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Olympian
Service Bulletin
SB 0044 - PCA
18TH FEB 2010

SUBJECT: CAPTIVE FASTENER INSPECTION ON CE


RADIATOR FAN GUARD ACCESS PLATES

TERMINATION DATE

6 Months after published.

PROBLEM

On sets fitted with new CE type radiator fan guards, the captive fastener nyloc nuts need to be
adjusted correctly.
This procedure must be carried out on the below mentioned sets.

AFFECTED SERIAL NUMBERS

*A6A 00335 00336 00337

*B3J 00420 00423 00426 00429


00421 00424 00427 00430
00422 00425 00428
*B5A 00317 00320 00323 00326
00318 00321 00324 00327
00319 00322 00325 00329
*C6A 00719 00723 00728 00732
00721 00724 00729
00722 00727 00730
02479 02498 03016 03024 03032 03040 03048 03056 03064 03072 03082
*MPN
02480 02499 03017 03025 03033 03041 03049 03057 03065 03073 03085
02486 03010 03018 03026 03034 03042 03050 03058 03066 03074 03087
02493 03011 03019 03027 03035 03043 03051 03059 03067 03075 03088
02494 03012 03020 03028 03036 03044 03052 03060 03068 03076 03090
02495 03013 03021 03029 03037 03045 03053 03061 03069 03077
02496 03014 03022 03030 03038 03046 03054 03062 03070 03078
02497 03015 03023 03031 03039 03047 03055 03063 03071 03079

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Safety

Follow Olympian safety rules and H & S handbook.

Equipment required

Service tool kit

Procedure

1. Switch off the generator set.

2. Make sure the genset has been safely isolated from starting

3. Remove access plate from right and left hand side of radiator guard as shown in image 1.1.1
below.

Loosen bolts
securing fan guard
access plate

Image 1.1.1

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4. Check all access plate nuts/bolts to ensure they all have 4mm of exposed thread after the
nyloc nut as shown in image 1.1.2 below.

4mm of thread exposed


at the end of the bolt

Image 1.1.2

5. Upfit access guard to finish and tighten all bolts securely as shown in image 1.1.3 below.

Image 1.1.3

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WARRANTY ALLOWANCE

NOTE: THE SERVICE BULLETIN NUMBER MUST BE QUOTED ON THE WARRANTY CLAIM AS
THE PART NUMBER CAUSING FAILURE.

Claim Allowance Conditions


This is a 0.5-hour job.
Labour Hours
N/A. This inspection must be done before 1st start-up or at
Travel Hours
dealership

MAKE EVERY EFFORT TO COMPLETE THIS PROGRAM AS SOON AS POSSIBLE.

For more information contact CPI@cat.com

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