Cage and Rack Washer Manual PDF

Operating and Maintenance Manual
Scientek Washer Model SW-6000

Revision-3, Sept. 2007
SCIENTEK™
CART AND UTENSIL WASHER /
CAGE AND RACK WASHER
Model #SW6000 Series
OPERATION AND MAINTENANCE MANUAL
Scientek Technology Corporation Tel: (604) 940-8084

7943A Progress Way, Delta, BC V4G 1A3 Fax: (604) 940-8085
TABLE OF CONTENTS SW 6000
SECTION 1 SUMMARY OF SAFETY WARNINGS AND CAUTIONS 1-1
SECTION 2 GENERAL INFORMATION 2-1
SECTION 3 PRINCIPLES OF OPERATION 3-1
3.1 GENERAL 3-1

3.2 CYCLE DESCRIPTION 3-1
3.2.1 INITIAL START-UP 3-1
3.2.1 PREWASH 3-1
3.2.2 WASH 3-3
3.2.3 ACID WASH (OPTIONAL) 3-5
3.2.4 RINSE 1 3-7
3.2.5 RINSE 2 3-8
3.2.6 EXHAUST 3-9
3.2.7 CYCLE INTERRUPTION 3-10
SECTION 4 DESCRIPTION OF CONTROL PANEL AND SWITCHES 4-1
4.1 POWER OFF/ON 4-1

4.2 STOP 4-1
4.3 SERVICE OFF/ON 4-2
4.4 REAR (CLEAN-END) CONTROLS 4-3
4.5 STRIP PRINTER 4-3
4.6 PRELIMINARY PROCEDURE 4-4
4.7 LOADING THE WASHER 4-5
4.8 SHUTDOWN PROCEDURES 4-6
SECTION 5 PANEL VIEW TOUCH SCREEN CONTROL 5-1
5.1 MAIN MENU SCREEN 5-2

5.2 OPERATION SCREEN 5-2
5.2.1 CONTROL BUTTONS: 5-3
5.2.2 NAVIGATION BUTTONS 5-4
5.2.3 STATUS INDICATION: 5-5
5.2.4 CYCLE SELECTION: 5-7
5.2.5 PH ALARM SCREEN: 5-8

5.3 SET-UP MENU 5-9

5.3.1 WASHER SET-UP MENU 5-10
5.3.1.1 Cycle Time Settings: 5-11
5.3.1.2 Cycle Temperature Settings: 5-12
5.3.1.3 Cycle Water Supply / Drain Settings 5-13
5.3.1.4 Cycle Lockout 5-14
5.3.1.5 Cycle Description 5-15
5.3.1.6 Common Time Settings 5-16
5.3.1.7 Temperature Reading Off-set Adjustment 5-17
5.3.1.8 Chemical Description 5-18
5.3.1.9 Aqua Pulsing (Spraying Patterns) 5-19
5.3.1.10 System Date/Time Adjustment 5-20
5.3.1.11 Miscellaneous Settings: 5-21
5.4 SERVICE MENU 5-22
5.4.1 TEST PLC INPUT SIGNALS (SENSORS) 5-22
5.4.2 TEST PLC OUTPUT SIGNALS (MOTORS, VALVES, LIGHTS) 5-23
5.4.3 PRIMING CHEMICAL PUMPS 5-23
5.4.4 WASH SOLUTION RE-CIRCULATION TANKS: 5-24
5.4.5 TEST CONDUCTIVITY & PH CONTROL SIGNALS: 5-24
5.5 ALARM LIST 5-25
5.6 PASSWORD MANAGEMENT 5-26
SECTION 6 INSPECTION AND MAINTENANCE 6-1
6.1 CLEANING PROCEDURES 6-1

6.1.1 DAILY MAINTENANCE 6-1
6.1.2 WEEKLY MAINTENANCE 6-2
6.1.2 WEEKLY MAINTENANCE 6-2
6.1.3 MONTHLY MAINTENANCE 6-2
6.1.4 SIX MONTH MAINTENANCE 6-4
SECTION 7 FIELD TEST PROCEDURE 7-1
7.1 PRELIMINARY CHECKS 7-1

7.2 CYCLE TEST 7-2
7.3 TEMPERATURE CALIBRATION 7-2
7.4 CYCLE COMPLETE CHECK 7-3
7.5 CLEANUP 7-3
SECTION 8 TROUBLESHOOTING 8-1
APPENDIX A FACEPLATES & SERIAL PLATE

APPENDIX B PROGRAM INPUT/OUTPUT ADDRESSES
APPENDIX C PANEL ARRANGEMENT AND PLC WIRING CONNECTION DIAGRAM
APPENDIX D PROGRAM CYCLE CHARTS 1-10 AND COMMON SETTINGS
APPENDIX E SMC VALVE CONFIGURATION
APPENDIX F PIPING AND INSTRUMENTATION DIAGRAM
APPENDIX G PARTS LIST
APPENDIX H FINAL RELEASE SHOP DRAWING
APPENDIX I WARRANTY

Operating and Maintenance Manual 1-1
Section 1 Summary of Safety Warnings and Cautions

Following is a summary of the safety warnings and cautions which must be observed when
operating or servicing this equipment. WARNINGS indicate potential danger to personnel,
and CAUTIONS indicate potential damage to equipment. These precautions are repeated,
where applicable, throughout the manual.
Observance of these safety precautions will minimize the risk of personal injury and/or the
possibility of unit damage.
The operation and maintenance procedures recommended by Scientek™ are described in this
manual. Only these recommended maintenance procedures should be followed.
WARNING: FALL HAZARD

To prevent falls, keep floors dry. Promptly clean up any spills or drippage.
WARNING: BURN HAZARD

• Doors, washer interior and washed wares may be hot.
• Hot water/steam may be sprayed through door opening if door is
opened too soon - press STOP button and wait until water flow stops
before opening door.
Wear gloves and face protection.
WARNING: PERSONAL INJURY AND/OR EQUIPMENT DAMAGE

HAZARD
• To avoid personal injury or equipment damage read and understand
the manual.
• Only qualified service personnel should make repairs and
adjustments to this equipment. Maintenance done by unqualified
personnel or installation of unauthorized parts could cause personal
injury, or result in equipment damage.
• Performance of scheduled preventive maintenance and minor repairs
as described in this manual are required for safe and reliable
operation of the equipment.

WARNING: ELECTRIC SHOCK HAZARD - Lock building electrical

supply switch to OFF before performing any service on unit.
WARNING: CHEMICAL BURN/EYE INJURY HAZARD

• When replacing chemical injection components or chemical
containers residual detergent might remain in used parts or tubing.
Severe injury may occur in contact with skin or eyes.
• Always refer to the chemical's Material Safety Data Sheet.
Wear gloves and face protection
WARNING: ELECTRIC SHOCK AND/OR BURN HAZARD

• Lock building electrical supply disconnect switch to OFF, close steam,
water and air supply valves, and position power switch to OFF before
performing any service on the unit. When the power switch in ON,
door switch(s) and valves are energized, and if cycle is started hot
water/steam would enter piping and washer.

• Allow unit to cool down before performing any service on pump,
piping and valves. Motor, pump, valves and piping surfaces become
very hot during unit operation

CAUTION: EQUIPMENT DAMAGE HAZARD

Be careful when choosing detergents for use with the washer. Detergents
with a very high PH can be harmful to stainless steel.

For units equipped with Quicklock connectors and carts, ensure that the
Quicklock cart connector flange is positioned correctly over the connection
point in the washer before operation of the unit. If the cart is not positioned
correctly, damage may result and unit will not effectively wash the load.

Use non-abrasive cleaners when cleaning the unit. Follow direction on
containers and rub in back-and-forth motion (in same direction as surface
grain). Abrasive cleaners will damage stainless steel. Cleaner rubbed in a
circular motion or applied with a wire brush or steel wool on door and
chamber assemblies can be harmful to stainless steel. Do not use these
cleaners on painted surfaces.

Solenoid valves are equipped with a special material which can be attacked
by oils and grease. When replacing entire valve, wipe threads clean of
cutting oils and use Teflon tape to seal pipe joints.

Section 2 General Information

The product literature included in this section contains factual data relating to the principal
characteristics of the Scientek™ SW6000 Series of Cart and Utensil Washers / Cage and Rack
Washers.
This literature is informative rather than instructional. It provides and conveys, through text
and illustrations, a general concept of the equipment, its purpose, capabilities, limitations and
technical specifications.
The Allen Bradley Panel View 600 is an operator interface with a color touch screen. It is
programmed to display washer’s status information and gives you full control over the
washer. It facilitates easy access and adjustment of washer’s operating parameters, full access
to ten pre-programmed operating cycles and direct information feedback with Allen Bradley
Micrologix 1500 series Programmable Logic Controller (P.L.C.)
HAZARD
the manual.

Section 3 Principles of Operation
3.1 GENERAL
The Scientek™ SW6000 Series Cart & Utensil Washer / Cage and Rack Washer is equipped
with an Allen Bradley Micro Logic 1500 Series programmable controller which operates all
pre-programmed cycles. The cycle description and operation are described herein on the
main control panel (soiled side, if two door pass through unit). The display is furnished with
an Allen Bradley Panel View 600 color touch screen operator interface. The auxiliary control
on clean side (if two-door pass through unit), is furnished with indicator cycle status lights
and Start/Stop and Exhaust control switches.
3.2 CYCLE DESCRIPTION
3.2.1 Initial Start-Up
1. With the POWER switch in the OFF position, the power to the front (soiled end) control
panel and, if double door unit, the rear (clean end) control panel of the unit is
disconnected and the drain line valve is in the open position.
2. When the POWER switch is turned to the ON position, the front (soiled end) control panel
is energized and, if double door unit, the rear (clean end) control panel is also energized.
Door switch(s) on the front (soiled end) and, if double door unit, rear (clean end) of the
unit are energized. The START, STOP and other switches are also energized.
3. If a door is open, then the DOOR OPEN indicator or light (red) will illuminate. If a
double door unit, then opening either door will illuminate indicator and light on clean
end of the machine.
4. If the STOP button (red two-stage) is in the locked position, then the STOP indicator will
display. If a double door unit, stop indicator light is installed, on clean end.
5. The CYCLE COMPLETE indicator light (green) will illuminate for a double door unit,
on clean end and main control will display message indicator.
6. The drain line valve will energize and close the drain line.
7. When the START button (green momentary) is pressed, the controller initiates the wash
cycle.
3.2.1 Prewash
The Prewash step is designed to remove all of the loose soil from the items being washed.
The steps occurring during this step are as follows:
• The PREWASH indicator light (amber) on clean end and message display on control
panel is illuminated.

• The controller checks the state of the wash sump float switch. If it is in the closed (sump
full) position, then the controller proceeds to the next step. If it is in the open (sump not
full) position, then the fill solenoid is opened and fills the sump until the float switch
closes at which time the fill solenoid is closed. On units equipped with the heat
exchanger option, the water is preheated to 180° F (82° C) prior to entering the unit. On
units equipped with the cold water prewash option, a separate fill solenoid, attached to a
cold water line, is used to fill the unit. While the machine is filling, the FILL indicator
message is displayed. When the fill solenoid closes, the FILL indicator display is
extinguished.

• The recirculation wash pump is activated and the prewash water is pumped through the
piping, out the rotating arms and through the quicklock connection (if unit is so equipped)
to the quicklock cart. The prewash counter is also activated and the pump remains
energized until the counter times out. During the prewash, the Aqua-pulse control valves
sequentially turn on and off the flow of circulating water to the left and right side spray
arms, and (if so equipped) the quicklock connection.
• When the prewash counter has completed its time, the drain delay counter is initiated.
During the drain delay, all the Aqua-pulse valves are left open and the water is allowed to
flow out of the spray arms back to the sump. At the end of the drain delay, the Aqua-
pulse valves are closed.
• When the drain delay counter has completed its time, the power drain counter is
initiated. During the power drain, the drain line valve opens and the wash pump is
energized. This forces the bulk of the water from the sump to the drain.
• When the power drain counter has reached its limit, the gravity drain counter is initiated.
During the gravity drain, the wash pump is deactivated, the drain valve remains open, and
(in units so equipped) the gravity drain valve is opened. This allows any residual water in
the sump, rotating spray arms and header to drain.
• When the gravity drain counter has reached its limit, the flush drain counter is initiated.
During the flush drain, the drain line valve remains open and the fill solenoid is opened.

This flushes the sump and drain line, ensuring the complete removal of any remaining
prewash residue.
• When the flush drain counter has completed its time, the drain valve closes and the fill
solenoid remains open for the next step in the cycle.
• The PREWASH stage, which has remained displayed throughout this step, is now
deactivated.

3.2.2 Wash
The Wash step is designed to remove all of the soil from the items being washed. The steps
occurring during this step are as follows:
• The WASH indicator message is displayed and the machine continues to fill from the end
of the prewash flush drain.
• During the fill, the DETERGENT indicator message is displayed, activates the pump
signal that energizes the detergent pump. When the detergent pump timer has reached its
limit, the detergent pump is deactivated.

• The float switch is monitored and when this switch closes, the fill solenoid valve is closed.
On units equipped with the heat exchanger option, the water is preheated to 180° F (82°
C) prior to entering the unit. While the machine is filling, the FILL indicator message is
displayed. When the fill solenoid closes, the FILL display is extinguished.
• The recirculation wash pump is activated and the wash water is pumped through the
piping, out the rotating spray arms and (if the machine is so equipped) through the
quicklock connection to the quicklock cart. During the detergent wash, the Aqua-pulse

control valves sequentially turn on and off the flow of circulating water to the left and
right side spray arms, and (if so equipped) the quicklock connection.
• If the washer is equipped with a detergent neutralization system, and the detergent wash
timer has completed, the detergent neutralizer pump timer is initialized. This energizes
the detergent neutralizer pump and the NEUTRALIZER indicator is displayed and
dispenses neutralizer into the unit. The wash recirculation pump remains on during this
time. When the detergent neutralizer pump timer has completed, the neutralizer pump is
de-energized, the NEUTRALIZER display is deactivated and the detergent neutralizer
wash timer is initialized. During this time, the wash recirculation pump and Aqua-pulse
system is active in order to provide complete mixing of the neutralizer and detergent.
• When the detergent wash timer (or detergent neutralizer wash timer, if installed) has
completed its time, the drain delay timer is initiated. During the drain delay, all the
Aqua-pulse valves are left open and the water is allowed to flow out of the spray arms
back to the sump. At the end of the drain delay, the Aqua-pulse valves are closed and
the power drain timer is initiated. During the power drain, the drain line valve opens
and the wash pump is energized. This forces the bulk of the wash water from the sump to
the sewer.
• When the power drain timer has completed, the gravity drain timer is initiated. During the
gravity drain, the wash pump is deactivated and the drain valve remains open. This allows
any residual wash water in the sump, rotating arms and manifold to drain.
• When the gravity drain timer has completed its time, the flush drain timer is initiated.
During the flush drain, the drain line valve remains open and the fill solenoid is opened.
This flushes the sump and drain line, ensuring the complete removal of any remaining
wash residue.
• When the flush drain timer has completed, the drain valve closes and the fill solenoid
remains open for the next step in the cycle.
The WASH indicator display, which has remained illuminated throughout this section, is now
deactivated.


3.2.3 Acid Wash (Optional)
• The WASH indicator message is displayed the machine continues to fill from the end of
the prewash flush drain.
• During the fill, the ACID indicator message illuminates and the controller activates the
acid pump signal that energizes the acid pump timer and pump. When the acid pump
timer has completed, the acid pump is deactivated and the ACID display is deactivated.
• The controller monitors the float and when the float rises, the controller closes the fill
solenoid. On units equipped with the heat exchanger option, the water is preheated to
180° F (82° C) prior to entering the unit. While the machine is filling, the FILL message
indicator is displayed. When the fill solenoid closes, the FILL indicator message is
extinguished.

• The recirculation wash pump is activated and the wash water is pumped through the
piping, out the rotating spray arms and through the quicklock connection to the removable
header. The acid wash timer is also activated and the pump remains energized until the
timer times out. This step removes all of the scale and similar soils from the items being
washed.
• When the acid timer has completed, the neutralizer pump timer is initialized. This
energizes the neutralizer pump and the NEUTRALIZER indicator is displayed and
time. When the neutralizer pump timer has completed, the neutralizer pump is de-
energized, the NEUTRALIZER display is deactivated and the neutralizer wash timer is
initialized. During this time, the wash recirculation pump is active in order to provide
complete mixing of the neutralizer and acid.
• When the neutralizer wash timer has completed its time, the detergent pump timer is
initialized. The wash recirculation pump and Aqua-pulse system remains active. This
energizes the detergent pump and the DETERGENT indicator is displayed and dispenses
detergent into the unit. When the detergent pump timer has completed its time, the
detergent pump is de-energized, the DETERGENT display is deactivated and the
detergent wash timer is initialized. During the detergent wash, any remaining soils are
removed. During the detergent wash, the Aqua-pulse control valves sequentially turn on
and off the flow of circulating water to the left and right side spray arms, and (if so
equipped) the quicklock connection.

• If the washer is equipped with a detergent neutralization system, and the detergent wash
timer has completed, the detergent neutralizer pump timer is initialized. This energizes
the detergent neutralizer pump and the NEUTRALIZER indicator is displayed and
time. When the detergent neutralizer pump timer has completed, the neutralizer pump is
de-energized, the NEUTRALIZER indicator display deactivated and the detergent
neutralizer wash timer is initialized. During this time, the wash recirculation pump and
Aqua-pulse system is active in order to provide complete mixing of the neutralizer and
detergent.
• When the detergent wash timer (or detergent neutralizer wash timer, if installed) has
completed, the drain delay timer is initiated. During the drain delay, all the Aqua-pulse
valves are left open and the water is allowed to flow out of the spray arms back to the
sump. At the end of the drain delay, the Aqua-pulse valves are closed.
• When the drain delay timer has completed, the power drain timer is initiated. During the
power drain, the drain line valve opens and the wash pump is energized. This forces the
bulk of the wash water from the sump to the drain.
• When the power drain timer has completed, the gravity drain timer is initiated. During
the gravity drain, the wash pump is deactivated and the drain valve remains open. This
allows any residual wash water in the sump, rotating arms and header to drain.
• When the gravity drain timer has completed, the flush drain timer is initiated. During
the flush drain, the drain line valve remains open and the fill solenoid is opened. This
flushes the sump and drain line, ensuring the complete removal of any remaining wash
residue.
• When the flush drain timer has completed, the drain valve closes and the fill solenoid
remains open for the next step in the cycle.
• The WASH indicator display, which has remained illuminated throughout this section, is
now deactivated.


3.2.4 Rinse 1
• The RINSE 1 indicator light display message on the control panel illuminates and the
machine continues to fill from the end of the wash flush drain.
180° F (82° C) prior to entering the unit. While the machine is filling, the FILL message
on the control panel also illuminates. When the fill solenoid closes, the FILL indicator
message is extinguished.
• The recirculation wash pump is activated and the rinse water is pumped through the
piping, out the rotating spray arms and through the quicklock connection to the removable
header. The rinse 1 timer is also activated and the pump remains energized until the
timer times out. This step provides thorough removal and rinsing of detergent wash water
from the items being washed and the inside of the cabinet. During Rinse 1, the Aqua-
pulse control valves sequentially turn on and off the flow of circulating water to the left
and right side spray arms, and (if so equipped) the quicklock connection.
• When the rinse 1 timer has completed, the drain delay timer is initiated. During the
drain delay, all the Aqua-pulse valves are left open and the water is allowed to flow out of
the spray arms back to the sump. At the end of the drain delay, the Aqua-pulse valves are
closed.
• When the drain delay timer has completed, the power drain timer is initiated. During the
power drain, the drain line valve opens and the wash pump is energized. This forces the
bulk of the wash water from the sump to the drain.
allows any residual wash water in the sump, rotating spray arms and header to drain.
• When the gravity drain timer has completed, the flush drain timer is initiated. During
the flush drain, the drain line valve remains open and the fill solenoid is opened. This
flushes the sump and drain line, ensuring the complete removal of any remaining wash
residue.
• When the flush drain timer has completed its time, the drain valve closes and the fill
solenoid remains open for the next step in the cycle.
• The RINSE 1 indicator message, which has remained illuminated throughout this section,
is now deactivated.


3.2.5 Rinse 2
• The RINSE 2 indicator message display on control panel illuminates and the machine
continues to fill from the end of the rinse 1 flush drain.
180° F (82° C) prior to entering the unit. While the machine is filling, the FILL indicator
message control panel also illuminates. When the fill solenoid closes, the FILL message
is extinguished.
• The recirculation wash pump is activated and the final rinse water is pumped through the
piping, out the rotating arms and through the quicklock connection to the removable
header. The rinse 2 timer is also activated and the pump remains energized until the
timer times out. This step provides thorough final rinsing of the items being washed and
the inside of the cabinet. During Rinse 2, the Aqua-pulse control valves sequentially turn
on and off the flow of circulating water to the left and right side spray arms, and (if so
equipped) the quicklock connection.
• When the rinse 2 timer has completed its time, the wash recirculation pump is deactivated
and the controller verifies whether to hold or drain the final rinse water. If the controls
have been set to retain the water, then the unit proceeds to the exhaust step of the
program.
• If the controls have been set to drain the water, and the Rinse 2 timer has completed its
time, the drain delay timer is initiated. During the drain delay, all the Aqua-pulse valves
are left open and the water is allowed to flow out of the spray arms back to the sump. At
the end of the drain delay, the Aqua-pulse valves are closed.
• When the drain delay timer has completed, then the power drain timer is initiated.
During the power drain, the drain line valve opens and the wash pump is energized. This
forces the bulk of the rinse water from the sump to the sewer.

allows any residual wash water in the sump, rotating arms and header to drain to the
sewer.
• When the gravity drain timer has completed, the drain line valve remains open and the
unit proceeds to the next step.
• The RINSE 2 indicator display message, which has remained illuminated throughout this
section, is now deactivated.

3.2.6 Exhaust
• The unit is equipped with an exhaust duct for direct venting via power operated damper to
common house HVAC system, or via dedicated exhaust blower. In either case the P.L.C.
provides a dedicated signal to vent machine for timed period. The message display will
show exhaust time duration and will either command operation of damper or fan for given
time. When the exhaust timer signal is deactivated, the exhaust display is extinguished.
• The CYCLE END indicator message is now activated and remains active until the unit is
started again or the POWER is turned OFF. If the controls are set to drain the unit, then
the drain line valve is open and the sump is empty. If the controls are set to retain the
final rinse, then the drain line valve is closed and the sump is full.
• The unit can now be unloaded and is ready to start again.


3.2.7 Cycle Interruption
• When the two stage STOP button (red) is pressed during a cycle, all electrical components
shut off, stopping washer operation.
• If a door is opened during a cycle, the door switch is activated, all electrical components
shut off and the washer stops.

• The STOP button must be turned clockwise in order to release it. The unit will not start so
long as the STOP button is pressed and locked.
When the START button (green) is pressed, the cycle resumes from where it left off.


Section 4 Description of Control Panel and Switches
4.1 POWER OFF/ON
Two position maintained - illuminated green “On”

Turns on the power to the washer controls (120 V). Initial start up procedure must be turned
to “On” position green illuminated.
The Power switch can also be used to reset the machine to clear an alarm or reset cycle.
However care should be taken as when power is “Off” drain valves will open and water will
be lost. Also neutralization will not take place with power “Off” as water is draining!

4.2 STOP
Red mushroom headed maintained two-position switch, must be out to “Run”. This is used as
an emergency stop button or temporary "hold". It is two-stage button and must be turned
clockwise in order to release it. When pressed, this button will stop the cycle and turn off the
pump circulation tank sump heater and chemical injection system. When released, the sump
heaters will be reactivated but the start button must be pressed to activate the pump
circulation.
Note: there will often be two or more stop buttons located on the machine, so the correct
button has to be released, possibly more than one was activated! Message display will show
message: “Stop Button Pushed”, if one is still engaged. Upon release, display will show
“Machine Ready, Push Start Button”.

4.3 SERVICE OFF/ON
Two position key operated switch give supervisor or maintenance personnel access to
“Locked-out” features. “Off” position with key removed would be the normal operating
condition for user. Key in and turned to “On” position unlocks access to touch screen
buttons, “Set-up Menu” and “Service Menu”. With these two buttons you can proceed
through screen menus to customize any parameters of cycle, or restrict access to certain
cycles, and perform diagnostic functions of energizing devices through PLC inputs and
outputs. For more information on these features refer to operator interface instructions,
section “Set-up Menu” and “Service Menu”.


HAZARD
the manual.



4.4 REAR (CLEAN-END) CONTROLS
For machines which are supplied in a two-door configuration, a small auxiliary control panel
is installed on the clean-end of the machine. This control panel consists of the following
indicators/switches:
• Cycle complete light – green illumination

• Door open light – red illumination
• Stop light – red illumination
• Run light – amber illumination
• Exhaust – amber illumination
• Stop switch – as described in 4.2
• Start switch – green momentary two-position push button switch, to re-energize
machine after “Stop” or to initiate start of cycle.
• Exhaust switch – black momentary two-position push button switch, to initiate
additional exhaust venting time prior to unloading machine. This is an additional
exhaust time separate from normal time given at end of final rinse stage.
4.5 STRIP PRINTER

The strip printer is a panel mounted dot matrix printer. These printers record the activities
and settings of the machine through the wash cycle. For additional information regarding the
specific operation of the strip printer, refer to Appendix B.

4.6 PRELIMINARY PROCEDURE

1. Ensure that all of the services to the washer have been turned on (steam, water, air, etc.).
2. Open chamber door and check that large filters are installed and clean.
3. Check the rotating spray arms to ensure that they are free of debris.
4. Check the detergent supply to ensure that there is chemical present and verify that the
pick-up tube is not clogged. Note: Always use a non-foaming detergent for effective
cleaning and proper pump operation. Follow manufacturer's recommendations for amount
of detergent to be used.


HAZARD
the manual.


4.7 LOADING THE WASHER

1. Open door and roll filled rack or cart into washer. If a Quicklock cart is being used,
ensure that the Quicklock flange on the cart fits snugly over the corresponding fitting
mounted on the washer floor.
For units equipped with Quicklock connectors and carts, ensure that the
Quicklock cart connector flange is positioned correctly over the connection
point in the washer before operation of the unit. If the cart is not positioned
correctly, damage may result and unit will not effectively wash the load.
2. Close door such that latch is fully engaged. The machine may not operate unless latch is
fully engaged.
3. Turn the POWER switch to the ON position. If the DOOR OPEN indicator display or
light is illuminated, ensure that the doors are properly closed.
4. If the STOP indicator is displayed or light is illuminated, turn the STOP button in a
clockwise direction to release it.
5. Select the desired type of cycle using the touch pad cycle selection key (see next section).
6. Press the START button.

7. Washer operation can be halted at any time by pressing the STOP button. To resume
cycle, press START. DO NOT OPEN DOOR WITHOUT FIRST PRESSING THE STOP
BUTTON. If the door is opened without first pressing the STOP button, close the door
securely and press the START button to resume the cycle.
8. The cycle will proceed as outlined in Section 3: Principles of Operation.

4.8 SHUTDOWN PROCEDURES

1. Turn the POWER switch to the OFF position.
2. Close all of the supply valves for the unit.
3. Position the building electrical supply switch (circuit breaker) to the OFF position.
Clean the unit as described in Section 10, Inspection and Maintenance.

Section 5 Panel View Touch Screen Control

5.1 MAIN MENU SCREEN
The MAIN MENU screen displays general information about the washer including system
date and time.
The navigation button is provided to access the Operation Screen.
The key-lock switch must be on to allow access to the setup and service menus.
Alarm list can also be accessed from the Main Menu.
Figure 1 – MAIN MENU Screen
Access to Operation Screen
or Access to Set-Up Menu (Disabled / Allowed)
or Access to Service Menu (Disabled / Allowed)
Note that the sign denotes that the key switch needs to be in the ON position in order to
access the respective feature !!
or Access to Alarm List (no active alarms/some alarms present)

5.2 OPERATION SCREEN
The Operation Screen provides all information and controls needed to operate the washer.
On the bottom of the screen there are four control buttons: Start, Stop/Cycle Reset, Exhaust
and Quick-Lock.
On the right side of the screen there are three navigation buttons to the Main Menu, Cycle
Selection screen and the Alarm List screen.
Depending on the status of the washer operation, the control and navigation button may
change the color and the title, as described below.
The top and central area of the screen provide the status information of the washer.
Cycle Stage
Step
Navigation
Operation
Control
Figure 2 – OPERATION Screen

5.2.1 Control Buttons:
Start PB
The Start PB is used to start / restart the washer operation.
Stop / Cycle Reset PB
The Stop / Cycle Reset PB is used to interrupt any ongoing operation.
When the Stop button is pressed during the cycle operation it’s label will change.
By pressing it again and holding it pressed for approx. 3 sec it will reset the whole
cycle.
Exhaust PB
This button can be used at the end of a wash cycle to initiate extra exhaust or
during a wash cycle after the Stop button stopped the cycle.
Quick Lock Valve On/Off PB
Depending on how a cycle was setup, this button appears on the screen as either
Q-Lock ON or Q-Lock OFF.
The button allows the selection to be changed for a specific cycle.

5.2.2 Navigation Buttons
Cycle Select PB
This PB brings up the list of the available cycles, where the operator selects the one that suits
the need. Blue button prompts that the selection is possible, while the gray button allows
access to the list and review of the cycles, but changing the selection is not possible at that
stage.
In IDLE state operator is allowed to change the cycle selection.
The cycle list can be accessed and reviewed but the cycle selection can not be
changed at that stage.
Main Menu Screen PB
This button will bring up the Main Menu Screen
Alarm List PB
This button brings up the alarm list. Gray button indicates that there are no active and un-
acknowledged alarms, the blinking red button indicates that there are either active or un-
acknowledged alarms.

5.2.3 Status Indication:
Cycle Indicator:
The Cycle Indicator shows the cycle that has been selected or currently running.
Step Indicator:
The Step indicator graphically presents progress of the cycle execution and the result for each
step.
Before any cycle is started the indicator will show all steps in black/white.
When the cycle has been started the steps that have time set to zero will be
blanked out, and the step that is being executed will flash green with white
letters.
As the cycle execution progresses the completed steps’ indication will become
steady green with black letters. The marks that the respective step has the
temperature guarantee set. If the temperature guarantee set point has not been
attained within the specified time the step indication will become flashing red.
( )
Stage Indicator:
The Stage Indicator provides information regarding the step

currently being executed. It shows what is the current action,
the preset and remaining time for that action and the preset and
current temperature reading for the step in progress.
The information on the stage indicator changes as the operation
advances through the respective step.

This is a sample of a sequence of information for the Prewash

step:
Operation Messages:
The message window is provided to display the information regarding the washer’s operation,
the operation conditions of the control devices and the actions required by the operator.
Washer is ready for operation, the operator is prompted to select

a cycle and press the start button to initiate washing.
Washer is in operation.
The emergency stop button is pressed.
The temperature guarantee had not been achieved. Operator

should press the start button to re-process the load.

5.2.4 Cycle Selection:
To select a cycle use ‘UP’ or ‘DOWN’

button to highlight the desired cycle and
press the “ENTER” button. The screen
will change back to the operation screen.
The “lock” icon indicates that the

particular cycle has been locked out by
supervisor and can not be selected for the
operation (see section 7.4 for setting the
‘lock’).
If the cycle selection screen is accessed in the situation when the cycle selection is
not allowed (washer in operation) the ENTER button will change to a gray EXIT
button.
DETERGENT & ACID RECIRCULATION TANKS (Optional):
Detergent tank RECYCLE/DRAIN button is used to select to weather to recycle or to

drain the detergent solution after being used in the selected cycle. The selection will
default to RECYLE after the draining is finished. The number on the button indicates
how many times the detergent tank solution has been used since last draining.
Acid tank RECYCLE/DRAIN button is used to select to weather to recycle or to drain

the acid solution after being used in the selected cycle. The selection will default to
RECYLE after the draining is finished. The number on the button indicates how many
times the detergent tank solution has been used since last draining.
The DRAIN DETERGENT TANK and the DRAIN ACID TANK programs are designed to
initiate the complete draining of the respective solution tank at any time. The draining process
is time based (time adjustment provided in COMMON SETTINGS-2 section).

5.2.5 pH Alarm Screen:
(Optional, only if pH control system is installed)
After the Wash-1 and Wash-2 stages, prior to draining, the system will check the pH level,
based on the LOW alarm and HIGH alarm signal from the pH controller. If either alarm signal
is present the system will initiate the neutralization process.
If the HIGH pH alarm signal is present, the system will engage the Neut-1 pump, and if the
LOW pH alarm signal is present, the system will engage the Acd Neut pump.
If the pH level can not be corrected in specified time period (see section 7.11) an alarm will
be generated and this screen will be shown. The operator has option to repeat the
neutralization stage or to proceed with the drain stage. A message ‘DRAIN .. pH LOW –
MANUAL OVERRIDE’ will be printed.
Pressing the button will toggle the selection between ‘REPEAT NEUTRALIZATION’ and
‘DRAIN ( ignore pH )’.
After selection is made return to the operation screen, acknowledge the alarm and press the
Start pb to activate selected procedure.

5.3 SET-UP MENU
The Set-up menu is accessed from the Main menu screen by pressing the SET-UP MENU
button. The Service switch must be in the ON position to enable this button.
The following screen will be displayed:
Two options are given:
- access to all washer settings (cycle settings and common settings)

- valid password is required
- access to chemical injection times and priming the chemical pumps (set for the
chemical contractor who needs no access to other washer settings)
Password codes are required to access any selection from above. The list with password codes
is supplied separately from this document.
Access to the WASHER SET-UP is allowed (with valid password) to the following users:
Supervisor, Foreman and Service
Access to the CHEMICAL SET-UP SYTEM is primarily created for the chemical contractor
to adjust the chemical injection times and prime the chemical pumps as needed. There is a
separate user Chemical created with access code that will allow access only to these settings.
Note: All other users will also have access to the CHEMICAL SET-UP SYSTEM.

5.3.1 Washer Set-up Menu
This screen is a menu screen leading to other set-up screens.
Access is provided to the Cycle settings, those relevant to a particular cycle, and to the
Common settings which are relevant to some general features and the to the washer’s
operation in general, not specific to any cycle.
Access to the control system configuration settings (date / time, communication parameters,
etc.) is provided on this screen as a hidden button. Press momentarily at the top right hand
corner of the screen, a numeric keypad will pop up. Enter the password and the system
configuration screen will be shown.
See the Panel View manufacturer’s manual (chapter 3.) for explanation of the system menu.
The system menu has some vital parameters. Only experienced personnel should use the
menu.

5.3.1.1 Cycle Time Settings:
Select a cycle for which you want to change time parameter(s), using the “NEXT CYCLE”
button.
Use “UP” or ”DOWN” button to highlight the item you want to change and press the
“CHANGE VALUE” button. This will bring a numeric keypad to the screen, where you can
enter a new value for the item.
After you have changed all desired parameters for a particular cycle press “ACCEPT” button
accepting the changes or “CANCEL” button canceling the changes.
Use the “AQUA PULSE & FLOOR TILT” button to access adjustment screen for aqua pulse
spray pattern and the floor tilt (if installed). See section 7.1.9 for details.
Select next cycle you want to modify or press “EXIT” button to go back to the Set-up menu
screen.

5.3.1.2 Cycle Temperature Settings:
Select a cycle for which you want to change temperature parameter(s), using the “NEXT
CYCLE” button.
Use “UP” or ”DOWN” button to highlight the item you want to change and press the “NEW
VALUE” button either for the Sump heat or the Guarantee temperature. This will bring a
numeric keypad to the screen, where you can enter a new value for the item.
Note: The guarantee set-point can not exceed the sump heating set-point.
After you have changed all desired parameters for a particular cycle, press “ACCEPT” button
accepting the changes or “CANCEL” button canceling the changes.
Select next cycle you want to modify or press “EXIT” button to go back to the Set-up menu
screen.

5.3.1.3 Cycle Water Supply / Drain Settings
Select a cycle for which you want to

change the selection for either water
supply or drain, using the “NEXT
CYCLE” button.
Use ”DOWN” button to highlight the

step you want to change the settings.
Use the “SELECT WATER SUPPLY”

button to change the water supply for the
selected step.
Available selections for the water supply are:

- cold water usually used for the prewash
- usually 120 –140 °F
- around 180 °F
- MF or DI water
- supply available from the detergent tank (Wash-1 stage only)
- supply available from the acid tank (Wash-2 stage only)
Note: Det. Tank and Acid Tank selection available only if optional recirculation tank(s)
installed.
Use the “SELECT DRAIN/HOLD” button to choose to either drain or retain the wash
solution in the washer’s sump on all stages except the Wash-1 and Wash-2. Pressing the
button will toggle between “DRAIN” and “HOLD” selections.
In the Wash-1 stage the drain selections are “RECYCLE” and “DRAIN”. The ‘recycle’
selection will return the wash solution back to the storage tank, unless the respective drain
button is selected on the cycle selection screen, prior to starting the cycle (see section 6.4) or
the solution has been used to the maximum number of times (as set in Common Settings-2).
The ‘drain’ selection will initiate neutralization (providing the neutralizer chemical is
available and programmed in ‘time settings’) and drain the solution from the washer’s sump.
After the parameters are changed as desired for a particular cycle press “ACCEPT” button to
accept the changes or “CANCEL” button to cancel the changes and restore the original
values.
Select a next cycle you want to modify or press “EXIT” button to go back to the Set-up menu
screen.

5.3.1.4 Cycle Lockout
Any wash cycle can be locked out, so that the cycle cannot be selected for operation.
Use “UP” or ”DOWN” button to highlight the cycle you want to disable (lock out) or enable.
Pressing the “SELECT” button will toggle between ENABLED/DISABLED.

5.3.1.5 Cycle Description
Each cycle can have the label (description) changed so it is more descriptive in regard to the
type of the load being processed or the chemical being used to treat the load or whatever
makes sense to the operation personnel.
The label can be long 20 characters maximum.
Use the “UP” or ”DOWN” button to highlight the cycle whose label will be changed. Press
“CHANGE LABEL” button to bring up an alphanumeric and enter desired description.
See Appendix B of this manual or PV600 manual, page 5-11 for instructions of how to use the
keypad.
Press “EXIT” button to go back to the Set-up menu screen.

5.3.1.6 Common Time Settings
Parameters on this screen are common to

all ten cycles.
The parameters are sorted in two list,
each having it “DOWN” and “NEW
VALUE” buttons.
The left list has the parameters for
adjusting the overfill (fill delay), drain
times, repeat dry, extra and emergency
exhaust time settings.
The right list is used to set up the
maximum time the system will wait
(hold) for temperature reaching the
guaranteed level, before generating an
alarm.
Use the respective ”DOWN” button to highlight the item you want to change and press the
“NEW VALUE” button. This will bring up a numeric keypad where you can enter a new
value.
This screen allows to set the duration for

the beacon and the siren.
The beacon will be timed at the start of
the cycle, but will be continuously
activated if the Emergency button is
pressed or the Emergency cable pulled.
The siren will be timed on any alarm and
will be continuous when the Emergency
cable is pulled.
The siren could be enabled/disabled by
touching the SIREN button.
(applies only if beacon & siren are
installed).
The wash solution re-circulation tanks’ operation parameters are adjusted on this screen: fill
delay from the tank, total re-fill capacity, maximum return duration, temperature set point for
detergent tank, and number of times to recycle the wash solution before an automatic drain.
The drain duration for both tanks is adjusted on this screen.

5.3.1.7 Temperature Reading Off-set Adjustment
This screen is provided for calibration of temperature measurements by the individual probes.
Use ”DOWN” button to highlight the item where you want to change the offset value and
press the “ADJUST OFF-SET” button. This will bring up a numeric keypad where you can
enter a new value.
The Actual temperature is the reading value plus the offset value.

5.3.1.8 Chemical Description
This screen allows you to customize chemical label descriptions.
System provides up to eight characters for each label.
Use “UP” or ”DOWN” button to highlight a label whose description you want to change.
Press “CHANGE LABEL” button to bring up an ASCII keyboard where you can enter a new
label description.

5.3.1.9 Aqua Pulsing (Spraying Patterns)
Select a cycle for which you want to

select a new spraying pattern, using the
“NEXT CYCLE” button.
To select a spraying pattern for the cycle

press the button with the spraying pattern
description inside. Press repeatedly until
the desired spraying pattern appears on
the button.
Once you have selected the spraying

pattern you may want to setup times for
individual valves.
Use “UP” or ”DOWN” button to highlight the valve whose time on you want to change. Press
“CHANGE VALUE” button to bring up a numeric keyboard where you can enter a new
value.
After you have changed valve-time-on values for a particular cycle press “ACCEPT” button
to accept the changes or “CANCEL” button to cancel the changes.
Press “RETURN” button to go back to the Cycle Time menu screen.

5.3.1.10 System Date/Time Adjustment
On the Set-Up Menu screen press in the right hand top corner. The numeric keypad will show
up, enter the password. The system Configuration Mode screen will be shown.
Please refer to Appendix B or the PV600 User Manual, page 3-28 for instructions on how to
change the system date and time.
Note: This procedure must be carried out by a qualified person, since any mistakes while
accessing the control system set-up parameters may render the control system inoperable.

5.3.1.11 Miscellaneous Settings:
Access to this screen is provided by a hidden button on the Set-up Menu Screen, above the
‘UP’ word.
The parameters in this section are factory set and normally do not require site adjustment.

5.4 SERVICE MENU
The service mode is provided to enable testing and troubleshooting the control devices on the
washer, i.e. the sensors, push buttons, control valves, pumps’ motors, and chemical pumps.
The devices are divided in the following groups: the PLC input signals, the PLC output
signals, the chemical pumps system comprising of the chemical level sensors and the
chemical pumps (or signals to the chemical injection controllers). Washers equipped with re-
circulation tanks will have test screen provided for the tanks’ valves and pumps. If washer is
equipped with the conductivity control system a test screen will be provided for conductivity
controllers.
Access to the service mode is restricted by the Service switch.

The switch must be in the ON position in order to access the Service Menu screen.
5.4.1 Test PLC Input Signals (Sensors)
Both descriptive and graphical indication

are used to better represent the status of
the control device or the sensor.
Sample:

5.4.2 Test PLC Output Signals (Motors, Valves, Lights)
These two screen enable the testing of the washers motors, valves, inidication lights. In order
to activate a device the correspondig button needs to be pressed. To deactivate the device
press the button again. Any stop button will also deactivate all active devices.
The following safety features are built into the service mode:
None of the devices will activate if the cycle has been started or running
Any stop push button will deactivate all active devices.
Wash Pump will shut down if the sump level switch is not activated for more than 5 sec
Turning the Service switch to the OFF position will deactivate all devices.
Exit to Main Menu will also deactivate all the devices.
5.4.3 Priming Chemical Pumps
This is convenient way to prime the

chemical system and monitor the low
level signals for all available chemicals
(sensors are optional).
Press the corresponding button to activate

the chemical pump.
The priming preset time can easily be
changed by pressing the PRESET TIME
button, the numeric keypad will show up,
enter new value.

5.4.4 Wash Solution Re-circulation Tanks:
All devices on the wash solution re-

circulation tanks can be tested from this
screen (transfer pumps and valves, water
supply valves and steam supply valve).
Note: some devices may not be shown,

depending on the tank configuration used.
5.4.5 Test Conductivity & pH Control Signals:

(Optional, if pH or conductivity system is installed)
This screen enables testing connection to

the conductivity system and pH
controller.
Use the button to switch the conductivity

probe connection from detergent to acid
controller and monitor the set-point
feedback signal.
The pH controller sends the HI and LO
pH signals to be used for neutralization
process.

5.5 ALARM LIST
The alarm list holds the information about abnormal conditions that may have occurred during
the washer’s operation.
The following conditions are monitored:
- sump water level
- sump and booster HX temperature sensors, converters and reading in regard to the
alarm set-points
- soiled and clean doors’ position
- motor starters for wash pump and the dryer fan
The list can hold up to 50 records. The latest alarm event is always inserted to the top of the
list. Up to 20 alarm events may be displayed on one screen.
Use the or buttons to scroll through the whole list.

Every alarm record has the date/time stamp, which is very useful in troubleshooting the
system and tracking down the operational problems.
The red checkbox on the left side of each record indicates the acknowledgement status.
All alarms must be acknowledged in order to re-start the washer’s operation.
The ‘ACKN ALL’ button will acknowledge all active alarms. The ‘CLEAR LIST’ button will
delete all the records from the list. The service switch must be in ON position to enable the
‘CLEAR LIST’ button.
Both the ‘ACKN ALL’ and the ‘CLEAR LIST’ button must be held pressed for about one
second to activate their respective function.
Use the ‘PREVIOUS SCREEN’ button to return to either Operation screen or the Main Menu
screen.

5.6 PASSWORD MANAGEMENT
In addition to the service key required to access the set-up and service menus, additional four
levels of access codes (passwords) have been set up for the washer’s settings that require
restricted access.
The SUPERVISOR & FOREMAN access, FACTORY access, and SERVICE access codes
are set-up with a different level of privilege.
All access codes except the factory access code can be modified through the PV600 screen, by
the supervisor or the factory access codes.
Access to Password Management Screen:
1. Turn service key ON

2. Go to Service Screen
3. Touch Top-Left corner of the screen
4. Enter the Supervisor or Factory access code, the following screen will be displayed:
5. Select the operator whose access code needs to be changed by repeatedly touching the
button.
6. Touch the ‘NEW PASSWORD’ button and enter new password for the selected operator.
7. Touch the ‘VERIFY PASSWORD’ button to re-enter (verify) password.
If both ‘new password’ and ‘verify password’ numbers are the same there will be
message showing ‘Password changed’.
If different numbers were entered the message will read ‘New and verify passwords
differ’. Start over by entering ‘new password’.
8. Press ‘EXIT’ button to return to the Service menu.

Section 6 Inspection and Maintenance

HAZARD
the manual.

Procedures described in this section should be performed at regular intervals as indicated.

The interval frequency should be increased with increased usage of the equipment. Should a
problem occur, refer to Section 12: Troubleshooting.
6.1 CLEANING PROCEDURES
6.1.1 Daily Maintenance

1. Debris Baskets and Screens:
• After the last cycle of the day, allow the machine to cool and roll any carts remaining in
the machine out of the machine.
• Lift out sections of the floor grating sufficient to access the sump screens and baskets
• Lift the baskets and screens out of the sump using the handles provided.
• Clean the filters while they are still wet, before foreign matter dries.
• Wash the screens under a forceful stream of tap water to remove all soil and replace them
in the chamber as they were.
• Replace all grating sections previously removed.

6.1.2 Weekly Maintenance
1. Surface Cleaning:
• Any commercial stainless steel cleaner or polish may be used.
• Using a damp cloth or sponge, apply cleaner in a back-and-forth motion, in the same
direction as the surface grain.
• Thoroughly wipe off cleaner.
• Polish surface with a clean, dry, lint-free cloth.
Use non-abrasive cleaners when cleaning the unit. Follow direction on
containers and rub in back-and-forth motion (in same direction as surface
grain). Abrasive cleaners will damage stainless steel. Cleaner rubbed in a
circular motion or applied with a wire brush or steel wool on door and
chamber assemblies can be harmful to stainless steel. Do not use these
cleaners on painted surfaces.
2. Rotary Spray Arms:

Rotation of spray header arm should be regularly inspected during machine operation. The
spray arms should rotate at about 24 r.p.m. in a clockwise direction. Because the spray arms
are moved by the pressure of the water flowing through them, they will not rotate as they
should if the spray orifices are blocked. Should any spray arms be clogged or blocked follow
these steps:
• Loosen the set screw and nut holding each spray arm in the hub. Withdraw arms from hub
assembly.
• At a sink, shake out any debris within the spray arm.
• Insert a stream of water into the spray arm to flush out all orifices.
• Return the spray arm to the hub assembly. Position arm with orifices slightly off center
(this is called the vector angle), then tighten set screw and nut.
Note: If after the above cleaning procedure, the header continues to rotate at less then 24
r.p.m., refer to the section entitled Spray Arm Hub Assembly Removal.
6.1.3 Monthly Maintenance

1. Spray Arm Hub Assembly Removal:
• Remove the hold down screw in the center of the hub by turning counterclockwise.
• Lift hub off its axle.
• Remove hub and insert a stream of water into the hub to flush out all orifices.
• Remove all foreign matter from hub and axle. Thoroughly clean the axle and interior
surfaces of the hub. Remove all mineral deposits and soil.
• Reassemble. Slide hub over axle and tighten hold down screw.

2. Chamber Interior
Depending on the effect and hardness of the local water supply, it will be necessary to remove
scale from inside surfaces of the tank. The scale can be removed with a commercial scale
remover. A citric or phosphoric based descaler is recommended. Nitric based solutions may
damage the interior of the chamber and pump seals.
• Open chamber door.
• Remove all carts from within the wash chamber..
• Pour the liquid descaler into the sump.
• Position the power switch to ON.
• Select the OFF position (Rinse Cycle) or turn off the detergent pumps.
• Press START.
• Upon completion of the cycle, press START again to run a second cycle in order to
completely rinse system.
• At completion of second cycle, open door and allow unit to air dry.
Check bottom filters for debris. If debris is present, clean as in Section 10.1.1.

3. Detergent Pumps (if supplied)
• Verify the calibration of the detergent pumps (this is usually done by the company that
supplies the chemicals).
• Check the pumps and tubing for leaks and worn parts. Generally, if the calibrations
gradually decrease, it is a good indication that the pump needs to be repaired.

4. Door Operation
Check the operation of the door(s) to ensure smooth operation. The door(s) should not stick
or be excessively heavy.

5. Door Safety Switch
• initiate a cycle with door(s) open.

• Close door(s) and start a cycle. Wearing proper safety protection (i.e., gloves and a face
protection), slowly open door to check operation of automatic stop.
• Verify that the DOOR OPEN display indicator light functions properly.
6.1.4 Six Month Maintenance
1. Self-Cleaning Screen:
The self-cleaning screen is flushed during each drain phase of the cycle. However, it may
occasionally be necessary to remove the screen and to flush it free of foreign matter which can
become imbedded in the screen.
• The self-cleaning screen is located in the main drain line, prior to the drain line valve.
• Remove the four (4) bolts and lock washers to release the cover plate.
• Withdraw the strainer and clean it.
• Inspect the gasket to ensure that it is in good condition and replace if necessary.
• Replace the strainer and cover plate against the gasket.
• Secure with hardware previously removed making sure to tighten the nuts evenly.
• Start the washer and check the cover for leaks.




2. Delrin™ Hub Replacement
Depending on the amount of use the unit is receiving, the Delrin™ rings in the spray arm hub
assembly will need to be changed. The Delrin™ kit comes in three (3) pieces.
CAUTION:
The Delrin™ rings should be changed before there is too much play in the
hub. If they are not changed frequently enough, the hubs and spindles will
wear prematurely causing damage and improper washing.
• Remove the hold down screw in the center of the hub by turning it counterclockwise.
• Lift the hub off its axle.
• Remove the ring from the axle and rinse the axle. Slide the new ring onto the axle.
• Remove the second piece from inside the hub and rinse the hub. Insert the new piece.
This piece can be inserted into the hub or placed on the end of the axle.
• Remove the hold down screw Delrin™ washer and replace with new one.
• Slide the hub onto the axle, insert the hold down screw and tighten.


3. Steam Line Strainers
This step is not required if the unit has electric sump heaters and electric heat exchanger.
• Close the building supply lines and allow the piping to cool.
• Locate the strainers on the sump and heat exchanger supply lines.
• Each strainer has a hex cap which can be removed to extract the mesh screen.
• Clean the screens and replace them in the strainers.
• Reassemble. Open the building supply lines and check for leaks.
4. Steam Trap Maintenance
• If improper operation suspected (e.g. when the water is not heating to the correct
temperature) the trap may be disassembled for inspection, cleaning and repair.
• To clean or replace the disc (the only moving part), unscrew the cap and remove.
• When replacing the disc, ensure that the smooth side is facing up. DO NOT use rough
abrasives on the disk's surface.
5. Air Inlet Filter
• The compressed air supply entering the machine pneumatic tubing passes through a filter
assembly.
• Shut off air supply to machine inlet.
• Press in on the drain valve stem located on the bottom of the filter bowl to release
moisture and trapped air.
• When the air in the system is completely expelled, remove the black plastic fill cap and
inspect filter, replace as required.
• Replace the plastic cap and turn on the air supply to the machine.
Check the unit for leaks.

Section 7 Field Test Procedure

HAZARD
the manual.
Every unit must be tested and inspected according to this procedure whenever a part is
adjusted, repaired or replaced and when the unit is initially installed. Items which do not
comply to test procedures must be corrected and retested.
Keep records of all readings, measurements, discrepancies, corrections, retests and

reinspections. Each test must meet the standards of material and performance set forth in this
procedure
7.1 PRELIMINARY CHECKS

1. Verify proper hook-up to required services, i.e., hot water, electric and, if steam-heated
unit, steam.
Note: Water and steam supply lines should be one pipe size larger than the nominal
washer pipe size.
2. Inspect chamber door for smooth operation. Check that door handle and door catch are
securely fastened to door.
3. Inspect pipes, valves, fittings and fasteners for completeness of assembly.
4. Check control wiring and connections.
5. Open chamber door. Manually turn all rotary spray arms. Check that they rotate freely,
without any friction or binding.
6. If washer is supplied with a Quicklock system check that the fit between the Quicklock
cart flange and floor fitting is snug and that faces of these are parallel.

7.2 CYCLE TEST

2. Turn POWER switch to the ON position.
CAUTION:
Always position header shelf or shoe box rack assembly over quicklock con-
nection in bottom of chamber before operation unit. If header or accessory is
not positioned correctly, damage may result and unit will not effectively wash
load.
3. Open chamber door and insert Quicklock cart (if supplied with machine) or ensure
Quicklock selector switch is in the OFF position. Close chamber door.
4. Press the START button. (Ensure that the machine door is closed and the DOOR OPEN
indicator light is not illuminated).
5. Operate the machine for one or two complete cycles, verifying that they correspond to the
user's program and as outlined in Section 2: Principles of Operation.
6. During the cycle, verify the door switch operation as outlined in Section 10.1.3.6.
7. During the cycle, stop the washer immediately after the sump has completed filling with
fresh water and check the water level in the sump. Adjust the fill delay timer
appropriately to compensate for different flow rates than those experienced during factory
tests and set-up.
8. During the cycle, stop the washer immediately after the end of the gravity drain and before
the flush drain commences. Check the level of water remaining in the sump and adjust the
power drain timer and gravity drain timer appropriately to compensate for different drain
back-pressures than those previously experienced.
9. If the unit is supplied with a blower, devapormatic or drying package, start the blower and
check that the blower is rotating in the correct direction.
7.3 TEMPERATURE CALIBRATION

1. Verify the temperature of the sump with a known accurate temperature device and
compare it with the reading on the temperature display.
2. If it is out of adjustment, refer to Temperature Offset Adjustment Section 5.3.1.7.

7.4 CYCLE COMPLETE CHECK

1. Verify that the CYCLE COMPLETE display and indicator light is illuminated.
2. Inspect all piping, valves, flanges and gaskets for leaks.
3. Press the STOP button and verify that the STOP indicator display and light is illuminated.
4. Press the START button and ensure that the unit will not operate with the STOP button
pressed.
7.5 CLEANUP
1. Turn the POWER switch to the OFF position.
2. Close all of the utility supply lines.
3. Position building electrical supply disconnect switch (circuit breaker) in the OFF position.
4. Replace any access panels that were removed.
5. Inspect work area to be sure all materials used during testing have been removed.
6. Clean unit as describe in Section 10.1.2.1.

Section 8 Troubleshooting
Should the unit appear to be malfunctioning, the following chart will help indicate some
probable causes and their solutions.
HAZARD
the manual.





If you are unable to correct the problem with the use of the Troubleshooting Chart, or if a
problem occurs that is not described on the chart, please call you local Scientek™
representative. Never permit unqualified persons to work on the washer.
Use the Troubleshooting Chart as follows:

• STATUS - Select a symptom from this column that most nearly corresponds with the
position to which the washer cycle progressed before the trouble occurred.
• TROUBLE - Select the problem you think is most appropriate to the particular trouble
symptom. The examples are presented in cycle sequence for ease of reference.
• CAUSE/CORRECTION - This column lists the specific conditions that should be checked
to isolate and correct the one causing the malfunction. The conditions are presented in the
order in which they should be checked.

TROUBLESHOOTING TABLE
Status Trouble Cause/Correction
1) Before ◊ Control panel • Building main power disconnect is not turned on - turn power
beginning is not on.
START-UP PROBLEMS
cycle operating. • POWER switch is not set to ON - turn power on.

◊ Cycle does not • Power switch not set to ON - turn power ON.
start when • If the sump was empty, the unit may be filling.
START is • If the unit is not filling, verify that the water supply is on.
pressed • Doors may not be closed - close the doors.
• Faulty door microswitch mechanism or contact - repair or
replace switch as necessary.
• Blown fuses in electrical box - replace fuses.
• One or more thermal overload protectors (in electrical box)
tripped - reset.
• Wiring connections loose - check electrical system and make
adjustments as necessary.
◊ Cycle does not • If the washer is equipped with a Panel view 600 Touch Pad
start when diagnostics, check PLC inputs.
START is
pressed
2) During a ◊ Control • Blown controller fuse - verify and replace if necessary.
cycle outputs not • Wiring connection to output is loose - check wiring
being sent to connection.
unit (i.e., • Using touch pad go to service diagnostics and check PLC
valves not outputs
opening).
◊ Insufficient or • There is not enough water in the sump - verify the float level
P R O B L E M S
no water and adjust as required.

entering • Rotary spray arm nozzles clogged - clean nozzles.
chamber • Bottom filters clogged - clean filters.
through rotary • Self-cleaning screen is clogged - clean screen.
spray arms. • Drain valve is leaking - replace if necessary
• Pump rotating in wrong direction - check that pump is rotating
correctly, as indicated by arrow.
• The Delrin™ bushings have worn out and are leaking - replace
as required.
◊ Insufficient or • There is not enough water in the sump - verify the float level
no water and adjust as required.
entering • Quicklock cart is not positioned properly over the quicklock
C Y C L E
chamber connection - reposition cart.

through • Rotary spray arm nozzles clogged - clean nozzles.
Quicklock cart • Bottom filters clogged - clean filters.
spray arms. • Quicklock flange and fitting are not aligned - adjust this using
the set screws on the quicklock connection.
• Self-cleaning screen is clogged - clean screen.
• Drain valve is leaking - replace if necessary
• Pump rotating in wrong direction - check that pump is rotating
correctly, as indicated by arrow.
• The Delrin™ bushings have worn out and are leaking - replace
as required.
• Quicklock control valve is not opening completely. Observe
operation of Quicklock control valve.


◊ Water leaks • Chamber overflowing because chamber float switch is
from washer. malfunctioning - check electrical connections to switch. Check
operation of switch. Clean switch contacts or replace switch as
necessary.
• Piping is leaking - check flanges and pump and tighten as
necessary.
• Improper weld - visually inspect the exterior of the washer for
leaks.
• Verify that the water overflow is not plugged.
◊ Insufficient or • Supply valves not open - open building and washer supply
no water valves.
entering the • Fill solenoid not operating correctly - repair or replace as
S
unit during the necessary. Check the voltage to the solenoid. If no voltage,
FILL step. check wiring and controller PLC output diagnostics with touch
M
screen.
• Drain valve is leaking - check drain valve seals; replace if
necessary.
E
• Chamber float switch is malfunctioning - check electrical

connections to switch. Check operation of switch. Clean
L
switch contacts or replace switch as necessary.

• Detergent is foaming and float switch is actuated prematurely -
B
use only non-foaming detergents and check injection time.

◊ Too much • Fill solenoid not operating correctly - repair or replace as
water entering necessary. Check the voltage to the solenoid. Foreign matter
O
chamber jammed in solenoid.

during filling. • Chamber float switch is malfunctioning - check electrical
R
Water going to connections to switch. Check operation of switch. Clean

overflow switch contacts or replace switch as necessary.
drain.
P
◊ Pump starts • Chamber float switch is malfunctioning - check electrical

before connections to switch. Check operation of switch. Clean
appropriate switch contacts or replace switch as necessary.
chamber water • Detergent is foaming and float switch is actuated prematurely -
level is use only non-foaming detergents and check injection time
E
reached.
◊ Pump does not • Overload relay on pump starter tripped - reset overload relay.
L
start during a • Output for pump not energizing - check voltage at output and
step in the check wiring.
•
C
cycle. Check diagnostic outputs for PLC with touch screen.

◊ Pump leaks • Flanges may be loose - check and tighten.
• Worn pump shaft seal - replace if necessary.
Y
• Worn pump-cover O-ring - replace if necessary.

◊ Cycle stops for • Chamber door has opened - close door and restart unit.
C
no apparent • Faulty door switch - repair or replace if necessary.

reason. • Blown fuses - check fuses and replace if necessary.
• Check diagnostic outputs for PLC with touch screen.
◊ Temperature • Building supply water temperature is low - increase
of incoming temperature of water supply.
water is too • Building supply water pressure too high. Regulate or throttle
low and heat control valve GPM to 25 (or as specified).
exchanger
option is not
installed.


◊ Temperature of • If steam-heated unit, faulty steam solenoid supply valve -
incoming water repair or replace as necessary.
CYCLE PROBLEMS
is too low and • If steam-heated unit, steam supply valve not fully open - open
heat exchanger steam supply valve.
option is • If steam-heated unit, steam strainer and/or trap dirty - clean.
installed. • If electrically heated unit, heating element burned out - replace
• If electrically heated unit, starter overload relay tripped - reset
overload relay.
• If electrically heated unit, fuse blown - check fuses and
replace if necessary.
• Thermostat or Graham not set properly - check and adjust.
3) During the ◊ Chemical not • Detergent supply empty - verify detergent supply.
WASH step being injected • Detergent pickup tube not positioned properly in container -
of the into the check that tube is placed fully into container.
cycle. •
PROBLEMS
chamber. Detergent pump not operating properly - repair or replace if

required.
• Chemical lines from containers to the machine are clogged -
flush the lines with hot water to remove any chemical buildup
or replace the lines if necessary.
• Output is not energized - verify that the output to the chemical
pumps is active and check wiring.
• Check diagnostic PLC outputs with touch screen.
◊ The machine • Temperature Set Point too high - verify the Set Point and
"hangs up" in adjust.
the middle of • Washer temperature is out of calibration - recalibrate
SECTION
the cycle and temperature.

temperature • Temperature alarm setting is too high - verify and adjust.
guarantee is • If steam-heated unit, faulty sump coil steam solenoid supply
active during valve - repair or replace as necessary.
the wash step. • If steam-heated unit, steam supply valve not fully open - open
steam supply valve.
• If steam-heated unit, sump coil steam strainer and/or trap dirty
- clean.
• If electrically heated unit, sump heating element burned out -
replace
WASH
• If electrically heated unit, sump heater starter overload relay

tripped - reset overload relay.
• Incoming hot water not hot enough - verify building supply
water temperature and adjust if necessary. Verify that the
thermostat on the hot water booster is adjusted correctly..


4) During the ◊ The machine • Temperature Set Point too high - verify the Set Point and
final rinse. "hangs up" in adjust.
the middle of • Washer temperature is out of calibration - recalibrate
the cycle and temperature.
temperature • Temperature alarm setting is too high - verify and adjust.
guarantee is • If steam-heated unit, faulty sump coil steam solenoid supply
RINSE
active during valve - repair or replace as necessary.

the final rinse • If steam-heated unit, steam supply valve not fully open - open
step. steam supply valve.
• If steam-heated unit, sump coil steam strainer and/or trap dirty
- clean.
• If electrically heated unit, sump heating element burned out -
replace
FINAL
• If electrically heated unit, sump heater starter overload relay

tripped - reset overload relay.
• Incoming hot water not hot enough - verify building supply
water temperature and adjust if necessary. Verify that the
thermostat on the hot water booster is adjusted correctly.
• Exhaust vent is open and heat escaping from chamber - verify
operation of the exhaust vent and ensure it is closed while
washing.


5) During ◊ Vapor not • Vent damper not opening - check that vent
the removed is opening and repair or replace as
EXHAUST
exhaust from necessary
step. chamber. • Exhaust timer not set for enough duration
- increase the time on the display.
• Blower (if equipped) is not functioning -
verify that blower output is energizing
and check wiring.
• Building supply exhaust not sufficient -
check building supply exhaust and correct
if necessary.
7) At ◊ Chamber • Power switch is still on - turn power off
the end does not • Drain/Retain final rinse switch (if
drain available) is set to RETAIN - turn switch
of the completely to DRAIN and turn power off.
PROBLEMS
cycle. . • Defective drain valve - check that valve

is not sticking and repair or replace as
necessary.
• Drain valve is not energized - check
output to drain valve and check wiring.
• Drain line plugged - clear drain line.
• Check PLC output with diagnostics through
touch screen.
◊ Chamber is • Unit is not draining properly - check
covered in drain line valve operation.
•
END
a white Drain valve is not energized - check

powder. output to drain valve and check wiring.
• Drain line plugged - clear drain line
• Detergent concentration is out of
calibration - calibrate detergent pump.
CYCLE
◊ Load comes • Detergent supply empty - replenish

out dirty. detergent supply.
• Incorrect detergent being used - contact
your chemical supplier.
• Unit is not draining properly - check
drain line valve operation.
• Drain valve is not energized - check
output to drain valve and check wiring.
• Drain line plugged - clear drain line.
• Rotating sprayer arms are not turning at
the correct speed - adjust the arms for
the correct rotation and vector angle.
• Rotating sprayer arms are clogged - clean
the spray arms.

Appendix A FACEPLATES & SERIAL PLATE

SW6300
100972-2348
208 3 60
10 28
40
2348
Appendix B PROGRAM INPUT/OUTPUT ADDRESSES

B-1
PLC I/O LIST
MODEL: SW-6000 Series

DATE : Jan 2011
Location ADDRESS DEVICE DESCRIPTION WIRE# REMARK
I:0.0/00 2-WAY SW CONTROL OFF/ON I:0.0/00
I:0.0/01 KEY SW SERVICE OFF/ON SWITCH I:0.0/01
I:0.0/02 PULL CABLE EMERGENCY PULL CABLE I:0.0/02
I:0.0/03 E-STOP's EMERGENCY STOP PUSH BUTTONS I:0.0/03
I:0.0/04 P/B P/B: START - CLEAN SIDE I:0.0/04
I:0.0/05 P/B P/B: EXHAUST - CLEAN SIDE I:0.0/05
I:0.0/06 I:0.0/06
ML 1400 BASE UNIT
INPUT CARD DI-0
I:0.0/07 MAG SW SOILED SIDE DOOR CLOSED I:0.0/07
I:0.0/08 I:0.0/08
I:0.0/09 MAG SW CLEAN SIDE DOOR CLOSED I:0.0/09
I:0.0/10 I:0.0/10
I:0.0/11 C1-AUX WASH PUMP RUNNING I:0.0/11
I:0.0/12 C2-AUX EXHAUST FAN MOTOR RUNNING I:0.0/12 (*)
I:0.0/13 FLOAT SW SUMP LEVEL SWITCH I:0.0/13
I:0.0/14 I:0.0/14
I:0.0/15 PULL CABLE EMERGENCY CABLE BREAK SIGNAL I:0.0/15
I:0.0/16 FLOAT SW DET. TANK LOW LEVEL SWITCH I:0.0/16
I:0.0/17 FLOAT SW DET. TANK HIGH LEVEL SWITCH I:0.0/17
I:0.0/18 I:0.0/18
I:0.0/19 C5-AUX TRANSFER PUMP AUX. CONTACT I:0.0/19
I:3.0 TC-C1 SUMP TEMPERATURE SENSOR TC-C1

(17629-
INPUT
CARD
I:3.1 TC-C2 DRYER TEMPERATURE SENSOR TC-C2 (*)

AI-3
I:3.2 TC-C3 BOOSTER HX TEMPERATURE SENSOR TC-C3

I:3.3 TC-C4 DET. TANK TEMPERATURE SENSOR TC-C4
B-2
PLC I/O LIST
MODEL: SW-6000 Series

DATE : Jan 2011
Location ADDRESS DEVICE DESCRIPTION WIRE# REMARK
O:0.0/00 C1 MAIN WASH PUMP O:0.0/00
O:0.0/01 C2 EXHAUST FAN MOTOR O:0.0/01 (*)
O:0.0/02 SOL: ELEC DRYING HEAT COIL O:0.0/02 (*)
OUTPUT CARD DO-0
ML 1400 BASE UNIT
O:0.0/03 SOL: AIR SUMP HEATER O:0.0/03

O:0.0/04 SOL: ELEC COLD WATER SUPPLY O:0.0/04 (*)
O:0.0/05 SOL: ELEC WARM WATER SUPPLY O:0.0/05
O:0.0/06 SOL: ELEC HOT WATER SUPPLY O:0.0/06 (*)

O:0.0/07 SOL: ELEC MF/DI WATER SUPPLY O:0.0/07 (*)
O:0.0/08 SOL: AIR BOOSTER HEATER STEAM O:0.0/08 (*)
O:0.0/09 SOL: ELEC DRAIN COOL DOWN O:0.0/09 (*)
O:0.0/10 SOL: ELEC CONDENSING COIL COOL WATER O:0.0/10 (*)
O:0.0/11 SOL: AIR LEFT SIDE AQUA PULSE VALVE O:0.0/11
O:1.0/00 SOL: AIR RIGHT SIDE AQUA PULSE VALVE O:1.0/00

O:1.0/01 SOL: AIR QUICK-LOCK VALVE (PRIMARY) O:1.0/01 (*)
OUTPUT CARD D0-1 (1762-OB16)
O:1.0/02 SOL: AIR DRAIN VALVE (POWER) O:1.0/02

O:1.0/03 SOL: AIR GRAVITY DRAIN VALVE O:1.0/03
O:1.0/04 SOL: AIR POWER OPERATED VENT (POV) O:1.0/04
O:1.0/05 SOL: AIR BREATHER DAMPER (POV #2) O:1.0/05 (*)
O:1.0/06 SOL: AIR SECONDARY QUICK LOCK VALVE O:1.0/06 (*)
O:1.0/07 PILOT LIGHT P/LIGHT: "STOP" - CLEAN SIDE O:1.0/07
O:1.0/08 PILOT LIGHT P/LIGHT: "DOOR OPEN" - CLEAN SIDE O:1.0/08

O:1.0/09 PILOT LIGHT P/LIGHT: "RUN" - CLEAN SIDE O:1.0/09
O:1.0/10 PILOT LIGHT P/LIGHT: "EXHAUST" - CLEAN SIDE O:1.0/10
O:1.0/11 PILOT LIGHT P/LIGHT: "CYCLE END" - CLEAN SIDE O:1.0/11
O:1.0/12 SOL: AIR FLOOR TILT ACTUATOR O:1.0/12 (*)
O:1.0/13 SOL: AIR DOOR LOCK - SOILED SIDE O:1.0/13
O:1.0/14 SOL: AIR DOOR LOCK - CLEAN SIDE O:1.0/14 (*)
O:1.0/15 BEACON BEACON - CLEAN SIDE O:1.0/15 (*)
OUTPUT CARD DO-
O:2.0/00 MOTOR CHEMICAL-1 PUMP O:2.0/00 (*)

O:2.0/01 MOTOR CHEMICAL-1 NEUTRAL PUMP O:2.0/01 (*)
2 (1762-OW8)
O:2.0/02 MOTOR CHEMICAL-2 PUMP O:2.0/02 (*)

O:2.0/03 MOTOR CHEMICAL-2 NEUTRAL PUMP O:2.0/03 (*)
O:2.0/04 MOTOR RINSE AID PUMP O:2.0/04 (*)
O:2.0/05 O:2.0/05
O:2.0/06 LIGHT INTERIOR LIGHT O:2.0/06
O:2.0/07 SIREN ALARM SIRENS (SOILDE & CLEAN SIDE) O:2.0/07 (*)
(NOTE) (*) REPRESENTS AN OPTIONAL DEVICE

(**) INPUT CARD DI-4 NOT INSTALLED IF LEVEL SWITCHES NOT USED
Appendix C PANEL ARRANGEMENT

AND PLC WIRING CONNECTION DIAGRAM

Appendix D PROGRAM CYCLE CHARTS 1-10

AND COMMON SETTINGS

D-1
CYCLE 1: RODENT CAGE RACKS
STEP STEP STEP TEMPERATURE (°C) WATER DRAIN/HOLD

DESCRIPTION STAGE TIME (sec) HEATING SP GUARANTEE SP SUPPLY PRESET
Fill House Hot
PREWASH Washing 60 60 0
Drain Drain
Fill House Hot
Chem-1 Inject 15
Chem-1 Wash 180 60 0
WASH-1 Soaking 0
Neut-1 Inject 0 1)
Neut-1 Circulation 0 1)
Drain Drain
Fill House Hot
Chem-2 Inject 0
Chem-2 Wash 0 60 0
WASH-2 Soaking 0
Neut-2 Inject 0 1)
Drain Drain
Fill House Hot
RINSE 1 Washing 60 71 0
Drain Drain
Fill House Hot
Drain Drain
Fill House Hot
Drain Drain
Fill House Hot
Drain Drain
POV exhaust 300 - -
Devaporizing 0 - -
EXHAUST
Drying - Steam 0 n/a n/a
Cool Down 0 n/a -
> cycle end <
Aqua-Pulse Settings:
SPRAY PATTERN: SPRAY TIMES (sec):

RH LH Right Hand Pulse 10
RH LH Q/L Left Hand Pulser 10
RH+Q/L LH+Q/L Quick-Lock Pulse 10
* To disable STAGE or STEP enter '0' for time setting
1) Neutralizer injection and circulation duration settings are ignored if pH controller is used and enabled
Revision: Date: Name: WASHER CONTROL SYSTEM
Scientek
Technology Corporation
SW 6000 Series, Cage & Rack Washer
PROGRAM CHARTS
A Aug 30, 2011 D. Pekic JOB #: 2348
D-2
CYCLE 2: DOG RACKS

Fill House Hot
Drain Drain
Fill House Hot
Chem-1 Inject 15
WASH-1 Soaking 0
Neut-1 Inject 0 1)
Drain Drain
Fill House Hot
Chem-2 Inject 15
Chem-2 Wash 60 60 0
WASH-2 Soaking 0
Neut-2 Inject 15 1)
Drain Drain
Fill House Hot
Drain Drain
Fill House Hot
Drain Drain
Fill House Hot
Drain Drain
Fill House Hot
Drain Drain
POV exhaust 300 - -
Devaporizing 0 - -
EXHAUST
Cool Down 0 n/a -
> cycle end <

Scientek
0
0
0
0
0
0
00-Jan-00
0
0
PROGRAM CHARTS
0
0 0 A Aug 30, 2011 D. Pekic JOB #: 2348

D-3
CYCLE 3: PRIMATE RACKS

Fill House Hot
Drain Drain
Fill House Hot
Chem-1 Inject 15
WASH-1 Soaking 0
Neut-1 Inject 0 1)
Drain Drain
Fill House Hot
Chem-2 Inject 15
Chem-2 Wash 60 60 0
WASH-2 Soaking 0
Neut-2 Inject 15 1)
Drain Drain
Fill House Hot
Drain Drain
Fill House Hot
Drain Drain
Fill House Hot
Drain Drain
Fill House Hot
Drain Drain
POV exhaust 300 - -
Devaporizing 0 - -
EXHAUST
Cool Down 0 n/a -
> cycle end <

Scientek
0
0
0
0
0
0
00-Jan-00
0
0
PROGRAM CHARTS
0
0 0 A Aug 30, 2011 D. Pekic JOB #: 2348

D-4
CYCLE 4: G.P. CARTS

Fill House Hot
Drain Drain
Fill House Hot
Chem-1 Inject 15
WASH-1 Soaking 0
Neut-1 Inject 0 1)
Drain Drain
Fill House Hot
Chem-2 Inject 0
Chem-2 Wash 0 60 0
WASH-2 Soaking 0
Neut-2 Inject 0 1)
Drain Drain
Fill House Hot
Drain Drain
Fill House Hot
Drain Drain
Fill House Hot
Drain Drain
Fill House Hot
Drain Drain
POV exhaust 300 - -
Devaporizing 0 - -
EXHAUST
Cool Down 0 n/a -
> cycle end <

Scientek
0
0
0
0
0
0
00-Jan-00
0
0
PROGRAM CHARTS
0
0 0 A Aug 30, 2011 D. Pekic JOB #: 2348

D-5
CYCLE 5: PAN RACKS

Fill House Hot
Drain Drain
Fill House Hot
Chem-1 Inject 15
WASH-1 Soaking 0
Neut-1 Inject 0 1)
Drain Drain
Fill House Hot
Chem-2 Inject 15
Chem-2 Wash 60 60 0
WASH-2 Soaking 0
Neut-2 Inject 15 1)
Drain Drain
Fill House Hot
Drain Drain
Fill House Hot
Drain Drain
Fill House Hot
Drain Drain
Fill House Hot
Drain Drain
POV exhaust 300 - -
Devaporizing 0 - -
EXHAUST
Cool Down 0 n/a -
> cycle end <

Scientek
0
0
0
0
0
0
00-Jan-00
0
0
PROGRAM CHARTS
0
0 0 A Aug 30, 2011 D. Pekic JOB #: 2348

D-6
CYCLE 6: BOTTLE RACK

Fill House Hot
Drain Drain
Fill House Hot
Chem-1 Inject 15
WASH-1 Soaking 0
Neut-1 Inject 0 1)
Drain Drain
Fill House Hot
Chem-2 Inject 0
Chem-2 Wash 0 60 0
WASH-2 Soaking 0
Neut-2 Inject 0 1)
Drain Drain
Fill House Hot
Drain Drain
Fill House Hot
Drain Drain
Fill House Hot
Drain Drain
Fill House Hot
Drain Drain
POV exhaust 300 - -
Devaporizing 0 - -
EXHAUST
Cool Down 0 n/a -
> cycle end <

Scientek
0
0
0
0
0
0
00-Jan-00
0
0
PROGRAM CHARTS
0
0 0 A Aug 30, 2011 D. Pekic JOB #: 2348

D-7
CYCLE 7: PLASTIC WARE

Fill House Hot
Drain Drain
Fill House Hot
Chem-1 Inject 15
WASH-1 Soaking 0
Neut-1 Inject 0 1)
Drain Drain
Fill House Hot
Chem-2 Inject 0
Chem-2 Wash 0 60 0
WASH-2 Soaking 0
Neut-2 Inject 0 1)
Drain Drain
Fill House Hot
Drain Drain
Fill House Hot
Drain Drain
Fill House Hot
Drain Drain
Fill House Hot
Drain Drain
POV exhaust 300 - -
Devaporizing 0 - -
EXHAUST
Cool Down 0 n/a -
> cycle end <

Scientek
0
0
0
0
0
0
00-Jan-00
0
0
PROGRAM CHARTS
0
0 0 A Aug 30, 2011 D. Pekic JOB #: 2348

D-8
CYCLE 8: GREASE - GROSS SOILED

Fill House Hot
Drain Drain
Fill House Hot
Chem-1 Inject 15
WASH-1 Soaking 0
Neut-1 Inject 0 1)
Drain Drain
Fill House Hot
Chem-2 Inject 15
Chem-2 Wash 60 60 0
WASH-2 Soaking 0
Neut-2 Inject 15 1)
Drain Drain
Fill House Hot
Drain Drain
Fill House Hot
Drain Drain
Fill House Hot
Drain Drain
Fill House Hot
Drain Drain
POV exhaust 300 - -
Devaporizing 0 - -
EXHAUST
Cool Down 0 n/a -
> cycle end <

Scientek
0
0
0
0
0
0
00-Jan-00
0
0
PROGRAM CHARTS
0
0 0 A Aug 30, 2011 D. Pekic JOB #: 2348

D-9
CYCLE 9: RINSE CYCLE

Fill House Hot
Drain Drain
Fill House Hot
Chem-1 Inject 0
Chem-1 Wash 0 60 0
WASH-1 Soaking 0
Neut-1 Inject 0 1)
Drain Drain
Fill House Hot
Chem-2 Inject 0
Chem-2 Wash 0 60 0
WASH-2 Soaking 0
Neut-2 Inject 0 1)
Drain Drain
Fill House Hot
Drain Drain
Fill House Hot
Drain Drain
Fill House Hot
Drain Drain
Fill House Hot
Drain Drain
POV exhaust 300 - -
Devaporizing 0 - -
EXHAUST
Cool Down 0 n/a -
> cycle end <

Scientek
0
0
0
0
0
0
00-Jan-00
0
0
PROGRAM CHARTS
0
0 0 A Aug 30, 2011 D. Pekic JOB #: 2348

D-10
CYCLE 10: SERVICE CYCLE

Fill House Hot
Drain Drain
Fill House Hot
Chem-1 Inject 5
Chem-1 Wash 30 60 0
WASH-1 Soaking 0
Neut-1 Inject 0 1)
Drain Drain
Fill House Hot
Chem-2 Inject 5
Chem-2 Wash 30 60 0
WASH-2 Soaking 0
Neut-2 Inject 5 1)
Drain Drain
Fill House Hot
Drain Drain
Fill House Hot
Drain Drain
Fill House Hot
Drain Drain
Fill House Hot
Drain Drain
POV exhaust 300 - -
Devaporizing 0 - -
EXHAUST
Cool Down 0 n/a -
> cycle end <

Scientek
0
0
0
0
0
0
00-Jan-00
0
0
PROGRAM CHARTS
0
0 0 A Aug 30, 2011 D. Pekic JOB #: 2348

D-11
COMMON TIME SETTINGS - 1 (sec)
FILL SEQUENCE Fill Delay 30
DRAIN SEQUENCE Power Drain 15

Gravity Drain 40
Flush Drain 8
pH Low S.P. 5.5
pH High S.P. 8.5
EXHAUST Extra Exhaust 120

Emergency Exhaust 120
TEMPERATURE GUARANTEE HOLD TIME (sec):
PREWASH 600
WASH-1 600
WASH-2 600
RINSE-1 600
RINSE-2 600
RINSE-3 600
RINSE-4 600
COMMON SETTINGS - 2
DETERGENT & ACID TANKS SETTINGS: n/a
Fill Delay 5 sec

Total Re-fill Time 15 sec
Return Time Max 120 sec
Temperature S.P. 160 °F
Det. Tank Recycle 5x
Acid Tank Recycle 5x
Drain Time n/a
MISCELLANEOUS SETTINGS:
Sump Low Level Alarm 60 sec

Spray Valves' Overlap Time 1 sec
Sump Heat Deadband 2 °F
Booster Heat Deadband 10 °F
Max. Temperature S.P. 210 °F
Power Drain Mode [0,1,2] 0
Conductivity Control - Injection Time n/a
Conductivity Control - Mixing/Check Time n/a
pH Control (Neutralization) - Alarm Delay n/a
Conductivity Control (Injection) - Alarm Delay n/a
Scientek
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D-12
CYCLE :

Fill
PREWASH Washing
Drain
Fill
Chem-1 Inject
Chem-1 Wash
WASH-1 Soaking
Neut-1 Inject
Neut-1 Circulation
Drain
Fill
Chem-2 Inject
Chem-2 Wash
WASH-2 Soaking
Neut-2 Inject
Neut-2 Circulation
Drain
Fill
RINSE 1 Washing
Drain
Fill
RINSE 2 Washing
Drain
Fill
RINSE 3 Washing
Drain
Fill
RINSE 4 Washing
Drain
POV exhaust - -
Devaporizing - -
EXHAUST
Drying - Steam n/a n/a
Cool Down n/a -
> cycle end <

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0 0 A Aug 30, 2011 D. Pekic JOB #: 2348

D-13
COMMON TIME SETTINGS (sec)
FILL SEQUENCE Fill Delay
DRAIN SEQUENCE Power Drain

Gravity Drain
Flush Drain
pH Low S.P.
pH High S.P.
EXHAUST Extra Exhaust

Emergency Exhaust
TEMPERATURE GUARANTEE HOLD TIME (sec):
PREWASH
WASH-1
WASH-2
RINSE-1
RINSE-2
RINSE-3
RINSE-4
COMMON SETTINGS - 2
DETERGENT & ACID TANKS SETTINGS: n/a
Fill Delay __ sec

Total Re-fill Time __ sec
Return Time Max __ sec
Temperature S.P. ___ °F
Det. Tank Recycle __ x
Acid Tank Recycle __ x
Drain Time n/a
MISCELLANEOUS SETTINGS:
Sump Low Level Alarm __ sec

Spray Valves' Overlap Time __ sec
Sump Heat Deadband __ °F
Booster Heat Deadband __ °F
Max. Temperature S.P. 210 °F
Power Drain Mode [0,1,2] __
Conductivity Control - Injection Time n/a
Conductivity Control - Mixing/Check Time n/a
pH Control (Neutralization) - Alarm Delay ___ sec
Conductivity Control (Injection) - Alarm Delay n/a
Scientek
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Appendix E SMC VALVE CONFIGURATION

Smc Valves 1 of 1
Model #: SW6300 Date: 2-Sep-11

Serial #: 100972-2348 Customer: UBC-O Arts & Science
Job #: 2348 Project: UBC-O Arts & Science
SMC VALVE CONFIGURATION

A
(orange) 10 Quick
O B Lock
(red)
A
(clear) 9 POV2
O B Breather Vent
(clear)
A
(clear) 8 POV1
O B
(clear)
A
(clear) 7 Hot Water
O B to HX
A
(clear) 6 Steam to HX
O B
A
(clear) 5 Steam to Sump
O B
A
(purple) 4 Right Hand
O B Spray
(blue)
A
(grey) 3 Left Hand
O B Spray
(green)
A
(black) 2 Gravity
O B Drain
(yellow)
A
(clear) 1 Power
O B Drain
(white)
TOTAL VALVES: 10

7943A Progress Way, Delta, BC, Canada Fax: (604) 940-8085
Appendix F PIPING AND INSTRUMENTATION DIAGRAM

Appendix G PARTS LIST

SPARE PARTS LIST 1 of 1
PARTS FOR 1 WASHER(S) MACHINE: SW6300

REQUISITION DATE: 2-Sep-11 REQUISITIONED BY: JOB #: 2348
PARTS REQUIRED: ASAP Amir K CUSTOMER: UBC-O Arts & Science
PART # QTY DESCRIPTION MANUFACTURER ORDER P.O.# SUPPLIER PICK LOC TYPE
16-0424 1 FUSE, 4AMP GMA-4 BUSS F4 PART

16-3236 0 EXTRA ROLL PAPER F6 PART
16-0132 1 1" NPT ANGLE SEAT VALVE FOR STEAM BURKERT #456045 D5 PART
13-0059 1 3/4" NPT STEAM TRAP (THERMODYNAMIC),c/w STRAINER WATSON McDANIEL #WD 600S-13 D4 PART
0 FLOAT & THERMOSTATIC STEAM TRAP, 3/4",15 Psi WATSON McDANIEL # FT-3
16-0131 1 1-1/2"NPT ANGLE SEAT VALVE FOR STEAM BURKERT #454630 D5 PART
16-0136 0 2"NPT ANGLE SEAT VALVE FOR STEAM BURKERT #454632 D5 PART
16-0133 1 1"NPT ANGLE SEAT VALVE FOR WATER BURKERT #454621 D5 PART
16-1800 1 K-PROBE 1/2"NPT NON-GROUNDED x 25' LEAD (HX) #ZTCK-2059 BAY IND. F1 PART
20-0313 1 MECHANICAL SEAL FOR PUMP, 10 HP GOULD#27SH2L5B2 JOHN BROOKS PART

26-3076 1 VALVE, BUTTERFLY 3"BRAY BRAY/BRAY D2 PART
26-3077 1 VALVE,BUTTERFLY 2"BRAY BRAY/BRAY D2 PART
26-2815 1 VALVE,S/S316 1-1/2" BALL C/W ACTUATOR RADIUS
26-2820 1 BALL VALVE TRIAD 1-1/2" TRI-RK50DPTFE-1-1/2"
50-0210 1 KIT,REPAIR TRAID 1-1/2"BALL VALVE(RADIUS ACTUATOR) (ORIGINAL)
26-2814 1 VALVE,S/S316 1"BALL C/W ACTUATOR RADIUS D2 PART
26-2819 1 BALL VALVE TRIAD 1" TRI-RK50DPTFE-1"
50-0209 1 KIT,REPAIR TRAID 1"BALL VALVE(RADIUS ACTUATOR) (ORIGINAL)
16-2102 1 SOLENOID 1" NPT(24VDC) Burkert #281-A1-F-BR D5 PART
50-0371 1 REPAIR KIT, SOLENOID 1"WATER (456872) #624018
20-0590 1 2-WAY VALVE (Banking) (24VDC) SMC #VQ 1101-N5 D1 PART
18-0324 11 KIT,DELRIN 1"SPRAY HUB A8 PART

18-213-1 1 SPINDLE,1"SPRAY CAST HEAD PART
18-214-1 2 BOLT,SHOULDER CAST HUB PART
18-1808 10 GRIP CLIP,S/S304 SPRING A7 PART
18-1807 10 END-PLUG,1"SPRAY TUBE A7 PART
16-2871 1 FLUORESCENT LIGHT BULB, 20W(75W EQUI.) F3 PART
30-0439 0 PH PROBE #27018-02 COLE PARM. PART
STAGING LOCATION:

7943A Progress Way, Delta, BC, Canada Fax: (604) 940-8085
Appendix H FINAL RELEASE SHOP DRAWING

8 7 6 5 4 3 2 1
Service Requirements & Engineering Data Electrical Selection & Engineering Data Scientek /Cage & Rack Washer/ SW 6000 SERIES
Standard Features Include:
CHK. # SERVICE CONNECTIONS DYNAMIC PRESSURE RANGE PEAK FLOW RATES CONSUMPTION CHK VOLTAGE DRAW - AMP./KW. PHASE CYCLES STAINLESS STEEL FABRICATION [ TYPE 304 ]
CONTROLS ON RIGHT HAND SIDE
X 1 HOT WATER 1" NPT - 120 DEG F / 49 DEG C 30-60 PSIG / 207-414 KPA 25 GPM / 95 LPM 300 G/CYCLE / 1136 L/CYCLE X 208 VOLT 34.2 AMP/ 15 KW 3 60 INSULATED WASH CHAMBER
INTERIOR LIGHT
X 2 COLD WATER 1" NPT - 60 DEG F / 16 DEG C MAX 30-60 PSIG / 207-414 KPA 25 GPM / 95 LPM 86 G/CYCLE / 326 L/CYCLE 480 VOLT 12.8 AMP/ 15 KW 3 60 STAINLESS STEEL PUMP
EMERGENCY STOP CABLE SYSTEM
X 3 STEAM 1 1/2" NPT 40-60 PSIG / 276-414 KPA 885 LBS / HR / 401 KG / HR 420 LBS / CYCLE / 191 KG / CYCLE 575/600 VOLT AMP/ KW 3 60 INTERNAL SIDE PROTECTION RAIL
DOOR SAFTEY HARDWARE
X 4 CONDENSATE - HEAT EXCHANGER 3/4" NPT 1.9 GPM / 7.0 LPM 380 VOLT 17.6 AMP/15 KW 3 50 THREE STAGE AUTOMATIC DRAIN
"AQUAPULSE" ADJUSTABLE SPRAY PROGRAM
X 5 CONDENSATE - SUMP HEATER 3/4" NPT 1.0 GPM / 3.8 LPM VOLT AMP/ KW COLD WATER PREWASH ( HEALTH CARE UNITS ONLY ) F
F PNEUMATIC CONTROL VALVES
X 6 DRAIN / OVERFLOW 2" NPT 315 GPM / 1193 LPM SECTIONED FLOOR GRATING
Miscellaneous Engineering Data DOOR THRESHOLD PLATE - SLOPED
X 7 AIR 1/4" NPT 80 PSIG / 552 KPA 1 CU. FT/CYCLE / .03 CU M/CYCLE STAINLESS STEEL SUMP HEATER
CRATED SHIPPING WEIGHT LBS / KGS Control System Includes:
X 8 ELECTRICAL 1/2" KO @ CONTROL BOX 10 KW EXTRA EXHAUST TIME PUSH BUTTON
OPERATING WEIGHT C/W WATER LBS. / KGS. ILLUMINATED CONTROL & SERVICE ON-OFF SWITCHES
X 9 POV BREATHER VENT 8" X 13" - INDIRECT CONNECTION 300 TO 500 CFM / 8.5-14 M3/MIN EMERGENCY STOP PUSH BUTTON
CRATED SIZE APPROX. "WX "HX "L MICROPROCESSOR
X 10 POV EXHAUST VENT 8" X 13" - DIRECT CONNECTION .5 SP "WG / .13 KPA 1200 CFM / 34.0 M3/MIN
NO. OF SPLITS 5 ( STANDARD ) COLOR TOUCH SCREEN C/W OPERATOR INTERFACE
X 11 DRAIN COOLDOWN 1" NPT - 60 DEG F / 16 DEG C MAX 30-60 PSIG / 207-414 KPA 25 GPM / 95 LPM 106 G/CYCLE / 401 L/CYCLE TEN PRE-PROGRAMMED WASH CYCLES
UNCRATED SIZE - SPLIT # 1 "WX "HX "L AUDIBLE CYCLE END SIGNAL
X 12 FLOOR SINK DRAIN 12"X12"X8" DP 6" PIPE (RECOMMENDED) BY OTHERS 600 GPM / 2271 LPM TEMPERATURE INDICATION: SET POINT & ACTUAL READING
UNCRATED SIZE - SPLIT # 2 "WX "HX "L TIME INDICATION: PRESET & REMAINING
13 CONDENSATE - SIDE TANK 3/4" NPT ALL CYCLE TIME & TEMPERATURE SET POINTS ADJUSTABLE
UNCRATED SIZE - SPLIT # 3 "WX "HX "L CYCLE NAMES USER ADJUSTABLE, CYCLE LOCK OUT CAPABILITY
14 HOT WATER - SIDE TANK 1" NPT - 120 DEG F / 49 DEG C 30-60 PSIG / 207-414 KPA MONITORING ALARM CONDITION [ LOG FOR 50 EVENTS ]
UNCRATED SIZE - SPLIT # 4 "WX "HX "L TIME / DATE DISPLAY
15 DRAIN - SIDE TANK 1 1/2" NPT CONTROL CAPABLE OF SIGNALLING 6 CHEMICAL PUMPS MAX.
UNCRATED SIZE - SPLIT # 5 "WX "HX "L MODEM FOR FACTORY ACCESS AND TROUBLESHOOTING
HEAT LOSS BTU`S / HR Qty Options & Configurations:

WIRE FOR 208 SUPPLY VOLTAGE 208 V-6
1
98 8 " SUMP PAN OPERATING SUMP CAPACITY GALS US
WIRE FOR 480 SUPPLY VOLTAGE 480 V-6
2493 WIRE FOR 575 / 600 SUPPLY VOLTAGE 575 V-6
E E
WIRE FOR 380 SUPPLY VOLTAGE [ OVERSEAS ] 380 V-6
1
7 16 " X 10 HP PUMP MOTOR 20 HP-PM-6
179 CONTROLS ON LEFT HAND SIDE CLHS-6
STAINLESS STEEL TRIM ONE END SST1-6
X STAINLESS STEEL TRIM BOTH ENDS SST2-6
X DRAIN COOLDOWN SYSTEM DCD-6
COLD WATER PREWASH CWP-6
OUTLINE OF 15 15 X QUICKLOCK CONNECTION QLC-6
7 16 " 7 16 " WATER HAMMER ARRESTOR WHA-6
FLOOR PIT 202 202
TYPICAL WASH RECIRCULATION SYSTEM C/W INSULATED TANK WR-TANK-H
1
8" 62 4 " 8" ACID RECIRCULATION SYSTEM C/W INSULATED TANK AR-TANK
203 1582 203 SURGE TANK ST-6
EXTRA AUTOMATIC PUMP [ SPECIFIED FOR CHEMICAL] EP-6
LOW LEVEL INDICACTOR FOR DETERGENT C/W 25' CABLE LLID-6
95" LOW LEVEL INDICATOR FOR ACID C/W 25' CABLE LLIA-6
1
63 8 " 3
63 8 " 2413 LOW LEVEL INDICATOR FOR NEUTRALIZER C/W 25' CABLE LLIN-6
ISO VIEW PIT CHEMICAL CONDUCTIVITY SYSTEM ( PUMPS NOT INCLUDED ) ADDS-CCS
1604 1610
SUMP PAN CONDUCTIVITY PROBE ( FOR ADDS-CCS SYSTEM ) ADDS-CP
PH CONTROL SYSTEM ( PUMPS NOT INCLUDED ) ADDS-PH
SAMPLING PORT INTO SUMP TANK SPT-6
DESCALING OPTION DSC-6
STEAM HEAT EXCHANGER ( 25 GPM ) WBE-6-25
10
9 LOW PRESSURE STEAM HEAT EXCHANGER ( 25 GPM ) WBE-6-10-25
STEAM HEAT EXCHANGER ( 80 GPM ) WBE-6-80
X POV EXHAUST VENT FOR DIRECT CONNECTION POV-6
D VENT C/W EXHAUST FAN FOR DIRECT CONNECTION EXF-6
DEVAPOURMATIC SYSTEM ( CLOSED LOOP ) DEVAP-6 D
DEVAPORMATIC SYSTEM C/W BUILDING EXHAUST FAN DVP-EXH-6
7 3 4 DRYER & DEVAPOURMATIC SYSTEM ( CLOSED LOOP ) DRY-DVP-6
DRYER & DEVAPOURMATIC SYSTEM C/W BUILDING EXHAUST FAN DY-DP-EH-6
AIR COMPRESSOR 5 HP 26 GAL LAC-6
3
12 8 " PANEL MOUNTED PRINTER PMP-6
314 DATA REPORTING SYSTEM [ INCLUDES 1 WASHER SET-UP ] DRS-6
ELECT. 9
24 16 " [ ABOVE DOES NOT INCLUDE COMPUTER OR INSTALLATION ]
CONTROL BOX ADDITIONAL HOOK-UP TO DATA REPORTING SYSTEM AHDRS-6
624
8 [ SET-UP OF 1 ADDITIONAL WASHER TO ABOVE SYSTEM, DOES NOT
INCLUDE COMPUTER OR INSTALLATION ]
11 ALARM FLASHING BEACON AA-6
6 EXTRA INTERIOR LIGHT EL-6
12 DOOR INTERLOCK SYSTEM PTL-6
EXTRA EMERGENCY STOP CABLE SYSTEM EES-6
EXTRA INTERNAL SIDE PROTECTION RAIL EGR-6
1 EXTRA INTERIOR SAFETY LATCH EEL-6
95" PIT CART TILT RAMP TR-67
2413 AUTOMATIC TILT FLOOR AFT-6
X SEISMIC ANCHORING BASE SA-6
PLAN VIEW STAINLESS STEEL BASE FRAME SSBASE-6
SPLIT BASE BS-6
5
75 16 "
1
94 8 " VIBRATION ISOLATION VI-6
9 TYPE 316 SS CONSTRUCTION - ALL 316SS-6
1912 2392
10 TYPE 316 SS CONSTRUCTION - ALL WASH SURFACES ONLY 316SS-WS-6
3 1 3
10 3 9 3 24 4 " 13 8 " 24 4 " X KNOCK DOWN FOR SHIPPING KD-6
629 333 629
Custom Interior Size :
48"
C
________________________ - DOOR OPENING CLEAR - LEFT TO RIGHT
C CUSTOM-67
88"
________________________ - DOOR OPENING CLEAR - TOP TO BOTTOM
90"
_________________________- INTERIOR LENGTH CLEAR
Qty Additional Options Or Configurations Not Listed:

1 SS SERVICE ENCLOSURE C/W ACCESS DOOR SE-6
1 SS PIT COVER SE-6
1 1
1 AUTOMATIC CHEMICAL DISPENSER- 3 PUMPS ADDS-A
Qty Accessories:
5
100 8 " 1 STANDARD CART C/W 3 BOTTOM ROTARY SPRAY ARMS QLCT-6
2556 SPINDLE CART C/W 108 SPINDLES & 2 TOP SPRAY ARMS QLSP-6
DUCT 1 VERTICAL CAGE WASH HEADER C/W 2 RACKS SMR-63
CONNECTION 7 UNIVERSAL WASH CART FOR CAGES & PANS UC-6000
F.F.F. 1
94 4 " CAGE WASH CART FOR MOUSE & RAT CAGES SSC-6000
4 FLUSH SYSTEM FOR BUILT IN RACK WATERING QCW-6000
2394
HEADER RACKS ( 2 ONLY ) SMR-6
4 - STATION TABLE STT-CUSTOM
UTENSIL RACK CART UW100
B DOOR CHANGED DOOR RAMP - 72" LONG DR-72-6
8 TO L.H.H.
GENERAL NOTES & RECOMMENDATIONS:
-All services to washer ( by others ) must comply with applicable local codes and
practices regarding final connections, responsibility herein lies with installation
11 company, and not equipment manufacturer.
-Supply lines to be sized larger than utilities shown to ensure adequate service.
FINISHED FLOOR LEVEL
-All connection lines to be provided with appropriate shut offs, connections, &
regulators.
-Range indicates minimum/maximum pressures, if supply exceeds maximum,

provide a regulator and or pressure release valve prior to connection with washer.
( by others )
5
-Electrical supply should be connected with sealtite flex and a fused panel box.
-A bucket trap is recommended in steam line to ensure dry steam. ( trap by others )
6 6 - NOTE: Check path for entry of washer into building. A non-standard split of the
washer may be required.
FOR APPROVAL
12 SERVICE SIDE VIEW CLEAN END VIEW
SOILED END VIEW 12
A NAME DATE REVISION: - APR. 21 11
12 A
DRAWN Al Sundquist FEB. 23 11
CHECKED
Scientek Technology Corporation
ITEM DESCRIPTION: SW6300-WASHER- PT- RH- QL
PROPRIETARY AND CONFIDENTIAL
THE INFORMATION CONTAINED IN THIS ENG APPR.
7943A Progress Way, Delta
DRAWING IS THE SOLE PROPERTY OF British Columbia, Canada, V4G 1A3
SCIENTEK TECHNOLOGY CORP.. ANY MFG APPR. Tel: ( 604 ) 940 - 8084
JOB #: 2348 ITEM#: 1 NO. REQD.: 1 REPRODUCTION IN PART OR AS A WHOLE
WITHOUT THE WRITTEN PERMISSION OF Q.A.
Fax: ( 604 ) 940 - 8085
Web: www.scientek.net
SCIENTEK TECHNOLOGY CORP. IS
PROHIBITED. UNLESS OTHERWISE SPECIFIED:
NOTE: SEE PIT DRAWING FOR PIT DIMS. PROJECT NAME: VIVO RESEARCH FACILITY SIZE DWG. NO.
D
SCIENTEK RESERVES THE RIGHT TO MAKE DIMENSIONS ARE IN - INCHES / [ MM ]
PRODUCT IMPROVEMENT CHANGES
NOT NECESSARILY SHOWN ON THIS
DRAWING
TOLERANCES:
LINEAR: .125 S1-6300-050
ANGULAR: 1 Deg.
CUSTOMER: UBC KELOWNA DO NOT SCALE DRAWING WEIGHT: SCALE: 1:18 SHEET:
8 7 6 5 4 3 2 1
Appendix I Warranty

7943A Progress Way, Delta BC, V4G 1A3
Phone: (604) 940-8084 Fax: (604) 940-8085 E-Mail: service@scientek.net
ONE YEAR PARTS AND LABOUR

WHAT IS COVERED EXCLUSIONS – WHAT IS NOT COVERED
This warranty covers defects in material and workmanship under • Normal maintenance items such as light bulbs, fuses,
normal use providing that: gaskets, O-rings, interior and exterior finishes, lubrication,
deliming, broken glass, etc.
• the equipment has not been accidentally or intentionally • Failure caused by erratic voltages, incorrect pressure or
damaged, altered or misused. temperature of water or steam supply.
• the equipment is properly installed, adjusted, operated and • We assume no responsibility for travel costs beyond 150
maintained in accordance with the installation instructions km round trip, or two (2) hours, travel other than overland,
provided with the product. overtime and holiday charges, and any special
• the rating plate affixed to the appliance has not been arrangements for service requiring other than normal time.
defaced, obliterated or removed. • Improper or unauthorized repair.
• Damage in shipment.
HOW LONG IS THE COVERAGE PERIOD • Changes in adjustments and calibration after thirty (30)
days from equipment installation date.
The equipment warranty coverage remains in effect for one (1) • This warranty will not apply to any parts subject to damage
year from the date the equipment is put into operation, or 18 beyond the control of the Company, or to equipment which
months from date of shipment, whichever comes first. has been subject to alteration, misuse or improper
installation.
WHO IS COVERED • The obligations of the Company are limited to those set
forth in this warranty which is given in lieu of all
This warranty is extended to the original purchaser or its agent warranties, conditions and liabilities whatsoever, implied
only. by statute, common-law, or otherwise, and the Company,
its servants and agents shall not be liable for any claims for
personal injuries or consequential damages or loss, however
caused.
WARRANTY CLAIM PROCEDURE

CUSTOMER RESPONSIBILITY DEALER RESPONSIBILITY
• To advise the Company that warranty service is required, • To co-ordinate customer service request with the Company
stating the Model and Serial Number and nature of the Service or Sales Representative providing:
problem. 1. The model and serial number and details of defect.
• To ensure the problem appears to be a factory 2. Date of installation and original TSM/Scientek
responsibility. Improper installation or misuse of invoice number.
equipment are not covered under this warranty.
• To co-operate with the Company so that warranty service TSM/SCIENTEK RESPONSIBILITY
may be completed during normal working hours.
• To provide the finest line of equipment available free of all
SERVICE AGENCY RESPONSIBILITY defects.
• To factory test every unit before shipment to ensure it
• To perform the warranty service during normal business performs to required standards.
hours, usually within 48 hour of notification of warranty • To maintain competent factory-trained Service Agencies.
service request. • To stock operational service parts and normally make
• To ensure the problem is a factory responsibility, if not, to shipment within 24 hours from receipt of order from
advise the customer before performing the service that Service Agency, Dealer or Customer.
charges will be the responsibility of the customer. • To pay normal shipping or mailing charges on service parts.

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Operating and Maintenance Manual

Scientek Washer Model SW-6000

Model #SW6000 Series

OPERATION AND MAINTENANCE MANUAL

Scientek Technology Corporation Tel: (604) 940-8084

TABLE OF CONTENTS SW 6000

SECTION 1 SUMMARY OF SAFETY WARNINGS AND CAUTIONS 1-1

SECTION 2 GENERAL INFORMATION 2-1

SECTION 3 PRINCIPLES OF OPERATION 3-1

3.1 GENERAL 3-1

SECTION 4 DESCRIPTION OF CONTROL PANEL AND SWITCHES 4-1

4.1 POWER OFF/ON 4-1

SECTION 5 PANEL VIEW TOUCH SCREEN CONTROL 5-1

5.1 MAIN MENU SCREEN 5-2

Scientek Technology Corporation Tel: (604) 940-8084

5.3 SET-UP MENU 5-9

SECTION 6 INSPECTION AND MAINTENANCE 6-1

6.1 CLEANING PROCEDURES 6-1

SECTION 7 FIELD TEST PROCEDURE 7-1

7.1 PRELIMINARY CHECKS 7-1

SECTION 8 TROUBLESHOOTING 8-1

APPENDIX A FACEPLATES & SERIAL PLATE

Scientek Technology Corporation Tel: (604) 940-8084

APPENDIX B PROGRAM INPUT/OUTPUT ADDRESSES

APPENDIX C PANEL ARRANGEMENT AND PLC WIRING CONNECTION DIAGRAM

APPENDIX D PROGRAM CYCLE CHARTS 1-10 AND COMMON SETTINGS

APPENDIX E SMC VALVE CONFIGURATION

APPENDIX F PIPING AND INSTRUMENTATION DIAGRAM

APPENDIX G PARTS LIST

APPENDIX H FINAL RELEASE SHOP DRAWING

Scientek Technology Corporation Tel: (604) 940-8084

Section 1 Summary of Safety Warnings and Cautions

WARNING: FALL HAZARD

WARNING: BURN HAZARD

WARNING: PERSONAL INJURY AND/OR EQUIPMENT DAMAGE

Scientek Technology Corporation Tel: (604) 940-8084

WARNING: ELECTRIC SHOCK HAZARD - Lock building electrical

WARNING: CHEMICAL BURN/EYE INJURY HAZARD

WARNING: ELECTRIC SHOCK AND/OR BURN HAZARD

WARNING: BURN HAZARD

Wear gloves and face protection

Scientek Technology Corporation Tel: (604) 940-8084

CAUTION: EQUIPMENT DAMAGE HAZARD

CAUTION: EQUIPMENT DAMAGE HAZARD

CAUTION: EQUIPMENT DAMAGE HAZARD

CAUTION: EQUIPMENT DAMAGE HAZARD

Scientek Technology Corporation Tel: (604) 940-8084

Section 2 General Information

Scientek Technology Corporation Tel: (604) 940-8084

Section 3 Principles of Operation

3.2 CYCLE DESCRIPTION

3.2.1 Initial Start-Up

Scientek Technology Corporation Tel: (604) 940-8084

WARNING: BURN HAZARD

Scientek Technology Corporation Tel: (604) 940-8084

WARNING: BURN HAZARD

WARNING: CHEMICAL BURN/EYE INJURY HAZARD

Scientek Technology Corporation Tel: (604) 940-8084

WARNING: BURN HAZARD

Scientek Technology Corporation Tel: (604) 940-8084

3.2.3 Acid Wash (Optional)

WARNING: CHEMICAL BURN/EYE INJURY HAZARD

Scientek Technology Corporation Tel: (604) 940-8084