Whirlpool Europe

SERVICE Customer Services FL 5105/A

Service Manual
Washing machine

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Frontloader

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FL 5105/A

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Model FL 5105/A
Version 8570 510 10704 Page

g.Technical data

Spare part list

2-3

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Exploded view 5-6

Wiring diagram 7
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Circuit diagram 8
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Program chart 9 - 14

Family ALPHA
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This documentation is only intended for qualified technicians who are aware of the respec-
tive safety regulations.
Date: 05.04.2004 Subject to modification
Document-No.: 4812 722 22612
05.04.2004 / Page 2 FL 5105/A Whirlpool Europe
Doc. No: 4812 722 22612 8570 510 10704 Customer Service SERVICE

Technical data
Dimensions Nominal currents
Contacts
Height 85 cm 11 - 12 4 (4) A
Width 59.5 cm 11 - 14 16 (4) A
Depth 54 cm 11 - 16 1 (1) A

Weight Door lock

Net weight ~67 kg Kind of switch Switch with PTC heater

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With package ~71 kg of bimetal
Type BP P/5 - R
Main Connection
Nominal voltage 230 V
Nominal current:

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Voltage 230 V ± 10% Contact 4 - 5 16 (4) A
Frequency 50 Hz

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Power consumption ~2.3 kW Lock time ≤6’’
Fuse rating 10 A Unlock time ≤180’’

Drum Heating element

Volume
Wash spin
Ramp speed
Speed spinning max.
42
54
95
1000
l
rpm
rpm
rpm
g. Kind of heating

Nominal voltage
Nominal power
Tubular heating element
with NTC - sensor
230 +10%, -15% V
2050 W ± 5%
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Resistance (20 ˚C) 23.9 Ω ± 5%
Capacity of dry laundry Thermo-fuse (switch
OFF temperature) 152 ˚C
Cotton/coloured 5 kg Leakage current (< 99 ˚C) < 0.8 mA
Cotton rapid 3 kg
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Cotton short 3 kg NTC sensor

Synthetics 2.5 kg Resistance NTC:
Synthetics rapid 1.5 kg
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Synthetics short 2.5 kg 0˚C 35.9 kΩ ± 5.8%

Delicate 1.5 kg 30˚C 9.8 kΩ ± 3.7%
Wool 1 kg 40˚C 6.6 kΩ ± 3.1%
Handwash/Silk 1 kg 50˚C 4.6 kΩ ± 2.6%
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Chrono 3 kg 60˚C 3.2 kΩ ± 2.0%

70˚C 2.3 kΩ ± 2.5%
95˚C 1.1 kΩ ± 3.7%
Pressostat
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Kind of switch 1-level pressoswitch Inlet valve

with overflow contact
Type Bitron (Elbi) 760 Kind of valve 1-way valve for cold
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Nominal voltage 230 V water, electrical

connection with
Water Level Rast 2.5
Level 1 (11 - 12/14)
Switching point 75 ± 5 mmWc Water temperature <60 ˚C
Switching back point 48 ± 5 mmWc Rated flow >1 bar 8 l/min ± 15%
Pressure range 0,2 - 10 bar
Overflow (11 - 16) 300 ± 20 mmWc Nominal voltage 220 - 240 V
Frequency 50 Hz
Water level based Nominal current 35 mA
to drum 80 ± 10 mm Nominal power 7.7 W ± 10%
Nominal resistance 3.8 kΩ ± 10%
 Whirlpool Europe FL 5105/A 05.04.2004 / Page 3
SERVICE Customer Service 8570 510 10704 Doc. No: 4812 722 22612

Technical data
Drain pump (synchronous) Option switch

Type 57085 Nominal voltage 5 V DC

Nominal Voltage 230 V Nominal current 1 mA
Nominal/max. current 0.3/0.5 A Poles 1
Rotation speed 3000 rpm Functionality Normally opened
Connection RAST 2.5
Nominal power 35 W
Frequency 50 Hz
Resistor (coil) (20 ˚C) 162 Ω Temperature/spin speed selector

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Capacity (0.55 - 1.0 m) 20 ± 2 l/min
Position of draining hose Type 04-0084.0006
outlet min. 0.55 m Positions 7
max. 1.0 m Nominal voltage 5 V DC
Nominal current 1 mA

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Poles 1
Program timer

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Connection RAST 2.5
Value of resistors ± 5%:
Type Alpha AA1-31670015 5-6 pos.1 <10 Ω
Timer basic 4619 710 73371 «-» pos.2 0.68 kΩ
Timer programmed 4619 751 52271 «-» pos.3 1.10 kΩ
«-» pos.4 1.80 kΩ

Motor

Type
g.
MCA 45/64 - 148/
«-»
«-»
«-»
pos.5
pos.6
pos.7
2.70
3.60
4.70
kΩ
kΩ
kΩ
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TAT 5
Push button switch
Belt ratio i = 1:15.91
ON/OFF SM
Resistance contacts (20 ˚C) Eco OPT. 1
Stator (full field) 2.07 Ω ± 7% Rapid OPT. 2
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Rotor 2.00 Ω ± 7% Intensive rinse OPT. 3

Tachogenerator 67.80 Ω ± 7% Rinse hold OPT. 4
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Input power (230 V AC)

Washing 250 W ± 7%
Rinsing 310 W ± 7%
Spinning 380 W ± 10%
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Radio interference filter

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Rated voltage 90 - 250 V

Rated current 16 A
Frequency 50/60 Hz
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Nominal capacity 470 nF X1+2 x 22 nF Y

Nominal inductance 2 x 470 µ H -
30+50%
Nominal resistance 680 kΩ ± 10%
Derivation current
(u = 250 V AC) ≤ 4.15 (2 x 2.075) mA

Main switch

Type 1DLF1006
Nominal voltage 250 V
Nominal current 16 (5) A
Poles 2
Functionality Normally opened
05.04.2004 / Page 4 FL 5105/A Whirlpool Europe
Doc. No: 4812 722 22612 8570 510 10704 Customer Service SERVICE

Spare part list

Model FL 5105/A
Service No. 857051010704
Version 857051010704

Pos. No. 12NC Code Description Pos. No. 12NC Code Description

001 0 4812 440 11024 Cabinet + feet, AA, GW 630 0 4819 276 18416 Door lock
011 0 4812 462 48077 Foot adjustable 691 0 4812 282 19485 Sensor NTC SC1
013 0 4812 462 48078 Foot fix 701 0 4819 530 29034 Hose, inlet
021 0 4812 440 10888 Front,panel GW 702 0 4812 530 29128 Hose dispenser/valve
024 0 4819 440 19897 Panel, rear 707 0 4812 526 48033 Nozzle Distribution 4

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025 0 4812 404 38636 Support control board VBL 707 1 4812 526 48028 Nozzle
025 1 4812 452 19849 Holder Frontpanel 708 1 4812 530 48358 Bend dispenser/tub
030 0 4812 440 10846 Table top WH VBL GW 711 0 4812 418 68294 Detergent disp. GW
034 2 4819 492 68458 Fastener 712 0 4812 418 68295 Drawer VBL GW

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034 3 4819 532 68243 Bushing 713 0 4812 418 89019 Flap Detergent Cont. GW

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040 0 4819 417 19232 Hinge 717 0 4812 321 38022 Bowden cable
053 0 4812 440 89053 Plinth GW 717 1 4812 321 38013 Lever , Nozzle
061 0 4819 466 89453 Counter weight ,top 717 2 4812 321 38012 Holder,adjust.
061 1 4812 466 88746 Counter weight bottom, AA 717 3 4812 278 88018 Slide
081 4 4812 529 18038 Shock absorber until 1200 717 5 4812 233 18003 Cam 4 C. incl. adapter WH

086 2 4812 401 18412 Stopper

110 0
130 0
130 1
141 0
4812 498 78299
4819 417 38117
4819 535 38062
4819 450 69519
Handle WH GW
Lock
Shaft Hook
Door glass
g. 718 0
718 1
753 1
754 0
754 1
4812 526 48168
4812 418 89022
4819 418 68234
4819 526 48255
4812 530 28832
Siphon GW
Separator 4ch
Chamber,air
Drainhose inner Tub/Pump
Lock eco
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143 0 4812 440 10894 Door cpl. WH VBL GW 781 0 4819 530 29035 Hose,draining
143 1 4812 440 10847 Glassdoor frame WH VBL GW 783 0 4812 530 29306 Hose pressostat
144 0 4812 532 28943 Frame,door glas GW 787 0 4812 530 29129 Steam hose
144 1 4819 466 89077 Plate door frame 794 5 4812 530 58098 Gasket Airtrap
190 0 4812 466 68775 Door bellow 900 0 4812 255 18205 Holder Pressostat
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190 1 4819 492 38119 Strap porthole seal 901 0 4819 401 18529 Clamp,hose
190 2 4819 492 68515 Strap porthole seal 901 1 4819 401 18174 Clamp,hose 25-45 mm
200 0 4812 418 18481 Tub AA 901 2 4812 401 18501 Clamp,hose 19.2 mm
201 0 4812 464 48165 Bottom Tub cpl. 901 3 4819 401 18882 Clamp
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201 1 4819 532 88052 Ring 901 6 4819 401 18436 Clamp,hose

210 0 4812 535 78064 Crosspiece,drum 902 1 4812 255 18204 Holder Hose outlet
220 1 4812 418 18413 Drum cpl. 914 0 4812 505 18371 Nut M 12
228 0 4812 418 18212 Plate 931 0 4812 492 38392 Spring,suspens. VASCA
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271 0 4812 358 18158 Belt 932 0 4819 492 68666 Spring
272 0 4812 528 88102 Pulley 932 5 4812 492 38359 Spring , Nozzle

292 0 4819 466 69797 Gasket 941 0 4819 903 00802 Bearing,ball 6204-2ZR
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301 0 4812 452 13648 Control panel FL 5105/A 941 1 4812 520 28001 Bearing,ball 6205 2Z C3
331 0 4812 414 58249 Knob,timer VBL, daily, 1000 951 0 4812 530 58097 Shaft seal 800-1000
332 0 4812 513 18133 Button Options GW 990 0 4819 310 39124 Mounting kit ,weight top
335 0 4812 414 58235 Knob thermostat WH VBL GW 990 1 4819 310 38684 Mounting kit ,weight bottom
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336 0 4812 414 58237 Knob,potentiom. 1000 GW 990 2 4819 310 39099 Accessories CROSSPIECE
339 0 4812 233 18006 Adapter f. Knob 993 1 4812 290 18031 Clamp heatingelement+screw
351 0 4812 124 98001 Lamp mains
401 0 4812 361 58395 Motor MCA 45/800-1000/AA
421 0 4812 121 18142 Interf.filter 1,00 µ F

430 0 4819 360 18189 Pump,draining

451 0 4812 259 28835 Heating element 2050W,230V + NTC
490 0 4819 321 18136 Cable,mains 2m SA
491 0 4812 321 28367 Strain relief
502 0 4812 282 19744 Timer ALPHA AA1 1024/45A

572 0 4812 271 28506 Valve,magnet single

583 0 4812 271 28527 Pressostat 1000
620 3 4819 410 28998 Switch options
621 0 4812 276 18276 Switch ON/OFF
622 0 4812 273 48002 Selector Temp./Spin
 Whirlpool Europe FL 5105/A 05.04.2004 / Page 5
SERVICE Customer Service 8570 510 10704 Doc. No: 4812 722 22612

Exploded view

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05.04.2004 / Page 6 FL 5105/A Whirlpool Europe
Doc. No: 4812 722 22612 8570 510 10704 Customer Service SERVICE
Exploded view

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 Whirlpool Europe FL 5105/A 05.04.2004 / Page 7
SERVICE Customer Service 8570 510 10704 Doc. No: 4812 722 22612

Wiring diagram

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05.04.2004 / Page 8 FL 5105/A Whirlpool Europe
Doc. No: 4812 722 22612 8570 510 10704 Customer Service SERVICE
Circuit diagram

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 Whirlpool Europe FL 5105/A 05.04.2004 / Page 9
SERVICE Customer Service 8570 510 10704 Doc. No: 4812 722 22612

Program chart

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05.04.2004 / Page 10 FL 5105/A Whirlpool Europe
Doc. No: 4812 722 22612 8570 510 10704 Customer Service SERVICE
Program chart

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 Whirlpool Europe FL 5105/A 05.04.2004 / Page 11
SERVICE Customer Service 8570 510 10704 Doc. No: 4812 722 22612

Program chart

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05.04.2004 / Page 12 FL 5105/A Whirlpool Europe
Doc. No: 4812 722 22612 8570 510 10704 Customer Service SERVICE
Program chart

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 Whirlpool Europe FL 5105/A 05.04.2004 / Page 13
SERVICE Customer Service 8570 510 10704 Doc. No: 4812 722 22612

Program chart

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05.04.2004 / Page 14 FL 5105/A Whirlpool Europe
Doc. No: 4812 722 22612 8570 510 10704 Customer Service SERVICE
Program chart

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