Royal Composites PVT LTD India: WWW - Royalseals.co - in

ROYAL COMPOSITES PVT LTD
INDIA
www.royalseals.co.in
ROYAL COMPOSITES PVT. LTD.
SEALS FOR HYDRAULICS & PNEUMATICS
Howrah Polypark, Tel : 0091-33-3200 8381/9674737342

Near Sankrail Toll Plaza, NH - 6, E-mail : info@royalcomposites.co.in
Unit PPH - 4, Vill & PO - Kandua info@royalseals.co.in
Howrah - 711302
West Bengal, India
(An ISO 9001 : 2008 Certified)
Visit Us At :
1
VISION & MISSION
Royal is a leading group of India engaged in

research, development, manufacturing and
marketing of high-tech machinery parts made
of synthetic polymer materials like
Polyurethane, PTFE, Modified PTFE,
Polyamide, POM, NBR, XNBR, HNBR,
Fluorocarbon Rubber, UHMWPE, Polyester
Resin, Phenolic Resin, Epoxy Resin and their
blends, alloys and composites. Our
centralized research centre, raw material wise
manufacturing units and industrial application
wise marketing companies cater to the needs
of various industries like textiles, computers,
fluid power,hemm, steel plants, railways,
automobile, aeronautics oil and natural gas
exploration, space technology etc.
Our group is also in the process of entering in
the field of research,development and
manufacturing of nanocomposites.
Royal in the new millennium visualized a complete

transformation of Hydraulics and Pneumatics in the
new millennium, so it took up on its own the mission
of providing with perfection the most delicate part of
the Hydraulic and Pneumatic system – its SEALING
SYSTEM. With its masterly knowledge of advanced
polymer science and over 25 years of hardcore
experience of manufacturing new generation
engineering plastics and elastomer products, it is in
a position to introduce higher and higher
performance materials. Considering the critical
application of sealing elements under high hydraulic
pressures, it requires continuous research on new
polymers or their modifications, new seal designs
and configurations of complete combination of seals
for one cylinder, to provide zero leakage smooth
running and a very long lasting sealing solution.
Hence with a distinct aim of leading the world in this particular field, the company with its teamof young
and dedicated qualified personnel, has come out with a wide range of seals and seal kits suitable for
different cylinders in different applications.
2
SEAL APPLICATIONS
3
CONTENTS
S.N. Description Page No.
I Seal Material 5
II Important Seal Properties 7
III Royal Seal Compounds 9
IV Seal Profiles 11
Piston Seals 17
Rod Seals 55
Wiper / Dust Seals 94
Rotary Seals 123
Wear / Guide Rings 134
Pneumatic Seals 143
O-Ring / Backup Rings 149
V Storage and Fitting 165
4
Section - I
Seal Material
Appropriate choice of seal material is very crucial Nitrile Rubber – (NBR)
in sealing systems to operate leak free and to
maintain a long service life. Material Nitrile is the most widely used elastomer in the seal
performance and seal design are the two most Industry. Excellent resistance to petroleum products
crucial factors in terms of having the best sealing and its ability to be compounded for service over a
solution. Elastomers are one of the most widely wide temperature range has made Nitrile a very
used seal material. They possess properties like popular material.
elasticity, resilience and chemical resistance
which are ideal for sealing applications. Below is Nitrile is a copolymer of butadiene and acrylonitrile.
a brief description of the most widely used seal Specific properties can be achieved by varying the
materials. proportions of these individual polymers.
Acrylonitrile content in Nitrile can be varied from
Polyurethane – (PUR) 18% to 50% by weight. Nominal designations are
‘low’ (18 to 24%), ‘medium’ (28% to 33%) and ‘high’
Polyurethane has emerged as one of the most (38% and higher) Nitrile. An increase in acrylonitrile
versatile seal material. Apart from its high wear content increases heat as well as chemical
resistance characteristics compared to other resistance to petroleum base oils and fuels but
materials it possesses elastic qualities of rubber. decreases low temperature flexibility. Nitrite
The flexibility in chemically engineering TPU’s to provides excellent compression set, tear resistance,
get a wide range of properties including fluid and cold flow and abrasion resistance. The major limiting
moisture resistance has led to a wide properties of nitrile are its poor ozone and weather
acceptance of this material. Polyurethane seals resistance and moderate heat resistance.
offer outstanding performance in high pressure Hydrogenated – NBR are used in applications
hydraulic systems with abrasive contamination, requiring high wear and chemical resistance.
high shock loads, and related adverse conditions
provided temperature is below 100°C. Fluid / Chemical Resistance:
Polyester and Polyether grade of PUR are - Resistant to Mineral oil and Greases, water and
generally used in the seal industry. Polyester many other chemicals, hydrocarbon fuels etc.
grades generally have superior mechanical - Not resistant to non-mineral automotive
properties whereas Polyether grades have brake fluids
better chemical and hydrolytic stability. Special
polyurethane materials having good low Fluorocarbon Rubber - (FPM)
temperature behavior are being designed and
used for specific applications. Fluorocarbon combines high temperature and
chemical resistance to a broader range of fluids than
The oil resistance and swell characteristics can any of the other elastomer. Low compression set
be controlled to a desired extent by changing the even at high temperatures makes it an appropriate
type and order of the constituent hard and soft choice of material in most conditions. Its working
segment of PUR. These characteristics along
temperature range varies from 230°C for high to -
with the processing ease have made PUR one of
the most widely accepted seal material. 20°C for low temperature applications. Three main
factors contribute to the remarkable heat and fluid
Fluid / Chemical Resistance: resistance of fluoroelastomers. First, there are
extremely strong bonds between the carbon atoms
- Resistant to Mineral oil and Greases. comprising the polymer backbone and the attached
- Not resistant to non-mineral oil, automotive
brake fluids etc.
5
Seal Material
(Pendant) fluorine atoms.Second, GF-Polyamide - (Nylon*)
fluoroelastomers features a high fluorine-to-
hydrogen ratio. Third, the carbon backbone is Glass filled Nylon has proved to be an excellent
fully saturated. Fluorocarbons are a good choice choice for bearing and bushing application. Its high
of material for both static and dynamic compression modulus owing to the glass fiber
applications. reinforcement and excellent dimensional stability is
very important in its functioning. GF-polyamidess
Fluid/Chemical Resistance: have high load bearing capacity which makes it a
good choice for back-up rings and guide ring
- Resistant to Mineral oil and Greases, applications. It has good temperature and wear
hydrocarbon fuels etc. resistance as well.
- Non resistant to certain ketones and acids.
Fluid/Chemical Resistance:
Polyoxymethylene - (POM)
- Resistant to Mineral oil and Greases, Water etc.
POM is a high strength engineering plastic - Non resistant to certain solvents and acids.
suitable for bearings, bushings and back-up ring
applications. The main molecular chain of acetal Polytetrafluoroethylene - (PTFE)
homopolymer is the backbone of the acetal
copolymer chain, with ethylene oxide being PTFE is an elastomer with excellent chemical,
randomly added throughout the acetal tribological and thermal properties. Reinforced
homopolymer. The simple molecular nature of grades of PTFE offers good wear and extrusion
the main chain allows a very stable crystalline resistance. Bronze filler provides slightly superior
structure. This crystallinity leads to high heat properties than glass filler as far as tribological
resistance, high modulus, excellent wear properties are concerned. PTFE is practically
resistance, and resistance to solvents. The resistant to all hydraulic fluids. It is excellent for
added ethylene linkages of acetal copolymer dynamic applications and pressures upto 6000 psi
increase the thermal stability, elongation and or 400 bars.
abrasion resistance. It also displays good low
temperature impact resistance, high dimensional Fluid/Chemical Resistance:
stability, favourable frictional properties and low
- Excellent all round resistance to acids, alkalis,
water absorption. It offers excellent gliding ketones, ester, amines, water, solvents etc.
characteristics when blended with PTFE and
good temperature resistance. Owing to its
chemical structure, POM has low moisture
absorption as well as good chemical resistance.
Fluid/Chemical Resistance:
- Resistant to Mineral oil and Greases, For ROYAL compound

Water etc.
- Non resistant to certain solvents and acids.
detail please see the raw material
data sheet
* Nylon is Registered trademark of E. I. du Pont de Nemours and Company

6
Section - II
Important Seal Properties
Shore hardness
Hardness may be defined as the resistance to indentation under specific conditions. When judging the potential
effectiveness of molded seal (processed), hardness is one of the most common criteria in the rubber industry. Though
the elastomeric lip of most standard seals fall in the 70 to 95 Shore A range, the application in question will always
govern the necessary hardness. Softer compounds offering less resistance may be perfectly fine for low-pressure
seals, but high-pressure seals will likely require a harder, tougher lip material.
Resilience
Resilience (also known as rebound) refers to a compound's ability to regain its original size and shape following
temporary deformation. Though compounding may improve an elastomer in this area, it is largely an inherent
property. As a general rule, resilience is most critical in dynamic seals. This can be seen, for example, when a shaft
seal's elastomeric lip flexes (is distorted) to follow a shaft imperfection, and then returns to its original (“resting”)
position. In many cases resilience is closely linked to flexibility.
Tear Strength
Tear resistance (or tear strength) is the ability of a material to resist the growth of a cut or nick when tension is applied.
Tear resistance is an important consideration, both as the finished article is being removed from the mold and as it
performs in actual service. Compounds with low tear resistance are at risk for installation damage, especially in
designs featuring non-smooth areas (as with burrs, slots, threads) and/or sharp, non-radiused (non-rounded) corners.
Abrasion
Measured as a loss percentage based on original weight, abrasion resistance is the resistance of a material to wearing
away by contact with a moving abrasive surface. On one hand where the cutting or nicking of a sealing lip is an
instantaneous event, abrasive rubbing or scraping is much more progressive phenomenon that develops over time.
Seals in motion are most susceptible to abrasion. Hard compounds tend to exhibit less abrasive wear than soft
compounds, but use of a harder compound can also increase friction in dynamic seals, and increased friction
generates seal-degrading heat.
Compression Set
Compression set is the end result of progressive stress relaxation, which is the steady decline in sealing force that
results when an elastomer is compressed over a period of time. In terms of the life of a seal, stress relaxation is like
dying, whereas permanent compression set is like death. Compression set tests find their widest use in selecting
materials for use as O-rings, U cup seals and other seals that rely on an optimal degree of compression.
7
Important Seal Properties
Operating temperature range
Working temperature range is one of the most important properties with regard to selection of seal material.
Chart below shows the operating temprature range of various polymers used in the seal industry.
320
300
280
260
240
220
Temperature range in ºC
200
180
160
140
120
FPM
100
POLYURETHANE
80
60
PA GF
EPDM
NBR
POM
40
PTFE
20
-20
UHMWPE
-40
-60
-80
-100
-120
-140
-160
-180
-200
For special applications please consult with ROYAL before selection of raw material.
8
Section - III
Royal Seal Material
TYPES AND CHARACTERISTICS OF ROYAL COMPOUNDS
TENSILE STRENGTH (MPa)
23°C / 72 HRS. DIN 53517
70°C / 24 HRS. DIN 3517

COMPRESSION SET (%)
WORKING TEMP. RANGE
ELONGATION AT BREAK
COMPRESSION SET (%)

100% (MPa) ASTM D-638
ABRASION LOSS (mm³)

ROYAL MATERIAL
(ASTM D-2240) °A / D
TENSILE STRESS AT
SPECIFIC GRAVITY
SHORE HARDNESS
(%) ASTM D-638

ASTM D-638
ASTM D-792
MATERIAL
DIN 53516
COLOUR
CODE
Deg. °C
POLYURETHANE COMPOUNDS
PUAB92 Polyurethane Ocean Blue -10 to 92 / 46 1.22 45 9.5 580 17 33 25
80
PUAB94 Polyurethane Yellow / Blue -10 to 94 / 49 1.22 48 11 570 18 32 29
100
PUDB65 Polyurethane Deep yellow -10 to - / 65 1.26 43 24 425 25 38 42
120
High Performance
PUET93 Polyether Translucent Blue -20 to 93 / 44 1.14 51 9 460 16 28 30
Polyurethane 120
PUHP95 High Performance Golden Yellow -20 to 94 / 49 1.21 59 14 450 17 27 35
Polyurethane 120
PUHP96 High Performance Opaque yellow -20 to 96 / 55 1.21 35 15 370 17 23 35
Polyurethane 125
PUGF18 18% Glass Fibre Natural -20 to - / 72 1.35 59 - 19 - - 10
filled Polyurethane 140
PU98A Polyurethane Blue -20 to 98 / 56 1.25 39 16 475 22 35 34
100
RUBBER COMPOUNDS
NBR70 Nitrile Butadiene Black -20 to 70 1.2 18 5 340 13
Rubber 100
Rubber 100
Rubber 100
Rubber 100
PVC Blended
PVCNBR85 Nitrile Butadiene -20 to 85 1.40 12 10 140 20
Rubber Black 80
Carboxylated
XNBR80 Nitrile Butadiene Black -20 to 80 1.40 18 12 190 30
Rubber 100
Hydrogenated 10 at
HNBR80 Nitrile Butadiene Black -20 to 80 1.4 16 10 220 175°C
Rubber 150
FPM80 Flurocarbon Ash Black -30 to 80 1.85 11 8 180 14 at
Rubber 200 175°C
SILICON70 Silicon rubber Red -70 to 70 1.3 11 8 180 18 at
150 75°C
NBRCF NBR + Fabric Black -20 to - - - - - -
100
FPMCF FPM + Fabric Brown -30 to - - - - - -
150
COMPOSITES COMPOUND
Temp. Rockwell Specific Tensile Compressive Features Major
Range Hardness Gravity Strength Strength Application
ROYAL ASTM ASTM ASTM ASTM
MATERIAL MATERIAL COLOUR D-785 D-792 D-638 D-695
CODE
Deg. °C M Scale MPA MPA
High compressive Wear rings
Polyester strength, low
Resin + Blue -20 to for heavy
100 1.25 65 360 coefficient of
FRPR PTFE + Green 100 friction, duty hydraulic
Polyester excellent wear cylinders
Fabric resistance
Website : www.royalseals.co.in
9
Royal Seal Material

TYPES AND CHARACTERISTICS OF ROYAL COMPOUNDS
TENSILE STRENGTH (MPa)

WORKING TEMP. RANGE
ELONGATION AT BREAK
ROYAL MATERIAL
(ASTM D-2240) °A / D
SPECIFIC GRAVITY
SHORE HARDNESS
(%) ASTM D-638

ASTM D-638
ASTM D-792
MATERIAL
COLOUR
CODE
Deg. °C
PTFE COMPOUNDS
TFPR Pure PTFE White -55 to 58 2.16 28 260
220
TB40 40% Bronze Filled Green -55 to 68 3.16 21 280
PTFE 220
TB40M 40% Bronze Filled Brown Black -55 to 68 3.16 21 280
PTFE With MoS2 220
TB60M 60% Bronze Filled Brown Black -55 to 69 3.90 14 175
PTFE With MoS2 220
TG20B20M 20% Bronze/20% Brown Black -55 to 69 2.64 18.9 140
glass filled PTFE 220
with MoS2
TC25G 23% Carbon Black -55 to 73 2.09 11.8 80
2% Graphite 220
POLYAMIDE COMPOUNDS
WORKING TEMP. RANGE
ELONGATION AT BREAK
ROCKWELL HARDNESS
FLEXURAL STRENGTH
FLEXURAL MODULUS
TENSILE STRENGTH
SPECIFIC GRAVITY
(MPa) ASTM D-638
(MPa) ASTM D-790
(Mpa) ASTM D-790

ROYAL MATERIAL
(%) ASTM D-638

(ASTM D-785) °
M / R SCALE
ASTM D-792
MATERIAL
COLOUR
Deg. °C
CODE
PA6000 Heat Stabilized Black -55 to 75/115 1.13 70 115 2600 20

Polyamide 6 100
PA6600 Heat Stabilized Black -55 to 80/115 1.13 80 125 2600 28
Polyamide 6’6 140
PG6030 30% Glass Fiber Black -55 to 92/120 1.36 165 230 6200 4
Filled Polyamide 6 100
Filled Polyamide 6’6 140
PG6635T 35% Glass Fiber Black -55 to 95/125 1.42 171 248 6500 3
Filled Polyamide 140
6’6 with PTFE
PG6650 Heat stabilised Black -55 to 98/130 1.59 212 320 7200 3
50% Glass Fiber 140
Filled Polyamide 6’6
PG6643 43% 6’6Glass Black -55 to 95/125 1.50 195 290 10000 3
Fiber Filled 140
Polyamide
Filled Polyamide 6 140
10
SEAL PROFILES
Working parameter
Profile Pressure Speed Temp Range

Standard Profile Materials Applications Page No.
Code (bar) (m/s) (°C)
HYDRAULIC SEALS
PISTON SEALS
Sealing Ring : TB40M Mobile Hydraulics
PS 008N 400 4 -20 to +100 Injection moulding
Energizer : NBR70
machines 17
Machine tools
Sealing Ring : TB40M
PS 008F 400 4 -20 to +200 Material Handling
Energizer : FPM80 Equipments.
Mobile Hydraulics
Injection moulding
Sealing Ring : NBR78 machines
PS 024 Backup Ring : PUDB65 315 0.5 -20 to +100 Machine tools 27
L Guide Ring : PG6040 Agricultural
equipment
Standard cylinders
Sealing Ring : TG20B20M Mobile Hydraulics

Backup Ring : PA6600 Machine tools
PS 032 500 1.5 -20 to +100 Agricultural 31
T shaped Energizer Ring equipment
: NBR80 Standard Cylinders
Mobile Hydraulics
Injection molding
PS 040U PUET93 400 0.5 -30 to +110 machines
Machine tools 36
PS 040F FPM80 160 0.5 -20 to +200 Agricultural
equipment
Standard cylinders
High resistance to
Header Ring : NBRCF extrusion due to
PS 048N C.Ring:NBRCF/NBR90 400 0.5 -20 to +100 fabric reinforced
Ring:NBRCF/P
P A6000 header ring
Easy installation 43
Header Ring : FPMCF Excellent sealing
PS 048F C.Ring:FPMCF/FPM80 400 0.5 -15 to +140 function
Pressure Ring : FPMCP Long working life in
extreme conditions
Mobile Hydraulics
Sealing Ring : PU98A Machine tools
PS096 350 0.5 -20 to +100 Agricultural 47
Energizer : NBR78 equipment
Standard cylinders
Mobile Hydraulics
Main Seal : PUAB92 Machine tools
SS 001 400 0.5 -20 to +100 Agricultural 51
Energizer : NBR70 equipment
Standard cylinders
11
SEAL PROFILES
Working parameter

HYDRAULIC SEALS
ROD SEALS
Mobile Hydraulics
Injection molding
Sealing Ring : TB40M machines
RS 018N 400 4 -20 to +100 Machine tools
O ring : NBR70
Material Handling
Equipments.
55
Die Casting
Sealing Ring : TB40M Machines
RS 018F 400 4 -20 to +200 High Temp.
O ring : FPM80 Application
In Spm
Mobile Hydraulics
Sealing Ring : PUAB92 Injection molding
machines
RS 027 Energizer : NBR70 500 0.5 -20 to +100 Machine tools 63
AE Ring : PA6000 Material Handling
Equipments.
Mobile Hydraulics
-30 to +110 Injection molding 66
RS 036 PUET93 400 0.5 machines
Machine tools
Mobile Hydraulics
Injection molding
RS 045F FPM80 160 0.5 -20 to +200 machinesMachine
tools
74
Mobile Hydraulics
Injection molding
RS 045U PUHP95 400 0.5 -20 to +120 machinesMachine
tools
Hydraulics
Header Ring : NBRCF presses For Iron
RS 054N C.Ring:NBRCF/NBR90 400 0.5 -20 to +100 and Steel industry
P.Ring:NBRCF/PA6000 & marine
hydraulics
80
High temp.
Header Ring : FPMCF Hydraulics
presses For Iron
RS 054F C.Ring:FPMCP/FPM80 400 0.5 -15 to +140 and Steel industry
Pressure Ring : FPMCF & marine
hydraulics
12
SEAL PROFILES
Working parameter

HYDRAULIC SEALS
ROD SEALS
Mobile Hydraulics
Injection molding
Seal Ring : PUHP95 85
RS 063 400 0.5 -20 to +110 machines
A.E. Ring : PA6600
Material Handling
Equipments.
Mobile Hydraulics
Sealing Ring : TB40M Machine tools
RS 072U 350 0.5 -30 to +110
Energizer cum Seal : PUET93 Agricultural
equipment
Standard cylinders 89
Hydraulic presses
Sealing Ring : TB40M For Iron and Steel
RS 072F 160 0.5 -20 to +200
Energizer cum Seal : FPM80 Industry
marine hydraulics
WIPER SEALS
DS 011U PUAB94 -- 0.5 -20 to +100 Standard cylinders
Standard cylinders
DS 011F FPM80 -- 0.5 -20 to +200 high temp.
94
applications
DS 011N NBR90 -- 0.5 -20 to +100 Standard cylinders
Fork lift & material

handling
DS 022U PUAB94 -- 0.5 -20 to +100 equipments 98
Injection molding
Standard cylinders
Case : Steel
DS 033U -- 0.5 -20 to +100 Presses, fork lift &
Wiper Lip : PUAB94
material handling
equipments
Case : Steel Injection molding
DS 033N -- 0.5 -20 to +100 machines
Wiper Lip : NBR90 101
Standard cylinders
Case : Steel high temp.

DS 033F -- 1 -20 to +200
Wiper Lip : FPM80 application
13
SEAL PROFILES
Working parameter

HYDRAULIC SEALS
WIPER SEALS
Presses, fork lift &
material handling
Case : Steel equipments
DS 044F -- 0.5 -20 to +200
Wiper Lip : FPM80
Injection moulding
machines 104
Standard cylinders
Case : Steel
DS 044U -- 0.5 -20 to +100 Mining &
Wiper Lip : PUAB94
construction
machineries
Presses, fork lift &

DS 055N NBR90 -- 0.5 -20 to +100 material handling
equipments
Injection molding
DS 055F FPM80 -- 0.5 -20 to +200 machines 108
Standard cylinders
Mining &
DS 055U PUAB94 -- 0.5 -20 to +100 construction
machineries
Mobile Hydraulics
Seal Ring : TB40M Injection molding
DS 066N -- 4 -20 to +100 machines
O Ring : NBR70
Machine tools
113
Material Handling
Seal Ring : TB40M Equipments.
DS 066F -- 4 -20 to +200
O Ring : FPM80 Standard
cylinders
Mobile Hydraulics
Injection molding
machines
DS 077U PUAB94 -- 1 -20 to +100 119
Machine Handling
equipments.
Standard cylinders
14
SEAL PROFILES
Working parameter

HYDRAULIC SEALS
HIGH PRESSURE ROTARY SEALS
Central swivel rings
ROR 002N Energizer : NBR70 400 4 -20 to +100 For seals used in
Seal Ring : TB40M rotary movements.
123
Energizer : FPM80 For seals used in
ROR 002F 400 4 -20 to +200
Seal Ring : TB40M high temp. rotary
movements.
Energizer : NBR70 Central swivel rings

ROP 001N 400 4 -20 to +100 For seals used in
Seal Ring : TB40M rotary movements.
127
Energizer : FPM80 For seals used in
ROP 001F 400 4 -20 to +200
Seal Ring : TB40M high temp. rotary
movements.
Central Swivel rings

ROS004U PUHP95 350 0.5 -20 to +120 For seals used in 130
rotary movements.
WEAR RINGS
Mobile Hydraulics
Machine tools
WRPBRG TB40 -- 5 -55 to +220
Agricultural
equipment 134
Standard cylinders
WRPBRM TB40M -- 5 -55 to +220
Hydraulic presses
Marine hydraulics
Mobile Hydraulics
Machine tools
Agricultural
WRFRPR FRPR -- 0.5 -20 to +100 equipment 137
Standard cylinders
Hydraulics presses
Marine hydraulics
Mobile Hydraulics
Injection molding
machines
WRGFPA PG6040 -- 1.5 -55 to +140 Machine tools 140
Material Handling
Equipments.
Standard cylinders
15
SEAL PROFILES
Working parameter

HYDRAULIC SEALS
O RING AND BACKUP RINGS
All hydraulic and
OR-F FPM 80 160 0.5 -20 to +200 pneumatic
applications.
All hydraulic and

OR-N NBR 70 / NBR 90 210 0.5 -20 to +100 pneumatic
applications.
149
All hydraulic and
OR-PU PUAB92 400 1 -20 to +100 Pneumatic
applications.
All hydraulic and

BRT TFPR 400 4 -10 to +200 Pneumatic
applications.
PNEUMATIC SEALS
PISTON Light duty
SEAL PUAB92 12 1 -20 to +100 pneumatic 143
PNPS007 cylinders
Light duty
ROD SEAL
PUAB92 12 1 -20 to +100 pneumatic 145
PNRS 10 cylinders
CUSHION Light duty

SEAL PUAB92 12 1 -20 to +100 pneumatic 147
PNCS 012 cylinders
16
ROYAL SEALS FOR HYDRAULICS & PNEUMATICS
PISTON SEAL PS008
Features:
Piston seal profile PS008 consists of two piece seal set for sealing pistons with one seal ring and one energizer O-ring.
Composition:
PS008 have two different type of combination, PS008-N & PS008-F for different temperature range as per
following table :-
SEAL COMBINATION PS008-N PS008-F

Material PTFE+ Bronze + MoS2 PTFE+ Bronze + MoS2
Seal ring
Royal code TB40M TB40M
Material Nitrile Butadiene rubber (NBR) Fluoro Carbon Rubber (FPM)
O Ring
Royal code NBR70 FPM80
Working Temperature Range -20°C to +100°C -20°C to +200°C
Medium : Hydraulic Oil
For compound detail please refer Royal seal materials. (Section - III)
Properties:
l Low friction, free of stick slip
l High abrasion resistance
l Wide temperature Range
l Good thermal conductivity
l Low wear and high extrusion resistance
l Wide fluid application range
l Resistance against cold flow
l Minimum installation space required
Application:
Ø Mobile Hydraulics
Ø Injection moulding machines
Ø Machine tools
Ø Material Handling Equipments
Ø Control and regulating apparatus
General Technical Data:
Seal Profile PS008-N PS008-F

Working Pressure(max.) 400 bar 400 bar
Surface Speed(max.) 4 m/s 4 m/s
17
Surface finish:
Roughness depth R(max) Ra
Sliding surface £ 2.5 µm 0.05-0.3 µm
Bottom of groove £ 6.3 µm £ 1.6 µm
Side of groove £ 15 µm £ 3µm
Extrusion gap dimension :

The gap dimension on the non-pressurised side of the seal is decisive for sealing function. Figures show the
maximum permissible gap all on one side using the minimum clearance Ø and max bore Ø.
Profile dimension Maximum permissible gap (S)

H 160 bar 260 bar 320 bar 400 bar
2,2 0,35 0,3 - -
3,2 0,4 0,35 - -
4,2 0,5 0,4 0,3 -
6,3 0,6 0,5 0,45 0,45
8,1 0,7 0,6 0,55 0,5
Installation :
PS008 piston seals can be fitted on single-piece pistons. First insert the rubber ‘O’ Ring into the housing carefully
to avoid twisting of O Ring Chord. The PTFE ring is then carefully pushed over the piston into place above the O
Ring. An assembly tool eases installation of small, PTFE rings. The PTFE seal normally returns to its original size
after installation. In some cases where the lead-in chamfer on the cylinder bore is inadequate, it is advisable to
calibrate the PTFE ring by mounting it on a steel tube (duly machined and polished), having outer diameter equal
to cylender bore diameter. Immediately after calibration, the seal should be installed over the piston.
Ordering format :
Please mention ROYAL order code in your order.
Example: Size 10 X 5.1 X 2.2
For Temp range: -20°C to +100°C (O ring material is NBR70) Order code is PS008-N-0100-0051-022
For Temp range: -20°C to +200°C (O ring material is FPM80) Order code is PS008-F-0100-0051-022
We have given all metric(mm) sizes here. For Imperial (inch) sizes please contact ROYAL at
info@royalcomposites.co.in / info@royalseals.co.in
18
All edges should be smooth HOUSING DESIGN PS008

and burr free.
H +0.2 S
20°
C
R=0.30
Ø DN H9 Ø dN h9 Ø B*
* FOR Ø B Refer to Maximum permissible gap ( S ) table considering the eccentricity of operating condition
ROYAL STANDARD SIZE LIST

ORDER CODE
ØDN TOL. ØdN TOL.(h9) H(+0.2) C O-RING SIZE For Temp range:
(H9) -20°C to +100°C use PS008-N
-20°C to +200°C use PS008-F
10.00 +0.000 5.10 -0.000 2.2 3.0 4.8 X 1.78 PS008-N / F-0100-0051-022
+0.036 -0.030
12.00 +0.000 7.10 -0.000 2.2 3.0 6.74 X 1.78 PS008-N / F-0120-0071-022
+0.043 -0.036
12.70 +0.000 7.80 -0.000 2.2 3.0 7.65 X 1.78 PS008-N / F-0127-0078-022
+0.043 -0.036
14.00 +0.000 9.10 -0.000 2.2 3.0 8.74 X 1.78 PS008-N / F-0140-0091-022
+0.043 -0.036
15.00 +0.000 7.50 -0.000 3.2 4.5 7.59 X 2.62 PS008-N / F-0150-0075-032
+0.043 -0.036
16.00 +0.000 8.50 -0.000 3.2 4.5 7.59 X 2.62 PS008-N / F-0160-0085-032
+0.043 -0.036
18.00 +0.000 10.50 -0.000 3.2 4.5 9.19 X 2.62 PS008-N / F-0180-0105-032
+0.043 -0.043
19.05 +0.000 11.55 -0.000 3.2 4.5 10.77 X 2.62 PS008-N / F-0190-0115-032
+0.052 -0.043
20.00 +0.000 12.50 -0.000 3.2 4.5 11.35 X 2.62 PS008-N / F-0200-0125-032
+0.052 -0.043
22.00 +0.000 14.50 -0.000 3.2 4.5 13.94 X 2.62 PS008-N / F-0220-0145-032
+0.052 -0.043
25.00 +0.000 17.50 -0.000 3.2 4.5 17.12 X 2.62 PS008-N / F-0250-0175-032
+0.052 -0.043
25.00 +0.000 14.00 -0.000 4.2 6 13.87 X 3.53 PS008-N / F-0250-0140-042
+0.052 -0.043
25.40 +0.000 17.90 -0.000 3.2 4.5 17.12 X 2.62 PS008-N / F-0254-0179-032
+0.052 -0.043
28.00 +0.000 20.50 -0.000 3.2 4.5 20.29 X 2.62 PS008-N / F-0280-0205-032
+0.052 -0.052
28.00 +0.000 17.00 -0.000 4.2 6 17.04 X 3.53 PS008-N / F-0280-0170-042
+0.052 -0.052
30.00 +0.000 22.50 -0.000 3.2 4.5 21.89 X 2.62 PS008-N / F-0300-0225-032
+0.052 -0.052
31.70 +0.000 24.20 -0.000 3.2 4.5 23.47 X 2.62 PS008-N / F-0317-0242-032
+0.062 -0.052
19

and burr free.
H +0.2 S
20°
C
R=0.30

ORDER CODE
(H9) -20°C to +100°C use PS008-N
-20°C to +200°C use PS008-F
32.00 +0.000 24.50 -0.000 3.2 4.5 23.47 X 2.62 PS008-N / F-0320-0245-032
+0.062 -0.052
32.00 +0.000 21.00 -0.000 4.2 6 20.22 X 3.53 PS008-N / F-0320-0210-042
+0.062 -0.052
35.00 +0.000 27.50 -0.000 3.2 4.5 26.64 X 2.62 PS008-N / F-0350-0275-032
+0.062 -0.052
35.00 +0.000 24.00 -0.000 4.2 6 23.4 X 3.53 PS008-N / F-0350-0240-042
+0.062 -0.052
36.00 +0.000 28.50 -0.000 3.2 4.5 28.24 X 2.62 PS008-N / F-0360-0285-032
+0.062 -0.052
36.00 +0.000 25.00 -0.000 4.2 6 24.99 X 3.53 PS008-N / F-0360-0250-042
+0.062 -0.052
38.00 +0.000 30.50 -0.000 3.2 4.5 29.82 X 2.62 PS008-N / F-0380-0305-032
+0.062 -0.062
40.00 +0.000 29.00 -0.000 4.2 6.0 28.17 X 3.53 PS008-N / F-0400-0290-042
+0.062 -0.052
42.00 +0.000 31.00 -0.000 4.2 6.0 29.75 X 3.53 PS008-N / F-0420-0310-042
+0.062 -0.062
44.45 +0.000 36.95 -0.000 3.2 6.0 36.17 X 2.62 PS008-N / F-0445-0370-032
+0.062 -0.062
45.00 +0.000 34.00 -0.000 4.2 6.0 32.92 X 3.53 PS008-N / F-0450-0340-042
+0.062 -0.062
48.00 +0.000 37.00 -0.000 4.2 6.0 36.09 X 3.53 PS008-N / F-0480-0370-042
+0.062 -0.062
50.00 +0.000 39.00 -0.000 4.2 6.0 37.69 X 3.53 PS008-N / F-0500-0390-042
+0.062 -0.062
50.80 +0.000 39.80 -0.000 4.2 6.0 38.70 X 3.53 PS008-N / F-0508-0398-042
+0.074 -0.062
55.00 +0.000 44.00 -0.000 4.2 6.0 44.04 X 3.53 PS008-N / F-0550-0440-042
+0.074 -0.062
56.00 +0.000 45.00 -0.000 4.2 6.0 44.04 X 3.53 PS008-N / F-0560-0450-042
+0.074 -0.062
57.10 +0.000 46.10 -0.000 4.2 6.0 44.04 X 3.53 PS008-N / F-0571-0461-042
+0.074 -0.062
20

and burr free.
H +0.2 S
20°
C
R=0.30

ORDER CODE
(H9) -20°C to +100°C use PS008-N
-20°C to +200°C use PS008-F
60.00 +0.000 49.00 -0.000 4.2 6.0 47.22 X 3.53 PS008-N / F-0600-0490-042
+0.074 -0.062
63.00 +0.000 52.00 -0.000 4.2 6.0 50.39 X 3.53 PS008-N / F-0630-0520-042
+0.074 -0.074
63.00 +0.000 47.50 -0.000 6.3 8.0 46.99 X 5.33 PS008-N / F-0630-0475-063
+0.074 -0.062
63.50 +0.000 52.50 -0.000 4.2 6.0 50.39 X 3.53 PS008-N / F-0635-0525-042
+0.074 -0.062
65.00 +0.000 54.00 -0.000 4.2 6.0 53.57 X 3.53 PS008-N / F-0650-0540-042
+0.074 -0.074
69.85 +0.000 58.85 -0.000 4.2 6.0 56.74 X 3.53 PS008-N / F-0699-0589-042
+0.074 -0.074
70.00 +0.000 59.00 -0.000 4.2 6.0 58.33 X 3.53 PS008-N / F-0700-0590-042
+0.074 -0.074
70.00 +0.000 54.50 -0.000 6.3 8.0 53.34 X 5.33 PS008-N / F-0700-0545-063
+0.074 -0.074
75.00 +0.000 64.00 -0.000 4.2 6.0 63.09 X 3.53 PS008-N / F-0750-0640-042
+0.074 -0.074
75.00 +0.000 59.50 -0.000 6.3 8.0 58.10 X 5.33 PS008-N / F-0750-0595-063
+0.074 -0.074
76.20 +0.000 65.20 -0.000 4.2 6.0 63.09 X 3.53 PS008-N / F-0762-0652-042
+0.074 -0.074
80.00 +0.000 69.00 -0.000 4.2 6.0 66.27 X 3.53 PS008-N / F-0800-0690-042
+0.074 -0.074
80.00 +0.000 64.50 -0.000 6.3 8.0 62.87 X 5.33 PS008-N / F-0800-0645-063
+0.074 -0.074
85.00 +0.000 69.50 -0.000 6.3 8.0 69.22 X 5.33 PS008-N / F-0850-0695-063
+0.087 -0.074
88.90 +0.000 73.40 -0.000 6.3 8.0 72.39 X 5.33 PS008-N / F-0889-0734-063
+0.087 -0.074
90.00 +0.000 79.00 -0.000 4.2 6.0 78.97 X 3.53 PS008-N / F-0900-0790-042
+0.087 -0.074
90.00 +0.000 74.50 -0.000 6.3 8.0 72.39 X 5.33 PS008-N / F-0900-0745-063
+0.087 -0.074
21

and burr free.
H +0.2 S
20°
C
R=0.30

ORDER CODE
(H9) -20°C to +100°C use PS008-N
-20°C to +200°C use PS008-F
90.00 +0.000 69.00 -0.000 8.1 10.5 68.00 X 7.00 PS008-N / F-0900-0690-081
+0.087 -0.074
95.00 +0.000 84.00 -0.000 4.2 6.0 82.14 X 3.53 PS008-N / F-0950-0840-042
+0.087 -0.074
95.00 +0.000 79.50 -0.000 6.3 8.0 78.74 X 5.33 PS008-N / F-0950-0795-063
+0.087 -0.074
100.00 +0.000 89.0 -0.000 4.2 6.0 88.49 X 3.53 PS008-N / F-1000-0890-042
+0.087 -0.074
100.00 +0.000 84.50 -0.000 6.3 8.0 81.92 X 5.33 PS008-N / F-1000-0845-063
+0.087 -0.087
100.00 +0.000 79.00 -0.000 8.1 10.5 78.00 X 7.00 PS008-N / F-1000-0790-081
+0.087 -0.087
101.60 +0.000 86.10 -0.000 6.3 8.0 85.09 X 5.33 PS008-N / F-1016-0861-063
+0.087 -0.087
105.00 +0.000 89.50 -0.000 6.3 8.0 88.27 X 5.33 PS008-N / F-1050-0895-063
+0.087 -0.087
110.00 +0.000 94.50 -0.000 6.3 8.0 94.62 X 5.33 PS008-N / F-1100-0945-063
+0.087 -0.087
110.00 +0.000 89.00 -0.000 8.1 10.5 88.00 X 7.00 PS008-N / F-1100-0890-081
+0.087 -0.087
115.00 +0.000 99.50 -0.000 6.30 8.0 97.79 X 5.33 PS008-N / F-1150-0995-063
+0.087 -0.087
115.00 +0.000 94.00 -0.000 8.1 10.5 93.00 X 7.00 PS008-N / F-1150-0940-081
+0.087 -0.087
120.00 +0.000 104.50 -0.000 6.3 8.0 104.40 X 5.33 PS008-N / F-1200-1045-063
+0.087 -0.087
120.00 +0.000 99.00 -0.000 8.1 10.5 98.00 X 7.00 PS008-N / F-1200-0990-081
+0.100 -0.087
125.00 +0.000 109.50 -0.000 6.3 8.0 107.32 X 5.33 PS008-N / F-1250-1095-063
+0.100 -0.087
125.00 +0.000 104.00 -0.000 8.1 10.5 103.00 X 6.99 PS008-N / F-1250-1040-081
+0.100 -0.087
127.00 +0.000 111.50 -0.000 6.3 8.0 110.49 X 5.33 PS008-N / F-1270-1115-063
+0.100 -0.087
22

and burr free.
H +0.2 S
20°
C
R=0.30

ORDER CODE
(H9) -20°C to +100°C use PS008-N
-20°C to +200°C use PS008-F
130.00 +0.000 114.50 -0.000 6.3 8.0 113.67 X 5.33 PS008-N / F-1300-1145-063
+0.100 -0.087
130.00 +0.000 109.00 -0.000 8.1 10.5 107.31 X 6.99 PS008-N / F-1300-1090-081
+0.100 -0.087
135.00 +0.000 119.50 -0.000 6.3 8.0 116.84 X 5.33 PS008-N / F-1350-1195-063
+0.100 -0.087
135.00 +0.000 114.00 -0.000 8.1 10.5 113.67 X 6.99 PS008-N / F-1350-1140-081
+0.100 -0.087
140.00 +0.000 124.50 -0.000 6.3 8.0 123.19 X 5.33 PS008-N / F-1400-1245-063
+0.100 -0.100
140.00 +0.000 119.00 -0.000 8.1 10.5 116.84 X 6.99 PS008-N / F-1400-1190-081
+0.100 -0.087
145.00 +0.000 129.50 -0.000 6.3 8.0 126.37 X 5.33 PS008-N / F-1450-1295-063
+0.100 -0.100
145.00 +0.000 124.00 -0.000 8.1 10.5 123.19 X 6.99 PS008-N / F-1450-1240-081
+0.100 -0.100
150.00 +0.000 134.50 -0.000 6.3 8.0 132.72 X 5.33 PS008-N / F-1500-1345-063
+0.100 -0.100
150.00 +0.000 129.00 -0.000 8.1 10.5 126.37 X 6.99 PS008-N / F-1500-1290-081
+0.100 -0.100
152.40 +0.000 131.40 -0.000 8.1 10.5 129.54 X 6.99 PS008-N / F-1524-1314-081
+0.100 -0.100
155.00 +0.000 139.50 -0.000 6.3 8.0 139.07 X 5.33 PS008-N / F-1550-1395-063
+0.100 -0.100
155.00 +0.000 134.00 -0.000 8.1 10.5 132.72 X 6.99 PS008-N / F-1550-1340-081
+0.100 -0.087
160.00 +0.000 144.50 -0.000 6.3 8.0 142.24 X 5.33 PS008-N / F-1600-1445-063
+0.100 -0.100
160.00 +0.000 139.00 -0.000 8.1 10.5 139.07 X 6.99 PS008-N / F-1600-1390-081
+0.100 -0.100
165.00 +0.000 144.00 -0.000 8.1 10.5 142.24 X 6.99 PS008-N / F-1650-1440-081
+0.100 -0.100
170.00 +0.000 154.50 -0.000 6.3 8.0 154.48 X 5.33 PS008-N / F-1700-1545-063
+0.100 -0.100
23

and burr free.
H +0.2 S
20°
C
R=0.30

ORDER CODE
(H9) -20°C to +100°C use PS008-N
-20°C to +200°C use PS008-F
175.00 +0.000 159.50 -0.000 6.3 8.0 158.12 X 5.33 PS008-N / F-1750-1595-063
+0.100 -0.100
175.00 +0.000 154.00 -0.000 8.1 10.5 151.77 X 6.99 PS008-N / F-1750-1540-081
+0.100 -0.100
180.00 +0.000 159.00 -0.000 8.1 10.5 158.12 X 6.99 PS008-N / F-1800-1590-081
+0.100 -0.100
185.00 +0.000 164.00 -0.000 8.1 10.5 158.12 X 6.99 PS008-N / F-1850-1640-081
+0.100 -0.100
170.00 +0.000 149.00 -0.000 8.1 10.5 148.59 X 6.99 PS008-N / F-1700-1490-081
+0.100 -0.100
190.00 +0.000 169.00 -0.000 8.1 10.5 164.47 X 6.99 PS008-N / F-1900-1690-081
+0.115 -0.100
190.00 +0.000 174.50 -0.000 6.3 8.0 170.82 X 5.33 PS008-N / F-1900-1745-063
+0.115 -0.100
200.00 +0.000 184.50 -0.000 6.3 8.0 183.52 X 5.33 PS008-N / F-2000-1845-063
+0.115 -0.115
200.00 +0.000 179.00 -0.000 8.1 10.5 177.17 X 6.99 PS008-N / F-2000-1790-081
+0.115 -0.010
210.00 +0.000 189.00 -0.000 8.1 10.5 183.52 X 6.99 PS008-N / F-2100-1890-081
+0.115 -0.115
220.00 +0.000 199.00 -0.000 8.1 10.5 196.22 X 6.99 PS008-N / F-2200-1990-081
+0.115 -0.115
225.00 +0.000 204.00 -0.000 8.1 10.5 202.57 X 6.99 PS008-N / F-2250-2040-081
+0.115 -0.115
230.00 +0.000 209.00 -0.000 8.1 10.5 208.92 X 6.99 PS008-N / F-2300-2090-081
+0.115 -0.115
240.00 +0.000 219.00 -0.000 8.1 10.5 215.27 X 6.99 PS008-N / F-2400-2190-081
+0.115 -0.115
250.00 +0.000 229.00 -0.000 8.1 10.5 227.97 X 6.99 PS008-N / F-2500-2290-081
+0.115 -0.115
260.00 +0.000 239.00 -0.000 8.1 10.5 236.00 X 7.00 PS008-N / F-2600-2390-081
+0.130 -0.115
265.00 +0.000 244.00 -0.000 8.1 10.5 240.67 X 6.99 PS008-N / F-2650-2440-081
+0.130 -0.115
24

and burr free.
H +0.2 S
20°
C
R=0.30

ORDER CODE
(H9) -20°C to +100°C use PS008-N
-20°C to +200°C use PS008-F
270.00 +0.000 249.00 -0.000 8.1 10.5 240.67 X 6.99 PS008-N / F-2700-2490-081
+0.130 -0.115
275.00 +0.000 254.00 -0.000 8.1 10.5 253.37 X 6.99 PS008-N / F-2750-2540-081
+0.130 -0.115
280.00 +0.000 259.00 -0.000 8.1 10.5 253.37 X 6.99 PS008-N / F-2800-2590-081
+0.130 -0.130
290.00 +0.000 269.00 -0.000 8.1 10.5 266.07 X 6.99 PS008-N / F-2900-2690-081
+0.130 -0.130
300.00 +0.000 279.00 -0.000 8.1 10.5 278.77 X 6.99 PS008-N / F-3000-2790-081
+0.130 -0.130
310.00 +0.000 289.00 -0.000 8.1 10.5 278.77 X 6.99 PS008-N / F-3100-2890-081
+0.130 -0.115
320.00 +0.000 299.00 -0.000 8.1 10.5 298 X 7 PS008-N / F-3200-2990-081
+0.140 -0.130
325.00 +0.000 304.00 -0.000 8.1 10.5 304.17 X 6.99 PS008-N / F-3250-3040-081
+0.130 -0.115
330.00 +0.000 305.50 -0.000 8.1 10.5 304.17 X 6.99 PS008-N / F-3300-3055-081
+0.140 -0.130
340.00 +0.000 315.50 -0.000 8.1 10.5 316.87 X 6.99 PS008-N / F-3400-3155-081
+0.140 -0.130
350.00 +0.000 325.50 -0.000 8.1 10.5 316.87 X 6.99 PS008-N / F-3500-3255-081
+0.140 -0.140
360.00 +0.000 335.50 -0.000 8.1 10.5 329.57 X 6.99 PS008-N / F-3600-3355-081
+0.140 -0.140
370.00 +0.000 345.50 -0.000 8.1 10.5 342.27 X 6.99 PS008-N / F-3700-3455-081
+0.140 -0.140
380.00 +0.000 355.50 -0.000 8.1 10.5 354.97 X 6.99 PS008-N / F-3800-3555-081
+0.140 -0.140
390.00 +0.000 365.50 -0.000 8.1 10.5 354.97 X 6.99 PS008-N / F-3900-3655-081
+0.140 -0.140
400.00 +0.000 375.50 -0.000 8.1 10.5 367.67 X 6.99 PS008-N / F-4000-3755-081
+0.140 -0.140
420.00 +0.000 395.50 -0.000 8.1 10.5 393.07 X 6.99 PS008-N / F-4200-3955-081
+0.155 -0.140
25

and burr free.
H +0.2 S
20°
C
R=0.30

ORDER CODE
(H9) -20°C to +100°C use PS008-N
-20°C to +200°C use PS008-F
450.00 +0.000 425.50 -0.000 8.1 10.5 417.96 X 6.99 PS008-N / F-4500-4255-081
+0.155 -0.155
480.00 +0.000 455.50 -0.000 8.1 10.5 456.07 X 6.99 PS008-N / F-4800-4555-081
+0.155 -0.155
500.00 +0.000 475.50 -0.000 8.1 10.5 468.76 X 6.99 PS008-N / F-5000-4755-081
+0.155 -0.155
530.00 +0.000 505.50 -0.000 8.1 10.5 494.16 X 6.99 PS008-N / F-5300-5055-081
+0.175 -0.175
550.00 +0.000 525.50 -0.000 8.1 10.5 506.86 X 6.99 PS008-N / F-5500-5255-081
+0.175 -0.175
570.00 +0.000 545.50 -0.000 8.1 10.5 540.00 X 7.00 PS008-N / F-5700-5455-081
+0.175 -0.175
600.00 +0.000 575.50 -0.000 8.1 10.5 556.00 X 7.00 PS008-N / F-6000-5755-081
+0.175 -0.175
630.00 +0.000 605.50 -0.000 8.1 10.5 600.00 X 7.00 PS008-N / F-6300-6055-081
+0.200 -0.175
650.00 +0.000 625.50 -0.000 8.1 10.5 620.00 X 7.00 PS008-N / F-6500-6255-081
+0.200 -0.175
680.00 +0.000 655.50 -0.000 8.1 10.5 650.00 X 7.00 PS008-N / F-6800-6555-081
+0.200 -0.200
26
PISTON SEAL PS024
Features:
Piston seal profile PS024 consists of five piece seal set for sealing pistons with one elastomer sealing component, two anti-
extrusion support rings and two L-shape guide rings.
Composition:
Component Sealing Ring Backup rings L rings
Material Nitrile Butadiene Rubber Polyurethane PA6 + 40% GLASS
Royal Code NBR78 PUDB65 PG6040
For further compound detail please refer Royal seal materials.

Properties:
l Less space required for seal and guide elements.
l Prevents distortion inside the groove.
l Single Piece Piston with one groove.
l No extrusion into the radial sealing gap
l Suitable for rapid energisation.
l Sealing component protected against twisting.
l Zero leakage.
Application:
Ø Machine tools
Ø Piston Accumulator.
Ø Agricultural equipment
Ø Standard cylinders
Working Pressure (max.) 315 Bar
Temperature range -20 to 100°C
Surface Speed (max.) 0.5 m/s.
Fitting:
PS024 is very easy to fit. Careful fitting of the seal is a prerequisite for it's perfect functioning.
Surface finish:
Ordering format:
Please mention ROYAL Order Code in your order.
Example: Size 25 X 15 X 12 Order Code is PS024-N-0250-0150-0120
27

and burr free. H2+0.1
H1+0.2
20°
R=0.4
C
Ø d2 h11 Ø dN h9 Ø d1 h9
Ø DN H9

DN TOL. dN TOL. d1 TOL. d2 TOL. H1 H2 C ORDER CODE
25 +0.00 15 -0.00 21.00 -0.00 23.0 -0.00 12.0 4.00 4.0 PS024-N-0250-0150-0120
+0.05 -0.11 -0.05 -0.13
32 +0.00 22 -0.00 28.50 -0.00 30.5 -0.00 16.4 6.40 4.0 PS024-N-0320-0220-0164
+0.05 -0.11 -0.05 -0.13
40 +0.00 30 -0.00 35.40 -0.00 38.5 -0.00 16.4 6.40 4.0 PS024-N-0400-0300-0164
+0.06 -0.13 -0.06 -0.16
40 +0.00 24 -0.00 35.40 -0.00 38.7 -0.00 18.4 6.40 4.0 PS024-N-0400-0240-0184
+0.06 -0.13 -0.06 -0.16
50 +0.00 34 -0.00 46.00 -0.00 49.0 -0.00 20.5 3.10 4.0 PS024-N-0500-0340-0205
+0.06 -0.16 -0.06 -0.16
50 +0.00 34 -0.00 45.40 -0.00 49.0 -0.00 18.4 6.40 4.0 PS024-N-0500-0340-0184
+0.06 -0.16 -0.06 -0.16
55 +0.00 39 -0.00 50.40 -0.00 54.0 -0.00 18.4 6.40 4.0 PS024-N-0550-0390-0184
+0.06 -0.16 -0.06 -0.16
60 +0.00 44 -0.00 55.40 -0.00 58.7 -0.00 18.4 6.40 4.0 PS024-N-0600-0440-0184
+0.07 -0.16 -0.07 -0.19
63 +0.00 47 -0.00 58.40 -0.00 61.7 -0.00 18.4 6.40 4.0 PS024-N-0630-0470-0184
+0.07 -0.16 -0.07 -0.19
65 +0.00 49 -0.00 61.00 -0.00 64.0 -0.00 20.5 3.10 4.0 PS024-N-0650-0490-0205
+0.06 -0.16 -0.06 -0.16
70 +0.00 50 -0.00 64.20 -0.00 68.3 -0.00 22.4 6.40 4.0 PS024-N-0700-0500-0224
+0.07 -0.16 -0.07 -0.19
75 +0.00 55 -0.00 69.20 -0.00 73.3 -0.00 22.4 6.40 4.0 PS024-N-0750-0550-0224
+0.07 -0.19 -0.07 -0.19
80 +0.00 62 -0.00 76.00 -0.00 79.0 -0.00 22.5 3.60 5.0 PS024-N-0800-0620-0225
+0.07 -0.19 -0.07 -0.19
80 +0.00 60 -0.00 74.20 -0.00 78.3 -0.00 22.4 6.40 5.0 PS024-N-0800-0600-0224
+0.07 -0.19 -0.07 -0.19
85 +0.00 65 -0.00 79.20 -0.00 83.3 -0.00 22.4 6.40 5.0 PS024-N-0850-0650-0224
+0.07 -0.19 -0.07 -0.19
90 +0.00 70 -0.00 84.20 -0.00 88.3 -0.00 22.4 6.40 5.0 PS024-N-0900-0700-0224
+0.09 -0.19 -0.09 -0.22
90 +0.00 72 -0.00 86.00 -0.00 89.0 -0.00 22.5 3.6 5.0 PS024-N-0900-0720-0225
+0.07 -0.19 -0.07 -0.19
95 +0.00 75 -0.00 89.20 -0.00 93.3 -0.00 22.4 6.40 5.0 PS024-N-0950-0750-0224
+0.07 -0.19 -0.07 -0.19
100 +0.00 75 -0.00 93.20 -0.00 98.0 -0.00 22.4 6.40 5.0 PS024-N-1000-0750-0224
+0.09 -0.19 -0.09 -0.22
28

H1+0.2
20°
R=0.4
C
Ø DN H9

100 +0.00 82 -0.00 96.00 -0.00 99.0 -0.00 22.5 3.60 5.0 PS024-N-1000-0820-0225
+0.09 -0.22 -0.09 -0.22
100 +0.00 86 -0.00 96.00 -0.00 99.4 -0.00 22.5 5.2 5.0 PS024-N-1000-0860-0225
+0.07 -0.19 -0.07 -0.19
105 +0.00 80 -0.00 98.10 -0.00 103.0 -0.00 22.4 6.40 5.0 PS024-N-1050-0800-0224
+0.09 -0.19 -0.09 -0.22
110 +0.00 85 -0.00 103.10 -0.00 108.0 -0.00 22.4 6.40 5.0 PS024-N-1100-0850-0224
+0.09 -0.22 -0.09 -0.22
115 +0.00 90 -0.00 108.10 -0.00 113.0 -0.00 22.4 6.40 6.0 PS024-N-1150-0900-0224
+0.09 -0.22 -0.09 -0.22
120 +0.00 95 -0.00 113.10 -0.00 118.0 -0.00 22.4 6.40 6.0 PS024-N-1200-0950-0224
+0.09 -0.22 -0.09 -0.22
125 +0.00 100 -0.00 118.10 -0.00 123.0 -0.00 25.4 6.40 6.0 PS024-N-1250-1000-0254
+0.10 -0.22 -0.09 -0.25
125 +0.00 103 -0.00 121.00 -0.00 124.0 -0.00 26.5 5.10 6.0 PS024-N-1250-1030-0265
+0.10 -0.22 -0.10 -0.25
130 +0.00 105 -0.00 123.10 -0.00 128.0 -0.00 25.4 6.40 6.0 PS024-N-1300-1050-0254
+0.10 -0.22 -0.10 -0.25
130 +0.00 105 -0.00 122.70 -0.00 127.5 -0.00 25.4 9.50 6.0 PS024-N-1300-1050-0254-445
+0.10 -0.22 -0.10 -0.25
135 +0.00 110 -0.00 128.10 -0.00 133.0 -0.00 25.4 6.40 6.0 PS024-N-1350-1100-0254
+0.10 -0.22 -0.10 -0.25
135 +0.00 110 -0.00 127.60 -0.00 132.5 -0.00 25.4 9.50 6.0 PS024-N-1350-1100-0254-445
+0.10 -0.22 -0.10 -0.25
140 +0.00 115 -0.00 133.00 -0.00 138.0 -0.00 25.4 6.40 6.0 PS024-N-1400-1150-0254
+0.10 -0.22 -0.10 -0.25
140 +0.00 115 -0.00 132.60 -0.00 137.5 -0.00 25.4 9.50 6.0 PS024-N-1400-1150-0254-445
+0.10 -0.22 -0.10 -0.25
145 +0.00 120 -0.00 138.30 -0.00 143.0 -0.00 25.4 6.40 6.0 PS024-N-1450-1200-0254
+0.10 -0.22 -0.10 -0.25
145 +0.00 120 -0.00 137.90 -0.00 142.5 -0.00 25.4 9.50 6.0 PS024-N-1450-1200-0254-445
+0.10 -0.22 -0.10 -0.25
150 +0.00 125 -0.00 143.00 -0.00 148.0 -0.00 25.4 6.40 6.0 PS024-N-1500-1250-0254
+0.10 -0.25 -0.10 -0.25
150 +0.00 125 -0.00 142.60 -0.00 147.5 -0.00 25.4 9.50 6.0 PS024-N-1500-1250-0254-445
+0.10 -0.25 -0.10 -0.25
160 +0.00 130 -0.00 153.00 -0.00 157.5 -0.00 25.4 6.40 6.0 PS024-N-1600-1300-0254
+0.10 -0.25 -0.10 -0.25
29

H1+0.2
20°
R=0.4
C
Ø DN H9

160 +0.00 135 -0.00 152.60 -0.00 157.5 -0.00 25.4 9.50 6.0 PS024-N-1600-1350-0254-445
+0.10 -0.25 -0.10 -0.25
175 +0.00 150 -0.00 166.70 -0.00 172.1 -0.00 25.4 12.70 6.0 PS024-N-1750-1500-0254
+0.10 -0.25 -0.10 -0.25
180 +0.00 155 -0.00 171.70 -0.00 177.1 -0.00 25.4 12.70 6.0 PS024-N-1800-1550-0254
+0.10 -0.25 -0.10 -0.25
200 +0.00 175 -0.00 191.60 -0.00 197.0 -0.00 25.4 12.70 6.0 PS024-N-2000-1750-0254
+0.12 -0.25 -0.12 -0.29
225 +0.00 200 -0.00 216.60 -0.00 222.0 -0.00 25.4 12.70 6.0 PS024-N-2250-2000-0254
+0.12 -0.25 -0.12 -0.29
250 +0.00 225 -0.00 241.60 -0.00 247.0 -0.00 25.4 12.70 6.0 PS024-N-2500-2250-0254
+0.12 -0.25 -0.12 -0.29
30
PISTON SEAL PS032
Features:
Piston seal profile PS032 consists of four piece seal set with one main sealing component, one T shaped energizer ring
and two anti-extrusion ring which support the seal on both sides and prevent contamination to the energizer and main
seal ring.
Composition:
Component Sealing Ring Backup Rings Energizer T Ring
Material Modified PTFE+Bronze+Glass+MoS2 Polyamide Nitrile Butadiene Rubber(NBR)
Royal Code TG20B20M PA6600 NBR80
Hardness 69° Shore D 80° Rockwell M 80° Shore A
For further compound detail please refer Royal seal materials.
Properties:
l Double acting
l Allow large radial gaps due to backup rings
l Very good extrusion reliability
l High resistance to abrasion
l Low friction, free of stick-slip
l High contact pressure through rubber profile ring
l No extrusion into the radial sealing gap
l
Application:
Ø Machine tools
General technical data:

Temperature range -20°C to 100°C
Surface Speed (max.) 1.5 m/s
Surface finish:
31
Gap dimension:
The largest gap dimension appearing in operation on the non-pressurised side of the seal is decisive for sealing
function. Figures show the maximum permissible gap all on one side using the minimum clearance Ø and max bore Ø.

H 160 bar 260 bar 320 bar 400 bar 500 bar
9 0,8 0,7 0,5 0,4 0,32
11 1,2 1,0 0,65 0,5 0,4
12.5 1,2 1,0 0,65 0,5 0,4
16 1,8 1,4 0,9 0,7 0.5
17.5 1,8 1,4 0,9 0,7 0,5
Fitting :
Ordering format :
Example: Size 50 X 36 X 9 order code is PS032-N-0500-0360-090
32

and burr free.
H +0.2 S
20°
C
R=0.50
DN TOL.H9 dN TOL.h9 H+0.2 C ORDER CODE
50 +0.000 36 -0.000 9.0 4.0 PS032-N-0500-0360-090
+0.062 -0.062
60 +0.000 46 -0.000 9.0 4.0 PS032-N-0600-0460-090
+0.074 -0.062
63 +0.000 48 -0.000 11.0 5.0 PS032-N-0630-0480-110
+0.074 -0.062
65 +0.000 50 -0.000 11.0 5.0 PS032-N-0650-0500-110
+0.074 -0.062
70 +0.000 55 -0.000 11.0 5.0 PS032-N-0700-0550-110
+0.074 -0.074
75 +0.000 60 -0.000 11.0 5.0 PS032-N-0750-0600-110
+0.074 -0.074
80 +0.000 65 -0.000 11.0 5.0 PS032-N-0800-0650-110
+0.074 -0.074
85 +0.000 70 -0.000 11.0 5.0 PS032-N-0850-0700-110
+0.087 -0.074
90 +0.000 75 -0.000 11.0 5.0 PS032-N-0900-0750-110
+0.087 -0.074
95 +0.000 80 -0.000 11.0 5.0 PS032-N-0950-0800-110
+0.087 -0.074
100 +0.000 85 -0.000 12.5 6.5 PS032-N-1000-0850-125
+0.087 -0.087
105 +0.000 90 -0.000 12.5 6.5 PS032-N-1050-0900-125
+0.087 -0.087
110 +0.000 95 -0.000 12.5 6.5 PS032-N-1100-0950-125
+0.087 -0.087
115 +0.000 100 -0.000 12.5 6.5 PS032-N-1150-1000-125
+0.087 -0.087
120 +0.000 105 -0.000 12.5 6.5 PS032-N-1200-1050-125
+0.087 -0.087
125 +0.000 102 -0.000 16.0 6.5 PS032-N-1250-1020-160
+0.100 -0.087
33

and burr free.
H +0.2 S
20°
C
R=0.50
130 +0.000 107 -0.000 16.0 6.5 PS032-N-1300-1070-160
+0.100 -0.087
135 +0.000 112 -0.000 16.0 6.5 PS032-N-1350-1120-160
+0.100 -0.087
140 +0.000 117 -0.000 16.0 6.5 PS032-N-1400-1170-160
+0.100 -0.087
145 +0.000 122 -0.000 16.0 6.5 PS032-N-1450-1220-160
+0.100 -0.100
150 +0.000 127 -0.000 16.0 6.5 PS032-N-1500-1270-160
+0.100 -0.100
155 +0.000 132 -0.000 16.0 6.5 PS032-N-1550-1320-160
+0.100 -0.100
160 +0.000 137 -0.000 16.0 6.5 PS032-N-1600-1370-160
+0.100 -0.100
165 +0.000 142 -0.000 16.0 6.5 PS032-N-1650-1420-160
+0.115 -0.100
170 +0.000 147 -0.000 16.0 6.5 PS032-N-1700-1470-160
+0.100 -0.100
180 +0.000 157 -0.000 16.0 6.5 PS032-N-1800-1570-160
+0.100 -0.100
185 +0.000 162 -0.000 16.0 6.5 PS032-N-1850-1620-160
+0.115 -0.100
190 +0.000 167 -0.000 16.0 6.5 PS032-N-1900-1670-160
+0.115 -0.100
195 +0.000 182 -0.000 16.0 6.5 PS032-N-1950-1820-160
+0.115 -0.100
200 +0.000 177 -0.000 16.0 6.5 PS032-N-2000-1770-160
+0.115 -0.100
210 +0.000 187 -0.000 16.0 6.5 PS032-N-2100-1870-160
+0.115 -0.115
215 +0.000 192 -0.000 16.0 6.5 PS032-N-2150-1920-160
+0.115 -0.115
220 +0.000 197 -0.000 16.0 6.5 PS032-N-2200-1970-160
+0.115 -0.115
34

and burr free.
H +0.2 S
20°
C
R=0.50
225 +0.000 202 -0.000 16.0 6.5 PS032-N-2250-2020-160
+0.115 -0.115
230 +0.000 207 -0.000 16.0 6.5 PS032-N-2300-2070-160
+0.115 -0.115
240 +0.000 217 -0.000 16.0 6.5 PS032-N-2400-2170-160
+0.115 -0.115
250 +0.000 222 -0.000 17.5 7.5 PS032-N-2500-2220-175
+0.115 -0.115
260 +0.000 232 -0.000 17.5 7.5 PS032-N-2600-2320-175
+0.130 -0.115
270 +0.000 242 -0.000 17.5 7.5 PS032-N-2700-2420-175
+0.130 -0.115
280 +0.000 252 -0.000 17.5 7.5 PS032-N-2800-2520-175
+0.130 -0.130
300 +0.000 272 -0.000 17.5 7.5 PS032-N-3000-2720-175
+0.130 -0.130
320 +0.000 292 -0.000 17.5 7.5 PS032-N-3200-2920-175
+0.140 -0.130
360 +0.000 332 -0.000 17.5 7.5 PS032-N-3600-3320-175
+0.140 -0.130
35
PISTON SEAL PS040
Features:
Piston seal profile PS040 is a single acting U cup type seal which have very good static and dynamic tightness. The seal can
be used for double acting applications by fitting back to back in separate grooves. The outer dynamic lip is more robust to
provide improved sealing and compression set characteristics. The seal is manufactured in two different material, PUET93
Polyurethane and FPM80 Fluorocarbon Rubber for different application temperature range.
Composition:
Seal Profile type PS040-U PS040-F
Material Polyurethane Fluorocarbon Rubber
Royal Code PUAB94 FPM80
Hardness 94° Shore A 80° Shore A
For compound detail please refer Royal seal materials.

Properties:
l Easy installation
Application:
Injection molding machines
Ø Machine tools

Seal Profile PS040-U PS040-F
Temperature range -30°C to +110°C -20°C to +200°C
Surface Speed(max.) 0.5 m/s 0.5 m/s
Maximum working pressure can be extended for PS040-U up to 400 bar and for PS040-F up to 320 bar with the use of a
back up ring. If this option is required ask ROYAL.
Surface finish:
Roughness depth R(max.) Ra
Sliding surface £ 2,5 µm 0,05-0,3 µm
Bottom of groove £ 6,3 µm £1,6 µm
Sides of groove £ 15 µm £ 3 µm
Gap dimension:
The largest gap dimension appearing in operation on the non-pressurized side of the seal is decisive for sealing function.
Figures show the maximum permissible gap all on one side using the minimum clearance Ø and max bore Ø.
36
Profile Type Maximum permissible gap (S)

160 bar 260 bar 320 bar 400 bar
PS040-U 0.5 0.4 0.35 Ask ROYAL
PS040-F 0.4 Ask ROYAL Ask ROYAL Ask ROYAL
Fitting:
Ordering format:

Example: Size 16 X 8 X 6.3
For Temp range: -30°C to +110°C Order code is PS040-U-0160-0080-063
For Temp range: -20°C to +200°C Order code is PS040-F-0160-0080-063
37

and burr free.
H +0.2 S
20°
C
R=0.30
ORDER CODE
DN TOL.H9 dN TOL.h9 H+0.2 C For temp. range
-30 to +110°C use PS040-U
-20 to +200°C use PS040-F
16 +0.000 8 -0.000 6.3 4.5 PS040-U-0160-0080-063
+0.043 -0.036
20 +0.000 12 -0.000 6.3 4.5 PS040-U-0200-0120-063
+0.052 -0.043
20 +0.000 12 -0.000 8.7 5.5 PS040-U-0200-0120-087
+0.052 -0.043
22 +0.000 14 -0.000 6.3 4.5 PS040-U-0220-0140-063
+0.052 -0.043
22 +0.000 14 -0.000 10 6 PS040-U-0220-0140-100
+0.052 -0.043
25 +0.000 17 -0.000 6.3 4.5 PS040-U-0250-0170-063
+0.052 -0.043
26 +0.000 18 -0.000 6.3 4.5 PS040-U-0260-0180-063
+0.052 -0.043
28 +0.000 22 -0.000 4 3 PS040-U-0280-220-040
+0.052 -0.043
28 +0.000 20 -0.000 6.3 4.5 PS040-U-0280-200-063
+0.052 -0.043
32 +0.000 24 -0.000 6.3 5.5 PS040-U-0320-0240-063
+0.062 -0.052
35 +0.000 20 -0.000 7.5 5.5 PS040-U-0350-0200-075
+0.062 -0.052
35 +0.000 25 -0.000 8 5.5 PS040-U-0350-0250-080
+0.062 -0.052
36 +0.000 26 -0.000 8 5.5 PS040-U-0360-0260-080
+0.062 -0.052
40 +0.000 25 -0.000 11 6 PS040-U-0400-0250-110
+0.062 -0.062
40 +0.000 28 -0.000 11 6 PS040-U-0400-0280-110
+0.062 -0.062
38

and burr free.
H +0.2 S
20°
C
R=0.30
ORDER CODE
-30°C to +110°C use PS040-U
-20°C to +200°C use PS040-F
40 +0.000 30 -0.000 8 5.5 PS040-U-0400-0300-080
+0.062 -0.062
40 +0.000 32 -0.000 8 5.5 PS040-U-0400-0320-080
+0.062 -0.062
45 +0.000 30 -0.000 11 6 PS040-U-0450-0300-110
+0.062 -0.062
45 +0.000 35 -0.000 8 5.5 PS040-U-0450-0350-080
+0.062 -0.062
50 +0.000 35 -0.000 10 6.0 PS040-U-0500-0350-100
+0.062 -0.062
50 +0.000 40 -0.000 8 5.5 PS040-U-0500-0400-080
+0.062 -0.062
50 +0.000 38 -0.000 8 5.5 PS040-U-0500-0380-080
+0.062 -0.062
50 +0.000 36 -0.000 11 6.0 PS040-U-0500-0360-110
+0.062 -0.062
50.80 +0.000 28.57 -0.000 12.7 6.0 PS040-U-0508-0285-127
+0.062 -0.062
60 +0.000 40 -0.000 10 6.0 PS040-U-0600-0400-100
+0.074 -0.062
60 +0.000 45 -0.000 11 6.0 PS040-U-0600-0450-110
+0.074 -0.062
60 +0.000 50 -0.000 8 5.5 PS040-U-0600-0500-080
+0.074 -0.062
63 +0.000 43 -0.000 13 6.0 PS040-U-0630-0430-130
+0.074 -0.062
63 +0.000 45 -0.000 11 6.0 PS040-U-0630-0450-110
+0.074 -0.062
63 +0.000 48 -0.000 12.5 6.0 PS040-U-0630-0480-125
+0.074 -0.062
39

and burr free.
H +0.2 S
20°
C
R=0.30

ORDER CODE
-30°C to +110°C use PS040-U
-20°C to +200°C use PS040-F
63 +0.000 50 -0.000 8 5.5 PS040-U-0630-0500-080
+0.074 -0.074
63 +0.000 53 -0.000 8 5.5 PS040-U-0630-0530-080
+0.074 -0.074
63 +0.000 53 -0.000 10 6.0 PS040-U-0630-0530-100
+0.074 -0.074
70 +0.000 50 -0.000 13 6.0 PS040-U-0700-0500-130
+0.074 -0.062
70 +0.000 55 -0.000 11 6.0 PS040-U-0700-0550-110
+0.074 -0.074
75 +0.000 63 -0.000 9 6.0 PS040-U-0750-0630-090
+0.074 -0.074
75 +0.000 55 -0.000 12.5 6.0 PS040-U-0750-0550-125
+0.074 -0.074
76.2 +0.000 60.53 -0.000 13.5 6.0 PS040-U-0762-0605-135
+0.074 -0.074
80 +0.000 72 -0.000 12 6.0 PS040-U-0800-0720-120
+0.074 -0.074
80 +0.000 60 -0.000 13 6.0 PS040-U-0800-0600-130
+0.074 -0.074
80 +0.000 70 -0.000 8 5.5 PS040-U-0800-0700-080
+0.074 -0.074
80 +0.000 68 -0.000 9.5 6.0 PS040-U-0800-0680-095
+0.074 -0.074
80 +0.000 65 -0.000 9 6.0 PS040-U-0800-0650-090
+0.074 -0.074
80 +0.000 65 -0.000 13 6.0 PS040-U-0800-0650-130
+0.074 -0.074
85 +0.000 65 -0.000 10 6.0 PS040-U-0850-0650-100
+0.074 -0.074
40

and burr free.
H +0.2 S
20°
C
R=0.30
ORDER CODE
-30°C to +110°C use PS040-U
-20°C to +200°C use PS040-F
90 +0.000 80 -0.000 14 6.5 PS040-U-0900-0800-140
+0.074 -0.074
90 +0.000 78 -0.000 9.5 6.0 PS040-U-0900-0780-095
+0.074 -0.074
90 +0.000 75 -0.000 13 6.5 PS040-U-0900-0750-130
+0.074 -0.074
90 +0.000 70 -0.000 13 6.5 PS040-U-0900-0700-130
+0.074 -0.074
100 +0.000 90 -0.000 10.5 6.5 PS040-U-1000-0900-105
+0.087 -0.074
100 +0.000 88 -0.000 9.5 6.0 PS040-U-1000-0880-095
+0.087 -0.074
100 +0.000 80 -0.000 13 6.5 PS040-U-1000-0800-130
+0.087 -0.074
100 +0.000 80 -0.000 14 6.5 PS040-U-1000-0800-140
+0.087 -0.074
100 +0.000 75 -0.000 20 8 PS040-U-1000-0750-200
+0.087 -0.074
107.95 +0.000 92.46 -0.000 13.5 6.5 PS040-U-1079-9246-135
+0.087 -0.074
110 +0.000 85 -0.000 20 8 PS040-U-1100-0850-200
+0.087 -0.074
120 +0.000 100 -0.000 13 6.5 PS040-U-1200-1000-130
+0.100 -0.087
125 +0.000 100 -0.000 13 6.5 PS040-U-1250-1000-130
+0.100 -0.087
125 +0.000 100 -0.000 16 7.5 PS040-U-1250-1000-160
+0.100 -0.087
125 +0.000 105 -0.000 16 7.5 PS040-U-1250-1050-160
+0.100 -0.087
41

and burr free.
H +0.2 S
20°
C
R=0.30

ORDER CODE
-30°C to +110°C use PS040-U
-20°C to +200°C use PS040-F
140 +0.000 115 -0.000 16 7.5 PS040-U-1400-1150-160
+0.100 -0.100
140 +0.000 120 -0.000 16 7.5 PS040-U-1400-1200-160
+0.100 -0.100
150 +0.000 125 -0.000 13 6.5 PS040-U-1500-1250-130
+0.100 -0.100
150 +0.000 125 -0.000 16 7.5 PS040-U-1500-1250-160
+0.100 -0.100
150 +0.000 130 -0.000 16 7.5 PS040-U-1500-1300-160
+0.100 -0.100
160 +0.000 140 -0.000 16 7.5 PS040-U-1600-1400-160
+0.100 -0.100
180 +0.000 160 -0.000 16 7.5 PS040-U-1800-1600-160
+0.100 -0.100
200 +0.000 180 -0.000 16 7.5 PS040-U-2000-1800-160
+0.115 -0.100
200 +0.000 170 -0.000 20 8 PS040-U-2000-1700-200
+0.115 -0.100
42
PISTON SEAL PS048
Features:
Pistons seal profile PS048 is a seal set consist of one or more chevron ring with a header and pressure ring.
Composition:
Seal Profile PS048-N PS048-F
Material Royal Code Material Royal Code
Header ring Fabric+ NBR NBRCF Fabric + FPM FPMCF
Chevron ring(fabric) Fabric+ NBR NBRCF Fabric + FPM FPMCF
Pressure ring type-1 Fabric + NBR NBRCF Fabric + FPM FPMCF
Pressure ring type-2 Polyamide PA6000 - -
For further compound detail please refer Royal seal materials.(Section III)
Properties:
l High resistance to extrusion due to fabric reinforced header ring
l Easy installation
l Excellent sealing function
l Long working life in extreme conditions
Application:
Ø Machine tools
Ø standard cylinders
Ø hydraulic presses
Ø iron and steel industry
Ø marine hydraulics

Seal Profile PS048-U PS048-F
Temperature range -20°C to +100°C -15°C to +140 °C
Surface Speed(max.) 0.5 m/s. 0.5 m/s.
Surface finish:
Roughness depth R(max.) Ra
Sliding surface £ 2,5 µm 0,05-0,3 µm
Bottom of groove £ 6,3 µm £ 1,6 µm
Sides of groove £ 15 µm £ 3 µm
Gap dimension:
The largest gap dimension appearing in operation on the non-pressurised side of the seal is decisive for sealing function.
43
Maximum permissible gap dimension (s)

160 bar 260 bar 320 bar 400 bar
0.65 0.45 0.40 0.35
Fitting:
Ordering format:
For Temp range: -20°C to +100°C Order code is PS048-N-0400-0250-115
For Temp range: -15°C to +140°C Order code is PS048-F-0400-0250-115
We have given all metric(mm) sizes here. For Imperial (inch) sizes please contact ROYAL at info@royalcomposites.co.in /
info@royalseals.co.in
44

and burr free.
S H +0.2
15°
Ø dN h9
Ø B*
Ø DN H9
ORDER CODE
DN TOL.H9 dN TOL.h9 B H+0.2 For temp. range
-20°C to +100°C use PS048-N
-15°C to +140°C use PS048-F
40 +0.000 25 -0.000 39 11.5 PS048-N / F-0400-0250-115
+0.062 -0.052
45 +0.000 30 -0.000 44 11.5 PS048-N / F-0450-0300-115
+0.062 -0.052
50 +0.000 35 -0.000 49 11.5 PS048-N / F-0500-0350-115
+0.062 -0.062
56 +0.000 41 -0.000 55 11.5 PS048-N / F-0560-0410-115
+0.074 -0.062
60 +0.000 45 -0.000 59 11.5 PS048-N / F-0600-0450-115
+0.074 -0.062
63 +0.000 48 -0.000 62 13 PS048-N / F-0630-0480-130
+0.074 -0.062
70 +0.000 50 -0.000 69 15.2 PS048-N / F-0700-0500-152
+0.074 -0.062
80 +0.000 60 -0.000 79 15.2 PS048-N / F-0800-0600-152
+0.074 -0.074
90 +0.000 70 -0.000 89 21.2 PS048-N / F-0900-0700-212
+0.087 -0.074
100 +0.000 80 -0.000 99 21.2 PS048-N / F-1000-0800-212
+0.087 -0.074
110 +0.000 90 -0.000 109 21.2 PS048-N / F-1100-0900-212
+0.087 -0.087
115 +0.000 95 -0.000 114 21.2 PS048-N / F-1150-0950-212
+0.087 -0.087
125 +0.000 100 -0.000 124 25.8 PS048-N / F-1250-1000-258
+0.100 -0.087
140 +0.000 115 -0.000 139 25.8 PS048-N / F-1400-1150-258
+0.100 -0.087
150 +0.000 120 -0.000 148.5 29 PS048-N / F-1500-1200-290
+0.100 -0.087
45

and burr free.
S H +0.2
15°
Ø dN h9
Ø B*
Ø DN H9
ORDER CODE
DN TOL.H9 dN TOL.h9 B H+0.2 For temp. range
-20°C to +100°C use PS048-N
-15°C to +140°C use PS048-F
160 +0.000 130 -0.000 158.5 29 PS048-N / F-1600-1300-290
+0.100 -0.100
180 +0.000 150 -0.000 178.5 31.5 PS048-N / F-1800-1500-315
+0.100 -0.100
200 +0.000 170 -0.000 198.5 33.5 PS048-N / F-2000-1700-335
+0.115 -0.100
225 +0.000 195 -0.000 223.5 33.5 PS048-N / F-2250-19500-335
+0.115 -0.115
250 +0.000 220 -0.000 248.5 33.5 PS048-N / F-2500-2200-335
+0.115 -0.115
280 +0.000 250 -0.000 278.5 33.5 PS048-N / F-2800-2500-335
+0.130 -0.130
300 +0.000 270 -0.000 298.0 33.5 PS048-N / F-3000-2700-335
+0.130 -0.140
46
PISTON SEAL PS096
Features:
Piston seal profile PS096 consists of two piece seal set for sealing pistons with one polyurethane seal ring and one
energizer square ring.
Composition:
Material Polyurethane
Sealing ring
Royal code PU98A
Material Nitrile Butadiene rubber (NBR)
Square Ring
Royal code NBR78
Working Temperature Range -20°C. to +100°C.
Medium : Hydraulic Oil
For compound detail please refer Royal seal materials.(Section III)
Properties:
l High abrasion resistance.
l Low wear and high extrusion resistance.
l Easy installation.
Application:
Ø Machine tools
Ø Material Handling Equipments.
Agricultural equipments

Temperature range (max.) -20°C to 100°C
Surface finish:
47
Gap dimension:
The gap dimension on the non-pressurised side of the seal is decisive for sealing function.

H 16 Mpa 26 Mpa 32 Mpa 35 Mpa
2,2 0,25 0,20 - -
3,2 0,30 0,20 - -
4,2 0,40 0,30 0,20 -
6,3 0,50 0,40 0,30 0,25
8,1 0,60 0,50 0,40 0,30
10.5 0,65 0,55 0,45 0,40
Installation:
PS096 piston seals can be fitted on single-piece pistons. First insert the rubber square ring into the housing carefully to
avoid twisting of square ring. The polyurethane ring is then carefully pushed over the piston into place above the
square Ring. The polyurethane seal normally returns to its original size after installation.
48

and burr free.
H +0.2 S
20°
C
R=0.30
ØDN TOL.(H9) ØdN TOL.(h9) H(+0.2) C ORDER CODE
25.00 +0.000 17.50 -0.000 3.2 2 PS096-N-0250-0175-032

+0.052 -0.043
30.00 +0.000 22.50 -0.000 3.2 2 PS096-N-0300-0225-032
+0.052 -0.052
32.00 +0.000 24.50 -0.000 3.2 2 PS096-N-0320-0245-032
+0.062 -0.052
40.00 +0.000 29.00 -0.000 4.2 2.5 PS096-N-0400-0290-042
+0.062 -0.052
45.00 +0.000 34.00 -0.000 4.2 2.5 PS096-N-0450-0340-042
+0.062 -0.062
50.00 +0.000 39.00 -0.000 4.2 2.5 PS096-N-0500-0390-042
+0.062 -0.062
60.00 +0.000 44.50 -0.000 6.3 3 PS096-N-0600-0445-063
+0.074 -0.062
63.00 +0.000 47.50 -0.000 6.3 3 PS096-N-0630-0475-063
+0.074 -0.062
65.00 +0.000 52.00 -0.000 6.3 3 PS096-N-0650-0520-063
+0.074 -0.074
65.00 +0.000 49.50 -0.000 6.3 3 PS096-N-0650-0495-063
+0.074 -0.074
70.00 +0.000 54.50 -0.000 6.3 4 PS096-N-0700-0545-063
+0.074 -0.074
75.00 +0.000 62.00 -0.000 6.3 3 PS096-N-0750-0620-063
+0.074 -0.074
75.00 +0.000 59.50 -0.000 6.3 4 PS096-N-0750-0595-063
+0.074 -0.074
80.00 +0.000 64.50 -0.000 6.3 4 PS096-N-0800-0645-063
+0.074 -0.074
90.00 +0.000 74.50 -0.000 6.3 4 PS096-N-0900-0745-063
+0.087 -0.074
49

and burr free.
H +0.2 S
20°
C
R=0.30
ØDN TOL.(H9) ØdN TOL.(h9) H(+0.2) C ORDER CODE
100.00 +0.000 79.00 -0.000 8.1 5 PS096-N-1000-0790-081

+0.087 -0.087
110.00 +0.000 89.00 -0.000 8.1 5 PS096-N-1100-0890-081
+0.087 -0.087
120.00 +0.000 99.00 -0.000 8.1 5 PS096-N-1200-0990-081
+0.087 -0.087
125.00 +0.000 104.00 -0.000 8.1 5 PS096-N-1250-1040-081
+0.087 -0.087
130.00 +0.000 109.00 -0.000 8.1 5 PS096-N-1300-1090-081
+0.100 -0.087
140.00 +0.000 119.00 -0.000 8.1 5 PS096-N-1400-1190-081
+0.100 -0.087
140.00 +0.000 119.00 -0.000 10.5 7 PS096-N-1400-1190-105
+0.100 -0.087
150.00 +0.000 129.00 -0.000 8.1 5 PS096-N-1500-1290-081
+0.100 -0.100
150.00 +0.000 129.00 -0.000 10.5 7 PS096-N-1500-1290-105
+0.100 -0.100
160.00 +0.000 139.00 -0.000 8.1 5 PS096-N-1600-1390-081
+0.100 -0.100
170.00 +0.000 149.00 -0.000 8.1 5 PS096-N-1700-1490-081
+0.100 -0.100
180.00 +0.000 159.00 -0.000 8.1 5 PS096-N-1800-1590-081
+0.100 -0.100
200.00 +0.000 179.00 -0.000 8.1 5 PS096-N-2000-1790-081
+0.115 -0.010
50
ROD SEAL SS001
Features :
SS001 is a single acting U cup type seal with O ring energizer used for both piston and rod seal.
Composition:
Components Material: Royal Code
Main seal Polyurethane PUAB92
Energizer O ring NBR NBR70
For material detail please refer Royal seal materials.(Section III)
Properties:
l Easy installation
l Second seal ring take load in high pressure conditions
Application:
Ø Injection molding machines
Ø Machine tools

Temperature range -20°C to +100°C
Working Pressure(max.) 400 bar
Surface Speed(max.) 0.5 m/s
Surface finish:
Extrusion Gap dimension:

The gap dimension on the non-pressurised side of the seal is decisive for sealing function. Figures show the maximum
permissible gap all on one side using the maximum clearance Ø and min rod Ø.

160 bar 260 bar 320 bar 400 bar
0,4 0,4 0,35 0,3
51
Minimum Chamfer C:
DN - dN Up to 8 8.1 to10 10.1 to 15 15.1 to 20 20.1 to 25 25.1 and above

C 4.0 4.5 6.0 7.5 8.0 10.0
Fitting:
SS001 is very easy to fit. Careful fitting of the seal is a prerequisite for it's perfect functioning.
Ordering format:
Order code is SS001-U-0400-0550-125
52
SS001 FOR ROD AND PISTON APPLICATION

All edges should
be smooth
and burr free.
H +0.2 S
h H +0.2
S 20°
C C
20° R0.30
Ø DN H9 Ø B* Ø dN h9
ØdN TOL.f8 ØDN TOL.H9 h H+0.2 ORDER CODE

25 -0.025 33 +0.000 5.5 6 SS001-U-0250-0330-060
-0.064 +0.074
30 -0.025 40 +0.000 7.3 8 SS001-U-0300-0400-080
-0.064 +0.074
35 -0.025 45 +0.000 7.3 8 SS001-U-0350-0450-080
-0.064 +0.074
38.10 -0.025 50.80 +0.000 9.5 10.5 SS001-U-0381-0508-105
-0.064 +0.074
40 -0.025 50 +0.000 7.3 8 SS001-U-0400-0500-080
-0.064 +0.074
40 -0.025 55 +0.000 11.4 12.5 SS001-U-0400-0550-125
-0.064 +0.074
45 -0.025 55 +0.000 7.3 8 SS001-U-0450-0550-080
-0.064 +0.074
50 -0.025 65 +0.000 11.4 12.5 SS001-U-0500-0650-125
-0.064 +0.074
50.80 -0.030 63.5 +0.000 9.5 10.5 SS001-U-0508-0635-105
-0.076 +0.074
55 -0.030 65 +0.000 12 13 SS001-U-0550-0650-130
-0.076 +0.074
55 -0.030 70 +0.000 9 10 SS001-U-0550-0700-100
-0.076 +0.074
56 -0.030 66 +0.000 10 11 SS001-U-0560-0660-110
-0.076 +0.074
56 -0.030 71 +0.000 9 10 SS001-U-0560-0710-100
-0.076 +0.074
60 -0.030 75 +0.000 11.4 12.5 SS001-U-0600-0750-125
-0.076 +0.074
62 -0.030 72 +0.000 7.3 8 SS001-U-0620-0720-080
-0.076 +0.074
62 -0.030 72 +0.000 10 11 SS001-U-0620-0720-110
-0.076 +0.074
65 -0.030 80 +0.000 11.4 12.5 SS001-U-0650-0800-125
-0.076 +0.074
68 -0.030 76 +0.000 9 10 SS001-U-0680-0760-100
-0.076 +0.074
53
SS001 FOR ROD AND PISTON APPLICATION

All edges should
be smooth
and burr free.
H +0.2 S
h H +0.2
S 20°
C C
20° R0.30

70 -0.030 80 +0.000 12 13 SS001-U-0700-0800-130
-0.076 +0.087
70 -0.030 85 +0.000 11.4 12.5 SS001-U-0700-0850-125
-0.076 +0.087
72 -0.030 82 +0.000 10 11 SS001-U-0720-0820-110
-0.076 +0.087
75 -0.030 85 +0.000 12 13 SS001-U-0750-0850-130
-0.076 +0.087
75 -0.030 95 +0.000 15 16 SS001-U-0750-0950-160
-0.076 +0.087
82 -0.030 92 +0.000 10 11 SS001-U-0820-0920-110
-0.076 +0.087
85 -0.036 100 +0.000 9 10 SS001-U-0850-1000-100
-0.090 +0.087
86 -0.036 94 +0.000 9 10 SS001-U-0860-0940-100
-0.090 +0.087
88 -0.036 98 +0.000 7.3 8 SS001-U-0880-0980-080
-0.090 +0.087
94 -0.036 104 +0.000 12 13 SS001-U-0940-1040-130
-0.090 +0.087
95.25 -0.036 104.77 +0.000 5.7 6.3 SS001-U-0952-1047-630
-0.090 +0.087
100 -0.036 110 +0.000 9 10 SS001-U-1000-1100-100
-0.090 +0.087
112 -0.036 122 +0.000 7.3 8 SS001-U-1120-1220-080
-0.090 +0.087
114 -0.036 124 +0.000 12 13 SS001-U-1140-1240-130
-0.090 +0.087
273.05 -0.050 298.45 +0.000 9.5 10.5 SS001-U-2730-2984-105
-0.122 +0.115
349.25 -0.050 368.30 +0.000 9.5 10.5 SS001-U-3492-3683-105
-0.122 +0.115
374.65 -0.050 393.70 +0.000 9.5 10.50 SS001-U-3746-3937-105
-0.122 +0.115
412.75 -0.050 431.80 +0.000 9.5 10.5 SS001-U-4127-4318-105
-0.122 +0.115
54
ROD SEAL RS018
Features:
Rod seal profile RS018 consists of two piece seal set for sealing rod with one seal ring and one energizer O-ring.
Composition:
SEAL COMBINATION RS018-N RS018-F
Material PTFE+ Bronze +MoS2 PTFE+ Bronze +MoS2
Seal ring
Royal Code TB40M TB40M
O Ring
Royal Code NBR70 FPM80
Properties:
l Wide temperature Range.
l Good thermal conductivity.
l Wide fluid application range.
l Resistance against cold flow.
Application:
Ø Machine tools

Seal Profile RS018-N RS018-F
Temperature range -20°C to 100°C -20°C to +200°C
Surface Speed(max.) 4 m/s 4 m/s.
Surface finish:

55

H 160 bar 260 bar 320 bar 400 bar
2,2 0,35 0,3 - -
3,2 0,4 0,35 - -
4,2 0,5 0,4 0,3 -
6,3 0,6 0,5 0,45 0,45
8,1 0,7 0,6 0,55 0,5
Installation:
RS018 is very easy to fit. Insert the O ring first and then turn the PTFE part in kidney shape and insert in the groove.
Gauge the seal by a taper rod type fixture. Careful fitting of the seal is a pre-requisite for it's perfect functioning.
Ordering format:
For Temp range: -20°C to +100°C. (O ring material is NBR70) Order code is RS018-N-0060-0109-022
For Temp range: -20°C to +200°C. (O ring material is FPM80) Order code is RS018-F-0060-0109-022
info@royalcomposites.co.in / info@royalseals.co.in / info@royalseals.co.in
56
All edges should be smooth HOUSING DESIGN RS018

and burr free.
H +0.2
R0.50
S
20°
ORDER CODE
dN TOL.h9 DN TOL.H9 H+0.2 C O Ring Size For temp. range
-20°C to +100°C use RS018-N
-20°C to +200°C use RS018-F
6 -0.010 10.9 +0.000 2.2 2.5 7.65 X 1.78 RS018-N / F-0060-0109-022
-0.028 +0.043
8 -0.013 12.9 +0.000 2.2 2.5 9.50 X 1.80 RS018-N / F-0080-0129-022
-0.035 +0.043
10 -0.013 17.3 +0.000 3.2 2.5 10.77 X 2.62 RS018-N / F-0100-0173-032
-0.035 +0.043
12 -0.016 16.9 +0.000 2.2 2.5 12.42 X 1.78 RS018-N / F-0120-0169-022
-0.043 +0.052
12 -0.016 19.3 +0.000 3.2 2.5 13.94 X 2.62 RS018-N / F-0120-0193-032
-0.043 +0.052
14 -0.016 21.3 +0.000 3.2 2.5 17.12 X 2.62 RS018-N / F-0140-0213-032
-0.043 +0.052
16 -0.016 23.3 +0.000 3.2 2.5 18.72 X 2.62 RS018-N / F-0160-0233-032
-0.043 +0.052
18 -0.016 25.3 +0.000 3.2 2.5 20.29 X 2.62 RS018-N / F-0180-0253-032
-0.043 +0.052
18 -0.016 28.7 +0.000 4.2 3.5 21.89 x 3.53 RS018-N / F-0180-0287-042
-0.043 +0.052
20 -0.020 27.3 +0.000 3.2 2.5 21.89 X 2.62 RS018-N / F-0200-0273-032
-0.053 +0.052
20 -0.020 30.7 +0.000 4.2 3.5 23.40 X 3.53 RS018-N / F-0200-0307-042
-0.053 +0.062
22 -0.020 32.7 +0.000 4.2 3.5 26.58 X 3.53 RS018-N / F-0220-0327-042
-0.053 +0.062
25 -0.020 35.7 +0.000 4.2 3.5 29.75 X 3.53 RS018-N / F-0250-0357-042
-0.053 +0.062
28 -0.020 35.3 +0.000 3.2 2.5 29.82 X 2.62 RS018-N / F-0280-0353-032
-0.053 +0.062
28 -0.020 38.7 +0.000 4.2 3.5 32.92 X 3.53 RS018-N / F-0280-0387-042
-0.053 +0.062
30 -0.020 40.7 +0.000 4.2 3.5 34.52 X 3.53 RS018-N / F-0300-0407-042
-0.053 +0.062
57

and burr free.
H +0.2
R0.50
S
20°

ORDER CODE
-20°C to +100°C use RS018-N
-20°C to +200°C use RS018-F
32 -0.025 42.7 +0.000 4.2 3.5 36.09 X 3.53 RS018-N / F-0320-0427-042
-0.064 +0.062
35 -0.025 45.7 +0.000 4.2 3.5 37.69 X 3.53 RS018-N / F-0350-0457-042
-0.064 +0.062
36 -0.025 46.7 +0.000 4.2 3.5 40.87 X 3.53 RS018-N / F-0360-0467-042
-0.064 +0.062
38 -0.025 48.7 +0.000 4.2 3.5 42.08 X 3.53 RS018-N / F-0380-0487-042
-0.064 +0.062
38 -0.025 53.1 +0.000 6.3 5.5 43.82 X 5.33 RS018-N / F-0380-0531-063
-0.064 +0.074
40 -0.025 50.7 +0.000 4.2 3.5 44.04 X 3.53 RS018-N / F-0400-0507-042
-0.064 +0.074
40 -0.025 55.1 +0.000 6.3 5.5 45.7 X 5.33 RS018-N / F-0400-0551-063
-0.064 +0.074
42 -0.025 52.7 +0.000 4.2 3.5 44.04 X 3.53 RS018-N / F-0420-0527-042
-0.064 +0.074
42 -0.025 57.1 +0.000 6.3 5.5 46.99 X 5.33 RS018-N / F-0420-0571-063
-0.064 +0.074
45 -0.025 55.7 +0.000 4.2 3.5 48.7 X 3.53 RS018-N / F-0450-0557-042
-0.064 +0.074
45 -0.025 60.1 +0.000 6.3 5.5 50.17 X 5.33 RS018-N / F-0450-0601-063
-0.064 +0.074
50 -0.025 60.7 +0.000 4.2 3.5 53.57 X 3.53 RS018-N / F-0500-0607-042
-0.064 +0.074
50 -0.025 65.1 +0.000 6.3 5.5 56.52 X 5.33 RS018-N / F-0500-0651-063
-0.064 +0.074
55 -0.025 65.7 +0.000 4.2 3.5 59.92 X 3.53 RS018-N / F-0550-0657-042
-0.064 +0.074
55 -0.030 70.1 +0.000 6.3 5.5 59.69 X 5.33 RS018-N / F-0550-0701-063
-0.076 +0.074
56 -0.025 66.7 +0.000 4.2 3.5 59.92 X 3.53 RS018-N / F-0560-0667-042
-0.064 +0.074
58

and burr free.
H +0.2
R0.50
S
20°

ORDER CODE
-20°C to +100°C use RS018-N
-20°C to +200°C use RS018-F
56 -0.030 71.1 +0.000 6.3 5.5 62.87 X 5.33 RS018-N / F-0560-0711-063
-0.076 +0.074
60 -0.025 70.7 +0.000 4.2 3.5 63.09 X 3.53 RS018-N / F-0600-0707-042
-0.064 +0.074
60 -0.030 75.1 +0.000 6.3 5.5 66.04 X 5.33 RS018-N / F-0600-0751-063
-0.076 +0.074
63 -0.030 78.1 +0.000 6.3 5.5 69.22 X 5.33 RS018-N / F-0630-0781-063
-0.076 +0.074
65 -0.025 75.7 +0.000 4.2 3.5 69.44 X 3.53 RS018-N / F-0650-0757-042
-0.064 +0.074
65 -0.030 80.1 +0.000 6.3 5.5 69.22 X 5.33 RS018-N / F-0650-0801-063
-0.076 +0.087
68 -0.030 83.1 +0.000 6.3 5.5 72.39 X 5.33 RS018-N / F-0680-0831-063
-0.076 +0.087
70 -0.030 85.1 +0.000 6.3 5.5 75.57 X 5.33 RS018-N / F-0700-0851-063
-0.076 +0.087
75 -0.030 90.1 +0.000 6.3 5.5 81.92 X 5.33 RS018-N / F-0750-0901-063
-0.076 +0.087
78 -0.030 93.1 +0.000 6.3 5.5 85.09 X 5.33 RS018-N / F-0780-0931-063
-0.076 +0.087
80 -0.030 95.1 +0.000 6.3 5.5 85.09 X 5.33 RS018-N / F-0800-0951-063
-0.076 +0.087
85 -0.036 100.1 +0.000 6.3 6.0 91.44 X 5.33 RS018-N / F-0850-1001-063
-0.090 +0.087
88 -0.030 103.1 +0.000 6.3 6.0 94.62 X 5.33 RS018-N / F-0880-1031-063
-0.076 +0.087
90 -0.036 105.1 +0.000 6.3 6.0 94.62 X 5.33 RS018-N / F-0900-1051-063
-0.090 +0.087
95 -0.036 110.1 +0.000 6.3 6.0 100.97 X 5.33 RS018-N / F-0950-1101-063
-0.090 +0.087
98 -0.030 113.1 +0.000 6.3 6.0 104.17 X 5.33 RS018-N / F-0980-1131-063
-0.076 +0.087
59

and burr free.
H +0.2
R0.50
S
20°

ORDER CODE
-20°C to +100°C use RS018-N
-20°C to +200°C use RS018-F
100 -0.036 115.1 +0.000 6.3 6.0 104.14 X 5.33 RS018-N / F-1000-1151-063
-0.090 +0.087
105 -0.036 120.1 +0.000 6.3 6.0 110.49 X 5.33 RS018-N / F-1050-1201-063
-0.090 +0.100
108 -0.030 123.1 +0.000 6.3 6.0 113.67 X 5.33 RS018-N / F-1080-1231-063
-0.076 +0.087
110 -0.036 125.1 +0.000 6.3 6.0 116.84 X 5.33 RS018-N / F-1100-1251-063
-0.090 +0.100
110 -0.036 130.5 +0.000 8.1 8.0 116.84 X 6.99 RS018-N / F-1100-1305-081
-0.090 +0.100
115 -0.036 130.1 +0.000 6.3 6.0 120.02 X 5.33 RS018-N / F-1150-1301-063
-0.090 +0.100
118 -0.030 133.1 +0.000 6.3 6.0 123.19 X 5.33 RS018-N / F-1180-1331-063
-0.076 +0.087
120 -0.036 135.1 +0.000 6.3 6.0 126.37 X 5.33 RS018-N / F-1200-1351-063
-0.090 +0.100
120 -0.036 140.5 +0.000 8.1 8.0 126.37 X 6.99 RS018-N / F-1200-1405-081
-0.090 +0.100
125 -0.043 140.1 +0.000 6.3 6.0 129.54 X 5.33 RS018-N / F-1250-1401-063
-0.106 +0.100
125 -0.043 145.5 +0.000 8.1 8.0 132.72 X 6.99 RS018-N / F-1250-1455-081
-0.106 +0.100
128 -0.030 143.1 +0.000 6.3 6.0 132.72 X 5.33 RS018-N / F-1280-1431-063
-0.076 +0.087
130 -0.043 145.1 +0.000 6.3 6.0 135.89 X 5.33 RS018-N / F-1300-1451-063
-0.106 +0.100
130 -0.043 150.5 +0.000 8.1 8.0 135.89 X 6.99 RS018-N / F-1300-1505-081
-0.106 +0.100
135 -0.043 150.1 +0.000 6.3 6.0 139.07 X 5.33 RS018-N / F-1350-1501-063
-0.106 +0.100
136 -0.030 151.1 +0.000 6.3 6.0 142.24 X 5.33 RS018-N / F-1360-01511-063
-0.076 +0.087
60

and burr free.
H +0.2
R0.50
S
20°

ORDER CODE
-20°C to +100°C use RS018-N
-20°C to +200°C use RS018-F
138 -0.030 153.1 +0.000 6.3 6.0 142.24 X 5.33 RS018-N / F-1380-1531-063
-0.076 +0.087
140 -0.043 155.1 +0.000 6.3 6.0 145.42 X 5.33 RS018-N / F-1400-1551-063
-0.106 +0.100
140 -0.043 160.5 +0.000 8.1 8.0 145.42 X 6.99 RS018-N / F-1400-1605-081
-0.106 +0.100
145 -0.043 160.1 +0.000 6.3 6.0 151.77 X 5.33 RS018-N / F-1450-1601-063
-0.106 +0.100
150 -0.043 165.1 +0.000 6.3 6.0 154.50 X 5.33 RS018-N / F-1500-1651-063
-0.106 +0.100
150 -0.043 170.5 +0.000 8.1 8.0 158.12 X 6.99 RS018-N / F-1500-1705-081
-0.106 +0.100
155 -0.043 170.1 +0.000 6.3 8.0 158.12 X 5.33 RS018-N / F-1550-1701-063
-0.106 +0.100
160 -0.043 175.1 +0.000 6.3 6.0 164.47 X 5.33 RS018-N / F-1600-1751-063
-0.106 +0.100
170 -0.043 185.1 +0.000 6.3 6.0 175.02 X 5.33 RS018-N / F-1700-1851-063
-0.106 +0.115
175 -0.043 190.1 +0.000 6.3 6.0 179.30 X 5.33 RS018-N / F-1750-1901-063
-0.106 +0.115
180 -0.043 195.1 +0.000 6.3 6.0 183.52 X 5.33 RS018-N / F-1800-1951-063
-0.106 +0.115
180 -0.043 200.5 +0.000 8.1 8.0 189.87 X 6.99 RS018-N / F-1800-2005-081
-0.106 +0.115
190 -0.050 205.5 +0.000 6.3 6.0 196.22 X 5.33 RS018-N / F-1900-2055-063
-0.122 +0.115
200 -0.050 215.1 +0.000 6.3 8.0 202.57 X 5.33 RS018-N / F-2000-2151-063
-0.122 +0.115
200 -0.050 220.5 +0.000 8.1 8.0 208.50 X 6.99 RS018-N / F-2000-2205-081
-0.122 +0.115
210 -0.050 230.5 +0.000 8.1 8.0 215.27 X 6.99 RS018-N / F-2100-2305-081
-0.122 +0.115
61

and burr free.
H +0.2
R0.50
S
20°

ORDER CODE
-20°C to +100°C use RS018-N
-20°C to +200°C use RS018-F
215 -0.050 235.5 +0.000 8.1 8.0 221.86 X 6.99 RS018-N / F-2150-2355-081
-0.122 +0.115
220 -0.050 240.5 +0.000 8.1 8.0 227.97 X 6.99 RS018-N / F-2200-2405-081
0.122 +0.115
225 -0.050 245.5 +0.000 8.1 8.0 234.32 X 6.99 RS018-N / F-2250-2455-081
-0.122 +0.115
230 -0.050 250.5 +0.000 8.1 8.0 236 X 6.99 RS018-N / F-2300-2505-081
-0.122 +0.115
240 -0.050 260.5 +0.000 8.1 8.0 247 X 6.99 RS018-N / F-2400-2605-081
-0.122 +0.115
250 -0.050 270.5 +0.000 8.1 8.0 253.37 X 6.99 RS018-N / F-2500-2705-081
-0.122 +0.115
260 -0.056 284.0 +0.000 8.1 8.0 266.07 X 6.99 RS018-N / F-2600-2840-081
-0.137 +0.115
270 -0.056 294.0 +0.000 8.1 8.0 278.77 X 6.99 RS018-N / F-2700-2940-081
-0.137 +0.115
280 -0.056 304.0 +0.000 8.1 8.0 291.47 X 6.99 RS018-N / F-2800-3040-081
-0.137 +0.115
300 -0.056 324.0 +0.000 8.1 8.0 316.87 X 6.99 RS018-N / F-3000-3240-081
-0.137 +0.140
303.8 -0.056 327.8 +0.000 8.1 8.0 316.87 X 6.99 RS018-N / F-3038-3278-081
-0.137 +0.140
320 -0.062 344.0 +0.000 8.1 8.0 329.57 X 6.99 RS018-N / F-3200-3440-081
-0.151 +0.140
340 -0.062 364.0 +0.000 8.1 8.0 354.97 X 6.99 RS018-N / F-3400-3640-081
-0.151 +0.140
350 -0.062 374.0 +0.000 8.1 8.0 367.17 X 6.99 RS018-N / F-3500-3740-081
-0.151 +0.140
360 -0.062 384.0 +0.000 8.1 8.0 367.17 X 6.99 RS018-N / F-3600-3840-081
-0.151 +0.140
400 -0.062 424.0 +0.000 8.1 8.0 417.96 X 6.99 RS018-N / F-4000-4240-081
-0.151 +0.140
62
ROD SEAL RS027
Features:
Rod seal profile RS027 is a single acting U cup type seal with energizer and anti extrusion polyamide ring for very high
pressure and heavy duty application.
Composition:
Components Material Royal Code
Main seal Polyurethane PUAB92
Energizer O ring NBR NBR70
Anti extrusion ring Polyamide PA6000
Properties:
l Easy installation
l Anti-extrusion ring prevent extrusion in high pressure conditions
l
Application:
Ø Machine tools
Ø Construction Machineries.

Surface finish:

Maximum permissible gap (S)

160 bar 260 bar 320 bar 400 bar 500 bar
0.5 0.4 0.35 0.3 0.25
63
Minimum chamfer C:
C 4.0 4.5 6.0 7.5 8.0 10.0
Fitting:
RS027 is very easy to fit. Careful fitting of the seal is a prerequisite for it's perfect functioning.
Ordering format:
Order code is RS027-U-0400-0550-125
64

and burr free.
H +0.2
h
S
20°

40 -0.025 55 +0.000 11.4 12.5 RS027-U-0400-0550-125
-0.064 +0.074
45 -0.025 60 +0.000 11.4 12.5 RS027-U-0450-0600-125
-0.064 +0.074
50 -0.025 65 +0.000 11.4 12.5 RS027-U-0500-0650-125
-0.064 +0.074
60 -0.030 75 +0.000 11.4 12.5 RS027-U-0600-0750-125
-0.076 +0.074
63 -0.030 78 +0.000 11.4 12.5 RS027-U-0630-0780-125
-0.076 +0.074
65 -0.030 80 +0.000 11.4 12.5 RS027-U-0650-0800-125
-0.076 +0.074
70 -0.030 85 +0.000 11.4 12.5 RS027-U-0700-0850-125
-0.076 +0.087
65
ROD SEAL RS036
Features:
Rod seal profile RS036 is a single acting U cup type seal with additional rib commonly in use.
Composition:
Material: Polyurethane
Royal Code PUET93
Properties:
l Easy installation
l Additional rib prevents ingress of dirt to a large degree
Application:
Ø Machine tools

Maximum working pressure can be extended up to 400 bar with the use of a back up ring. If this option is required ask
ROYAL.
Surface finish:

Maximum permissible gap (S)

160 bar 260 bar 320 bar 400 bar
0.5 0.4 0.35 0.3 (ask ROYAL)
66
Minimum chamfer C:

C 4.0 4.5 6.0 7.5 8.0 10.0
Fitting:
Ordering format:
67

and burr free.
h H +0.2
S
20°
Ø DN H9 Ø B* Ø dN f8

6 -0.013 14 +0.000 5.7 6.3 RS036-U-0060-0140-063
-0.035 +0.043
8 -0.013 16 +0.000 5.7 6.3 RS036-U-0080-0160-063
-0.035 +0.052
10 -0.013 18 +0.000 5.7 6.3 RS036-U-0100-0180-063
-0.035 +0.052
12 -0.016 19 +0.000 5.0 5.6 RS036-U-0120-0190-056
-0.043 +0.052
12 -0.016 20 +0.000 5.7 6.3 RS036-U-0120-0200-063
-0.043 +0.052
12 -0.016 22 +0.000 7.3 8.0 RS036-U-0120-0220-080
-0.043 +0.052
14 -0.016 21 +0.000 5.0 5.6 RS036-U-0140-0210-056
-0.043 +0.052
14 -0.016 24 +0.000 7.3 8.0 RS036-U-0140-0240-080
-0.043 +0.052
16 -0.016 24 +0.000 5.7 6.3 RS036-U-0160-0240-063
-0.043 +0.052
16 -0.016 26 +0.000 7.3 8.0 RS036-U-0160-0260-080
-0.043 +0.052
18 -0.016 25 +0.000 5.0 5.6 RS036-U-0180-0250-056
-0.043 +0.052
18 -0.016 28 +0.000 7.3 8.0 RS036-U-0180-0280-080
-0.043 +0.052
20 -0.020 28 +0.000 5.7 6.3 RS036-U-0200-0280-063
-0.053 +0.052
20 -0.020 30 +0.000 7.3 8.0 RS036-U-0200-0300-080
-0.053 +0.052
22 -0.020 29 +0.000 5.0 5.6 RS036-U-0220-0290-056
-0.053 +0.052
22 -0.020 30 +0.000 5.7 6.3 RS036-U-0220-0300-063
-0.053 +0.052
22 -0.020 32 +0.000 7.3 8.0 RS036-U-0220-0320-080
-0.053 +0.062
68

and burr free.
h H +0.2
S
20°

25 -0.020 33 +0.000 5.7 6.3 RS036-U-0250-0330-063
-0.053 +0.062
25 -0.020 35 +0.000 7.3 8.0 RS036-U-0250-0350-080
-0.053 +0.062
28 -0.020 36 +0.000 5.7 6.3 RS036-U-0280-0360-063
-0.053 +0.062
28 -0.020 38 +0.000 7.3 8.0 RS036-U-0280-0380-080
-0.053 +0.062
30 -0.020 40 +0.000 7.3 8.0 RS036-U-0300-0400-080
-0.053 +0.062
32 -0.025 42 +0.000 7.3 8.0 RS036-U-0320-0420-080
-0.064 +0.062
35 -0.025 45 +0.000 7.3 8.0 RS036-U-0350-0450-080
-0.064 +0.062
36 -0.025 44 +0.000 5.7 6.3 RS036-U-0360-0440-063
-0.064 +0.062
36 -0.025 46 +0.000 7.3 8.0 RS036-U-0360-0460-080
-0.064 +0.062
40 -0.025 50 +0.000 7.3 8.0 RS036-U-0400-0500-080
-0.064 +0.062
40 -0.025 55 +0.000 11.4 12.5 RS036-U-0400-0550-125
-0.064 +0.074
45 -0.025 53 +0.000 5.6 6.3 RS036-U-0450-0530-063
-0.064 +0.074
45 -0.025 55 +0.000 7.3 8.0 RS036-U-0450-0550-080
-0.064 +0.074
45 -0.025 60 +0.000 11.4 12.5 RS036-U-0450-0600-125
-0.064 +0.074
50 -0.025 60 +0.000 7.3 8.0 RS036-U-0500-0600-080
-0.064 +0.074
50 -0.025 63 +0.000 10.0 11.0 RS036-U-0500-0630-110
-0.064 +0.074
50 -0.025 65 +0.000 11.4 12.5 RS036-U-0500-0650-125
-0.064 +0.074
69

and burr free.
h H +0.2
S
20°

55 -0.030 68 +0.000 10.0 11.0 RS036-U-0550-0680-110
-0.076 +0.074
55 -0.030 70 +0.000 10.0 11.0 RS036-U-0550-0700-110
-0.076 +0.074
56 -0.030 66 +0.000 10.0 11.0 RS036-U-0560-0660-110
-0.076 +0.074
56 -0.030 71 +0.000 11.4 12.5 RS036-U-0560-0710-125
-0.076 +0.074
60 -0.030 70 +0.000 7.3 8.0 RS036-U-0600-0700-080
-0.076 0.074
60 -0.030 70 +0.000 10.0 11.0 RS036-U-0600-0700-110
-0.076 0.074
60 -0.030 70 0.000 12.0 13.0 RS036-U-0600-0700-130
-0.076 +0.074
60 -0.030 73 +0.000 10.0 11.0 RS036-U-0600-0730-110
-0.076 +0.074
60 -0.030 75 +0.000 11.4 12.5 RS036-U-0600-0750-125
-0.076 +0.074
63 -0.030 73 +0.000 12.0 13.0 RS036-U-0630-0730-130
-0.076 +0.074
63 -0.030 78 +0.000 11.4 12.5 RS036-U-0630-0780-125
-0.076 +0.074
65 -0.030 78 +0.000 10.0 11.0 RS036-U-0650-0780-110
-0.076 +0.074
65 -0.030 80 +0.000 12.0 13.0 RS036-U-0650-0800-130
-0.076 +0.074
70 -0.030 85 +0.000 11.4 12.5 RS036-U-0700-0850-125
-0.076 +0.087
70 -0.030 83 +0.000 10.0 11.0 RS036-U-0700-0830-110
-0.076 +0.087
75 -0.030 85 +0.000 12.0 13.0 RS036-U-0750-0850-130
-0.076 +0.087
75 -0.030 88 +0.000 10.0 11.0 RS036-U-0750-0880-110
-0.076 +0.087
70

and burr free.
h H +0.2
S
20°
75 -0.030 90 +0.000 12.0 13.0 RS036-U-0750-0900-130
-0.076 +0.087
75 -0.030 95 +0.000 12.0 13.0 RS036-U-0750-0950-130
-0.076 +0.087
80 -0.030 90 +0.000 12.0 13.0 RS036-U-0800-0900-130
-0.076 +0.087
80 -0.030 93 +0.000 10.0 11.0 RS036-U-0800-0930-110
-0.076 +0.087
80 -0.030 95 +0.000 11.4 12.5 RS036-U-0800-0950-125
-0.076 +0.087
80 -0.030 100 +0.000 12.0 13.0 RS036-U-0800-1000-130
-0.076 +0.087
85 -0.036 100 +0.000 12.0 13.0 RS036-U-0850-1000-130
-0.090 +0.087
85 -0.036 105 +0.000 12.0 13.0 RS036-U-0850-1050-130
-0.090 +0.087
90 -0.036 100 +0.000 12.0 13.0 RS036-U-0900-1000-130
-0.090 +0.087
90 -0.036 105 +0.000 11.4 12.5 RS036-U-0900-1050-125
-0.090 +0.087
90 -0.036 110 +0.000 12.0 13.0 RS036-U-0900-1100-130
-0.090 +0.087
95 -0.036 110 +0.000 9.0 10.0 RS036-U-0950-1100-100
-0.090 +0.087
95 -0.036 115 +0.000 12.0 13.0 RS036-U-0950-1150-130
-0.090 +0.087
100 -0.036 115 +0.000 9.0 10.0 RS036-U-1000-1150-100
-0.090 +0.087
100 -0.036 120 +0.000 14.5 16.0 RS036-U-1000-1200-160
-0.090 +0.087
100 -0.036 125 +0.000 14.5 16.0 RS036-U-1000-1250-160
-0.090 +0.100
105 -0.036 120 +0.000 10.0 11.0 RS036-U-1050-1200-110
-0.090 +0.087
105 -0.036 125 +0.000 12.0 13.0 RS036-U-1050-1250-130
-0.090 +0.087
71

and burr free.
h H +0.2
S
20°
110 -0.036 125 +0.000 11.4 12.5 RS036-U-1100-1250-125
-0.090 +0.100
110 -0.036 130 +0.000 14.5 16.0 RS036-U-1100-1300-160
-0.090 +0.100
115 -0.036 130 +0.000 10.0 11.0 RS036-U-1150-1300-110
-0.090 +0.100
115 -0.036 135 +0.000 14.5 16.0 RS036-U-1150-1350-160
-0.090 +0.100
115 -0.036 140 +0.000 14.5 16.0 RS036-U-1150-1400-160
-0.090 +0.100
120 -0.036 140 +0.000 14.5 16.0 RS036-U-1200-1400-160
-0.090 +0.100
125 -0.043 135 +0.000 12.0 13.0 RS036-U-1250-1350-130
-0.106 +0.100
125 -0.043 145 +0.000 14.5 16.0 RS036-U-1250-1450-160
-0.106 +0.100
130 -0.043 150 +0.000 14.5 16.0 RS036-U-1300-1500-160
-0.106 +0.100
135 -0.043 150 +0.000 11.4 12.5 RS036-U-1350-1500-125
-0.106 +0.100
140 -0.043 155 +0.000 13.0 14.0 RS036-U-1400-1550-140
-0.106 +0.100
140 -0.043 160 +0.000 14.5 16.0 RS036-U-1400-1600-160
-0.106 +0.100
150 -0.043 170 +0.000 14.5 16.0 RS036-U-1500-1700-160
-0.106 +0.100
155 -0.043 170 +0.000 10.0 11.0 RS036-U-1550-1700-110
-0.106 +0.100
160 -0.043 180 +0.000 14.5 16.0 RS036-U-1600-1800-160
-0.106 +0.100
165 -0.043 180 +0.000 10.0 11.0 RS036-U-1650-1800-110
-0.106 +0.100
170 -0.043 190 +0.000 14.5 16.0 RS036-U-1700-1900-160
-0.106 +0.115
72

and burr free.
h H +0.2
S
20°
180 -0.043 200 +0.000 14.5 16.0 RS036-U-1800-2000-160
-0.106 +0.115
200 -0.050 225 +0.000 14.5 16.0 RS036-U-2000-2250-160
-0.122 +0.115
73
ROD SEAL RS045
Features:
Rod seal profile RS045 is a single acting U cup type seal commonly in use.
Composition:
Seal Profile type RS045-U RS045-F*
Material Polyurethane Fluorocarbon Rubber
Royal Code PUHP95 FPM80
Hardness 94° Shore A 80° Shore A
* For size list of RS045-F contact ROYAL at info@royalcomposites.co.in / info@royalseals.co.in
/ info@royalseals.co.in
Properties:
l Easy installation
Application:
Ø Machine tools

Seal Profile RS045-U RS045-F
Temperature range -20°C to 120°C -20°C to +200 °C
Surface Speed(max.) 0.5 m/s. 0.5 m/s.
Maximum working pressure can be extended up to 400 bar with the use of a back up ring. If this option is required ask
ROYAL.
Surface finish:
Gap dimension:
The largest gap dimension appearing in operation on the non-pressurised side of the seal is decisive for sealing function.
Seal Profile Maximum permissible gap (S)

160 bar 260 bar 320 bar 400 bar
RS045-U 0.5 0.4 0.35 Ask ROYAL
RS045-F 0.2 Ask ROYAL Ask ROYAL Ask ROYAL
74
Minimum chamfer C:

C 4.0 4.5 6.0 7.5 8.0 10.0
Fitting:
Ordering format:
For Temp range: -20°C to +110°C Order code is RS045-U-0060-0140-063
For Temp range: -20°C to +200°C Order code is RS045-F-0060-0140-063
* For size list of RS045-F contact ROYAL at info@royalcomposites.co.in / info@royalseals.co.in /
75

and burr free.
h H +0.2
S
20°
12 -0.016 20 +0.000 5.0 5.7 RS045-U-0120-0200-057
-0.043 +0.052
16 -0.016 22 +0.000 4.0 4.5 RS045-U-0160-0220-045
-0.043 +0.052
20 -0.020 28 +0.000 5.0 5.7 RS045-U-0200-0280-057
-0.053 +0.052
25 -0.020 33 +0.000 5.0 5.7 RS045-U-0250-0330-057
-0.053 +0.062
30 -0.020 40 +0.000 6.2 7.0 RS045-U-0300-0400-070
-0.053 +0.062
30 -0.020 40 +0.000 8.0 9.0 RS045-U-0300-0400-090
-0.053 +0.062
30 -0.020 45 +0.000 9.0 10.0 RS045-U-0300-0450-100
-0.053 +0.062
35 -0.025 45 +0.000 8.0 9.0 RS045-U-0350-0450-090
-0.064 +0.062
35 -0.025 47 +0.000 6.7 7.5 RS045-U-0350-0470-075
-0.064 +0.062
35 -0.025 50 +0.000 9.0 10.0 RS045-U-0350-0500-100
-0.064 +0.062
40 -0.025 50 +0.000 8.0 9.0 RS045-U-0400-0500-090
-0.064 +0.062
40 -0.025 55 +0.000 9.0 10.0 RS045-U-0400-0550-100
-0.064 +0.074
43 -0.025 53 +0.000 6.6 7.0 RS045-U-0430-0530-070
-0.064 +0.074
45 -0.025 55 +0.000 8.0 9.0 RS045-U-0450-0550-090
-0.064 +0.074
50 -0.025 63 +0.000 10.0 11.0 RS045-U-0500-0630-110
-0.064 +0.074
50 -0.025 65 +0.000 9.0 10.0 RS045-U-0500-0650-100
-0.064 +0.074
55 -0.030 68 +0.000 10.0 11.0 RS045-U-0550-0680-110
-0.076 +0.074
55 -0.030 70 +0.000 9.0 10.0 RS045-U-0550-0700-100
-0.076 +0.074
76

and burr free.
h H +0.2
S
20°
60 -0.030 73 +0.000 10.0 11.0 RS045-U-0600-0730-110
-0.076 +0.074
60 -0.030 75 +0.000 9.0 10.0 RS045-U-0600-0750-100
-0.076 +0.074
65 -0.030 78 +0.000 10.0 11.0 RS045-U-0650-0780-110
-0.076 +0.074
65 -0.030 80 +0.000 12.0 13.0 RS045-U-0650-0800-130
-0.076 +0.074
65 -0.030 80 +0.000 9.0 10.0 RS045-U-0650-0800-100
-0.076 +0.074
70 -0.030 80 +0.000 5.4 6.0 RS045-U-0700-0800-060
-0.076 +0.087
70 -0.030 83 +0.000 10.0 11.0 RS045-U-0700-0830-110
-0.076 +0.087
70 -0.030 85 +0.000 9.0 10.0 RS045-U-0700-0850-100
-0.076 +0.087
70 -0.030 90 +0.000 12.0 13.0 RS045-U-0700-0900-130
-0.076 +0.087
75 -0.030 85 +0.000 12.0 13.0 RS045-U-0750-0850-130
-0.076 +0.087
75 -0.030 88 +0.000 10.0 11.0 RS045-U-0750-0880-110
-0.076 +0.087
75 -0.030 95 +0.000 12.0 13.0 RS045-U-0750-0950-130
-0.076 +0.087
80 -0.030 100 +0.000 12.0 13.0 RS045-U-0800-1000-130
-0.076 +0.087
80 -0.030 93 +0.000 10.0 11.0 RS045-U-0800-0930-110
-0.076 +0.087
80 -0.030 95 +0.000 9.0 10.0 RS045-U-0800-0950-100
-0.076 +0.087
85 -0.030 100 +0.000 9.0 10.0 RS045-U-0850-1000-100
-0.090 +0.087
85 -0.030 100 +0.000 10.2 11.0 RS045-U-0850-1000-110
-0.090 +0.087
85 -0.030 100 +0.000 12.0 13.0 RS045-U-0850-1000-130
-0.090 +0.087
77

and burr free.
h H +0.2
S
20°
90 -0.030 105 +0.000 10.0 11.0 RS045-U-0900-1050-110
-0.090 +0.087
90 -0.030 110 +0.000 12.0 13.0 RS045-U-0900-1100-130
-0.090 +0.087
95 -0.030 110 +0.000 10.0 11.0 RS045-U-0950-1100-110
-0.090 +0.087
95 -0.030 108 +0.000 10.0 11.0 RS045-U-0950-1080-110
-0.090 +0.087
95 -0.030 115 +0.000 12.0 13.0 RS045-U-0950-1150-130
-0.090 +0.087
98 -0.030 112 +0.000 8.8 9.5 RS045-U-0980-112-095
-0.090 +0.087
100 -0.030 115 +0.000 10.0 11.0 RS045-U-1000-1150-110
-0.090 +0.087
100 -0.030 120 +0.000 12.0 13.0 RS045-U-1000-1200-130
-0.090 +0.087
105 -0.030 120 +0.000 10.0 11.0 RS045-U-1050-1200-110
-0.090 +0.087
110 -0.030 125 +0.000 10.0 11.0 RS045-U-1100-1250-110
-0.090 +0.087
110 -0.030 130 +0.000 10.0 11.0 RS045-U-1100-1300-110
-0.090 +0.100
115 -0.030 130 +0.000 5.8 6.3 RS045-U-1150-1300-063
-0.090 +0.100
115 -0.030 135 +0.000 12.0 13.0 RS045-U-1150-1350-130
-0.090 +0.100
120 -0.030 140 +0.000 13.0 14.0 RS045-U-1200-1400-140
-0.090 +0.100
140 -0.043 150 +0.000 6.2 7.0 RS045-U-1400-1500-070
-0.106 +0.100
140 -0.043 155 +0.000 10.0 11.0 RS045-U-1400-1550-110
-0.106 +0.100
145 -0.043 155 +0.000 6.2 7.0 RS045-U-1450-1550-070
-0.106 +0.100
150 -0.043 160 +0.000 6.2 7.0 RS045-U-1500-1600-070
-0.106 +0.100
78

and burr free.
h H +0.2
S
20°
79
ROD SEAL RS054
Features:
Rod seal profile RS054 is a seal set consist of five chevron ring (3 fabric reinforced and 2 rubber rings) or three
chevron ring (2 fabric reinforced and 1 rubber ring) and a header and a pressure ring.
Composition:
Material Royal Code Material Royal Code
Header ring Fabric + NBR NBRCF Fabric + FPM FPMCF
Chevron ring(fabric) Fabric + NBR NBRCF Fabric + FPM FPCFChevron
ring(rubber) NBR NBR90 FPM FPM80
Pressure ring type-1 Fabric + NBR NBRCF Fabric + FPM FPMCF
Pressure ring type-2 Polyamide PA6000 - -
Properties:
l High resistance to extrusion due to fabric reinforced header ring
l Easy installation
l Excellent sealing function
Long working life in extreme conditions
Application:
Ø Machine tools
Ø standard cylinders
Ø hydraulic presses
Ø iron and steel industry
Ø marine hydraulics
General Technical Data :

Linear velocity(max.) 0.5 m/s. 0.5 m/s.
Surface finish:
80
Gap dimension
The gap dimension on the non-pressurised side of the seal is decisive for sealing function. The gap is dependent on
the metal guide and its installation fit. Figures show the maximum permissible gap all on one side using the maximum
clearance Ø and minimum rod Ø.

160 bar 260 bar 320 bar 400 bar
0.65 0.45 0.40 0.35
Minimum chamfer C:
C 4.0 5.0 6.0 7.5 8.0 10.0
Fitting:
Ordering format:
Example: Housing Size 25 X 37 X 22.5
For Temp range: -20°C to +100°C Order code is RS054-N-0250-0370-225
81
All edges should be smooth

and burr free.
HOUSING DESIGN RS054
H +0.3
20°
Ø DN H9 Ø dN f7 Ø B*
ORDER CODE
ØdN TOL.f7 ØDN TOL. H9 H +0.3 For temp. range
-20°C to +100°C use RS054-N
-15°C to +140°C use RS054-F
25 -0.020 37 +0.000 22.5 RS054-N / F-0250-0370-225
-0.041 +0.062
28 -0.020 40 +0.000 22.5 RS054-N / F-0280-0400-225
-0.041 +0.062
32 -0.025 47 +0.000 22.5 RS054-N / F-0320-0470-225
-0.050 +0.062
35 -0.025 50 +0.000 22.5 RS054-N / F-0350-0500-225
-0.050 +0.062
36 -0.025 48 +0.000 22.5 RS054-N / F-0360-0480-225
-0.050 +0.062
36 -0.025 51 +0.000 22.5 RS054-N / F-0360-0510-225
-0.050 +0.074
40 -0.025 55 +0.000 22.5 RS054-N / F-0400-0550-225
-0.050 +0.074
45 -0.025 60 +0.000 22.5 RS054-N / F-0450-0600-225
-0.050 +0.074
45 -0.025 63 +0.000 30.0 RS054-N / F-0450-0630-300
-0.050 +0.074
50 -0.025 70 +0.000 30.0 RS054-N / F-0500-0700-300
-0.050 +0.074
56 -0.030 76 +0.000 37.0 RS054-N / F-0560-0760-370
-0.060 +0.074
60 -0.030 80 +0.000 37.0 RS054-N / F-0600-0800-370
-0.060 +0.074
63 -0.030 83 +0.000 37.0 RS054-N / F-0630-0830-370
-0.060 +0.087
63 -0.030 88 +0.000 37.0 RS054-N / F-0630-0880-370
-0.060 +0.087
70 -0.030 90 +0.000 40.0 RS054-N / F-0700-0900-400
-0.060 +0.087
75 -0.030 90 +0.000 22.5 RS054-N / F-0750-0900-225
-0.060 +0.087
82

and burr free.
H +0.3
20°
ORDER CODE
-20°C to +100°C use RS054-N
-15°C to +140°C use RS054-F
75 -0.030 95 +0.000 40.0 RS054-N / F-0750-0950-400
-0.060 +0.087
80 -0.030 95 +0.000 22.5 RS054-N / F-0800-0950-225
-0.060 +0.087
80 -0.030 100 +0.000 40.0 RS054-N / F-0800-1000-400
+0.060 +0.087
85 -0.036 105 +0.000 40.0 RS054-N / F-0850-1050-400
-0.071 +0.087
90 -0.036 105 +0.000 25.0 RS054-N / F-0900-1050-250
-0.071 +0.087
90 -0.036 110 +0.000 40.0 RS054-N / F-0900-1100-400
-0.071 +0.087
95 -0.036 115 +0.000 40.0 RS054-N / F-0950-1150-400
-0.071 +0.087
100 -0.036 120 +0.000 40.0 RS054-N / F-1000-1200-400
-0.071 +0.087
110 -0.036 130 +0.000 40.0 RS054-N / F-1100-1300-400
-0.071 +0.100
110 -0.036 140 +0.000 50.0 RS054-N / F-1100-1400-500
-0.071 +0.100
115 -0.036 140 +0.000 46.0 RS054-N / F-1150-1400-460
-0.071 +0.100
120 -0.036 145 +0.000 46.0 RS054-N / F-1200-1450-460
-0.071 +0.100
125 -0.043 150 +0.000 46.0 RS054-N / F-1250-1500-460
-0.083 +0.100
140 -0.043 165 +0.000 46.0 RS054-N / F-1400-1650-460
-0.083 +0.100
150 -0.043 180 +0.000 60.0 RS054-N / F-1500-1800-600
-0.083 +0.100
160 -0.043 190 +0.000 60.0 RS054-N / F-1600-1900-600
-0.083 +0.115
83

and burr free.
H +0.3
20°
ORDER CODE
-20°C to +100°C use RS054-N
-15°C to +140°C use RS054-F
170 -0.043 195 +0.000 46.0 RS054-N / F-1700-1950-460
-0.083 +0.115
180 -0.043 210 +0.000 60.0 RS054-N / F-1800-2100-600
-0.083 +0.115
190 -0.050 220 +0.000 60.0 RS054-N / F-1900-2200-600
-0.096 +0.115
200 -0.050 220 +0.000 50.0 RS054-N / F-2000-2200-500
-0.096 +0.115
200 -0.050 230 +0.000 60.0 RS054-N / F-2000-2300-600
-0.096 +0.115
220 -0.050 250 +0.000 60.0 RS054-N / F-2200-2500-600
-0.096 +0.115
225 -0.050 245 +0.000 50.0 RS054-N / F-2250-2450-500
-0.096 +0.115
225 -0.050 255 +0.000 60.0 RS054-N / F-2250-2550-600
-0.096 +0.130
240 -0.050 280 +0.000 60.0 RS054-N / F-2400-2800-600
-0.096 +0.130
250 -0.050 280 +0.000 60.0 RS054-N / F-2500-2800-600
-0.096 +0.130
250 -0.050 290 +0.000 60.0 RS054-N / F-2500-2900-600
-0.096 +0.130
260 -0.056 290 +0.000 60.0 RS054-N / F-2600-2900-600
-0.108 +0.130
270 -0.056 300 +0.000 60.0 RS054-N / F-2700-3000-600
-0.108 +0.130
280 -0.056 310 +0.000 50.0 RS054-N / F-2800-3100-500
-0.108 +0.130
300 -0.056 330 +0.000 60.0 RS054-N / F-3000-3300-600
-0.108 +0.140
320 -0.062 360 +0.000 63.0 RS054-N / F-3200-3600-630
-0.119 +0.140
84
ROD SEAL RS063
Features:
Rod seal profile RS063 consists of two piece seal set with one seal ring and one backup ring used as buffer seal
before Royal RS027, RS036, RS045.
Composition:
Seal Componant Material Royal Code
Seal Ring Polyurethane PUHP95
Backup Ring Polyamide PA6600
Properties:
l Easy installation primary seal
l No pressure built up between primary and secondary seal
l Low friction , free of stick slip
Application:
Ø Machine tools

Surface finish:


160 bar 260 bar 320 bar 400 bar
0,4 0,35 0,3 0.2
85
Installation:
Ordering format:
Example: Housing size 40 X 55.5 X 6.3
86

and burr free.
H +0.2
R0.50
S
20°

ØdN TOL.f8 ØDN TOL.H9 H(+0.2) ORDER CODE
40 -0.025 55.5 +0.000 6.3 RS063-U-0400-0555-063
-0.064 +0.074
45 -0.025 60.5 +0.000 6.3 RS063-U-0450-0605-063
-0.064 +0.074
50 -0.025 65.5 +0.000 6.3 RS063-U-0500-0655-063
-0.064 +0.074
55 -0.030 70.5 +0.000 6.3 RS063-U-0550-0705-063
-0.076 +0.074
56 -0.030 71.5 +0.000 6.3 RS063-U-0560-0715-063
-0.076 +0.074
60 -0.030 75.5 +0.000 6.3 RS063-U-0600-0755-063
-0.076 +0.074
63 -0.030 78.5 +0.000 6.3 RS063-U-0630-0785-063
-0.076 +0.074
65 -0.030 80.5 +0.000 6.3 RS063-U-0650-0805-063
-0.076 +0.087
70 -0.030 85.5 +0.000 6.3 RS063-U-0700-0855-063
-0.076 +0.087
75 -0.030 90.5 +0.000 6.3 RS063-U-0750-0905-063
-0.076 +0.087
80 -0.030 95.5 +0.000 6.3 RS063-U-0800-0955-063
-0.076 +0.087
85 -0.036 100.5 +0.000 6.3 RS063-U-0850-1005-063
-0.090 +0.087
90 -0.036 105.5 +0.000 6.3 RS063-U-0900-1055-063
-0.090 +0.087
. 95 -0.036 110.5 +0.000 6.3 RS063-U-0950-1105-063
-0.090 +0.087
100 -0.036 115.5 +0.000 6.3 RS063-U-1000-1155-063
-0.090 +0.087
105 -0.036 120.5 +0.000 6.3 RS063-U-1050-1205-063
-0.090 +0.100
110 -0.036 125.5 +0.000 6.3 RS063-U-1100-1255-063
-0.090 +0.100
87

and burr free.
H +0.2
R0.50
S
20°
ØdN TOL.f8 ØDN TOL.H9 H(+0.2) ORDER CODE
115 -0.036 130.5 +0.000 6.3 RS063-U-1150-1305-063
-0.090 +0.100
120 -0.036 135.5 +0.000 6.3 RS063-U-1200-1355-063
-0.090 +0.100
125 -0.043 140.5 +0.000 6.3 RS063-U-1250-1405-063
-0.106 +0.100
130 -0.043 145.5 +0.000 6.3 RS063-U-1300-1455-063
-0.106 +0.100
135 -0.043 150.5 +0.000 6.3 RS063-U-1350-1505-063
-0.106 +0.100
140 -0.043 155.5 +0.000 6.3 RS063-U-1400-1555-063
-0.106 +0.100
150 -0.043 165.5 +0.000 6.3 RS063-U-1500-1655-063
-0.106 +0.100
160 -0.043 175.5 +0.000 6.3 RS063-U-1600-1755-063
-0.106 +0.100
170 -0.043 185.5 +0.000 6.3 RS063-U-1700-1855-063
-0.106 +0.115
180 -0.043 195.5 +0.000 6.3 RS063-U-1800-1955-063
-0.106 +0.115
190 -0.050 205.5 +0.000 6.3 RS063-U-1900-2055-063
-0.122 +0.115
200 -0.050 221.0 +0.000 8.1 RS063-U-2000-2210-081
-0.122 +0.115
88
ROD SEAL RS072
Features:
Rod seal profile RS072 is a single acting buffer cum rod composit seal specialy designed for cylinders having small gland
space for heavy duty application.
Composition:
Components Material: Royal Code Material: Royal Code
Main seal Polyurethane PUET93 Fluoro Carbon Rubber (FPM) FPM 080Second seal
ring PTFE+ Bronze +MoS2 TB40M PTFE+ Bronze +MoS2 TB40M
Properties:
l Easy installation
l Second seal ring take load in high pressure conditions
Application:
Ø Machine tools

Seal Profile RS072-U RS072-F
Temperature range -30°C to 110°C -20°C to +200°C
Surface Speed(max.) 0.5 m/s 0.5 m/s.
Surface finish:

Profile Type Maximum permissible gap (S)

160 bar 260 bar 320 bar 400 bar 500 bar
RS072-U 0.45 0.4 0.35 0.3 Ask ROYAL
RS072-F 0.4 Ask ROYAL Ask ROYAL Ask ROYAL _
89
Minimum chamfer C:

C 4.0 4.5 6.0 7.5 8.0 10.0
Fitting:
Ordering format:

For Temp range: -30°C to +110°C Order code is RS072-U-0140-0220-075
90

and burr free.
H +0.2
h
S
20°
14 -0.016 22 +0.000 7 7.5 RS072-U/F-0140-0220-075
-0.043 +0.052
16 -0.016 24 +0.000 7 7.5 RS072-U/F-0160-0240-075
-0.043 +0.052
18 -0.016 26 +0.000 7 7.5 RS072-U/F-0180-0260-075
-0.043 +0.052
20 -0.020 28 +0.000 7 7.5 RS072-U/F-0200-0280-075
-0.053 +0.052
22 -0.020 30 +0.000 7 7.5 RS072-U/F-0220-0300-075
-0.053 +0.052
25 -0.020 33 +0.000 7 7.5 RS072-U/F-0250-0330-075
-0.053 +0.062
28 -0.020 36 +0.000 7 7.5 RS072-U/F-0280-0360-075
-0.053 +0.062
30 -0.020 38 +0.000 7 7.5 RS072-U/F-0300-0380-075
-0.053 +0.062
32 -0.025 40 +0.000 7 7.5 RS072-U/F-0320-0400-075
-0.064 +0.062
35 -0.025 43 +0.000 7 7.5 RS072-U/F-0350-0430-075
-0.064 +0.062
36 -0.025 44 +0.000 8 8.5 RS072-U/F-0360-0440-085
-0.064 +0.062
40 -0.025 48 +0.000 8 8.5 RS072-U/F-0400-0480-085
-0.064 +0.062
42 -0.025 50 +0.000 8 8.5 RS072-U/F-0420-0500-085
-0.064 0.062
45 -0.025 55 +0.000 10 11 RS072-U/F-0450-0550-110
-0.064 +0.074
50 -0.025 60 +0.000 10 11 RS072-U/F-0500-0600-110
-0.064 +0.074
55 -0.030 65 +0.000 10 11 RS072-U/F-0550-0650-110
-0.076 +0.074
56 -0.030 71 +0.000 12 13 RS072-U/F-0560-0710-130
-0.076 +0.074
60 -0.030 75 +0.000 12 13 RS072-U/F-0600-0750-130
-0.076 +0.074
91

and burr free.
H +0.2
h
S
20°
63 -0.030 78 +0.000 12 13 RS072-U/F-0630-0780-130
-0.076 +0.074
65 -0.030 80 +0.000 12 13 RS072-U/F-0650-0800-130
-0.076 +0.074
70 -0.030 85 +0.000 12 13 RS072-U/F-0700-0850-130
-0.076 +0.087
75 -0.030 90 +0.000 12 13 RS072-U/F-0750-0900-130
-0.076 +0.087
80 -0.030 95 +0.000 12 13 RS072-U/F-0800-0950-130
-0.076 +0.087
85 -0.036 100 +0.000 12 13 RS072-U/F-0850-1000-130
-0.090 +0.087
90 -0.036 105 +0.000 12 13 RS072-U/F-0900-1050-130
-0.090 +0.087
95 -0.036 110 +0.000 12 13 RS072-U/F-0950-1100-130
-0.090 +0.087
100 -0.036 115 +0.000 12 13 RS072-U/F-1000-1150-130
-0.090 +0.087
100 -0.036 120 +0.000 14 15 RS072-U/F-1000-1200-150
-0.090 +0.087
105 -0.036 120 +0.000 12 13 RS072-U/F-1050-1200-130
-0.090 +0.087
110 -0.036 125 +0.000 12 13 RS072-U/F-1100-1250-130
-0.090 +0.100
120 -0.036 140 +0.000 16 17 RS072-U/F-1200-1400-170
-0.090 +0.100
125 -0.043 145 +0.000 16 17 RS072-U/F-1250-1450-170
-0.106 +0.100
140 -0.043 160 +0.000 16 17 RS072-U/F-1400-1600-170
-0.106 +0.100
150 -0.043 170 +0.000 16 17 RS072-U/F-1500-1700-170
-0.106 +0.100
160 -0.043 180 +0.000 16 17 RS072-U/F-1600-1800-170
-0.106 +0.100
170 -0.043 190 +0.000 16 17 RS072-U/F-1700-1900-170
-0.106 +0.115
92

and burr free.
H +0.2
h
S
20°
175 -0.043 195 +0.000 16 17 RS072-U/F-1750-1950-170
-0.106 +0.115
180 -0.043 200 +0.000 16 17 RS072-U/F-1800-2000-170
-0.106 +0.115
200 -0.050 220 +0.000 16 17 RS072-U/F-2000-2200-170
-0.122 +0.115
93
DUST SEAL DS011
Features:
Wiper seal DS-011 is a single acting rod wiper for integral housing.
Composition:
Seal type DS011-U DS011-N DS011-F
Material: Polyurethane Nitrile Butadiene Rubber (NBR) Fluorocarbon Rubber (FPM)
Royal Code PUAB94 NBR90 FPM80
For compound detail please refer Royal seal materials. (Section III)
Properties:
l Easy snap in installation
l Very good wiping action
l Wiper can be used for a broad temperature range
l No pressure build-up between seal and wiper
Application:
Ø Presses, fork lift & material handling equipments

Seal profile DS011-U DS011-N DS011-F
Temperature range -20°C to +110°C -20°C to +100°C -20°C to +200°C
Linear velocity 0.5 m/s. 0.5 m/s. 0.5 m/s.
Surface finish:
Fitting:
Snap in fitting through a kidney-shaped distortion. Careful fitting is prerequisite for perfect functioning of the wiper.
Ordering format:
Example: Size 10 X 16.6 X 3.8 /5.3
For Temp range: - 20°C to +110°C Material Polyurothane The order code is DS011-U-0100-0166-038053
For Temp range: - 20°C to +100°C Material NBR The order code is DS011-N-0100-0166-038053
For Temp range: - 20°C to +200°C Material FPM The order code is DS011-F-0100-0166-038053
94
HOUSING DESIGN DS011 All edges should be smooth

and burr free.
H2
H1 +0.2
20°
Ø DN H11 Ø dN f8 ØD1 H11

ØdN TOL.f8 ØDN TOL.H11 ØD1 TOL.H11 H1+0.2 H2 ORDER CODE
10 -0.013 16.6 +0.000 13.0 +0.000 3.8 5.3 DS011-U/N/F-0100-0166-038053

-0.035 +0.110 +0.110
12 -0.016 18.6 +0.000 15.0 +0.000 3.8 5.3 DS011-U/N/F-0120-0186-038053
-0.043 +0.130 +0.110
14 -0.016 20.6 +0.000 17.0 +0.000 3.8 5.3 DS011-U/N/F-0140-0206-038053
-0.043 +0.130 +0.110
16 -0.016 22.6 +0.000 19.0 +0.000 3.8 5.3 DS011-U/N/F-0160-0226-038053
-0.043 +0.130 +0.130
18 -0.016 24.6 +0.000 21.0 +0.000 3.8 5.3 DS011-U/N/F-0180-0246-038053
-0.043 +0.130 +0.130
20 -0.020 28.6 +0.000 23.0 +0.000 5.3 7.0 DS011-U/N/F-0200-0286-053070
-0.053 +0.130 +0.130
22 -0.020 30.6 +0.000 25.0 +0.000 5.3 7.0 DS011-U/N/F-0220-0306-053070
-0.053 +0.160 +0.130
25 -0.020 33.6 +0.000 28.0 +0.000 5.3 7.0 DS011-U/N/F-0250-0336-053070
-0.053 +0.160 +0.130
28 -0.020 36.6 +0.000 31.0 +0.000 5.3 7.0 DS011-U/N/F-0280-0366-053070
-0.053 +0.160 +0.160
30 -0.020 38.6 +0.000 33.0 +0.000 5.3 7.0 DS011-U/N/F-0300-0386-053070
-0.053 +0.160 +0.160
32 -0.025 40.6 +0.000 35.0 +0.000 5.3 7.0 DS011-U/N/F-0320-0406-053070
-0.064 +0.160 +0.160
35 -0.025 43.6 +0.000 38.0 +0.000 5.3 7.0 DS011-U/N/F-0350-0436-053070
-0.064 +0.160 +0.160
36 -0.025 44.6 +0.000 39.0 +0.000 5.3 7.0 DS011-U/N/F-0360-0446-053070
-0.064 +0.160 +0.160
40 -0.025 48.6 +0.000 43.0 +0.000 5.3 7.0 DS011-U/N/F-0400-0486-053070
-0.064 +0.160 +0.160
42 -0.025 50.6 +0.000 45.0 +0.000 5.3 7.0 DS011-U/N/F-0420-0506-053070
-0.064 +0.190 +0.160
45 -0.025 55.6 +0.000 48.0 +0.000 5.3 7.0 DS011-U/N/F-0450-0556-053070
-0.064 +0.190 +0.160
50 -0.025 58.6 +0.000 53.0 +0.000 5.3 7.0 DS011-U/N/F-0500-0586-053070
-0.064 +0.190 +0.190
50 -0.025 60.6 +0.000 53.0 +0.000 5.3 7.0 DS011-U/N/F-0500-0606-053070
-0.064 +0.190 +0.190
95

and burr free.
H2
H1 +0.2
20°

55 -0.030 65.6 +0.000 58.0 +0.000 5.3 7.0 DS011-U/N/F-0550-0656-053070
-0.076 +0.190 +0.190
56 -0.030 66.6 +0.000 59.0 +0.000 5.3 7.0 DS011-U/N/F-0560-0666-053070
-0.076 +0.190 +0.190
60 -0.030 70.6 +0.000 63.0 +0.000 5.3 7.0 DS011-U/N/F-0600-0706-053070
-0.076 +0.190 +0.190
63 -0.030 73.6 +0.000 66.0 +0.000 5.3 7.0 DS011-U/N/F-0630-0736-053070
-0.076 +0.190 +0.190
65 -0.030 75.6 +0.000 68.0 +0.000 5.3 7.0 DS011-U/N/F-0650-0756-053070
-0.076 +0.190 +0.190
70 -0.030 80.6 +0.000 73.0 +0.000 5.3 7.0 DS011-U/N/F-0700-0806-053070
-0.076 +0.220 +0.190
75 -0.030 87.2 +0.000 81.0 +0.000 7.1 12.0 DS011-U/N/F-0750-0872-071120
-0.076 +0.220 +0.220
80 -0.030 92.2 +0.000 86.0 +0.000 7.1 12.0 DS011-U/N/F-0800-0922-071120
-0.076 +0.220 +0.220
85 -0.036 97.2 +0.000 91.0 +0.000 7.1 12.0 DS011-U/N/F-0850-0972-071120
-0.090 +0.220 +0.220
90 -0.036 102.2 +0.000 96.0 +0.000 7.1 12.0 DS011-U/N/F-0900-1022-071120
-0.090 +0.220 +0.220
100 -0.036 112.2 +0.000 106.0 +0.000 7.1 12.0 DS011-U/N/F-1000-1122-071120
-0.090 +0.220 +0.220
110 -0.036 122.2 +0.000 116.0 +0.000 7.1 12.0 DS011-U/N/F-1100-1222-071120
-0.090 +0.250 +0.220
115 -0.036 127.2 +0.000 121.0 +0.000 7.1 12.0 DS011-U/N/F-1150-1272-071120
-0.090 +0.250 +0.250
120 -0.036 132.2 +0.000 126.0 +0.000 7.1 12.0 DS011-U/N/F-1200-1322-071120
-0.090 +0.250 +0.250
125 -0.043 137.2 +0.000 131.0 +0.000 7.1 12.0 DS011-U/N/F-1250-1372-071120
-0.106 +0.250 +0.250
130 -0.043 142.2 +0.000 136.0 +0.000 7.1 12.0 DS011-U/N/F-1300-1422-071120
-0.106 +0.250 +0.250
140 -0.043 152.2 +0.000 146.0 +0.000 7.7 12.0 DS011-U/N/F-1400-1522-077120
-0.106 +0.250 +0.250
140 -0.043 155.0 +0.000 147.6 +0.000 10.2 16.0 DS011-U/N/F-1400-1550-102160
-0.106 +0.250 +0.250
96
97
DUST SEAL DS022
Features:
Wiper seal DS-022 is a double acting rod wiper for integral housing.
Composition:
Royal Code PUAB94
Properties:
l Highly abrasion resistance
l Sealing lips directed inwards fulfill the U-packing function
Application:

Surface finish:
Fitting:
Ordering format:
Example: Size 12 X 18 X 4 / 7
The Order code is DS022-U-0120-0180-040070
98

and burr free.
H2
H1 +0.2
20°

12 -0.016 18 +0.000 14.5 +0.000 4 7 DS022-U-0120-0180-040070
-0.043 +0.043 +0.110
14 -0.016 20 +0.000 16.5 +0.000 4 7 DS022-U-0140-0200-040070
-0.043 +0.052 +0.110
16 -0.016 22 +0.000 18.5 +0.000 4 7 DS022-U-0160-0220-040070
-0.043 +0.052 +0.130
18 -0.016 24 +0.000 20.5 +0.000 4 7 DS022-U-0180-0240-040070
-0.043 +0.052 +0.130
20 -0.020 26 +0.000 22.5 +0.000 4 7 DS022-U-0200-0260-040070
-0.053 +0.052 +0.130
22 -0.020 28 +0.000 24.5 +0.000 4 7 DS022-U-0220-0280-040070
-0.053 +0.052 +0.130
25 -0.020 31 +0.000 27.5 +0.000 4 7 DS022-U-0250-0310-040070
-0.053 +0.062 +0.130
28 -0.020 36 +0.000 31.0 +0.000 5 8 DS022-U-0280-0360-050080
-0.053 +0.062 +0.160
30 -0.020 38 +0.000 33.0 +0.000 5 8 DS022-U-0300-0380-050080
-0.053 +0.062 +0.160
32 -0.025 40 +0.000 35.0 +0.000 5 8 DS022-U-0320-0400-050080
-0.064 +0.062 +0.160
35 -0.025 43 +0.000 38.0 +0.000 5 8 DS022-U-0350-0430-050080
-0.064 +0.062 +0.160
36 -0.025 44 +0.000 39.0 +0.000 5 8 DS022-U-0360-0440-050080
-0.064 +0.062 +0.160
40 -0.025 48 +0.000 43.0 +0.000 5 8 DS022-U-0400-0480-050080
-0.064 +0.062 +0.160
45 -0.025 53 +0.000 48.0 +0.000 5 8 DS022-U-0450-0530-050080
-0.064 +0.074 +0.160
50 -0.025 58 +0.000 53.0 +0.000 5 8 DS022-U-0500-0580-050080
-0.064 +0.074 +0.190
55 -0.030 65 +0.000 58.0 +0.000 6 9 DS022-U-0550-0650-060090
-0.076 +0.074 +0.190
56 -0.030 66 +0.000 59.0 +0.000 6 9 DS022-U-0560-0660-060090
-0.076 +0.074 +0.190
60 -0.030 70 +0.000 63.0 +0.000 6 9 DS022-U-0600-0700-060090
-0.076 +0.074 +0.190
99

and burr free.
H2
H1 +0.2
20°

63 -0.030 73 +0.000 66.0 +0.000 6 9 DS022-U-0630-0730-060090
-0.076 +0.074 +0.190
70 -0.030 80 +0.000 73.0 +0.000 6 9 DS022-U-0700-0800-060090
-0.076 +0.074 +0.190
75 -0.030 85 +0.000 78.0 +0.000 6 9 DS022-U-0750-0850-060090
-0.076 +0.087 +0.190
80 -0.030 90 +0.000 83.0 +0.000 6 9 DS022-U-0800-0900-060090
-0.076 +0.087 +0.220
85 -0.036 95 +0.000 88.0 +0.000 6 9 DS022-U-0850-0950-060090
-0.090 +0.087 +0.220
90 -0.036 100 +0.000 93.0 +0.000 6 9 DS022-U-0900-1000-060090
-0.090 +0.087 +0.220
100 -0.036 110 +0.000 103 +0.000 6 9 DS022-U-1000-1100-060090
-0.090 +0.087 +0.220
110 -0.036 125 +0.000 114 +0.000 8.5 12 DS022-U-1100-1250-085120
-0.090 +0.100 +0.220
120 -0.043 135 +0.000 124 +0.000 8.5 12 DS022-U-1200-1350-085120
-0.106 +0.100 +0.250
125 -0.043 140 +0.000 129 +0.000 8.5 12 DS022-U-1250-1400-085120
-0.106 +0.100 +0.250
140 -0.043 155 +0.000 144 +0.000 8.5 12 DS022-U-1400-1550-085120
-0.106 +0.100 +0.250
160 -0.043 175 +0.000 164 +0.000 8.5 12 DS022-U-1600-1750-085120
-0.106 +0.100 +0.250
170 -0.043 185 +0.000 174 +0.000 8.5 12 DS022-U-1700-1850-085120
-0.106 +0.115 +0.250
180 -0.043 195 +0.000 184 +0.000 8.5 12 DS022-U-1800-1950-085120
-0.106 +0.115 +0.290
200 -0.050 215 +0.000 204 +0.000 8.5 12 DS022-U-2000-2150-085120
-0.122 +0.115 +0.290
100
DUST SEAL DS033
Features:
Wiper seal DS-033 is a single acting rod wiper with metal casing for open housing.
Composition:
Seal profile type DS033-U DS033-N
Material Polyurethane Nitrile Butadiene Rubber (NBR)
Royal Code PUAB94 NBR90
Metal casing Mild steel Mild steel
Properties:
l Easy push fit installation
Application:
Seal profile DS033-U DS033-N

Linear velocity 0.5 m/s. 0.5 m/s.
Surface finish:
Fitting:
Wiper seal DS-033 are pressed in to axially-open housings. Careful fitting is prerequisite for perfect functioning of
the wiper seal.
Ordering format:
For Temp range: -20°C to +100°C Material Polyurethanes, The Order code is DS033-U-0280-0380-050070
For Temp range: -20°C to +100°C Material NBR, The Order code is DS033-N-0280-0380-050070
101

and burr free.
H2
H +0.2
30°
Ø DN H8 Ø dN f8
ORDER CODE
ØdN TOL. f8 ØDN TOL.H8 H1+0.2 H2
For Polyurethane use DS033-U
For NBR use DS033-N
28 -0.020 38 +0.000 5 7 DS033-U/N/F-0280-0380-050070
-0.053 +0.039
30 -0.020 40 +0.000 5 7 DS033-U/N/F-0300-0400-050070
-0.053 +0.039
32 -0.025 42 +0.000 5 7 DS033-U/N/F-0320-0420-050070
-0.064 +0.039
35 -0.025 45 +0.000 7 10 DS033-U/N/F-0350-0450-070110
-0.064 +0.039
36 -0.025 45 +0.000 7 10 DS033-U/N/F-0360-0450-070110
-0.064 +0.039
40 -0.025 50 +0.000 7 10 DS033-U/N/F-0400-0500-070110
-0.064 +0.039
45 -0.025 55 +0.000 7 10 DS033-U/N/F-0450-0550-070110
-0.064 +0.046
50 -0.025 60 +0.000 7 10 DS033-U/N/F-0500-0600-070110
-0.064 +0.046
56 -0.030 66 +0.000 7 10 DS033-U/N/F-0560-0660-070110
-0.076 +0.046
60 -0.030 70 +0.000 7 10 DS033-U/N/F-0600-0700-070110
-0.076 +0.046
63 -0.030 75 +0.000 7 10 DS033-U/N/F-0630-0750-070110
-0.076 +0.046
70 -0.030 80 +0.000 7 10 DS033-U/N/F-0700-0800-070110
-0.076 +0.046
75 -0.030 85 +0.000 7 10 DS033-U/N/F-0750-0850-070110
-0.076 +0.054
80 -0.030 90 +0.000 7 10 DS033-U/N/F-0800-0900-070110
-0.076 +0.054
85 -0.036 95 +0.000 7 10 DS033-U/N/F-0850-0950-070110
-0.090 +0.054
90 -0.036 100 +0.000 7 10 DS033-U/N/F-0900-1000-070110
-0.090 +0.054
102

and burr free.
H2
H +0.2
30°
Ø DN H8 Ø dN f8
ORDER CODE
ØdN TOL. f8 ØDN TOL.H8 H1+0.2 H2
For Polyurethane use DS033-U
For NBR use DS033-N
95 -0.036 105 +0.000 7 10 DS033-U/N/F-0950-1050-070110
-0.090 +0.054
100 -0.036 110 +0.000 7 10 DS033-U/N/F-1000-1100-070110
-0.090 +0.054
110 -0.036 120 +0.000 7 10 DS033-U/N/F-1100-1200-070110
-0.090 +0.054
120 -0.036 130 +0.000 7 10 DS033-U/N/F-1200-1300-070110
-0.090 +0.063
125 -0.043 140 +0.000 9 12 DS033-U/N/F-1250-1400-090120
-0.106 +0.063
130 -0.043 145 +0.000 9 12 DS033-U/N/F-1300-1450-090120
-0.106 +0.063
140 -0.043 155 +0.000 9 12 DS033-U/N/F-1400-1550-090120
-0.106 +0.063
150 -0.043 165 +0.000 9 12 DS033-U/N/F-1500-1650-090120
-0.106 +0.063
160 -0.043 175 +0.000 9 12 DS033-U/N/F-1600-1750-090120
-0.106 +0.063
170 -0.043 185 +0.000 10 14 DS033-U/N/F-1700-1850-100140
-0.106 +0.072
180 -0.043 195 +0.000 10 14 DS033-U/N/F-1800-1950-100140
-0.106 +0.072
200 -0.050 220 +0.000 12 16 DS033-U/N/F-2000-2200-120160
-0.122 +0.072
240 -0.050 260 +0.000 12 16 DS033-U/N/F-2400-2600-120160
-0.122 +0.081
103
DUST SEAL DS044
Features:
Wiper seal DS-044 is a double acting rod wiper with metal casing for open housing.
Composition:
Seal profile type DS044-U
Royal Code PUAB94
Metal casing Mild steel
Properties:
l Easy press fit installation in open housing with locking circlip
l Wiper can be used for a broad temperature range with different materials
l Sealing lips directed inwards gives both side wiping effect
Application:
Ø presses, fork lift & material handling equipments
Ø injection moulding machines
Ø mining & construction machineries
Seal profile DS044-U
Linear velocity(max.) 0.5 m/s.
Surface finish:
Fitting:
Wiper seal DS-044 are pressed in to axially-open housings with locking circlip. Careful fitting is prerequisite for
perfect functioning of the wiper seal.
Ordering format:
For Temp range: -20°C to +100°C Material-Polyurethane The Order code is DS044-U-0200-0320-060090
We have given all metric(mm) sizes here. For Imperial (inch) sizes please contact ROYAL at info@royalcomposites.co.in
104

and burr free.
H2
H +0.2
20°
Ø DN H8 Ø dN f8
ORDER CODE
ØdN TOL. f8 ØDN TOL.H8 H1+0.3 H2 For temp. range
+0.5 -20°C to +100°C use DS044-U
-20°C to +200°C use DS044-F
20 -0.020 32 +0.000 6 9 DS044-U/F-0200-0320-060090
-0.053 +0.033
22 -0.020 34 +0.000 6 9 DS044-U/F-0220-0340-060090
-0.053 +0.033
25 -0.020 37 +0.000 6 9 DS044-U/F-0250-0370-060090
-0.053 +0.039
28 -0.020 40 +0.000 6 9 DS044-U/F-0280-0400-060090
-0.053 +0.039
30 -0.020 42 +0.000 6 9 DS044-U/F-0300-0420-060090
-0.053 +0.039
32 -0.025 44 +0.000 7 10 DS044-U/F-0320-0440-070100
-0.064 +0.039
35 -0.025 47 +0.000 7 10 DS044-U/F-0350-0470-070100
-0.064 +0.039
36 -0.025 48 +0.000 7 10 DS044-U/F-0360-0480-070100
-0.064 +0.039
38 -0.025 50 +0.000 7 10 DS044-U/F-0380-0500-070100
-0.064 +0.039
40 -0.025 52 +0.000 7 10 DS044-U/F-0400-0520-070100
-0.064 +0.046
45 -0.025 57 +0.000 7 10 DS044-U/F-0450-0570-070100
-0.064 +0.046
50 -0.025 62 +0.000 7 10 DS044-U/F-0500-0620-070100
-0.064 +0.046
55 -0.030 69 +0.000 8 11 DS044-U/F-0550-0690-080110
-0.076 +0.046
56 -0.030 70 +0.000 8 11 DS044-U/F-0560-0700-080110
-0.076 +0.046
60 -0.030 74 +0.000 8 11 DS044-U/F-0600-0740-080110
-0.076 +0.046
63 -0.030 77 +0.000 8 11 DS044-U/F-0630-0770-080110
-0.076 +0.046
105

and burr free.
H2
H +0.2
20°
Ø DN H8 Ø dN f8
ORDER CODE
+0.5 -20°C to +100°C use DS044-U
-20°C to +200°C use DS044-F
65 -0.030 79 +0.000 8 11 DS044-U/F-0650-0790-080110
-0.076 +0.046
70 -0.030 84 +0.000 8 11 DS044-U/F-0700-0840-080110
-0.076 +0.054
75 -0.030 89 +0.000 8 11 DS044-U/F-0750-0890-080110
-0.076 +0.054
80 -0.030 94 +0.000 8 11 DS044-U/F-0800-0940-080110
-0.076 +0.054
85 -0.036 99 +0.000 8 11 DS044-U/F-0850-0990-080110
-0.090 +0.054
90 -0.036 104 +0.000 8 11 DS044-U/F-0900-1040-080110
-0.090 +0.054
95 -0.036 109 +0.000 8 11 DS044-U/F-0950-1090-080110
-0.090 +0.054
100 -0.036 114 +0.000 8 11 DS044-U/F-1000-1140-080110
-0.090 +0.054
105 -0.036 121 +0.000 9 12 DS044-U/F-1050-1210-090120
-0.090 +0.063
110 -0.036 126 +0.000 9 12 DS044-U/F-1100-1260-090120
-0.090 +0.063
115 -0.036 131 +0.000 9 12 DS044-U/F-1150-1310-090120
-0.090 +0.063
120 -0.036 136 +0.000 9 12 DS044-U/F-1200-1360-090120
-0.090 +0.063
125 -0.043 141 +0.000 9 12 DS044-U/F-1250-1410-090120
-0.106 +0.063
130 -0.043 146 +0.000 9 12 DS044-U/F-1300-1460-090120
-0.106 +0.063
140 -0.043 160 +0.000 10 14 DS044-U/F-1400-1600-100140
-0.106 +0.063
150 -0.043 170 +0.000 10 14 DS044-U/F-1500-1700-100140
-0.106 +0.063
106

and burr free.
H2
H +0.2
20°
Ø DN H8 Ø dN f8
ORDER CODE
+0.5 -20°C to +100°C use DS044-U
-20°C to +200°C use DS044-F
160 -0.043 180 +0.000 10 14 DS044-U/F-1600-1800-100140
-0.106 +0.063
165 -0.043 185 +0.000 10 14 DS044-U/F-1650-1850-100140
-0.106 +0.072
170 -0.043 190 +0.000 10 14 DS044-U/F-1700-1900-100140
-0.106 +0.072
180 -0.043 205 +0.000 12 17 DS044-U/F-1800-2050-120170
-0.106 +0.072
180 -0.043 200 +0.000 10 14 DS044-U/F-1800-2000-100140
-0.106 +0.072
200 -0.050 225 +0.000 12 17 DS044-U/F-2000-2250-120170
-0.122 +0.072
200 -0.050 216 +0.000 9 12 DS044-U/F-2000-2160-090120
-0.122 +0.072
107
DUST SEAL DS055
Features:
Wiper seal DS-055 is a double acting rod wiper for integral housing.
Composition:
Seal type DS055-U DS055-N DS055-F
Material: Polyurethane Nitrile Butadiene Rubber (NBR) Fluorocarbon Rubber (FPM)
Royal Code PUAB94 NBR90 FPM80
Properties:
Application:
The double lip wiper DS055 is preferably fitted in combination with rod seal RS018. We recommend in any case
a pressure release hole be provided in front of the double lip wiper in order to avoid pressure build-up between
seal and wiper.

Seal profile DS055-U DS055-N DS055-F
Temperature range -20°C to +100°C -20°C to +100°C -20°C to +200°C
Linear velocity 0.5 m/s. 0.5 m/s. 0.5 m/s.
Surface finish:
Fitting:
Ordering format:
Example: Size 10 X 18 X 4 / 6 / 8
For Temp range: -20°C to +100°C Material Polyurethanes: The Order code is DS055-U-0100-0180-060080
For Temp range: -20°C to +100°C Material NBR: The Order code is DS055-N-0100-0180-060080
For Temp range: -20°C to +200°C Material FPM: The Order code is DS055-F-0100-0180-060080
108

and burr free.
H2
H1 +0.2
20°
ORDER CODE
ØdN TOL. ØDN TOL. D1 TOL. H1 H2 For Temp range:
f8 H9 H11 +0.2 -20°C to +100°C use DS055-U
-20°C to +100°C use DS055-N
-20°C to +200°C use DS055- F
10 -0.016 18 +0.000 13.5 +0.000 6 8 DS055-U/N/F-0100-0180-060080
-0.043 +0.043 +0.110
12 -0.016 20 +0.000 15.5 +0.000 6 8 DS055-U/N/F-0120-0200-060080
-0.043 +0.043 +0.110
14 -0.016 22 +0.000 17.5 +0.000 6 8 DS055-U/N/F-0140-0220-060080
-0.043 +0.052 +0.130
15 -0.016 23 +0.000 18.5 +0.000 6 8 DS055-U/N/F-0150-0230-060080
-0.043 +0.052 +0.130
16 -0.016 24 +0.000 19.5 +0.000 6 8 DS055-U/N/F-0160-0240-060080
-0.043 +0.052 +0.130
18 -0.016 26 +0.000 21.5 +0.000 6 8 DS055-U/N/F-0180-0260-060080
-0.043 +0.052 +0.130
20 -0.020 28 +0.000 23.5 +0.000 6 8 DS055-U/N/F-0200-0280-060080
-0.053 +0.052 +0.130
22 -0.020 30 +0.000 25.5 +0.000 6 8 DS055-U/N/F-0220-0300-060080
-0.053 +0.052 +0.130
25 -0.020 33 +0.000 28.5 +0.000 6 8 DS055-U/N/F-0250-0330-060080
-0.053 +0.062 +0.160
28 -0.020 36 +0.000 31.5 +0.000 6 8 DS055-U/N/F-0280-0360-060080
-0.053 +0.062 +0.160
30 -0.020 38 +0.000 33.5 +0.000 6 8 DS055-U/N/F-0300-0380-060080
-0.053 +0.062 +0.160
32 -0.025 40 +0.000 35.5 +0.000 6 8 DS055-U/N/F-0320-0400-060080
-0.064 +0.062 +0.160
35 -0.025 43 +0.000 38.5 +0.000 6 8 DS055-U/N/F-0350-0430-060080
-0.064 +0.062 +0.160
36 -0.025 44 +0.000 39.5 +0.000 6 8 DS055-U/N/F-0360-0440-060080
-0.064 +0.062 +0.160
38 -0.025 46 +0.000 41.5 +0.000 6 8 DS055-U/N/F-0380-0460-060080
-0.064 +0.062 +0.160
109

and burr free.
H2
H1 +0.2
20°
ORDER CODE
f8 H9 H11 +0.2 -20°C to +100°C use DS055-U
-20°C to +100°C use DS055-N
-20°C to +200°C use DS055- F
40 -0.025 48 +0.000 43.5 +0.000 6 8 DS055-U/N/F-0400-0480-060080
-0.064 +0.062 +0.160
42 -0.025 50 +0.000 45.5 +0.000 6 8 DS055-U/N/F-0420-0500-060080
-0.064 +0.062 +0.160
45 -0.025 53 +0.000 48.5 +0.000 6 8 DS055-U/N/F-0450-0530-060080
-0.064 +0.074 +0.190
50 -0.025 58 +0.000 53.5 +0.000 6 8 DS055-U/N/F-0500-0580-060080
-0.064 +0.074 +0.190
55 -0.030 63 +0.000 58.5 +0.000 6 8 DS055-U/N/F-0550-0630-060080
-0.076 +0.074 +0.190
56 -0.030 64 +0.000 59.5 +0.000 6 8 DS055-U/N/F-0560-0640-060080
-0.076 +0.074 +0.190
60 -0.030 68 +0.000 63.5 +0.000 6 8 DS055-U/N/F-0600-0680-060080
-0.076 +0.074 +0.190
63 -0.030 71 +0.000 66.5 +0.000 6 8 DS055-U/N/F-0630-0710-060080
-0.076 +0.074 +0.190
65 -0.030 73 +0.000 68.5 +0.000 6 8 DS055-U/N/F-0650-0730-060080
-0.076 +0.074 +0.190
68 -0.030 76 +0.000 71.5 +0.000 6 8 DS055-U/N/F-0680-0760-060080
-0.076 +0.074 +0.190
70 -0.030 78 +0.000 73.5 +0.000 6 8 DS055-U/N/F-0700-0780-060080
-0.076 +0.074 +0.190
75 -0.030 83 +0.000 78.5 +0.000 6 8 DS055-U/N/F-0750-0830-060080
-0.076 +0.087 +0.220
80 -0.030 88 +0.000 83.5 +0.000 6 8 DS055-U/N/F-0800-0880-060080
-0.076 +0.087 +0.220
85 -0.036 93 +0.000 88.5 +0.000 6 8 DS055-U/N/F-0850-0930-060080
-0.090 +0.087 +0.220
90 -0.036 98 +0.000 93.5 +0.000 6 8 DS055-U/N/F-0900-0980-060080
-0.090 +0.087 +0.220
110

and burr free.
H2
H1 +0.2
20°
ORDER CODE
f8 H9 H11 +0.2 -20°C to +100°C use DS055-U
-20°C to +100°C use DS055-N
-20°C to +200°C use DS055- F
95 -0.036 103 +0.000 98.5 +0.000 6 8 DS055-U/N/F-0950-1030-060080
-0.090 +0.087 +0.220
100 -0.036 108 +0.000 103.5 +0.000 6 8 DS055-U/N/F-1000-1080-060080
-0.090 +0.087 +0.220
105 -0.036 117 +0.000 110.0 +0.000 8.2 11.1 DS055-U/N/F-1050-1170-082111
-0.090 +0.087 +0.220
110 -0.036 122 +0.000 115.0 +0.000 8.2 11.1 DS055-U/N/F-1100-1220-082111
-0.090 +0.100 +0.220
115 -0.036 127 +0.000 120.0 +0.000 8.2 11.1 DS055-U/N/F-1150-1270-082111
-0.090 +0.100 +0.250
120 -0.036 132 +0.000 125.0 +0.000 8.2 11.1 DS055-U/N/F-1200-1320-082111
-0.090 +0.100 +0.250
125 -0.043 137 +0.000 130.0 +0.000 8.2 11.1 DS055-U/N/F-1250-1370-082111
-0.106 +0.100 +0.250
130 -0.043 142 +0.000 135.0 +0.000 8.2 11.1 DS055-U/N/F-1300-1420-082111
-0.106 +0.100 +0.250
135 -0.043 147 +0.000 140.0 +0.000 8.2 11.1 DS055-U/N/F-1350-1470-082111
-0.106 +0.100 +0.250
140 -0.043 152 +0.000 145.0 +0.000 8.2 11.1 DS055-U/N/F-1400-1520-082111
-0.106 +0.100 +0.250
150 -0.043 162 +0.000 155.0 +0.000 8.2 11.1 DS055-U/N/F-1500-1620-082111
-0.106 +0.100 +0.250
160 -0.043 172 +0.000 165.0 +0.000 8.2 11.1 DS055-U/N/F-1600-1720-082111
-0.106 +0.100 +0.250
170 -0.043 182 +0.000 175.0 +0.000 8.2 11.1 DS055-U/N/F-1700-1820-082111
-0.106 +0.115 +0.250
180 -0.043 192 +0.000 185.0 +0.000 8.2 11.1 DS055-U/N/F-1800-1920-082111
-0.106 +0.115 +0.290
190 -0.050 202 +0.000 195.0 +0.000 8.2 11.1 DS055-U/N/F-1900-2020-082111
-0.122 +0.115 +0.290
111

and burr free.
H2
H1 +0.2
20°
ORDER CODE
f8 H9 H11 +0.2 -20°C to +100°C use DS055-U
-20°C to +100°C use DS055-N
-20°C to +200°C use DS055- F
200 -0.050 212 +0.000 205.0 +0.000 8.2 11.1 DS055-U/N/F-2000-2120-082111
-0.122 +0.115 +0.290
210 -0.050 225 +0.000 217.0 +0.000 9.5 12.5 DS055-N-2100-2250-095125
-0.122 +0.115 +0.290
220 -0.050 235 +0.000 227.0 +0.000 9.5 12.5 DS055-N-2200-2350-095125
-0.122 +0.115 +0.290
225 -0.050 240 +0.000 233.0 +0.000 9.5 12.5 DS055-N-2250-2400-095125
-0.122 +0.115 +0.290
230 -0.050 245 +0.000 237.0 +0.000 9.5 12.5 DS055-N-2300-2450-095125
-0.122 +0.115 +0.290
240 -0.050 255 +0.000 247.0 +0.000 9.5 12.5 DS055-N-2400-2550-095125
-0.122 +0.130 +0.320
250 -0.050 265 +0.000 257.0 +0.000 9.5 12.5 DS055-N-2500-2650-095125
-0.122 +0.130 +0.320
260 -0.056 275 +0.000 267.0 +0.000 9.5 12.5 DS055-N-2600-2750-095125
-0.137 +0.130 +0.320
270 -0.056 285 +0.000 277.0 +0.000 9.5 12.5 DS055-N-2700-2850-095125
-0.137 +0.130 +0.360
280 -0.056 295 +0.000 287.0 +0.000 9.5 12.5 DS055-N-2800-2950-095125
-0.137 +0.130 +0.360
300 -0.056 315 +0.000 307.0 +0.000 9.5 12.5 DS055-N-3000-3150-095125
-0.137 +0.130 +0.360
320 -0.062 335 +0.000 327.0 +0.000 9.5 12.5 DS055-N-3200-3350-095125
-0.151 +0.140 +0.400
350 -0.062 365 +0.000 357.0 +0.000 9.5 12.5 DS055-N-3500-3650-095125
-0.151 +0.140 +0.400
360 -0.062 375 +0.000 367.0 +0.000 9.5 12.5 DS055-N-3600-3750-095125
-0.151 +0.140 +0.400
400 -0.062 415 +0.000 407.0 +0.000 9.5 12.5 DS055-N-4000-4150-095125
-0.151 +0.140 +0.400
112
DUST SEAL DS066
Features:
Wiper seal profile DS066 consists of two piece seal set for wiping rod with one PTFE ring and one Energizer O-ring.
Composition:
SEAL PROFILE DS066-N DS066-F
Seal ring
O Ring
Properties:
l For short stroke and high frequency
Application:
Ø Machine tools
The double lip wiper DS066 is preferably fitted in combination with rod seal RS018. We recommend in any case
a pressure release hole be provided in front of the wiper in order to avoid pressure build-up between seal and
wiper.

Seal profile DS066-N DS066-F
Temperature range -20°C to +100°C -20°C to + 200°C
Surface Speed(max.) 4 m/s. 4 m/s.
Surface finish:
113
Fitting:
Snap in fitting through a kidney-shaped distortion. Careful fitting is prerequisite for perfect functioning of the
wiper.
Ordering format:
Example: Size 12 X 18.8 X 5
For Temp range: -20°C to +100°C. (O ring material is NBR70) Order code is DS066-N-0120-0188-050
For Temp range: -20°C to +200°C. (O ring material is FPM80) Order code is DS066-F-0120-0188-050
114

and burr free.
H +0.2
20°
Ø DN H11 Ø dN f8 dN+1.5
ORDER CODE
ØdN TOL. f8 ØDN TOL.H9 H(+0.2) O RING SIZE For temp. range
-20°C to +100°C use DS066-N
-20°C to +200°C use DS066-F
12 -0.016 18.8 +0.000 5 13.94 X 2.62 DS066-N / F-0120-0188-050
-0.043 +0.052
14 -0.016 20.8 +0.000 5 15.54 X 2.62 DS066-N / F-0140-0208-050
-0.043 +0.052
15 -0.016 21.8 +0.000 5 17.12 X 2.62 DS066-N / F-0150-0218-050
-0.043 +0.052
16 -0.016 22.8 +0.000 5 17.12 X 2.62 DS066-N / F-0160-0228-050
-0.043 +0.052
18 -0.016 24.8 +0.000 5 20.29 X 2.62 DS066-N / F-0180-0248-050
-0.043 +0.052
20 -0.020 26.8 +0.000 5 21.89 X 2.62 DS066-N / F-0200-0268-050
-0.053 +0.052
22 -0.020 28.8 +0.000 5 23.47 X 2.62 DS066-N / F-0220-0288-050
-0.053 +0.062
25 -0.020 31.8 +0.000 5 26.64 X 2.62 DS066-N / F-0250-0318-050
-0.053 +0.062
28 -0.020 34.8 +0.000 5 29.82 X 2.62 DS066-N / F-0280-0348-050
-0.053 +0.062
30 -0.020 36.8 +0.000 5 31.42 X 2.62 DS066-N / F-0300-0368-050
-0.053 +0.062
32 -0.025 38.8 +0.000 5 34.59 X 2.62 DS066-N / F-0320-0388-050
-0.064 +0.062
35 -0.025 41.8 +0.000 5 36.17 X 2.62 DS066-N / F-0350-0418-050
-0.064 +0.062
36 -0.025 42.8 +0.000 5 37.77 X 2.62 DS066-N / F-0360-0428-050
-0.064 +0.062
38 -0.025 44.8 +0.000 5 39.34 X 2.62 DS066-N / F-0380-0448-050
-0.064 +0.062
40 -0.025 46.8 +0.000 5 42.42 X 2.62 DS066-N / F-0400-0468-050
-0.064 +0.062
45 -0.025 51.8 +0.000 5 47.29 X 2.62 DS066-N / F-0450-0518-050
-0.064 +0.074
115

and burr free.
H +0.2
20°
ORDER CODE
-20°C to +100°C use DS066-U
-20°C to +200°C use DS066-F
50 -0.025 56.8 +0.000 5 52.07 X 2.62 DS066-N / F-0500-0568-050
-0.064 +0.074
55 -0.030 61.8 +0.000 5 56.82 X 2.62 DS066-N / F-0550-0618-050
-0.076 +0.074
56 -0.030 62.8 +0.000 5 58.42 X 2.62 DS066-N / F-0560-0628-050
-0.076 +0.074
60 -0.030 66.8 +0.000 5 61.60 X 2.62 DS066-N / F-0600-0668-050
-0.076 +0.074
63 -0.030 69.8 +0.000 5 64.77 X 2.62 DS066-N / F-0630-0698-050
-0.076 +0.074
65 -0.030 73.8 +0.000 6 66.27 X 3.53 DS066-N / F-0650-0738-060
-0.076 +0.074
70 -0.030 78.8 +0.000 6 72.62 X 3.53 DS066-N / F-0700-0788-060
-0.076 +0.074
75 -0.030 83.8 +0.000 6 75.79 X 3.53 DS066-N / F-0750-0838-060
-0.076 +0.087
80 -0.030 88.8 +0.000 6 82.14 X 3.53 DS066-N / F-0800-0888-060
-0.076 +0.087
85 -0.036 93.8 +0.000 6 88.49 X 3.53 DS066-N / F-0850-0938-060
-0.090 +0.087
90 -0.036 98.8 +0.000 6 91.67 X 3.53 DS066-N / F-0900-0988-060
-0.090 +0.087
95 -0.036 103.8 +0.000 6 98.02 X 3.53 DS066-N / F-0950-1038-060
-0.090 +0.087
100 -0.036 108.8 +0.000 6 101.19 X 3.53 DS066-N / F-1000-1088-060
-0.090 +0.087
105 -0.036 113.8 +0.000 6 107.54 X 3.53 DS066-N / F-1050-1138-060
-0.090 +0.087
110 -0.036 118.8 +0.000 6 110.72 X 3.53 DS066-N / F-1100-1188-060
-0.090 +0.087
115 -0.036 123.8 +0.000 6 117.07 X 3.53 DS066-N / F-1150-1238-060
-0.090 +0.087
116

and burr free.
H +0.2
20°
ORDER CODE
-20°C to +100°C use DS066-U
-20°C to +200°C use DS066-F
120 -0.036 128.8 +0.000 6 120.24 X 3.53 DS066-N / F-1200-1288-060
-0.090 +0.100
125 -0.043 133.8 +0.000 6 126.59 X 3.53 DS066-N / F-1250-1338-060
-0.106 +0.100
130 -0.043 138.8 +0.000 6 132.94 X 3.53 DS066-N / F-1300-1388-060
-0.106 +0.100
135 -0.043 143.8 +0.000 6 136.12 X 3.53 DS066-N / F-1350-1438-060
-0.106 +0.100
140 -0.043 148.8 +0.000 6 142.47 X 3.53 DS066-N / F-1400-1488-060
-0.106 +0.100
150 -0.043 158.8 +0.000 6 151.99 X 3.53 DS066-N / F-1500-1588-060
-0.106 +0.100
160 -0.043 168.8 +0.000 6 158.34 X 3.53 DS066-N / F-1600-1688-060
-0.106 +0.100
170 -0.043 178.8 +0.000 6 171.04 X 3.53 DS066-N / F-1700-1788-060
-0.106 +0.100
180 -0.043 188.8 +0.000 6 183.74 X 3.53 DS066-N / F-1800-1888-060
-0.106 +0.115
190 -0.050 198.8 +0.000 6 190.09 X 3.53 DS066-N / F-1900-1988-060
-0.122 +0.115
200 -0.050 208.8 +0.000 6 202.79 X 3.53 DS066-N / F-2000-2088-060
-0.122 +0.115
210 -0.050 218.8 +0.000 6 209.14 X 3.53 DS066-N / F-2100-2188-060
-0.122 +0.115
220 -0.050 228.8 +0.000 6 221.84 X 3.53 DS066-N / F-2200-2288-060
-0.122 +0.115
225 -0.050 233.8 +0.000 6 228.19 X 3.53 DS066-N / F-2250-2338-060
-0.122 +0.115
230 -0.050 238.8 +0.000 6 228.19 X 3.53 DS066-N / F-2300-2388-060
-0.122 +0.115
240 -0.050 248.8 +0.000 6 240.89 X 3.53 DS066-N / F-2400-2488-060
-0.122 +0.115
117

and burr free.
H +0.2
20°
ORDER CODE
-20°C to +100°C use DS066-U
-20°C to +200°C use DS066-F
250 -0.050 258.8 +0.000 6 253.59 X 3.53 DS066-N / F-2500-2588-060
-0.122 +0.130
260 -0.056 272.2 +0.000 8.4 266.07 X 5.33 DS066-N / F-2600-2722-084
-0.137 +0.130
270 -0.056 282.2 +0.000 8.4 278.77 X 5.33 DS066-N / F-2700-2822-084
-0.137 +0.130
280 -0.056 292.2 +0.000 8.4 278.77 X 5.33 DS066-N / F-2800-2922-084
-0.137 +0.130
300 -0.056 312.2 +0.000 8.4 304.17 X 5.33 DS066-N / F-3000-3122-084
-0.137 +0.140
320 -0.056 332.2 +0.000 8.4 329.57 X 5.33 DS066-N / F-3200-3322-084
-0.137 +0.140
350 -0.062 362.2 +0.000 8.4 354.97 X 5.33 DS066-N / F-3500-3622-084
-0.151 +0.140
360 -0.062 372.2 +0.000 8.4 354.97 X 5.33 DS066-N / F-3600-3722-084
-0.151 +0.140
400 -0.062 412.2 +0.000 8.4 405.26 X 5.33 DS066-N / F-4000-4122-084
-0.151 +0.140
118
DUST SEAL DS077
Features:
Wiper seal DS-077 is a single acting rod wiper for integral housing.
Composition:
Seal type DS077-U
Royal Code PUAB94
For compound detail please refer Royal seal materials. (Sectio III)
Properties:
Application:

Seal profile DS077-U
Linear velocity(max.) 1 m/s.
Surface finish:
Fitting:
Ordering format:
Example: Size 10 X 18 X 4 / 6 / 8
The Order code is DS077-U-0100-0180-060080
119

and burr free.
H2
H1
H3
20°
ØdN TOL. ØDN TOL. D1 TOL. H1 H2 H3 ORDER CODE

f8 H9 H11 +0.2 +0.2
10 -0.016 18 +0.000 16 +0.000 4 5 7 DS077-U-0100-0180-040507
-0.043 +0.043 +0.110
12 -0.016 20 +0.000 18 +0.000 4 5 7 DS077-U-0120-0200-040507
-0.043 +0.043 +0.110
14 -0.016 22 +0.000 20 +0.000 4 5 7 DS077-U-0140-0220-040507
-0.043 +0.052 +0.130
15 -0.016 23 +0.000 21 +0.000 4 5 7 DS077-U-0150-0230-040507
-0.043 +0.052 +0.130
16 -0.016 24 +0.000 22 +0.000 4 5 7 DS077-U-0160-0240-040507
-0.043 +0.052 +0.130
18 -0.016 26 +0.000 24 +0.000 4 5 7 DS077-U-0180-0260-040507
-0.043 +0.052 +0.130
20 -0.020 28 +0.000 26 +0.000 4 5 7 DS077-U-0200-0280-040507
-0.053 +0.052 +0.130
22 -0.020 30 +0.000 28 +0.000 4 5 7 DS077-U-0220-0300-040507
-0.053 +0.052 +0.130
25 -0.020 33 +0.000 31 +0.000 4 5 7 DS077-U-0250-0330-040507
-0.053 +0.062 +0.160
28 -0.020 36 +0.000 34 +0.000 4 5 7 DS077-U-0280-0360-040507
-0.053 +0.062 +0.160
30 -0.020 38 +0.000 36 +0.000 4 5 7 DS077-U-0300-0380-040507
-0.053 +0.062 +0.160
32 -0.025 40 +0.000 38 +0.000 4 5 7 DS077-U-0320-0400-040507
-0.064 +0.062 +0.160
35 -0.025 43 +0.000 41 +0.000 4 5 7 DS077-U-0350-0430-040507
-0.064 +0.062 +0.160
36 -0.025 44 +0.000 42 +0.000 4 5 7 DS077-U-0360-0440-040507
-0.064 +0.062 +0.160
38 -0.025 46 +0.000 44 +0.000 4 5 7 DS077-U-0380-0460-040507
-0.064 +0.062 +0.160
40 -0.025 48 +0.000 46 +0.000 4 5 7 DS077-U-0400-0480-040507
-0.064 +0.062 +0.160
42 -0.025 50 +0.000 48 +0.000 4 5 7 DS077-U-0420-0500-040507
120

and burr free.
H2
H1
H3
20°

f8 H9 H11 +0.2 +0.2
45 -0.025 53 +0.000 51 +0.000 4 5 7 DS077-U-0450-0530-040507
-0.064 +0.074 +0.190
50 -0.025 58 +0.000 56 +0.000 4 5 7 DS077-U-0500-0580-040507
-0.064 +0.074 +0.190
55 -0.030 63 +0.000 61 +0.000 4 5 7 DS077-U-0550-0630-040507
-0.076 +0.074 +0.190
56 -0.030 64 +0.000 62 +0.000 4 5 7 DS077-U-0560-0640-040507
-0.076 +0.074 +0.190
60 -0.030 68 +0.000 66 +0.000 4 5 7 DS077-U-0600-0680-040507
-0.076 +0.074 +0.190
63 -0.030 71 +0.000 69 +0.000 4 5 7 DS077-U-0630-0710-040507
-0.076 +0.074 +0.190
70 -0.030 78 +0.000 76 +0.000 4 5 7 DS077-U-0700-0780-040507
-0.076 +0.074 +0.190
75 -0.030 83 +0.000 81 +0.000 4 5 7 DS077-U-0750-0830-040507
-0.076 +0.087 +0.220
80 -0.030 88 +0.000 86 +0.000 4 5 7 DS077-U-0800-0880-040507
-0.076 +0.087 +0.220
85 -0.036 93 +0.000 91 +0.000 4 5 7 DS077-U-0850-0930-040507
-0.090 +0.087 +0.220
90 -0.036 98 +0.000 96 +0.000 4 5 7 DS077-U-0900-0980-040507
-0.090 +0.087 +0.220
100 -0.036 108 +0.000 106 +0.000 4 5 7 DS077-U-1000-1080-040507
-0.090 +0.087 +0.220
105 -0.036 117 +0.000 114 +0.000 5.5 7 10 DS077-U-1050-1170-550710
-0.090 +0.087 +0.220
110 -0.036 122 +0.000 119 +0.000 5.5 7 10 DS077-U-1100-1220-550710
-0.090 +0.100 +0.220
115 -0.036 127 +0.000 124 +0.000 5.5 7 10 DS077-U-1150-1270-550710
-0.090 +0.100 +0.250
120 -0.036 132 +0.000 129 +0.000 5.5 7 10 DS077-U-1200-1320-550710
-0.090 +0.100 +0.250
125 -0.043 137 +0.000 134 +0.000 5.5 7 10 DS077-U-1250-1370-550710
-0.106 +0.100 +0.250
121

and burr free.
H2
H1
H3
20°

f8 H9 H11 +0.2 +0.2
130 -0.043 142 +0.000 139 +0.000 5.5 7 10 DS077-U-1300-1420-550710
-0.106 +0.100 +0.250
135 -0.043 147 +0.000 144 +0.000 5.5 7 10 DS077-U-1350-1470-550710
-0.106 +0.100 +0.250
140 -0.043 152 +0.000 149 +0.000 5.5 7 10 DS077-U-1400-1520-550710
-0.106 +0.100 +0.250
150 -0.043 162 +0.000 159 +0.000 5.5 7 10 DS077-U-1500-1620-550710
-0.106 +0.100 +0.250
160 -0.043 172 +0.000 169 +0.000 5.5 7 10 DS077-U-1600-1720-550710
-0.106 +0.100 +0.250
170 -0.043 182 +0.000 179 +0.000 5.5 7 10 DS077-U-1700-1820-550710
-0.106 +0.115 +0.250
180 -0.043 192 +0.000 189 +0.000 5.5 7 10 DS077-U-1800-1920-550710
-0.106 +0.115 +0.290
190 -0.050 202 +0.000 199 +0.000 5.5 7 10 DS077-U-1900-2020-550710
-0.122 +0.115 +0.290
200 -0.050 212 +0.000 209 +0.000 5.5 7 10 DS077-U-2000-2120-550710
-0.122 +0.115 +0.290
122
ROTARY SEAL ROR002
Features:
Rotary seal profile ROR002 consists of two piece seal set for sealing shaft with one seal ring and one energizer O-ring.
Composition:
SEAL PROFILE ROR002-N ROR002-F
Seal ring
O Ring
Properties:
l Wide fluid application range.
Application:
Ø Machine tools

Seal Profile ROR002-N ROR002-F
Temperature range -20°C to +100°C -20°C to +200 °C
Surface Speed(max.) 4 m/s 4 m/s
Surface finish:
123
Extrusion gap dimension:


H 160 bar 260 bar 320 bar 400 bar
2,2 0,35 0,3 - -
3,2 0,4 0,35 - -
4,2 0,5 0,4 0,3 -
6,3 0,6 0,5 0,4 0,3
8,1 0,7 0,6 0,5 0,4
Installation:
ROR002 is very easy to fit. Careful fitting of the seal is a prerequisite for it's perfect functioning.
Ordering format:
For Temp range: -20°C to +100°C. (O ring material is NBR70) Order code is ROR002-N-0120-0169-022
For Temp range: -20°C to +200°C. (O ring material is FPM80) Order code is ROR002-F-0120-0169-022
124
HOUSING DESIGN ROR002

H +0.2
S
ØDNH9
ØdNf8
Ø B*
ORDER CODE
ØdN TOL. f8 ØDN TOL. H9 H(+0.2) O RING SIZE For temp. range
-20°C to +100°C use ROR002-N
-20°C to +200°C use ROR002-F
12 -0.016 16.9 +0.000 2.2 14.00 X 1.78 ROR002-N / F-0120-0169-022
-0.043 +0.052
14 -0.016 18.9 +0.000 2.2 15.60 X1.78 ROR002-N / F-0140-0189-022
-0.043 +0.052
16 -0.016 20.9 +0.000 2.2 17.17 X 1.78 ROR002-N / F-0160-0233-022
-0.043 +0.052
18 -0.016 22.9 +0.000 2.2 18.77 X 1.78 ROR002-N / F-0180-0229-022
-0.043 +0.052
20 -0.020 27.5 +0.000 3.2 21.89 X 2.62 ROR002-N / F-0200-0275-032
-0.053 +0.052
22 -0.020 29.5 +0.000 3.2 25.07 X 2.62 ROR002-N / F-0220-0295-032
-0.053 +0.062
25 -0.020 32.5 +0.000 3.2 28.24 X 2.62 ROR002-N / F-0250-0325-032
-0.053 +0.062
28 -0.020 35.5 +0.000 3.2 31.42 X 2.62 ROR002-N / F-0280-0355-032
-0.053 +0.062
32 -0.025 39.5 +0.000 3.2 34.59 X 2.62 ROR002-N / F-0320-0395-032
-0.064 +0.062
36 -0.025 43.5 +0.000 3.2 39.34 X 2.62 ROR002-N / F-0360-0435-032
-0.064 +0.062
40 -0.025 51.0 +0.000 4.2 44.04 X 3.53 ROR002-N / F-0400-0510-042
-0.064 +0.074
45 -0.025 56.0 +0.000 4.2 50.39 X 3.53 ROR002-N / F-0450-0560-042
-0.064 +0.074
50 -0.025 61.0 +0.000 4.2 53.57 X 3.53 ROR002-N / F-0500-0610-042
-0.064 +0.074
56 -0.030 67.0 +0.000 4.2 59.92 X 3.53 ROR002-N / F-0560-0670-042
-0.076 +0.074
63 -0.030 74.0 +0.000 4.2 66.27 X 3.53 ROR002-N / F-0630-0740-042
-0.076 +0.074
70 -0.030 81.0 +0.000 4.2 75.79 X 3.53 ROR002-N / F-0700-0810-042
-0.076 +0.087
125
HOUSING DESIGN ROR002

H +0.2
S
ØDNH9
ØdNf8
Ø B*
ORDER CODE
ØdN TOL. f8 ØDN TOL. H9 H(+0.2) O RING SIZE For temp. range
-20°C to +100°C use ROR002-N
-20°C to +200°C use ROR002-F
80 -0.030 91.0 +0.000 4.2 85.32 X 3.53 ROR002-N / F-0800-0910-042
-0.076 +0.087
90 -0.036 101.0 +0.000 4.2 94.84 X 3.53 ROR002-N / F-0900-1010-042
-0.090 +0.087
100 -0.036 111.0 +0.000 4.2 104.37 X 3.53 ROR002-N / F-1000-1110-042
-0.090 +0.087
110 -0.036 121.0 +0.000 4.2 113.89 X 3.53 ROR002-N / F-1100-1210-042
-0.090 +0.100
125 -0.043 136.0 +0.000 4.2 129.77 X 3.53 ROR002-N / F-1250-1360-042
-0.106 +0.100
140 -0.043 151.0 +0.000 4.2 145.64 X 3.53 ROR002-N / F-1400-1510-042
-0.106 +0.100
160 -0.043 171.0 +0.000 4.2 164.69 X 3.53 ROR002-N / F-1600-1710-042
-0.106 +0.100
180 -0.043 191.0 +0.000 4.2 183.74 X 3.53 ROR002-N / F-1800-1910-042
-0.106 +0.115
200 -0.050 215.5 +0.000 6.3 208.97 X 5.33 ROR002-N / F-2000-2155-063
-0.122 +0.115
220 -0.050 235.5 +0.000 6.3 227.97 X 5.33 ROR002-N / F-2200-2355-063
-0.122 +0.115
250 -0.050 265.5 +0.000 6.3 253.37 X 5.33 ROR002-N / F-2500-2655-063
-0.122 +0.130
280 -0.056 301.0 +0.000 8.1 291.47 X 6.99 ROR002-N / F-2800-3010-081
-0.137 +0.130
126
ROTARY SEAL ROP001
Features:
Rotary piston seal profile ROP001 consists of two piece seal set for sealing bore with one seal ring and one
energizer O-ring.
Composition:
SEAL PROFILE ROR002-N ROR002-F
Seal ring
O Ring
Properties:
l Minimum installation space required
Application:
Ø Rotary joints
Ø Machine tools
General Technical Data :
Seal Profile ROP001-N ROP001-F

Temperature range -20°C to +100°C -20 °C to +200 °C
Surface Speed 4 m/s 4 m/s
Surface finish:
127

The gap dimension on the non-pressurised side of the seal is decisive for sealing function. Figures show the
maximum permissible gap all on one side using the minimum clearance Ø and max bore Ø.

H 160 bar 260 bar 320 bar 400 bar
2,2 0,35 0,3 - -
3,2 0,4 0,35 - -
4,2 0,5 0,4 0,3 -
6,3 0,6 0,5 0,45 0,45
8,1 0,7 0,6 0,55 0,5
Installation:
ROP001 rotary piston seals can be fitted on single-piece pistons. First insert the rubber ‘O’ Ring into the housing
carefully to avoid twisting of O Ring Chord. The PTFE ring is then carefully pushed over the piston into place above the
O Ring. An assembly tool eases installation of small, PTFE rings. The PTFE seal normally returns to its original size
after installation. In some cases where the lead-in chamfer on the piston is inadequate, it is advisable to calibrate the
PTFE ring by mounting it on a steel tube (duly machined and polished), having outer diameter equal to piston outer
diameter. Immediately after calibration, the seal should be installed over the piston.
Ordering format:
For Temp range: -20°C to +100°C. (O ring material is NBR70) Order code is ROP001-N-0160-0111-022
For Temp range: -20°C to +200°C. (O ring material is FPM80) Order code is ROP001-F-0160-0111-022
128
HOUSING DESIGN ROP001

H +0.2
ØDNH9
ØdNf7
Ø B*
ORDER CODE
ØDN TOL. (H9) ØdN TOL. (f7) H(+0.2) O RING SIZE For temp. range
-20°C to +100°C use ROP001-N
-10°C to +200°C use ROP001-F
16.00 +0.000 11.10 -0.016 2.2 10.82 X 1.78 ROP001-N / F-0160-0111-022
+0.043 -0.034
20.00 +0.000 15.10 -0.020 2.2 14.00 X 1.78 ROP001-N / F-0200-0151-022
+0.052 -0.041
25.00 +0.000 20.10 -0.020 2.2 18.77 X 1.78 ROP001-N / F-0250-0201-022
+0.052 -0.041
32.00 +0.000 27.10 -0.025 2.2 26.70 X 1.78 ROP001-N / F-0320-0271-022
+0.062 -0.050
40.00 +0.000 32.50 -0.025 3.2 31.42 X 2.62 ROP001-N / F-0400-0325-032
+0.062 -0.050
50.00 +0.000 42.50 -0.025 3.2 40.94 X 2.62 ROP001-N / F-0500-0425-042
+0.062 -0.050
63.00 +0.000 55.50 -0.030 3.2 53.64 X 2.62 ROP001-N / F-0630-0555-032
+0.074 -0.060
80.00 +0.000 69.00 -0.030 4.2 66.27 X 3.53 ROP001-N / F-0800-0690-042
+0.074 -0.060
100.00 +0.000 89.00 -0.036 4.2 85.32 X 3.53 ROP001-N / F-1000-0890-042
+0.087 -0.071
125.00 +0.000 114.00 -0.043 4.2 110.72 X 3.53 ROP001-N / F-1250-1140-042
+0.100 -0.083
160.00 +0.000 144.50 -0.043 6.3 142.24 X 5.33 ROP001-N / F-1600-1445-063
+0.100 -0.083
200.00 +0.000 184.50 -0.050 6.3 183.52 X 5.33 ROP001-N / F-2000-1845-063
+0.115 -0.096
250.00 +0.000 234.5 -0.050 6.3 234.32 X 5.33 ROP001-N / F-2500-2345-063
+0.115 -0.096
129
ROTARY SEAL ROS004
Features:
Rotary seal profile ROS004 is a single piece seal commonly in use.
Composition:
Royal Code PUHP95
Properties:
l Easy installation
Application:
Ø Rotary joints

Surface finish:


160 bar 260 bar 320 bar 400 bar
0.5 0.4 0.35 0.3 (ask ROYAL)
Minimum chamfer C:
C 4.0 4.5 6.0 7.5 8.0 10.0
130
Fitting:
ROS004 is very easy to fit. Careful fitting of the seal is a prerequisite for it's perfect functioning.
Ordering format:
Order code is ROS004-U-0600-0700-053
131
HOUSING DESIGN ROS004

H +0.2
ØDNH9
ØdNf7
Ø B*
ØdN TOL.f7 ØDN TOL. H9 H(+0.2) ORDER CODE

60.00 -0.030 70.00 +0.000 5.30 ROS004-0600-0700-053
-0.060 +0.074
70.00 -0.030 80.00 +0.000 5.30 ROS004-0700-0800-053
-0.060 +0.087
75.00 -0.030 85.00 +0.000 5.30 ROS004-0750-0850-053
-0.060 +0.087
80.00 -0.030 90.00 +0.000 5.30 ROS004-0800-0900-053
-0.060 +0.087
85.00 -0.036 95.00 +0.000 5.30 ROS004-0850-0950-053
-0.071 +0.087
90.00 -0.036 100.00 +0.000 5.30 ROS004-0900-1000-053
-0.071 +0.087
95.00 -0.036 105.00 +0.000 5.30 ROS004-0950-1050-053
-0.071 +0.087
100.00 -0.036 110.00 +0.000 5.30 ROS004-1000-1100-053
-0.071 +0.087
105.00 -0.036 115.00 +0.000 5.30 ROS004-1050-1150-053
-0.071 +0.087
110.00 -0.036 120.00 +0.000 5.30 ROS004-1100-1200-053
-0.071 +0.087
115.00 -0.036 125.00 +0.000 5.30 ROS004-1150-1250-053
-0.071 +0.087
120.00 -0.043 130.00 +0.000 5.30 ROS004-1200-1300-053
-0.083 +0.100
125.00 -0.043 135.00 +0.000 5.30 ROS004-1250-1350-053
-0.083 +0.100
130.00 -0.043 140.00 +0.000 5.30 ROS004-1300-1400-053
-0.083 +0.100
135.00 -0.043 145.00 +0.000 5.30 ROS004-1350-1450-053
-0.083 +0.100
140.00 -0.043 150.00 +0.000 5.30 ROS004-1400-1500-053
-0.083 +0.100
145.00 -0.043 155.00 +0.000 5.30 ROS004-1450-1550-053
-0.083 +0.100
150.00 -0.043 160.00 +0.000 5.30 ROS004-1500-1600-053
-0.083 +0.100
132
HOUSING DESIGN ROS004

H +0.2
ØDNH9
ØdNf7
Ø B*
ØdN TOL.f7 ØDN TOL. H9 H(+0.2) ORDER CODE

155.00 -0.043 165.00 +0.000 5.30 ROS004-1550-1650-053
-0.083 +0.100
160.00 -0.043 170.00 +0.000 5.30 ROS004-1600-1700-053
-0.083 +0.100
133
WEAR /
GUIDE RING WRPBRG
Features:
Guide ring WRPBRG is a PTFE+ Bronze strip available in long length and cut to the size.
Composition:
Material PTFE+ Bronze compound PTFE+ Bronze compound
Royal Code TB40(Green Colour) TB40M(Dark Brown)
Properties:·
l chamfered profile edges prevent pressing of edge in the corner radii of the housing groove
Application:
Ø Machine tools

Maximum speed 5 m/s
Load bearing capacity 15 N/mm² at 20 °C
10 N/mm² at 60 °C
5 N/mm² at 120 °C
(permitted specific surface pressing*)
* The permissible load of the guide strip is calculated from the projected area multiplied by the permissible specific
surface pressing. The non linear contact pressure distribution, produces by the load with relation to temperature and
tolerances, is taken into account in the value of the permissible load.
The material is compatible with hydraulic mineral oil, lubricating oil, water based and synthetic fire resistant fluids
and lubricating grease. Although the material is rated at 200°C, the recommended maximum temperature for
bearing application is 60°C.
134
Surface finish:
Gap dimension:
The radial clearance S min controls the minimum metal to metal clearance between the gland and rod or bore
and piston. S max control the maximum extrusion gap seen by a seal associated with the guide ring.
The radial clearance S and the given tolerances are guidelines. Use of the guide and tolerances are to be designed in
accordance with the used seal. The radial clearance S given in the table of dimensions is to be seen exclusively as
reference to the guide ring. The corresponding diameter of the seal housing is to be adjusted to the sealing
component. The cut gap Z arising after fitting is necessary due to thermal expansion.
Determination of the stretched length L2 of guide strip:

The stretched length is the circumferential length of the centre line of the strip when installed.
Calculation of stretched length L2 = π X (ØDN T) Z - -
Guide strip tolerances:
Width L (mm) Thickness T (mm)

- 0.1 to - 0.6 - 0.02 to – 0.06
Installation:
Fitting is prerequisite for perfect functioning of the guide ring.
135
HOUSING DESIGN WRPBRG

H -0.1 S
H +0.2
20° H +0.2
S
T
R=0.20 C
C
20°
Ø dN h9 R=0.30
Ø DN H9 Ø dN f8
Z Ø DN H9
CROSS USE UP TO GROOVE GROOVE CUT STD.ROLL

SECTION DIA RANGE DIA(MM) WIDTH(MM) S (Max.) GAP LENGTH ORDER CODE
(H X T)(MM) (MM)ØDN H9 ØdN h8 H +0.2 Z(min) (MTR.)
5.00 X 1.60 10-40 ØDN-3.20 5.00 0.25 0.8-2.0 15 PB040-0500-160
5.60 X 2.50 20-140 ØDN-5.00 5.60 0.40 1.0-3.0 10 PB040-0560-250
6.00 X 2.00 20-60 ØDN-4.00 6.00 0.30 1.0-2.0 12 PB040-0600-200
6.00 X 2.50 25-140 ØDN-5.00 6.00 0.40 1.0-3.0 10 PB040-0600-250
6.00 X 4.00 70-200 ØDN-8.00 6.00 0.50 2.0-3.5 6 PB040-0600-400
6.00 X 4.50 100-200 ØDN-9.00 6.00 0.50 2.5-4.0 5 PB040-0600-450
8.00 X 2.00 25-80 ØDN-4.00 8.00 0.30 1.0-3.0 12 PB040-0800-200
8.00 X 2.50 30-160 ØDN-5.00 8.00 0.40 1.0-3.0 10 PB040-0800-250
8.00 X 4.00 100-400 ØDN-8.00 8.00 0.50 2.0-4.0 6 PB040-0800-400
9.50 X 3.17 60-160 ØDN-6.35 9.50 0.40 2.0-3.5 8 PB040-0950-317
9.50 X 4.00 120-500 ØDN-8.00 9.50 0.50 2.0-4.0 6 PB040-0950-400
9.70 X 2.50 40-160 ØDN-5.00 9.70 0.40 2.0-3.5 10 PB040-0970-250
10.00 X 2.00 40-100 ØDN-4.00 10.00 0.30 2.0-3.5 12 PB040-1000-200
12.50 X 2.50 50-180 ØDN-5.00 12.50 0.40 2.0-3.5 10 PB040-1250-250
12.70 X 3.17 50-200 ØDN-6.35 12.70 0.50 2.0-3.5 8 PB040-1270-317
14.80 X 2.50 60-200 ØDN-5.00 14.80 0.40 2.0-3.5 10 PB040-1480-250
15.00 X 2.50 60-200 ØDN-5.00 15.00 0.40 2.0-3.5 10 PB040-1500-250
15.00 X 4.00 160-900 ØDN-8.00 15.00 0.50 3.0-5.0 6 PB040-1500-400
15.85 X 3.17 60-250 ØDN-6.35 15.85 0.50 2.0-4.0 8 PB040-1585-317
19.05 X 3.17 80-380 ØDN-6.35 19.05 0.50 2.0-4.0 8 PB040-1905-317
20.00 X 2.00 50-180 ØDN-4.00 20.00 0.30 2.0-3.5 12 PB040-2000-200
20.00 X 2.50 80-300 ØDN-5.00 20.00 0.40 2.0-3.5 10 PB040-2000-250
20.00 X 3.20 100-400 ØDN-6.40 20.00 0..50 2.0-4.0 8 PB040-2000-320
25.00 X 2.50 100-400 ØDN-5.00 25.00 0.40 3.0-5.0 10 PB040-2500-250
25.40 X 3.17 100-400 ØDN-6.35 25.40 0.50 3.0-5.0 8 PB040-2540-317
30.00 X 2.00 100-225 ØDN-4.00 30.00 0.30 3.0-5.0 12 PB040-3000-200
30.00 X 2.50 100-400 ØDN-5.00 30.00 0.40 3.0-6.0 10 PB040-3000-250
136
WEAR /
GUIDE RING WRFRPR
Features:
Guide ring WRFRPR is a pre-molded ring ready to the size.
Composition:
Material Polyester fabric with polyester resin + PTFE
Royal Code WRFRPR
Properties:·
l High load bearing capacity.
l Resistance against cold flow .
Application:
Ø Machine tools

Temp. range - 20°C to +100°C
Operating limit:
Ultimate compressive strength 360 N/mm²
80 N/mm² at 60 °C
63 N/mm² at 120 °C
(permitted specific surface pressing*)
* The permissible load of the guide strip is calculated from the projected area multiplied by the permissible specific
surface pressing. The non linear contact pressure distribution, produces by the load with relation to temperature and
tolerances, is taken into account in the value of the permissible load.
137
Surface finish:
Gap dimension:
The radial clearance S min controls the minimum metal to metal clearance between the gland and rod or bore and
piston. S max control the maximum extrusion gap seen by a seal associated with the guide ring.
component. The cut gap Z arising after fitting is necessary due to thermal expansion. The cut gap Z arising after fitting
is necessary due to thermal expansion.
Installation:
Careful fitting of the Guide ring is a prerequisite for it's perfect functioning.
138
HOUSING DESIGN WRPBRG

H -0.1 S
H +0.2
20° H +0.2
S
T
R=0.20 C
C
20°
Ø dN h9 R=0.30
Ø DN H9 Ø dN f8
Z Ø DN H9

CROSS USE UP TO DIA GROOVE GROOVE CUT ORDER CODE
SECTION RANGE (MM) DIA(MM) WIDTH (MM) S(MAX.) GAP Example for ØDN=090 and
(HXT) ØDN H9 ØdN h8 H +0.2 Z cross section 05.60 X2.50
WRFRPR-090-0560-250
05.60 X 2.50 20-140 ØDN-5.00 5.60 0.40 1.0-3.0 WRFRPR-ØDN-0560-250
06.00 X 2.00 20-60 ØDN-4.00 6.00 0.30 1.0-2.0 WRFRPR- ØDN -0600-200
06.00 X 2.50 25-140 ØDN-5.00 6.00 0.40 1.0-3.0 WRFRPR- ØDN -0600-250
06.00 X 4.00 70-200 ØDN-8.00 6.00 0.50 2.0-3.5 WRFRPR-ØDN-0600-400
06.00 X 4.50 100-200 ØDN-9.00 6.00 0.50 2.5-4.0 WRFRPR-ØDN-0600-450
08.00 X 2.00 25-80 ØDN-4.00 8.00 0.30 1.0-3.0 WRFRPR-ØDN-0800-200
08.00 X 2.50 30-160 ØDN-5.00 8.00 0.40 1.0-3.0 WRFRPR-ØDN-0800-250
08.00 X 4.00 100-300 ØDN-8.00 8.00 0.50 2.0-4.0 WRFRPR-ØDN-0800-400
09.50 X 3.17 60-300 ØDN-6.35 9.50 0.40 2.0-3.5 WRFRPR-ØDN-0950-317
09.50 X 4.00 120-300 ØDN-8.00 9.50 0.50 2.0-4.0 WRFRPR-ØDN-0950-400
09.70 X 2.50 40-160 ØDN-5.00 9.70 0.40 2.0-3.5 WRFRPR-ØDN-0970-250
10.00 X 2.00 40-100 ØDN-4.00 10.00 0.30 2.0-3.5 WRFRPR-ØDN-1000-200
12.50 X 2.50 50-180 ØDN-5.00 12.50 0.40 2.0-3.5 WRFRPR-ØDN-1250-250
12.70 X 3.17 50-200 ØDN-6.35 12.70 0.50 2.0-3.5 WRFRPR-ØDN-1270-317
15.00 X 2.50 60-200 ØDN-5.00 15.00 0.40 2.0-3.5 WRFRPR-ØDN-1500-250
15.00 X 4.00 160-300 ØDN-8.00 15.00 0.50 3.0-5.0 WRFRPR-ØDN-1500-400
15.85 X 3.17 60-250 ØDN-6.35 15.85 0.50 2.0-4.0 WRFRPR-ØDN-1585-317
19.05 X 3.17 80-300 ØDN-6.35 19.05 0.50 2.0-4.0 WRFRPR-ØDN-1905-317
20.00 X 2.00 50-180 ØDN-4.00 20.00 0.30 2.0-3.5 WRFRPR-ØDN-2000-200
20.00 X 2.50 80-300 ØDN-5.00 20.00 0.40 2.0-3.5 WRFRPR-ØDN-2000-250
20.00 X 3.20 100-300 ØDN-6.40 20.00 0..50 2.0-4.0 WRFRPR-ØDN-2000-320
25.00 X 2.50 100-300 ØDN-5.00 25.00 0.40 3.0-5.0 WRFRPR-ØDN-2500-250
25.40 X 3.17 100-300 ØDN-6.35 25.40 0.50 3.0-5.0 WRFRPR-ØDN-2540-317
30.00 X 2.00 100-225 ØDN-4.00 30.00 0.30 3.0-5.0 WRFRPR-ØDN-3000-200
30.00 X 2.50 100-300 ØDN-5.00 30.00 0.40 3.0-6.0 WRFRPR-ØDN-3000-250
Guide rings in pre-molded form can be provided up to Ø300 mmz thickness up to 10mm & height (L) up to 150mm
139
WEAR /
GUIDE RING WRPAGF
Features:
Guide ring WRPAGF is a pre-molded ring ready to the size.
Composition:
Material 40% Glass Fibre Filled Polyamide 6
Royal Code PG6040
Properties:·
l High load bearing capacity.
Application:
Ø Machine tools

Temp. range - 55°C to 140°C
Operating limit:
Ultimate compressive strength 315 N/mm²
30 N/mm² at 100 °C
(Permitted specific surface pressing*)
140
Surface finish:
Gap dimension:
The radial clearance S min controls the minimum metal to metal clearance between the gland and rod or bore and
piston. S max control the maximum extrusion gap seen by a seal associated with the guide ring.
component. The cut gap Z arising after fitting is necessary due to thermal expansion. The cut gap Z arising after fitting
is necessary due to thermal expansion.
Installation:
Careful fitting of the Guide ring is a prerequisite for it's perfect functioning.
141
HOUSING DESIGN WRPAGF

H -0.1 S
H +0.2
20° H +0.2
S
T
R=0.20 C
C
20°
Ø dN h9 R=0.30
Ø DN H9 Ø dN f8
Z Ø DN H9

DN dN H S CUT GAP ORDER CODE
Z (MIN)
40 35 5.6 0.3 2.5 WRPAGF-040-056-025
45 40 5.6 0.3 2.5 WRPAGF-045-056-025
50 45 5.6 0.3 2.5 WRPAGF-050-056-025
55 50 9.7 0.3 2.5 WRPAGF-055-097-025
60 55 9.7 0.3 2.5 WRPAGF-060-097-025
63 58 9.7 0.3 2.5 WRPAGF-063-097-025
65 60 9.7 0.3 2.5 WRPAGF-065-097-025
70 65 9.7 0.3 2.5 WRPAGF-070-097-025
75 70 9.7 0.3 2.5 WRPAGF-075-097-025
80 75 9.7 0.3 2.5 WRPAGF-080-097-025
90 85 9.7 0.3 2.5 WRPAGF-090-097-025
100 95 9.7 0.3 2.5 WRPAGF-100-097-025
110 105 9.7 0.3 2.5 WRPAGF-110-097-025
120 115 9.7 0.3 2.5 WRPAGF-120-097-025
125 120 9.7 0.3 2.5 WRPAGF-125-097-025
140 135 15 0.3 2.5 WRPAGF-140-150-025
160 155 15 0.3 2.5 WRPAGF-160-150-025
180 175 15 0.3 2.5 WRPAGF-180-150-025
200 195 15 0.3 2.5 WRPAGF-200-150-025
142
PISTON /
SEAL PNPS007
Features:
Piston seal PNPS007 is a U cup type piston seal made of highly abrasion resistant polyurethane having very thin outer
contact lip suitable for low pressure pneumatic application.
Composition:
Royal Code PUAB92
Properties:·
l Low friction due to thin outer lip
l Easy installation
Application:
Ø Pneumatics tools & equipments
Ø Standard Cylinder

Working Pressure 10 bar
Surface Speed 1 m/s.
Surface finish:
Roughness depth R(max.) Rp/Rz tp
Sliding surface £4 µm <0,5 (25% R ) = 50 % - 75 %
max
Bottom of groove £10 µm < 0,5
Fitting:
PNPS007 is very easy to fit. Careful fitting of the seal is a prerequisite for it's perfect functioning.
143
All edges should be smooth HOUSING DESIGN PNPS007

and burr free.
H +0.2
S
h +0.2
20°
R0.30 C
Ø dN h9
Ø DN H11 Ø D1 Ø D2
DN dN D1 D2 h H ITEM CODE
25 17 24.8 24.0 5.5 6 PN-PS-007-0250-0170-060
32 24 31.7 30.5 5.5 6 PN-PS-007-0320-0240-060
40 30 39.7 38.5 7.0 7.5 PN-PS-007-0400-0300-075
45 35 44.6 43.5 7.0 7.5 PN-PS-007-0450-0350-075
50 40 49.6 48.5 7.0 7.5 PN-PS-007-0500-0400-075
60 50 59.6 58.5 7.0 7.5 PN-PS-007-0600-0500-075
63 53 62.6 61.5 7.0 7.5 PN-PS-007-0630-0530-075
70 58 69.6 68.5 8.5 9.5 PN-PS-007-0700-0580-095
80 68 79.6 78.5 8.5 9.5 PN-PS-007-0800-0680-095
90 78 89.6 88.5 8.5 9.5 PN-PS-007-0900-0780-095
100 88 99.5 98.0 8.5 9.5 PN-PS-007-1000-0880-095
125 110 124.3 123.0 10.0 11 PN-PS-007-1250-1100-110
150 135 149.3 148 10.0 11 PN-PS-007-1500-1350-110
160 145 159.3 158.0 10.0 11 PN-PS-007-1600-1450-110
200 180 199.0 198.0 11 12 PN-PS-007-2000-1800-120
144
ROD SEAL PNRS010
Features:
Rod seal PNRS010 is a U cup type rod seal made of highly abrasion resistant polyurethane having two very thin outer
contact lip suitable for low pressure pneumatic application. This design is often used as rod cum wiper seal for many
pneumatic applications.
Composition:
Royal Code PUAB92
Properties:·
l Low friction due to thin outer lip
l Easy installation
Application:
Ø Pneumatics tools & equipments

Working Pressure Up to 12 bar
Surface finish:
Roughness depth R(max.) R p/Rz tp

max
Bottom of groove £10 µm < 0.5
Fitting:
PNRS-010 is very easy to fit. Careful fitting of the seal is a prerequisite for it's perfect functioning.
145

and burr free.
HOUSING DESIGN PNRS 010
H 2 +0.5
+0.2 b
-0.1
H1 30° b1
30°
R
1 C
20°
Ø DN H10 Ø dN f 9 Ø DS
dN f9 DN H10 b b1 DS H2 H1 R ITEM CODE

12 22 10.5 7 24 13 7.7 1 PNRS-10-0120-0220-105
14 24 10.5 7 26 13 7.7 1 PNRS-10-0140-0240-105
16 26 10.5 7 28 13 7.7 1 PNRS-10-0160-0260-105
18 28 10.5 7 30 13 7.7 1 PNRS-10-0180-0280-105
20 30 10.5 7 32 13 7.7 1 PNRS-10-0200-0300-105
22 32 10.5 7.3 35 13 8 1 PNRS-10-0220-0320-105
25 35 10.5 7.3 38 13 8 1 PNRS-10-0250-0350-105
30 40 10.5 7.3 43 13 8 1 PNRS-10-0300-0400-105
32 42 10.5 7.3 45 13 8 1 PNRS-10-0320-0420-105
35 45 10.5 7.3 48 13 8 1 PNRS-10-0350-0450-105
40 50 10.5 7.3 53 13 8 1 PNRS-10-0400-0500-105
50 60 10.5 7.7 64 13 8.6 1.8 PNRS-10-0500-0600-105
146
CUSHION PNCS012
SEAL
Features:
Cushion seal PNCS-012 is specially designed seal for cushioning in pneumatic cylinders made of very high
abrasion resistant polyurethane.
Composition:
Royal Code PUAB92
Properties:·
l Seal acts as a check valve
l Easy installation
Application:
Ø Pneumatic tools & equipments
Temperature range -20 to 100°C

Working Pressure Up to 12 bar
Surface finish:
Roughness depth R(max.) R p/Rz tp

max
Bottom of groove £10 µm < 0.5
Fitting:
PNCS-012 is very easy to fit. Careful fitting of the seal is a prerequisite for it's perfect functioning.
147
HOUSING DESIGN PNCS 012

b2
H +0.2
b1
Ø D1 Ø DN H10 30°
ØD2 Ø dN f 9
ØD3

dN DN D1 D2 D3 b1 b2 H ITEM CODE
14 22 15 19 10.0 6.3 7.8 7 PN-CS-012-0140-0220-078
16 24 17 21 12.0 6.3 7.8 7 PN-CS-012-0160-0240-078
18 26 19 23 14.0 6.3 7.8 7 PN-CS-012-0180-0260-078
20 28 21 24 16.0 6.3 7.8 7 PN-CS-012-0200-0280-078
22 30 23 26 18.0 6.3 7.8 7 PN-CS-012-0220-0300-078
25 33 26 29 21.0 6.3 7.8 7 PN-CS-012-0250-0330-078
28 36 29 32 24.0 6.3 7.8 7 PN-CS-012-0280-0360-078
30 40 31.5 35 26.0 6.3 7.8 7 PN-CS-012-0300-0380-078
32 42 33.5 37 28.0 6.3 7.8 7 PN-CS-012-0320-0420-078
36 46 37.5 41 30.0 6.3 7.8 7 PN-CS-012-0360-0460-078
40 50 41.5 45 36.0 6.3 7.8 7 PN-CS-012-0400-0500-078
45 55 46.5 50 40.0 6.3 7.8 7 PN-CS-012-0450-0550-078
50 60 51.5 55 45.0 6.3 7.8 7 PN-CS-012-0500-0600-078
148
O RING AND
BACK UP OR & BRT
RING
O-RING
Features:
O-Rings are ring shaped seals of circular cross section. They are mainly used to seal machined components-in static
situations - against fluid and gaseous media. In certain conditions, they can be used as a dynamic sealing element for
axial, rotating and oscillating movement.
Composition:
O ring type OR7N OR9N OR8F ORPU*
Material: NBR NBR FPM Polyurethane
Royal Code NBR70 NBR90 FPM80 PUAB92
* For O ring size list in Polyurethane ask ROYAL at info@royalcomposites.co.in /

Properties:·
l O ring can be used for both static and dynamic sealing application
l Wide temperature range
l Easy installation
Application:
Ø All short of hydraulic and pneumatic sealing system
O ring type OR7N OR9N OR8F ORPU

Material NBR NBR FPM Polyurethane
Working Pressure(without back up ring) 160 bar 240 bar 200 bar 400 bar
Working Pressure(with back up ring) 250 bar 400 bar 400 bar -
Temperature range -20°C to +100°C -20°C to +100°C -20°C to +200°C -20°C to +100°C
Surface finish:
Fitting:
Careful fitting of the seal is a prerequisite for it's perfect functioning.
149
BACKUP RING
Features:
Standard backup element with rectangular cross section.
Composition:
BRT
Material: PTFE
Royal Code TFPR
Application:
Backup element to prevent gap extrusion of radially sealing O-Rings on the outside in dynamic sealing.

Media: All fluids used in hydraulics
Temperature: -50°C to +200°C
Surface finish:
Fitting
Careful fitting is prerequisite for perfect functioning of the backup ring.
150
HOUSING DESIGN OR & BRT

OUTER SEALING INNER SEALING
H +0.2
C/S W H +0.2
T T
ID OD ID
Ø dN Ø DN Ø dN Ø DN

CROSS GLAND DEPTH(MM) H+0.2(MM) BACKUP RING
SECTION T W
C/S TOL. HYD. TOL. PNEU. TOL. NO ONE TWO THICKNESS
BACK UP BACK UP BACK UP
1.78 ±0.08 1.45 ±0.02 1.55 ±0.02 2.40 3.80 5.20 1.40
1.90 ±0.08 1.50 ±0.02 1.65 ±0.02 2.60 4.00 5.40 1.40
2.40 ±0.09 2.00 ±0.02 2.10 ±0.02 3.20 4.60 6.00 1.40
2.62 ±0.09 2.25 ±0.02 2.35 ±0.02 3.60 5.00 6.40 1.40
3.10 ±0.10 2.50 ±0.02 2.80 ±0.02 4.10 5.50 6.90 1.40
3.50 ±0.10 3.00 ±0.05 3.20 ±0.05 4.60 6.00 7.40 1.40
3.53 ±0.10 3.10 ±0.05 3.20 ±0.05 4.80 6.20 7.60 1.40
5.33 ±0.13 4.70 ±0.05 4.90 ±0.05 7.10 9.10 11.10 2.00
5.70 ±0.13 5.00 ±0.05 5.30 ±0.05 7.20 9.20 11.20 2.00
6.99 ±0.15 6.00 ±0.05 6.55 ±0.05 9.50 12.00 14.50 2.50
8.40 ±0.18 7.50 ±0.05 8.00 ±0.05 10.00 12.50 15.00 2.50
O RING INSIDE DIAMETER TOLERANCES
I.D. (mm) 2.80 6.31 11.21 21.21 41.20 80.01 165 300
to to to to to to to to
6.30 11.20 21.20 40.00 80.00 160 300 650
TOL.(mm) ±0.13 mm ±0.16 mm ±0.19 mm ±0.95% ±0.86% ±0.78% ±0.74% ±0.67%
of corresponding inside diameter
151
I.D. C/S O RING (N=NBR, F=FPM) BACKUP RING

ORDER CODE ORDER CODE
CROSS SECTION 1.9 mm

2.8 1.9 OR-N/F-P-003 BRT-P-003
3.8 1.9 OR-N/F-P-004 BRT-P-004
4.8 1.9 OR-N/F-P-005 BRT-P-005
5.8 1.9 OR-N/F-P-006 BRT-P-006
6.8 1.9 OR-N/F-P-007 BRT-P-007
7.8 1.9 OR-N/F-P-008 BRT-P-008
8.8 1.9 OR-N/F-P-009 BRT-P-009
9.8 1.9 OR-N/F-P-010 BRT-P-010
9.8 2.4 OR-N/F-P-010A BRT-P-010A
10.8 2.4 OR-N/F-P-011 BRT-P-011
11.0 2.4 OR-N/F-P-011.2 BRT-P-011.2
11.8 2.4 OR-N/F-P-012 BRT-P-012
12.3 2.4 OR-N/F-P-012.5 BRT-P-012.5
13.8 2.4 OR-N/F-P-014 BRT-P-014
14.8 2.4 OR-N/F-P-015 BRT-P-015
15.8 2.4 OR-N/F-P-016 BRT-P-016
17.8 2.4 OR-N/F-P-018 BRT-P-018
19.8 2.4 OR-N/F-P-020 BRT-P-020
20.8 2.4 OR-N/F-P-021 BRT-P-021
21.8 2.4 OR-N/F-P-022 BRT-P-022
24.4 3.1 OR-N/F-G-025 BRT-G-025
29.4 3.1 OR-N/F-G-030 BRT-G-030
34.4 3.1 OR-N/F-G-035 BRT-G-035
39.4 3.1 OR-N/F-G-040 BRT-G-040
44.4 3.1 OR-N/F-G-045 BRT-G-045
49.4 3.1 OR-N/F-G-050 BRT-G-050
54.4 3.1 OR-N/F-G-055 BRT-G-055
59.4 3.1 OR-N/F-G-060 BRT-G-060
64.4 3.1 OR-N/F-G-065 BRT-G-065
69.4 3.1 OR-N/F-G-070 BRT-G-070
74.4 3.1 OR-N/F-G-075 BRT-G-075
79.4 3.1 OR-N/F-G-080 BRT-G-080
84.4 3.1 OR-N/F-G-085 BRT-G-085
89.4 3.1 OR-N/F-G-090 BRT-G-090
94.4 3.1 OR-N/F-G-095 BRT-G-095
99.4 3.1 OR-N/F-G-100 BRT-G-100
104.4 3.1 OR-N/F-G-105 BRT-G-105
109.4 3.1 OR-N/F-G-110 BRT-G-110
114.4 3.1 OR-N/F-G-115 BRT-G-115
119.4 3.1 OR-N/F-G-120 BRT-G-120
152

124.4 3.1 OR-N/F-G-125 BRT-G-125
129.4 3.1 OR-N/F-G-130 BRT-G-130
134.4 3.1 OR-N/F-G-135 BRT-G-135
139.4 3.1 OR-N/F-G-140 BRT-G-140
144.4 3.1 OR-N/F-G-145 BRT-G-145
21.7 3.5 OR-N/F-P-022A BRT-P-022A
22.1 3.5 OR-N/F-P-022.4 BRT-P-022.4
23.7 3.5 OR-N/F-P-024 BRT-P-024
24.7 3.5 OR-N/F-P-025 BRT-P-025
25.2 3.5 OR-N/F-P-025.5 BRT-P-025.5
25.7 3.5 OR-N/F-P-026 BRT-P-026
27.7 3.5 OR-N/F-P-028 BRT-P-028
28.7 3.5 OR-N/F-P-029 BRT-P-029
29.2 3.5 OR-N/F-P-029.5 BRT-P-029.5
29.7 3.5 OR-N/F-P-030 BRT-P-030
30.7 3.5 OR-N/F-P-031 BRT-P-031
31.2 3.5 OR-N/F-P-031.5 BRT-P-031.5
31.7 3.5 OR-N/F-P-032 BRT-P-032
33.7 3.5 OR-N/F-P-034 BRT-P-034
34.7 3.5 OR-N/F-P-035 BRT-P-035
35.2 3.5 OR-N/F-P-035.5 BRT-P-035.5
35.7 3.5 OR-N/F-P-036 BRT-P-036
37.7 3.5 OR-N/F-P-038 BRT-P-038
38.7 3.5 OR-N/F-P-039 BRT-P-039
39.7 3.5 OR-N/F-P-040 BRT-P-040
40.7 3.5 OR-N/F-P-041 BRT-P-041
41.7 3.5 OR-N/F-P-042 BRT-P-042
43.7 3.5 OR-N/F-P-044 BRT-P-044
44.7 3.5 OR-N/F-P-045 BRT-P-045
45.7 3.5 OR-N/F-P-046 BRT-P-046
47.7 3.5 OR-N/F-P-048 BRT-P-048
48.7 3.5 OR-N/F-P-049 BRT-P-049
49.7 3.5 OR-N/F-P-050 BRT-P-050
47.6 5.7 OR-N/F-P-048A BRT-P-048A
49.6 5.7 OR-N/F-P-050A BRT-P-050A
51.6 5.7 OR-N/F-P-052 BRT-P-052
52.6 5.7 OR-N/F-P-053 BRT-P-053
54.6 5.7 OR-N/F-P-055 BRT-P-055
55.6 5.7 OR-N/F-P-056 BRT-P-056
57.6 5.7 OR-N/F-P-058 BRT-P-058
59.6 5.7 OR-N/F-P-060 BRT-P-060
61.6 5.7 OR-N/F-P-062 BRT-P-062
153

62.6 5.7 OR-N/F-P-063 BRT-P-063
64.6 5.7 OR-N/F-P-065 BRT-P-065
66.6 5.7 OR-N/F-P-067 BRT-P-067
69.6 5.7 OR-N/F-P-070 BRT-P-070
70.6 5.7 OR-N/F-P-071 BRT-P-071
74.6 5.7 OR-N/F-P-075 BRT-P-075
79.6 5.7 OR-N/F-P-080 BRT-P-080
84.6 5.7 OR-N/F-P-085 BRT-P-085
89.6 5.7 OR-N/F-P-090 BRT-P-090
94.6 5.7 OR-N/F-P-095 BRT-P-095
99.6 5.7 OR-N/F-P-100 BRT-P-100
101.6 5.7 OR-N/F-P-102 BRT-P-102
104.6 5.7 OR-N/F-P-105 BRT-P-105
109.6 5.7 OR-N/F-P-110 BRT-P-110
111.6 5.7 OR-N/F-P-112 BRT-P-112
114.6 5.7 OR-N/F-P-115 BRT-P-115
119.6 5.7 OR-N/F-P-120 BRT-P-120
124.6 5.7 OR-N/F-P-125 BRT-P-125
129.6 5.7 OR-N/F-P-130 BRT-P-130
131.6 5.7 OR-N/F-P-132 BRT-P-132
134.6 5.7 OR-N/F-P-135 BRT-P-135
139.6 5.7 OR-N/F-P-140 BRT-P-140
144.6 5.7 OR-N/F-P-145 BRT-P-145
149.6 5.7 OR-N/F-P-150 BRT-P-150
149.3 5.7 OR-N/F-G-150 BRT-G-150
154.3 5.7 OR-N/F-G-155 BRT-G-155
159.3 5.7 OR-N/F-G-160 BRT-G-160
164.3 5.7 OR-N/F-G-165 BRT-G-165
169.3 5.7 OR-N/F-G-170 BRT-G-170
174.3 5.7 OR-N/F-G-175 BRT-G-175
179.3 5.7 OR-N/F-G-180 BRT-G-180
184.3 5.7 OR-N/F-G-185 BRT-G-185
189.3 5.7 OR-N/F-G-190 BRT-G-190
194.3 5.7 OR-N/F-G-195 BRT-G-195
199.3 5.7 OR-N/F-G-200 BRT-G-200
204.3 5.7 OR-N/F-G-205 BRT-G-205
209.3 5.7 OR-N/F-G-210 BRT-G-210
214.3 5.7 OR-N/F-G-215 BRT-G-215
219.3 5.7 OR-N/F-G-220 BRT-G-220
224.3 5.7 OR-N/F-G-225 BRT-G-225
229.3 5.7 OR-N/F-G-230 BRT-G-230
234.3 5.7 OR-N/F-G-235 BRT-G-235
239.3 5.7 OR-N/F-G-240 BRT-G-240
244.3 5.7 OR-N/F-G-245 BRT-G-245
154

249.3 5.7 OR-N/F-G-250 BRT-G-250
254.3 5.7 OR-N/F-G-255 BRT-G-255
259.3 5.7 OR-N/F-G-260 BRT-G-260
264.3 5.7 OR-N/F-G-265 BRT-G-265
269.3 5.7 OR-N/F-G-270 BRT-G-270
274.3 5.7 OR-N/F-G-275 BRT-G-275
279.3 5.7 OR-N/F-G-280 BRT-G-280
284.3 5.7 OR-N/F-G-285 BRT-G-285
289.3 5.7 OR-N/F-G-290 BRT-G-290
294.3 5.7 OR-N/F-G-295 BRT-G-295
299.3 5.7 OR-N/F-G-300 BRT-G-300
304.3 5.7 OR-N/F-G-305
309.3 5.7 OR-N/F-G-310
314.3 5.7 OR-N/F-G-315
319.3 5.7 OR-N/F-G-320
324.3 5.7 OR-N/F-G-325
329.3 5.7 OR-N/F-G-330
334.3 5.7 OR-N/F-G-335
339.3 5.7 OR-N/F-G-340
344.3 5.7 OR-N/F-G-345
349.3 5.7 OR-N/F-G-350
354.3 5.7 OR-N/F-G-355
359.3 5.7 OR-N/F-G-360
364.3 5.7 OR-N/F-G-365
369.3 5.7 OR-N/F-G-370
374.3 5.7 OR-N/F-G-375
379.3 5.7 OR-N/F-G-380
384.3 5.7 OR-N/F-G-385
389.3 5.7 OR-N/F-G-390
394.3 5.7 OR-N/F-G-395
399.3 5.7 OR-N/F-G-400
149.5 8.4 OR-N/F-P-150A BRT-P-150A
154.5 8.4 OR-N/F-P-155 BRT-P-155
159.5 8.4 OR-N/F-P-160 BRT-P-160
164.5 8.4 OR-N/F-P-165 BRT-P-165
169.5 8.4 OR-N/F-P-170 BRT-P-170
174.5 8.4 OR-N/F-P-175 BRT-P-175
179.5 8.4 OR-N/F-P-180 BRT-P-180
184.5 8.4 OR-N/F-P-185 BRT-P-185
189.5 8.4 OR-N/F-P-190 BRT-P-190
194.5 8.4 OR-N/F-P-195 BRT-P-195
199.5 8.4 OR-N/F-P-200 BRT-P-200
204.5 8.4 OR-N/F-P-205 BRT-P-205
155

208.5 8.4 OR-N/F-P-209 BRT-P-209
209.5 8.4 OR-N/F-P-210 BRT-P-210
214.5 8.4 OR-N/F-P-215 BRT-P-215
219.5 8.4 OR-N/F-P-220 BRT-P-220
224.5 8.4 OR-N/F-P-225 BRT-P-225
229.5 8.4 OR-N/F-P-230 BRT-P-230
234.5 8.4 OR-N/F-P-235 BRT-P-235
239.5 8.4 OR-N/F-P-240 BRT-P-240
244.5 8.4 OR-N/F-P-245 BRT-P-245
249.5 8.4 OR-N/F-P-250 BRT-P-250
254.5 8.4 OR-N/F-P-255 BRT-P-255
259.5 8.4 OR-N/F-P-260 BRT-P-260
264.5 8.4 OR-N/F-P-265 BRT-P-265
269.5 8.4 OR-N/F-P-270 BRT-P-270
274.5 8.4 OR-N/F-P-275 BRT-P-275
279.5 8.4 OR-N/F-P-280 BRT-P-280
284.5 8.4 OR-N/F-P-285 BRT-P-285
289.5 8.4 OR-N/F-P-290 BRT-P-290
294.5 8.4 OR-N/F-P-295 BRT-P-295
299.5 8.4 OR-N/F-P-300
314.5 8.4 OR-N/F-P-315
319.5 8.4 OR-N/F-P-320
334.5 8.4 OR-N/F-P-335
339.5 8.4 OR-N/F-P-340
354.5 8.4 OR-N/F-P-355
359.5 8.4 OR-N/F-P-360
374.5 8.4 OR-N/F-P-375
384.5 8.4 OR-N/F-P-385
399.5 8.4 OR-N/F-P-400
2.90 1.78 OR-N/F-D-006
3.68 1.78 OR-N/F-D-007
4.47 1.78 OR-N/F-D-008
5.28 1.78 OR-N/F-D-009
6.07 1.78 OR-N/F-D-010
7.65 1.78 OR-N/F-D-011
9.25 1.78 OR-N/F-D-012
10.82 1.78 OR-N/F-D-013
12.42 1.78 OR-N/F-D-014
14.00 1.78 OR-N/F-D-015
15.60 1.78 OR-N/F-D-016
17.17 1.78 OR-N/F-D-017
18.77 1.78 OR-N/F-D-018
156

20.35 1.78 OR-N/F-D-019
21.95 1.78 OR-N/F-D-020
23.52 1.78 OR-N/F-D-021
25.12 1.78 OR-N/F-D-022
26.70 1.78 OR-N/F-D-023
28.30 1.78 OR-N/F-D-024
29.87 1.78 OR-N/F-D-025
31.47 1.78 OR-N/F-D-026
33.05 1.78 OR-N/F-D-027
34.65 1.78 OR-N/F-D-028
37.82 1.78 OR-N/F-D-029
41.00 1.78 OR-N/F-D-030
44.17 1.78 OR-N/F-D-031
47.35 1.78 OR-N/F-D-032
50.52 1.78 OR-N/F-D-033
53.70 1.78 OR-N/F-D-034
56.87 1.78 OR-N/F-D-035
60.05 1.78 OR-N/F-D-036
63.22 1.78 OR-N/F-D-037
66.40 1.78 OR-N/F-D-038
69.57 1.78 OR-N/F-D-039
72.75 1.78 OR-N/F-D-040
75.92 1.78 OR-N/F-D-041
82.27 1.78 OR-N/F-D-042
88.62 1.78 OR-N/F-D-043
94.97 1.78 OR-N/F-D-044
101.32 1.78 OR-N/F-D-045
107.67 1.78 OR-N/F-D-046
114.02 1.78 OR-N/F-D-047
120.37 1.78 OR-N/F-D-048
126.72 1.78 OR-N/F-D-049
133.07 1.78 OR-N/F-D-050
4.42 2.62 OR-N/F-D-106
5.23 2.62 OR-N/F-D-107
6.02 2.62 OR-N/F-D-108
7.59 2.62 OR-N/F-D-109
9.19 2.62 OR-N/F-D-110
10.77 2.62 OR-N/F-D-111
12.37 2.62 OR-N/F-D-112
13.94 2.62 OR-N/F-D-113
15.54 2.62 OR-N/F-D-114
17.12 2.62 OR-N/F-D-115
157

18.72 2.62 OR-N/F-D-116
20.29 2.62 OR-N/F-D-117
21.89 2.62 OR-N/F-D-118
23.47 2.62 OR-N/F-D-119
25.07 2.62 OR-N/F-D-120
26.64 2.62 OR-N/F-D-121
28.24 2.62 OR-N/F-D-122
29.82 2.62 OR-N/F-D-123
31.42 2.62 OR-N/F-D-124
32.99 2.62 OR-N/F-D-125
34.59 2.62 OR-N/F-D-126
36.17 2.62 OR-N/F-D-127
37.77 2.62 OR-N/F-D-128
39.34 2.62 OR-N/F-D-129
40.94 2.62 OR-N/F-D-130
42.52 2.62 OR-N/F-D-131
44.12 2.62 OR-N/F-D-132
45.69 2.62 OR-N/F-D-133
47.29 2.62 OR-N/F-D-134
48.90 2.62 OR-N/F-D-135
50.47 2.62 OR-N/F-D-136
52.07 2.62 OR-N/F-D-137
53.64 2.62 OR-N/F-D-138
55.25 2.62 OR-N/F-D-139
56.82 2.62 OR-N/F-D-140
58.42 2.62 OR-N/F-D-141
59.99 2.62 OR-N/F-D-142
61.60 2.62 OR-N/F-D-143
63.17 2.62 OR-N/F-D-144
64.77 2.62 OR-N/F-D-145
66.34 2.62 OR-N/F-D-146
67.95 2.62 OR-N/F-D-147
69.52 2.62 OR-N/F-D-148
71.12 2.62 OR-N/F-D-149
72.69 2.62 OR-N/F-D-150
75.87 2.62 OR-N/F-D-151
82.22 2.62 OR-N/F-D-152
88.57 2.62 OR-N/F-D-153
94.92 2.62 OR-N/F-D-154
101.27 2.62 OR-N/F-D-155
107.62 2.62 OR-N/F-D-156
113.97 2.62 OR-N/F-D-157
120.32 2.62 OR-N/F-D-158
158

126.67 2.62 OR-N/F-D-159
133.02 2.62 OR-N/F-D-160
139.37 2.62 OR-N/F-D-161
145.72 2.62 OR-N/F-D-162
152.07 2.62 OR-N/F-D-163
158.42 2.62 OR-N/F-D-164
164.77 2.62 OR-N/F-D-165
171.12 2.62 OR-N/F-D-166
177.47 2.62 OR-N/F-D-167
183.82 2.62 OR-N/F-D-168
190.17 2.62 OR-N/F-D-169
196.52 2.62 OR-N/F-D-170
202.87 2.62 OR-N/F-D-171
209.22 2.62 OR-N/F-D-172
215.57 2.62 OR-N/F-D-173
221.92 2.62 OR-N/F-D-174
228.27 2.62 OR-N/F-D-175
234.62 2.62 OR-N/F-D-176
240.97 2.62 OR-N/F-D-177
247.32 2.62 OR-N/F-D-178
9.12 3.53 OR-N/F-D-204
10.69 3.53 OR-N/F-D-205
12.29 3.53 OR-N/F-D-206
13.87 3.53 OR-N/F-D-207
15.47 3.53 OR-N/F-D-208
17.04 3.53 OR-N/F-D-209
18.64 3.53 OR-N/F-D-210
20.22 3.53 OR-N/F-D-211
21.82 3.53 OR-N/F-D-212
23.39 3.53 OR-N/F-D-213
24.99 3.53 OR-N/F-D-214
26.57 3.53 OR-N/F-D-215
28.17 3.53 OR-N/F-D-216
29.74 3.53 OR-N/F-D-217
31.34 3.53 OR-N/F-D-218
32.92 3.53 OR-N/F-D-219
34.52 3.53 OR-N/F-D-220
36.09 3.53 OR-N/F-D-221
37.69 3.53 OR-N/F-D-222
40.87 3.53 OR-N/F-D-223
44.04 3.53 OR-N/F-D-224
47.22 3.53 OR-N/F-D-225
159

50.39 3.53 OR-N/F-D-226
53.57 3.53 OR-N/F-D-227
56.74 3.53 OR-N/F-D-228
59.92 3.53 OR-N/F-D-229
63.09 3.53 OR-N/F-D-230
66.27 3.53 OR-N/F-D-231
69.44 3.53 OR-N/F-D-232
72.62 3.53 OR-N/F-D-233
75.79 3.53 OR-N/F-D-234
78.97 3.53 OR-N/F-D-235
82.14 3.53 OR-N/F-D-236
85.32 3.53 OR-N/F-D-237
88.49 3.53 OR-N/F-D-238
91.67 3.53 OR-N/F-D-239
94.84 3.53 OR-N/F-D-240
98.02 3.53 OR-N/F-D-241
101.19 3.53 OR-N/F-D-242
104.37 3.53 OR-N/F-D-243
107.54 3.53 OR-N/F-D-244
110.72 3.53 OR-N/F-D-245
113.89 3.53 OR-N/F-D-246
117.07 3.53 OR-N/F-D-247
120.24 3.53 OR-N/F-D-248
123.42 3.53 OR-N/F-D-249
126.59 3.53 OR-N/F-D-250
129.77 3.53 OR-N/F-D-251
132.94 3.53 OR-N/F-D-252
136.12 3.53 OR-N/F-D-253
139.29 3.53 OR-N/F-D-254
142.47 3.53 OR-N/F-D-255
145.64 3.53 OR-N/F-D-256
148.82 3.53 OR-N/F-D-257
151.99 3.53 OR-N/F-D-258
158.34 3.53 OR-N/F-D-259
164.69 3.53 OR-N/F-D-260
171.04 3.53 OR-N/F-D-261
177.39 3.53 OR-N/F-D-262
183.74 3.53 OR-N/F-D-263
190.09 3.53 OR-N/F-D-264
196.44 3.53 OR-N/F-D-265
202.79 3.53 OR-N/F-D-266
209.14 3.53 OR-N/F-D-267
215.49 3.53 OR-N/F-D-268
160

221.84 3.53 OR-N/F-D-269
228.19 3.53 OR-N/F-D-270
234.54 3.53 OR-N/F-D-271
240.89 3.53 OR-N/F-D-272
247.24 3.53 OR-N/F-D-273
253.59 3.53 OR-N/F-D-274
266.29 3.53 OR-N/F-D-275
278.99 3.53 OR-N/F-D-276
291.69 3.53 OR-N/F-D-277
304.39 3.53 OR-N/F-D-278
329.79 3.53 OR-N/F-D-279
355.19 3.53 OR-N/F-D-280
380.59 3.53 OR-N/F-D-281
405.26 3.53 OR-N/F-D-282
430.66 3.53 OR-N/F-D-283
456.06 3.53 OR-N/F-D-284
10.46 5.33 OR-N/F-D-309
12.07 5.33 OR-N/F-D-310
13.64 5.33 OR-N/F-D-311
15.24 5.33 OR-N/F-D-312
16.81 5.33 OR-N/F-D-313
18.42 5.33 OR-N/F-D-314
19.99 5.33 OR-N/F-D-315
21.59 5.33 OR-N/F-D-316
23.16 5.33 OR-N/F-D-317
24.77 5.33 OR-N/F-D-318
26.34 5.33 OR-N/F-D-319
27.94 5.33 OR-N/F-D-320
29.51 5.33 OR-N/F-D-321
31.12 5.33 OR-N/F-D-323
32.69 5.33 OR-N/F-D-323
34.29 5.33 OR-N/F-D-324
37.47 5.33 OR-N/F-D-325
40.64 5.33 OR-N/F-D-326
43.82 5.33 OR-N/F-D-327
46.99 5.33 OR-N/F-D-328
50.17 5.33 OR-N/F-D-329
53.34 5.33 OR-N/F-D-330
56.52 5.33 OR-N/F-D-331
59.69 5.33 OR-N/F-D-332
62.87 5.33 OR-N/F-D-333
66.04 5.33 OR-N/F-D-334
161

69.22 5.33 OR-N/F-D-335
72.39 5.33 OR-N/F-D-336
75.57 5.33 OR-N/F-D-337
78.74 5.33 OR-N/F-D-338
81.91 5.33 OR-N/F-D-339
85.09 5.33 OR-N/F-D-340
88.27 5.33 OR-N/F-D-341
91.44 5.33 OR-N/F-D-342
94.62 5.33 OR-N/F-D-343
97.79 5.33 OR-N/F-D-344
100.97 5.33 OR-N/F-D-345
104.14 5.33 OR-N/F-D-346
107.32 5.33 OR-N/F-D-347
110.49 5.33 OR-N/F-D-348
113.67 5.33 OR-N/F-D-349
116.84 5.33 OR-N/F-D-350
120.02 5.33 OR-N/F-D-351
123.19 5.33 OR-N/F-D-352
126.37 5.33 OR-N/F-D-353
129.54 5.33 OR-N/F-D-354
132.72 5.33 OR-N/F-D-355
135.89 5.33 OR-N/F-D-356
139.07 5.33 OR-N/F-D-357
142.24 5.33 OR-N/F-D-358
145.42 5.33 OR-N/F-D-359
148.59 5.33 OR-N/F-D-360
151.77 5.33 OR-N/F-D-361
158.12 5.33 OR-N/F-D-362
164.47 5.33 OR-N/F-D-363
170.82 5.33 OR-N/F-D-364
177.17 5.33 OR-N/F-D-365
183.52 5.33 OR-N/F-D-366
189.87 5.33 OR-N/F-D-367
196.22 5.33 OR-N/F-D-368
202.57 5.33 OR-N/F-D-369
208.97 5.33 OR-N/F-D-370
215.27 5.33 OR-N/F-D-371
221.62 5.33 OR-N/F-D-372
227.97 5.33 OR-N/F-D-373
234.32 5.33 OR-N/F-D-374
240.67 5.33 OR-N/F-D-375
247.02 5.33 OR-N/F-D-376
253.37 5.33 OR-N/F-D-377
162

266.07 5.33 OR-N/F-D-378
278.77 5.33 OR-N/F-D-379
291.47 5.33 OR-N/F-D-380
304.17 5.33 OR-N/F-D-381
329.57 5.33 OR-N/F-D-382
354.97 5.33 OR-N/F-D-383
380.37 5.33 OR-N/F-D-384
405.26 5.33 OR-N/F-D-385
430.66 5.33 OR-N/F-D-386
113.67 6.99 OR-N/F-D-425
116.84 6.99 OR-N/F-D-426
120.02 6.99 OR-N/F-D-427
123.19 6.99 OR-N/F-D-428
126.37 6.99 OR-N/F-D-429
129.54 6.99 OR-N/F-D-430
132.72 6.99 OR-N/F-D-431
135.89 6.99 OR-N/F-D-432
139.07 6.99 OR-N/F-D-434
142.24 6.99 OR-N/F-D-434
145.42 6.99 OR-N/F-D-435
148.59 6.99 OR-N/F-D-436
151.77 6.99 OR-N/F-D-437
158.12 6.99 OR-N/F-D-438
164.47 6.99 OR-N/F-D-439
170.82 6.99 OR-N/F-D-440
177.17 6.99 OR-N/F-D-441
183.52 6.99 OR-N/F-D-442
189.87 6.99 OR-N/F-D-443
196.22 6.99 OR-N/F-D-444
202.57 6.99 OR-N/F-D-445
215.27 6.99 OR-N/F-D-446
227.97 6.99 OR-N/F-D-447
240.67 6.99 OR-N/F-D-448
253.37 6.99 OR-N/F-D-449
266.07 6.99 OR-N/F-D-450
278.77 6.99 OR-N/F-D-451
291.47 6.99 OR-N/F-D-452
304.17 6.99 OR-N/F-D-453
316.87 6.99 OR-N/F-D-454
329.57 6.99 OR-N/F-D-455
342.27 6.99 OR-N/F-D-456
163

354.97 6.99 OR-N/F-D-457
367.67 6.99 OR-N/F-D-458
380.37 6.99 OR-N/F-D-459
393.07 6.99 OR-N/F-D-460
405.26 6.99 OR-N/F-D-461
417.96 6.99 OR-N/F-D-462
430.66 6.99 OR-N/F-D-463
443.36 6.99 OR-N/F-D-464
456.06 6.99 OR-N/F-D-465
468.76 6.99 OR-N/F-D-466
481.46 6.99 OR-N/F-D-467
494.16 6.99 OR-N/F-D-468
506.86 6.99 OR-N/F-D-469
532.26 6.99 OR-N/F-D-470
557.66 6.99 OR-N/F-D-471
582.68 6.99 OR-N/F-D-472
608.08 6.99 OR-N/F-D-473
633.48 6.99 OR-N/F-D-474
658.88 6.99 OR-N/F-D-475
164
Section - V
STORAGE & FITTING
Storage
When storing ROYAL seals, please check the following points:
1) Do not open the packing unnecessarily. Dust may stick to the seal or scratch it.
2) Avoid exposure to direct sunlight and store in a cool place. Ultraviolet light and humidity may sometimes
promote deterioration and dimensional change of rubber and resin materials.
3) When storing products already unpacked, be careful that foreign materials do not stick or become
embedded. Store them in their original condition, in tightly sealed poly to prevent dimensional change
resulting from humidity.
4) Do not place seals near any heat source such as a boiler, stove, oven etc. Heat may deteriorate the
material.
5) Do not place seals near electric motors or equipments generating ozone.
6) Avoid hanging seals with a nail, wire or suspending them with a string as this may cause deformation
and scratches on the top end of the lip.
7) Sometimes, colour changes or white powder appears on the surface of seals (blooming phenomenon).
This will not affect the function of seal.
8) PTFE rings of combination seals may be easily scratched if dropped or impacted by an external
force. Be careful when handling.
9) The store room should be cool, dry and dust-free; it should have moderate ventilation.
10) The seals must at no time be exposed to any ozone or ionizing radiation.
Check points before installation of seals :-

ROYAL quality control methods for material and manufacturing processes ensure that all seals going into application
field are in a condition capable of giving a long and reliable service life. Sealing performance of a seal is greatly influence
by the method of assembling of a cylinder. On the basis of many years experience, to avoid premature seal failure the
following recommendations should be considered at the design and manufacturing stage of the cylinder:
1) Specify piston and gland bearings which are adequately proportioned to support the cylinder loads. As a result of
mounting misalignment and / or the working action of the cylinder, piston and gland bearings will be subjected to
side loading, causing damage to the rod or the tube surface and hence the seal, if the bearings are inadequate.
2) Check that the seal housing is free from damage likely to harm the seal. Remove all sharp edges and burrs from
metal parts, paying particular attention to ports, grooves and threads over or through which the seal passes
during assembly.
3) Clean all seal housing areas, ensuring that all metallic particles and other contaminants have been removed.
Check that other surfaces adjacent to the passage of the seal on fitting are also free of dirt or other contaminants.
Check that both static and dynamic housing surface finishes meet specifications.
4) Where the difference between a thread diameter over which the seal must pass and the seal diameter is small,
use some form of protection over the thread, such as a fitting sleeve made of hard plastic.
5) Lubricate all seals and metal components liberally with clean operating fluid or a compatible grease prior to
assembly. Note that silicone grease should not be used in normal hydraulic applications.
6) Where seals fitted to sub-assemblies, such as pistons, are awaiting further fitting operations, ensure that the
seals are not subjected to any misaligned or localized loading which will cause local deformation. Ensure that
sub-assemblies remain clean.
7) The use of metal levers is not recommended but should they be used it is imperative that they are completely
smooth and free from nicks and burrs. When using them ensure that the metal surfaces adjacent to the seal are
not damaged.
8) Flush the hydraulic system thoroughly before connecting the cylinder to it.
165
NOTES
166
OTHER SEAL PROFILES
Apart from our Standard Seal profiles, below are some more profiles
for which tooling is available for certain sizes. Please contact us for details
or any new development at info@royalseals.co.in
ROYAL COMPOSITES PVT LTD
Howrah Polypark, Near Sankrail Toll Plaza, NH-6,
Unit PPH -4, Vill & PO - Kandua, Howrah - 711302, INDIA
Ph No : 0091-33-3200 8381
E-mail : info@royalcomposites.co.in / info@royalseals.co.in
(An ISO 9001 : 2008 Certified Company)

Royal Composites PVT LTD India: WWW - Royalseals.co - in

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Royal Composites PVT LTD India: WWW - Royalseals.co - in

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ROYAL COMPOSITES PVT LTD

Howrah Polypark, Tel : 0091-33-3200 8381/9674737342

(An ISO 9001 : 2008 Certified)

VISION & MISSION

Royal is a leading group of India engaged in

Royal in the new millennium visualized a complete

- Resistant to Mineral oil and Greases, For ROYAL compound

* Nylon is Registered trademark of E. I. du Pont de Nemours and Company

TENSILE STRENGTH (MPa)

23°C / 72 HRS. DIN 53517

70°C / 24 HRS. DIN 3517

COMPRESSION SET (%)

ABRASION LOSS (mm³)

(%) ASTM D-638

Royal Seal Material

TENSILE STRENGTH (MPa)

(%) ASTM D-638

(MPa) ASTM D-638

(MPa) ASTM D-790

(Mpa) ASTM D-790

(%) ASTM D-638

PA6000 Heat Stabilized Black -55 to 75/115 1.13 70 115 2600 20

Profile Pressure Speed Temp Range

Sealing Ring : TG20B20M Mobile Hydraulics

Profile Pressure Speed Temp Range

Profile Pressure Speed Temp Range

DS 011U PUAB94 -- 0.5 -20 to +100 Standard cylinders

DS 011N NBR90 -- 0.5 -20 to +100 Standard cylinders

Fork lift & material

Case : Steel high temp.

Profile Pressure Speed Temp Range

Presses, fork lift &

Profile Pressure Speed Temp Range

Energizer : NBR70 Central swivel rings

Central Swivel rings

Profile Pressure Speed Temp Range

All hydraulic and

All hydraulic and

CUSHION Light duty

PISTON SEAL PS008

SEAL COMBINATION PS008-N PS008-F

General Technical Data:

Seal Profile PS008-N PS008-F

Extrusion gap dimension :

Profile dimension Maximum permissible gap (S)

All edges should be smooth HOUSING DESIGN PS008

ROYAL STANDARD SIZE LIST

All edges should be smooth HOUSING DESIGN PS008

ROYAL STANDARD SIZE LIST

All edges should be smooth HOUSING DESIGN PS008

ROYAL STANDARD SIZE LIST

All edges should be smooth HOUSING DESIGN PS008

ROYAL STANDARD SIZE LIST

All edges should be smooth HOUSING DESIGN PS008

ROYAL STANDARD SIZE LIST

All edges should be smooth HOUSING DESIGN PS008

ROYAL STANDARD SIZE LIST

All edges should be smooth HOUSING DESIGN PS008

ROYAL STANDARD SIZE LIST

All edges should be smooth HOUSING DESIGN PS008

ROYAL STANDARD SIZE LIST

PISTON SEAL PS024