FACTORY ACCEPTANCE TEST

Transformer rectifier for cathodic protection

Manufacturer Zhejiang Yuxi Corrosion Control Corporation

Rectifier DC Rating Volts Amps

Rectifier AC Rating Volts Amps

Fat Location Dongxi,Xinqiao,Ningbo,China

ZHEJIANG YUXI
CORROSION CONTROL
CORPORATION

ROUTINE PRODUCTION TEST

Transformer Rectifier Test
Rectifier Type Air cooled Phase 3 AC Input 380 V 27 A
Work mode Manual Hz 50 DC Rated Output 50 V 250 A
Model No. M-AA-3-380V-50V250A-LB

DIELECTRIC BREAKDOWN TEST

Max. Voltage Applied From To Current Drain In (≤5mA)
2000V AC Primary chassis
2000V AC Secondary Primary
2000V AC Secondary chassis
Period of dielectric test is one minute

RECTIFIER EFFICIENCY TEST (AC input at nominal) TAP setting =

AC Input Power (Watts) DC Output Power (Watts) Efficiency

RATED OUTPUT TEST (AC Input Voltage at 10% below Nominal)

Tap AC Input DC Output DC Output Rated DC Output Rated DC Output
Setting (V) (V) (A) (Volts) (Amps)

Mechanical Test
Tight of each bolt that carries load current (random selection) as per torque recommended.
Bolts at link bar □ Passed □ Failed
Bolts at fuse □ Passed □ Failed
Bolts at shunt □ Passed □ Failed
Bolt at DC output lug □ Passed □ Failed

Tested By Inspected By Approved By

Date:

Signature:

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ZHEJIANG YUXI
CORROSION CONTROL
CORPORATION

ROUTINE PRODUCTION TEST

Tap Increment Test
Rectifier Max. Output
Nominal increment Increment tolerance
at 10% Low Input Total tap settings
( DC volts) ±30%
( DC Volts)

T/R DC Increment per tap

Tap Span T/R DC Output
Tap setting Output (Ave.)
Tested (Amps)
(Volts ) (Volts )

Remarks

Tested By Inspected By Approved By

Date:

Signature:

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ZHEJIANG YUXI
CORROSION CONTROL
CORPORATION

ROUTINE PRODUCTION TEST

T/R specification sheet
Tap adjustable T/R for cathodic protection

1. Nominal AC input rating

□ Single Phase □ 120V □ 220V □ 480V
□ Three Phase □ 120V □ 220V □ 380V

2. D.C. output rating

Volts: 50V
Amperes: 250A

3. Cooling type
□ Dry Type, Natural Air Convection Cooled
□ Dry Type, Non-Vented Natural Air Convection Cooled
□ Oil Immersed, Natural Air Convection

4. Mounting
□ Floor or Concrete Pad
□ Pole or Wall
□ Steel Pedestal
□ Other, (explain)

5. Application
□ Onshore
□ Near Shore
□ Offshore

6. Optional Features
□ Remote monitoring (RMU) provided
□ Remote monitoring (single transmitters) provided
□ Remote monitoring (Relay alarm) provided

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ZHEJIANG YUXI
CORROSION CONTROL
CORPORATION

DESIGN APPROVAL PERFORMANCE TEST

A 、TEMPERATURE RISE TESTS
Work mode Manual Phase 3 DC Rated Output 50 V 250 A
Model No. M-AA-3-3800V-50V250A-LB

Tap Setting AC Input Voltage DC Output Voltage DC Output Current

Set the rectifier to rated DC output voltage and current at 10% high AC input line voltage

START AND FINISH AC Input Ambient Transformer Rectification Element

DATA TIME (Volts) ( ℃) ( ℃) ( ℃)

Tested By Inspected By Approved By

Date:

Signature:

iv
ZHEJIANG YUXI
CORROSION CONTROL
CORPORATION

DESIGN APPROVAL PERFORMANCE TEST

A 、TEMPERATURE RISE TESTS
Work mode Manual Phase 3 DC Rated Output 50V 250 A
Model No. M-AA-3-380V-50V250A-LB

Tap Setting AC Input Voltage DC Output Voltage DC Output Current

Set the rectifier to rated DC output voltage and current at 10% high AC input line voltage
START AND FINISH AC Input Ambient Transformer Rectification Element
DATA TIME (Volts) ( ℃) ( ℃) ( ℃)

Transformer temp rise – Oil temp – ambient temp Rectification element temp rise –
ambient temp rise (≤130℃) (≤30℃) ambient temp rise (≤80℃)

Tested By Inspected By Approved By

Date:

Signature:

v
ZHEJIANG YUXI
CORROSION CONTROL
CORPORATION

DESIGN APPROVAL PERFORMANCE TEST

B 、OUTPUT RIPPLE VOLTAGE ( AC Input Voltage At Nominal)

Output AC RMS Voltage Output DC Voltage Percentage RMS of DC

AC RMS Voltage shall be ＜5 % Of The DC Voltage At The DC Output For Single Phase

C、 DC Voltage Output , Current Output, and Automatic Potential Test

Start and Finish
DC Voltage DC Current Potential
Data Time

Tested By Inspected By Approved By

Date:

vi
ZHEJIANG YUXI
CORROSION CONTROL
CORPORATION

Signature:

DESIGN APPROVAL PERFORMANCE TEST

C、 DC Voltage Output , Current Output, and Automatic Potential Test
Start and Finish
DC Voltage DC Current Potential
Data Time

Remarks

Tested By Inspected By Approved By

Date:

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ZHEJIANG YUXI
CORROSION CONTROL
CORPORATION

Signature:

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