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Senior High School

NOT

Shielded Metal Arc Welding


Quarter 1 & 2 - Module 1
Weld Carbon Steel Plates in Flat Position (1F)

Department of Education ● Republic of the Philippines


Shielded Metal Arc Welding - Grade 12
Alternative Delivery Mode
Quarter 1 & 2 - Module 1: Weld Carbon Steel Plates in Flat Position (1F)
Resources First Edition, 2020

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SeniSoernHioighi Shchoool

Shielded Metal Arc Welding


Quarter 1 & 2 - Module 1
Weld Carbon Steel Plates in Flat Position (1F)

This instructional material was collaboratively developed and reviewed by educators from
public and private schools, colleges, and or/universities. We encourage teachers and other
education stakeholders to email their feedback, comments, and recommendations to the
Department of Education at action@deped.gov.ph.

We value your feedback and recommendations.

Department of Education ● Republic of the Philippines


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TABLE OF CONTENTS

What Is This Module About.................................................................................................i


What I Need to Know......................................................................................................... ii
How to Learn From This Module........................................................................................ii
Icons of this Module........................................................................................................... ii

What I Know: Pre/ Diagnostic Test...................................................................................iii

Lesson 1:
Weld Carbon Steel Plates in Flat Position (1F)..............................................................1
What I Need to Know..................................................................................1
What’s New: A1: 4PICS 1WORD Getting To Know Weld............................2
What Is It: Types of Fillet Joints...................................................................3
What’s More: A2: SCRAMBLED LETTERS Main Fillet Weld Parts.............5
What Is It: Fillet Weld Parts.........................................................................6
What’s More: A3: THE CHOICE IS YOURS Parts of a Fillet Weld..............7
What Is It: Acceptable and Unacceptable Weld Profiles..............................8
What’s More: A4: PHOTO INSPECTION Acceptable and Unacceptable
Weld Profiles........................................................................10
What’s More: A5: WORD HUNT Weld Defects..........................................11
What Is It: Weld Defects, Causes and Remedies......................................12
What’s More: A6: CONNECT THE DOTS A Good Weld Bead..................14
What Is It: Characteristics of a Good Weld Bead.......................................15
What’s More: A7: MAKING A CHECKLIST Welding Essentials................16
What Is It: Flat Position (1F) Welding Essentials.......................................17
What’s More: A8: MATCHING TYPE Personal Protective Equipment.......18
What Is It: Occupational Safety and Health Standards (OSHS)................19
What’s More: A9: SPOT THE DIFFERENCE 5S Practice.........................19
What Is It: 5S: Sort, Set in Order, Shine, Standardize, Sustain.................20
What I Have Learned: A10: MEMORY BANK TEST Summarizing and
Synthesizing Your Knowledge..............................................21
What I Can Do: Single Pass Fillet Weld in Flat Position (1F).....................22
Performance Rubrics.................................................................................24
What I Know: Summative Test: Quarter 1.................................................25
What’s More: A11: FILL IN THE BLANK Welding Symbol.........................27
What Is It: How to Interpret Welding Symbols...........................................28
What’s More: A12: SHADING Interpreting Welding Symbol......................29
What’s More: A13: CROSSWORD PUZZLE Welding Contour
and Finish............................................................................30
What Is It: Fillet Weld Symbol....................................................................31
What’s More: A14: DECODING Translate Your Understanding................35
What I Can Do: Multi Pass Fillet Weld in Flat Position (1F).......................36
Performance Rubrics.................................................................................38
What I Know: Summative Test: Quarter 2.................................................39
Summary......................................................................................................................... 41

What I Know (Post-Test)..................................................................................................42


Key to Answers................................................................................................................ 44
References...................................................................................................................... 46
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Module 1
Weld Carbon Steel Plates in Flat Position (1F)

What Is This Module About

This module contains information and suggested learning activities on Welding fillet on
carbon steel plates particularly in Flat position (1F). It includes instruction and procedure on how to
weld fillet on carbon steel plates (1F).

This module contains one (1) learning outcome. The learning outcome is aligned to
enhance the knowledge, desirable attitudes and skills of a welder in accordance with industry
standards. It covers core competencies such as: weld carbon steel plates (1F) using SMAW. This
includes common competencies: apply safety practices, interpret drawing and sketches, perform
industry calculations, contribute to quality system, use hand tools, prepare weld materials, setup
welding equipment, fit up weld materials and repair welds. It also includes competencies such as,
receive and respond to workplace communications, work with others, demonstrate work values
and practice basic housekeeping procedure.

This module contains the following lesson/s:


 Lesson 1: Weld Carbon Steel Plates in Flat Position (1F)

What I Need to Know

At the end of this module, you should be able to:

1. Weld carbon steel plates in flat position-1F (TLE_IAAW9-12FC-Ia-IIj-1);


1.1. Perform stringer or layered beads in accordance with welding standards
1.2. Observe uniformity of bead ripples in accordance with welding standards
1.3. Observe weld capping/ final pass not exceeding allowable tolerances specified by
welding codes/ standards
1.4. Conducts visual inspection on the finished weldment in accordance with welding
standards
1.5. Use appropriate Personal Protective Equipment (PPE)
1.6. Perform proper housekeeping (5S)

i
How to Learn from this Module
To achieve the objectives cited above, you are to do the following:
• Take your time reading the lessons carefully.
• Follow the directions and/or instructions in the activities and exercises diligently.
• Answer all the given tests and exercises.

Icons of this Module

What I Need to This part contains learning objectives that


Know are set for you to learn as you go along the
module.

This is an assessment as to your level of


knowledge to the subject matter at hand,
What I know
meant specifically to gauge prior related
knowledge
This part connects previous lesson with that
of the current one.
What’s In

An introduction of the new lesson through


various activities, before it will be presented
What’s New
to you

These are discussions of the activities as a


way to deepen your discovery and under-
What is It
standing of the concept.

These are follow-up activities that are in-


tended for you to practice further in order to
What’s More
master the competencies.

What I Have Activities designed to process what you


Learned have learned from the lesson

These are tasks that are designed to show-


case your skills and knowledge gained, and
What I can do
applied into real-life concerns and situations.
What I Know

PRE/DIAGNOSTIC TEST

A. Read each item CAREFULLY. Write only the letter of the best answer.

1) It is the area where filler metal intersects the base metal that is opposite to the face.

A. Weld toe C. Weld root


B. Weld leg D. Weld face
2) It is the surface of the base metal that is melted during welding.

A. Fusion welding C. Fusion face


B. Weld root D. Weld Toe
3) It is the shortest distance from the face of a fillet weld to the weld root AFTER
welding.
A. Actual Throat C. Theoretical Throat
B. Effective Throat D. Weld Toe
4) It is the observed work angle for thin metal to thick metal plate fillet weld.

A. 40 degree C. 45 degree
B. 55 degree D. 60 degree
5) A fillet weld is a type of weld in the cross-sectional shape of a .

A. Square C. Circle
B. Rectangle D. Triangle

B. Write TRUE if the statement is correct and FALSE if the statement is wrong.

6) A fillet weld requires little or no edge preparation.

7) Fillet weld length and pitch dimension may be indicated by notes on print.

C. Enumerate the 3 Types of Fillet joints.


8.

9.

10.
D. Identify these fillet weld parts in Column A by choosing the letter of your
answer in Column B.

COLUMN A COLUMN B

1) Weld toe

2) Theoretical throat

3) Depth of fusion

4) Weld interface

5) Weld leg

6) Effective throat

7) Fusion face

8) Weld root
9) Weld face

10) Actual throat


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Lesson Weld Carbon Steel Plates in Flat
1 Position (1F)

What I Need to Know

If it’s made of metal – it can be welded. From cars to planes and bridges to buildings,
welding keeps our economy moving. It’s the backbone of our world. While we don’t always
notice every weld under the hood or behind the walls, welding plays an integral role in
keeping people safe and advancing our quality of life.

Photo Credits:http://getdrawings.com/vector-tag/fotolia

Fillet welds are some of the most widely used joints in the welding field. Since fillet welds
are used so frequently, there are several factors that you should consider before fabricating
such weld. The skills you develop in welding can lead you countless opportunities in a variety of
industries to a more lucrative and rewarding careers. Are you ready to take your first step?

In this lesson, you will discover the knowledge, skills and attitudes in performing fillet weld
on carbon steel plates in flat- fillet position (1F).
.
At the end of this lesson, you are expected to perform fillet weld on carbon steel
plates in flat- fillet position (1F) based on acceptable welding standards.
(TVL SMAW MELC 12)

1
Lesson objectives

At the end of the lesson, the students should be able to:


define fillet welds,
identify the types of fillet joints,
determine the acceptable weld profiles,
discuss the essentials for welding carbon/ mild steel plates, and
perform fillet weld on carbon/ mild steel plates in flat position (1F) following the OSH standards.

What’s New

Activity 1
4 PICS 1 WORD: Getting To Know WELD
Direction: In this activity, four (4) photos will be shown in a grid, all of which share
one (1) word in common. Your goal is to figure out the common word based on word length,
which is provided to you, and a selection of possible letters beside the photos.

I L
FT
E
L
What Is It

What do the photos below tell you? Yes! Fillet Weld. A fillet weld is a weld type in
the cross-sectional shape of a triangle. It is the most popular and commonly used weld in
industry. Can you name one?

123

There are three (3) types of fillet joints:

Lap Joint is frequently used in all kinds of work, which may be single- fillet lap joint
or double fillet lap joint. Single fillet lap joint should not be used if root of joint is to be
subjected to bending. This type of joint should never replace the butt joint on works under
severe load.

Corner joint is a weld joint formed when two joint members are positioned at an
approximate 90 degrees angle with the weld joint at the outside of the joint members.
Heavier plate can be welded if the load is not severe and there is no bending action at the
root of the weld. No preparation is needed and fit up is usually simple. Half open corner
joint may be used on 12 gauge up to 4.5mm. Full open joint can be cut absolutely square
and suitable clamping and holding devices are needed to facilitate fit up.

Tee Joint is a welding joint at the junction of two parts located approximately at
right angles to each other in the form of a T. In terms of welding, thicker metals at the edge
to be joined should be beveled. No preparation of edges is necessary for thinner plates
and fit up can be fast and economical.

Can you now identify the weld joints as seen on the photos above?
In general, fillet welds are economical, easy to fabricate and require very simple
preparation of the materials being joined. Fillet weld strength is directly proportional to its
length and throat dimension. The volume of weld material, and therefore the cost, is
proportional to the square of the weld leg.

Lap JointCorner JointTee Joint

Can you imagine now a world without fillet weld? What do you think will happen to
our vehicles, airplanes, ships, cars, buildings, telecommunication lines, etc? What will
happen to our economy? to our people in their daily lives?

Add-on Task: .Research on the many forms of beveling edges for T-joint such as single
bevel, double bevel, single J bevel, and double J bevel.

4
What’s More

Activity 2
SCRAMBLED LETTERS: Main Fillet Weld Parts

Direction: Below is a picture of a fillet weld with its parts. To accomplish the task, you
need to rearrange the scrambled letters to form the parts of a fillet weld. Write your answer
on the space provided before the number.

1. ELG- It is the distance from the joint root to the weld toe.

2. TORO- It is the area where the filler metal intersects the base metal
opposite the face.
3. EACF- It is the exposed surface of a weld and it can be flat, convex or
concave.
4. ETO- It is the intersection of the base metal and the weld face.

5. HTTRAO- It is the distance from the face of a fillet weld to the weld root.
What Is It

Fillet welds join two base materials positioned at an almost right angle by using
triangular welds. The strength quality of weld joint has a close relationship with joint efficiency.
Now, let’s try to identify the different parts of a fillet weld to ensure strength quality of weld joint.

A. Weld root is the area where the filler metal intersects the base metal
opposite the face.

B. Weld face is the exposed surface of a weld, bounded by the weld toes of the side
on which welding was done. The weld face of a fillet weld maybe concave or
convex.

C. Weld toe is the intersection of the base metal and the weld face. It is the point at
which the weld face meets the base metal.

D. Fillet weld leg is the


distance from the joint
root to the weld toe. The
joint root is the part of a
joint to be welded where
the members are closest
to each other.

E. The fillet weld throat


may refer to the actual
throat, effective throat, or
theoretical throat.
• Actual throat is the
shortest distance
from the face of a
fillet weld
to the weld root after
welding.
• Effective throat is the shortest distance from the face of a fillet
weld to the weld root, minus any convexity after welding.
• Theoretical throat is the distance from the face of a fillet weld to
the weld root before welding.

F. Weld interface is the area where the filler metal and the base metal
are mixed together.

G. Fusion face is the surface of the base metal that is melted during welding.

H. Depth of fusion is the distance from the fusion face to the weld interface.
What’s More

Activity 3
THE CHOICE IS YOURS: Parts of a Fillet Weld
Direction: With the illustration presented, identify the following parts of a fillet weld
below. Write only the corresponding number of your answer on the space provided.

Credits: https://www.wisc-online.com/GammaPlus/Apps/ViewApp/182

A. 1- Joint Root 2- Face 3- Foot 4- Leg

B. 1- Toe 2- Face 3- Weld Root 4- Throat

C. 1- Actual Throat 2- Effective Throat 3- Theoretical Throat 4- Weld Depth

D. 1- Face 2- Toe 3- Leg 4- Weld Root

E. 1- Toe 2- Joint Root 3- Weld Root 4- Throat

F. 1- Heat Affected Zone 2- Undiluted weld metal 3- Admixture 4- Base Metal

G. 1- Effective Throat 2- Actual Throat 3- Theoretical Throat 4- Leg

H. 1- Theoretical Throat 2- Effective Throat 3- Actual Throat 4- Weld Depth

I. 1- Leg 2- Toe 3- Undiluted Weld Metal4- Base Metal

J. 1- Heat Affected Zone 2- Undiluted weld metal 3- Admixture 4- Base Metal

K. 1- Admixture 2- Heat Affected Zone 3- Undiluted weld metal 4- Base Metal

L. 1- Joint Root 2- Throat 3- Toe 4- Weld Root


What Is It

Checking the quality of welding is extremely important, so comprehensive and stringent


quality management is required.

Acceptable weld profiles, how does it work?

The profile of a completed weld could have considerable effect for the performance of the
weld operation. It is the welding inspector’s function to distinguish these discontinuities by way of
visual inspection and quite often, to evaluate the acceptance, or negativity. See photos below for
different fillet weld profile.

Note: Convexity C of a weld or individual surface bead with dimension W shall not exceed
the values of the following table.

WIDTH OF WELD FACE OR


MAX CONVEXITY, C
INDIVIDUAL SURFACE BEAD, W
W ≤ 5/16 in. (8mm) 1/16 in. (1.6 mm)
W > 5/ 16 in. TO W < 1 in. (25mm) 1/8 in. (3 mm)
W ≥ 1 in. 3/16 in. (5 mm)
Table 1: Allowable Tolerance of Weld Profile

The following are typical requirements for the quality of weld products.

 The product is finished accurately in accordance with the design dimensions.


 The product offers the required functionality, strength and safety.

 The appearance of the weld satisfies the required level.

Unacceptable weld profiles, how to determine?

Unacceptable weld profiles can cause problems with associated with a reduction in base
material thickness, a reduction in the affective weld size, or provide stress concentrations on the
weld or plate surface the affective weld size. The illustration below shows weld discontinuities
that can often seriously detract from the overall performance of a welded component in service.

Unacceptable weld profiles

The welding inspector is often required to determine the extent of theses discontinuities
and to establish their acceptance, or rejection, based on the relevant acceptable criteria.
What’s More

Activity 4 PHOTO INSPECTION: Acceptable and Unacceptable Weld


Profile
Direction: Tell whether the photo presented is ACCEPTABLE or UNACCEPTABLE
fillet weld profile. Write your answer in the rectangular box provided.

1.

2.

3.

4.

5.

10
What’s More

Activity 5 WORD HUNT: Weld Defects

Direction: Encircle 12 weld defects listed below. Words may appear straight, across,
backward, up and down, down and up and diagonally.

S D E Z E Y T I V A C N O C R
A P N N S S G R E A T B U T W

D E L Y I U M Y T R I D U K Q

S N L T R N S K C A R C P L H

R E C I N D F C D A R I U H G

E T L S S E F S P E L L I G U

T R E O H R M S D R I N K F O

T A A R A F R N E M P T Y V R

A T N O R I U K G W C C E B H

P I T P E L S F R I X R L E T

S O D P O L T I U S L A G S N

E N P P E S A F E A Z A L O R

L F E H U N T T P B E C S A U

K C C O N V E X I T Y K G I B

O E A G H C S V X O N S A T M

CONVEXITY CONCAVITY POROSITY


UNDERFILL UNDERCUT SPATTERS
CRACKS OVERLAP SLAGS
MISALIGNMENT BURN THROUGH PENETRATION
What Is It
Did you know that no matter how much you try to keep things in order, still, in the
end a mistake will happen? It seems like there’s a force of nature that intervenes to turn
things into disorder. Only to find out that this nature’s behavior is called entropy, a behavior
that requires us to put extra effort to negate the tendency of things from its disorder state
and keeping it in order.

The same force of nature also applies to weld. As a welder, you really want to have
a sound weld. Right? Apparently, a sound weld means having this uniformity with a very
little variation of tolerance, be it on weld surface or in sub- surface, here’s your guide on the
probable cause as well as the remedies to overcome such defect.

DEFECT PROBABLE CAUSE REMEDY

1. Burn Through - excessive heat input - reduce heat input


- too fast travel speed
2. Convexity/ - observe proper parameters and techniques
- too high current
Concavity - poor electrode manipulation - grind off or weld on
- wrong electrode - use proper electrode
- weld and part sizes unbalanced - adjust weld size to part size
3. Cracks - faulty welds - make sound welds with good root fusion
- faulty preparation - heat parts before welding
- rigid Joint - weld from center towards edges
- speed too fast - weld slowly enough
4. Incomplete - electrode too large - select electrode properly
Penetration - current too low - use sufficient current
- faulty preparation - leave proper free space at the bottom of weld
- uneven thickness of metal - grinding
5. Misalignment - carelessness - be careful on finished surface
- too slow speed
- current too low - observe proper welding techniques
6. Overlapping - longer arc - grind off excess deposits
- large deposits in a single run
- short arc - hold longer arc
- insufficient puddling time - allow sufficient puddling
7. Porosity - impaired base metal - remove impurities in base metal
- incorrect current - use correct current
- improper welding technique - use weaving motion to eliminate pin holes
- low amperage - increase amperage
8. Slag Inclusions - improper welding technique - observe proper welding techniques
- too tight welding area - grind off tight areas/ reweld
- longer arc length
9. Spatters - severe electrode angle - remove by grinding
- high amperage
- Faulty electrode manipulation - Use uniform weave
10. Undercut - Improper electrode - Avoid using overly large electrodes
- Current too high - Use moderate current and weld slowly
- Improper welding technique - apply proper welding technique
11. Underfill - faulty preparation - may require grinding preparation

Table 2: Weld Defects, Causes and Remedies

A weld defect is any discontinuity in the weld metal, which exceeds the applicable
code limit. Please note that a discontinuity can be termed as a defect only when, if it
exceeds the specified code limit, hence we can say that every defect present in a weld
metal is a discontinuity but every discontinuity present in the weld metal may not necessarily
be a defect.

12
Weld defect, how to check?

Visual examination reveals surface discontinuities and is a valuable method for


evaluating weld quality. It is simple, accessible, low cost examination method, but it requires
a trained examiner. Workmanship standards may address such items as surface roughness,
weld spatter and arc strikes. Many of these discontinuities can be found by visual
examination of a completed weld as specified in the illustration below.

All completed welds should be visually examined to verify the weld meets the
drawing requirements for profile, size, length and location. Check this out!

Spatter

Porosity

Consequently, any thorough quality control program should include a sequence of


examinations performed during all phases of fabrication. Fillet weld sizes can be determined
by using one of the several types of weld gauges. Groove welds should be filled to the full
cross section of the joint, or as specified and the weld reinforcement should not be
excessive. Inspection can be an excellent process control tool to help avoid subsequent
13
fabrication problems and improve workmanship.

14
What’s More

Activity 6
CONNECT THE DOTS: A Good Weld Bead
Direction: Connect all the dots following the correct order. You may use
necessary drafting tools to make straight and curved lines. Do NOT retrace any line.
Lines may cross if necessary. Once completed, describe your output below using the
following guide questions:

1. What does the picture tell you?


2. Do you think it is a bad weld? or a good weld?
3. Tell us your observation
What Is It

Once a weld is in place, it is important to check its quality. There are several
ways of doing this. The simplest way is to check it by eye for cracks or inclusions in
the weld and other problems. Welders also use a number of other so-called non-
destructive testing (NDT) processes to inspect their work, such as liquid penetration
and X-ray inspections. No matter what inspection is used, ensuring welds are strong
and durable is an important step in the process and a vital part of quality assurance.

What makes a good weld?

* Work on a straight line


* Be uniform in width
* Have fused edges and be smooth
* Excellent Penetration
* Zero Porosity/ Zero Cracks

Photo Credits: 99-welding-joints-in-the-flat-welding-position

Welding techniques were developed over time in order to avoid problematic


welds and defects and improve your skills. For example, heat input is the biggest
factor when it comes to creating a good weld. If there is too little heat input there is
poor penetration. If there is too much heat input you get burn through.

Moreover, potential problem that can occur from poor welding technique such
as weaving is that you can undercut the weld bead edge as well as have bad fusion. A
stringer bead is the most common and the most basic welding you will learn. To make
a stringer bead you drag your electrode straight across the seam. There is no weaving
or motion other than dragging or pulling.

Here are some of the weaving


techniques to improve workmanship.(see picture
at the right side)

Weave bead welding is exactly as it


sounds; you will make a weaving pattern in
order to cover a larger area. You use this motion
to make cover welds over stringer beads
(multipass welding). In other words you use this
when you are layering welds. It's used when you
make two or more welds on the same seam.
Photo Credits: https%3A%2F%2Fwww.wcwelding.com%2Fwelding-techniques.

15
What’s More

Activity 7
MAKING A CHECKLIST: Welding Essentials

Direction: Analyze the selection below. From the given items found at the
bottom, draw out only five (5) items that are most essential to consider in welding.
Write your answer in the provided checklist.

Hi, I am Zechie and I’m about to do the performance task in welding carbon
steel plates in flat position (1F). I need your help with the necessary things to
put in my checklist to ensure good quality weld outputs?

Welding
ESSEntiaLS:

Photo Credits:
https://workshopwelding.com/how-to-get-kids-started-in-welding/

Distance Travel Speed Steel Plates

Electrode Size Defects Electrode Angle

Current Arc Length Grinding/ Cutting Disc

16
What Is It

Flat Position (1F)

The easiest type to perform is the flat position, which is also sometimes called
the down hand position. It involves welding on the top side of the joint. In this position,
the molten metal is drawn downward into the joint. The result is a faster and easier
weld.

ESSENTIALS OF WELDING
The correct choice of electrode size involves consideration of the
type, position, preparation of the joint. The electrode for a given
ELECTRODE application must be selected carefully to provide the strength and
SIZE characteristics required for the weld joint.

3.2 mm or 1/8 inch mild steel electrode


The welding current or amperage is essential to producing welds
with good appearance and the required strength characteristics.

CURRENT Correct current, amperes, must be based on the specific size of


electrodes, welding position and base metal or materials

100-120 AMPS
The arcing effect creates the intense heat required for melting the
electrode and the base metal together. It is the distance from the tip
ARC of the electrode to the base metal
LENGTH
Arc length is 1/8 inch the distance from the tip of the electrode core
wire to the weld puddle.
Travel speed is the rate at which the electrode moves along the
workpiece. The key to correct travel speed is “reading” the weld
puddle, because the weld puddle is a liquid version of the weld
TRAVEL bead.
SPEED
Travel speed is the rate at which the electrode moves along the
work.
The angle at which you hold the electrode affects the shape of the
weld bead which is very important in fillet and deep groove welding.
ELECTRODE The electrode angle consists of two positions: work angle and
travel angle.
ANGLE
The work and travel angles are used to control the shape of the
weld puddle and the amount of penetration.

Table 3: The Welding Essentials

High quality specialty welding is essential for maintenance of industrial and


architectural structures. You will need skilled and educated welders to do the job, so
quality standards must be strictly maintained and enforced. These welding essentials
have been created nationally and locally to ensure quality welding.
What’s More

Activity 8
MATCHING TYPE: Personal Protective Equipment (PPE)

Direction: Below is a complete gear of a welder. To complete the task, match the
picture in Column A with the items in Column B. Write only the corresponding letter of
your answer on the space provided.

A B

1.
A. Safety Shoes
2. B. Welding Helmet

C. Leather Jacket
3.
D. Safety Goggles
4.
E. Gloves

F. Safety Cap
5.
G. Apron
6.
H. Welder’s Chaps

7.

Photo Credits:
https://slideplayer.com/slide/13124609/
What Is It
Safety is the main concern of every department in the workplace. The use of
Personal Protective Equipment (PPE) conforms to the OSHS.

What is OSHS?

Occupational Safety and Health Standards (OSHS) are mandatory rules and
standards set and enforced to eliminate or reduce occupational safety and health
hazards in the workplace. OSHS aims to provide at least the minimum acceptable
degree of protection that must be granted to every worker in relation to dangers of
injury, sickness, or death that may arise by reason of his or her occupation.

The following must be provided by the school/ workplace;


Appropriate seats, lighting, and ventilation.
Adequate passageways, exits, and firefighting equipment
Separate toilet facilities and lockers for men and women.
Appropriate safety clothing like protective gear, masks, helmets,
safety boots, coats, or goggles.
Medicines, medical supplies, or first-aid kits.
Free medical and dental services and facilities.

The provision of OSHS by the government is an exercise of police power, with


the intention of promoting the welfare and well- being of workers.

What’s More

Activity 9
SPOT THE DIFFERENCE: 5S Practice
Direction: Look at the pictures 1 and 2 below. Spot the most ideal workplace.
Write your observation on the space provided.

1 2
What Is It

5S is a system for organizing spaces so that work can be performed efficiently,


effectively, and safely. This system focuses on putting everything where it belongs and
keeping the workplace clean, which makes it easier for people to do their jobs without
wasting time or risking injury.

Sort, to separate needed tools,


parts and instructions from unneeded
materials and to remove the unneeded
ones.
Set in Order, to neatly arrange
and identify parts and tools for ease of
use.
Shine, to conduct a clean- up
campaign.
Standardize, to conduct sort, set
in order and shine daily to maintain a
workplace in perfect condition.
Sustain, to form the habit of
always following the first four S’s.

What are the benefits of 5S?


Credits:https://www.5stoday.com/what-is-5s/

 Reduced costs
 Higher quality
 Increased productivity
 Greater employee satisfaction
 Safer work environment

The art of welding requires one to be patient, practice enough and acquire the
needed knowledge for them to perform excellently. When it comes to welding, a lot
has to be learned before a person steps out to carry a job. Welding goes beyond the
normal understanding how to hold a gun and position it in the right angle. It entails
instilling positive traits. In addition, the welder should learn how to keep their working
surfaces clean, remain comfortable, understand the various welding processes and
comprehend how to properly maintain the welding tools for efficiency and durability.
For more information on fillet weld in flat position (1F), visit the following link:
1F- Flat Fillet Weld Position | SMAW NC1 | Steel Plates T- Joint https://www.youtube.com/watch?
v=O3xmxg561LQ
SMAW 1F Position Fillet Arc Welding https://www.youtube.com/watch?v=T9Or88ulGVU
Welding Certification Position 1F: Flat Fillet Weld https://www.youtube.com/watch?v=e5xslgQ6FLY

What I Have Learned

Activity 10
MEMORY BANK TEST: Summarizing and
Synthesizing your Knowledge
Direction: Read and understand the selection below, make a flow chart of
the necessary information based on how much you have learned from this
lesson. Indicate the different considerations to be taken by a welder, BEFORE,
DURING and AFTER the welding procedure.

This story is based on the Welding Shop of Mang Berto. One day, a junkshop
owner, Abet, brought a lot of discarded metals to the shop. Abet presented his lay-
out design of the table out from these scrap metals. After a couple of minutes of
checking and testing, he noticed that these metals are still good even with minimal
rust over its surface. Mang Berto is challenged to accept the job.
How will Mang Berto make it to ensure safety, good quality and durable
outputs?

Before Welding DUring


Welding

After Welding
What I Can Do

Performance Task: SINGLE PASS FILLET WELD IN FLAT POSITION (1F)

Objective:

To weld a single pass fillet weld in flat position. The bead should not exceed the
required size and of equal leg lengths, profile not concave nor convex, with fine ripples
and welded plates perpendicular to each other .

Materials/supplies:

• 2pcs.Mild Steel plates 10mm X 50mm X200mm


• 4pcs. E-6013- 3.25mmÆ

Tools and Equipment:

• AC or DC welding machine with accessories


• Chipping hammer
• Steel brush
• Welding gloves (leather)
• Welding apron (leather)
• Welding helmet/mask
• Portable grinder

Procedures:

1. Wear the appropriate Personal Protective Equipment (PPE) before welding.


2. Prepare the tools, equipment and materials needed.
3. Set up the welding machine and adjust the correct current amperage settings at 95 amps.
• 85-100 amperes (range of adjustments)
4. Use E6013 electrode and tack weld the metal to form a T- joint.
5. Clamp firmly the workpiece to the welding positioner, and clean the joint to be welded.
6. Strike the arc at the starting point and hold the rod at correct angles then shorten the arc
at the finishing points and fill the crater with molten metal
7. Remove the slag with a chipping hammer and clean the bead using steel brush.
Note: Use clear goggles/face shield when chipping. The direction of chipping should be away
from you.
8. Properly clean the metal for inspection.
9. Visually check the following:
• Plate alignment and squareness
• Bead weave pattern
• Weld defects such as porosity, undercut, overlaps
• Bead connection
Working Drawing: Single Pass Fillet Welds

Fillet Weld in Flat Position


PERFORMANCE TASK SHEET

Name: Date:
Grade & Section: Score:

Rate the quality of your weld using the performance rubrics to determine your score and
equivalent rating.

Smoothness Proper use


Application Safety
ACTIVITY Plate and of Tools Time
of Work TOTAL
TASK alignment Uniformity of and Management
Procedure Habit
Beads Equipment
s s
Single Pass
Fillet weld
in Flat
position(1F)

PERFORMANCE RUBRICS

Category/ Dimensions 5 Points 4 Points 3 Points 1 point

0-1 degree angle 2-3 degrees angle 4-5 degrees angle 6-10 degrees angle
Plate alignment deflected deflected deflected deflected
Some beads were Almost all beads
Smoothness and All beads were Most beads were
not smooth and were not smooth
Uniformity of Beads smooth and uniform smooth and uniform
uniform and uniform
Used tools and Used tools and Used tools and Unable to use tools
Proper use of Tools and
equipment with equipment with less equipment with the and equipment
Equipment
confidence confidence help of others properly
Effective application Application of Application of Application of
Application of
of procedures was procedures was procedures was procedures was
Procedures evident acceptable inconsistent unacceptable
Observed safety Observed safety Observed safety
Observed safety
Safety Work Habits practices at all practices most of the practices
practices once
times time sometimes
Activity tasks Activity tasks Activity tasks Activity tasks
Time Management completed in 1st- 2nd completed in 3rd-4th completed in 5th- completed in 7th-
attempt attempt 6th attempt 10th attempt

RATING SCALE
Points Earned Numerical Rating Descriptive Rating
25-30 91 – 100 Advanced
19-24 86 - 90 Proficient
13-18 81 - 85 Approaching Proficiency
7-12 76 - 80 Developing
1- 6 71 - 75 Beginning

Name & Signature of Evaluator:


Date:

24
What I Know

SUMMATIVE TEST: Quarter 1

A. Write the letter of the best answer in every item. Provide a separate answer sheet.

1. It is the area where filler metal intersects the base metal opposite face.
a. Weld toe c. Weld root
b. Weld leg d. Weld face
2. It is the surface of the base metal that is melted during welding.
a. Fusion welding c. Fusion face
b. Weld root d. Weld Toe
3. It is the shortest distance from the face of a fillet weld to the weld root
after welding.
a. Actual Throat c. Theoretical Throat
b. Effective Throat d. Weld Toe
4. Lap Joint is commonly welded on to provide additional strength.
a. One side of the plate c. Edge of the plate
b. Both sides of the plate d. None of the above
5. A fillet weld is a weld type in the cross-sectional shape of a .
a. Square c. Circle
b. Rectangle d. Triangle
6. In performing Stringer beads, which of the following techniques is used?
a. Crescent weave c. Square weave
b. Oscillating weave d. Whipping
7. Metal to be welded should be tack welded in
a. Both edge of the plate c. Both end and center of the joint
b. Center of the joint d. None of the above
8. What is the specified length of tack welds on fillet welds?
a. 20 mm c. 15 mm
b. 5mm d. 10 mm
9. What is the acceptable weld length if you are using 1/8 E6013 electrode
in single pass fillet weld?
a. 6 mm c. 10 mm
b. 12 mm d. 14 mm
10. In stringer bead in flat fillet weld of the same thickness plate, the work
angle is always
a. 30 degree c. 45 degree
b. 60 degree d. 70 degree
11. Travel angle for single pass fillet weld is usually set at an angle of
a. 45 degrees c. 75 degrees
b. 60 degrees d. 85 degrees
12. In welding fillet, the normal arc length is
a. 1/16 – 1/8 inch c. ¼ - 3/8 inch
b. 1/8 – 3/16 inch d. 5/16 – ½ inch
B. Enumeration:
What are the three (3) types of fillet joints?

13.
14.
15.

What are the five (5) welding essentials?

16.
17.
18.
19.
20.

What does 5S stand for?

21.
22.
23.
24.
25.

26
What’s New

Activity 11 FILL IN THE BLANK: Welding Symbol

Direction: Below is a welding symbol used as guide by a welder in any job order.
To complete the task, fill in the blanks with letters to form a correct answer.

1.

4.
2.

3.

1. E E E E _ N E

2. R O

3. S C W L

Y L

4. L
What Is It

How to interpret welding symbols?

An arc welding symbol consists of four (4) main parts:

1. A reference line
2. An arrow.
3. A basic welding symbol
4. A tail

1. The reference line is a line connected to the


arrow. The position of the basic symbol above or
beneath this line determines the location of the
weld. The reference line is always drawn parallel
to the bottom edge of the drawing, or to the base
line of a particular.

2. The arrow indicates the position of the weld; it is


drawn at an angle from the end of the reference
line to one side of the joint. This side is called the
arrow side of the “joint”. The opposite side is
called the other side of the joint.

Arrow Side Other Side Both Side

3. Basic weld symbols describe the type of weld to


be made. This symbol is a miniature drawing of
the metal’s edge preparation prior to welding. The
basic weld symbol is only part of the entire AWS
welding symbol.

4. The tail is added to the symbol only when special


notes are required. A number or letter code used
inside the tail direct the welder to special notes
located elsewhere on the drawing. These notes
may specify the heat treatment, welding process
used, or other information not given on the
welding symbol.
What’s More

Activity 12
SHADING: Interpreting Welding Symbols

Direction: Interpret the following symbol, shade the corresponding side of a Fillet
Weld legibly as indicated by the symbol at the left side.

SYMBOL INTERPRETATION
What’s More

Activity 13
CROSSWORD PUZZLE: Weld Contour and Finish
Direction: Be energized! Complete this crossword puzzle as fast as you can.
Read the description given below carefully so you could be able to decode the correct
answer. Write all your answers in the puzzle board.

ACROSS DOWN
1. a contour represented by symbol “ ” 1. a contour represented by symbol “ ”
3. an intermittent fillet welds that have the 2. a short section of fillet weld applied at
same specified length and pitch and are specified intervals on the weld parts
applied to both sides of the weld joint 4. a cross- sectional shape of a completed
5. to come to an end weld face
7. are intermittent fillet welds that have a 6. a finishing weld represented by the
staggered pitch and are applied to both symbol “G”
sides of the weld joint.
8. is a supplementary symbol indicated by a
circle at the intersection of the arrow and
reference line, which specifies that the
weld extends completely around the
joint.
9. a contour represented by symbol “ ”

30
What Is It

FILLET WELD SYMBOL

A fillet weld is a type of weld in the cross-sectional shape of a triangle. The fillet
weld is indicated by a triangle placed on the reference line of the welding symbol. The
vertical member of the fillet weld is always placed to the left. Fillet weld specification may
require welding symbols with dimension, notes in prints, and graphic representation as
shown below.

WELD ALL AROUND SYMBOL

The weld-all-around symbol is a supplementary symbol indicated by a circle at the


intersection of the arrow and reference line, which specifies that the weld extends
completely around the joint. Changes in direction of the weld require multiple arrows on
the welding symbol to indicate the location of the weld. Multiple arrow on the welding
symbols are not required if the weld-all-around symbol can be used. See Figure 12, which
shows a sample of weld all around welds.
Weld- Around

INTERMITTENT FILLET WELDS

Intermittent fillet welds are short section of fillet welds applied at specified intervals on
the weld parts. Intermittent fillet welds are indicated on the welding symbol by length and
pitch. The length specified is the length of each weld section applied. The pitch specified is
the center of each weld section. For example , an intermittent fillet weld with the dimension 8-
12 specifies that 8” weld section are to be centered on 12” intervals. The figure below shows
sample of intermittent welds.

• Chain intermittent fillet welds are intermittent fillet welds that have
the same specified length and pitch and are applied to both sides of
the weld joint. Chain intermittent fillet welds are spaced
symmetrically unless otherwise noted on print.

32
• Staggered Intermittent fillet welds are intermittent fillet welds that
have a staggered pitch and are applied to both sides of the weld joint.
Staggered intermittent fillet welds are indicated on the welding
symbol by a double-fillet weld symbol placed out of alignment on the
reference line of the welding symbol. The leg and pitch for staggered
intermittent fillet weld are indicated in the same way as intermittent
fillet welds.

DRAFT
• Intermittent and continuous fillet welds applied on the same side of
the weld part require separate welding symbols.

33
WELD CONTOUR AND FINISH

Weld contour is the cross-sectional shape of the completed weld face. Weld
finish is the method used to achieve the surface finish.

CONTOUR FINISH

Convex
G – Grinding
Concave
M – Machining
Flat C – Chipping
R – Rolling
H – Hammering
U – Unspecified

For example a flat contour is obtained by grinding the weld.

34
What I Have Learned

Activity 14
DECODING: Translate Your Understanding
Direction: Translate your understanding based on the following welding symbols
below. Write your answer inside the box provided.

1. 5.

2. 6.

3. 7.

4. 8.
What I Can Do

Performance Task: MULTI PASS FILLET WELD IN FLAT POSITION (1F)

Objective:
To perform a multi layer pass fillet weld in flat position. The bead should not
exceed the required weld profile, not concave, nor convex with fine ripples. The
bead should be uniform, straight, and should be half to 2/3 overlap from one
another.

Materials/supplies:

• 2pcs. mild steel plates 10mm X 50mm X 200mm


•8 pcs. E6013- 3.25mmÆ

Tools and Equipment:

• AC or DC welding machine with accessories


• Chipping hammer
• Steel brush
• Welding gloves (leather)
• Welding apron (leather)
• Welding helmet/mask
• Portable grinder

Procedures:

1. Wear the appropriate Personal Protective Equipment (PPE) before welding.


2. Prepare the tools, equipment and materials needed.
3. Set up the welding machine and adjust the correct current amperage settings at
95 amps.
• 85-100 amperes (range of adjustments)
4. Use E6013 electrode and tack weld the metal to form a T- joint.
5. Clamp firmly the workpiece to the welding positioner, and clean the joint to be
welded.
6. Strike the arc at the starting point and hold the rod at correct angles then shorten
the arc
at the finishing points and fill the crater with molten metal
7. Remove the slag with a chipping hammer and clean the bead using steel brush.
Note: Use clear goggles/face shield when chipping. The direction of chipping should
be away
from you.
8. Deposit the second pass. It should overlap the first bead by half or 2/3.
9. Deposit the third pass. It should overlap the second bead by half or 2/3.
10. Properly clean the metal for inspection.
11. Visually check the following:
• Plate alignment and squareness
• Bead weave pattern

36
Working Drawing: Multi-layer Fillet Welds
PERFORMANCE TASK SHEET

Name: Date:
Grade & Section: Score:

Rate the quality of your weld using the performance rubrics to determine your score and
equivalent rating.

Smoothness Proper use


Application Safety
ACTIVITY Plate and of Tools Time
of Work TOTAL
TASK alignment Uniformity of and Management
Procedure Habits
Beads Equipmen
s
t
Multi Pass
Fillet weld
in Flat
position(1F)

PERFORMANCE RUBRICS

Category/ Dimensions 5 Points 4 Points 3 Points 1 point

0-1 degree angle 2-3 degrees angle 4-5 degrees angle 6-10 degrees angle
Plate alignment deflected deflected deflected deflected
Some beads were Almost all beads
Smoothness and All beads were Most beads were
not smooth and were not smooth
Uniformity of Beads smooth and uniform smooth and uniform
uniform and uniform
Used tools and Used tools and Used tools and Unable to use tools
Proper use of Tools and
equipment with equipment with less equipment with the and equipment
Equipment
confidence confidence help of others properly
Effective application Application of Application of Application of
Application of
of procedures was procedures was procedures was procedures was
Procedures evident acceptable inconsistent unacceptable
Observed safety Observed safety Observed safety
Observed safety
Safety Work Habits practices at all practices most of the practices
practices once
times time sometimes
Activity tasks Activity tasks Activity tasks Activity tasks
Time Management completed in 1st- 2nd completed in 3rd-4th completed in 5th- completed in 7th-
attempt attempt 6th attempt 10th attempt

RATING SCALE
Points Earned Numerical Rating Descriptive Rating
25-30 91 – 100 Advanced
19-24 86 - 90 Proficient
13-18 81 - 85 Approaching Proficiency
7-12 76 - 80 Developing
1- 6 71 - 75 Beginning

Name & Signature of Evaluator:


Date:

38
What I Know

SUMMATIVE TEST: Quarter 2


A. Fill in the missing word/words to complete the sentence. Write your answer on
a separate answer sheet.
1. are notes that apply to a given specification to all items on a
set of prints.
2. Specific weld lengths are indicated by a number to the of the weld
symbol on the welding symbol.
3. The weld-all-around symbol is a supplementary symbol indicated by
a(n) at the intersection of the arrow and reference line, which
specifies that the weld extend completely around the joint.
4. Intermittent fillet welds are indicated on the welding symbol by length
and .
5. Weld is the method used to achieve the surface finish.
6. Weld is the cross-sectional shape of the completed weld face.
7. For combined weld symbols, the fillet weld is most commonly used
junction with welds.

B. Write TRUE if the statement is correct and FALSE if the statement is wrong.
Provide additional answer sheet.
8) A single dimension left of the weld symbol indicates that fillet weld leg
sizes are equal.
9) No dimension to the right of a fillet weld symbol indicates that the
welder may determine the length of the weld.
10) Chain intermittent fillet welds are spaced symmetrically on the
opposite sides unless otherwise noted on the print.

C. Identify the fillet weld symbols in Column A by choosing the letter of your
answer in Column B. Use a separate answer sheet.

COLUMN A COLUMN B
1) Staggered;
Intermittent
2) Chain Intermittent

3) Concave; Grinding

4) Convex; Grinding

5) Flat contour
D. Choose the best answer in each item. Provide a separate answer sheet.
1. In depositing root pass, the arc should strike right to the of
the fillet joint to avoid arc strikes.
a. Lower corner part of the joint
b. Upper corner part of the joint
c. Corner edge of the joint
d. Middle of the joint
2. Longer arc length will result to:
a. Increased puddle time
b. Flattens weld
c. Deep penetration
d. All of the above
3. In multi layered beads, the number of weld pass can be determined by
a. Thickness of the plate
b. Diameter of the electrode
c. Joint preparation
d. All of the above
4. In multi pass weld, grinding is only allowed at
a. Capping c. Hot pass
b. Root pass d. Filler pass
5. A type of electrode typically used for root pass.
a. E6011 c. E7018
b. E6013 d. E9016
Summary

1. A fillet weld is a weld type in the cross-sectional shape of a triangle. It is the most
popular and commonly used weld in industry.

2. There are three (3) types of fillet joints: Lap, Corner and Tee joints

3. In general, fillet welds are economical, easy to fabricate and require very simple
preparation of the materials being joined. Fillet weld strength is directly proportional to its
length and throat dimension.

4. Fillet welds join two base materials positioned at an almost right angle by using triangular
welds. The strength quality of weld joint has a close relationship with joint efficiency. Its
five (5) main parts: Root, Leg, Face, Toe and Throat.

5. The following are typical requirements for the quality of weld products: (a) the product is
finished accurately in accordance with the design dimensions. (b) the product offers the
required functionality, Strength and safety. (c) the appearance of the weld satisfies the
required level.

6. Unacceptable weld profiles can cause problems with associated with a reduction in base
material thickness, a reduction in the affective weld size, or provide stress concentrations
on the weld or plate surface the affective weld size.

7. A weld defect is any discontinuity in the weld metal, which exceeds the applicable code
limit.

8. Visual examination reveals surface discontinuities and is a valuable method for


evaluating weld quality. It is simple, accessible and low cost examination method.

9. The following make a good bead weld: (1)Work on a straight line (2)Be uniform in width
(3) Have fused edges and be smooth (4) Excellent Penetration (5) Zero Porosity/ Zero
Cracks

10. Current, Electrode Size, Electrode Angle, Arc Length and Travel Speed are the most
essential items to consider in welding:

11. Safety is the main concern of every department in the workplace. The use of Personal
Protective Equipment (PPE) conforms to the Occupational Safety and Health
Standards (OSHS).

12. 5S is a system for organizing spaces so that work can be performed efficiently, effectively,
and safely.

13. Weld contour is the cross-sectional shape of the completed weld face such as Convex,
Concave and Flat. Weld finish is the method used to achieve the surface finish:
Grinding, Machining, Chipping, Hammering, Rolling and Unspecified.

41
What I Know

POST TEST

A. Read each item CAREFULLY. Write only the letter of the best answer.

1) It is the area where filler metal intersects the base metal that is opposite to the face.

a. Weld toe C. Weld root


b. Weld leg D. Weld face
2) It is the surface of the base metal that is melted during welding.

C. Fusion welding C. Fusion face


D. Weld root D. Weld Toe
4) It is the shortest distance from the face of a fillet weld to the weld root AFTER
welding.
A. Actual Throat C. Theoretical Throat
B. Effective Throat D. Weld Toe
4) It is the observed work angle for thin metal to thick metal plate fillet weld.

C. 40degree C. 45degree
D. 55degree D. 60degree
5) A fillet weld is a type of weld in the cross-sectional shape of a .

C. Square C. Circle
D. Rectangle D. Triangle

B. Write TRUE if the statement is correct and FALSE if the statement is wrong.

6) A fillet weld requires little or no edge preparation.

7) Fillet weld length and pitch dimension may be indicated by notes on print.

C. Enumerate the 3 Types of Fillet joints.


8.

9.

10.
D. Identify these fillet weld parts in Column A by choosing the letter of your answer
in Column B.

COLUMN A COLUMN B

1) Weld toe

2) Theoretical throat

3) Depth of fusion

4) Weld interface

5) Weld leg

6) Effective throat

7) Fusion face

8) Weld root
9) Weld face

10) Actual throat


Key to Answers

Pre/ Diagnostic Test Activity 5: WORD HUNT

A. 1. C D, 1. B
2. A 2. D
3. A 3. H
4. C 4. J
5. D 5. A
6. F
B. 6, True 7. I
7. True 8. E
9. C
C. 8. Lap Joint 10. G
9. Corner Joint
10. Tee Joint
Activity 6: CONNECT THE DOTS

Activity 1: 4 PICS 1 WORD

FILLET

Yes, It’s a Good Weld!


Activity 2: SCRAMBLED LETTERS
Observation: Answers May
Vary
Leg Toe
Root Throat
Face
Activity 7: MAKING A CHECKLIST

Activity 3: THE CHOICE IS YOURS

4 G. 3 Electrode Size Electrode Angle Arc


2 H. 2
Length Current
1 4
Travel Speed
2 1
3 2
3 1

Activity 4: PHOTO INSPECTION

1. Unacceptable Activity 8: MATCHING TYPE


2. Unacceptable
3. Unacceptable B E
4. Acceptable F H
5. Unacceptable D A
C
Activity 9: SUMMATIVE TEST QUARTER 1
SPOT THE DIFFERENCE
A. 1. C 7. C
2. A 8. D
Picture No. 2 3. A 9. A
4. B 10. C
Observation: Answers May 5. D 11. C
Vary 6. D 12. A
Activity 10: MEMORY BANK TEST
B. 13. Lap Joint
Answers May Vary Corner Joint
Tee Joint

Activity 11: FILL IN THE BLANKS Electrode Size


Electrode Angle
1. REFERENCE LINE Arc Length
2. ARROW Current
3. BASIC WELD SYMBOL Travel Speed
4. TAIL
Sort
Set in Order
Shine
Activity 12: SHADING Standardize
Sustain

SUMMATIVE TEST QUARTER 2

A. 1. General C. 1. D
Right E
Circle C
Pitch B
Finish A
Contour
Groove D. 1. C
D
Activity 13: CROSSWORD PUZZLE B. 8. True D
False B
False A

Post Test

1. C D, 1. B
Activity 14: DECODING A D
A H
1. Flat Contour C J
2. Flat by Machining D A
3. Flat by Grinding F
4. Flat by Chipping 6, True I
5. Convex Contour 7. True E
C
6. Convex by Machining
C. 8. Lap Joint G
7. Convex by Grinding
Corner Joint
8.Convex by Chipping
Tee Joint
45
References

Manuals/Modules/Lesson Exemplar

Department of Education Central Office. Most Essential Learning Competencies (MELCs).


2020.

Department of Education. Division of Cagayan de Oro City. Learning Activity Sheets in


Shielded Metal Arc Welding, Senior High Alternative Responsive Delivery Option
(SHARED) Option. 2019.

Department of Education. K to 12 Basic Education Curriculum. Technology and Livelihood


Education. Industrial Arts- Shielded Metal Arc Welding (SMAW). Grade 10
(Specialization).

Department of Education. K to 12 Basic Education Curriculum. Technology and Livelihood


Education. Learning Module in Shielded Metal Arc Work (SMAW) Exploratory Course
Grade 1 and 8.

Department of Education. K to 12 Basic Education Program. Learning Materials. Grade 7


or 8. Technology and Livelihood Education. Metal Works.

Websites

https://www.wcwelding.com/welding-techniques.html

https://www.sciencedirect.com/topics/engineering/fillet-weld

http://twc.tesda.gov.ph/services/brochure/wsm.pdf

https://www.haynesintl.com/alloys/fabrication-brochure/welding-and-joining/welding-
defects

https://weldingheadquarters.com/what-is-a-fillet-weld/

http://www.afrox.co.za/en/images/Section%2012%20-%20CarbSteel_tcm266-27348.pdf

https://www.weldingandndt.com/welding-defects/

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For inquiries and feedback, please write or call:

Department of Education – Bureau of Learning Resources (DepEd-BLR) DepEd Division of


Cagayan de Oro City
Fr. William F. Masterson Ave Upper Balulang Cagayan de Oro Telefax: ((08822)855-0048)
E-mail Address: cagayandeoro.city@deped.gov.ph

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