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Service Manual: November 2016
Service Manual: November 2016
Service Manual: November 2016
Indoor unit
[Model Name] [Service Ref.]
PLA-RP35EA PLA-RP35EA.UK Revision:
PLA-RP50EA PLA-RP50EA.UK • Added the model names of
GRILLE to the cover page in
PLA-RP60EA PLA-RP60EA.UK REVISED EDITION-A.
PLA-RP71EA PLA-RP71EA.UK • Some other descriptions have
been also modified.
PLA-RP100EA PLA-RP100EA.UK
PLA-RP125EA PLA-RP125EA.UK OCH626 is void.
PLA-RP140EA PLA-RP140EA.UK Notes:
Grille model • This manual describes ser-
[Model Name] [Service Ref.] vice data of the indoor units
PLP-6EA PLP-6EA PLP-6EAR1 only.
• RoHS compliant products
PLP-6EAE PLP-6EAE PLP-6EAER1 have <G> mark on the spec
name plate.
PLP-6EAL PLP-6EAL PLP-6EALR1
PLP-6EALE PLP-6EALE PLP-6EALER1
PLP-6EAJ PLP-6EAJ
PLP-6EAJE PLP-6EAJE
PLP-6EALM PLP-6EALM
PLP-6EALME PLP-6EALME
CONTENTS
1. REFERENCE MANUAL................................... 2
2. SAFETY PRECAUTION................................... 3
3. PARTS NAMES AND FUNCTIONS................. 4
4. SPECIFICATIONS............................................ 9
5. NOISE CRITERION CURVES......................... 12
Model name 6. OUTLINES AND DIMENSIONS...................... 14
indication for 7. WIRING DIAGRAM .........................................15
Model name
MAIN UNIT 8. REFRIGERANT SYSTEM DIAGRAM............ 16
indication for GRILLE
9. TROUBLESHOOTING....................................17
INDOOR UNIT
10. SPECIAL FUNCTION .....................................32
11. DISASSEMBLY PROCEDURE....................... 38
PUHZ-ZRP35/50VKA2 PUHZ-ZRP35/50VKA2(-ER/ET)
OCH635/OCB635
PUHZ-ZRP60/71VHA2 PUHZ-ZRP60/71VHA2(-ER/ET)
PUHZ-ZRP100/125/140VKA3 PUHZ-ZRP100/125/140/VKA3.UK
PUHZ-ZRP100/125/140YKA3 PUHZ-ZRP100/125/140/YKA3.UK OCH645/OCB645
PUHZ-ZRP200/250YKA2 PUHZ-ZRP200/250YKA2.UK
SUZ-KA35VA6 SUZ-KA35VA6.TH(-ER/ET)
SUZ-KA50VA6 SUZ-KA50VA6.TH(-ER/ET) TCH004
SUZ-KA60VA6 SUZ-KA60VA6.TH(-ER/ET) TCB004
SUZ-KA71VA6 SUZ-KA71VA6.TH(-ER/ET)
PUHZ-P100VHA5 PUHZ-P100VHA5.UK
PUHZ-P100YHA3 PUHZ-P100YHA3.UK
PUHZ-P125VHA4 PUHZ-P125VHA4.UK OCH646/OCB646
PUHZ-P125YHA2 PUHZ-P125YHA2.UK
PUHZ-P140VHA4 PUHZ-P140VHA4.UK
PUHZ-P140YHA2 PUHZ-P140YHA2.UK
PUHZ-P200YKA2 PUHZ-P200YKA2.UK
PUHZ-P250YKA2 OCH647/OCB647
PUHZ-P250YKA2.UK
PUHZ-SHW112VHA PUHZ-SHW112VHAR4.UK
PUHZ-SHW112/140YHAR4.UK OCH526/OCB526
PUHZ-SHW112/140YHA
PUMY-P112/125/140VKM3 PUMY-P112/125/140VKM3(-BS)
PUMY-P112/125/140YKM3 PUMY-P112/125/140YKM3(-BS) OCH632/OCB632
PUMY-P112/125/140YKME3 PUMY-P112/125/140YKME3(-BS)
MXZ-3E54/68VA MXZ-3E54/68VA(-E1/-ET1/-ER1)
MXZ-4E72VA MXZ-4E72VA(-E1/-ET1/-ER1)
MXZ-4E83VA MXZ-4E83VA(-E2/-ET2/-ER1)
OBH723/OBB723
MXZ-5E102VA MXZ-5E102VA(-E2/-ET2/-ER1)
MXZ-4E83VAHZ MXZ-4E83VAHZ(-E1/-ER1)
OCH626A 2
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2 SAFETY PRECAUTION
2-1. ALWAYS OBSERVE FOR SAFETY
Before obtaining access to terminal, all supply circuits must be disconnected.
Use new refrigerant pipes. Use a vacuum pump with a reverse flow check
valve.
In case of using the existing pipes for R22, be careful with Vacuum pump oil may flow back into refrigerant cycle and
the following. that can cause deterioration of refrigerant oil, etc.
· Be sure to clean the pipes and make sure that the insides
of the pipes are clean.
Use the following tools specifically designed for
· Change flare nut to the one provided with this product.
Use a newly flared pipe. use with R410A refrigerant.
· Avoid using thin pipes. The following tools are necessary to use R410A refrigerant.
Tools for R410A
Make sure that the inside and outside of refrige- Gauge manifold Flare tool
rant piping is clean and it has no contaminants Charge hose Size adjustment gauge
such as sulfur, oxides, dirt, shaving particles, etc, Gas leak detector Vacuum pump adaptor
which are hazard to refrigerant cycle. Torque wrench Electronic refrigerant
In addition, use pipes with specified thickness. charging scale
Do not use refrigerant other than R410A. Ventilate the room if refrigerant leaks during
operation. If refrigerant comes into contact with
If other refrigerant (R22, etc.) is used, chlorine in refrige-
rant can cause deterioration of refrigerant oil, etc. a flame, poisonous gases will be released.
OCH626A 3
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Unit
Air outlet
Filter
Liquid pipe
Gas pipe
Signal receiver
i-see Sensor (Option)
(Option)
Vane
Air intake
(Intake grille)
OCH626A 4
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3-2. WIRELESS REMOTE CONTROLLER (Option)
Transmission area
Not available
OFF/ON button
Up/Down buttons
Temperature setting
The units of temperature can be changed. For Fan speed setting
details, refer to the Installation Manual.
OCH626A 5
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3-3. Wired remote controller (Option) PAR-32MAA
The functions which can be used are restricted according to each model.
Display The main display can be displayed in 2 different modes: "Full" and "Basic."
The initial setting is "Full."
1 Operation mode 13
Indoor unit operation mode appears here. Appears when the On/Off timer or Night setback
18 function is enabled.
13 15 2 Preset temperature
Full mode 12 14 16 17 19
14
Preset temperature appears here.
Appears when the Weekly timer is enabled.
3 3 Clock
Fri 15
(See the Installation Manual.)
6 20
Current time appears here. Appears while the units are operated in the
7 energy-save mode.
8
9 Room 21 4 Fan speed
10 16
Cool Set temp. Auto Fan speed setting appears here. Appears while the outdoor units are operated in
1 4 the silent mode.
5 Button function guide
11 Functions of the corresponding buttons appear
17
Mode Temp. Fan here. Appears when the built-in thermistor on the
remote controller is activated to monitor the
6 room temperature (a).
22 2
Appears when the ON/OFF operation is centrally
controlled. appears when the thermistor on the
5 indoor unit is activated to monitor the room
7 temperature.
Appears when the operation mode is centrally 18
Basic mode 2 controlled.
Appears when the units are operated in the
8 energy-save mode with 3D i-See sensor.
Fri 3 Appears when the preset temperature is centrally
controlled. 19
9 Indicates the vane setting.
Cool Set temp. Auto
1 4 Appears when the filter reset function is centrally
controlled. 20
10 Indicates the louver setting.
3 RETURN button
Main display Main menu
5 Press to return to the previous screen. Fri Main Main menu
Vane·Louver·Vent. (Lossnay)
High power
Room Timer
Cool Set temp. Auto Weekly timer
OU silent mode
• When the backlight is off, pressing any button turns the backlight on and
10 Function button F4
does not perform its function. (except for the ON/OFF button)
• Most settings (except ON/OFF, mode, fan speed, temperature) can be Main display: Press to change the fan speed.
made from the Menu screen. Main menu: Press to go to the next page.
OCH626A 6
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Menu structure
Timer
ON/OFF timer
Auto-OFF timer
Weekly timer
Restriction
Temp. range
Operation lock
Energy saving
Auto return
Schedule
Night setback
Filter information
Error information
Maintenance
Auto descending panel
Manual vane angle
3D i-see Sensor
Initial setting
Main/Sub
Clock
Main display
Contrast
Display details
Auto mode
Administrator password
Language selection
Service
Test run
Input maintenance info.
Function setting
Check
Self check
Maintenance password
Remote controller check
OCH626A 7
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Setting and display items Setting details
Vane · Louver · Vent. Use to set the vane angle.
(Lossnay) • Select a desired vane setting from 5 different settings.
Use to turn ON/OFF the louver.
• Select a desired setting from "ON" and "OFF."
Use to set the amount of ventilation.
• Select a desired setting from "OFF," "Low," and "High."
High power** Use to reach the comfortable room temperature quickly.
• Units can be operated in the High-power mode for up to 30 minutes.
Timer ON/OFF timer* Use to set the operation ON/OFF times.
• Time can be set in 5-minute increments.
Auto-Off timer Use to set the Auto-OFF time.
• Time can be set to a value from 30 to 240 in 10-minute increments.
Filter information Use to check the filter status.
• The filter sign can be reset.
Error information Use to check error information when an error occurs.
• Check code, error source, refrigerant address, unit model, manufacturing number, contact information (dealer's phone
number) can be displayed.
(The unit model, manufacturing number, and contact information need to be registered in advance to be displayed.)
Weekly timer* Use to set the weekly operation ON/OFF times.
• Up to 8 operation patterns can be set for each day.
(Not valid when the ON/OFF timer is enabled.)
Energy saving Auto return Use to get the units to operate at the preset temperature after performing energy-save operation for a specified
time period.
• Time can be set to a value from 30 and 120 in 10-minute increments.
(This function will not be valid when the preset temperature ranges are restricted.)
Schedule* Set the start/stop times to operate the units in the energy-save mode for each day of the week, and set the
energy-saving rate.
• Up to 4 energy-save operation patterns can be set for each day.
• Time can be set in 5-minute increments.
• Energy-saving rate can be set to a value from 0% and 50 to 90% in 10% increments.
Night setback* Use to make Night setback settings.
• Select "Yes" to enable the setting, and "No" to disable the setting. The temperature range and the start/stop times can be set.
Restriction Temp. range Use to restrict the preset temperature range.
• Different temperature ranges can be set for different operation modes.
Operation lock Use to lock selected functions.
• The locked functions cannot be operated.
Maintenance Auto descending panel Auto descending panel (Optional parts) UP/DOWN you can do.
Manual vane angle Use to set the vane angle for each vane to a fixed position.
3D i-See sensor Use to set the following functions for 3D i-see Sensor.
• Air distribution • Energy saving option • Seasonal airflow
Initial setting Main/Sub When connecting 2 remote controllers, one of them needs to be designated as a sub controller.
Clock Use to set the current time.
Main display Use to switch between "Full" and "Basic" modes for the Main display.
• The initial setting is "Full."
Contrast Use to adjust screen contrast.
Initial setting Display details Make the settings for the remote controller related items as necessary.
Clock: The initial settings are "Yes" and "24h" format.
Temperature: Set either Celsius (°C) or Fahrenheit (°F).
Room temp. : Set Show or Hide.
Auto mode: Set the Auto mode display or Only Auto display.
Auto mode Whether or not to use the AUTO mode can be selected by using the button.
This setting is valid only when indoor units with the AUTO mode function are connected.
Administrator pass- The administrator password is required to make the settings for the following items.
word • Timer setting • Energy-save setting • Weekly timer setting
• Restriction setting • Outdoor unit silent mode setting • Night set back
Language selection Use to select the desired language.
Service Test run Select "Test run" from the Service menu to bring up the Test run menu.
• Test run • Drain pump test run
Input maintenance Select "Input maintenance Info." from the Service menu to bring up the Maintenance information screen.
The following settings can be made from the Maintenance Information screen.
• Model name input • Serial No. input • Dealer information input
Function setting Make the settings for the indoor unit functions via the remote controller as necessary.
LOSSNAY setting This setting is required only when the operation of City Multi units is interlocked with LOSSNAY units.
(City Multi only)
Check Error history: Display the error history and execute "delete error history".
Refrigerant leak check (**): Refrigerant leaks can be judged.
Smooth maintenance (**): The indoor and outdoor maintenance data can be displayed.
Request code (**): Details of the operation data including each thermistor temperature and error history can be checked.
Self check Error history of each unit can be checked via the remote controller.
Maintenance password Use to change the maintenance password.
Remote controller When the remote controller does not work properly, use the remote controller checking function to trouble-
check shoot the problem.
* Clock setting is required.
** The function is not available for SUZ models/some of P models.
OCH626A 8
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4 SPECIFICATIONS
Service Ref.
PLA-RP35EA.UK
Mode Cooling Heating
Power supply (phase, cycle, voltage) Single phase, 50Hz, 230 V
Input kW 0.03 0.03
Running current A 0.20 0.18
External finish (Grille) Munsell 1.0Y 9.2/0.2
Heat exchanger Plate fin coil
INDOOR UNIT
Service Ref.
PLA-RP50EA.UK
Mode Cooling Heating
Power supply (phase, cycle, voltage) Single phase, 50Hz, 230 V
Input kW 0.03 0.03
Running current A 0.22 0.20
External finish (Grille) Munsell 1.0Y 9.2/0.2
Heat exchanger
INDOOR UNIT
Service Ref.
PLA-RP60EA.UK
Mode Cooling Heating
Power supply (phase, cycle, voltage) Single phase, 50Hz, 230 V
Input kW 0.03 0.03
Running current A 0.24 0.22
External finish (Grille) Munsell 1.0Y 9.2/0.2
Heat exchanger Plate fin coil
INDOOR UNIT
OCH626A 9
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Service Ref.
PLA-RP71EA.UK
Mode Cooling Heating
Power supply (phase, cycle, voltage) Single phase, 50Hz, 230 V
Input kW 0.04 0.04
Running current A 0.27 0.25
External finish (Grille) Munsell 1.0Y 9.2/0.2
Heat exchanger
INDOOR UNIT
Service Ref.
PLA-RP100EA.UK
Mode Cooling Heating
Power supply (phase, cycle, voltage) Single phase, 50Hz, 230 V
Input kW 0.07 0.07
Running current A 0.46 0.44
External finish (Grille) Munsell 1.0Y 9.2/0.2
Heat exchanger Plate fin coil
INDOOR UNIT
Service Ref.
PLA-RP125EA.UK
Mode Cooling Heating
Power supply (phase, cycle, voltage) Single phase, 50Hz, 230 V
Input kW 0.10 0.10
Running current A 0.66 0.64
External finish (Grille) Munsell 1.0Y 9.2/0.2
Heat exchanger Plate fin coil
INDOOR UNIT
OCH626A 10
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Service Ref.
PLA-RP140EA.UK
Mode Cooling Heating
Power supply (phase, cycle, voltage) Single phase, 50Hz, 230 V
Input kW 0.10 0.10
Running current A 0.66 0.64
External finish (Grille) Munsell 1.0Y 9.2/0.2
Heat exchanger Plate fin coil
INDOOR UNIT
OCH626A 11
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5 NOISE CRITERION CURVES
90 90
OCTAVE BAND SOUND PRESSURE LEVEL, dB (0 dB = 0.0002 μbar)
70 70
NC-70 NC-70
60 60
NC-60 NC-60
50 50
NC-50 NC-50
40 40
NC-40 NC-40
30 30
NC-30 NC-30
20 APPROXIMATE APPROXIMATE
THRESHOLD OF
20
THRESHOLD OF
HEARING FOR NC-20 HEARING FOR NC-20
CONTINUOUS CONTINUOUS
NOISE NOISE
10 10
63 125 250 500 1000 2000 4000 8000 63 125 250 500 1000 2000 4000 8000
BAND CENTER FREQUENCIES, Hz BAND CENTER FREQUENCIES, Hz
90 90
OCTAVE .UKND SOUND PRESSURE LEVEL, dB (0 dB = 0.0002 μbar)
80 80
70 70
NC-70 NC-70
60 60
NC-60 NC-60
50 50
NC-50
NC-50
40 40
NC-40
NC-40
30 30
NC-30
NC-30
20 APPROXIMATE
20 APPROXIMATE THRESHOLD OF
THRESHOLD OF HEARING FOR
HEARING FOR NC-20
NC-20 CONTINUOUS
CONTINUOUS NOISE
NOISE
10
10 63 125 250 500 1000 2000 4000 8000
63 125 250 500 1000 2000 4000 8000
BAND CENTER FREQUENCIES, Hz
BAND CENTER FREQUENCIES, Hz
OCH626A 12
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PLA-RP125EA.UK NOTCH SPL(dB) LINE PLA-RP140EA.UK NOTCH SPL(dB) LINE
High 44 High 44
Medium1 41 Medium1 42
Medium2 37 Medium2 39
Low 33 Low 36
90 90
OCTAVE BAND SOUND PRESSURE LEVEL, dB (0 dB = 0.0002 μbar)
70 70
NC-70 NC-70
60 60
NC-60 NC-60
50 50
NC-50 NC-50
40 40
NC-40 NC-40
30 30
NC-30 NC-30
APPROXIMATE 20 APPROXIMATE
20 THRESHOLD OF
THRESHOLD OF
HEARING FOR HEARING FOR NC-20
NC-20
CONTINUOUS CONTINUOUS
NOISE NOISE
10 10
63 125 250 500 1000 2000 4000 8000 63 125 250 500 1000 2000 4000 8000
MAIN UNIT
CEILING
1.5 m
MICROPHONE
OCH626A 13
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6
7mm OR MORE
4. FOR DRAIN PIPE, USE VP-25(O.D. Φ 32 PVC TUBE).
INDOOR UNIT INDOOR UNIT
DRAIN PUMP INCLUSION. Φ 100 Φ 125 BURRING HOLE PITCH
E
RAISE IS MAX 850㎜ FROM THE CEILING. CUTOUT HOLE 120 ° SELF-TAP 4 SCREWS:3 PLACES
OCH626A
CEILING
5. ELECTRICAL BOX MAY BE REMOVED FOR THE SERVICE PURPOSE.
SPACE IN THE
MAKE SURE TO SLACK THE ELECTRICAL WIRE LITTLE BIT FOR WALL 3000 mm OR MORE
CONTROL/POWER WIRES CONNECTION. CEILING
BETWEEN INDOOR UNIT
6. THE HEIGHT OF THE INDOOR UNIT IS ABLE TO BE ADJUSTED CEILING
WITH THE GRILLE ATTACHED. OBSTACLE FILTER
2500mm OR MORE
120
7. REQUIRES "E" OR MORE SPACE BETWEEN TRANSOM AND CEILING FOR THE INSTALLATION.
F
FROM FLOOR
Max. 4.0m
158
8. WHEN INSTALLING THE BRANCH DUCTS, BE SURE TO INSULATE ADEQUATELY.
OTHERWISE CONDENSATION AND DRIPPING MAY OCCUR.
CEILING HEIGHT
(IT BECOMES THE CAUSE OF DEW DROPS/WEAR DEW.) CEILING AIR INTAKE GRILLE
GRILLE
1000 mm OR MORE
9. AS FOR NECESSARY INSTALLATION/SERVICE SPACE, PLEASE REFER TO THE
RIGHT AT FIGURE. 1500 mm OR MORE FLOOR
10. FOR THE INSTALLATION OF THE OPTIONAL HIGH EFFICIENCY FILTER OR BRANCH DUCT HOLE
20 -45
GRILLE
( 20 )
AIR INTAKE GRILLE SELF-TAP 4 SCREWS:4 PLACES
145
(CONNECTING TO BRANCH DUCT)
70°
420
70° Φ 150 CUTOUT HOLE
420
REMOTE
(CONNECTING TO BRANCH DUCT)
CONTROLLER
TERMINAL BLOCK
+40
840
950
530
350
508
860- 910
INDOOR UNIT/
660 0
(CEILING HOLE)
14
(AIR INTAKE HOLE)
OUTDOOR UNIT
BRANCH DUCT
90 100 100 90
CONNECTING
HOLE TERMINAL BLOCK BRANCH DUCT HOLE SELF-TAP 4 SCREWS:14 PLACES
(CONNECTING TO BRANCH DUCT)
OUTLINES AND DIMENSIONS
133
(CONNECTING TO BRANCH DUCT)
89
( 20 )
C
D
37
(AIR OUTLET HOLE)
SOME GRILLES DO NOT HAVE THIS PART.
79.5
6
530 130
145
193 145
DRAIN HOLE 950 EXCEPT DRAIN PIPE CORNER Φ 175 BURRING HOLE PITCH
SELF-TAP 4 SCREWS:4 PLACES BRANCH DUCT HOLE
(NEED TO FUNCTION SETTING BY 222
(CONNECTING TO BRANCH DUCT)
AUTO VANE REMOTE CONTROLLER)
COMPANY NAME 840
MAIN UNIT
DRAIN PIPE
SUSPENSION BOLT VP-25 CONNECTION
M10 OR W3/8 60 628 (CONNECTED THE ATTACED
PLA-RP.EA*:35/50/60/71/100/125/140 DRAIN SOCKET)
PLA-RP35EA.UK PLA-RP50EA.UK PLA-RP60EA.UK
RP ① ② A B C D E F 1
DETAILS OF SIGNAL RECEIVER EMERGENCY OPERATION
REFRIGERANT PIPE Φ 6.35 REFRIGERANT PIPE Φ 12.7 2
35/50 76 76.5 SWITCH〈COOLING〉AND
FLARED CONNECTION 1/4F FLARED CONNECTION 1/2F
EMERGENCY UP/DOWN
A
B
58
LOWER EDGE
40
GRILLE
17 0
[Self-diagnosis]
1. For details on how to operate self-diagnosis with the wireless remote controller,refer to the technical manuals etc.
<Fig. 1> Caution when connecting the remote controller cable to the terminal block TB5
Do not connect 230 V power supply cable. Cable strap Check code Symptom Check code Symptom
P1 Abnormality of room temperature thermistor (TH1). PB(Pb) Indoor unit fan motor error.
Secure with a P2 Abnormality of pipe temperature thermistor / Liquid (TH2). PL Refrigerant circuit abnormal.
band at the location
shown in the diagram P4 Float switch connector open (FS). Abnormality of the signal transmission between
E0~E5
P5 Malfunction of Drain pump. remote controller and indoor unit.
12 P6 Freezing / overheating protection is working. Abnormality of the signal transmission between
E6~EF
P8 Abnormality of pipe temperature. indoor unit and outdoor unit.
Be sure to connect the remote Abnormality of pipe temperature FB(Fb) Abnormality of indoor controller board.
controller cable (0.3E) to 10 P9
the locations shown in diagram
thermistor / Cond. /Eva. (TH5). U*, F* Abnormality in outdoor unit. Refer to outdoor
15 PA Leakage error (refrigerant system) unit wiring diagram.
OCH626A 15
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8 REFRIGERANT SYSTEM DIAGRAM
Strainer (#50)
Heat exchanger
Refrigerant GAS pipe connection
(Flare)
Thermistor TH5
(Cond./ eva.temperature)
Refrigerant flow in cooling
Refrigerant flow in heating
OCH626A 16
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9 TROUBLESHOOTING
9-1. TROUBLESHOOTING
<Check code displayed by self-diagnosis and actions to be taken for service (summary)>
Present and past check codes are logged, and they can be displayed on the wired remote controller or controller board of out-
door unit. Actions to be taken for service, which depends on whether or not the trouble is reoccurring in the field, are summa-
rized in the table below. Check the contents below before investigating details.
Unit conditions at service Check code Actions to be taken for service (summary)
2
3
4
5
OCH626A 17
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Refer to the following tables for details on the check codes.
[Output pattern A]
Beeper sounds Beep Beep Beep Beep Beep Beep Beep
[Output pattern B]
Beeper sounds Beep Beep Beep Beep Beep Beep Beep
[Output pattern B] Errors detected by unit other than indoor unit (outdoor unit, etc.)
Note: The supported check codes may vary depending on the connected outdoor unit.
Wired remote
Wireless remote controller
controller
Beeper sounds/OPERATION Symptom Remark
INDICATOR lamp blinks Check code
(Number of times)
1 E9 Indoor/outdoor unit communication error
2 UP Compressor overcurrent interruption
3 U3, U4 Open/short of outdoor unit thermistors
4 UF Compressor overcurrent interruption (When compressor locked)
5 U2 Abnormal high discharging temperature/49C worked/insufficient refrigerant
6 U1, Ud Abnormal high pressure (63H worked)/Overheat protection operation
7 U5 Abnormal temperature of heat sink For details, check the LED
8 U8 Outdoor unit fan protection stop display of the outdoor
9 U6 Compressor overcurrent interruption/Abnormal of power module controller board.
10 U7 Abnormality of super heat due to low discharge temperature
Abnormality such as overvoltage or voltage shortage and abnormal synchro-
11 U9, UH
nous signal to main circuit/Current sensor error
12 — —
13 — —
14 Others Other errors (Refer to the technical manual for the outdoor unit.)
Notes:
1. If the beeper does not sound again after the initial 2 beeps to confirm the self-check start signal was received and
the OPERATION INDICATOR lamp does not come on, there are no error records.
2. If the beeper sounds 3 times continuously “beep, beep, beep (0.4 + 0.4 + 0.4 seconds)” after the initial 2 beeps to confirm
the self-check start signal was received, the specified refrigerant address is incorrect.
• On wireless remote controller
The continuous buzzer sounds from receiving section of indoor unit.
Blink of operation lamp
• On wired remote controller
Check code displayed in the LCD. Continued to the next page
OCH626A 18
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• If the unit cannot be operated properly after the test run, refer to the following table to find out the cause.
Symptom
Cause
Wired remote controller
• For about 2 minutes after power-on,operation of the
PLEASE WAIT For about 2 minutes after power-on remote controller is not possible due to system startup.
(Correct operation)
• Connector for the outdoor unit’s protection device is not
connected.
PLEASE WAIT → check code • Reverse or open phase wiring for the outdoor unit’s
Subsequent to about 2 minutes
after power-on power terminal block
No messages appear even • Incorrect wiring between indoor and outdoor units.
when operation switch is turned (incorrect polarity of S1, S2, S3)
ON (operation lamp does not • Remote controller wire short
light up).
On the wireless remote controller with condition above, following phenomena take place.
• No signals from the remote controller can be received.
• Operation lamp is blinking.
• The buzzer makes a short ping sound.
Note:
Operation is not possible for about 30 seconds after cancellation of function selection. (Correct operation)
For description of each LED (LED1, 2, 3) provided on the indoor controller, refer to the following table.
LED1 (power for microprocessor) Indicates whether control power is supplied. Make sure that this LED is
always lit.
LED2 (power for remote controller) Indicates whether power is supplied to the remote controller.
This LED lights only in the case of the indoor unit which is connected to the
outdoor unit refrigerant address “0”.
LED3 (communication between indoor and Indicates state of communication between the indoor and outdoor units.
outdoor units) Make sure that this LED is always blinking.
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Note: Errors to be detected in outdoor unit, such as codes starting with
F, U or E (excluding E0 to E7), are not covered in this document.
9-3. SELF-DIAGNOSIS ACTION TABLE Please refer to the outdoor unit's service manual for the details.
Check code Abnormal point and detection method Cause Countermeasure
Room temperature thermistor (TH1) 1 Defective thermistor 1–3 Check resistance value of thermistor.
1 The unit is in 3-minute resume characteristics 0: 15.0 k"
prevention mode if short/open of 2 Contact failure of connector 10: 9.6 k"
thermistor is detected. Abnormal if the (CN20) on the indoor controller 20: 6.3 k"
unit does not reset normally after 3 board (Insert failure) 30: 4.3 k"
minutes. (The unit returns to normal 3 Breaking of wire or contact 40: 3.0 k"
operation, if it has been reset normally.) failure of thermistor wiring If you put force on (draw or bend) the lead wire
2 Constantly detected during cooling, 4 Defective indoor controller while measuring resistance value of thermistor,
drying, and heating operation. board breaking of wire or contact failure can be
Short: −90: or more detected.
Open: −40: or less 2 Check contact failure of connector (CN20)
P1 on the indoor controller board. Refer to "9-7.
TEST POINT DIAGRAM".
Turn the power on again and check restart
after inserting connector again.
4 Check room temperature display on remote
controller.
Replace indoor controller board if there
is abnormal difference with actual room
temperature.
Drain over flow protection operation 1 Malfunction of drain pump 1 Check if drain pump works.
1 Suspensive abnormality, if drain float 2 Defective drain 2 Check drain function.
switch is detected to be underwater for Clogged drain pump
1 minute and 30 seconds continuously Clogged drain pipe
with drain pump on. 3 Defective drain float switch 3 Remove drain float switch connector CN4F
Compressor and indoor fan will be Jamming of the drain float and check if it is short (Switch On) with the
turned off. switch or malfunction of moving moving part of float switch UP, or OPEN with
2 Drain pump is abnormal if the condition parts causing the drain float the moving part of float switch down.
above is detected during suspensive switch to be detected under Replace float switch if it is short with the
abnormality. water (Switch On) moving part of float switch down.
P5 3 Constantly detected during drain pump 4 Defective indoor-controller 4 Replace indoor controller board if it is short-
operation board circuited between 3–4 of the drain float
switch connector CN4F and abnormality
reappears.
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Check code Abnormal point and detection method Cause Countermeasure
Drain pump lock protection operation 1 Malfunction of drain pump 1 Check if drain pump works.
1 Error postponement, if drain pump stops 2 Clogged drain pump 2 Check if drain pump works.
for 5 seconds continuously while drain 3 Contact failure of connector 3 Check contact failure of connector CNP
pump is operating. 4 Defective indoor controller 4 Press the indoor emergency switch (SWE)
board to check the voltage between CNP1-3.
2 Drain pump is abnormal if above condi-
tion is repeated 4 times after error post- •If 13 V DC, change the drain pump.
P5 ponement is detected. •If not 13 V DC, change the indoor con
troller board.
Pipe temperature 1 Slight temperature difference 1–4 Check pipe <liquid or condenser/evapora-
<Cooling mode> between indoor room tor> temperature with room temperature
Detected as abnormal when the pipe tem- temperature and pipe <liquid display on remote controller and outdoor
perature is not in the cooling range 3 min- or condenser/evaporator> controller circuit board.
utes after compressor start and 6 minutes temperature thermistor Pipe <liquid or condenser/evaporator>
after the liquid or condenser/evaporator • Shortage of refrigerant temperature display is indicated by set-
pipe is out of cooling range. • Disconnected holder of ting SW2 of outdoor controller circuit
Note 1: It takes at least 9 minutes to detect. pipe <liquid or condenser/ board as follows.
Note 2: Abnormality P8 is not detected in evaporator> thermistor
drying mode. • Defective refrigerant circuit Conduct temperature check with outdoor
Cooling range : -3°C ] (TH-TH1)
TH: Lower temperature between liquid pipe
temperature (TH2) and condenser/
2 Converse connection of
extension pipe (on plural units
connection)
(
controller circuit board after connecting
‘A-Control Service Tool(PAC-SK52ST)’.
)
evaporator temperature (TH5) 3 Converse wiring of indoor/ 23 Check converse connection of extension
TH1: Intake temperature outdoor unit connecting wire (on pipe or converse wiring of indoor/outdoor
P8
plural units connection) unit connecting wire.
<Heating mode> 4 Defective detection of indoor
When 10 seconds have passed after the room temperature and pipe
compressor starts operation and the hot <condenser/evaporator>
adjustment mode has finished, the unit is temperature thermistor
detected as abnormal when condenser/ 5 Stop valve is not opened
evaporator pipe temperature is not in heat- completely.
ing range within 20 minutes.
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Check code Abnormal point and detection method Cause Countermeasure
Pipe temperature thermistor/ 1 Defective thermistor
Condenser-Evaporator (TH5) characteristics 1–3 Check resistance value of thermistor.
1 The unit is in 3-minute resume protec- 2 Contact failure of connector For characteristics, refer to (P1) above.
tion mode if short/open of thermistor is (CN44) on the indoor controller 2 Check contact failure of connector (CN44)
detected. Abnormal if the unit does not board (Insert failure) on the indoor controller board.
get back to normal within 3 minutes. (The 3 Breaking of wire or contact Refer to "9-7. TEST POINT DIAGRAM".
unit returns to normal operation, if it has failure of thermistor wiring Turn the power on and check restart after
been reset normally.) inserting connector again.
4 Temperature of thermistor is
4 Operate in test run mode and check pipe
2 Constantly detected during cooling, 90: or more or -40: or less <condenser/evaporator> temperature with
drying, and heating operation (except caused by defective refrigerant outdoor controller circuit board. If pipe <con-
defrosting) circuit. denser/evaporator> temperature is extremely
Short: 90: or more 5 Defective indoor controller low (in cooling mode) or high (in heating
Open: −40: or less board mode), refrigerant circuit may have defect.
P9 5 Operate in test run mode and check pipe
<condenser/evaporator> temperature
with outdoor control circuit board. If there
is extreme difference with actual pipe
<condenser / evaporator> temperature,
replace indoor controller board.
There is no abnormality if none of above
comes within the unit.
Turn the power off, and on again to operate.
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Check code Abnormal point and detection method Cause Countermeasure
Indoor/outdoor unit communication 1 Contact failure, short circuit or,
Note: Check LED display on the outdoor control
error (Signal receiving error) miswiring (converse wiring) of circuit board. (Connect A-control service
1 Abnormal if indoor controller board indoor/outdoor unit connecting tool, PAC-SK52ST.)
cannot receive any signal normally for 6 wire Refer to outdoor unit service manual.
minutes after turning the power on. 1 Check disconnection or looseness of indoor/
outdoor unit connecting wire of indoor unit or
outdoor unit.
Check all the units in case of twin triple
indoor unit system.
2 Abnormal if indoor controller board 2 Defective transmitting receiving 2-4 Turn the power off, and on again to
cannot receive any signal normally for 3 circuit of indoor controller board check. If abnormality generates again,
minutes. replace indoor controller board or outdoor
E6 3 Consider the unit abnormal under the controller circuit board.
3 Defective transmitting receiving
following condition: When 2 or more
indoor units are connected to an outdoor circuit of indoor controller board
unit, indoor controller board cannot 4 Noise has entered into indoor/
receive a signal for 3 minutes from outdoor unit connecting wire.
outdoor controller circuit board, a signal 5 Malfunction of fan motor 5 Turn the power off, and on again after remov-
which allows outdoor controller circuit ing the fan motor connectors (CNF1,2) from
board to transmit signals. outdoor controller board.
• If normal, change fan motor.
• If abnormal reappears, change outdoor
controller board.
Note: Other indoor controller board may have
defect in the case of twin triple indoor
unit system.
Indoor/outdoor unit communication error 1 Defective transmitting receiving 1–3 Turn the power off, and on again to check.
(Transmitting error) circuit of indoor controller board If abnormality generates again, replace
E7 Abnormal if “1” receiving is detected 30 2 Noise has entered into power indoor controller board.
times continuously though indoor controller supply.
board has transmitted “0”. 3 Noise has entered into outdoor
control wire.
Indoor controller board 1 Defective indoor controller 1 Replace indoor controller board.
Abnormal if data cannot be read normally board
Fb
from the nonvolatile memory of the indoor
controller board.
Remote controller control board 1 Defective remote controller 1 Replace remote controller.
1 Abnormal if data cannot be read nor-
mally from the nonvolatile memory of the
E1 remote controller control board.
or (Check code: E1)
E2
2 Abnormal if the clock function of remote
controller cannot be operated normally.
(Check code: E2)
Forced compressor stop 1 Drain pump trouble 1 Check the drain pump.
(due to water leakage abnormality)
1 The unit has a water leakage abnor- 2 Drain defective 2 Check whether water can be drained.
mality when the following conditions, a) • Drain pump clogging
and b), are satisfied while the above- • Drain pipe clogging
mentioned detection is performed.
a) The intake temperature subtracted 3 Open circuit of float switch 3 Check the resistance of the float switch.
with liquid pipe temperature detects
to be less than −10: for a total of 4 Contact failure of float switch 4 Check the connector contact failure.
30 minutes. (When the drain sensor connector
is detected to be NOT soaked in the
water, the detection record of a) and b) 5 Dew condensation on float 5 Check the float switch leadwire mounted.
will be cleared.) switch Check the filter clogging.
b) Drain float switch detects to be in the • Drain water descends along
water for more than 15 minutes. lead wire.
PA
Note: Once the water leakage abnormality • Drain water is waving due to
is detected, abnormality state will not filter clogging.
be released until the main power is
reset. 6 Extension piping connection 6 Check the piping connection.
difference at twin, triple or
quadruple system
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Check code Abnormal point and detection method Cause Countermeasure
Fan motor trouble 1 Defective fan motor 12 Refer to "9-6-2. DC Fan Motor (FAN
Pb 2 Defective indoor controller board MOTOR/INDOOR CONTROLLER
BOARD)".
Abnormal refrigerant circuit 1 Abnormal operation of 4-way 1 When this error occurs, be sure to replace
During Cooling, Dry, or Auto Cooling valve the 4-way valve.
operation, the following conditions are 2 Disconnection of or leakage in 2 Check refrigerant pipes for disconnection or
regarded as failures when detected for 1 refrigerant pipes leakage.
second. 3 Air into refrigerant piping 3 After the recovery of refrigerant, vacuum dry
a)The compressor continues to run for 30 4 Abnormal operation (no rotation) the whole refrigerant circuit.
or more seconds. of indoor fan 4 Refer to section "9-6-2. DC Fan motor (FAN
PL b)The liquid pipe temperature or the • Defective fan motor MOTOR/INDOOR CONTROLLER BOARD) ".
condenser/evaporator temperature is • Defective indoor control board. 5 Check refrigerant circuit for operation.
75°C or more. 5 Defective refrigerant circuit To avoid entry of moisture or air into
These detected errors will not be (clogging) refrigerant circuit which could cause
cancelled until the power source is abnormal high pressure, purge air in
reset. refrigerant circuit or replace refrigerant.
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9-4. TROUBLESHOOTING OF PROBLEMS
Note: Refer to the outdoor unit's service manual for the detail of remote controller.
Phenomena Cause Countermeasure
(1) LED2 on indoor controller board • When LED1 on indoor controller board is also off.
is off. 1 Check the voltage of outdoor power
1 Power supply of rated voltage is not supplied to out-
door unit. supply terminal block (L, N) or (L3, N).
• When 220–240 V AC is not detected,
check the power wiring to outdoor unit
and the breaker.
• When 220–240 V AC is detected, check
2 (below).
2 Defective outdoor controller circuit board 2 Check the voltage between outdoor
terminal block S1 and S2.
• When 220–240 V AC is not detected,
—check the fuse on outdoor controller
circuit board.
—check the wiring connection.
• When 220–240 V AC is detected, check
3 (below).
3 Power supply of 220–240 V is not supplied to indoor 3 Check the voltage between indoor
unit. terminal block S1 and S2.
• When 220–240 V AC is not detected,
check indoor/outdoor unit connecting
wire for miswiring.
• When 220–240 V AC is detected, check
4 (below).
4 Defective indoor controller board 4 Check the fuse on indoor controller
board.
Check the wiring connection.
If no problem is found, indoor controller
board is defective.
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Note: Refer to the outdoor unit's service manual for the detail of remote controller.
Phenomena Cause Countermeasure
ED2 on indoor controller board • When LED1 on indoor controller board is also blinking. Check indoor/outdoor unit connecting wire
(2) L
is blinking. Connection failure of indoor/outdoor unit connecting for connection failure.
wire
(3) U
pward/downward vane perfor- 1 The vane is not downward during defrosting and heat 1 Normal operation (The vane is set to
mance failure preparation and when the thermostat is OFF in HEAT horizontal regardless of remote control.)
mode. (Working of COOL protection function)
2 Vane motor does not rotate. 2 Check 2 (left).
• Defective vane motor • Check the vane motor. (Refer to “9-6.
• Breaking of wire or connection failure of connector HOW TO CHECK THE PARTS”.)
• Check for breaking of wire or connec-
tion failure of connector.
3 Upward/downward vane does not work. 3 Normal operation (Each connector on
• The vane is set to fixed position. vane motor side is disconnected or
setting the fixed vanes by wired remote
controller.)
(4) R
eceiver for wireless remote 1 Weak batteries of wireless remote controller. 1 Replace batteries of wireless remote
controller controller.
2 Contact failure of connector (CNB) on wireless 2–4
remote controller board Check contact failure of each connector.
(Insert failure) If no problems are found on connector,
3 Contact failure of connector (CN90) on indoor con- replace indoor controller board.
troller board (Insert failure) When the same trouble occurs even
4 Contact failure of connector between wireless remote if indoor controller board is replaced,
controller board and indoor controller board replace wireless remote controller
board.
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9-5. EMERGENCY OPERATION
9-5-1. When wireless remote controller fails or its battery is exhausted
1. When the wired remote controller or the indoor unit microcomputer has failed,but all other components work properly,
if you set the switch (SWE) on the indoor controller board ON, the indoor unit will begin emergency operation.
When emergency operation is activated, the indoor unit operates as follows:
(1) Indoor fan is running at high speed.
(2)Drain pump is working.
●Note on the wireless remote controller: When the remote controller does not function, it is possible to activate
emergency operation by using the indoor unit emergency operation switch (SW1, SW2 of the wireless signal
receiver board). However, if the indoor unit microcomputer has failed, it is necessary to proceed with points 2
and 3 below as in the case of the wired remote controller.
2. When you activate emergency operation of the cooling or heating, you have to set the switch(SWE)
on the indoor controller board and activate emergency operation of the outdoor unit.
For details on how to activate emergency operation of the outdoor unit, refer to the outdoor unit wiring diagram.
(2) Emergency operation becomes continuous only by switching the power source on/off.
ON/OFF on the remote controller or temperature control etc. does not function.
(3) Avoid operating for a long time when the outdoor unit begins defrosting
while emergency operation of the heating is activated, because it will start to blow cold air.
(4) Emergency cooling should be limited to 10 hours maximum (The indoor unit heat exchanger may freeze).
(5) After emergency operation has been deactivated, set the switches etc. to their original positions.
(6) Movement of the vanes does not work in emergency operation, therefore
you have to slowly set them manually to the appropriate positions.
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9-6. HOW TO CHECK THE PARTS
PLA-RP35EA.UK PLA-RP50EA.UK PLA-RP60EA.UK
PLA-RP71EA.UK PLA-RP100EA.UK PLA-RP125EA.UK PLA-RP140EA.UK
Parts name Check method and criterion
Room temperature Measure the resistance with a tester.
thermistor (TH1) (Parts temperature 10 to 30°C)
Pipe temperature Normal Abnormal
thermistor/liquid (TH2)
4.3 to 9.6 k" Opened or short-circuited
Condenser/evaporator
temperature thermistor (TH5) Refer to “9-6-1. Thermister”.
Vane motor (MV) Measure the resistance between the terminals with a tester.
White (At the ambient temperature 20 to 30°C)
M Connector Normal Abnormal
Orange Red–Yellow (5–3, 0–8, 5–3, )–8)
Red
Red–Blue (5–1, 0–6, 5–1, )–6)
300 " Open or short
Blue Yellow Red–Orange (5–4, 0–9, 5–4, )–9)
Red–White (5–2, 0–7, 5–2, )–7)
Drain pump (DP) 1 Check if the drain float switch works properly.
2 Check if the drain pump works and drains water properly in cooling operation.
1 Red
2 Purple 3 If no water drains, confirm that the check code P5 will not be displayed 10 minutes after the
3 Black operation starts.
Note: The drain pump for this model is driven by the internal DC motor of controller board, so it is not
possible to measure the resistance between the terminals.
Normal
Red–Black: Input 13 V DC → The motor starts to rotate.
Purple–Black: Abnormal (check code P5) if it outputs 0–13 V square wave (5 pulses/rotation), and
the number of rotation is not normal.
Drain float switch (FS) Measure the resistance between the terminals with a tester.
Moving part Switch
State of moving part Normal Abnormal Magnet
1
UP Short Other than short
2
DOWN Open Other than open
3
Moving
4 Part
i-see Sensor (Option) Turn the power ON while the i-see Sensor connector is connected to the CN4Z on indoor
controller board. A communication between the indoor controller board and i-see Sensor
board is made to detect the connection.
Normal: When the operation starts, the motor for i-see Sensor is driven to rotate the i-see Sensor.
Abnormal: The motor for i-see Sensor is not driven when the operation starts.
1 2 3 4 Note: The voltage between the terminals cannot be measured accurately since it is pulse output.
1 2 3 4
Black
Black
Black
Black
i-see Sensor motor Measure the resistance between the terminals with a tester.
White (Option) (At the ambient temperature 20 to 30°C)
M Normal Abnormal
Orange
Red–Yellow Red–Blue Red–Orange Red–White
Red Open or short
Blue Yellow 250 "
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9-6-1. Thermistor
<Thermistor Characteristic Graph> < Thermistor for lower temperature >
50
Resistance (k")
Thermistor R0=15k" ± 3% 30
Fixed number of B=3480 ± 2%
Check method of DC fan motor (fan motor / indoor controller circuit board)
1 Notes
· High voltage is applied to the connector (CNMF) for the fan motor. Pay attention to the service.
· Do not pull out the connector (CNMF) for the motor with the power supply on.
(It causes trouble of the indoor controller circuit board and fan motor.)
2 Self check
Symptom : The indoor fan cannot turn around.
Yes
Is there contact failure? (loose connector, insert failure) Wiring recovery
No
Yes
Is the voltage normal? Replace defective fan motor.
No
Note: If the indoor fan does not operate after replacing the
fan motor, also replace the indoor controller board.
Note: If the indoor fan does not operate after replacing the
indoor controller board, also replace the fan motor.
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9-7. TEST POINT DIAGRAM
Indoor controller board
PLA-RP35EA.UK PLA-RP50EA.UK PLA-RP60EA.UK
PLA-RP71EA.UK PLA-RP100EA.UK PLA-RP125EA.UK PLA-RP140EA.UK
CN5Y CNV
TB5 i-see Sensor motor (MT) Vane motor (MV)
Connect to wired remote controller 12 V pulse output 12 V pulse output
10.4-14.6 V DC
SW1
Model selection
CN90
Connect to the wireless J41, J42
remote controller board (CNB) Jumper wire
(Pair No. setting with
wireless remote controller)
LED2
Power supply SW2
(Wired remote controller) Capacity setting
LED3
CN44 Communication
Pipe temperature thermistor (Indoor-outdoor)
– : Liquid (TH2)
– : Condenser/Evaporator (TH5) SWE
Jumper switch
(Emergency operation)
CN20
Room temperature thermistor
(TH1) CN32
Remote switch
CN4F CN51
Drain float switch (FS)
Centrally control
CN105 – : Control signal
13 V DC pulse input ( : +)
IT
– : Operation indicator
CN4G 13 V DC ( : +)
Connect to the auto grille controller – : Malfunction indicator
board (CN4G) 13 V DC ( : +)
– : 13 V DC ( : +)
– , – : communication line
0-5 V DC ( , : +) CN41
HA terminal-A
CN4Z
i-see Sensor (Sensor) CN2L
Lossnay
CNP
Drain pump (DP) LED1
– : 13 V DC Power supply (I.B)
CN3C
Vsp
Connect to the terminal block
Voltage between pins of C626
(TB4)
0 V DC (FAN stop)
(Indoor/outdoor connecting line)
1–6.5 V DC (FAN operation)
0–24 V DC (Communication)
(Same as 6(+)–4(−) of CNMF)
CNMF
Fan motor (MF)
– : 310–340 V DC CN01
– : 15 V DC Connect to the terminal block
(TB4)
(Indoor/outdoor connecting line)
– : 220–240 V AC
F1
FUSE
(6.3A/250 V)
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9-8. FUNCTIONS OF DIP SWITCH AND JUMPER WIRE
Each function is controlled by the DIP switch and the jumper wire on the indoor controller board.
Jumper wire Functions Setting by the DIP switch and jumper wire Remarks
MODEL SETTING
SW1 Model 1 2 3 4 5 6
settings PLA-RP•EA ON
OFF
MODELS SETTING
1 2 3 4 5
PLA-RP35EA ON
OFF
1 2 3 4 5
PLA-RP50EA ON
OFF
1 2 3 4 5
PLA-RP60EA ON
OFF
SW2 Capacity
settings 1 2 3 4 5
PLA-RP71EA ON
OFF
1 2 3 4 5
PLA-RP100EA ON
OFF
1 2 3 4 5
PLA-RP125EA ON
OFF
1 2 3 4 5
PLA-RP140EA ON
OFF
<Initial setting>
Wireless remote controller: 0
Wireless remote Control PCB setting Control PCB: (for both J41 and J42)
Pair number controller setting J41 J42
setting with 4 pair number settings are supported.
J41 0
wireless The pair number settings of the wireless remote
J42 1
remote controller and indoor control PCB (J41/J42) are
2
controller given in the table on the left.
3 to 9
(' ' in the table indicates the jumper wire is dis-
connected.)
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10 SPECIAL FUNCTION
[EMERGENCY OPERATION]
1. If the wireless remote controller for ELEVATION PANEL is faulty or lost, operation will be possible
using the emergency up/down switch at the wireless signal receiver or wired remote controller.
▪ For the operation using the emergency up/down switch at the wireless signal receiver, refer to
SW1 and SW2 on the [LEGEND] in the next page.
2. When machine for ELEVATION PANEL breaks down, a intake grille is fixed for a while, and
the operation of the unit can be done.
▪ Refer to installation manual with the grille for the details such as an installation method.
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10-2. ELECTRICAL CIRCUIT (Controller board and wiring diagram (Panel))
10-2-1 DIP SW
SW2
<Up/down machine>
Check item Check point Normal Check contents
Storage detection
CN2E open or short Check if it is short when pressing push switch.
switch
Tension detection
CN2F, CN2G open or short Check if it is short when string b is tensioned.
switch
Motor CN3B, CN3C 5–20 " Check if it is not open or short.
Retention:
Entwining strings Pull string Check if string is drawn out by pulling with 4 kgf.
about 2 kgf
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10-3. TROUBLESHOOTING
There is something on the intake grille. Remove the objects or obstacles from the
Or something is stuck in the intake grille. intake grille. Or, remove the stuck object.
Intake grille cannot be placed There is something on the intake grille. Remove the objects or obstacles from the
in the correct position. intake grille.
Filter is not properly installed. Lower the intake grille again and check
whether the filter is installed in the correct
position.
Intake grille is not hung with all 4 hooks. Lower the intake grille again and hang the
hook on the intake grille.
Intake grille stops lowering in Because the intake grille has finished lowering to This is normal.
mid flow. (Intake grille would not the auto-stop position. Note: If you want to change the setting for the
lower any further.) lowering distance, contact your dealer.
Noises are made during This is the noise made when the string is winded This is normal.
up/down operation. (While and unwound.
intake grille is moving up/down.)
Noises are made while placing This is the operational noise for placing the intake
the intake grille in. grille in securely.
Intake grille repeats rising and This is the operation for placing the intake grille in
lowering several times while being securely.
placed in the correct position.
Intake grille leans toward one side The speeds of winding each string is slightly
during the up/down operation. different.
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10-4. ROTATION FUNCTION (AND BACK-UP FUNCTION, 2ND STAGE CUT-IN FUNCTION)
10-4-1. Operation
(1) Rotation function (and Back-up function)
• Outline of functions
· Main and sub unit operate alternately according to the interval of rotation setting.
Note: Main and sub unit should be set by refrigerant address. (Outdoor DIP switch setting)
Refrigerant address "00" Main unit
Refrigerant address "01" Sub unit
· When error occurs to one unit, another unit will start operation. (Back-up function)
• System constraint
· This function is available only by the grouping control system (INDOOR UNIT : OUTDOOR UNIT=1:1) of 2 refrigerant
groups. (Refer to Fig. 1)
· Main indoor unit should be connected for wired remote controller and the transmission line (TB5) for main and sub unit
should also be connected. (Refer to Fig. 1)
(This function cannot be set by wireless remote controller.)
· Set refrigerant address of each unit. (Dip switch on the outdoor unit ··· Refrigerant address 00/01)
Sub
unit Stop Run Stop Run
IC-2
1–28 days 1–28 days
(Ex:When the request code number is "313", each unit operates alternately in daily cycle.)
Note:
· When the unit is restarted to operate after turning off the power or OFF operation, the unit which was operating will start
operation.
· To operate the main unit, refer to "10-4-2. How to set rotation function (Back-up function, 2nd stage cut-in function)" and set
the request code No. which is not the same as the current one, then set again the former request code No.
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• System constraint
· This function is available only in cooling mode.
Ex.) Set temp. by R/C = 20: [2nd stage cut-in function]··· Request code number "322–324"
Set point = 26:
When request code number is “323”. Room temp. ] Set point Room temp. < Set point −4:
Start operation Sub unit start operation Sub unit stop
26: 2nd unit Cut-in Main
unit
Run
IC-1
4:
Sub
22: 2nd unit Cut-out unit Stop Run Stop
IC-2
20:
10-4-2. How to set rotation function (Back-up function, 2nd stage cut-in function)
You can set these functions by wired remote controller. (Maintenance monitor)
NOTICE
Both main and sub unit should be set in same setting.
Every time replacing indoor controller board for servicing, the function should be set again.
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(2) Rotation and back up operation
PAR-3xMAA ("x" represents 0 or later)
1 Press the button.
Main Main menu 3/3
Maintenance
Initial setting 2 Select "Service" with the [Cursor] buttons ( F1 and F2 ) or the [Page] buttons ( F3
Service
and F4 ), and press the button.
Main display:
Cursor Page
F1 F2 F3 F4
Service menu 1/2 5 Select "Check" with the F1 or F2 button, and press the button.
Test run
Input maintenance info.
Function setting
Check
Self check
Main menu:
Cursor
Check menu 6 Select "Request code" with the F1 or F2 button, and press the button.
Error history 7 Set the Refrigerant address and Request code.
Refrigerant volume check
Refrigerant leak check • Select the item to be changed with the F1 or F2 button.
Smooth maintenance • Select the required setting with the F3 or F4 button.
Request code
Service menu:
Cursor
Request code 8 Press the F3 or F4 button to set the Refrigerant address "0".
Ref.address 0 9 Press the F3 or F4 button to set the desired request code No.
Request code 004 • Rotation & Back up operation: Enter one request code from 311–318.
• 2nd stage cut-in operation: Enter one request code from 321–324.
0 Press the button. Data will be collected and displayed.
Request:
Cursor 1 Press the F3 or F4 button to set the Refrigerant address "1".
Set above 9–0.
2 To return to the Main menu, press the button.
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11 DISASSEMBLY PROCEDURE
PLA-RP35EA.UK PLA-RP50EA.UK PLA-RP60EA.UK
PLA-RP71EA.UK PLA-RP100EA.UK PLA-RP125EA.UK PLA-RP140EA.UK
Be careful when removing heavy parts.
Hook of drop
prevention strap
Filter
Intake grille
Photo 2
Slide
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OPERATING PROCEDURE PHOTOS
4. Removing the room temperature thermistor (TH1) Photo 3
(1) Remove the electrical box cover. (See Photo 1 and 2)
(2) Disconnect the connector CN20 (Red) from the indoor Electrical box Thermistor (TH1)
controller board. Indoor controller
(3) Remove the room temperature thermistor with its board CN20
holder. (See Photo 3)
Thermistor (TH1)
Thermistor holder
(3) For the unit controlled with the wireless remote control-
ler, disconnect the lead wire connected to TB5 on the
indoor controller board.
TB5: Remote controller transmission connecting wire
Hooks
(4) Remove the indoor controller board (3 holders/4 Hooks).
(See Photo 4)
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Be careful when removing heavy parts.
Photo 8
Rubber mount
Note: When re-attaching the motor mount, make sure that the thicker
end faces the motor shaft.
8. Removing the fan motor (MF)
(1) Remove the turbo fan. (See Photo 6 and refer to proce-
dure 7) Nuts and washers
(2) Remove the lead cover (tapping screw 4×10: 2 screws). Photo 9 Rubber mounts
(See Photo 9)
(3) Loosen the 2 clamps.
(4) Remove the 3 washer nuts (M5) .
(5) Remove the fan motor.
(6) Remove the 3 rubber mounts. Lead cover
Figure 3
Cross section diagram
Fan motor
Fan motor
Lead cover
fixing screws
Nut washer
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OPERATING PROCEDURE PHOTOS & ILLUSTRATIONS
9. Removing the panel Figure 4
(1) Remove the electrical box fixing cover. (See Photo 1) Corner panel
(2) Disconnect the connector for vane motor (CNV: White). Screw
(Refer to procedure 5)
(3) Loosen the 4 corner panel fixing screws (tapping screw
4×16). (See Figure 4) ① Close-up
(4) Slide the corner panel to the direction of the arrow 1,
and remove the corner panel. (See Figure 4)
(5) Remove the 4 installation screws (M5×28). (See Photo Grille
Corner panel
10)
(6) Release the 2 temporary hanging hooks to remove the ①
grille. (See Photo 11)
Photo 10
Installation
screw
Photo 11 Temporary hanging hook
Drain pan
fixing screws
Drain pan
fixing screws
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OPERATING PROCEDURE PHOTOS & ILLUSTRATIONS
11. Removing the pipe temperature/liquid thermistor (TH2) Photo 13
and condenser/evaporator temperature thermistor (TH5)
(1) Remove the drain pan (Refer to procedure 10) and loosen
the 2 clamps of the coil plate. (See Photo 9)
(2) Remove the coil plate (tapping screw 4×10: 2 screws).
(3) Disconnect the pipe temperature/liquid thermistor (TH2)
and condenser/evaporator temperature thermistor (TH5)
from the holder.
Condenser/evaporator
Pipe temperature/liquid temperature thermistor (TH5)
thermistor (TH2)
Hose band
Drain pump base Float switch fixing screw
fixing screws
Figure 6 Figure 5
Tapping screws
Clamp of the
drain pump base
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OPERATING PROCEDURE PHOTOS
Photo 15 Do not hold this floating part
13. Removing the float switch (FS) when lifting; Doing so will cause
(1) Remove the drain pan. (Refer to procedure 10) malfunction.
(2) Loosen the clamp of the drain pump. (See Photo 14)
(3) Remove the float switch (tapping screw 4×10: 1 screw/1
hook). (See Photo 14) Float switch
(4) Remove the float switch base and the lead wire fixing band.
(See Photo 15) Float switch base
(5) Remove the lead wire from the U shaped portion of the
float switch base. (See Photo 15)
(6) Slide the float switch towards the arrow to remove from the
float switch base. Float switch base
and lead wire fixing
band
14. Removing the heat exchanger Photo 16 Coil support fixing screw
(1) Remove the drain pan. (Refer to procedure 10) Heat exchanger fixing screws
(2) Remove the piping cover (tapping screw 4×10: 3
Coil support
screws).
(3) Remove the coil plate (tapping screw 4×10: 2
screws).
(4) Remove the heat exchanger fixing screws (tapping
screw 4×10: 2 screws).
(5) Remove the coil support (tapping screw 4×10: 1
screw each)
■ RP35–60: 1 coil support (See photo 16)
■ RP71–140: 3 coil supports (See photo 17)
(6) Remove the heat exchanger.
Photo 17
Heat exchanger fixing screws
Coil supports
Coil support
Piping cover
fixing screws
Heat exchanger
Coil plate
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HEAD OFFICE : TOKYO BUILDING, 2-7-3, MARUNOUCHI, CHIYODA-KU, TOKYO 100-8310, JAPAN