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Construction and Building Materials 35 (2012) 666–675

Contents lists available at SciVerse ScienceDirect

Construction and Building Materials


journal homepage: www.elsevier.com/locate/conbuildmat

Effects of nanosilica addition on workability and compressive strength of


Portland cement pastes
M. Berra a,⇑, F. Carassiti b, T. Mangialardi c, A.E. Paolini c, M. Sebastiani b
a
Ricerca sul Sistema Energetico – RSE S.p.A., Via Rubattino 54, 20134 Milan, Italy
b
Department of Mechanical and Industrial Engineering, University of Rome ‘‘Roma Tre’’, Via della Vasca Navale 79, 00146 Rome, Italy
c
Department of Chemical Engineering, Materials and Environment, University of Rome ‘‘La Sapienza’’, Via Eudossiana 18, 00184 Rome, Italy

a r t i c l e i n f o a b s t r a c t

Article history: The effect of nano-size particles of amorphous silica (nanosilica) on the rheological behaviour and
Received 16 December 2011 mechanical strength development of cementitious mixes is addressed. Mini-slump and rheometric tests
Received in revised form 15 March 2012 were carried out on cement pastes made with three dose levels of nanosilica at different water/binder
Accepted 25 April 2012
ratios. Cement paste workability resulted to be significantly lower than expected for the adopted
Available online 31 May 2012
water/binder ratios, as a consequence of instantaneous interactions between nanosilica sol and the liquid
phase of cement pastes, which evidenced the formation of gels characterised by a significant water reten-
Keywords:
tion capacity. The resulting reduction of the mix workability was avoided by suitable addition procedures
Nanosilica
Cement
of superplasticizers. No appreciable improvement in the compressive strength development of cementi-
Workability tious mixes by nanosilica addition was observed, in contrast with some results from literature. This con-
Gel formation firms conflicting experience on the problem, but some parameters affecting the strength development
Hydration were identified and discussed.
Compressive strength Ó 2012 Elsevier Ltd. All rights reserved.

1. Introduction synthetically in the form of slurry of ultra-fine particles of amor-


phous silica, also called ‘‘nanosilica’’ (NS), was introduced into
The use of active mineral admixtures (supplementary cement- the market. Due to the nano-scale size of particles, nanosilica
ing materials, SCM) such as condensed silica fume, coal fly ash, nat- potentially could be more effective than condensed silica fume,
ural pozzolan, or ground granulated blast furnace slag in concrete the latter being acknowledged as one of the most valuable tradi-
mix formulations is an effective way of reducing the Portland ce- tional SCM for improving concrete durability.
ment clinker consumption and then reducing the related CO2 emis- At present, a significant number of works dealing with the use
sions. It also represents an effective way of improving the of nanosilica in cement-based materials is available in the litera-
durability of concrete structures [1,2], even if a decrease of carbon- ture [7–30]. However, there is a limited knowledge about the
ation resistance has been ascertained [3,4], in case of reinforced mechanisms by which nanosilica affects the flow properties of
concrete. cementitious mixes. Furthermore, the literature data appear to be
Thus, the use of supplementary cementing materials have be- contradictory about the influence of nanosilica on the mechanical
come an integral part of Portland cement concrete production, strength development of such materials.
and the research on ‘‘new’’ materials with supplementary cement- With regard to the effect of nanosilica on the rheological behav-
ing potential, including waste or recycled materials (for example, iour of cementitious mixes, rheometric studies on cement mortars
fine glass powder), is receiving considerable attention from the sci- incorporating superplasticizer [17] or not incorporating superp-
entific community. lasticizer [25] agree in indicating that the addition of nanosilica
Recently nanotechnology is being used or considered for use in greatly increases the water demand of cementitious mixes, as com-
many applications and it has received increasing attention also in pared to control ones. This effect is related primarily to the consid-
building materials, with potential advantages and drawbacks being erable increase of the yield stress and, to a minor extent, to the
underlined [5,6]. In this field, a new pozzolanic material, produced increase in plastic viscosity. However, no pertinent experiment
was presented to explain the mechanism by which nanosilica pro-
duces a considerable increase in the yield stress during the early
⇑ Corresponding author. Tel.: +39 02 39925920; fax: +39 02 39924608. phase of mixing. The only hypothesis is that the presence of nano-
E-mail addresses: mario.berra@rse-web.it (M. Berra), f.carassiti@stm.uniroma3. silica decreases the amount of lubricating water available within
it (F. Carassiti), teresa.mangialardi@ingchim.ing.uniroma1.it (T. Mangialardi),
paolini@ingchim.ing.uniroma1.it (A.E. Paolini), m.sebastiani@stm.uniroma3.it
the interparticle voids, as a consequence of a denser solid particle
(M. Sebastiani). packing produced by silica nanoparticles [25].

0950-0618/$ - see front matter Ó 2012 Elsevier Ltd. All rights reserved.
http://dx.doi.org/10.1016/j.conbuildmat.2012.04.132
M. Berra et al. / Construction and Building Materials 35 (2012) 666–675 667

With regard to the influence of nanosilica on the mechanical Table 1


strength development of cementitious materials, the addition of Physico-chemical characteristics and mineralogical compo-
sition of Portland cement (CEM I 32.5 N).
nanosilica to Ordinary Portland Cement (OPC) pastes was found
to increase the compressive strength to an extent that was depen- Oxide component (%)
dent on the NS content, water-to-binder weight ratio (w/b), and CaO 62.31
curing time [11,13,20,21,28]. Some researchers [11,20,21] also re- Free CaO 0.67
ported a progressive increase of compressive strength with increas- SiO2 21.23
Al2O3 4.44
ing nanosilica content over the range of NS dosages from 0.2 to 10– Fe2O3 1.90
12 wt.% of cement. With respect to pastes not containing NS (con- SO3 3.29
trol mixes), percentage strength gains up to 65% could be achieved Na2O 0.44
[20]. In contrast, Shih et al. [13] found a maximum strength gain K2O 0.83
Na2Oeq 0.99
(43%) for OPC pastes with 0.6 wt.%NS. The strength gain reduced
MgO 3.77
to 19% as the NS content was increased from 0.6 to 0.8 wt.%. SrO 0.12
In the case of Belite cement pastes [19], the addition of nanosil- Mn2O3 0.05
ica was found to reduce the compressive strength development (by P2O5 0.07
about 20%) up to curing times of 90 days. Only at 180 days, this TiO2 0.20
Loss on ignition 1.30
behaviour was completely reversed and the usage of nanosilica en-
Density (g/cm3) 3.15
tailed mechanical gain by about 12%. Blaine specific surface area (m2/kg) 270
Differently from what was reported for cement pastes, no Bogue potential constituent (%)
improvement in compressive strength was observed by Leemann C3S 47.69
C2S 24.89
and Winnefeld [17] for OPC concrete mixes (w/b = 0.50) containing
C3A 8.56
nanosilica and superplasticizer at dose levels of 1.5% and 0.5% by C4AF 5.78
mass of cement, respectively (curing times up to 28 days). How-
ever, recent studies by Givi et al. [29] and Nazari and Rihai [30]
have shown mechanical strength improvements for concretes
added with nanosilica. Table 2
The main objectives of the present study were: (i) to elucidate Physical and chemical characteristics of nanosilica
the mechanisms by which silica nanoparticles affect the flow prop- slurry.

erties and the rheological behaviour of cementitious mixes, (ii) to pH 10.2


develop an effective mixing procedure to counteract the adverse Silica content (wt.%) 30
effect of nanosilica on workability of Portland cement pastes and Titrable alkalis (wt.% as Na2O) 0.56
Density (g/cm3) 1.22
(iii) to verify the influence of nanosilica addition on the mechanical Viscosity (mPa s) 5.5
strength development of pastes processed by the mixing procedure Mean particle size (nm) 10
developed in order to accomplish adequate workability. Specific surface area (m2/g) 345
To achieve such goals, mini-slump and rheometric tests were
carried out to assess workability as a function of the NS content.
Stability tests on slurries containing different concentrations of admixture was commercialised as a superplasticizer with property of accelerating
nanosilica were also carried out to verify the water demand. Finally, cement hardening. The superplasticizer was added to cementitious mix after nano-
the mechanical properties of cement pastes as a function of the NS silica and OPC addition to mixing water (delayed superplasticizer addition).
content were analysed by compression tests (Rc, UNI-EN 196–1).

2. Materials and methods 2.1.1. Flow and rheological tests


In order to investigate the effects of nanosilica addition on the flow and rheolog-
2.1. Preparation and characterisation of fresh cement pastes ical properties of cement pastes, the water demand (w/b ratio) of the mixes was first
evaluated at different workability (flow) levels by mini-slump tests. Next, rheomet-
An ordinary Portland cement, CEM I 32.5 N according to European Standard ric tests on selected cement pastes were performed.
197–1, and a commercial slurry of silica nanoparticles containing sodium hydroxide For mini-slump tests, each type of paste (0–3.8 wt.%NS) was prepared manually
as a stabilizing agent (LUDOX SM30, Grace GmbH – Germany) were used for the by using 100 g of Portland or blended cement and different water/binder ratios, and
preparation of cement pastes. Table 1 gives the physico-chemical characteristics the mix workability was evaluated after 5 min of mixing through the use of a trun-
and mineralogical compositions of Portland cement, also referred to as OPC. Table cated cone open at both ends (upper diameter = 20 mm; base diameter = 40 mm;
2 gives the chemical and physical characteristics of the nanosilica slurry, along with height = 60 mm) [31]. A similar test, based on a larger cone, has been standardised
the mean size and the specific surface area of silica nanoparticles, as determined in for the measurement of cement mortar workability [32]. The area of the paste col-
the present study. The specific surface area was measured by the BET method on lapsed without shocking, Acp (cm2), was measured by a planimeter and taken as a
dry and degassed NS samples obtained from the as–received nanosilica slurry. measure of the mix workability. When no collapse occurred, the value of Acp was
Dry NS samples were also analysed for chemical composition by traditional gravi- about 12 cm2.
metric and volumetric test procedures. The morphology and elemental composition The changes in water demand of OPC and OPC–NS pastes produced by delayed
of silica nanoparticles were evaluated by Transmission Electron Microscopy (TEM – superplasticizer addition or by delayed addition of water aliquots (after the first
FEI CM120 equipped with LaB6, double tilt, nanoprobe, analytical set-up) coupled 2 min of mixing) were also investigated.
with Energy Dispersive Spectrometry (EDS – EDAX DX4i). Samples were prepared In order to discriminate possible combined effects on mix workability exerted
by direct immersion of the TEM sample holder grid (formvar film on 3 mm copper by the addition of nanosilica and NaOH contained in the commercial NS slurry,
grid) in the NS slurry, followed by drying in air inside a clean box. mini-slump tests on OPC pastes were performed by replacing an aliquot of mixing
Three different dose levels of silica nanoparticles were selected for the prepara- water (deionized water) with an aqueous NaOH solution at pH = 10.2 (i.e. the pH of
tion of cement pastes: 0% (control mix), 0.8 wt.% and 3.8 wt.% of binder (OPC + NS). the NS slurry, Table 2) or with 0.22 M NaOH solution, the latter corresponding to
Deionised water was used as mixing water and nanosilica slurry was added to mix- the titrable alkali content of the slurry (0.56 wt.% as Na2O). The volume of mixing
ing water prior to cement addition. The water content of the slurry was always ac- water replaced by NaOH solution (10.4 cm3/100 g cement) corresponded to the vol-
counted for when fixing the water/binder ratio of the mixes. For safety precautions, ume of commercial slurry used to obtain a NS dose level of 3.8 wt.% in cement
contact of nanosilica slurry with skin or eyes have been avoided, as well as circum- pastes. The OPC pastes made with NaOH solution at pH = 10.2 or with 0.22 M NaOH
stances that may cause a mist or spray of liquid or a dust of dried particles. solution were designated as (OPC-NaOH)1 and (OPC-NaOH)2, respectively.
In several cases, a commercial superplasticizer (mainly based on a polyacrylic Finally, some mini-slump tests were performed on pastes made with quartzitic
type superplasticizer) in the form of an aqueous solution with a dry active matter sand in place of OPC. This sand (SiO2 = 91.3 wt.%) was preliminarily ground to ce-
(SP) of 30 wt.% (superplasticizer density = 1.1 g/cm3; pH = 6.64) was also used. This ment fineness (ultra-fine quartzitic sand (UFQS): BET specific surface area 2 m2/g).
668 M. Berra et al. / Construction and Building Materials 35 (2012) 666–675

Table 3
Compositions of cement pastes designed for rheological tests and/or physico-mechanical characterisations.

Code Mix w/b SP dose level NS concentration in the liquid phase SP concentration in the liquid phase Workability
no. ratio (wt.%) (wt.%)a (wt.%)b (cm2)
1 OPC 0.30 – – – 16.6
2 OPC 0.36 – – – 59.4
3 OPC 0.50 – – – 227
4 OPC 0.30 0.33 – 1.09 152
5 OPC 0.30 0.66 – 2.15 186
6 OPC–0.8%NS 0.50 – 1.58 – 56.7
7 OPC–0.8%NS 0.75 – 1.06 – 184
8 OPC–0.8%NS 0.36 0.23 2.16 2.02 57.8
9 OPC–3.8%NS 0.50 – 7.06 – 13.9
10 OPC–3.8%NS 0.60 – 5.96 – 23.8
11 OPC–3.8%NS 0.75 – 4.82 – 55.7
12 OPC–3.8%NS 0.50 1.00 6.93 5.57 95
13 OPC–3.8%NS 0.36 1.32 9.24 7.49 56.7
14 OPC–3.8%NS 0.50 1.32 6.89 5.87 214
a
Calculated as: NS100/NS + w + SP.
b
Calculated as: SP100/NS + w + SP.

On the basis of the results of mini-slump tests, several types of cement pastes Several stability tests were also performed on ‘‘simulated OPC–NS liquid
were designed for the measurements of rheological properties and/or physico- phases’’ that were obtained by adding different amounts of the concentrated nano-
mechanical characterisations. Table 3 gives the w/b ratio, the superplasticizer dose silica slurry (30 wt.%NS) to a liquid sample resulting from the centrifugation (5 min
level, the NS and SP concentrations in the liquid phase, and the workability of the at 5000 rpm) of a fresh OPC paste with w/b = 0.50 (5 min of mixing). The chemical
cement pastes investigated. composition of the centrifuged liquid sample was: Na+ = 18.9 mM; K+ = 33.3 mM;
Each paste was prepared with a mechanical mixer according to a three-step Ca+2 = 20.8 mM; SO42 = 16.9 mM; pH = 13.1.
procedure: (1) mechanical mixing for 2 min at 120 rpm, (2) hand mixing to break Stability tests were performed on the liquid samples containing different NS
up clumped cement particles (1 min), and (3) mechanical mixing for other 2 min concentrations (1.06, 1.58, 4.82 and 9.24 wt.%) in the absence or the presence of
at 60 rpm. An aliquot of paste was immediately subjected to the rheometric test, superplasticizer (SP concentration in the liquid phase = 5.57 wt.%).
while the remaining portion was used, in most cases, to prepare cubic specimens The final products resulting from NS sol destabilization (gel, flocculated parti-
for the subsequent characterisation of hardened cement pastes. cles, or milk-like suspension) were immediately centrifuged for 5 min at
The rheological tests were performed using a rheometer with a concentric cyl- 5000 rpm, and then analysed by Differential Scanning Calorimetry (DSC) and Ther-
inder geometry, operating in controlled shear rate mode. For each test sample, a mogravimetric Analysis (TGA). A simultaneous thermoanalyzer TGA-DSC operating
shear stress (s) vs. shear strain rate (c_ ) curve with shear rates increasing from 0 in N2 atmosphere at a heating rate of 10 °C/min over a temperature range from 25
to 150 s1 was first recorded (upper curve). Next, a down s  c_ curve was recorded to 300 °C was used.
by reducing the shear rate from 150 s1 to 0. The yield stress, s0, and the plastic vis- Finally, a sample of ultra-fine quartzitic sand (UFQS) was contacted with deion-
cosity, gp, of the test sample were calculated using the Bingham equation ized water for 1 h (liquid/solid ratio = 10 cm3/g), centrifuged for 5 min at 5000 rpm,
(s ¼ s0 þ gp c_ ) and the down s  c_ curve in the shear rate range from 30 to and then analysed by TGA/DSC. The centrifuged UFQS sample was taken as a refer-
150 s1 [33]. ence material in evaluating the water retention capacity by NS sol destabilization
products.

2.2. Physical and mechanical tests on hardened cement pastes

Cubic specimens, 40-mm side, were cast from each paste investigated. After 3. Results and discussion
24 h of curing within the moulds, the specimens were demoulded and cured in a
controlled temperature and humidity environment (20 °C and RH >95%).
After 7, 28 and 60 days of curing, three specimens of the same paste were char- 3.1. Characterisation of nanosilica sample
acterised for their compressive strength (Rc), dry and ssd (saturated surface-dried)
densities, and total porosity. Fig. 1a and b shows, respectively, the TEM image and the EDS
The Rc measurements were performed according to UNI-EN 196–1. The total
analysis of dry nanosilica samples.
porosity was evaluated from measurements of water absorption and dry density,
the latter being determined from the dimensions and weight of the specimens after The TEM image revealed that the silica nanoparticles were char-
drying at 105 °C. acterised by a spherical shape and a narrow size range (5–20 nm),
with an average size of 10.5 ± 2.3 nm (numerical image analyses
carried out by iTEMÒ Soft Imaging System) and no tendency to coa-
2.3. Stability tests on nanosilica slurries
lescence. The BET specific surface area was 345 m2/g (Table 2) and
In order to elucidate the mechanisms by which the addition of nanosilica pro- this value was consistent with the geometric sizes of silica
duces a considerable increase in the water demand of cementitious mixes, stability nanoparticles.
tests on slurries containing different concentrations of nanosilica (1.06–30 wt.%NS) The EDS profile (Fig. 1b) showed essentially the peaks corre-
were performed. Six NS concentrations were tested: 1.06, 1.58, 4.82, 7.06 and
9.24 wt.% corresponding to those of the paste Nos. 7, 6, 11, 9 and 13 in Table 3,
sponding to the following four elements: Si, O, C, and Cu. Both Si
and 30 wt.% corresponding to the concentrated NS slurry (Table 2). These slurries and O peaks corresponded to SiO2, while the dominant peaks orig-
were obtained by diluting the concentrated NS slurry with appropriate amounts inated from copper and carbon were due to TEM copper grid and
of deionised water. graphite coating.
The tendency of each slurry to form a gel (a three-dimensional network
Chemical analysis indicated that dry nanosilica was essentially
throughout the slurry), flocculated particles (flocs) or stable milk-like suspension,
was evaluated when different amounts of individual chemical species (sodium composed of SiO2 (98.1 wt.%) accompanied by a low amount of so-
hydroxide, calcium hydroxide, or superplasticizer) were added in the form of aque- dium (1.86 wt.% as Na2O), sulphate (0.02 wt.% as SO3) and chloride
ous solutions (NaOH 5 M, saturated Ca(OH)2 solution, or 30 wt.% SP) to 50 ml of a (0.006 wt.%). The sodium content of dry NS resulted essentially
specific slurry. In the case of NaOH or Ca(OH)2 addition, the instability of a specific from the sodium hydroxide used for stabilizing nanosilica slurry.
slurry (sol destabilisation) was evaluated in terms of the pH value at which gelation
or coagulation occurred. In the case of superplasticizer addition, the instability of a
As shown in Table 4, the average particle size of the nanosilica
specific slurry was evaluated in terms of the SP concentration responsible for sol tested in this work was near the lowest size investigated by other
destabilisation (formation of milk-like suspension). researchers.
M. Berra et al. / Construction and Building Materials 35 (2012) 666–675 669

TEM image EDS profile

(a) (b)
Fig. 1. TEM image (a) and EDS profile (b) of nanosilica particles.

Table 4
Average particle sizes of nanosilica investigated by other researchers. As shown in Fig. 2c, at a fixed w/b ratio, the addition of superp-
Average particle size (nm) Reference lasticizer always increased the workability of the cement pastes,
5 [9] and the gain in workability was found to be strongly dependent
9 [25], [27] on the NS content, SP dose level and w/b ratio of the mixes.
10 [8], [12], present study With the use of appropriate dose levels of superplasticizer it
15 [11], [14], [16], [19], [29], [30] was possible to eliminate the adverse effect of nanosilica on the
20 [11], [13], [15], [21], [26], [28]
30 [11], [21], [26], [28]
workability of cement pastes. Thus, for example, SP dose levels of
40 [18] 0.23 wt.% for OPC-0.8%NS mix and 1.32 wt.% for OPC–3.8%NS mix
50 [10], [20] (Fig. 2b) were appropriate to achieve the same workability (57–
80 [29] 59 cm2) as that of the OPC paste (control) (Fig. 2a) without chang-
120 [21], [26], [28]
ing the water/binder ratio (w/b = 0.36). These two SP dose levels
did not significantly change if a higher workability level for the
three types of paste was considered (Acp = 227 cm2; w/b = 0.50).
3.2. Water demand and rheological behaviour of cement pastes The data in Fig. 2a and c were used for designing the composi-
tions of the cement pastes (Table 3) to be subjected to subsequent
Fig. 2a–c shows the results of mini-slump tests on all the types rheological tests and/or physico-mechanical characterisations.
of cement pastes investigated. In this figure, the effects of increas- Fig. 3 shows the effect of delayed additions of mixing water ali-
ing the w/b ratio or the NS content, as well as the influence of quots, Dw0 /b, on the workability of the OPC and OPC–3.8%NS mixes
NaOH addition on the workability of cement pastes containing or made without superplasticizer and with a w/b ratio of 0.50 or 0.75
not containing superplasticizer are shown. The mix workability (w/b = w0/b + Dw0 /b in case of delayed water aliquot addition). In
was evaluated in terms of the area Acp (cm2) of the collapsed the case of the OPC pastes, a w/b ratio of 0.35 was also used yield-
sample. ing the same workability (Acp  55 cm2) as that of the OPC–3.8%NS
The addition of nanosilica slurry to OPC pastes always reduced paste with w/b = 0.75 and Dw0 /b = 0 (immediate mixing water
the mix workability and this reduction was pronounced for the addition).
OPC-3.8%NS pastes made without superplasticizer (Fig. 2a). For Irrespective of the w/b ratio tested, no gain in workability was
such mixes, it was necessary to use w/b ratios above 0.40 to trans- recorded for the OPC pastes when the addition of water aliquots
form the mixture from humid earth to viscous paste, and the sticky was delayed. Conversely, for the OPC–3.8%NS mixes made with a
aspect of this paste disappeared only when the w/b ratio was raised w/b ratio of 0.75, a significant gain in workability was achieved
above 0.55–0.60. Depending on the workability level requested, by delaying the addition of water aliquots. Over the range of
percentage water demand increases of 100–115% were recorded. Dw0 /b values from 0 (immediate addition) to 0.35, the mix work-
As shown in Fig. 2b, in the case of OPC pastes, no appreciable ability increased almost linearly with increasing Dw0 /b up to reach-
difference in mix workability was found when the mixing water ing a high Acp value (200 cm2). This Acp value was much higher than
(deionized water) was partially replaced by an aqueous NaOH that measured in the case of immediate water addition
solution at pH = 10.2 ((OPC-NaOH)1 paste) or by 0.22 M NaOH (Acp = 55.7 cm2) but was well below the Acp value (314 cm2) exhib-
solution ((OPC-NaOH)2 paste). This comparison proved that, at a ited by the OPC paste with the same w/b ratio (w/b = 0.75).
fixed w/b ratio (w/b = 0.40 or 0.45), the much lower workability If the w/b ratio of the OPC–3.8%NS pastes was reduced from
of OPC-3.8%NS pastes was not attributable to the amount of NaOH 0.75 to 0.50, the gain in workability associated with delayed water
added to the mixing water (10.4 cm3 NaOH solution/100 g cement; additions became less significant: the area Acp increased from 14 to
NaOH concentration in the mixing water of 0.051 or 0.057 M) 30 cm2 as Dw0 /b was increased from 0 to 0.25. So, the workability
through the NS slurry. On the other hand, the addition of NaOH of this mix remained well below the Acp value (227 cm2) measured
to OPC pastes is known to cause marked changes in rheological, for the OPC paste with w/b = 0.50. In every case, the delayed addi-
microstructural and mechanical properties of the cement pastes tion of mixing water aliquot appeared to be an effective way of
only when NaOH is added to the mixing water at much higher con- reducing the adverse effect of nanosilica on mix workability with-
centration levels (0.5–4.5 M) [34,35]. out changing the w/b ratio and/or adding superplasticizer.
670 M. Berra et al. / Construction and Building Materials 35 (2012) 666–675

Effect of w/b ratio Effect of NaOH addition


(a) 350 OPC
(b) 140
300
OPC-0.8%NS
120
250
OPC-3.8%NS 100
A cp (cm )
2

200

A cp (cm )
80

2
150 60
100 40

50 20

0 0
0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1
w/b ratio

Effect of superplasticizer addition


300
(c) OPC (w/b = 0.30)
250 OPC-0.8% NS (w/b = 0.36)

OPC-0.8% NS (w/b = 0.50)


200
Acp (cm )

OPC -3.8% NS (w/b = 0.36)


2

OPC-3.8% NS (w/b = 0.50)


150

100

50

0
0.0 0.5 1.0 1.5 2.0 2.5
SP dose level (wt.%)

Fig. 2. Results of mini-slump tests on all the types of cement paste investigated: effects of water/binder ratio (a), NaOH (b) and superplasticizer (c) on the mix workability.

pronounced effect of nanosilica on the plastic viscosity of mortar


350 samples was reported.
The addition of superplasticizer to OPC pastes (paste Nos. 1, 4
300 and 5; w/b = 0.30) or to OPC–3.8%NS (paste Nos. 9, 12 and 14; w/
b = 0.50) always produced a remarkable reduction in both the yield
250
stress (from 52–76 to 2–16 Pa) and the plastic viscosity (from 0.95–
0.29 to 0.057–0.061 Pa s) (Fig. 4b), as a result of the development of
dispersive forces (electrostatic repulsion and steric hindrance) orig-
Acp (cm )
2

200
inated by superplasticizer adsorption upon cement particles. In
qualitative terms, adding superplasticizer (Fig. 4b) was equivalent
150 OPC (w/b = 0.35) to increasing the w/b ratio of cement pastes (OPC paste Nos. 1, 2
OPC (w/b=0.50) and 3; OPC–3.8%NS paste Nos. 9, 10 and 11) (Fig. 4c).
100 Fig. 5 compares the results of mini-slump and rheological tests
OPC (w/b = 0.75)
in terms of the area Acp of collapsed paste against its yield stress, s0
50 OPC-3.8%NS (w/b=0.50) or its plastic viscosity, gp.
OPC-3.8%NS (w/b=0.75) As can be noted, there was a good power relationship between
0 s0 and Acp or between gp and Acp. According to these relationships,
0 0.1 0.2 0.3 0.4 0.5 no collapse of cement paste (Acp = 12.4 cm2) in the mini-slump test
Δ w'/b would be associated with plastic viscosity and yield stress values
above approx. 0.93 Pa s and 75 Pa, respectively.
Fig. 3. Effect of delayed addition of mixing water aliquots on the workability of
cement pastes incorporating nanosilica.

3.3. Interaction between silica nanoparticles and some chemical


species dissolved in the liquid phase of fresh cement pastes
Fig. 4a–c shows the results of the rheological tests on the ce-
ment pastes made with different nanosilica content, superplasti- The remarkable increase in water demand produced by nanosil-
cizer dose level, or w/b ratio. ica addition to cement pastes (Fig. 2a and c), as well as the exis-
In the absence of superplasticizer, the addition of nanosilica to tence of a beneficial effect of delayed additions of mixing water
cement pastes (paste Nos. 3, 6, and 9 in Table 3; w/b = 0.50) pro- aliquots on the workability of cement pastes incorporating NS
duced a considerable increase in both the yield stress, s0 (from 9 (Fig. 3) suggested that the marked increase in the yield stress
to 76 Pa) and the plastic viscosity, gp (from 0.018 to 0.29 Pa s) and plastic viscosity produced by nanosilica addition (Fig. 4a and
(Fig. 4a). These results were consistent with those reported for ce- b) could not be explained by the only formation of a denser packing
ment mortars by other researchers [17,25], although a less of solid particles in the mixtures incorporating NS [25]. A strong
M. Berra et al. / Construction and Building Materials 35 (2012) 666–675 671

Effect of nanosilica content 80 1


(a) 80 0.4
yield stress OPC
70 0.9
70 OPC-0.8%NS
0.3 plastic viscosity
OPC-3.8%NS 0.8
60 0.3 60
OPC 0.7
50

ηp (Pa s)
τo (Pa)

0.2 50 OPC-0.8%NS
OPC-3.8%NS 0.6
40

ηp (Pa s)
τ0 (Pa)
0.2 40 0.5
30
yield stress 0.1 0.4
20 30
plastic viscosity
0.1 0.3
10
20
0 0.0 0.2
0 1 2 3 4 10
0.1
NS dose level (wt.%)
0 0
0 50 100 150 200 250
Effect of superplasticizer content 2
(b) 80 1 A cp (cm )
OPC (w/b=0.30)
70 0.9
OPC-3.8%NS (w/b=0.50)
0.8 Fig. 5. Relationship between the yield stress or plastic viscosity and the area of
60 collapsed paste Acp in the mini-slump test.
0.7
50 yield stress
ηp (Pa s)
0.6
τo (Pa)

40 plastic 0.5 300


viscosity
30 0.4
w/s = 0.40
0.3 250
20
0.2
10 200
Acp (cm2)
0.1
0 0
0.0 0.5 1.0 1.5 2.0 2.5 150 OPC

SP dose level (wt.%) UFQS


100
UFQS (pH = 10.3)
Effect of water/binder ratio
80 1 50
(c) 0.9
70
0
0.8 0 1 2 3 4
60
0.7
NS dose level (wt.%)
50
ηp (Pa s)

0.6
τo (Pa)

40 0.5 Fig. 6. Effect of nanosilica addition on the workability of OPC or ultra-fine quartzitic
0.4 sand (UFQS) pastes.
30
0.3
20
0.2
10 0.1 replacement of sand with nanosilica greatly increased the work-
0 0 ability of the UFQS pastes (Acp = 280 cm2 for UFQS–3.8%NS against
0.2 0.3 0.4 0.5 0.6 0.7 0.8 104 cm2 for UFQS paste without nanosilica). As discussed later, the
different effect of nanosilica on the workability of OPC and UFQS
pastes was related to its different interaction with the liquid phase
Fig. 4. Effects of NS dose level (a), SP dose level (b) and w/b ratio (c) on the yield
stress and plastic viscosity of OPC and OPC–NS pastes. of the two kinds of paste.
Fig. 7 shows the effect of separate additions of sodium hydrox-
ide and calcium hydroxide on the stability of slurries containing
and ‘‘instantaneous’’ interaction between silica nanoparticles and different concentrations of nanosilica (1.06–30 wt.%). In discussing
some chemical species dissolved in the liquid phase of fresh ce- these results, the stability (or the instability) of the various slurries
ment pastes, with formation of destabilisation products character- subjected to NaOH addition was also related to the flow properties
ised by high water retention capacity, should be hypothesised to (Acp values) of the corresponding OPC–NS pastes without superp-
explain the flow and rheological properties of OPC–NS pastes. Such lasticizer (Table 3).
a hypothesis was supported by the results of mini-slump tests on The addition of NaOH was found to cause instantaneous forma-
the pastes made with ultra-fine quartzitic sand and, even more, tion of a stable gel in the slurries with NS concentrations ranging
by the results of stability tests on the slurries containing different from 1.58 to 30 wt.%. No sol destabilisation was observed in the
NS concentrations. slurry containing 1.06 wt.%NS (OPC–0.8%NS paste with w/
Fig. 6 compares the effect of nanosilica addition on the work- b = 0.75; Acp = 184 cm2), at least up to the highest pH value inves-
ability of OPC or ultra-fine quartzitic sand (UFQS) pastes made tigated (pH = 13.5). The pH of incipient gelation, pHig, increased
without superplasticizer, at a fixed water/solid ratio (w/s = 0.40). with decreasing NS concentration, especially over the range of NS
In the absence of nanosilica, similar workabilities (Acp = 104– contents from 7.06 to 4.82 wt.%. The value of pHig was 10.4 for
105 cm2) were measured on the two types of pastes. Differently the concentrated NS slurry (30 wt.%) and increased to 11.0 and
from what was observed for OPC pastes (great workability reduc- 13.0 for the slurries containing 7.06 and 4.82 wt.%NS, respectively.
tion) and in spite of the much higher specific surface area of nano- The last two NS concentrations corresponded, respectively, to
silica (345 m2/g) as compared to UFQS sample (2 m2/g), the partial those of the OPC–3.8%NS pastes with w/b = 0.50 (Acp = 13.9 cm2)
672 M. Berra et al. / Construction and Building Materials 35 (2012) 666–675

700

600

water content, wc (wt. %)


500

400

300

200

100

0
0 1 2 3 4 5 6 7 8 9 10
Fig. 7. Results of stability tests on nanosilica slurries. NS concentration in the OPC liquid phase (wt. %)

Fig. 8. Water content of centrifuged gels as a function of the NS concentration in


or w/b = 0.75 (Acp = 55.7 cm2). The amount of gel formed increased the simulated OPC–NS liquid phases.
with increasing NS concentration and, to a minor extent, with
increasing pH above pHig.
In the case of Ca(OH)2 addition, no gel was formed in all of the
slurries investigated. However, rapid coagulation of colloidal parti- absence of superplasticizer, gel was formed instantaneously in all
cles was observed in the slurries with NS concentrations ranging samples investigated exception made for the lowest NS concentra-
from 1.06 to 7.06 wt.%. The pH of incipient coagulation, pHic, was tion (1.06 wt.%). Visually, the amount of gel increased with increas-
little affected by the NS concentration and slightly increased from ing NS concentration, and the addition of superplasticizer (SP
10.95 (1.06 wt.%NS) to 11.3 (7.06 wt.%NS). The amount of floccu- concentration in the liquid phase = 5.57 wt.%) was not able to
lated particles (white flocs) first significantly increased and then destabilise the gel formed in the samples with NS concentrations
decreased with increasing NS concentration (maximum amount above 7.06 wt.%.
of flocs in the slurry with NS concentration of 4.82 wt.%). Thus, It follows that, in the case of preparation of cementitious mixes
no effective coagulation of colloidal particles was observed in the incorporating nanosilica, delayed superplasticizer addition and
slurries with the NS concentrations of 9.24 and 30 wt.%, at least appropriate mixer should be adopted.
up to the highest pH value (pH = 11.5) reached with the use of a Fig. 8 shows the changes in the water content, wc, of the centri-
saturated Ca(OH)2 solution. In these two slurries, instantaneous fuged gels as a function of the NS concentration in the ‘‘simulated
formation of flocs was locally observed during Ca(OH)2 addition, OPC–NS liquid phases’’ not containing superplasticizer.
but these flocs disappeared rapidly under intense agitation. As can be noted, over the range of NS concentration tested
The separate addition of superplasticizer to the NS slurries al- (1.58–9.24 wt.%), the water content of the gels, as determined by
ways led to the instantaneous formation of a stable milk-like sus- TGA analysis, was always high and greatly increased with increas-
pension. The concentration of superplasticizer needed for the NS ing NS concentration (wc = 150–572 wt.% of dry solid).
sol destabilisation was always low (SP concentration in the liquid Table 5 compares the water contents (wc) of the centrifuged gels
phase = 0.13–0.18 wt.%) and virtually independent of the NS con- resulting from the destabilisation of the simulated OPC-NS liquid
centration tested. Increasing SP concentration in the slurry up to phases containing 9.24 wt.%NS, in the absence or the presence of
5.60 wt.%, did not produce flocculation of colloidal particles but re- superplasticizer (SP concentration in the liquid phase = 5.57 wt.%).
sulted in an increased colour intensity of the suspension, especially This table also gives the wc values exhibited by the centrifuged
for the slurries with higher NS concentrations. UFQS sample (taken as a reference material) and by the solid sam-
The transformation of all NS slurries into stable milk-like sus- ples resulting from the centrifugation of the nanosilica slurries
pensions was not attributable to the slight reduction of the slurry (9.24 wt.%NS) destabilised by separate NaOH (gel formation) or
pH produced by superplasticizer addition (final pHs of 9.0–9.2 superplasticizer (milk-like suspension) addition.
against the initial slurry pHs of 10.0–10.2). This phenomenon could The wc values for the three centrifuged gels (wc = 507–700 wt.%
be ascribed to a micellar transformation of silica nanoparticles in- of dry solid) were always much higher than the ones exhibited by
duced by superplasticizer addition, with formation of larger colloi- the centrifuged milk-like suspension (wc = 155 wt.% of dry solid)
dal particles characterised by a lower reactivity. This fact should be and, even more, by the centrifuged sample of ultra-fine quartzitic
remembered when using superplasticizer to improve the workabil- sand (wc = 39 wt.% of dry solid). Moreover, the water content of
ity of cementitious mixes incorporating nanosilica. In this regard, the centrifuged gels was reduced by superplasticizer addition.
there is a lack of information about the exact procedures followed Fig. 9 shows the DSC thermograms of the centrifuged solids de-
in the preparation of cementitious mixes incorporating both nano- scribed in Table 5.
silica and superplasticizer, especially when nanosilica is used in These thermograms revealed a great difference between the
the form of a slurry. water retention capacities by the ultra-fine sand and the gels
In the light of the results of this study, the procedure of adding formed from NS sol destabilisation. In the case of the ultra-fine
superplasticizer to mixing water containing nanosilica prior to ce- sand, the loss of water occurred totally at temperatures below
ment addition (immediate superplasticizer addition) appears to be 100 °C (peak temperature = 80 °C), and this behaviour was typical
inappropriate. On the other hand, if the addition of superplasticizer of unbound water. A similar thermal behaviour was also recorded
to the cementitious mix is delayed, there is much greater difficulty for the solid sample obtained from centrifugation of the NS slurry
to uniformly disperse the mix ingredients, as a consequence of the destabilised by superplasticizer addition (milk-like suspension).
instantaneous formation of gels from NS sol destabilisation. Conversely, the loss of water from the three centrifuged gels
This was supported by the results of the stability tests on ‘‘sim- mostly occurred at temperatures above 100 °C, and the peak tem-
ulated OPC-NS liquid phases’’. These tests showed that, in the perature ranged from 120 to 135 °C, depending on the type of gel
M. Berra et al. / Construction and Building Materials 35 (2012) 666–675 673

Table 5
Water contents of NS sol destabilisation products.

Liquid phase NS concentration in the liquid Destabilizing Gel Milk-like Water content of centrifuged solid sample
phase (wt.%) agent suspension (wt.% of dry solid)
Simulated OPC–NS 9.24 – X 572
Simulated OPC–NS–SP 9.24 – X 507
NS slurry 9.24 NaOH X 700
NS slurry 9.24 SP X 155
Ultra-fine quartzitic sand 39

formation was possible since the pHs (10.1–10.3) were well below
the corresponding pHig values (above 10.9) (Fig. 7). Consequently,
no workability reduction was produced by NS addition. Indeed, a
remarkable increase in workability was observed, especially for
the UFQS–3.8%NS mix. This fluidising effect was not attributable
to an interaction between the siliceous sand particles and the so-
dium hydroxide contained in the NS slurry, since no change in
workability was observed when the UFQS paste was made without
NS (w/s = 0.40) and deionised water preliminarily added with
NaOH (up to pH = 10.3) was used as mixing water, in place of
deionised water alone. The improved workability of the sand
pastes incorporating NS could be related to an enhancement of
the repulsion forces between the sand particles as a result of NS
adsorption upon such particles.

3.4. Compressive strength development of cementitious mixes

Fig. 9. DSC thermograms of the centrifuged solids described in Table 5. In order to correctly evaluate the effect of nanosilica addition on
the mechanical strength development of cementitious materials,
all of the test mixes should be made with the same water/binder
formed. In every case, the water retained by these gels was mostly ratio and the same workability. However, due to the high water de-
in the form of bound water. mand of nanosilica, these two test conditions are difficult to satisfy
Thus, the high wc values measured on the centrifuged gels were at the same time, especially if relatively high dose levels of nano-
primarily attributable to the strong chemical interaction between silica are tested and no superplasticizer is used. On the other hand,
water and destabilised NS sol and, secondarily, to their higher spe- the addition of superplasticizer may significantly affect both the
cific surface area as compared to ultra-fine quartzitic sand. cement hydration and the stability of NS sols, thus altering the ac-
The instantaneous and abundant formation of gels character- tual effect of nanosilica on strength development.
ised by high water retention capacities may explain the consider- Therefore, in the present work, the effect of nanosilica addition
able increase in both yield stress and plastic viscosity (Fig. 4a on the compressive strength development of OPC pastes was eval-
and b) and, consequently, the high water demand produced by uated under the following three different test conditions: (1) at the
the addition of nanosilica to cementitious mixes (Figs. 2a and c). same water/binder ratio (w/b = 0.50) but different workability
Such a chemical interaction may also explain the observed benefi- (paste Nos. 3, 6, and 9), (2) at the same workability (Acp = 55–
cial effect of delayed additions of mixing water aliquots on the 59 cm2) but different w/b ratio (paste Nos. 2, 6, and 11 in Table
workability of OPC–NS mixes (Fig. 3), as well as the opposite effects 3), and (3) at the same water/binder ratio (w/b = 0.36) and the
exerted by nanosilica addition on the flow properties of cement or same workability (Acp = 57–59 cm2), the latter being achieved
ultra-fine sand (UFQS) pastes (Fig. 6). In particular, for the UFQS through appropriate addition of superplasticizer to OPC–0.8%NS
pastes tested (w/s = 0.40; NS dose level = 0.8 or 3.8 wt.% of sand; (SP = 0.23 wt.%) and OPC–3.8%NS mixes (SP = 1.32 wt.%) (paste
NS concentration in the liquid phase = 2.0 or 9.5 wt.%), no gel Nos. 2, 8, and 13). The effect of superplasticizer addition on the

Table 6
Compressive strength and total porosity values for the three types of cement pastes made with the same workability or the same w/b ratio.

Mix w/b ratio SP (wt.%) Acp (cm2) Rc (N/mm2) Total porosity (%)
Age (days) Age (days)
7 28 60 7 28 60
OPC 0.50 – 227 18.8 28.0 28.5 44.0 44.1 44.0
OPC–0.8%NS 0.50 – 56.7 20.2 27.7 29.4 45.1 44.0 43.2
OPC–3.8%NS 0.50 – 13.9 21.1 25.6 29.2 45.2 46.1 44.3
OPC 0.36 – 59.4 43.1 49.4 55.6 38.0 35.1 31.1
OPC–0.8%NS 0.50 – 56.7 20.2 27.7 29.4 45.1 44.0 43.2
OPC–3.8%NS 0.75 – 55.3 8.3 11.5 12.2 58.2 57.2 55.2
OPC 0.30 – 16.6 56.1 58.3 68.0 31.0 28.0 24.0
OPC 0.30 0.66 186 55.5 62.4 70.6 31.0 27.0 24.0
OPC–3.8%NS 0.50 – 13.9 21.1 25.6 29.2 45.2 46.1 44.3
OPC–3.8%NS 0.50 1.00 95.0 28.9 32.8 36.3 49.0 46.2 45.0
674 M. Berra et al. / Construction and Building Materials 35 (2012) 666–675

strength development was evaluated through Rc measurements on As shown in Fig. 10a, a beneficial effect, not important but
additional pastes of OPC and OPC–3.8%NS (paste Nos. 4 and 12). potentially imputable to nanosilica on strength development,
Table 6 summarises the compressive strength and total porosity was observed when the three types of pastes were made with
data relative to the three types of cement paste made with the the same workability (Acp = 57–59 cm2) and the same w/b ratio
same w/b ratio (point (1)) or the same workability (point (2)), after (w/b = 0.36), and nanosilica was used at a dose level of 3.8 wt.%.
7, 28 and 60 days of curing at 20 °C and RH >95%. Under these testing conditions, a strength gain of 17.4% after
Fig. 10a and b shows, respectively, the unconfined compressive 28 days of curing was recorded but this gain reduced to 7.6% after
strengths (plus Standard Deviation) and the total porosities of the 60 days. The Rc values (42–55 MPa for OPC and 50–60 MPa for
three types of cement pastes made with the same w/b ratio and the OPC–3.8%NS) were consistent with the corresponding values of
same workability level (point (3)). the total porosity (38–30% for OPC and 34–29% for OPC–3.8%NS)
As shown in Table 6, when the cement pastes were made with (Fig. 10b) and were also congruent with the data of Table 6 relative
the same w/b ratio (w/b = 0.50) but different workability level (Acp to the three types of paste made with a higher w/b ratio (w/
decreased from 227 to 13.9 cm2 as the NS dose level was increased b = 0.50).
from 0 to 3.8 wt.%), there existed no appreciable difference be- However, it must be remembered that the OPC–NS mixes of
tween the Rc values exhibited by the three types of paste, at least Fig. 10a were obtained through the use of appropriate amounts
up to the ultimate curing time investigated (60 days). Due to the of superplasticizer (SP = 0.23 wt.% for OPC–0.8%NS and 1.32 wt.%
relatively high w/b ratio adopted to avoid the use of superplasticiz- for OPC–3.8%NS).
er in the mixes incorporating NS, the three types of paste were As shown in Table 6, the addition of superplasticizer to OPC
characterised by relatively high porosities (43.2–44.3% after pastes (w/b = 0.30; SP = 0.66 wt.%) or to OPC–3.8%NS pastes (w/
60 days curing) and, consequently, by relatively low compressive b = 0.50; SP = 1.0 wt.%) produced a strength gain of 6.9% for OPC
strengths (28.5–29.2 MPa). and 27% for OPC–3.8%NS after 28 days of curing. On the basis of
If the three types of paste were made without superplasticizer, the comparable porosity values exhibited by the mixes containing
with the same workability level (Acp = 55–59 cm2) and different w/ or not containing superplasticizer (Table 6), and taking in mind
b ratios, a considerable reduction of compressive strength was ob- that the commercial superplasticizer used in this study is well
served as the nanosilica dose level was increased from 0 to 3.8 wt.% known as an accelerating admixture for cement hardening, the ob-
(at 60 days, Rc decreased from 55.6 to 12.2 MPa). This Rc reduction served strength gain has to be mostly ascribed to an accelerating
was attributable to the high water demand of the nanosilica and, effect of such superplasticizer on cement hardening. Thus, the ac-
consequently, to the much higher w/b ratio used for the mixes tual contribution of nanosilica to strength gain (Fig. 10a) must be
incorporating NS (w/b = 0.75 for OPC–3.8%NS, and w/b = 0.50 for quantitatively assessed as low.
OPC–0.8%NS against w/b = 0.36 for OPC paste).

4. Conclusions
Compressive strength
(a) 70 The addition of nanosilica to cementitious mixes produces a
w/b = 0.36 remarkable reduction of the mix workability, due to instantaneous
2
60 A cp = 57-59 cm
interactions between the nanosilica sol and the liquid phase of the
S.D.
50 S.D.
4.7
cementitious mixes (mainly dissolved alkalis), with formation of
4.0 S.D.
Rc (MPa)

S.D. gels characterised by high water retention capacities.


40 2.7
S.D.
S.D. 1.8 S.D. OPC
S.D. S.D. 1.2
2.6
3.9 The delayed addition of mixing water aliquots proves to be an
30 0.5 2.5
OPC-0.8%NS
effective way of reducing the adverse effect of nanosilica on mix
0.23%SP workability, without changing the water/binder ratio and/or add-
20
OPC-3.8%NS ing superplasticizer. In contrast, no workability improvement asso-
1.32%SP
10 ciated with delayed water addition is observed for Portland cement
mixes.
0
7 28 60 In the case of using superplasticizer to improve mix workability,
age (days) the procedure of adding superplasticizer to the mixing water con-
taining nanosilica prior to cement addition (immediate superplast-
icizer addition) appears to be inappropriate, due to the
Total porosity
50 instantaneous interaction between superplasticizer and nanosilica
(b) w/b = 0.36 that reduces nanosilica reactivity. On the contrary, a delayed addi-
2
A cp = 57-59 cm tion of the superplasticizer, coupled with the use of an appropriate
total porosity (%)

40
mixer for the break down of the gels formed from nanosilica sol
30
destabilisation, proves to be the best procedure to uniformly dis-
OPC perse the mix ingredients, without significantly penalising the
nanosilica reactivity.
20 OPC-0.8%NS
0.23%SP The results from mechanical tests suggest that, because of the
OPC-3.8%NS water retention in the NS containing mixes and the consequent
10 1.32%SP need of increasing the w/b ratio to obtain a proper workability, it
is not correct to compare Rc data with conventional OPC at the
0 same w/b ratio. The proper comparison must be carried out be-
7 28 60
tween mixes with the same workability and the same w/b ratio,
age (days) obtained by adding superplasticizers. The comparison in this case
Fig. 10. Compressive strengths (a) and total porosities (b) of OPC and OPC–NS
shows a limited increase of Rc for samples containing nanosilica,
pastes made with the same w/b ratio and the same workability level. Standard to be attributed mostly to the accelerating effect of superplasticizer
deviation (SD) for Rc measurements is also given. on cement hardening.
M. Berra et al. / Construction and Building Materials 35 (2012) 666–675 675

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