Production Engineering Lab VIII Sem

Shot Blasting Machine

Dr. Kailash Chaudhary

Assistant Professor
Department of Mechanical Engineering
MBM Engineering College Jodhpur
 Shot Blasting is a surface treatment process using
high velocity steel abrasive.
 Shot blasting is method through which it is
possible to obtain excellent cleaning and surface
preparation for secondary finishing operations.

 Shot blasting is commonly used for:

 The cleaning of iron, steel, non-cast parts,

forgings, etc.
 Mechanical cleaning of sheets, rods, coils, wire,
etc.
  Shot peening to alter mechanical properties
(increasing resistance to fatigue for springs,
gears, etc.)
 Preparing surfaces to be painted, coated, etc.
In general shot blasting concentrates abrasive
particles at high speed (65-110 m/second) in a
controlled manner at the material thereby removing
surface contaminates due to the abrasive impact.

Initially in the 1930’s the shotblasting process used

compressed air for propelling the steel shot. This
method remains in use today for cleaning metal
frames and weldments.
 Shot blast production lines, both manual and
automated systems, became possible with the
introduction of centrifugal wheel blast machines.
 The system of shot blasting by centrifugal wheel
is more productive than by compressed air and
achieves a better more uniform surface finish.
 The criteria used for selecting the type of shot
blasting system depends on the size and shape of the
parts, the condition of the surface to be cleaned and
final surface finish specification
Shot blasting systems are comprised of 6 basic
subsystems:

1.Abrasive delivery method:

oBy Compressed Air.
oBy Centrifugal turbines.
2.Abrasive recovery and cleaning.

3.Dust collection.

4.Blast Cabinet.

5.Part movement and support system.

6.Controls and instrumentation.

1. Abrasive delivery method:

There are two ways of accelerating the steel shot:

(A) By compressed air:

1. Abrasive delivery method:

(B) By centrifugal turbine:

2. Abrasive Recovery and cleaning system

3. Blast Cabinet

4. Dust Collector
5. System for holding and transporting parts for shot
blasting
6. Controls and instrumentation

Abrasive
Metal abrasive advantages:
 More productivity
 Lower cost for abrasive blasted surface
 Reduced maintenance costs
 Better quality of work performed
(homogeneity, roughness, cleaning)
 Reduced waste generation and dust
 No risk to operator health
 Low investment in dust collection
systems
 Less environmental pollution
 Better visibility for operators
Shot blasting machines are used in different industries

 Shipyards:

o Cleaning and preparation of profiles and sheets

surfaces before painting

o Portable machines for the maintenance of ship hulls

Shot blasting machines are used in different industries

 Automotive components:
o Cleaning of gearboxes, mechanical transmissions,
connecting rods, etc.
o Shot peening of stabilizing bars, springs and elastics,
gearboxes, pistons, connecting rods, etc for
increasing fatigue resistance.
o Cleaning and preparation of car and truck tires before
painting.

o Break shoes and clutches blasting

o Cleaning of rectified engines components (blocks,

pistons, etc).
Shot blasting machines are used in different industries

 Aviation:
o Portable machines for rubber elimination and
roughness restitution in airport tracks

o Shot peening of airplane components tincrease fatigue

resistance.

o Airplane painting removal

 Bicycles and motor bikes:
o Cleaning and preparation of bicycle frames,
motorbikes and tires surface before painting.
Shot blasting machines are used in different industries

 Rubber:
o Cleaning and preparation of steel part surfaces before
rubber application.

 Concrete, ceramics, marbles:

o Blast for making non-slipping floors.
o Artistic blasting.

 Coach builders:
o Cleaning and preparation of truck coaches surfaces
before painting.
Shot blasting machines are used in different industries

 Metallic structures and profiles:

o Cleaning and preparation of steel sheets and profiles
before painting.
 Iron foundry:
o Remove foils from the framework.
o Surface homogenization.

o Melting of steel, iron, aluminum and bronze.

o Cleaning and grit removal of melted parts.
o Surface homogenization.
Shot blasting machines are used in different industries

 Cleaning of painting systems (hooks):

o Painting removal of part load hooks of painting systems.

 Metal working:
o Cleaning and preparation of surfaces before being
metalized.
 Moulds:
o Cleaning of rubber, glass, aluminum extrusion moulds,
etc.
Shot blasting machines are used in different industries

 Metallic furniture:
o Cleaning and preparation of metallic furniture surfaces
before painting.
 Metallurgical:
o Cleaning and preparation of industrial machines before
painting.

 Petroleum and gas:

o Cleaning and preparation of surfaces of GLP, GNC gas

cylinder and gas and petroleum stationary tanks before
painting.
Shot blasting machines are used in different industries

 Concrete floors:
o Portable machines for the preparation of concrete
industrial floors before coating.
 Iron and steel industries:
o Mechanic descaling of round, hexagonal and
square bars for wire drawing operation.

o Mechanic descaling of coil rod.

o Mechanic descaling of steel sheets and iron hoops.

o Mechanic descaling of tubes with and without rims.
Shot blasting machines are used in different industries

 Trains:
o Cleaning and preparation of trains and wagons
surfaces before painting.
 Metallic drums:
o Cleaning and preparation of internal and external
surfaces of metallic drums before painting.

 Heat treatments:
o Cleaning and preparation of parts after heat
treatments.
Shot blasting machines are used in different industries

 Electric transformers:
o Cleaning and preparation of surfaces of electric
transformer before painting.
 Glass:
o Grind glass.
o Artistic blasting.