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تقرير استاذ فاضل
تقرير استاذ فاضل
تقرير استاذ فاضل
Cylinders
2019-2020
Pressure Cylinders:
A gas cylinder is a pressure vessel for storage and containment of gases
at above atmospheric pressure. High-pressure gas cylinders are also
called bottles. Inside the cylinder the stored contents may be in a state
of compressed gas, vapor over liquid, supercritical fluid, or dissolved in a
substrate material, depending on the physical characteristics of the
contents. A typical gas cylinder design is elongated, standing upright on
a flattened bottom end, with the valve and fitting at the top for
connecting to the receiving apparatus.The term cylinder in this context is
not to be confused with tank, the latter being an open-top or vented
container that stores liquids under gravity.
Convenient cylinder sizes:
Air Liquide offers a variety of packaging options for both specialty gases
and industrial gases. We provide numerous sizes of high-pressure
compressed gas cylinders with various volume capacities for any
application. Cylinder packs are also available for applications requiring
multiple cylinders of compressed gas. In addition, Air Liquide offers liquid
gas mixtures in high-pressure piston cylinders. For larger quantities of
hydrogen and helium, high-pressure tube trailers are available. While
most of our gas cylinders remain the property of Air Liquide, we also fill
customer-owned cylinders provided they meet all appropriate safety
requirements. Our cylinders are available in:
P
ﻗﺴﻢ اﻟﻬﻨﺪﺳﻪ :اﻟﻬﻨﺪﺳﻪ اﻟﻤﻴﻜﺎﻧﻴﻜﻴﻪ ﻛﻠﻴﺔ اﻟﻬﻨﺪﺳﺔ – اﻟﺠﺎﻣﻌﺔ اﻟﻤﺴﺘﻨﺼﺮﻳﺔ
/ اﻟﺮاﺑﻌﻪ اﻟﻤﺮﺣﻠﺔ : ﻧﻮر اﻟﻬﺪى ﻏﺎﻟﺐ ﻓﺎﻟﺢ اﻻﺳﻢ :
1- Steel
Fig (1) steel cylinders sizes
2- Aluminum
Fig (2) Aluminum cylinders sizes
P
ﻗﺴﻢ اﻟﻬﻨﺪﺳﻪ :اﻟﻬﻨﺪﺳﻪ اﻟﻤﻴﻜﺎﻧﻴﻜﻴﻪ ﻛﻠﻴﺔ اﻟﻬﻨﺪﺳﺔ – اﻟﺠﺎﻣﻌﺔ اﻟﻤﺴﺘﻨﺼﺮﻳﺔ
/ اﻟﺮاﺑﻌﻪ اﻟﻤﺮﺣﻠﺔ : ﻧﻮر اﻟﻬﺪى ﻏﺎﻟﺐ ﻓﺎﻟﺢ اﻻﺳﻢ :
Are pressure vessels regulated?
Pressure vessels with a pressure greater than 15 psi and a volume greater
than 5 cubic feet (ft3) are regulated by Washington state law (Chapter
296-104 WAC). They must have an operating permit and be inspected by
a state authorized inspector every two years. Examples include
autoclaves and electric boilers.
The UW Facilities' preventive maintenance manager coordinates the
regulated inspections and maintains building records for inventoried
pressure vessels. If your pressure vessel qualifies and is not inventoried,
please contact UW Facilities.
Compressed gas cylinders and tanks travelling on public roads are
regulated by the U.S. Department of Transportation and Washington
state law (Chapter 296-24 WAC, Part K).
Cylinder stress:
In mechanics, a cylinder stress is a stress distribution with rotational
symmetry; that is, which remains unchanged if the stressed object is
rotated about some fixed axis. Cylinder stress patterns include:
1- Circumferential stress, or hoop stress, a normal stress in the tangential
(azimuth) direction.
2- Axial stress, a normal stress parallel to the axis of cylindrical symmetry.
3- Radial stress, a stress in directions coplanar with but perpendicular to
the symmetry axis.
The classical example (and namesake) of hoop stress is the tension
applied to the iron bands, or hoops, of a wooden barrel. In a straight,
closed pipe, any force applied to the cylindrical pipe wall by a pressure
differential will ultimately give rise to hoop stresses. Similarly, if this pipe
P
اﻟﻬﻨﺪﺳﻪ اﻟﻤﻴﻜﺎﻧﻴﻜﻴﻪ: ﻗﺴﻢ اﻟﻬﻨﺪﺳﻪ ﻛﻠﻴﺔ اﻟﻬﻨﺪﺳﺔ – اﻟﺠﺎﻣﻌﺔ اﻟﻤﺴﺘﻨﺼﺮﻳﺔ
/ اﻟﺮاﺑﻌﻪ : اﻟﻤﺮﺣﻠﺔ ﻧﻮر اﻟﻬﺪى ﻏﺎﻟﺐ ﻓﺎﻟﺢ : اﻻﺳﻢ
has flat end caps, any force applied to them by static pressure will induce
a perpendicular axial stress on the same pipe wall. Thin sections often
have negligibly small radial stress, but accurate models of thicker-walled
cylindrical shells require such stresses to be taken into account.
Fig (7) Components of hoop stress
Hoop stress:
The hoop stress is the force exerted circumferentially (perpendicular to
the axis and the radius of the object) in both directions on every particle
in the cylinder wall. It can be described as :
P
اﻟﻬﻨﺪﺳﻪ اﻟﻤﻴﻜﺎﻧﻴﻜﻴﻪ: ﻗﺴﻢ اﻟﻬﻨﺪﺳﻪ ﻛﻠﻴﺔ اﻟﻬﻨﺪﺳﺔ – اﻟﺠﺎﻣﻌﺔ اﻟﻤﺴﺘﻨﺼﺮﻳﺔ
/ اﻟﺮاﺑﻌﻪ : اﻟﻤﺮﺣﻠﺔ ﻧﻮر اﻟﻬﺪى ﻏﺎﻟﺐ ﻓﺎﻟﺢ : اﻻﺳﻢ
Where:
- F is the force exerted circumferentially on an area of the cylinder wall
that has the following two lengths as sides:
- t is the radial thickness of the cylinder
- l is the axial length of the cylinder.
An alternative to hoop stress in describing circumferential stress is wall
stress or wall tension (T), which usually is defined as the total
circumferential force exerted along the entire radial thickness :
Along with axial stress and radial stress, circumferential stress is a
component of the stress tensor in cylindrical coordinates. It is usually
useful to decompose any force applied to an object with rotational
symmetry into components parallel to the cylindrical coordinates r, z,
and θ. These components of force induce corresponding stresses: radial
stress, axial stress and hoop stress, respectively.
Types of cylinders:
1- Classification according to the operation work
TYPES OF STORAGE TANKS
Storage Tanks are to store the following:
§ Water
§ Feedstock
§ Finished products prior to shipping out to customers
P
اﻟﻬﻨﺪﺳﻪ اﻟﻤﻴﻜﺎﻧﻴﻜﻴﻪ: ﻗﺴﻢ اﻟﻬﻨﺪﺳﻪ ﻛﻠﻴﺔ اﻟﻬﻨﺪﺳﺔ – اﻟﺠﺎﻣﻌﺔ اﻟﻤﺴﺘﻨﺼﺮﻳﺔ
/ اﻟﺮاﺑﻌﻪ : اﻟﻤﺮﺣﻠﺔ ﻧﻮر اﻟﻬﺪى ﻏﺎﻟﺐ ﻓﺎﻟﺢ : اﻻﺳﻢ
Cylindrical Pressure Vessel
Cylinders are widely used for storage due to their being less expensive to
produce than spheres. However, cylinders are not as strong as spheres
due to the weak point at each end.
This weakness is reduced by hemispherical or rounded ends being fitted.
If the whole cylinder is manufactured from thicker material than a
comparable spherical vessel of similar capacity, storage pressure can be
similar to that of a sphere. Lifting and handling of a Pressure vessel
Fig (9) shows cylindrical pressure vessels
P
اﻟﻬﻨﺪﺳﻪ اﻟﻤﻴﻜﺎﻧﻴﻜﻴﻪ: ﻗﺴﻢ اﻟﻬﻨﺪﺳﻪ ﻛﻠﻴﺔ اﻟﻬﻨﺪﺳﺔ – اﻟﺠﺎﻣﻌﺔ اﻟﻤﺴﺘﻨﺼﺮﻳﺔ
/ اﻟﺮاﺑﻌﻪ : اﻟﻤﺮﺣﻠﺔ ﻧﻮر اﻟﻬﺪى ﻏﺎﻟﺐ ﻓﺎﻟﺢ : اﻻﺳﻢ
3- Classification according to the use of composite materials for pressure
vessels
Since glass-fiber-composite materials were used to reinforce cylinders,
there are various types of construction of high-pressure vessels: [citatio
n needed] [clarification needed]
1- Metal only. Mostly seamless forged metal. But for lower working
pressure, e.g., liquefied butane, there are welded steel vessels, too.
2- Metal vessel, hoop wrapped with a fibre composite only around the
cylindrical part of the "cylinder". (Geometrically there is a need for twice
the tensile strength on the cylindrical region in comparison to the
spherical caps of the cylinder.)
3- Thin metal liner (that keeps the vessel tight, but does not contribute
to the working pressure) fully wrapped with a fibre in matrix material.
4- Metal-free liner from plastics, fully wrapped with fibre material. The
boss, the centre of the head(s) of the cylinder is still from metal and
includes the thread for the valve.
Pressure vessels for gas storage may also be classified by volume. In
South Africa a gas storage cylinder implies a refillable transportable
container with a water capacity volume of up to 150 litres. Refillable
transportable cylindrical containers from 15 to 3000 litres water capacity
are referred to as tubes.
P
اﻟﻬﻨﺪﺳﻪ اﻟﻤﻴﻜﺎﻧﻴﻜﻴﻪ: ﻗﺴﻢ اﻟﻬﻨﺪﺳﻪ ﻛﻠﻴﺔ اﻟﻬﻨﺪﺳﺔ – اﻟﺠﺎﻣﻌﺔ اﻟﻤﺴﺘﻨﺼﺮﻳﺔ
/ اﻟﺮاﺑﻌﻪ : اﻟﻤﺮﺣﻠﺔ ﻧﻮر اﻟﻬﺪى ﻏﺎﻟﺐ ﻓﺎﻟﺢ : اﻻﺳﻢ
4- Classification according to operation of pressure vessels
1- Drums are the most basic kind of process vessel and are usually used
to let vapor escape or to collect byproducts during a process
2- Reactors use catalysts or agitators to create a desired reaction in the
vessel.
3- Columns use mass transfer devices to facilitate mass transfer or mass
separation processes.
4- Gravity separators are vessels that divide streams of mixed-phase
material, such as separating fluids from vapors.
often stored safely in cylinders under high pressure (more than 250
pounds per square inch at 12 °). This is possible because the filling of the
acetylene cylinders is done with the addition of a porous and inert filling,
which is saturated with acetone or any other suitable solvent. When
acetylene gas is added to the cylinder, the gas dissolves in acetone and
thus this gas becomes stable because it is in solution.
Types of Stress
There are many names to describe types of stress. Enoughin fact to provide a
confusing picture even to the experienced designer. As these stresses apply to
pressure vessels, we group all types of stress into three major classes of stress,
and subdivision of each of the groups is arranged according to their effect on the
vessel. The following list of stresses describes types of stress without regard to
their effect on the vessel or component. They define a direction of stress
or relate to the application of the load.
Stress Equations
-TANGENTIAL STRESS
(Circumferential Stress)
Consider the tank shown being subjected to an internal pressure p. The
length of the tank is L and the wall thickness is t. Isolating the right half
of the tank:
P
اﻟﻬﻨﺪﺳﻪ اﻟﻤﻴﻜﺎﻧﻴﻜﻴﻪ: ﻗﺴﻢ اﻟﻬﻨﺪﺳﻪ ﻛﻠﻴﺔ اﻟﻬﻨﺪﺳﺔ – اﻟﺠﺎﻣﻌﺔ اﻟﻤﺴﺘﻨﺼﺮﻳﺔ
/ اﻟﺮاﺑﻌﻪ : اﻟﻤﺮﺣﻠﺔ ﻧﻮر اﻟﻬﺪى ﻏﺎﻟﺐ ﻓﺎﻟﺢ : اﻻﺳﻢ
σt=pr/I……………...1
If there exist an external pressure po and an internal pressure pi , the
formula may be expressed as:
σt=(Pi-Po)r/I…………………..2
Longitudinal Stress
Consider the free body diagram in the transverse section of the tank:
P
اﻟﻬﻨﺪﺳﻪ اﻟﻤﻴﻜﺎﻧﻴﻜﻴﻪ: ﻗﺴﻢ اﻟﻬﻨﺪﺳﻪ ﻛﻠﻴﺔ اﻟﻬﻨﺪﺳﺔ – اﻟﺠﺎﻣﻌﺔ اﻟﻤﺴﺘﻨﺼﺮﻳﺔ
/ اﻟﺮاﺑﻌﻪ : اﻟﻤﺮﺣﻠﺔ ﻧﻮر اﻟﻬﺪى ﻏﺎﻟﺐ ﻓﺎﻟﺢ : اﻻﺳﻢ
Fig (10) Longitudinal Stress
The total force acting at the rear of the tank F must equal to the total
longitudinal stress on the wall PT = σL Awall. Since t is so small
compared to D, the area of the wall is close to πDt.
Solving the above equation for σ 2 , lead to the following formula for
the longitudinal stress in a cylindrical pressure vessel:
P
اﻟﻬﻨﺪﺳﻪ اﻟﻤﻴﻜﺎﻧﻴﻜﻴﻪ: ﻗﺴﻢ اﻟﻬﻨﺪﺳﻪ ﻛﻠﻴﺔ اﻟﻬﻨﺪﺳﺔ – اﻟﺠﺎﻣﻌﺔ اﻟﻤﺴﺘﻨﺼﺮﻳﺔ
/ اﻟﺮاﺑﻌﻪ : اﻟﻤﺮﺣﻠﺔ ﻧﻮر اﻟﻬﺪى ﻏﺎﻟﺐ ﻓﺎﻟﺢ : اﻻﺳﻢ
If there exist an external pressure o p and an internal pressure i p , the
formula may be expressed as:
Comparing Equations (1) and (3) we find that the circumferential stress
in a cylindrical vessel is equal to twice the longitudinal stress:
Due to this, cylindrical pressure vessels will split on the wall instead of
being pulled apart like it would under an axial load.
SPHERICAL SHELL
If a spherical tank of diameter D and thickness t contains gas under a
pressure of p, the stress at the wall can be expressed as:
P
ﻗﺴﻢ اﻟﻬﻨﺪﺳﻪ :اﻟﻬﻨﺪﺳﻪ اﻟﻤﻴﻜﺎﻧﻴﻜﻴﻪ ﻛﻠﻴﺔ اﻟﻬﻨﺪﺳﺔ – اﻟﺠﺎﻣﻌﺔ اﻟﻤﺴﺘﻨﺼﺮﻳﺔ
/ اﻟﺮاﺑﻌﻪ اﻟﻤﺮﺣﻠﺔ : ﻧﻮر اﻟﻬﺪى ﻏﺎﻟﺐ ﻓﺎﻟﺢ اﻻﺳﻢ :
Fig (11) SPHERICAL SHELL
P
ﻗﺴﻢ اﻟﻬﻨﺪﺳﻪ :اﻟﻬﻨﺪﺳﻪ اﻟﻤﻴﻜﺎﻧﻴﻜﻴﻪ ﻛﻠﻴﺔ اﻟﻬﻨﺪﺳﺔ – اﻟﺠﺎﻣﻌﺔ اﻟﻤﺴﺘﻨﺼﺮﻳﺔ
/ اﻟﺮاﺑﻌﻪ اﻟﻤﺮﺣﻠﺔ : ﻧﻮر اﻟﻬﺪى ﻏﺎﻟﺐ ﻓﺎﻟﺢ اﻻﺳﻢ :
Problems and solutions on pressure vessels
Problem 1
P
ﻗﺴﻢ اﻟﻬﻨﺪﺳﻪ :اﻟﻬﻨﺪﺳﻪ اﻟﻤﻴﻜﺎﻧﻴﻜﻴﻪ ﻛﻠﻴﺔ اﻟﻬﻨﺪﺳﺔ – اﻟﺠﺎﻣﻌﺔ اﻟﻤﺴﺘﻨﺼﺮﻳﺔ
/ اﻟﺮاﺑﻌﻪ اﻟﻤﺮﺣﻠﺔ : ﻧﻮر اﻟﻬﺪى ﻏﺎﻟﺐ ﻓﺎﻟﺢ اﻻﺳﻢ :
Problem 2
P