Kekuatan Sambungan Pengelasan pada Pembuatan

1 (Satu) Unit Bucket Trashcar PLTU Adipala

A. Perbandingan Dokumentasi / Foto antara Pengelasan Bucket Eksisting dengan

Bucket Pusharlis

Bucket Pusharlis Bucket Eksisting

Keterangan : Keterangan :
Hasil pengelasan lebih merata/tidak Hasil pengelasan kurang
renggang merata/lebih renggang
 Keterangan : Hasil Pengelasan pada
bagian bawah bucket

Keterangan : Hasil Pengelasan

pada bagian bawah bucket

B. Simulasi Kekuatan Sambungan Pengelasan

Simulasi dilakukan menggunakan software solidworks welding simulation,
simulasi dilakukan dengan mengasumsikan kekuatan dari 50mm sambungan
pengelasan.

Foto : 50 mm pengelasan

Hasil simulasinya sebagai berikut :

 PLN PUSHARLIS
Jl. Siliwangi No. 379 Krapyak Semarang

Simulation of sampling
part trash car
Date: Tuesday, April 28, 2020
Designer: Solidworks
Study name: Static 1
Analysis type: Static

Table of Contents
Description ........................................... 1
Assumptions .......................................... 2
Model Information................................... 3
Study Properties ..................................... 4
Units ................................................... 5
Material Properties ................................. 5
Loads and Fixtures .................................. 6
Description
SIMULASI PENGELASAN BUCKET TRAS CAR MENGGUNAKAN Connector Definitions .............................. 7
SOLIDWORKS 2016 Contact Information ................................ 8
Mesh information .................................... 9
Sensor Details ....................................... 10
Resultant Forces.................................... 11
Beams ................................................ 11
Study Results ........................................ 12
Conclusion ........................................... 14

Analyzed with SOLIDWORKS Simulation Simulation of Assy simulasi 1

 PLN PUSHARLIS
Jl. Siliwangi No. 379 Krapyak Semarang
4/28/2020

Model Information

Model name: Assy simulasi

Current Configuration: Default
Shell Bodies
Document Name and Document Path/Date
Formulation Volumetric Properties
Reference Modified
Shell-1
Thickness:10 mm E:\KERJA UWP V
Weight:3.93323 N Semarang\PLTU
Thick Volume:5e-005 m^3 Adipala\Simulasi
Mass:0.40135 kg trascar\Part1.SLDPRT
Density:8027kg/m^3 Apr 28 09:39:17 2020

Shell-2
Thickness:10 mm
Weight:1.96662 N
Thick Volume:2.5e-005 m^3
Mass:0.200675 kg
Density:8027kg/m^3
E:\KERJA UWP V
Semarang\PLTU
Adipala\Simulasi
trascar\Part2.SLDPRT
Apr 28 09:39:11 2020

Analyzed with SOLIDWORKS Simulation Simulation of Assy simulasi 3

 PLN PUSHARLIS
Jl. Siliwangi No. 379 Krapyak Semarang
4/28/2020

Study Properties
Study name Static 1
Analysis type Static
Mesh type Shell Mesh Using Surfaces
Thermal Effect: On
Thermal option Include temperature loads
Zero strain temperature 298 Kelvin
Include fluid pressure effects from Off
SOLIDWORKS Flow Simulation
Solver type FFEPlus
Inplane Effect: Off
Soft Spring: Off
Inertial Relief: Off
Incompatible bonding options Automatic
Large displacement Off
Compute free body forces On
Friction Off
Use Adaptive Method: Off
Result folder SOLIDWORKS document (E:\KERJA UWP V
Semarang\PLTU Adipala\Simulasi trascar)

Analyzed with SOLIDWORKS Simulation Simulation of Assy simulasi 4

 PLN PUSHARLIS
Jl. Siliwangi No. 379 Krapyak Semarang
4/28/2020

Units
Unit system: SI (MKS)
Length/Displacement mm
Temperature Kelvin
Angular velocity Rad/sec
Pressure/Stress N/m^2

Material Properties
Model Reference Properties Components
Name: AISI Type 316L SolidBody 1(Boss-
stainless steel Extrude1)(Part1-1),
Model type: Linear Elastic Isotropic SolidBody 1(Boss-
Default failure Unknown Extrude1)(Part2-1),
criterion: Shell-1(SolidBody 1(Boss-
Yield strength: 1.7e+008 N/m^2 Extrude1))(Part1-1),
Tensile strength: 4.85e+008 N/m^2 Shell-2(SolidBody 1(Boss-
Elastic modulus: 2e+011 N/m^2 Extrude1))(Part2-1)
Poisson's ratio: 0.265
Mass density: 8027 kg/m^3
Shear modulus: 8.2e+010 N/m^2
Thermal expansion 1.7e-005 /Kelvin
coefficient:
Curve Data:N/A

Analyzed with SOLIDWORKS Simulation Simulation of Assy simulasi 5

 PLN PUSHARLIS
Jl. Siliwangi No. 379 Krapyak Semarang
4/28/2020

Loads and Fixtures

Fixture name Fixture Image Fixture Details
Entities: 2 edge(s)
Type: Fixed Geometry

Fixed-1

Resultant Forces
Components X Y Z Resultant
Reaction force(N) -0.275719 10000 -0.117371 10000
Reaction Moment(N.m) 294.559 0.0183963 0 294.559

Load name Load Image Load Details

Entities: 1 edge(s)
Reference: Face< 1 >
Type: Apply force
Values: ---, ---, 10000 N
Force-1 Moments: ---, ---, --- N.m

Analyzed with SOLIDWORKS Simulation Simulation of Assy simulasi 6

 PLN PUSHARLIS
Jl. Siliwangi No. 379 Krapyak Semarang
4/28/2020

Connector Definitions
Edge Weld Connector
Model Reference Connector Details Edge-weld Size Graph
Type: Fillet, Single-
Sided
Standard: American
Standard
Safety Factor: 3
Electrode: E70
Weld Strength: 3.18538e+008N/
m^2
Weld size: 10mm
Terminating Part: Part2-1
Edge Weld Connector-1 Mating Part: Part1-1

Connector Forces
Type Min Max Mean
Weld size (mm.) 32.546 35.77 34.128
Weld throat size (mm.) 23.013 25.293 24.132
Joint normal force (N) -2.1848E+005 87465 -6067
Shear-Weld axis force (N) -1.3091E+005 1.2505E+005 -302.02
Shear-Surface normal
-3.1467E+005 4.0755E+005 -1.5858E+005
force (N)
Bending moment (N.m) -10577 -9007.2 -10032

Type: Fillet, Single-

Sided
Standard: American
Standard
Safety Factor: 3
Electrode: E70 No Data
Weld Strength: 3.18538e+008N/
m^2
Weld size: 10mm
Edge Weld Connector-2 Terminating Part: Part2-1
Mating Part: Part1-1
Connector Forces
No Data

Analyzed with SOLIDWORKS Simulation Simulation of Assy simulasi 7

 PLN PUSHARLIS
Jl. Siliwangi No. 379 Krapyak Semarang
4/28/2020

Mesh information
Mesh type Shell Mesh Using Surfaces
Mesher Used: Standard mesh
Automatic Transition: Off
Include Mesh Auto Loops: Off
Jacobian check for shell On
Element Size 5.65685 mm
Tolerance 0.282843 mm
Mesh Quality Plot High

Mesh information - Details

Total Nodes 1032
Total Elements 470
Time to complete mesh(hh;mm;ss): 00:00:01
Computer name:

Analyzed with SOLIDWORKS Simulation Simulation of Assy simulasi 9

 PLN PUSHARLIS
Jl. Siliwangi No. 379 Krapyak Semarang
4/28/2020

Sensor Details
No Data

Analyzed with SOLIDWORKS Simulation Simulation of Assy simulasi 10

 PLN PUSHARLIS
Jl. Siliwangi No. 379 Krapyak Semarang
4/28/2020

Resultant Forces
Reaction forces
Selection set Units Sum X Sum Y Sum Z Resultant
Entire Model N -0.275719 10000 -0.117371 10000

Reaction Moments
Selection set Units Sum X Sum Y Sum Z Resultant
Entire Model N.m 294.559 0.0183963 0 294.559

Beams
No Data

Analyzed with SOLIDWORKS Simulation Simulation of Assy simulasi 11

 PLN PUSHARLIS
Jl. Siliwangi No. 379 Krapyak Semarang
4/28/2020

Study Results

Name Type Min Max

Stress1 VON: von Mises Stress 2.645e+007N/m^2 6.340e+008N/m^2
Node: 247 Node: 704

Assy simulasi-Static 1-Stress-Stress1

Name Type Min Max

Displacement1 URES: Resultant Displacement 0.000e+000mm 7.365e-001mm
Node: 1 Node: 996

Analyzed with SOLIDWORKS Simulation Simulation of Assy simulasi 12

 PLN PUSHARLIS
Jl. Siliwangi No. 379 Krapyak Semarang
4/28/2020

Assy simulasi-Static 1-Displacement-Displacement1

Name Type Min Max

Strain1 ESTRN: Equivalent Strain 1.327e-004 2.099e-003
Element: 34 Element: 405

Analyzed with SOLIDWORKS Simulation Simulation of Assy simulasi 13

 PLN PUSHARLIS
Jl. Siliwangi No. 379 Krapyak Semarang
4/28/2020

Assy simulasi-Static 1-Strain-Strain1

Conclusion

Analyzed with SOLIDWORKS Simulation Simulation of Assy simulasi 14