Ultrasonic Metal Welding

TelsoSplice TS3
TelsoSplice TS6

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Wire splicing machine TelsoSplice

Table version Station version

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Wire splicing machine TelsoSplice

Board versions

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Wire splicing machine TelsoSplice

Example of board
version in production

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Wire splicing machine TelsoSplice
Features
• Light weight
• No booster, approx. 12 kg including tools
• Model TS3: Cross section range 0.26 mm2 up to 45 mm2
• Model TS6: Cross section range 2.5 mm2 up to 100 mm2
• User-friendly for set up and operation
• Comfortable touch screen software
• Tool change within 15 minutes
• Automatic referencing
• Multi-sides tooling (anvil tip eight sides, other tools two sides)
• Illumination
• Interface to heat shrinking equipment
• Detection of low voltage and low pressure
• Various languages
• Operation with bar code reader
• Networking

Options
• Bad splice cutter (guillotine)
• Anti side gather (part opening feature option => standard)
• Calibration kit incl. software for automatic adjustment of amplitude, force and distances
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 TelsoSplice module
TelsoSplice TelsoSplice module with bad splice
module
cutter (guillotine)

Spepper motor TelsoSplice module with stepper motor

driven gather driven gather for high repeat accuracy

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Wire splicing machine TelsoSplice

Cross section range

0.26 – 45 mm2

Welded with same tooling

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Wire splicing machine TelsoSplice

Option: Bad splice cutter (guillotine)

Option: Anti side gather

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Wire splicing machine TelsoSplice

Option:

Torque wrench kit

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 TelsoSplice Software
Welding mode Selection welding mode Welding with amplitude profile Welding with pressure profile
options

Shrinking Setting shrinking parameters Setting shrinking parameters Production mode with shrinking
parameters

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 TelsoSplice software
Quality settings Setting quality windows Activation of bad splice cutter Production mode window
Bad splice cutter
(guillotine)

Statistics Statistics with splice configuration Statistics with welding curves Statistical trend of power

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 TelsoSplice software
Maintenance Maintenance Maintenance - Configuration Maintenance - Settings

Shrinking tubes List of shrinking tubes Automatic referencing

Referencing

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 TelsoSplice software
Maintenance Production mode – low voltage Setup mode – low voltage LED voltage/pressure status
Low voltage

Maintenance Production mode – low pressure LED voltage/pressure status

Low pressure

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 Welding of sequences
Sequence Selection of splices to create a
editor
sequence

Production Production mode for sequence welding

mode

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TelsoSplice Administration

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TelsoSplice Administration

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TelsoSplice Control System TSCS

Production and
planning system
(PPS, Customer)

TelsoSplice PPS
Exchange
Data exchange to PPS for
KSK production

LAN LAN
TCP/IP TCP/IP

Data storage
Statistic data,
welding data,
welding curve,
splices and
sequences

Wire splicer units Workstation (office)

Board version, Onlne access to wire splicer,
Table version, statistic analysis,
Module version statistic export,
create splices and sequences

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TelsoSplice Control System TSCS

Objective
• Translate user business files into TelsoSplice machine
specifications

Main Features

• Machines catalog
 Detect available machines in the network

• Nodes per machines

 Specify which node families can be produced in each machine

• Colours
 Attribute of wire specifications

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TelsoSplice Control System TSCS

Benefits

• New node versions creation

• Fast sequence files reprocessing

• Easy to use and understand

• Final user does not have to create node information manually

• All TelsoSplice machines are on the same level via server

• Information can be exported to Excel

• System notifications when module files are missing or empty

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Thank you for your attention

Questions?

TELSONIC AG Tel. +41 71 913 98 88

Industriestrasse 6b Fax +41 71 913 98 77
9552 Bronschhofen main@telsonic.com
Switzerland www.telsonic.com

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