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Material testing Machines Catalogue

ROCKWELL HARDNESS TESTER

Model : VSM Model : VRS


OVERVIEW :
• VERTEX make Rockwell hardness testers are suitable for checking hardness of metals and their alloys.
• Flat, Round as well as irregular types for components considering can be tested on these machines.
• These machines are designed & developed considering the component size to be tested on the machines
as well as load & scales to be used by the customer.
• These machines are manually operated, simple in design & easy to operate.
• Rockwell Hardness Testers are available in various models like VRS, VRS-150, VRB, VRB-250 & VSM.
• These models strictly confirms to IS : 1586 : 2000, BS : 891 part I & II, ASTM-E18 for Rockwell test and
IS : 2281 : 1983, BS : 240, ASTM-E10 For Brinell test and IS : 1586 :2000, ESTM-E18 for Rockwell .
superficial Test.
Rockwell Models :

VRS Automatic weight selection & automatic zero setting dial gauge.
VRS - 150 Similar to VRS with extra test height & depth of throat.
VRB Rockwell cum Brinell (2.5mm.ball/187.5kg. load) combined model,
design similar to VRS.
VRB - 250 Construction of the machine is similar to VRS-150 with additional weight of 187.5
&250kgf. and suitable ball holder for Brinell tests.
VSM This is Rockwell cum Rockwell superficial combined model, with automatic weight
selection. Rockwell superficial scales which is suitable for Checking very thin
sheetsand surface hardness, as well as all other Rockwell scales can be checked
this machine.

VERTEX ENGINEERS & ASSOCIATES


R.H. 116, SECTOR 2B, NEAR DATTA MEGHE ENGINEERING COLLEGE, AIROLI, NAVI MUMBAI 400 708
Tel- +91 22 27791675/65169832.Email : info@vertexmachines.com, Visit us at - www.vertexmachines.com
ROCKWELL HARDNESS TESTER

TECHNICAL SPECIFICATION :

Model VRS VRS-150 VRB VRB-250 VSM


Test Loads (kgf) 60, 100, 150 60, 100, 150 60, 100, 150 60, 100, 150 60, 100, 150
(Rockwell) (Rockwell) (Rockwell) (Rockwell) (Rockwell)
187.5 (Brinell) 187.5, 250 15, 30, 45
(Brinell) (Superficial)
Initial Load (kgf) 10 10 10 10 10 (Rockwell) & 3
(Rockwell
Superficial)
Max. Test Hight 215 295 215 295 295
(mm)
Depth of Throat 132 145 132 145 145
(mm)
Max. depth 230 290 230 290 290
of elevating screw
below base (mm)

Size of Base (mm) 430 x 180 475 x 220 430 x 180 475 x 220 475 x 220
(Approx)
Machine Height 635 865 635 865 865
(mm)
Net weight 65 105 65 105 125
(Approx) kg.

VERTEX ENGINEERS & ASSOCIATES


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Tel- +91 22 27791675/65169832.Email : info@vertexmachines.com, Visit us at - www.vertexmachines.com
ROCKWELL HARDNESS TESTER

STANDARD ACCESSORIES :

Rockwell Diamond 1No. 1No. 1No. 1No. 1No.


Indentor
Superficial ---- ---- ---- ---- 1No.
Diamond
Testing Table ø 1No. 1No. 1No. 1No. 1No.
50mm
Testing Table 1No. 1No. 1No. 1No. 1No.
40mm with "V"
groove for round
jobs 6 to 45mm
dia.
Steel Ball Indentor 1No. 1No. 1No. 1No. 1No.
ø 1/16"
Steel Ball Indentor ---- ---- ---- ---- ----
ø 2.5mm

Steel Ball Indentor ---- ---- ---- ---- ----


ø5mm
Test Block HRC 1No. 1No. 1No. 1No. 1No.
Test Block HRB 1No. 1No. 1No. 1No. 1No.

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ROCKWELL HARDNESS TESTER

Test Block ---- ---- ---- ---- ----


HB2.5/187.5
Test Block ---- ---- ---- ---- ----
Rockwell
Superficial 'N'
Steel Ball ø 1/16" 5Nos. 5Nos. 5Nos. 5Nos. 5Nos.
Allen Spanners 3Nos. 3Nos. 3Nos. 3Nos. 3Nos.
Clamping Device 1No. 1No. 1No. 1No. 1No.
Brinell Microscope ---- ---- ---- 1No. 1No.

PVC Cover for 1No. 1No. 1No. 1No. 1No.


machine
Rubber Bellow 1No. 1No. 1No. 1No. 1No.
Instruction 1Book 1Book 1Book 1Book 1Book
Manual

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DIGITAL MOTORISED ROCKWELL HARDNESS
TESTING MACHINE

OVERVIEW

• VERTEX make Digital Motorised Rockwell Hardness Testing Machines are suitable for testing hardness
of metals and alloys of all kinds.
• These machines are strictly confirms to IS : 1586 : 2000, BS : 891 Part I & II,
• ASTM E – 18 for Rockwell test and IS : 2281 : 1983, BS : 240, ASTM – E10 for Brinell test and IS : 1586 :
2000, ASTM – E18 for Rockwell superficial test.
• DIGITAL ROCKWELL HARDNESS TESTING MACHINES are available in various models.

MODELS :

VRS-D-M Automatic weight selection by thumb wheel.


VSM-D-M Rockwell cum Rockwell superficial combined model with automatic weight Selection.
VRB-D-M Rockwell cum Brinell (2.5 mm. ball/187.5 kg. load) combined model.
Brinell indentation is to be checked with microscope.
VRB-250 Rockwell cum Brinell (187.5 and 250 kg. loads) combined model.
D-M Brinell indentation is to be checked with microscope.

VERTEX ENGINEERS & ASSOCIATES


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Tel- +91 22 27791675/65169832.Email : info@vertexmachines.com, Visit us at - www.vertexmachines.com
DIGITAL MOTORISED ROCKWELL HARDNESS
TESTING MACHINE

FEATURES :

• Motorised system for application and removal of major load.


• Minor load setting by LED bar graph.
• Keyboard entry for scale selection.
• Hi-Low-OK Indication for hardness value.
• Easy to read, large size extra bright 7 segment display.
• Centronics parallel port for connection Dot Matrix Printer.
• Manual operation available in case of motor failure.
• Sufficient error codes for smooth functioning of machines.
• Three modes of operation of machine Viz. Motorised Automatic Mode, Motorised Mode, Manual
• Indentor is guided in linear bearing facilitates to test small jobs.
• Serial Interface (Optical)

TECHNICAL SPECIFICATION :

1. Scales Displayed Rockwell A, B, C, D, E, F, G, H, K, L,M, P, R, S, V, in Nos. 1 to 15 resp.


2. Load : Minor 10 kgf. Major 60, 100,150 kgf.
3. Minor Load Setting: Automatic by LED bar graph indicator.
4. Load Control : Automatic (Loading-dwell-Unloading.)
5. Dwell time : 1 to 99 seconds.
6. Maximum test : Height x throat : 265 x 148 mm.
7. Printer Interface : Parallel (Centronix) Port of Dot(Optional) Matrix Print
7. Printer Interface : Parallel (Centronix) Port of Dot(Optional) Matrix Print

VERTEX ENGINEERS & ASSOCIATES


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VICKERS CUM BRINELL HARDNESS
TESTING MACHINE

OVERVIEW :

• VERTEX make Vickers / Vickers cum Brinell hardness testers are suitable for testing very
wide range of materials.
• From very soft material such as lead upto hard material like hardness steel, as well as thin
metals strips & case hardened jobs can also be tested because of lead applied is very small.
• These machines are available in different model like VB-50, VB-50-S, VB-120-S, VB-250,
VB-250-S, theses machines are highly precise but easy to operate
• A push button system is provided selection of loads.
• Loading cycle and penetration of the indentor in the job starts
• Unloading is accomplished through handle and diagonal / diameter of impression directly
appears on the screen.
• A built in optical system with graduated readout with micrometer helps the Operator
to measure the impression directly on the projection screen.
• This machine confirms to IS-1754-1986 for Vickers and IS-2281-1983, BS-240 for Brinell test.

VERTEX ENGINEERS & ASSOCIATES


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VICKERS CUM BRINELL HARDNESS
TESTING MACHINE

TECHNICAL SPECIFICATIONS :
Model VB-50 VB-50-S VB-120 VB-120-S VB-250 VB-250-S
Test Loads 5,10,15,20, 1,5,10,15,20,30 5,10,15,20,30 1,2,5,10,15,20, 5,10,15,20,30,4 1,2,5,10,15,20,30
(kgf) 30,40,50 40,50 40,50,60,100, 30, 0, ,
(Loads for Vickers) (Loads for (Loads for 40, 50, 50,60,100,120 40,50,60,100,120
15.625,31.25 Vickers) Vickers) 60,100,120 (Load for (Load for Vickers)
(Loads for Brinell) 15,625,31.25 15.625,31.25 (Load for Vickers) 15.625,31.25,
(Loads for (Loads for Vickers) 15.625,31.25,6 62.5,187.5,20
Brinell) Brinell) 15.625, 2.5, (Loads for
31.25,62.5 187.5, 250 Brinell)
(Loads for (Loads for
Brinell) Brinell)
Optical 70x, 140x 70x, 140x 70x, 140x 70x, 140x 35x, 70x, 140x 35x, 70x, 140x
Magnificatio
n
Max. Test 250 250 250 250 250 250
Height
(mm)
Depth of 150 150 150 150 150 150
Throat
(mm)
Dimension 660 X 320 X 990 660 X 320 X 660 X 320 X 660 X 320 X 660 X 320 X 990 660 X 320 X 1130
LxWxH 1130 990 1130
(mm)
Approx
Net Wight 170 170 170 170 170 170
(Approx)
Connected 0.1 KVA, 1Phase Ac, 220V, 50Hz
Supply 865
Least Count
of optical O.OOO5mm O.OOO5mm O.OOO5mm O.OOO5mm O.OOO5mm O.OOO5mm
systems

Measuring Range possible W.r.t. 1 0-3.2mm on 35x magnification


selected Optical Magnification 2 0-13.6mm on 70x magnification
3 0-0.8mm on 140x magnification
VERTEX ENGINEERS & ASSOCIATES
R.H. 116, SECTOR 2B, NEAR DATTA MEGHE ENGINEERING COLLEGE, AIROLI, NAVI MUMBAI 400 708
Tel- +91 22 27791675/65169832.Email : info@vertexmachines.com, Visit us at - www.vertexmachines.com

VICKERS CUM BRINELL HARDNESS


TESTING MACHINE

STANDARD ACCESSORIES :

Model VB-50 VB-50-S VB-120 VB-120-S VB-250 VB-250-S


Flat Testing 1No. 1No. 1No. 1No. 1No. 1No.
Table
ø 100 mm
Testing 1No. 1No. 1No. 1No. 1No. 1No.
Table ø 70
Vickers 1No. 1No. 1No. 1No. 1No. 1No.
Diamond
Indentor
Steel Ball 1No. 1No.
Indentor ø
2.5mm
Steel Ball 1No. 1No. 1No. 1No. 1No. 1No.
Indentor ø 5
mm
Steel Ball 5Nos 5Nos
ø 2.5mm
Steel Ball ---- ---- ---- ---- 1No. 1No.
ø5mm
Vickers ---- ---- ---- ---- 1No. 1No.
Hardness
Test Block
Brinell 1No. 1No.
Hardness
Test Block
Electric ---- ---- ---- ---- 5Nos 5Nos
Cord
Instruction
1Book 1Book 1Book 1Book 1Book 1Book
Manual

VERTEX ENGINEERS & ASSOCIATES


R.H. 116, SECTOR 2B, NEAR DATTA MEGHE ENGINEERING COLLEGE, AIROLI, NAVI MUMBAI 400 708
Tel- +91 22 27791675/65169832.Email : info@vertexmachines.com, Visit us at - www.vertexmachines.com
OPTICAL BRINELL HARDNESS TESTER

MODEL – VB 3000

OVERVIEW :

• VERTEX make Brinell Hardness Testing Machine is most suitable for measuring the hardness of
casting, forgings & other metals of all kinds.
• This machine is easy to operate & designed to get max productivity.
• Hydraulic power pack with control circuit is provided for effortless loading & unloading through land lever.
• A dial gauge is fitted on the front side to measure depth of penetration.
• Microscope with 25 X magnification is provided for measuring of Brinell impressions.
This machine confirms to IS : 2281 / 1983 and BS 240.

VERTEX ENGINEERS & ASSOCIATES


R.H. 116, SECTOR 2B, NEAR DATTA MEGHE ENGINEERING COLLEGE, AIROLI, NAVI MUMBAI 400 708
Tel- +91 22 27791675/65169832.Email : info@vertexmachines.com, Visit us at - www.vertexmachines.com
OPTICAL BRINELL HARDNESS TESTER

OVERVIEW :

VERTEX make optical Brinell Hardness Testing machine is


production testing Machine.
Operation of the machine is similar to the VB 3000.
Swiveling mechanism of the ball indentor, Built-in optical
systems with 14 x magnification & projection screen with
micrometer of least count 0.01 mm are the additional
features or this machine.
This helps the operator to measure the impression directly
on the screen without moving the job.
This machine confirms to IS : 2281 / 1983 and BS 240.

MODEL – VB 3000 (O)

OVERVIEW :

This machine is simple in design, loading & unloading is

through a manually operated hand lever.


It IS suitable for testing wide range of materials, flat,
round or irregular shape.
Microscope with 25 X magnification is provided for
measuring of Brinell impressions.
This machine confirms to IS : 2281 - 1983 & BS - 240.

VB - 3000 (M)

VERTEX ENGINEERS & ASSOCIATES


R.H. 116, SECTOR 2B, NEAR DATTA MEGHE ENGINEERING COLLEGE, AIROLI, NAVI MUMBAI 400 708
Tel- +91 22 27791675/65169832.Email : info@vertexmachines.com, Visit us at - www.vertexmachines.com
OPTICAL BRINELL HARDNESS TESTER

TECHNICAL SPECIFICATION :

Model VB-3000 VB-3000(O) VB-3000(M)


Loads in Kgf 500+3000 in 500+3000 in 500, 750, 1000,
stages of 250 stages of 250 1500, 2000,
2500, 3000
Initial Load in Kgf 250 Nil Nil
Max Test Height
380 x 200
x Throat (mm) 380 x 200 220 x 150
Machine height mm
(Apprx) 1155 1235 870
Size of base mm
(Apprx) 385 x 754 385 x 745 275 x 505
Net weight Kg
(Apprx) 325 425 210
Drive motor Hp 0.33 0.33
Mains Supply 415V, 50 Hz 415V, 50 Hz
3ph A/c 3ph A/c
Indentation By separate Direct reading By separate
Measurement microscope on projection microscope
screen

VERTEX ENGINEERS & ASSOCIATES


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Computerized Brinell / Vickers / Knoop Hardness
Measurement software

OVERVIEW :

• The Hardness Pro software is exactly what your lab needs to measure your Brinell, Vickers or Knoop
Indentations, The software is designed to increase productivity & efficiency to avoid any user error.
• The easy to use hardness testing system steps you through the entire process & then combines the
results into a report.
• The software is also integrated with Microsoft Excel to create powerful spreadsheets with just a
click of mouse.
• Hardness pro easily retrofits to most microhardness testers & Universal Hardness Testers.
• This software automatically detects any camera connected to the computer, so you can use multiple
machines with single software; this unique feature makes it one of its kind

BRINELL HARDNESS :

• In Brinell hardness test, an indentation hardness test in which a hard metal ball is
the surface of a test piece, mean diameter of the indentation is left on the surface after removal
of the test force is measured.
• The Brinell hardness HBW is obtained by software

VERTEX ENGINEERS & ASSOCIATES


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Computerized Brinell / Vickers / Knoop Hardness
Measurement software

VICKERS HARDNESS :
• The Vickers hardness test, measure length of the diagonals of indentation left in the surface in
which a Square-based diamond pyramid, having an angle of 136 degree between the opposite faces
at the vertex, is forced.
• The Vickers hardness is obtained by dividing the test force by the area of the sloping faces of the
indentation.
• The Vickers hardness HV is displayed by software.

NOOP HARDNESS
• The Knoop hardness test is an indentation hardness test in which a rhombic based diamond pyramid,
having an included longitudinal edge angle of 172.5 degree and an included transverse edge
angle of 130 degree, is forced into the surface of a test piece.
• The length of the long diagonal of the indentation left in the surface after removal of the test force.
• The Knoop hardness HK is calculated by software.

The software has following features:

Automatic mode Fully/ semi automatic mode


Manual mode Pure manual operations
Calibration To map real dimensions in mm to computer dimensions in pixels
Batch Mode To create/delete/ update batches & customers
Statistics mode Mean, median, maximum, minimum, frequency, distribution graph
linearity graph of the readings taken in a batch.
Report generation To generate reports specifying statistical analysis & graphs.
Table generation For generating table of standard readings for quick reference
Camera control To adjust the brightness / contrast of impression image
Lux guide To check the uniformity of the illumination
Focus guide For getting correct focusing of the impression
Case depth Effective case depth measurement and graph
measurement

VERTEX ENGINEERS & ASSOCIATES


R.H. 116, SECTOR 2B, NEAR DATTA MEGHE ENGINEERING COLLEGE, AIROLI, NAVI MUMBAI 400 708
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Computerized Brinell / Vickers / Knoop Hardness
Measurement software

TECHNICAL SPECIFICATION :

Weight 200g
Name 2.0MP colour CMOS Camera
Sensor 1/2color 2.0MP CMOS
Pixel size 3.2¨ùm¡ X 3.2¨ùm
Range 400nm1000nm
Sensitivity 1.0V/lux-sec@550nm
Read progress
Exposure ERS(Electronic rolling snap)
Resolution 2048 X 1536
Speed 6f/s@2048 X 1536
White balance Auto/Manual
Exposure control Auto/Manual
Output USB2.0,480Mb/s
Power supply USB2.0
Dynamic Range 62dB
Control Image size, bright, gain, exposure time
Software Preview, static capture, video capture
Temp 0 c~50 C
Application High resolution microscope imaging
Mount C/CS mount

VERTEX ENGINEERS & ASSOCIATES


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Micro Vickers Hardness Tester

OVERVIEW

• HV-1000 Micro Vickers Hardness Tester adopts LCD screen to display. By mean of control keys,
HV or HK hardness scales, testing force and duration time can be selected and brightness
of light source can be adjusted without steps.
• With measuring microscope, it may test out the length values of diagonals D1 and D2, then press
the keys to input the length values, and the hardness values will be displayed on the LCD
screen.

FEATURES :

• Operation is easy.
• Usage Range: Heat treated layer, carbonized layer, hardened hard layers, superficial coating, steels, non-
ferrous metal, micro and thin shaped components.

VERTEX ENGINEERS & ASSOCIATES


R.H. 116, SECTOR 2B, NEAR DATTA MEGHE ENGINEERING COLLEGE, AIROLI, NAVI MUMBAI 400 708
Tel- +91 22 27791675/65169832.Email : info@vertexmachines.com, Visit us at - www.vertexmachines.com
Micro Vickers Hardness Tester

TECHNICAL SPECIFICATION :

Testing Force 、 、 、
10g (0.098N) 25g (0.245N) 50g (0.49N) 100g (0.98N ),
、 、 、
200g,(1.96N) 300g (2.94N) 500g (4.9N) 1000g (9.8N)
Min Measuring 0.5μm
unit
Magnification of 100X For Observation .400X For Measurement
Microscope
Loading Method Automatically (load, keep, unload).
Overall Dimension 405×290×480mm
Net Weight 25Kg
Max Height of 65mm
Specimen
Power Supply AC220V±5%,50~60Hz
X-Y Testing Table Dimension:100×100 mm. Max. Travel Range: 25×25mm
Standard Objectives 40x and 10x, Vickers Indenter, Microscope 10x,
Accessories Standard Hardness Brocks: 2 pcs, Thin Specimen Testing
Table, Column Testing Table, Forcipate Testing Table, Lever,
Power Cable, Assistant Tools, etc

VERTEX ENGINEERS & ASSOCIATES


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VERTEX UNIVERSAL TESTING MACHINE

OVERVIEW :

• Loading Accuracy as high as + 1%


• Straining at variable speeds to suit a wide range of materials.
• Continuous roll autographic recorder supplied as standard to enable study of the behavior of materials.
• Motor driven threaded columns for quick effortless adjustment of lower cross-head-to facilitate
rapid fixing of test specimen.
• High reading accuracy due to large size and design of dial.
• Wide range of standard and special accessories, including load stabilizer.
• Easy change from plain to threaded and screwed specimens.
• Large effective clearance between columns enables testing of standards specimens as well as structures.
• Simple controls for easy of operation.
• Robust staining frame of an extremely rigid construction.
• Safe operation ensured be means of safety devices
• Fully enclosed and protected pendulum.

APPLICATION :

• VERTEX Universal Testing Machine is designed for testing metals and other materials under tension,
compression bending, transverse and shear loads. Hardness test on metals can also be conducted.

VERTEX ENGINEERS & ASSOCIATES


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VERTEX UNIVERSAL TESTING MACHINE

Principal of Operation :

• Operation of the machines is by hydraulic transmission of load from the test specimen to a separately housed
load indicator. The hydraulic system is ideal since it replaces transmission of load through levers and knife
edges, which are prone to wear and damage due to shock on rupture of test pieces.
• Load is applied by a hydrostatically lubricated ram. Main cylinder pressure is transmitted to the cylinder of the
pendulum dynamometer system housed in the control panel. The cylinder of the dynamometer is also of self-
lubricating design. The load transmitted to the cylinder of the dynamometer is transferred through a lever
system to a pendulum. Displacement of the pendulum actuates the rack and pinion mechanism which operates
the load indicator pointer and the autographic recorder. The deflection of the pendulum represent the absolute
load applied on the test specimen.

Return movement of the pendulum is effectively damped to absorb energy in the event of sudden
breakage of a specimen.

Machine consists of :
Straining Unit
• This consists of a hydraulic cylinder motor with chain and sprocket drive and a table coupled with the
ram of the hydraulic cylinder, mounted on to a robust base. The cylinder and the ram are individually
lapped to eliminate friction. The upper cross-head is connected to two screwed columns which are
• An elongation scale with a minimum graduation of 1 mm, is provided to measure the deformation
of the specimen.

• Tension test is conducted by gripping the test specimen between the upper and lower cross-heads,
Compression, transverse, bending, shear and hardness tests are conducted between the lower cross

• The lower cross-head can be raised or lowered rapidly by operating the screwed columns thus
facilitating ease of fixing of the test specimen.

Control Panel :

• The control Panel consists of a power pack complete with drive motor and an oil tank, control valves a
pendulum dynamometer a load indicator system and an autographic recorder.

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VERTEX UNIVERSAL TESTING MACHINE

Power Pack :

• The power pack generates the maximum pressure of 200 kgf/cm2 the hydraulic pump provides continuously
non-pulsating oil flow. Hence the load application is very smooth

Hydraulic Controls :

Hand operates wheels are used to control the flow to and from the hydraulic cylinder. The regulation of oil flow
is infinitely variable incorporated in the hydraulic system is a regulating valve which maintains a practically
constant rate of piston movement. Control by this valve allows extensometer readings to be taken.

Load Indicator System :

• This system consists of a large dial and a pointer. A dummy pointer is provided to register the
maximum load reached during the test. Different measuring ranges can be selected by operating the
range selection knob. An overload trip switch is incorporated which automatically cuts out the pump
motor when the load range in use is exceeded.

Pendulum Dynamometer :

• This unit permits selection of favorable hydraulic ratios producing relatively small frictional forces. Pressurized
oil in the loading cylinder pushes up the measuring piston proportionately and actuates the special
dynamometer system. The piston is constantly rotated to eliminate friction. The dynamometer system is also
provided with an integral damper and ensures high reliability of operation. The load transmitted to the
dynamometer is transferred through a pendulum to the load indicator.

Autographic Continuous Roll Load-Elongation Recorder :

• This unit is of the pen and drum type and is supplied as standard. The horizontal motion of the pen
produces the load ordinate of the diagram and the drum rotation produces the extension ordinates
in the ration of either 1:5 or 1:10.

Accuracy & Calibration :

• AII VERTEX Universal Testing Machines are closely controlled for sensitivity, accuracy and calibration during
every stage of manufacture. Every machine is then calibrated over each of its measuring ranges in accordance
with the procedure laid down in BS : 1610 : Part 1 :1992 and IS 1828 : (Part 1) : 1991.

VERTEX Universal Testing Machines comply with Grade "A" of BS : 1610 : Part 1:1992 and class 1 of IS 1828 :
(Part1) : 1991 An accuracy of + 1.0% is guaranteed from 20% from 20% of the load range selected to full load.
Below 20% of the selected range, the maximum permissible error is 0.2% of the full load reading.
VERTEX ENGINEERS & ASSOCIATES
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PENDULUM IMPACT TESTING MACHINE

OVERVIEW :

• The pendulum Impact Tester Model IT 30 is designed for conducting izod, Charpy test.
• The test methods confirm to BS : 131 : part 4-1972 (amended 15 Aug. 1993)
BSEN : 10045-2 : 1993 & ASTM : E-23-94a.
• The Pendulum is mounted on antifriction bearings. It has two starting positions, the upper one for Charpy
& the lower one for izod testing.
• On release, the pendulum swings down to brake the specimen and the energy absorbed in doing so is
measured as the difference between the height of drop before rupture and the height of rise after rupture
of the test specimen and is read from the maximum pointer position on the dial scale.
• It is read on digital readout in case of electronic machines.
• There are two strikers and one combined support available for lifting in to the pendulum and on to
the base of the machine for Izod. Charpy test, Changing from one striker to another is achieved simply by
fixing the new striker into it's position.

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PENDULUM IMPACT TESTING MACHINE

FEATURES :

• For charpy, lzod Tests for various materials


• Model VIT-300-N is a per is3766-1977, is 1598-1977, IS 1757- 1988, IS 1499-1977 and BS 131
Part I, II, III, IV
• Works on pendulum principle, Difference between heights of drop of pendulum before Rupture &
Height of rise after Rupture of specimen is directly proportional to impact energy absorbed.
• Direct indication of impact energy absorbed by specimen on large dial for VIT-300-N, VIT-300-
• Safety guard for the Pendulum

CHARPY TEST :

•The charpy test piece rests on alloy support anvils, fitted on the
base of the machine rigidly held in position by Allen screws.

•End stopper is provided for quickly and accurately locating


the testpiece centrally between the supports.

IZOD TEST :

• The Izod test is clamped vertically in Izod support fitted on the base of the machine.
• The support is provided with a machined vertical groove to suit the test piece size.
• The front clamp piece and the Allen screw enable clamping of the test piece in correct
height with the help of Izod setting gauge supplied.

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R.H. 116, SECTOR 2B, NEAR DATTA MEGHE ENGINEERING COLLEGE, AIROLI, NAVI MUMBAI 400 708
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PENDULUM IMPACT TESTING MACHINE

MODEL IT-30 ( ASTM ) :

• This impact tester offered with 300J energy exclusively


for Charpy test confirming to ASTM- E-23.
• This machine is geometrically checked in the works to the more
stringent requirements of the American standard.
• The accuracy of the machine is then verified by PROOF TEST
by testing the standard test specimens supplied NIST, USA.
• All two sets of the five specimen must agree with the normal values
within certain tolerance specified.

TECHNICAL SPECIFICATION :

MODEL IT-30 IT-30D IT-30 (ASTM) IT-1.5 IT-0.5


Charpy Test
Maximum capacity 300J/168J 300J/170 300J 15J 5J
Minimum Scale
2J 0.5J 2J 0.1J 0.1J
Graduation
Overall Size 1.1m x 0.45 m 1.32m x 0.45 m 1.4m x 0.5 m 0.5m x 0.3 0.5m x 0.3m
(Approx.) x 1.65 m (H) x 1.05 m (H) x 1.9 m (H) m x 0.52 m (H) x 0.52 m (H)
Net Weight
375 kg 375 kg 450kg 70 kg 70 kg
(Approx. )

OPTIONAL ACCESSORIES FOR IT 30 / IT 30 D :

• Caliper gauge for checking V notch for Izod & Charpy.


• Templates for checking 10 x 10 mm cross section of Izod / Charpy test specimen.
• Izod support for 0.450 dia Izod round specimen.
• Self centering tong for quick and accurate setting of Charpy test specimen.
• 'V' notch milling cutter
• 'U' notch milling cutter
• Depth notch gauge including V & U notch gauges for checking depth blow V/U
notch, angle and radius.

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R.H. 116, SECTOR 2B, NEAR DATTA MEGHE ENGINEERING COLLEGE, AIROLI, NAVI MUMBAI 400 708
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Portable Hardness Tester TH130

OVERVIEW :

●Impact Device D integrated: no cables!


●Wide measuring range in HLD and direct display of converted hardness values in HB, HRB, HRC,HRA, HV, HS.
●For most metals (see table below)
●Test at any angle
●Simple handling and low test expenditure
●Optional printer TA220S available

FEATURES :
● Easy measurement on large & heavy workpieces
● Measuring in confined spaces of large workpieces
● TH130: integrated with D impact device for normal hardness testing
● TH132: integrated with C impact device for hardness testing on thin, light and face-hardened workpieces
● TH134: integrated with DL impact device for hardness testing of deep grooves and mould-face
(such as tooth surface) workpieces.

VERTEX ENGINEERS & ASSOCIATES


R.H. 116, SECTOR 2B, NEAR DATTA MEGHE ENGINEERING COLLEGE, AIROLI, NAVI MUMBAI 400 708
Tel- +91 22 27791675/65169832.Email : info@vertexmachines.com, Visit us at - www.vertexmachines.com
Portable Hardness Tester TH130

TECHNICAL SPECIFICATION :
Models TH130 TH132 TH134
Impact device D integrated C integrated DL integrated
Hardness scales HLD, HB, HRC, HLD, HB, HRC, HLD, HB, HRC,
HRA, HV. HS HV, HS HRB, HV, HS

Measuring See table given below


range/materials
Tolerance ± 6HLD(760 ± ± 12HLC ± 12HLDL
30HLD)
Memory 99 average 99 average 99 average
readings readings readings
Output RS232 to RS232 to RS232 to
printer printer printer
Surface Roughness ≤ 1.6µm [Ra] ≤ 0.4µm [Ra] ≤ 1.6µm [Ra]
of Work piece

Min. radius of Rmin = Rmin = 11mm Rmin = 10mm


Workpiece 50mm(with (with support
(convex / concave) support ring rings)
Rmin = 10mm)
Min. Workpiece 2~5kg on 0.5~1.5kg on 2~5kg on
weight stable support stable support stable support
0.05~2kg with 0.02~0.5kg 0.05~2kg with
compact with compact compact
coupling coupling coupling

Min. Workpiece 5mm 1mm 5mm


thickness with
coupling
Min. Thickness of 0.8mm 0.2mm 0.8mm
hardness layers

Indentation depth See table given below


Charging time 3h
Continuous 60 h
working time
Operating 0~40°C
temperature
Weight 180g 175g 200g

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R.H. 116, SECTOR 2B, NEAR DATTA MEGHE ENGINEERING COLLEGE, AIROLI, NAVI MUMBAI 400 708
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Portable Hardness Tester TH130

OVERVIEW :

• Wide measuring range. It can measure the hardness of all metallic materials.
Direct display of hardness scales HRB, HRC, HV, HB, HS, HL and three types of strength values
• Large screen LCD, showing all functions and parameters. With EL background light.
• Seven impact devices are available for special application. Automatically identify the type of impact
devices, and with the user calibration function.
Test at any angle, even upside down.


• Large memory could store 100 groups (Relative to average times 32 1 ) information including
single measured value, mean value, impact direction, impact times, material and hardness scale etc.
• Battery information showing the rest capacity of the battery and the charge status.
• Original imported high speed thermal printer support the immediate printing function.
• It can save data permanently.
• NI-MH rechargeable battery as the power source. Charge circuit integrated inside the instrument.
• Continuous working period of no less than 150 hours (EL off and no printing).
• Auto power off to save energy.
• Excellent after-sale service system for high quality products--two years’ warranty. Easy to buy and
comfortable to use.

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Portable Hardness Tester TH130

FEATURES :

• Die cavity of mold


• Bearings and other parts
• Failure analysis of pressure vessel, steam generator and other equipment
• Heavy work piece
• The installed machinery and permanently assembled parts
• The installed machinery and permanently assembled parts
• Material identification in the warehouse of metallic materials
• Rapid testing in large range and multi-measuring areas for large-scale work piece

TECHNICAL SPECIFICATION :
Error and repeatability of displayed value:
No.
Hardness value Error of
Repeatability
Type of impact of Leeb standard displayed value
device hardness block
1 D 760±30HLD ±6 HLD 6 HLD
530±40HLD ±10 HLD 10 HLD
2 DC 760±30HLDC ±6 HLDC 6 HLD
530±40HLDC ±10 HLDC 10 HLD
3 DL 766±30HLD+15 ±12 HLDL 12 HLDL
544±40HLD+15
4 D+15 766±30HLD+15 ±12 HLD+15 12 HLD+15
544±40HLD+15
5 G 590±40HLG ±12 HLG 12 HLG
500±40HLG
6 E 725±30HLE ±12 HLE 12 HLE
508±40HLE
7 C 822±30HLC ±12 HLC 12 HLC
590±40HLC

• : ( ~ )
Measuring range HLD 170 960 HLD
• :
Measuring direction 0°~360°
• : 、 、 、 、 、 、
Hardness Scale HL HB HRB HRC HRA HV HS
• :
Display segment LCD
• : (
Data memory 100 groups max. relative to impact times 32 1 ~)
• ( )
Printing paper: width is 57.5±0.5 mm, diameter is 30mm.
• Battery pack: 6V NI-MH, Battery charger: 9V/500mA

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Portable Barcol Hardness Tester VBH-2

OVERVIEW :

•The Barcol Hardness Tester is a convenient tool for testing the hardness of aluminum, aluminum
alloys, copper, brass and other materials including plastics, fiberglass & FRP having hardness
from 25 to 150 BHN (10 mm ball / 500 kg load).
•The

FEATURES :
• No experience required.
• can be used in any position and in any space that will allow for the operator's hand.
• The hardness reading is instantly indicated on the dial, which is divided into one
hundred graduations.
• No waiting, pre-loading or separate measurements.

TEST PROCEDURE :
• The specimen is placed under the indentor of the Barcol hardness tester and a uniform pressure
is applied to the specimen until the dial indication reaches a maximum.
• The depth of the penetration is converted into absolute Barcol numbers.

Can be used in accordance with:


ASTM B 648
ASTM D 2583
NFP 38 – 501
BS – 2782
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PORTABLE HARDNESS TESTER
MODEL PR-1
(ROCKWELL METHOD)

OVERVIEW :

• 'DT' Portable Rockwell Hardness Tester is developed to meet the demands of a light weight instrument
which can be used to carry out tests by a universally recognised method of Hardness testing.
ROCKWELL METHOD :

• This hardness tester can be used in variety of applications and is readialy adjustable to a wide
ange of sizes and shapes which are difficult to test in a standard table model hardness tester.
• he machine is designed for carrying out Rockwell tests comparable to table model hardness tester because,
the basic things, such as shape of penetrator, method of penetration, measurement and loads
are same in both systems.
• The photograph on the back side gives the general arrangement of the hardness tester.
• The system carries a weight bar (8) pivoted at central point.
• When the load is applied by the loading screw (9), at one end of this weigh bar, it is deflected and the other
end of this bar carrying penetrator forces down into the test specimen.

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PORTABLE HARDNESS TESTER
MODEL PR-1
(ROCKWELL METHOD)

• This deflection of weight bar which is proportional to the applied load is indicated on the loading dial
indicator
• Besides this loading dial indicator, here is one penetration measuring indicator (14) which measures the
actual penetration of the penterator into the test specimen is read directly on this indicator.
• The frame carries two adjusting screws and gear train. By rotating the knurled knob the distance between
the penetrator and the support-anvil can be adjusted

1) Upper Camp
2) Lower Clamp
3) Support Anvil
4) Adjusting Screws
5) Knurled Knob
6) Penetrator
7) Penetrator tightening screw
8) Weight Bar
9) Loading Screw
10) Handle
11) Loading Dial Indicator
12) Indocator Seat Support
13) Indicator Seat
14) Penetration measuring indicator
METHOD OF
1) Select proper penetrator
2) Take precaution so thet the penetrator does not project beyond the Upper clamp (1).
For this, the loading screw (9) should be sufficiently taken back.
3) Place the test specimen securely on suitable anvil (3).
4) Clamp test specimen firmly between upper clamp (1) and support anvil (3) by rotating the
knurled knob (5) on the lower clamp (2). DO NOT APPLY EXTRA PRESSURE.
5) Check zero setting load indicator(11). Rotate bezel to bring pointer over small black dot for zero load.
6) Apply 10 kgf (98.07 N). major load by rotating the load screw (9) in clockwise direction such that the pointer
on the load indentor (11) comes on set position.
7) Check zero setting of penetrator indicator (14). Rotate bezel to bring pointer to ‘O’ on the black scale.
8) For ‘C’ scale use diamond penetrator against load of 150 kgf (1471 N) and for ‘A’ scale use same
diamond penetrator against a load of 60 kgf (588.4 N).
For ‘B’ scale use 1/16 ball penetrator against a load of 100 kgf (980.7 N).
9) Take off major load by turning the loading screw in anticlockwise direction, such that only minor
load of 10 kgf. (98.07) remains in action – (pointer back to ‘set’ position).
10) Hardness value in Rockwell scale is directly indicated on the penetrator indicator (14).
Read of number on black scale is diamond penetrator.
Read off number on red scale is ball penetrator

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PORTABLE HARDNESS TESTER
MODEL PR-1
(ROCKWELL METHOD)

11) Release load completely by taking back the loading screw (9).
12) Turn the knurled knob (5) in anticlockwise direction to loosen clamp and thus the test speciman.

Maximum test height 110 mm


Throat capacity 55 mm

1) Flat Anvil 1 No.


2) 'V' Anvil 1 No.
3) Test Blocks 2 Nos.
4) Diamond Penetrator 1 No.
5) 1/16" Ball penetrator 1 No.

DT Reserves the rights of change in the above specifications due to constant improvement in design.

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VERTEX DIGITAL SHORE HARDNESS TESTERS

OVERVIEW :

• LCD Display : 4 digits, 40 x 18 mm( 1.57 x 0.71 inch)


• Measuring Range – 0 – 100 HD
• Resolutions : 0.5 HD
•Power Supply : 1 x SR44 button cell battery (included)
• Item Size : 87 (L) x 56 (W) x (D) mm
• Item Weight : 136g (4.79 oz)
•Complied with ASTM D2240, ISO /R686, DIN 53505, and JIS R7215

FEATURES :

Shore A :

• Measuring range : 0 – 100 Shore A Units


• Depth of indentation : 0 – 2.5 mm (the testing material has to be thicker than 6 mm)
• Indentor : Flat Cone Point 35º
• Measuring force : 0.55 – 8.065 N
• Test pressure : 12.5 N
• Weight : 200 g (net) ; 300 g (gross)
• Dimensions : 115 x 60 x 25 mm

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VERTEX DIGITAL SHORE HARDNESS TESTERS

Shore D :

• Measuring range : 0 – 100 Shore D Units


• Measuring force : 4.45 – 44.5 N
• Depth of indentation : 0 – 2.5 mm ( the testing material has to be thicker than 6mm)
• Test pressure : 115 x 60 x 25 mm
• Weight : 200 g (net) ; 300 g (gross)

A Dutometer :

• It is designed for testing the hardness of soft rubber, printer roller and other elastomer material
(ASTM –D—2240)

D Durometer

• It is designed for the hardness of soft and elastic material, spinning trunk rotation and soft grain
structure materials. ( ASTM—D—2240)

TECHNICAL SPECIFICATION :

Model Force Pressure Shape of mea- Length of Dial Scale


suring head Probe
A 8.1N 1 Kg Top Angle (35º angle)
Angle (35º angle)

Angle 35º angle


D 44.5 N 5 Kg Top 2.5 mm 0 – 100 mm

Angle 30º angle


C 8.1 N 1 Kg Spheric 2.5mm 0 - 100mm

Radius 2.38mm

VERTEX ENGINEERS & ASSOCIATES


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