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0960-0297 - I8 - 201706 Controlador PCC22100
0960-0297 - I8 - 201706 Controlador PCC22100
Generator Set
with PowerCommand 2100 Controller
DGFA (Spec P−S)
DGFB (Spec P−S)
DGFC (Spec L−N)
DGFS (Spec A−C)
English
Original Instructions 6-2017 0960−0297 (Issue 8)
To avoid errors or delay in filling your parts order, al- The following symbols are used in Cummins Inc.
ways give the MODEL, SPEC NO. and SERIAL NO. manuals to alert users to the potentially dangerous
from the Cummins Inc. nameplate. conditions relating to maintenance of equipment and
replacement of parts. Please read and observe.
For handy reference, insert your nameplate in-
formation in the spaces below. This symbol warns of immediate
hazards which will result in severe
personal injury or death.
MODEL AND SPEC NO.
This symbol refers to a hazard or
unsafe practice which can result
SERIAL NO. in severe personal injury or death.
Service and repair of Cummins Inc. equipment must be performed by trained, experienced personnel
only. Improper service or repair may result in property damage, severe personal injury or death. Do not
use this catalog as a guide to servicing your equipment. Read and follow the IMPORTANT SAFETY
INSTRUCTIONS in the Service Manual appropriate for the equipment you are working on.
Contact with USED ENGINE OILS has been identified by a United States federal agency and some USA
state agencies as causing CANCER or REPRODUCTIVE TOXICITY. When checking or changing engine
oils take all necessary precautions not to ingest, breathe the fumes or contact the used oil.
Contact with ASBESTOS has been identified by a United States federal agency and some USA state agen-
cies as causing CANCER or REPRODUCTIVE TOXICITY. When handling engine gaskets take all neces-
sary precautions not to ingest, breathe or contact the dust from the gaskets! Use adequate ventilation
and wear protective gloves, masks and clothing!
Contact with BENZINE and LEAD, found in gasoline, fuel additives and solvents has been identified by
a United States federal agency and some USA state agencies as causing CANCER or REPRODUCTIVE
TOXICITY. When checking, draining or adding gasoline and fuel additives or using solvents take all nec-
essary precautions not to ingest, breathe the fumes or contact the liquids. Use adequate ventilation and
wear protective gloves, masks and protective clothing!
PSP-1
This catalog applies to the standard generator models DGFA, DGFB, DGFC and DGFS as listed in the Gener-
ator Set Data Table. Parts are arranged in groups of related items and each illustrated part is identified by
a reference number corresponding to the same reference number in the parts list. Parts illustrations are typi-
cal. Unless otherwise mentioned in the description or page heading, parts are interchangeable between mod-
els. Throughout this catalog left and right sides are determined by facing the engine end (front) of the set.
Engine parts that have been modified or added by Cummins Inc. are identified in this catalog. All other engine
replacement parts must be ordered from the engine manufacturer by referring to the engine manufacturer’s
nameplate and supplying all available information. Contact your nearest engine parts distributor for assis-
tance in ordering replacement parts.
Replacement Engine
Cummins Inc. Cummins Cummins
Generator Model Engine Model Engine Model With
MOH Certification
DGFA 6CTA8.3−G2 6CTAA8.3−G3
DGFB 6CTA8.3−G2 6CTAA8.3−G3
DGFC 6CTAA8.3−G3 6CTAA8.3−G3
DGFS 6CTAA8.3−G2 6CTAA8.3−G2
* − The Specification number denotes customer requested options or deviations from the standard model.
The Specification letter advances with major manufacturing changes.
Belt, Fan − Radiator − DGFA, DGFB Without Cap, Fill − Fuel Tank, 10
MOH, 25 Cap, Radiator − DGFA, DGFB Without MOH, 25
Block, Terminal − Generator, 57 Cap, Radiator − DGFA, DGFB, DGFC With MOH,
Block, Terminal − Generator Heater, 51 27
Board, Printed Circuit − Bargraph, 63 Cap, Rain − Muffler − Critical − Housed Sets, 18
Box, Circuit Breaker − 10−630 Amp, 73 Clevis, Governor − DGFA, DGFB Without MOH,
47
Box, Circuit Breaker − 700−1000 Amp, 75
Clevis, Governor − DGFC, DGFS or DGFA,
Box, Control, 63 DGFB With MOH, 48
Box, Control − Fuel Tank, 12 Cock, Drain − Radiator − DGFA, DGFB Without
Box, Entrance, 49 MOH, 25
Box, Terminal − Generator Heater, 51 Cock, Drain − Radiator − DGFA, DGFB, DGFC
With MOH, 27
Bracket, Air Cleaner Charger − Radiator − DGFA,
DGFB, DGFC With MOH, 27 Contact, Auxiliary, 77
D H
Harness, Wiring − AC, 66
Disc, Drive − Generator, 57
Display, Digital − Control, 63 Harness, Wiring − Engine, 65
Harness, Wiring − Low Coolant Level Sender, 19
Drain, Oil, 8
Harness, Wiring − PMG, 52
Drain, Radiator − DGFA, DGFB, DGFC, 32
Heater, Control, 60
Drain, Radiator − DGFS, 33
Heater, Engine Coolant, 20
Heater, Oil, 21
E Hose, Fuel − Pump to Tank, 11
Element, Air Cleaner, 9 Hose, Radiator − DGFA, DGFB Without MOH, 25
External Engine Parts, 7
Hose, Radiator − DGFA, DGFB, DGFC With
MOH, 27
F Hose, Radiator − DGFS, 29
Fan, Alternator, 46 Housing, Control, 50
Fan, Radiator − DGFA, DGFB Without MOH, 25 Housing, Generator Set − Quiet Site First Stage,
39
Fan, Radiator − DGFA, DGFB, DGFC With MOH,
27 Housing, Generator Set − Quiet Site Second
Stage, 41
Housing, Generator Set − Standard Weather Pro-
G tective − DGFA, DGFB, DGFC, 35
Some of the following abbreviations may be used throughout this Parts Catalog:
AC Alternating Current mm Millimeter
Amp Ampere MOH Mobile Off Highway
A/R As Required NFS Not For Sale
AVR Automatic Voltage Regulator NPT National Pipe Thread
AWG American Wire Gauge OD Outside Diameter
Deg Degree oz. Ounce
DC Direct Current PMG Permanent Magnet Generator
EFC Electronic Fuel Control Ph Phase
ET External Tooth PC Printed Circuit
EIT External/Internal Tooth RFI Radio Frequency Interference
GFI Ground Fault Interrupter RT Right
ID Inside Diameter Spec Specification
IT Internal Tooth Thk Thick
IEC International Electrotechnical UL Underwriters Laboratories Inc.
Commission UNC Union National Coarse
kW Kilowatt UNF Union National Fine
LPG Liquid Petroleum Gas VAC Volts Alternating Current
LT Left VDC Volts Direct Current
M(meter Number) Meter W/(ET, IT, EIT) With
15 3
16 15
17 16
21 17
22 21
19
20
15
16
17 24
24
12
18
13
14 25
26
11
19
20
6
19 10
11 20
9
10
1
3 5
8
23
4
1
3
1 856−0013 2 Washer, Lock − W/EIT (1/2) 15 870−2054 3 Nut, Lock − Flange (M6 x 1)
2 416−1093 1 Cable, Battery 16 502−0802 1 Bushing
3 800−2111 3 Screw Hex Head 17 332−2634 A/R Clamp, J
4 416−1019 1 Boot, Battery − Red 18 821−6004−01 A/R Screw, Hex (M10 x 1.5 x 20)
5 416−1084 1 Boot, Starter − Red 19 338−4238−02 2 Bracket, Harness
6 526−2140 1 Washer, Flat (M12) 20 821−2048 1 Screw, Lock − Flange Head
7 505−0019 1 Bushing, Reducer (1/2 x 3/8) (M8 x 1.25 x 30)
8 193−0529−01 1 Sensor, Temperature 21 332−2921 1 Clamp, J (Not Illustrated)
9 A028X493 1 Sender, Oil Pressure 22 150−2201 1 Sensor, Magnetic Speed
10 502−0199 1 Elbow, Male − Inverted 45 23 416−1092 1 Cable, Battery
11 149−2508 1 Solenoid, Fuel Pump 24 333−0709−02 1 Bracket, Solenoid − DGFS
12 821−6002−03 2 Screw, Hex Head (M6 x 1 x 16) 25 821−2045 2 Screw, Lock − Flange (M8 x 1 x
13 332−3196 3 Clamp, J 16) − DGFS
14 821−2033 3 Screw, Lock − Flange Head 26 333−0708 1 Solenoid − DGFS
(M6 x 1 x 16)
5 1
3 4
9 3
2 12
8 10
13
4 1
5
6
7 11
9 3
5
8
16 10
11
8
2
17 10
8
9
6
7
7
5 4
8 1 3 12 8 2 11 10
A Section A−A
13 2
16
11
13
14
20 9
3 10
8 18
5
1 4
21 15
19
6
7
17
3.
4.
1.
2.
18
17
15
20 3 5 10 11
16 14
13
1 9 12
19
2
8
1
2 3
9
8
7
1
5
4
10
6
8
6
5
4
8
6
3
5 8
3
2
7 1
2
1
4 3
4 29 3
30
1 17
28
35
18
8 14
5
11
19
10 27
34 23
31
24
33 16
26
32
8
7
25
20
12
13 22
9
6 21
2
15
24
25
40 44
26 35
34
1 33
4
20 43
41
42 39
21
29
9 38 3
37 29
28
36
33 29
7
19
31
22
1 32
11
5
6
12
8 23 32
18
10
32
31
2 22
32
14 17
15 13 32
27
30
16
12
37
24
25
28
6
7 11
10
1 20
5
36 28
22
30
21
22 29
23
32 19
33 22
34 27
4
13 35 5
14 3
5
16
17
7
31
2
5
18
14 5 9 5
15 8 26
9.
10
2.
6.
3.
9.
9.
8.
9.
5.
4.
9.
1.
7.
9.
1
10
11
3 5
4 6
5
6
7
8
3
4
6
5
2
1
9
22 24
25
9 11
10
21
14
3
2
14
26
7
21 15
5 23
15 28
12
29
17
27
1
6
16 20
18
19 6
13
9
22 24
25
9 11
10
29
21
14
3
2
14
26
7
21 15
5 23
15 28
12
1
17
27
16 20
18
19 6
13
21
8 21
46
9
61
37
59
37
32 50
7 60
42 49
41 33 50 52
35 29
39 22
51 47
28
44 1
42
24 34
27 36
62
6 30 40
45 31 27
16 11
15 19
25
23 1
26 41 8
3 10
20 58 7
5 27
14 13
2
20 14 48
48 13
47 56
13
54
4 57
12 5 17 53
55
43
38
43
77
76 43
75
21
67
52
61
53
21 75
21 8
9
78
59
37
78 36
32 50
7 60
42 49 46
1
33 57 82
41 29 66
80 50 83
39 51 22
28
44 81 56
42
24 34 47
27 79
6 30 40
45 31 16 27 11
19 38
25 15
23 18
26 41 46
20 3 10
58 7
5 27
14 13
2 20 48
14
48 13 35
66 63
13
54
4 5 62 84
12 17 64
55
73
74
72 68
69
70 71 68
1.
4.
3.
2.
1
2
8
6 13
10
5 2 4
5
14
8 15
9
4
5
7 14 12
16
15
3 4
11
1 191−2347 1 Starter
1.
2.
1. 191−2326−01 1 Alternator
2. 191−2330 1 Fan, Alternator
10
11
2
10
3
11
1
11 7
10 5
4 12
13
4 7
6 9
8
9
7
10 7
11
8
4
9
10
5 14
11
6
10
4 7
3
7
6
9
11
1 10
12
9
13
1
4
2
4
6
8
7 3
4
4
9 2
4
1
4
1 319−3072 2 Panel, Box − Top and Bottom 6 856−0008 1 Washer, Lock − EIT (5/16”)
2 319−2978 2 Panel, Box − Side 7 821−6003−02 1 Screw, Self−Locking − Hex
3 319−2979−02 1 Cover, Entrance Box Washer Head (M8 x 1.25 x
4 821−6002−03 24 Screw, Self−Locking − Hex 20mm)
Washer Head (M6 x 1 x 8 332−1473 1 Lug, Solderless
16mm) 9 098−6537 1 Label, Ground
5 508−0239 − Edging − Bulk (Order By The
Foot − 2 Feet Required)
3
4
24 12
18
17
1
16
11 20
15
21
5
22
13
10
22 10
19
14 7
6 8
11 23
4
2
9
1 2
16
7 9
8
12
11
10 15
14
5 18
17
13
3
5
4 9
7 6
2
6.
14.
49. 52.
3.
5.
50. 48.
47.
10.
9. 4.
11.
8.
2.
53.
13.
35.
15. 32.
29.
24.
28. 20.
33. 35. 30.
51.
21.
23.
54.
22.
12. 18. 36.
42. 27.
1.
7. 31.
26.
17.
40.
16. 41.
19.
25. 22.
37. 21.
20
39.
35.
38.
34.
46. 44.
45. 21.
43.
22.
21. 44.
6.
14.
49. 52.
3.
5. 48.
50.
47.
10.
9. 4.
11.
8.
2.
53.
13.
35.
42. 27.
1.
7. 31.
26.
17.
40.
16. 41.
19.
25. 22.
37. 21.
20
39.
35.
38.
34.
46. 44.
45. 43. 21.
22.
21. 44.
Continued...
2. Rotor, Wound 232−3820−05 1 UCD27
201−3474−05 1 UCD22 20. 800−3017−54 10 Screw, Cap − Hex Head
201−3497−01 1 UC27 Core Length 165 (M12 x 30)
201−3497−02 1 UC27 Core Length 190 21. 850−0114−56 10 Washer, Lock (M12)
201−3497−03 1 UC27 Core Length 230 22. 526−0399−64 10 Washer, Flat (M12)
201−3497−04 1 UC27 Core Length 285 23. 508−1057 1 Grommet
201−3497−05 1 UC27 Core Length 335 24. 232−3421 1 Block, Terminal
201−3497−06 1 UC27 Core Length 375 25. 517−0135 1 Plug, Hole
201−3561−07 1 UCD27 26. 526−0077 6 Washer (M10)
3. 850−2005 2 Washer, Lock (M5) 27. 800−3017−38 6 Screw, Cap − Hex Head
4. 526−2060 2 Washer, Flat (M5) (M10 x 30)
5. 515−0298−03 1 Key, Exciter 28. 850−2008 3 Washer, Lock (M8)
6. Rotor, Wound − Exciter 29. 718−1039 3 Screw, Cap − Hex Head
201−3434−02 1 UCD22 (M8 x 1.25 x .35)
201−3434−03 1 UC27, UCD27 30. 526−2100 3 Washer, Flat (M8)
7. 509−0266−02 1 O−Ring 31. 850−0114−55 6 Washer, Lock (M10)
8. Adapter, Generator 32. Guard, Fan
231−0370 1 UCD22 234−0980 2 UCD22
231−0317 1 UC27 SAE2 234−0867 2 UC27
231−0325 1 UC27 SAE3 234−0983 2 UCD27
231−0373 1 UCD27 33. Cover, Adapter
9. 800−2090 6 Screw, Cap − Hex Head 234−0981 2 UCD22
(M10 x 45) 234−0984 2 UCD27
10. 800−2088 4 Screw, Cap − Hex Head 34. 234−0879 2 Screen, Air Inlet
(M10 x 35) 35. 821−6001−02 24 Screw, SEMS (M5 x 12)
11. 850−2010 10 Washer, Lock (M10) 36. 211−0423 1 Bell, End
12. 720−1119 8 Screw, Cap − Hex Head 37. 526−0423 6 Washer (M10)
(M16 x 60) 38. 850−0114−55 6 Washer, Lock (M10)
13. 232−3699 3 Disc, Drive − Generator 39. 800−3017−38 6 Screw, Cap − Hex Head
14. 357−0091 1 Rectifier − Forward (M10 x 30)
15. 526−0259 8 Washer, Flat 40. 850−2006 4 Washer, Lock (M6)
16. Adapter, Stator 41. 800−2046 4 Screw, Cap − Hex Head (M6)
231−0319 1 UC27 42. Stator, Wound − Exciter
231−0374 1 UCD27 220−4293−05 1 UCD22, UC27 Core Length 40
17. 508−0139 A/R Seal Edging − Bulk 220−4293−06 1 UC27, UCD27 Core Length 60
(786mm req.) 43. Bracket, Mounting − Generator
18. Cover, Stator − Top 232−3940 2 UCD22
234−0936−03 1 UCD22 232−3925 2 UC27
234−0937−01 1 UC27 Stack Length 165 44. 800−3017−56 8 Screw, Cap − Hex Head (M12)
234−0937−02 1 UC27 Stack Length 190 45. 526−0399−64 8 Washer, Flat (M12)
234−0937−03 1 UC27 Stack Length 230 46. 232−3730−04 4 Spacer, Mounting Foot
234−0937−04 1 UC27 Stack Length 285 47. 510−0164 1 Bearing, Ball
234−0937−05 1 UC27 Stack Length 335 48. 518−0083 1 Ring, Split − External
234−0937−05 1 UCD27 49. 304−0807 1 Varistor
19. Cover, Stator − Bottom 50. 860−2006 2 Nut, Hex (M5 x .8)
232−3819−03 1 UCD22 51. 805−0015 8 Bolt, Place (3/8−16 x .75)
232−3820−01 1 UC27 Stack Length 165 52. 357−0092 1 Rectifier − Reverse
232−3820−02 1 UC27 Stack Length 190 53. 232−3695 1 Hub, Drive − Generator
232−3820−03 1 UC27 Stack Length 230 (UC27 Generator)
232−3820−04 1 UC27 Stack Length 285 54. 526−0174 8 Washer, Flat (3/8)
232−3820−05 1 UC27 Stack Length 335
1
2
1 526−2080 8 Washer, Flat (M6) 4 821−6001−01 4 Screw, Hex Head (M5 x 0.8 x
2 232−3462−01 4 Spacer, Cover 10)
3 234−0875−01 1 Cover, End Bell
5 6
1
2
4
2
3
2
3
7
6
20
32 24
12
25
9
2
33 4
3
10
11
5
1
26 15 17
26
6
23
29
16
30 26
19
13
34 31 27
22
28
21
7
ÂÂ
ÂÂ
35
18
14
ÂÂ
14
2
4 5
3
6
13
10
15 9 11
7 8
12
21
22
16 17
18
20
19
541−1198 1 Kit, Shut Off (Replaces 11 815−0538 2 *#^ Screw, Cross Recessed − Pan
338−3794 wiring Harness) Head − W/ET (#8−32 x .50)
1 Harness, Wiring − Engine to 12 319−2006−05 1 *#^ Bracket, Terminal Mounting
Control 13 332−3792−01 1 *#^ Cover, Terminal Block (Includes
DGFA, DGFB, DGFC Spring Clips)
338−4231 1 Tier II (Includes Parts 14 812−0079 4 *#^ Screw (#8−32 x .5)
Marked *) 15 870−0221 4 *#^ Nut, Hex − W/ET (#8−32)
338−4227 1 Non−Tier II (Includes 16 323−1667 A/R *#^ Socket, Terminal
Parts Marked #) 17 323−1666 A/R *#^ Connector, Socket
338−4506 1 DGFS (Includes Parts 18 321−0371 1 *#^ Holder, Fuse
Marked ^) 19 321−0340 1 *#^ Fuse − 15 Amp
2 307−2968−03 2 *#^ Relay, Power 20 338−3794−01 1 +* Module, Timer (12V)
3 307−2982−02 2 *#^ Bracket, Relay 21 323−1637 1 * Connector, Socket
4 323−1492 3 *# Socket, Contact 22 323−1576 2 * Seal, Cable
5 323−1493 1 *# Connector, Plug
6 323−1503 1 *# Wedge, Plug * − Parts Included in 338−4231 Wiring Harness
7 323−1525 1 *#^ Connector − 36 Pin # − Parts Included in 338−4227 Wiring Harness
8 323−1755 2 *#^ Connector, Socket ^ − Parts Included in 338−4506 Wiring Harness
9 332−0604 1 *#^ Block, Terminal + − 338−3794 is replaced by Kit 541−1198 Only
10 332−1043 4 *#^ Jumper
4
1
3 5 4
2 1
1
2
20 5 4 3 11 10
1
1
14 6
5
24
19
13
8 2
23
23
19 17 12 15 9
22 16
18
1 Transformer, Current
302−2057−14 A/R Ratio 518/1 or 1036/1
302−2058−27 A/R Ratio 362/1
302−2058−28 A/R Ratio 422/1
302−2057−47 A/R Ratio 604/1 or 1208/1
302−2057−48 A/R Ratio 694/1 or 1388/1
302−2057−24 A/R Ratio 946/1 or 1892/1
14
18
4
12
10
13
11
16
1 17
6
9
8 15
7
14
2
14
27
14
19
2 18
17
16 26
4
15 14 12
7
25
21
22 24
16
20 11
13
23
1
9 3
10
1
3
4
5 2
1
3
4
5
2
Part No. Page Part No. Page Part No. Page Part No. Page
Part No. Page Part No. Page Part No. Page Part No. Page
Part No. Page Part No. Page Part No. Page Part No. Page
Part No. Page Part No. Page Part No. Page Part No. Page
Part No. Page Part No. Page Part No. Page Part No. Page
821−2060, 9 862−0026−58, 10
821−2061, 16 , 30 862−0044, 44
821−6001−01, 52 , 58 865−0030, 68
821−6001−02, 50 , 57 868−0001, 47 , 48
821−6002−03, 7 , 20 , 25 , 870−0221, 65
27 , 42 , 49 , 50 , 73 ,
870−0458, 12
75
821−6003−01, 29 , 50 870−0504, 35 , 37 , 39 , 41
821−6003−02, 17 , 18 , 25
, 27 , 30 , 43 , 49 , 73 , 870−2054, 7 , 11
75 870−2056, 9 , 50
821−6004−01, 7 870−2064−01, 51
821−6006−01, 35 , 37 , 39 870−2213−02, 63
, 41
895−0363, 35 , 37 , 39 , 41
821−6007−02, 23 , 25 , 27
, 29 , 35 , 37 , 39 , 41 ,
68 895−0381, 29
822−0085, 75 895−0382, 35 , 37
822−0091, 75 895−0384, 39 , 41
822−3047, 51 895−0385, 39 , 41
822−3075, 51 895−0386, 39 , 41
850−0040, 47 , 48 , 67 , 75 898−1195−08, 25 , 27
A028X493, 7
850−0050, 73 A028Z105, 19 , 31
850−0114−06, 75 A029M560, 52
850−0114−55, 17 , 57 A029M562, 52
850−0114−56, 57 A030G886, 10
850−2003, 51 A030G891, 10
850−2004, 51 A030G898, 10
850−2005, 57 A041T419, 12
850−2006, 52 , 57 A052K226, 31
850−2008, 57
850−2010, 47 , 48 , 50 , 52
, 57
850−2012, 9
856−0002, 12
856−0008, 49 , 73 , 75
856−0010, 50
856−0012, 50
856−0013, 7 , 44 , 50
860−0008, 12
860−2005, 51
860−2006, 57
862−0001, 47 , 48 , 67
862−0026−55, 17