FW PDF

STRUCTURE
6 7
FW- 125/1500 COOLING TOWER SPEC.
FW-125 FW-150 FW-175 FW-200
FW-225 FW-250 FW-300 FW-350
FW-400 FW-450 FW-500 FW-600
FW-675 FW-750 FW-800 FW-900
FW-1000 FW-1250 FW-1500

FW-125 LOW NOISE TYPE COOLING TOWER SPECIFICATION
Manufacturer RYOWO (HOLDING) CO., LTD.

Type Induced Draft Cross Flow Vertical Discharge Type
Origin China
1 Overall Dimension 5 Infill

Length (mm) 4000 Thickness (mm) 0.4
Width (mm) 2000
Height (mm) 4430 6 Material
Net Weight (kgs) 1480 Air Inlet Louver (Optional) FRP
Operating Weight (kgs) 3080 Basin FRP
Bolt & Nuts Electroplated
2 Design Condition Casing FRP
Nominal Flow (m3/hr) 125.0 Distribution Tray FRP
Water Out Temp. 32°C Eliminator FRP
Water In Temp. 37°C Fan Blade FRP
Ambient Wet Bulb Temp. 28°C Fan Hub Al. Alloy
Evaporation Loss 0.83% Fan Guard Hot Dip Galv. Steel
Drift Loss Less than 0.001% Fan Stack FRP
Infill PVC
3 Motor Infill Support Mesh Hot Dip Galv. Steel
Manufacturer Teco / Tatung or Equivalent Ladder Hot Dip Galv. Steel
Type TEFC Motor Support Hot Dip Galv. Steel
Volt/Phase/Hz 220/380/3/50HZ Strainer SS 304
Power 3HP 2.2kw Structure Hot Dip Galv. Steel
No. of Pole 4 Sump Tank FRP
Speed (rpm) 1445 Pulley Box FRP
4 Fan 7 Piping
Type Axial Inlet (Dia/Qty) ø100mm x 2
Air Flow Rate (m3/hr) 67500 Outlet (Dia/Qty) ø150mm x 1
Speed (rpm) 360 Overflow (Dia/Qty) ø50mm x 1
Diameter (mm) ø1600 Drain (Dia/Qty) ø50mm x 1
No. of Fan 1 Make-up (Dia/Qty) ø25mm x 1
No. of Fan Blade 4 Manual Make-up (Dia/Qty) ø25mm x 1
Transmission Type Vee Belt Suction tank 1
Dec 2002/English/Ryowo/Ebook/Fw0125e.xls

Origin China

Width (mm) 2000
Infill PVC
4 Fan 7 Piping

Origin China

Width (mm) 2300
Infill PVC
4 Fan 7 Piping

Origin China

Width (mm) 2300
Infill PVC
Power 7-1/2HP 5.5kw Structure Hot Dip Galv. Steel
4 Fan 7 Piping

Origin China

Width (mm) 2600
Infill PVC
4 Fan 7 Piping

Origin China

Width (mm) 2600
Infill PVC
4 Fan 7 Piping

Origin China

Width (mm) 4000
Infill PVC
4 Fan 7 Piping
No. of Fan Blade 4x2 Manual Make-up (Dia/Qty) ø40mm x 1

Origin China

Width (mm) 4600
Infill PVC
4 Fan 7 Piping

Origin China

Width (mm) 4600
Infill PVC
4 Fan 7 Piping

Origin China

Width (mm) 5200
Infill PVC
4 Fan 7 Piping

Origin China

Width (mm) 5200
Infill PVC
4 Fan 7 Piping

Origin China

Width (mm) 6900
Infill PVC
4 Fan 7 Piping

Origin China

Width (mm) 7800
Infill PVC
4 Fan 7 Piping

Origin China

Width (mm) 7800
Infill PVC
4 Fan 7 Piping

Origin China

Width (mm) 9200
Infill PVC
4 Fan 7 Piping

Origin China

Width (mm) 10400
Infill PVC
4 Fan 7 Piping

Origin China

Width (mm) 10400
Nominal Flow (m3/hr) 1000 Distribution Tray FRP
Infill PVC
4 Fan 7 Piping

Origin China

Width (mm) 13000
Infill PVC
4 Fan 7 Piping

Origin China

Width (mm) 15600
Infill PVC
4 Fan 7 Piping
CONTENTS
1/ TOOLS FOR ASSEMBLY.
2/ TOWER ASSEMBLY DRAWING.
3/ COOLING TOWER PARTS NAME.
4/ ASSEMBLY OF TOWER SUPPORT STAND.
5/ ASSEMBLY OF WATER BASIN.
6/ ASSEMBLY OF MID LEVEL STAND.
7/ ASSEMBLY OF TOP FRAME.
8/ ASSEMBLY OF BRACE.
9/ ASSEMBLY OF DISTRIBUTION TRAY.
10/ ASSEMBLY OF FAN STACK.
11/ ASSEMBLY OF BEARING BOX AND FAN.
12/ PULLEY COVER ASSEMBLY.
13/ BELT SETTING.
14/ ASSEMBLY OF FAN GUARD.
15/ ASSEMBLY OF TOP LOUVER & CASING PANEL & LADDER
16/ SEALING OF BASIN.
17/ ASSEMBLY OF FILLER.
18/ PIPE SETTING.
19/ ASSEMBLY OF INLET PIPE.
20/ ASSEMBLY OF TOWER SUPPORT STAND (MULTI CELLS)
21/ ASSEMBLY OF WATER BASIN (MULTI CELLS)
22/ ASSEMBLY OF CASING PANEL & TOP FRAME (MULTI

CELLS)
23/ CLAMPING SPECIFICATION.
SOME OF PARTS AND INSTALLATION PROCEDURE LISTED IN THIS BROCHURE MAY BE VARY DUE TO
OUR
CONTINUOUS IMPROVEMENT OF PRODUCTS PLEASE CONTACT OUR LOCAL SALES FOR FURTHER
ENQUIRY
1/ TOOLS FOR ASSEMBLY
1/ ASSEMBLY DRAWING
2/ PARTS LIST
3/ CLAMPING LIST
4/ SPANNER 200mm
5/ HAMMER 0.5kg
6/ "+" "-" SCREW DRIVER 150mm
7/ BOX WRENCH
8/ MEASURING TAPE
9/ LEVEL
10/ PROTRACTOR
11/ ELECTRIC DRILL
12/ DRILL
13/ FLAT ROUND FILE
14/ CUTTER SCISSORS

FW SERIES
OPERATION AND MAINENANCE MANUAL
1.0 GENERAL INFORMATION P.1
2.0 BEFORE STARTING P.2
2.1 OPERATION P.2
2.2 SEASONAL SHUTDOWN P.2
3.0 REGULAR CHECKING P.3
4.0 WATER TREATMENT P.4
5.0 PERFORMANCE RATING P.5
6.0 ENERGY MANAGEMENT AND NOISE REDUCTION P.6
7.0 RECOMMENDED MAINTENANCE SERVICES P.7
8.0 TROUBLE SHOOTING P.8
9.0 MEMO P.9
1
1.0 GENERAL INFORMATION
Water cooling tower is a commonly used heat transfer medium to remove heat from commercial air conditioner
and industries waste heat. In the past, the inspection and preventive maintenance schedule have been omitted and
the user waste a lot of money. Nowadays, the improvement of the skilled worker found that the important of daily
maintenance of cooling tower not only save money, but also eliminate the bacteria growth inside the tower.
RYOWO, as a Cooling Tower Manufacturer will continue to provide the best quality of products and services and
is committed to save energy and protect our surrounding.
2
2.0 BEFORE STARTING
Prior to initial start-up or after a long shut-down period, should be thoroughly inspected and cleaned.
1) Clean all debris, such as leaves and dirt from the inside of the tower, the hot water basins and the air inlet
louvers.
2) Flush the cold water sump and drain to remove accumulated dirt.
3) Remove the sump strainers and clean.
4) Turn the fan by hand to insure rotation without obstruction.
5) At seasonal start-up, adjust tension of the belt.
6) Check float operated make-up value to be sure it is operating freely.
7) Fill cold water sump with fresh water to the overflow level.
8) Adjust the float valve so that it will close when water is approximately 20mm below the overflow level.
9) Run the circulating pump for a while to release air inside the pipes and open the make-up valve
simultaneously.
10) Regulate the valve to designed flow rate and balance the flow to the hot water basins (MUTI-CELL)
11) Start the fan motor and check for proper rotation and vibration.
2.1 OPERATION
After 24 hours of operation, the following services should be performed:

1) Check the tower for any unusual noise or vibration.
2) Check the operating water level in the hot water distribution basins and the cold water sumps; adjust
water level if necessary.
3) Re-adjust the tension on belts.
2.2 SEASONAL SHUTDOWN
The following services should be performed wherever the cooling tower is to be shut-down for a
prolonged period
1) Isolate the power supply.
2) Drain the cold water sump and all pipes that will be exposed to freezing temperature.
3) Clean and flush the hot water and cold water basins with the sump strainers in place, leave the cold
water sump drain open, so rain and melting snow will drain from the tower.
4) Clean the sump strainers and reinstall.
5) Cover the distribution basins and fan discharge opening to keep out the dirt debris.
6) Close the shut off valves in the make-up water line and drain all exposed make-up water pipes.
3
3.0 REGULAR CHECKING
3.1 FAN
The fan blades are made of highly corrosion-resistant fiberglass reinforced plastic (FRP) material. The blade
surface, however, may be damaged depending on atmospheric conditions. At least, monthly checks to see if there
is no abnormalities on the blade surface is recommended, check the locking bolts for tightness every six months.
3.2 MOTOR
1) DAILY CHECH
(a) There is no unusual temperature rise or vibration
(b) No abnormal noise
(c) No burning smell
2) MONTHLY CHECK
(a) The packing of terminal box is in good condition
(b) The insulation is as specified measure the actual resistance.
3.3 FILLING
The efficient operation of the tower depends up on smooth air and water flow in the filling. It is important to
prevent scaling, algae growth etc. for a satisfactory operation. The filling should be inspected and cleaned
regularly.
For industrial applications with chemical additions should require more frequent inspection and cleaning
than air Conditioning applications.
3.4 SPEED REDUCER
1) For the belt drive unit, check to see if the bearings are well without any unusual noise.
2) When the belts have slackened, slide the motor with the adjusting bolts to adjust the belts tension. For belts
renewal, be sure to replace all the belts at the same time with new ones of the same length.
4
4.0 WATER TREATMENT
Cooling towers are very effective air washers. Atmospheric dust able to pass through the air inlet will enter the
circulating water system. It is because the poor quality cooled water or air pollution. Such as corrosion
case, scale and algae growth which impedes the performance of air conditioning equipments are surprisingly
increasing.
To prevent such trouble, it is not enough to depend entirely upon chemicals or equipments.
Check the water quality and also on environmental factors as well.
1) Make quality analysis of circulating water and supplementing water and take appropriate action to
control the quality by consulting your water treatment professor.
2) If the trouble is anticipated owing to the condensed circulating water, we recommend the use of
chemicals, periodically blow down or installation of automatic bleed off system to keep the operation
within the regulate water quality.
3) For scale and algae, clean with chemicals.
4) Use strainer or filter depending on quality and mixture of the water.
MAKE UP WATER
Loss of water from the cooling tower consists of evaporation of circulating water which removed the heat and
carry over. A minute water droplets scattered by the fan. Continued evaporation of the circulating water
results in condensation of water which may cause corrosion of the circulating system or may even cause the
formation of algae or scale. For this reason, a so-called blow-down becomes necessary which bleeds off a
part of the circulating water.
In order to replace part of the circulating water periodically or continuously, it is effective to leave the drain
valve slightly open during operation, or to let the water over flow constantly by raising the operating water
level or to change the water periodically when the water basin is cleaned.
The blow down volume differs depending on the quality of the water or the degree of hardness. In the case of
air conditioning about 0.3% blow down is usually necessary.
The make up water volume is estimated to be at about 1.3% of the circulating water flow.
5
5.0 PERFORMANCE RATING
Usually, the performance of water cooling tower depends on the following factors: Nominal water flow,
water inlet temperature, water outlet temperature, ambient W.B. temperature and air flow. Since the water
cooling tower is designed to produce a specified cold water temperature at the highest wet-bulb temperature.
During the remainder of the year, the capacity of the cooling tower is variable according the wet-bulb
temperature of inlet air. Therefore, with the water and air flows considered constant, where the inlet, outlet
water temp. and ambient W.B. temp. will be variables. Consequently, if the tower Ka is considered constant,
the performance of the cooling tower during the season can be confirmed by referring to the performance
rating curve shown in Fig.1. Comparison of the actual operation record with the performance curve time to
time during the year enables early discovery of any trouble before it develops into serious problem and thus
keeps maintaining save operation of the equipment.
Design T = 5 °C W.B. = 27 °C
Outlet temp. = 32 °C
Inlet temp. = ( 32 + 5 ) = 37°C
When W.B. drops to 21°C

T = 5°C
Outlet temp would be = 28 °C
Inlet temp would be = (28+5) = 33°C
6
6.0 ENERGY MANAGEMENT AND NOISE REDUCTION
Usually, frequency modulation devices are used to slow the rotation of the fans to reduce the fan power
requirements in lower wet bulb seasons and low the operating noise that created by the fan in night when the air
conditioning cooling load were reduced.
7
7.0 RECOMMENDED MAINTENANCE SERVICES
Air Intake Louver

Distribution Tray
Component
Redistribution
Bearing Box
Ball Valve
Structure
Reducer
Strainer
Casing
Motor
Basin
Filler
Check Item
Belt
Fan
General Inspection R D W W W W M R A D
Cleaning S R R R R S S S R W R M
Bolt Tightness M D W S R
Abnormal Vibration W D
Water Level D D D
Water Leak W W
D—(Daily) W—(Weekly) M—(Monthly) Q—(Quarterly) S—(Semi-annually)

A—(Annually) R—(As Required)
* More frequent inspections and maintenance may be desirable.
8
8.0 TROUBLE SHOOTING
TROUBLE CAUSES REMEDY

1) Excessive or inadequate cooling water flow 1) Adjust to the specified flow
Rise in cooling water 2) Irregular flow of air 2) Improve ventilation
temperature 3) Re-circulation of air from tower outlet 3) Improve ventilation
4) The hot water basins are clogged 4) Remove dirt and scale
5) Improper flow of air from fan 5) Adjust the pitch angle of fan blades
6) Blocking of the in-fill 6) Clean the blocking area
1) The hot water basins are clogged 1) Clean the hot water basins
Abnormal of water 2) Blocking of strainer mesh 2) Remove the strainer and clean
flow 3) Water level decrease in the water basins 3) Adjust float valve or quick water make up
4) Improper selection of water circulating pump 4) Replace the pump with proper capacity
1) Fan blade tips touching casing 1) Adjust the fan mounting
Noise and vibration 2) Bending of fan shaft 2) Adjust bend
3) Bolts loosen 3) Tight the loosen bolts
4) Motor's bearing damage 4) Repair or replace motor
5) Damage in fan 5) Replace the fan
1) Rise in voltage 1) Check supply voltage
Excessive current 2) Irregularities in the angles of the fan blades 2) Make careful adjustment
flow 3) Damage in motor 3) Repair or replace motor at manufacture
4) Overload through excessive air flow 4) Adjust fan blade angles
1) Improper toward of the infill 1) Adjust the toward of the infill
Water carry over 2) Blocking of the infill 2) Clean the infill
3) Excessive circulating water 3) Adjust the water flow rate
4) Excessive air flow 4) Adjust fan blade angles
9
9 . 0 MEMO
CAUTION:
1) THE COOLING TOWER MUST BE LOCATED AT SUCH DISTANCE AND DIRECTION

TO AVOID THE POSSIBILITY OF CONTAMINATED TOWER ISCHARGE AIR BEING
DRAWN INTO BUILDIMG FRESH AIR INTAKE DUCTS.
2) IT IS THE USER'S/OWNER'S RESPONSIBILITY TO TREAT THE WATER. WATER

TREATMENT MUST BE SUPPLIED AND OR APPLIED BY A PROFESSIONAL IN THE
FIELD BACTERIUM. (THE LEGIONNELLE BACTERIA, WHICH IS KNOWN TO CAUSE
LEGIONNAIRES DISEASE.)
10

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STRUCTURE

FW-125 FW-150 FW-175 FW-200

FW-225 FW-250 FW-300 FW-350

FW-400 FW-450 FW-500 FW-600

FW-675 FW-750 FW-800 FW-900

FW-1000 FW-1250 FW-1500

Manufacturer RYOWO (HOLDING) CO., LTD.

1 Overall Dimension 5 Infill

Manufacturer RYOWO (HOLDING) CO., LTD.

1 Overall Dimension 5 Infill

Manufacturer RYOWO (HOLDING) CO., LTD.

1 Overall Dimension 5 Infill

Manufacturer RYOWO (HOLDING) CO., LTD.

1 Overall Dimension 5 Infill

Manufacturer RYOWO (HOLDING) CO., LTD.

1 Overall Dimension 5 Infill

Manufacturer RYOWO (HOLDING) CO., LTD.

1 Overall Dimension 5 Infill

Manufacturer RYOWO (HOLDING) CO., LTD.

1 Overall Dimension 5 Infill

Manufacturer RYOWO (HOLDING) CO., LTD.

1 Overall Dimension 5 Infill

Manufacturer RYOWO (HOLDING) CO., LTD.

1 Overall Dimension 5 Infill

Manufacturer RYOWO (HOLDING) CO., LTD.

1 Overall Dimension 5 Infill

Manufacturer RYOWO (HOLDING) CO., LTD.

1 Overall Dimension 5 Infill

Manufacturer RYOWO (HOLDING) CO., LTD.

1 Overall Dimension 5 Infill

Manufacturer RYOWO (HOLDING) CO., LTD.

1 Overall Dimension 5 Infill

Manufacturer RYOWO (HOLDING) CO., LTD.

1 Overall Dimension 5 Infill

Manufacturer RYOWO (HOLDING) CO., LTD.

1 Overall Dimension 5 Infill

Manufacturer RYOWO (HOLDING) CO., LTD.

1 Overall Dimension 5 Infill

Manufacturer RYOWO (HOLDING) CO., LTD.

1 Overall Dimension 5 Infill

Manufacturer RYOWO (HOLDING) CO., LTD.

1 Overall Dimension 5 Infill

Manufacturer RYOWO (HOLDING) CO., LTD.

1 Overall Dimension 5 Infill

1/ TOOLS FOR ASSEMBLY.

2/ TOWER ASSEMBLY DRAWING.

3/ COOLING TOWER PARTS NAME.

4/ ASSEMBLY OF TOWER SUPPORT STAND.

5/ ASSEMBLY OF WATER BASIN.

6/ ASSEMBLY OF MID LEVEL STAND.

7/ ASSEMBLY OF TOP FRAME.

9/ ASSEMBLY OF DISTRIBUTION TRAY.

10/ ASSEMBLY OF FAN STACK.

11/ ASSEMBLY OF BEARING BOX AND FAN.

12/ PULLEY COVER ASSEMBLY.

13/ BELT SETTING.

14/ ASSEMBLY OF FAN GUARD.

15/ ASSEMBLY OF TOP LOUVER & CASING PANEL & LADDER

16/ SEALING OF BASIN.

17/ ASSEMBLY OF FILLER.

18/ PIPE SETTING.

19/ ASSEMBLY OF INLET PIPE.