ABB Instrumentation: 600T Series Transmitters

You might also like

Download as pdf or txt
Download as pdf or txt
You are on page 1of 10

600T Series Transmitters Model614G/AGauge/Absolute

Pressure(Highrange)
Span limits: 1750kPato42000kPa
17.5 bar to 420 bar
253 psi to 6090 psi
Overpressure : up to 60 MPa, 600 bar or
Specification DataFile 8700psi

Base accuracy : ± 0.15%

Digital sensor technology


- ensures high performance at all process
conditions

One of a complete family of transmitters


- enables plant wide standardization

On-line compensation for transmitter


temperature effect

Modular design
- allows on-site service

Digital communications HART® 5


- allows use of standard and Universal HART
configurators
600TSeriestransmitter
A complete family of process
transmitters providing high
Upgradeable to fieldbus platform performance in real operating
- protects investment if future enhancement conditions
required

ABB Instrumentation
Accurate, Stable and Reproducible Measurements Transmitter Temperature
The 600T Series features a unique digital sensing system that Effect is Virtually Eliminated
provides extremely high resolution of process pressure measure- Part of the manufacturing process includes sensor characteriza-
ment and exceptional long-term stability. tion: temperature response data is taken over the entire operating
range, and stored in the non-volatile memory. This data defines
Advanced sensor technology coupled with microcontroller based how the sensor will behave, in an application, when exposed to
electronics virtually eliminate the ambient temperature error. these effects. The primary sensor is instrumented with temperature
sensor. During operation on-line environmental measurements are
The 600T Series is manufactured in a state-of-the-art ISO 9000 taken. The microcontroller compares this data to the characteriza-
certified factory to ensure a quality product that provides unequal- tion data. From this comparison, the actual transmitter output is
led overall performance. corrected for the effect of temperature variation.

Advanced Electronics Ensures Reliability


The microcontroller-based electronics is designed to exceed sixty
years Mean Time Between Failure (MTBF).

High Turndown
Turndown range from 1:1 to up 10: 1 allows precision gauge and
absolute measurements of zero-based, elevated or compound
ranges. This reduces the number of transmitters both operationally
and in inventory.

NACE Wetted Material


600T Series meets NACE Spec MR0175 latest revision.

Dual Compartment Housing


Electronics housing is immune to Radio Frequency Interference
Digital Sensing Provides Better Performance
(RFI) also with meters installed, and provides a convenient integral
At the heart of the 600T Series is a unique sensing and measuring
junction box for field wiring connections.
system which converts applied pressure and ambient temperature
measurements directly into a proprietary Standardized Digital
Signal (SDS) output for use by the electronics module in the
transmitter housing. It accomplishes this by using an inductive Local Zero and Span Adjustments Standard
sensing element, a precise temperature sensor and a multi-mode The zero and span adjustment are inductively coupled to the
oscillator. electronics so there is no housing penetration. No penetration
eliminates the risk of water or process entering the housing through
The multi-mode oscillator is an Application-Specific Integrated the adjustments which would lead to tranmitter failure. There are
Circuit (ASIC) that generates the SDS based on sequential swit- three ways to disable the adjustments. The first is by activating the
ching of the dual inductance and the temperature measurement. transmitter security jumper. The second is by removing the adjust-
ments. The third is through the hand-held Communicator software
This all-digital design eliminates the analog to digital converter and lock-out sequence which is password protected to allow total
the errors and drift associated with it and provides precise, stable transmitter security.
and reproducible measurements.

The reference side of the sensor is exposed to atmospheric Transmitter Diagnostics


pressure or vacuum, respectively for gauge or absolute measure- The transmitter continuously performs self-tests. Self-tests include
ment. sensor and electronics over range condition, input circuitry and
configuration integrity and many others. Transmitter diagnostic
status is available during communication interface (i.e. with hand
Dual ASIC's Increases Processing Power terminal or other HART® host) and also on the local integral digital
The electronics module also incorporates ASIC and surface mount display (electrical option code "A") for fast verification.
technology. This ASIC accepts the SDS input from the sensor
module and interfaces the microcontroller which performs precise A user selectable loop test output current can be selected to help
primary variable linearization, compensating for the combined analyze the other components of the loop.
effects of sensor non linearity and transmitter temperature.
Enhanced Remote Communications The 600T Series is Field Repairable
Transmitters communicate with the P.C. based configuration Unlike other smart transmitters, the 600T characterization data is
software, the ABB Kent-Taylor KHT hand terminal, the HART stored with the non-volatile memory in the sensor module, not in the
model 275 Universal Communicator and any host interface electronics microcontroller. This means the electronics module can
supporting the HART® protocol. be field replaced without loss of performance and without having
to remove separate correction PROMs or re-calibrate the transmit-
ter.

User Selectable Output Functions


Output characterization allows the following applications:
• Linear : Gauge or absolute pressure and liquid level measure-
ments
• Free programmable (5th-order polynomial) :
Output linear with volumes of liquids contained into any
curved vessels. Greatly improving both process and
level measurement accuracy.
• User selected constant current for loop testing.

Optional Indicators
The LCD display plugs into the electronics module, reads the digital
signal, and shows the digital output in pressure engineering units
or percent of analog range values. It also provides diagnostic
messages for troubleshooting the transmitter.

The LCD output meter is user-adjustable. It plugs into the transmit-


ter field terminal block and then reads the actual 4 to 20 mA output
The Configuration Package signal. It can be scaled to read in engineering units.
Takes the Work Out of Transmitter Management
Unlike other remote transmitter interfaces, the 600T configuration Both indicators can be installed into one transmitter, if required.
package consists of two main elements: the configurator software
and the hand-held communicator. Designed for the P.C. environ- An analog output meter is also available for those applications
ment, this package has the capability to: where the transmitter operates outside the temperature limits of the
• assemble a transmitter data base off-line, LCDs, or user preference.
• provide both a disk and a printed record ideal for ISO 9000 record
keeping requirements,
• download to the transmitter either with a standard modem or via
the hand-held communicator.

A two-level password protection is provided for all changes in the


transmitter data base. 20
40 60
80
0 80
12 16
8
4 20

Configurations stored within the communicator can be read,


written and deleted from the management operations of the
configurator.
Also, file back-ups and or different versions of the data base can
be created and maintained using the P.C. based configurator.

Maintenance, replace and reporting operations help to manage


transmitters more efficiently and increase process security.
FUNCTIONAL SPECIFICATIONS Power supply
The transmitter operates from 10.5 to 42 Vdc with no load and
Service : is protected against reverse polarity connection (a load up to
Liquid, gas and vapor applications. 620Ω allows operations up to 55 Vdc).
For EEx ia and intrinsically safe (FM, CSA and SAA) approval
Lower and Upper Range limits (LRL and URL) power supply must not exceed 30 Vdc.
• gauge pressure
Sensor code U : -100 and +17500 kPa MINIMUM OPERATING VOLTAGES
-1 and +175 bar
-14.5 and +2530 psi with all options
Sensor code S : -100 and +42000 kPa
-1 and +420 bar with optional output LCD indicator
-14.5 and +6090 psi
• absolute pressure with optional surge protection
Sensor code U : 0 and +17500 kPa abs
0 and +175 bar abs with optional output analog indicator
0 and +2530 psia
with integral display
Sensor code S : 0 and +42000 kPa abs
0 and +420 bar abs
10.5 10.7 12.1 12.5 14.1 (volts)
0 and +6090 psia

Turndown ratio (TD) : up to 10 : 1 Load limitations - total loop resistance :

Span limits
Maximum span = URL R(kΩ) =
Supply voltage - min. operating voltage (Vdc)
(ohms)
Minimum span = URL/TD 21
2120
Zero suppression and elevation
Total loop resistance

Zero and span can be adjusted to any value as long as:


- calibrated span ≥ minimum span
- upper range value (URV = 100%) ≤ Upper Range Limit (URL) are
a
g
- lower range value (LRV = zero) ≥ Lower Range Limit (LRL) tin
era 620
Op
Temperature limits : 4 to 20 mA and
digital communication
Process (1):
250
-40 and +90°C (-40 and +194°F); 4 to 20 mA only
minimum limit is -20°C (-4°F) for Viton gasket
Ambient 10.5 25 (ref.) 42 55 (volts)
-40 and +85°C (-40 and +185°F) Supply voltage
with LCD indicators : -20 and +80°C (-4 and +176°F)
Storage
-50 and +120°C (-58 and +248°F) Optional indicators
with LCD indicators: -40 and +85°C (-40 and +185°F) Output meter (user adjustable)
• LCD : 3 1/2-digit with 10 mm (3/8 in) high, 7-segment charac-
(1) Process temperature above 85°C (185 °F) requires derating the ters. Engineering unit labels are provided. LCD output meter
ambient limits by 1.5 : 1 ratio. may be calibrated within the range -1999 to + 1999 with a span
adjustable between 200 and 3998 units. (Display of decimal
Pressure limits point, if required, is switch selectable)
Overpressure limits : full vacuum to • analog : 36 mm (1.4 in) scale on 90°
28 MPa, 280 bar or 4060 psi for sensor code U Integral display
60 MPa, 600 bar or 8700 psi for sensor code S • LCD: 4-digit with 8 mm. (5/16 in) high, 9-segment alphanume-
without damage to the transmitter. ric characters.
Transmitter operates within specifications from 0 abs to the User-definable display mode :
Upper Range Limit. - process variable in engineering units, or
- percent of range, or
Damping - process variable in engineering units and percent of range
Selectable time constant : 0, 0.25, 0.5, 1, 2, 4, 8 or 16 sec. alternating every 2 seconds, or
This is in addition to the sensor time constant of 0.2 sec - process variable in engineering units and digital
output (4 to 20 mA) alternating every 2 seconds.
Volumetric displacement Display also indicates diagnostic messages.
< 0.017 cm3 (0.001 in3) for max span.
Turn on time Load
Operation within specification in less than 2 sec. with minimum Within load/voltage specified limits the total effect is negligible.
damping.
EMI/RFI
Optional surge protection Total effect : less than 0.10% of span from 20 to 1000 MHz and
Up to 2.5 kV (5 kA discharge current) of 8 µs rise time/20 µs for field strengths up to 30 V/m when tested with shielded
decay. conduit and grounding, with or without meter. Meets IEC 801.

Insulation resistance
Vibration
> 100 MΩ @ 1000 Vdc.
Total effect: ± 0.05% of URL from 1 to 2000 Hz and acceleration
up to 20 m/s2 (2g) in any axis.
Output signal
Two-wire 4 to 20 mA dc, user-selectable for linear or 5th order Common mode interference
programmable polynomial output.
No effect from 100 V rms @ 50 Hz, or 50 Vdc.
Digital process variable (%, mA or engineering units) superim-
posed on 4 to 20 mA signal. HART® communication protocol.
Series mode interference
No effect from 1 V rms @ 50 Hz.
Output current limit
Overload condition Mounting position
- Lower limit : approx. 3.8 mA dc No effect.
- Upper limit : approx. 24 mA dc

Transmitter failure mode Stability


The output signal can be user-selected to a value of 3.9 or ± 0.15% of URL over a twelve-month period
21 mA on gross transmitter failure condition, detected by self-
diagnostics.
PHYSICAL SPECIFICATIONS

PERFORMANCE SPECIFICATIONS Materials


(Reference conditions and zero based range for transmitter with
isolating diaphragms in AISI 316 L ss or Hastelloy and digital trim Process isolating diaphragms (*)
values equal to 4-20 mA span end points in linear mode. AISI 316 L ss, Hastelloy C276 ◊; Monel 400 ◊; Tantalum.
Unless otherwise specified, errors are quoted as % of span).
Process connection (*)
Accuracy AISI 316 L ss; Hastelloy C ◊; Monel 400 ◊.
Accuracy rating (*) :
• ± 0.15% for sensor code U Gasket (*)
• ± 0.25% for sensor code S Viton ◊; PTFE

(*) including combined effects of terminal based linearity, hysteresis and Bolts
repeatability. Carbon steel; 17-4-PH ◊; AISI 304 ss; plated alloy steel per
ASTM-A-193-B7M in compliance with NACE MR0175,
Optional indicators accuracy class II
• integral display (microprocessor driven) : no error
• analog output meter : ± 2% full scale deflection Mounting bracket (**)
• LCD output meter : ± 0.1% of calibrated span ± 1 unit Zinc plated carbon steel with chrome passivation;
AISI 304 ss.
Operating influences
Sensor housing : 17-4-PH ◊
Ambient temperature per 30 K (54°F) change between the limits
of - 40°C and + 85°C (-40 to +185°F)
Electronic housing and covers
• Zero error : ± 0.25% x TD
Low-copper content aluminium alloy with baked epoxy finish.
• Span error : ± 0.20% of reading (± 0.30% for sensor S)

Optional LCD output meter ambient temperature Covers O-ring: Buna N.


per 1 K (1.8°F) change between the limits of -20 and +80°C
(-4 and + 176°F) Local zero and span adjustments:
Total effect : ± (0.0002 x span units + 0.1) of reading. Glass filled polycarbonate plastic (removable)

Supply voltage Tagging


Within voltage/load specified limits the total effect is less than AISI 316 ss data plate attached to the electronics housing.
0.005% of URL per volt.
Calibration FLAMEPROOF:
- Standard: at maximum span, zero based range, ambient - CENELEC / CESI Approval;
temperature and pressure Conformity Certificate no. EX-94.C.093
- Optional: at specified range and ambient conditions; or at EEx d IIC T5 (Tamb -40 to +85°C)/T6(Tamb -40 to +70°C).
operating temperature. CANADIAN STANDARDS ASSOCIATION
and FACTORY MUTUAL :
- Explosionproof: Class I, Div. 1, Groups A, B, C, D.
Optional extras - Dust ignitionproof : Class II, Div. 1, Groups E, F, G.
Mounting brackets - Suitable for : Class II, Div. 2, Groups F, G; Class III, Div. 1, 2.
For 60 mm. (2 in) pipes or wall mounting. - Nonincendive: Class I, Div. 2, Groups A, B, C, D.
- Intrinsically safe:Class I, II, III, Div. 1, Groups A, B, C, D, E,
Output indicator: F, G.
plug-in rotatable type, LCD or analog. STANDARDS AUSTRALIA
Standard LCD output meter scale is 0 to 100% linear; special - SAA/WCA Approval
linear scale to specified range and engineering unit is Conformity Certificate no. : AUS Ex 3117X
available.Standard analog output meter scale is 0 to 100% Ex d IIC T5 (Tamb -20 to +85°C)/T6 (Tamb -20 to +70°C)
linear; special graduation is available. Class 1 Zone 1; Ex ia IIC T4 (Tamb -20 to +85°C)/
T5 (Tamb -20 to +55°C)/T6 Class 1 Zone 0
Supplemental customer tag
AISI 316 ss tag fastened to the transmitter with stainless steel Process Connections
wire for customer's tag data up to a maximum of 56 characters 1/2 NPT-f or 1/2 NPT-m or DIN16288 Form B - G 1/2
and spaces on two lines for tag number and tag name, and up
to a maximum of 28 characters and spaces for calibration
Electrical connections
details.
Two 1/2 NPT or M20x1.5 or PG 13.5 or 1/2 GK threaded conduit
entries, direct on housing.
Surge protection
Terminal block
Environmental protection Two terminals for signal wiring up to 2.5 mm2 (14 AWG) and
Wet and dust-laden atmospheres three connection points for test and communication purposes.
The transmitter is dust and sand tight and protected against
immersion effects as defined by IEC 529 (1989) to IP 67 (IP 68 Grounding
on request) or by NEMA to 4X. Internal and external 6 mm2 (10 AWG) ground termination
points are provided.
Hazardous atmospheres
With or without output meter/integral display Mounting position
INTRINSIC SAFETY:
Transmitter can be mounted in any position.
- CENELEC / CESI Approval;
Electronics housing may be rotated to any position. A positive
Conformity Certificate no. EX-94.C.015
stop prevents over travel.
EEx ia IIC T4 (Tamb -40 to +85°C)/T5 (Tamb -40 to +55°C) /
T6 (Tamb -40 to +40°C)
- BASEEFA Approval; Mass (without options)
Conformity Certificate no. Ex 94C2189 2.2 kg approx (5 lb). Add 650 g (1.5 lb) for packing.
EEx ia IIC T5 (Tamb -40 to +40°C) / T4 (Tamb -40 to +85°C)
TYPE N PROTECTION: Packing
- BS / BASEEFA Approval; Carton 26 x 26 x 18 cm approx. (10 x 10 x 7 in).
Assurance Certificate no. Ex 94Y4190
Ex N IIC T5 (Tamb -20 to +40°C) / T4 (Tamb -20 to +85°C)

◊ Hastelloy is a Cabot Corporation trademark


◊ Monel is an International Nickel Co. trademark
◊ 17-4-PH is an Armco Steel Corp. trademark (*) Wetted parts of the transmitter.
◊ Viton is a Dupont de Nemour trademark (**) U-bolt material: AISI 400 ss; screws material: high-strength alloy steel or AISI ss.
ORDERING INFORMATION
Select one character or set of characters from each category and specify complete catalog number.

PRODUCT CODE abcd ef gh i j klm n o

BASE MODEL
SENSOR
BOTTOM WORKS
MOUNTING BRACKET
ELECTRICAL CERTIFICATION
TOP WORKS
CONFIGURATION/CALIBRATION
PROCEDURE

Code
abcd BASE MODEL - 1st to 4th characters
Gauge pressure transmitter 614G
Absolute pressure transmitter 614A

SENSOR
e Span limits - 5th character
1750 and 17500 kPa 17.5 and 175 bar 253 and 2530 psi U
4200 and 42000 kPa 42 and 420 bar 609 and 6090 psi S

6th character
f Diaphragm material (*)
AISI 316 L ss 2
Hastelloy C276 ◊ 3
Monel 400 ◊ 4
Tantalum (non available for absolute pressure) 5

BOTTOM WORKS
Process connection (*) - 7th character

g Material Connection
1/2" NPT-female 1
AISI 316 L ss 1/2" NPT-male 2
DIN 16288 - Form B - G 1/2" 3
1/2" NPT-female A
Hastelloy C276 ◊ 1/2" NPT-male B
DIN 16288 - Form B - G 1/2" C
1/2" NPT-female D
Monel 400 ◊ 1/2" NPT-male E
DIN 16288 - Form B - G 1/2" F

8th character
h Bolts Gaskets (*)
Viton ◊ 1
Carbon steel
PTFE 3
AISI 304 SS (Not suitable with sensor code S, Viton ◊ 4
5th character = S) PTFE 6
Alloy steel (Not suitable with sensor code S, Viton ◊ 7
5th character = S) PTFE A
Viton ◊ B
17-4-PH ◊
PTFE C

MOUNTING BRACKET - 9th character


i Material
None 1
Carbon steel 2
AISI 304 ss 3

(*) Process wetted-parts


(***) Calibration range to be specified; if not specified calibration will be at factory setting
Compliance to NACE class II bolting, according to specification MR0175, latest revision.
◊ Hastelloy is a Cabot Corporation trademark
◊ Monel is an International Nickel Co. trademark
◊ 17-4-PH is an Armco Steel Corp. trademark
◊ Viton is a Dupont de Nemour trademark
j ELECTRICAL CERTIFICATION - 10th character
General Purpose 1
Intrinsic Safety to CENELEC EN 50014/20 CESI approval EEx ia IIC T6/T5/T4 2
Flameproof to CENELEC EN 50018 CESI approval EEx d II C T6/T5 3
Intrinsic safety to BASEEFA approval EEx ia II C T5/T4 4
Type "N" to BS 6941:1988 BASEEFA approval Ex N II T5/T4 5
Factory Mutual (FM) and Canadian Standard Association (CSA) approvals 8
Standards Australia (SAA) approval A

TOP WORKS
k Electrical connection - 11th character
1/2" NPT 1
CM 20 2
Pg 13.5 3
1/2" GK 4

Electrical options - 12th character


l Meter
None 1
Digital LCD output indicator linear 0-100%, user scalable 3
Digital LCD output indicator linear scale (specify range and engineering units) 5
Analog output indicator linear 0-100% scale 7
Analog output indicator, special graduation (to be specified for linear scale) 9
Digital LCD integral display A
Digital LCD integral display and digital LCD output indicator linear 4-20 mA C
Digital LCD integral display and analog output indicator linear 0-100% scale E

m Surge protection - 13th character


None 1
Yes (Not applicable with ELECTRICAL CERTIFICATION code 4 or 5 at position "j") 2

14th character
n Configuration and engineering units Calibration (***) Certificate
Standard configuration Reference temperature None 1
Pressure = kPa; Temperature = deg. C Yes (3 copies) 2
Standard configuration Reference temperature None 4
Pressure = inH2O/psi (@ 20°C); Temperature = deg. F Yes (3 copies) 5
Standard configuration None F
Reference temperature
Pressure = inH2O/psi (@ 4°C); Temperature = deg. F Yes (3 copies) H
Standard configuration None J
Reference temperature
Pressure = inH2O/psi (@ 20°C); Temperature = deg. C Yes (3 copies) K
Standard configuration None 7
Reference temperature
Pressure = inH2O/psi (@ 4°C); Temperature = deg. C Yes (3 copies) 8
None C
Custom configuration Reference temperature
Yes (3 copies) D
Operating temperature Yes (3 copies) E

o PROCEDURE - 15th character


None 1

CONFIGURATION
Standard configuration
Transmitters are factory calibrated to customer's specified unit of measure, can be easily changed using the K-HT hand-
range. Calibrated range and tag number are stamped on the held communicator.
tag plate. If a calibration range and tag data are not specified, The transmitter database is customized with specified flange
the transmitter will be supplied with the plate left blank and type and material, O-ring and drain/vent materials and meter
configured as follows: code option.
• Engineering Unit: Specify code option Custom configuration (option)
• 4 mA: Zero The following data may be specified in addition to the standard
• 20 mA: Upper Range Limit (URL) configuration parameters:
• Output : Linear • Descriptor : 16 alphanumeric characters
• Damping: 1 sec. • Message: 32 alphanumeric characters
• Transmitter failure mode: Upscale • Date: Day, month, year
• Software tag characters: Blank • Damping: Seconds
• Optional LCD output indicator : 0 to 100.0% linear
Any or all the above configurable parameters, including Lower Refer to configuration/certified drawing for all details and
range-value and Upper range-value which must be the same available units of measure.
MOUNTING DIMENSIONS
(not for construction unless certified)

Adjustments Identification tag


Electrical
connections
Min. clearance 17 (0.67) 26 (1.02) 122 (4.80) 37 (1.46) 17 (0.67) 82 (3.23)
to remove
the cover
SPAN Certification
Electronic label ZA
R HA R D O U S
DE WH I L E
UN PEN EN CO
side O E

! DO NING

ND ISED
OT

RG
IT I
N
WA R

O NS
100 (3.94)

! LES DER L
E

GA R
E' T SION
T QU
Integral

C
AN
N

IR
TE
C
E UIT S S
CO S SOU M
display UV ONT N FER

174 (6.85)
Terminal
E RC L E B I E

housing side

Output meter
housing Covers
locking
screw
51 (2.01)

(0.88)
22.5

(1.08)
27.5
55 (2.17)
90 (3.54)
138 (5.43)
ø 21 ø 21
(0.83) (0.83)

1/2" NPT female 1/2" NPT male DIN 16288 Form B


connection connection G 1/2" connection

ELECTRICAL CONNECTIONS
ELECTRICAL CONNECTIONS

Internal ground
termination point -
Line load

+ +
250 ohm min
+
Power
GND source

- -
Kent-Taylor

F1 F2 F3 F4

External ground
termination point KHT1 Optional
ON PV OFF
ground
Model K-HT Communicator may be REVIEW CONF.
SERIAL
LINK

connected at any wiring termination ENTER TRIM ESCAPE

point in the loop, providing the minimum


resistance is 250 ohm.
- + 7

4
8

5
9

If this is less than 250 ohm, additional Test points 1 2 3


Receiver
resistance should be added to allow 4-20 mA 0 •
+
_

communications.
Hand-held communicator
614G_1SG.PDF
SS/614HR Rev 1

The Company’s policy is one of continuous product


improvement and the right is reserved to modify the
information contained herein without notice.
© ABB 1997 (8.97)

ABB Kent-Taylor SpA ABB Kent-Taylor Ltd. ABB Instrumentation Inc.


Via Statale 113 St. Neots PO Box 20550,
22016 Lenno Cambs Rochester
Como PE19 3EU New York 14602-0550
Italia England USA
Tel: +39 (0) 344 58111 Tel: +44 (0) 1480 475321 Tel: +1 716 292 6050
Fax: +39 (0) 344 56278 Fax: +44 (0) 1480 217948 Fax: +1 716 273 6207

You might also like