Clutch Failure Symptoms Often Include

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Clutch Failure Symptoms Often Include:

1. Clutch Pedal Makes Noises When Engaging and Disengaging


2. Clutch Pedal Chatters When You Accelerate
3. Clutch Pedal Pulsates
4. Clutch Pedal Remains Stuck to the Floor
5. Clutch Pedal Feels Loose or Spongey
6. Clutch Pedal is Hard to Engage
7. Transmission Makes A Grinding, Whirling or Chirping Noise in Neutral
8. Grinding Occurs When Shifting Gears
9. Can’t Get Transmission Into Gear
WHAT IS A CLUTCH? HOW DOES A
CLUTCH WORK?
Before diagnosing your clutch problems, its important to understand what a clutch is and
how it works in regard to your vehicle’s powertrain. A clutch is a mechanical component in
a vehicle or other mechanical device that engages and disengages a powertrain or
transmission between several rotating shafts.

The clutch connects theses two shafts, allowing for either to lock together and spin at the
same speed, or decouple and spin at different speeds. In most vehicles, the clutch sits
between the engine and the main driveshaft, modulating torque and power from the
engine to the wheels. Torque is simply any force applied at a distance. Its measured in foot-
pounds or newton-meters.

You need a clutch in your car because the engine spins all the time, but your car’s wheels
don’t. To stop your car without stopping the engine, you need a way to disengage the
wheels from the engine. Through the friction of the engine’s flywheel and the clutch disc,
you can engage your spinning engine to a sometimes-spinning transmission and visa-versa.

When you aren’t engaging the clutch the clutch’s springs push the pressure plate against
the clutch disc. This presses against the flywheel and locks the engine to the transmission
input shaft, causing both to spin at the same speed.

A Traditional Clutch Assembly Contains the


Following Components:
 Clutch Disc – connects to transmission
 Release Mechanism (mechanical or hydraulic)
 Cable – connects between clutch pedal and fork
 Linkage – connects fork to pressure plate
 Pressure Plate – connects to clutch disc
 Flywheel – connects to engine
 Pilot Bearing –
 Release or “throw-out” Bearing
 Clutch Fork – modulates force between pressure plate and clutch via linkage
WHAT ARE THE SIGNS OF A
SLIPPING CLUTCH?
If transmission shops mechanics refers to your clutch slipping, they mean that the clutch’s
friction material is worn out. Your clutch only engages through friction, so if there’s no
material there to provide that friction, then your clutch won’t engage properly. If your clutch
is slipping, you’ll feel that as you release the pedal and accelerate, your vehicle will move
slowly, while the engine revs higher. You may also notice the clutch releasing sooner than
expected without much need for pressure. 

Potential Causes Leading to a Slipping Clutch:


 Clutch linkage or cable needs adjustment because the cable is binding or the cable
housing is filled with rust.
 Clutch linkage is bent, misaligned, or damaged.
 Pressure plate is weakened or warped.
 Clutch assembly is contaminated with oil due to your engine or transmission oil
leaking.
 Broken motor mounts.

Keep in mind that if your clutch doesn’t release properly, it will continue to turn the input
shaft. This can cause grinding, and prevent your car from going into gear. Some common
reasons a clutch may stick are:

 Broken or stretched clutch cable – The cable needs the right amount of tension to
push and pull effectively.
 Leaky or defective slave and/or master clutch cylinders – Leaks keep the cylinders
from building the necessary amount of pressure.
 Air in the hydraulic line – Air affects the hydraulics by taking up space the fluid needs
to build pressure.
 Misadjusted linkage – When your foot hits the pedal, the linkage transmits the wrong
amount of force.
 Mismatched clutch components – Not all aftermarket parts work with your clutch.
CLUTCH FAILURE SYMPTOM 1:
CLUTCH PEDAL MAKES NOISES
WHEN ENGAGING AND
DISENGAGING
If you can hear a noise when you depress the clutch pedal or release it, or both when the
engine is off, its probably a problem with the clutch release mechanism or “clutch fork.”

The clutch fork is a hydraulic or mechanical releasing device that helps engage and
disengage the clutch. You’ll hear noises when lubricant dries out and the mechanism wears
down. A cable, rod or connection may also scrape and cause squeaking or clunking.

CLUTCH FAILURE SYMPTOM 2:


CLUTCH PEDAL CHATTERS WHEN
YOU ACCELERATE
When your clutch pedal vibrates, that means the clutch disc is losing it’s grip on the flywheel
intermittently.

Possible causes of vibrating or chattering include:

 Clutch disc lining (friction material) worn out


 Clutch disc lining burnt or contaminated with oil
 Clutch disc glazed
 Clutch disc hub with worn out splines
 Warped pressure plate or flywheel
 Pressure plate diaphragm spring weakened or with broken fingers (bouncing)
 Pressure plate with hot spots
 Pilot bearing worn out or damaged
 Flywheel worn out
CLUTCH FAILURE SYMPTOM 3:
CLUTCH PEDAL PULSATES
When rotating parts wobble or vibrate inside your transmission, you might feel your clutch
pedal pulsate. In these cases, warped flywheels may be the problem, or a release lever
needs adjustment. If the pulsation or vibration began after servicing the transmission, then
its possible the transmission housing is improperly aligned with the engine.

CLUTCH FAILURE SYMPTOM 4:


CLUTCH PEDAL REMAINS STUCK
TO THE FLOOR
A clutch pedal that stays on the floor means that you have binding problems with the
linkage or release bearing. In this case, check that the springs in the linkage are not over-
stretched – they may need adjustment. You may also want to inspect the release bearing
and check that the pedal stop is in place.

CLUTCH FAILURE SYMPTOM 5:


CLUTCH PEDAL FEELS LOOSE OR
SPONGEY
If your clutch pedal feels loose or spongey, then check the release bearing or clutch fork for
damage. Frequently we find failure in the pressure-plate diaphragm spring in mechanical
units.

If you have a hydraulic clutch release mechanism, check for:

 Air in the hydraulic system


 Low fluid in the reservoir
 Leaking hose or pipe
 Leaking connection
 Master cylinder, center valve seal fault
 Master cylinder, piston primary seal leak
CLUTCH FAILURE SYMPTOM 6:
CLUTCH PEDAL IS HARD TO
ENGAGE
Every clutch requires some amount of input or force from the drive to fully depress and
engage. If you find yourself pressing excessively hard to engage the clutch, then you have a
problem with the release mechanism. In mechanical applications , this is a sticking or
binding pedal linkage, cable, cross shaft, or pivot ball. For hydraulic systems, this will be a
blockage or worn seals in your hydraulic system. In mechanical systems check the cable,
linkage, clutch fork, pressure plate, and throw-out bearing and see if everything is properly
lubricated or worn out.

CLUTCH FAILURE SYMPTOM 7:


TRANSMISSION MAKES A
GRINDING, WHIRLING OR CHIRPING
NOISE IN NEUTRAL
If your car makes a grinding, whirling or chirping sound when the transmission is in neutral,
but the noise goes away when you depress the clutch pedal, it’s possible that the noise is
coming from a worn-out input shaft bearing.

CLUTCH FAILURE SYMPTOM 8:


GRINDING OCCURS WHEN
SHIFTING GEARS
If you hear grinding when shifting gears, that means the clutch disc remains engaged. The
transmission input shaft then keeps spinning even when you fully depress the clutch pedal.
Since the input shaft is still spinning, trying to shift gears when into reverse or otherwise will
cause your transmission to grind.

This grinding may point to any number of problems with the pressure plate, throw-out
bearing, or release mechanism. On a mechanical release system, the cable may be broken,
frozen, overstretched, or in need of adjustment. On a hydraulic system, grinding may
indicate problems with the clutch master cylinder, which could include low fluid, air in the
system or the internal cylinder mechanism needs replacement. Also examine the clutch
pedal assembly. The pedal may have too much free travel and will need adjustment.

CLUTCH FAILURE SYMPTOM 9:


CAN’T GET TRANSMISSION INTO
GEAR
Clutch problems may also prevent you from getting into or out of reverse or third gear. A
stuck gear may indicate problems with the linkage adjustment, a linkage malfunction, or a
warped or damaged clutch plate. On a hydraulic system, failure to get into gear may
indicate problems with the master or slave cylinder or both. Usually, this is accompanied by
a change in the way the clutch pedal feels: spongy, loose, or not catching as before. On a
mechanical system, you may be having problems with the clutch disc or pressure plate,
release lever, release bearing, shift lever assembly, or control cable.

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