Professional Documents
Culture Documents
No. of SOP Pending in All Cross Functional Department
No. of SOP Pending in All Cross Functional Department
Sr.No. Department No.Old SOP Completed SOPs Old Pending SOPs Current Status No.of Effective Documents Remarks
1 QA 24 22 7 Under Preparation 22 NA
2 QC 18 17 12 Pending 17 NA
Pressure Monitoring and Temperature
3 PRODUCTION 28 23 2 NA 23 Monitoring Pending,,,,,Weighing Balance
Pending (3 SOP Merged)
4 Store 10 10 1 NA 10 Weighing Balance need too discuss
5 Engineering 4 4 NA NA 4 NA
6 HR 7 7 NA NA NA NA
Outside Laboratory
Sr.No. Name of Outside Laboratory Questionnaire Sent Technical Agreement Sent Questionnaire Received Technical Agreement Received Remarks
1 Baroda Analytical Laboratory YES YES Pending Received NA
2 Uma Laboratory YES YES Pending Pending NA
Service Contract Agency
Batch Release
Production to Warehouse to data
Sr.No. Product Name Total no. of batches OK/NOT OK TR Slip QC Data (IP) QC Data (FP) Ware house Production (Checklist/CO Remarks BMR Completed Total
Slip slip A)-QA
Verification
17 Completed Ok Ok Pending Ok OK Ok NA
1 ALB-IV 34 8 Not ok Pending Total BMR 206
9 Running Pending AvailableCompleted BMR 69 69
2 DFA-I 16 Pending Pending Pending Pending Pending Pending Pending Available Sifting Packing BMR 32 62
3 DFA-II 15 Pending Pending Pending Pending Pending Pending Pending Available Milling BMR 10
4 DFA-III 17 5 ok 12 Pending 12 Pending Pending Pending Pending Pending Available Blending BMR 20
5 TNL 19 14 OK Ok Ok Pending Ok OK Ok NA Completed 131
6 FPS-I 11 Completed Ok Ok Pending Ok OK Ok
7 FPS-II 11 Completed Ok Ok Pending Ok OK Ok Pending 75
8 FPS-III 11 Completed Ok Ok Pending Ok OK Ok
9 VLD-I 2 Pending Pending Pending Pending Pending Pending Pending
10 VLD-II 2 Pending Pending Pending Pending Pending Pending Pending
11 Fluconazole 6 Pending Pending Pending Pending Pending Pending Pending
12 Blending 20 Completed Completed Completed Completed Completed Completed Completed NA
13 Milling 10 Completed Completed Completed Completed Completed Completed Completed NA
14 Shifting Packing 32 Completed Completed Completed Completed Completed Completed Completed NA
QC Batch Dispatch
Available Sifting Packing BMR 32 62
Pending Activity Stage, Qty of Documents & A.R.No. Production Finished
Batch Production to WH Material Slip WH to Production Material Slip Inprocess Test/Finished Complete/
Sr.No. Product Name (QA/QC/Production/ Pending No.of Documents (A.R No. Generation A.R.No. Entry in Batch Record Product Pending Qty QA Review Pre-Dispatch Checklist/Finished Remarks
Record Pending Pending Product Pending
Store) (BMR) Completed/Not Completed) Completed/Not Completed Analysis Product Detail/Batch Release
(Analysis Slip) Detail/Release Checklist/COA
Available Milling BMR 10
1 DFA-I Total No.of Documents (BMR/Inprocess/Finished Product) 58 58 (32 Onwards) 26 (32 Onwards) 26 32 onwards all Pending (26) 32 onwards all Pending (26) TLC, LOD Pending Pending 58 Pending (26 TWS need to filled) 58 NA NA Available Blending BMR 20
2 DFA-II Total No.of Documents (BMR/Inprocess/Finished Product) 54 54 (39 onwards) 16 (39 onwardds) 16 54 54 TLC, LOD Pending Pending 54 54 NA NA Completed 131
3 DFA-III Total No.of Documents (BMR/Inprocess/Finished Product) 60 60 (40 onwards) 20 (40 onwards)20 60 60 LOD Pending Pending 60 60 Pending-60 NA
4 TNL Total No.of Documents (BMR/Inprocess/Finished Product) 27 27 (15 Onwards)12 (15 Onwards) 26 26 HPLC (BOC,Piperazine), LOD Pending Pending 26 26 Pending-26 NA Pending 75
5 Fluconazole Total No.of Documents (BMR/Inprocess/Finished Product) 23 23 Completed Completed TR Slip pending TR Slip pending HPLC, TLC, LOD,HPLC Pending Pending 23 23 Pending-23 NA
6 DEN-I Total No.of Documents (BMR/Inprocess/Finished Product) 4 4 3-Completed (4 no. PENDING) 3-Completed (4 no. PENDING) NA
7 DEN-II Total No.of Documents (BMR/Inprocess/Finished Product) 3 3 NA
8 DEN-III Total No.of Documents (BMR/Inprocess/Finished Product) 2 2 NA
9 VLD-I Total No.of Documents (BMR/Inprocess/Finished Product) 9 4 available(5,6,7,9) (5,6,7 Available (9no. Not available) (5,6,7 Available (9no. Not available) Pending Pending HPLC,HPLC,PH, LOD Pending Pending 9 9 Pending-9 NA
10 VLD-II Total No.of Documents (BMR/Inprocess/Finished Product) 9 4 Available (1,5,6,9) 1,5,6 Available (9 no. not available) 1,5,6 Available (9 no. not available) Pending Pending HPLC,HPLC,PH, LOD Pending Pending 9 9 Pending-9 NA
11 Blending Total No.of Documents (BMR/Inprocess/Finished Product) 5 5 NA NA NA NA NA NA NA 5 5 NA NA
12 Shifting and Packing Total No.of Documents (BMR/Inprocess/Finished Product) 5 5 NA NA NA NA NA NA NA 5 5 NA NA
13 Albendazole-I Total No.of Documents (BMR/Inprocess/Finished Product) 4 4 Pending Pending Pending Pending TLC, LOD Pending Pending 4 4 NA NA
14 Albendazole-II Total No.of Documents (BMR/Inprocess/Finished Product) 4 4 Pending Pending Pending Pending TLC Pending Pending 4 4 NA NA
15 Albendazole-III Total No.of Documents (BMR/Inprocess/Finished Product) 4 4 Pending Pending Pending Pending NA Pending Pending 4 4 NA NA
16 Albendazole-IV Total No.of Documents (BMR/Inprocess/Finished Product) 4 4 Pending Pending Pending Pending LOD Pending Pending 4 4 Pending-4 NA
17 FPS-I Total No.of Documents (BMR/Inprocess/Finished Product) 4 4 OK OK Pending Pending Moisture, SOR Pending Pending 4 4 Pending-4 NA
18 FPS-II Total No.of Documents (BMR/Inprocess/Finished Product) 4 4 OK OK Pending Pending PH, SOR Pending Pending 4 4 Pending-4 NA
19 FPS-III Total No.of Documents (BMR/Inprocess/Finished Product) 4 4 Pending Pending Pending Pending Moisture, PH, SOR Pending Pending 4 4 Pending-4 NA
20 4-HBA Total No.of Documents (BMR/Inprocess/Finished Product) 3 3
21 RSV-I Total No.of Documents (BMR/Inprocess/Finished Product) 1 Pending, Prod & QA Review Pending Pending Pending Pending Pending Pending Pending Pending Pending Pending Pending
22 Shifting and Packing Total No.of Documents (BMR/Inprocess/Finished Product) 1 Half Pending Pending Pending Pending Pending Pending Pending Pending Pending Pending Pending Pending
pr to WH wh to pr TR
105 105 105 Pending
Total BMR 292
OK 187
No.of Activity Pending on Plant and QC Level-2018
11
BMR 144 15 48 Pending
10
4
4
2
2
No.of Activity Pending on Plant and QC Level-2017
Sr.No. Product Name No.of Batches TR Slip Pr to WH WH to PR Release QA Review Production Review Remarks
1 TNL-1 6 Completed Completed Completed Completed Completed Completed
2 Sifting & Packing 6 Completed Completed Completed Completed Pending Completed
3 DFA-IV 16 16, 15,14-NA 16, 15,14-NA NA Completed 16, 15,14-NA Completed
4 Sifting & Packing 3 1,2,3 (13 pending) Completed Completed
5 GNT-I 1 Pending Pending Pending Completed Pending Completed
6 MTO-I 1 Completed Completed Completed Completed Completed Completed
7 MTO-II 4 Completed Completed Completed Completed Completed Completed
8 MTO-III 4 Completed Completed Completed Completed Completed Completed
9 DFA-III 9 5-Pending 5,6,7,8,9 pending 5,6,7,8,9 pending Completed Pending Pending
10 DFA-II 10 3-Pending 6,7,8 Pending 6,7,8 Pending Completed Pending Pending
Total 60 3 15 Pending
3
1
5
3
No.of Activity Pending on Plant and QC Level-2016
Sr.NoProduct Name No.of Batches TR Slip Pr to WH WH to PR Release QA Review Production Review Remarks
1 AOE-I 5 Completed Completed Completed NA Completed Completed NA
2 AOE-II 5 Completed Completed Completed NA Completed Completed NA
3 GPL-I 3 Completed Completed Completed NA Pending-3 Completed NA
4 CTC-II 2 Completed Completed Completed NA Completed Completed NA
5 NEH-I 1 Completed Completed Completed NA Completed Completed NA
6 NEH-II 1 Completed Completed Completed NA Completed Completed NA
7 MTO-III 5 Completed Completed Completed NA Completed Completed NA
8 MTO-II 6 Completed Completed Completed NA Completed Completed NA
9 MTO-I 7 Completed Completed Completed NA 7-Pending Completed NA
10 DFA-II 19 Completed Completed Completed NA 19,18,17,16,15,14,13,12,11.10,9,8,7,6,5,4,3,2,1 Completed NA
11 DFA-I 8 Completed Completed Completed NA 8,7,6,5,4,3,2,1 Completed NA
12
Total 62
19 36 Pending
7
3
7
RM Pending Chemicals Inprocess Chemicals
DFTA
5 ammonium acetate Total 2 IP
6 Tetra Methyl Ammonim Bromide
7 Glacial Acetic Acid
Anisole
8 Anisole, Merck GC-Grade
Caustic Soda Flakes/Sodium Hydroxide
9 Potassium Carbonate
10 Potassium Pyroantimonate
Hydrochloric Acid
11 Methyl Red Indicator
12 Citric Acid
13 Thioglycolic acid
14 25% Ammonia
Salicylic Acid
15 Acetone AR Grade
16 Ethanol AR Grade
17 Phenol Red Indicator
18 Phosphorus Pentoxide
4-HBA
19 Sodium Hydroxide
20 Thymol Blue indicator
Total 20 RM
Intermediate Chemicals Finished Chemicals
Total 16 IM
PENDING SPECIFICATION & MOA
RM
RM/PM/IP/
Effective Review Effective Review
Sr.No. IM/FP Name of Material Specification MOA Remarks
Date Date Date Date
CODE
2,3-Dichloro-5,6-dicyano-1,4-benzoquinone
1 RM00001 Total Raw Material 287
(DDQ)
2 RM00002 7-Methoxy-1-tetrolone Available RM Spec 91
3 RM00003 Activated Carbon SPEC/RM/RM00003/01 28/11/2019 Oct-22 STP/RM/RM00003/01 28/11/2019 Oct-22 Available RM MOA 27
4 RM00004 Aluminium Chloride SPEC/RM/RM00004/01 26/11/2019 Oct-22 NA Pending Spec 234
5 RM00005 Anisole SPEC/RM/RM00005/01 26/11/2019 Oct-22 STP/RM/RM00005/01 26/11/2019 Oct-22 Pending MOA 260
6 RM00006 Benzyl Amine
7 RM00007 Benzyl Trimethyl Ammonium Chloride
8 RM00008 Sodium Hydroxide / Caustic soda Flakes SPEC/RM/RM00008/01 28/11/2019 Oct-22 STP/RM/RM00008/01 28/11/2019 Oct-22 SPEC/RM/RM00008/01 16/11/201Sept-22 STP/RM/RM00008/01 16/11/201 Sept-22 NV
9 RM00009 Cyanoacetic Acid 95%
10 RM00010 Cyclohexane
11 RM00011 Di Potassium Phosphate
12 RM00012 Diatomite Super Cell (Hyflow) SPEC/RM/RM00012/01 28/11/2019 Oct-22 STP/RM/RM00012/01 28/11/2019 Oct-22
13 RM00013 Heptanoic Acid
14 RM00014 Hydrochloric Acid - CP SPEC/RM/RM00014/01 28/11/2019 Oct-22 STP/RM/RM00014/01 28/11/2019 Oct-22 NV-16/11/19, SEPT-22
15 RM00015 Hydrogen Peroxide-50%
16 RM00016 Iso Propyl Alcohol - IPA SPEC/RM/RM00016/00 31/12/2019 31/12/22 STP/RM/RM00016/00 31/12/2019 31/12/22
17 RM00017 Methanol SPEC/RM/RM00017/00 31/12/2019 31/12/22 STP/RM/RM00017/00 31/12/2019 31/12/22
18 RM00018 Methyl Mono Chloro Acetate (MMCA)
19 RM00019 Methylene Dichloride SPEC/RM/RM00019/01 29/06/2019 May-22 STP/RM/RM00019/01 29/06/2019 May-22
20 RM00020 Mix Solvent
21 RM00021 Para Anisic Aldehyde
22 RM00022 Petroleum Ether
23 RM00023 Phthalimide
24 RM00024 Potassium Carbonate SPEC/RM/RM00024/00 16/10/2019 Sep-22 STP/RM/RM00024/00 16/10/2019 Sep-22
25 RM00025 Epichlorohydrine
26 RM00026 Sodium Bi Carbonate SPEC/RM/RM00026/01 28/11/2019 Oct-22 STP/RM/RM00026/01 28/11/2019 Oct-22
27 RM00027 Sodium Bisulphite
28 RM00028 Sodium Chloride SPEC/RM/RM00028/00 31/12/2019 31/12/22 STP/RM/RM00028/00 31/12/2019 31/12/22
29 RM00029 Sodium Metal
30 RM00030 Sodium Nitrite
31 RM00031 Sodium Sulphate SPEC/RM/RM00031/00 31/12/2019 31/12/22 STP/RM/RM00031/00 31/12/2019 31/12/22
32 RM00032 Succinic Anhydride SPEC/RM/RM00032/01 25/11/2019 Oct-22 NA
33 RM00033 Sulphuric Acid -AR Grade SPEC/RM/RM00033/01 26/11/2019 Oct-22 STP/RM/RM00033/01 26/11/2019 Oct-22
34 RM00034 Thionyl Chloride SPEC/RM/RM00034/01 26/11/2019 Oct-22 NA
35 RM00035 Toluene SPEC/RM/RM00035/01 26/11/2019 Oct-22 STP/RM/RM00035/01 26/11/2019 Oct-22
36 RM00036 Tri Sodium Phosphate
37 RM00037 Zinc Dust SPEC/RM/RM00037/01 25/11/2019 Oct-22 NA
38 RM00038 Ammonia Solution 25%
39 RM00039 Benzyl Chloride
40 RM00040 n-Hexane
41 RM00041 Ethyl Acetate SPEC/RM/RM00041/01 28/11/2019 Oct-22 STP/RM/RM00041/01 28/11/2019 Oct-22 2(NV-16/11/19, SEPT-22)
42 RM00042 Cyanoacetic Acid
43 RM00043 Dimethyl Formamide SPEC/RM/RM00043/01 28/11/2019 Oct-22 STP/RM/RM00043/01 28/11/2019 Oct-22
44 RM00044 Acetic Acid
45 RM00045 Hydro bromic Acid 48% SPEC/RM/RM00045/00 31/12/2019 31/12/22 STP/RM/RM00045/00 31/12/2019 31/12/22
46 RM00046 Sulphuric acid
47 RM00047 Nitric acid
48 RM00048 Phenyl ethyl amine
49 RM00049 Diethyl ester
50 RM00050 Hydrofluoric acid
51 RM00051 Sodium Meta Bisulphate
52 RM00052 TETRA HYDRO FURAN
53 RM00053 Ice
54 RM00054 MAGNESIUM TURNING
55 RM00055 Pyridine Hydrochloride SPEC/RM/RM00055/01 29/11/2019 Oct-22 NA
56 RM00056 Deferasirox Technical
57 RM00057 2-Phenylethylamine
58 RM00058 Dry HCL Gas
59 RM00059 2,5-Diclorothiophene
60 RM00060 SILICA GEL-BLUE
61 RM00061 Benzyl Cyanide
62 RM00062 Acetone solvent
63 RM00063 TNL-01 (KSM-1) SPEC/RM/RM00063/00 31/12/2019 31/12/22 STP/RM/RM00063/00 31/12/2019 31/12/22
64 RM00064 Sodamide
65 RM00065 TNL-02 (KSM-2) SPEC/RM/RM00065/00 31/12/2019 31/12/22 STP/RM/RM00065/00 31/12/2019 31/12/22
66 RM00066 TNL-03 SPEC/RM/RM00066/00 31/12/2019 31/12/22 STP/RM/RM00066/00 31/12/2019 31/12/22
67 RM00067 Thiophene
68 RM00068 S-(+)-Epichlorohydrin
69 RM00069 CO2 Gas
70 RM00070 2-Amino Thiophenol
71 RM00071 Iodine IP
72 RM00072 Bromine
73 RM00073 Liqour Ammonia
74 RM00074 Acetyl Chloride
75 RM00075 Caustic Lye
76 RM00076 RSV-01
77 RM00077 Pyridine SPEC/RM/RM00077/00 31/12/2019 31/12/22 STP/RM/RM00077/00 31/12/2019 31/12/22
78 RM00078 RLX-01
79 RM00079 RLX-02 SPEC/RM/RM00079/00 31/12/2019 31/12/22 NA
80 RM00080 IVR-01 SPEC/RM/RM00080/00 31/12/2019 31/12/22 NA
81 RM00081 ATA-01 SPEC/RM/RM00081/00 31/12/2019 31/12/22 NA
82 RM00082 Ethylbromoacetate
83 RM00083 IVR-02
84 RM00084 Acetonitrile
85 RM00085 Mono Methyl Amine SPEC/RM/RM00085/00 31/12/2019 31/12/22 NA
86 RM00086 Phosphoric Acid
87 RM00087 Salicylic Acid SPEC/RM/RM00087/01 25/11/2019 Oct-22 STP/RM/RM00087/01 25/11/2019 Oct-22
88 RM00088 Salicylamide NF SPEC/RM/RM00088/01 25/11/2019 Oct-22 STP/RM/RM00088/01 25/11/2019 Oct-22
89 RM00089 4-Hydrazino Benzoic Acid SPEC/RM/RM00089/01 25/11/2019 Oct-22 STP/RM/RM00089/01 25/11/2019 Oct-22
90 RM00090 EDTA
91 RM00091 NAC-01 SPEC/RM/RM00091/00 31/12/2019 31/12/22 NA
92 RM00092 Triethylamine SPEC/RM/RM00092/00 31/12/2019 31/12/22 NA
93 RM00093 Sodium Acetate
94 RM00094 Thiourea
95 RM00095 Potassium Hydroxide SPEC/RM/RM00095/01 30/11/2019 Oct-22 STP/RM/RM00095/01 30/11/2019 Oct-22
96 RM00096 Poly Phosphoric acid
97 RM00097 1-bromo-3-chloropropane SPEC/RM/RM00097/01 31/01/2020 Dec-22 NA
98 RM00098 Calcium Chloride Dihydrate
99 RM00099 L-Cystine
100 RM00100 Tert butyl thiol
101 RM00101 Methyl tert-butyl ether
102 RM00102 Methane Sulphonic Acid
103 RM00103 Sodium Methoxide solution
104 RM00104 L-Lysine
105 RM00105 Ammonia Solution (22%-27%)
106 RM00106 Para Toluene Sulphonic Acid
107 RM00107 Hydroxylamine sulphate
108 RM00108 4-Chloro benzoic acid
109 RM00109 Methyl Indole
110 RM00110 Hydroxylamine O Sulfonic Acid
111 RM00111 MNT-01
112 RM00112 Chloro Sulphonic Acid SPEC/RM/RM00112/00 03/10/2017 Sept-20 NA
113 RM00113 Methyl-5-chloro2-methoxybenzoate
114 RM00114 Beta phenyl ethyl amine
115 RM00115 Sodium Methoxide
116 RM00116 Ethylene Dichloride
117 RM00117 Cyclohexyl Isocyanate
118 RM00118 Potassium tert butoxide
119 RM00119 Formaldehyde
120 RM00120 2-Amino-3,5-dibromobenzaldehyde
121 RM00121 Trans-4-Aminocyclohexanol
122 RM00122 Sodium borohydride
123 RM00123 Naphthalene SPEC/RM/RM00123/00 03/10/2017 Sept-20 NA
124 RM00124 Nitrobenzene SPEC/RM/RM00124/00 03/10/2017 Sept-20 NA
125 RM00125 Dimethyl sulfoxide SPEC/RM/RM00125/00 03/10/2017 Sept-20 NA
126 RM00126 7-Methoxy-1-Naphthylacetonitrile S/RM00126-01 15/06/2020 15/06/2023NA
127 RM00127 Diethyl(hydroxymethyl) phosphonate SPEC/RM/RM00127/00 03/10/2017 Sept-20 NA
128 RM00128 Diatomite Supper Cell
129 RM00129 JOB WORKS
3-( purity -3 [P-METHOXYBENZYL ] -1-2
130 RM00130
DIHYDROQUI
131 RM00131 Phenol Crystals 99.5% Purity AR
132 RM00132 Powder Cellulose
133 RM00133 Sodium Monochloro Acetate
RM/PM/I
P/IM/FP Effective Review Effective Review IM
Sr.No. CODE Name of Material Specification Date Date MOA Date Date Remarks
1 FG00001 ACETONE
2 FG00002 AOE Total Finished Product 26
3 FG00004 2-[(2S)-OXIRAN-2-YLMETHYL]-1HISOINDOLE-1,3-(2H)-DO SPEC/FG/GPL/01 29/11/19 Oct-22 NA Available FP Spec 6
4 FG00005 3-Acetyl-2.5 dichlorothiophene, 98% Available FP MOA 4
03/10/17.28/0 Sept- Sept-20,Dec-
5 FG00006 DFA SPEC/FG/DFA/00 1/20 20,Dec-22 STP/FG/IH/DFA/00 03/10/17.28/01/ 22 Pending Spec 20
6 FG00007 MLA (CAS-63106-93-4) SPEC/FG/MLA/00 02/01/17 Jan-20 STP/FG/MLA/00 25/03/17 Feb-20 Pending MOA 22
7 FG00008 TNL SPEC/FG/TNL-I/01 28/01/20 Dec-22 STP/FG/TNL-I/01 28/01/20 Dec-22
8 FG00009 STB
9 FG00010 2-Methyl Indoline
10 FG00011 {(2S,4S)-[3-Methyl-1-phenyl-1-H-pyrazol-5-yl)pipea
11 FG00012 DEN-III SPEC/FG/DEN/00 03/10/17 Sept-20 STP/FG/DEN/00 03/10/17 Sept-20
12 FG00013 2-Amino-3(4-methoxyphenyl)-2-methylamide
13 FG00014 7-methoxy-1-naphthyl acetonitrile
14 FG00015 4-Methyl-N3-[4-(3-pyridinyl)-2-pyrimidinyl]-1,3-be
15 FG00016 4-(4-Methyl piperizinom methyl)benzoyl chloride
16 FG00017 CMN Stage -I
17 FG00018 GFT-IV
18 FG00019 2-(2-Acetoxy) Benzamido-5-Nithrothiazole
19 FG00020 Sulfonyl Chloride 4c
20 FG00021 TMB-II
21 FG00022 CLS
22 FG00023 PEN
23 FG00024 FLU-I SPEC/FG/FLU/00 07/06/17 May-20 STP/FG/FLU/00 07/06/17 May-20
24 FG00025 GLYCOCHOLIC ACID (PURE)
25 FG00026 SGL (SODIUM GLYCOCHOLATE)-
1 to 18 Sept-Ok 23 sept onwards sign Pending (Ground floor and first Floor)
09/12/19 onwards pending 1st floor (8Dec-19 onwards Pending), Ground Floor 15/12/19
Drying Area Cleaning of Walls, glass, panel, ceiling, rack and electrical panel
Validation
Validation Production QC IP QC FP
Sr.No. Product Name Batch No. Complete Remarks
Start Date Data Data Data
Date
4-Product Pending
Cleaning Validation
Next Validation
Product Next Batch Validation Production
Sr.No. Batch No. Product Complete QC Data Remarks
Name for CV Start Date Data
Name Date
4-Batch Pending
Qualification
Sr.No. Equipment Name Equipment ID Protocol No. Qualification Date Requalification Date Remarks
1 Reactor RE-01-001 DPCPL/RQ/001 07/08/2018 07/08/2021
2 Reactor RE-01-002 DPCPL/RQ/002 08/08/2018 08/08/2021
3 Reactor RE-01-003 DPCPL/RQ/003 09/08/2018 09/08/2021
4 Reactor RE-01-004 DPCPL/RQ/004 NA
5 Reactor RE-01-005 DPCPL/RQ/005 13/08/2018 13/08/2021
6 Reactor RE-01-006 DPCPL/RQ/006 16/08/2018 16/08/2021
7 Reactor RE-01-007 DPCPL/RQ/007 06/08/2018 06/08/2021
8 Reactor RE-01-008 DPCPL/RQ/008 11/08/2018 11/08/2021
9 Reactor RE-01-009 DPCPL/RQ/009 NA
10 Reactor RE-01-010 DPCPL/RQ/010 14/08/2018 14/08/2021
11 Reactor RE-01-011 DPCPL/RQ/011 NA
12 Reactor RE-01-012 DPCPL/RQ/012 NA
13 Reactor RE-01-013 DPCPL/RQ/013 28/08/2018 28/08/2021
14 Reactor RE-01-014 DPCPL/RQ/014 29/08/2018 29/08/2021
15 Reactor RE-01-015 DPCPL/RQ/015 29/08/2018 29/08/2021
16 Reactor RE-01-016 DPCPL/RQ/016 30/08/2018 30/08/2021
17 Reactor RE-01-017 DPCPL/RQ/017 26/08/2018 26/08/2021
18 Reactor RE-01-018 DPCPL/RQ/018 27/08/2018 27/08/2021
19 Reactor RE-01-019 DPCPL/RQ/019 01/09/2018 01/09/2021
20 Centrifuge CF-01-002 RVR/P/CF/20/002 22/05/2020 22/05/2023
21 Centrifuge CF-01-003 RVR/P/CF/20/003 22/05/2020 22/05/2023
22 Centrifuge CF-01-004 RVR/P/CF/20/004 22/05/2020 22/05/2023
23 Centrifuge CF-01-005 RVR/P/CF/20/005 22/05/2020 22/05/2023
24 Stability Chamber Completed Completed
25 HPLC Qualification Completed Completed
26 GC Qualification Completed Completed
27 Multimill
28 Sifter
29 Blender
30 Air Tray Dryer
31 Vaccum Tray Dryer
32 RCVD
Sr.No. Technology Transfer
1 Master Formula Record
2 ROS
3 BMP
4 User Trial Data
Sr.No. Description SOP No. Status
1 Material Enter in Premises
Vehicle entry in Gate
Security Person inform to Warehouse person.
1 SG001 Effective
Check physical condition of material and cleanliness
Filled the checklist as per SOP
2 WAREHOUSE
Material shall be checked as per MSDS, as per COA, Free
from Dust, Free from External particles and in Good
Condition
SG001 Not Effective
Ware-house person shall fill the checklist with reference
to COA, MSDS, Physical verification and then keeping
1 down the material from the truck
Material goes from De-dusting process and Kept with
AG020 Effective
Quarantine label in Quarantine Area
Prepared GRN and inform to QC Person for Sampling of
SG002 Effective
incoming Material
3 QC
QC Person Samples the material(RM/PM) & fixed
Not Effective
Sampled Material and Under Test Labeled on it.
1 After Completion of analysis QC shares the result with
QA and QA shall release the Material with approved AG020 Effective
Label
4 Dispensing of Material (Production, Store and QA)
At the time of Material Dispensing Store person shall
dispensed the material with Details like Material Name,
Material Code, A.R.No. Gross Wt., Tare Wt., Net Wt. n SG003 Effective
Dispensed on date and Sign off store and Production
person
1
Material Dispensing shall be done in presence of QA Not Effective
QA shall Verify all the material and Status tag and then
Not Effective
Material shall sent to Production for Batch Planning.
7 Batch Release
QA Person shall verify all the documents starting from
Material request slip production to Warehouse, Material
provided to Production by Store (Warehouse to
Production slip), Equipment Usage like Reactor,
Centrifuge, Sparkler, Nutch filter, Tray Dryer etc. Not Effective
cleaning record and T.R Slip with Results. Batch
Manufacturing in process documents like T.R Slips,
Results etc. are well within Criteria, and no any deviation
found during the process.
Centrifuge NA Completed
Inprocess QG027
Cleaning QG027
11 Documentation
Document Numbering/Equipment Numbering AG003 Completed
MSDS Completed
Self Inspection AG009 Not Effective
Training AG004 Not Effective
Vendor Qualification AG007 Not Effective
NA NA
Vendor not providing COA/MSDS Need to Ask Vendor for COA and MSDS
NA NA
NA NA
Not wanted to do online… dependent on Training. (Strict Words by Management for the Online
Each other Activity)
Training. (Strict Words by Management for the Online
Dependent on Each Other
Activity)
Training. (Strict Words by Management for the Online
Dependent on Each Other
Activity)
NA NA
NA NA
NA
NA
NA
Department Personal Does not have Basic Training. (Strict Words by Management for the
Knowledge about Investigation Activity)
No such Information related Management need to involve in this.
No such Information related Management need to involve in this.
Officialy not showing by Production and
Management need to involve in this. Training Required
management
Need to started in Second Phase QA/All Deparrtment
Need to started in Second Phase QA/All Deparrtment
Need to started in Second Phase QA/All Deparrtment
NA NA
NA NA
Improper dispatch Method. No. of Batch mix Training and Management restriction for This kind of
up.Result not okk till batch sent to parties Activity
Security Person NA
Purchase
Store Person
Store Person/Purchase
Management/HR
Management/HR/Purchase
Store
Production /QA
Production /Store/QA
Management/Purchase
Production/QA
Production/QA
Production/QA/
Management
Production/QA/
Management
Production/QA/
Management
QC
Production/QA/
Management
Management/HR
Management/HR
Production/QA/
Management
Production/QA
Production/QA
Management/HR
Management/HR
Management/HR
QA
Management/HR
Production/QA/Management
QA/Management
QA/Management
Production/QA/Management
QA/Concern Department NA
QA/Concern Department NA
QA/management/HR
QA/management/HR
QA/management/HR
QA/management/HR
QA/management/HR
QA/management/HR
QA/Management
QA/Validair Engineers
QA/QC
QA/Production/Management
Management/HR
Remarks
Gujarati
Material Entry
RM checklist as per Approved Vendor list COA MSDS Qty
Material De-dusting
Material quarantine
Under Test
Approved
Dispensed
Net wt.Tare Wt.
Under RLAF
With A.R.no
Reactor Cleaning
ECR
QC Approval
Lineclearance
BMR
Logbbok
Status Board
Proper Labelling
On going entry
BMR Completion
Packing Shifting
Milling
Blending
Batch Release-Checklist
Batch Packing
Label Verification
Packing Requirement Verification
QC
RM Analysis
Material Under Test
Approved
Inprocess Analysis
Testing Worksheet (Raw Data Compiliation)
Finished Analysis (Analysis Data)
COA-Release
Calibration of Instruments
Logbook Entry
Qualification of Instruments
Working Standard
Reference Standard
Specification/MOA as per IP/BP/USP
Testing Worksheet as per Spec-Moa
Review of analytical Data
Audit Trial of All Instruments
Print from Instruments
Chemicals
QA
Numbering of Equipment/Instrument/Documents
SOPs
Product Recall
Mock Recall
Market Complaint
Eequipment Cleaning Hold time (dirty Equipment Hold time)
Product Hold time
data Integrity
No Back Log
Qualification of All equipments
Process Validation
Cleaning Validation
APQR
Self Inspection/Internal Audit
Vendor Qualification
Online Activity
Technology Transfer
document Numberiing
Retain Sample
Stability
Shelf life Assigning
Batch Release Parameters
document Review
approved Vebdor list
Master SOP Index/Spec-MOA Index/Equipment List/Equipment Matrix
BMR Review
GMP Requirements
Sr.No. Material Enter in Premises
1 Vehicle entry in Gate
2 Security Person inform to Warehouse person.
3 Check physical condition of material and cleanliness
4 Filled the checklist as per SOP
Ware House
Material shall be checked as per MSDS, as per COA, Free from Dust, Free
1
from External particles and in Good Condition
Ware-house person shall fill the checklist with reference to COA, MSDS,
2
Physical verification and then keeping down the material from the truck
Material goes from De-dusting process and Kept with Quarantine label in
3
Quarantine Area
QC
QC Person Samples the material fixed Sampled Material and Under Test
1
Labeled on it
After Completion of analysis QC shares the result with QA and QA shall
2
release the Material with approved Label
Dispensing of Material (Production, Store and QA)
1 At the time of Material Dispensing Store person shall dispensed the material
with Details like Material Name, Material Code, A.R.No. Gross Wt., Tare
Wt., Net Wt. n Dispensed on date and Sign off store and Production person
2 Material Dispensing shall be done in presence of QA
3 QA shall Verify all the material and Status tag and then Material shall sent to
Production for Batch Planning.
Line Clearance
At the time of Batch, Before starting of Batch Production person inform to
1 QA for Line Clearance, QA and Production department Both shall verify
previous remnant of previous product, Cleaning record of Equipment,
Previous batch Record completion record current batch ready to planning.
At the time of line Clearance Status board shall be updated, Qualification of
2 Reactor shall be done, Preventive maintenance shall completed, Calibration
tag shall be updated as per cGMP norms
3 On Status board current stage description shall be updated and Sign date
required for the same.
4 Online in process activity shall be done and all entry shall done on same time
not on previous Time.
5 In Inprocess activity affixed the label as per stage wise. Like Wet/Dry
Material, Recover Solvent etc.
Inprocess Analysis
Inprocess sample shall be sent to QC in Dedicated Bottles for Product with
1 Inprocess Label with details like batch no, Product Name, Test requires, Test
request slip no. Sign date.
QA Person shall verify all the documents starting from Material request slip
1 production to Warehouse, Material provided to Production by Store
(Warehouse to Production slip), Equipment Usage like Reactor, Centrifuge,
Sparkler, Nutch filter, Tray Dryer etc. cleaning record and T.R Slip with
Results. Batch Manufacturing in process documents like T.R Slips, Results
etc. are well within Criteria, and no any deviation found during the process.
2 After Inprocess data QA shall Verify all Finished data and go for Dispatch.
3 Dispatch Officer shall fill the Pre-Dispatch Checklist with reference to Party
P.O, Purchase department shall provide the P.O for the Same. Purchase
department shall provide P.O with Party name, PO no. Pack Style etc.
4 Dispatch Officer shall prepare the label as per requirement and verification
shall be done by QA Person.
5 QC Department Prepared the COA as per Release formalities and Sent it to
QA for Final Verification.
QA Shall fill the checklist for batch Release with details like Product Name,
6 Batch Number, Manufacturing/Expiry Date and Dispatch Qty. and filled the
checklist for documents availability and finally release the batch in the
market.
7 QA shall verify PO, Invoice, COA, E-Way bill, MSDS of Material etc.
commercial and technical documents and then release the batch.
1 Documentation
1 Document Numbering/Equipment Numbering Yes
2 MSDS Yes
3 Self Inspection Yes
4 Training Yes
5 Vendor Qualification Yes
6 Retain Sample Yes
7 Shelf Life Assigning
8 Stability
9 Contract Lab agreement Yes
10 Batch Release (System) Yes
11 Data Integrity (Back log)
12 Technology Transfer Yes
13 Hold Time Study (Product)
14 Equipment cleaning Hold Time Study
15 Analytical method Validation
16 APQR Yes
17 RM Spec & MOA NTC
18 Inprocess NTC
19 Finished Product NTC
20 Intermediate NTC
21 Cleaning NTC
22 Testing Worksheet NTC
23 Packing Material NTC
2 QC
1 Raw Material Analysis NA
2 Chemicals NTC
3 Date & Time Modification
4 Sample Storage/Material Storage NA
5 Water Analysis NA
6 Individual Login NA
7 Reference Standard NA
8 Impurities NA
9 Working Standards NA
10 Calibration of all equipments/Instruments Yes
3 QMS
1 Change Control Management Yes
2 Deviation Management Yes
3 CAPA Management Yes
4 Investigation Handling Yes
5 Market Complaint Yes
6 Product Recall OLD
7 Product Reprocess OLD
8 Risk Assessment NA
9 Computer System Validation NA
10 Transport Validation NA
11 Cleaning Validation Yes
12 Process Validation Yes
4 Qualification
1 Reactor Yes
2 Centrifuge
3 Tray Dryer
4 RCVD
5 Sparkler Filter
6 Nuetch filter
7 Multi mill
8 Sifter
9 Water Qualification
10 HVAC Qualification (Differential Pressure Maintanance)
11 Filter Validation
12 Temperature monitoring NA
13 Stability Chamber Yes
14 HPLC Qualification Yes
15 GC Qualification Yes
5 Production
1 Cleaning Record of Area, Equipment
2 Logbooks
3 Batch Records on time
4 Material Verification
5 Batch Charge in Presence of QA (Line Clearance)
6 Inprocess Activity
7 Product Labelling
8 Equipment Maintanance Record
9 Preventive Maintanance and Breakdown Maintanance
10 Status Updation
11 Labelling Procedure
12 Online Activity
13 Dispensing Procedure
14 Entry-Exit in QC, Production and Dispensing Area
15 Different Utensil for Different Material
16 Dispensing in Dispensing Booth
17 Palletization of all material
18 Material Segregation (Quarantine/Under Test/Approved/Rejected)
19 Air Curtains
20 Insectisizer
21 Pipe line Numbering
22 Batch Size finallize
23 Following Batch Records and SOP in Production Area
24 Restriction of food in GMP Area
25 Restriction of Tobacco chewing/Smoking in Plant Premises