TÍNH TOÁN SỐ LƯỢNG ANODE CẦN THIẾT CHO CÁC CỘT CHỐNG VA PHÍA TRONG

I. DESIGN PARAMETERS
Anode design life tf 10.00 Years
Anode material Aluminum-Zinc-Indium or Aluminum - Zinc - Tin
Coating Epoxy Zin Rich Primer/Epoxy Zin Phosphate Primer/Chlorinated Rubber
Seawater temperature 30.00 C
Design current density
Immersed in water (1.5m)
Initial ii1 0.10 A/m^2 NACE SP0176 2007 TABLE A1
Mean im1 0.03 A/m^2 NACE SP0176 2007 TABLE A1
Final if1 0.03 A/m^2 NACE SP0176 2007 TABLE A1
Buried mud (19m)
Initial ii2 0.02 A/m^2 DNV B401 2010 6.3.8
Mean im2 0.02 A/m^2 DNV B401 2010 6.3.8
Final if2 0.02 A/m^2 DNV B401 2010 6.3.8
Coating breakdown factor
Immersed in water (1.5m)
Initial fci1 0.60
a 0.10 DNV B401 2010 Table 10.4, Coating category I
b 0.10 DNV B401 2010 Table 10.4, Coating category I
t 5.00 year DNV B401 2010, serviced 5 years
Mean fcm11.00
a 0.10 DNV B401 2010 Table 10.4, Coating category I
b 0.10 DNV B401 2010 Table 10.4, Coating category I
t 10.00 year DNV B401 2010, life/2=5+10/2
Final fcf1 1.00
a 0.10 DNV B401 2010 Table 10.4, Coating category I
b 0.10 DNV B401 2010 Table 10.4, Coating category I
t 15.00 year DNV B401 2010, end life 15 year
Buried mud (19m)
Initial fci2 1.00
Mean fcm21.00
Final fcf2 1.00
Anode utilization factor u 0.80 DNV B401 2010 Table 10.8 bracelet
Water resistivity p 0.18 Ohm.m NACE SP0176 2007 TABLE A1

Anode capacity e 2000.00 Ah/kg DNV B401 2010 Table 10.6 bracelet - Al based
Anode closed circuit potential Ea -1.05 V/SSC DNV B401 2010 Table 10.6 bracelet - Al based
Protective potential Ec -0.80 V/SSC NACE SP0176 2007
II. STRUCTURE TO BE CATHODICALLY PROTECTED
Structure Area
Immersed in water (1.5m) Aw116.69 m^2
Area of 8 pipes, OD 219mm, length 1.5m 8.25 m^2
n 8.00
L 1.50 m
OD 0.22 m
Area of 4 pipes, OD 168mm, length 4m 8.44 m^2
n 4.00
L 4.00 m
OD 0.17 m

Buried mud (19m) Am2104.52 m^2

Area of 8 pipes, OD 219mm, length 19m 104.52 m^2
n 8.00
L 19.00 m
OD 0.22 m

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 TÍNH TOÁN SỐ LƯỢNG ANODE CẦN THIẾT CHO CÁC CỘT CHỐNG VA PHÍA TRONG

III. SYSTEM DESIGN CALCULATION

1. Tính điện trở anode
Lựa chọn Aluminum Anode loại Bracelet có đường kính trong 220mm, chiều dài 400mm, độ dày 40mm
Individial anode net mass Ma 40.00 kg
Initial anode current output
Iai=(Ec-Ea)/Ri Iai 2.71 A
Iai: initial anode current output
Ec: Protective potential Ec -0.80 V/SSC
Ea:Anode closed circuit potential Ea -1.05 V/SSC
Ri: Initial anode resistance
Ri=0.315*p/SQRT (Aai) Ri 0.09 Ohm
p: Water resistivity p 0.18 Ohm.m
Aai: initial anode area
Aai=3.14*Di*Li Aai 0.38 m^2
Di: initial diameter of anode Di 0.30 m
Li: initial length of anode Li 0.40 m
Final anode current output
Iaf=(Ec-Ea)/Rf Iaf 2.24 A
Iaf: final anode current output
Rf: final anode resistance
Rf=0.315*p/SQRT (Aaf) Rf 0.11 Ohm
Aaf: initial anode area
Aaf=3.14*Df*Lf Aaf 0.26 m^2
Df: final diameter of anode Di-0.9*(Di-Dc) Df 0.23 m
Dc: D core of anode Dc 0.22 m
Lf: final length of anode (90% of L initial) Lf 0.36 m
2. Calculate number of anode based on mean protective current
Total mass of anode material to satify the mean protective current for design life of structure:
Mt=Idm*tf*8760/(u*e) Mt 143.70 kg
Mt: Total mass of anode material
Idm: Total mean current requirement
tf: Design anode life tf 10.00 year
u: anode utilitization factor u 0.80
e: anode capacity e 2000.00 (Ah/kg)

Idm=Aw1*fcm1*im1+Am2*fcm2*im2 Idm 2.6246 A

Aw1: Structure area immersed in sea water Aw1 16.69 m^2
fcm1: mean coating breakdown factor (seawater) fcm1 1.00
im1: mean current density (seawater) im1 0.03 A/m^2
Am2: Structure area in mud Am2 104.52 m^2
fcm2: mean coating breakdown factor (mud) fcm2 1.00
im2: mean current density (mud) im2 0.02 A/m^2
Number of anode Q1:
Q1=Mt/Ma Q1 3.59 pcs
3. Calculate number of anode based on initial protective current
Total initial current requirement Ii:
Ii=Aw1*fci1*ii1+Am2*fci2*ii2 Ii 3.09202 A
fci1: initial coating breakdown factor (seawater) fci1 0.60
ii1: initial current density (seawater) ii1 0.10 A/m^2
fci2: initial coating breakdown factor (mud) fci2 1.00
ii2: initial current density (mud) ii2 0.02 A/m^2
Number of anode Q2:
Q2=Ii/Iai Q2 1.14 pcs
4. Calculate number of anode based on final protective current
Total final current requirement If:
If=Aw1*fcf1*if1+Am2*fcf2*if2 If 2.62464 A
fcf1: final coating breakdown factor (seawater) fcf1 1.00
if1: final current density (seawater) if1 0.03 A/m^2
fcf2: final coating breakdown factor (mud) fcf2 1.00
if2: final current density (mud) if2 0.02 A/m^2
Number of anode Q2:
Q3=If/Iaf Q3 1.17 pcs
5. Number of anode (FINAL)
Q=max(Q1,Q2,Q3) Q 3.59 pcs ~ 4.00 pcs

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 TÍNH TOÁN SỐ LƯỢNG ANODE CẦN THIẾT CHO CÁC CỘT CHỐNG VA PHÍA NGOÀI

I. DESIGN PARAMETERS
Anode design life tf 10.00 Years
Anode material Aluminum-Zinc-Indium or Aluminum - Zinc - Tin
Coating Epoxy Zin Rich Primer/Epoxy Zin Phosphate Primer/Chlorinated Rubber
Seawater temperature 30.00 C
Design current density
Immersed in water (1.5m)
Initial ii1 0.10 A/m^2 NACE SP0176 2007 TABLE A1
Mean im1 0.03 A/m^2 NACE SP0176 2007 TABLE A1, South China Sea
Final if1 0.03 A/m^2 NACE SP0176 2007 TABLE A1, South China Sea
Buried mud (19m)
Initial ii2 0.02 A/m^2 DNV B401 2010 6.3.8
Mean im2 0.02 A/m^2 DNV B401 2010 6.3.8
Final if2 0.02 A/m^2 DNV B401 2010 6.3.8
Coating breakdown factor
Immersed in water (1.5m)
Initial fci1 0.60
a 0.10 DNV B401 2010 Table 10.4, Coating category I
b 0.10 DNV B401 2010 Table 10.4, Coating category I
t 5.00 year DNV B401 2010, serviced 5 years
Mean fcm11.00
a 0.10 DNV B401 2010 Table 10.4, Coating category I
b 0.10 DNV B401 2010 Table 10.4, Coating category I
t 10.00 year DNV B401 2010, life/2=5+10/2
Final fcf1 1.00
a 0.10 DNV B401 2010 Table 10.4, Coating category I
b 0.10 DNV B401 2010 Table 10.4, Coating category I
t 15.00 year DNV B401 2010, end life 15 year
Buried mud (19m)
Initial fci2 1.00
Mean fcm21.00
Final fcf2 1.00
Anode utilization factor u 0.80 DNV B401 2010 Table 10.8 bracelet
Water resistivity p 0.18 Ohm.m NACE SP0176 2007 TABLE A1, South China Sea

Anode capacity e 2000.00 Ah/kg DNV B401 2010 Table 10.6 bracelet - Al based
Anode closed circuit potential Ea -1.05 V/SSC DNV B401 2010 Table 10.6 bracelet - Al based
Protective potential Ec -0.80 V/SSC NACE SP0176 2007
II. STRUCTURE TO BE CATHODICALLY PROTECTED
Structure Area
Immersed in water (1.5m) Aw121.94 m^2
Area of 8 pipes, OD 219mm, length 1.5m 9.28 m^2
n 9.00
L 1.50 m
OD 0.22 m
Area of 4 pipes, OD 168mm, length 4m 12.66 m^2
n 6.00
L 4.00 m
OD 0.17 m

Buried mud (19m) Am2117.59 m^2

Area of 8 pipes, OD 219mm, length 19m 117.59 m^2
n 9.00
L 19.00 m
OD 0.22 m

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 TÍNH TOÁN SỐ LƯỢNG ANODE CẦN THIẾT CHO CÁC CỘT CHỐNG VA PHÍA NGOÀI

III. SYSTEM DESIGN CALCULATION

1. Tính điện trở anode
Lựa chọn Aluminum Anode loại Bracelet có đường kính trong 220mm, chiều dài 400mm, độ dày 40mm
Individial anode net mass Ma 40.00 kg
Initial anode current output
Iai=(Ec-Ea)/Ri Iai 2.71 A
Iai: initial anode current output
Ec: Protective potential Ec -0.80 V/SSC
Ea:Anode closed circuit potential Ea -1.05 V/SSC
Ri: Initial anode resistance
Ri=0.315*p/SQRT (Aai) Ri 0.09 Ohm
p: Water resistivity p 0.18 Ohm.m
Aai: initial anode area
Aai=3.14*Di*Li Aai 0.38 m^2
Di: initial diameter of anode Di 0.30 m
Li: initial length of anode Li 0.40 m
Final anode current output
Iaf=(Ec-Ea)/Rf Iaf 2.24 A
Iaf: final anode current output
Rf: final anode resistance
Rf=0.315*p/SQRT (Aaf) Rf 0.11 Ohm
Aaf: initial anode area
Aaf=3.14*Df*Lf Aaf 0.26 m^2
Df: final diameter of anode Di-0.9*(Di-Dc) Df 0.23 m
Dc: D core of anode Dc 0.22 m
Lf: final length of anode (90% of L initial) Lf 0.36 m
2. Calculate number of anode based on mean protective current
Total mass of anode material to satify the mean protective current for design life of structure:
Mt=Idm*tf*8760/(u*e) Mt 167.21 kg
Mt: Total mass of anode material
Idm: Total mean current requirement
tf: Design anode life tf 10.00 year
u: anode utilitization factor u 0.80
e: anode capacity e 2000.00 (Ah/kg)

Idm=Aw1*fcm1*im1+Am2*fcm2*im2 Idm 3.0540 A

Aw1: Structure area immersed in sea water Aw1 21.94 m^2
fcm1: mean coating breakdown factor (seawater) fcm1 1.00
im1: mean current density (seawater) im1 0.032 A/m^2
Am2: Structure area in mud Am2 117.59 m^2
fcm2: mean coating breakdown factor (mud) fcm2 1.00
im2: mean current density (mud) im2 0.02 A/m^2
Number of anode Q1:
Q1=Mt/Ma Q1 4.18 pcs
3. Calculate number of anode based on initial protective current
Total initial current requirement Ii:
Ii=Aw1*fci1*ii1+Am2*fci2*ii2 Ii 3.66843 A
fci1: initial coating breakdown factor (seawater) fci1 0.60
ii1: initial current density (seawater) ii1 0.10 A/m^2
fci2: initial coating breakdown factor (mud) fci2 1.00
ii2: initial current density (mud) ii2 0.02 A/m^2
Number of anode Q2:
Q2=Ii/Iai Q2 1.36 pcs
4. Calculate number of anode based on final protective current
Total final current requirement If:
If=Aw1*fcf1*if1+Am2*fcf2*if2 If 3.054 A
fcf1: final coating breakdown factor (seawater) fcf1 1.00
if1: final current density (seawater) if1 0.03 A/m^2
fcf2: final coating breakdown factor (mud) fcf2 1.00
if2: final current density (mud) if2 0.02 A/m^2
Number of anode Q2:
Q3=If/Iaf Q3 1.36 pcs
5. Number of anode (FINAL)
Q=max(Q1,Q2,Q3) Q 4.18 pcs ~ 5.00 pcs

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 TỔNG KẾT SỐ LƯỢNG ANODE CẦN THIẾT ANODE CHO CẢ HỆ THỐNG CP
Số lượng anode cho cột chống va phía ngoài (2 trụ) 10 pcs
Số lượng anode cho cột chống va phía trong (14 trụ) 56 pcs
Tổng số lượng anode cần thiết 66 pcs
Khối lượng mỗi anode 40.00 kg/pcs
Tổng khối lượng anode 2640 kg
Đơn giá anode nhôm 150,000 VNĐ/kg
Chi phí vật tư anode (dự toán) 396,000,000 VNĐ

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