FG Wilson

Service Bulletin
SB 0087 - PCA
17th October 2011

SUBJECT: 400 SERIES INCORRECT PCB

TERMINATION DATE

1 year after published

PROBLEM

Some of the 400 Series sets that have a LCP1002 Control Panel fitted could potentially
have the incorrect PCB fitted.

The PCB used on the 1100 series product is identical but has been programmed with
different software. The PCB for 1100 series generator sets has a higher engine temperature
point, this means that 400 series sets incorrectly fitted with an 1100 PCB cannot reach the
high engine temp point and therefore there is no protection against high engine
temperature.

The 1100 Series 1002T PCB has 349-0638 etched onto the board and should only be fitted
to 1100 series panels.
The 400 Series LCP1002 PCB also has 349-0638 etched onto the board but also has a
sticker (382-2961) on it to distinguish from the 1100 Board.

PART NUMBER

10000-54629 (382-2961) 400 Series LCP1002 PCB

AFFECTED SERIAL NUMBERS

FGWPEP17AD4L09091 FGWPEP17AD4L09169 FGWPEP17VD4L09266

FGWPEP17AD4L09334 FGWPEP17AD4L09222 FGWPEP17JD4L09264
FGWPEP17AD4L09351 FGWPEP17VD4L09333 FGWPEP17AD4L09298
FGWPEP17TD4L09177 FGWPEP17KD4L09294 FGWPEP17VD4L09297
FGWPEP17AD4L09222 FGWPEP17ED4L09290 FGWPEP17CD4L09296
FGWPEP17LD4L09089 FGWPEP17LD4L09349 FGWPEP17KD4L09389
FGWPEP17JD4L09085 FGWPEP17ED4L09354 FGWPEP17VD4L09381
FGWPEP17VD4L09087 FGWPEP17CD4L09355 FGWPEP17KD4L09392
FGWPEP17KD4L09084 FGWPEP17TD4L09356 FGWPEP17CD4L09369
FGWPEP17CD4L09176 FGWPEP17PD4L09357 FGWPEP17JD4L09300
FGWPEP17VD4L09171 FGWPEP17LD4L09366 FGWPEP17LD4L09321

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SAFETY

Follow FG Wilson Safety rules and H&S handbook

Ensure generator set is isolated from AC loads and sources, and disconnect DC batteries

EQUIPMENT REQUIRED

8mm Spanner to open 2 bolts on door

7mm Spanner to remove/replace 4 M4 nuts holding the PCB in place

PERMANENT CORRECTIVE ACTION

Change out PCB to part number 382-2961 (with sticker)

Incorrect PCB for 400 Series LCP1002:

Correct PCB for 400 Series LCP1002:

(382-2961 Part
Number Sticker)

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METHOD

If the PCB fitted does not have this part number sticker then change out to PCB part number
382-2961 (with sticker)

1. Remove and retain the 2 bolts from top of panel door (with 8mm spanner) and then
drop down panel door.

The PCB is located in

the back of the door

2. Remove the 10 Way Green plug from the PCB

3. Remove and retain the 4 M4 nuts that hold the PCB in place (with 7mm spanner)
4. Remove old PCB and replace with correct PCB with Part Number label 382-2961
5. Replace 4 M4 nuts and tighten down
6. Push Green 10 Way plug back in place

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WARRANTY ALLOWANCE

NOTE: THE SERVICE BULLETIN NUMBER MUST BE QUOTED ON THE WARRANTY CLAIM AS
THE PART NUMBER CAUSING ISSUE.

Claim Allowance Conditions

Labour Hours This is a 0.5 hour job.

Parts At Dealer Net Cost

Parts Handling Handling to be applied to the parts at the agreed handling rate

MAKE EVERY EFFORT TO COMPLETE THIS PROGRAM AS SOON AS POSSIBLE.

For more information contact CPI@fgwilson.com

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