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HAZOP ACTION SHEET

Project Title Yanbu Phase 3 Power & Desalination Plant Interfaces


P&ID Drawing No 455-00-DT-M-10250 Sheet 11 of 15
70-GDB-MFB-001
71-GDB-MFB-001
HAZOP Title LP Steam Export
KKS No NAA

Item No: 001

Responsible Person:

Part of System/ Supply to brine heater More flow


Parameter:

Action Recommended: Clarify how turbine performance is determined and LP export steam is to be
controlled and method for maintenance of associated meter (10NAA35CP001).

Engineer Proposal: Clarification:


Alstom TCS maintains the IP exhaust pressure (MAC01CP001/2/3) which is
the terminal point for TCS control and maintains this pressure based on
relevant setpoint request from DCS.
Steam turbine is supplying steam export by IP bleeding (last stage of the IP
cylinder).
The steam export pressure is controlled by the Flap, installed on the crossover
pipe between outlet of the IP cylinder and the inlet of the LP cylinder.
If the pressure of the steam export decrease the flap will close.
Boiler load will increase to operate at stable MW load.
If the pressure increase on the steam export pipe the flap will open.
Final effect Boiler load will decrease, in order to respect the steam turbine load
set point.
To avoid any issue on the steam turbine, operation of the Flap is limited
according steam turbine criteria.
In the event the DESAL pressure need a back up based on steam turbine limits,
hot reheat steam back-up must be used.

On the other hand, the flowmeter (10NAA35CF001 renamed as


10NAA01CF002) has been relocated upstream the isolation valves to Package
D, therefore the flowmeter can be maintenance while the other power units
remains exporting steam to desalination plant header.
Final Clarification: Fichtner Hho 02.11.2015:
Noted, item closed.

Additional Comments:

Item Closed Signed Date


Engineer Technical Project Manager

Client Technical Project Manager


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NOTE :

NOTE 1:
MINIMUM SLOPE 2‰ FOR STEAM PIPES
A LP EXPORT STEAM NOTE 2: A
DUAL SENSOR VORTEX FLOWMETER
UPSTREAM / DOWNSTREAM DISTANCE: 35Ø / 5Ø

NOTE 3:
FLOWMETERS TO BE INSTALLED AFTER PIPING STEAM BLOW. A SPOOL OF THE SAME
MATERIAL AS THE PIPE WILL BE INSTALLED DURING SUCH BLOW AND THE PREVIOUS
HYDRO TEST

NOTE 4:
STRAIGHT DISTANCE PENDING BY VALVE SUPPLIER
SCOPE OF SUPPLY PRELIMINARY

NOTE 5:
B DESUPERHEATING WATER LINE WILL CONNECT VERTICALLY TO THE DESUPERHEATER / B
BY-PASS VALVE, ENTERING THROUGH THE BOTTOM OF THE STEAM PIPE

NOTE 6:
COUNTERFLANGE WILL BE INCLUDED IN VALVE SUPPLIER SCOPE

NOTE 7:
FLANGE TO EASE RUPTURE DISC SUBSTITUTION / MAINTENANCE

NOTE 8:
DESIGN
DUAL SENSOR FLOWMETER
UPSTREAM / DOWNSTREAM DISTANCE: BRANCH
P T
15Ø / 5Ø barg ºC
NOTE 9: a 34 480
C C
VENT CONNECTIONS TO BE INSTALLED IN
HIGH POINTS FOR HYDRO-TEST A CAP WILL b 280 222
BE WELDED AND THE VALVES REMOVED
PI PI BR251-BA1e2-AP AFTER FINISHING THE HYDRO TEST c 68 380
PDTAI 10NAB10 CP015 10NAB10 CP020
10NAB10 CP005 NOTE 10: d 34/-1 280
10NAB10
10NAB10 10NAB10 SAFTY VALVE DISCHARGE CONFIGURATION
10NAB10 10NAB10 AA252
AA302 AA304 AA310 AA312 IS PRELIMINARY AND MAY BE MODIFIED e 21/-1 280
FTCAI FL AS A RESULT OF SUPPLIERS INFORMATION
10NAB10 CF001 10NAB10 EXHAUST LINE TO BE ROUTED AS SHORT f 4/-1 120
10NAB10 10NAB10 FO 10NAB10 H 10NAB10 AA251 AS POSSIBLE PIPELENGTH UPSTREAM
AA301 AA303 H AA309 O,C AA311
10NAB10 PS PS EXPANDER: g 6,5/-1 301
PS PS L.O. MAXIMUM ONE (1) 90º ELBOW
BR001-BA1e2-AH DN25 DN25
DN25 DN25 DN25
6240 Sheet 12, G-5 h 64 546
D NOTE 11: D
10NAB10 DN100 DN25
FROM 10NAB10 DN100 DN100 10NAB10 FOR MORE DETAIL INFORMATION ABOUT i 6,5/-1 200
DN25 AT001 NOTE 2 10NAB10 AA001
CONDENSATE AA101 SPECIAL FITINGS, SEE DOCUMENT Nº
10NAB10 AA203
RETURN 10NAB10 AA051 01-ZAA-MGA-002 j 6,5/-1 150
AA201
BR201-BA1e2-AP 10NAB10 NOTE 12:
k 43 120
BR203-BA1e2-AP AA204 VENT TO A SAFE AREA
10NAB10
AA202 l 5 200

m 3,5 200

n 43 200

10NAA18 o 3,5 60
E BS001 E
p 43 60
BR002-AA1re2-AP
q 6,5 532

DN25 r 32 120
10NAA04
BS001 s 3,5 120
GRADE
NOTE 7
i m 10NAA04 10NAA04
6,20 barg DN25 LEGEND
BR002-AA1e2-AP BR003-AA1e2-AP DN25
10NAA18
AA501 THIS DRAWING IS VALID FOR UNITS 1-2-3-4-5
DN250 DN350
DN350xDN250 10NAA35
F COMPONENT NUMBERS PRECEDED BY 10 SHOULD F
BR001-AA1re2-AH

10NAA04 AA251
NOTE 10
BR001-AA1re2-AH

AA501 BR201-AA1e2-AP NOTE 12 BE DUPLICATED AND PREFIXED BY


DN600

NOTE 12 10 FOR UNIT 1

BR001-AA1re2-AH
5,75 barg BR251-AA1re2-AP
BR001-AA1re2-AH

20 FOR UNIT 2
30 FOR UNIT 3
GRADE 40 FOR UNIT 4
10NAA18

PTCI TEI PI PI
10NAA04

PI PTCAI TEZCAI TEZCAI 50 FOR UNIT 5


10NAA01 CP006 10NAA01 CT007 10NAA01 CP004 10NAA01 CP005 NOTE 5
10NAA19

10NAA19
10NAA35 CP001 10NAA35 CP003 10NAA35 CT001 10NAA35 CT003
10NAA15

FC
DN200

10NAA15 AA101 TP-M01A


AA101
i k
FTCI

DN80
H TEZCAI NA P5/D1-1
10NAA01 10NAA01 O,C 10NAA01 10NAA35 10NAA35
AA305 DN80 AA306 AA307 10NAA35 CT002 10NAA35 CF001
AA301 AA303 j
10NAA01 PS PS PS PS i j
DN25 DN40 BR902 DN25 DN25 DN25 DN1900 DN40 DN40 DN40 NOTE 9
REF. 8
DN25 NOTE 4
5238 Sheet 9, C-9 5309 Sheet ,
G 10NAA01 DN1600 10NAA01 10NAA01 10NAA01 DN1600xDN1000 10NAA01 DN1000 10NAA01 10NAA35 BR001-AA1re2-AH DN25 10NAA35 10NAA35 TO MSF G
BR920 BR921 BR922 BR923 DN25 BR924 10NAA35 BR925 BR926 NOTE 8
BR004-AA1re2-AH AA051 10NAA01 BS001 PS 10NAA35 10NAA35 AA001 10NAA35 10NAA35
PS AA102
DESALINATION
AC002 AA302 AA101
BR001-AA1re2-AH

10NAA01
10NAA20

10NAA01 PLANTS

BR001-AA1re2-AH
10NAA17
AA201 NOTE 6 10NAA35 NOTE 6

DN600
BR005-AA1re2-AH DN25
DN500

AA202
10NAA01
PTCAI
BR201-AA1re2-AP BR202-AA1re2-AP

BR001-AA1re2-AH
10NAA21
10NAA35 CP002

DN600
10NAA20
BR002-AA1re2-AP
DN40
10NAA21 NA MAL
H 10NAA20 BR002-AA1re2-AP j H
AA001 10NAA20 DN50 DN50
10NAA20 10NAA17 DN40 REF. 2
AT002 AA801 AA301
10NAA20
10NAA20 AA002 10NAA17 6267 Sheet 3, B-5
AA303 LSSAI
BR003-AA1re2-AP 10NAA21 10NAA21 TO DRAINS
10NAA17 CL201 AA001 10NAA21 10NAA21 AA002
NA MAL LSSAI HEADER
AT002 AA801
DN40 i 10NAA17 CL202
10NAA20 DN50 10NAA21
AA003 REF. 2
10NAA17 BR004-AA1re2-AP
5301 Sheet 3, A-5 AA302
SWCC STAMP : CONTRACTOR'S STAMP :
TO DRAINS DN50 10NAA17 DN40
DN25 AA304 10NAA21
BR201-AA1re2-AP HEADER AA003

I DN25 I
BR201-AA1re2-AP
10NAA17
BR002-AA1re2-AP NA MAL
FO j
L.O. REF. 2
DN40
5305 Sheet 3, B-6
10NAA17 10NAA17 10NAA17 TO DRAINS
AA001 AA101 AA002 HEADER

A FOR APPROVAL CIV 14-06-02


J J
DN25 REV DESCRIPTION DRWN CHKD APPRD DATE
BR201-AA1re2-AP

Kingdom of Saudi Arabia


Saline Water Conversion Corporation

CLIENT

Project : CONSTRUCT OF DESALINATION


AND POWER PLANTS-YANBU PHASE 3
Contract No. : 20314

K K
ENGINEER
FICHTNER GmbH & Co. KG

CONTRACTOR

PROPRIETARY INFORMATION PROJECT Nº DRAWING TITLE P&ID


This document contains proprietary information of LOCATION YANBU STEAM EXPORT AND CONDENSATE
Empresarios Agrupados Internacional,S.A. and is to be used WEST COAST RETURN SYSTEM
solely for the Project and the purpose for which it is furnished. SCALE KKS DWG No. SHEET REV.
It may not be disclosed to others for a different use without the NONE 00-NA_-MFB-001
11 OF 15 A
L written permission of Empresarios Agrupados Internacional,S.A. L
SUBCONTRACTOR EAI DWG No. EAI REV.
CONTAINS INFORMATION FOR THE DESIGN OF STRUCTURES
SYSTEM OR COMPONENTS ................................ YES x NO
EMPRESARIOS AGRUPADOS 455-00-DT-M-10250 3
VERIFICATION: N/A SUP. x VERIFIER L1 L2

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