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TLE SMAW12 Q1 Mod1 WeldCarbon SteelPlates InFlat Position v3
TLE SMAW12 Q1 Mod1 WeldCarbon SteelPlates InFlat Position v3
NOT
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Lesson 1:
Weld Carbon Steel Plates in Flat Position (1F)..............................................................1
What I Need to Know..................................................................................1
What’s New: A1: 4PICS 1WORD Getting To Know Weld............................2
What Is It: Types of Fillet Joints...................................................................3
What’s More: A2: SCRAMBLED LETTERS Main Fillet Weld Parts.............5
What Is It: Fillet Weld Parts.........................................................................6
What’s More: A3: THE CHOICE IS YOURS Parts of a Fillet Weld..............7
What Is It: Acceptable and Unacceptable Weld Profiles..............................8
What’s More: A4: PHOTO INSPECTION Acceptable and Unacceptable
Weld Profiles........................................................................10
What’s More: A5: WORD HUNT Weld Defects..........................................11
What Is It: Weld Defects, Causes and Remedies......................................12
What’s More: A6: CONNECT THE DOTS A Good Weld Bead..................14
What Is It: Characteristics of a Good Weld Bead.......................................15
What’s More: A7: MAKING A CHECKLIST Welding Essentials................16
What Is It: Flat Position (1F) Welding Essentials.......................................17
What’s More: A8: MATCHING TYPE Personal Protective Equipment.......18
What Is It: Occupational Safety and Health Standards (OSHS)................19
What’s More: A9: SPOT THE DIFFERENCE 5S Practice.........................19
What Is It: 5S: Sort, Set in Order, Shine, Standardize, Sustain.................20
What I Have Learned: A10: MEMORY BANK TEST Summarizing and
Synthesizing Your Knowledge..............................................21
What I Can Do: Single Pass Fillet Weld in Flat Position (1F).....................22
Performance Rubrics.................................................................................24
What I Know: Summative Test: Quarter 1.................................................25
What’s More: A11: FILL IN THE BLANK Welding Symbol.........................27
What Is It: How to Interpret Welding Symbols...........................................28
What’s More: A12: SHADING Interpreting Welding Symbol......................29
What’s More: A13: CROSSWORD PUZZLE Welding Contour
and Finish............................................................................30
What Is It: Fillet Weld Symbol....................................................................31
What’s More: A14: DECODING Translate Your Understanding................35
What I Can Do: Multi Pass Fillet Weld in Flat Position (1F).......................36
Performance Rubrics.................................................................................38
What I Know: Summative Test: Quarter 2.................................................39
Summary......................................................................................................................... 41
This module contains information and suggested learning activities on Welding fillet on
carbon steel plates particularly in Flat position (1F). It includes instruction and procedure on how to
weld fillet on carbon steel plates (1F).
This module contains one (1) learning outcome. The learning outcome is aligned to
enhance the knowledge, desirable attitudes and skills of a welder in accordance with industry
standards. It covers core competencies such as: weld carbon steel plates (1F) using SMAW. This
includes common competencies: apply safety practices, interpret drawing and sketches, perform
industry calculations, contribute to quality system, use hand tools, prepare weld materials, setup
welding equipment, fit up weld materials and repair welds. It also includes competencies such as,
receive and respond to workplace communications, work with others, demonstrate work values
and practice basic housekeeping procedure.
i
How to Learn from this Module
To achieve the objectives cited above, you are to do the following:
• Take your time reading the lessons carefully.
• Follow the directions and/or instructions in the activities and exercises diligently.
• Answer all the given tests and exercises.
PRE/DIAGNOSTIC TEST
A. Read each item CAREFULLY. Write only the letter of the best answer.
1) It is the area where filler metal intersects the base metal that is opposite to the face.
A. 40 degree C. 45 degree
B. 55 degree D. 60 degree
5) A fillet weld is a type of weld in the cross-sectional shape of a .
A. Square C. Circle
B. Rectangle D. Triangle
B. Write TRUE if the statement is correct and FALSE if the statement is wrong.
7) Fillet weld length and pitch dimension may be indicated by notes on print.
9.
10.
D. Identify these fillet weld parts in Column A by choosing the letter of your
answer in Column B.
COLUMN A COLUMN B
1) Weld toe
2) Theoretical throat
3) Depth of fusion
4) Weld interface
5) Weld leg
6) Effective throat
7) Fusion face
8) Weld root
9) Weld face
If it’s made of metal – it can be welded. From cars to planes and bridges to buildings,
welding keeps our economy moving. It’s the backbone of our world. While we don’t always
notice every weld under the hood or behind the walls, welding plays an integral role in
keeping people safe and advancing our quality of life.
Photo Credits:http://getdrawings.com/vector-tag/fotolia
Fillet welds are some of the most widely used joints in the welding field. Since fillet welds
are used so frequently, there are several factors that you should consider before fabricating
such weld. The skills you develop in welding can lead you countless opportunities in a variety of
industries to a more lucrative and rewarding careers. Are you ready to take your first step?
In this lesson, you will discover the knowledge, skills and attitudes in performing fillet weld
on carbon steel plates in flat- fillet position (1F).
.
At the end of this lesson, you are expected to perform fillet weld on carbon steel
plates in flat- fillet position (1F) based on acceptable welding standards.
(TVL SMAW MELC 12)
1
Lesson objectives
What’s New
Activity 1
4 PICS 1 WORD: Getting To Know WELD
Direction: In this activity, four (4) photos will be shown in a grid, all of which share
one (1) word in common. Your goal is to figure out the common word based on word length,
which is provided to you, and a selection of possible letters beside the photos.
I L
FT
E
L
What Is It
What do the photos below tell you? Yes! Fillet Weld. A fillet weld is a weld type in
the cross-sectional shape of a triangle. It is the most popular and commonly used weld in
industry. Can you name one?
123
Lap Joint is frequently used in all kinds of work, which may be single- fillet lap joint
or double fillet lap joint. Single fillet lap joint should not be used if root of joint is to be
subjected to bending. This type of joint should never replace the butt joint on works under
severe load.
Corner joint is a weld joint formed when two joint members are positioned at an
approximate 90 degrees angle with the weld joint at the outside of the joint members.
Heavier plate can be welded if the load is not severe and there is no bending action at the
root of the weld. No preparation is needed and fit up is usually simple. Half open corner
joint may be used on 12 gauge up to 4.5mm. Full open joint can be cut absolutely square
and suitable clamping and holding devices are needed to facilitate fit up.
Tee Joint is a welding joint at the junction of two parts located approximately at
right angles to each other in the form of a T. In terms of welding, thicker metals at the edge
to be joined should be beveled. No preparation of edges is necessary for thinner plates
and fit up can be fast and economical.
Can you now identify the weld joints as seen on the photos above?
In general, fillet welds are economical, easy to fabricate and require very simple
preparation of the materials being joined. Fillet weld strength is directly proportional to its
length and throat dimension. The volume of weld material, and therefore the cost, is
proportional to the square of the weld leg.
Can you imagine now a world without fillet weld? What do you think will happen to
our vehicles, airplanes, ships, cars, buildings, telecommunication lines, etc? What will
happen to our economy? to our people in their daily lives?
Add-on Task: .Research on the many forms of beveling edges for T-joint such as single
bevel, double bevel, single J bevel, and double J bevel.
4
What’s More
Activity 2
SCRAMBLED LETTERS: Main Fillet Weld Parts
Direction: Below is a picture of a fillet weld with its parts. To accomplish the task, you
need to rearrange the scrambled letters to form the parts of a fillet weld. Write your answer
on the space provided before the number.
1. ELG- It is the distance from the joint root to the weld toe.
2. TORO- It is the area where the filler metal intersects the base metal
opposite the face.
3. EACF- It is the exposed surface of a weld and it can be flat, convex or
concave.
4. ETO- It is the intersection of the base metal and the weld face.
5. HTTRAO- It is the distance from the face of a fillet weld to the weld root.
What Is It
Fillet welds join two base materials positioned at an almost right angle by using
triangular welds. The strength quality of weld joint has a close relationship with joint efficiency.
Now, let’s try to identify the different parts of a fillet weld to ensure strength quality of weld joint.
A. Weld root is the area where the filler metal intersects the base metal
opposite the face.
B. Weld face is the exposed surface of a weld, bounded by the weld toes of the side
on which welding was done. The weld face of a fillet weld maybe concave or
convex.
C. Weld toe is the intersection of the base metal and the weld face. It is the point at
which the weld face meets the base metal.
F. Weld interface is the area where the filler metal and the base metal
are mixed together.
G. Fusion face is the surface of the base metal that is melted during welding.
H. Depth of fusion is the distance from the fusion face to the weld interface.
What’s More
Activity 3
THE CHOICE IS YOURS: Parts of a Fillet Weld
Direction: With the illustration presented, identify the following parts of a fillet weld
below. Write only the corresponding number of your answer on the space provided.
Credits: https://www.wisc-online.com/GammaPlus/Apps/ViewApp/182
The profile of a completed weld could have considerable effect for the performance of the
weld operation. It is the welding inspector’s function to distinguish these discontinuities by way of
visual inspection and quite often, to evaluate the acceptance, or negativity. See photos below for
different fillet weld profile.
Note: Convexity C of a weld or individual surface bead with dimension W shall not exceed
the values of the following table.
The following are typical requirements for the quality of weld products.
Unacceptable weld profiles can cause problems with associated with a reduction in base
material thickness, a reduction in the affective weld size, or provide stress concentrations on the
weld or plate surface the affective weld size. The illustration below shows weld discontinuities
that can often seriously detract from the overall performance of a welded component in service.
The welding inspector is often required to determine the extent of theses discontinuities
and to establish their acceptance, or rejection, based on the relevant acceptable criteria.
What’s More
1.
2.
3.
4.
5.
10
What’s More
Direction: Encircle 12 weld defects listed below. Words may appear straight, across,
backward, up and down, down and up and diagonally.
S D E Z E Y T I V A C N O C R
A P N N S S G R E A T B U T W
D E L Y I U M Y T R I D U K Q
S N L T R N S K C A R C P L H
R E C I N D F C D A R I U H G
E T L S S E F S P E L L I G U
T R E O H R M S D R I N K F O
T A A R A F R N E M P T Y V R
A T N O R I U K G W C C E B H
P I T P E L S F R I X R L E T
S O D P O L T I U S L A G S N
E N P P E S A F E A Z A L O R
L F E H U N T T P B E C S A U
K C C O N V E X I T Y K G I B
O E A G H C S V X O N S A T M
The same force of nature also applies to weld. As a welder, you really want to have
a sound weld. Right? Apparently, a sound weld means having this uniformity with a very
little variation of tolerance, be it on weld surface or in sub- surface, here’s your guide on the
probable cause as well as the remedies to overcome such defect.
A weld defect is any discontinuity in the weld metal, which exceeds the applicable
code limit. Please note that a discontinuity can be termed as a defect only when, if it
exceeds the specified code limit, hence we can say that every defect present in a weld
metal is a discontinuity but every discontinuity present in the weld metal may not necessarily
be a defect.
12
Weld defect, how to check?
All completed welds should be visually examined to verify the weld meets the
drawing requirements for profile, size, length and location. Check this out!
Spatter
Porosity
14
What’s More
Activity 6
CONNECT THE DOTS: A Good Weld Bead
Direction: Connect all the dots following the correct order. You may use
necessary drafting tools to make straight and curved lines. Do NOT retrace any line.
Lines may cross if necessary. Once completed, describe your output below using the
following guide questions:
Once a weld is in place, it is important to check its quality. There are several
ways of doing this. The simplest way is to check it by eye for cracks or inclusions in
the weld and other problems. Welders also use a number of other so-called non-
destructive testing (NDT) processes to inspect their work, such as liquid penetration
and X-ray inspections. No matter what inspection is used, ensuring welds are strong
and durable is an important step in the process and a vital part of quality assurance.
Moreover, potential problem that can occur from poor welding technique such
as weaving is that you can undercut the weld bead edge as well as have bad fusion. A
stringer bead is the most common and the most basic welding you will learn. To make
a stringer bead you drag your electrode straight across the seam. There is no weaving
or motion other than dragging or pulling.
15
What’s More
Activity 7
MAKING A CHECKLIST: Welding Essentials
Direction: Analyze the selection below. From the given items found at the
bottom, draw out only five (5) items that are most essential to consider in welding.
Write your answer in the provided checklist.
Hi, I am Zechie and I’m about to do the performance task in welding carbon
steel plates in flat position (1F). I need your help with the necessary things to
put in my checklist to ensure good quality weld outputs?
Welding
ESSEntiaLS:
Photo Credits:
https://workshopwelding.com/how-to-get-kids-started-in-welding/
16
What Is It
The easiest type to perform is the flat position, which is also sometimes called
the down hand position. It involves welding on the top side of the joint. In this position,
the molten metal is drawn downward into the joint. The result is a faster and easier
weld.
ESSENTIALS OF WELDING
The correct choice of electrode size involves consideration of the
type, position, preparation of the joint. The electrode for a given
ELECTRODE application must be selected carefully to provide the strength and
SIZE characteristics required for the weld joint.
100-120 AMPS
The arcing effect creates the intense heat required for melting the
electrode and the base metal together. It is the distance from the tip
ARC of the electrode to the base metal
LENGTH
Arc length is 1/8 inch the distance from the tip of the electrode core
wire to the weld puddle.
Travel speed is the rate at which the electrode moves along the
workpiece. The key to correct travel speed is “reading” the weld
puddle, because the weld puddle is a liquid version of the weld
TRAVEL bead.
SPEED
Travel speed is the rate at which the electrode moves along the
work.
The angle at which you hold the electrode affects the shape of the
weld bead which is very important in fillet and deep groove welding.
ELECTRODE The electrode angle consists of two positions: work angle and
travel angle.
ANGLE
The work and travel angles are used to control the shape of the
weld puddle and the amount of penetration.
Activity 8
MATCHING TYPE: Personal Protective Equipment (PPE)
Direction: Below is a complete gear of a welder. To complete the task, match the
picture in Column A with the items in Column B. Write only the corresponding letter of
your answer on the space provided.
A B
1.
A. Safety Shoes
2. B. Welding Helmet
C. Leather Jacket
3.
D. Safety Goggles
4.
E. Gloves
F. Safety Cap
5.
G. Apron
6.
H. Welder’s Chaps
7.
Photo Credits:
https://slideplayer.com/slide/13124609/
What Is It
Safety is the main concern of every department in the workplace. The use of
Personal Protective Equipment (PPE) conforms to the OSHS.
What is OSHS?
Occupational Safety and Health Standards (OSHS) are mandatory rules and
standards set and enforced to eliminate or reduce occupational safety and health
hazards in the workplace. OSHS aims to provide at least the minimum acceptable
degree of protection that must be granted to every worker in relation to dangers of
injury, sickness, or death that may arise by reason of his or her occupation.
What’s More
Activity 9
SPOT THE DIFFERENCE: 5S Practice
Direction: Look at the pictures 1 and 2 below. Spot the most ideal workplace.
Write your observation on the space provided.
1 2
What Is It
Reduced costs
Higher quality
Increased productivity
Greater employee satisfaction
Safer work environment
The art of welding requires one to be patient, practice enough and acquire the
needed knowledge for them to perform excellently. When it comes to welding, a lot
has to be learned before a person steps out to carry a job. Welding goes beyond the
normal understanding how to hold a gun and position it in the right angle. It entails
instilling positive traits. In addition, the welder should learn how to keep their working
surfaces clean, remain comfortable, understand the various welding processes and
comprehend how to properly maintain the welding tools for efficiency and durability.
For more information on fillet weld in flat position (1F), visit the following link:
1F- Flat Fillet Weld Position | SMAW NC1 | Steel Plates T- Joint https://www.youtube.com/watch?
v=O3xmxg561LQ
SMAW 1F Position Fillet Arc Welding https://www.youtube.com/watch?v=T9Or88ulGVU
Welding Certification Position 1F: Flat Fillet Weld https://www.youtube.com/watch?v=e5xslgQ6FLY
Activity 10
MEMORY BANK TEST: Summarizing and
Synthesizing your Knowledge
Direction: Read and understand the selection below, make a flow chart of
the necessary information based on how much you have learned from this
lesson. Indicate the different considerations to be taken by a welder, BEFORE,
DURING and AFTER the welding procedure.
This story is based on the Welding Shop of Mang Berto. One day, a junkshop
owner, Abet, brought a lot of discarded metals to the shop. Abet presented his lay-
out design of the table out from these scrap metals. After a couple of minutes of
checking and testing, he noticed that these metals are still good even with minimal
rust over its surface. Mang Berto is challenged to accept the job.
How will Mang Berto make it to ensure safety, good quality and durable
outputs?
After Welding
What I Can Do
Objective:
To weld a single pass fillet weld in flat position. The bead should not exceed the
required size and of equal leg lengths, profile not concave nor convex, with fine ripples
and welded plates perpendicular to each other .
Materials/supplies:
Procedures:
Name: Date:
Grade & Section: Score:
Rate the quality of your weld using the performance rubrics to determine your score and
equivalent rating.
PERFORMANCE RUBRICS
0-1 degree angle 2-3 degrees angle 4-5 degrees angle 6-10 degrees angle
Plate alignment deflected deflected deflected deflected
Some beads were Almost all beads
Smoothness and All beads were Most beads were
not smooth and were not smooth
Uniformity of Beads smooth and uniform smooth and uniform
uniform and uniform
Used tools and Used tools and Used tools and Unable to use tools
Proper use of Tools and
equipment with equipment with less equipment with the and equipment
Equipment
confidence confidence help of others properly
Effective application Application of Application of Application of
Application of
of procedures was procedures was procedures was procedures was
Procedures evident acceptable inconsistent unacceptable
Observed safety Observed safety Observed safety
Observed safety
Safety Work Habits practices at all practices most of the practices
practices once
times time sometimes
Activity tasks Activity tasks Activity tasks Activity tasks
Time Management completed in 1st- 2nd completed in 3rd-4th completed in 5th- completed in 7th-
attempt attempt 6th attempt 10th attempt
RATING SCALE
Points Earned Numerical Rating Descriptive Rating
25-30 91 – 100 Advanced
19-24 86 - 90 Proficient
13-18 81 - 85 Approaching Proficiency
7-12 76 - 80 Developing
1- 6 71 - 75 Beginning
24
What I Know
A. Write the letter of the best answer in every item. Provide a separate answer sheet.
1. It is the area where filler metal intersects the base metal opposite face.
a. Weld toe c. Weld root
b. Weld leg d. Weld face
2. It is the surface of the base metal that is melted during welding.
a. Fusion welding c. Fusion face
b. Weld root d. Weld Toe
3. It is the shortest distance from the face of a fillet weld to the weld root
after welding.
a. Actual Throat c. Theoretical Throat
b. Effective Throat d. Weld Toe
4. Lap Joint is commonly welded on to provide additional strength.
a. One side of the plate c. Edge of the plate
b. Both sides of the plate d. None of the above
5. A fillet weld is a weld type in the cross-sectional shape of a .
a. Square c. Circle
b. Rectangle d. Triangle
6. In performing Stringer beads, which of the following techniques is used?
a. Crescent weave c. Square weave
b. Oscillating weave d. Whipping
7. Metal to be welded should be tack welded in
a. Both edge of the plate c. Both end and center of the joint
b. Center of the joint d. None of the above
8. What is the specified length of tack welds on fillet welds?
a. 20 mm c. 15 mm
b. 5mm d. 10 mm
9. What is the acceptable weld length if you are using 1/8 E6013 electrode
in single pass fillet weld?
a. 6 mm c. 10 mm
b. 12 mm d. 14 mm
10. In stringer bead in flat fillet weld of the same thickness plate, the work
angle is always
a. 30 degree c. 45 degree
b. 60 degree d. 70 degree
11. Travel angle for single pass fillet weld is usually set at an angle of
a. 45 degrees c. 75 degrees
b. 60 degrees d. 85 degrees
12. In welding fillet, the normal arc length is
a. 1/16 – 1/8 inch c. ¼ - 3/8 inch
b. 1/8 – 3/16 inch d. 5/16 – ½ inch
B. Enumeration:
What are the three (3) types of fillet joints?
13.
14.
15.
16.
17.
18.
19.
20.
21.
22.
23.
24.
25.
26
What’s New
Direction: Below is a welding symbol used as guide by a welder in any job order.
To complete the task, fill in the blanks with letters to form a correct answer.
1.
4.
2.
3.
1. E E E E _ N E
2. R O
3. S C W L
Y L
4. L
What Is It
1. A reference line
2. An arrow.
3. A basic welding symbol
4. A tail
Activity 12
SHADING: Interpreting Welding Symbols
Direction: Interpret the following symbol, shade the corresponding side of a Fillet
Weld legibly as indicated by the symbol at the left side.
SYMBOL INTERPRETATION
What’s More
Activity 13
CROSSWORD PUZZLE: Weld Contour and Finish
Direction: Be energized! Complete this crossword puzzle as fast as you can.
Read the description given below carefully so you could be able to decode the correct
answer. Write all your answers in the puzzle board.
ACROSS DOWN
1. a contour represented by symbol “ ” 1. a contour represented by symbol “ ”
3. an intermittent fillet welds that have the 2. a short section of fillet weld applied at
same specified length and pitch and are specified intervals on the weld parts
applied to both sides of the weld joint 4. a cross- sectional shape of a completed
5. to come to an end weld face
7. are intermittent fillet welds that have a 6. a finishing weld represented by the
staggered pitch and are applied to both symbol “G”
sides of the weld joint.
8. is a supplementary symbol indicated by a
circle at the intersection of the arrow and
reference line, which specifies that the
weld extends completely around the
joint.
9. a contour represented by symbol “ ”
30
What Is It
A fillet weld is a type of weld in the cross-sectional shape of a triangle. The fillet
weld is indicated by a triangle placed on the reference line of the welding symbol. The
vertical member of the fillet weld is always placed to the left. Fillet weld specification may
require welding symbols with dimension, notes in prints, and graphic representation as
shown below.
Intermittent fillet welds are short section of fillet welds applied at specified intervals on
the weld parts. Intermittent fillet welds are indicated on the welding symbol by length and
pitch. The length specified is the length of each weld section applied. The pitch specified is
the center of each weld section. For example , an intermittent fillet weld with the dimension 8-
12 specifies that 8” weld section are to be centered on 12” intervals. The figure below shows
sample of intermittent welds.
• Chain intermittent fillet welds are intermittent fillet welds that have
the same specified length and pitch and are applied to both sides of
the weld joint. Chain intermittent fillet welds are spaced
symmetrically unless otherwise noted on print.
32
• Staggered Intermittent fillet welds are intermittent fillet welds that
have a staggered pitch and are applied to both sides of the weld joint.
Staggered intermittent fillet welds are indicated on the welding
symbol by a double-fillet weld symbol placed out of alignment on the
reference line of the welding symbol. The leg and pitch for staggered
intermittent fillet weld are indicated in the same way as intermittent
fillet welds.
DRAFT
• Intermittent and continuous fillet welds applied on the same side of
the weld part require separate welding symbols.
33
WELD CONTOUR AND FINISH
Weld contour is the cross-sectional shape of the completed weld face. Weld
finish is the method used to achieve the surface finish.
CONTOUR FINISH
Convex
G – Grinding
Concave
M – Machining
Flat C – Chipping
R – Rolling
H – Hammering
U – Unspecified
34
What I Have Learned
Activity 14
DECODING: Translate Your Understanding
Direction: Translate your understanding based on the following welding symbols
below. Write your answer inside the box provided.
1. 5.
2. 6.
3. 7.
4. 8.
What I Can Do
Objective:
To perform a multi layer pass fillet weld in flat position. The bead should not
exceed the required weld profile, not concave, nor convex with fine ripples. The
bead should be uniform, straight, and should be half to 2/3 overlap from one
another.
Materials/supplies:
Procedures:
36
Working Drawing: Multi-layer Fillet Welds
PERFORMANCE TASK SHEET
Name: Date:
Grade & Section: Score:
Rate the quality of your weld using the performance rubrics to determine your score and
equivalent rating.
PERFORMANCE RUBRICS
0-1 degree angle 2-3 degrees angle 4-5 degrees angle 6-10 degrees angle
Plate alignment deflected deflected deflected deflected
Some beads were Almost all beads
Smoothness and All beads were Most beads were
not smooth and were not smooth
Uniformity of Beads smooth and uniform smooth and uniform
uniform and uniform
Used tools and Used tools and Used tools and Unable to use tools
Proper use of Tools and
equipment with equipment with less equipment with the and equipment
Equipment
confidence confidence help of others properly
Effective application Application of Application of Application of
Application of
of procedures was procedures was procedures was procedures was
Procedures evident acceptable inconsistent unacceptable
Observed safety Observed safety Observed safety
Observed safety
Safety Work Habits practices at all practices most of the practices
practices once
times time sometimes
Activity tasks Activity tasks Activity tasks Activity tasks
Time Management completed in 1st- 2nd completed in 3rd-4th completed in 5th- completed in 7th-
attempt attempt 6th attempt 10th attempt
RATING SCALE
Points Earned Numerical Rating Descriptive Rating
25-30 91 – 100 Advanced
19-24 86 - 90 Proficient
13-18 81 - 85 Approaching Proficiency
7-12 76 - 80 Developing
1- 6 71 - 75 Beginning
38
What I Know
B. Write TRUE if the statement is correct and FALSE if the statement is wrong.
Provide additional answer sheet.
8) A single dimension left of the weld symbol indicates that fillet weld leg
sizes are equal.
9) No dimension to the right of a fillet weld symbol indicates that the
welder may determine the length of the weld.
10) Chain intermittent fillet welds are spaced symmetrically on the
opposite sides unless otherwise noted on the print.
C. Identify the fillet weld symbols in Column A by choosing the letter of your
answer in Column B. Use a separate answer sheet.
COLUMN A COLUMN B
1) Staggered;
Intermittent
2) Chain Intermittent
3) Concave; Grinding
4) Convex; Grinding
5) Flat contour
D. Choose the best answer in each item. Provide a separate answer sheet.
1. In depositing root pass, the arc should strike right to the of
the fillet joint to avoid arc strikes.
a. Lower corner part of the joint
b. Upper corner part of the joint
c. Corner edge of the joint
d. Middle of the joint
2. Longer arc length will result to:
a. Increased puddle time
b. Flattens weld
c. Deep penetration
d. All of the above
3. In multi layered beads, the number of weld pass can be determined by
a. Thickness of the plate
b. Diameter of the electrode
c. Joint preparation
d. All of the above
4. In multi pass weld, grinding is only allowed at
a. Capping c. Hot pass
b. Root pass d. Filler pass
5. A type of electrode typically used for root pass.
a. E6011 c. E7018
b. E6013 d. E9016
Summary
1. A fillet weld is a weld type in the cross-sectional shape of a triangle. It is the most
popular and commonly used weld in industry.
2. There are three (3) types of fillet joints: Lap, Corner and Tee joints
3. In general, fillet welds are economical, easy to fabricate and require very simple
preparation of the materials being joined. Fillet weld strength is directly proportional to its
length and throat dimension.
4. Fillet welds join two base materials positioned at an almost right angle by using triangular
welds. The strength quality of weld joint has a close relationship with joint efficiency. Its
five (5) main parts: Root, Leg, Face, Toe and Throat.
5. The following are typical requirements for the quality of weld products: (a) the product is
finished accurately in accordance with the design dimensions. (b) the product offers the
required functionality, Strength and safety. (c) the appearance of the weld satisfies the
required level.
6. Unacceptable weld profiles can cause problems with associated with a reduction in base
material thickness, a reduction in the affective weld size, or provide stress concentrations
on the weld or plate surface the affective weld size.
7. A weld defect is any discontinuity in the weld metal, which exceeds the applicable code
limit.
9. The following make a good bead weld: (1)Work on a straight line (2)Be uniform in width
(3) Have fused edges and be smooth (4) Excellent Penetration (5) Zero Porosity/ Zero
Cracks
10. Current, Electrode Size, Electrode Angle, Arc Length and Travel Speed are the most
essential items to consider in welding:
11. Safety is the main concern of every department in the workplace. The use of Personal
Protective Equipment (PPE) conforms to the Occupational Safety and Health
Standards (OSHS).
12. 5S is a system for organizing spaces so that work can be performed efficiently, effectively,
and safely.
13. Weld contour is the cross-sectional shape of the completed weld face such as Convex,
Concave and Flat. Weld finish is the method used to achieve the surface finish:
Grinding, Machining, Chipping, Hammering, Rolling and Unspecified.
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What I Know
POST TEST
A. Read each item CAREFULLY. Write only the letter of the best answer.
1) It is the area where filler metal intersects the base metal that is opposite to the face.
C. 40degree C. 45degree
D. 55degree D. 60degree
5) A fillet weld is a type of weld in the cross-sectional shape of a .
C. Square C. Circle
D. Rectangle D. Triangle
B. Write TRUE if the statement is correct and FALSE if the statement is wrong.
7) Fillet weld length and pitch dimension may be indicated by notes on print.
9.
10.
D. Identify these fillet weld parts in Column A by choosing the letter of your answer
in Column B.
COLUMN A COLUMN B
1) Weld toe
2) Theoretical throat
3) Depth of fusion
4) Weld interface
5) Weld leg
6) Effective throat
7) Fusion face
8) Weld root
9) Weld face
A. 1. C D, 1. B
2. A 2. D
3. A 3. H
4. C 4. J
5. D 5. A
6. F
B. 6, True 7. I
7. True 8. E
9. C
C. 8. Lap Joint 10. G
9. Corner Joint
10. Tee Joint
Activity 6: CONNECT THE DOTS
FILLET
A. 1. General C. 1. D
Right E
Circle C
Pitch B
Finish A
Contour
Groove D. 1. C
D
Activity 13: CROSSWORD PUZZLE B. 8. True D
False B
False A
Post Test
1. C D, 1. B
Activity 14: DECODING A D
A H
1. Flat Contour C J
2. Flat by Machining D A
3. Flat by Grinding F
4. Flat by Chipping 6, True I
5. Convex Contour 7. True E
C
6. Convex by Machining
C. 8. Lap Joint G
7. Convex by Grinding
Corner Joint
8.Convex by Chipping
Tee Joint
45
References
Manuals/Modules/Lesson Exemplar
Websites
https://www.wcwelding.com/welding-techniques.html
https://www.sciencedirect.com/topics/engineering/fillet-weld
http://twc.tesda.gov.ph/services/brochure/wsm.pdf
https://www.haynesintl.com/alloys/fabrication-brochure/welding-and-joining/welding-
defects
https://weldingheadquarters.com/what-is-a-fillet-weld/
http://www.afrox.co.za/en/images/Section%2012%20-%20CarbSteel_tcm266-27348.pdf
https://www.weldingandndt.com/welding-defects/
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