Piston Pump Pressure - Test and Adjust

2020/8/21 924H 924Hz Wheel Loader PED00001-UP (MACHINE) POWERED BY C6.
6 Engine(SEBP4564 - 29) - Documentation
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Welcome: m620mfh1
Product: WHEEL LOADER
Model: 924HZ WHEEL LOADER PED00910
Configuration: 924H 924Hz Wheel Loader PED00001-UP (MACHINE)
POWERED BY C6.6 Engine
Testing and Adjusting

924H and 924Hz Wheel Loaders Hydraulic System
Media Number -KENR7614-01 Publication Date -01/11/2011 Date Updated -22/11/2011
i03377521
Piston Pump Pressure - Test and Adjust

SMCS - 5070-025; 5070-081
Personal injury can result from hydraulic oil pressure and hot oil.
Hydraulic oil pressure can remain in the hydraulic system after the
engine has been stopped. Serious injury can be caused if this pressure is
not released before any service is done on the hydraulic system.
Make sure all of the attachments have been lowered, oil is cool before
removing any components or lines. Remove the oil filler cap only when
the engine is stopped, and the filler cap is cool enough to touch with
your bare hand.
Sudden movement or accidental starting of the machine can cause

personal injury or death to persons on or near the machine.
To prevent personal injury or death, perform the following:
Park the machine on a smooth, level surface.
Lower the work tool to the ground and engage the parking brake.
Stop the engine and remove the key.
Block the wheels and install the steering frame lock.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
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2020/8/21 924H 924Hz Wheel Loader PED00001-UP (MACHINE) POWERED BY C6.6 Engine(SEBP4564 - 29) - Documentation
before opening any compartment or disassembling any component

containing fluids.
Refer to Special Publication, NENG2500, "Caterpillar Dealer Service

Tool Catalog" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
Dispose of all fluids according to local regulations and mandates.
Purging Process for the Implement System

Perform the following procedure in order to remove air from the implement system.
Table 1
Required Tools
Quantity Part Number Description

1 177-7860 Hose Assembly
Illustration 1 g00632993
1. Remove the access panels for access to the pump.
2. Install one end of the hose assembly on the test port for signal pressure of the piston pump (1) .
3. Remove the cap from the hydraulic tank. Place the other end of the hose assembly into the hydraulic
tank.
4. Engage the parking brake. Start the engine. Raise the bucket off the ground.
5. Move the bucket to the RACK BACK position. Hold the bucket in the RACK BACK position for 30
seconds.
6. Move the bucket level to the ground. Lower the bucket to the ground.
7. Shut off the engine. Remove the hose assembly from the tank and the pump.
Signal Limiter Pressure

Table 2
Required Tools

1 8T-0860 40000 kPa (5800 psi) Pressure Gauge
1. Remove the access panels for access to the pump.
2. Install an 8T-0860 Pressure Gauge 40000 kPa (5800 psi) on a 177-7860 Hose Assembly .
3. Install the other end of the hose assembly on the test port for signal pressure of the piston pump (1) .
4. Adjust the pump cutoff pressure to 30000 kPa (4350.0 psi). Refer to "Adjustment of the Pump
Pressure Cutoff" in the "Pump Cutoff Pressure" procedure.
5. Start the engine. Raise the lift arms. Move the bucket fully to the TILT BACK position. Hold the
bucket against the stops.
6. Observe the signal oil pressure on the pressure gauge. The pressure should be 23750 ± 350 kPa
(3450.0 ± 50.0 psi).
7. If the signal oil pressure is correct, tilt the bucket forward until the bucket is level to the ground. Lower
the lift arms to the ground. Stop the engine. Remove the test equipment.
8. If the pressure is not correct, adjust the signal limiter valve. The pressure should be 23750 ± 350 kPa
(3450.0 ± 50.0 psi). Loosen locknut (2) . Rotate the adjusting bolt clockwise in order to increase the
pressure. Rotate the adjusting bolt counterclockwise in order to decrease the pressure. Tighten the
locknut. Repeat the procedure until the pressure is within tolerances.
9. When the signal oil pressure is correct, tilt the bucket forward until the bucket is level to the ground.
Lower the lift arms to the ground. Stop the engine. Remove the test equipment.
Pump Cutoff Pressure

Table 3
Required Tools
1 8T-0860
40000 kPa (5800 psi) Pressure Gauge
1. Remove the access panels for access to the bank valves.
3. Install the other end of the hose assembly on the test port (1) for the pressure of the piston pump. The
test port is on top of the bank valve.
4. Adjust the pressure for the signal limiter valve above the pump cutoff pressure. The pump cutoff
pressure is 25850 ± 350 kPa (3750 ± 50 psi). Refer to "Signal Limiter Pressure".
5. Start the engine. Raise the lift arms. Move the bucket fully to the TILT BACK position. Hold the
bucket against the stops. Observe the pressure of the pump cutoff pressure. The pump cutoff pressure
is 25900 ± 350 kPa (3756 ± 51 psi).
6. Lower the lift arms to the ground.
7. If the pump cutoff pressure is correct, stop the engine. Adjust the signal limiter valve to the proper
pressure. Refer to "Signal Limiter Pressure". Remove all of the test equipment.
8. If the pump cutoff pressure is not correct, stop the engine. Refer to "Adjustment of the Pump Pressure
Cutoff ".
Adjustment of the Pump Pressure Cutoff
Typical example
1. Loosen the locknut (1) .
2. Rotate the adjusting bolt (2) clockwise in order to increase the pump cutoff pressure or rotate the
adjusting bolt (2) counterclockwise in order to decrease the pump cutoff pressure.
3. Tighten the locknut (1) .
4. Perform the test for the pump pressure cutoff in order to verify the cutoff pressure after you adjust the
spring for the cutoff pressure.
5. When the pump pressure cutoff is correct, stop the engine. Remove all diagnostic equipment.
Margin Pressure
Table 4
Required Tools
2 8T-0860
40000 kPa (5800.0 psi) Pressure Gauges
2 177-7860 Hose Assemblies
Note: Only perform this test if the standby pressure is not correct. Perform the standby pressure test before
you perform the margin pressure test.
1. Remove the access panels for access to the piston pumps.
2. Install an 8T-0860 Pressure Gauge 40000 kPa (5800 psi) to one end of a 177-7860 Hose Assembly .
3. Install the other end of the 177-7860 Hose Assembly to the pressure tap for the signal pressure of the
pump (1) .
4. Install a 177-7860 Hose Assembly to the pressure tap for the pump output that is located on the top of
the bank valve. Install an 8T-0860 Pressure Gauge 40000 kPa (5800 psi) to the other end of the hose
assembly.
5. Start the engine. Run the engine at HIGH idle.
6. Warm the oil to the operating temperature .
7. Raise the lift arms slowly.
8. The difference between the two gauges is the margin pressure. The margin pressure should be 2000 ±
100 kPa (290 ± 15 psi).
9. If the margin pressure is correct, lower the lift arms to the ground. Shut off the machine. Disconnect
the diagnostic equipment.
10. If the margin pressure is not correct, stop the engine. Refer to "Adjustment of the Margin Pressure".
Adjustment of the Margin Pressure
Typical example
1. Loosen the locknut (5) .
2. Rotate the adjusting bolt (6) clockwise in order to increase the margin pressure or rotate the adjusting
bolt (6) counterclockwise in order to decrease the margin pressure.
3. Tighten the locknut (5) .
4. Perform the test for the margin pressure in order to verify the margin pressure after you adjust the
margin spring.
5. When the margin pressure is correct, stop the engine. Remove all diagnostic equipment.
Standby Pressure
Table 5
Required Tools
1 8T-0855
1. Remove the covers for access to the bank valve.
3. Install the other end of the hose assembly on the test port (1) for the pressure of the piston pump. The
test port for the pressure of the piston pump is on the top of the bank valve.
Note: Do not move any work tool controls in order to check the standby pressure for the pump.
4. Run the engine at HIGH idle. Observe the pressure on the test port for the pressure of the piston pump.
The standby pressure for the implement pump is 1992 ± 240 kPa (289 ± 35 psi).
5. Stop the engine.
6. Remove all test equipment.
Case Drain Pressure

Table 6
Required Tools
1 8T-3613 Valved Nipple Assembly
1 6H-4746 Adapter
1 8T-0854
Note: Only perform this pressure test, if you suspect an internal leak of the pump that is excessive. When
you remove the plug for the case drain in order to install a pressure tap, the oil must be able to drain into a
suitable container.
1. Remove the access panels for access to the piston pumps.
2. Install a 8T-3613 Valved Nipple Assembly into a 6H-4746 Adapter .
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Typical example
3. Remove the plug from the top of the piston pump for the work tools.
4. Install the 8T-3613 Valved Nipple Assembly (1) with a 6H-4746 Adapter into the port.
6. Install the other end of the hose assembly to the valved nipple.
7. Start the engine.
8. Run the engine at HIGH idle. Operate the controls for the work tools.
9. Observe the pressure gauge. The maximum pressure for the case drain is 207 kPa (30 psi). If the case
drain pressure exceeds 207 kPa (30 psi) the pump has excessive wear or the pump has damage. You
may need to replace the pump.
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2020/8/21 924H 924Hz Wheel Loader PED00001-UP (MACHINE) POWERED BY C6.

6 Engine(SEBP4564 - 29) - Documentation

Testing and Adjusting

Piston Pump Pressure - Test and Adjust

Sudden movement or accidental starting of the machine can cause

To prevent personal injury or death, perform the following:

Park the machine on a smooth, level surface.

Stop the engine and remove the key.

Block the wheels and install the steering frame lock.

before opening any compartment or disassembling any component

Refer to Special Publication, NENG2500, "Caterpillar Dealer Service

Dispose of all fluids according to local regulations and mandates.

Purging Process for the Implement System

Quantity Part Number Description

1. Remove the access panels for access to the pump.

Signal Limiter Pressure

Quantity Part Number Description

1 177-7860 Hose Assembly

1. Remove the access panels for access to the pump.

Pump Cutoff Pressure

Quantity Part Number Description

1. Remove the access panels for access to the bank valves.

6. Lower the lift arms to the ground.

Adjustment of the Pump Pressure Cutoff

1. Loosen the locknut (1) .

3. Tighten the locknut (1) .

2 177-7860 Hose Assemblies

1. Remove the access panels for access to the piston pumps.

5. Start the engine. Run the engine at HIGH idle.

6. Warm the oil to the operating temperature .

7. Raise the lift arms slowly.

Adjustment of the Margin Pressure

1. Loosen the locknut (5) .

3. Tighten the locknut (5) .

1. Remove the covers for access to the bank valve.

5. Stop the engine.

6. Remove all test equipment.

Case Drain Pressure

1. Remove the access panels for access to the piston pumps.

2. Install a 8T-3613 Valved Nipple Assembly into a 6H-4746 Adapter .

7. Start the engine.

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