Coolant Concept for Triga based on Packages (sample formulations)

1. Synthetic grinding fluid based on AC 6140 (boron free, low foam)

(final adjustment according to biocide necessary)

1.a) High quality

AC 6140 wt. % 60 Package
DPG wt. % 10 Dipropylenglycol
Grotan OK wt. % 2 Bactericide
Fungicide ES 52 wt. % 1 Sodium Pyrithion
Defoamer ES 562 wt. % 1
demineralised water wt. % 26
Total 100

1.a) Medium quality

AC 6140 wt. % 30 Package
DPG wt. % 10 Dipropylenglycol
Grotan OK wt. % 2 Bactericide
Fungicide ES 52 wt. % 1 Sodium Pyrithion
Defoamer ES 562 wt. % 1
demineralised water wt. % 56
Total 100

2. Semi synthetic cutting fluid, boron based (Cascade Emulsifier)

(final adjustment by formulator necessary according to base oil and biocide)

2.a) Concentrate with 20% mineral oil (cheap)

AB 4150 wt. % 20 boron based package
SN 100 wt. % 20 Triga base oil
AC 2005-2 wt. % 5 non ionic amide
demineralised water wt. % 46
EM 643 wt. % 5 co-emulsifier
BDG wt. % 1,5
Fungicide ES 52 wt. % Sodium Pyrithion

25.08.2006 C:\Dokumente und Einstellungen\Cossel\Eigene Dateien\Technik\Triga Cascade Emulsifier.xls

 2.b) Concentrate 40% base oil
AB 4150 wt. % 40 boron based package
SN 100 wt. % 40 Triga
demineralised water wt. % 10
EM 643 wt. % 9 co-emulsifier
Fungicide ES 52 wt. % Sodium Pyrithion

2.c) Concentrate with AW support / medium duty

AB 4150 wt. % 40 boron based package
SN 100 wt. % 33 Triga base oil
AW 554 wt. % 5 Ester (AW)
PE 740 wt. % 2 Phosphoric acid ester (AW)
demineralised water wt. % 9
EM 643 wt. % 11 co-emulsifier
Fungicide ES 52 wt. % Sodium Pyrithion

2.d) Concentrate with EP support / heavy duty

AB 4150 wt. % 40 boron based package
SN 100 wt. % 30 Triga base oil
AW 554 wt. % 5 Ester (AW)
PE 740 wt. % 2 Phosphoric acid ester (AW)
TPS 20 3 Trisulfide (EP)
demineralised water wt. % 7
EM 643 wt. % 10 co-emulsifier
Fungicide ES 52 wt. % Sodium Pyrithion

N.B. All concentrates must be adjusted to use of about 1-1.5% Fungicide and base oils, by variation of EM 643
Resulting emulsions are translucent, stable and easily emulsifiable with pH values between 9.0 - 9.2 at 20° dH

25.08.2006 C:\Dokumente und Einstellungen\Cossel\Eigene Dateien\Technik\Triga Cascade Emulsifier.xls