Installation Instructions

SensaGuard™ Rectangular Flat Pack - 440N-Z21SS2*

IMPORTANT: SAVE THESE INSTRUCTIONS FOR FUTURE USE.

ENGLISH: This instruction sheet is available in multiple languages at www.rockwellautomation.com/literature. Select

publication language and type "SensaGuard" in the search field.
Operating Characteristics
GERMAN: Dieses Instruktionsblatt kann in mehreren Sprachen unter www.rockwellautomation.com/literature gelesen
werden. Bitte Ihre Sprache anwählen und "SensaGuard" im Suchfeld eintippen. Sensing Distance
FRENCH: Ces instructions sont disponibles dans différentes langues à l'adresse suivante
www.rockwellautomation.com/literature. Sélectionner la langue puis taper “SensaGuard” dans le champ de
recherche. Assured Make 15 mm
ITALIAN: La presente scheda d'istruzione è disponibile in varie lingue sul sito www.rockwellautomation.com/literature.
Selezionare la lingua desiderata e digitare "SensaGuard" nel campo di ricerca. Assured OFF 35 mm
SPANISH: Puede encontrar esta hoja de instrucciones en varios idiomas en www.rockwellautomation.com/literature.
Seleccione el idioma de publicación y escriba "SensaGuard" en el campo de búsqueda.
PORTUGUESE: Esta folha de instruções está disponível em várias línguas em www.rockwellautomation.com/literature. Typical Misalignment (±7 mm in both axes)
Seleccione a língua de publicação e entre com "SensaGuard" no espaço de busca.
POLISH: Ta kartka z instrukcjami jest dostepna w wielu jezykach na stronie: www.rockwellautomation.com/literature Repeat Accuracy 10% of sensing range
Wybierz jezyk publikacji i wpisz w polu poszukiwania "SensaGuard".

Max. output current (all outputs) 200 mA

Installation Instructions Input Current 50 mA (no load supply current)
Installation must be in accordance with the following steps and
Operational Current, Min. 1 mA DC
stated specifications and should be carried out by suitable
competent personnel. The unit is not to be used as a mechanical Off-state Current <0.5 mA DC
stop. Guard stops and guides must be fitted. Adherence to the
recommended maintenance instructions forms part of the Unlimited. See Unit Response Time
Max. no. of switches, connected in series
warranty. section on page 5.

This device is intended to be part of the safety related control 24V DC +10%/-15%
Operating Voltage
system of a machine. Before installation, a risk assessment should Class 2 SELV power supply
be performed to determine whether the specifications of this Frequency of operating cycle 1 Hz
device are suitable for all foreseeable operational and
environmental characteristics of the machine to which it is to be 54 ms first switch,
Response Time (Off)
fitted. Refer to Technical Specifications below for certification 18 ms for each additional switch
information and ratings. Case Material Valox® DR 48
The presence of spare actuators compromise the Actuator Material Valox® DR 48
integrity of the safety systems. Personal injury or
ATTENTION death, property damage or economic loss can
result. Appropriate management controls, Outputs
working procedures and alternative protective
measures should be introduced to control their (guard door closed, actuator in place)
use and availability.
Outputs Description Status

Safety 2 x PNP, 0.2 A max. ON (+24V DC)

WARNING Do not defeat, tamper, remove or bypass this unit.
Severe injury to personnel could result. The sensor Auxiliary 1 x PNP, 0.2 A max. OFF (0V DC)
MUST be connected to a Class 2 SELV 24V DC,
+10%/-15% power supply.
Environmental

Technical Specifications Operating Temperature [C (F)] -10…+55 ° (14…131 °)

Operating Humidity 5…95% relative
Type 4 Interlocking Device per ISO 14119 (Low Coding)
Safety Classification PLe, Cat 4 per ISO 13849-1 Washdown Rating NEMA 3, 4X, 12, 13, IP69k
SIL CL3 per IEC 62061 and IEC 61508 IEC 68-2-27 30 g, 11 ms/IEC 68-2-6
Shock & Vibration
CSA 22.2 No. 14, ISO 13849-1, ISO 14119, IEC 60947-5-3, 10…55 Hz
Standards
IEC 61508, IEC 62061, and UL508 IEC 61000-4-3
Radio Frequency
Certifications TÜV, CE Marked for all applicable directives, cULus IEC 61000-4-6

Functional Safety Data PFHD: 1.12 - 10-9

Protection
Short-circuit Incorporated
Current Limitation Incorporated
Overload Incorporated
False Pulse Incorporated
Transient Noise Incorporated
Reverse Polarity Incorporated
Overvoltage Incorporated
Thermal Shutdown/Restart Incorporated

Electrical Life 10 x 106

Dimensions [mm (in.)]

18.54
(0.73)
10.67
(0.42)
24.99 20.65 18.54 24.99 20.65 4.57
(0.984) (0.813) (0.73) (0.984) (0.813) (0.18)

88.14 68.31 77.98 88.14 57.96 82.55

(3.47) (2.689) (3.07) (3.47) (2.282) (3.25)
72.9 62.53
(2.87) (2.462)
77.98
(3.07)

10.66 4.57 4.57

(0.42) Ø5.08 (0.18) Ø5.08 (0.18)
(Ø0.2) (Ø0.2)
7.11
(0.28)
6.78
(0.267) 4.57
(0.18)
4.57
(0.18)

13.41
(0.528)

9.96 QD
(0.392) CONNECTOR
VERSION

M12 x 1

¯ 9.7
(¯ 0.38)

Mode of Operation Mounting Information

Status indicators:
• “Status/Diag” LED illuminates green: Door/guard closed,
safety outputs active.
• “Status/Diag” LED illuminates red: Door/guard open,
safety outputs off.
• “Status/Diag” LED flashes red: Unit failure. See Diagnostic
section on page 4.
• “Status/Diag” LED flashes green: Safety inputs off.
• “Status/Diag” LED flashes amber: Sensor is approaching
max. sensing distance. (-N and -N9 models only)
Use non-removable screws, bolts, or nuts to mount the switch and
actuator. Do not over torque the mounting hardware.
Position the switch and actuator so they are aligned with each
other.
Mount the switch and actuator to removable guard, door, or gate.
Keep the switch and actuator within the sensing range shown in
the sensing/misalignment curve.
Nut Torque Specification
Switch/Actuator: 2.26 N•m (20 in•lb)

2
Minimum Distance Between Sensors Sensor Actuator
50 50

40 40

30 30

Misalignment (mm)
23
20 20
ASSURED
10 SENSING 10
DISTANCE
0 0
200.00 mm
10 10

20 20
23
30 30

40 40

50 50

10

15

20

25

30

35
0

5
Assured Make: 15 mm
Sensing Distance** (mm) Assured OFF: 35 mm
Misalignment Curve
** when the actuator approaches the sensor in the
Sensor Actuator x-direction and is misaligned in the z-direction.

SIDE
LOBES
z
Misalignment (mm)

ASSURED
SENSING
DIS TANC E
x

Sensor Actuator
SIDE
LOBES
Wiring Diagram
10

15

20

25

30

35
0

Assured Make: 15 mm
Assured OFF: 35 mm
Sensing Distance* (mm) 8-Pin Unit
* when the actuator approaches the sensor in the x-direction or
from above (z-direction) and is misaligned in the y-direction
Pin Number Wire Color Signal
Actuator
1 White Aux. Outputs
2 Brown +24V
3 Green NA
z
4 Yellow OSSD 2, +24V Input
5 Grey OSSD 1
x y 6 Pink OSSD 2
Sensor Actuator 7 Blue 0V
Allow a minimum spacing of 9 mm (0.35 in.) if the 8 Red OSSD 1, +24V Input
actuator and sensor faces approach laterally (from
the y-direction). This will prevent false triggering Recommended mating cable, 2 m (6.5 ft)—889D-F8AB-2.
IMPORTANT due to the side lobe areas. Replace the 2 with 5 (5 m) or 10 (10 m) for standard cable lengths.
To ensure proper functioning of margin indication
(non-safety), z-direction approach is not
recommended for -N and -N9 models. Brown
Green
White

2 1
3 8 7 Blue
4 6
Red 5
Pink
Yellow
Grey

3
5-Pin Unit

Pin Number Signal

1 +24V
2 OSSD 1
3 0V
4 OSSD 2
5 Aux.

Recommended cordset, 2m (6.5 ft) - 889D-F5AC-2. Replace the

2 with 5 (5 m) or 10 (10 m) for standard cable lengths.
Note: If the user does not require the Auxiliary signal, a 4-pin
cordset (889D-F4AC-2) can be used.
Recommended patchcord for use with ArmorBlock® Guard
Safety I/O, 2 m (6.5 ft) - 889D-F4ACDM-2. Replace the 2 with
0M3 (0.3 m), 1 (1 m), 5 (5 m), or 10 (10 m) for standard cable
lengths.
Note: Do not use a 5-pin patchcord with the ArmorBlock.

2
3 5 1
4

Diagnostic
Unit Indicators (per IEC 60073)

State Status Troubleshooting

Off Not Powered NA

Red Not Safe, OSSD not active NA
Green Safe, OSSD active NA
Power up test or OSSD Check 24V DC or OSSD
Device Green Flash
inputs not valid inputs (yellow and red wire)
Output
LED Recoverable fault —check
1 Hz Flash Recoverable Fault
OSSD outputs are not
Red Flash 4 Hz Flash Non-recoverable
shorted to GND, 24V DC or
Fault
each other. Cycle power.
Amber Flash Sensor is reaching max.
1 Hz Flash margin indicator
(-N & -N9 sensing distance; realign
Safe, OSSD active
models only) sensor with actuator

IMPORTANT
Refer to Technical Specifications (page 1) for
certification information and ratings.

4
Troubleshooting
Series Circuit
RTN
24VDC
Power
Supply+24
Actuator 1 Actuator 2 Actuator 3 Actuator 4 Actuator 5
1606
-XL120D

Switch 1 Switch 2 Switch 3 Switch 4 Switch 5

Blu Blu Blu Blu Blu

te

te

te

te
e

hi
e

hi
e

hi
e

hi
e
W

W
White

Brown

Brown

Brown

Brown

Brown
Gray

Gray

Gray

Gray

Gray
Red
Pink

Red

Red

Red
Red

Pink

Pink

Pink

Pink
Yel

Yel

Yel

Yel
Yel

+24 V +24 V +0 V +0 V +0 V
+24 V +24 V +0 V +0 V +0 V

Actuator 1 is in sensing range. Actuator 2 is in sensing range. Actuator 4 is in sensing range. Actuator 5 is in sensing range. OSSD’s are OFF
Actuator 3 is in sensing range.
Recoverable fault Switch Switch Switch Switch
Switch 4 is functioning properly
. 5 is functioning properl y .
1 is functioning properly 2 is functioning properly 3 has fault.
OSSDs are energize to 24 V OSSDs are energize to 24 V Series inputs are 0 V . Series inputs are 0 V .
See TableAbove—Red LED is flashing OSSDs are de-energized to 0V . OSSDs are de-energized to 0V.
Green LED is ON. Green LED is ON.
Green LED is Flashing to indicate Green LED is Flashing to indicate
Series inputs are not 24V. Series inputs are not 24V.

IMPORTANT
Refer to Technical Specifications (page 1) for
certification information and ratings.

Unit Response Time (does not include safety control system response time)
RT
24V DC
Power +24
Supply
A1 S11 S52 S12 13 23 33 41
1606
e
e

Pink
e

Red Pink
Blu
Blu

Blu
Actuator 1

Actuator 2

Actuator 3

Gray Yel Gray

Sensor 1

Sensor 2

Sensor 3

White White White MSR127TP

Red Pink Red
Yel Gray Yel
n

n
ow

ow

Brown
Br

Br

S21 S22 S34 A2 14 24 34 42

Initial Conditions: Actuator 1 is moved out of Sensor 2 drops the 24 volts Sensor 3 drops the 24 volts
OFF All actuators are in sensing sensing range. (red and yellow) from Sensor 1 (red and yellow) from Sensor 2
distance. OSSD outputs. OSSD outputs.
Green LED flashes. Green LED flashes.

0 ms 54 ms 72 ms 90 ms

Actuator 1 is out of sensing Actuator 1 is moved into sensing Sensor 2 OSSD inputs (red and yellow) Sensor 3 OSSD inputs (red and
ON range. range. transition to 24V DC from Sensor 1 yellow) transition to 24V DC from
Actuator 2 and 3 are in Sensor 1 OSSD outputs are OSSD outputs. Sensor 2 OSSD outputs.
sensing range. energized. Sensor 2 OSSD outputs are energized Sensor 3 OSSD outputs are
energized.

0 ms 360 ms 378 ms 396 ms

IMPORTANT
Refer to Technical Specifications (page 1) for
certification information and ratings.

5
Application Wiring Examples
+24V DC +24V DC

SensaGuard SensaGuard SensaGuard SensaGuard

Unit 1 Unit 1 Unit 2 Unit 3

Blue
Gray
Pink
Yellow
Red
Brown

Blue
Gray
Pink
Yellow
Red
Brown

Blue
Gray
Pink
Yellow
Red
Brown
Blue
Gray
Pink
Yellow
Red
Brown

A1 S11 S52 S12 13 23 33 41 A1 S11 S52 S12 13 23 33 41

Reset Reset

MSR127RP MSR127RP

S21 S22 S34 A2 14 24 34 42 S21 S22 S34 A2 14 24 34 42

K1 K2 K1 K2

GND GND
MSR127RP with 1 sensor, monitored manual reset, driving 100S or 700S safety controllers. MSR127RP with 3 sensors in series, monitored manual reset, driving 100S or 700S safety controllers

+24V DC +24V DC

SensaGuard SensaGuard SensaGuard GuardShield SensaGuard

Unit 1 Unit 2 Unit 3 Unit 1

Blue
Gray
Pink
Yellow
Red
Brown
Blue
Gray
Pink
Yellow
Red
Brown

Blue
Gray
Pink
Yellow
Red
Brown

Blue
Gray
Pink
Yellow
Red
Brown

Blue
Gray
Pink

Brown

A1 S11 S52 S12 13 23 33 41

A1 S11 S52 S12 13 23 33 41 Reset
MSR127TP
MSR127RP
S21 S22 S34 A2 14 24 34 42
S21 S22 S34 A2 14 24 34 42

K1 K2
K1 K2 GND
GND MSR127RP with 1 sensor, automatic reset, driving 100S or 700S safety controllers
MSR127RP with 3 sensors and 1 440L light curtain in series, monitored manual reset, driving 100S or 700S safety relays.
Note: Light curtain must be last (farthest from MSR127).

+24V DC +24V DC

SensaGuard SensaGuard SensaGuard SensaGuard SensaGuard SensaGuard

Unit 1 Unit 2 Unit 3 Unit 1 Unit 2 Unit 3 GuardShield
Blue
Gray
Pink
Yellow
Red
Brown

Blue
Gray
Pink
Yellow
Red
Brown

Blue
Gray
Pink
Yellow
Red
Brown

Blue
Gray
Pink
Yellow
Red
Brown

Blue
Gray
Pink
Yellow
Red
Brown

Blue
Gray
Pink
Yellow
Red
Brown

Blue
Gray
Pink

Brown
A1 S11 S52 S12 13 23 33 41 A1 S11 13 41
S52 S12 23 33

MSR127TP MSR127TP
S21 S22 S34 A2 14 24 34 42
S21 S22 S34 A2 14 24 34 42

K1 K2 K1 K2
GND GND
MSR127TP with 3 sensors in series, automatic reset, driving 100S or 700S relays. MSR127TP with 3 sensors and 1 440L light curtain in series, automatic reset, driving 100S or 700S safety contactors.
Note: Light curtain must be last (farthest from MSR127)

IMPORTANT
Refer to Technical Specifications (page 1) for
certification information and ratings.

6
Application Wiring Examples
+24V DC +24V DC

Brown
Brown
SensaGuard SensaGuard

Yellow
Brown

Red
K1 K1

Green
White
Blue
889D-F4AC-* 889D-F8AB-*
K2 K2

Yellow
Brown

Red
Reset Reset

Green

White
White

White
889D-F5AC-*

Black

Black
889D-F8AB-*
Grey

Grey

Grey
Blue
Blue

Blue

Pink

Pink
SensaGuard SensaGuard

S12 S22 S32 S42 A1 13 23 S34 S12 S22 S32 S42 A1 13 23 S34
LOGIC 0 LOGIC 0
1 1
2 2
8 3 8 3
7 4 7 4
DI 6 5 DI 6 5
440R-D22R2 440R-D22R2
Gate S11 S21 L11 L12 A2 14 24 Y32 Gates S11 S21 L11 L12 A2 14 24 Y32
Open Open
K1 K2 K1 K2
24V Com 24V Com
Note: The Green wire is connected to the housing of the Stainless Steel
SensaGuard only; it has no connection for plastic SensaGuard.

24V DC 24V DC
Brown

Reset Reset

Blue Yellow
White Brown

Grey Red
Green
Grey

White
Blue

889D-F5AC-* 889D-F8AB-*
Black

Pink
SensaGuard Integrated Latch SensaGuard Integrated Latch

S12 S22 S34 A1 13 23 S12 S22 S34 A1 13 23

RESET 0 RESET 0
AM AM
SI MM SI MM
440R-S12R2 440R-S12R2
S11 S21 Y32 L11 A2 14 24 Gate S11 S21 Y32 L11 A2 14 24
Gate
Open Open
K1 K2 K1 K2
24V DC Com 24V DC Com

IMPORTANT
Refer to Technical Specifications (page 1) for
certification information and ratings.

7
List of Recommended Safety Control Interfaces
GSR DI, GSR DIS, GSR SI, CR30, MSR126, MSR127, MSR131, MSR138, MSR211, MSR221, MSR121, MSR320, SmartGuard™, 1791DS/ES
CompactBlock™ Guard Safety I/O, 1732DS/ES ArmorBlock Guard Safety I/O. Relay must have OSSD (light curtain) inputs.

Check the machine is

isolated and stopped
whenever the interlocked
guard door is open.
IMPORTANT: After
installation and
commissioning, the
actuator, switch and switch
lid fixing screws should be
coated with tamper evident
varnish or similar compound.

Maintenance
Monthly
Check the correct operation of the switching circuit. Also check for signs of abuse or tampering. Inspect the switch casing for damage.

Repair
If there is any malfunction or damage, no attempts at repair should be made. The unit should be replaced before machine operation is
allowed.

Declaration of Conformity
This is to declare that the products shown in this document conform with the Essential Health and Safety Requirements (EHSRs) of the
European Machinery Directive. These products also conform to EN 60947-5-3, EN ISO 14119, and have Third Party Approval.
For a comprehensive certificate please visit: www.ab.com/safety.

Allen-Bradley, CompactBlock, Rockwell Software, and SensaGuard are trademarks of Rockwell Automation, Inc.

Rockwell Automation maintains current product environmental information on its website at

http//www.rockwellautomation.com/rockwellautomation/about-us/sustainability-ethics/product-environmental-compliance.page

Publication 440N-IN008B-EN-P — December 2014 — 10000979555 Ver 00 PN-243696

Supersedes Publication 440N-IN0008A-EN-P — May 2012 Copyright © 2014 Rockwell Automation, Inc. All rights reserved. Printed in the U.S.A.