Problem: Leverage IT to make manufacturing autonomous and flexible, establish a remote

operations centre, digitize and integrate value chain, and focus on worker safety by ensuring
compliance with global standards and effectively tracking safety equipment and incidents.
Value Levers:

Challenge Value Lever KPI

Flexible  Machine flexibility  Capacity Utilization
Manufacturing  Routing flexibility  Inventory turn over
Worker Safety  Remote monitoring and control  Safety incidents per 100
 Digital tracking of safety equipment employees
SCM  Data-driven demand prediction  Inventory turnover ratio
Automation  Routing flexibility  Cash-to-cash cycle time
 Real time SC optimization
 Batch size
 Data-driven design to value
Autonomous  Remote monitoring and control  Overall equipment
Manufacturing  Predictive maintenance effectiveness
 Digital quality management  Machine downtime
 Human-robot collaboration  Return orders
Remote  Remote monitoring and control  Lead time
Operations  Predictive maintenance  Machine uptime
Centre  Statistical process control  Inventory Turnover
 Digital quality management  Capacity Utilization
Roadmap for Implementation of Digital Solutions in Yorkingtown plant:

Phase 2: Autonomous and flexible Phase 4: Customer Focussed Data-Driven

manufacturing
 Enhance machine and routing flexibility using
AMR and computer-controlled machine config
 Implement Smart Storage to supplement
responsive supply chain
 Smart Handbook and process documentation
Enterprise
 Digital Twin of complete value chain for
responsive operation and supply chain.
 Concurrent Engineering
 Integration across Geography

Phase 1: Data-driven Shop floor for remote visibility
 Enable data capture from m/c & processes
integrating data flows across value chain
 Create an operations dashboard for
monitoring and analysis
 Build capability to leverage data for predictive
maintenance
Internal
Phase 3: Value Chain Automation
 Supply Chain Tower for cross-channel
visibility and automation
 Data-Driven design to value, integrating
R&D and development phase to supply
chain
External