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Limit switches

OsiSense XC Special

Catalogue

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Contents Limit switches
OsiSense XC Special

■■Selection guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 2

■■For very severe applications, type XC2J


□□Presentation and characteristics. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 8
1
□□Complete switches, fixed boby . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 10
□□Variable composition: fixed or plug-in body. . . . . . . . . . . . . . . . . . . . . . page 12
□□Adaptable sub-assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 14
- For low temperature applications (- 40 °C). . . . . . . . . . . . . . . . . . . page 20
- For high temperature applications (+ 120 °C). . . . . . . . . . . . . . . . . page 23
2
■■For materials handling applications, type XC1AC
□□Presentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 26
□□Complete switches with slow break contacts. . . . . . . . . . . . . . . . . . . . . page 28
■■For hoisting and mechanical handling applications, types XCR and XCKMR
For conveyor belt shift monitoring, type XCRT
□□Presentation and characteristics. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 32 3
□□Switches types XCR and XCKMR. . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 36
□□Switches type XCRT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 38
■■Subminiature format and microswitches
□□DIN 41635 B format, sealed and DIN 41635 D format. . . . . . . . . . . . . . page 46
□□DIN 41635 A format. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 48 4
□□Sealed design, pre-cabled . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 50
□□General. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 52
■■Limit switches OsiSense XC: general
□□Presentation and terminology . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 54
□□Contact blocks. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
□□Mounting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
page 55
page 57
5
□□Setting-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 58
□□Reminder of standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 60

Technical information
■■Protective treatment of equipment according to
6
climatic environment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 62
■■Product standards and certifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 64
■■Degrees of protection provided by enclosers. . . . . . . . . . . . . . . . . . . . . . . page 66

■■Reference index. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 68


7

10

1
Selection guide Limit switches
OsiSense XC Standard

Design Miniature format Compact format, CENELEC EN50047


Metal, Plastic, Plastic,

1 pre-cabled 1 cable entry 2 cable entries

Enclosure Metal Plastic, double insulated


3 Modularity Head, body and connection Head, body and cable entry Head and body modularity
modularity modularity

Conformity/Certifications UL, CSA, CCC, GOST CENELEC EN 50047


UL, CSA, CCC, GOST
Body dimensions (w x h x d) in mm 30 x 50 x 16 31 x 65 x 30 58 x 51 x 30

4 Head Linear movement (plunger)


Rotary movement (lever)
Rotary movement, multidirectional
Same heads for ranges XCMD, XCKD, XCKP and XCKT

Contact blocks

5 2 electrically separate snap action with positive p p p


contacts opening operation
slow break with positive p p p
opening operation
2 same polarity contacts snap action – – –
slow break – – –
3 electrically separate snap action with positive p p p

6 contacts opening operation


slow break with positive p p p
opening operation
4 electrically separate snap action with positive p – –
contacts opening operation
slow break with positive – – –
opening operation

7 4 contacts (2 x 2 same
polarity contacts)
snap action – – –

Degree of protection IP/IK IP 66, IP 67, IP 68, IK 06 IP 66, IP 67, IK 04

Operating temperature - 25°C... + 70°C

Connection Screw terminals – 1 entry for ISO M16 or M20, 2 entries for ISO M16 or

8 Pg 11, Pg 13.5 cable gland


or 1/2" NPT, PF 1/2
Pg 11 cable gland or
1/2" NPT (using adaptor)

Pre-cabled Ø 7.5 –
PvR, CEI, halogen free,
depending on model
Connector Integral or remote M12 or M12 –
remote 7/8"-16UN

9 Type reference XCMD XCKP XCKT


Pages Please refer to our catalogue “Limit switches OsiSense XC Standard”

10

2
Compact format, CENELEC EN50047 Compact format, with reset
Metal, Plastic, Plastic, Metal,
1 cable entry 1 cable entry 2 cable entries 1 cable entry
1

Metal Plastic, double insulated Metal

Head, body and connection –


3
modularity

CENELEC EN 50047 UL, CSA, GOST


UL, CSA, CCC, GOST
31 x 65 x 30 31 x 65 x 30 58 x 51 x 30 31 x 65 x 30

Linear movement (plunger)


Rotary movement (lever)
Linear movement (plunger)
Rotary movement (lever)
4
Rotary movement, multidirectional
Same heads for ranges XCMD, XCKD,
XCKP and XCKT

5
p p p p

p p p p

– – – –
– – – –
p – – –

p – – –
6
– – – –

– – – –

– – – – 7
IP 66, IP 67, IK 06 IP 66, IP 67, IK 04 and IK06 (for XCDR)

- 25°C... + 70°C

1 entry for ISO M16 or M20, 1 entry for ISO M20 or Pg 13.5 cable 2 entries for ISO M16 or Pg 11 cable 1 entry for ISO M20 or Pg 13.5 cable
Pg 11, Pg 13.5 cable gland
or 1/2" NPT, PF 1/2
gland or 1/2" NPT gland or 1/2" NPT (using adaptor) gland or 1/2" NPT
8

M12 –

XCKD XCPR XCTR XCDR 9


Please refer to our catalogue “Limit switches OsiSense XC Standard”

10

3
Selection guide Limit switches 3

OsiSense XC Standard

Design “Classic” format EN 50041 format Industrial


EN50041 format

1 Metal,
3 cable entries
Metal,
1 cable entry
Plastic,
1 cable entry
Metal,
1 cable entry or
connector

3 Enclosure Metal Plastic, double Metal


insulated
Modularity Head, body and operator modularity

Conformity/Certifications UL, CSA, CCC (XCKM), GOST CENELEC EN 50041


UL, CSA, CCC, GOST
4 Body dimensions (w x h x d) in mm 63 x 64 x 30 52 x 72 x 30 40 x 72.5 x 36 40 x 77 x 44
42.5 x 84 x 36

Head Linear movement (plunger)


Rotary movement (lever)
Rotary movement, multidirectional

Contact blocks
5 2 electrically separate
contacts
snap action with positive
opening operation
p p p p

slow break with positive p p p p


opening operation
2 same polarity contacts snap action – – – p
slow break – – – –

6 3 electrically separate
contacts
snap action with positive
opening operation
p p p p

slow break with positive p p p p


opening operation
4 electrically separate snap action with positive – – – –
contacts opening operation
slow break with positive – – – –

7 4 contacts (2 x 2 same
opening operation
snap action – – p p
polarity contacts)
Degree of protection IP/IK IP 66, IK 06 IP 65, IK 03 IP 66, IK 07

Operating temperature - 25°C... + 70°C - 25°C... + 70°C


- 40°C or + 120°C
depending on model
8 Connection Screw terminals
(entry for cable gland)
3 entries for ISO M20
or Pg 11 cable gland
1 entry incorporating
cable gland or tapped
1 entry for ISO M20 or 1 entry for ISO M20 or
Pg 13.5 cable gland Pg 13.5 cable gland
or 1/2" NPT 1/2" NPT or 1/2" NPT

Connector – Integral M12


or 7/8"-16UN

9 Type reference XCKM XCKL XCKS XCKJ


Pages Please refer to our catalogue “Limit switches OsiSense XC Standard”

10

4
Limit switches 3

OsiSense XC Basic

Miniature format Compact format EN 50047 Compact format, with reset knob

Plastic,
pre-cabled
Plastic,
1 cable entry
Plastic,
2 cable entries
Plastic,
1 cable entry
Plastic,
2 cable entries 1

Plastic, double insulated Plastic, double insulated 3


UL, CSA, CCC, GOST CENELEC EN 50047 UL, CSA, CCC, GOST
UL, CSA, CCC, GOST
30 x 50 x 16 31 x 65 x 30 59 x 51 x 30 31 x 65 x 30 59 x 51 x 30 4
Linear movement (plunger)
Rotary movement (lever)
Rotary movement, multidirectional

p p p p p 5
– p p p p

– – – – –
– – p – p
– p – p –
6
– p – p –

– – – –

– – – –

– – – –
7
IP 65, IK 04

- 25°C... + 70°C

– 1 entry for ISO M20 or


Pg 11 cable gland
2 entries for ISO M16 or
Pg 11 cable gland or
1 entry for ISO M20 or
Pg 11 cable gland
2 entries for ISO M16 or
Pg 11 cable gland or
8
Other cable entries (3): 1/2" NPT (using adaptor) Other cable entries (3): 1/2" NPT (using adaptor)
ISO M16 x 1.5 ISO M16 x 1.5
and PF 1/2 (G1/2) and PF 1/2 (G1/2)
Ø 7.5 –
PvR, CEI, halogen free,
depending on model
XCMN XCKN XCNT XCNR XCNTR 9
Please refer to our catalogue “Limit switches OsiSense XC Standard”

10

5
Selection guide Limit switches
OsiSense XC Special

Design/Applications Very severe Very severe material For hoisting and For hoisting and Subminiature format
applications handling applications material handling material handling and microswitch.
applications (XCR); applications Applications requiring
1 for conveyor belt shift
monitoring (XCRT)
high precision and a
low operating force

Metal, Metal, Metal or polyester, Metal or plastic, Plastic,


1 cable entry 3 cable entries 1 cable entry 3 cable entries pre-cabled

4
Enclosure Metal Metal Metal or polyester Metal or plastic Polyester

Features Head and body – – – –


modularity
Conformity/Certifications UL, CSA, GOST CSA, GOST CSA (XCR) e, UL, CSA, CCC, e, UL

5
CCC (XCR), GOST GOST

Body dimensions 40 x 81 x 41 77 x 83 x 44 85 x 95 x 75 118 x 77 x 59 (metal) Depending on type


(w x h x d) in mm 118 x 77 x 67 (plastic)
Head Linear movement Linear movement Rotary movement Rotary movement –
(plunger) or rotary (plunger) (lever) (lever)
movement (lever)
Contact blocks
2 electrically separate contacts

6 snap action with positive opening


operation
– – – – –

slow break with positive opening – p – – –


operation
2 same polarity contacts
snap action p – – – p
slow break – p – – –

7
3 electrically separate contacts
snap action with positive opening – – – – –
operation
slow break with positive opening – – – – –
operation
4 electrically separate contacts
snap action with positive opening – – p –
operation

8 slow break with positive opening – – p p –


operation
4 contacts (2 x 2 same polarity p – p – –
contacts), snap action
Degree of protection IP/IK IP 65/IK 08 IP 65 IP 54/IK 07 or IP 65 IP 66/IK 07 (metal) IP 67 or IP 40 depending
depending on model IP 65/IK 04 (plastic) on model IP 00 (tags)

Operating temperature - 25°C... + 70°C; - 40° C or + 120° C (XC2J depending on model)


9 Connection
Screw terminals 1 entry with integral 3 tapped entries for 1 tapped entry for 3 tapped entries for Tag connections or
(entry for cable gland) cable gland Pg 13.5 cable gland Pg 13.5 cable gland Pg 13.5 cable gland pre-wired depending
or tapped M20 x 1.5 on model
Pre-cabled –
Connector –

10 Type reference XC2J XC1AC XCR


XCRT
XCKMR
XCKVR
XEP

Pages 8 and 20 26 32 33 46 and 48

6
Selection guide Limit switches
Preventa XCS
Safety switches

Safety limit switches and guard switches Preventa XCS


Standard With lever or hinge Actuator operated Coded magnetic for
Miniature
format
Compact
format
Compact format Miniature
format
Compact
format
Industrial format with or
without locking
Rectangular format with detection without
solenoid interlocking contact
Rectangular or
1
cylindrical format
Metal, Metal or Plastic, 1 or 2 cable Plastic, Plastic, Metal, 1 cable entry Metal, 2 cable entries or Coded magnetic
pre-cabled plastic, entries pre-cabled 1 or 2 cable plastic, 1 cable entry switch or coded
1 cable entries magnetic system,
Without With locking,
entry pre-cabled or
locking manual unlocking
connector

4
Metal Metal or Plastic, double insulated Plastic, double insulated Metal Metal Plastic, Plastic
plastic double
insulated
– – – – –

UL, CSA UL, CSA UL, CSA UL, CSA, UL, CSA, GOST UL, CSA, GOST e, UL, CSA, TÜV,

5
GOST GOST depending
on model
30 x 50 x 16 34 x 65 x Depending on type 30 x 78 x 15 30 x 93 x 30 40 x 60 x 44 98 x 146 x 44 Depending on type
34.5 52 x 114 x 30 110 x 93.5 x 33
Linear movement (plunger) Rotary movement (lever) Turret head Turret head Turret head –
or rotary movement (lever)

Depending on model

– – – p – –
6
– p p – – p

– – – p – –
– p p – – p

p p – p – – 7
p p p p p –

– – – – –

8
– – – – –

p – – – – –

IP 66, IP 67 IP 67 IP 67 IP 67 IP 67 IP 66, IP 67


IP 68 (XCSM) IP 69K depending
IK 06 (XCSM & XCSD) on model
IK 04 (XCSP)
- 25°C... + 70°C - 25°C... + 70°C - 25°C... + 70°C - 25°C... + 70°C - 25°C... + 70°C - 25°C... + 70°C

XCSP and XCSD: Depending on model: 1 or 2 Depending on model: 1 or 2 1 entry for ISO M20 or Pg 13.5 Depending on model: 1 or –
9
1 entry for Pg 13.5 or M20 entries for Pg 13.5 or ISO entries for ISO M16 or Pg 11 cable gland or 1/2" NPT 2 entries for Pg 13.5 or ISO
cable gland or 1/2" NPT M20 cable gland or 1/2" NPT cable gland or 1/2" NPT M20 cable gland or 1/2" NPT
XCSM: Ø 7.5 cable, PvR – XCSMP: Ø 7.5 cable, PvR – – PVC cable
– – – – – Remote M8, remote
M12 or integral M12
depending on model
XCSM XCSP
XCSD
XCSPL, XCSPR
XCSTL, XCSTR
XCSMP XCSPA
XCSTA
XCSA XCSB
XCSC
XCSE XCSTE XCSDM/C/P/R
XCSDM3/4
10
Please refer to our catalogue “Preventa XCS safety switches”

7
Presentation Limit switches
OsiSense XC Special
For very severe applications, type XC2J

b XC2J v With head for linear movement (plunger)


with 1 cable entry
1

601347
601343

601345
2
Page 10

v With head for rotary movement (lever)


3

601346

601348
601344

Page 10

10

8
General characteristics Limit switches
OsiSense XC Special
For very severe applications, type XC2J

Environment characteristics
Conformity to standards Products IEC/EN 60947-5-1, IEC 60337-1, VDE 0660-200, UL 508, CSA C22-2 n° 14

Product certifications
Machine assemblies
Standard version
IEC/EN 60204-1, NF C 79-130
CSA 300 V c HD, 60 W a
1
Special version UL 250 V a HD Listed, CSA 300 V a HD, 60 W with 1/2" NPT tapped cable entry
Protective treatment Standard version “TC”
Ambient air temperature For operation - 25…+ 70°C. Special adaptable sub-assemblies: - 40°C or + 120°C
For storage - 40…+ 70°C
Vibration resistance 10 gn (10…500 Hz) conforming to IEC 60068-2-6
Shock resistance
Electric shock protection
25 gn (18 ms) conforming to IEC 60068-2-27
Class I conforming to IEC 60536 and NF C 20-030
2
Degree of protection IP 65 conforming to IEC 60529, IP 657 conforming to NF C 20-010
Repeat accuracy 0.01 mm on the tripping points, with 1 million operating cycles for head with end plunger
Cable entry 1 entry incorporating cable gland. Clamping capacity: 6…13.5 mm

Contact block characteristics


Rated operational characteristics a AC-15; A300 (Ue = 240 V, Ie = 3 A)
c DC-13; Q300 (Ue = 250 V, Ie = 0.27 A), conforming to IEC 60947-5-1 Appendix A, EN 60947-5-1
3
Rated insulation voltage 500 V conforming to IEC 60947-5-1, group C conforming to NF C 20-040, 300 V conforming to
CSA C22-2 n° 14
Resistance across terminals ≤ 25 mW conforming to NF C 93-050 method A or IEC 60255-7 category 3
Short-circuit protection 10 A cartridge fuse type gG (gl)
Connection Screw clamp terminals XCKZ01: clamping capacity, min: 1 x 0.5 mm2, max: 2 x 2.5 mm2

Minimum actuation speed


XESP10p1: clamping capacity, min: 1 x 0.75 mm2, max: 2 x 1.5 mm2
0.001 m/minute
4
Electrical durability b Conforming to IEC 60947-5-1 Appendix C
b Utilisation categories AC-15 and DC-13
b Maximum operating rate: 3600 operating cycles/hour
b Load factor: 0.5
XCKZ01, XESP1021, XESP1031

5
AC supply
50/60 Hz a 5
inductive circuit 4 Ithe
3
Millions of operating cycles

12/24 V
2
230 V 48 V
1

0,5

6
110 V
0,1
0,5 1 2 3 4 5 10
Current in A
DC supply c Voltage V 24 48 120
Power broken in W for 5 million operating cycles
W
10 7 4
7

10

9
References, Limit switches
characteristics OsiSense XC Special
For very severe applications, type XC2J
Complete switches, fixed body,
1 cable entry incorporating cable gland

Type of head Plunger Rotary

2 Type of operator Metal end Steel roller Metal side Thermoplastic Variable length Steel rod lever
plunger plunger plunger roller lever (1) thermoplastic U 3 mm (1)
roller lever (1)

(1) Adjustable throughout 360°.


References
3 Single-pole CO
snap action XCKZ01 ZC2JC1 + ZC2JC1 + ZC2JC1 +
Actuation from left AND right
ZC2JC1 + ZC2JC1 + ZC2JC1 +
ZC2JE61 ZC2JE62 ZC2JE63 ZC2JE01 + ZC2JE01 + ZC2JE01 +
ZC2JY11 ZC2JY31 ZC2JY51
11
13

1.4 2.4 (A) 2.3


12
14

11-12 11-12 11-12 11-12


13-14 13-14 11-12 11-12
13-14 13-14 13-14 13-14
11-12 11-12 11-12 11-12
13-14 13-14 11-12 11-12
13-14 13-14

4
13-14 13-14
0 5mm 0 mm 0 5mm 0 0 0
0.5 0.9 0.5

Actuation from left OR right


ZC2JC1 + ZC2JC1 + ZC2JC1 +
ZC2JE05 + ZC2JE05 + ZC2JE05 +
ZC2JY11 ZC2JY31 ZC2JY51

5 11-12
13-14
11-12
13-14
11-12
13-14
11-12
13-14
11-12
13-14
11-12
13-14
0 0 0

Weight (kg) 0.555 0.560 0.600 0.605 0.620 0.605


Contact operation closed (A) = cam displacement
open

6 Complementary characteristics not shown under general characteristics (page 9)


Switch actuation On end By 30° cam On end By 30° cam By any moving part
Type of actuation

7 Maximum actuation speed 0.5 m/s 1.5 m/s


Mechanical durability 30 25 30
(in millions of operating cycles)
Minimum tripping force or torque 18 N 26 N With head ZC2JE01: 0.30 N.m
With head ZC2JE05: 0.20 N.m
Cable entry 1 tapped entry incorporating metal cable gland. Clamping capacity 6 to 13.5 mm

8 Other versions Switches with gold flashed contacts. Special protective treatments.
Please consult our Customer Care Centre.

10

10
Dimensions Limit switches
OsiSense XC Special
For very severe applications, type XC2J
Complete switches, fixed body,
1 cable entry incorporating cable gland

ZC2JC1 + ZC2JE61 ZC2JC1 + ZC2JE62 ZC2JC1 + ZC2JE63


19.5

19.5
4 1
19.5 19

59
47

38
21
133
(1) (1)
121

(1)
2

112

60
60
60

24 = 29 = 24 = 29 = 24 = 29 =
41 40 41 40 41 40

ZC2JC1 + ZC2JE0p + ZC2JY11 ZC2JC1 + ZC2JE0p + ZC2JY31 ZC2JC1 + ZC2JE0p + ZC2JY51 3


41…39 39…71
5 5 54…66

46...86
44

69...109

(3)
4
67

(4)
143...183

(2)
141

(1)
(1) (1)
60

60

60
24 = 29 = 24 = 29 = 24 = 29 =
5
65 40 65 40 65 40

(1) Fixing from the rear: by 2 M5 screws.


Depth of thread on switch: 10 mm.
(2) 222 max.
(3) 125 max.
(4) 148 max.
6
Ø: Fixing from the front via 2 holes Ø 5.5.
Cable gland incorporated (all XC2JC models).

10

11
Presentation Limit switches
OsiSense XC Special
For very severe applications, type XC2J
Fixed or plug-in body
Variable composition

1
ZC2JE85
ZC2JY71

ZC2JY61
2
ZC2JE09

ZC2JE84

ZC2JE65

3
ZC2JY91

ZC2JY81 ZC2JE83

ZC2JE64
4

ZC2JE01, JE02, ZC2JY51

5
5 ZC2JE63
JE03, JE05 ZC2JE82

ZC2JY31

6 ZC2JE70
ZC2JY12 ZC2JE81

ZC2JY13

ZC2JE62
ZC2JY11

7 ZC2JE04, JE06,
JE07

ZC2JE66
ZC2JE6 1

ZC2JD4

9 ZC2JC4, JC48

ZC2JD1, JD2

ZC2JC1, JC2, JC18, JC28

10
Plunger head
Rotary head
Multi-directional head

12
References Limit switches
OsiSense XC Special
For very severe applications, type XC2J
Fixed or plug-in body
Adaptable sub-assemblies

Bodies with contacts for plunger or rotary head


Type With contact block Scheme Reference Weight

Fixed bodies (see operation page 18)


kg
1
1 step Single-pole 1 CO ZC2JC1 0.355

11
13
snap action
(XCKZ01)

12
14
2
ZC2JCp Double-pole 2 CO ZC2JC2 0.355

11

21
13

23
simultaneous,
snap action

12

22
14

24
(XESP1021)

2 step Double-pole 2 CO ZC2JC4 0.355

11

21
13

23
staggered,
snap action

12

22
14

24
(XESP1031)

Plug-in bodies (see operation page 18)


3
1 step Single-pole CO ZC2JD1 0.380

11
13
snap action

12
14
Double-pole 2 CO ZC2JD2 0.380
4
11

21
13

23
simultaneous,
snap action

12

22
14

24
ZC2JDp
2 step Double-pole 2 CO ZC2JD4 0.380
11

21
13

staggered, 23
snap action
5
5
12

22
14

24

Bodies incorporating gold flashed contacts, for plunger or rotary head


Type With contact block Scheme Reference Weight
kg
Fixed bodies (see operation page 18)
1 step Single-pole 1 CO ZC2JC18 0.355
11
13

6
snap action
(XCKZ018)
12
14

Double-pole 2 CO ZC2JC28 0.360


11

21
13

23

simultaneous,
snap action
12

22
14

24

(XESP1028)

7
ZC2JCp8
2 step Double-pole 2 CO ZC2JC48 0.360
11

21
13

23

staggered,
snap action
12

22
14

24

(XESP1038)

10

Operation: Dimensions:
page 18 pages 18 and 19

13
References (continued) Limit switches
OsiSense XC Special
For very severe applications, type XC2J
Fixed or plug-in body
Adaptable sub-assemblies

Plunger heads
Type of operator Compatible bodies Maximum actuation Reference Weight

1 For actuation on end


speed kg

End plunger ZC2Jp1 0.5 m/s ZC2JE61 0.195


ZC2JEp1 metal ZC2Jp2

ZC2Jp4 0.5 m/s ZC2JE81 0.195

2
Side plunger ZC2Jp1 0.5 m/s ZC2JE63 0.240
ZC2JEp3 metal ZC2Jp2

ZC2Jp4 0.5 m/s ZC2JE83 0.240


3
For actuation by 30° cam
End ball bearing plunger ZC2Jp1 0.1 m/s ZC2JE66 0.205
ZC2JE66 ZC2Jp2

4
End roller plunger ZC2Jp1 1 m/s ZC2JE62 0.200
steel ZC2Jp2

ZC2Jp4 1 m/s ZC2JE82 0.200


5
5 ZC2JEp2

Side plunger with ZC2Jp1 0.6 m/s ZC2JE64 0.245


horizontal roller ZC2Jp2
steel

ZC2Jp4 0.6 m/s ZC2JE84 0.245


6
ZC2JEp4

Side plunger with ZC2Jp1 0.6 m/s ZC2JE65 0.245


vertical roller ZC2Jp2
steel

7 ZC2Jp4 0.6 m/s ZC2JE85 0.245

ZC2JEp5

10

Operation: Dimensions:
page 18 pages 18 and 19

14
References (continued) Limit switches
OsiSense XC Special
For very severe applications, type XC2J
Fixed or plug-in body
Adaptable sub-assemblies

Rotary heads (without operating lever)


Type Compatible bodies Maximum actuation Reference Weight

Spring return (see operation page 18)


speed kg
1
ZC2JE0p Actuation from ZC2Jp1 1.5 m/s ZC2JE01 0.210
left AND right ZC2Jp2

ZC2Jp4 1.5 m/s ZC2JE04 0.210

2
Actuation from ZC2Jp1 1.5 m/s ZC2JE02 0.210
left ZC2Jp2

3
ZC2Jp4 1.5 m/s ZC2JE06 0.210

Actuation from ZC2Jp1 1.5 m/s ZC2JE03 0.210


right ZC2Jp2

ZC2Jp4 1.5 m/s ZC2JE07 0.210 4

Actuation from ZC2Jp1 1.5 m/s ZC2JE05 0.210


left OR right ZC2Jp2
(see page 60)
5
5
Stay put (see page 60)
Actuation from ZC2Jp1 1.5 m/s ZC2JE09 0.210
left AND right ZC2Jp2

Multi-directional head (with operator) 6


Type of operator Compatible bodies Maximum actuation Reference Weight
speed kg
For actuation by any moving part (see operation page 18)
“Cat’s whisker” ZC2Jp1 1 m/s in any direction ZC2JE70 0.190
ZC2Jp2

7
ZC2JE70

10

Operation: Dimensions:
page 18 pages 18 and 19

15
References (continued) Limit switches
OsiSense XC Special
For very severe applications, type XC2J
Fixed or plug-in body
Adaptable sub-assemblies

Operating levers for rotary heads


Description Reference Weight
1 For actuation by 30° cam
kg

Roller lever Thermoplastic ZC2JY11 0.030


(1)
ZC2JY1p

Steel ZC2JY13 0.040

2 ZC2JY31

Steel, ball bearing mounted ZC2JY12 0.040

3
Variable length Thermoplastic ZC2JY31 0.045
roller lever
(1)
ZC2JY51

For actuation by any moving part


Rigid rod lever Steel U 3 mm, L = 125 mm (1) ZC2JY51 0.035

4
Spring lever ZC2JY81 0.040
(1)

5
5 ZC2JY81 ZC2JY91
Spring-rod lever
(1)
ZC2JY91 0.040

For actuation by specific cam (only for operation with head ZC2 JE09, see page 60)
Forked arm with rollers 1 track ZC2JY71 0.055
thermoplastic

6 ZC2JY71
(1)

2 track ZC2JY61 0.055

7 (1) Adjustable throughout 360°

ZC2JY61 Other versions Other operating levers for rotary heads.


Please consult our Customer Care Centre.

10

Operation: Dimensions:
page 18 pages 18 and 19

16
References (continued) Limit switches
OsiSense XC Special
For very severe applications, type XC2J
Fixed or plug-in body
Adaptable sub-assemblies

Contact blocks
Type of contact Scheme For body Reference Weight

Single-pole 1 CO ZC2JC1 XCKZ01


kg
0.050
1

11
13
snap action

12
14
XCKZ01

Double-pole 2 CO ZC2JC2 XESP1021 0.045


2

11

21
13

23
simultaneous,
snap action

12

22
14

24
Double-pole 2 CO ZC2JC4 XESP1031 0.045

11

21
13

23
staggered,
snap action
12
3
22
14

24
XESP10p1

Contact blocks with gold flashed contacts


Type of contact Scheme For body Reference Weight
kg

4
Single-pole 1 CO ZC2JC18 XCKZ018 0.050
11
13

snap action
12
14

Double-pole 2 CO ZC2JC28 XESP1028 0.055


11

21
13

23

simultaneous,
snap action
5
5
12

22
14

24

Double-pole 2 CO ZC2JC48 XESP1038 0.055


11

21
13

23

staggered,
snap action
12

22
14

24

10

Operation: Dimensions:
page 18 pages 18 and 19

17
Operation, Limit switches
dimensions OsiSense XC Special
For very severe applications, type XC2J
Fixed or plug-in body
Adaptable sub-assemblies

Operation (function diagrams)


Heads ZC2JE61, ZC2JE66 with body Head ZC2JE62 with body Head ZC2JE63 with body
1 ZC2Jp1
1.4
ZC2Jp2
1.4
ZC2Jp1
2.4 (A)
ZC2Jp2
2.4(A)
ZC2Jp1
2.3
ZC2Jp2
2.3
11-12 11-12/21-22 11-12 11-12/21-22 11-12 11-12/21-22
13-14 13-14/23-24 13-14 13-14/23-24 13-14 13-14/23-24
11-12 11-12/21-22 11-12 11-12/21-22 11-12 11-12/21-22
13-14 13-14/23-24 13-14 13-14/23-24 13-14 13-14/23-24
0 5mm 0 5mm 0 mm 0 mm 0 5mm 0 5mm
0.5 0.9 0.9 0.5
0.5 0.5

Heads ZC2JE64, ZC2JE65 with body Heads ZC2JE01, ZC2JE02, ZC2JE03, ZC2JE05 with body

2 ZC2Jp1

11-12
2.4 (A)
ZC2Jp2

11-12/21-22
2.4(A)
ZC2Jp1

11-12
12
ZC2Jp2
12
11-12/21-22
13-14 13-14/23-24 13-14 13-14/23-24
11-12 11-12/21-22 11-12 11-12/21-22
13-14 13-14/23-24 13-14 13-14/23-24
0 mm 0 mm 0 75 0 75
0.9 0.9 6
6

Head ZC2JE09 with body Head ZC2JE70 with body

3
ZC2Jp1 ZC2Jp2 ZC2Jp1 ZC2Jp2
0 65 90 0 65 90 20 20
11-12 11-12/21-22 11-12 11-12/21-22
13-14 13-14/23-24 13-14 13-14/23-24
11-12 11-12/21-22
11-12 11-12/21-22 13-14 13-14/23-24
13-14/23-24
13-14 0 0
90 65 0 90 65 0
6 6

Contact operation G closed H open (A) = cam displacement


Heads ZC2JE81, ZC2JE82 with body ZC2Jp4
4 Unactuated 1st step 2nd step
11

21
13

23

2.6
1.4
12

22
14

24

Heads ZC2JE83, ZC2JE84, ZC2JE85 with body ZC2Jp4


5
5
Unactuated 1st step 2nd step
11

21
13

23

2.3 3.5
12

22
14

24

Heads ZC2JE04 with body ZC2Jp4


Unactuated Actuated from left Actuated from right

6
11

21
13

23
12

22
14

24

Heads ZC2JE06, ZC2JE07 with body ZC2Jp4


Unactuated 1st step 2nd step

7
11

21
13

23
12

22
14

24

Dimensions
Fixed bodies Plug-in bodies
ZC2JC1, ZC2JC2, ZC2JC4 ZC2JD1, ZC2JD2, ZC2JD4

8
7

(2)
60

60
81

81

9
(1) 24 = = 5.5 29 5.5 (1) 16 = = 6.5 29 6.5
41 40 41 42

10 (1) Incorporated cable gland


(2) Fixing from the rear by 2 M5 screws, depth of thread on switch: 10 mm
(1) Incorporated cable gland
Ø: Fixing from the rear by 2 M6 screws
Ø: Fixing from the front via 2 holes Ø 5.5 Fixing from the front via 2 holes Ø 5.5 (remove front part of switch for access)

References:
pages 13 to 17

18
Dimensions (continued) Limit switches
OsiSense XC Special
For very severe applications, type XC2J
Fixed or plug-in body
Adaptable sub-assemblies

Plunger heads
ZC2JE61, ZC2JE81 ZC2JE66 ZC2JE62, ZC2JE82

19.5 1
19.5 4
19.5

58

59
47

2
ZC2JE63, ZC2JE83 (2 position) ZC2JE64, ZC2JE84, ZC2JE65, ZC2JE85 (2 position)

19.5
53 19.5 19 65 4 31

17
21 17
38
38

21
21

21
4
Rotary heads (ZC2JE01 to ZC2JE07) with operating lever
ZC2JY11, ZC2JY12, ZC2JY13 ZC2JY31 ZC2JY51
4
41…69 39…71 54…66
5 46...96

5
5

(1)
44

69...109

(2)
67

65
65
(1) 125 max. (2) 148 max.
ZC2JY81 ZC2JY91 6
54…60
54…60

7
171
105

194
128

8
65 65

Rotary heads (ZC2JE09) with operating lever Multi-directional heads


ZC2JY61 ZC2JY71 ZC2JE70

40…69 40…69 19.5


5 5
2
9
22 22
44
44

153
67
67

65 30 65 30
10

References: Operation:
pages 13 to 17 page 18

19
References Limit switches
OsiSense XC Special
For very severe applications, type XC2J
Fixed or plug-in body, adaptable sub-assemblies for low
temperature applications (- 40°C)

Bodies with contacts for plunger or rotary head


Type With contact Scheme Reference Weight
1 Fixed bodies
block kg

1 step Single-pole 1 CO ZC2JC16 0.355

11
13
snap action
(XCK Z01)

12
14
2
ZC2JCp6
Double-pole 2 CO ZC2JC26 0.355

11

21
13

23
simultaneous,
snap action

12

22
14

24
(XES P1021)

2 step Double-pole 2 CO ZC2JC46 0.355

11

21
13

23
staggered,
3 snap action

12

22
14

24
(XES P1031)

Plug-in bodies
1 step Single-pole CO ZC2JD16 0.380

11
13
snap action

4
12
14

Double-pole 2 CO ZC2JD26 0.380


11

21
13

simultaneous, 23
snap action
12

22
14

24

ZC2JDp6

5 2 step Double-pole 2 CO ZC2JD46 0.380


11

21
13

23

staggered,
snap action
12

22
14

24

Plunger heads
6 Type of operator Compatible
bodies
Maximum actuation
speed
Reference Weight
kg
For actuation on end
End plunger ZC2Jp16 0.5 m/s ZC2JE616 0.195
metal ZC2Jp26
ZC2Jp46 0.5 m/s ZC2JE816 0.195

7 Side plunger
metal
ZC2Jp16
ZC2Jp26
0.5 m/s ZC2JE636 0.240

ZC2Jp46 0.5 m/s ZC2JE836 0.240

For actuation by 30° cam


End ball bearing plunger ZC2Jp16 0.1 m/s ZC2JE666 0.205

8 End roller plunger


ZC2Jp26
ZC2Jp16 1 m/s ZC2JE626 0.200
steel ZC2Jp26
ZC2Jp46 1 m/s ZC2JE826 0.200

Side plunger with ZC2Jp16 0.6 m/s ZC2JE646 0.245


horizontal roller ZC2Jp26
steel ZC2Jp46 0.6 m/s ZC2JE846 0.245
9 Side plunger with ZC2Jp16 0.6 m/s ZC2JE656 0.245
vertical roller ZC2Jp26
ZC2JEp56 steel ZC2Jp46 0.6 m/s ZC2JE856 0.245

10
Operation: Dimensions:
page 18 pages 18 and 19

20
References (continued) Limit switches
OsiSense XC Special
For very severe applications, type XC2J
Fixed or plug-in body, adaptable sub-assemblies for low
temperature applications (- 40°C)

Rotary heads (without operating lever)


Type Compatible Maximum actuation Reference Weight

Spring return
bodies speed kg
1
ZC2JE0p6 Actuation from ZC2Jp16 1.5 m/s ZC2JE016 0.210
left AND right ZC2Jp26

ZC2Jp46 1.5 m/s ZC2JE046 0.210

Actuation from
left
ZC2Jp16
ZC2Jp26
1.5 m/s ZC2JE026 0.210 2
ZC2Jp46 1.5 m/s ZC2JE066 0.210

Actuation from ZC2Jp16 1.5 m/s ZC2JE036 0.210


right ZC2Jp26
3
ZC2Jp46 1.5 m/s ZC2JE076 0.210

Actuation from ZC2Jp16 1.5 m/s ZC2JE056 0.210


left OR right ZC2Jp26
(see page 60)

Stay put (see page 60) 4


Actuation from ZC2Jp16 1.5 m/s ZC2JE096 0.210
left AND right ZC2Jp26

Multi-directional head (with operator)


Type of operator Compatible
bodies
Maximum actuation
speed
Reference Weight
kg 5
For actuation
by any moving part
“Cat’s whisker” ZC2Jp16 1 m/s in any direction ZC2JE706 0.190
ZC2Jp26

ZC2JE706

10

Operation: Dimensions:
page 18 pages 18 and 19

21
References (continued) Limit switches
OsiSense XC Special
For very severe applications, type XC2J
Fixed or plug-in body, adaptable sub-assemblies for low
temperature applications (- 40°C)

Operating levers for rotary heads


Description Reference Weight
1 For actuation by 30° cam
kg

Roller lever (1) Thermoplastic ZC2JY11 0.030

ZC2JY1p

Steel ZC2JY13 0.040

2 ZC2JY31

Steel, ball bearing mounted ZC2JY12 0.040

3
Variable length Thermoplastic ZC2JY31 0.045
roller lever (1)

ZC2JY51

For actuation by any moving part


Rigid rod lever Steel U 3 mm, L = 125 mm (1) ZC2JY51 0.035

4
Spring lever (1) ZC2JY81 0.040

5
Spring-rod lever (1) ZC2JY91 0.040
ZC2JY81 ZC2JY91

For actuation by specific cam (only for operation with head ZC2 JE096, see page 60)
Forked arm with rollers 1 track ZC2JY71 0.055
thermoplastic

6 (1)

ZC2JY71 2 track ZC2JY61 0.055

Contact blocks
7 Type of contact Scheme For body Reference Weight
kg
Single-pole 1 CO ZC2JC16 XCKZ01 0.050
11
13

ZC2JY61 snap action
12
14

8 Double-pole 2 CO ZC2JC26 XESP1021 0.045


11

21
13

23

simultaneous,
snap action
12

22
14

24

XCKZ01
Double-pole 2 CO ZC2JC46 XESP1031 0.045
11

21
13

23

staggered,
snap action
9
12

22
14

24

(1) Adjustable throughout 360°

Other versions Other operating levers for rotary heads.


XESP10p1 Please consult our Customer Care Centre.

10

Operation: Dimensions:
page 18 pages 18 and 19

22
References (continued) Limit switches
OsiSense XC Special
For very severe applications, type XC2J
Fixed body, adaptable sub-assemblies for high
temperature applications (+ 120°C)

Bodies with contacts for plunger or rotary head


Type With contact Scheme Reference Weight

Fixed bodies
block kg
1
1 step Single-pole 1 CO ZC2JC15 0.355

11
13
snap action
(XCK Z015)

12
14
2
ZC2JCp5 Double-pole 2 CO ZC2JC25 0.355

11

21
13

23
simultaneous,
snap action

12

22
14

24
(XES P10215)

2 step Double-pole 2 CO ZC2JC45 0.355

11

21
13

23
staggered,
snap action

12

22
14

24
(XES P10315)
ZC2JEp15
Plunger heads
3
Type of operator Compatible Maximum actuation Reference Weight
bodies speed kg
For actuation on end
End plunger ZC2JC15 0.5 m/s ZC2JE615 0.195
metal ZC2JC25

ZC2JEp35
4
ZC2JC45 0.5 m/s ZC2JE815 0.195

Side plunger ZC2JC15 0.5 m/s ZC2JE635 0.240


metal ZC2JC25
5
ZC2JC45 0.5 m/s ZC2JE835 0.240
ZC2JE665

For actuation by 30° cam


End ball bearing plunger ZC2JC15
ZC2JC25
0.1 m/s ZC2JE665 0.205
6
End roller plunger ZC2JC15 1 m/s ZC2JE625 0.200
steel ZC2JC25
ZC2JEp25

ZC2JC45 1 m/s ZC2JE825 0.200


7
Side plunger with ZC2JC15 0.6 m/s ZC2JE645 0.245
horizontal roller ZC2JC25
steel
ZC2JEp45

8
ZC2JC45 0.6 m/s ZC2JE845 0.245

Side plunger with ZC2JC15 0.6 m/s ZC2JE655 0.245


vertical roller ZC2JC25
steel
ZC2JEp55

9
ZC2JC45 0.6 m/s ZC2JE855 0.245

10

Operation: Dimensions:
page 18 pages 18 and 19

23
References (continued) Limit switches
OsiSense XC Special
For very severe applications, type XC2J
Fixed body, adaptable sub-assemblies for high
temperature applications (+ 120°C)

Rotary heads (without operating lever)


Type Compatible Maximum actuation Reference Weight
1 Spring return
bodies speed kg

ZC2JE0p5 Actuation from ZC2JC15 1.5 m/s ZC2JE015 0.210


left AND right ZC2JC25

ZC2JC45 1.5 m/s ZC2JE045 0.210

2
Actuation from ZC2JC15 1.5 m/s ZC2JE025 0.210
left ZC2JC25

ZC2JC45 1.5 m/s ZC2JE065 0.210

3
Actuation from ZC2JC15 1.5 m/s ZC2JE035 0.210
right ZC2JC25

ZC2JC45 1.5 m/s ZC2JE075 0.210

4
Stay put (see page 60)
Actuation from ZC2JC15 1.5 m/s ZC2JE095 0.210
left AND right ZC2JC25

5 Multi-directional head (with operator)


Type of operator Compatible Maximum actuation Reference Weight
bodies speed kg
For actuation
by any moving part
“Cat’s whisker” ZC2JC15 1 m/s in any direction ZC2JE705 0.190
ZC2JE705 ZC2JC25

10

Operation: Dimensions:
page 18 pages 18 and 19

24
References (continued) Limit switches
OsiSense XC Special
For very severe applications, type XC2J
Fixed body, adaptable sub-assemblies for high
temperature applications (+ 120°C)

Operating levers for rotary heads


Description Reference Weight

For actuation by 30° cam


kg
1
Roller lever (1) Thermoplastic ZC2JY115 0.030

ZC2JY1p
Steel ZC2JY13 0.040

Steel, ball bearing mounted ZC2JY12 0.040 2


Offset roller Thermoplastic ZC2JY215 0.035
lever (1)

Variable length
roller lever (1)
Thermoplastic ZC2JY315 0.035 3
ZC2JY51

Variable length Thermoplastic ZC2JY415 0.040


offset roller
lever (1)

For actuation by any moving part 4


Rigid rod lever Steel U 3 mm, L = 125 mm (1) ZC2JY51 0.035

Spring lever (1) ZC2JY815 0.040

ZC2JY815 ZC2JY915
5
Spring-rod lever (1) ZC2JY915 0.040

For actuation by specific cam (only for operation with head ZC2JE095, see page 60)
Forked arm with rollers 1 track ZC2JY715 0.055
ZC2JY715
thermoplastic (1)
6
2 track ZC2JY615 0.055

Contact blocks

ZC2JY615
Type of contact Scheme For body Reference Weight
kg 7
Single-pole 1 CO ZC2JC15 XCKZ015 0.050
11
13

snap action
12
14

Double-pole 2 CO ZC2JC25 XESP10215 0.045


8
11

21
13

23

simultaneous, snap action


12

22
14

24

XCKZ015

Double-pole 2 CO ZC2JC45 XESP10315 0.045


11

21
13

23

staggered, snap action

9
12

22
14

24

(1) Adjustable throughout 360°


XESP10p15
Other versions Other operating levers for rotary heads.
Please consult our Customer Care Centre.

10

Operation: Dimensions:
page 18 pages 18 and 19

25
Presentation Limit switches
OsiSense XC Special
For material handling applications, type XC1AC

b XC1AC v With head for linear movement (plunger)


with slow break contacts
1

500769_1

500770_1
500768_1
2
Page 28

XC1AC115 XC1AC116
3

500772_1
500771_1

XC1AC111

4
Page 28

XC1AC118 XC1AC117
5

10

26
General characteristics Limit switches
OsiSense XC Special
For material handling applications, type XC1AC

Environment characteristics
Conformity to standards IEC/EN 60947-5-1, IEC 60337-1, VDE 0660-200, CSA C22-2 n° 14
Product certifications
Protective treatment
Special version
Version
CSA 600 V (ac) HD
Standard: “TC”. Special: “TH”
1
Ambient air temperature For operation - 25…+ 70°C
For storage - 40…+ 70°C
Operating position All positions
Vibration resistance 9 gn (10…500 Hz) conforming to IEC 60068-2-6
Shock resistance 95 gn (11 ms) conforming to IEC 60068-2-27
Electric shock protection
Degree of protection
Class I conforming to IEC 60536 and NF C 20-030
IP 65 conforming to IEC 60529 and NF C 20-010
2
Mechanical durability 10 million operating cycles
Cable entry 3 tapped entries for n° 13 cable gland
Contact block characteristics
Conventional thermal current 10 A
Rated insulation voltage Slow break contact blocks 500 V a and 600 V c conforming to IEC 60947-5-1, NF C 20-040
a and 600 V c conforming to CSA C22-2 n° 14 3
Resistance across terminals ≤ 8 mW
Minimum tripping force XC1AC1p1: 33 N, XC1AC1p6: 23 N, XC1AC1p7: 29 N
Terminal referencing Conforming to CENELEC EN 50013
Short-circuit protection 10 A cartridge fuse type gG (gl)
Electrical durability b Conforming to IEC 60947-5-1 Appendix C
b Utilisation categories AC-15 and DC-13
b Maximum operating rate: 3600 operating cycles/hour
b Load factor: 0.5
4
Slow break contact blocks
AC supply Power broken in VA
50/60 Hz a
inductive circuit Voltage V 48 110 230
For 1 million operating cycles 450 900 1900
For 3 million operating cycles 170 350 430 5
DC supply c Power broken in W
inductive circuit
Voltage V 48 110 230
For 1 million operating cycles 100 100 95
For 3 million operating cycles 35 40 33
6

10

27
References, Limit switches
characteristics OsiSense XC Special
For material handling applications, type XC1AC
Complete switches with slow break contacts

Type of head Plunger

2 Type of operator End plunger End ball bearing


plunger
Roller lever
plunger
Offset roller lever Reinforced roller
plunger lever plunger
Needle bearing
mounted roller
lever plunger
References of complete switches
Single-pole CO XC1AC111
XC1AC115
XC1AC115 XC1AC116
XC1AC116 XC1AC118 XC1AC117XC1AC117
XC1AC118 XC1AC119XC1AC117
slow break ZC1AZ11
XC1AC111
2.1 9 2.1 9 2.3 12 2.3 12 1.6 11.5 1.6 11.5
11

13

3
11-12 11-12 11-12 11-12 11-12 11-12
13-14 13-14 13-14 13-14 13-14 13-14
5.6 mm 5.6 mm 7.3 mm 7.3 mm 6.2 mm 6.2 mm
12

14

2-pole NC + NO XC1AC121 XC1AC125 XC1AC126 XC1AC128 XC1AC127 XC1AC129


break before make, slow break ZC1AZ12
6 7.5 6 7.5 7 11.5 7 11.5 5.2 11.5 5.2 11.5
11

13

11-12 11-12 11-12 11-12 11-12 11-12


13-14 13-14 13-14 13-14 13-14 13-14
6.8 mm 6.8 mm 8 mm 8 mm 6.8 mm 6.8 mm
12

14

4 2-pole NO + NC
make before break ZC1AZ13
XC1AC131 XC1AC135 XC1AC136 XC1AC138 XC1AC137 XC1AC139

4.8 8 4.8 8 7 10.5 7 10.5 6.5 11.5 6.5 11.5


11

13

11-12 11-12 11-12 11-12 11-12 11-12


13-14 13-14 13-14 13-14 13-14 13-14
3.5 mm 3.5 mm 4.5 mm 4.5 mm 4.4 mm 4.4 mm
12

14

2-pole NC + NC XC1AC141 XC1AC145 XC1AC146 XC1AC148 XC1AC147 XC1AC149

5
simultaneous, slow break ZC1AZ14
4.3 9.3 4.3 9.3 5.5 12 5.5 12 5 12.5 5 12.5
11

21

11-12 11-12 11-12 11-12 11-12 11-12


21-22 21-22 21-22 21-22 21-22 21-22
mm mm mm mm mm mm
12

22

2-pole NO + NO XC1AC151 XC1AC155 XC1AC156 XC1AC158 XC1AC157 XC1AC159


simultaneous, slow break ZC1AZ15
5.6 9 5.6 9 7.2 11.5 7.2 11.5 7 11.5 7 11.5
13

23

6
13-14 13-14 13-14 13-14 13-14 13-14
23-24 23-24 23-24 23-24 23-24 23-24
mm mm mm mm mm mm
14

24

2-pole NC + NC XC1AC161 XC1AC165 XC1AC166 XC1AC168 XC1AC167 XC1AC169


staggered, slow break ZC1AZ16
3.7 9 3.7 9 4.5 12 4.5 12 4 12 4 12
11

21

11-12 11-12 11-12 11-12 11-12 11-12


21-22 21-22 21-22 21-22 21-22 21-22
4.9 mm 4.9 mm 6.2 mm 6.2 mm 5.5 mm 5.5 mm
12

22

7 2-pole NO + NO
staggered, slow break ZC1AZ17
XC1AC171 XC1AC175 XC1AC176 XC1AC178 XC1AC177 XC1AC179

4.8 8.5 4.8 8.5 5.8 12 5.8 12 6 12 6 12


13

23

13-14 13-14 13-14 13-14 13-14 13-14


23-24 23-24 23-24 23-24 23-24 23-24
6 mm 6 mm 7.6 mm 7.6 mm 7.5 mm 7.5 mm
14

24

Weight (kg) 0.530 0.530 0.595 0.595 0.870 0.870


Contact operation closed
8 open
Complementary characteristics
Switch actuation On end By 30° cam
Type of actuation
A B

9
Maximum actuation speed 0.5 m/s 1 m/s (direction A), 0.5 m/s (direction B) (1)
Cable entry 3 tapped entries for n° 13 (DIN Pg 13.5) cable gland, clamping capacity 9 to 12 mm
(2 entries fitted with blanking plug)
Connection Screw terminals. Clamping capacity: min. 1 x 0.5 mm 2, max. 1 x 2.5 mm 2
(1) For a 45° cam the maximum actuation speed becomes 0.5 m/s and for a 15° cam, 1 m/s.

10

28
Dimensions Limit switches
OsiSense XC Special
For material handling applications, type XC1AC
Complete switches with slow break contacts

XC1AC1p1 XC1AC1p5 XC1AC1p6

26
53
37
1
20
20 5
53
53

56
47
2
30

139
130
12 12
113

12
83

83

83
(1) = 67 = (1) = 67 = (1) = 67 =
44 77 44 77 44 77
3
XC1AC1p8 XC1AC1p7, XC1AC1p9

110

3
53
37
20 30 53 4
14 45.5
5 Ø28
73.5
56

5
156.5
139

12 12
83
83

(1) = 67 = (1) = 67 =
44 77 44 77 6
(1) 3 tapped entries for n° 13 cable gland or ISO 20 with adaptor DE9RA1620.
Ø: 2 elongated holes Ø 6.5 x 10.

10

29
References Limit switches
OsiSense XC Special
For material handling applications, type XC1AC
Replacement parts

Plunger heads
Type of operator Maximum Type of actuation Reference Weight
1 actuation
speed
kg

For actuation on end


End plunger 0.5 m/s ZC1AC001 0.035
ZC1AC001

2 For actuation by 30° cam


End ball bearing plunger 0.5 m/s ZC1AC005 0.050

Roller lever plunger 1 m/s ZC1AC006 0.100

3 ZC1AC005 (direction A) A B
0.5 m/s
(direction B)

Reinforced roller lever 1 m/s ZC1AC007 0.375


plunger (direction A) A B
0.5 m/s
(direction B)

4 Offset roller lever


plunger
1 m/s
(direction A)
ZC1AC008 0.100
A B
0.5 m/s
(direction B)
ZC1AC006
Needle bearing mounted 1 m/s ZC1AC009 3.380
roller lever plunger (direction A) A B

5
0.5 m/s
(direction B)

Contact blocks
Type of contact Scheme Reference Weight
kg
CO, single-pole ZC1AZ11 0.040
11

13

6
12

14

NC + NO break before make ZC1AZ12 0.045


11

13

ZC1AC007
12

14

ZC1AC009
NO + NC make before break ZC1AZ13 0.040

7
11

13
12

14

NC + NC simultaneous ZC1AZ14 0.045


11

21
12

22

8
NO + NO simultaneous ZC1AZ15 0.045
13

23
14

24

ZC1AC008 NC + NC staggered ZC1AZ16 0.040


11

21
12

22

9 NO + NO staggered ZC1AZ17 0.040


13

23
14

24

Adaptation plate
Description Reference Weight
kg
10 Mounting plate
(For replacing an old version type RN-67522 limit switch
ZC1AZ8 3.380
ZC1AZ1p by an XC1AC limit switch)

30
Dimensions Limit switches
OsiSense XC Special
For material handling applications, type XC1AC
Replacement parts

Dimensions
ZC1AC001 ZC1AC005 ZC1AC006

53
1
26 37
20
5
20 53
53

56
47
30

ZC1AC008 ZC1AC007, ZC1AC009 3


110
53 20 30 53
3 37 16 45.5
5 Ø28
4
73.5
56

10

31
Presentation Limit switches
OsiSense XC Special
For hoisting and material handling applications,
type XCR

b XCR v With head for rotary movement operators, spring return to off position
1 contact actuation position per direction
1

562248

562249

562250
2

Page 36

3 v With head for rotary movement operators, stay put


1 contact actuation position per direction
562251

5 Page 36

10

32
Presentation (continued) Limit switches
OsiSense XC Special
For hoisting and material handling applications,
types XCKMR and XCKVR
For conveyor belt shift monitoring applications, type XCRT

b XCKMR (metal) v With head for rotary movement operators, stay put
4 mechanical actuation positions of 4 contacts
From 2 to 5 electrical positions depending on model
1

600977

600978
2

0
0
0

A1
B1
B2
A2

Page 42 3
b XCKVR (plastic) v With head for rotary movement operators, stay put
4 mechanical actuation positions of 4 contacts
From 2 to 5 electrical positions depending on model
600979

600980
4
A1
B1

5
B2
A2

Page 42
6
b XCRT v With head for rotary movement operators, spring return to off position
2 contact actuation positions per direction
1 contact actuated at 10°, other contact at 18°
562252

562253

8
Page 38

10

33
General characteristics Limit switches
OsiSense XC Special
For hoisting and material handling applications,
types XCR, XCKMR and XCKVR
For conveyor belt shift monitoring applications, type XCRT

Environment characteristics
Limit switches XCR and XCRT XCKMR (metal) XCKVR (plastic)
1 Conformity to standards Products EN/IEC 60947-5-1,
CSA C22-2 n° 14, CCC
EN/IEC 60947-5-1,
CSA C22-2 n° 14, UL 508, CCC
Machine assemblies EN/IEC 60204-1

Product certifications XCRA, B, E, F: e, CSA, CCC, e, UL, CSA, CCC, GOST


GOST
Protective treatment Standard version “TC”

2 Ambient air temperature For operation - 25…+ 70 °C - 25…+ 70 °C - 25…+ 70 °C

For storage - 40…+ 70 °C - 40…+ 85 °C - 40…+ 70 °C

Vibration resistance Conforming to 9 gn (10…500 Hz) 25 gn (10…500 Hz) 25 gn (10…500 Hz)


EN/IEC 60068-2-6
Shock resistance Conforming to XCRA, B, E, F: 68 gn, 50 gn 50 gn
EN/IEC 60068-2-27 XCRT: 30 gn (18 ms)
3 Electric shock protection Class I conforming to IEC 60536 Class II conforming to
IEC 60536
Degree of protection Conforming to EN/IEC 60529 XCRA, B, E, F: IP 65 IP 66 IP 65
XCRT: IP 65

4 Degree of protection against Conforming to EN 50102


mechanical impacts
IK 07 IK 07 IK 04

Materials Enclosure Metal Zamak ZP3 (PBT + PC) - GF 30 FR (Valox)


(except XCRT315: polyester)
Cover Metal DC03 steel (PBT + PC) - GF 30 FR (Valox)
(except XCRT315: polyester)
Head Metal Zamak ZP3 (PBT + PC) - GF 30 FR (Valox)

5 Cable entry 1 tapped entry for n°13 cable 3 tapped entries for n°13 cable 1 tapped entry M20 x 1.5.
gland gland or tapped 2 breakout holes for ISO M20
M20 x 1.5 cable gland

Contact block characteristics


Rated operational Conforming to XCRA, B, E, F: a AC-15 ; A300 (Ue = 240 V, Ie = 3 A), Ithe = 10 A
characteristics EN/IEC 60947-5-1 a AC-15; A300 (Ue = 240 V,

6 Appendix A Ie = 3 A), Ithe = 10 A


c DC-13 ; Q300 (Ue = 250 V,
c DC-13 ; Q150 (Ue = 125 V, Ie = 0.55 A)

Ie = 0.27 A)

XCRT:
a AC-15; B300 (Ue = 240 V,
Ie = 1.5 A/ Ue = 120 V,
Ie = 3 A)

7
c DC-13 ; R300 (Ue = 250 V,
Ie = 0.1 A)
Rated insulation voltage Ui = 500 V degree of pollution 3 conforming to EN/IEC 60947-1
Ui = 300 V conforming to UL 508, CSA C22-2 n° 14
Rated impulse withstand voltage U imp = 6 kV conforming to EN/IEC 60947-1, IEC 60664

Positive operation (depending on model) NC contacts with positive NC contacts with positive opening operation conforming to
opening operation conforming EN/IEC 60947-5-1 Section 3 (contacts 21-22)
to EN/IEC 60947-5-1
8 Resistance across terminals
Section 3 (except XCRT)
y 25 m W conforming to NF C 93-050 method A or IEC 60255-7 category 3

Short-circuit protection 10 A cartridge fuse type gG (gl)

Connection Screw clamp terminals Clamping capacity Clamping capacity

XE2N P2151 ou XCRT: min: 1 x 0.5 mm2

9 min: 1 x 0.5 mm2,


max: 2 x 2.5 mm2
max: 2 x 2.5 mm2

XE2S P2151:
min: 1 x 0.34 mm2,
max: 2 x 1.5 mm2

10

34
General characteristics Limit switches
(continued) OsiSense XC Special
For hoisting and material handling applications,
types XCR, XCKMR and XCKVR
For conveyor belt shift monitoring applications, type XCRT

Contact block characteristics (continued)


Electrical durability b Conforming to EN/IEC 60947-5-1 Appendix C
b Utilisation categories AC-15 and DC-13
b Maximum operating rate: 3600 operating cycles/hour 1
b Load factor: 0.5

AC supply XE2SP2151 XE2NP2151


a 50/60 Hz 5 5
Ithe

Millions of operating cycles

Millions of operating cycles


inductive circuit Ithe 4
3
230 V 12/24/48 V
2

110 V
2
1 1
110 V
0,5 24 V 0,5
230/400 V
48 V 0,2

0,1
0,5 1 2 3 4 5 10
0,1
0,5 1 2 3 4 5 10
3
Current in A Current in A

XCRT contacts
5
Millions of operating cycles

4 Ithe
3
12/24 V
2
230 V 48 V
4
1

0,5

0,1
0,5 1 2
110 V
3 4 5 10
5
Current in A

DC supply c Voltage V 24 48 120


Power broken in W for XE2S P2151 10 7 4
5 million operating cycles XE2N P2151 13 9 7

6
W
XCRT contacts 10 7 4

For XE2SP2151 on a or c NC and NO contacts simultaneously loaded to the values shown


with reverse polarity.

10

35
References, Limit switches
characteristics OsiSense XC Special
For hoisting and material handling applications, type XCR
Complete switches with 1 cable entry

Type of head Rotary with spring return to off position Stay put
Maximum displacement 55° in each direction 90° in each direction

2
Type of operator Metal rod, U 6 mm Thermoplastic Large thermoplastic Metal rods, U 6 mm,
roller lever roller lever crossed rods for
XCREp8,
“T” rods for XCRFp7
Rod length 1 rod of 200 mm – – XCRA15 XCREpp: XCRE18
XCRA11 2 rods of 200 mm
3 XCRA12 XCRFpp:
1 rod of 200 mm and
1 rod of 300 mm

References of complete switches ( NC contact with positive opening operation)


Two 2-pole NC + NO Both contacts operate in each XCRA11 (3) XCRA12 (3) XCRA15 (3) XCRE18 (3)
snap action XE2SP2151 direction

4
30 (P) 0 30 (P) 30 (P) 0 30 (P) 30 (P) 0 30 (P) 75 (P) 0 75 (P)
21

21
12

13

55 16 16 55 55 16 16 55 55 16 16 55 90 65 65 90
21-22
13-14
21-22
(1) 21-22
13-14
21-22
(1)
21-22
13-14
21-22
(1)
21-22
13-14
21-22
(1)
13-14 13-14 13-14 13-14
21-22
(2) (2)
21-22 21-22 21-22
(2) (2)
22

22
14

14

13-14 13-14 13-14 13-14


21-22 21-22 21-22 21-22
13-14 13-14 13-14 13-14
25 25
1st contact 2 e contact 5 5 5 5 5 5 15 (P)

1 contact operates in each XCRB11 (3) XCRB12 (3) XCRB15 (3) XCRF17 (3)
direction
34 (P) 0 34 (P) 34 (P) 0 34 (P) 34 (P) 0 34 (P) 75 (P) 0 75 (P)

5
55 20 20 55 55 20 20 55 55 20 20 55 90 65 65 90
21-22
13-14
21-22
(1) 21-22
13-14
21-22
(1)
21-22
13-14
21-22 (1)
21-22
13-14
21-22
(1)
13-14 13-14 13-14 13-14
21-22 21-22 21-22
(2)
21-22
13-14
21-22
13-14
13-14
21-22
13-14
(2) 13-14
21-22
13-14
(2) 13-14
21-22
13-14
(2)
5 5 5 5 5 5 35 35

Two 2-pole NC + NO break Both contacts operate in each XCRA51 (3) XCRA52 (3) XCRA55 (3) XCRE58 (3)
before make, slow break direction
XE2NP2151

6 21-22
(1) 21-22 (1) 21-22
(1) 21-22
(1)
21
13
21
12

13-14 13-14 13-14 13-14

(2) (2)
21-22
21-22 21-22 21-22
(2) 13-14

(2)
13-14 13-14 13-14 21-22
13-14
21-22
13-14
22
14
22
14

1st contact 2 e contact


1 contact operates in each XCRB51 (3) XCRB52 (3) XCRB55 (3) XCRF57 (3)
direction

7
21-22
13-14 (1) 21-22
13-14 (1) 21-22
13-14
(1) 21-22
13-14
21-22 (1)
21-22
(2) 21-22
(2) 21-22 (2) 13-14

(2)
13-14 13-14 13-14 21-22
13-14
21-22
13-14

Weight (kg) 1.110 1.145 1.155 1.135


Contact operation closed (P) = positive opening point
open (1) 1st contact

8
(2) 2nd contact

Complementary characteristics
Lever maximum actuation speed 1.5 m/s

Mechanical durability 10 million operating cycles

Minimum torque For tripping 0.45 N.m 0.60 N.m


9 For positive opening 0.75 N.m 0.70 N.m

Cable entry 1 entry tapped for n° 13 cable gland conforming to NF C 68-300 (DIN Pg 13.5)
Clamping capacity 9 to 12 mm

(3) For a limit switch with watertight reinforced seal (IP 65), add 1 to the end of the reference.
Example: XCRF17 becomes XCRF171.

10

Dimensions:
page 40

36
References (continued) Limit switches
OsiSense XC Special
For hoisting and material handling applications, type XCR

Separate components
Description For switches Type Reference Weight

Rod, U 6 mm XCRA L = 200 mm XCRZ03


kg
0.020
1
XCRB
XCRE
XCRF
XCRF L = 300 mm XCRZ04 0.030

Roller lever XCRA – XCRZ02 0.050


2
XCRZ02 XCRZ05 thermoplastic roller XCRB

Large roller lever XCRA – XCRZ05 0.090


thermoplastic roller XCRB

Quick fixing/ XCRA, XCRB – XCRZ09 0.520


3
release bracket XCRE, XCRF

Contact block XCRA, XCRB 2-pole NC + NO XCRZ12 0.135


(2 contacts) with XCRE, XCRF snap action
mounting plate

2-pole NC + NO XCRZ15 0.135


4
XCRZ09 XCRZ1p break before make,
snap action

Description Application Sold in lots of Unit Weight


reference kg
Adaptor Pg 13.5 to 5 DE9RP13520 0.032
ISO M20 x 1.5
5

10

Dimensions:
page 40

37
References, Limit switches
characteristics OsiSense XC Special
For conveyor belt shift monitoring applications, type XCRT
Complete switches with 1 cable entry

Type of switch Standard For corrosive atmospheres

2
Features Zinc alloy enclosure Zinc alloy enclosure Glass reinforced polyester
Colour: industrial blue Colour: blue enclosure
Zinc plated steel lever, Stainless steel lever, Colour: grey
spring return to off position spring return to off position Stainless steel lever,
Cam angles: 10° and 18° Cam angles: 10° and 18° spring return to off position

3
Maximum displacement: 90° Maximum displacement: 90° Cam angles: 10° and 18°
Maximum displacement: 70°
References of complete switches
2 single-pole CO snap action XCRT115 XCRT215 XCRT315
11
13

0 0 0
90 10 10 90 90 10 10 90 70 10 10 70
11-12 11-12 11-12
12
14

13-14 13-14 13-14

4
11-12 11-12 11-12
13-14 13-14 13-14
1st contact 4 4 4 4 4 4

0 0 0
11
13

90 18 18 90 90 18 18 90 70 18 18 70
11-12 11-12 11-12
13-14 13-14 13-14
11-12 11-12 11-12
12
14

13-14 13-14 13-14


4 4 4 4 4 4
2 e contact

5 Weight (kg) 1.170 1.170 1.520


Contact operation closed
open

Complementary characteristics
Lever maximum actuation speed 1.5 m/s

6 Belt maximum speed 4 m/s

Machnical durability 0.3 million operating cycles

Minimum tripping torque 1.7 N.m

Cable entry 1 entry tapped for n° 13 cable gland conforming to NF C 68-300 (DIN Pg 13.5)

7
Clamping capacity 9 to 12 mm

Switch operation
Normal position Fault signalling Stopping of the conveyor belt Maximum rotation

10

Dimensions:
page 41

38
Dimensions Limit switches
OsiSense XC Special
For conveyor belt shift monitoring applications,
type XCRT

Separate components
Description Type For switches Reference Weight

Roller with lever Zinc plated steel XCRT115 XCRZ901


kg
0.230
1
XCRT215

Stainless steel XCRT115 XCRZ902 0.230


XCRT215
2
XCRZ9pp XCRT315 XCRZ903 0.230

Quick fixing/release
bracket
– XCRT115
XCRT215
XCRZ09 0.520
3

Contact block Single-pole CO XCRTp15 XCRZ42 0.135


(2 contacts) with snap action
mounting plate
XCRZ09
4
Description Application Sold in lots of Unit Weight
reference kg
Adaptor Pg 13.5 to 5 DE9RP13520 0.032
ISO M20 x 1.5

XCRZ42 5

10

Dimensions:
page 41

39
Dimensions Limit switches
OsiSense XC Special
For hoisting and material handling applications, type XCR

XCRA11, XCRB11, XCRA51, XCRB51 XCRA12, XCRB12, XCRA52, XCRB52


72…60

1 66
9

6 (2)

(3)

2 =

=
18

18
85
95

85
95
3 = 32 = (1)
=

= 32 = (1)
53 = 75 =

=
85 53 = 75 =
75
4 75 85

XCRA15, XCRB15, XCRA55, XCRB55 XCRE18, XCRE58, XCRF17, XCRF57

4 9
68
66

6 (2)
102

5
78

=
=

18
18

(4) 85
95
85
95

6 = 32 = (1)
(1)
=

= 32 =
=

53 = 75 = 53 = 75 =
75 85 75 85

7 (1) 1 tapped entry for n° 13 cable gland.


(2) Rod length: 200 mm.
(3) Rod + roller length: 160 mm.
(4) Rod length: 300 mm for XCRF17 and XCRF57, 200 mm for XCRE18 and XCRE58.
Supplementary fixing using 2 adjustable lugs (included with switch) Quick fixing/release bracket XCRZ09
Horizontally positioned Vertically positioned

127 36 95
8 53 = 107 = = = 11
10
=

= =
11
5

=
140
85
117

137
100
95

9
=
10
5

50 50
=

Ø: 1 elongated hole Ø 6 x 8.

10

Characteristics: References:
pages 34 to 36 page 36

40
Dimensions (continued) Limit switches
OsiSense XC Special
For conveyor belt shift monitoring applications,
type XCRT

XCRT115, XCRT215
66
1
(2) (2)
80
(1)

=
18

85
95

3
= 32 = (3)

=
53 = 75 =
75 85

XCRT315
107
4
80

(4) (4)

5
188

=
6
54

146

105

7
=

83 (5) = 70 =
87 85

(1) 200 max., 83 min. (4) 70° max.


(2) 90° max. (5) 1 plain entry for n° 13 cable gland.
(3) 1 tapped entry for n° 13 cable gland.
Supplementary fixing using 2 adjustable lugs (included with XCRT115 and XCRT215)
Horizontally positioned Vertically positioned
Quick fixing/release bracket XCRZ09 8
127 36 95
53 = 107 =
10

= = 11
= =
=
11
5

9
140
85
117
100

137
95

=
10
5

50 50
10
=

Ø: 1 elongated hole Ø 6 x 8.

Characteristics: References: Operation:


pages 34 to 38 page 38 page 38

41
References, Limit switches
characteristics OsiSense XC Special
For hoisting and material handling applications,
type XCKMR and XCKVR
Complete switches with 3 cable entries

Type of operating head Rotary

0
0
0

A1
A1

B1
B1
B2 B2
A2 A2

2
Material Metal Plastic
Type of operator With cruciform metal With cruciform metal With cruciform metal With cruciform metal
rods rods, reversed head rods rods, reversed head
References

3
“By pass” switches
2 x 2-pole NC+NO XCKMR24SR1H29 – XCKVR24SR1H29 –
13

13
21

21

break before make, slow break


(XE2NP2151)
14

14
22

22

A B

“Single speed” switches


2 x 2-pole NC+NO XCKMR44D1H29 XCKMR44D2H29 XCKVR44D1H29 XCKVR44D2H29
4
13

13
21

21

break before make, slow break


(XE2NP2151)
14

14
22

22

A B

“Double speed” switches ( NC contact with positive opening operation on contacts 21-22)
2 x 2-pole NC+NC XCKMR54D1H29 (1) XCKMR54D2H29 (1) XCKVR54D1H29 XCKVR54D2H29
11

21

11

21

break before make, slow break


5 (non interchangeable contacts)
12

22

12

22

A B

Weight (kg) 0.684 0.684 0.320 0.320

Complementary characteristics

6
Switch actuation Horizontal Horizontal
Permissible actuation area on the rods Between 65 and 95 mm from the axis of the fixing screws on the body

Minimum actuation speed 0.1 m/mn 0.1 m/mn


Maximum actuation speed (2) 1.5 m/s 1.5 m/s
Minimum force or torque For tripping 0.5 N.m 0.5 N.m
For positive opening 0.75 N.m 0.75 N.m

7 Mechanical durability 2 million operating cycles 1 million operating cycles

Setting up Rods included with the switch: for customer assembly

References of separate components


Description Reference Weight
kg

8 Rod U 6 mm, L = 200 mm


Rod U 6 mm, L = 200 mm
XCRZ03
XCRZ03R
0.020
0.020
XCRZ03 XCRZ03R
with red mark
Plastic cable gland ISO M20 DE9PEM20010 0.010

9 DE9PEM20010 (1) For complete switches with entry for Pg 13.5 cable gland, delete H29 from the end of the
reference. Example: XCKMR54D1H29 becomes XCKMR54D1.
(2) For an actuation point on the rod between 65 and 95 mm from the axis of the fixing screws
on the body.

10

42
Dimensions Limit switches
OsiSense XC Special
For hoisting and material handling applications,
type XCKMR and XCKVR
Complete switches with 3 cable entries

Dimensions
Metal limit switches
XCKMR24SR1H29, XCKMR44D2H29 and XCKMR54D2H29 1
XCKMR44D1H29 and
XCKMR54D1H29

2
200

6,5
3

31,5
118

11,5
5,5 6,2

81
(2) (1)
26°30'

(1) 5 55
(1)
= 61,5 =
4
15 59 77
35,6 200
47
51

5
(1) XCKMRppppH29 = 3 tapped entries ISO M20 x 1.5.
XCKMRppp = 3 tapped entries for Pg 13.5 cable gland.
(2) 2 centring holes Ø 3.9 ± 0.2, for cover fixing holes alignment.
Ø: 2 elongated holes 6.2 x 6.5, inclined at 26°30’ to the vertical axis, for M5 screws.
Plastic limit switches
XCKVR24SR1H29,
XCKVR44D1H29 and
XCKVR44D2H29 and XCKVR54D2H29 6
XCKVR54D1H29

7
200

6,5
31,5

8
116

11,5

5,5
6,2

81

(2)
26°30'

(1) 15 61
(2)
= 61,5 = 9
20 66 77
37 200
53
57

10
(1) 1 tapped entry ISO M20 x 1.5.
(2) 2 knock-out holes for ISO M20 cable gland (reference: DE9 PEM20010).
Ø: 2 elongated holes 6.2 x 6.5, inclined at 26°30’ to the vertical axis, for M5 screws.

43
Operation Limit switches
OsiSense XC Special
For hoisting and material handling applications,
type XCKMR and XCKVR
Complete switches with 3 cable entries

Operation
Limit switches XCKpR24SR1H29: “By pass”
1
A2 B1 A1 A2
B2 B2
0

B1

A1

B2
A2

B1
A2
B2

A1
B1

0
A1

0 0 B2 0

2
A2 B1
A1

13-14 13-14 13-14 13-14 13-14


A A A A A
21-22 21-22 21-22 21-22 21-22
13-14 13-14 13-14 13-14 13-14
B B B B B
21-22 21-22 21-22 21-22 21-22

3 A2 B2
(1)
B1 0 A1 A2 B2

B2 A2
A1 B1 0 B1 A1 0 A1 B1
A2 B2

0 A1 B2 A2 B1 0

4 14

22
13

21
14 13 14 13 14

22
13

21
14

22
13

21
14

22
13

21
14 13 14

22
13

21
14

22
13

21
14 13

22 21 22 21 22 21 22 21

Contact A Contact B Contact A Contact B Contact A Contact B Contact A Contact B Contact A Contact B

(1) Triangle symbol marked on top of head.

5 or
: direction of rotation.
Limit switches XCKpR44DpH29: “Single speed”

6 A2 B1 A1 A2
B2 B2
0
B1

A1

B2
A2

B1
A2
B2

A1
B1

0
A1

0 B2 0
A2 B1
A1

7 A
13-14
21-22
A
13-14
21-22
A
13-14
21-22
A
13-14
21-22
A
13-14
21-22
13-14 13-14 13-14 13-14 13-14
B B B B B
21-22 21-22 21-22 21-22 21-22

(1)
A2 B2 B1 0 A1 A2 B2

8 A1 B1
B2
A2
0 B1 A1 0
A2
B2
A1 B1

0 A1 B2 A2 B1 0
14 13 14 13 14 13 14 13 14 13 14 13 14 13 14 13 14 13 14 13

22 21 22 21 22 21 22 21 22 21 22 21 22 21 22 21 22 21 22 21

9 Contact A Contact B Contact A Contact B Contact A Contact B Contact A Contact B Contact A Contact B

(1) Triangle symbol marked on top of head.


or
: direction of rotation.

10

44
Operation (continued) Limit switches
OsiSense XC Special
For hoisting and material handling applications,
type XCKMR and XCKVR
Complete switches with 3 cable entries

Operation (continued)
Limit switches XCKpR54Dpppp: “Double speed”
1

A2 B1 A1 A2
B2 0 B2

B1

A1

B2
A2

B1
A2
B2

A1
B1

0
A1

0
B2

2
0 A2 0
A1 B1

11-12 11-12 11-12 11-12 11-12


A A A A A
21-22 21-22 21-22 21-22 21-22
11-12 11-12 11-12 11-12 11-12
B B B B B
21-22 21-22 21-22 21-22 21-22

A2 B2
(1)
B1 0 A1 A2 B2
3
B2 A2
A1 B1 0 B1 A1 0 A1 B1
A2 B2

0 A1 B2 A2 B1 0
12 11 12 11 12 11 12 11 12 11 12 11 12 11 12 11 12 11 12 11
4
22 21 22 21 22 21 22 21 22 21 22 21 22 21 22 21 22 21 22 21

Contact A Contact B Contact A Contact B Contact A Contact B Contact A Contact B Contact A Contact B

(1) Triangle symbol marked on top of head.


or 5
: direction of rotation.

10

45
References, Miniature snap switches
dimensions OsiSense XC Special
Subminiature design, DIN 41635 B format, sealed
Sub-subminiature design, DIN 41635 D format

References
Subminiature design, DIN 41635 B format, sealed
1

Type of operator Plunger Flat lever (1) Roller lever (1)


Single-pole CO 2.8 mm cable clip tag XEP4E1W7 (3) XEP4E1W7A326 (3) XEP4E1W7A454 (3)

2 1 4
snap action
2
Wiring:
1 Black
connections
Weight (g) 2.4 3.1 3.2
2 Grey Pre-cabled XEP4E1FD (3) XEP4E1FDA326 (3) XEP4E1FDA454 (3)
4 Blue connections
Weight (g) 14.1 14.8 14.9
Separate components Flat lever (2) ZEP4L326 (3) – –

3
Weight (g) 0.7 – –
Roller lever (2) ZEP4L454 (3) – –

Weight (g) 0.8 – –


Sub-subminiature design, DIN 41635 D format

4 Type of operator Plunger Flat lever (1)


Single-pole CO Solder tag connections XEP5P1W2 (3) XEP5P1W2Z55B (3)
snap action
Weight (g) 1.4 1.9
1 42

Dimensions
5 XEP4E1W7 XEP4E1W7A326 XEP4E1W7A454
= 7,5 7,5 =
39˚
0,5

7,5
6 2,8
r=2
Ø2,2 r=
24 F
r=
20
4,8
2,2
2,2

A(4) B(4) 2
7.6 max.

2,5

4x0,3
1,55

2,25
8,4

0,5

7 2,5
3
5

Ø1,2 9,5 5,2

XEP4E1FD XEP4E1FDA326 XEP4E1FDA454

24 20
A(4) B(4) r= F
r= 4,8
2,2
2,2

2
8
6.7 max.

6,4 19,9 3 19,9 3 19,9 3

XEP5P1W2 XEP5P1W2Z55B
9 0,5 13 Z(4) ,9
19 F
r=
1,5 0,5
0,8

1,5

10,3
2,1

0,4x2,9
9,1
1,9

8,9
8,4
9,6
5

1,4 4,7

10
3,8 4,75 5,1 4,7
2,3

4,7
6,7
(1) In order to avoid damage to the fixing spigots, removal of the lever from complete products is not recommended.
(2) Levers only for mounting on basic (plunger) snap switches (XEP4E1W7 and XEP4E1FD).
(3) Switches sold in lots of 5.
(4) A, B, Z: lever fixing positions.

46
Characteristics Miniature snap switches
OsiSense XC Special
Subminiature design, DIN 41635 B format, sealed
Sub-subminiature design, DIN 41635 D format

Switch type XEP4E1pp, XEP4E1ppA326, XEP4E1ppA454


XEP5P1W2 XEP5P1W2Z55B

Environment characteristics
Plunger Flat lever Roller lever
1
Lever fixing position (1) – A A
Switch actuation On end Horizontal
Product certifications e, IEC 60947-5-1, EN 60947-5-1, c UR us, UL 1054, EN 61058
Degree of protection IP 67 XEP4E1FDpp, case IP 67 and tags IP 00 XEP4E1W7pp, case IP 40 and tags IP 00
XEP5P1W2pp
Operating temperature
Materials Case
- 40...+ 105°C XEP4E1FDpp, - 40...+ 125°C XEP4E1Wpppp and XEP5P1ppp
Polyester XEP4, diallyl-phtalate XEP5
2
Lever – Stainless steel Stainless steel, glass reinforced
polyamide roller
Contact AgCdO XEP4E1pp, Ag XEP5
Tags Tinned brass XEP4E1Wppp, gold plated brass XEP5P1pp
Mechanical characteristics
Lever fixing
position (1)
3
Maximum tripping force XEP4 A 2.5 N 0.63 N 0.83 N
B 2.5 N 1.25 N 1.67 N
XEP5 2N 0.80 N –
Minimum release force XEP4 A 0.80 N 0.20 N 0.27 N
B 0.80 N 0.40 N 0.53 N

Maximum permissible
XEP5
XEP4 A
0.40 N
10 N
0.15 N
2.5 N

3.33 N
4
end of travel force B 10 N 5N 6.67 N
XEP5 10 N – –
Tripping point (TP) (2) XEP4 A 8.40 +/- 0.3 mm 10.7 +/- 1.7 mm 15.5 +/- 1.4 mm
B 8.40 +/- 0.3 mm 9.6 +/- 1.0 mm 14.5 +/- 0.9 mm

5
XEP5 8.40 mm 9.20 mm –
Maximum differential travel XEP4 A 0.13 mm 0.52 mm 0.39 mm
B 0.13 mm 0.26 mm 0.20 mm
XEP5 0.06 mm 0.25 mm –
Minimum overtravel XEP4 A 0.60 mm 2.40 mm 1.80 mm
B 0.60 mm 1.20 mm 0.90 mm
XEP5 0.10 mm – –
Inter-contact distance XEP4
XEP5
0.4 mm
0.3 mm 6
Mechanical durability XEP4 2 million operating cycles
XEP5 0.1 million operating cycles
Electrical characteristics
Operational characteristics XEP4 AC-15: B300 (Ue: 240 V, Ie: 1.5 A)
DC-13: R300 (Ue: 250 V, Ie: 0.1 A) conforming to IEC 60947-5-1, EN 60947-5-1 Appendix A
125-250 V AC 6.0 A conforming to UL 1054
6 (1) A 250 V AC 10 000 cycles conforming to EN 61058 7
XEP5 AC-15: D300 (Ue: 240 V, Ie: 0.3 A) conforming to IEC 60947-5-1, EN 60947-5-1 Appendix A
Thermal current XEP4 7.5 A on 250 V (50/60 Hz)
XEP5 8.5 A on 250 V (50/60 Hz)
Connection XEP4 XEP4E1W7p: 2.8 mm clip tags
XEP4E1FD: Pre-cabled (horizontally in-line), 3 x 0.5 mm2, length 0.5 m

8
XEP5 Solder tags
Operating curves
XEP4E1pp XEP5P1pp
6
Number of cycles

2x10
Number of cycles

6 2
10 5
10

9
5
1
2 2
5 4
10 10
250 V a: 250 V a
5
resistive circuit
2
3 1 Resistive circuit
10
2 Inductive circuit
10
4
10 Cos j 0.8
0,05 0,1 0,2 0,5 1 2 5 10 A 0,1 0,2 0,5 1 2 5 10 16 A
Current Current

(1) Miniature snap switches fitted with a lever are supplied with the lever fixed in position A (see page 46). For basic (plunger) snap switches, it is possible to fix the
lever in position A or B, depending on the required tripping conditions (see page 46).
(2) Position of the operator in relation to the switch fixings (fixing hole centre line) at the instant the switch contact changes state.

47
References, Miniature snap switches 3

dimensions OsiSense XC Special


Miniature design, DIN 41635 A format

References

Type of operator Plunger Flat lever (1) Roller lever (1)

2 2
Single-
pole CO
Standard Solder tags
contacts 4.8 mm cable clip tags
XEP3S1W2 (2)
XEP3S1W6 (2)
XEP3S1W2B524 (2)
XEP3S1W6B524 (2)
XEP3S1W2B529 (2)
XEP3S1W6B529 (2)
4 snap
6.35 mm cable clip tags XEP3S1W3 (2) XEP3S1W3B524 (2) XEP3S1W3B529 (2)
action
1 Weight (g) 5.6 6.3 6.6

Very low Solder tags XEP3S2W2 (2) XEP3S2W2B524 (2) XEP3S2W2B529 (2)
operating 4.8 mm cable clip tags XEP3S2W6 (2) XEP3S2W6B524 (2) XEP3S2W6B529 (2)

3 force
contacts
6.35 mm cable clip tags
Weight (g)
XEP3S2W3 (2)
5.6
XEP3S2W3B524 (2)
6.3
XEP3S2W3B529 (2)
6.6

Separate components Flat lever (3) ZEP3L524 (2)


Weight (g) 0.7

Roller lever (3) ZEP3L529 (2)

4 Weight (g) 1

Dimensions
XEP3SpW2 XEP3SpW6 XEP3SpW3

2.8 22.2 2.8 2.8 22.2 2.8 2.8 22.2 2.8


20.2 3.2 20.2 10.7 20.2
3.9x0.8

5 3 1.7 3 3
3.2
3.2

3
13.2 max.

= 10.3 =
= 10.3 =
= 10.3 =

A BC A BC A BC

15.8
15.8
15.8

6.7
3

6.3

17.4

17.4
6.3

47° 47° 47°


2.8

3.4 3.4 3.4


4 9.8 6.2
3.2

1.4 1.7
6
10.3
10.3
10.3

3.9
3.9
3.9

6.3x0.8
3 3.1 3 4.3
4.8x0.5

3
27.8 27.8 7.1 27.8 9.3

7 ZEP3L529

6.3
ZEP3L524

2.4 1 2.4
5.4
4.3
4.3

0.3

4.
r=2 r=2
8 7
4.8
3.4

8
(1) In order to avoid damage to the fixing spigots, removal of the lever from complete products is not recommended.
(2) Switches sold in lots of 10.
(3) Levers only for mounting on basic (plunger) snap switches (XEP3SpW2, XEP3SpW3, XEP3SpW6), in fixing positions A, B or C.

10

48
Characteristics Miniature snap switches 3

OsiSense XC Special
Miniature design, DIN 41635 A format

Switch type XEP3SpW2 XEP3SpW2B254 XEP3SpW2B259


Type of operator Plunger Flat lever Roller lever
Environment characteristics
Lever fixing position (1) – B B
1
Switch actuation On end Horizontal
Product certifications c UR us, e, IEC/EN 60947-5-1, UL 1054, EN 61058-1
Degree of protection Case IP 40 and tags IP 00
Operating temperature - 25...+ 125°C
Materials Case Polyester
Lever – Stainless steel Stainless steel, glass reinforced
polyamide roller
2
Contact AgNi
Mechanical characteristics
Lever fixing position (1)
Maximum tripping force Standard A 0.8 N 0.2 N
B
C
0.8 N
0.8 N
0.4 N
0.53 N 3
Very low force A 0.25 N 0.06 N
B 0.25 N 0.13 N
C 0.25 N 0.17 N
Minimum release force Standard A 0.20 N 0.05 N
B 0.20 N 0.10 N

Very low force


C
A
0.20 N
0.05 N
0.13 N
0.01N 4
B 0.05 N 0.03 N
C 0.05 N 0.03 N
Maximum permissible Standard, A 20 N 5N
end of travel force very low force B 20 N 10 N
C 20 N 13 N
Tripping point (TP)
(2)
Standard,
very low force
A
B
14.70 +/- 0.4 mm
14.70 +/- 0.4 mm
15.20 +/- 2.5 mm
15.20 +/- 1.0 mm
20.5 +/- 2.9 mm
20.5 +/- 1.5 mm 5
C 14.70 +/- 0.4 mm 15.20 +/- 0.8 mm 20.5 +/- 1.2 mm
Maximum differential travel Standard, A 0.35 mm 1.40 mm
very low force B 0.35 mm 0.70 mm
C 0.35 mm 0.53 mm
Minimum overtravel Standard A 1.20 mm 4.80 mm
B
C
1.20 mm
1.20 mm
2.40 mm
1.80 mm
6
Very low force A 1.10 mm 4.40 mm
B 1.10 mm 2.20 mm
C 1.10 mm 1.65 mm
Inter-contact distance 0.40 mm
Mechanical durability for Standard 20 million operating cycles
2/3 overtravel
Electrical characteristics
Very low force 50 million operating cycles
7
Operational characteristics Standard AC-15: B300 (Ue: 240 V, Ie: 1.5 A)
DC-13: R300 (Ue: 250 V, Ie: 0.1 A) conforming to IEC/EN 60947-5-1 Appendix A
125-250 V AC 10,1 A - 1/2 HP conforming to UL 1054
12 (3) A 250 V AC 10 000 cycles conforming to EN 61058-1
Very low force AC-15: D300 (Ue: 240 V, Ie: 0.3 A) conforming to IEC/EN 60947-5-1 Appendix A
125-250 V AC 4 A - 1/10 HP conforming to UL 1054
4 (1) A 250 V AC 50 000 cycles conforming to EN 61058-1 8
Thermal current Standard 15 A on 250 V (50/60 Hz)
Very low force 5 A on 250 V (50/60 Hz)
Connection XEP3SpW2: solder tags, XEP3SpW6: 4.8 mm cable clip tags,
XEP3SpW3: 6.35 mm cable clip tags
Operating curves
XEP3S1pp XEP3S2pp
9
Number of cycles
Number of cycles

10 7 250 V 10 8
5 5
2 2 250 V
10 6 10 7
5 5
2 Resistive circuit 2
Resistive circuit
10 5 10 6
5
Inductive circuit 5 Inductive circuit
Cos j 0.8
10
2 2 Cos j 0.8
10 4 10 5
Current Current
0.1 0.2 0.5 1 2 5 12 A 0.1 0.2 0.5 1 2 4 A

(1) Miniature snap switches fitted with a lever are supplied with the lever fixed in position B (see page 48). For basic (plunger) snap switches, it is possible to fix the
lever in position A, B or C, depending on the required tripping conditions (see page 48).
(2) Position of the operator in relation to the switch fixings (fixing hole centre line) at the instant the switch contact changes state.

49
References, Miniature snap switches
dimensions OsiSense XC Special
Sealed design
Pre-cabled

Type of head Plunger (fixing by the body)

Type of operator Head with flat plunger Head with domed encased plunger

2 References
Single-pole CO XC010L2 XC011L2
1 snap action
2
4 Wiring:
1 Black
2 Brown
4 Blue
Weight (kg) 0.145 0.150
3 Dimensions
XC010L2

12
12,3

10,3

4
PA

2 holes Ø 3.2
2000

5
32
26
20

24
6

16
49
71
6
XC011L2

r6

7
18,3
PA
10,3
1

2 holes Ø 3.2
2000

8
32
26
20

24
6

16
49
9 71

10

50
Characteristics Miniature snap switches
OsiSense XC Special
Sealed design
Pre-cabled

Switch type XC010L2 XC011L2


Environment characteristics
Switch actuation On end, flat plunger (1) On end, domed plunger (1) 1
Product certifications e, IEC 60947-5-1

Degree of protection IP 66

Operating temperature 0...+ 85°C

Materials Internal housing Metal 2


Casing Nitrile
Fixing support Steel, zinc passivated
Contact Ag
Mechanical characteristics
Maximum tripping force 5.3 N

Minimum release force 1.5 N


3
Maximum permissible end of travel force 30 N

Tripping point (TP) (2) 11.4± 0.4 mm 17.4± 0.5 mm

4
Maximum differential travel 0.2 mm

Minimum overtravel 0.2 mm

Inter-contact distance 0.5 mm

Mechanical durability 2 million operating cycles

Electrical characteristics
Operational current 1 A on 24 V (50/60 Hz)
5
Thermal current/insulation voltage 12 A/60 V

Connection A05 VVF cable, 3 x 0.75 mm2, length 2 metres, external diameter y 7.6 mm

Electrical durability AC-15: 0.5 million operating cycles


6
(1) Manual actuation must be made by an intermediate insulated part, in order to meet basic safety requirements.
One of the two fixing holes must also be used as an earth protection terminal.
(2) Distance between the base of the switch and the top of the plunger at the instant the contact changes state (see dimensions, page 50).

10

51
Presentation, Miniature snap switches
terminology, OsiSense XC
characteristics, Miniature design
General
mounting

Presentation Electromechanical detection


b OsiSense XC miniature snap switches, featuring electromechanical technology, assure the
1 following functions:
v detection of presence or absence,
v detection of position.
Actuation of the operator (plunger or lever) on the miniature snap switch causes the electrical contact
XEP4E1Wp to change state. This information can then be processed by a PLC controlling the installation.
OsiSense XC miniature snap switches can be used both in industrial applications and the
building sector.
XEP3

2 XEP4E1FDp
Features
b OsiSense XC miniature snap switches incorporate a CO snap action, single break, contact.
They are characterised by:
v high electrical ratings for their very small size,
v short tripping travel,
v low tripping force,
v high repeat accuracy on the tripping points,
XC0 v long service life.
XEP5
3
Terminology Forces
b Maximum tripping force:
maximum force which must be applied to the operator to move it from the rest (unactuated)
position to the trip position (tripping point).
b Minimum release force:
value to which the force on the operator must be reduced to allow the snap action mechanism

4 to return to its rest (unactuated) position.


b Maximum permissible end of travel force:
maximum force that can be applied to the operator at the end of its travel without damaging
the switch.
Position/Travel
1 Tripping point: position of the operator in relation to the switch fixings (fixing hole centre line)
at the instant the switch contact changes state.
A Differential travel: distance between the tripping point and the position at which the snap
5 action mechanism returns to its initial state on release of the operator.
2 Overtravel limit: position of the operator when an extreme force has moved it to the effective
end of its available travel.
B Overtravel: distance between the tripping point and the overtravel limit.

The reference point for the figures given for forces and travel is a point F, which is situated on the
plunger in the case of a basic switch or at 3 mm from the end of the plain lever in the case of a
lever operated switch.

6 Mechanical characteristics
NC
Changeover time
b This is the time taken by the moving contact when moving from one fixed contact to another
until it becomes fully stable (contact bounce included).
b This time is related to the inter-contact distance, the mechanical characteristics of the snap
action mechanism and the mass of the moving element. However, due to the snap action
NO mechanisms used, the time is largely independent to the speed of operation. It is normally
T1 less than 20 milliseconds (including bounce times of less than 5 ms).
T
7 T1: bounce time
T: changeover time
Operating speed and maximum usable operating rate

b Our miniature snap switches are suitable for a wide range of operating speeds: generally,
from 1 mm/mn to 1 m/s.
b The maximum usable operating rate on a light electrical load may be as high as
10 operations/second.

8 A BC

Mounting Mounting and operation


b To conform to the leakage paths and air gaps in standards EEC 24 - EN/IEC 61058 -
EN/IEC 60947:
v an insulation pad must be inserted between the snap switch and the fixing surface if the latter

9 is metal.
v manual operation of a metal actuator must only be carried out with the aid of an intermediate
actuator made of an insulating material.
b The installer must ensure adequate protection against direct contact with the output terminals.

Actuation method
b Direct operation:
v the plunger should preferably be actuated along its axis. However, the majority of our
10 A BC miniature snap switches will accept skewed operation provided the angle of actuation is not
more than 45°.
The travel of the actuator must not be limited to only reaching the tripping point. The actuator
must always be operated in such a manner so that the plunger reaches a point at least
0.5 times the stated overtravel value of the switch. Steps must also be taken to ensure that it
does not reach its end of travel nor exceed the maximum permissible end of travel force.

52
Mounting, Miniature snap switches
characteristics OsiSense XC
Miniature design
(continued) General

Characteristics (continued) Actuation method (continued)


b Lever operators
v when actuation is by a roller lever, force should preferably be applied in the direction shown
in the diagrams opposite. 1
v where the movements involved are fast, the ramp should be so designed as to ensure that
the operator is not subjected to any violent impact or abrupt release.

30˚ 30˚

A BC A BC
2

Fixing - Tightening torque


b The tightening torque of the fixing screws must conform to the following values:

Ø of fixing screw
Tightening torque (cm.N) Maximum
2
25
2.5
35
3
60
3.5
100
4
150
3
Minimum 15 25 40 60 100

Resistance to mechanical shock and vibration


b Resistance to shock and vibration depends on the mass of the moving parts and on the
forces holding the contacts together.
b In general, for a miniature snap switch without accessory:
4
v vibration > 10 gn, 10 to 500 Hz,
v shock > 50 gn, 11 ms 1/2 sine wave.

Electrical characteristics Operating curves


b These indicate the electrical life of the miniature snap switches under standard conditions
(20°C, 1 cycle/2 seconds), by showing the number of switching operations which can
5
Number of cycles

10 7
5
be performed with given types of load. For sealed snap switches, the operating rate is
2 1 cycle/6s.
10 6
5
2
10 5
5
2
10 4

0.1 0.2 0.5 1 2 5 10 16 A


Resistive circuit
Inductive circuit 6
Current Cos j 0.8

Insulation resistance
b The insulation resistance of the miniature snap switches is generally greater than 50,000 MW,
measured at 500 V DC.

7
Dielectric strength
b The dielectric strength of our miniature snap switches is generally superior to:
v 1500 Volts between live parts and earth,
v 1000 Volts between contacts,
1500 V v 600 Volts between contacts for switches with an inter-contact distance less than 0.3 mm. 8

1000 V

10

53
Presentation, Limit switches
terminology OsiSense XC
General

Presentation Electromechanical detection


Limit switches are used in all automated installations and also in a wide variety of applications,
1 due to the numerous advantages inherent to their technology.
They transmit data to the logic processing system regarding:
v presence/absence,
v passing,
v positioning,
v end of travel.

Simplicity of installation, advantages


2 b From an electrical viewpoint
v galvanic separation of circuits,
v models suitable for low power switching combined with good electrical durability,
v very good short-circuit withstand in coordination with appropriate fuses,
v total immunity to electromagnetic interference,
v high rated operational voltage.
b From a mechanical viewpoint
v NC contacts with positive opening operation,

3 v high resistance to the different ambient conditions encountered in industry (standard tests
and specific tests under laboratory conditions),
v high repeat accuracy, up to 0.01 mm on the tripping points.

Detection movements
b Linear movement (plunger) b Rotary movement (lever) b Multi-directional movement

Unactuated Tripped Unactuated Tripped Unactuated Tripped

6
Terminology Rated value of a quantity b This replaces the term “nominal value”.
b It is the fixed value for a specific function.
Utilisation categories: b AC-15 replaces AC-11: control of an electromagnet on AC,
test 10 le/le.
b AC-12: control of a resistive load on AC or static load isolated
by opto-coupler.

7 b DC-13 replaces DC-11: control of an electromagnet on DC,


test le/le.
Positive opening travel b Minimum travel from the initial movement of contact actuator to
the position required to accomplish positive opening operation.
Positive opening force b The force required on the contact actuator to accomplish
positive opening operation.
Switching capacity b Ithe is no longer a rated value but a conventional current used
for heating tests.
8 Example: for category A300 the corresponding operational
current, le maximum, is 6 A-120 V or 3 A-240 V, the equivalent Ithe
being 10 A.
Positive opening operation b A limit switch complies to this specification when all the closed
contact elements of the switch can be changed, with certainty,
to the open position (no flexible link between the moving
contacts and the operator of the switch, to which an actuating
force is applied).

9 b All limit switches incorporating either a slow break contact


block or a snap action NC + NO (form Zb), NC + NO + NO,
NC + NC + NO, NC + NC + NO + NO contact block are positive
opening operation, in complete conformity with standard
IEC 60947-5-1 Appendix K.

10

54
Contact blocks Limit switches
OsiSense XC
General

Contact blocks Snap action contacts


b Snap action contacts are characterised by different tripping and reset points (differential travel).
b The displacement speed of the moving contacts is not related to the speed of the operator.
b This feature ensures satisfactory electrical performance in applications involving low speed 1
actuators.

13 14 13 14 13 14 13 14

2
21 22 21 22 21 22 21 22

Unactuated state
Slow break contacts
Approach travel Contact change of state Positive opening
3
b Slow break contacts are characterised by identical tripping and resetting points.
b The displacement speed of the moving contacts is equal, or proportional, to the speed of the
operator (which must not be less than 0.1 m/s = 6 m/minute).
The opening distance is also dependent on the distance travelled by the operator.

21 22 21 22
4

13 14 13 14

5
Electrical durability for normal loads
V Insulation voltage limit
500 b Normally, for inductive loads, the current value is less than 0.1 A (sealed), i.e. values of 3 to
40 VA sealed and 30 to 1000 VA inrush, depending on the voltage.
For this type of application the electrical durability will exceed 10 million operating cycles.
3 Application example: XCKJ161 + LC1D12pppp (7 VA sealed, 70 VA inrush).
240

6
200
Electrical durability = 10 million operating cycles.

150
Switching capacity
120
4 1 Normal industrial PLC input type 1 (PLC: industrial programmable logic controllers)
100 2 Normal industrial PLC input type 2
3 Switching capacity conforming to IEC 60947-5-5, utilisation category AC-15, DC-13
60 A300 240 V 3 A B300 240 V 1.5 A
(1) Inductive
48 zone Q300 250 V 0.27 A R300 250 V 0.13 A

7
4 Switching capacity conforming to IEC 60947-5-1, utilisation category AC-15, DC-13
24 A300 120 V 6 A B300 120 V 3 A
Heating limit (Ithe)

20
Q300 125 V 0.55 A R300 125 V 0.27 A
1
15 Electrical durability for small loads
2
10 b The use of limit switches with programmable controllers is becoming more common.
8 b With small loads, limit switches offer the following levels of reliability:
6 v failure rate of less than 1 for 100 million operating cycles using snap action contacts
(contacts XE2SP),
8
5
1 mA 2 3 mA 6 mA 10 1A 2 A 3A 6A 10 A v failure rate of less than 1 for 20 million operating cycles using slow break contacts
mA mA (contacts XEpNP and XE3SP).
v failure rate of less than 1 for 5 million operating cycles using contacts XCMD.

Range of use
Standard XE2SP2151, P3151
contacts
9
XE2NPpppp
Continuous
Contacts of XCMD
service (frequent
XE3pPpppp
switching)
Gold flashed Occasional service (1)
contacts Infrequent switching,
on resistive load y 1 operating cycle/
day, and/or corrosive
atmosphere
(1) Usable up to 48 V/10 mA. 10

55
Contact blocks (continued) Limit switches
OsiSense XC
Contact blocks
General

Contact blocks (continued) Functional diagrams of snap action contacts


b Example: NC + NO
1 B
A
P A - Maximum travel of operator in millimetres or degrees.
B - Tripping travel of contact.
21 - 22 Tripping C - Resetting travel of contact.
13 - 14 D - Differential travel = B - C.
21 - 22
13 - 14
Resetting P - Point from which positive opening is assured.
0 D
C

2 0 v Linear movement (plunger)


1
D C

1 - Resetting point of contact.


B

2 2 - Tripping point of contact.


A

P A - Maximum travel of operator in millimetres.


max. B - Tripping travel of contact.
C - Resetting travel of contact.
3 D - Differential travel = B - C.
P - Point from which positive opening is assured.

v Rotary movement (lever)

B 1 - Resetting point of contact.


2 - Tripping point of contact.

4 C 1 A - Maximum travel of operator in degrees.


A
D 2 B - Tripping travel of contact.
C - Resetting travel of contact.
D - Differential travel = B - C.
P - Point from which positive opening is assured.
P

Functional diagrams of slow break contacts


b Example: NC + NO break before make

6
A
B P A - Maximum travel of operator in millimetres or degrees.
B - Tripping and resetting travel of contact 21-22.
C - Tripping and resetting travel of contact 13-14.
21 - 22 Tripping and
P - Point from which positive opening is assured.
13 - 14 Resetting
0
C

7 0
1
v Linear movement (plunger)
B

1 - Tripping and resetting points of contact 21-22.


C

2
2 - Tripping and resetting points of contact 13-14.
A

P A - Maximum travel of operator in millimetres.


max. B - Tripping and resetting travel of contact 21-22.
C - Tripping and resetting travel of contact 13-14.
P - Positive opening point.

8
v Rotary movement (lever)

C 1 - Tripping and resetting points of contact 21-22.


2 - Tripping and resetting points of contact 13-14.
A A - Maximum travel of operator in degrees.
2 B - Tripping and resetting travel of contact 21-22.
9 B 1 C - Tripping and resetting travel of contact 13-14.
P - Positive opening point.

10

56
Contact blocks (continued), Limit switches
mounting OsiSense XC
General

Contact blocks (continued) Contact connections


b Tightening torque:
v minimum tightening torque ensuring the nominal characteristics of the contact: 0.8 N.m,
v maximum tightening torque without damage to the terminals: 1.2 N.m for XE2pP, 1 N.m for 1
XE3pP.
b Connecting cable: cable preparation lengths:
v for XE2pP, L = 22 mm,
v for XE2pP3ppp, L = 45 mm,

XE2pP screw clamp terminal connections


2
L

v for XE3pP, L = 14 mm, L1 = 11 mm.

3
L L1

XE3pP screw clamp terminal connections


Mounting Sweep of connecting cable
1 Recommended 4
2 To be avoided

1 2

Position of cable gland


1 Recommended
2 To be avoided 1 2
6

Type of cam
1 Recommended
2 To be avoided
1
30 30
2
8

9
Mounting and fixing limit switches by the head
1 Recommended Types XCKD, XCKP and XCKT, XCMD and XCMN
2 Forbidden
1 2 2

10

57
Setting-up Limit switches
OsiSense XC
General

Setting-up Tightening torque


b The minimum torque is that required to ensure correct operation of the switch.
1 b The maximum torque is the value which, if exceeded, will damage the switch.

Range Item Torque (N.m)


Min. Max.
Compact design XCKD, XCKP, Cover 0.8 1.2
XCKT Fixing screw for lever on rotary head 1 1.5
Miniature design XCMD, XCMN – – –

2 Compact design XCKN


Fixing screw for lever on rotary head
Cover
1
0.8
1.5
1.2
Fixing screw for lever on rotary head 1 1.5
Classic design XCKJ Cover 1 1.5
Fixing nut for lever on rotary head 1 1.5
Classic design XCKS Cover 0.8 1.2
Fixing nut for lever on rotary head 1 1.5
3 Classic design XCKM, XCKML,
XCKL
Cover
Fixing nut for lever on rotary head
0.8
1
1.2
1.5
Types XCKD, XCKP, XCKT, XCMD
b Adjustable in 3 planes:

15˚

4
15˚
15˚

All the heads can be adjusted All the levers can be adjusted in 15° steps throughout 360°,
6 in 15° steps throughout 360°,
in relation to the body.
in relation to the horizontal axis of the head.

Type XCKJ
b Adjustable throughout 360° in 5° steps, or in 45° steps by reversing the lever or its mounting.
1 Reversed α = 5°
2 Forward α = 45°

7
1

8
45° steps
5° steps throughout 360°
throughout
360°

9
1 2

10

58
Setting-up (continued) Limit switches
OsiSense XC
General

Setting-up (continued) Direction of actuation programming


b XC2J
1

Head ZC2JE05
2
b XCKJ

Head ZCKE05

b XCKS 4

5
Head ZCKD05

b XCKD, XCKP, XCKT and XCMD


6

7
Head ZCE05

Specific cams for heads ZCKE09 and ZC2JE09


1 0.5 mm min.
2 2 mm min. 8
1

B
2

9
A

A = length of lever + 11 mm
ZCKE09: 13 < h < 18 mm and B = 12 mm max.
ZC2JE09: 14 < h < 24 mm and B = 6 mm max.

10

59
Reminder of the standards Limit switches
OsiSense XC
General

Reminder of the standards


The majority of Schneider Electric products comply to national standards (for example French NF C standards, German DIN standards), European

1 standards (for example CENELEC) or international standards (for example IEC). These standards rigidly stipulate the characteristic requirements of
the designated products (for example IEC 60947 relating to low voltage switchgear and control gear).
These products, when correctly used, enable the production of control equipment assemblies, machine control equipment or installations
conforming to their own specific standards (for example IEC 60204 for the electrical equipment of industrial machines).
IEC 60947-5-1
Insulation coordination (and dielectric strength) b The standard IEC 60664 defines 4 categories of prospective transient overvoltages. It is
important for the user to select control circuit components which are able to withstand these
overvoltages. To these ends, the manufacturer states the rated impulse withstand voltage
2 Terminal connections
(U imp) applicable to the product.
b The cabling capacity, mechanical robustness and durability of the terminals, as well as
the ability to resist loosening, are verified by standardised tests.
b Terminal reference marking conforms to standard IEC 60947-5-1 Appendix M .
Switching capacity b With maximum electrical load. A single designation (A300 for example) enables indication
of the contact block characteristics related to its utilisation category.
Positive opening operation (IEC 60947-5-1 Appendix K) b For contacts used in safety applications (end of travel, emergency stop device, etc.)
the assurance of positive opening is required (see IEC 60204, EN 60204) after each test,
3 Electrical symbols for contacts
the opening of the contact being verified by testing with an impulse voltage (2500 V).
b Form Za, b Form Zb,
the 2 contacts the 2 contacts (NO + NC) are electrically
(NO + NC) are the separate.
same polarity.
Symbol for positive opening b Simplified version b Complete
symbol

4 CENELEC EN 50047
The European standards organisation CENELEC, which has 14 member countries, has defined in this standard the first type of limit switch.
It defines 4 variants of devices (forms A, B, C, E). (1) Minimum value A: reference axis
Limit switches XCKP, XCKD and XCKT conform to (2) Maximum value H: differential travel
standard EN 50047. P: tripping point
E: cable entry

5 Form A, with roller lever


50 (2)
Form B, with end plunger (rounded)
20 (1)

H P

12,5
P
H

5 (1)

6
55
40

10 (1)
15 (1)

21 (1)

A
55 (2)

E
31 (2)

7 30 (2)
12,5 (1)

Form C, with end roller plunger Form E, with roller lever for 1 direction of actuation
10 (1) 10 (1)

8 H
20 (1)

12,5

P
5 (1)
2,5 (1)
35
25

9
10 2
20 (1)

H
P
H

P
31 (1)
25 (1)

10
40
28

30 (2)

60
Reminder of the standards Limit switches
(continued) OsiSense XC
General

Reminder of the standards (continued)


CENELEC EN 50041
The European standards organisation CENELEC, which has 14 member countries, has defined in this standard the second type of limit switch.
It defines 6 variants of devices (forms A, B, C, D, F, G). (1) Minimum value A: reference axis Za: tripping zone
1
Limit switches XCKJ and XCKS conform to standard (2) Maximum value B: optional elongated holes Sa: tripping threshold
EN 50041. H: differential travel
P: tripping point
E: cable entry
Form A, with roller lever Form B, with end plunger (rounded)
70 (2)
2
20 (1)

H P

H
5 (1)
70 (2)

5,3
67

40 (1)
10 (1)
3

31(1)
A
7,3

80 (2)

E B

15 (1)
30 42,5 (2) 4
46 (2)

Form C, with end roller plunger Form D, with rod lever


Za
10 (1) ° 40
H P 40
5
°

Sa
20 (2) 20 (2)
3 (1)
58

100 (1)
200
20 (1)

6
P
H

53 (1)
44 (1)

7
Form F, with side plunger (rounded) Form G, with side roller plunger
56 (1) 20 (1) 58 20 (1) 41
39 (1)
30°
47 (1)

8
H
H

30 (1) 3
20
20

H H
H

72 55

H H 3 (1) 9
20

59 (1) 41 (1)
10
67 (1) 50 (1)

61
Technical information
Protective treatment of equipment
according to climatic environment

Depending on the climatic and environmental conditions in which the equipment is


placed, Telemecanique Sensors can offer specially adapted products to meet your
requirements.

In order to make the correct choice of protective finish, two points should be
remembered:
bb the prevailing climate of the country is never the only criterion,
bb only the atmosphere in the immediate vicinity of the equipment need be
considered.

All climates treatment “TC”


This is the standard treatment for Telemecanique Sensors brand equipment and is
suitable for the vast majority of applications. It is the equivalent of treatments
described as “Klimafest”, “Climateproof”.
In particular, it meets the requirements specified in the following publications:
bb Publication UTE C 63-100 (method l), successive cycles of humid heat at:
+ 40 °C and 95 % relative humidity.
bb DIN 50016 - Variations of ambient conditions within a climatic chamber:
+ 23 °C and 83 % relative humidity,
+ 40 °C and 92 % relative humidity.

It also meets the requirements of the following marine classification societies:


BV-LR-GL-DNV-RINA.

Characteristics
bb Steel components are usually treated with zinc. When they have a mechanical
function, they may also be painted.
bb Insulating materials are selected for their high electrical, dielectric and mechanical
characteristics.
bb Metal enclosures have a stoved paint finish, applied over a primary phosphate
protective coat, or are galvanised (e.g. some prefabricated busbar trunking
components).

Limits for use of “TC” (All climates) treatment


bb “TC” treatment is suitable for the following temperatures and humidity:
Temperature (°C) Relative humidity (%)
20 95
40 80
50 50

“TC” treatment is therefore suitable for all latitudes and in particular tropical and
equatorial regions where the equipment is mounted in normally ventilated industrial
premises. Being sheltered from external climatic conditions, temperature variations
are small, the risk of condensation is minimised and the risk of dripping water is
virtually non-existent.

Extension of use of “TC” (All climates) treatment


In cases where the humidity around the equipment exceeds the conditions described
above, or in equatorial regions if the equipment is mounted outdoors, or if it is placed
in a very humid location (laundries, sugar refineries, steam rooms, etc.), “TC”
treatment can still be used if the following precautions are taken:
bb The enclosure in which the equipment is mounted must be protected with a “TH”
finish (see next page) and must be well ventilated to avoid condensation and dripping
water (e.g. enclosure base plate mounted on spacers).
bb Components mounted inside the enclosure must have a “TC” finish.
bb If the equipment is to be switched off for long periods, a heater must be provided
(0.2 to 0.5 kW per square decimetre of enclosure), that switches on automatically
when the equipment is turned off. This heater keeps the inside of the enclosure at a
temperature slightly higher than the outside surrounding temperature, thereby
avoiding any risk of condensation and dripping water (the heat produced by the
equipment itself during normal running is sufficient to provide this temperature
difference).
bb Special considerations for “Operator dialog” and “Detection” products:
for certain pilot devices, the use of “TC” treatment can be extended to outdoor use
provided their enclosure is made of light alloys, zinc alloys or plastic material. In this
case, it is also essential to ensure that the degree of protection against penetration
of liquids and solid objects is suitable for the applications involved.

62
Technical information
Protective treatment of equipment
according to climatic environment

“TH” treatment for hot and humid environments


This treatment is suitable for hot and humid atmospheres where installations are
regularly subject to condensation, dripping water and the risk of fungi.

In addition, plastic insulating components are resistant to attacks from insects such
as termites and cockroaches. These properties have often led to this treatment being
described as “Tropical Finish”, but this does not mean that all equipment installed in
tropical and equatorial regions must systematically have undergone “TH” treatment.
On the other hand, certain operating conditions in temperate climates may well
require the use of “TH” treated equipment (see limitations for use of “TC” treatment).

Special characteristics of “TH” treatment


bb All insulating components are made of materials which are either resistant to fungi
or treated with a fungicide, and which have increased resistance to creepage
(Standards IEC 60112, NF C 26-220, DIN 5348).
bb Metal enclosures receive a top-coat of stoved, fungicidal paint, applied over a rust
inhibiting undercoat. Components with “TH” treatment may be subject to a surcharge
(1). Please consult your Customer Care Centre.

Protective treatment selection guide


Surrounding Duty cycle Internal Type of Protective
environment heating of climate treatment
enclosure of of
when not in equip- enclo-
use ment sure
Indoors
No dripping water Unimportant Not necessary Unimportant “TC” “TC”
or condensation
Presence of dripping Frequent No Temperate “TC” “TH”
water or condensation switching off for Equatorial “TH” “TH”
periods of more
Yes Unimportant “TC” “TH”
than 1 day

Continuous Not necessary Unimportant “TC” “TH”

Outdoors (sheltered)
No dripping water Unimportant Not necessary Temperate “TC” “TC”
or dew Equatorial “TH” “TH”
Exposed outdoors or near the sea
Frequent and regular Frequent No Temperate “TC” “TH”
presence of dripping switching off for Equatorial “TH” “TH”
water or dew periods of more
Yes Unimportant “TC” “TH”
than 1 day

Continuous Not necessary Unimportant “TC” “TH”

These treatments cover, in particular, the applications defined by methods I and II of


guide UTE C 63-100.

Special precautions for electronic equipment


Electronic products always meet the requirements of “TC” treatment. A number of
them are “TH” treated as standard.

Some electronic products (for example: programmable controllers, flush mountable


controllers CCX and flush mountable operator terminals XBT) require the use of an
enclosure providing a degree of protection to at least IP 54, as defined by standards
IEC 60664 and NF C 20 040, for use in industrial applications or in environmental
conditions requiring “TH” treatment.

These electronic products, including flush mountable products, must have a degree
of protection to at least IP 20 (provided either by their own enclosure or by their
installation method) for restricted access locations where the degree of pollution
does not exceed 2 (a test booth not containing machinery or other dust producing
activities, for example).

Special treatments
For particularly harsh industrial environments, Telemecanique Sensors is able to
offer special protective treatments. Please consult your Customer Care Centre.
(1) A large number of the Telemecanique Sensors brand products are “TH” treated as standard
and are, therefore, not subject to a surcharge.

63
Technical information
Product standards and certifications

Standardisation
Conformity to standards
Telemecanique Sensors products satisfy, in the majority of cases, national (for example: BS in
Great Britain, NF in France, DIN in Germany), European (for example: CENELEC) or
international (IEC) standards. These product standards precisely define the performance of the
designated products (such as IEC 60947 for low voltage equipment).
When used correctly, as designated by the manufacturer and in accordance with regulations and
correct practices, these products will allow users to build equipment, machine systems or
installations that conform to their appropriate standards (for example: IEC 60204-1, relating to
electrical equipment used on industrial machines).
Telemecanique Sensors is able to provide proof of conformity of its production to the standards it
has chosen to comply with, through its quality assurance system.
On request, and depending on the situation, Telemecanique Sensors can provide the following:
b a declaration of conformity,
b a certificate of conformity (ASEFA/LOVAG),
b a homologation certificate or approval, in the countries where this procedure is required or for
particular specifications, such as those existing in the merchant navy.

Code Certification authority Country


Name Abbreviation
ANSI American National Standards Institute ANSI USA
BS British Standards Institution BSI Great Britain
CEI Comitato Elettrotecnico Italiano CEI Italy
DIN/VDE Verband Deutscher Electrotechniker VDE Germany
EN Comité Européen de Normalisation Electrotechnique CENELEC Europe
GOST Gosudarstvenne Komitet Standartov GOST Russia
IEC International Electrotechnical Commission IEC Worldwide
JIS Japanese Industrial Standards Committee JISC Japan
NBN Institut Belge de Normalisation IBN Belgium
NEN Nederlands Normalisatie Institut NNI Netherlands
NF Union Technique de l’Electricité UTE France
SAA Standards Association of Australia SAA Australia
UNE Asociacion Española de Normalizacion y Certificacion AENOR Spain

European EN standards
These are technical specifications established in conjunction with, and with approval of, the
relative bodies within the various CENELEC member countries (European Union, European Free
Trade Association and many central and eastern European countries having «member» or
«affiliated» status). Prepared in accordance with the principle of consensus, the European
standards are the result of a weighted majority vote. Such adopted standards are then integrated
into the national collection of standards, and contradictory national standards are withdrawn.
European standards incorporated within the French collection of standards carry the prefix
NF EN. At the ‘Union Technique de l’Electricité’ (Technical Union of Electricity) (UTE), the French
version of a corresponding European standard carries a dual number: European reference
(NF EN …) and classification index (C …).
Therefore, the standard NF EN 60947-4-1 relating to motor contactors and starters, effectively
constitutes the French version of the European standard EN 60947-4-1 and carries the UTE
classification C 63-110.
This standard is identical to the British standard BS EN 60947-4-1 or the German standard DIN
EN 60947-4-1.
Whenever reasonably practical, European standards reflect the international standards (IEC).
With regard to automation system components and distribution equipment, in addition to
complying with the requirements of French NF standards, Telemecanique Sensors brand
components conform to the standards of all other major industrial countries.

Regulations
European Directives
Opening up of European markets assumes harmonisation of the regulations pertaining to each
of the member countries of the European Union.
The purpose of the European Directive is to eliminate obstacles hindering the free circulation of
goods within the European Union, and it must be applied in all member countries. Member
countries are obliged to transcribe each Directive into their national legislation and to
simultaneously withdraw any contradictory regulations. The Directives, in particular those of a
technical nature which concern us, only establish the objectives to be achieved, referred to as
“essential requirements”.
The manufacturer must take all the necessary measures to ensure that his products conform to
the requirements of each Directive applicable to his production.
As a general rule, the manufacturer certifies conformity to the essential requirements of the
Directive(s) for his product by affixing the e mark.
The e mark is affixed to Telemecanique Sensors brand products concerned, in order to comply
with French and European regulations.

Significance of the e mark


b The e mark affixed to a product signifies that the manufacturer certifies that the product
conforms to the relevant European Directive(s) which concern it; this condition must be met to
allow free distribution and circulation within the countries of the European Union of any product
subject to one or more of the E.U. Directives.
b The e mark is intended solely for national market control authorities.
b The e mark must not be confused with a conformity marking.

64
Technical information
Product standards and certifications

European Directives (continued)


For electrical equipment, only conformity to standards signifies that the product is suitable for its
designated function, and only the guarantee of an established manufacturer can provide a high
level of quality assurance.
For Telemecanique Sensors brand products, one or several Directives are likely to be applicable,
depending on the product, and in particular:
b the Low Voltage Directive 2006/95/EC: the e mark relating to this Directive has been
compulsory since 16th January 2007.
b the Electromagnetic Compatibility Directive 89/336/EEC, amended by Directives 92/31/EEC
and 93/68/EEC: the e mark on products covered by this Directive has been compulsory since
1st January 1996.

ASEFA-LOVAG certification
The function of ASEFA (Association des Stations d’Essais Française d’Appareils électriques
- Association of French Testing Stations for Low Voltage Industrial Electrical Equipment) is to
carry out tests of conformity to standards and to issue certificates of conformity and test reports.
ASEFA laboratories are authorised by the French authorisation committee (COFRAC).
ASEFA is now a member of the European agreement group LOVAG (Low Voltage Agreement
Group). This means that any certificates issued by LOVAG/ASEFA are recognised by all the
authorities which are members of the group and carry the same validity as those issued by any
of the member authorities.

Quality labels
When components can be used in domestic and similar applications, it is sometimes
recommended that a “Quality label” be obtained, which is a form of certification of conformity.
Code Quality label Country
CEBEC Comité Electrotechnique Belge Belgium
KEMA-KEUR Keuring van Electrotechnische Materialen Netherlands
NF Union Technique de l’Electricité France
ÖVE Österreichischer Verband für Electrotechnik Austria
SEMKO Svenska Electriska Materiel Kontrollanatalten Sweden

Product certifications
In some countries, the certification of certain electrical components is a legal requirement. In this
case, a certificate of conformity to the standard is issued by the official test authority.
Each certified device must bear the relevant certification symbols when these are mandatory:
Code Certification authority Country
CSA Canadian Standards Association Canada
UL Underwriters Laboratories USA
CCC China Compulsory Certification China
Note on certifications issued by the Underwriters Laboratories (UL). There are two levels of
approval:
“Recognized” ( ) The component is fully approved for inclusion in equipment built in a
workshop, where the operating limits are known by the equipment
manufacturer and where its use within such limits is acceptable by the
Underwriters Laboratories.
The component is not approved as a “Product for general use” because
its manufacturing characteristics are incomplete or its application
possibilities are limited.
A “Recognized” component does not necessarily carry the certification
symbol.

“Listed” (UL) The component conforms to all the requirements of the classification
applicable to it and may therefore be used both as a “Product for general
use” and as a component in assembled equipment. A “Listed” component
must carry the certification symbol.

Marine classification societies


Prior approval (= certification) by certain marine classification societies is generally required for
electrical equipment which is intended for use on board merchant vessels.
Code Classification authority Country
BV Bureau Veritas France
DNV Det Norske Veritas Norway
GL Germanischer Lloyd Germany
LR Lloyd’s Register Great Britain
NKK Nippon Kaiji Kyokaï Japan
RINA Registro Italiano Navale Italy
RRS Register of Shipping Russia

Note
For further details on a specific product, please refer to the “Characteristics” pages in this
catalogue or consult your Customer Care Centre.

65
Technical information
Degrees of protection provided by enclosures
IP code

Degrees of protection against the penetration of solid The European standard EN 60529 dated October 1991, IEC publication 529
bodies, water and personnel access to live parts (2nd edition - November 1989), defines a coding system (IP code) for indicating the
degree of protection provided by electrical equipment enclosures against accidental
direct contact with live parts and against the ingress of solid foreign objects or water.
This standard does not apply to protection against the risk of explosion or conditions
such as humidity, corrosive gasses, fungi or vermin.
Certain equipment is designed to be mounted on an enclosure which will contribute
towards achieving the required degree of protection (example : control devices
mounted on an enclosure).
Different parts of an equipment can have different degrees of protection (example :
enclosure with an opening in the base).
Standard NF C 15-100 (May 1991 edition), section 512, table 51 A, provides a
cross-reference between the various degrees of protection and the environmental
conditions classification, relating to the selection of equipment according to external
factors.
Practical guide UTE C 15-103 shows, in the form of tables, the characteristics
required for electrical equipment (including minimum degrees of protection),
according to the locations in which they are installed.

IP ppp code
The IP code comprises 2 characteristic numerals (e.g. IP 55) and may include an additional letter when the actual protection of personnel
against direct contact with live parts is better than that indicated by the first numeral (e.g. IP 20C).
Any characteristic numeral which is unspecified is replaced by an X (e.g. IP XXB).
1st characteristic numeral: 2nd characteristic numeral: Additional letter:
corresponds to protection of the equipment against corresponds to protection of the equipment corresponds to protection of
penetration of solid objects and protection of personnel against penetration of water with harmful effects. personnel against direct contact
against direct contact with live parts. with live parts.
Protection of the equipment Protection of
personnel
0 Non-protected Non-protected 0 Non-protected A With the back of the hand.

1 Protected against Protected against 1 Protected against B With the finger.


the penetration of direct contact with vertical dripping water,
solid objects the back of the (condensation).
having a diameter hand (accidental
greater than or contacts).
equal to 50 mm
2 Protected against Protected against 2 15˚
Protected against C With a Ø 2.5 mm tool.
the penetration of direct finger dripping water at an
solid objects contact. angle of up to 15°.
having a diameter
greater than or
equal to 12.5 mm.
3 Protected against Protected against 3 ˚ Protected against rain at D With a Ø 1 mm wire.
the penetration of direct contact with 60 an angle of up to 60°.
solid objects a Ø 2.5 mm tool.
having a diameter
greater than or
equal to 2.5 mm.
4 Protected against Protected against 4 Protected against
the penetration of direct contact with splashing water in all
solid objects a Ø 1 mm wire. directions.
having a diameter
greater than or
equal to 1 mm.
5 Dust protected Protected against 5 Protected against water
(no harmful direct contact with jets in all directions.
deposits). a Ø 1 mm wire.

6 Dust tight. Protected against 6 Protected against


direct contact with powerful jets of water
a Ø 1 mm wire. and waves.

7 15 cm Protected against the


1m
min effects of temporary
immersion.

8 Protected against the


m effects of prolonged
immersion under
specified conditions.

66
Technical information
Degrees of protection provided by enclosures
IK code

Degrees of protection against mechanical impact The European standard EN 50102 dated March 1995 defines a coding system
(IK code) for indicating the degree of protection provided by electrical equipment
enclosures against external mechanical impact.
Standard NF C 15-100 (May 1991 edition), section 512, table 51 A, provides a
cross-reference between the various degrees of protection and the environmental
conditions classification, relating to the selection of equipment according to external
factors.
Practical guide UTE C 15-103 shows, in the form of tables, the characteristics
required for electrical equipment (including minimum degrees of protection),
according to the locations in which they are installed.

IK pp code
The IK code comprises 2 characteristic numerals (e.g. IK 05).

2 characteristic numerals:
corresponding to a value of impact energy.

h (cm) Energy (J)


00 Non-protected

01 0,2 kg
7.5 0.15

02 h
10 0.2

03 17.5 0.35

04 25 0.5

05 35 0.7

06 0,5 kg
20 1

07 h
40 2

08 1,7 kg 30 5

09 5 kg 20 10

10 h
40 20

67
Index Product reference index

D XCKMR54D1H29 42 XEP3S1W2B524 48 ZC2JC15 23 ZC2JE82 14


DE9PEM20010 42 18
XCKMR54D2H29 XEP3S1W2B529 48 ZC2JC16 20
1
42
DE9RP13520 37 ZC2JE83 14
XCKVR24SR1H29 42 XEP3S1W3 48 ZC2JC18 13 18
39
XCKVR44D1H29 42 XEP3S1W3B524 48 ZC2JC25 23 ZC2JE84 14
18
X XEP3S1W3B529 48 ZC2JC26 20
XCKVR44D2H29 42
ZC2JE85 14
XC1AC111 28 XEP3S1W6 48 ZC2JC28 13
XCKVR54D1H29 42 18
XC1AC115 28 XEP3S1W6B524 48 23 ZC2JE095 24
XCKVR54D2H29 ZC2JC45
2
42
XC1AC116 28 XEP3S1W6B529 48 20 ZC2JE096 21
XCKZ01 17 ZC2JC46
XC1AC117 28 XEP3S2W2 48 13 ZC2JE615 23
22 ZC2JC48
XC1AC118 28 XEP3S2W2B524 48 13 ZC2JE616 20
XCKZ015 25 ZC2JD1
XC1AC119 28 XEP3S2W2B529 48 13 ZC2JE625 23
XCKZ018 17 ZC2JD2
XC1AC121 28 18
XCRA11 36 XEP3S2W3 48 ZC2JE626 20

3
ZC2JD4 13
XC1AC125 28 XEP3S2W3B524 48 ZC2JE635 23
XCRA12 36 18
XC1AC126 28 XEP3S2W3B529 48 ZC2JE636 20
XCRA15 36 ZC2JD16 20
XC1AC127 28 XEP3S2W6 48 ZC2JE645 23
XCRA51 36 ZC2JD26 20
XC1AC128 28 40 XEP3S2W6B524 48 ZC2JE646 20
ZC2JD46 20
XC1AC129 28 XCRA52 36 XEP3S2W6B529 48 ZC2JE655 23
ZC2JE01 10
40
15
4
XC1AC131 28 XEP4E1FD 46 ZC2JE656 20
XCRA55 36
XC1AC135 28 XEP4E1FDA326 46 ZC2JE02 15 ZC2JE665 23
40
18
XC1AC136 28 XCRB11 36 XEP4E1FDA454 46 ZC2JE666 20
ZC2JE03 15
XC1AC137 28 40 ZC2JE705 24
XEP4E1W7 46 18
XCRB12 36
XC1AC138 28 XEP4E1W7A326 46 ZC2JE04 15 ZC2JE706 21
40
XC1AC139 28 XEP4E1W7A454 46 ZC2JE05 10 ZC2JE815 23
5
XCRB15 36
40 15 ZC2JE816 20
XC1AC141 28 XEP5P1W2 46 18
XCRB51 36 ZC2JE825 23
XC1AC145 28 XEP5P1W2Z55B 46
40 ZC2JE06 15
XC1AC146 28 XESP1021 17 ZC2JE826 20
XCRB52 36 ZC2JE07 15
XC1AC147 28 40 22 18 ZC2JE835 23

XCRB55 36 XESP1028 17 ZC2JE09 15 ZC2JE836 20


XC1AC148 28

6
40 XESP1031 17 ZC2JE845 23
XC1AC149 28 ZC2JE015 24
XCRE18 36 22 ZC2JE846 20
XC1AC151 28 ZC2JE016 21
XCRE58 36 XESP1038 17 ZC2JE855 23
XC1AC155 28 40
XESP10215 25 ZC2JE025 24 ZC2JE856 20
XC1AC156 28 XCRF17 36 ZC2JE026 21 ZC2JY11 10
40 XESP10315 25
XC1AC157 28 16
ZC2JE035 24

7 XC1AC158 28 XCRF57 36 22
Z ZC2JE036 21
57
XC1AC159 28 ZC1AC001 30 ZC2JY12 16
XCRT115 38 ZC2JE045 24 18
XC1AC161 28 ZC1AC005 30 22
XCRT215 38 ZC2JE046 21
ZC1AC006 30 25
XC1AC165 28 41 ZC2JE056 21
ZC1AC007 30 ZC2JY13 16
XC1AC166 28 XCRT315 38 ZC2JE61 10 18
XC1AC167 28 ZC1AC008 30 22
8 XCRZ02 37 14
ZC1AC009 30 25
XC1AC168 28 XCRZ03 37 ZC2JE62 10
31 ZC2JY31 10
XC1AC169 28 42 14 16
ZC1AZ8 30
ZC2JE63 10 22
XC1AC171 28 XCRZ03R 42
ZC1AZ11 30 14 ZC2JY51 10
XC1AC175 28 XCRZ04 37
ZC1AZ12 30 14 16
ZC2JE64
XC1AC176 28 XCRZ05 37 22

9
ZC1AZ13 30 ZC2JE65 14 25
XC1AC177 28 XCRZ09 37 18
ZC1AZ14 30 ZC2JY61 16
XC1AC178 28 39 ZC2JE065 24 22
ZC1AZ15 30
XC1AC179 28 XCRZ12 37 ZC2JE66 14 ZC2JY71 16
ZC1AZ16 30
18 22
XC010L2 50 XCRZ15 37
ZC1AZ17 30
51 ZC2JE066 21 ZC2JY81 16
XCRZ42 39
ZC2JC1 10 22
10
XC011L2 50 ZC2JE70 15
51 XCRZ901 39 13 ZC2JY91 16
ZC2JE075 24
XCKMR24SR1H29 42 XCRZ902 39 ZC2JC2 13 22
18 ZC2JE076 21
XCKMR44D1H29 42 XCRZ903 39 ZC2JY115 25
ZC2JC4 13 ZC2JE81 14
XCKMR44D2H29 42 XEP3S1W2 48 18 18 ZC2JY215 25

68
Index (continued) Product reference index

ZC2JY315 25
ZC2JY415 25
ZC2JY615 25 1
ZC2JY715 25
ZC2JY815 25
ZC2JY915 25
ZEP3L524 48
ZEP3L529
ZEP4L326
48
46
2
ZEP4L454 46

10

69
Schneider Electric Industries SAS www.tesensors.com
Head Office The information provided in this documentation contains general descriptions and/or technical
35, rue Joseph Monier characteristics of the performance of the products contained herein. This documentation is not
F-92500 Rueil-Malmaison intended as a substitute for and is not to be used for determining suitability or reliability of these
France products for specific user applications. It is the duty of any such user or integrator to perform the
appropriate and complete risk analysis, evaluation and testing of the products with respect to the
relevant specific application or use thereof. Neither Schneider Electric nor any of its affiliates or
subsidiaries shall be responsible or liable for misuse of the information contained herein.

Design: Schneider Electric


Photos: Schneider Electric

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