 OBJECTIVE                                              

 To lay down a procedure for Maintenance of Cooling Tower

 SCOPE
 This SOP is applicable to Cooling Tower.
 RESPONSIBILITY            
 Technical Supervisor / Engineer
 ACCOUNTABILITY                    
 Sr.Executive / Manager
 PROCEDURE
 Daily Maintenance
 Check for any vibration and abnormal noise from the Total unit.
 Check and ensure free rotation of Water Distributor.
 Blow down the water from the basin for removing high salt
concentrated water.
 Treat the water with chemical of 2710 (1000 ml / 315 Tr & 500 ml /
125Tr)
 Check and ensure hardness & PH values of water in the sump within
limits.(hardness is below 50 and ph 7-8)
 Check and ensure the motor guard is in position.
 Put a Tick mark (Ö) in Daily Check Sheet after completion of each
activity. If it is not O.K put a cross (X) in Daily Check Sheet indicating the
reason in remarks column.
 Immediately inform to the concern superior if it is not O.K (X) and
take necessary corrective action as per the advice.
 Any such deviations should be maintained in the Machine History
Cord along with necessary corrective action and its complaints there of.
 Weekly Maintenance
 Ensure no cracks on Hub & blades.
 Check and ensure the 315 Tr motor load should be 12-15 Amps & 125
Tr motor load should be 6-8 Amps
 Check and ensure float valve function.
 Ensure the earthing connected to the motor by checking with earth
megger.
 Ensure smooth and snag operation of all valves.
 Treat the water with chemical of 606 (1000 ml / 315 Tr & 250 ml /
125Tr)
 Put a Tick mark (Ö) in Weekly Check Sheet .
 Monthly Maintenance
 Check and clean the distribution pipe.
 Tighten the motor base bolts & fan blade bolts.
 Clean the motor externally with Coracloth.
 Clean the air inlet mesh.
 Treat the water with chemical of 2002 (1000 ml / 315 Tr & 250 ml /
125Tr)
 Check and ensure no water spillage from tower & basin to outside.
 Clean the control panel with air blowers.
 Ensure the function of temperature controller with respect to
temperature setting (Range from 22º – 32ºC.)
 Put a Tick mark (Ö) in Monthly Check Sheet.
 Half Yearly Maintenance
 Regrease the motor bearings.
 Clean the water basin with wire brush & remove scale.
 Check and ensure no leaks from water basin.
 Inspect general condition of structural members..
 Put a Tick mark (Ö) in Half Yearly Check Sheet.
 Yearly Maintenance
 Check the condition of packing fills, distributor and eliminator,
replace if any thing got damaged.
 Overhaul the motor.
 Check the RPM of the motor with respect to name plate
specifications. (1440)
 Calibrate the Inlet & outlet pressure & temperature gauges.
 Put a Tick mark (Ö) in Yearly Check Sheet.
 Forms and Records (Annexures)
 Not Applicable
 Distribution
 Master copy –  Quality Assurance
 Controlled copies- Quality Assurance, Production, Quality Control
 History
Reason for Revision
Date Revision Number  

New SOP
– 00