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50 HZ G3520C Series Gas Genset
50 HZ G3520C Series Gas Genset
Efficiency
Emissions
Power Density
– First Costs
Uptime
– Availability, Reliability and Durability
– Maintenance Costs
• The G3520C:
Is the first 20 Cylinder full application (50/60Hz) Gen
Set Product for Caterpillar
At 2 MW it is the most powerful open chamber
product available in the market place
It’s combination of power, speed and efficiency will
make it a leader in the 2 MW gas electric power
marketplace.
GCM34
G3600 Series
G3500 Series
G3520C Series
FUTURE Series
Gas Genset Kilowatt Range/ eKW
CURRENT Series
BENEFITS: Open Chamber Design accepts very Low Pressure Gas, provides
nearly equivalent Fuel Efficiency & results in Lower Maintenance Costs
compared to a Pre-chamber Design.
• Fuel System
• Cooling & Lube System
• Air System
• Ignition System
• Control System
• Transient Capabilities
• Engine Environment
ABB RR151 Turbo 1 - ABB TPS57 Turbo Top view of 60Hz Product Fuel System
• Lube System:
Spin on oil filters for easy changes.
Long oil life (estimate 1500 hrs of typical operation).
A very low 0.3 g/bkw hr of oil consumption.
CAT CONFIDENTAL YELLOW G3520C Gas Engine Systems
G3520C Gas Engine Systems
Cooling System
BENEFITS: Virtually no inlet reheating, Larger intake and exhaust piping for less
flow restriction, Leads to high power density.
CAT CONFIDENTAL YELLOW G3520C Gas Engine Systems
G3520C Gas Engine Systems
Air System
• After-cooler:
New elongated design to compactly fit in “vee” of engine and permit easy shipping
of package.
Significantly larger to effectively cool the larger flow of combustion air mixture, and
accommodate the much higher power density of this new product.
First stage on Jacket Water circuit with Oil Cooler for easy heat recovery.
Second stage is low temperature SCAC circuit.
• Detonation Sensors –
• There is one detonation sensor per two cylinders. In addition, the “listening window” for detonation
has been decreased. This reduces the chance for extraneous noises and the chance of false
detonations.
• One detonation sensor per two cylinders allows individual cylinder monitoring and timing control.
DST Sensor
BENEFIT: Optimized the detonation sensor to more accurately pick up only detonation related noises.
CAT CONFIDENTAL YELLOW G3520C Gas Engine Systems
G3520C Gas Engine Systems
Ignition System
• Based on proven G3600 Ignition Coil and Jumper Tube.
• Pre-chamber type sparkplug
IGNITION ASSEMBLY
Ignition Coil
Jumper
Tube
Pre-Chamber Type
Spark Plug
CAT CONFIDENTAL YELLOW G3520C Gas Engine Systems
G3520C Gas Engine Systems
Ignition System
• Coil “Pocket” in top of valve cover
Coil is isolated from all conditions, external and internal.
(Slotted Top Cover shown in red on previous slide allows for Plug Connection & Heat to Escape)
Right
Service Tool Ignition
Connector Harness
Cover Seal
Internal
Harness
GECM Enclosure
• Turbo Bypass and the Gas Electronic Control Module software allows block
unload without turbo surges, and improves the engine stability.
• CHP Gen Sets (CHP PKG available contact Application Support Center)
Engine , Generator, Rails.
No JW / SCAC pumps, Bypass Lines or SCAC
thermostat ( JW thermostats are included).
CAT CONFIDENTAL YELLOW G3520C Gas Genset Products & Options
G3520C Gas Genset Products & Options
EMCP II+ Control Panel
• EMCP II+ control panel including:
Digital indication for:
– Rpm, Operating hours, Oil pressure, Coolant temperature
– DC volts, L-L volts, L-N volts, phase amps, Hz
– ekW, kVA, kVAR, kWhr, %kW, PF
Engine Initiated Shutdowns with discreet codes displayed for :
– Low oil pressure
• High coolant temperature and Over speed
– Emergency stop
• Failure to start (over crank)
– High oil temperature
– Programmable protective relaying functions
– Under and over voltage, Under and over frequency, Reverse power
– Over current (phase and total)
– 3 spare indicator LEDs (programmable) & 4 spare alarm/shutdown inputs
CAT CONFIDENTAL YELLOW G3520C Gas Genset Products & Options
G3520C Gas Genset Products & Options
EMCP II+ Control Panel
• EMCP II+ control panel including:
24 volt DC control
NEMA12, IP44 dust proof enclosure
Lockable hinged door
Generator terminal Box (Mounted Rear Facing)
Single location customer connection
UL 508A Listed
Panel illuminating lights
Auto start/stop control switch
Voltage adjustment potentiometer
True RMS AC metering, 3 phase
Purge Cycle and Staged shutdown logic
High Voltage:
– Wall mount EMCP II + panel is standard on Open PKG Gensets instead of
generator mounted control.
– Extension Box and RTDs for bearing temperature detection are standard.
Alternator , 24 V 45 amps:
– CHP/ PKG Option: Contact
Application Support Center.
• JW Heater:
50 Hz usage.
9 kW , 400 V 3 phase heater
element with 240 V single
phase circulation pump.
Isolation valves included.