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The Consultant: THE CONTRACTOR:

THE CONSTRUCTION MANAGER:


SHAMIYAH HARAM EXPANSION
AND SURROUNDING AREAS AND
CUC AND SERVICE BUILDING
MAKKAH, KSA (contractor's logo)

DESIGN CALCULATION SUBMITTAL (CLC)


Submittal Ref. No.: : SHS-CAL-MOF-ST-SS-00-012-R02 26 November 2019
Submittal Title : Stainless Steel Double Angle and Channels for Trench Cover
Contractor's Name : Saudi BinLadin Group (SBG)
THIRD SAUDI EXPANSION OF THE HOLY HARAM MAKKAH AND
Contract No. / Title :
SURROUNDING AREAS, EXPANSION BUILDING and CUC AND SERVICE
Subcontractor's Name : METAL ARTWORK SAUDI COMPANY (MASCO)
Specification Clause No. : SECTION 05500 - METAL FABRICATIONS
Drawing Ref. No. : S07102_1-3-AI-FC-03-00-00-0002-05
Standard Ref. : ASTM A 240/A 240M or ASTM A 666, SS Grade 316L
Manufacturer's Name : METAL ARTWORK SAUDI COMPANY (MASCO)
Country of Origin : Saudi Arabia
Supplier' Name : METAL ARTWORK SAUDI COMPANY (MASCO)
Supplier's Address : Saudi Arabia
Area of Application : SHAMIYAH HARAM EXPANSION - Service Building
Description of Contents:
Structural Calculations for Stainless Steel Double Angle for the Trench Cover

Material Sample included in the submission


Attachment:
No. of copy + original = Others:
No. of softcopy (CD) = Others:
Purpose of Submission:
 For Review & Approval For Information & Records

We certifiy that the above submitted items have been reviewed in details and are correct and in strict conformity with the Contract except as
otherwise stated hereon.
Prepared By (Doc. Originator): Reviewed By (QA Manager): Approved By (Project Manager):

Wesam Ghabah 26 November 2019


Name/Sign Date Name/Sign Date Name/Sign Date
Designed By Date: Revision
WG Nov 26, 2019 02
Project : Service Building – Shamiyah
SS Double Angle for Trench Cover Design

DAR Reply for Rev01


Designed By Date: Revision
WG Nov 26, 2019 02
Project : Service Building – Shamiyah
SS Double Angle for Trench Cover Design

Compliance with DAR Comments


The Construction Manager: The Contractor:
KING ABDULLAH BIN ABDULAZIZ PROJECT
THIRD SAUDI EXPANSION OF THE HOLY HARAM MAKKAH AND SURROUNDING AREAS
and Service Building

Compliance with CM Comments
Submittal Title: Design Calculations for Double SS Angle for Trench Cover Rev. 02 Facility Code:

Sub‐Contractor : Metal Artwork Saudi Co. (MASCO) Area of Application: Service Building

Sl.No. CM Comments Contractor's Reply

Review Comments:

Arch material comments

Submit the structural desigh for grating system in terms of members and
1 Noted, altered in the design analysis model
connections.

Done
2 Clarify the supporting condition for the system (3mm pl.) and the channel. the Stainless steel angle fixed to concrete by SPIT anchor bolts
the C-Channels are welded to thebottom of the SS Double angle
The Loads on the Stainless steel Double angle are:
■Self weight
3 Submit the reason for not adopt the load due to marble weight. ■Stainless steel Grating
■Live load of 5 KN/m2
(there is no marble above this system)
Clarify the reference of the applide live load . Which the concentrated live
load (100kg) applied on the channel is not reasonable and why live load
4 ■Live load of 5 KN/m2, applied to the model as per the project specifications
1(500kg/m2) is not adopted in channel design, comply with project
specifications.
MASCO scope of work is:
It is noticed that marble and stainless steel trench cover are (by
5 Fixation of Stainless steel double angle and channels, ie, the Top SS grating
other),clarify.
(Cover) will be supplied and installed (by others)

6 Clarify the grade for the steel channel section . Stainless Steel 316L

There is no marble loaded on the SS double angles and channels


7 Submit the fixation method between the marbel and stainless steel plate.
Only SS Grating (By others) is carried by this system

OK
8 Submit soft copy of the used analysis model .

9 Clarify the area of application on the drawing and identify by grid lines. The Drawing that clairifies the area of application is attached

Done
10 Submit the warranty as per project specification . Refere to PDF Last page

Comply to project spcifications in terms of loadings, materials,


11 MASCO Complies with the Project specifications
standards,..etc.
Designed By Date: Revision
WG Nov 26, 2019 02
Project : Service Building – Shamiyah
SS Double Angle for Trench Cover Design

Design Calculation Sheet


Project Name: : Service Building – Shamiyah
Subject: Design Calculations for Stainless Steel Double Angle for Trench Cover
Reference: S07102_1-3-AI-FC-03-00-00-0002-05
Designed By: Eng. Wesam Ghabah
Designed By Date: Revision
WG  Nov 26, 2019  02 
Project : Service Building – Shamiyah 
  SS Double Angle for Trench Cover Design  
 
 

DESIGN CALCULATIONS
 

Subject
1- Design Calculations Contents
2- Material Specifications
3- Design Criteria
4- Design of SS Double angle with C-Channels:

a) Model Description
b) SAP Input Data
c) SAP Output Data
d) Members Design
e) Design Connection
f) SPIT anchor bolts for fixation of double angles

 
Designed By Date: Revision
WG Nov 26, 2019 02
Project : Service Building – Shamiyah
SS Double Angle for Trench Cover Design

1- Design Calculations Contents includes:


 Design Information: This section contains the description of the SS Double angle support for the
SS316 Trench Cover Grating
 Also, includes the design codes and material specifications used, design assumptions, loads and
design sketches showing building components layouts and members sizes.
 Computer Design Printouts: This section includes the output of computer programs used in the
design along with explanations for the output where possible.
 3. Design of Connections: This section includes the design of connections.

2- Material Specifications
The following is the list of the material standards and specifications for which the building components
have been designed:-

Material Specifications
No. Components Specifications Strength
1
All Tubes & Plates Stainless Steel Grade 316 Fy = 20.5 KN/cm2
2 Stainless Steel Members Weld AWS D1.6, Electrode grade 316 Fu = 52.5 KN/cm2
3- Design Criteria:
Applicable Codes:
■ Members Design According to AISC ASD-89

■ Loads According to ASCE-7-05


■ Structural analysis and Members design made by SAP2000 V20.2.0 software

■ Connections Design Limcon V3.63.2.4


Loads:
■ Dead Load:
- O.W of the structure members (SS Double angle – SS Channels)
- O.W of grating assumed to be 100 Kg/m2
■ Live Load = 500 Kg /m2 = 5 KN/m2
Combinations:
■ T.L = Dead Load + Live Load
KING ABDULLAH BIN ABDULAZIZ PROJECT
THIRD SAUDI EXPANSION OF THE HOLY HARAM MAKKAH AND SURROUNDING AREAS

2.11 METAL LADDERS

A. General:

1. Comply with ANSI A14.3 or other equivalent standard approved by Engineer.


2. For elevator pit ladders, comply with ASME A17.1.

B. Stainless Steel Ladders: Comply with the following unless otherwise indicated on Shop
Drawings submitted by Contractor and approved by Engineer:

1. Space siderails 450 mm apart unless otherwise indicated.


2. Siderails: Continuous, 10-by-64-mm, 12-by-65-mm stainless steel flat bars type 304,
with eased edges.
3. Rungs: 20-mm- diameter stainless steel bars type 304.
4. Fit rungs in centerline of siderails; plug-weld and grind smooth on outer rail faces.
5. Provide nonslip surfaces on top of each rung by coating with abrasive material
metallically bonded to rung.
6. Provide platforms as indicated fabricated from welded or pressure-locked stainless
steel bar grating, supported by steel angles. Limit openings in gratings to no more
than 19 mm in least dimension.
7. Support each ladder at top and bottom and not more than 1500 mm o.c. with welded
or bolted stainless steel brackets.

C. Stainless Steel Catwalk: Form catwalk to configurations shown from abrasive-surface floor
plate of thickness needed to comply with performance requirements, but not less than 6.4
mm.

1. Uniform Load: 4.79 kN/sq. m minimum.


2. Concentrated Load: 1.33 kN applied on an area of 2580 sq. mm minimum.
3. Uniform and concentrated loads need not be assumed to act concurrently.
4. Framing: Capable of withstanding stresses resulting from railing loads in addition to
loads specified above.
5. Limit deflection of platforms, and framing members to L/360 or 6.4 mm, whichever
is less.
6. Weld steel supporting brackets to framing by direct welding unless otherwise
indicated.
7. Railings: Comply with applicable requirements in Division 5 Section "Pipe and Tube
Railings."

a. Connect posts to framing by direct welding unless otherwise indicated.

2.12 LADDER SAFETY CAGES

A. General:

1. Fabricate ladder safety cages to comply with ANSI A14.3. Assemble by welding or
with stainless-steel fasteners.
2. Provide primary hoops at tops and bottoms of cages and spaced not more than 6 m
o.c. Provide secondary intermediate hoops spaced not more than 1200 mm o.c.
between primary hoops.
3. Fasten assembled safety cage to ladder rails and adjacent construction by welding or
with stainless-steel fasteners unless otherwise indicated.

B. Stainless Steel Ladder Safety Cages:

METAL FABRICATIONS 05500 - Page 8 of 15


S07102/1-G-DD-SPC-11A2-AR-01 REV 1
Designed By Date: Revision
WG  Nov 26, 2019  02 
Project : Service Building – Shamiyah 
  SS Double Angle for Trench Cover Design  
 

1- Design of SS Double angle with C-Channels:


4- Design of SS Double angle with C-Channels:
a- Model Description
The Model Represent Support system for the SS Grating consists of: 
 SS Double angle 40x45x25x13x3mm thk

SS Double Angle as Per Drawing No. SHS-SD-MW-F05-00-010 R03

 SS 316 Channel 20x15x3mm 

 SPIT ACNHOR BOLT 10X100X50
Designed By Date: Revision
WG Nov 26, 2019 02
Project : Service Building – Shamiyah
SS Double Angle for Trench Cover Design
Designed By Date: Revision
WG Nov 26, 2019 02
Project : Service Building – Shamiyah
SS Double Angle for Trench Cover Design

Approved Shop Drawing


Designed By Date: Revision
WG Nov 26, 2019 02
Project : Service Building – Shamiyah
SS Double Angle for Trench Cover Design

Area Of Application
FHC-2

REF
ER T
O PI
AZZ
A PR
OJE
CT

RE
FER
TO
TRENCH COVER AT ABLUTION AREAS ALL FLOORS PIA
ZZA
PR
O
Designed By Date: Revision
WG Nov 26, 2019 02
Project : Service Building – Shamiyah
SS Double Angle for Trench Cover Design

SAP INPUT DATA


SS Double angle for fixation of SS Trench Cover-Service Building.sdb

0.25
0.96

0.96
0.96
0.25

0.96
0.96

1.93

0.96
0.96
LL = 5 KN/m2 on the Grating

0.25
Transfer to the support system

0.25
0.96
0.96

1.93

0.96
0.96
0.25
0.25

0.96
0.96

1.93

0.96

0.96

0.25
0.96
0.96

0.96
0.25
-10.5 -9.8 -9.0 -8.3 -7.5 -6.8 -6.0 -5.3 -4.5 -3.8 -3.0 -2.3 -1.5 -0.7 E-3
Designed By Date: Revision
WG Nov 26, 2019 02
Project : Service Building – Shamiyah
SS Double Angle for Trench Cover Design

Sap Out-Put Data


SS Double angle for fixation of SS Trench Cover-Service Building.sdb

m
x3m
20x15
C
SS

mm
x15x3
0
C2
SS
SS
m Do
x3m ub
le A
x15 ng
2 0 le
C 40
SS x45
SS x25
Do x13
u ble
m m x3mm
An x3
g le 15
4 0x 0 x
45
x2 C2
S
5 x1 S
3x
3m
m

m
m
x3
15
0x
C2
SS
-10.5 -9.8 0.00 -9.0 -8.3 0.50
-7.5 -6.8 -6.0 0.70 -5.3 -4.5 0.90
-3.8 -3.0 -2.3 1.00 -1.5 -0.7 E-3
SAP2000 20.2.0 Steel Design Sections (AISC-ASD89) KN, m, C
SS Double angle for fixation of SS Trench Cover-Service Building.sdb

1 7
0.2

25
0.4

5
0.4 0. 0
67

5
0. 0 42
66 0.

8
21
0.
-10.5 -9.8 0.00 -9.0 -8.3 0.50
-7.5 -6.8 -6.0 0.70 -5.3 -4.5 0.90
-3.8 -3.0 -2.3 1.00 -1.5 -0.7 E-3
SAP2000 20.2.0 Steel P-M Interaction Ratios (AISC-ASD89) KN, m, C
Designed By Date: Revision
WG Nov 26, 2019 02
Project : Service Building – Shamiyah
SS Double Angle for Trench Cover Design

Ratio
Designed By Date: Revision
WG Nov 26, 2019 02
Project : Service Building – Shamiyah
SS Double Angle for Trench Cover Design

Check Deflection of C-Channels

Check Deflection on C-Channels: (due to Grating OW + L.L)

From Sap Model Max Deflection on Channel due to Grating +L.L = 0.004 cm < L/240 = 30/240 = 0.125cm

OK
Designed By Date: Revision
WG Nov 26, 2019 02
Project : Service Building – Shamiyah
SS Double Angle for Trench Cover Design

Connections Design
Double angle with the C-Channel
Straining actions:
- Use size of weld = 3 mm
- Use Electrode E308/308H-16
Designed By Date: Revision
WG Nov 26, 2019 02
Project : Service Building – Shamiyah
SS Double Angle for Trench Cover Design

ELEMENTS FORCES:

MAX P

MAX V2 &V3
Designed By Date: Revision
WG Nov 26, 2019 02
Project : Service Building – Shamiyah
SS Double Angle for Trench Cover Design

Limcon Output:
Page 1 of 2
06/11/2019
11:30:23 AM
wghaba
Job: LimconJob -- Connection: DoubleAngleConn

CONNECTION: DoubleAngleConn - Weld Group


Weld: 3 FW/490

Welding Length
15+20+15 mm

20
15 15
50

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LIMCON V3.63.2.4 C:\Users\Public\Documents\Limcon\LimconJob


Page 2 of 2
06/11/2019
11:30:23 AM
wghaba
Job: LimconJob -- Connection: DoubleAngleConn

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LIMCON V3.63.2.4 C:\Users\Public\Documents\Limcon\LimconJob


Designed By Date: Revision
WG Nov 26, 2019 02
Project : Service Building – Shamiyah
SS Double Angle for Trench Cover Design

Check on Bolts:
Designed By Date: Revision
WG Nov 26, 2019 02
Project : Service Building – Shamiyah
SS Double Angle for Trench Cover Design

Reactions:
B-LONG
zinc coated & stainless steel version

Frame anchor for fixings in concrete, ETA


solid masonry, hollow block and STAINLESS
STEEL

aerated concrete European Technical Assessment

ETAG 020 - 13/1068 B-LONG is included in ITW


Seismic Research Program
http://seismic.spit.it

Technical data
h0

Tinst Anchor size Concrete Structural clay Hollow clay brick/ Setting data and Anchor size Code
d0 block Aerated concrete
Embed. Max. Embed. Max. Embed. Max. Base Drilling Drilling Total Tighten Head Head Head Head
tfix hnom depth thickness depth thickness depth thickness material depth diameter anchor torque version version version version
to fix to fix to fix thickness length F HS F - A4 HS - A4
L (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm)
hnom tfix hnom tfix hnom tfix hmin hO dO L Tinst
hmin
8X60/10 10 10 10 60 567950 - - -
8X80/30 30 30 30 80 567951 - 567942 -
APPLICATION 8X100/50 50 50 50 50 50 50 100 60 8 100 12 567952 - 567943 -
8X120/70 70 70 70 120 567953 - - -
 Roofing clamps
8X150/100 100 100 100 150 567954 - - -
 Sanitary equipement
10X60/10 20 10 - 60 - 567969 - 567986
 Fixing wall plates
 Timbers 10X80/30 40 30 10 80 567957 567970 567981 567987
 Insulation 10X100/50 60 50 30 100 567958 567971 567982 567988
 Facade bracketing 10X120/70 80 70 50 120 567959 567972 - -
10X140/90 100 90 70 140 567960 567973 - -
10X160/110 120 110 90 hnom hnom 160 567961 567974 - -
40 50 70 10 16*
10X180/130 140 130 110 X2 +10 mm 180 567962 567975 - -
MATERIAL
10X200/150 160 150 130 200 567963 567976 - -
 Body: polyamid 6 10X230/180 190 180 160 230 567964 567977 - -
 Screw: 10X260/210 220 210 190 260 567965 567978 - -
Zinc coated steel: grade 6.8 (5 µm) 10X280/230 240 230 210 280 567966 567979 - -
Stainless steel: A4-80 10X300/250 260 250 230 300 567967 567980 - -
 Head type: * In aereted concrete apply torque at 50% of nominal value
F: countersunk head
TORX 30 (Ø8) Products on special orders
TORX 40 (Ø10)
HS : hexagonal head
+ integrated washer

INSTALLATION

174
B-LONG
zinc coated & stainless steel version

Characteristic loads (NRk, VRk) in kN

TENSILE (Temperature : -40°C < T < +50°C(2)) SHEAR


Anchor size Ø8 Ø10 Ø10 Ø10 Anchor size Ø8 Ø10 Ø10 Ø10
Base material(1) hnom 50 40 50 70 Base material(1) hnom 50 40 50 70
Concrete (C20/25) Concrete (C20/25)
NRk 3,0 3,5 5,5 - VRk 6,9 9,1 9,1 9,1
Solid clay brick Wienerberger MZ 28-1,8 (fck = 20 MPa )(1) Solid clay brick Wienerberger MZ 28-1,8 (fck = 20 MPa) (1)
NRk 3,0 - 3,0 - VRk 3,0 - 3,0 -
Hollow clay brick Wienerberger Porotherm BIOPLAN (fbk = 12 MPa) (1) Hollow clay brick Wienerberger Porotherm BIOPLAN (fbk = 12 MPa) (1)
NRk 2,0 - 2,0 - VRk 2,0 - 2,0 -
Hollow concrete block B40 (fbk = 4 MPa) (1) Hollow concrete block B40 (fbk = 4 MPa) (1)
NRk 1,5 - 1,2 - VRk 1,5 - 1,2 -
Autoclaved aerated concrete type low strength YTONG «Clima» Block (fbk = 2,4 MPa) Autoclaved aerated concrete type low strength YTONG «Clima» Block (fbk = 2,4 MPa)
NRk - - 0,6 0,6 VRk - - 0,6 0,6
Autoclaved aerated concrete type high strength YTONG «Sismico» Block (fbk = 5 MPa) Autoclaved aerated concrete type high strength YTONG «Sismico» Block (fbk = 5 MPa)
NRk - - 1,5 2,0 VRk - - 1,5 2,0

Design loads (NRd, VRd) and recommended loads (Nrec, Vrec) in kN

TENSILE (Temperature : -40°C < T < +50°C(2)) SHEAR


Anchor size Ø8 Ø10 Ø10 Ø10 Anchor size Ø8 Ø10 Ø10 Ø10
Base material(1) hnom 50 40 50 70 Base material(1) hnom 50 40 50 70
Concrete (C20/25) Concrete(C20/25)
NRd 1,7 1,9 3,1 - VRd 4,6 6,0 6,0 6,0
Nrec 1,2 1,4 2,2 - Vrec 3,3 4,3 4,3 4,3
Solid clay brick Wienerberger MZ 28-1,8 (fck = 20 MPa) (1) Solid clay brick Wienerberger MZ 28-1,8 (fck = 20 MPa) (1)
NRd 1,2 - 1,2 - VRd 1,1 - 1,2 -
Nrec 0,9 - 0,9 - Vrec 0,8 - 0,9 -
Hollow clay brick Wienerberger Porotherm BIOPLAN (fbk = 12 MPa) (1) Hollow clay brick Wienerberger Porotherm BIOPLAN (fbk = 12 MPa) (1)
NRd 0,8 - 0,8 - VRd 0,8 - 0,8 -
Nrec 0,6 - 0,6 - Vrec 0,6 - 0,6 -
Hollow concrete block B40 (fbk = 4 MPa) (1) Hollow concrete block B40 (fbk = 4 MPa) (1)
NRd 0,6 - 0,5 - VRd 0,6 - 0,5 -
Nrec 0,4 - 0,3 - Vrec 0,4 - 0,3 -
Autoclaved aerated concrete type low strength YTONG «Clima» Block (fbk = 2,4 MPa) Autoclaved aerated concrete type low strength YTONG «Clima» Block (fbk = 2,4 MPa)
NRd - - 0,30 0,30 VRd - - 0,30 0,30
Nrec - - 0,21 0,21 Vrec - - 0,21 0,21
Autoclaved aerated concrete type high strength YTONG «Sismico» Block (fbk = 5 MPa) Autoclaved aerated concrete type high strength YTONG «Sismico» Block (fbk = 5 MPa)
NRd - - 0,75 1,00 VRd - - 0,75 1,00 Light weight anchors
Nrec - - 0,54 0,71 Vrec - - 0,54 0,71

(1) Other material references are specified in the ETA


(2) Suitable for «range b» temperatures (-40°C <T <+80°C) : figures above must be reduced, refer to ETA for data.

Spacing data

IN CONCRETE IN HOLLOW MASONRIES

Minimum distance between anchors and from edges (mm) The anchor must be installed at the minimum distance of:
hnom Scr,N Ccr,N Smin Cmin - 100 mm from one edge.
Ø8 50 60 50 50 50 - 200 mm from another anchor with spacing parallel to the edge.
Ø10 40 65 80 60 50 - 400 mm from another anchor with spacing perpendicular to the edge.
Ø10 50 90 100 70 60

175
THE CONSULTANT: THE CONTRACTOR:

SHAMIYAH HARAM EXPANSION AND SURROUNDING AREAS AND CUC


AND SERVICE BUILDING
MAKKAH, KSA

MATERIAL WARRANTY

MATERIAL WARRANTY NO. : DATE: 15-Apr-19

Specification : 05500 - METAL FABRICATIONS


Area of Application: SHAMIYAH HARAM EXPANSION - CUC - SERVICE BUILDING - All Buildings
This Warranty is applicable for the following material/system against the faults listed below:
Warranty Responsibility Matrix
Ref Warranty Elements
Supplier or Manufturer Sub-Contractor or Applicator Contractor

Metal Artwork Saudi co. Metal Artwork Saudi co. SAUDI BINLADIN GROUP
1 Stainless Steel Double Angle and Channels for Trench Cover
(MASCO) (MASCO) (SBG)

Warranty Details:

Provide complete warranty in which Manufacturer, Contractor and Installer are jointly and severally responsible and agree to repair or replace without limitations, all or any part of defective Stainless
Steel Double Angle and Channels for Trench Cover that do not fulfill quality and performance requirements or do not comply with tolerances in referenced quality standard such as, but not limited to

Warranty Responsibility Matrix


Ref Warranty Against
Supplier or Manufturer Sub-Contractor or Applicator Contractor

Two years from date of Substantial


1 Materials Fabrication Confirm Confirm
Handover of the Product

Two years from date of Substantial


2 Structural failures Confirm Confirm
Handover of the Product

Deterioration of metals, metal finishes, and other impurities Two years from date of Substantial
3 Confirm Confirm
beyond normal weathering Handover of the Product

Customers Responsibilities:
1) Do Periodic maintenance
2) Maintain the proper humidity for indoor Items.
3) Product which requires minor repairs, self-repair is mandatory.
4) Inform the company on time for major problem, if product is under warranty.

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