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Supply Chain Management PDF
Supply Chain Management PDF
“Paint Industry”
A PROJECT REPORT
Submitted by
SEEMA SHARMA
in partial fulfillment of the requirement
for the award of the degree
Of
MBA
IN
Marketing
Advance Learning Systems, 02882
A-148 Sector- 63
Noida, U.P. - 201307
A Project Report
on
Further moving to the final chapter we will talk about the future of
the paint industry and what all changes are going to hit the paint
market and what all effect will be there from the changes.
TABLE OF CONTENTS
-BERGER'S PRODUCTS
-COMPANY’S PLAN
-DEMAND TREND OF BERGER PAINT INDUSTRY
-MANUFACTURING PROCESS
-INTERNATIONAL OPERATIONS
- LOGISTICS MANAGEMENT
-ORDER PROCESSING
-INVENTORY MANAGEMENT
-TRANSPORTATION
11.CONCLUSION
12.BIBLIOGRAPHY
Primary objective:
Secondary objective:
I. INFORMATION SOURCES:
Primary Sources:
Secondary Sources:
products faster into the market, in line with the company’s goal to
added.
Applications.
Berger Paints India Limited was established in the year 1923 and
is one of the largest paint companies in India, offering paints for all
BERGER'S PRODUCTS:
1.Acid Catalysed Wood Coatings:
Berger’s acid catalyzed coatings are suitable for a wide variety of applications
and are available in a range of solid contents, allowing flexibility to achieve the
solvent emissions directive legislation.
For advice on meeting
Company’s Plan:
Firstly the company’s plan includes sales forecast followed by the
planning of material
High Demand
Months:
Reason:
-Due to marriage Season, E-id season and Diwali and other festival
season.
Low Demand
Months:
Manufacturing process:
1 Acquisition of material:
In this process the raw material is put in to machines in different batch sizes.
Minimum of two hundred and onwards.
3 Grinding:
Here the solid raw material is put in to grinder in order to make a paste of
that to mix it in liquid raw material.
4 Mixing:
This is the last process of manufacturing, they’re liquid and paste and other
material like bonging, gloss, and base is added.
5 Quality check:
Quality of the product is checked in all terms it include color, shine , base ,
drying time.
6 Filing:
After the paint is cleared by the quality control then it is filled. Order of tins
provide at the same time when production schedule is made.
7 Storage:
In last the tins of the paint is stored in the warehouse located in the factory.
ASIAN PAINT INDUSTRY’S PROFILE:
Industry Paint
Website www.asianpaints.com
International Operations:
A look at the annual report of Asian Paints Ltd shows that fiscal
2010 was an extraordinary year for the company, not just because
its consolidated net profit doubled, but because its cash generated
from operations rose by 2.4 times to Rs1,063 crore.
Asian Paints’ inventory and debtors both increased during fiscal
2010, but creditors increased much more. The rise in cash flows
came in handy to fund its expansion projects. After around Rs350
crore of capital expenditure in fiscal 2010, it has enough money
left, with around Rs624 crore in investments (mostly liquid) and
Rs105 crore in the bank. Its loans actually declined in a year when
it stepped up capital investments. It also recently announced a
Rs735 crore paints and intermediates project in Maharashtra.
This is just a part of the supply chain. Imagine that this figure has
45-50 Initial suppliers, 10-15 Suppliers who are making the raw
material available to the company. On the other hand if there are
some logistics companies, a number of distributors, a huge
number of dealers dealing with them and a un-countable number
of customers. This all can be accompanied with the Institutional
selling, bulk selling which has different pattern and direct
marketing. With having all this in one diagram I feel that it is
almost impossible to build a diagram that can explain all that.
Departmental)
Supply Done in Shift to a Collaborative
enterprise. enterprise
Integrate
d supply chain
planning:
demand
forecasting,
planning &
scheduling
Associates The
functional
manager might
not be happy
with the
decisions
made.
Phase 1—Departmentalized or functional supply chain
management:
management:
In the late eighties and early nineties, with the advent of BPR,
corporate leaders started seeing the benefits of aligning their
organizations, along with the associated business objectives and
performance incentives for executives, to underlying business
processes. Advances in technology and lower cost of computing
increased the penetration of enterprise-wide transaction systems
such as ERP systems. Standardized business information and a
coherent set of metrics from different businesses, functional and
geographical areas were now readily available to senior managers.
With the introduction of advanced planning and scheduling
systems, supply chain optimization became a feasible option. This
led to an increase in the effectiveness of increasingly centralized
supply chain planning processes. The planning process was more
integrated and driven by cross-functional teams with an objective
to look at the enterprise as a whole. Leading corporations across
all industries started realizing that to reap the full benefits,
demand forecasting, supply chain planning, and production
scheduling ought to be treated as an integrated business process.
Sales and operations planning programs, where cross-functional
teams periodically meet to determine the best course of action,
became popular.
The Indian paint industry has come a long way from the days
when paints were considered a luxury item. Today the awareness
level on benefits of paints is relatively high and people have started
making paint as a part of their life. India is a favorable proposition
for a lot of trades and a lot of world leaders have already or wants
to start operations in India. Paint industry is one of these
industries, where leaders of the world are looking at companies
like ICI has already entered and companies like Sherwin Williams
also are looking for some entry gateway in India. Factors due to
which these companies are interested in coming to India include:-
The awareness level on benefits of paints is relatively high
and people have started making paint as a part of their life
The low per capita consumption of paints (currently 0.5
kilogram and has a huge potential to grow as per the world
average),
Growth in construction sector (it is being offered industry
status) and
Growth in the auto/white goods market respectively spurring
demand for decorative and industrial paints.
The industry has also witnessed increased activity in the
industrial variety of paints with the entry of MNCs in auto,
consumer durables etc., which has been gaining steadily over
decorative paints in the last one decade, by having such fast
growth the industrial sector has been able to gain a good
market share. Right now the market share of industrial paint
is close to 30 % of the paint industry.
Paint
Materials):
Order Processing
Inventory Management
Transportation
Location management
Network planning
Warehousing
E-commerce
Channel Bonding
All the above areas come together and make the output which is
known as the logistics management.
Order Processing:
TRANSPORTATION:
Factory
1
Factory
2
Factory 6
Depo
Factory 3 t
Factory 7
Factory 4
Factory 5
RDC
C&F Agent
C&F Agent C&F Agent
Both the companies have placed their depots very close to the
markets; in a city like Delhi both the companies have 5 depots in
all the areas of Delhi.
Damage Stock:
• Damaged stocks has always been a big problem for
the paint industry as the products are such that the
damages are very common in transit thus one has to
take care that it is been reduced to the minimum
level
Non-moving Stock:
Material Returns:
Cheque Returns:
• A stock is consider sold only at that time when the
payment of that stock is received. As with the view to
this line a cheque return is considered to be product
not sold but still is lying at somebody else’s place or
even is sold further in the market.
Invoice cancellation:
• This is one area which is reducing the credibility in
the market as either the customer doesn’t want the
product now are it is because of some fault of the
company. In both the cases the company is losing
relation as well as the sale, which always harms.
Transportation cost:
• The transportation cost from the depot to the dealers
end is a very crucial part as the order of a dealer
varies from 1 Lt’s to 10,000 Lt’s, thus when the
order is less then the transportation also has to be
paid as per the expenses he is bound to get. Thus we
need to take care of the transportation expenses in a
proper manner.
These are some of the most important areas that have to be given a
proper priority so that company doesn’t loose some money, which
can be used for further growth of the company. If these areas are
handled in a proper manned then the company can grow at a very
faster rate in comparison to otherwise.
FORECASTING:
As it was been discussed in the first chapter that there are many
products, which are been covered by a company in the paint, trade
thus it is very important to have an accurate amount of forecast. If
at any level the forecast goes wrong then he might lose either sales
or he has to bear an additional cost for having the stuff available at
the time it is needed. To make all the products available at all the
time for the customers is a very costly affair as to do so one has to
carry huge amount of inventory, which will charge carrying cost,
capital, which is been blocked in the inventory, and also the
products are getting older in the Godown.
The planning in Berger is done twice a year, once it is done for the
first 3 months of the year which is January, February and March.
The other planning is done for the rest of 9 months. The planning
is then been divided in month wise and then unto the territory
wise level. This exercise is called phasing. In this phasing exercise
one has to forecast for all the SKU’s (Stock keeping units) that can
be divided in product name, color and pack size.
CUSTOMER SATISFACTION
Individual Level
– Increased disposable incomes
– Family structure changing to nuclear families
– Increasing incidence of double income families /
Increased Inherited wealth
– Increased awareness: Internet / Television
– Income tax breaks: On housing
– Increased expectations from products and services
– Further let is now see all the factors that are affecting the economy
as a whole of affecting the paint industry as in specific.
Impact of Changes…
Factors
– GDP growth at around 6 –7 %
– Family structure changing to nuclear families
– Income tax breaks: On housing
– Low Interest rates on loans
Impact
– Increased demand for new houses -- generic growth of 10
to 12 % for decorative paints for the next 3 to 5 year
period.
– Expanding base of the paint industry -- the new homes
will enter the re-painting cycle in 2 to 3 years
Factors
– Lowering of customs duties
– Entry Barriers dropping: New MNC’s entering the market
Factors
– Increased disposable incomes
– Increasing incidence of double income families /
Increased Inherited wealth
Impact
– Demand for high end products like interior & exterior
emulsions will continue to grow at a rapid pace
– This trend will be more evident in exterior coatings, with
the category continuing to grow at more than 20% for
the next 3 years
– The trend to experiment with new colors, product
categories and services will increase – essentially to elicit
the “Wow effect”
Factors
– Increased expectations from products and services and
companies
– Increasing incidence of double income families
Impact
– Companies will be forced to introduce new products and
services to satisfy the customers
– Companies will need to start looking at providing
customers with complete solutions rather than piece
meal options as the customers no longer have the time
co-ordinate the entire process
– The tinting machine will become de rigueur for all shops
and this will lead to factories being geared to produce
bases only especially with wall coatings.
Factors
– Increasing prosperity of rural consumers
Impact
– This will open up the demand for basic products like
enamels, distempers and primers
– Lower price points , small pack sizes and pouch packing
will become increasingly popular in these markets
Factors
– Increasing consciousness of environment and health
– Increased awareness: Internet / Television
Impact
– Companies will be forced to become more socially
responsible with respect to production and waste
treatment, etc.
– Products will have to adopt environmental and health
friendly formulations
– The range of products will have to be diversified to bring
India on par with the developed paint markets
Factors
– Fragmentation of television audiences
Impact
– The media spend levels for national companies will
become much larger to cater to a fragmented audience
– Media planning will become increasingly complex for pan-
Indian players
– New alternative methods of reaching consumers will have
to be found
– Fragmented markets will allow Regional players to focus
promotions on a small area to strengthen their presence
compared to the national player in that market :
Advantages of Concentrated resources
Factors
– Increased spending on Infrastructure projects
Impact
– Protective coating products will most probably see the
advent of new technology
– Demand for these products will also go up substantially
Factors
– Automobile explosion / White goods
– Low Interest rates
Impact
– Low loan interest rates and attractive financing schemes
have led to a splurge on purchases of vehicles and white
goods
– One of the highest growth rates in the automotive
coatings market in the world – 1 million plus cars, 18%
growth – 26% + growth in two wheeler segment - OEM
market booming
– The organized second hand market is also gathering pace –
demand for refinish segment will perk up.
Factors
– New Technology
Impact
– New products are likely to be introduced in the Indian
market. Some such likely products are:
• Exterior Coatings with a 10 +year durability
• Faux Finishes for interiors
• Non-drip paint
• Single Coat Finish
• Multichrome paints
• UV cured Coatings
• Water based specialty coatings in automotive and protective
segments
CONCLUSION
The first area where the industry has to move is that they have to
make the customer involved in the process of purchasing the
products; in fact the industry should try and make paint as a
product that should be a part of a person’s life. This should be
done as a person is spending most of the time in a day in his office
or at his home and he is only able to see the colors of the walls.
This has also been proved scientifically also that the colors that
are surrounding us have a major effect.
By doing the above they will first be able to create demand in the
market, which will finally force the dealers to stock the product in
the market. This will improve the reach of a company in the market
and will create presence in the market.
Primary knowledge of the subject was been taken from the books
Further knowledge was been gained from the full site of companies
like
1. i2
www.i2.com