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Beer Dealcoholization Using Non-Porous Membrane Distillation
Beer Dealcoholization Using Non-Porous Membrane Distillation
a r t i c l e i n f o a b s t r a c t
Article history: In this present work, performance of non-porous membrane distillation method is inves-
Received 11 June 2014 tigated during beer dealcoholization process. A thin-film composite polyamide membrane
Received in revised form 6 is used as membrane module while a commercial beer product with 5%-volume ethanol
December 2014 is used as feed. The results indicate that non-porous membrane distillation can be used
Accepted 2 March 2015 to dealcoholize beer without losing the other nutrients and flavoring components such as
Available online 6 March 2015 maltose and glycerol. The increase of feed pressure and vacuum pressure can improve mem-
brane flux due to higher permeability. However, membrane selectivity is decreased with the
Keywords: increase of vacuum pressure. The membrane flux and ethanol concentration in perme-
Dealcoholization ate are 0.15–0.76 L/m2 h and 3.66–4.64%-vol., respectively. Meanwhile, there are no specific
Beer sequences on the maltose concentration in the effect of operating conditions. The slight
Non-porous membrane loss of maltose in the dealcoholized beer can be attributed to adsorption phenomena in
Membrane distillation membrane surface thus membrane flushing may be conducted to recover it. The glycerol
Non-alcoholic beer behavior in dealcoholization process is similar to maltose. Some glycerol compounds are
Polyamide found in the permeate stream but all of them are less than 0.005%-vol. At 3000 mbar feed
pressure and 580 mbar vacuum pressure, the flux of membrane is 0.69 L/m2 h with 3.70%-vol.
and 4.60%-vol. of ethanol concentration in dealcoholized beer and permeates side respec-
tively, no maltose and only 0.001%-vol. glycerol in permeate side. A long run operation for
beer dealcoholization using these operating conditions can reduce the alcohol content from
5%-vol. to 2.45%-vol. in 6 h.
© 2015 The Institution of Chemical Engineers. Published by Elsevier B.V. All rights reserved.
∗
Corresponding author. Tel.: +62 818620014; fax: +62 22 2511404.
E-mail address: igw@che.itb.ac.id (I.G. Wenten).
http://dx.doi.org/10.1016/j.fbp.2015.03.001
0960-3085/© 2015 The Institution of Chemical Engineers. Published by Elsevier B.V. All rights reserved.
food and bioproducts processing 9 4 ( 2 0 1 5 ) 180–186 181
3. Results and discussion see that the permeate flux is proportional with both feed pres-
sure and vacuum pressure.
3.1. Results The maltose concentration in retentate stream is shown in
Fig. 4. It is shown that there are no specific sequences on the
All of the experimental results are summarized in Table 2. It is maltose concentration in the effect of operating conditions.
shown from Table 2 that ethanol concentrations are reduced However, most of the concentration is lower compared to the
in all experiment compared to their initial concentration in fresh beer (1.01%-vol.) and there are no maltose detected in
fresh beer (see Table 1). On the other wise, ethanol are found the permeate stream. The relationship between glycerol con-
in permeate stream with higher concentration than those centration (%-vol.) in the retentate stream with feed pressure
in retentate. Meanwhile, concentration of other components, and vacuum pressure is depicted in Fig. 4. The figure shows
namely maltose and glycerol are slightly reduced in retentate that the plot of glycerol concentration and maltose concen-
and very small concentration even undetected in permeate tration in retentate stream are the same. It is found that the
(for maltose). The results indicate that the non-porous mem- glycerol behavior in this dealcoholization process is similar
brane distillation is effective to remove ethanol from beer to maltose. But there are some glycerol compounds found in
while retains its nutrients (maltose, glycerol, and other unde- the permeate stream but all of them are less than 0.005%-
tected sugars, organic acids, esters, etc.). The operational vol.During the long run, the sample from the retentate stream
condition we wanted to get is a condition which yields high is taken. The concentration profile of ethanol in the retentate
flux and low nutritious content in the permeate stream, and stream in relationship with time is shown in Fig. 5.
also low alcohol and high nutritious content in the retentate
stream. From Table 2, it is shown that ethanol concentration 3.2. Discussion
in the retentate stream mostly increases with increase vac-
uum pressure which means that the dealcoholization process At higher vacuum level, volatile components can evaporate
is less successful. and migrate through membrane easily. Therefore, it reduces
In Fig. 3, the permeate flux and ethanol concentration in membrane selectivity. However, in the 2500 mbar feed pres-
ethanol stream for each experimental run are shown. We can sure condition we can see that the ethanol concentration in
Fig. 3 – Effect of feed pressure and vacuum pressure on permeate flux and ethanol concentration in permeate stream
(%-vol.).
0.06
0.09
0.10
0.09
0.08
0.10
0.12
0.13
0.14
0.15
0.19
0.24
0.23
0.22
which is different from the other feed pressure conditions.
P·S
–
It possibly implies that feed pressure contributes to volatile
components permeation (or diffusion) from bulk phase into
membrane phase while the evaporation effect is provided by
Selectivity, S*
0.002
0.002
0.004
0.001
0.001
0.001
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
2500 (P2.5)
2500 (P2.5)
2500 (P2.5)
2500 (P2.5)
2500 (P2.5)
porous membrane.
2000 (P2)
2000 (P2)
2000 (P2)
2000 (P2)
2000 (P2)
3000 (P3)
3000 (P3)
3000 (P3)
3000 (P3)
3000 (P3)
Fig. 6 – Comparison between short run (2.5 h) and long run (6 h) of permeate and retentate concentration (first letter:
M = maltose, G = glycerol, E = ethanol; second letter: R = retentate, P = permeate).
and also good ethanol separation which can achieve 3.70%- reverse osmosis – high energy consumption. Dealcoholization
vol. and 4.60%-vol. ethanol concentration in the retentate and of beer was done using pervaporation membrane and spinning
permeate stream, respectively. As indicated by Table 2, this cone column distillation to obtain ethanol content less than
condition provides the highest permselectivity, P.S, perme- 0.5%-vol, then the aroma of the beer was recovered to obtain
ability times selectivity. Performance comparation of long run dealcoholized beer with good flavor profile (Catarino and
(6 h) and short run (2.5 h) operation are shown in Fig. 6. From Mendes, 2011b). This combination process could be complex
Fig. 6 we can see that there are no significant difference on since involving two different processes. Osmotic distillation
the flux (which are around 0.69 L/m2 h) as well as for ethanol technique was used to reduce ethanol content in wine from
and glycerol concentration in permeate stream. The differ- 13%-vol. to 8.71%-vol. and 13.2%-vol. to 8.1%-vol. (Varavuth
ence of the long run and the short run is the concentration et al., 2009). Aroma components were significantly lost dur-
in retentate stream, wherein all of the components concen- ing the operation of osmotic distillation. The lost of aroma
tration decrease. During the long run operation, the ethanol components could be attributed to porous membrane used.
concentration in retentate stream is lower than those encoun- Polypropylene hollow fiber membrane contactor (Liqui-Cel,
tered in short run operation due to long permeation time. A Extra-Flow 4×28, Celgard X50) was used for dealcoholiza-
similar trend is also found for maltose concentration. How- tion of Aglianico wine from 12.8%-vol. to less than 0.5%-vol.
ever, concentration reduction of maltose in retentate stream ethanol content through five cycles of process (Liguori et al.,
during long run operation is associated with adsorption as 2010). There are major changes in the beer aroma (Liguori
previously explained. et al., 2010). Similar process using polypropylene (PP) hollow
The concentration profile of ethanol in the retentate stream fiber membrane contactor (Liqui-Cel® Extra-Flow 2.5 in. × 8
can be approached with exponential regression as follows: in., 1.4 m2 , Celgard) was used for reducing ethanol content
in wine (10–13%-vol. ethanol content) to 2%-vol. and no sig-
CER = 0.0499 · exp(−0.119t) (1) nificant changes of beer aroma occurred (Diban et al., 2008).
Two red wines with 14.8%-vol. and 16.2%-vol. ethanol content
where CER is the ethanol in retentate stream (%-vol.) and t were partially dealcoholized by reverse osmosis, reducing the
is time (h). The ethanol concentration in both retentate and ethanol content as much as 1%-vol. and 2%-vol. (Gil et al.,
permeate stream gradually decreased with time. During the 2013). No statistically significant differences were found in
6 h operation, there is significant decrement of the ethanol pH, color intensity, total phenolic index, proanthocyanidin
concentration in retentate stream. The ethanol concentration concentration (Gil et al., 2013). The results indicate that mem-
in the beer after 6 h run reaches 2.45%-vol. In the permeate brane distillation has some advantages compared to some of
stream, the ethanol concentration does not decrease signifi- other technologies since there are almost no nutrients and
cantly. The ethanol concentration in permeate stream is down flavor components of the beer permeated through the mem-
to 4.52%-vol. Ethanol content in the beer decreases within brane. However, in the range of operation condition during this
time as well as the ethanol permeation which explains the study, the permeate flux is still low. Thus, further development
decrement of ethanol concentration in the permeate. for dealcoholization using non-porous membrane distillation
The results of some similar researches focusing on the is needed to improve membrane permeability and selectivity.
dealcoholization process of alcoholic beverages, such as wine
and beer are as follows. Ethanol content in wine was reduced 4. Conclusions
from 12%-vol. to 5%-vol. using nanofiltration and reverse
osmosis membrane (Catarino and Mendes, 2011a). Aroma of It was demonstrated that non-porous membrane distillation
the wine changes, but aroma compound recovery was done can be used to dealcoholize beer without losing the other
using pervaporation membrane (Catarino and Mendes, 2011a). nutritive and flavoring components in beer such as maltose
However, high pressure is required for nanofiltration and and glycerol. The results indicate that non-porous membrane
186 food and bioproducts processing 9 4 ( 2 0 1 5 ) 180–186
distillation can be used to dealcoholize beer without losing using membrane contactor. J. Membr. Sci. 311, 136–146,
the other nutrients and flavoring components such as maltose http://dx.doi.org/10.1016/j.memsci.2007.12.004.
and glycerol. The increase of feed pressure and vacuum pres- Diban, N., Arruti, A., Barceló, A., Puxeu, M., Urtiaga, A., Ortiz, I.,
2013. Membrane dealcoholization of different wine varieties
sure can improve membrane flux due to higher permeability.
reducing aroma losses. Modeling and experimental
However, membrane selectivity is decreased with the increase validation. Innov. Food Sci. Emerg. Technol. 20, 259–268,
of vacuum pressure. The membrane flux and ethanol concen- http://dx.doi.org/10.1016/j.ifset.2013.05.011.
tration in permeate are 0.15–0.76 L/m2 h and 3.66–4.64%-vol., Gil, M., Estevez, S., Kontoudakis, N., Fort, F., Canals, J.M., Zamora,
respectively. Meanwhile, there are no specific sequences on F., 2013. Influence of partial dealcoholization by reverse
the maltose concentration in the effect of operating condi- osmosis on red wine composition and sensory characteristics.
tions. The slight loss of maltose in the dealcoholized beer Eur. Food Res. Technol. 237, 481–488, http://dx.doi.org/10.
1007/s00217-013-2018-6.
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Membrane separation technology for the reduction of
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