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    Sadeep Raut
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    This document outlines 8 key questions for designing a future state process: 1) it calculates the takt time as 48 seconds per part based on available work time and demand rate, 2) the other 6 questions address whether production will be make-to-order or make-to-stock, where continuous flow and pull systems can be used, what process will set the production schedule, how to level the production mix, how to schedule the pacemaker process, and whether additional improvements are needed.

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    This document outlines 8 key questions for designing a future state process: 1) it calculates the takt time as 48 seconds per part based on available work time and demand rate, 2) the other 6 questions address whether production will be make-to-order or make-to-stock, where continuous flow and pull systems can be used, what process will set the production schedule, how to level the production mix, how to schedule the pacemaker process, and whether additional improvements are needed.

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    252 views1 page

    8 Key Questions For Future State Design

    Uploaded by

    Sadeep Raut
    This document outlines 8 key questions for designing a future state process: 1) it calculates the takt time as 48 seconds per part based on available work time and demand rate, 2) the other 6 questions address whether production will be make-to-order or make-to-stock, where continuous flow and pull systems can be used, what process will set the production schedule, how to level the production mix, how to schedule the pacemaker process, and whether additional improvements are needed.

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    © All Rights Reserved
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    8 Key Questions for future state design

    1. What is the Takt Time?

    Working days/month = 20Days


    Total number of shifts =2
    Time per shift = 8hrs =8x60x60 =28800Sec
    Total number of breaks = 2
    Time of each breaks =15Min=15*60=900sec

    Available work time/month =20 *2* 28800 -2 * 900 =1150200sec

    Demand Rate = 24000/month

    Therefore; takt time = Available work time/Demand Rate)=1150200/24000=48sec/part

    Therefore, the takt time is 48Sec/part

    2. Do you make-to-order or make-to-stock?


    3. Where can you use continuous flow processing?
    4. Where will you need to use supermarket pull system?
    5. At what point in the process will you schedule the production (pacemaker process)?
    6. How will you level the production mix?
    7. How will you schedule the pacemaker process?
    8. Do you need additional process improvements?

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