinguish.
Timer Test:
1. Connect a timer to output contacts (Z) so that the timer stops timing when the contacts (Z) close.
2. Disable the Directional Element utilizing either the HMI or IPScom Communications Software.
3. Apply P +10% Amps to the input of the selected operating current, and start timing. The contacts
will close after D cycles within –1 to +3 cycles or 1%.
6–50
Testing – 6
* VX cannot be selected if Function 25 (Sync) is enabled. 3VO can only be used with Line-Ground VT.
Test Setup:
1. Determine the Function 67N Residual Directional Overcurrent, Inverse Time settings to be tested.
2. Enter the Function 67N Residual Directional Overcurrent, Inverse Time settings to be tested
utilizing either the HMI or IPScom® Communications Software.
3. Disable all other functions prior to testing. Refer to Section 3.2, Initial Setup Procedure/Settings,
Configure Relay Data subsection, for details that describe disabling/enabling functions.
4. Disable Directional Element.
5. Refer to Appendix D, Inverse Time Curves, and IEC table below to calculate test times for levels
represented on the graphs. It is suggested that 4 or 5 test levels be chosen.
t=TD x [M
0.14
0.02
-1 ] t=TD x [M-1 ]
13.5
t=TD x [M -1 ]
80
2 t=TD x [M-1 ]
120
6–51
M-3425A Instruction Book
Directional Test:
1. Enable Directional Element.
2. Press the TARGET RESET pushbutton to reset targets.
3. Apply Nominal Voltage to the input of the selected Polarization Type. If 3V0, use any one of the
phase voltages, or all three at zero sequence.
The Nominal Voltage value previously input to the relay is described in Section 2.1 and should
be recorded on Figure A-3, Functional Configuration Record Form.
4. Set the current angle to an angle greater than 100° from MSA.
5. Apply current 10% greater than PI3, (for type 3, use P) to all three phases.
6. Press and hold the Target Reset pushbutton, then slowly swing the angle of the selected
operating current towards the MSA until the GND DIFF/DIR O/C 87GD/67N LED illuminates, or
the function status indicator on the Monitor Function Status screen indicates that the function
has picked up.
The angle should be equal to A –90° or +90°, depending to which side of MSA the current has
been set.
7. Release the TARGET RESET pushbutton.
8. Swing the current angle away from the MSA. The OUTPUT LED will extinguish.
6–52
Testing – 6
78 Out of Step
Test Setup:
1. An accurate stopwatch is required for this test.
2. Determine the Function 78 Out of Step settings to be tested.
3. Establish communications with the relay utilizing IPScom® Communications Software.
4. Enter the Function 78 Out of Step settings to be tested utilizing IPScom Communications
Software.
5. Disable all other functions prior to testing. Refer to Section 3.2, Initial Setup Procedure/Settings,
Configure Relay Data subsection, for details that describe disabling/enabling functions.
6. Connect test voltage inputs as shown in Figure 6-1, Voltage Inputs: Configuration V1.
7. Connect test current inputs as shown in Figure 6-4, Current Inputs: Configuration C2.
8. Set the three-phase voltages VA, VB, and VC to the Nominal Voltage.
The Nominal Voltage value previously input to the relay is described in Section 2.1 and should be
recorded on Figure A-3, Functional Configuration Record Form.
Pickup Test:
1. Disable the Function 78 Out of Step TRIP ON MHO EXIT setting, then set the delay, D, to a
minimal setting (2–3 cycles).
2. Open the IPScom Out-of-Step Dialog Box, Figure 4-18 (Relay/Monitor/Out of Step Dialog Box).
3. While monitoring the Positive Sequence Impedance, set the magnitude and phase angle of the
Input Currents to a point similar to point Z0 in Figure 2-48.
4. Press and hold the TARGET RESET pushbutton, then sweep the current angle towards point Z1.
When the impedance passes through point Z1, verify that the 78 OUT OF STEP LED illuminates,
or the function status indicator on the Monitor Function Status screen indicates that the function
has picked up.
6–53
M-3425A Instruction Book
5. Pause testing until the delay timer has time to expire, then continue to sweep the current angle to
point Z2, and verify output Z operates as point Z2 is crossed, and resets after the seal-in time
delay.
6. If testing is complete, then reduce voltages and currents to zero.
6–54
Testing – 6
■ NOTE: It would be efficient to disable the elements with the settings nearest to nominal frequency first
(testing over or underfrequency functions).
Test Setup:
1. Determine the Function 81 Frequency settings to be tested.
2. Enter the Function 81 Frequency settings to be tested utilizing either the HMI or IPScom®
Communications Software.
3. Disable all other functions prior to testing. Refer to Section 3.2, Initial Setup Procedure/Settings,
Configure Relay Data subsection, for details that describe disabling/enabling functions.
4. Connect test voltage inputs as shown in Figure 6-1, Voltage Inputs: Configuration V1.
5. Set the three-phase voltages VA, VB, and VC to the Nominal Voltage (nominal frequency). The
Nominal Voltage value previously input to the relay is described in Section 2.1 and should be
recorded on Figure A-3, Functional Configuration Record Form.
Pickup Test:
1. Press and hold the TARGET RESET pushbutton, then slowly increase/decrease the Input
Voltage (VA, VB, and VC ) Frequency until the FREQUENCY/ROCOF 81/81R LED illuminates or the
function status indicator on the Monitor Function Status screen indicates that the function has
picked up.
The frequency level will be equal to P Hz ±0.02 Hz only if P is within 3 Hz of Fnom, otherwise,
0.1 Hz.
2. Increase/decrease the Input Voltage (VA, VB, and VC ) Frequency to nominal input frequency. The
OUTPUT LED(s) will extinguish.
3. Press TARGET RESET pushbutton to reset targets.
Time Test:
1. Connect a timer to output contacts (Z) so that the timer stops timing when the contacts (Z) close.
2. Apply (P + or – 0.5) Hz and start timing. The contacts will close after D cycles within 2 cycles
or 1%, whichever is greater.
6–55
M-3425A Instruction Book
81A Frequency Accumulator (Band #1, #2, #3, #4, #5, #6)
VOLTAGE INPUTS: V1
CURRENT INPUTS: None
TEST SETTINGS: High Pickup P Hz (50.00 to 67.00)
50 Hz Relay (40.00 to 57.00)
Lo Pickup (#1 only) P Hz (50.00 to 67.00)
50 Hz Relay (40.00 to 57.00)
Delay D Cycles (3 to 360,000)
Acc Status Cycles (0 to 360,000)
Programmed Outputs Z OUT (1 to 8)
Test Setup:
1. Determine the Function 81A Frequency Accumulator settings to be tested.
2. Enter the Function 81A Frequency Accumulator settings to be tested utilizing either the HMI or
IPScom® Communications Software.
3. Disable all other functions prior to testing. Refer to Section 3.2, Initial Setup Procedure/Settings,
Configure Relay Data subsection, for details that describe disabling/enabling functions.
4. Connect test voltage inputs as shown in Figure 6-1, Voltage Inputs: Configuration V1.
5. Set the three-phase voltages VA, VB, and VC to the Nominal Voltage (nominal frequency). The
Nominal Voltage value previously input to the relay is described in Section 2.1 and should be
recorded on Figure A-3, Functional Configuration Record Form.
Output Test:
1. Connect a timer to output contacts (Z) so that the timer stops timing when the contacts (Z) close.
2. Set the frequency to a value between the upper and lower limits of the selected band under test
and start timing.
3. Utilizing either the HMI (Status/81A Accumulator Status) or IPScom Communications Software
(Relay/Monitor/Accumulator Status), verify that the Accumulator Status value for the band under
test is incrementing.
Output Contacts Z will close after D cycles within 2 cycles or 1%.
4. Repeat Steps 1 to 3 for the remaining bands if desired.
6–56
Testing – 6
Test Setup:
1. It is recommended that the 81 Function be used to establish a window of operation for the 81R
Function which is smaller than the actual sweep range of the frequency applied. This is
accomplished as follows:
■ NOTE: The frequencies given are suggested for testing rates below 10 Hz/Sec. Higher rates will require
consideration of the capabilities of the test equipment involved.
a. Enable the 81#1 with a unique Output assigned, a Pickup Setting of 1 Hz greater than the
minimum frequency of the ramp and a time delay and seal-in time setting at minimum (This
will result in an operational window that is free of erroneous Hz/Sec measurements when the
voltage source begins or ends the sweep.).
b. Enable the 81#2 with a unique Output assigned, a Pickup Setting of 1 Hz less than the
maximum frequency of the ramp and a time delay and seal-in time setting at minimum (This
will result in an operational window that is free of erroneous Hz/Sec measurements when the
voltage source begins or ends the sweep.).
■ NOTE: Using this setup, it is important to remember that the 81 elements being used will be operating in
the 81R blocking regions, and the 81R contact operation must be distinguished from the 81
contacts.
c. Utilizing a jumper, connect the 81#1 and 81#2 assigned Outputs to a unique Input.
d. Set the 81R Function to block on this input.
2. Determine the Function 81R Rate of Change of Frequency settings to be tested.
3. Enter the Function 81R Rate of Change of Frequency settings to be tested utilizing either the HMI
or IPScom Communications Software.
4. Disable all other functions prior to testing with the exception of Function 81. Refer to Section 3.2,
Initial Setup Procedure/Settings, Configure Relay Data subsection, for details that describe
disabling/enabling functions.
■ NOTE: Testing of the 81R function requires a 3-phase voltage source capable of smoothly sweeping the
frequency of all voltages at a variable rate, continuously.
5. Connect test voltage inputs as shown in Figure 6-1, Voltage Inputs: Configuration V1.
6. Set the three-phase voltages VA, VB, and VC to the Nominal Voltage (nominal frequency).
The Nominal Voltage value previously input to the relay is described in Section 2.1 and should
be recorded on Figure A-3, Functional Configuration Record Form.
6–57
M-3425A Instruction Book
Pickup Test:
1. Calculate the time for the pickup setting, then apply a sweep rate of 25% less than the Pickup (P)
to all three phases.
2. Press and hold the TARGET RESET pushbutton, then slowly decrease the sweep time until the
FREQUENCY/ROCOF 81/81R LED illuminates, or the function status indicator on the Monitor
Function Status screen indicates that the function has picked up.
The level should be equal to P 0.05 Hz/Sec. or 5 %.
3. Release the TARGET RESET pushbutton, then increase the sweep time. The OUTPUT LED will
extinguish.
Timer Test:
1. Press the TARGET RESET pushbutton to reset targets.
2. Apply Nominal Voltage to all three phases at a sweep rate 25% below P. The Nominal Voltage
value previously input to the relay is described in Section 2.1 and should be recorded on Figure
A-3, Functional Configuration Record Form.
3. Connect a timer to output contacts (Z) so that the timer stops timing when the contacts (Z) close.
4. Apply a sweep rate 25% above P and start timing. The contacts will close after D cycles within
+20 cycles.
6–58
Testing – 6
■ NOTE: Although a voltage input is not required for the testing of the 87 function, it is suggested that
Nominal Voltage be applied to restrain the functions which use both voltage and current inputs for
operation.
Test Setup:
1. Determine the Function 87 Phase Differential settings to be tested.
2. Enter the Function 87 Phase Differential settings to be tested utilizing either the HMI or IPScom®
Communications Software.
3. Disable all other functions prior to testing. Refer to Section 3.2, Initial Setup Procedure/Settings,
Configure Relay Data subsection, for details that describe disabling/enabling functions.
4. Connect test current inputs as shown in Figure 6-5, Current Inputs: Configuration C3.
Timer Test:
1. Connect a timer to output contacts (Z) so that the timer stops timing when the contacts (Z) close.
2. Apply a current level to Current Input 2 (IA ) at least 10% greater than the minimum current pickup
level and start timing. The contacts will close after D cycles within 1 cycle or ±1%. When the
Time Delay is set to 1 cycle, the relay operation is less than 1-1/2 cycles.
6–59
M-3425A Instruction Book
Slope Test:
1. Define a representative number of testing points to verify the trip curve.
2. For each Ia (Current Input 1) test point defined in Step 1, calculate the expected operating
current IA (Current Input 2) as follows:
(IA-Ia) > (IA+I a) x Slope/100 ÷2
Difference in currents is greater than sum of the currents times the per unit slope ÷2
or I A = [(1+K) ÷ (1-K)] x Ia where K = S/200 and where S is % slope input above.
■ NOTE: For tests above the restraint current {(IA+Ia)/2} value of 2X Nominal Current; use a slope % value
equal to 4 times the input slope value (S) for these computations.
3. Set Current Input 1 (Ia ) and Current Input 2 (IA ) to the values chosen in Step 1 and calculated in
Step 2 respectively.
4. Press and hold the TARGET RESET pushbutton, then slowly increase either Current Input 1 or 2
until the PHASE DIFF CURRENT 87 LED illuminates, or the function status indicator on the
Monitor Function Status screen indicates that the function has picked up.
The current level of operation will be equal to IA ±0.1 A or ±2% slope calculation. The difference in
current must be greater than minimum pickup current for proper operation.
5. Release the TARGET RESET pushbutton, then decrease the larger CURRENT. The OUTPUT
LED(s) will extinguish.
6. Press TARGET RESET pushbutton to reset targets.
6–60
Testing – 6
Test Setup:
1. Determine the Function 87GD Ground Differential settings to be tested.
2. Enter the Function 87GD Ground Differential settings to be tested utilizing either the HMI or
IPScom® Communications Software.
3. Disable all other functions prior to testing. Refer to Section 3.2, Initial Setup Procedure/Settings,
Configure Relay Data subsection, for details that describe disabling/enabling functions.
4. Connect a current input to IN terminals 53 and 52.
5. Connect a current input to IA terminals 46 and 47, or IB terminals 48 and 49.
Timer Test:
1. Connect a timer to output contacts (Z) so that the timer stops timing when the contacts (Z) close.
2. Apply a current level to Current Input IN at least 10% greater than the minimum current pickup
level and start timing. The contacts will close after D cycles within ±1 cycle or ±1%.
3. Decrease the Current Input IN to 0 Amps.
6–61
M-3425A Instruction Book
6–62
Testing – 6
BM Breaker Monitoring
Test Setup:
1. Determine the Breaker Monitoring Function settings to be tested (Input Initiate or Output Initiate).
2. Enter the Breaker Monitoring Function settings to be tested utilizing either the HMI or IPScom®
Communications Software.
3. Connect a current input to IA terminals 46 and 47, IB terminals 48 and 49, and IC terminals 50 and
51.
4. Connect inputs for the polarization type selected for testing.
Accumulator Test:
1. Apply a current value that considers Timing Method and Pickup Setting to current input IA.
2. Place a jumper between the designated input or output contact selected as initiate.
3. Utilizing either the HMI (Status/Breaker Monitor Accumulator Status) or IPScom Communications
Software (Relay/Monitor/Accumulator Status), verify that the Accumulator Status value for Phase
A increments in D cycles 1 cycles or 1%.
4. Remove the jumper placed in Step 2.
5. Decrease applied IA current to 0 amps.
6. If desired, repeat test for IB and IC.
Pickup Test:
1. Apply a current value that considers Timing Method and Pickup Setting to current input IA.
■ NOTE: If the target pickup setting is a large value (0 to 50,000) the Preset Accumulator Settings feature
can be used to pre-set the accumulator values to just below the target setting.
6–63
M-3425A Instruction Book
2. Utilizing either the HMI (Status/Breaker Monitor Accumulator Status) or IPScom Communications
Software (Relay/Monitor/Accumulator Status) to monitor the accumulator value, place a jumper
between the designated input or output contact selected as initiate and then remove the jumper.
Following the time out of the Delay the accumulator will increment, repeat the placement and
removal of the jumper as necessary to increment the accumulator to a point where the pickup
setting is exceeded.
3. When the accumulator value exceeds the pickup value the OUTPUT LED(s) will illuminate, or the
function status indicator on the Monitor Function Status screen indicates that the function has
picked up.
The output contacts Z will operate in D cycles 1 cycle or 1% from the last initiate.
4. If desired, repeat test for IB and IC.
6–64
Testing – 6
Test Setup:
1. Determine the Trip Circuit Monitoring function settings to be tested.
2. Disable all other functions prior to testing. Refer to Section 3.2, Initial Setup Procedure/Settings,
Configure Relay Data subsection, for details that describe disabling/enabling functions.
3. Connect a DC voltage supply capable of supplying 24/48/125/250 V dc (marked on the rear of the
relay) to terminals 1 (+) and 2 (–) on the relay.
4. Connect a timer to output contacts (Z) so that the timer stops timing when the contacts (Z) close.
Pickup Test:
1. Apply the applicable DC voltage (24/48/125/250 V dc marked on the rear of the relay) to terminals
1 and 2.
2. Enable the Trip Circuit Monitoring function and then enter the settings to be tested utilizing either
the HMI or IPScom Communications Software.
3. Remove the DC voltage applied in Step 1. The OUTPUT LED will illuminate, or the function status
indicator on the Monitor Function Status screen will indicate that the Trip Circuit Monitoring
function has actuated.
The contacts will close after D cycles within 1 cycle or 1%.
4. Simulate a 52b contact open by connecting a jumper between terminal 11 (INRTN) and terminal 10
(IN1) which. The BRKR CLOSED and OUTPUT LEDs on the front of the relay should extinguish.
Also, the function status indicator on the Monitor Function Status screen will indicate that the
Trip Circuit Monitoring function has cleared and the Secondary Status screen will indicate that the
breaker is closed.
5. Remove the jumper installed in Step 4.
The contacts will close after D cycles within 1 cycle or 1%.
6–65
M-3425A Instruction Book
Test Setup:
1. Refer to Figure 2-59, External Function Setup, for logic gate configurations.
2. Select gate configuration (AND/OR/NAND/NOR) for Output Initiate, Function Initiate, Blocking
Inputs and Inputs Main.
3. Select Initiating Inputs for each gate (if AND gate is selected, ensure at least two outputs are
chosen). It will be necessary to enable and operate other functions to provide inputs for the
Function Initiate and Output Initiate gates.
Time Test:
1. Connect a timer to output contacts (Z) so that the timer stops timing when the contacts (Z) close.
2. Connect a jumper from IN RTN (Terminal 11) to the designated Inputs (Terminals 1–6) for the
IPSlogic gates and start timing. The IPS LOGIC LED and the OUTPUT LED will illuminate, or the
function status indicator on the Monitor Function Status screen indicates that the function has
picked up.
The operating time will be D cycles ±1 cycle or 1%.
6–66
Testing – 6
6–67
M-3425A Instruction Book
Output Relay Test (Output Relays 1–9) 4. Ensure that the Diagnostic Menu is
■ NOTE: This test does not include testing of selected to OUTPUT (Upper Case).
Output Relay #10 (Power Supply). OUTPUT TEST (RELAY)
OUTPUT input led target
1. Ensure the protected equipment is in a ex_io button disp
configuration/state that can support relay com1 com2 com3 clock
output testing. led cal factory
2. Confirm the positions of the outputs in
the unoperated or OFF position. This If OUTPUT is not selected (Upper Case),
can be accomplished by connecting a then use the Right/Left arrow pushbuttons
DMM (Digital Multimeter) across the to select OUTPUT.
appropriate contacts and confirming open 5. Press ENTER, the relay will display the
or closed. The de-energized or OFF following:
position for outputs 1 through 9 are listed
in Table 6-1. RELAY NUMBER
1
RELAY
NORM ALLY OPEN NORM ALLY CLOSED
OUTPUT
CONTACT CONTACT*
NUM BER
6. Select the Output Relay (1-9) to be tested
1 33- 34 -- utilizing the Up/Down arrow pushbuttons.
2 31- 32 -- 7. Press ENTER. The following will be
3 29- 30 -- displayed:
4 27- 28 -- RELAY NUMBER 1
5 25- 26 -- OFF on
6 23- 24 --
7 2 1- 2 0 21- 22
8. Select ON (Upper Case) utilizing the
8 18- 17 18- 19 Right arrow pushbutton. The relay will
9 respond as follows:
15- 14 15- 16
(Se lf-Te s t) a. Output relay energizes (On position)
10 b. Appropriate red OUTPUT LED
(Powe r -- 13- 12
Supply)
illuminates if equipped (9 and 10 do
not have LEDs).
*" Normal" posit ion of t he cont act corresponds t o t he OFF (de-energized) st at e
of t he relay. If testing all output relays, then press
EXIT to return to the output relay
Table 6-1 Output Contacts selection menu, then repeat Steps 6, 7
and 8 for each output relay.
3. If the relay is already in the Diagnostic
9. The DMM can now be used to verify that
Mode, then go to Step 4.
the output relay contact is in the operated
If the relay is NOT in the Diagnostic or ON position. The readings should be
Mode, then enter the relay diagnostic the opposite of the initial reading
mode by performing the steps described determined in Step 2.
in the Entering Relay Diagnostic Mode
10. When output relay testing is complete
section of this chapter, then go to Step 4.
then restore all output relays to their de-
energized or OFF positions listed in Table
6-1 and press EXIT to return to the
Diagnostic Menu.
11. If all Diagnostic Testing is complete,
then exit the diagnostic menu by pressing
EXIT, PRESS EXIT TO EXIT
DIAGNOSTIC MODE is displayed, then
press EXIT a second time.
6–68
Testing – 6
Output Relay Test (Power Supply Relay 10) 1. Ensure the protected equipment is in a
The power supply output relay can be tested by configuration/state that can support relay
performing the following: input testing.
2. If the relay is already in the Diagnostic
■ NOTE: For this test the relay is not required to
Mode, then go to Step 3.
be in the Diagnostic Mode.
If the relay is NOT in the Diagnostic
1. Ensure the protected equipment is in a Mode, then enter the relay diagnostic
configuration/state that can support relay mode by performing the steps described
output testing. in the Entering Relay Diagnostic Mode
section of this chapter, then go to Step 3.
2. Confirm the position of output relay 10 in
the unoperated or OFF position. This 3. Ensure that the Diagnostic Menu is
can be accomplished by connecting a selected to INPUT (Upper Case).
DMM (Digital Multimeter) across the
INPUT TEST (RELAY)
appropriate contacts and confirming open
or closed. The de-energized or OFF output INPUT led target
position for output 10 is listed in Table ex_io button disp
6-1. com1 com2 com3 clock
led cal factory
3. Remove power from the relay. The DMM
can now be used to verify that output
If INPUT is not selected (Upper Case),
relay 10 contact is in the operated or ON then use the Right/Left arrow pushbuttons
position. The reading should be the
to select INPUT.
opposite of the initial reading determined
in Step 2. 4. Press ENTER. The following is displayed:
4. Restore power to the relay. INPUT NUMBER
1
Input Test (Control/Status)
5. Select the Input Relay (1–6) to be tested
The INPUT TEST menu enables the user to utilizing the Up/Down arrow pushbuttons.
determine the status of the individual control/status
inputs. Individual inputs can be selected by number 6. Press ENTER. The following is displayed:
using the up and down arrow pushbuttons. The INPUT NUMBER 1
status of the input will then be displayed. CIRCUIT OPEN
6–69
M-3425A Instruction Book
Made in U.S.A.
6–70
Testing – 6
Target LED Test 4. If testing all Target LEDs, press the right
The TARGET LED TEST menu allows the user to arrow pushbutton to toggle through the
check the M-3925 Target Module LEDs individually. remaining Target LEDs illustrated in
Figure 6-9.
5. When Target LED testing is complete
TARGETS press EXIT to return to the Diagnostic
Menu.
24 VOLTS/HZ PHASE OVERCURRENT 50
27 PHASE UNDERVOLTAGE PHASE OVERCURRENT 51V 6. If all Diagnostic Testing is complete,
59 PHASE OVERVOLTAGE NEUTRAL O/C 50N/51N then exit the diagnostic menu by pressing
27TN/59D/64S STATOR GND SPLIT PHASE DIFF 50DT EXIT, PRESS EXIT TO EXIT
59N/59X NEUT/GND OVERVOLT STATOR OVERLOAD 49 DIAGNOSTIC MODE is displayed, then
32 DIRECTIONAL POWER NEG SEQ OVERCURRENT46
press EXIT a second time.
21 PHASE DISTANCE FIELD GND/BRUSH LIFT64F/B
40 LOSS OF FIELD FREQUENCY 81/81R/81A
78 OUT OF STEP PHASE DIFF CURRENT 87 Expanded Input/Output Test
50BF BREAKER FAILURE GND DIFF/DIR O/C 87GD/67N
50/27INADVERTENT ENRGNG TRIP CIRCUIT MONITOR TC Not implemented at this time.
60FL V.T. FUSE LOSS IPS LOGIC LOGIC
6–71
M-3425A Instruction Book
2. Ensure that the Diagnostic Menu is 2. Ensure that the Diagnostic Menu is
selected to BUTTON (Upper Case). selected to DISPLAY TEST (Upper
Case).
BUTTON TEST
output input led target DISPLAY TEST
ex_io BUTTON disp output input led target
com1 com2 com3 clock ex_io button DISP
led cal factory com1 com2 com3 clock
led cal factory
If BUTTON is not selected (Upper Case),
then use the Right/Left arrow pushbuttons If DISP is not selected (Upper Case),
to select BUTTON. then use the Right/Left arrow pushbuttons
to select DISP.
3. Press ENTER. The following is displayed:
3. Press ENTER, the unit will display a
BUTTON TEST sequence of test characters until EXIT
0 is pushed.
■ NOTE: Pressing the EXIT pushbutton will exit 4. After the test has cycled through
from this test, and therefore should be completely, press EXIT to return to the
last pushbutton tested. If it is pushed Diagnostic Menu.
before this test sequence is completed, 5. If all Diagnostic Testing is complete,
the test may be restarted by pushing then exit the diagnostic menu by pressing
ENTER. Notice that the word EXIT is EXIT, PRESS EXIT TO EXIT
displayed temporarily before the test DIAGNOSTIC MODE is displayed, then
sequence is exited. press EXIT a second time.
4. Press each pushbutton for test. As each
button is pressed, the display will briefly COM1/COM2 Loopback Test
show the name for each key (“RIGHT The COM1 LOOPBACK TEST menu allows the
ARROW”, “UP ARROW”, etc). user to test the front-panel RS-232 port. COM2
5. When pushbutton testing is complete LOOPBACK TEST menu tests the rear panel RS-232
press EXIT to return to the Diagnostic port.
Menu.
A loopback plug is required for this test. The required
6. If all Diagnostic Testing is complete, loopback plug consists of a DB9P connector (male)
then exit the diagnostic menu by pressing with pin 2 (RX) connected to pin 3 (TX) and pin 7
EXIT, PRESS EXIT TO EXIT (RTS) connected to pin 8 (CTS). No other
DIAGNOSTIC MODE is displayed, then connections are necessary.
press EXIT a second time.
M-3425A
Display Test COM1/COM2
The DISPLAY TEST menu selection enables the DB9P
user to check the display. This test cycles through
1
varying test patterns until EXIT is pressed.
RX 2
1. If the relay is already in the Diagnostic TX 3
Mode, then go to Step 2.
4
If the relay is NOT in the Diagnostic SGND 5
Mode, then enter the relay diagnostic 6
mode by performing the steps described RTS 7
in the Entering Relay Diagnostic Mode CTS 8
section of this chapter, then go to Step 2. 9
Figure 6-11 COM1/COM2 Loopback Plug
6–72
Testing – 6
1. If the relay is already in the Diagnostic 8. Ensure that the Diagnostic Menu is
Mode, then go to Step 2. selected to COM2 LOOPBACK TEST
(Upper Case).
If the relay is NOT in the Diagnostic
Mode, then enter the relay diagnostic COM2 LOOPBACK TEST
mode by performing the steps described output input led target
in the Entering Relay Diagnostic Mode ex_io button disp
section of this chapter, then go to Step 2. com1 COM2 com3 clock
2. Ensure that the Diagnostic Menu is led cal factory
selected to COM1 LOOPBACK TEST
(Upper Case). If COM2 is not selected (Upper Case),
then use the Right/Left arrow pushbuttons
COM1 LOOPBACK TEST to select COM2.
output input led target
ex_io button disp 8. Press ENTER, then repeat Steps 3
COM1 com2 com3 clock through 6 for COM2.
led cal factory
COM3 Test (2-Wire)
If COM1 is not selected (Upper Case), The COM3 Echo Test 2-Wire allows the user to test
then use the Right/Left arrow pushbuttons the RS-485 rear terminal connections for proper
to select COM1.
operation.
3. Press ENTER. The following is displayed:
■ NOTE: This test requires a PC with an RS-485
COM1 LOOPBACK TEST converter and terminal emulator software
CONNECT LOOPBACK PLUG installed.
4. Connect the loop-back plug to COM1, 1. If the relay is already in the Diagnostic
the front-panel RS-232C connector. Mode, then go to Step 2.
5. Press ENTER, the relay will initiate the If the relay is NOT in the Diagnostic
loopback test. Mode, then enter the relay diagnostic
mode by performing the steps described
If the COM Port passes the loopback in the Entering Relay Diagnostic Mode
test the following will be displayed: section of this chapter, then go to Step
COM1 LOOPBACK TEST 2.
-DONE- 2. Ensure that the Diagnostic Menu is
selected to COM3 ECHO TEST 2 WIRE
If the COM Port fails the loopback test (Upper Case).
the following will be displayed:
COM3 ECHO TEST 2 WIRE
COM1 LOOPBACK TEST output input led target
RX–TX FAIL ex_io button disp
com1 com2 COM3 clock
6. Press EXIT to return to the DIAGNOSTIC led cal factory
Menu.
7. If all Diagnostic Testing is complete, If COM3 is not selected (Upper Case),
then exit the diagnostic menu by pressing then use the Right/Left arrow pushbuttons
EXIT, PRESS EXIT TO EXIT to select COM3.
DIAGNOSTIC MODE is displayed, then 3. Press ENTER. The following is displayed:
press EXIT a second time.
COM3 ECHO TEST 2WIRE
IDLING...9600, N, 8, 1
6–73
M-3425A Instruction Book
6–74
Testing – 6
b. If the clock was NOT running the 3. Press ENTER, the following will be
displayed:
following will be displayed:
FLASH RELAY OK LED
CLOCK TEST
OFF on
CLOCK START
4. Select (upper case) either ON (to flash)
CLOCK TEST or OFF (to Illuminate) by pressing the
01-Jan-2003 01:01:01 right/left arrow pushbutton once.
5. Press ENTER, the following will be
displayed:
■ NOTE: To preserve battery life the clock should
be OFF if the unit is to be left de- FLASH RELAY OK LED
energized for a long period of time. -DONE-
5. The clock can be toggled ON or OFF by 6. To exit the FLASH RELAY OK LED
pressing any arrow pushbutton or ENTER.
Diagnostic Menu press EXIT.
To exit the Clock ON/OFF mode press
7. If all Diagnostic Testing is complete,
EXIT, the following will be displayed:
then exit the diagnostic menu by pressing
CLOCK TEST EXIT, PRESS EXIT TO EXIT
-DONE- DIAGNOSTIC MODE is displayed, then
press EXIT a second time.
6. To exit the CLOCK ON/OFF Diagnostic
Menu press EXIT. Auto Calibration
7. If all Diagnostic Testing is complete, Refer to the following Section 6.4, Auto Calibration,
then exit the diagnostic menu by pressing for more information on that function.
EXIT, PRESS EXIT TO EXIT
DIAGNOSTIC MODE is displayed, then AUTO CALIBRATION
press EXIT a second time. clock led CAL factory
6–75
M-3425A Instruction Book
Phase and Neutral Fundamental Calibration The calibration can be verified by reading status:
1. If the relay is already in the Diagnostic VA=VB=VC=V N=VX=120V V1=V2=0 V0=120V
Mode, then go to Step 2.
IA=IB=IC=5 A** I1=I2=0 I0 =5 A**
If the relay is NOT in the Diagnostic
Mode, then enter the relay diagnostic Ia =Ib=Ic=5 A**
mode by performing the steps described
in the Entering Relay Diagnostic Mode Real=1 pu Reactive=0.0 pu
section of this chapter, then go to Step 2.
Power Factor = 1.0
2. Ensure that the Diagnostic Menu is
selected to CAL (upper case). Idiffa = Idiffb = Idiffc = 0
FLASH RELAY OK LED Where subscript 0, 1, and 2 represent zero, positive,
output input led target and negative sequence quantities, respectively.
ex_io button disp
com1 com2 com3 clock ** For a 1 A CT rating, use 1 A.
led CAL factory
■ NOTE: The phase angle difference between
If CAL is not selected (Upper Case), voltage and current input source should
then use the Right/Left arrow pushbuttons be 0°, ±0.05°, and an accurate low-
to select CAL. distortion source should be used. (THD
3. Press ENTER, the following will be less than 1%).
displayed:
10. Press ENTER, the following will be
60 HZ CALIBRATION displayed while the relay is being
60_HZ field_gnd calibrated:
CALIBRATING
4. Ensure that the 60 HZ Calibration Menu
is selected to 60_HZ (Upper Case). WAIT
If 60_HZ is not selected (Upper Case), When the calibration is complete, the
then use the Right/Left arrow pushbuttons following will be displayed:
to select 60_HZ.
CALIBRATING
5. Press ENTER, the following will be DONE
displayed:
60 HZ CALIBRATION 11. Remove the calibration source inputs.
NOM_F 3rdh_F 64s_f
6–76
Testing – 6
2. Ensure that the Diagnostic Menu is 10. Remove the voltage from VN and VX.
selected to CAL (upper case).
11. Remove the calibration source inputs.
FLASH RELAY OK LED
output input led target
ex_io button disp 64S 100% Stator Ground by Low Frequency
com1 com2 com3 clock Injection Calibration
led CAL factory 1. If it is desired to calibrate the 64S 100%
Stator Ground by Low Frequency
If CAL is not selected (Upper Case), Injection only and the relay is already in
then use the Right/Left arrow pushbuttons the Diagnostic Mode, then go to Step 2.
to select CAL. If it is desired to calibrate the 64S 100%
3. Press ENTER, the following will be Stator Ground by Low Frequency
displayed: Injection only and the relay is NOT in the
Diagnostic Mode, then enter the relay
60 HZ CALIBRATION diagnostic mode by performing the steps
60_HZ field_gnd described in the Entering Relay
Daignostic Mode section of this chapter,
4. Ensure that the 60 HZ Calibration Menu then go to Step 2.
is selected to 60_HZ (Upper Case). 2. Ensure that the Diagnostic Menu is
If 60_HZ is not selected (Upper Case), selected to CAL (upper case).
then use the Right/Left arrow pushbuttons FLASH RELAY OK LED
to select 60_HZ.
output input led target
5. Press ENTER, the following will be ex_io button disp
displayed: com1 com2 com3 clock
60 HZ CALIBRATION led CAL factory
nom_f 3RDH_F 64s_f
If CAL is not selected (Upper Case),
then use the Right/Left arrow pushbuttons
6. Ensure that 3RDH_F is selected (Upper
to select CAL.
Case).
3. Press ENTER, the following will be
If 3RDH_F is not selected (Upper Case),
then use the Right/Left arrow pushbuttons displayed:
to select 3RDH_F. 60 HZ CALIBRATION
7. Press ENTER, the following will be 60_HZ field_gnd
displayed:
4. Ensure that the 60 HZ Calibration Menu
INPUT 180 HZ is selected to 60_HZ (Upper Case).
PRESS ENTER TO CALIBRATE
If 60_HZ is not selected (Upper Case),
then use the Right/Left arrow pushbuttons
(150 Hz for 50 Hz units)
to select 60_HZ.
8. Connect VN= VX =10.0 V, 180 Hz (150
Hz for 50 Hz units). See Figure 6-15.
6–77
M-3425A Instruction Book
5. Press ENTER, the following will be 3. Ensure that the Diagnostic Menu is
displayed: selected to CAL (upper case).
60 HZ CALIBRATION FLASH RELAY OK LED
nom_f 3rdh_f 64S_F output input led target
ex_io button disp
6. Ensure that 64S_F is selected (Upper com1 com2 com3 clock
Case). led CAL factory
If 64S_F is not selected (Upper Case),
then use the Right/Left arrow pushbuttons If CAL is not selected (Upper Case),
to select 64S_F. then use the Right/Left arrow pushbuttons
to select CAL.
7. Press ENTER, the following will be
displayed: 4. Press ENTER, the following will be
displayed:
INPUT 20 HZ
PRESS ENTER TO CALIBRATE 60 HZ CALIBRATION
60_HZ field_gnd
8. Connect VN=10.0 V ( 0.01 V) 20 Hz,
IN=10.0 mA ( 0.01 mA) 20 Hz. See 5. Ensure that the 60 HZ Calibration Menu
Figure 6-6. is selected to FIELD_GND (Upper Case).
9. Press ENTER, the following will be If FIELD_GND is not selected (Upper
displayed while the 64S is calibrated: Case), then use the Right arrow
pushbutton to select FIELD_GND.
CALIBRATING
WAIT 6. Press ENTER, the following will be
displayed:
When the calibration is complete, the CONNECT 1 KOHM REF.
following will be displayed: PRESS ENTER TO CALIBRATE
CALIBRATING
DONE
7. Set the decade box for 1 kW resistance,
10. Remove the voltage from VN and IN. then press ENTER, the following will be
displayed:
11. Remove the calibration source inputs.
CALIBRATING
WAIT
Field Ground Calibration
Field Ground Calibration only applies to units 8. When the calibration is complete the
purchased with the 64F Field Ground option. following will be displayed:
Calibration is necessary for long cable lengths
CALIBRATING
(greater than 100 feet) to compensate for cabling
DONE
losses from the M-3425A and the M-3921 Coupler
module, and therefore should be accomplished in
9. Press ENTER, the unit will display the
system, after all wiring is complete.
next resistance in the calibration
1. Connect the M-3921 Field Ground Coupler sequence to be tested.
box as shown in Figure 6-7, Field Ground
Coupler. 10. Set the decade box to the resistance
specified by the HMI, then press ENTER.
2. If the relay is already in the Diagnostic When the display shows DONE press
Mode, then go to Step 3. ENTER.
If the relay is NOT in the Diagnostic 11. Repeat Step 10 until the calibration is
Mode, then enter the relay diagnostic complete for 100 kΩ.
mode by performing the steps described
in the Entering Relay Daignostic Mode 12. Press EXIT twice to exit the Diagnostic
section of this chapter, then go to Step 3. Mode.
6–78
Testing – 6
Polarity 55 47
Ia IA
54 46
57 49
Ib IB
56 48
Current Input
59 51
Ic IC
58 50
53
IN
52
39
Hot
Voltage
Input VA
38
Neutral
41
VB
40
43
VC
42
65
VX
64
45
Hot
Voltage
Input VN
44
Neutral
65
Hot
VX
64
Voltage Neutral
Input 45
Hot
VN
44
Neutral
Figure 6-15 Voltage Input Configuration
6–79
M-3425A Instruction Book
6–80
Appendix – A
This Appendix contains photocopy–ready forms for Figure A-3, Functional Configuration Record Form
recording the configuration and setting of the reproduces the Configure Relay menus. For each
M-3425A Generator Protection Relay. The forms function or setpoint, refer to the configuration you
can be supplied to field service personnel for have defined using the Relay Configuration Table,
configuring the relay, and kept on file for future and circle whether it should be enabled or disabled,
reference. the output contacts it will activate, and the inputs
that will block its operation.
A copy of the Relay Configuration Table (Table
A-1) is provided to define and record the blocking Figure A-4, Setpoint & Timing Record Form allows
inputs and output configuration. For each function; recording of the specific values entered for each
check the D (disabled) column or check the output enabled setpoint or function. The form follows the
contacts to be operated by the function, and check main menu selections of the relay.
the inputs designated to block the function operation.
Unpurchased or unavailable functions will not be
Figure A-2, Communication Data & Unit Setup visible within the menus. If a function is DISABLED,
Record Form reproduces the Communication and the input/output screens for that function will not be
Setup unit menus. This form records definition of displayed.
the parameters necessary for communication with
the relay, as well as access codes, user logo lines,
date & time setting, and front panel display operation.
A–1
M-3425A Instruction Book
D O U T P U T S I N P U T S
FUNCTION
8 7 6 5 4 3 2 1 FL 6 5 4 3 2 1
21 2
1
24
2
25
27 2
1
27TN
2
32 2
1
40
2
DEF
46
INV
49
1
50
2
50BF
50N
1
50DT
2
50/27
51N
51V
59 2
59D
59N 2
Check each box applicable : ✓ (See page A-1 for information on using this table.)
D Column = Function Disabled.
OUTPUTS Columns =Designated function output(s)
fl Column = Function blocked by fuse loss.
INPUTS Columns =Designated function blocking input(s)
A–2
Appendix – A
D O U T P U T S I N P U T S
FUNCTION
8 7 6 5 4 3 2 1 FL 6 5 4 3 2 1
59X
60F L
64B
1
64F
2
DEF
67N
INV
64S
78
2
81
3
3
81A
4
1
81R
2
1
87
2
87GD
BM
TCKT
3
IPS
4
Check each box applicable : ✓ (See page A-1 for information on using this table.)
D Column = Function Disabled.
OUTPUTS Columns =Designated function output(s)
fl Column = Function blocked by fuse loss.
INPUTS Columns =Designated function blocking input(s)
A. All bordered screens shown on forms require data inputs. Whatever is in that screen
when ENTER button is pushed (see Figure A-1) will be installed in the relay.
B. All heavy bordered screens are either MENU screens which have horizontal
choices (made with right - left arrows) or screens displaying a result of a choice previously made.
C. Dotted boxes enclose screens which bound areas that pushbutton ENTER will
move in. In order to move out of one of the dotted boxes it is necessary to either push EXIT or
make a menu choice change using the Right - Left arrow.
D. The Up/Down arrows only adjust value or letter (lower/upper case) inputs; they do not move within
the menus or between menu displays.
E. The Right/Left arrows are used only to make horizontally displayed choices. These can be either
menu choices or input value digit choices. The previous choice or location in a menu is highlighted
immediately.
F. The ENTER pushbutton records the setting change and moves down within a menu. The operator
will notice that after the last menu item, ENTER moves to the top of the same menu but does not
change menu positions.
G. Pressing EXIT at any time will exit the display screen to the last screen containing a horizontal
choice. (Return to the preceding menu).
a
a
a
EXIT ENTER
H. The symbol or in a screen indicates additional horizontal menu choices are available in the
indicated direction. As previously described, the Right and Left arrows will move the operator to
those additional choices.
A–4
Appendix – A
COMMUNICATION
targets osc_rec COMM
Figure A-2 Communication Data & Unit Setup Record Form (page 1 of 3)
A–5
M-3425A Instruction Book
COMMUNICATION
targets osc_rec COMM
Figure A-2 Communication Data & Unit Setup Record Form (page 2 of 3)
A–6
Appendix – A
SETUP UNIT
SETUP exit
SERIAL NUMBER
vers SN access number DATE & TIME
TIME error eth_ver
SERIAL NUMBER
________ DATE & TIME
01-Jan-2001 12:00:00
ALTER ACCESS CODES DATE & TIME
vers sn ACCESS number ________ YEAR
ENTER ACCESS CODE
LEVEL#1 level#2 level#3 DATE & TIME
JAN feb mar apr may
jun jul aug sep oct
LEVEL #1
nov dec
________
Figure A-2 Communication Data & Unit Setup Record Form (page 3 of 3) A–7
M-3425A Instruction Book
CONFIGURE RELAY
CONFIG sys stat
CONFIGURE RELAY
VOLTAGE_RELAY
27 #3 PHASE UNDERVOLTAGE
disable ENABLE 59X #1 OVERVOLTAGE
disable ENABLE
27 #3 BLOCK INPUT
fl i6 i5 i4 i3 i2 i1 59X #1 BLOCK INPUT
fl i6 i5 i4 i3 i2 i1
27 #3 RELAY OUTPUT
o8 o7 o6 o5 o4 o3 o2 o1 59X #1 RELAY OUTPUT
o8 o7 o6 o5 o4 o3 o2 o1
59 #1 PHASE OVERVOLTAGE
disable ENABLE 59X #2 OVERVOLTAGE
disable ENABLE
59 #1 BLOCK INPUT
fl i6 i5 i4 i3 i2 i1 59X #2 BLOCK INPUT
fl i6 i5 i4 i3 i2 i1
59 #1 RELAY OUTPUT
o8 o7 o6 o5 o4 o3 o2 o1 59X #2 RELAY OUTPUT
o8 o7 o6 o5 o4 o3 o2 o1
59 #2 PHASE OVERVOLTAGE
disable ENABLE
59 #2 BLOCK INPUT
fl i6 i5 i4 i3 i2 i1
59 #2 RELAY OUTPUT
o8 o7 o6 o5 o4 o3 o2 o1
59 #3 PHASE OVERVOLTAGE
disable ENABLE
59 #3 BLOCK INPUT
fl i6 i5 i4 i3 i2 i1
59 #3 RELAY OUTPUT
o8 o7 o6 o5 o4 o3 o2 o1
CONFIGURE RELAY
VOLTAGE_RELAY
CONFIGURE RELAY
CONFIG sys stat
CONFIGURE RELAY
CURRENT_RELAY
A–10
Appendix – A
CONFIGURE RELAY
CONFIG sys stat
CONFIGURE RELAY
CURRENT_RELAY
87 #1 DIFF CURRENT
disable ENABLE
87 #1 BLOCK INPUT
fl i6 i5 i4 i3 i2 i1 ■ NOTE: Unpurchased or un-
available functions will not be
87 #1 RELAY OUTPUT visible within the menus.
o8 o7 o6 o5 o4 o3 o2 o1
87 #2 DIFF CURRENT
disable ENABLE
87 #2 BLOCK INPUT
fl i6 i5 i4 i3 i2 i1
87 #2 RELAY OUTPUT
o8 o7 o6 o5 o4 o3 o2 o1
A–11
M-3425A Instruction Book
CONFIGURE RELAY
CONFIG sys stat
CONFIGURE RELAY
FREQUENCY_RELAY
81 #3 FREQUENCY
disable ENABLE
81 #3 BLOCK INPUT
fl i6 i5 i4 i3 i2 i1
81 #3 RELAY OUTPUT
o8 o7 o6 o5 o4 o3 o2 o1
81 #4 FREQUENCY
disable ENABLE
81 #4 BLOCK INPUT
fl i6 i5 i4 i3 i2 i1
81 #4 RELAY OUTPUT
o8 o7 o6 o5 o4 o3 o2 o1
CONFIGURE RELAY
FREQUENCY_RELAY
81A #4 FREQ ACCUMULATOR
81A #1 FREQ ACCUMULATOR disable ENABLE
disable ENABLE
81A #4 BLOCK INPUT
81A #1 BLOCK INPUT fl i6 i5 i4 i3 i2 i1
fl i6 i5 i4 i3 i2 i1
81A #4 RELAY OUTPUT
81A #1 RELAY OUTPUT o8 o7 o6 o5 o4 o3 o2 o1
o8 o7 o6 o5 o4 o3 o2 o1
81A #5 FREQ ACCUMULATOR
81A #2 FREQ ACCUMULATOR disable ENABLE
disable ENABLE
81A #5 BLOCK INPUT
81A #2 BLOCK INPUT fl i6 i5 i4 i3 i2 i1
fl i6 i5 i4 i3 i2 i1
81A #5 RELAY OUTPUT
81A #2 RELAY OUTPUT o8 o7 o6 o5 o4 o3 o2 o1
o8 o7 o6 o5 o4 o3 o2 o1
81A #6 FREQ ACCUMULATOR
81A #3 FREQ ACCUMULATOR disable ENABLE
disable ENABLE
81A #6 BLOCK INPUT
81A #3 BLOCK INPUT fl i6 i5 i4 i3 i2 i1
fl i6 i5 i4 i3 i2 i1
81A #6 RELAY OUTPUT
81A #3 RELAY OUTPUT o8 o7 o6 o5 o4 o3 o2 o1
o8 o7 o6 o5 o4 o3 o2 o1
CONFIGURE RELAY
VOLTS_PER_HERTZ_RELAY
CONFIGURE RELAY
LOSS_OF_FIELD_RELAY
CONFIGURE RELAY
POWER_RELAY 40 #1 LOSS OF FIELD
disable ENABLE
32 #1 DIRECTIONAL POWER
disable ENABLE 40 #1 BLOCK INPUT
fl i6 i5 i4 i3 i2 i1
32 #1 BLOCK INPUT
fl i6 i5 i4 i3 i2 i1 40 #1 RELAY OUTPUT
o8 o7 o6 o5 o4 o3 o2 o1
32 #1 RELAY OUTPUT
o8 o7 o6 o5 o4 o3 o2 o1 40VC #1 LOF WITH VC
disable ENABLE
32 #2 DIRECTIONAL POWER
disable ENABLE 40VC #1 BLOCK INPUT
fl i6 i5 i4 i3 i2 i1
32 #2 BLOCK INPUT
fl i6 i5 i4 i3 i2 i1 40VC #1 RELAY OUTPUT
o8 o7 o6 o5 o4 o3 o2 o1
32 #2 RELAY OUTPUT
o8 o7 o6 o5 o4 o3 o2 o1 40 #2 LOSS OF FIELD
disable ENABLE
32 #3 DIRECTIONAL POWER
disable ENABLE 40 #2 BLOCK INPUT
fl i6 i5 i4 i3 i2 i1
32 #3 BLOCK INPUT
fl i6 i5 i4 i3 i2 i1 40 #2 RELAY OUTPUT
o8 o7 o6 o5 o4 o3 o2 o1
32 #3 RELAY OUTPUT
o8 o7 o6 o5 o4 o3 o2 o1 40VC #2 LOF WITH VC
disable ENABLE
CONFIGURE RELAY
V.T._FUSE_LOSS_RELAY
21 #3 PHASE DISTANCE
64B BRUSH LIFTOFF
disable ENABLE
disable ENABLE
21 #3 BLOCK INPUT
64B BLOCK INPUT
fl i6 i5 i4 i3 i2 i1
fl i6 i5 i4 i3 i2 i1
21 #3 RELAY OUTPUT
64B RELAY OUTPUT
o8 o7 o6 o5 o4 o3 o2 o1
o8 o7 o6 o5 o4 o3 o2 o1
78 OUT OF STEP
CONFIGURE RELAY
disable ENABLE
STATOR_GND_RELAY
78 BLOCK INPUT
64S 100% STATOR GROUND
fl i6 i5 i4 i3 i2 i1
disable ENABLE
78 RELAY OUTPUT
64S BLOCK INPUT
o8 o7 o6 o5 o4 o3 o2 o1
fl i6 i5 i4 i3 i2 i1
A–15
M-3425A Instruction Book
CONFIGURE RELAY
CONFIG sys stat
CONFIGURE RELAY
BREAKER_MON_RELAY
BM BREAKER MONITOR
disable ENABLE
BM BLOCK INPUT
fl i6 i5 i4 i3 i2 i1
BM RELAY OUTPUT
o8 o7 o6 o5 o4 o3 o2 o1
A–16
Appendix – A
CONFIGURE RELAY
CONFIG sys stat
CONFIGURE RELAY
IPS_LOGIC_RELAY
A–17
M-3425A Instruction Book
SETUP SYSTEM
config SYS stat
V.T. CONFIGURATION
in ap cpy volt curr VT
V.T. CONFIGURATION
line_line line_ground
line_gnd_to_line_line
DELTA-Y TRANSFORM
D_YTX rot mag splt
A–18
Appendix – A
SETUP SYSTEM
config SYS stat
A–19
M-3425A Instruction Book
VOLTAGE RELAY
VOLT curr freq v/hz
27 #1 DELAY 59 #1 PICKUP
________ Cycles ________ Volts
27 #2 PICKUP 59 #1 DELAY
________ Volts ________ Cycles
27 #3 PICKUP 59 #2 PICKUP
________ Volts ________ Volts
27 #3 DELAY 59 #2 DELAY
________ Cycles ________ Cycles
59 #3 PICKUP
________ Volts
59 #3 DELAY
________ Cycles
A–20
VOLTAGE RELAY Appendix – A
VOLT curr freq v/hz
27TN #1 POS SEQ VOLT BLK 27TN #2 POS SEQ VOLT BLK
disable ENABLE ________ Volts
59N #1 PICKUP
________ Volts
59N #1 DELAY
________ Cycles
59N #2 PICKUP
________ Volts
59N #2 DELAY
________ Cycles
59N #3 PICKUP
________ Volts
59N #3 DELAY
________ Cycles
50BF DELAY
50 INST OVERCURRENT ________ Cycles
neg_seq INST
50DT #1 DELAY
50/27 INADVERTANT ENRGNG ________ Cycles
INADVTNT_ENG brk_fail
50DT #2 PICKUP PHASE A
50/27 PICKUP ________ Amps
________ Amps
50DT #2 PICKUP PHASE B
50/27 VOLTAGE CONTROL ________ Amps
________ Volts
50DT #2 PICKUP PHASE C
50/27 PICKUP DELAY ________ Amps
________ Cycles
50DT #2 DELAY
50/27 DROPOUT DELAY ________ Cycles
________ Cycles
87 #1 PICKUP
49 STATOR OVERLOAD ________ Amps
ST_OVL v_inv diff
87 #1 SLOPE
49#1 TIME CONSTANT ________ %
________ Min
87 #1 DELAY
49 #1 MAX OVERLOAD CURR ________ Cycles
________ Amps
87 #2 PICKUP
49 #2 TIME CONSTANT ________ Amps
________ Min
87 #2 SLOPE
49 #2 MAX OVERLOAD CURR ________ %
________ Amps
87 #2 ELEMENT ENABLED BY
low_freq 52b_contact
67NIT PICKUP
________ Amps
67NIT CURVE
def inv vinv einv
ieci iecvi iecei ieclti
A–25
M-3425A Instruction Book
FREQUENCY RELAY
volt curr FREQ v/hz
A–27
M-3425A Instruction Book
VOLTS PER HERTZ RELAY
volt curr freq V/HZ
POWER RELAY
PWR lof fuse dist
32 #1 PICKUP 32 #3 DELAY
________ PU ________ Cycles
32 #2 PICKUP
________ PU
32 #2 DELAY
________ Cycles
32 # 2 TARGET LED
disable ENABLE ■ NOTE: Unpurchased or un-
available functions will not be
32 #2 UNDER/OVER POWER visible within the menus.
under over
40 LOSS OF FIELD
LOF
40 #1 DIAMETER 40 #2 DELAY
________ Ohms ________ Cycles
40 #2 OFFSET
________ Ohms
60FL DELAY
________ Cycles
21 PHASE DISTANCE
DIST ostp 21#2 OC SUPERVISION
disable ENABLE
21#1 DIAMETER
________ Ohms 21#2 OC SUPERVISION
________ Amps
21#1 OFFSET
________ Ohms 21#2 OUT OF STEP BLOCK
disable enable
21#1 IMPEDANCE ANGLE
________ Degrees 21#2 DELAY
________ Cycles
21#1 LOAD ENCROACHMENT
disable ENABLE 21#3 DIAMETER
________ Ohms
21#1 LOAD ENCR ANGLE
________ Degrees 21#3 OFFSET
________ Ohms
21#1 LOAD ENCR R REACH
________ Ohms 21#3 IMPEDANCE ANGLE
________ Degrees
21#1 OC SUPERVISION
disable ENABLE 21#3 LOAD ENCROACHMENT
disable ENABLE
21#1 OC SUPERVISION
________ Amps 21#3 LOAD ENCR ANGLE
________ Degrees
21#1 OUT OF STEP BLOCK
disable enable 21#3 LOAD ENCR R REACH
________ Ohms
21#1 DELAY
________ Cycles 21#3 OC SUPERVISION
disable ENABLE
21#2 DIAMETER
________ Ohms 21#3 OC SUPERVISION
________ Amps
21#2 OFFSET
________ Ohms 21#3 OUT OF STEP BLOCK
disable enable
21#2 IMPEDANCE ANGLE
________ Degrees 21#3 DELAY
________ Cycles
21#2 LOAD ENCROACHMENT
disable ENABLE 21#3 OUT OF STEP DELAY
________ Cycles
21#2 LOAD ENCR ANGLE
________ Degrees
78 OUT OF STEP
dist OSTP
78 IMPEDANCE ANGLE
________ Degrees
78 DELAY
________ CYCLES
64F # 2 DELAY
________ Cycles
A–31
M-3425A Instruction Book
64S PICKUP
mAmps
64S DELAY
________ Cycles
BRKR. ACCUMULATOR
________ kA-cycles
CLEAR ACCUMULATORS
brkr prst CLR
TCM DELAY
________ Cycles
IPS LOGIC
brkr trpckt IPSLOG
IPS LOGIC
USE IPSCOM TO CONFIGURE
B Appendix B–Communications
The M-3425A Generator Protection Relay For detailed information on IPScom communications,
incorporates three serial ports and an optional RJ45 refer to Chapter 4, Remote Operation.
Ethernet port for intelligent, digital communication
with external devices. Equipment such as RTU's, Serial Ports
data concentrators, modems, or computers can be
interfaced for direct, on-line, real time data acquisition The relay has both front and rear panel RS-232 ports
and control. Generally, all data available to the and a rear RS-485 port. The front and rear panel
operator through the front panel of the relay with the RS-232 ports are 9-pin (DB9S) connector configured
optional M-3931 Human-Machine Interface module as DTE (Data Terminal Equipment) per the EIA-
is accessible remotely through the BECO 2200 or 232D standard. Signals are defined in Table B-1,
MODBUS data exchange protocol. These protocol Communication Port Signals .
documents and the database-specific protocol The 2-wire RS-485 port is assigned to the rear panel
document are available from the factory or from our terminal block pins 3 (–) and 4 (+).
website at www.beckwithelectric.com.
Each communication port may be configured to
The M-3820D IPScom® Communication Software operate at any of the standard baud rates (300,
package has been supplied for communication to 600, 1200, 2400, 4800, and 9600). The RS-485
any IBM compatible computer running under port shares the same baud rate with COM 2 (for
Microsoft® Windows 95 or higher. COM1 see Section 5.4, Circuit Board Switches and
The communication protocols implement serial, byte Jumpers).
oriented, asynchronous communication and can be A null modem cable is also shown in Figure B-1, Null
used to fulfill the following communications functions: Modem Cable: M-0423, if direct connection to a PC
• Real time monitoring of line status. (personal computer) is desired.
• Interrogation and modification of setpoints.
• Downloading of recorded oscillograph data. Optional Ethernet Port
• Reconfiguration of relay functions. The M-3425A, when equipped with the optional
Ethernet port can be accessed from a local network.
■ NOTE: The following restrictions apply for When the ethernet port is enabled, the COM2 serial
MODBUS protocol use: port (RS-232) is unavailable for use. Although the
ethernet connection speed is faster than the RS-232
1. MODBUS protocol is not supported on port (can be up to 10 Mbps), the ethernet module
COM1.
connects internally through the COM2 serial
2. Parity is supported on COM2 and COM3; connection and is therefore limited to connection
valid selections are 8,N,2; 8,O,1; 8,E,1; speeds up to 9600 bps.
8,N,1; 8,O,2 or 8,E,2.
3. ASCII mode is not supported (RTU only). Either port COM2 (Ethernet) or COM3 may be used
to remotely set and interrogate the relay using a
4. Standard baud rates from 300 to 9600 local area network, modem or other direct serial
are supported. connection.
5. Only the following MODBUS commands
are supported:
a. read holding register (function 03)
b. read input register (function 04)
c. force single coil (function 05)
d. preset single register (function 06)
B–1
M-3425A Instruction Book
M-3425A
COM1/COM2 PC
DB9P DB9S
1 1 DCD
RX 2 2 RX
TX 3 3 TX
4 4 DTR
SGND 5 5 SGND
6 6 DSR
RTS 7 7 RTS
CTS 8 8 CTS
9 9 RI
B–2
Communications: Appendix – B
PC Master
Echo Cancel On
25 pin or
9-25 pin Straight-Through Cable
REP
OFF
T R
FOC FOC
FOC FOC
R T R T R T
B–3
M-3425A Instruction Book
- + - +
PC Master
B(-) 200 Ω*
A(+)
Twisted
RS-232 to RS-485 2-wire
converter or RS-485 PC Card
▲ CAUTION: Due to the possibility of ground potential difference between units, all units should be
mounted in the same rack. If this is not possible, fiber optics with the appropriate converters should be used
for isolation.
■ NOTE: Each address on the network must be unique. Only the last physical slave on the network should
have the termination resistor installed. This may be completed externally or using a jumper internal
to the unit. See Section 5.5, Circuit Board Switches and Jumpers.
COM2
IRIG-B Pin 6
TTL Source
Pin 5
B–4
Self-Test Error Codes Appendix – C
C–1
M-3425A Instruction Book
Invalid Data This error results if incorrect or out- of- range data is entered.
Unknown System Error This error could be caused by a malfunction of the control.
User Cancel This message displays when the escape (ESC) key is pressed.
®
Table C-2 IPScom Error Messages
C–2
Inverse Time Curves: Appendix– D
■ NOTE: Table D-1A and D-1B on pages D–6 and D–7 contains a list of the data that characterizes Definite
Time, Inverse Time, Very Inverse Time, and Extremely Inverse Time Overcurrent Curves.
D–1
M-3425A Instruction Book
D–2
Inverse Time Curves: Appendix– D
D–3
M-3425A Instruction Book
D–4
Inverse Time Curves: Appendix– D
D–5
M-3425A Instruction Book
M ultiple of Tap Se tting De finite Time Inve rs e Time Ve ry Inve rs e Time Extre me ly Inve rs e Time
D–6
Inverse Time Curves: Appendix– D
M ultiple of Tap Se tting De finite Time Inve rs e Time Ve ry Inve rs e Time Extre me ly Inve rs e Time
D–7
M-3425A Instruction Book
D–8
Inverse Time Curves: Appendix– D
D–9
M-3425A Instruction Book
D–10
Inverse Time Curves: Appendix– D
D–11
M-3425A Instruction Book
100
10
1.1
1
0.9
Time in Seconds
0.8
0.6
1
0.4
0.2
0.1 .05
0.01
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
Multiple of Pickup
t=TD x [M
0.14
0.02
-1 ]
Figure D-9 IEC Curve #1 Inverse
D–12
Inverse Time Curves: Appendix– D
100
10
Time in Seconds
K
1 1.1
1
0.9
0.8
0.6
0.4
0.2
0.1
.05
0.01
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
Multiple of Pickup
[M-1 ]
13.5
t=TD x
D–13
M-3425A Instruction Book
100
10
Time in Seconds
K
1.1
1
0.9
0.8
0.1
0.6
0.4
0.2
0.01
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 .05
Multiple of Pickup
[M -1 ]
80
t=TD x 2
D–14
Inverse Time Curves: Appendix– D
1000
100
Time in Seconds
K
10
1.1
1
0.9
0.8
0.6
0.4
1 0.2
.05
0.1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
Multiple of Pickup
[M-1 ]
120
t=TD x
D–15
M-3425A Instruction Book
D–16
Legal Information
Patent Indemnification
The Seller shall not be liable for any property
The units described in this manual are covered by damages whatsoever or for any loss or damage
U.S. Patents, with other patents pending. arising out of, connected with, or resulting from
Buyer shall hold harmless and indemnify the Seller, this contract, or from the performance or breach
its directors, officers, agents, and employees from thereof, or from all services covered by or furnished
any and all costs and expense, damage or loss, under this contract.
resulting from any alleged infringementof United In no event shall the Seller be liable for special,
States Letters Patent or rights accruing thereform or incidental, exemplary, or consequential damages,
trademarks, whether federal, state, or common law, including but not limited to, loss of profits or
arising from the Seller’s compliance with Buyer’s revenue, loss of use of the equipment or any
designs, specifications, or instructions. associated equipment, cost of capital, cost of
purchased power, cost of substitute equipment,
facilities or services, downtime costs, or claims or
All rights reserved by Beckwith Electric Co., Inc. No reproduction may be made without prior written approval
of the Company.
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