HORNET

Sport Gyroplane Documentation

4
Basic Composites

T E D L Y
G H L E E E
A R
For reference only!

I S F
Not to be used as a set of plans

R E
for the construction of an

Y R T E
aircraft, in whole or part.

P U
Information contained within this

O R B
document is subject to change

O
C T F STR I
without notice. Holder of this
document claims all
responsibilities.

O D I
N D
A N This document created and provided by
Donald T. Shoebridge

Y
donshoebridge@gdt-systems.com

OP
C
Copyright 2000-2007
All Rights Reserved
Forwww.gdt-system.com
 HORNET Copyright 2003-2006 Donald T. Shoebridge All Rights Reserved Release 14

IT IS IN YOUR BEST INTEREST TO READ THIS PAGE

1. Safety Notice
This document It is being freely provided to the aviation community, and is intended to convey the design progression of the Hornet Sport Gyroplane. Future updates of this document may include the construction of
the prototype Hornet.
THIS DOCUMENT IS NOT PROMOTED OR DISTRIBUTED AS A SET OF CONSTRUCTION PLANS AND I DO NOT ENCOURAGE THE BUILDING OF AN AIRCRAFT USING THIS DOCUMENT, IN WHOLE OR

D
IN PART. ANYONE WHO UNDERTAKES THE BUILDING OF AN AIRCRAFT USING THIS DOCUMENT DOES SO AT HIS OR HER OWN RISK!

E Y
If you choose to use this document as the basis for the construction of an actual aircraft, you should be aware of the following;

T L
1. I have no training or professional credentials in the area of aircraft design or construction,

H L E E E
2. Although I have made a reasonable effort to make this document as complete and accurate as possible, this document may contain errors or omissions that may result in; wasted time and materials, an
aircraft with undesirable flying characteristics, an aircraft that is not structurally or mechanically sound, which can cause you financial loss, physical injury, or death!

I G S A F R
3. Because the Hornet prototype has not yet been built or flown, it has not been certified by any aviation regulatory or safety agency.

R E
4. Other than regular inspections and/or testing, there is no means to predict the operational lifetime of the various structural components.

Y R T E
THIS DOCUMENT AND ALL INFORMATION CONTAINED, IS BEING PROVIDED "AS IS", WITHOUT ANY EXPRESS OR IMPLIED WARRANTY. THE AUTHORS OF THIS DOCUMENT MAKE NO

P
REPRESENTATION OR WARRANTY OF ANY KIND CONCERNING THE ACCURACY OR COMPLETENESS OF THIS DOCUMENT, OR ITS FITNESS FOR ANY PARTICULAR PURPOSE.

O R B U
ATTEMPTING TO FLY AN AIRCRAFT WITHOUT FIRST COMPLETING A FLIGHT INSTRUCTION PROGRAM WITH A QUALIFIED FLIGHT INSTRUCTOR, TO INCLUDE SOLO FLIGHT AUTHORIZATION, CAN

O I
CAUSE YOU FINANCIAL LOSS, PHYSICAL INJURY, OR DEATH! FOR THE BENEFIT OF YOURSELF AND OTHERS, SEEK PROFESSIONAL FLIGHT INSTRUCTION BEFORE ATTEMPTING TO PILOT AN

C T F STR
AIRCRAFT!

2. Copyright Notice And Terms Of Use

I
Although the text and drawings contained in this document are being made available for distribution without charge, U.S. and international copyright statutes protect the materials contained in this document.

O D
Provided that the Safety Notice, Copyright Notice and Terms Of Use pages of this document are included, permission is hereby granted for the following;

N D
1. You may create any number of copies, in any medium for your own personal use,
2. You may distribute copies of this document to others, so long as no fees are levied,

N
The copyright holder, Donald T. Shoebridge, reserves all other rights under the copyright statutes. Under the terms of this copyright;

A
1. You may not charge a fee for the distribution of this document,

Y
2. You may not incorporate any copyrighted material, in whole or in part, into any commercial work or project without the express written permission of the copyright holder,

P
3. You may not make any modifications, deletions, or additions to this document,

O
4. Infringement may subject you to both civil and criminal liability.
NOTICE: I WILL PURSUE, WITH EXTREME PREJUDICE, ALL CASES WHERE THE ABOVE PROVISIONS APPEAR TO HAVE BEEN VIOLATED!

C
HORNET Copyright 2003-2006 Donald T. Shoebridge All Rights Reserved Release 14

T E D L Y
G H L E E E
R I E S A F R
P Y R U T E
O O
C T F STR R I B
O D I
N D
A N
P Y
C O
 6.000

E D Y

1.750

1.313
T L

.438
.188
H L E E

0
G E
.19

I A R
0

R S F
.125

Y E E
.188

R T
.438

P U
45°

O O
C T F STR R I B 1.313

1.750

O I
R.09

N D D
N
P/N
70-00058

A
TITLE
FLOOR PLATE SUPPORT GUSSIT
MTRL
BIRCH PLYWOOD

Y
HEAT TREAT

P
FINISH

O
DIMS AND TOLERENCES UNLESS OTHERWISE SPECIFIED
LINEAR
IN [MM]

C
X.XX .01 ANGULAR
X.XXX .005 X 0.5
X.XXXX .0001 X.X 0.1
ENG
D. SHOEBRIDGE THIRD ANGLE
APRV

DETAIL SHEET
1 OF 1
SCALE
1:1
REV
-
SIZE
B
 .87

.75

T E D .75

L Y
G H L E E E
R I E S A F
.087
R
Y E
30°

R
1.500

O P R U T
O
C T F STR I B 75° 1.125
1.500

O D I
N D
R.38
.257 .125

N
P/N
70-00057
2.030

A
TITLE
RUDDER PEDAL PIVOT BRACKET - LEFT
MTRL
ALUMINUM, 6061-T6

Y
HEAT TREAT

P
FINISH

O
DIMS AND TOLERENCES UNLESS OTHERWISE SPECIFIED
LINEAR
IN [MM]

C
X.XX .01 ANGULAR
NOTES: UNLESS OTHERWISE SPECIFIED X.XXX .005 X 0.5
1. LEFT HAND SHOWN, RIGHT HAND OPPOSITE. X.XXXX .0001 X.X 0.1
ENG
D. SHOEBRIDGE THIRD ANGLE
APRV

DETAIL SHEET
1 OF 1
SCALE
1:1
REV
-
SIZE
B
 1.81

2.94

4.06

5.19

6.31

7.44

8.56

9.25
.00

.69
R.25

.63

T E D L Y
G H L E .75

E E
R I E S A F R
Y R E
1.125

8.125

9.250
P T
2.13

3.38

4.63

5.88

7.13
R U
1.250 0

O O
C T F STR
.625
I B
I
1.250

O
N D D
N
.125 P/N
70-00056
.250 .75

A
TITLE
FLOOR PLATE MOUNT
MTRL
ALUMINUM, 6061-T6

Y
HEAT TREAT

P
FINISH

O
DIMS AND TOLERENCES UNLESS OTHERWISE SPECIFIED
LINEAR
IN [MM]

C
X.XX .01 ANGULAR
X.XXX .005 X 0.5
X.XXXX .0001 X.X 0.1
ENG
D. SHOEBRIDGE THIRD ANGLE
APRV

DETAIL SHEET
1 OF 1
SCALE
1:1
REV
-
SIZE
B
 .50
.63

T E D L Y
H L E E E
.38 X 45°

I G A R
.63

Y R R E S E F
T
.13 .63

P U
.38 X 45°

R
.50

O O
C T F STR
1.25

I B
I
.63

O
N D D 1.25

N
1.25 P/N
70-00055

A
TITLE
CENTER BUNGEE ANCHOR
MTRL
ALUMINUM, 6061-T6

Y
HEAT TREAT

P
FINISH

O
DIMS AND TOLERENCES UNLESS OTHERWISE SPECIFIED
LINEAR
IN [MM]

C
X.XX .01 ANGULAR
X.XXX .005 X 0.5
X.XXXX .0001 X.X 0.1
ENG
D. SHOEBRIDGE THIRD ANGLE
APRV
D. SHOEBRIDGE
DETAIL SHEET
D. SHOEBRIDGE 1 OF 1
SCALE
1:1
REV
-
SIZE
B
 15.095
15.500
.405
0
0
.250

1.250

.264

T E D LY
G H L E EE
R I E S A F R
P Y R U TE
.75

O O
C T F STR R IB 1.500

I
.00

.63
O
N D D 1.500

A N
P Y
.125

11.75

13.50

15.50
2.00

3.75

5.75

7.75

9.75
.00

O
48°

P/N
70-00053
TITLE
FUEL TANK MOUNT RAIL
MTRL
ALUMINUM, 6061-T6
HEAT TREAT

FINISH

DIMS AND TOLERENCES UNLESS OTHERWISE SPECIFIED

LINEAR
X.XX
X.XXX
.01 ANGULAR
.005 X 0.5 IN [MM]
X.XXXX .0001 X.X 0.1
ENG
D. SHOEBRIDGE THIRD ANGLE
APRV

DETAIL SHEET
1 OF 1
SCALE
1:1
REV
-
SIZE
D
 13.274
2.000

2.687
0
.313

0
.250

.821

T E D LY
G H L E EE
I A R
1.500

R E S F
R.750

P Y R U TE
O O
C T F STR R IB

10.000

12.696

13.274
1.719

3.000

4.750

6.500

8.250
.281
0
O D I R.750

N D
1.500
1.206

N
.875

A
.894
.581

P Y
O
.750 .264
.264

P/N
70-00048
TITLE
FORWARD SEAT BRACE -RIGHT
MTRL
ALUMINUM, 6061-T6
HEAT TREAT

FINISH

DIMS AND TOLERENCES UNLESS OTHERWISE SPECIFIED

LINEAR
X.XX
X.XXX
.01 ANGULAR
.005 X 0.5 IN [MM]
X.XXXX .0001 X.X 0.1
ENG
D. SHOEBRIDGE THIRD ANGLE
APRV

DETAIL SHEET
1 OF 1
SCALE
1:1
REV
1
SIZE
D
 13.274

12.696

10.000

8.250

6.500

4.750

3.000

1.719

.281
0
T E D LY
85°

G H L E EE
I A R
R.750 .125

Y R R E S E F 1.206

P T
.875

R U
.894

O B
.581

O
C T F STR I 0

I
.750 .264

O D
.264

N D
A N
R.750

P Y
C O .821

.250
0
.313
2.687

2.000

0
13.274

P/N
70-00047
TITLE
FORWARD SEAT BRACE -LEFT
MTRL
ALUMINUM, 6061-T6
HEAT TREAT

FINISH

DIMS AND TOLERENCES UNLESS OTHERWISE SPECIFIED

LINEAR
X.XX
X.XXX
.01 ANGULAR
.005 X 0.5 IN [MM]
X.XXXX .0001 X.X 0.1
ENG
D. SHOEBRIDGE THIRD ANGLE
APRV

DETAIL SHEET
1 OF 1
SCALE
1:1
REV
1
SIZE
D
 R.05 1.3
.19 4.8 BREAK ALL EDGES 16.00 406.4

T E D LY
G H L E EE
R I E S A F R
P Y R U TE
O R B
13.00 330.2

O
C T F STR I
O D I
N D
A N
P Y
C O

R3.00 76.2 P/N

70-00033
TITLE
FUEL TANK MOUNT PLATE
MTRL
BIRCH PLYWOOD
HEAT TREAT

FINISH

UNLESS OTHERWISE SPECIFIED: DIMS AND TOLERENCES UNLESS OTHERWISE SPECIFIED

1) SEE HORNET DOCUMENTATION FOR FABRICATION DETAILS. LINEAR
X.XX
X.XXX
.01 ANGULAR
.005 X 0.5 IN [MM]
X.XXXX .0001 X.X 0.1
ENG
D. SHOEBRIDGE THIRD ANGLE
APRV

DETAIL SHEET
1 OF 1
SCALE
1:1
REV
1
SIZE
D
 .13 3.18

T E D L Y
G H L E E E
A R
1.75 44.45

2.50 63.50
R I
.88 22.23
E S E F
Y R T
0 0

O P R B U
O
C T F STR I
.31 7.94

O I
1.50 38.10

N D D R.38 9.53

N
P/N
69-00005
49°

A
TITLE
FUEL TANK BUNGEE ANCHOR
.75 19.05 MTRL
ALUMINUM, 6061-T6

Y
HEAT TREAT

P
FINISH

O
DIMS AND TOLERENCES UNLESS OTHERWISE SPECIFIED
LINEAR
IN [MM]

C
X.XX .01 ANGULAR
X.XXX .005 X 0.5
X.XXXX .0001 X.X 0.1
ENG
D. SHOEBRIDGE THIRD ANGLE
APRV

DETAIL SHEET
1 OF 1
SCALE
1:1
REV
1
SIZE
B
 9.63 244.5 REF.

.03 0.7 WALL .125

1.00 25.4 TYP.

1.38 34.9

.125

D
.125

T E E E LY
H L E
5.75 146.1

R I G E S A F R
P Y R U TE
O O
C T F STR R IB
O D I .125

N D
N
.06 1.6

Y A
4.75 120.7

9.13 231.8
P
2.50 63.5
.50 12.7

O
0 0

C .38 9.5

.26 6.5 .26 6.5 .20 5 1.75 44.5

.38 9.5
3 PLACES
P/N
11-00001
TITLE
RUDDER PEDDLE
MTRL
4130 STEEL
HEAT TREAT

FINISH

DIMS AND TOLERENCES UNLESS OTHERWISE SPECIFIED

LINEAR
X.XX
X.XXX
.01 ANGULAR
.005 X 0.5 IN [MM]
X.XXXX .0001 X.X 0.1
ENG
D. SHOEBRIDGE THIRD ANGLE
APRV

DETAIL SHEET
1 OF 1
SCALE
1:1
REV
1
SIZE
D
 .190

T E D L Y
H L E E

11.351
11.541

16.496
E

5.252

6.351
6.541
0

R I G E S A F R
0

P Y R U T E
O R
.625

O I B
.938

C T F STR
1.714

I
R1.000

O
N D D
N
P/N
03-00006

A
TITLE
SEAT LONGITUDINAL BRACE
MTRL
BIRCH PLYWOOD

Y
HEAT TREAT

P
FINISH

O
DIMS AND TOLERENCES UNLESS OTHERWISE SPECIFIED
LINEAR
IN [MM]

C
X.XX .01 ANGULAR
X.XXX .005 X 0.5
X.XXXX .0001 X.X 0.1
ENG
D. SHOEBRIDGE THIRD ANGLE
APRV

DETAIL SHEET
1 OF 1
SCALE
1:2
REV
-
SIZE
B
 D
.19

T E E E L Y
H L E

10.00

11.50

14.91
15.10

18.00
2.91
3.10
G
6.50

8.00
I S A F R
0

Y R R E T E
P
0

R U
1.00

O I B
1.00

O
C T F STR
R1.00

2.50

O D I
N D
N
P/N
03-00005

A
TITLE
SEAT CROSS BRACE
MTRL
STYROFOAM, 2 LB/ CU. FT

Y
HEAT TREAT

P
FINISH

O
DIMS AND TOLERENCES UNLESS OTHERWISE SPECIFIED
LINEAR
IN [MM]

C
X.XX .01 ANGULAR
X.XXX .005 X 0.5
X.XXXX .0001 X.X 0.1
ENG
D. SHOEBRIDGE THIRD ANGLE
APRV

DETAIL SHEET
1 OF 1
SCALE
1:2
REV
1
SIZE
B
 T E D LY
G H L E EE
I A R

14.80
1.83 R S F

3.83

5.83

7.83

9.83
Y E E
0

O P R R U T
0

O
C T F STR IB
O D I
N D
1.00

2.000

A N
P Y
1.38 THRU ALL
5 PLACES

C O

13.78

14.80
.94
0

0
.315
.500

1.000

.125 .264
2 PLACES

P/N
03-00004
TITLE
SEAT SPINE
MTRL
ALUMINUM, 6061-T6
HEAT TREAT

FINISH

DIMS AND TOLERENCES UNLESS OTHERWISE SPECIFIED

LINEAR
X.XX
X.XXX
.01 ANGULAR
.005 X 0.5 IN [MM]
X.XXXX .0001 X.X 0.1
ENG
D. SHOEBRIDGE THIRD ANGLE
APRV

DETAIL SHEET
1 OF 1
SCALE
1:1
REV
2
SIZE
D
 16.00 406.40
6.25 158.75
7.00 177.80

9.00 228.60
9.75 247.65
0 0
0 0

1.25 31.75

T E D LY
R.25 6.35

G H L E EE
I A R
8.75 222.25

Y R R E S E F
O P R U T
O IB
11.50 292.10

C T F STR
O D I
N D
14.25 361.95

A N
Y
16.25 412.75

O P
C
23.75 603.25

25.00 635

.19 4.83 P/N

03-00003
TITLE
SEAT BACK PLATE
MTRL
BIRCH PLYWOOD
HEAT TREAT

FINISH

DIMS AND TOLERENCES UNLESS OTHERWISE SPECIFIED

LINEAR
X.XX
X.XXX
.01 ANGULAR
.005 X 0.5 IN [MM]
X.XXXX .0001 X.X 0.1
ENG
D. SHOEBRIDGE THIRD ANGLE
APRV

DETAIL SHEET
1 OF 1
SCALE
1:2
REV
-
SIZE
D
 .19 4.83

R1.50 38.10

18.00 457.20

T E D LY
G H L E EE
R I E S A F R
P Y R U TE
O R B
12.00 304.80

O
C T F STR I
O D I
N D
R1.50 38.10

A N
P Y 6.00 152.40

C O

0 0

R1.50 38.10 P/N

TITLE
03-00002
SEAT BOTTOM PLATE
16.50 419.10

11.88 301.63

0 0

MTRL

HEAT TREAT

FINISH

DIMS AND TOLERENCES UNLESS OTHERWISE SPECIFIED

LINEAR
X.XX
X.XXX
.01 ANGULAR
.005 X 0.5 IN [MM]
X.XXXX .0001 X.X 0.1
ENG
D. SHOEBRIDGE THIRD ANGLE
APRV

DETAIL SHEET
1 OF 1
SCALE
1:2
REV
4
SIZE
D
 R.75 19.05

11.40 289.56

2.59 65.75

.75 19.05

0 0
R.75 19.05

7.75 196.85

R.75 19.05

5.94 150.81

E D Y
3.25 82.55

H T L E EE L
I G S A F R
R.69 17.46

Y R R E TE
O P R B U
O
C T F STR I
15.50 393.70 REF.

O D I 0 0

N D
A N
P Y
C O R.25 6.35

P/N
02-00002
TITLE
35° REF. MTRL
FLOOR PLATE CORE
BIRCH PLYWOOD
HEAT TREAT

FINISH

DIMS AND TOLERENCES UNLESS OTHERWISE SPECIFIED

LINEAR
X.XX
X.XXX
.01 ANGULAR
.005 X 0.5 IN [MM]
R.09 2.38 X.XXXX .0001 X.X 0.1
.19 4.83 ENG
D. SHOEBRIDGE THIRD ANGLE
APRV

11.40 289.56 REF. DETAIL

D. SHOEBRIDGE SHEET
1 OF 1
SCALE
1:1
REV
-
SIZE
D
 .190

T E D LY
E

10.460

15.900
H E

5.440

5.940

6.815
6.940

8.960
9.085

9.960
G AL R E
0

R I E S E F
P Y R R U T
O IB
0

O
C T F STR
.125
.344

I
.750

O D
R.500

N D
1.500

N
2.000

Y A
OP
C

P/N
70-00064
TITLE
FUEL TANK MOUNT BRACE
MTRL
BIRCH PLYWOOD
HEAT TREAT

FINISH

DIMS AND TOLERENCES UNLESS OTHERWISE SPECIFIED

LINEAR
X.XX
X.XXX
.01 ANGULAR
.005 X 0.5 IN [MM]
X.XXXX .0001 X.X 0.1
ENG
D. SHOEBRIDGE THIRD ANGLE
APRV

DETAIL SHEET
1 OF 1
SCALE
1:1
REV
-
SIZE
D
ITEM NO. QTY. PART NO. DESCRIPTION
1 1 03-00002 SEAT BOTTOM PLATE
2 1 03-00004 SEAT SPINE
3 2 03-00005 SEAT CROSS BRACE
4 2 03-00006 SEAT LONGITUDINAL BRACE
5 2 70-00061 LAP BELT ANCHOR BRACKET

2
4

3 3
FLOX AND EPOXY SHOULD BE ALLOWED TO SQUEZE

D Y
10.05 OUT FROM BETWEEN ALL JOINTS. DO NOT REMOVE

E L
FLOX AND EPOXY THAT SQUEZES OUT. USING THE

T E
ROUND END OF A WOODEN TOUNG DEPRESSOR AS

H L E
5.05 A TOOL, FORM FILLETS IN EVERY CORNER WHERE FLOX

E
AND EPOXY IS APPLIED. THIS CAN ALSO BE DONE WITH

I G A R
A FINGER SO LONG AS A LATEX GLOVE IS WORN.

S F
FILLET MIN R.125, MAX R.375

Y R R E TE
P
3.00 5

O O R IB U
C T F STR
I
4

O D
1

N D
A N
P Y
O
2

C
4

P/N
03-00007
5 TITLE
SEAT BOTTOM ASSEMBLY
MTRL
-
HEAT TREAT
3
3 FINISH

DIMS AND TOLERENCES UNLESS OTHERWISE SPECIFIED

LINEAR
X.XX
X.XXX
.01 ANGULAR
.005 X 0.5 IN [MM]
NOTES: UNLESS OTHERWISE SPECIFIED X.XXXX .0001 X.X 0.1
1. BOND ALL COMPONENTS TOGETHER USING A LIBERAL ENG
D. SHOEBRIDGE THIRD ANGLE
AMOUNT OF "ELEPHANT SNOTT" AS INSTRUCTED IN THE APRV
HORNET DOCUMENTATION PACKAGE.
DETAIL SHEET
1 OF 1
SCALE
1:2
REV
-
SIZE
D
ITEM NO. QTY. PART NO. DESCRIPTION
1 1 03-00003 SEAT BACK PLATE
2 1 03-00002 SEAT BOTTOM PLATE
3 1 03-00004 SEAT SPINE
4 2 03-00005 SEAT CROSS BRACE
5 2 03-00006 SEAT LONGITUDINAL BRACE
6 1 70-00047 FORWARD SEAT BRACE -LEFT
7 1 70-00048 FORWARD SEAT BRACE -RIGHT
8 2 70-00061 LAP BELT ANCHOR BRACKET
9 2 27-00002 AN960-416 WASHER
10 1 26-00086 AN4-26A BOLT
11 1 26-00014 NUT MS21042-4 (1/4-28)

T E D LY
G H L E EE
I S A F R
1

R
1

P Y R E TE
O O R IB U
C T F STR
O D I
N D
2

A N
P Y
O
2

C 3
8

5
8 5
5 4
8
3
4

7
6
P/N
03-00001
6 TITLE
COMPOSITE SEAT ASSEMBLY
MTRL
-
HEAT TREAT

FINISH

DIMS AND TOLERENCES UNLESS OTHERWISE SPECIFIED

LINEAR
X.XX
X.XXX
.01 ANGULAR
.005 X 0.5 IN [MM]
X.XXXX .0001 X.X 0.1
ENG
D. SHOEBRIDGE THIRD ANGLE
APRV

DETAIL SHEET
1 OF 1
SCALE
1:2
REV
3
SIZE
D
ITEM NO. QTY. PART NO. DESCRIPTION
1 2 70-00053 FUEL TANK MOUNT RAIL
2 1 70-00033 FUEL TANK MOUNT PLATE
3 1 70-00064 FUEL TANK MOUNT BRACE
4 1 KEVLAR/FIBERGLASS AND EPOXY
5 4 69-00005 FUEL TANK BUNGEE ANCHOR
6 2 70-00055 CENTER BUNGEE ANCHOR

BONDING LOCATION: AFTER FIBERGLASS SKIN

HAS BEEN APPLIED TO PLYWOOD CORE AND HAS FULLY
CURED, POSITION PART 69-00005 (QTY 4) ALONG
RADIUSED EDGES OF PART 70-00033 ROUGHLY AS SHOWN.
BOND IN-PLACE USING COTTON FLOX AND EPOXY MIXTURE.

6 .37 9.44 .37 9.44

D
+.02 +0.51

E Y
2.02 51.31 IMPORTANT: SEE NOTE 1

T L
- .00 0

H E E
2

I G AL R E
Y R R E S E F
O P R U T
O
C T F STR IB
O D I
N D
A N
P Y
5
1

C O

P/N
05-00001
TITLE
FUEL TANK ASSEMBLY
UNLESS OTHERWISE SPECIFIED: MTRL
1) THE SPACING BETWEEN RAILS MUST BE GREATER THAN 2.00" TO AVOIDE -
DAMAGING PAINTED SURFACE OF AIRFRAME DURING FINIAL ASSEMBLY. HEAT TREAT

TO OBTAIN ADEQUATE SPACING, APPLY 2 LAYERS OF MASKING TAPE FINISH

TO BARE SURFACES OF THE AIRFRAME BETWEEN RAILS AND AIRFRAME AT DIMS AND TOLERENCES UNLESS OTHERWISE SPECIFIED
THE TIME THAT THE RAILS ARE BONDED TO THE FUEL TANK MOUNT PLATE. LINEAR
X.XX
X.XXX
.01 ANGULAR
.005 X 0.5 IN [MM]
X.XXXX .0001 X.X 0.1
ENG
D. SHOEBRIDGE THIRD ANGLE
APRV

DETAIL SHEET
1 OF 1
SCALE
1:2
REV
-
SIZE
D
ITEM NO. QTY. PART NO. DESCRIPTION
1 1 02-00002 FLOOR PLATE CORE
2 2 11-00001 RUDDER PEDDLE
3 2 70-00056 FLOOR PLATE MOUNT
4 2 70-00057 RUDDER PEDAL PIVOT BRACKET - LEFT
5 2 70-00059 RUDDER PEDAL PIVOT BRACKET -RIGHT
6 6 70-00058 FLOOR PLATE SUPPORT GUSSIT
7 8 27-00002 AN960-416 WASHER
8 4 26-00014 NUT MS21042-4 (1/4-28)
9 2 26-00091 AN4-20A BOLT
10 2 26-00086 AN4-25A BOLT

E D Y
FLOX AND EPOXY SHOULD BE ALLOWED TO SQUEZE

T L
OUT FROM BETWEEN ALL JOINTS. DO NOT REMOVE

E E
FLOX AND EPOXY THAT SQUEZES OUT. USING THE

H L
ROUND END OF A WOODEN TOUNG DEPRESSOR AS

E
A TOOL, FORM FILLETS IN EVERY CORNER WHERE FLOX

I G A R
3 AND EPOXY IS APPLIED. THIS CAN ALSO BE DONE WITH
4

R S F
A FINGER SO LONG AS A LATEX GLOVE IS WORN.

E
FILLET MIN R.125, MAX R.375

P Y R U TE
O O
C T F STR R IB
O D I
N D
?

2 5

A N
P Y
O
2 PLACES

C
9
+.02 +0.51 IMPORTANT: SEE NOTE 1
7 2X 2.02 51.31
- .00 0
8

P/N
02-00001
TITLE
FLOOR PLATE ASSEMBLY
MTRL
-
HEAT TREAT

FINISH

DIMS AND TOLERENCES UNLESS OTHERWISE SPECIFIED

LINEAR
X.XX
X.XXX
.01 ANGULAR
.005 X 0.5 IN [MM]
X.XXXX .0001 X.X 0.1
UNLESS OTHERWISE SPECIFIED: ENG
1) THE SPACING BETWEEN RAILS MUST BE GREATER THAN 2.00" TO AVOIDE D. SHOEBRIDGE THIRD ANGLE

DAMAGING PAINTED SURFACE OF AIRFRAME DURING FINIAL ASSEMBLY. APRV

TO OBTAIN ADEQUATE SPACING, APPLY 2 LAYERS OF MASKING TAPE DETAIL SHEET

1 OF 1
TO BARE SURFACES OF THE AIRFRAME BETWEEN RAILS AND AIRFRAME AT SCALE
1:2
THE TIME THAT THE RAILS ARE BONDED TO THE FLOOR PLATE. REV
-
SIZE
D