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Agitator Design Spreadsheet
Agitator Design Spreadsheet
Agitator Design Spreadsheet
Version 1.3
pvtools.weebly.com
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Agitator Design Spreadsheet V1.3
Details
Version : 1.3
Release Date : 7 August, 2019 IMPELLERS
Software : Excel Size : 11MB
Design Type : Mechanical
Design Code : EEUA
Agitator Type : Top Entry
Options :
Motor Position : Vertical and Horizontal
Coupling : Flexible, HRC, Rigid and Jaw
Shaft Seal : Single & Double Mechanical and Stuffing Box
Vessel Type : With and Without Baffle
Material : SS304, SS304L, SS316, SS316L, C22, CS and Custom to add
Bottom Shaft Support : With and Without
Calculations available :
For Agitator :
Motor HP
Shaft Diameter
Critical Speed
Blade Thickness
Coupling Selection Anchor
Bearing Selection
For Vessel :
Limpet Coil Shell Thickness as per ASME Sec.VIII Div.1
Output : Agitator Drawing (N.T.S) in PDF File.
Purpose : Pre‐Bid/Costing and making fabrication drawing Chemineer HE‐3
Sawtooth
(Not to use for fabrication purpose) (Hydrofoil)
Input Sheet
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Agitator Design Spreadsheet V1.3
Sheets Screenshots
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Agitator Design Spreadsheet V1.3
Inputs
Vessel MOC SS304 Motor Position Vertical
Liquid Density p 1498 kg/m3 Motor HP 5
Liquid Viscosity µ 12 CP Motor HP Req. 4.8
0.012 N.s/m2 Shaft Seal Stuffing Box
Required Rotation N 90 RPM Shaft Support Required
1.5 RPS Baffle Yes
Power Number Np 6 (as per graph)
Reynolds Number Nre 69675.73 SHAFT DIA
MOTOR HP CALC. INPUTS
COMMON
Inputs
MOC of Vessel / Shaft
Type of Impeller
Motor HP (cal. available)
Sweep Dia. of Impeller
Shaft Dia. (cal. available)
Vessel Dimension 75
For Shaft Dia. Cal.
Vessel MOC 388
Output RPM
Motor HP
1830 ID
Vessel Dimension
Sweep Dia. of Impeller
For Motor HP Cal.
Liquid Density 90
Liquid Viscosity
2700
Output RPM
Baffle/Unbaffle vessel 73.00 SHAFT DIA. REQ.
Type of Impeller (Np) 75 SHAFT DIA.
Vessel Diameter
Sweep Dia. of Impeller
610 SWEEP DIA.
For Reynolds Number (Nre)
Liquid density 388 400
Liquid viscosity
Output RPM
Sweep dia.
Impeller sheet
Gearbox & Motor sheet
MOTOR
5 HP 3000 OUTPUT RPM
0 BLADE D I M E N S I O N S CONNECTION
POSITION IMPELLER TYPE
QTY THK d h hv / I d1 WITH HUB
HELICAL FLANGE MOUNTED GEARBOX BONFIGLIOLI MAKE
TOP None 6 8 610 ‐‐ ‐‐ ‐‐ BOLTED
AS 45F SIZE 34:1 RATIO
MIDDLE None 8 8 610 ‐‐ ‐‐ ‐‐ BOLTED
0
BOTTOM Pitched blade turbine 8 8 610 122 ‐‐ ‐‐ BOLTED
COUPLING (3) FENNER MAKE
FLEXIBLE BUSH TYPE 45 GB OUTPUT SHAFT DIA
BC4 SIZE 55 VESSEL SHAFT DIA
Inputs shown in colored cells, Other cells are programed and can be edited as per requirement.
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BILL OF MATERIAL
215 ø SL. WT IN
ITEM QTY SIZE THK MATERIAL
55 ø NO. KGS
165 PCD
15
1 MOTOR 1 5 HP x 3000 RPM ‐‐
THK
16
THK
8W x 2.5DEEP 385 ø 2 GEAR BOX 1 34:1 RATIO ‐‐
3 COUPLING 1 FLEXIBLE TYPE, BC4 SIZE ‐‐
& MOTOR
GEAR BOX
55
KM13 & MB13
50
3A DELETED
60
6 ‐‐ ‐‐ ‐‐ ‐‐ ‐‐ ‐‐
8 T
351
4 SHAFT 1 75 Dia. x 2998 Lg ‐‐ SS304 106
5 SHAFT 1 75 Dia. x 1111 Lg ‐‐ SS304 39
60 ø 24 THK
60
6 HUB FOR INTERNAL CPLG. 1 115 OD x 98 Lg 22.5 SS304 5
75 ID
7 FLANGE FOR INTERNAL CPLG. 1 225 OD x 114 ID 25 SS304 6
106.5 OD
Output
65 M 24 THK 8 HUB FOR INTERNAL CPLG. 1 115 OD x 100 Lg 22.5 SS304 5
752
65 ø 8 T 9 FLANGE FOR INTERNAL CPLG. 1 225 OD x 114 ID 25 SS304 6
215 ø 10 BOLT + 1NUT + LOCKNUT 4 16 M x 76 Lg ‐‐ SS304 0
SHAFT
29.8 19
11 LOCK WASHER 1 MB13 ‐‐
12 165 PCD 12 LOCK NUT 1 KM13 ‐‐
461 PCD 13 KEY 1 16 W x 55 Lg SS304
401
145 OD x 3THK 14 LOCK PLATE 1 115 Dia. 10 SS304 1
15 BOLT 1 16 M x 20 Lg ‐‐ SS304 0.0
68 ø 119 OD
24
16 STUFFING BOX BODY 1 355 x 130 6 CARBON STEEL 2.2
THK
75
234
17 JACKET SHELL 1 446 x 100 3 CARBON STEEL 1.1
107 ID
18 FLANGE FOR S.B. 1 285 OD x 90 ID 20 CARBON STEEL 9.2
30
THK
19 FLANGE FOR S.B. 1 215 OD x 120 ID 30 CARBON STEEL 6.0
16 SQ. 20 BUSH 1 107 OD x 25 Lg 16 PTFE
461 PCD 12
21 PACKING 6 16 SQ. x 286 Lg ‐‐
501 ø
388
70 ø 22 GLAND BODY 1 107 OD x 50 Lg 15.75 CARBON STEEL 1.8
SHAFT SEAL
33.3
23 FLANGE FOR GLAND 1 215 OD x 107.5 ID 15 CARBON STEEL 3.3
100
153
24 HALF COUPLING 2 1/4" BSP ‐‐ CARBON STEEL 1.0
25 BOLT 8 16 M x 35 Lg ‐‐ CARBON STEEL 0.4
1830 ID 26 BOLT 6 12 M x 67 Lg ‐‐ CARBON STEEL 0.4
27 PIPE 1 150 NB x 220 Lg Sch40 CARBON STEEL 6.2
20
8
THK
11.5 ø HOLE x 8 NOS 28 BEARING HOUSING 1 175 OD x 72 ID 42 CARBON STEEL 7
ON 165 PCD
401
29 BEARING HOUSING 1 175 OD x 105 ID 45 CARBON STEEL 6
ø
16M
30 FLANGE 1 335 OD x 170 ID 19 CARBON STEEL 10
75 ø 31 BEARING COVER 1 175 OD x 76 ID 16 CARBON STEEL 2
32 BEARING COVER 1 175 OD x 62 ID 15 CARBON STEEL 3
90 ø
33 OIL SEAL 1 12 SQ. ‐‐
170 ø 34 BOLT 4 10 M x 41 Lg ‐‐ CARBON STEEL 0.1
90 35 BOLT + NUT 6 16 M x 69 Lg ‐‐ CARBON STEEL 0.7
BEARING HOUSING
693
250 PCD 36 FELT SEAL
75 ø 37 TAPER ROLLER BEARING 1 SKF 32214 ‐‐
285 ø 38 TAPER ROLLER BEARING 1 SKF 32213 ‐‐
39 PIPE SUPPORT 1 1235 x 377 8 CARBON STEEL 30
2700
40 BASE PLATE 1 501 OD x 402 ID 24 CARBON STEEL 13
OD 132
70 ø 421 ID 41 BASE PLATE 1 501 OD x 275 ID 24 CARBON STEEL 26
42 PIPE SUPPORT 1 1235 x 335 8 CARBON STEEL 26
43 BASE PLATE 1 501 OD x 402 ID 24 CARBON STEEL 13
75 ø
44 BASE PLATE 1 734 x 424 16 CARBON STEEL 40
P. NO. 44 45 GUSSETS 4 50 x 353 12 CARBON STEEL 7
46 BOLT + 1 NUT 12 16 M x 74 Lg CARBON STEEL 1.4
100
‐‐
47 BOLT 12 16 M x 55 Lg ‐‐ CARBON STEEL 1.1
18
LANTERN STOOL
16
610 SWEEP DIA. 49 MOUNTING PLATE 1 501 OD x 80 ID 0 CARBON STEEL 0
100 ø
25
175 ø 50 GASKET 1 173 OD x 123 ID 3 CAF
34
115 ø 51 GASKET 1 361 OD x 331 ID 3 CAF
130 ø 52 TRIPOD BUSH 1 125 OD x 75 Lg 27.5 SS304 5.1
145 ø 4 53 TEFLON BUSH 1 95 OD x 65 Lg 12.5 TEFLON
SHAFT
SUPPORT
400
18 55 BLADE 8 122 W x 257.5 Lg 8 SS304 16.1
388
225 ø
62 ø 56 HUB 1 95 OD x 171 Lg 10 SS304 3.6
57 CLEATS 8 122 W x 125 Lg 8 SS304 7.8
190 PCD 58 BOLT + NUT 32 16 M x 37 Lg ‐‐ SS304 1.9
19
59 KEY 1 22 W x 161 Lg 10 SS304 0.2
145 ø
29
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60 DELETED ‐‐ ‐‐ ‐‐ ‐‐ ‐‐ ‐‐ ‐‐ 0.0
15
BOTTOM IMPELLER
25
62 0.0
63 0.0
ELEVIATION
85 ø 64 0.0
MIDDLE
65 0.0
IMPELLER
100
BLADE D I M E N S I O N S CONNECTION 110 ø
POSITION IMPELLER TYPE 70 ø 66 0.0
QTY THK d h hv / I d1 WITH HUB 120 ø 67 0.0
TOP None 6 8 610 ‐‐ ‐‐ ‐‐ BOLTED 115 ø 68 0.0
4 150 PCD 69 0.0
MIDDLE None 8 8 610 ‐‐ ‐‐ ‐‐ BOLTED
70 0.0
BOTTOM Pitched blade turbine 8 8 610 122 ‐‐ ‐‐ BOLTED
TOP IMPELLER
175 ø 71 0.0
120 ø
45
37.8
THK
N o n e N o n e 150 NB x SCH40
105 ø
1. ALL DIMENSIONS ARE IN MM, UNLESS OTHERWISE SPECIFIED.
19 335 ø
NOTES :‐
75 ø 305 PCD
TOP IMPELLER MIDDLE IMPELLER
307
2998
105 ø `
275 ø
16 72 ø
0
137
42
35
THK
0
4
BOTTOM IMPELLER
125 ø
150 PCD
4 175 ø
IMPELLER DETAIL
125 ø 125 ø
95 ø
99 ø
20
12
75
115 ø
16 THK
65 ø
70 ø
80
76 ø
COMPANY NAME
CLIENT : XYZ DATE
TITLE : AGITATOR ENQUIRY NO. 63
DRAWING NO. REV NO.
SHAFT SUPPORT
Agitator Design Spreadsheet V1.3
SHAFT DETAIL
Agitator Design Spreadsheet V1.3
Np 6
Nre 69675
Solution (b) unbaffled
Np 1.1
Nre 69675
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Agitator Design Spreadsheet V1.3
Demo Video
Watch Online Link Download Link
http://tiny.cc/lxqsaz http://tiny.cc/ruzsaz
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