ZDO 01

Operating Instructions
Electronic Pressure Sensor
- empty page -
Contents
Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 5
Controls and visual indication . . . . . . . . . . . . . . . . . . . . . . . . . page 5
Function and features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 6
Operating modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 7
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 8
Electrical connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 8
Programming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 9
Installation and set-up / operation . . . . . . . . . . . . . . . . . . . . . page 10
Technical informations / Functioning / Parameters
Adjustable parameters . . . . . . . . . . . . . . . . . . . . . . . . . . page 10
Hysteresis / Window function: . . . . . . . . . . . . . . . . . . . . . page 13
Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 15
Setting ranges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 15
Scale drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 16 / 17

2
 Menu structure

M RUN
S S
M M
M M
S S
M M
M M
S S
M M
M M
S S
M M
M M
S S
M M
M M
S S
M M
M M
S S
M
M M
S
M
M
RUN S
M
M

Mode/Enter Set

M S
ZDO-01 701678/02 3
 Programming

Mode/Enter Set

1x
1 Select parameters

Mode/Enter Set

2x
...
2 Mode/Enter Set Set Values*

> 5s

3 Mode/Enter Set Confirm values

1x

*Decrease the value: Let the display of the parameter value move to the
maximum setting value. Then the cycle starts again at the minimum
setting value.

4 701678/02 ZDO-01
 Safety instructions
Please read the product description prior to installing the
unit. Please check that the product is suitable for your appli-
cation without any restrictions.
If the operating instructions or the technical data are not
adhered to, personal injury and/or damage to property may
occur.
Please check in all applications that the product materials
(see Technical data) are compatible with the media to be mea-
sured.
For gaseous media the application is limited to max. 25 bar.

Controls and visual indication OUT2

OUT1
bar

PSI
Pa

1 2

Mode/Enter Set
4
5

3 x LED green Lit LED = set display unit.

1
2 x LED yellow Switching status;
2 lights if the respective output has switched.
4-digit
Display of the system pressure,
3 alphanumerical dis-
display of parameters and parameter values.
play
Setting of the parameter values
4 Set button (scrolling by holding pressed; incremental by
pressing briefly).
Selection of the parameters and
5 Mode / Enter button
acknowledgement of the parameter values.
5
Function and features
• The pressure sensor detects the system pressure,
• shows the current system pressure and transient pressure peaks
on its display,
• and generates 2 output signals according to the set output
configuration.
Output 1 Output 2
hysteresis function / N.O. (Hno)
Switching function hysteresis function / N.C. (Hnc)
(can be selected for
each output separately). window function / N.O. (Fno)
window function / N.C. (Fnc)

Applications
Type of pressure: relative pressure
Measuring Permissible Bursting
ID-no. range pressure
overl. pressure
bar 0 ... 10 50 150
165375 PSI 0 ... 145 725 2 000
kPa 0 ... 1 000 5 000 15 000
bar 0 ... 400 600 1 000
167282 PSI 0 ... 5 800 8 700 14 500
MPa 0 ... 40 60 100
bar 0 ... 600 800 1 200
230361 PSI 0 ... 8 700 11 600 17 400
MPa 0 ... 60 80 120

Avoid static and dynamic overpressure exceeding the given

overload pressure.
Even if the bursting pressure is exceeded only for a short time
the unit can be destroyed (danger of injuries)!
For gaseous media the application is limited to max. 25 bar.

6
Operating modes
Run mode:
(Normal operating mode)
When the supply voltage has been applied, the unit is in the Run
mode. It monitors and switches the transistor outputs according to
the set parameters.
The display shows the current system pressure and transient pres-
sure peaks (they are stored for a short time so that they can be
read). The yellow LEDs indicate the switching state of the outputs.

Display mode:
(Indication of parameters and the set parameter values)
When the "Mode/Enter" button is pressed briefly, the unit passes to
the Display mode which allows parameter values to be read. The
internal sensing, processing and output functions of the unit contin-
ue as if in Run mode.
• The parameter names are scrolled with each pressing of the
"Mode/Enter" button.
• When the "Set" button is pressed briefly, the corresponding para-
meter value is displayed for 5 s. After another 5 s the unit returns
to the Run mode.

Programming mode:
(Setting of the parameter values)
The unit passes to the programming mode when after the selection
of a parameter value (Display mode) the "Set" button is pressed
until the display of the parameter value is changed. Internally the
unit remains in the operating mode. It continues its monitoring func-
tion with the existing parameters until the change has been termi-
nated.
You can change the parameter value by pressing the "Set" button
and confirm it by pressing the "Mode/Enter" button. The unit returns
to the Run mode when no button has been pressed for 5 s.

7
Installation
Before mounting and removing the sensor, make sure that no
pressure is applied to the system.
Mount the pressure sensor on a G¼ process connection.

Electrical connection
The unit must only be connected by an electrician.
The national and international regulations for the installation
of electrical equipment must be observed.
Voltage supply to EN50178, SELV, PELV.
Disconnect power before connecting the unit.

Wiring:
1 1
L+ L+
2 2
4 4
2: OUT2 3 2: OUT2 3
4: OUT1 L 4: OUT1 L

Programming of complementary
Connector view (sensor)
outputs:
1 output 1: = Hno, output 2: = Hnc,
SP1 = SP2 / rP1 = rP2
2 4

8
Programming
Adjustable parameters → page 21; menu structur → page 3.
Select the display unit (Uni) before setting the switch points (SPx,
rPx). This avoids rounding errors generated internally during the con-
version of the units and enables exact setting of the values. Setting at
the factory: Uni = bAr.

Press the Mode/Enter button

1 Mode/Enter Set several times until the respective
parameter is displayed.

Press the Set button and keep

Mode/Enter Set it pressed. The current parameter
value flashes for 5 s,
2
then the value is increased*
(incremental by pressing briefly or
scrolling by holding pressed).

Press the Mode/Enter button

3 Mode/Enter Set
Change more parameters:
4 Start again with step 1.
briefly (= acknowledgement).
The parameter is displayed again,
the set parameter value
becomes effective.
Finish programming:
Wait for 15 s or press the
Mode/Enter button until the current
measured value is indicated again.

*Decrease the value: Let the display of the parameter value move to
the maximum setting value. Then the cycle starts again at the
minimum setting value.
If no button is pressed for 15 s during the setting procedure, the unit
returns to the Run mode with unchanged values.
The unit can be electronically locked to prevent unwanted adjustment
of the set parameters: Press both pushbuttons untils is displayed.
To unlock: Press both pushbuttons until is displayed. Units are
delivered from the factory in the unlocked state.
With the unit in the locked state is indicated briefly when you try to
change parameter values.
9
Installation and set-up / operation
After mounting, wiring and setting check whether the unit operates
correctly.
Faults displayed during operation:
= Overload pressure
(as from approx. 105% of the max. nominal pressure).

(flashing) = short-circuit in switching output 1/ 2.*

*The output concerned is switched off as long as the short circuit exists.
This faults are displayed even if the display is deactivated.

Technical informations / Functioning / Parameters

Adjustable parameters
Switch-on point 1 / 2:
Upper limit value at which the output changes its switching
status.

Switch-off point 1 / 2
Lower limit value at which the output changes its switching status.
rPx is always lower than SPx. The unit only accepts values
which are lower than SPx.
Changing the switch-on point also changes the switch-off point
(the distance between SPx and rPx remains constant).
If the distance is higher than the new switch point, it is auto-
matically reduced (rPx is set to the minimum setting value).
Setting ranges → page 15.
Switching functions of the switching outputs
4 settings can be selected:
Hno = hysteresis / normally open
Hnc = hysteresis / normally closed
Fno = window function / normally open
Fnc = window function / normally closed
10
Enhanced functions
This menu item contains a submenu with additional parameters.
You can access these parameters by pressing the SET button
briefly.
Max memory for system pressure
Displays the highest measured pressure.
Erase the memory:
- Press the "Mode/Enter" button until HI is displayed.
- Press the "Set" button and keep it pressed until “- - -” is
displayed.
- Then press the "Mode/Enter" button briefly.
Delay time for the switching outputs
dSx = switch-on delay; drx = switch-off delay
The output does not immediately change its switching status
when the switching condition is met but when the delay time
has elapsed. If the switching condition is no longer met when
the delay time has elapsed, the switching state of the output
does not change.
• setting range: 0 / 0,10 ... 50 s adjustable in steps of 0.1 s
(0 = delay time not active),
• indicated in seconds.
Output polarity
2 options can be selected:
- PnP = positive switching
- nPn = negative switching
This setting applies to both switching outputs.
Damping for the switching outputs
Pressure peaks of short duration or high frequency can be fil-
tered out.
dAP-value = response time between pressure change and
change of the switching status in seconds (s).
• setting range: 0 ... 4 s (0 = dAP is not active)
• in steps of 0.01 s.
1
Correlation between switching frequency and dAP: fmax =
2 × dAP

11
 Setting of the display
9 options can be selected:
d1 = update of the measured value every 50 ms.
d2 = update of the measured value every 200 ms.
d3 = update of the measured value every 600 ms.
The update interval only refers to the display. It has no effect
on the outputs.
Ph = display of the measured peak value remains for a short
time (peak hold).
rd1, rd2, rd3, rPh = display as d1, d2, d3, Ph; rotated 180°.
OFF = In the Run mode the display of the measured value is
deactivated.
If one of the buttons is pressed, the current measured value is
displayed for 15 s. If the Mode/Enter button is pressed once
again, the Display mode is activated. The LEDs remain active
even if the display is deactivated.
Setting at the factory: dis = Ph.
Display unit
The measured value and the values for SP1 / rP1 can be dis-
played in the following units: bar, PSI, MPa / kPa.
Select the display unit before setting the switch points (SPx,
rPx). This avoids rounding errors generated internally during the
conversion of the units and enables exact setting of the values.
Setting at the factory: bAr.

12
Hysteresis:
The hysteresis keeps the
switching state of the output P
stable if the system pressure
varies about the preset value. SP
hysteresis
When the system pressure is rP
rising, the output switches when
the switch-on point has been t
reached (SPx); when the sys- 1
0 Hno
tem pressure is falling again, 1 Hnc
the output 0
switches back when the switch-
off point (rPx) has been
reached.
The hysteresis can be adjusted:
First the switch-on point is set, then the switch-off point with the
requested difference.

Window function: acceptable range

The window function enables P
the monitoring of a defined
acceptable range. When the SP
system pressure varies rP
between the switch-on point
(SPx) and the switch-off point t
(rPx), the output is switched 1
(window function / NO) or not 0 Fno
switched (window function / 1 Fnc
0
NC).
The width of the window can be
set by means of the difference
between SPx and rPx. SPx = upper value, rPx = lower value.

13
Technical data
Operating voltage [V]. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 ... 30 DC
Current consumption [mA] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 250
Short-circuit protection,
Reverse polarity protection,
Watchdog
Voltage drop [V] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . < 2
Current rating [mA] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . < 90
Power-on delay time [s] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.3
Response time [ms] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Accuracy / deviations (in% of the span)

- Switch point . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . < ± 1.5
- Linearity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . < ± 0.5
- Hysteresis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . < ± 0.5
Repeatability (with temperature fluctuations < 10K) . . . . . . . . . . . < ± 0.25
Long-time stability (in% of the span per year) . . . . . . . . . . . . . . . . < ± 0.1
Temperature coefficients (TEMPCO) in the compensated
temperature range 0 ... +80°C (in% of the span per 10 K)
- greatest TEMPCO of the zero point. . . . . . . . . . . . . . . . . . . . . . . < ± 0.3
- greatest TEMPCO of the span . . . . . . . . . . . . . . . . . . . . . . . . . . < ± 0.3
Materials (wetted parts) . . stainless steel (303S22); ceramics; FPM (Viton)
Housing material . . . . . . . EPDM/X (Santoprene); FPM (Viton); PA; Pocan;
PC (Macrolon); stainless steel (304S15)
Protection (ID-no. 167282 / 230361). . . . . . . . . . . . . . . . . . . . . . IP 67, III
Protection (ID-no. 165375) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . IP 65, III
Insulation resistance [MΩ]. . . . . . . . . . . . . . . . . . . . . . . > 100 (500 V DC)
Shock resistance [g] . . . . . . . . . . . . . . . . . . 50 (DIN / IEC 68-2-27, 11ms)
Vibration resistance [g] . . . . . . . . . . . 20 (DIN / IEC 68-2-6, 10 - 2000 Hz)
Switching cycles min. . . . . . . . . . . . . 100 million (ID-no. 167282 / 165375)
50 million (ID-no. 230361)
Operating temperature [°C]. . . . . . . . . . . . . . . . . . . . . . . . . . . . -25 ... +80
Medium temperature [°C] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . -25 ... +80
Storage temperature [°C] . . . . . . . . . . . . . . . . . . . . . . . . . . . . -40 ... +100
EMC
EN 61000-4-2 ESD: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 / 8 KV
EN 61000-4-3 HF radiated: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 V/m
EN 61000-4-4 Burst:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 KV
EN 61000-4-6 HF conducted: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 V

14
 Setting ranges

SP1 rP1 SP2 rP2

∆P
min max min max min max min max
bar 0.10 10.00 0.06 9.96 0.50 10.00 0.46 9.96 0.02
ID-No.
PSI 1,5 145 0.9 144.4 7.3 145 6.7 144.4 0.1
165375
kPa 10 1 000 6 996 50 1 000 46 996 2
bar 4 400 2 398 20 400 18 398 1
ID-No.
PSI 60 5 800 30 5770 290 5800 260 5770 10
167282
MPa 0.4 40.0 0.2 39.8 2.0 40.0 1.8 39.8 0.1
bar 6 600 3 597 21 600 18 597 3
ID-No.
PSI 90 8 700 40 8 660 310 8 700 260 8 660 10
230361
MPa 0.6 60.0 0.3 59.7 2.1 60.0 1.8 59.7 0.3
∆P = increments

15
 ID.-No.
Scale drawing 165375
167282

2 3
34 48

M12x1
91,5

57,3
1,3

M12x1 13,5
21,5
27
30 G1 4

1 4-digit alphanumerical display

2 LED
3 programming button

16
 ID.-No.
Scale drawing
230361

2 3
34 48

M12x1
94

59,8
1,3

M12x1 13,5
21,5
27
30 G1 4

1 4-digit alphanumerical display

2 LED
3 programming button

17
 Set parameter values

18
TOX® PRESSOTECHNIK GMBH CO. KG
&

Riedstraße 4
D-88250 Weingarten
Tel. 07 51 / 50 07-0
01/04

Fax 07 51 / 5 23 91
E-Mail: info@tox-de.com
www.tox-de.com
701678/02