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WEBER AIRCRAFT LLC

2000 Weber Drive, Gainesville, Texas 76240 (940) 668-4100


• SITA: FLEWBCR • FAX (940) 668-4195
© 2011 Weber Aircraft LLC
TO: HOLDERS OF AIR CHINA (CCA) A340-300 AND (BEJ) 747-400 PASSENGER SEATS
COMPONENT MAINTENANCE MANUAL WITH ILLUSTRATED PARTS LIST -
CMM 25-26-95.

REVISION NO. 2 DATED Jul 27/11

HIGHLIGHTS

This manual is revised to incorporate service bulletins 859077-25-2457r2 & 859990-25-2591r3,


engineering changes, make corrections and to update general information.

Given below are the highlights of this revision.

Page No. Description of Change

Title (T-1) Updated to reflect revision 2.


Record of Revisions Updated to reflect revision 2.
(RR-1)
Service Bulletin List Added SBs 859077-25-2457r2 & 859990-25-2591r3 to list.
(SB-1)
List of Effective Pages Updated to reflect changes to revision 2.
(LEP-1-LEP-6)
Table of Contents Updated to reflect changes and additions to revision 2.
(TOC-1-TOC-3)
Introduction Revised paragraph 2 and Fits & Clearances description.
(Intro-1, Intro-2)
Cleaning Revised Table 4001. Revised cleaning procedures. Added Table
(4001-4006) 4002 (Solvent Selection For Hand Cleaning).
Check Revised Table 5002.
(5004)
Repair Revised Tables 6001 & 6002. Revised repair procedures.
(6001-6014)
Assembly Revised Table 7001.
(7001-7010)
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

Page No. Description of Change

Fits, Clearances and Added sections for Tolerances and


Adjustment Procedures Hardware Installation Requirements.
(8008-8016)

Special Tools, Fixtures, Revised Tables 9001 & 9002. Added sharp edge tester
Equipment & Consum- information.
ables (9001-9006)
Illustrated Parts List
(10003, 10004) Revised paragraph 5.D (1) & 6.
(10005-10049) Updated Numeric Index to reflect changes to IPL.
Added nomenclature column
(10050-10282) Revised IPL Figs. 1, 2, 5, & 7 to update parts list.
Renumbered pages to accommodate additional information.

HIGHLIGHTS
Page H-2
25-26-95 Jul 27/11
COMPONENT MAINTENANCE MANUAL
WITH ILLUSTRATED PARTS LIST

PASSENGER SEAT ASSEMBLIES

MODEL 7800 BUSINESS CLASS


STANDARD DOUBLE SEAT ASSEMBLY
(CCA A340-300)
PART NUMBER 856416-401, -402, -403, -405,
-406, -407, -409, -410

MODEL 7800 BUSINESS CLASS


STANDARD DOUBLE SEAT ASSEMBLY
(CCA (BEJ) 747-400)
PART NUMBER 856450-401, -402, -403, -404, -405,
-406, -407, -408, -409, -410, -411,
-412, -413, -415, -416

AIR CHINA (CCA) A340-300


AIR CHINA (BEJ) 747-400
The seats listed above are certified to TSO C39c (9g). Modification or installation of any
components that are not OEM specified and certified, will invalidate the TSO C39c certification.

WEBER AIRCRAFT LLC


2000 WEBER DRIVE, GAINESVILLE, TEXAS 76240
Telephone (940) 668-4100 • FAX: (940) 668-4195
• SITA: GLEWBCR • CAGE 3K723
© 2011 Weber Aircraft LLC Page T-1
Original: Dec 10/04
25-26-95 Revised: Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

THIS PAGE IS INTENTIONALLY LEFT BLANK

Page T-2
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

RECORD OF REVISIONS
Retain this record in the front of the manual. Upon receipt of a revision, insert the revised pages
in the manual, enter the revision number, date filled, and initial.

REVISION REVISION DATE


BY
NUMBER DATE FILED

Initial Release Dec 10/04

Revision 1 Dec 19/07

Revision 2 Jul 27/11

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25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

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Page RR-2
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

RECORD OF TEMPORARY REVISIONS


This page gives a record of temporary revisions. When a temporary revision is received, insert the
temporary revision in the manual opposite the first affected page and log the information in the
table given below. Remove the temporary revision when the manual is revised.

NOTE: Temporary revisions are printed on yellow paper with the heading TEMPORARY
REVISION.

TEMPORARY DATE OF
REVISION DATE INCORPORATION
NUMBER INTO MANUAL

Page RTR-1
25-26-95 Dec 10/04
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

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Page RTR-2
25-26-95 Dec 10/04
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

SERVICE BULLETIN LIST


Service bulletins and/or letters applicable to the component that are included in this manual are
given below.

DATE OF
SERVICE
DATE TITLE INCORPORATION
BULLETIN
INTO MANUAL

858535-25-2474 Feb 08/05 Indicator Light Shroud Dec 19/07

859322-25-2524 Jul 21/05 Link Assembly Dec 19/07

856446-25-2753 Jan 12/07 Seat Controller Table Dec 19/07

856378-25-2754 Jan 12/07 Seat Controller Table Dec 19/07

858698-25-2351
Jul 19/07 Foot Bar Supports Dec 19/07
Revision 1

859548-25-2558
Jul 19/07 Seat Belt and Dress Cover Rails Dec 19/07
Revision 7

859077-25-2457 Aug 01/05 Closeout Bracket Jul 27/11


Revision 2

859900-25-2591
Dec 21/07 Lower Closeout Shrouds Jul 27/11
Revision 3

Page SB-1
25-26-95 Jul 27/11
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COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

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COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

LIST OF EFFECTIVE PAGES

Subject Page Date


Subject Page Date
Description and 15 Dec 10/04
Title Page * T-1 Jul 27/11 Operation 16 Dec 10/04
* T-2 Blank (continued) 17 Dec 10/04
18 Blank
Record of Revisions * RR-1 Jul 27/11
* RR-2 Blank Testing and * 1001 Jul 27/11
Fault Isolation * 1002 Jul 27/11
Record of Temporary RTR-1 Dec 10/04 * 1003 Jul 27/11
Revisions RTR-2 Blank 1004 Dec 10/04
1005 Dec 10/04
Service Bulletin List * SB-1 Jul 27/11 1006 Dec 10/04
* SB-2 Blank 1007 Dec 10/04
1008 Dec 10/04
List of Effective * LEP-1 Jul 27/11 1009 Dec 10/04
Pages * LEP-2 Jul 27/11 1010 Dec 10/04
* LEP-3 Jul 27/11 1011 Dec 10/04
* LEP-4 Jul 27/11 1012 Blank
* LEP-5 Jul 27/11
* LEP-6 Blank Schematics and 2001 Dec 10/04
Wiring Diagrams 2002 Dec 10/04
Table of Contents * TOC-1 Jul 27/11 2003 Dec 10/04
* TOC-2 Jul 27/11 2004 Dec 10/04
* TOC-3 Jul 27/11 2005 Dec 10/04
TOC-4 Blank 2006 Dec 10/04
2007 Dec 10/04
Introduction * Intro-1 Jul 27/11 2008 Dec 10/04
* Intro-2 Jul 27/11 2009 Dec 10/04
Intro-3 Dec 10/04 2010 Dec 10/04
Intro-4 Dec 10/04 2011 Dec 10/04
2012 Dec 10/04
Description and 1 Dec 10/04 2013 Dec 10/04
Operation 2 Dec 10/04 2014 Dec 10/04
3 Dec 10/04 2015 Dec 10/04
4 Dec 10/04 2016 Dec 10/04
5 Dec 10/04 2017 Dec 10/04
6 Dec 10/04 2018 Dec 10/04
7 Dec 10/04 2019 Dec 10/04
8 Dec 10/04 2020 Dec 10/04
9 Dec 10/04 2021 Dec 10/04
10 Dec 10/04 2022 Dec 10/04
11 Dec 10/04 2023 Dec 10/04
12 Dec 10/04 2024 Dec 10/04
13 Dec 10/04 2025 Dec 10/04
14 Dec 10/04 2027 Dec 10/04

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WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

LIST OF EFFECTIVE PAGES

Subject Page Date Subject Page Date

Schematics and 2028 Dec 10/04 Repair * 6001 Jul 27/11


Wiring Diagrams 2029 Dec 10/04 * 6002 Jul 27/11
(continued) 2030 Dec 10/04 * 6003 Jul 27/11
2031 Dec 10/04 * 6004 Jul 27/11
2032 Dec 10/04 * 6005 Jul 27/11
2033 Dec 10/04 * 6006 Jul 27/11
2034 Dec 10/04 * 6007 Jul 27/11
2035 Dec 10/04 * 6008 Jul 27/11
2036 Dec 10/04 * 6009 Jul 27/11
2037 Dec 10/04 * 6010 Jul 27/11
2038 Dec 10/04 * 6011 Jul 27/11
2039 Dec 10/04 * 6012 Jul 27/11
2040 Dec 10/04 * 6013 Jul 27/11
2041 Dec 10/04 * 6014 Jul 27/11
2042 Dec 10/04
Assembly * 7001 Jul 27/11
Disassembly 3001 Dec 10/04 * 7002 Jul 27/11
3002 Dec 10/04 * 7003 Jul 27/11
3003 Dec 10/04 * 7004 Jul 27/11
3004 Dec 10/04 * 7005 Jul 27/11
3005 Dec 10/04 * 7006 Jul 27/11
3006 Blank * 7007 Jul 27/11
* 7008 Jul 27/11
Cleaning * 4001 Jul 27/11 * 7009 Jul 27/11
* 4002 Jul 27/11 * 7010 Blank
* 4003 Jul 27/11
* 4004 Jul 27/11 Fits, Clearances 8001 Dec 10/04
* 4005 Jul 27/11 and Adjustment 8002 Dec 10/04
* 4006 Jul 27/11 Procedures 8003 Dec 10/04
8004 Dec 10/04
Inspection/Check 5001 Dec 10/04 8005 Dec 10/04
5002 Dec 10/04 8006 Dec 10/04
5003 Dec 10/04 8007 Dec 10/04
* 5004 Jul 27/11 * 8008 Jul 27/11
5005 Dec 10/04 * 8009 Jul 27/11
5006 Dec 10/04 * 8010 Jul 27/11
5007 Dec 10/04 * 8011 Jul 27/11
5008 Dec 10/04 * 8012 Jul 27/11
5009 Dec 10/04 * 8013 Jul 27/11
5010 Dec 10/04 * 8014 Jul 27/11
5011 Dec 10/04 * 8015 Jul 27/11
5012 Dec 10/04 * 8016 Jul 27/11
5013 Dec 10/04
5014 Blank

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WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

LIST OF EFFECTIVE PAGES

Subject Page Date Subject Page Date

Special Tools, 9001 Dec 10/04 Illustrated Parts List * 10040 Jul 27/11
Fixtures, Equipment 9002 Dec 10/04 (continued) * 10041 Jul 27/11
and Consumables 9003 Dec 10/04 * 10042 Jul 27/11
9004 Dec 10/04 * 10043 Jul 27/11
* 10044 Jul 27/11
Illustrated Parts List 10001 Dec 10/04 * 10045 Jul 27/11
10002 Dec 10/04 * 10046 Jul 27/11
* 10003 Jul 27/11 * 10047 Jul 27/11
* 10004 Jul 27/11 * 10048 Jul 27/11
* 10005 Jul 27/11 * 10049 Blank
* 10006 Jul 27/11 * 10050 Jul 27/11
* 10007 Jul 27/11 * 10051 Jul 27/11
* 10008 Jul 27/11 * 10052 Jul 27/11
* 10009 Jul 27/11 * 10053 Jul 27/11
* 10010 Jul 27/11 * 10054 Jul 27/11
* 10011 Jul 27/11 * 10055 Jul 27/11
* 10012 Jul 27/11 * 10056 Jul 27/11
* 10013 Jul 27/11 * 10057 Jul 27/11
* 10014 Jul 27/11 * 10058 Jul 27/11
* 10015 Jul 27/11 * 10059 Jul 27/11
* 10016 Jul 27/11 * 10060 Jul 27/11
* 10017 Jul 27/11 * 10061 Jul 27/11
* 10018 Jul 27/11 * 10062 Jul 27/11
* 10019 Jul 27/11 * 10063 Jul 27/11
* 10020 Jul 27/11 * 10064 Jul 27/11
* 10021 Jul 27/11 * 10065 Jul 27/11
* 10022 Jul 27/11 * 10066 Jul 27/11
* 10023 Jul 27/11 * 10067 Jul 27/11
* 10024 Jul 27/11 * 10068 Jul 27/11
* 10025 Jul 27/11 * 10069 Jul 27/11
* 10026 Jul 27/11 * 10070 Jul 27/11
* 10027 Jul 27/11 * 10071 Jul 27/11
* 10028 Jul 27/11 * 10072 Jul 27/11
* 10029 Jul 27/11 * 10073 Jul 27/11
* 10030 Jul 27/11 * 10074 Jul 27/11
* 10031 Jul 27/11 * 10075 Jul 27/11
* 10032 Jul 27/11 * 10076 Jul 27/11
* 10033 Jul 27/11 * 10077 Jul 27/11
* 10034 Jul 27/11 * 10078 Jul 27/11
* 10035 Jul 27/11 * 10079 Jul 27/11
* 10036 Jul 27/11 * 10080 Jul 27/11
* 10037 Jul 27/11 * 10081 Jul 27/11
* 10038 Jul 27/11 * 10082 Jul 27/11
* 10039 Jul 27/11 * 10083 Jul 27/11

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WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

LIST OF EFFECTIVE PAGES

Subject Page Date Subject Page Date

Illustrated Parts List * 10084 Jul 27/11 Illustrated Parts List * 10128 Jul 27/11
(continued) * 10085 Jul 27/11 (continued) * 10129 Jul 27/11
* 10086 Jul 27/11 * 10130 Jul 27/11
* 10087 Jul 27/11 * 10131 Jul 27/11
* 10088 Jul 27/11 * 10132 Jul 27/11
* 10089 Jul 27/11 * 10133 Jul 27/11
* 10090 Jul 27/11 * 10134 Jul 27/11
* 10091 Jul 27/11 * 10135 Jul 27/11
* 10092 Jul 27/11 * 10136 Jul 27/11
* 10093 Jul 27/11 * 10137 Jul 27/11
* 10094 Jul 27/11 * 10138 Blank
* 10095 Jul 27/11 * 10139 Jul 27/11
* 10096 Jul 27/11 * 10140 Jul 27/11
* 10097 Jul 27/11 * 10141 Jul 27/11
* 10098 Jul 27/11 * 10142 Jul 27/11
* 10099 Jul 27/11 * 10143 Jul 27/11
* 10100 Jul 27/11 * 10144 Jul 27/11
* 10101 Jul 27/11 * 10145 Jul 27/11
* 10102 Jul 27/11 * 10146 Blank
* 10103 Jul 27/11 * 10147 Jul 27/11
* 10104 Blank * 10148 Jul 27/11
* 10105 Jul 27/11 * 10149 Jul 27/11
* 10106 Jul 27/11 * 10150 Jul 27/11
* 10107 Jul 27/11 * 10151 Jul 27/11
* 10108 Jul 27/11 * 10152 Jul 27/11
* 10109 Jul 27/11 * 10153 Jul 27/11
* 10110 Blank * 10154 Jul 27/11
* 10111 Jul 27/11 * 10155 Jul 27/11
* 10112 Jul 27/11 * 10156 Jul 27/11
* 10113 Jul 27/11 * 10157 Jul 27/11
* 10114 Jul 27/11 * 10158 Jul 27/11
* 10115 Jul 27/11 * 10159 Jul 27/11
* 10116 Jul 27/11 * 10160 Jul 27/11
* 10117 Jul 27/11 * 10161 Jul 27/11
* 10118 Jul 27/11 * 10162 Jul 27/11
* 10119 Jul 27/11 * 10163 Jul 27/11
* 10120 Jul 27/11 * 10164 Jul 27/11
* 10121 Jul 27/11 * 10165 Blank
* 10122 Jul 27/11 * 10166 Jul 27/11
* 10123 Jul 27/11 * 10167 Jul 27/11
* 10124 Jul 27/11 * 10168 Jul 27/11
* 10125 Jul 27/11 * 10169 Jul 27/11
* 10126 Jul 27/11 * 10170 Jul 27/11
* 10127 Jul 27/11 * 10171 Jul 27/11

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COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

LIST OF EFFECTIVE PAGES

Subject Page Date

Illustrated Parts List * 10172 Jul 27/11


(continued) * 10173 Jul 27/11
* 10174 Jul 27/11
* 10175 Blank
* 10176 Jul 27/11
* 10177 Jul 27/11
* 10178 Jul 27/11
* 10179 Blank
* 10180 Jul 27/11
* 10181 Jul 27/11
* 10182 Blank

Rework 16001 Dec 10/04


16002 Blank

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COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

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COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

TABLE OF CONTENTS
Subject Page

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Intro-1
1. Scope . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Intro-1
2. Product Support Services . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Intro-1
3. Usage Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Intro-1
4. Abbreviations, Acronyms and Unit Symbols . . . . . . . . . . . . . . . . . . . . . . . . . Intro-3
Description and Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1. Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
2. Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
3. Leading Particulars . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Testing and Fault Isolation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1001
1. Operational Checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1001
2. Fault Isolation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1004
3. Electrical System Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1005
Schematics and Wiring Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2001
Disassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3001
1. General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3001
2. Disassembly Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3001
Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4001
1. General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4001
2. Cleaning Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4002
Inspection/Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5001
1. General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5001
2. Inspection/Checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5001
3. Scheduled Inspections/Checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5002
4. Scheduled Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5002
5. Maintenance Records . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5003
Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6001
1. General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6001
2. Repair Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6001
Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7001
1. General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7001
2. Assembly Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7003
3. Storage Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7009
Fits, Clearances and Adjustment Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8001
1. General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8001
2. Adjustment Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8001
3. Tolerances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8009
4. Hardware Installation Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8012
Special Tools, Fixtures, Equipment and Consumables . . . . . . . . . . . . . . . . . . . . . . . . . 9001
1. General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9001
Illustrated Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10001
1. General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10001
2. Scope of Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10001
3. Equipment Designator Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10001
4. Numerical Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10001
5. Explanation of Detail Parts List Entries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10002
6. Manufacturers Names and Addresses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10004

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COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

TABLE OF CONTENTS (cont.)


Subject Page

Rework
1. General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16001
2. Rework Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16001

LIST OF ILLUSTRATIONS
Figure Title Page

1 Electric Switch Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4


2 Seat Dimension Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2001 Wiring Block Diagram - Electrical-Air China (CCA A340-300) . . . . . . . . . . . . 2001
2002 Wiring Block Diagram - Electrical-Air China (BEJ 747-400). . . . . . . . . . . . . . 2005
2003 Wiring Block Diagram - IFE-Air China (CCA A340-300) . . . . . . . . . . . . . . . . 2009
2004 Wiring Block Diagram - IFE-Air China (BEJ 747-400) . . . . . . . . . . . . . . . . . . 2014
2005 Electric Harness Assembly - Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2020
2006 Electric Harness Assembly - Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2022
2007 Electric Harness Assembly - Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2024
2008 Electric Harness Assembly - Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2026
2009 Electric Harness Assembly - DCI-Reading Light . . . . . . . . . . . . . . . . . . . . . . 2028
2010 Electric Harness Assembly - DCI-PCU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2030
2011 Electric Connector Schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2032
2012 Electric Switch Schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2034
2013 Wiring Block Diagram - PC Power-Air China (CCA A340-300) . . . . . . . . . . . 2036
2014 Wiring Block Diagram - PC Power-Air China (BEJ 747-400) . . . . . . . . . . . . . 2039
2015 Electric Harness Assembly - Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2041
5001 Baseframe Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5006
5002 Center Console (Front Row) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5007
5003 Legrest Extension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5008
5004 Footbar Deployment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5009
5005 Dropdown Armrest . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5010
5006 Center Carriage Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5011
5007 Center Carriage (Top View) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5012
5008 Center Carriage (Bottom View) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5013
8001 Electric Control Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8002
8002 Legrest Actuator Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8003
8003 Footrest Actuator Adjustment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8004
8004 Rotary Recline Actuator Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8005
8005 Drop-Down Armrest Actuator Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . 8006
8006 Headrest Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8007
8007 Seat Track Fitting and Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8008
8008 Appearance Item Wear Tolerances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8011
8009 Cottering Castellated Nuts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8015
9001 Sharp Edge Tester . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9002
IPL 1 Model 7800 Business Class Double Seat Assembly - CCA A340-300 . . . . . 10050
IPL 2 Model 7800 Business Class Double Seat Assembly - BEJ 747-400 . . . . . . . 10076
IPL 3 Business Class Front Row Center Console Assembly. . . . . . . . . . . . . . . . . . 10105
IPL 4 Business Class Standard Center Console Assembly. . . . . . . . . . . . . . . . . . . 10111
IPL 5 Business Class Side Armrest Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10116

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LIST OF ILLUSTRATIONS (cont.)


Figure Title Page

IPL 6 Business Class Headrest Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10125


IPL 7 Business Class Legrest Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10129
IPL 8 Business Class Seat Pan Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10134
IPL 9 Business Class Leg Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10139
IPL 10 Business Class Electrical Installation - CCA A340-300 . . . . . . . . . . . . . . . . . 10147
IPL 11 Business Class Electrical Installation - BEJ 747-400 . . . . . . . . . . . . . . . . . . . 10153
IPL 12 Business Class IFE Installation - CCA A340-300. . . . . . . . . . . . . . . . . . . . . . 10160
IPL 13 Business Class IFE Installation - BEJ 747-400 . . . . . . . . . . . . . . . . . . . . . . . 10166
IPL 14 Business Class PC Power Installation - CCA A340-300 . . . . . . . . . . . . . . . . 10171
IPL 15 Business Class PC Power Installation - BEJ 747-400 . . . . . . . . . . . . . . . . . . 10176
IPL 16 Business Class Bi-Fold Food Table Assembly . . . . . . . . . . . . . . . . . . . . . . . . 10180

LIST OF TABLES
Table Title Page

1 Passenger Seat Part Number Coverage-Air China (CCA A340-300) . . . . . . 15


1.A Passenger Seat Part Number Coverage-Air China (BEJ 747-400 UD) . . . . . 16
1.B Passenger Seat Part Number Coverage-Air China (BEJ 747-400 MD) . . . . . 16
2 Seat Dimension Tolerances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
1001 Deploy/Stow Start To Finish Time Requirements . . . . . . . . . . . . . . . . . . . . . . 1003
1002 Fault Isolation Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1004
4001 Cleaning Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4001
4002 Solvent Selection For Hand Cleaning Components . . . . . . . . . . . . . . . . . . . . 4006
5001 Daily Inspection Requirements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5003
5002 Scheduled Checks/Work Card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5003
5003 Inspection Records . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5005
5004 Scheduled Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5005
6001 Recommended Repair Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6001
6002 Bonding with Epoxy and High Strength Adhesives . . . . . . . . . . . . . . . . . . . . 6005
7001 Recommended Assembly Materials. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7001
8001 Nut Tightening Torque Range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8014
8002 Gap Tolerances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8015
8003 Breakaway Torque Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8016
9001 Special Tools, Fixtures and Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9001
9002 Consumables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9003

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THIS PAGE IS INTENTIONALLY LEFT BLANK

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WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

INTRODUCTION
1. Scope

This component maintenance manual provides instructions for maintenance of passenger


seats listed in this manual.

2. Product Support Services

Replacement parts, technical publications, and other product support services are available
from Weber Aircraft LLC. Please contact:

WEBER AIRCRAFT LLC Telephone: (940) 668-4100


2000 Weber Drive FAX: (940) 668-4195
Gainesville, Texas 76240
USA
(V3K723)

3. Usage Guide

A. A summary of the instructions contained in this manual is as follows:

(1) DESCRIPTION AND OPERATION. This section provides a description, leading


particulars and operation procedures for the passenger seats. Nomenclature used
for parts in the description and on the illustrations is consistent with that used
throughout this manual including the ILLUSTRATED PARTS LIST.

(2) TESTING AND FAULT ISOLATION. This section details testing and
troubleshooting a completely assembled passenger seat.

(3) SCHEMATICS AND WIRING DIAGRAMS. This section contains revisions


reference sheets, schematics, and wiring diagrams for the passenger seat.

(4) DISASSEMBLY. This section details the disassembly procedure for parts that need
to be removed to allow visual inspection of the passenger seats and for parts that
can be removed.

(5) CLEANING. This section provides a list of cleaning materials and instructions for
cleaning the passenger seats.

(6) INSPECTION/CHECK. This section provides the method of inspecting and


checking individual parts for serviceability.

(7) REPAIR. This section provides a list of all materials required for the passenger
seats and repair or replacement instructions that refers to the procedure for the
removal, disassembly, repair, reassembly, and installation of all parts not listed in
DISASSEMBLY.

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(8) ASSEMBLY. This section includes a list of all materials required during assembly,
and the assembly procedures for all parts disassembled in DISASSEMBLY.
REPAIR details the assembly procedure for all parts not detailed in this section.
This section also provides storage instructions for the passenger seats.

(9) FITS AND CLEARANCES. This section contains fits and clearance for the
passenger seats including torque tables, adjustments, and general installation
information. It also gives the permitted wear tolerances for in-service and the seat
manufacturer’s design wear tolerances.

(10) SPECIAL TOOLS, FIXTURES, EQUIPMENT AND CONSUMABLES. This section


contains a list of the equipment and consumables used to service the passenger
seats.

(11) ILLUSTRATED PARTS LIST. This section contains a complete list of spare parts
for the passenger seats with an alphanumeric index listed in the front.

(12) REWORK contains procedures to rework or modify the seat assembly or


components of the seat.

B. The sections contain a table of recommended tools and materials, when applicable.
Equivalent items can be used.

C. Refer to the TABLE OF CONTENTS to find the applicable maintenance procedures or


other data.

D. Verification.

Assembly shop verified by simulation

Disassembly shop verified by simulation

Fault Isolation shop verified by simulation

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COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

4. Abbreviations, Acronyms and Unit Symbols

Abbreviations and unit symbols used in this manual are defined below. All weights and
measurements are given first in English standard units followed by the metric equivalent in
parentheses.

Symbol/ Symbol/
Abbr. Term Abbr. Term

° Degree Fig. Figure


W Ohms FLR Floor
± Plus or Minus FRT Front
(+) Positive charge FWD Forward
(– ) Negative charge IAT In-Arm Table
– Not Illustrated IFE In flight entertainment
B/F Bi-fold In. Inch
°C Degrees Celsius Inbd Inboard
°F Degrees Fahrenheit Instl Installation
AR or A/R As Required. Indicates that an IPL Illustrated Parts List
indefinite quantity is required. L/V Life Vest
ARTLG Articulating Lh Left-hand
AY Assembly LIT Literature
B/BAR Baggage bar Max Maximum
B/C Business Class Min Minimum
B/F Bi-fold MOD Modified
BAG Baggage NARR Narrow
BND Bonded Nha Next higher assembly
BRKVR Breakover No. Number
BTM Bottom NP Not Procurable
CAGE Commercial And Government OEM Original Equipment
Entity Manufacturer
CFE Customer Furnished OFST Offset
CMM Component Maintenance OPT Optional
Manual Outbd Outboard
Compt Compartment PN Part Number
Cont Control P/O Part Of
CTR Center PT Part
D Deleted PVT Pivot
DBL Double Rf or REF Reference. Indicates those
DETS Details parts which have their require-
DMY Dummy ments listed elsewhere in the
ECON Economy parts list.
EFF Effectivity QUAD Quadrant
ELECT Electric RECL Recline
EX/C Executive Class REPLD Replaced by
F/C First Class REPLS Replaces
F/R Front Row REV Revision

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Symbol/ Symbol/
Abbr. Term Abbr. Term

Rh Right-hand SUPSD Superseded by


RSTR Restricted Recline BY
RECL SUPSDS Supersedes
RVT Riveted SWVL Swivel
SB Service Bulletin T/C Tourist Class
SGL Single TBL Table
SKNG Skinning TPL Triple
SLF Self TRK Track
SLT Slotted TYP Typical
SPEC Specification U/O Used On
SPL Special WA Weber Aircraft
SRP Seat Reference Point WLD Welded
STD Standard

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COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

DESCRIPTION AND OPERATION


1. Description

A. General.

The passenger seats feature maximum comfort design and consist of an aluminum
base frame assembly to which are attached lie-flat sleeper reclining seat backs,
articulating/tilting bottom assemblies, center console assemblies, armrest food table
assemblies and fully upholstered seat back and bottom cushion assemblies. The
passenger seats are installed and secured to the metal floor tracks located in the aircraft
cabin by track attachment fittings at each front and rear leg. Seat dimensions are shown
in Figure 2. Seat dimensions not shown are the same as the opposite view. Refer to
Table 2 for dimension tolerances.

B. TSO Limitations.

The conditions and tests required for TSO approval of these articles are minimum
performance standards. It is the responsibility of those desiring to install the articles
either on or within a specific type or class of aircraft to determine that the aircraft
installation conditions are within the TSO standards. If not within the TSO standards, the
articles may be installed only if further evaluation by the applicant documents an
acceptable installation and is approved by the Administrator.

C. Conformity to Certification.

The numerous requirements for demonstrating that a “seat system” meets all the static
and dynamic loads, the permanent deformation limitations, and the injury criteria, imply
that individual elements of a seat system cannot be evaluated independently from each
other. This difficulty translates into keeping the chain of structures and other essential
features affecting the performance of the “seat system” intact as certificated.

The performance of the components, the behavior of which are critical to the overall
system, are numerous. These include, but are not limited to the seat belt, the bottom
cushions, the back structure, the seat back weight and vertical center of gravity, the
impact surfaces on the back such as back mounted tables and appliances, the total
mass of the seat, any structural load path active in a primary or secondary fashion in
restraining the passenger to the seat and to the aircraft. Additionally, the seat back
upright setting, back breakover (if any and degrees), seat pitch, aircraft track, track
fitting, track adapter, angle of the seat with respect to the aircraft axis (e.g., non-constant
section), baggage bar design, IFE support installation on legs, retention of deployable
items, such as tables, video and others, all have significant impact on the certification.
Modifications by a non OEM; or the replacement of a non OEM component, will
invalidate the OEM’s TSO certification.

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D. Safety Considerations.

Each back incorporates padded material to protect against head strike injury and is
contoured to fit a passenger of varied sizes yet provide optimum comfort.

The seat bottom structure (base frame assembly) is designed to eliminate any
protrusions, edges, or projections which might penetrate the various cushions during
vertical movements. All areas of passenger contact are free of projections which might
cause injury or damage to clothing.

Bottom and back cushion assemblies are covered with fireblocking covers. Life vest
assemblies are also provided in the center console assemblies.

E. Seat Backs.

The seat backs incorporate design features which provide maximum comfort with
minimum interference for ingress and egress of passengers when installed in the
aircraft. A literature pocket is located at the rear of each back assembly. The seats
feature lie-flat sleeper recline capability. Seat back recline is electrically controlled.

F. Seat Bottom Assemblies.

Seat pan tilting is designed to create recliner effect for reading/relaxing.

G. Legrest/Footrest Assemblies.

The seat assemblies are equipped with electrically operated legrest and footrest
assemblies. The legrest and footrest have a manually operated (backup) feature.

H. Drop-Down Armrest.

The seat assemblies are equipped with electrically operated drop-down armrest
assemblies. The armrests have a manually operated (backup) feature.

I. Headrest Assemblies.

Seat assemblies are equipped with 6-way adjustable headrest assemblies.

J. Center Console Assemblies.

Center console assemblies are equipped with cocktail trays and beverage holders for
passenger convenience.

K. Privacy Shroud Assemblies.

Seat assemblies are equipped with a deploying privacy screen for added passenger
comfort and privacy.

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L. Lumbar Support Assemblies.

An 4-way electrical lumbar support assembly is provided in each seat back assembly.

M. Video Installations.

All seats (except last row) are equipped with a back-mounted video LCD. Front and exit
row seats are equipped with in arm video monitors.

N. PC Power Port Installations.

Seat assemblies are equipped with PC and accessory power outlets for passenger
computer use.

O. Reading Light Assemblies.

Seat assemblies are equipped with individual reading light assemblies. These
assemblies are adjustable for passenger positioning and light intensity.

P. Bi-Fold Food Table Assemblies.

Seat assemblies are equipped with armrest-mounted food table assemblies, which are
located within the side armrest assemblies. This type of food table is brought into use
by opening the armcap and lifting the table. The table then raises out of the armrest
structure and swings into position for passenger use.

2. Operation

A. Electric Operation.

Electric operation of the armrest, legrest, footrest, rotary bottom, lumbar and seat back
recline is controlled by the control switch assembly located on top of the center console
assembly. Refer to Figure 1 for control switch configuration. Press the applicable portion
of the switch control to operate. Mechanical backup controls (rotary recline/legrest/
footrest) are provided under the forward portion of the seat assembly under the bottom
cushion (refer to IPL Figures 10 and 11). Mechanical backup controls (drop-down
armrest) are located in the aft area of the side armrests. (refer to IPL Figures 10 and 11).
Backup controls are for flight personnel use in the event of electrical power failure/
malfunction. Refer to following applicable paragraphs for detailed seat operation.

NOTE Depress the TAKEOFF & LANDING button (refer to figure 1) located on the
center console assembly to configure the seat for takeoff and landing.

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PART NO. 856416, 856450

Electric Switch Assemblies


Figure 1

B. Seat Backs.

The seat back recline may be adjusted (more or less recline) to a recline position by
pressing the seat back portion of the control switch located on top of the center console
assembly. A mechanical backup control is provided under the bottom cushion.

C. Seat Bottom Assemblies.

To operate the tilting bottom assembly, depress the bottom portion of the control switch
(Figure 1) and adjust as desired. A mechanical backup control is provided under the
bottom cushion.

D. Armrest Assemblies.

To operate the armrest assembly, depress the armrest portion of the control switch
(Figure 1) and adjust as desired. A mechanical backup control is provided aft of the
armrest assembly.

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E. Legrest/Footrest Assemblies.

To operate the legrest assembly, depress the legrest portion of the control switch
(Figure 1) and allow legrest to deploy to desired position. A footbar is provided for extra
passenger comfort. To operate the footrest assembly, depress the footrest portion of the
control switch (Figure 1) and allow footrest to deploy to desired position. To stow the
legrest/footrest, press legrest/footrest button on top of the center console assembly and
allow legrest/footrest to go down to the stowed position. A mechanical backup control is
provided under the bottom cushion.

F. Lumbar Assemblies.

The lumbar support is electrically operated and controlled by the lumbar control portion
of the electronic control/switch (Figure 1) located on top of the center console assembly.
The lumbar support is adjustable vertically (up-down) and horizontally (in-out).

G. Video Installations.

Refer to detailed instructions located in the literature pocket to operate the video
installations.

H. Reading Light Assemblies.

Operation of reading light is controlled by an on/off switch located on the head of the
light unit. Manually position light arm to desired position. Rotate light head to adjust light
intensity.

I. Bi-Fold Food Table Assembly. (Armrest Mounted)

These type food tables are brought into use by opening the side armrest armcap, pulling
and swinging the table up to a vertical position and hinge down into position for use as
a meal, drink or writing table.

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COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

Seat Dimension Diagram


Figure 2 (Sheet 1 of 9)

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COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

Seat Dimension Diagram


Figure 2 (Sheet 2 of 9)

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COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

Seat Dimension Diagram


Figure 2 (Sheet 3 of 9)

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PART NO. 856416, 856450

Seat Dimension Diagram


Figure 2 (Sheet 4 of 9)

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COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

Seat Dimension Diagram


Figure 2 (Sheet 5 of 9)

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COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

Seat Dimension Diagram


Figure 2 (Sheet 6 of 9)

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COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

Seat Dimension Diagram


Figure 2 (Sheet 7 of 9)

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COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

Seat Dimension Diagram


Figure 2 (Sheet 8 of 9)

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COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

Seat Dimension Diagram


Figure 2 (Sheet 9 of 9)

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COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

3. Leading Particulars

Tables 1, 1.A and 1.B provide a list of all seat assemblies contained in the seat installations
covered by this manual. Refer to the IPL portion of the manual for additional information on
particular seat assembly usage, etc.

Passenger Seat Part Number Coverage


Air China (CCA A340-300)
Table 1
Weber Aircraft
Description
Part No. Installation

856416-401 SEAT AY, B/C, MODEL 7800, LH 856378-403


(856413-401) F/R DBL, BACK-MOUNTED VIDEO

856416-402 SEAT AY, B/C, MODEL 7800, RH 856378-403


(856413-402) F/R DBL, BACK-MOUNTED VIDEO

856416-403 SEAT AY, B/C, MODEL 7800, CTR 856378-403


(856413-403) F/R DBL, BACK-MOUNTED VIDEO

856416-405 SEAT AY, B/C, MODEL 7800, LH STD DBL, BACK- 856378-403
(856413-405) MOUNTED VIDEO

856416-406 SEAT AY, B/C, MODEL 7800, RH STD DBL, BACK- 856378-403
(856413-406) MOUNTED VIDEO

856416-407 SEAT AY, B/C, MODEL 7800, CTR STD DBL, NO BACK- 856378-403
(856413-407) MOUNTED VIDEO

856416-409 SEAT AY, B/C, MODEL 7800, LH STD DBL, NO BACK- 856378-403
(856413-409) MOUNTED VIDEO

856416-410 SEAT AY, B/C, MODEL 7800, RH STD DBL, NO BACK- 856378-403
(856413-410) MOUNTED VIDEO

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Passenger Seat Part Number Coverage


Air China (BEJ 747-400 UD)
Table 1.A
Weber Aircraft
Description
Part No. Installation

856450-401 SEAT AY, B/C, MODEL 7800, LH 856446-401


(856447-401) F/R DBL, BACK-MOUNTED VIDEO

856450-402 SEAT AY, B/C, MODEL 7800, RH 856446-401


(856447-402) F/R DBL, BACK-MOUNTED VIDEO

856450-403 SEAT AY, B/C, MODEL 7800, LH 856446-401


(856447-403) STD DBL, BACK-MOUNTED VIDEO

856450-404 SEAT AY, B/C, MODEL 7800, RH 856446-401


(856447-404) STD DBL, BACK-MOUNTED VIDEO

856450-405 SEAT AY, B/C, MODEL 7800, LH 856446-401


(856447-405) STD DBL, NO BACK-MOUNTED VIDEO

856450-406 SEAT AY, B/C, MODEL 7800, RH 856446-401


(856447-406) STD DBL, NO BACK-MOUNTED VIDEO

Passenger Seat Part Number Coverage


Air China (BEJ 747-400 MD)
Table 1.B
Weber Aircraft
Description
Part No. Installation

856450-407 SEAT AY, B/C, MODEL 7800, LH 856446-403


(856447-407) F/R DBL, BACK-MOUNTED VIDEO, 2” OUTBD

856450-408 SEAT AY, B/C, MODEL 7800, RH 856446-403


(856447-408) F/R DBL, BACK-MOUNTED VIDEO, 2” OUTBD

856450-409 SEAT AY, B/C, MODEL 7800, LH 856446-403


(856447-409) STD DBL, BACK-MOUNTED VIDEO, 2” INBD

856450-410 SEAT AY, B/C, MODEL 7800, RH 856446-403


(856447-410) STD DBL, BACK-MOUNTED VIDEO, 2” INBD

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Passenger Seat Part Number Coverage


Air China (BEJ 747-400 MD)
Table 1.B (Continued)
Weber Aircraft
Description
Part No. Installation

856450-411 SEAT AY, B/C, MODEL 7800, LH 856446-403


(856447-411) STD DBL, NO BACK-MOUNTED VIDEO, 3” INBD

856450-412 SEAT AY, B/C, MODEL 7800, RH 856446-403


(856447-412) STD DBL, NO BACK-MOUNTED VIDEO, 3” INBD

856450-413 SEAT AY, B/C, MODEL 7800, CTR F/R DBL, NO BACK- 856446-403
(856447-413) MOUNTED VIDEO

856450-415 SEAT AY, B/C, MODEL 7800, LH 856446-403


(856447-415) STD DBL, BACK-MOUNTED VIDEO, 2” INBD

856450-416 SEAT AY, B/C, MODEL 7800, RH 856446-403


(856447-416) STD DBL, BACK-MOUNTED VIDEO, 2” INBD

Seat Dimension Tolerances


Table 2

Tolerance Description

± 0.50 inch Seat back recline (upright position)

± 0.75 inch Seat back recline (recline position)

± 0.12 inch Armrest, back pivot, leg to rubstrip or bumper

± 0.03 Leg track fitting and track cover

± 0.25 inch All other dimensions

± 1° Seat breakover

± 0.5 inch SRP dimensions

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TESTING AND FAULT ISOLATION


1. Operational Checks

A. Seat Back Alignment and Recline Test

(1) Depress back recline portion of electric control/switch (Figure 1) and operate back
recline throughout the recline cycle.

NOTE Refer to Table 1001 for proper deploy/stow time requirements.

(a) Movement should be smooth with no binding.

(b) If dimensions measured are not as indicated on Figure 2, refer to FITS,


CLEARANCES AND ADJUSTMENT PROCEDURES paragraph 2.A and
adjust.

(2) With all seat backs in full upright position, visually check alignment of seat backs
against each other, none should be obviously out of alignment.

(3) Seat Measurement (Back Shell Removed).

(a) If the seat is on a known flat and level surface, place a plumb-bob over the top
of each seat back at the center, and measure the distance from the centerline
of the front track fitting of the seat (Ref. Fig. 1, DESCRIPTION AND
OPERATION section) to the plumb-bob; measurements shall be as indicated
on Figure 1.

(b) If the seat is not on a flat and level surface, measure the distance from the
center of the seat back to centerline of the front track fitting of the seat (Ref.
Fig. 1, DESCRIPTION AND OPERATION section) use a tool that can allow
for an unlevel condition. These tools may include, but are not limited to, a
level, square, linear scale, special templates and/or a straight edge.

(4) In the recline manual backup mode, press mechanical backup recline control
button located under the bottom cushion while applying a force to top of seat back
assembly. Seat back shall move to full recline position, or stop automatically at any
position when the recline control button is released.

(a) If seat back does not fully recline (refer to fully reclined dimension specified in
Fig. 2), adjust in accordance with FITS, CLEARANCES AND ADJUSTMENT
PROCEDURES paragraph 2.A.

(b) The seat back must be manually moved to the full upright position.

NOTE Refer to paragraph 3.B.(3) for recline actuator electrical troubleshooting


and adjustment procedure.

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B. Legrest/Footrest Installations

NOTE Refer to Table 1001 for proper deploy/stow time requirements.

(1) Depress legrest portion of electronic control/switch (Figure 1) and allow legrest
assembly to come up to “use” position.

(a) Movement should be smooth with no binding.

(2) Depress legrest portion of electronic control/switch (Figure 1) and place legrest
assembly into “stow” position.

(a) Movement should be smooth with no binding.

(3) Depress footrest portion of electronic control/switch (Figure 1) and allow footrest
assembly to come down to “use” position.

(a) Movement should be smooth with no binding.

(4) Depress footrest portion of electronic control/switch (Figure 1) and place footrest
assembly into “stow” position.

(a) Movement should be smooth with no binding.

(5) In the legrest/footrest manual backup mode, press mechanical legrest/footrest


control button located under the bottom cushion.

(a) Legrest/footrest shall come up to the “in use” position with no binding.

(b) While depressing control button, lower the legrest/footrest into the “stow”
position. Do not allow legrest/footrest to “gravity” drop. Movement shall be
with no binding.

NOTE Refer to paragraph 3.B.(3) for legrest/footrest actuator electrical


troubleshooting and adjustment procedure.

C. Drop-Down Armrest Installations

NOTE Refer to Table 1001 for proper deploy/stow time requirements.

(1) Depress legrest portion of electronic control/switch (Figure 1) and place armrest
assembly into “down” position.

(a) Movement should be smooth with no binding.

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(2) Depress armrest portion of electronic control/switch (Figure 1) and allow armrest
assembly to come up to “stow” position.

(a) Movement should be smooth with no binding.

NOTE Refer to paragraph 3.B.(3) for armrest actuator electrical troubleshooting and
adjustment procedure.

D. Testing Armrest Mounted Food Tables

(1) Visually check hinged armcap assemblies and table module assemblies. There
should be no obvious misalignment.

(2) Pull table assembly out of armrest and swing into “use” position. Movement should
be smooth with no binding and table should be in a correct “in use” configuration.

E. Headrest Assemblies

(1) Adjust headrest wings to their full range of movement.

(2) Movement should be smooth with no binding.

(3) Wings should remain in desired position.

(4) Adjust headrest as necessary, refer to FITS AND CLEARANCES AND


ADJUSTMENTS, paragraph 2.B.

Deploy/Stow Start To Finish Time Requirements


Table 1001
Legrest Footrest Backrest Armrest Lumbar

Extend Retract Extend Retract Recline Upright Extend Retract Inflate Deflate

6-12 6-12 5-10 5-10 10-24 10-18 3-8 3-8 10-35 20-40
sec. sec. sec. sec. sec. sec. sec. sec. sec. sec.

Bed Takeoff/Land Lounge Position

8-20 secs. 10-20 secs. 6-12 secs.

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2. Fault Isolation

Troubles encountered with mechanical operation of the seat assembly will largely be the
result of improper adjustments. In addition, after overhaul and adjustment, mechanical
functions may be a bit “stiff”. Stiffness in operation will reduce after some “break-in” use.
Troubles likely to be encountered, together with probable causes and corrective actions are
listed in Table 1002. Refer to paragraph 3, Electrical System Troubleshooting and Figures
2001 thru 2014 for aids in fault isolation.

Fault Isolation Procedures


Table 1002 (Sheet 1 of 2)
Trouble Probable Cause Corrective Action

Recline control will not move Broken or malfunctioning control Adjust or replace malfunctioning
or fails to unlock seat back component (Refer to FITS,
CLEARANCES AND
ADJUSTMENT PROCEDURES
paragraph 2.A and/or paragraph 3.
Electrical System
Troubleshooting).
Seat backs do not align in Improper adjustment of recline Adjust, refer to FITS,
upright position control setting CLEARANCES AND
ADJUSTMENT PROCEDURES
paragraph 2.A.and/or paragraph 3.
Electrical System
Troubleshooting.
Seat loose in floor track of Anti-rattle device or plunger on Tighten screw on anti-rattle device
aircraft track fitting loose or push plunger back down. Refer
to FITS, CLEARANCES AND
ADJUSTMENT PROCEDURES
paragraph 2.D.

Armrest mounted food tables Adjustment not correct Refer to FITS, CLEARANCES
do not align in “use” or “stow” AND ADJUSTMENT
configurations PROCEDURES paragraph 2.C.
Legrest/Footrest/Armrest Adjustment not correct or Remove and replace defective part.
assemblies do not operate malfunctioning component Adjust in accordance with FITS,
correctly CLEARANCES AND
ADJUSTMENT PROCEDURES
paragraph 2.A. and/or paragraph 3.
Electrical System
Troubleshooting.
Video installations do not Refer to manufacturers manual Remove and replace defective part.
operate correctly

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Fault Isolation Procedures


Table 1002 (Sheet 2 of 2)
Trouble Probable Cause Corrective Action

Headrest assemblies do not Adjustment not correct or Adjust in accordance with FITS,
operate correctly malfunctioning component CLEARANCES AND
ADJUSTMENT PROCEDURES
paragraph 2.B. Replace
malfunctioning component.

Center arm swing out tray Adjustment not correct or Replace malfunctioning component.
assemblies do not operate malfunctioning component
correctly

Mechanical (backup) recline Adjustment not correct or Adjust or replace the malfunctioning
and or legrest/footrest/ malfunctioning component component.
armrest operation not correct

Electrical functions do not Troubleshoot the electrical Remove and replace defective part.
operate properly system using SCHEMATICS (Refer to paragraph 3, Electrical
AND WIRING DIAGRAMS System Troubleshooting.)
SECTION. Use P.L.Porter tester
P/N PS55495-00 to test
electrical system motors. Refer
to instruction placard.

3. Electrical System Troubleshooting

A. General.

The systems contained on the Air China A340-300 and Air China (BEJ) 747-400 double
seats consists of the following items: (1) Controller Box, (2) Recline (Rotary) Actuators,
(2) Legrest Actuators, (2) Footrest Actuators, (2) Drop-down Armrest Actuators, (2)
Lumbar Units, (2) Motor Actuator Harnesses, (1) Reading Light/PCU Harness, (2) LED
Reading Lights, (2) Passenger Control Switches and (1) Indicator Light.

The system is powered by 115 VAC, 400 Hz. All of the actuators, reading lights and PC
Power outlet units receive their power from the Z295H8105307 (CCA A340) or
Z295H8105306 (BEJ 747) Controller Box. The Controller Box receives its power from a
“daisy chain” connection that is routed thru Matsushita DSEB (105, IPL Fig 12, 115 IPL
Fig. 13) and the General Dynamics ISPS (85, IPL Fig. 14, 70, IPL Fig. 15).

All of the actuators, with the exception of the 856033-401 Lumbar Unit, can be
programmed to prescribed upright and fully deployed dimensions without the use of a
“laptop” PC or any other special tools. There is no programming necessary for the
856033-401 Lumbar Unit.

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NOTE The seats leave the Weber Aircraft production facility already programmed
according to the Aircraft Installation for the Air China A340-300 and Air China
(BEJ) 747-400 programs. Therefore, no programming of the seat should be
necessary until an actuator or controller box on the seat assembly requires
changing.

B. Individual Components.

(1) Controller Box. (Refer to Figure 8001)

(a) The controller box (Z295H8105307 (CCA A340) or Z295H8105306 (BEJ


747)) is the central control unit for all of the motor/actuators and also the
power supply for all of the motor/actuators, reading lights and indicator lights.
The controller box receives power from the ISPS (85, IPL Fig. 14, 70, IPL Fig.
15).

(b) Because all of the motor/actuators, reading lights and PC power outlets are
connected to the controller box, the controller box is a possible solution to all
problems involved with the electrical system. But is also the last one that
should be replaced to try and solve a problem.

(c) If there is a problem with one reading light only, then the problem can not be
with the controller box, because the power for both reading lights comes from
the same source. If two of the reading lights are inoperable on any seat
assembly, then the problem is probably with the controller box or the wiring
between the two units.

(d) During an investigation of a problem, please verify that all of the connections
between the controller box and a faulty unit are complete.

NOTE When checking wiring and connectors, please check for individual
pins that are not inserted correctly. Replacement of the controller
box, due to a failure in the operation of one of the motor actuators,
will be discussed in the following sections.

(e) After replacing any of the motor/actuator units (except for the Air Lumbar
Unit), the following steps shall be followed when re-programming a seat to the
desired full upright and full deployed positions.

1 Apply 115 VAC to the Controller Box.

2 Using the manual override controls, set the Legrest, Back Recline
and Footrest features to the desired fully stowed position.

3 Push the recessed programming button, located between J2 and J31


on the back of the Z295H8105307 or Z295H8105306 control box one
time.

4 On the main passenger controls units, L/H and R/H, push the legrest
down, footrest in, armrest down and recline up buttons one time each.

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5 Push the recessed programming button, located between J2 and J31


on the back of the control box one time.

6 Using the manual override controls, set the Legrest, Back Recline,
Armrest and Footrest features to the desired fully deployed position.

7 Push the recessed programming button, located between J2 and J31


on the back of the control box one time.

8 On the main passenger controls units, L/H and R/H, push the legrest
up, footrest out, armrest up and recline down buttons one time each.

9 Push the recessed programming button, located between J2 and J31


on the back of the control box one time. Verify, by operating the motor/
actuators electrically, that all of the motor/actuators were correctly
programmed to the desired fully stowed and fully deployed positions.

(2) Air Lumbar Unit.

(a) The Air Lumbar feature is composed of two parts: The 1) Lumbar Unit
(856033-401, 345, IPL Figs.10 and 11) and the 2) Lumbar Bladder Assembly
(856034-401, 360, IPL Figs.10 and 11).

(b) The first thing to determine, on a problem associated with the Air Lumbar Unit,
is whether or not the air pump is functioning. When the "Lumbar Out or
Deploy" or "Lumbar Up" or "Lumbar Down" switch is pushed, on the
Passenger Control, the operation of the pump motor can be detected audibly.
If the pump motor is not operational, connect a replacement unit into the
system at this location.

NOTE Do not physically replace the unit at this time. If the replacement unit
operates correctly, replace the faulty unit with the replacement unit.
If the replacement unit does not operate, the problem is located
elsewhere in the system.

(c) Check the Passenger control switch by using the steps listed in the paragraph
(7) of this section. If the Passenger Control Switch is functioning correctly,
check all of the harnesses for continuity and connections.

NOTE When checking wiring and connectors, please check for individual
pins that are not inserted correctly. If the harnesses are all correct,
the problem probably is with the Controller Box. After the Controller
Box is replaced, follow the steps listed in paragraph 3.B.(1) for re-
programming of the Controller Box.

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(d) If the air pump is operating continuously, but the bladder never totally inflates;
then there are three possible problems. 1) A hole in the bladder, 2) A hole in
the air tube that routes the air from the pump to the bladder or 3) one of the
air tube connections has become disengaged.

(e) If the air pump stop operating prior to the bladder becoming totally inflated;
check the air tubes for a "kink" or pinch point.

(f) During a "Lumbar In or Stow" function the pump motor does not operate. A
valve in the box opens and allows the air to escape the air bladders.

(g) There is no programming of the Controller Box required for any of the
functions of the Air Lumbar Unit.

(3) Recline, Armrest, Legrest and Footrest Actuator. (Refer to Figures 8002, 8003,
8004 and 8005)

(a) The Recline Actuator (856032-401, 65, IPL Figs.10 and 11) is the motor/
actuator that moves the padded back assembly to the "passenger desired"
position. The Legrest Actuator (856031-401, 120, IPL Figs.10 and 11) is the
motor/actuator that rotates the padded legrest assembly to the "passenger
desired" position. The Drop-down Armrest Actuator (856031-405, 195, IPL
Figs.10 and 11) is the motor/actuator that positions the armrest assembly to
the "passenger desired" position. The Footrest Actuator (856031-403, 170,
IPL Figs.10 and 11) is the motor/actuator that positions the footrest assembly
to the "passenger desired" position.

(a) The operation of these motor actuators is controlled by the Z295H8105307 or


Z295H8105306 Controller Box and is activated by the 855710-411/-412
passenger control unit (See Fig. 1). The following steps should be followed to
determine the problem if a Recline, Legrest or Footrest Actuator fails to
operate.

1 Check and insure that there is a proper power connection to the seat
and that the circuit breaker on the back of the controller box is
engaged (pushed in).

2 If both of these items are in place, check to insure that the connection
between the wiring harness and the controller box is correct.

3 If this item is correct, check the connection between the harness and
the recline motor/actuator.

4 If this connection is correct, then connect a spare recline actuator at


this junction.

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NOTE Do not physically replace the unit at this time. After making this
connection, manually move the shaft of the actuator to
approximately the midpoint of the stroke of the actuator by using the
manual override lever located on the actuator. After this is
completed, attempt to activate the motor/actuator electrically by
closing the proper switch on the passenger control unit.

5 If the motor/actuator operates correctly, remove the faulty motor/


actuator and install the replacement motor/actuator. After
replacement of the new motor/actuator, reprogram the affected
passenger place to the correct fully stowed and fully deployed
positions by following the steps listed in paragraph 3.B.(1).

6 If the replacement motor/actuator fails to operate upon its connection


to the harness, verify the operation of the passenger control switch by
using the steps listed in the paragraph (7), Passenger Control Switch
section.

7 If the Passenger control switch is functioning correctly, replace the


Controller Box. After replacing the Controller Box, both passengers
places assigned to this particular Controller Box will have to be
reprogrammed for the correct upright and fully deployed positions.
(Refer to paragraph 3.B.(1)).

(4) DCI Assembly.

(a) The DCI Assembly (856039-401, 290, IPL Figs.10 and 11) is the device that
converts the signals that are generated from the passenger control switches
into data that is used by the controller to complete specific actions contained
in the seat actuation system.

(b) If there are problems with the seat actuation system not operating at all or if
there is an incorrect operation associated with a specific switch activation; the
problem could be within the DCI Assembly. To verify that the problem is with
the DCI Assembly; replace the unit with a spare part to see if the incorrect
operation is now functioning correctly. If the results are the same, the problem
is probably located in either the passenger control switch, the associated
harnesses or the control box. The troubleshooting steps, used in paragraph
(7) of this section, should be used for any of the switch assemblies and a
continuity check will eliminate or identify problems associated with any of the
harnesses.

(5) Reading Lights.

(a) The reading light (D813-14-001/2, 340, IPL Figs.10 and 11) is located on the
back padded assembly and provides illumination to the passenger for reading.
It allows lighting for one passenger place only, so as not to disturb adjacent
passengers. There are no interchangeable parts on the reading light
assembly.

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(b) The only maintenance check that can be done is to check for the presence of
12 VDC on the harness supplying power to the reading light. There are only
two pins on this connector, which is located adjacent to the reading light
assembly. If 12 VDC is present, the reading light should be discarded and a
new one should be installed. If 12 VDC is not present, then check for
continuity across these two lines in the harness. Refer to SCHEMATICS AND
WIRING DIAGRAMS, Figure 2001 or 2002 for the harness schematic. If these
lines are connected properly, then the controller box should be replaced with
a new one.

NOTE When checking wiring and connectors, please check for individual
pins that are not inserted correctly.

(6) In-Use Indicator Light.

(a) The In-Use Indicator Light (1193-1, 90, IPL Fig. 14, 75, IPL Fig. 15) is located
on the aisle side of the seat It illuminates if the recline and the armrest, on both
passenger places are located in the fully stowed position. There are no
interchangeable parts on the footwell light assembly.

(b) The only maintenance check that can be done is to check for the presence of
12 VDC on the harness supplying power to the indicator light, when the both
reclines and both armrests are located in the fully stowed or upright positions.
There are only two pins on the connector of the indicator light assembly, which
is located adjacent to the PC Power In-Use indicator light assembly. Visibly
inspect the corresponding limit switches that are assigned to the recline and
armrest functions. These items should have closed switch settings when the
reclines and armrests are in the fully stowed positions. If 12 VDC is present,
the indicator light should be discarded and a new one should be installed. If
12 VDC is not present, then check for continuity on these two lines in the
harness. Note: When checking wiring and connectors, please check for
individual pins that are not inserted correctly. Refer to SCHEMATICS AND
WIRING DIAGRAMS, Figure 2013 or 2014 for the harness schematic. If the
corresponding switch assemblies are working properly, then the controller box
should be replaced with a new one.

(7) Passenger Control Switches.

(a) The passenger control unit contains the push button switches that are used
by the passenger to activate the actuators to position the seat to their desired
position. (Refer to Figure 1.)

(a) There are two different part numbers used on the Model 7800 seats delivered
on the CCA A330 and BEJ 747 airplanes. The 855710-411 (285, IPL Figs. 10
and 11) is used on all L/H passenger places and the 855710-412 (285A, IPL
Figs. 10 and 11) is used on all R/H passenger places.

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(b) The 855710–411 and 855710–412 passenger control switches are,


electrically speaking, identical. The only differences, in the two part numbers,
are the graphics and the location of the buttons on the switch assemblies.

(c) The switch assembly is illuminated by an LED driven fiber optic network. The
fiber optic network is located immediately behind the graphic overlay of the
switch assembly. The LED, which illuminates the fiber optic network, is
located on the back of the switch assembly.

(d) The functionality of the switch assemblies can be checked, by doing a


continuity check with a digital voltmeter. Each button location on the switch
assembly, when pushed or depressed, closes the contact of two of the pin
locations on the switch connector located on the back of the switch assembly.
For example, if the Recline deploy or down button is pushed, there should be
continuity between pin 4 and pin 5 of the connector on the back of the switch
assembly. Refer to SCHEMATICS AND WIRING DIAGRAMS, Fig. 2012 for
switch schematic. If one of these contacts is not functioning correctly, the
switch should be discarded and a new assembly should be installed.

(e) If there is an absence of illumination for the switch assembly, check the
following items to determine the problem. First, remove the switch assembly
and check to make sure that the fiber optic bundle is still coupled to the LED
correctly. If this is correct, check to make sure that there is incoming power to
the switch assembly. This can be accomplished by disconnecting the harness
connector from the switch connector and checking for the presence of 12
VDC, using a digital voltmeter, on pin 9 and pin 10 on the harness connector.
If 12 VDC is present, the switch assembly should be discarded and a new
assembly should be installed. If 12 VDC is not present, then check for
continuity across these two lines in the harness. Refer to SCHEMATICS AND
WIRING DIAGRAMS, Figure 2001 or 2002 for the harness schematic. If
these lines are connected properly, then the controller box should be replaced
with a new one.

NOTE When checking wiring and connectors, please check for individual
pins that are not inserted correctly.

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SCHEMATICS AND WIRING DIAGRAMS

REV DESCRIPTION OF REVISION AND SERVICE


SHEET EFFECTIVITY
CODE REASON FOR CHANGE BULLETIN

All Rev B Incorporate Engineering Changes All

Wiring Block Diagram - Electrical


Air China (CCA A340-300)
Figure 2001 (Sheet 1 of 4)

Page 2001
25-26-95 Dec 10/04
(856032-401) (856031-405)

REV B
(856031-405) (856032-401) (856031-403) (856031-401) (856031-401) (856031-403)
(ACTUATOR (ACTUATOR (ACTUATOR (ACTUATOR (ACTUATOR (ACTUATOR (ACTUATOR (ACTUATOR
ARMREST) RECLINE) FOOTREST) LEGREST) LEGREST) FOOTREST) RECLINE) ARMREST)

857227-401
(856033-401) (856033-401)
(LUMBAR (LUMBAR
CONTROL) CONTROL)

(856037-417) (856037-415)
HARNESS AY) (840169-407)
(GROUND STRAP) (HARNESS AY)

J41 J40

(2295H8105306)
(CONTROL BOX)

J33 J1
PART NO. 856416, 856450
WEBER AIRCRAFT

(852577-415)
(HARNESS AY)
(856037-477)

Figure 2001 (Sheet 2 of 4)


(HARNESS AY)

Air China (CCA A340-300)


COMPONENT MAINTENANCE MANUAL

Wiring Block Diagram - Electrical


J2
(856039-401) (856039-401)
(DCI BOX) (DCI BOX) (1174-2)
(856037-427) (ISPS, AC)
(HARNESS AY)

25-26-95
(D813-14-001/2) (D813-14-001/2)
(READING (READING
LIGHT) LIGHT)
(855710-411) (855710-412)
(856037-427)
(SWITCH AY) (SWITCH AY)
(HARNESS AY)

CENTER CONSOLE

WIRING BLOCK DIAGRAM


857227-401, -407, -, -411, -413

Dec 10/04
Page 2002
(856031-405) (856032-401) (856031-403) (856031-401) (856031-401) (856031-403) (856032-401) (856031-405)

REV B
(ACTUATOR (ACTUATOR (ACTUATOR (ACTUATOR (ACTUATOR (ACTUATOR (ACTUATOR (ACTUATOR
ARMREST) RECLINE) FOOTREST) LEGREST) LEGREST) FOOTREST) RECLINE) ARMREST)

857227-403
(856033-401) (856033-401)
(LUMBAR (LUMBAR
CONTROL) CONTROL)

(856037-421) (856037-419)
HARNESS AY) (840169-407)
(GROUND STRAP) (HARNESS AY)

J41 J40

(2295H8105306)
(CONTROL BOX)

J33 J1
PART NO. 856416, 856450
WEBER AIRCRAFT

(852577-415)
(HARNESS AY)
(856037-479)
(HARNESS AY)

Figure 2001 (Sheet 3 of 4)


Air China (CCA A340-300)
COMPONENT MAINTENANCE MANUAL

Wiring Block Diagram - Electrical


J2
(856039-401) (856039-401)
(DCI BOX) (DCI BOX) (1174-2)
(856037-427) (ISPS, AC)
(HARNESS AY)
(D813-14-001/2) (D813-14-001/2)

25-26-95
(READING (READING
LIGHT) LIGHT)
(855710-411) (855710-412)
(856037-427)
(SWITCH AY) (SWITCH AY)
(HARNESS AY)

CENTER CONSOLE

WIRING BLOCK DIAGRAM


857227-403, -409, -415

Dec 10/04
Page 2003
(856031-405) (856032-401) (856031-403) (856031-401) (856031-401) (856031-403) (856032-401) (856031-405)

REV B
(ACTUATOR (ACTUATOR (ACTUATOR (ACTUATOR (ACTUATOR (ACTUATOR (ACTUATOR (ACTUATOR
ARMREST) RECLINE) FOOTREST) LEGREST) LEGREST) FOOTREST) RECLINE) ARMREST)

857227-405
(856033-401) (856033-401)
(LUMBAR (LUMBAR
CONTROL) CONTROL)

(856037-421) (856037-419)
HARNESS AY) (840169-407)
(GROUND STRAP) (HARNESS AY)

J41 J40
(RD-AA3652-05)
(DIGITAL SEAT
(2295H8105306) ELECTRONICS BOX
(CONTROL BOX)

J33 J1
PART NO. 856416, 856450
WEBER AIRCRAFT

(852577-415)
(HARNESS AY)
(852258-419)
(856037-479) (HARNESS AY)
(HARNESS AY)

Figure 2001 (Sheet 4 of 4)


Air China (CCA A340-300)
COMPONENT MAINTENANCE MANUAL

Wiring Block Diagram - Electrical


J2
(856039-401) (856039-401)
(DCI BOX) (DCI BOX) (1174-2)
(856037-427) (ISPS, AC)
(D813-14-001/2) (D813-14-001/2) (HARNESS AY)

25-26-95
(READING (READING
LIGHT) LIGHT)
(855710-411) (855710-412)
(856037-427)
(SWITCH AY) (SWITCH AY)
(HARNESS AY)

CENTER CONSOLE

WIRING BLOCK DIAGRAM


857227-405

Dec 10/04
Page 2004
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

REV DESCRIPTION OF REVISION AND SERVICE


SHEET EFFECTIVITY
CODE REASON FOR CHANGE BULLETIN

All Rev B Incorporate Engineering Changes All

Wiring Block Diagram - Electrical


Air China (BEJ 747-400)
Figure 2002 (Sheet 1 of 4)

Page 2005
25-26-95 Dec 10/04
(856032-401) (856031-405)

REV B
(856031-405) (856032-401) (856031-403) (856031-401) (856031-401) (856031-403)
(ACTUATOR (ACTUATOR (ACTUATOR (ACTUATOR (ACTUATOR ACTUATOR (ACTUATOR (ACTUATOR
ARMREST) RECLINE) FOOTREST) LEGREST) LEGREST) FOOTREST) RECLINE) ARMREST)

857226-401
(856033-401) (856033-401)
(LUMBAR (LUMBAR
CONTROL) CONTROL)

(856037-415) (856037-417)
HARNESS AY) (840169-407)
(GROUND STRAP) (HARNESS AY)

J40 J41

(2295H8105306)
(CONTROL BOX)

J33 J2
PART NO. 856416, 856450
WEBER AIRCRAFT

(852258-415)
(HARNESS AY)
(856037-477)

Air China (BEJ 747-400)


Figure 2002 (Sheet 2 of 4)
(HARNESS AY)
COMPONENT MAINTENANCE MANUAL

Wiring Block Diagram - Electrical


J1
(856039-401) (856039-401)
(DCI BOX) (DCI BOX) (1191-3)
(856037-427) (ISPS, AC)
(HARNESS AY)

25-26-95
(D813-14-001/2) (D813-14-001/2)
(READING (READING
LIGHT) LIGHT)
(855710-411) (855710-412)
(856037-427)
(SWITCH AY) (SWITCH AY)
(HARNESS AY)

CENTER CONSOLE
ELECTRICAL WIRING
BLOCK DIAGRAM
857226-401, -405, -413, -417, -421, -425, -427

Dec 10/04
Page 2006
(856031-403) (856032-401) (856031-405)

REV B
(856031-405) (856032-401) (856031-403) (856031-401) (856031-401)
(ACTUATOR (ACTUATOR (ACTUATOR (ACTUATOR (ACTUATOR (ACTUATOR (ACTUATOR (ACTUATOR
ARMREST) RECLINE) FOOTREST) LEGREST) LEGREST) FOOTREST) RECLINE) ARMREST)

857226-403
(856033-401) (856033-401)
(LUMBAR (LUMBAR
CONTROL) CONTROL)

(856037-419) (856037-421)
HARNESS AY) (840169-407)
(GROUND STRAP) (HARNESS AY)

J40 J41

(2295H8105306)
(CONTROL BOX)

J33 J2
PART NO. 856416, 856450
WEBER AIRCRAFT

(852258-415)
(HARNESS AY)
(856037-479)

Air China (BEJ 747-400)


(HARNESS AY)

Figure 2002 (Sheet 3 of 4)


COMPONENT MAINTENANCE MANUAL

Wiring Block Diagram - Electrical


J1
(856039-401) (856039-401)
(DCI BOX) (DCI BOX) (1191-3)
(856037-427) (ISPS, AC)
(HARNESS AY)

25-26-95
(D813-14-001/2) (D813-14-001/2)
(READING (READING
LIGHT) LIGHT)
(855710-411) (855710-412)
(856037-427)
(SWITCH AY) (SWITCH AY)
(HARNESS AY)

CENTER CONSOLE

WIRING BLOCK DIAGRAM


857226-403, -407, -411, -415, -419, -423, -429

Dec 10/04
Page 2007
(856031-405) (856032-401) (856031-403) (856031-401) (856031-401) (856031-403) (856032-401) (856031-405)

REV B
(ACTUATOR (ACTUATOR (ACTUATOR (ACTUATOR (ACTUATOR (ACTUATOR (ACTUATOR (ACTUATOR
ARMREST) RECLINE) FOOTREST) LEGREST) LEGREST) FOOTREST) RECLINE) ARMREST)

857226-409
(856033-401) (856033-401)
(LUMBAR (LUMBAR
CONTROL) CONTROL)

(856037-417) (856037-415)
HARNESS AY) (840169-407)
(GROUND STRAP) (HARNESS AY)

J40 J41

(2295H8105306)
(CONTROL BOX)

J33 J2
PART NO. 856416, 856450
WEBER AIRCRAFT

(852258-415)
(HARNESS AY)
(856037-423)

Air China (BEJ 747-400)


(HARNESS AY)

Figure 2002 (Sheet 4 of 4)


COMPONENT MAINTENANCE MANUAL

Wiring Block Diagram - Electrical


J1
(856039-401) (856039-401)
(DCI BOX) (DCI BOX) (1191-3)
(856037-427) (ISPS, AC)
(HARNESS AY)
(D813-14-001/2) (D813-14-001/2)

25-26-95
(READING (READING
LIGHT) LIGHT)
(855710-411) (855710-412)
(856037-427)
(SWITCH AY) (SWITCH AY)
(HARNESS AY)

CENTER CONSOLE

WIRING BLOCK DIAGRAM


857226-409

Dec 10/04
Page 2008
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

REV DESCRIPTION OF REVISION AND SERVICE


SHEET EFFECTIVITY
CODE REASON FOR CHANGE BULLETIN

2, 4, 5 Rev A Initial Release All

3 Rev B Incorporate Engineering Changes All

Wiring Block Diagram - IFE


Air China (CCA A340-300)
Figure 2003 (Sheet 1 of 5)

Page 2009
25-26-95 Dec 10/04
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

(RD-AA6601-18) (RD-AA6683-15) (RD-AA6683-15) (RD-AA6601-18)


(HANDSET) (CRADLE) (CRADLE) (HANDEST)

RD-AM7588-06
(RD-AA7705-63) (RD-AA7705-63)
HARNESS AY
(VIDEO MONITOR) (VIDEO MONITOR)

RD-AM7624-01
CENTER CONSOLE HARNESS AY
(RD-AX6436-25) RD-AM7624-02 (RD-AX6436-25)
(RJU) HARNESS AY (RJU)

RD-AM7331-46 RD-AM7083-22 RD-AM7331-47


HARNESS AY HARNESS AY HARNESS AY

J4 J7 J5

(RD-AA3412-05)
(DIGITAL SEAT ELECTRONICS BOX)

(VIDEO MONITOR) (VIDEO MONITOR)


(RD-AA7700-53) (RD-AA7700-53)

RD-AM7303-78
HARNESS AY

FEED FORWARD PANEL

WIRING BLOCK DIAGRAM


857240-401, -403, -405

857240-401
REV A
Wiring Block Diagram - IFE
Air China (CCA A340-300)
Figure 2003 (Sheet 2 of 5)

Page 2010
25-26-95 Dec 10/04
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

(RD-AA6601-18) (RD-AA6683-15) (RD-AA6683-15) (RD-AA6601-18)


(HANDSET) (CRADLE) (CRADLE) (HANDSET)

RD-AM7588-06
CENTER CONSOLE RD-AM7630-01 HARNESS AY
HARNESS AY
RD-AM7630-02
HARNESS AY (RD-AX6436-25)
(RD-AX6436-25)
(RJU) (RJU)

RD-AM7629-01 RD-AM7629-01
HARNESS AY RD-AM7083-22 HARNESS AY
HARNESS AY

J4 J7 J5

(RD-AA3412-05)
(DIGITAL SEAT ELECTRONICS BOX
(VIDEO MONITOR) (VIDEO MONITOR)
(RD-AA770-53) (RD-AA770-53)

RD-AM7303-78
HARNESS AY

FEED FORWARD PANEL

WIRING BLOCK DIAGRAM


857240-407

857240-407
REV B
Wiring Block Diagram - IFE
Air China (CCA A340-300)
Figure 2003 (Sheet 3 of 5)

Page 2011
25-26-95 Dec 10/04
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

(RD-AA6601-18) (RD-AA6683-15) (RD-AA6683-15) (RD-AA6601-18)


(HANDSET) (CRADLE) (CRADLE) (HANDSET)

RD-AM7588-06
CENTER CONSOLE RD-AM7630-01 HARNESS AY
HARNESS AY
RD-AM7630-02
HARNESS AY (RD-AX6436-25)
(RD-AX6436-25)
(RJU) (RJU)

RD-AM7629-01 RD-AM7629-02
HARNESS AY RD-AM7083-22 HARNESS AY
HARNESS AY

J4 J7 J5

(RD-AA3412-05)
(DIGITAL SEAT ELECTRONICS BOX
(VIDEO MONITOR) (VIDEO MONITOR)
(RD-AA770-53) (RD-AA770-53)

RD-AM7303-78
HARNESS AY

FEED FORWARD PANEL

WIRING BLOCK DIAGRAM


857240-409

857240-409
REV A
Wiring Block Diagram - IFE
Air China (CCA A340-300)
Figure 2003 (Sheet 4 of 5)

Page 2012
25-26-95 Dec 10/04
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

(RD-AA6601-18) (RD-AA6683-15) (RD-AA6683-15) (RD-AA6601-18)


(HANDSET) (CRADLE) (CRADLE) (HANDSET)

RD-AM7588-06
CENTER CONSOLE RD-AM7630-01 HARNESS AY
HARNESS AY
RD-AM7630-02
HARNESS AY (RD-AX6436-25)
(RD-AX6436-25)
(RJU) (RJU)

RD-AM7629-01 RD-AM7629-02
HARNESS AY RD-AM7083-22 HARNESS AY
HARNESS AY

J4 J7 J5

(RD-AA3412-05)
(DIGITAL SEAT ELECTRONICS BOX

FEED FORWARD PANEL

WIRING BLOCK DIAGRAM


857240-413

857240-413
REV A
Wiring Block Diagram - IFE
Air China (CCA A340-300)
Figure 2003 (Sheet 5 of 5)

Page 2013
25-26-95 Dec 10/04
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

REV DESCRIPTION OF REVISION AND SERVICE


SHEET EFFECTIVITY
CODE REASON FOR CHANGE BULLETIN

All Rev A Initial Release All

Wiring Block Diagram - IFE


Air China (BEJ 747-400)
Figure 2004 (Sheet 1 of 6)

Page 2014
25-26-95 Dec 10/04
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

(RD-AA6601-18) (RD-AA6683-15) (RD-AA6683-15) (RD-AA6601-18)


(HANDSET) (CRADLE) (CRADLE) (HANDEST)

RD-AM7588-06
(RD-AA7705-63) (RD-AA7705-63)
HARNESS AY
(VIDEO MONITOR) (VIDEO MONITOR)

RD-AM7624-01
CENTER CONSOLE HARNESS AY
(RD-AX6436-25) RD-AM7624-02 (RD-AX6436-25)
(RJU) HARNESS AY (RJU)

RD-AM7331-46 RD-AM7083-22 RD-AM7331-47


HARNESS AY HARNESS AY HARNESS AY

J4 J7 J5

(RD-AA3412-05)
(DIGITAL SEAT ELECTRONICS BOX)

(VIDEO MONITOR) (VIDEO MONITOR)


(RD-AA7700-53) (RD-AA7700-53)

RD-AM7303-78
HARNESS AY

FEED FORWARD PANEL

WIRING BLOCK DIAGRAM


857241-401, -403, -413, -415

857241-401
REV A
Wiring Block Diagram - IFE
Air China (BEJ 747-400)
Figure 2004 (Sheet 2 of 6)

Page 2015
25-26-95 Dec 10/04
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

(RD-AA6601-18) (RD-AA6683-15) (RD-AA6683-15) (RD-AA6601-18)


(HANDSET) (CRADLE) (CRADLE) (HANDSET)

RD-AM7588-06
CENTER CONSOLE RD-AM7630-01 HARNESS AY
HARNESS AY
RD-AM7630-02
HARNESS AY (RD-AX6436-25)
(RD-AX6436-25)
(RJU) (RJU)

RD-AM7629-01 RD-AM7629-02
HARNESS AY RD-AM7083-22 HARNESS AY
HARNESS AY

J4 J7 J5

(RD-AA3412-05)
(DIGITAL SEAT ELECTRONICS BOX
(VIDEO MONITOR) (VIDEO MONITOR)
(RD-AA770-53) (RD-AA770-53)

RD-AM7303-78
HARNESS AY

FEED FORWARD PANEL

WIRING BLOCK DIAGRAM


857241-405, -407, -417, -419, -427, -429

857241-405
REV A
Wiring Block Diagram - IFE
Air China (BEJ 747-400)
Figure 2004 (Sheet 3 of 6)

Page 2016
25-26-95 Dec 10/04
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

(RD-AA6601-18) (RD-AA6683-15) (RD-AA6683-15) (RD-AA6601-18)


(HANDSET) (CRADLE) (CRADLE) (HANDSET)

RD-AM7588-06
CENTER CONSOLE RD-AM7630-01 HARNESS AY
HARNESS AY
RD-AM7630-02
HARNESS AY (RD-AX6436-25)
(RD-AX6436-25)
(RJU) (RJU)

RD-AM7629-01 RD-AM7629-02
HARNESS AY RD-AM7083-32 HARNESS AY
HARNESS AY

J4 J7 J5

(RD-AA3412-05)
(DIGITAL SEAT ELECTRONICS BOX

FEED FORWARD PANEL

WIRING BLOCK DIAGRAAM


857241-409

857241-409
REV A
Wiring Block Diagram - IFE
Air China (BEJ 747-400)
Figure 2004 (Sheet 4 of 6)

Page 2017
25-26-95 Dec 10/04
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

(RD-AA6601-18) (RD-AA6683-15) (RD-AA6683-15) (RD-AA6601-18)


(HANDSET) (CRADLE) (CRADLE) (HANDSET)

RD-AM7588-06
CENTER CONSOLE RD-AM7630-01 HARNESS AY
HARNESS AY
RD-AM7630-02
HARNESS AY (RD-AX6436-25)
(RD-AX6436-25)
(RJU) (RJU)

RD-AM7629-01 RD-AM7629-02
HARNESS AY RD-AM7083-22 HARNESS AY
HARNESS AY

J4 J7 J5

(RD-AA3412-05)
(DIGITAL SEAT ELECTRONICS BOX

FEED FORWARD PANEL

WIRING BLOCK DIAGRAM


857241-411, -421, -423

857241-411
REV A
Wiring Block Diagram - IFE
Air China (BEJ 747-400)
Figure 2004 (Sheet 5 of 6)

Page 2018
25-26-95 Dec 10/04
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

(RD-AA6601-18) (RD-AA6683-15) (RD-AA6683-15) (RD-AA6601-18)


(HANDSET) (CRADLE) (CRADLE) (HANDSET)

RD-AM7588-06
HARNESS AY (RD-AA7705-63)
(RD-AA7705-63)
(VIDEO MONITOR) (VIDEO MONITOR)

RD-AM7624-01 RD-AM7624-02
HARNESS AY HARNESS AY
(RD-AX6436-25) (RD-AX6436-25)
(RJU) (RJU)

RD-AM7331-46 RD-AM7331-47
RD-AM7083-22
HARNESS AY HARNESS AY
CENTER CONSOLE HARNESS AY

J4 J7 J5

(RD-AA3412-05)
(DIGITAL SEAT ELECTRONICS BOX)

WIRING BLOCK DIAGRAM


857241-425

857241-425
REV A
Wiring Block Diagram - IFE
Air China (BEJ 747-400)
Figure 2004 (Sheet 6 of 6)

Page 2019
25-26-95 Dec 10/04
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

REV DESCRIPTION OF REVISION AND SERVICE


SHEET EFFECTIVITY
CODE REASON FOR CHANGE BULLETIN

All Rev A Initial Release All

Electric Harness Assembly - Motor


Figure 2005 (Sheet 1 of 2)

Page 2020
25-26-95 Dec 10/04
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

LABEL “RECLINE ACTUATOR”


LABEL CONNECTOR
AMP PN 205203-1
1 1 + MTR
CONNECTOR - 2 2 - MTR
AMP PN 205212-1 6 SHIELD
34 5 P1
35 4 P2
36 9 P3
7 GND
38.0± 1.0 LABEL “LEGREST ACTUATOR”
CONNECTOR
AMP PN 205203-1

3 1 + MTR
4 2 - MTR
6 SHIELD
37 5 P1
38 4 P2
39 9 P3
7 GND
38.0± 1.0 LABEL “FOOTREST
ACTUATOR”
CONNECTOR
AMP PN 205203-1
5 1 + MTR
6 2 - MTR
6 SHIELD
40 5 P1
41 4 P2
42 9 P3
7 GND
LABEL “ARMREST
38.0± 1.0
ACTUATOR”
CONNECTOR
AMP PN 205203-1
7 1 + MTR
8 2 - MTR
6 SHIELD
43 5 P1
44 4 P2
45 9 P3
7 GND
28.0± 1.0 LABEL “LUMBAR”
CONNECTOR
AMP PN 205203-1
12 1 + MTR
13 2 - MTR
6 SHIELD
14 4 + MTR
15 5 - MTR
6
8
7 GND
78.0± 1.0

LABEL “GROUND” TERMINAL - AMP PN 36153


13.0± .5

856037-415 HARNESS ASSEMBLY - FIVE MOTOR

856037-415
REV A

Electric Harness Assembly - Motor


Figure 2005 (Sheet 2 of 2)

Page 2021
25-26-95 Dec 10/04
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

REV DESCRIPTION OF REVISION AND SERVICE


SHEET EFFECTIVITY
CODE REASON FOR CHANGE BULLETIN

All Rev A Initial Release All

Electric Harness Assembly - Motor


Figure 2006 (Sheet 1 of 2)

Page 2022
25-26-95 Dec 10/04
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

LABEL “RECLINE ACTUATOR”


LABEL CONNECTOR
AMP PN 205203-1
1 1 + MTR
CONNECTOR - 2 2 - MTR
AMP PN 205212-1 6 SHIELD
34 5 P1
35 4 P2
36 9 P3
7 GND
62.0± 1.0 LABEL “LEGREST ACTUATOR”
CONNECTOR
AMP PN 205203-1

3 1 + MTR
4 2 - MTR
6 SHIELD
37 5 P1
38 4 P2
39 9 P3
7 GND
62.0± 1.0 LABEL “FOOTREST
ACTUATOR”
CONNECTOR
AMP PN 205203-1
5 1 + MTR
6 2 - MTR
6 SHIELD
40 5 P1
41 4 P2
42 9 P3
7 GND
LABEL “ARMREST
62.0± 1.0
ACTUATOR”
CONNECTOR
AMP PN 205203-1
7 1 + MTR
8 2 - MTR
6 SHIELD
43 5 P1
44 4 P2
45 9 P3
7 GND
40.0± 1.0 LABEL “LUMBAR”
CONNECTOR
AMP PN 205203-1
12 1 + MTR
13 2 - MTR
6 SHIELD
14 4 + MTR
15 5 - MTR
6
8
7 GND
100.0± 1.0

LABEL “GROUND” TERMINAL - AMP PN 36153


13.0± .5

856037-417 HARNESS ASSEMBLY - FIVE MOTOR

856037-417
REV A

Electric Harness Assembly - Motor


Figure 2006 (Sheet 2 of 2)

Page 2023
25-26-95 Dec 10/04
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

REV DESCRIPTION OF REVISION AND SERVICE


SHEET EFFECTIVITY
CODE REASON FOR CHANGE BULLETIN

All Rev A Initial Release All

Electric Harness Assembly - Motor


Figure 2007 (Sheet 1 of 2)

Page 2024
25-26-95 Dec 10/04
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

LABEL “RECLINE ACTUATOR”


LABEL CONNECTOR
AMP PN 205203-1
1 1 + MTR
CONNECTOR - 2 2 - MTR
AMP PN 205212-1 6 SHIELD
34 5 P1
35 4 P2
36 9 P3
7 GND
50.0± 1.0 LABEL “LEGREST ACTUATOR”
CONNECTOR
AMP PN 205203-1

3 1 + MTR
4 2 - MTR
6 SHIELD
37 5 P1
38 4 P2
39 9 P3
7 GND
50.0± 1.0 LABEL “FOOTREST
ACTUATOR”
CONNECTOR
AMP PN 205203-1
5 1 + MTR
6 2 - MTR
6 SHIELD
40 5 P1
41 4 P2
42 9 P3
7 GND
LABEL “ARMREST
50.0± 1.0
ACTUATOR”
CONNECTOR
AMP PN 205203-1
7 1 + MTR
8 2 - MTR
6 SHIELD
43 5 P1
44 4 P2
45 9 P3
7 GND
28.0± 1.0 LABEL “LUMBAR”
CONNECTOR
AMP PN 205203-1
12 1 + MTR
13 2 - MTR
6 SHIELD
14 4 + MTR
15 5 - MTR
6
8
7 GND
86.0± 1.0

LABEL “GROUND” TERMINAL - AMP PN 36153


13.0± .5

856037-419 HARNESS ASSEMBLY - FIVE MOTOR

856037-419
REV A

Electric Harness Assembly - Motor


Figure 2007 (Sheet 2 of 2)

Page 2025
25-26-95 Dec 10/04
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

REV DESCRIPTION OF REVISION AND SERVICE


SHEET EFFECTIVITY
CODE REASON FOR CHANGE BULLETIN

All Rev A Initial Release All

Electric Harness Assembly - Motor


Figure 2008 (Sheet 1 of 2)

Page 2026
25-26-95 Dec 10/04
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

LABEL “RECLINE ACTUATOR”


LABEL CONNECTOR
AMP PN 205203-1
1 1 + MTR
CONNECTOR - 2 2 - MTR
AMP PN 205212-1 6 SHIELD
34 5 P1
35 4 P2
36 9 P3
7 GND
50.0± 1.0 LABEL “LEGREST ACTUATOR”
CONNECTOR
AMP PN 205203-1

3 1 + MTR
4 2 - MTR
6 SHIELD
37 5 P1
38 4 P2
39 9 P3
7 GND
50.0± 1.0 LABEL “FOOTREST
ACTUATOR”
CONNECTOR
AMP PN 205203-1
5 1 + MTR
6 2 - MTR
6 SHIELD
40 5 P1
41 4 P2
42 9 P3
7 GND
LABEL “ARMREST
50.0± 1.0
ACTUATOR”
CONNECTOR
AMP PN 205203-1
7 1 + MTR
8 2 - MTR
6 SHIELD
43 5 P1
44 4 P2
45 9 P3
7 GND
40.0± 1.0 LABEL “LUMBAR”
CONNECTOR
AMP PN 205203-1
12 1 + MTR
13 2 - MTR
6 SHIELD
14 4 + MTR
15 5 - MTR
6
8
7 GND
86.0± 1.0

LABEL “GROUND” TERMINAL - AMP PN 36153


13.0± .5

856037-421 HARNESS ASSEMBLY - FIVE MOTOR

856037-421
REV A

Electric Harness Assembly - Motor


Figure 2008 (Sheet 2 of 2)

Page 2027
25-26-95 Dec 10/04
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

REV DESCRIPTION OF REVISION AND SERVICE


SHEET EFFECTIVITY
CODE REASON FOR CHANGE BULLETIN

All Rev A Initial Release All

Electric Harness Assembly - DCI-Reading Light


Figure 2009 (Sheet 1 of 2)

Page 2028
25-26-95 Dec 10/04
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

TERMINAL AMP PN 36153 5.0 ± .5


LABEL “DCI 1” LABEL “GROUND)

CONNECTOR AMP PN 205203-1

PWR 5V 1 1 PWR 5V
H 2 2 H
L 4 3 L
GND 5 4 GND
7
28.0 ± .5 (-477)
34.0 ±..5 (-479)
LABEL “READING LIGHT 1”
CONNECTOR
AMP PN 0-0172233-1
PWR 1 11 PWR
RTN 2 30 RTN
1 82.0 ± 1.0 (-477)
96.0 ± 1.0 (-479)

PWR 1
RTN 2
CONNECTOR 118.0 ± 1.0 (-477)
AMP PN 0-0172233-1 110.0 ± 1.0 (-479)
LABEL “READING LIGHT 2”

PWR 5V 1 20 PWR 5V
H 2 21 H
L 4 22 L
GND 5 23 GND
7 13
CONNECTOR
CONNECTOR AMP PN 205203-1 28.0 ± .5 (-477) AMP PN 205210-1
34.0 ± .5 (-479) (P33)
LABEL “DCI 2”

856037-477, -479 HARNESS ASSEMBLY


(DCI-READING LIGHT)

856037-477, -479
REV A

Electric Harness Assembly - DCI-Reading Light


Figure 2009 (Sheet 2 of 2)

Page 2029
25-26-95 Dec 10/04
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

REV DESCRIPTION OF REVISION AND SERVICE


SHEET EFFECTIVITY
CODE REASON FOR CHANGE BULLETIN

All Rev A Initial Release All

Electric Harness Assembly - DCI-PCU


Figure 2010 (Sheet 1 of 2)

Page 2030
25-26-95 Dec 10/04
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

24.0 ± .5

LABEL “PCU” LABEL


LABEL “DCI P1”
CONNECTOR
MOLEX PN 43025-1000 CONNECTOR
AMP PN 1-104257-1
1 9 X1
2 7 X2
3 5 X3
4 4 X4
5 3 Y1
6 2 Y2
7 6 Y3
8 11 Y4
9
10 LABEL “DCI P3”
CONNECTOR
AMP PN 104257-5
3 12 VDC
5 12V RTN
4 12 VDC
6 12V RTN

24.0 ± .5

856037-427 HARNESS ASSEMBLY


(DCI-PCU)

856037-427
REV A

Electric Harness Assembly - DCI-PCU


Figure 2010 (Sheet 2 of 2)

Page 2031
25-26-95 Dec 10/04
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

REV DESCRIPTION OF REVISION AND SERVICE


SHEET EFFECTIVITY
CODE REASON FOR CHANGE BULLETIN

All Rev K Incorporate Engineering Changes All

Electric Connector Schematic


Figure 2011 (Sheet 1 of 2)

Page 2032
25-26-95 Dec 10/04
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

J8 J9
1 BLUE 16 AWG BLUE 1
2 4
3 5
4 GREEN 16 AWG GREEN 2
5 7
6 WHITE 16 AWG WHITE 3
7 ORANGE 16 AWG ORANGE 6

WIRING SCHEMATIC
(852577-415 CONNECTOR ASSEMBLY)

852577
REV K

Electric Connector Schematic


Figure 2011 (Sheet 2 of 2)

Page 2033
25-26-95 Dec 10/04
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

REV DESCRIPTION OF REVISION AND SERVICE


SHEET EFFECTIVITY
CODE REASON FOR CHANGE BULLETIN

All Rev A Initial Release All

Electric Switch Schematic


Figure 2012 (Sheet 1 of 2)

Page 2034
25-26-95 Dec 10/04
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

1 2 3 4
LEG REST LEG REST RECLINE RECLINE
DEPLOY STOW UP DOWN

5
LUMBAR LUMBAR
UP DOWN
6

FOOTREST FOOTREST LUMBAR LUMBAR 7


DEPLOY STOW OUT IN

TAKEOFF/
LAND LOUNGE SLEEP STOP 9

10

620

855710-411, -412 (opp)


SWITCH SCHEMATIC

855710-411
REV A

Electric Switch Schematic


Figure 2012 (Sheet 2 of 2)

Page 2035
25-26-95 Dec 10/04
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

REV DESCRIPTION OF REVISION AND SERVICE


SHEET EFFECTIVITY
CODE REASON FOR CHANGE BULLETIN

All Rev A Initial Release All

Wiring Block Diagram - PC Power


Air China (CCA A340-300)
Figure 2013 (Sheet 1 of 3)

Page 2036
25-26-95 Dec 10/04
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

(117080-80)
(HARNESS AY)

(1193-1)
(IN-USE LIGHT AY)

(1170826-20)
(1170825-36) (HARNESS AY)
(HARNESS AY)

J4

(1174-2) (1171-2-2)
(AC ISPS) J3 (OUTLET UNIT,
AC)
(1171-2-2)
J6 (OUTLET UNIT,
AC)

(1068810-2)
(GROUND STRAP)
(CENTER CONSOLE)

WIRING BLOCK DIAGRAM


857238-401, -403, -405, -409, -411, -413, -415

857238-401
Rev A
Wiring Block Diagram - PC Power
Air China (CCA A340-300)
Figure 2013 (Sheet 2 of 3)

Page 2037
25-26-95 Dec 10/04
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

(1170801-80)
(HARNESS AY)

(1193-1)
(IN-USE LIGHT AY)

(1170825-36)
(HARNESS AY)
(1170826-20)
(HARNESS AY)

J4

(1174-2) (1171-2-2)
(AC ISPS) J3 (OUTLIT UNIT,
AC)
(1171-2-2)
J6 (OUTLIT UNIT,
AC)

(1068810-2)
(GROUND STRAP)

WIRING BLOCK DIAGRAM


857238-407

857238-407
Rev A
Wiring Block Diagram - PC Power
Air China (CCA A340-300)
Figure 2013 (Sheet 3 of 3)

Page 2038
25-26-95 Dec 10/04
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

REV DESCRIPTION OF REVISION AND SERVICE


SHEET EFFECTIVITY
CODE REASON FOR CHANGE BULLETIN

All Rev A Initial Release All

Wiring Block Diagram - PC Power


Air China (BEJ 747-400)
Figure 2014 (Sheet 1 of 2)

Page 2039
25-26-95 Dec 10/04
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

(1193-1)
(IN-USE LIGHT AY)

(1191825-32) (1191826-20)
(HARNESS AY) (HARNESS AY)

J9

(1191-3) (1235-1-2)
(AC ISPS) J7 (OUTLIT UNIT,
AC)
(1235-1-2)
J6 (OUTLIT UNIT,
AC)

(1068810-2)
(GROUND STRAP)
(CENTER CONSOLE)

WIRING BLOCK DIAGRAM


857239-401, -403, -405, -407, -409, -411,
-413, -415, -417, -419, -421, -423, -425, -427, -429

857239-401
Rev A
Wiring Block Diagram - PC Power
Air China (BEJ 747-400)
Figure 2014 (Sheet 2 of 2)

Page 2040
25-26-95 Dec 10/04
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

REV DESCRIPTION OF REVISION AND SERVICE


SHEET EFFECTIVITY
CODE REASON FOR CHANGE BULLETIN

All Rev A Initial Release All

Electric Harness Assembly - Motor


Figure 2015 (Sheet 1 of 2)

Page 2041
25-26-95 Dec 10/04
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

LABEL LABEL “ARMREST”


CONNECTOR -
AMP PN 205204-1 CONNECTOR -
SPRING LATCH KIT - AMP PN 205203-1
AMP PN 745255-2 1 1 LATCHING BLOCK -
BACKSHELL - 2 2 AMP PN 208101-8
CINCH PN DCH-E-001 6 6 BACKSHELL -
4 4 CINCH PN DCH-E-001
5 5
9 9
3 3
7 7
8 8

6.0 ± 0.5

856037-487 HARNESS ASSEMBLY - MOTOR

856037-487
REV A

Electric Harness Assembly - Motor


Figure 2015 (Sheet 2 of 2)

Page 2042
25-26-95 Dec 10/04
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

DISASSEMBLY
1. General

A. Use of these instructions is limited to the extent necessary to correct a malfunction or


incorporate a modification. Accomplish test procedure detailed in TESTING AND
FAULT ISOLATION prior to any disassembly. If requirements of test cannot be attained,
disassemble only as necessary to accomplish corrective action required to return unit to
a serviceable and reliable status.

B. Partial repair of some assemblies may be performed without removing the particular
assembly from the aircraft.

C. Complete disassembly of the seat is neither anticipated nor recommended. Remove


only those parts required to gain access to those worn or damaged part(s) requiring
replacement. To assist in disassembly, a frame or fixture to simulate the related aircraft
floor mounting provisions is recommended.

D. Proceed with disassembly as outlined below, referring to the exploded-view illustrations


in the ILLUSTRATED PARTS LIST portion of this manual, noting that attaching parts are
listed immediately following the parts which they attach.

NOTE: Carefully examine all riveted, spot-welded and bonded or cemented


assemblies prior to disassembly. Do not disassemble unless damaged. If
replacement is required, refer to the applicable portions of REPAIR for detailed
instructions.

CAUTION: REMOVAL AND INSTALLATION OF RIVNUTS STRETCHES AND


WEAKENS STRUCTURE SURFACES; REMOVE AND REPLACE
RIVNUTS ONLY IF LOOSE OR IF THREAD CLEANUP OR CHASING
FAILS TO EFFECT AN ADEQUATE REPAIR. BE VERY CAREFUL NOT
TO DAMAGE ADJACENT STRUCTURE DURING ANY NECESSARY
OPERATIONS ON RIVETED OR SWAGED PARTS.

2. Disassembly Procedures

A. Model 7800 Business Class Double Seat Assembly - CCA A340-300. (See IPL Figure 1)

(1) Remove dress appearance items and cushions. Set aside in a clean dry area with
protective covering.

(2) Refer to DISASSEMBLY paragraph 2.C for instructions pertaining to front row
center console (455), 2.D for instructions pertaining to standard center console
(455A), 2.P for bi-fold food table assembly (470, 470A), 2.E for side armrest
assembly (540, 540A), 2.F for headrest (675), 2.G for legrest structure assembly
(780), 2.H for seat pan (800), 2.I for leg (950 thru 950C), 2.J for electrical
Installation (980 thru 980G), 2.L for IFE Installation (985 thru 985G) and 2.N for PC
power installation (990 thru 990G).

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COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

B. Model 7800 Business Class Double Seat Assembly - BEJ 747-400. (See IPL Figure 2)

(1) Remove dress appearance items and cushions. Set aside in a clean dry area with
protective covering.

(2) Refer to DISASSEMBLY paragraph 2.C for instructions pertaining to front row
center console (455), 2.D for instructions pertaining to standard center console
(455A), 2.P for bi-fold food table assembly (470, 470A), 2.E for side armrest
assembly (540, 540A), 2.F for headrest (675), 2.G for legrest structure assembly
(780), 2.H for seat pan (800), 2.I for leg (950 thru 950M), 2.K for electrical
Installation (980 thru 980P), 2.M for IFE Installation (985 thru 985P) and 2.O for PC
power installation (990 thru 990P).

C. Business Class Front Row Center Console Assembly. (See IPL Figure 3)

(1) Remove lifevest spotweld assembly (5), lifevest door (50), lifevest hinge (75),
armcap assembly (115), cocktail tray assembly (145), swing-out cocktail trays
(160, 160A), button (185), support bracket (205), divider assembly (245), video
deployment arms (260, 260A), connector plates (280, 315) and connector bracket
(300) by removing applicable attaching parts.

(2) Remove electrical control switches (285, 285A, IPL Figs. 10 and 11), control switch
bezel escutcheons (275, IPL Figs. 10 and 11) and DCI Unit (290, IPL Figs. 10 and
11) by removing applicable attaching parts. Remove straps and spacers (5, 10, IPL
Figs. 10 and 11) and remove DCI-PCU harness assembly (30, IPL Figs. 10 and 11),

(3) Remove in-arm video monitor (100, IPL Fig. 12, 110, IPL Fig. 13), RJU (75, IPL Fig.
12, 85, IPL Fig. 13), handset (65, IPL Fig. 12, 75, IPL Fig. 13) and cradle (70, IPL
Fig. 12, 80, IPL Fig. 13). Remove panel disconnect (85, IPL Fig. 12, 95, IPL Fig.
13) by removing applicable attaching parts. Remove straps (5, IPL Figs. 12 and 13)
and remove harness assemblies (30, 35, 40, IPL Fig. 12, 40, 45, 50, IPL Fig. 13).

(4) Remove outlet unit (30, IPL Figs. 14 and 15). Remove straps and spacers (5, 15,
IPL Figs. 14 and 15) and remove harness (45, 55, IPL Fig. 14, 40, IPL Fig 15),

D. Business Class Standard Center Console Assembly. (See IPL Figure 4)

(1) Remove lifevest door (20), lifevest hinge (50), lifevest bracket (80), front assembly
(120), cup holder assembly (160), front cocktail tray (180), cocktail tray assembly
(200), swing-out cocktail trays (215, 215A), RJU escutcheon assembly (240), side
shroud (250, 250A), armcap assembly (255), connector plates (285, 320) and
connector bracket (305) by removing applicable attaching parts.

(2) Remove electrical control switches (285, 285A, IPL Figs. 10 and 11), control switch
bezel escutcheons (275, IPL Figs. 10 and 11) and DCI Unit (290, IPL Figs. 10 and
11) by removing applicable attaching parts. Remove straps and spacers (5, 10, IPL
Figs. 10 and 11) and remove DCI-PCU harness assembly (30, IPL Figs. 10 and 11),

(3) Remove RJU (75, IPL Fig. 12, 85, IPL Fig. 13), handset (65, IPL Fig. 12, 75, IPL
Fig. 13) and cradle (70, IPL Fig. 12, 80, IPL Fig. 13). Remove panel disconnect (85,

Page 3002
25-26-95 Dec 10/04
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

IPL Fig. 12, 95, IPL Fig. 13) by removing applicable attaching parts. Remove straps
(5, IPL Figs. 12 and 13) and remove harness assemblies (30, IPL Fig. 12, 40 IPL
Fig. 13).

(4) Remove outlet unit (30, IPL Figs. 14 and 15). Remove straps and spacers (5, 15,
IPL Figs. 14 and 15) and remove harness (45, 55, IPL Fig. 14, 40, IPL Fig 15),

E. Business Class Side Armrest Assembly. (See IPL Figure 5)

(1) Remove armcap (5, 5A), hinge assembly (15), box hinge (30), spacer assembly
(60), end cap (85), bumper (100, 100A) and escutcheon (115) by removing
applicable attaching parts.

(2) Armrest Structure Disassembly (140, 140A) - Remove panel assembly (145,
145A), bracket assembly (160), anchor link (170, 170A), block assembly (175),
bracket assembly (185, 185A), panel assembly (200 thru 205A), bracket assembly
(215, 215A), armrest bracket (245, 245A), bracket assembly (255, 255A), speed
brake (286), slide assembly (290,), bracket assembly (310, 310A), guide assembly
(320), pivot assembly (370, 370A, 390, 390A), plate (440, 440A), plate assembly
(460, 460A) and link assembly (465, 485, 510) by removing applicable attaching
parts.

F. Business Class Headrest Assembly. (See IPL Figure 6)

(1) Remove side plates (5), ratcheting hinge (25), hinge assembly (45, 45A), hinge
(85) and front plate (105) by removing applicable attaching parts.

G. Business Class Legrest Assembly. (See IPL Figure 7)

(1) Remove footbar (5), support assembly (45, 45A), plate assembly (60, 60A),
support assembly (80, 80A), slide assembly (100), bracket assembly (130), link
(150) and link assembly (180) by removing applicable attaching parts.

H. Business Class Seat Pan Assembly. (See IPL Figure 8)

(1) Remove lift up pan (5) by removing applicable attaching parts. Remove tube
assembly (30) and plate (45, 45A) by removing applicable attaching parts.

(2) Remove weld assembly (85), support assembly (105). Remove seat pan clamp
(115, 115A), aft clamp (135) and seat pan bracket (155) by removing applicable
attaching parts.

(3) Remove woodruff key (190), pinion gear (185), bearing (191) and collar (200).
Remove drive shaft (180) and support assembly (205) by removing applicable
attaching parts.

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WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

I. Business Class Leg Assembly. (See IPL Figure 9)

(1) 856168 Straight Leg Disassembly - Remove forward fitting (5). Remove rear fitting
(20 (-401), 40 (-405)), eyebolt (65 (-401 only)) and plate (80) by removing
applicable attaching parts.

(2) 856169-403 thru -406, -417 thru -420 Offset Leg Disassembly - Remove forward
fitting (5). Remove rear fitting (20) eyebolt (65), plate (80) and offset leg (100B thru
100J) by removing applicable attaching parts.

(3) 856169-421, -422 Offset Leg Disassembly - Remove forward fitting (5) and stud
(10). Remove rear fitting (40), plate (80). Remove leg (110) and forward and aft
braces (130 thru 130B) by removing applicable attaching parts.

J. Business Class Electrical Installation - CCA A340-300. (See IPL Figure 10)

(1) Refer to DISASSEMBLY, paragraph 2.C.(2) and 2.D (2) for electrical components
that are to be removed during center console disassembly.

(2) Remove straps (5) and spacers (10). Remove harnesses (20 thru 35A). Remove
rotary actuator (65), legrest actuator (120), footrest actuator (170), armrest
actuator (195), mounting bracket (220), controller box (235), escutcheon bezel
(275), DCI Unit (290), reading light mounts (310, 325) and lumbar unit (345) by
removing applicable attaching parts. Remove mechanical controls (40 thru 55),
coupler (85) ground strap (250), connector assemblies (265) and lumbar bladder
assembly (360) as necessary.

NOTE Always replace shaft keys when actuators (motors) are removed/
replaced. (See Inspection/Check, Figure 5006)

K. Business Class Electrical Installation - BEJ 747-400. (See IPL Figure 11)

(1) Refer to DISASSEMBLY, paragraph 2.C.(2) and 2.D (2) for electrical components
that are to be removed during center console disassembly.

(2) Remove straps (5) and spacers (10). Remove harnesses (20 thru 35A). Remove
rotary actuator (65), legrest actuator (120), footrest actuator (170), armrest
actuator (195), controller box (235), escutcheon bezel (275), DCI Unit (290),
reading light mounts (310, 325) and lumbar unit (345) by removing applicable
attaching parts. Remove mechanical controls (40 thru 55), coupler (85) ground
strap (250), connector assemblies (265) and lumbar bladder assembly (360) as
necessary.

NOTE Always replace shaft keys when actuators (motors) are removed/
replaced. (See Inspection/Check, Figure 5006)

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WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

L. Business Class IFE Installation - CCA A340-300. (See IPL Figure 12)

(1) Refer to DISASSEMBLY, paragraph 2.C.(3) and 2.D (3) for IFE components that
are to be removed during center console disassembly.

(2) Remove straps (5). Remove harnesses (10 thru 25, 45 thru 60). Remove back LCD
monitor (80) by removing applicable attaching parts. Remove DSEB (105).

M. Business Class IFE Installation - BEJ 747-400. (See IPL Figure 13)

(1) Refer to DISASSEMBLY, paragraph 2.C.(3) and 2.D (3) for IFE components that
are to be removed during center console disassembly.

(2) Remove straps (5). Remove harnesses (15 thru 35, 55 thru 75). Remove back LCD
monitor (90) by removing applicable attaching parts. Remove DSEB (115).

N. Business Class PC Power Installation - CCA A340-300. (See IPL Figure 14)

(1) Refer to DISASSEMBLY, paragraph 2.C.(4) and 2.D (4) for PC Power components
that are to be removed during center console disassembly.

(2) Remove straps (5) and spacers (15). Remove harnesses (35, 40, 50, 60) Remove
ground straps (65), in-seat power supply (ISPS) (85), and in-use light assembly
(90) as necessary.

O. Business Class PC Power Installation - BEJ 747-400. (See IPL Figure 15)

(1) Refer to DISASSEMBLY, paragraph 2.C.(4) and 2.D (4) for PC Power components
that are to be removed during center console disassembly.

(1) Remove straps (5) and spacers (15). Remove harnesses (35, 45) Remove ground
straps (50), in-seat power supply (ISPS) (70), and in-use light assembly (75) as
necessary.

P. Business Class Bi-Fold Food Table Assembly. (See IPL Figure 16)

(1) Remove finger lift (5), hinge assembly (20) and support (80) by removing
applicable attaching parts.

NOTE Refer to IPL Figures 1 and 2, items 475, 475A for food table paddle arm
details.

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COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

THIS PAGE IS INTENTIONALLY LEFT BLANK

Page 3006
25-26-95 Dec 10/04
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

CLEANING
1. General

A. Thorough cleaning is an essential prelude to any close inspection to determine


existence of, extent of, and exact location of defects. Cleaning also removes
accumulations and deposits of residue which can adversely affect performance of the
equipment.

NOTE: Recommended cleaning agents are listed in Table 4001. Suitable substitutes
or equivalents may be used after appropriate tests are made to ensure
equivalent agents do not react with area being cleaned.

NOTE: Refer to Table 4002 for recommended solvent selections for hand cleaning.

Cleaning Materials
Table 4001
Material Identification Source

Aliphatic Naphtha Federal Specification TTN95 Commercially available

Acetone Federal Specification O-A-51-F Commercially available

Corrosion Removing Federal Specification Commercially available


Compound MIL-C-38334

Isopropyl Alcohol Federal Specification TT-I-735 Commercially available

Toluene, Mineral Spirits Federal Specification TT-T-548 Commercially available

Detergent Activator For Perchloroethylene No. G84 A.L. Wilson Chem Co.
Kearny, New Jersey

For Stoddard Solvent No. I95 A.L. Wilson Chem Co.


Kearny, New Jersey

Perchloroethylene Federal Specification O-T-236 Commercially available

Solvent Degreaser Federal Specification Commercially available


MIL-D-12391

Stoddard Solvent Federal Specification PPS-600 Commercially available

Upholstery Powder Powderene Powderene Inc.


New York, New York

Upholstery Shampoo DuPont Dry Cleaner E.I. DuPont de Nemours and


Company
Wilmington, Delaware

Detergent “Cascade” or similar Commercially available

Page 4001
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

Cleaning Materials
Table 4001
Material Identification Source

Liquid Detergent “Janitor-In-A-Drum” or similar Commercially available


“Ivory” or similar

Liquid Detergent “Spray White E” Kelite Chemical Corp


Detroit, MI

Commercial Wax “Simoniz” or similar Commercially available

2. Cleaning Procedures

A. Non-Upholstered Parts.

(1) Clean plastic or naugahyde surfaces by wiping with a damp cloth.

WARNING: ALIPHATIC NAPHTHA IS FLAMMABLE. USE ONLY IN A WELL-


VENTILATED AREA AND AWAY FROM OPEN FLAME. AVOID
PROLONGED OR REPEATED CONTACT WITH SKIN OR INHALATION
OF VAPORS. USE STANDARD SAFETY PRECAUTIONS FOR
HANDLING FLAMMABLE MATERIAL.

(2) Clean metal parts with Aliphatic Naphtha specified in Table 4001. Dry with a clean,
lint-free cloth or allow to air dry.

(3) Remove any stains or deposits on non-electrical metal parts not removed by
Aliphatic Naphtha with a cloth moistened with Acetone (refer to Table 4001).

(4) Remove any signs of corrosion with corrosion removing compound (refer to Table
4001).

B. Upholstery.

CAUTION: SEAT COVERS MUST BE DRY CLEANED ONLY. REMOVAL OF SMALL


STAINS, ETC. IS COVERED IN STEPS (1) THRU (4) BELOW.
COMPLETE CLEANING IS COVERED IN STEPS (3) AND
SUBSEQUENT.

(1) Vacuum upholstery thoroughly or brush with a medium stiff bristle upholstery or
clothes brush. Do not pound or beat upholstered covers as this does not effectively
clean the upholstery and can hasten its wear.

Page 4002
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WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

(2) Remove dry or water-borne soil with concentrated detergent preparations,


commonly called upholstery shampoo. Mix upholstery shampoo as directed on
container and apply to a small area (approximately one square foot) with a small
clean brush. Liberal application will assist in loosening deep-seated dirt. Steam
may also be used to assist in removing the stain.

WARNING: USE SOLVENT-TYPE CLEANING AGENTS IN WELL-


VENTILATED AREA. AVOID BREATHING SOLVENT VAPORS AND
PROLONGED SOLVENT CONTACT WITH SKIN. OBSERVE
APPROPRIATE FIRE PRECAUTIONS.

(3) Oil-type grease spots are best removed with solvent-type cleaning fluid such as
DuPont Dry Cleaner (refer to Table 4001) or with solvent impregnated Powderene
powder (refer to Table 4001). Test material to be cleaned by first applying cleaning
agent to a small inconspicuous area of the material. Use cleaning agents sparingly,
without saturating fabric, to avoid spotting and damage. Apply cleaning agent with
a soft clean cloth and avoid spreading any stains by working from outer edges
toward center of stain.

(4) After using upholstery shampoo or solvent-type cleaning agent, roll a clean, turkish
towel, or other absorbent cloth, into a cylindrical shape and wipe off detergent and
dirt. Rotate rolled cloth frequently to present a clean section to the fabric surface.

NOTE: Dirt and soil are absorbed or transferred to the clean towel from the fabric.
Vigorous rubbing may be required to obtain even soil removal and to
avoid spotty or blotchy appearance after drying.

(5) Prepare seat covers for dry cleaning by covering all “velcro” hook tape with
corresponding pile tape. Heavy stains should be pretreated as outlined in steps (2)
and (3) above. Turn seat covers inside out during actual dry cleaning procedure.

CAUTION: TO AVOID SHRINKAGE AND LOSS OF FLAME RESISTANCE,


SEAT COVERS MUST NEVER BE WASHED. USE ONLY
APPROVED DRY CLEANING METHODS.

(6) Dry clean seat covers in Perchloroethylene or Stoddard solvent with addition of 1/
2% commercial detergent activator. (Refer to Table 4001). Use activator per
manufacturer’s instructions. Use cleaning solvent cold in room temperature drum.

NOTE: Water content of cleaning solution must not exceed 0.8%. If water content
exceeds this proportion, there is possibility of fabric shrinkage.

(7) Dry seat covers with maximum temperature of incoming air at 55°C (130°F). After
completion of dry cleaning process, waterbound stains can be removed
secondarily with steam and detergent preparations as outlined in step (2) above.

Page 4003
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WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

C. Leather Seat Covers.

(1) Regular cleaning can be done simply by using a damp cloth, taking care not to soak
the leather. Wring out a soft cloth in soap suds (mild toilet soap and never a
detergent). Apply to the surface of the leather in a light, circular motion until the dirty
parts are clean. Repeat this procedure with clean cloth and clean water.

CAUTION: DO NOT use saddle soap or wax polishes.

DO NOT use any spray polishes that contain silicone. Silicone will
produce an unpleasant, sticky surface.

DO NOT use any cleaning fluid which does not specifically state that
it can be used on leather.

(2) Proprietary products, made by leather manufacturers, are available. These neutral
creams or waxes are designed to restore the original sheen. These should not be
used until the leather has first been cleaned with a damp clean cloth as outlined in
step (1) above.

D. Metal Parts.

(1) Moisten a clean, dry cloth with a chlorinated dry cleaning solvent and thoroughly
wipe metal parts completely clean. Repeat as required to remove stubborn
accumulation of dirt and grease. Dry with a fresh, clean, dry cloth.

E. Fabric-Backed Vinyls.

(1) This type of material should be cleaned with a mild soap and water solution, such
as Ivory Liquid Soap, and wiped clean and dry. Do not use solvent-type cleaners.

F. Plastic.

CAUTION: CLEANING AGENTS WITH CHLORINATED HYDROCARBONS WILL MAR


PLASTIC AND ITS MAKEUP. THE PROLONGED USE OF ANY SUCH
CLEANING AGENT IS NOT ADVISED.

(1) Extreme care should be taken in cleaning all plastic. Abrasive soaps and bleaches
should never be used to clean any plastic materials. All plastic surfaces should be
cleaned with a mild soap and water solution or recommended plastic cleaner, such
as those mentioned below.

(2) Mix liquid soap or plastic cleaner with water to desired concentration, depending
on strength needed for cleaning purposes. Apply solution directly to surface and
rub with a clean, lint-free cloth to loosen dirt and debris. Wipe off with fresh, clean,
lint-free cloth or rinse with water and dry with a Turkish towel.

Page 4004
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WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

(3) To clean KYDEX 510, dust it with a soft cloth or chamois and wipe the surface
gently. Use soap and lukewarm water to remove light dirt After washing dirt. and
rinsing, be sure to dry the surface by blotting with a damp cloth or chamois. If a
cleaner must be used to remove heavier dirt or grease Janitor in a Drum and
Cascade were found to be the most effective cleaners to remove this type of dirt.

(4) Normal liquid cleaners or soap and water may not remove ground in dirt or grease.
Stains such as iodine may be safely removed with isopropyl alcohol (45%). The
higher concentration commercial grades of isopropyl alcohol will remove the stain,
but will dull the film surface. To return the gloss, wax with Simoniz wax.

(5) Light surface scratches and abrasions on KYDEX 510 can be removed by waxing
with Simoniz. Deeper scratches may be removed by lightly buffing surface with a
fine grade of rubbing compound. After application of the wax, polish the surface
lightly with a clean cotton flannel of jersey cloth. After polishing, wipe area gently
with a damp cloth to ground any electrostatic charges that may attract dust
particles.

WARNING DO NOT USE CLOTHS CONTAINING GRIT OR ABRASIVE PARTICLES


OR KITCHEN SCOURING COMPOUNDS ON KYDEX 510 SURFACES.

WARNING USE ONLY APPROVED CLEANERS ON KYDEX 510 SURFACES; NON-


APPROVED CLEANERS WILL SOFTEN OR SCRATCH THE UV-
RESISTENT COATING.

G. Powder-Coat Finish Clean.

(1) Remove any kind of soil, grease, and oil from powder-coated surfaces by
scrubbing with Spray White E (Kelite Chemical Corp.).

(2) Buff powder-coated surfaces with dry, lint-free cloth to remove residue after
cleaning.

H. IFE Equipment.

(1) IFE equipment is to be cleaned and cared for in accordance with the CMM
provided by the IFE supplier.

Page 4005
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

Solvent Selection For Hand Cleaning Components


Table 4002
Material to be Cleaned Toluene, Isopropyl Acetone Lacquer
Mineral Spirits Alcohol Thinner (2)

Metal B B A A

Plastics: epoxy, phenolic nylon, B A A B


polyester, polyurethane, acetal

Plastics: ABS, PVC, ABS/PVC, B (3) A B (3) C


alloys, vinyls

Plastics: polycarbonate, C A C C
polysulfone

Foam: PVC, polyethylene A A B C

Foam: neoprene, urethane, C C C C


polystyrene

Rubber: SBR, Buna N, GRS C A A (3) C

Rubber: neoprene B A A (3) C

Rubber: silicone A A A B

Fabrics: wool, nylon, dacron, C A C C


cotton and plastic-coated

Notes:
(1) A = Recommended; B = Allowed; C = Prohibited

(2) Lacquer thinners used for cleaning purposes must have vapor pressures not
greater than 45mm.Hg at 25°C.

(3) Test on sample of material before using noted solvent.

Page 4006
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

INSPECTION/CHECK
1. General

NOTE Establish requirements of any service bulletins applicable to this equipment. During
check, determine which service bulletins, if any, are to be incorporated.

Replace, with a serviceable part, any part that fails to meet the requirements of check. If
defective part is repairable, note defect and assign part for repair.

2. Inspection/Check

NOTE Conduct checks under a bright light. Use a 5X to 7X power magnifying glass to
detect surface flaws.

A. Visually check that all parts are clean and free of cracks, corrosion, deterioration, and
obvious signs of damage.

B. Check security of all clamps and straps securing leads and all other parts not removed
during disassembly.

C. Visually check all threaded parts for crossed or damaged threads. Reject part if thread
damage exceeds 50% of one thread.

NOTE If damage to any one thread is 50% or less, note defect and assign part for
repair.

D. Check sewn seams for fraying or separation and fabric for fraying, scuffing and rips.

E. Check attaching bolts, nuts, screws and pins for tightness and floor attaching fittings for
wear or deformation.

F. Check helicoil inserts for damage and security of installation.

G. Check structural parts including clips, brackets and machined parts for damage, cracks
and sharp nicks.

NOTE Burrs are defined as material raised above the normal surface, which if not
removed would prevent complete and proper mating of parts and sealing
surfaces. Where nicks or scratches allow bare metal to show through a
protective finish, note defect and assign part for repair. Dents or other damage
must not impair finish or functional operation of any part.

H. Check paint and finishes for chipping and worn spots, and note condition of bonding on
parts and assemblies.

I. Check nameplate and placards for legibility and secure attachment.

J. Check food table top shroud for nicks, cracks, stains or burns.

Page 5001
25-26-95 Dec 10/04
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

K. Check seat belts for damaged or worn parts. Seat belts should be replaced within a
seven year service period.

NOTE Slight wear of the webbing is permitted however, excessive web wear that has
progressed to cut or worn edges must be replaced. Refer to following criteria
to make this determination.

(1) A limited amount of “frayed” webbing will retain sufficient strength necessary to
meet the required strength. Frayed webbing is defined as broken filaments from
either the warp (longitudinal) yarns or the filler (transverse) yarns. The number of
broken filaments should not be sufficient to obscure the identity of any yarn when
viewed from a distance of about 8 inches.

(2) Any web that is cut or torn deeper than .10 inches on the edge.

(3) The amount of fray should be limited to an amount that is less than 10% of the width
of the webbing and not to exceed 8 inches in length.

(4) Webbing with more than 15 broken yarns in locations other than the edge.

(5) Webbing that is frayed or distorted sufficiently to cause improper operation of any
portion of the restraint system.

(6) Webbing has more than 15 stitches torn in a stitch pattern.

(7) Seat belt markings are illegible.

L. Check cushions for wear and damage to fireblock and dress cover. Repair if there are
rips, gaps or loose seams. Cushions should be replaced at two year intervals to
guarantee maximum comfort.

CAUTION Cushions must be replaced if they feel unstable (loose pieces, brittle, etc.).

3. Scheduled Inspections/Checks

Conduct scheduled inspections/checks in accordance with Tables 5001 & 5002.

NOTE Check all adjustments detailed in FITS, CLEARANCES AND ADJUSTMENT


PROCEDURES, paragraph 2.

4. Scheduled Maintenance

Conduct scheduled maintenance in accordance with Table 5003.

Page 5002
25-26-95 Dec 10/04
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

5. Maintenance Records

Invalid/incomplete maintenance records will void warranty.

NOTE Check all adjustments detailed in FITS, CLEARANCES AND ADJUSTMENT


PROCEDURES paragraph 2.

Daily Inspection Requirements


Table 5001

Frequency Check

Daily Check for correct installation of bottom cushions and back cushion in-
serts. (Refer to ASSEMBLY section for correct installation.)

Daily Check all headrest wings and pivots for correct friction. (Refer to Fig.
8006.)

Daily Check all folding foodtables for smooth operation.

Daily Check all armpads and bumper strips for damage or excessive wear.

Scheduled Checks/Work Card


Table 5002

Item Frequency Check

1. 30 days Check cushions, fireblocking, and dress covers for excessive wear.

2. 30 days Check and clean baseframe rack and pinion/roller track areas (Upper,
middle, and lower. See Fig. 5001).

CAUTION NEVER LOOSEN OR REMOVE SPREADER


ATTACHING HARDWARE.
3. 30 days Check video arms for roughness or binding. Adjust as necessary. (See
Fig. 5002)

4. 60 days Check seat back and seat bottom pans, tubes, and joints for cracks.
Check security of rivets and rivets holes for elongation.

5. 6 months Check legrest extension joints for wear, damage or excessive loose-
ness. (See Fig. 5003).

6. 6 months Check footbar deployment for wear, damage or excessive looseness.


(See Fig. 5004).

Page 5003
25-26-95 Dec 10/04
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

Scheduled Checks/Work Card


Table 5002 (Continued)

Item Frequency Check

7. 14 months Check all seat belts for cut or worn edges, damaged stitching. Broken
fabric threads, excessive chafe marks, excessive wear/fusing. (Refer
to paragraph 2.K for inspection criteria).

8. 18 months Check all bushings (seat backs, spreaders, eyebolts etc.) for
excessive wear or looseness.

9. 18 months Check all wear surfaces (bottom slides, foodtable slides, cocktail
trays, in arm food tables) for looseness and excessive wear.

10. 18 months Check legrest extension slides for wear and looseness. (See Fig.
5003).

11. 18 months Check dropdown arms (Including links and bushings) for
looseness. (See Fig. 5005).

12. 18 months Check actuator motion in normal and manual mode. Movement must
be free with no grinding. (See Fig. 5007).

13. 18 months Check rack and pinion gear for excessive or uneven wear. Check Pin-
ion gear on shaft for looseness. (See Figs. 5001 & 5006, 5007, 5008).

14. 18 months Check shaft coupler for looseness and gapping between coupler
halves. (See Figure 5007 & 5008).

15. 18 months Check operation of all bearings and track rollers for dry or rough rolling.
Check collars for excessive wear. (See Figs. 5006 & 5007).

16. 18 months Check lumbar air bladder for leaks and air volume retention.
(See Fig 5008)

17. “C” check Check spreaders and legs for looseness, cracks, or other damage.

18. “C” check Check track fitting for looseness, corrosion, or other damage.

Page 5004
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

Inspection Records
Table 5003

Inspection Inspection Inspection Inspection Inspection Inspection Inspection Inspection


Item Date Date Date Date Date Date Date Date

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

Scheduled Maintenance
Table 5004

Frequency Check

36 months Replace rack, pinion gears, rub buttons, and shaft key. (See Fig-
ures 5001, 5006, & 5007).
Always replace shaft keys whenever actuator motors are removed/replaced. (See Fig-
ures 5006, 5007 & 5008.)

Page 5005
25-26-95 Dec 10/04
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

CHECK AND CLEAN BASEFRAME RACK AND ROLLER TRACK AREAS (UPPER, MIDDLE AND LOWER).
REPLACE RACK IF UNEVEN TEETH WEAR IS FOUND.
MANDATORY REPLACEMENT OF TRACK AT 36 MONTHS.

DO NOT
LOOSEN OR REMOVE

RACK

CLEAN

RACK

DO NOT
LOOSEN OR REMOVE

DO NOT
LOOSEN OR REMOVE

Baseframe Assembly
Figure 5001

Page 5006
25-26-95 Dec 10/04
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

CHECK VIDEO ARMS FOR ROUGHNESS OR BINDING. ADJUST AS NECESSARY.


DISASSEMBLE OR ASSEMBLE IN SEQUENCE SHOWN.

DISASSEMBLE

2 4
1. PASSENGER CONTROL UNIT
3 2. VIDEO ARM (FRONT ROW ONLY)
3. RJU
4. POWER PORT
5. D-SUB PANEL
6. DCI PANEL

ASSEMBLE

Center Console (Front Row Shown)


Figure 5002

Page 5007
25-26-95 Dec 10/04
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

CHECK LEGREST EXTENSION JOINTS FOR WEAR, DAMAGE OR EXCESSIVE LOOSENESS.


CHECK LEGREST EXTENSION SLIDES FOR WEAR OR LOOSENESS.
REPLACE IF AXIAL OR LATERAL MOVEMENT IS PRESENT.

CHECK
EXTENSION
JOINTS

CHECK
SLIDES

Legrest Extension
Figure 5003

Page 5008
25-26-95 Dec 10/04
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

CHECK FOOTBAR DEPLOYMENT FOR WEAR, DAMAGE OR EXCESSIVE LOOSENESS.

REPLACE RATCHET INDEX OR SPRING IF MOVEMENT IS NOT CRISP,


OR FAILS TO ‘CLICK’ INTO THE DETENT POSITION.

RATCHET INDEX

SPRING

Footbar Deployment
Figure 5004

Page 5009
25-26-95 Dec 10/04
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

CHECK DROPDOWN ARMS (INCLUDING LINKS AND BUSHINGS) FOR LOOSENESS.


IF LATERAL MOVEMENT EXCEEDS .25 INCH, REPLACE BUSHINGS.

BUSHING

LINK

BUSHING

SLIDE
ASSEMBLY DROP-DOWN
ARMREST
ACTUATOR

Dropdown Armrest
Figure 5005

Page 5010
25-26-95 Dec 10/04
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

MANDATORY REPLACEMENT OF PINION GEAR AND RUB BUTTONS AT 36 MONTHS.

CAUTION:
DO NOT DISASSEMBLE THIS CENTER CARRIAGE.
RETURN TO FACTORY FOR SERVICE.

COLLAR

ROLLER ASSEMBLY

DRIVE
SHAFT
PINION
GEAR

BEARING
SHAFT
KEY

BEARING

NOTE:
TORQUE ROLLER ASSEMBLY TO 240 IN-LBS.

Center Carriage Assembly


Figure 5006

Page 5011
25-26-95 Dec 10/04
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

CHECK PINION GEAR FOR LOOSENESS OR UNEVEN WEAR.

EITHER CONDITION WILL CAUSE THE CENTER CARRIAGE TO HAVE LATERAL


MOVEMENT OR BE NOISY WHILE MOVING IN THE TRACK AREA.

NO GAP BETWEEN SHAFT COUPLERS SHOULD BE PRESENT.

ACTUATORS SHOULD MOVE FREELY WITH NO GRINDING DURING NORMAL OR MANUAL OPERATION.

REPLACE ANY TRACK ROLLER OR BEARING THAT DOES NOT ROLL FREELY OR IS NOISY.

MANDATORY REPLACEMENT OF PINION GEAR AT 36 MONTHS.

TORQUE ROLLER ASSEMBLY TO 240 IN-LBS.


FWD

ACTUATOR

COLLAR
2 PL

ACTUATOR PINION GEAR


2 PL

TRACK
ROLLER
4 PL

SHAFT
COUPLER

NOTE: ALWAYS REPLACE SHAFT KEYS WHEN ACTUATORS (MOTORS) ARE REMOVED/REPLACED.

Center Carriage (Top View)


Figure 5007

Page 5012
25-26-95 Dec 10/04
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

CHECK LUMBAR AIR BLADDER FOR LEAKS AND AIR VOLUME RETENTION.
CHECK RACK FOR MISSING TEETH OR UNEVEN WEAR PATTERNS.
MANDATORY REPLACEMENT OF RACK AT 36 MONTHS.

LUMBAR AIR
BLADDER

SHAFT
COUPLERS

RACK
ACTUATORS
(MOTORS)
*ARMREST ACTUATOR NOT PICTURED.
SEE FIG. 5006 FOR LOCATION.)

NOTE: ALWAYS REPLACE SHAFT KEY WHEN ACTUATORS (MOTORS) ARE REMOVED/REPLACED.

Center Carriage (Bottom View)


Figure 5008

Page 5013
25-26-95 Dec 10/04
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

THIS PAGE IS INTENTIONALLY LEFT BLANK

Page 5014
25-26-95 Dec 10/04
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

REPAIR
1. General

A. Repair of the seat assemblies is generally limited to those repairs that can be effected
by standard shop practices. Major structural repairs are to be avoided since the safety-
integrity of the seat can be compromised by improper disassembly and assembly of
major structural components.

2. Repair Procedures

NOTE: Refer to Table 6001 for repair materials required.

Recommended Repair Materials


Table 6001 (Sheet 1 of 2)

Material Identification Source

Abrasive cloth, aluminum Federal Specification P-C-451 Commercially available


oxide, 120 grit or finer

Abrasive cloth, 320 grit or finer Federal Specification P-C-451 Commercially available

Adhesive 200-NF and 2262 3M Company,


St. Paul, MN

Adhesive A-1404-B BF Goodrich


Akron, OH

Adhesive, Contact M6308 Uniroyal


Mishawaka, IN

Adhesive, Epoxy FE 7074 A/B H.B. Fuller


St. Paul, MN

Adhesive, Epoxy W135 A/B Epoxies & Urethanes


Fort Worth, Texas
Adhesive, Foam Simalfa 308 Alfa Adhesives
Simalfa 308FR Hawthorne, NJ

Solvent Cyclohexanone Commercially available

Solvent Tetrahydrofuran Commercially available

Aliphatic Naphtha Federal Specification TT-N-95 Commercially available

Corrosion Preventative Federal Specification MIL-C- Commercially available


Petrolatum 10382

Crocus Cloth Federal Specification P-C-458 Commercially available

Detergent “Joy” or similar Commercially available

Page 6001
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

Recommended Repair Materials


Table 6001 (Sheet 2 of 2)

Material Identification Source

Glass cloth Style 191, finish compatible with Uniglass Industries, Inc.
epoxy resins New York, New York

Kraft Paper Commercially available

Stainless Steel Wool Commercially available

Protective Coating SC-1071 Spraylat Corp.


Mt. Vernon, NY

Chromate Conversion Coating Federal Specification MIL-DTL- Commercially available


5541F

Isopropyl Alcohol Federal Specification TT-I-735 Commercially available

Sodium Hydroxide Federal Specification A-A-59260 Commercially available

Acetone Federal Specification O-A-51-F Commercially available

Toluene Federal Specification TT-T-548 Commercially available

Thread, Aramid Federal Specification, 751, Type Commercially available


301

Lubricant 41150 Super Lube Synco Chemical


Bohemia, NY

Lubricant Lok-Cease 20/20 Brush Top Certified Labs.


Irving, TX

Touch-up Paint Masterthane (Color Matched) H-I-S Paint Co.


Oklahoma City, OK

A. Metal Surfaces

(1) Polish out minor nicks and scratches on steel surfaces with crocus cloth. Polish out
minor nicks and scratches on aluminum parts with 600 to 800 grit aluminum oxide
abrasive cloth. Every effort shall be made to polish out nicks and scratches without
removing protective surfaces. Clean sanded areas as directed in paragraph 2.A,
CLEANING.

(2) Treat all corroded areas with corrosion preventive petrolatum.

(3) With aluminum alloy parts without cladding, remove scratches or edge burrs using
a burnishing tool.

Page 6002
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

(4) 320 grit or finer, abrasive cloth with oil or soft wiping materials and polishes shall
be used for blending repaired areas. Remove oil by solvent wiping or remove polish
with water or solvent depending on type.

(5) Scratches on clad aluminum material shall be evaluated to determine if damage


has penetrated the cladding.

(6) Apply one drop of solution to the deepest portion of scratch for three minutes
maximum. The presence of a dark gray or black product of reaction indicated that
the scratch has penetrated through the cladding to the basic material. If the
reaction product is white, or faintly gray, some portion of the cladding is still intact.
Rinse test area thoroughly with water and dry, using tissues, etc.

(7) When repairs are required, apply masking tape around scratch to confine area
affected to ¼ in. or less in width.

(8) Apply chromate conversion coating Grade B to repaired area. Anodizing of clad
alloys would result in areas of difference color wherever the cladding has been
removed.

(9) Damaged anodized coatings may be satisfactorily repaired from the standpoint of
corrosion resistance by applying a chromate conversion coating.

(10) For decorative plated parts, minor scratches, stains, or other defects shall be
removed by light buffing, if it is possible to do so while maintaining required plating
thickness. Parts not repairable by light buffing should be replaced.

B. Thermoformed Plastic Shrouds

(1) The plastic shrouds are Royalite material. A characteristic texture is also
impressed on the appearance surface. These parts may be distorted by reheating
to 300° to 315°F (148 to 157°C).

(2) “Like-new” repair of plastic shrouds is not possible because the repaired areas will
require refinishing with paint which has different wear characteristics than the
original shroud material. In addition, the surface texture will be changed in the
repaired area and restoration is difficult or even impossible to achieve.

(3) Shrouds which are broken into two or more pieces should be discarded unless a
fixture is devised as an external mold so that part shape will be retained during
repair reinforcement procedures outlined below.

(4) Remove shroud from substructure using care not to damage or deform the parts.
If shroud is bonded to substructure, a hot air gun may be used to soften the
adhesive bond line. Use care not to exceed 150°F (65°C) shroud temperature and
not to deform the shroud while hot. Remove adhesive with Isopropyl Alcohol or
Aliphatic Naphtha.

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WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

CAUTION: PLASTIC SHROUDS ARE DISSOLVED BY KETONES. USE ONLY


ALIPHATIC NAPHTHA OR ALCOHOLS AS CLEANING
SOLVENTS.

(5) Clean shroud surfaces using a warm detergent solution, Refer to Cleaning for
recommended cleaning methods.

(6) Where necessary, reinforce inside surface of shroud in damaged area as follows:

(a) Roughen an area at least one inch larger than damaged area with 80 grit
abrasive cloth.

(b) Wipe bond area with Isopropyl Alcohol using clean, oil-free wiper.

(c) Coat bond area with 126 Epocast (Table 6002) adhesive.

(d) Laminate one layer of glass cloth to bond area.

(e) Coat glass cloth with epoxy and remove entrapped air bubbles with a roller or
squeegee.

(f) Continue laminating layers of glass cloth and epoxy resin until desired
thickness is attained. Limit the reinforcement to that thickness which will
permit reinstallation of reinforced shroud on its substructure. The necessary
number of glass cloth reinforcements may be determined as follows:

Shroud Thickness (Inches) Layers of Glass Cloth

0.030 to 0.040 in. (0.076 to 0.10 cm) 1

0.041 to 0.055 in. (0.104 to 0.139 cm) 2

0.056 to 0.085 in. (0.142 to 0.215 cm) 3

0.086 to 0.125 in. (0.218 to 0.317 cm) 4

(g) Cure epoxy resin reinforcements for 24 hours at room temperature, 75°F
(23.8°C) or above. Cure may be accelerated by increasing temperature to
120°F (48.8°C) (max) which will cure resin in approximately four hours.

Page 6004
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

Bonding with Epoxy and High Strength Adhesives


Table 6002 (Sheet 1 of 6)

Weber Manufacturer or Suppliers

C G
T Typical
L R
Y Users,
A A
P Product Cured Applications,
S D
E Designation Description Color Name and Address Remarks
S E

Epoxy Adhesives

I 1 A EC 2214 One part Alum 3M General


Aluminum filled 3M Center purpose
paste St. Paul, MN 250°F
(121.1°C)
cure

I 2 A EC 2216 B/A Resin & Grey 3M High peel


Hardener 3M Center strength
St. Paul, MN metal
bonding

I 2 A DP-100 Resin & Clear 3M Fast dry


Hardener 3M Center epoxy (3-5
St. Paul, MN min. work
life) Bond
clear
substrates
potting and
encapsulat-
ing (Food
tray table
plastic to
foam)

I 2 A DP-420 Resin & Off 3M High Sheer


Hardener White 3M Center and Peel
St. Paul, MN (Not for
bonding
aluminum to
Kydex) 20
minute
worklife

I 2 A DP-805 Resin & Light 3M Bonds all


Hardener Yellow 3M Center plastics 4
St. Paul, MN minute
worklife

* Designation is “flame resistant”

Page 6005
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

Bonding with Epoxy and High Strength Adhesives


Table 6002 (Sheet 2 of 6)

Weber Manufacturer or Suppliers

C G
T Typical
L R
Y Users,
A A
P Product Cured Applications,
S D
E Designation Description Color Name and Address Remarks
S E

Epoxy Adhesives (cont)

I 2 A DP-810 Resin & Tan 3M Bonds all


Hardener 3M Center plastics 8-10
St. Paul, MN minute
worklife

I 2 A FE 7610 A/B Resin & Alum H.B. Fuller Co. Filling and
Hardener 2400 Kasota Ave. smoothing
St. Paul, MN compound

I 2 A FE 7074 A/B Resin & Light H.B. Fuller Co. Bonds


Hardener Amber 2400 Kasota Ave. metals, rigid
Trans. St. Paul, MN plastics,
rubber,
concrete,
wood,
ceramics

I 2 A Epocast 50A Hardener Amber Furane Plastic Inc. Laminating


946 5121 San Fernando Rd resin
W. Los Angeles, CA

I 2 A Epocast Resin Hardener Amber Furane Plastic Inc. Laminating *


9816 5121 San Fernando Rd
W. Los Angeles, CA

I 2 A Epocast Resin Hardener Off Furane Plastic Inc. Low Density


167 A/B White 5121 San Fernando Rd Pourable
W. Los Angeles, CA Syntactic

I 2 A Epocast Resin Hardener Off Furane Plastic Inc. Bonds 7800


1618 D/C White 5121 San Fernando Rd backshell
W. Los Angeles, CA components

I 2 A Epon 828 Resin Hardener Light Shell Chemical General


T1 Green Shell Building purpose,
Houston, TX fast setting
laminating

* Designation is “flame resistant”

Page 6006
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

Bonding with Epoxy and High Strength Adhesives


Table 6002 (Sheet 3 of 6)

Weber Manufacturer or Suppliers

C G
T Typical
L R
Y Users,
A A
P Product Cured Applications,
S D
E Designation Description Color Name and Address Remarks
S E

Epoxy Adhesives (cont)

I 2 A EY 4015 A/B Resin Hardener Cream HB Fuller General


1200 Willow Lake Blvd. purpose
Vadnais Heights, MN panel
55110 adhesive

I 2 A EY 4016 A/B Resin & Cream HB Fuller Non sag


Hardener 1200 Willow Lake Blvd. version of
Vadnais Heights, MN 4015*
55110

I 2 A EY 2577A Resin Hardener Yellow HB Fuller Elevated Ser-


EY 2562B 1200 Willow Lake Blvd. vice Temp
Vadnais Heights, MN (-60ºF to
55110 220ºF) used
for Mortise
and Tenon
Joint, Metal-
to-Metal
Structure, etc.

I 2 A EY 4031 A/B Resin Hardener Clear HB Fuller General


1200 Willow Lake Blvd. Purpose
Vadnais Heights, MN Metal
55110 Bonding

I 2 A A-1338 A/B Resin Hardener White B.F. Goodrich Bonds


Akron, OH Nylon,
Viscosity of
Cream

I 2 A HR-3708 A/B Resin Hardener Tan Hartrenn Corp. Bonding


Glendale, CA nylon, Metal,
most thermo
plastics

I 2 A 13230 A/B Resin Hardener Gray Hardman, Inc. High Peel


Belleville, NJ Strength
Metal
Bonding

* Designation is “flame resistant”

Page 6007
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WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

Bonding with Epoxy and High Strength Adhesives


Table 6002 (Sheet 4 of 6)

Weber Manufacturer or Suppliers

C G
T Typical
L R
Y Users,
A A
P Product Cured Applications,
S D
E Designation Description Color Name and Address Remarks
S E

Epoxy Adhesives (cont)

I 2 A RE 2038 Resin Hardener Amber Dexter Hysol Bonds Nylon


HD 3404 City of Industry, CA Low
Viscosity

I 2 A W-110 Resin Hardener White Epoxies & Urethanes Bonds ABS,


1812 Fort Worth, Texas PVC, and
other
Thermo
plastics

I 2 A W125 A/B Resin Hardener Light Epoxies & Urethanes Polycarbon-


Gray Fort Worth, Texas ate Bonding

I 2 A W126FR A/B Resin Hardener Off Epoxies & Urethanes Bonding of


White Fort Worth, Texas ABD in
laminating
operations

I 2 A W135 A/B Resin Hardener Off Epoxies & Urethanes Bond


White Fort Worth, Texas dissimilar
materials,
void filling

I 3 B L-375-50 Supported Film Water J.D. Lincoln, Inc. 250°F,


White Costa Mesa, CA 121.1°C
cure

Cyanoacrylate Adhesives

XII 1 A 493 1 part liquid Clear Loctite Corp. Capillary


430 705 N Mountain Rd. penetration,
Newington, CT metallic
substrates,
fills gaps to
.002”

XII 1 A 414 1 part liquid Clear Loctite Corp. Non-


705 N Mountain Rd. metallics,
Newington, CT fills gaps to
.006”

* Designation is “flame resistant”

Page 6008
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

Bonding with Epoxy and High Strength Adhesives


Table 6002 (Sheet 5 of 6)

Weber Manufacturer or Suppliers

C G
T Typical
L R
Y Users,
A A
P Product Cured Applications,
S D
E Designation Description Color Name and Address Remarks
S E

Cyanoacrylate Adhesives (cont)

XII 1 A Aron Alpha 1 part liquid Clear McDonald & Co. Fast set,
Glendale, CA general
purpose

XII 2 A MR-3000 1 part liquid/ Clear Pacer Technology Bonding


accelerator Rancho Cucamonga, grommet to
CA metallic
substrate

Ceramic Cements

XIII 1 F Utratemp 1 part Ziroconia Clear Aremco Prod. Inc. H.T. (1100°F,
516 New York City, NY 593°C)

XIII 2 F No. 31 Liquid & White Sauereisen Cements H.T.


powder 160 Gama Dr. (2200°F,
Pittsburgh, PA 1204°C)
resistant RT
cure *

I 3 B R391 Supported Film White Reliable Mfg. 250°F


1970 Placentia St. (121.1°C)
Costa Mesa, CA cure *

I 4 B MXB 7203 Glass Cloth White Fiberite Prepreg.


Reinforced Orange, CA 250°F
(121.1°C)
cure *

I 4 B MXB 7230 Glass Cloth White Fiberite Prepreg. RT


Reinforced Orange, CA tack *

I 4 B AL 9002 Glass Cloth White U.S. Polymeric Prepreg. *


Reinforced A Hetco Co.
P.O. Box 2187
700 E Dyer Rd.
Santa Ana, CA

XI 2 B Urelane Resin A Lt. Furane Plastics Inc. High peel


5738A Hardener B Green 5121 San Fernando Rd strength
5738BX W. Los Angeles, CA

* Designation is “flame resistant”

Page 6009
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

Bonding with Epoxy and High Strength Adhesives


Table 6002 (Sheet 6 of 6)

Weber Manufacturer or Suppliers

C G
T Typical
L R
Y Users,
A A
P Product Cured Applications,
S D
E Designation Description Color Name and Address Remarks
S E

Ceramic Cements (cont)

XI 2 B Urethane Resin/ Yellow HB Fuller General


8503 A/B Hardener 1200 Willow Lake Blvd. purpose
Vadnais Heights, MN paste. Mix
55110 ratio by
weight: 100
parts A,
30parts B.
Cure time is
72 Hours.
Elevated
cure time
and
temperature
is 4 hours
minimum at
160 + 15°F
71 + 9°C).

* Designation is “flame resistant”

Page 6010
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WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

(7) Repair the appearance surface as follows:

(a) Remove any excess epoxy from reinforcing operation by sanding smooth and
level.

(b) Clean repaired surface with Isopropyl Alcohol. Refer to CLEANING, Table
4002 for acceptable cleaning solvents.

(c) Fill any surface irregularities with catalyzed polyester resin filler. Catalyze only
the amount which will be immediately used since the material will begin to
harden within five minutes. An automotive body repair surfacing putty may be
used as an alternate fill material.

(d) Level fill with spatula or putty knife before filler hardens and restore texture by
stippling with a stiff-bristled brush. Texture match is achieved through trial and
error.

(e) After filler has fully hardened (10 to 15 minutes), sand area lightly to blend
repair into adjacent areas.

(8) Paint shroud using standard procedures with color matching touch-up paint. Cure
painted coating as required.

(9) Install shroud on substructure using a contact adhesive in areas where originally
adhered as follows:

(a) Coat both surfaces on bond areas with contact adhesive.

(b) Allow solvents to escape from adhesive before closing assembly. Assembly is
ready to close when adhesive is almost dry with a slight tack remaining.

(c) Press shroud firmly to substructure in bond areas.

C. Bonding

(1) Decals which have been removed are not repairable. To replace with a new decal,
dampen a clean, lint-free cloth in alcohol. Clean mating surfaces of dirt, grit and old
adhesive. Replace with new decal using adhesive #468 (3M). On decals too thin to
use additional adhesive, just use the preapplied adhesive.

(2) To remove grommets, pads and panels cemented to structure, apply Toluene to
edges of adhesive to soften adhesive, then pry the part free from structure. Prior to
installing new grommets, pads, or panels to structure, sand surface to remove all
traces of scale, dirt, oxides, oils and old adhesive, then wipe with a clean cloth
dampened in Aliphatic Naphtha. To cement grommets, pads and panels, apply a
coat of adhesive to both surfaces with a clean, lint-free cloth which is slightly
dampened with Toluene. Immediately press both surfaces together and allow to air-
dry for 24 hours.

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WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

(3) To bond metal assemblies, clean surfaces with Acetone. To bond plastic
assemblies, clean surface with Aliphatic Naphtha. Spread a thin, even coat on one
of the parts to be bonded with a brush or spray. Allow adhesive to dry for 20 to 30
minutes. Press parts firmly together, using weights or clamps, as necessary, to
accelerate drying and curing time, subject assembly to heat at 150°F (65.5°C) for
one hour.

D. Rivets

Permissible limitations on size of rivet holes, where rivets were drilled out on
disassembly, are controlled by standard shop-practice use of oversized replacement
rivets.

NOTE: The minimum pitch and edge distances for rivets are determined by the original
design and should be closely observed during repair.

E. Welding

(1) To replace damaged spot-welded or tack-welded parts, cut away spot or tack in the
damaged part by spot-facing.

CAUTION: CAREFULLY AVOID CUTTING INTO METAL OF AN ADJOINING PART,


SPOT OR TACK WELD REPLACEMENT PART TO UNDAMAGED PART
BETWEEN OLD SPOTS OR TACKS, AS SPECIFIED IN APPLICABLE
DETAIL STEP IN THIS PARAGRAPH.

(2) Spot-welding shall be accomplished in accordance with Specification MIL-W-6858


with two or four spots at a minimum edge distance of 0.25 inch (0.63 cm).

F. Fireblocking Covers

CAUTION: There are two methods of accomplishing cover repair, sewing or bonding.
Sewing is the preferred method.

(1) Sew Repair. Sew patch in place with MIL-T-44100, Size T-50 Aramid thread per
Federal Specification 751, Type 301, 7-9 stitches per inch (2.54 cm).

(2) Bond Repair. Bond patch in place with NS230W adhesive with 1.0 inch minimum
overlap. Tack patch with MIL-T-44100, Size T-50 Aramid thread, minimum 0.5 inch
(1.27 cm) spacing.

NOTE: Bonding method (2) shall be used on backs only. Fabric to be same as fire
blocking covers.

For areas with unusual wear points, sew on a layer of fireblocking fabric
using MIL-T-44100, Size T-50 Aramid thread per Federal Standard 751,
Type 301, 7-9 stitches per inch (2.54 cm).

Bond velcro to cushions with NS230TP spray adhesive.

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WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

G. Shells

NOTE: All shells with major damage should be replaced.

(1) Fill in dents or deep scratches with an epoxy filler:

(a) Clean surface with alcohol using a cheese cloth to remove dirt, grease and
oils.

(b) Apply Huntsman/Epocast 1618-d/b Edge Fill/Potting Compound to the area


and allow to cure per product instructions. Can be applied using a putty knife.

(c) Apply second layer of Huntsman/Eopocast 1618-d/b Edge Fill/Potting


Compound to even out low spots caused by shrinkage. Allow to cure per
product instructions.

(d) With sanding block, sand filler smooth with shell surface.

(e) Apply other layers of Huntsman/Epocast 1618-d/b Edge Fill/Potting


Compound and sand these areas smooth until the surface is even with original
shell surface.

(2) To spray a coat of texture primer on the filled areas:

(a) Clean entire surfaces (including newly filled areas) using cheese cloth and
alcohol. Allow to dry.

(b) Mix Jet Flex Primer CM0480930 per mfg instructions and place in spray paint
gun.

(c) Spray a light coat over the filled area until covered (adjusting air pressure will
allow you to match the original texture on shell finish).

(3) Topcoat:

(a) After texture primer dries, spray a coat of the correct colored paint as a
topcoat.

(b) Mix Topcoat, Mankiewicz P/N Alexit FST 346-65-7A42-7 per product
instructions.

(c) Place paint in spray gun and spray light coat over the repaired surfaces as
directed by paint instructions. Cure per product instructions.

(d) Apply other coats until finish is acceptable.

(e) A full coat of Mankiewicz P/N Alexit FST 346-65-7A42-7 over entire shell
surfaces may be needed depending on match of the paint color.

(f) Allow to cure per paint mfg instructions.

Page 6013
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WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

H. Lubrication

Lubrication reduces wear and friction between moving parts to insure proper function
and extended service life. Lubricants also provide for ease of assembly of interference
fit parts, such as bushings, pins, etc.

(1) Super Lube 41150 is the qualified lubricant to be applied to two piece sliding food
tables.

(2) Grease is to be applied to food tray by injection through a small injection


syringe.Grease can be brushed on using a small brush (sometimes provided by the
manufacturer as part of the cap) or applied with a cotton-tipped swab. Insure that
the area where the lubricant is to be applied is clean of all trash, dirt and oils.

(3) If the area where the lubricant is to be applied requires cleaning, wipe down the
area with solvent cleaning procedures (See Table 4002). Apply grease to one or
both surfaces, as required, before assembling parts, especially those involving an
interference or press fit.

(4) Wipe off excess grease after assembly.

Page 6014
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WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

ASSEMBLY
1. General

A. During assembly, always use new low-cost items, such as cotter pins, screws, washers,
nuts, grommets, tie-straps, etc., when possible to prevent future maintenance
requirements due to failure of these items. Prior to initiating assembly procedures,
inspect all parts for wear and/or damage which could result in failure of the seat
assembly or any of its component assemblies.

B. Table 7001 provides recommended materials to be used during assembly procedures.


These items are frequently classified as “bulk materials” since lengths and sizes
required are determined by particular usage and application.

NOTE: Ensure that all bottom cushions are installed correctly. Cushions must be held
at an angle with the aft portion placed under the back cushion assembly, then
gently lower and push forward end of bottom cushion down into place
(bottomed on front tube assembly).

Recommended Assembly Materials


Table 7001
Material Identification Source Use

Epoxy FE 7074 A/B H.B. Fuller High shear strength.


16421 Phoebe Ave Bonds metals, rigid
La Mirada, CA
plastics
Adhesive A-1404-B BF Goodrich Bonding of flexible vinyls,
Akron, OH foam, leather

Foam Adhesive Simalfa 308 Alfa Adhesives Bonding of fireblocking


Simalfa 308FR 15 Lincoln Street cover to cushion
Hawthorne, NJ

Pressure Sensitive 9472 3M Company Bonding of table shells


Film 3M Center
St. Paul, MN 55101

Adhesive 2262 3M Company Bonding of flexible or rigid


3M Center rubber and vinyl
St. Paul, MN 55101

Adhesive 5774 A/B Huntsman Bonding of mating edges


8089 A/B 5121 San Fernando St. W of food table shells
Los Angeles, CA 90039

Page 7001
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

Recommended Assembly Materials


Table 7001 (Continued)
Material Identification Source Use

Contact Adhesive M6308 Uniroyal Brush application for


Mishawaka, IN vinyl-coated fabrics and
leathers.

Epoxy W135 A/B Epoxies & Urethanes, Inc Filling of table shells voids
2406 Ludelle
Fort Worth, Texas

Solvent Tetrahydrafuran Any approved source Filling of table shells voids

Solvent Cyclohexanone Any Approved source Filling of table shells voids

Velcro tape (hook) Vxxx-1-(80)-75* Hartwell Corp. Applied to frame to mate


(color to match, cut to 900 S. Richfield Rd. with tapes on cushions
length) (adhesive Placentia, CA 92670
backed)

Velcro tape (pile) Vxxx-2-75* Hartwell Corp. Used on upholstery


(color to match, cut to Vxxx-2-100* 900 S. Richfield Rd. covers to mate with hook
length) (adhesive Placentia, CA 92670 tape on frame
backed)

Velcro tape (hook) (cut V200-1-(80)-100 Hartwell Corp. Applied to frame to mate
to upholstery length) 900 S. Richfield Rd. with tapes on cushions
(adhesive backed) Placentia, CA 92670

Velcro Tape (pile) V200-2-75* Hartwell Corp. Used on upholstery


(adhesive backed) 900 S. Richfield Rd. covers to mate with hook
Placentia, CA 92670 tape on frame

Grommet (cut to MS212661N Any approved source Protects IFE and recline
length) control cables

Tape, Clear 950-1 3M Company N/A


WA9659-109-100 3M Center
St. Paul, MN 55101

Tape, Pin Striping WA9564-140-103 3M Company N/A


3M Center
St. Paul, MN 55101

* Manufacturer’s Part Number Coding

Page 7002
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

V xxx -1 (80) - 100 - SA0145A


Precoated tape (if applicable)
Width in inches (cm) (e.g. 75 = 3/4 in. (1.90 cm), 100 = 1 in. (2.54 cm)
Heavy duty (used on hook tape only)
-1 is hook; -2 is pile
Color
Velcro tape

2. Assembly Procedures

NOTE: Refer to Table 7001 for applicable tape/pile application. The velcro tapes/piles
secure IFE and recline cables and are normally secured to base frame with a rivet
and a washer to fit.

A. Business Class Bi-Fold Food Table Assembly. (See IPL Figure 16)

(1) Install shells (35, 45, 50) using W110 adhesive (refer to Table 6002). Following
manufacturers instructions. After curing, coat bond areas and fill voids using 80%
Tetrahydrafurane, 20% Cyclohexanone (match color).

(2) Install support (60), hinge assembly (20) and finger lift (5) using applicable
attaching parts.

NOTE Refer to IPL Figures 1 and 2, items 475, 475A for food table paddle arm
details.

B. Business Class PC Power Installation - BEJ 747-400. (See IPL Figure 15)

(1) Refer to ASSEMBLY, paragraph 2.N.(4) and 2.M (4) for PC Power components that
are to be installed during center console assembly.

(2) Install ground straps (50), in-seat power supply (ISPS) (70), and in-use light
assembly (75) as necessary. Install harnesses (35, 45) and secure using straps (5)
and spacers (15).

NOTE All PC power harnesses must maintain a 1” minimum clearance from IFE
cables.

NOTE Refer to SCHEMATICS AND WIRING DIAGRAMS, figure 2014 for PC


power wiring block diagram.

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WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

C. Business Class PC Power Installation - CCA A340-300. (See IPL Figure 14)

(1) Refer to ASSEMBLY, paragraph 2.N.(4) and 2.M (4) for PC Power components that
are to be installed during center console assembly.

(2) Install ground straps (65), in-seat power supply (ISPS) (85), and in-use light
assembly (90). Install harnesses (35, 40, 50, 60) and secure using straps (5) and
spacers (15).

NOTE All PC power harnesses must maintain a 1” minimum clearance from IFE
cables.

NOTE Refer to SCHEMATICS AND WIRING DIAGRAMS, figure 2013 for PC


power wiring block diagram.

D. Business Class IFE Installation - BEJ 747-400. (See IPL Figure 13)

(1) Refer to ASSEMBLY, paragraph 2.N.(3) and 2.M (3) for IFE components that are
to be installed during center console assembly.

(2) Install back LCD monitor (90) using applicable attaching parts. Install harnesses
(15 thru 35, 55 thru 75) and secure using straps (5). Install DSEB (115).

NOTE All IFE harnesses must maintain a 1” minimum clearance from electrical
cables.

NOTE Refer to SCHEMATICS AND WIRING DIAGRAMS, figure 2004 for IFE
wiring block diagram.

E. Business Class IFE Installation - CCA A340-300. (See IPL Figure 12)

(1) Refer to ASSEMBLY, paragraph 2.N.(3) and 2.M (3) for IFE components that are
to be installed during center console assembly.

(2) Install back LCD monitor (80) using applicable attaching parts. Remove DSEB
(105). Install harnesses (10 thru 25, 45 thru 60) and secure using straps (5).

NOTE All IFE harnesses must maintain a 1” minimum clearance from electrical
cables.

NOTE Refer to SCHEMATICS AND WIRING DIAGRAMS, Figure 2003 for IFE
wiring block diagram.

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25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

F. Business Class Electrical Installation - BEJ 747-400. (See IPL Figure 11)

(1) Refer to ASSEMBLY, paragraph 2.N.(2) and 2.M (2) for electrical components that
are to be installed during center console assembly.

(2) Install rotary actuator (65), legrest actuator (120), footrest actuator (170), armrest
actuator (195), controller box (235), escutcheon bezel (275), DCI Unit (290),
reading light mounts (310, 325) and lumbar unit (345) using applicable attaching
parts. Install harnesses (20 thru 35A) and secure using straps (5) and spacers (10).
Install mechanical controls (40 thru 55), coupler (85) ground strap (250), connector
assemblies (265) and lumbar bladder assembly (360).

NOTE Refer to FITS, CLEARANCES AND ADJUSTMENT PROCEDURES,


paragraph 2.A for rotary actuator (65), legrest actuator (120), footrest
actuator (170) and armrest actuator (195) adjustment.

NOTE Refer to SCHEMATICS AND WIRING DIAGRAMS, Figure 2002 for seat
block wiring diagram, Figure 2012 for electric switch (285, 285A)
schematics and Figure 2011 for electric connector (265, 270) assembly/
schematic.

G. Business Class Electrical Installation - CCA A340-300. (See IPL Figure 10)

(1) Refer to ASSEMBLY, paragraph 2.N.(2) and 2.M (2) for electrical components that
are to be installed during center console assembly.

(2) Install rotary actuator (65), legrest actuator (120), footrest actuator (170), armrest
actuator (195), mounting bracket (220), controller box (235), escutcheon bezel
(275), DCI Unit (290), reading light mounts (310, 325) and lumbar unit (345) using
applicable attaching parts. Install harnesses (20 thru 35A) and secure using straps
(5) and spacers (10). Install mechanical controls (40 thru 55), coupler (85) ground
strap (250), connector assembly (265) and lumbar bladder assembly (360).

NOTE Refer to FITS, CLEARANCES AND ADJUSTMENT PROCEDURES,


paragraph 2.A for rotary actuator (65), legrest actuator (120), footrest
actuator (170) and armrest actuator (195) adjustment.

NOTE Refer to SCHEMATICS AND WIRING DIAGRAMS, Figure 2001 for seat
block wiring diagram, Figure 2012 for electric switch (285, 285A)
schematics and Figure 2011 for electric connector (265) assembly/
schematic.

H. Business Class Leg Assembly. (See IPL Figure 9)

(1) 856168 Straight Leg Assembly - Install forward fitting (5). Install rear fitting (20 (-
401), 40 (-405)), eyebolt (65 (-401 only)) and plate (80) using applicable attaching
parts.

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(2) 856169-403 thru -406, -417 thru -420 Offset Leg Assembly - Install forward fitting
(5). Install rear fitting (20) eyebolt (65), plate (80) and offset leg (100B thru 100J)
using applicable attaching parts.

(3) 856169-421, -422 Offset Leg Assembly - Install forward fitting (5) and stud (10).
Install rear fitting (40) and plate (80). Install leg (110) and forward and aft braces
(130 thru 130B) using applicable attaching parts.

I. Business Class Seat Pan Assembly. (See IPL Figure 8)

(1) Install support assembly (205) and drive shaft (180) using applicable attaching
parts. Install woodruff key (190), pinion gear (185) and bearing (191).

NOTE Apply cylindrical locking compound, Loctite 609 (See Table 9001) before
press fitting bearing (191, 220, 260) flush with spreader shaft.

(2) Install seat pan bracket (155), aft clamp (135) and seat pan clamp (115, 115A) onto
support assembly (105) using applicable attaching parts. Install support assembly
(105)

(3) Install tube assembly (30) and plate (45, 45A) using applicable attaching parts.
Install lift up pan (5) using applicable attaching parts.

(4) Torque roller assemblies to 240 in-lbs. (seat pan and seat back).

J. Business Class Legrest Assembly. (See IPL Figure 7)

(1) Install link assembly (180), link (150), bracket assembly (130), slide assembly
(100), support assembly (80, 80A), plate assembly (60, 60A), support assembly
(45, 45A) and footbar (5) using applicable attaching parts.

K. Business Class Headrest. (See IPL Figure 6)

(1) Install front plate (105), hinge (85), hinge assembly (45, 45A), ratcheting hinge (25)
and side plates (5) using applicable attaching parts.

L. Business Class Side Armrest. (See IPL Figure 5)

(1) Armrest Structure Assembly (140, 140A) - Install panel assembly (145, 145A),
bracket assembly (160), anchor link (170, 170A), block assembly (175), bracket
assembly (185, 185A), panel assembly (200 thru 205A), bracket assembly (215,
215A), armrest bracket (245, 245A), bracket assembly (255, 255A), speed brake
(286), slide assembly (290,), bracket assembly (310, 310A), guide assembly (320),
pivot assembly (370, 370A, 390, 390A), plate (440, 440A), plate assembly (460,
460A) and link assembly (465, 485, 510) using applicable attaching parts.

(2) Install escutcheon (115), bumper (100, 100A), end cap (85), spacer assembly (60),
box hinge (30), hinge assembly (15) and armcap (5, 5A) using applicable attaching
parts.

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M. Business Class Standard Center Console Assembly. (See IPL Figure 4)

(1) Install lifevest door (20), lifevest hinge (50), lifevest bracket (80), front assembly
(120), cup holder assembly (160), front cocktail tray (180), cocktail tray assembly
(200), swing-out cocktail trays (215, 215A), RJU escutcheon assembly (240), side
shroud (250, 250A), armcap assembly (255), connector plates (285, 320) and
connector bracket (305) using applicable attaching parts.

(2) Install electrical control switches (285, 285A, IPL Figs. 10 and 11), control switch
bezel escutcheons (275, IPL Figs. 10 and 11) and DCI Unit (290, IPL Figs. 10 and
11) using attaching parts. Install DCI-PCU harness assembly (30, IPL Figs. 10 and
11) and secure using straps and spacers (5, 10, IPL Figs. 10 and 11).

(3) Install RJU (75, IPL Fig. 12, 85, IPL Fig. 13), handset (65, IPL Fig. 12, 75, IPL Fig.
13) and cradle (70, IPL Fig. 12, 80, IPL Fig. 13). Install panel disconnect (85, IPL
Fig. 12, 95, IPL Fig. 13) using applicable attaching parts. Install harness
assemblies (30, IPL Fig. 12, 40 IPL Fig. 13) and secure using straps (5, IPL Figs.
12 and 13).

(4) Install outlet unit (30, IPL Figs. 14 and 15). Install harness (45, 55, IPL Fig. 14, 40,
IPL Fig 15) and secure using straps and spacers (5, 15, IPL Figs. 14 and 15),

N. Business Class Front Row Center Console Assembly. (See IPL Figure 3)

(1) Install lifevest spotweld assembly (5), lifevest door (50), lifevest hinge (75), armcap
assembly (115), cocktail tray assembly (145), swing-out cocktail trays (160, 160A),
button (185), support bracket (205), divider assembly (245), video deployment
arms (260, 260A), connector plates (280, 315) and connector bracket (300) using
applicable attaching parts.

(2) Install electrical control switches (285, 285A, IPL Figs. 10 and 11), control switch
bezel escutcheons (275, IPL Figs. 10 and 11) and DCI Unit (290, IPL Figs. 10 and
11) using applicable attaching parts. Install DCI-PCU harness assembly (30, IPL
Figs. 10 and 11) and secure using straps and spacers (5, 10, IPL Figs. 10 and 11).

(3) Install in-arm video monitor (100, IPL Fig. 12, 110, IPL Fig. 13), RJU (75, IPL Fig.
12, 85, IPL Fig. 13), handset (65, IPL Fig. 12, 75, IPL Fig. 13) and cradle (70, IPL
Fig. 12, 80, IPL Fig. 13). Install panel disconnect (85, IPL Fig. 12, 95, IPL Fig. 13)
using applicable attaching parts. Install harness assemblies (30, 35, 40, IPL Fig.
12, 40, 45, 50, IPL Fig. 13) and secure using straps (5, IPL Figs. 12 and 13).

(4) Install outlet unit (30, IPL Figs. 14 and 15). Install harness (45, 55, IPL Fig. 14, 40,
IPL Fig 15) and secure using straps and spacers (5, 15, IPL Figs. 14 and 15),

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PART NO. 856416, 856450

O. Model 7800 Business Class Double Seat Assembly - BEJ 747-400. (See IPL Figure 2)

(1) Refer to ASSEMBLY paragraph 2.N for instructions pertaining to front row center
console (455), 2.M for instructions pertaining to standard center console (455A),
2.A for bi-fold food table assembly (470, 470A), 2.L for side armrest assembly (540,
540A), 2.K for headrest (675), 2.J for legrest structure assembly (780), 2.I for seat
pan (800), 2.H for leg (950 thru 950M), 2.F for electrical Installation (980 thru
980P), 2.D for IFE Installation (985 thru 985P) and 2.B for PC power installation
(990 thru 990P).

(2) Following assembly of upholstered items and dress covers, carefully “dress” seat
to ensure proper fit.Refer to FITS, CLEARANCES AND ADJUSTMENT
PROCEDURES for final adjustments.

P. Model 7800 Business Class Double Seat Assembly - CCA A340-300. (See IPL Figure 1)

(1) Refer to ASSEMBLY paragraph 2.N for instructions pertaining to front row center
console (455), 2.M for instructions pertaining to standard center console (455A),
2.A for bi-fold food table assembly (470, 470A), 2.L for side armrest assembly (540,
540A), 2.K for headrest (675), 2.J for legrest structure assembly (780), 2.I for seat
pan (800), 2.H for leg (950 thru 950C), 2.G for electrical Installation (980 thru
980G), 2.E for IFE Installation (985 thru 985G) and 2.C for PC power installation
(990 thru 990G).

(2) Following assembly of upholstered items and dress covers, carefully “dress” seat
to ensure proper fit.Refer to FITS, CLEARANCES AND ADJUSTMENT
PROCEDURES for final adjustments.

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3. Storage Procedures

A. General

The seat assemblies are essentially corrosion-resistant and no special preservation is


required other than would normally be accorded to an item having trim and finish items
visible to the passengers.

B. Procedures

(1) Wrap seat assembly in waterproof wrapping paper (Federal Specification


UU-P-271) or equivalent, or a plastic cover. Use tape (Federal Specification
JAN-P-127) or equivalent, to secure wrapping paper or cover.

(2) Identify seat assembly part number and date of overhaul on a tag, or in a
convenient location on the seat assembly wrapper.

(3) Store seat assembly in cool, dry place away from sunlight and heat source at a
temperature range from 4°C to 32°C (40°F to 90°F). The relative humidity should
not exceed 50%. These temperature-humidity conditions meet requirements of
RTCA/DO-160D (Environmental Conditions and Test Procedures for Airborne
Equipment) to protect any sensitive electronic equipment, and reduce any possible
corrosion of metal parts and mildewing of upholstery materials.

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THIS PAGE IS INTENTIONALLY LEFT BLANK

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PART NO. 856416, 856450

FITS, CLEARANCES AND ADJUSTMENT PROCEDURES


1. General

Fits, clearances and adjustment procedures for the seat assembly are given in this section.

2. Adjustment Procedures

A. Back, Armrest, Legrest and Footrest Electrical Adjustment.

NOTE: Upon application of power to the control box, the system is automatically
switched to the operational mode. This mode allows for normal operation of all
motors/actuators. The actuators are not to be electrically operated prior to this
programming. To program the full upright and fully deployed positions the
following steps must be completed in sequence.

(1) Apply 115 VAC power to the control box, (Refer to Figure 8001)

(2) Using the manual override controls, set the legrest, footrest armrest and back
recline to the desired fully stowed position.

(3) Push the recessed programming button, located between J2 and J31, on the back
of the control box one time, (Refer to Figure 8001)

(4) On the main passenger control units, left-hand and right-hand, push the legrest
down, footrest in, armrest up and recline up buttons one time each. (Refer to
DESCRIPTION AND OPERATION, Figure 1)

(5) Push the recessed programming button, located between J2 and J31, on the back
of the control box one time, (Refer to Figure 8001)

(6) Using the manual override controls, set the legrest, footrest, armrest and back
recline to the desired fully deployed position. (Refer to Figures 8002, 8003, 8004
and 8005)

(7) On the main passenger control units, left-hand and right-hand, push the legrest up,
footrest out, armrest down and recline down buttons one time each. (Refer to
DESCRIPTION AND OPERATION, Figure 1)

(8) Push the recessed programming button, located between J2 and J31, on the back
of the control box one time, (Refer to Figure 8001)

(9) Locate and disconnect or “pull” the circuit breaker, located on the back of the
control box.

(10) After pausing for a minimum of 5 (five) seconds, re-engage the circuit breaker by
pushing it back into the control box.

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COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

NOTE The system is now in the normal operational mode. Confirm that the
programmed settings are correct by electrically operating the seat to each
limitation.

NOTE There is no programming requirement for the lumbar function.

0
J4

1
J3
1 J2
J4
2 J1
J3
J3
0
J3
3
J3

Z295H8105307 (CCA A340) CONTROL BOX


Z295H8105306 (BEJ 747) CONTROL BOX

Electric Control Box


Figure 8001

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COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

9.98

AMP PLUG, 9 PIM D-SUB


20.00 ± .25 P/N 205204-1
AMP PINS, FLASH GOLD
P/N 66506-9 (9 REQD)
5.610
AMP SPRING LATCH KIT,
.74 P/N 745255-2

8.88
5.00 STROKE
13.88 EXTENDED CABLE SHOWN THIS VIEW ONLY

856031-401 LEGREST ACTUATOR

Legrest Actuator Adjustment


Figure 8002

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COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

20.00 ± .25

AMP PLUG, 9 PIM D-SUB


P/N 205204-1
7.46 AMP PINS, FLASH GOLD
P/N 66506-9 (9 REQD)
CABLE SHOWN THIS VIEW ONLY AMP SPRING LATCH KIT,
P/N 745255-2

6.46
2.50 STROKE
8.96 EXTENDED

856031-403 FOOTREST ACTUATOR

Footrest Actuator Adjustment


Figure 8003

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COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

24.00 ±.25

AMP PLUG, 9 PIM D-SUB


P/N 205204-1
AMP PINS, FLASH GOLD
P/N 66506-9 (9 REQD) CABLE SHOWN THIS VIEW ONLY
AMP SPRING LATCH KIT,
P/N 745255-2
10.14
2.837 6.120
2.480

2.174
1.378
2X Ø.500

2.05 2.02
6.500

856032-401 ROTARY ACTUATOR

Rotary Recline Actuator Adjustment


Figure 8004

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COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

8.0 ± .25

AMP PLUG, 9 PIM D-SUB


P/N 205204-1
7.46 AMP PINS, FLASH GOLD
P/N 66506-9 (9 REQD)
AMP SPRING LATCH KIT,
CABLE SHOWN THIS VIEW ONLY P/N 745255-2

6.46
2.50 STROKE
8.96 EXTENDED

856031-405 DROP-DOWN ARMREST ACTUATOR

Drop-Down Armrest Actuator Adjustment


Figure 8005

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PART NO. 856416, 856450

B. Headrest Adjustment. (Refer to Figure 8006)

(1) Tighten hinge screw to obtain wing hinge friction (wings should stay in desired
positions). Hinge should pivot under 24 in/lbs torque. Apply 6 lbs force located 4
inches from centerline of hinge.

(2) Adjust headrest pivot by tightening headrest pivot components.

WING HINGE
FRICTION
ADJUSTMENT
SCREWS

Headrest Adjustment
Figure 8006

C. Setting and Adjustment of Bi-Fold Food Table Assembly.

(1) Secure paddle arm assembly (475, IPL Figs. 1 and 2) to side arm using bolt
(480, IPL Figs. 1 and 2) and washers (485, 485A, IPL Figs. 1 and 2). Adjust food
table pivot bolt (480, IPL Figs. 1 and 2) to obtain a resistance force of 4-8 lbs
measured at centerline of deployed table. Tighten cap screws (510, IPL Figs. 1 and
2).

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PART NO. 856416, 856450

D. Seat Track Fitting and Leg Adjustment. (Refer to Fig. 8007)

(1) Rear track fitting (1) must align with track when tightened to be correctly installed
(no red visible). Torque shear plunger (2) to 65-90 in/lbs.

(2) On installation, torque forward fitting stud (3) to 90 ± 5 in/lbs.

(3) Tighten front anti-rattle nut 1/4 to 1/2 turn after track engagement.

3 TYPICAL AISLE SIDE LEG SHOWN

Seat Track Fitting and Adjustment


Figure 8007

E. Cable Tie Straps.

CAUTION: OVERTIGHTENING OF CABLE TIE STRAPS MAY CAUSE ELECTRICAL


CABLE DAMAGE.

(1) Cable tie straps can be no more than 8 inches apart, Weber places them between
2 and 6 inches apart.

• Large cable tie straps are used for securing to structural components.

• Small cable tie straps are used for securing to all other components.

(2) Cable tie straps must not be overtightened. If using a strap gun, set the tension on
the gun before use so that the strap will be snug but not overtighten.

(3) Cinch cable straps snug enough to retain cable.

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(4) Trim excess tongue as close to head as possible with a maximum .050” excess
allowed using strap cutting tool.

(5) The tie head must be located so it will not scuff, damage, injure or be in view of the
passenger.

3. Tolerances

A. Wiring.

(1) Bend Radius.

(a) Seat to seat and video coaxial cables can be no less than six (6) times the
diameter of the cable.

(b) All other cables and harnesses may vary between three (3) to six (6) times the
diameter of the cable.

(2) IFE and Power Cables.

(a) IFE and power cables are not allowed to run together, however, they may
cross.

• Power wires generally run on the front tube.

• IFE cables generally run on the back tube.

B. Nicks, Gouges and Dents.

(1) Dent. (See Figure 8008)

A crease in the material caused by bending the material sharply. These “marks”
have been otherwise known as “finger nail marks” and “eyebrows”.
(2) Ding. (See Figure 8008)

A mark or an indentation of small size, typically less than .010" in diameter, and no
deeper than 10% of the material thickness.
(3) Scratch. (See Figure 8008)

A scratch is defined as a shallow mark, groove, furrow or channel caused by


improper handling or storage.
(4) Gouge.

A gouge is defined as a mark so severe it penetrates the material completely.

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COMPONENT MAINTENANCE MANUAL
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(5) Measurable Defect.

A measurable defect is defined as a defect such as a scratch or dent, etc. that can
be measured with the use of any precision measuring device.
(6) Superficial Scratch.

A superficial scratch is defined as a visible defect that appears to be a scratch, but


doesn’t penetrate the surface of the material by any measurable amount.
C. Metal and Structures.

(1) Sharp Edges.

Sharp edges are defined as any edge, projection, or corner of an enclosure,


opening, frame, handle or the like, shall be smooth and rounded and not sufficiently
sharp to cause a cut type injury when contacted during normal use or user
maintenance.
• The Sharp Edge Tester Model SET-50 (See Table 9001) will be utilized to
provide an objective means for judging the sharpness of an edge.

(2) Play.

(a) Excessive play is defined as excessive movement of a part, assembly or


structure that is lightly loaded (10 lbs. or less) and that is not intended to move
will be limited to the following:

• Arms - ± .125” side to side at the end of the armrest

• Handicap Arms (latched down) - .150” vertical movement, .125” side to


side at the end of the armrest

• Backs - .9” total forward and aft movement at the top of the back

• Armrest Escutcheons - ± .050” side to side and force to aft

• Armcaps - ± .050” side to side and force to aft

(3) Noise.

(a) Sound produced by the normal operation of the seat which exceeds 65
decibels when measured at a distance of 3 feet is considered unacceptable.

(b) If the seat has multiple features that pivot (armrest, food tables), the operation
of these features is to be free of squeaks when measured at a distance of 3
feet.

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COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

Appearance Item Wear Tolerances


Figure 8008

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PART NO. 856416, 856450

4. Hardware Installation Requirements

A. General.

(1) Minimum edge distance of bolt and screw holes shall be two bolt diameters
plus.030 inch unless a smaller distance is noted.

(2) Drill and reamed holes for bolts and screws shall meet the finish and tolerance
requirements.

(3) Areas that are prepared for fasteners after final protective finish has been applied
shall be refinished or touched up in accordance with applicable finish specification.
Painted coatings shall be touched up in accordance with drawing call-outs for
adjacent areas. (Refer to REPAIR)

(4) Lubrication, other than that applied by the manufacturer shall not be used on
fasteners.

(5) The number and type of washers under the bolt heads shall be as specified on the
engineering drawing or CMM. If unspecified, the maximum number shall be two.

(6) Where bolt head orientation is unspecified, the installation shall be with head up,
where practical and in conformance with appearance and safety requirements, to
minimize chanced of loss of bolt in case nut is loosened.

(7) If installation is horizontal, install to provide easy inspection of nut.

(8) Certified torque wrenches shall be used for torquing of fastener to a value
specified.

(9) Installed nuts, bolts, screws, washers and cotter pins shall be free of burrs and
sharp edges which may cause damage or injury to personnel.

(10) Accumulation of foreign materials on fasteners or parts shall be cleaned away


before nut is installed. Cleaning of nuts or bolts by solvent degreasing is not
permitted unless required. (Refer to CLEANING)

(11) When necessary to protect the surface finish of adjacent structure from damage
when tightening, one standard washer shall be used, either under the nut or bolt
head, whichever is being turned.

(12) Standard spacer washers may be added under the nut to adjust grip length. A
maximum of 2 washers meeting the requirements of may be used.

(13) When washers are required and not specified, the material shall be similar to that
of the material against which the washer will bear to avoid galvanic (dissimilar
metal) corrosion. Some examples are: aluminum against aluminum, cadmium
plated steel against cadmium plated steel (or aluminum) and stainless steel against
stainless steel.

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(14) Length of bolts and screws shall be such that the nut shall not bottom out on the
last thread of the bolt shank, and bolt protrusion through nut shall be in accordance
with Table 8001.

(15) For sheets and/or fittings having a combined thickness of less than .094 inch, no
threads shall be within the surfaces of the parts being bolted.

(16) In thickness greater than .094 inch, two threads including the thread run out are
allowed within the surfaces being bolted.

NOTE Torque limits listed in Table 8001 are for clean, non-lubricated bolts and
nuts and to nuts lubricated by the manufacturer.

B. Cotter Pins.

(1) Cotter pins may be required for safety purposes.

(2) There are two methods for cottering castellated nuts, Figure 8009 shows the
preferred method and the optional method which may be used where injury to
personnel, clothing, or interference with equipment are considerations. In either
case, the in shall be installed with the head parallel to the slot in the nut.

C. Gap Tolerances.

(1) Gaps between fastener heads, nuts or washers and surfaces being fastened shall
be subject to the following controls:

(a) The gap shall not exceed 0.004 inch between the bolt head and the surface
provided no more than 40% of the head periphery has a gap.

(b) A 0.004 inch feeler gage shall not contain the shank of bolt or screw when
used for checking.

(c) Allowable gap for installed nut shall be per Table 8002 provided no more than
40% of nut base periphery has a gap.

(2) When dimples or countersinks are used, bolt or screw heads shall seat firmly in the
dimples or countersinks. Gaps under the head which will permit the insertion of a
.005 in feeler gage to the shank are unacceptable, however, gaps which permit the
insertion of a .004 inch feeler gage to the shank are acceptable provided no more
than 40% of the circumference has such a gap.

D. Self-Locking Nuts.

(1) Self locking nuts may not be reused unless they meet the breakaway torque
requirements listed in Table 8003.

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COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

Nut Tightening Torque Range


Table 8001
Bolt and Nut Steel, Corrosion Resistant Steel and Titanium Aluminum Steel
Material

Nut Type Tension Shear Tension Tension Tension

Bolt Strength 125,000 PSI Min. 125,000 PSI Min. 160,000 PSI Min. 62,000 PSI Min. 220,000 PSI Min.

TORQUE RANGE (INCH-POUNDS)

Thread Size Range Max.* Range Max.* Range Range Max.* Range

8-32 12-15 20 7-9 12 15-20

10-32 20-25 40 12-15 25 30-35

1/4-28 50-70 100 30-40 60 65-90 25-35 50 90-125

5/16-24 100-140 225 60-85 140 130-180 50-70 100 180-250

3/8-24 160-190 390 95-110 240 220-360 85-140 190 300-500

7/16-20 450-500 840 270-300 500 370-610 145-240 330 510-840

1/2-20 480-690 1100 290-410 660 630-950 250-370 500 870-1300

9/16-18 800- 1600 480-600 960 1000-1300 1300-1800


1000

5/8-18 1100- 2400 660-780 1400 1400-1700 1900-2300


1300

3/4-16 2300- 5000 1300- 3000 2400-3100 3300-4300


2500 1500

7/8-14 2500- 7000 1500- 4200 3700-4900 5100-6700


3000 1800

1-12 or 1-14 3700- 10000 2200- 6000 5100-7900 7000-10900


5500 3300

1 1/8-12 5000- 15000 3000- 9000 6900-9500 9500-13000


7000 4200

1 1/4-12 9000- 25000 5400- 15000 11500-14000 15800-19200


11000 6600

1 3/8-12 7000-
9000

1 1/2-12 10000-
12000

* Maximum torque allowed for alignment of nut and hole for cotter pin or other safety device insertion

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COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

PREFERRED OPTIONAL
METHOD METHOD

Cottering Castellated Nuts


Figure 8009

Gap Tolerances
Table 8002

Nut Size Maximum Allowable Gap

#4, #6, #8, #10 0.004

1/4 0.005

5/16 0.006

3/8 0.007

7/16 0.008

1/2 0.009

9/16 0.010

5/8 0.011

3/4 0.012

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PART NO. 856416, 856450

Gap Tolerances
Table 8002 (Continued)

Nut Size Maximum Allowable Gap

7/8 0.013

1 0.015

1 1/8 0.017

1 1/4 0.019

Breakaway Torque Requirements


Table 8003

Minimum Breakaway Torque


Bolt Size
(inch-lbs)

5-40, 6-32 1.0

8/32 1.5

10-32 2.0

1/4-28 3.5

5/16-24 6.5

3/8-24 9.5

7/16-20 14.0

1/2-20 18.0

9/16-18 24.0

5/8-18 32.0

3/4-16 50.0

7/8-14 70.0

1-14 92.0

1 1/8-13 117.0

1-1/4-12 (or 14) 143.0

Page 8016
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

SPECIAL TOOLS, FIXTURES, EQUIPMENT AND CONSUMABLES


1. General

A. The following tools and equipment are required to perform the procedures detailed in
this maintenance manual. There are no other special fixtures, tools, test, or support
equipment required to perform maintenance procedures.

B. The Sharp Edge Tester Model SET-50 will be utilized to provide an objective means for
judging the sharpness of an edge on the seat assembly. (See Figure 9001)

(1) Slide the Tape Cap all the way on to the pressure head of the Sharp Edge Tester
with the black center guide line and the uncovered portion of the red plastic cap
facing up.

(2) Position the tape covered pressure head on the edge of the item to be checked for
sharpness. Holding the clam shell base in your hand, press down on the tape
covered head until the arm and the tool form a straight line.

(3) Move the pressure head two inches along the edge and then back again to the
starting point. Then withdraw the tool from the edge. The total distance of
engagement between the edge and the tape-covered head is therefore 4 inches.

(4) Examine the tape cap to determine whether or not penetration has occurred
through the two-sensing layers. If penetration has occurred, the black indicating
tape will be visible through the resulting cut. The application of the Sharp Edge
Tester to an edge with acceptable sharpness will not result in the cutting through
the two outer layers of the sensing tape.

Special Tools, Fixtures and Equipment


Table 9001 (Sheet 1 of 2)

Quantity Description Part Number Supplier Name and Address

1 Sharp Edge Tester SET-50 Technical Engineering


Tape Cap Kit TC-3 Service
732-901-7116
USA

1 Torque Wrench, In. Lb. Type Standard Commercially Available

1 5/32, 1/4, 5/16, 3/8, 7/16, 1/2, Standard Commercially Available


9/16, Box/Open End
Wrenches

1 SAE Allen Wrench Set Standard Commercially Available

1 1/4 SAE Socket Set Standard Commercially Available

1 Rubber Mallet Standard Commercially Available

Page 9001
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

Special Tools, Fixtures and Equipment


Table 9001 (Sheet 2 of 2)

Quantity Description Part Number Supplier Name and Address

1 Phillips-head and SAE screw Standard Commercially Available


Drivers

1 Side Cutters Standard Commercially Available

1 Vise Grip Standard Commercially Available

1 Flashlight Standard Commercially Available

1 Small File Standard Commercially Available

1 Small Punch Standard Commercially Available

1 Inspection Mirror Standard Commercially Available

1 Extendable Magnet Standard Commercially Available

Sharp Edge Tester


Figure 9001

Page 9002
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

C. The recommended consumables for the seat assembly are given in Table 9002.

NOTE: Equivalent items can be used.

Consumables
Table 9002 (Sheet 1 of 4)

Material Identification Source Use

Acetone Federal Specification Commercially available Cleaning and


O-A-51-F Repair

Adhesive 2000-NF 3M, St. Paul, MN Assembly


Repair

2262 3M, St. Paul, MN Bonding of


flexible and
rigid plastics

EC 2214 3M, St. Paul, MN Repair


EC 2216 B/A
DP-100
DP-420
DP-805

DP-810 3M, St. Paul, MN Repair. Bond


Plastics

A-1404-B BF Goodrich Bonding of


Akron, OH flexible and
rigid plastics

FE 7910 A/B H.B Fuller, Co. Filling and


St. Paul, MN Smoothing

Epocast 50A 946 Furane Plastic, Inc. Repair


Epocast 9816 Los Angeles, CA
Epocast 167 A/B

Epon 828 T1 Shell Chemical Repair


EY 4015 A/B Houston, TX
EY 2577A
EY 2562B
EY 4031 A/B
A-1338 A/B

HR-3708 A/B Hartrenn Corp. Repair


Glendale, CA

13230 A/B Hardman, Inc. Repair


Belleville, NJ

Page 9003
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

Consumables
Table 9002 (Sheet 2 of 4)

Material Identification Source Use

Adhesive (cont) RE 2038 Dexter Hysol Repair


HD 3404 City of Industry, CA

W-110 Epoxies & Urethanes Repair


1812 Fort Worth, TX
W125 A/B
W126FR A/B
W135 A/B

L-375-50 J.D. Lincoln, Inc. Repair


Costa Mesa, CA

272 Loctite Corp. Assembly


609 705 N Mountain Rd.
242 Newington, CT

Adhesive, Contact M6308 Uniroyal Repair


Mishawaka, IN

Adhesive, Epoxy FE 7074 A/B H.B Fuller, Co. Repair


St. Paul, MN

Adhesive, Foam Simalfa 308 Alfa Adhesives Repair


Simalfa 308FR Hawthorne, NJ

Alcohol, Isopropyl Federal Specification Commercially available Repair


TT-I-735

Aliphatic Naphtha Federal Specification Commercially available Cleaning and


TTN95 Repair

Cloth, abrasive, aluminum Federal Specification Commercially available Repair


oxide, 120 grit or finer P-C-451

Cloth, abrasive, 320 grit or Federal Specification Commercially available Repair


finer P-C-451

Cloth, crocus Federal Specification Commercially available Repair


P-C-458

Corrosion Removing Federal Specification Commercially available Cleaning and


Compound MIL-C-38334 Repair

Detergent “Joy” or similar Commercially available Repair


“Ivory” or similar
“Janitor-in-a-Drum” or
similar
“Cascade” or similar

Detergent, Liquid Spray White E Kelite Chem. Corp. Repair


Detroit, MI

Page 9004
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

Consumables
Table 9002 (Sheet 3 of 4)

Material Identification Source Use

Detergent Activator For Perchloroethylene A.L. Wilson Chem Co. Cleaning


No. G84 Kearny, New Jersey
For Stoddard Solvent
No. I95

Grommet (cut to length) MS212661N Any approved source Protects IFE


and recline
control cables

“Kraft” paper Commercially available Repair

Lacquer Thinner Lacquer thinners used Commercially available Cleaning


must have vapor
pressures not greater than
45mm.Hg at 25°C.

Lubricant 41150 Super Lube Synco Chemical Cleaning


Bohemia, NY

Perchloroethylene Federal Specification Commercially available Cleaning


O-T-236

Protective Coating SC-1071 Spraylat Corp. Repair


Mt. Vernon, NY

Chromate Conversion Federal Specification Commercially available Repair


Coating MIL-DTL-5541F

Sodium Hydroxide Federal Specification Commercially available Repair


A-A-59260

Solvent Degreaser Federal Specification Commercially available Cleaning


MIL-D-12391

Stainless Steel Wool Commercially available Repair

Stoddard Solvent Federal Specification Commercially available Cleaning


PPS-600

Tape, Clear WA9654-137-101 3M, St. Paul, MN Edge


Coverage

Tape, Clear 950-1 3M, St. Paul, MN Secures foam


WA9659-109-100 block to
monitor arm
mount

Tape, Pressure Sensitive 9472 3M, St. Paul, MN Assembly

Tape, Pin Stripe WA9564-140-103 3M, St. Paul, MN Assembly

Thread, Spun Kevlar Size T50 Commercially available Repair

Page 9005
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

Consumables
Table 9002 (Sheet 4 of 4)

Material Identification Source Use

Toluene Federal Specification Commercially available Repair


TT-T-548

Upholstery Powder Powderene Powderene Inc. Cleaning


New York, New York

Upholstery Shampoo DuPont Dry Cleaner E.I. DuPont de Nemours Cleaning


and Company
Wilmington, Delaware

Velcro tape (hook) (color to Vxxx-1-(80)-75* Hartwell Corp. Applied to


match, cut to length) 900 S. Richfield Rd frame to mate
Placentia, CA 92670 with tapes on
cushions

Velcro tape (hook) (cut to V200-1-(80)-100 Hartwell Corp. Applied to


upholstery length) 900 S. Richfield Rd frame to mate
Placentia, CA 92670 with tapes on
cushions

Velcro Tape (pile) V200-2-75* Hartwell Corp. Used on


900 S. Richfield Rd upholstery
Placentia, CA 92670 covers to mate
with hook tape
on frame

Velcro tape (pile) (color to Vxxx-2-75* Hartwell Corp. Used on


match, cut to length) Vxxx-2-100* 900 S. Richfield Rd upholstery
Placentia, CA 92670 covers to mate
with hook tape
on frame

Wax, Polishing “Simoniz” or similar Commercially available Cleaning

Page 9006
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

ILLUSTRATED PARTS LIST


1. General

This section lists, describes, and illustrates all component assemblies, subassemblies, and
parts required for maintenance of the seat assembly.

2. Scope of Information

A. General

Each assembly is listed and immediately followed by a listing of its detail parts. The
listing is indentured to show the relationship between each part and its next higher
assembly. Item numbers in the parts list correspond to the item numbers of the
accompanying illustration (figure).

B. How to Identify a Part

(1) When the part number is known: Find the part number in the numerical index and
note the figure and item number. Find the item number in the applicable parts list
and illustration to get the necessary information. The search function on the
interactive (electronic) version of this manual can also be used to locate the known
part number.

(2) When the part number is not known: Review the illustrations to identify the part by
physical appearance and location. Refer to the accompanying parts list to get the
part number, nomenclature, effectivity, and quantity.

(3) The effectivity code shows the part usage relative to the next higher assembly.
When the EFFECTIVITY CODE column is blank, the part usage applies to all next-
higher-assembly versions unless otherwise specified in the NOMENCLATURE
column.

3. Equipment Designator Index

The Equipment Designator Index (if applicable) is an aid to find the parts in the Detail Parts
List by equipment designator. The equipment designator, the part number, the figure number,
and the item number are given for each entry.

The equipment designator are sorted one character at a time, from left to right. The correct
sequence is (1) dash, (2) letters A through Z, and (3) numerals 0 through 9.

4. Numerical Index

The Numerical Index is an aid to find parts in the Detail Parts List by part number. The figure
number, the item number, and the total quantity required are given for each entry.

The part numbers are sorted one character at a time, from left to right. The correct sequence
is (1) dash, (2) letters A through Z, and (3) numerals 0 through 9.

Page 10001
25-26-95 Dec 10/04
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

5. Explanation of Detail Parts List Entries

The Detail Parts List is arranged in general sequence of disassembly. The parts are
illustrated in an exploded-view illustration and listed in the related parts list.

A. FIG. ITEM Column

(1) The first number at the top of each FIG. ITEM column is the figure number of the
exploded-view illustration. The number given opposite each part number is the item
number assigned to the part in the illustration.

(2) A dash (-) in front of an item number means the part is not illustrated.

(3) Alpha-variants A through Z (except I and O) are assigned to item numbers when
necessary to identify added parts, alternate parts, and parts modified by service
bulletins.

B. PART NUMBER Column

This column gives the part number of the manufacturer for each part, as modified to
meet the requirements of ATA 200/2000. The modifications can include:

(1) Removal of blank spaces and special characters, with the possible exception of
dashes. Dashes are permitted only between numeric characters.

(2) Insertion of a reference part number compatible with ATA 200/2000 if the part
number is longer than 15 characters. In these cases, the full part number is given
in the NOMENCLATURE column.

C. INDENTure Column

The indenture column is used to show the relationship of one part to another as found
on the original engineering drawings. A typical indenture relationship is as follows:

0 End Item or Major Assembly


1 Detail Parts for End Item or Major Assembly
2 Subassemblies
ATTACHING PARTS
2 Attaching Parts for Subassemblies
---*---
3 Detail Part for Subassemblies
ATTACHING PARTS
3 Attaching Parts for Detail Parts
---*---

Page 10002
25-26-95 Dec 10/04
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

D. NOMENCLATURE Column

(1) This column contains descriptive nomenclature for each part, and can also give the
CAGE code of the manufacturer (if the part is not made by Weber Aircraft LLC.),
the part number (if it is longer than 15 digits or modified to ATA 200/2000), any
service bulletin that affect the part, and any obsolete part numbers. The column
also provides figure references for NHA and details, and additional descriptive
information as required.

(2) Assemblies, subassemblies, and detail parts subjected to modification, deletion,


addition, or replacement by an issued service bulletin are annotated to indicate
both the pre- and post-service bulletin configurations. The term (PRE SB XXXX) in
the NOMENCLATURE column identifies the original configuration, and the term
(POST SB XXXX) identifies assemblies and parts after the modification has been
completed.

(3) The terms defined below are used when applicable to indicate the
interchangeability of parts.

Term Abbreviation Definition


Optional OPT This part is optional to and
interchangeable with other parts in the
same item number variant group or
other item number if designated.
Superseded by SUPSD BY The part in the part number column is
replaced by and is not interchangeable
with the item number shown in the
notation.
Supersedes SUPSDS The part in the part number column
replaces and is not interchangeable
with the item number shown in the
notation.
Replaced by REPLD BY The part in the part number column is
replaced by and interchangeable with
the item number shown in the notation.
Replaces REPLS The part in the part number column
replaces and is interchangeable with
the item number shown in the notation.

E. EFF CODE Column

This column contains effectivity codes (A, B, etc.) to indicate the alternate models or
configurations of the end items to which the parts apply. This column is left blank when
the parts apply to all models or configurations in the parts list.

Page 10003
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

F. UNITS PER ASSY Column

The quantity shown in this column is the units required for one next higher assembly
(NHA). The abbreviation RF (reference) means the end item or assembly is shown
completely assembled in the figure referenced in the NOMENCLATURE column.

6. Manufacturer Names and Addresses

The CAGE codes for the manufacturers of the parts, special tools, test equipment, and
materials referenced in the manual are given below. The five digit code is preceded by the
letter V. The codes are taken from Cataloging Handbook H4/H8. No code in the
NOMENCLATURE column means the part is made by Weber Aircraft LLC.

Code Name and Address Code Name and Address

VC6253 Kid-Systeme GMBH V3A054 McMaster-Carr Supply Co.


Lueneburger Schanze 30 9630 Norwalk Blvd.
Buxtehude 21614, Germany Sante Fe Springs, CA 90670

VZ4495 ITW Fastex A Div. of Deutsher W. V56988 Century Spring Corp.


A. Pty LTD 222 E. 16th Street
8-12 Jacks Rd. P.O. Box 15287
3167, Australia Los Angeles, CA 90015-3616

V0FF57 Matsushita Electric Corp. V60119 The Monadnock Company


Matsushita Avionics Systems 18301 E. Arenth Avenue\
1916 220th St. SE Rowland Heights, CA 91748
Bothell, WA 98021-8471 Phone: (626) 964-6581

V35FB9 AM-SAFE V72962 Harvard Industries Inc.


240 N. 48th St. Elastic Stop Nut Div.
Phoenix, AZ 85043 23330 Vauxhall Rd.
Union, NJ 07083-5038
V0JFH8 Igus Bearings Inc.
50 N Broadway St. V84830 Lee Spring Co Inc
East Providence, RI 02914 1462 62nd St
Brooklyn, NY 11219-5413
V06383 Panduit Corp.
17301 Ridgeland V85446 Bokers Inc.
Tinley Park, IL 60477 3104 Snelling Ave.
Minneapolis, MN 55406 - 1937
V13764 Micro Plastics Inc Phone: 612-729-9365
Hwy 178 N
Flippin, Ar 72634 V94222 Southco Inc.
Telephone: 870-453-2261 210 N. Brinton Lake Rd.
Concordville, PA 19331
V21562 General Dynamics OTS/
Aerospace/ Inc
11441 Willows Rd. NE
P.O. Box 97009
Redmond, WA 98073-9709

Page 10004
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

NUMERIC INDEX
AIRLINE FIG
IPL ITEM TOTAL
PART NUMBER PART NOMENCLATURE
FIGURE REQ
NUMBER

AJ4-35 STUD 1 656 8


AJ4-35 STUD 2 656 8
AJ4-35 STUD 8 70 1
AN525-10R14 SCREW 1 130 4
AN525-10R14 SCREW 1 205 2
AN525-10R14 SCREW 2 130 4
AN525-10R14 SCREW 2 205 2
AN525-10R8 SCREW 1 145 2
AN525-10R8 SCREW 1 155 3
AN525-10R8 SCREW 1 220 2
AN525-10R8 SCREW 2 145 2
AN525-10R8 SCREW 2 155 3
AN525-10R8 SCREW 2 220 2
AN525-10R9 SCREW 1 120 4
AN525-10R9 SCREW 2 120 4
BA710092 DEPLOYMENT ARM 3 260 1
BA710093 DEPLOYMENT ARM 3 260A 1
BSPQ-42 RIVET 8 235 4
BSPQ-44 RIVET 6 150 1
CDS753828 DISC SPRING 6 65 2
CR2-M SPACER 10 10 27
CR2-M SPACER 10 10A 26
CR2-M SPACER 10 10B 28
CR2-M SPACER 11 10 25
CR2-M SPACER 11 10A 28
CR2-M SPACER 11 10B 29
CR2-M SPACER 11 10C 33
CR2-M SPACER 13 10 3
CR2-M SPACER 13 10A 2
CR2-M SPACER 14 15 11
CR2-M SPACER 14 15A 10
CR2-M SPACER 14 15B 3
CR2-M SPACER 15 15 11
CR2-M SPACER 15 15A 8
CR2-M SPACER 15 15B 1
CR2-M SPACER 15 15C 4
CR2-M SPACER 15 15D 3
CRSB-16 ROLLER, TRACK 1 730 2

Page 10005
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

AIRLINE FIG
IPL ITEM TOTAL
PART NUMBER PART NOMENCLATURE
FIGURE REQ
NUMBER

CRSB-16 ROLLER, TRACK 2 730 2


D813-14-001/2 READING LIGHT 10 340 2
D813-14-001/2 READING LIGHT 11 340 2
E6-99-160-20 HINGE 6 85 2
F52NKTE054 NUT 9 35 1
GH4 GROMMET 1 657 8
GH4 GROMMET 2 657 8
GH4 GROMMET 8 80 1
GP1-125-0625-72 PIN 16 60B 2
GP1-125-0625-77 PIN 16 60A 2
HN5G-52-1 GROMMET 3 310 4
HN5G-52-1 GROMMET 3 325 4
HN5G-52-1 GROMMET 4 315 4
HN5G-52-1 GROMMET 4 330 4
HN5P-52-1-1 PLUNGER 3 305 4
HN5P-52-1-1 PLUNGER 3 320 4
HN5P-52-1-1 PLUNGER 4 310 4
HN5P-52-1-1 PLUNGER 4 325 4
LC-020A-6 LATCH SLIDE SPRING 1 525 1
LC-020A-6 LATCH SLIDE SPRING 2 525 1
LC-026E-3MW SPRING 3 195 1
LC-042D-2MW SPRING 6 140 1
LC-045E-2SS SPRING 5 405 1
LE034B2M SPRING 7 90 1
M1-61 LATCH 3 40 2
M1-61 LATCH 4 10 2
MS21042-3 NUT 1 185 1
MS21042-3 NUT 1 345 2
MS21042-3 NUT 1 925 1
MS21042-3 NUT 2 185 1
MS21042-3 NUT 2 345 2
MS21042-3 NUT 2 925 1
MS21042-3 NUT 7 115 4
MS21042-3 NUT 7 145 2
MS21042-3 NUT 7 175 2
MS21042-3 NUT 8 60 1
MS21042-3 NUT 8 130 8
MS21042-3 NUT 8 150 2
MS21042-4 NUT 1 110B 8

Page 10006
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

AIRLINE FIG
IPL ITEM TOTAL
PART NUMBER PART NOMENCLATURE
FIGURE REQ
NUMBER

MS21042-4 NUT 1 725 6


MS21042-4 NUT 1 755 1
MS21042-4 NUT 1 885 2
MS21042-4 NUT 1 970 1
MS21042-4 NUT 2 110B 8
MS21042-4 NUT 2 725 6
MS21042-4 NUT 2 755 1
MS21042-4 NUT 2 885 2
MS21042-4 NUT 2 970 1
MS21042-4 NUT 6 20 2
MS21042-4 NUT 6 40 2
MS21042-4 NUT 6 100 2
MS21042-4 NUT 6 120 2
MS21042-4 NUT 8 100 2
MS21042-4 NUT 9 95 3
MS21042-4 NUT 10 81 1
MS21042-4 NUT 10 130 1
MS21042-4 NUT 10 165 2
MS21042-4 NUT 10 190 1
MS21042-4 NUT 10 215 1
MS21042-4 NUT 11 81 1
MS21042-4 NUT 11 130 1
MS21042-4 NUT 11 165 2
MS21042-4 NUT 11 190 1
MS21042-4 NUT 11 215 1
MS21042-5 NUT 1 970A 1
MS21042-5 NUT 2 970A 1
MS21042-5 NUT 9 125 5
MS21042-5 NUT 9 145 2
MS21042-6 NUT 6 70 1
MS21042-8 NUT 1 305 2
MS21042-8 NUT 2 305 2
MS21042L06 NUT 3 65 2
MS21042L06 NUT 3 90 2
MS21042L06 NUT 4 35 2
MS21042L06 NUT 4 65 2
MS21042L08 NUT 10 305 2
MS21042L08 NUT 11 305 2
MS21042L3 NUT 1 843 2

Page 10007
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

AIRLINE FIG
IPL ITEM TOTAL
PART NUMBER PART NOMENCLATURE
FIGURE REQ
NUMBER

MS21042L3 NUT 2 843 2


MS21042L3 NUT 14 80 2
MS21042L3 NUT 15 65 2
MS21075L04 NUTPLATE 8 245 4
MS21209-C0610 INSERT, HELICOIL 16 70 4
MS21209-C0615 INSERT, HELICOIL 16 65 6
MS21209C0815 INSERT, HELICOIL 3 200 1
MS21209F1-25 INSERT, HELICOIL 9 150 4
MS21209F4-10 INSERT, HELICOIL 7 205 1
MS21209F5-10 INSERT, HELICOIL 9 15 1
MS21209F5-10 INSERT, HELICOIL 9 15A 2
MS21209F5-10 INSERT, HELICOIL 9 105 1
MS3367-2-9 STRAP 10 5 50
MS3367-2-9 STRAP 11 5 50
MS3367-2-9 STRAP 11 5A 59
MS3367-2-9 STRAP 12 5 6
MS3367-2-9 STRAP 12 5A 5
MS3367-2-9 STRAP 12 5B 10
MS3367-2-9 STRAP 12 5C 20
MS3367-2-9 STRAP 13 5 6
MS3367-2-9 STRAP 13 5A 8
MS3367-2-9 STRAP 13 5B 5
MS3367-2-9 STRAP 13 5C 2
MS3367-2-9 STRAP 14 5 24
MS3367-2-9 STRAP 14 5A 23
MS3367-2-9 STRAP 14 5B 10
MS3367-2-9 STRAP 15 5 24
MS3367-2-9 STRAP 15 5A 19
MS3367-2-9 STRAP 15 5B 4
MS3367-3-9 STRAP 1 670 2
MS3367-3-9 STRAP 2 670 2
MS3367-5-9 STRAP 14 5C 13
MS3367-5-9 STRAP 14 5D 9
MS3367-5-9 STRAP 15 5C 10
MS3367-5-9 STRAP 15 5D 9
MS3367-5-9 STRAP 15 5E 11
MS35672-22 PIN 16 60 2
NAS1081-3D4L SETSCREW 10 100 1
NAS1081-3D4L SETSCREW 11 100 1

Page 10008
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

AIRLINE FIG
IPL ITEM TOTAL
PART NUMBER PART NOMENCLATURE
FIGURE REQ
NUMBER

NAS1096-1-8 SCREW 10 350 4


NAS1096-1-8 SCREW 11 350 4
NAS1096-3-8 SCREW, HEX HEAD 8 210 4
NAS1149D0316J WASHER 1 406 2
NAS1149D0316J WASHER 1 440 2
NAS1149D0316J WASHER 1 500 2
NAS1149D0316J WASHER 2 406 2
NAS1149D0316J WASHER 2 440 2
NAS1149D0316J WASHER 2 500 2
NAS1149D0316J WASHER 7 110 4
NAS1149D0316J WASHER 7 160C 1
NAS1149D0316J WASHER 10 320 2
NAS1149D0316J WASHER 10 335 4
NAS1149D0316J WASHER 11 320 2
NAS1149D0316J WASHER 11 335 4
NAS1149D0332J WASHER 1 421 3
NAS1149D0332J WASHER 1 920 1
NAS1149D0332J WASHER 2 421 3
NAS1149D0332J WASHER 2 920 1
NAS1149D0332J WASHER 3 290 2
NAS1149D0332J WASHER 4 295 2
NAS1149D0332J WASHER 5 380 1
NAS1149D0332J WASHER 5 516 2
NAS1149D0332J WASHER 7 55 2
NAS1149D0332J WASHER 7 140 4
NAS1149D0332J WASHER 7 160E 1
NAS1149D0332J WASHER 8 125 8
NAS1149D0332J WASHER 8 145 2
NAS1149D0332J WASHER 10 230 2
NAS1149D0332J WASHER 10 245 4
NAS1149D0332J WASHER 10 260 2
NAS1149D0332J WASHER 11 245 4
NAS1149D0332J WASHER 11 260 2
NAS1149D0332J WASHER 14 75 6
NAS1149D0332J WASHER 15 60 6
NAS1149D0432J WASHER 1 720 12
NAS1149D0432J WASHER 1 750 1
NAS1149D0432J WASHER 2 720 12
NAS1149D0432J WASHER 2 750 1

Page 10009
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

AIRLINE FIG
IPL ITEM TOTAL
PART NUMBER PART NOMENCLATURE
FIGURE REQ
NUMBER

NAS1149D0432J WASHER 10 210 2


NAS1149D0432J WASHER 11 210 2
NAS1149DN632J WASHER 3 15 2
NAS1149DN632J WASHER 3 60 2
NAS1149DN632J WASHER 3 85 2
NAS1149DN632J WASHER 4 30 2
NAS1149DN632J WASHER 4 60 2
NAS1149DN632J WASHER 10 355 4
NAS1149DN632J WASHER 11 355 4
NAS1149DN816J WASHER 8 285 2
NAS1149DN832J WASHER 5 251 2
NAS1149DN832J WASHER 10 300 4
NAS1149DN832J WASHER 11 300 4
NAS1149F0316P WASHER 1 180 1
NAS1149F0316P WASHER 1 565 3
NAS1149F0316P WASHER 2 180 1
NAS1149F0316P WASHER 2 565 3
NAS1149F0316P WASHER 8 55 1
NAS1149F0332P WASHER 1 832 3
NAS1149F0332P WASHER 1 832A 2
NAS1149F0332P WASHER 1 837 3
NAS1149F0332P WASHER 1 842 4
NAS1149F0332P WASHER 2 832 2
NAS1149F0332P WASHER 2 837 3
NAS1149F0332P WASHER 2 842 4
NAS1149F0332P WASHER 3 25 4
NAS1149F0332P WASHER 3 215 2
NAS1149F0332P WASHER 4 90 4
NAS1149F0332P WASHER 5 475 2
NAS1149F0332P WASHER 5 495 2
NAS1149F0332P WASHER 7 160B 1
NAS1149F0363P WASHER 8 215 4
NAS1149F0416P WASHER 1 465 4
NAS1149F0416P WASHER 1 485 1
NAS1149F0416P WASHER 1 700 4
NAS1149F0416P WASHER 1 790 2
NAS1149F0416P WASHER 1 880 4
NAS1149F0416P WASHER 1 965 2
NAS1149F0416P WASHER 2 110A 8

Page 10010
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

AIRLINE FIG
IPL ITEM TOTAL
PART NUMBER PART NOMENCLATURE
FIGURE REQ
NUMBER

NAS1149F0416P WASHER 2 465 4


NAS1149F0416P WASHER 2 485 1
NAS1149F0416P WASHER 2 700 4
NAS1149F0416P WASHER 2 790 2
NAS1149F0416P WASHER 2 880 4
NAS1149F0416P WASHER 2 965 2
NAS1149F0416P WASHER 3 270 4
NAS1149F0416P WASHER 5 301 AR
NAS1149F0416P WASHER 6 15 4
NAS1149F0416P WASHER 6 35 4
NAS1149F0416P WASHER 6 95 4
NAS1149F0416P WASHER 6 115 4
NAS1149F0416P WASHER 8 15 2
NAS1149F0416P WASHER 8 75 1
NAS1149F0416P WASHER 8 95 2
NAS1149F0416P WASHER 9 90 6
NAS1149F0416P WASHER 10 75 2
NAS1149F0416P WASHER 11 75 2
NAS1149F0416P WASHER 12 95 2
NAS1149F0416P WASHER 13 105 2
NAS1149F0416P WASHER 1 110A 8
NAS1149F0432P WASHER 1 905 2
NAS1149F0432P WASHER 2 905 2
NAS1149F0432P WASHER 10 155 1
NAS1149F0432P WASHER 11 155 1
NAS1149F0463P WASHER 3 170 1
NAS1149F0463P WASHER 4 225 1
NAS1149F0463P WASHER 10 150 2
NAS1149F0463P WASHER 10 185 1
NAS1149F0463P WASHER 11 150 2
NAS1149F0463P WASHER 11 185 1
NAS1149F0516P WASHER 9 55 2
NAS1149F0516P WASHER 9 120 10
NAS1149F0516P WASHER 9 140 4
NAS1149F0532P WASHER 9 30 1
NAS1149F0563P WASHER 1 965A 2
NAS1149F0563P WASHER 2 965A 2
NAS1149F0563P WASHER 9 50 2
NAS1149F0632P WASHER 6 55 2

Page 10011
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

AIRLINE FIG
IPL ITEM TOTAL
PART NUMBER PART NOMENCLATURE
FIGURE REQ
NUMBER

NAS1149F0632P WASHER 9 75 1
NAS1149FN542P WASHER 16 15 4
NAS1149FN816P WASHER 1 335 2
NAS1149FN816P WASHER 2 335 2
NAS1149FN832P WASHER 1 300 2
NAS1149FN832P WASHER 2 300 2
NAS1169-10 WASHER-DIMPLED 1 165 4
NAS1169-10 WASHER-DIMPLED 2 165 4
NAS1169-10 WASHER-DIMPLED 7 160A 1
NAS1169-10L WASHER-DIMPLED 7 160 1
NAS1189-4P18L SCREW 7 10 2
NAS1190-4P14 SCREW 3 165 1
NAS1190-4P14 SCREW 4 220 1
NAS1191-3PL6 SCREW 1 495 2
NAS1191-3PL6 SCREW 2 495 2
NAS1191E08P3L SCREW 1 820 2
NAS1191E08P3L SCREW 2 820 2
NAS1351-3-10P SCREW 5 90 2
NAS1351-3-10P SCREW, CAP 8 120 8
NAS1351-3-10P SCREW, CAP 8 140 2
NAS1351-3-10P SCREW, CAP 8 160 2
NAS1351-4-12P SCREW, CAP 8 90 2
NAS1351-4-32P SCREW, CAP 5 395 1
NAS1352-06-6 SCREW 16 25 2
NAS1352-08-12P SCREW 5 110 1
NAS1352-08-8P SCREW 5 110A 3
NAS1515H3L WASHER 1 340 2
NAS1515H3L WASHER 2 340 2
NAS1515H3L WASHER 5 260A 2
NAS1515H3L WASHER 5 385 2
NAS1515H3L WASHER 5 430 2
NAS1515H3L WASHER 7 90A 2
NAS1515H4 WASHER 7 20 2
NAS1515H5 WASHER 7 160D 1
NAS1515H5L WASHER 5 500 1
NAS1515H5L WASHER 5 517 2
NAS1515H6 WASHER 5 455 1
NAS1515H7L WASHER 1 485A 2
NAS1515H7L WASHER 2 485A 2

Page 10012
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

AIRLINE FIG
IPL ITEM TOTAL
PART NUMBER PART NOMENCLATURE
FIGURE REQ
NUMBER

NAS1515H7L WASHER 7 195 2


NAS1515HL7 WASHER 1 790A 2
NAS1515HL7 WASHER 2 790A 2
NAS1804-6 NUT 9 70 1
NAS42DD4-8 SPACER 6 155 1
NAS43DD1-18FC SPACER 7 75 1
NAS43DD3-8 SPACER 1 940 4
NAS43DD3-8 SPACER 2 940 4
NAS43HT3-17 SPACER 3 30 4
NAS43HT4-19 SPACER 10 145 1
NAS43HT4-19 SPACER 11 145 1
NAS43HT4-24 SPACER 1 726 2
NAS43HT4-24 SPACER 2 726 2
NAS43HT4-24 SPACER 3 175 1
NAS43HT4-24 SPACER 4 230 1
NAS43HT5-21A SPACER 7 165 1
NAS43HT7-9 SPACER 1 735 2
NAS43HT7-9 SPACER 2 735 2
NAS514P1032-10 SCREW 5 155 2
NAS514P1032-10 SCREW 5 165 2
NAS514P1032-10 SCREW 5 180 2
NAS514P1032-10 SCREW 5 210 6
NAS514P1032-13 SCREW 5 265 3
NAS514P1032-14 SCREW 7 155 1
NAS514P1032-8 SCREW 3 255 2
NAS514P1032-9 SCREW 1 570 4
NAS514P1032-9 SCREW 2 570 4
NAS514P440-14 SCREW 7 70 1
NAS514P440-6 SCREW 10 280 4
NAS514P440-6 SCREW 11 280 4
NAS514P440-8 SCREW 4 245 2
NAS514P6032-9 SCREW 1 650 2
NAS514P632-10 SCREW 7 65 2
NAS514P632-3 SCREW 16 85 4
NAS514P632-6 SCREW 5 95 2
NAS514P632-6 SCREW 5 120 2
NAS514P632-7 SCREW 5 190 2
NAS514P632-7 SCREW 5 220 2
NAS514P632-9 SCREW 16 10 2

Page 10013
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

AIRLINE FIG
IPL ITEM TOTAL
PART NUMBER PART NOMENCLATURE
FIGURE REQ
NUMBER

NAS514P832-2 SCREW 5 287 4


NAS514P832-5 SCREW 5 10 5
NAS514P832-6 SCREW 1 195 2
NAS514P832-6 SCREW 2 195 2
NAS514P832-6 SCREW 5 20 4
NAS514P832-6 SCREW 5 65 4
NAS514P832-8 SCREW 1 935 4
NAS514P832-8 SCREW 2 935 4
NAS514P832-8 SCREW 3 250 4
NAS516P3-10 PIN, SPRING 5 300 1
NAS517-3-1 SCREW 1 175 1
NAS517-3-1 SCREW 2 175 1
NAS517-3-12 SCREW 8 50 1
NAS517-3-17 SCREW 5 260 1
NAS517-3-2 SCREW 7 15 2
NAS517-3-22 SCREW 5 445 2
NAS517-3-26 SCREW 5 150 3
NAS517-3-3 SCREW 7 155A 1
NAS517-3-36 SCREW 3 150 4
NAS517-3-36 SCREW 4 205 4
NAS517-3-4 SCREW 1 160 2
NAS517-3-4 SCREW 1 680 4
NAS517-3-4 SCREW 2 160 2
NAS517-3-4 SCREW 2 680 4
NAS517-3-6 SCREW 5 515 2
NAS517-3-8 SCREW 1 275 4
NAS517-3-8 SCREW 2 275 4
NAS517-4-23 SCREW 10 205 1
NAS517-4-23 SCREW 11 205 1
NAS517-4-24 SCREW 10 175 1
NAS517-4-24 SCREW 11 175 1
NAS517-4-3 SCREW 8 35 2
NAS517-5-34 SCREW 2 960A 1
NAS517-5-34 SCREW 2 960B 1
NAS561P4-10 PIN, SPRING 1 520 1
NAS561P4-10 PIN, SPRING 2 520 1
NAS600-6P SCREW 7 85 1
NAS601-11P SCREW 4 55 2
NAS601-6P SCREW 3 55 2

Page 10014
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

AIRLINE FIG
IPL ITEM TOTAL
PART NUMBER PART NOMENCLATURE
FIGURE REQ
NUMBER

NAS601-7P SCREW 3 80 2
NAS601-7P SCREW 4 25 2
NAS602-12P SCREW 1 330 2
NAS602-12P SCREW 2 330 2
NAS602-5P SCREW 1 420 1
NAS602-5P SCREW 2 420 1
NAS602-6P SCREW 1 295 4
NAS602-6P SCREW 1 295A 3
NAS602-6P SCREW 1 420A 2
NAS602-6P SCREW 2 295 4
NAS602-6P SCREW 2 295A 3
NAS602-6P SCREW 2 420A 2
NAS602-6P SCREW 4 170 1
NAS602-6P SCREW 4 190 1
NAS602-8P SCREW 10 255 1
NAS602-8P SCREW 11 255 1
NAS602-9P SCREW 10 295 2
NAS602-9P SCREW 11 295 2
NAS603-10P SCREW 1 405 2
NAS603-10P SCREW 1 435 2
NAS603-10P SCREW 1 831A 1
NAS603-10P SCREW 1 831B 2
NAS603-10P SCREW 2 405 2
NAS603-10P SCREW 2 435 2
NAS603-10P SCREW 2 831 2
NAS603-10P SCREW 5 470 1
NAS603-12P SCREW 3 20 4
NAS603-12P SCREW 10 315 2
NAS603-12P SCREW 10 330 4
NAS603-12P SCREW 11 315 2
NAS603-12P SCREW 11 330 4
NAS603-6P SCREW 1 560 3
NAS603-6P SCREW 1 836 3
NAS603-6P SCREW 2 560 3
NAS603-6P SCREW 2 836 3
NAS603-6P SCREW 10 225 2
NAS603-8P SCREW 1 585E 2
NAS603-8P SCREW 1 595E 2
NAS603-8P SCREW 1 610E 2

Page 10015
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

AIRLINE FIG
IPL ITEM TOTAL
PART NUMBER PART NOMENCLATURE
FIGURE REQ
NUMBER

NAS603-8P SCREW 1 620E 2


NAS603-8P SCREW 1 831 2
NAS603-8P SCREW 1 841 2
NAS603-8P SCREW 2 585E 2
NAS603-8P SCREW 2 595E 2
NAS603-8P SCREW 2 841 2
NAS603-8P SCREW 3 10 2
NAS603-8P SCREW 3 210 2
NAS603-8P SCREW 3 285 2
NAS603-8P SCREW 4 85 2
NAS603-8P SCREW 4 290 2
NAS603-8P SCREW 7 105 4
NAS603-8P SCREW 10 240 4
NAS603-8P SCREW 11 240 4
NAS603-8P SCREW 11 255A 1
NAS603-8P SCREW 14 70 1
NAS603-8P SCREW 15 55 1
NAS604-10P SCREW 6 10 2
NAS604-10P SCREW 6 30 2
NAS604-10P SCREW 6 90 2
NAS604-10P SCREW 6 110 4
NAS604-14P SCREW 3 265 4
NAS604-8P SCREW 12 90 2
NAS604-8P SCREW 13 100 2
NAS6204-10 BOLT 1 695 2
NAS6204-10 BOLT 2 695 2
NAS6204-10 BOLT 10 125 1
NAS6204-10 BOLT 11 125 1
NAS6204-11 BOLT 1 715 4
NAS6204-11 BOLT 2 715 4
NAS6204-12 BOLT 7 185 1
NAS6204-14 BOLT 8 10 2
NAS6204-18 BOLT 1 715A 2
NAS6204-18 BOLT 2 715A 2
NAS6204-19 BOLT 10 70 1
NAS6204-2 BOLT 1 110 8
NAS6204-2 BOLT 2 110 8
NAS6204-21 BOLT 11 70 1
NAS6204-28 BOLT 10 175A 1

Page 10016
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

AIRLINE FIG
IPL ITEM TOTAL
PART NUMBER PART NOMENCLATURE
FIGURE REQ
NUMBER

NAS6204-28 BOLT 11 175A 1


NAS6204-3 BOLT 1 240 4
NAS6204-3 BOLT 1 460 2
NAS6204-3 BOLT 2 240 2
NAS6204-3 BOLT 2 460 2
NAS6204-4 BOLT 1 480 1
NAS6204-4 BOLT 1 765 1
NAS6204-4 BOLT 1 785 2
NAS6204-4 BOLT 2 480 1
NAS6204-4 BOLT 2 765 1
NAS6204-4 BOLT 2 785 2
NAS6204-42 BOLT 10 135 1
NAS6204-42 BOLT 11 135 1
NAS6204-5 BOLT 1 460A 2
NAS6204-5 BOLT 2 460A 2
NAS6204-9 BOLT 1 745 1
NAS6204-9 BOLT 2 745 1
NAS6204-9 BOLT 10 180 1
NAS6204-9 BOLT 11 180 1
NAS6205-18 BOLT 9 135 2
NAS6205-42 BOLT 9 115 5
NAS620C6 WASHER 3 125 6
NAS620C6 WASHER 4 135 6
NAS620C6 WASHER 4 150 12
NAS620C6 WASHER 4 265 9
NAS623-2-1 SCREW 5 250 2
NAS623-2-5 SCREW 8 280 2
NAS623-3-14 SCREW 1 275A 4
NAS623-3-14 SCREW 2 275A 4
NAS623-3-16 SCREW 7 135 2
NAS623-3-36 SCREW 1 915 1
NAS623-3-36 SCREW 2 915 1
NAS623-3-6 SCREW 1 265 2
NAS623-3-6 SCREW 2 265 2
NAS623-3-6 SCREW 5 375 1
NAS623-3-7 SCREW 5 490 1
NAS623-4-16 SCREW 9 85 3
NAS623-4-38 SCREW 1 875 2
NAS623-4-38 SCREW 1 955 1

Page 10017
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

AIRLINE FIG
IPL ITEM TOTAL
PART NUMBER PART NOMENCLATURE
FIGURE REQ
NUMBER

NAS623-4-38 SCREW 2 875 2


NAS623-4-38 SCREW 2 955 1
NAS623-5-11 SCREW 9 25 1
NAS623-5-16 SCREW 9 45 1
NAS6604-1 BOLT 8 110 8
NAS6604-5 BOLT 1 900 3
NAS6604-5 BOLT 2 900 3
NAS6604-8 BOLT 1 900A 2
NAS6604-8 BOLT 2 900A 2
NAS6604-9 BOLT 10 200 1
NAS6604-9 BOLT 11 200 1
NAS6605-42 BOLT 1 960 1
NAS6605-44 BOLT 1 960A 1
NAS6605-44 BOLT 2 960 1
NAS72-4E004 SPACER 7 200 1
NAS73-4E004 BUSHING 1 795 4
NAS73-4E004 BUSHING 2 795 4
NAS73-4E012 SPACER 8 20 2
NAS73-4E104 BUSHING 10 140 1
NAS73-4E104 BUSHING 11 140 1
NAS74-4-005 BUSHING 1 535 1
NAS74-4-005 BUSHING 2 535 1
NAS75-3-003 BUSHING 1 505 2
NAS75-3-003 BUSHING 2 505 2
NAS75-3-007 BUSHING 7 170A 1
NAS75-3-016 BUSHING 7 170 1
NAS75-3-023 BUSHING 5 280 1
NAS75-4-011 BUSHING 8 265 1
NW-01-27 SHUTTLE 1 325 2
NW-01-27 SHUTTLE 2 325 2
NW-01-27-LLZ SHUTTLE 1 325A 1
NW-01-27-LLZ SHUTTLE 2 325A 1
P116-499-12 BALL STUD 3 120 6
P116-499-12 BALL STUD 4 130 2
P116-499-12 BALL STUD 4 145 4
P116-499-12 BALL STUD 4 260 3
R8DD BEARING 8 191 2
R8DD BEARING 8 220 1
R8DD BEARING 8 260 1

Page 10018
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

AIRLINE FIG
IPL ITEM TOTAL
PART NUMBER PART NOMENCLATURE
FIGURE REQ
NUMBER

RD-AA3412-05 DSEB 12 105 1


RD-AA3412-05 DSEB 13 115 1
RD-AA6601-18 PCU HANDSET 12 65 2
RD-AA6601-18 PCU HANDSET 13 75 2
RD-AA6602-08 PCU HANDSET 13 75A 2
RD-AA6683-15 CRADLE 12 70 2
RD-AA6683-15 CRADLE 13 80 2
RD-AA7700-53 LCD MONITOR, BACK 12 80 2
RD-AA7700-53 LCD MONITOR, BACK 13 90 2
RD-AA7705-63 VIDEO MONITOR, IN ARM 12 100 1
RD-AA7705-63 VIDEO MONITOR, IN ARM 13 110 1
RD-AM7083-22 HARNESS 12 15 1
RD-AM7083-22 HARNESS 13 25 1
RD-AM7303-57 HARNESS 13 20 1
RD-AM7303-78 HARNESS 12 10 1
RD-AM7303-78 HARNESS 13 15 1
RD-AM7331-46 HARNESS 12 25 1
RD-AM7331-46 HARNESS 13 35 1
RD-AM7331-47 HARNESS 12 20 1
RD-AM7331-47 HARNESS 13 30 1
RD-AM7588-06 HARNESS 12 30 1
RD-AM7588-06 HARNESS 13 40 1
RD-AM7624-01 HARNESS 12 40 1
RD-AM7624-01 HARNESS 13 50 1
RD-AM7624-02 HARNESS 12 35 1
RD-AM7624-02 HARNESS 13 45 1
RD-AM7629-01 HARNESS 12 50 1
RD-AM7629-01 HARNESS 13 60 1
RD-AM7629-02 HARNESS 12 45 1
RD-AM7629-02 HARNESS 13 55 1
RD-AM7630-01 HARNESS 12 60 1
RD-AM7630-01 HARNESS 13 70 1
RD-AM7630-02 HARNESS 12 55 1
RD-AM7630-02 HARNESS 13 65 1
RD-AX6436-25 RJU 12 75 2
RD-AX6436-25 RJU 13 85 2
WA5135-103-103 CLIPNUT 1 135 4
WA5135-103-103 CLIPNUT 1 210 2
WA5135-103-103 CLIPNUT 1 315 8

Page 10019
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

AIRLINE FIG
IPL ITEM TOTAL
PART NUMBER PART NOMENCLATURE
FIGURE REQ
NUMBER

WA5135-103-103 CLIPNUT 2 135 4


WA5135-103-103 CLIPNUT 2 210 2
WA5135-103-103 CLIPNUT 2 315 8
Z295H8105306 CONTROLLER BOX, ELECTRIC 11 235 1
Z295H8105307 CONTROLLER BOX, ELECTRIC 10 235 1
1068810-2 GROUND STRAP 14 65 2
1068810-2 GROUND STRAP 15 50 2
115060-003 SPACER, NYLON 1 706 2
115060-003 SPACER, NYLON 2 706 2
1170801-80 HARNESS 14 35 1
1170825-36 HARNESS 14 40 2
1170826-20 HARNESS 14 45 2
1171-2-2 OUTLET UNIT, AC 14 30 2
1174-2 IN-SEAT POWER SUPPLY 14 85 1
1174-2 IN-SEAT POWER SUPPLY 14 85A 2
1191-3 IN-SEAT POWER SUPPLY 15 70 1
1191-4 IN-SEAT POWER SUPPLY 14 85B 1
1191803-80 HARNESS 14 60 1
1191803-80 HARNESS 15 45 1
1191825-36 HARNESS 14 50 1
1191825-36 HARNESS 15 35 2
1191826-20 HARNESS 14 55 1
1191826-20 HARNESS 15 40 2
1193-1 IN-USE INDICATOR LIGHT AY 14 90 1
1193-1 IN-USE INDICATOR LIGHT AY 15 75 1
1212-105 CAP, SNAP 1 585D 2
1212-105 CAP, SNAP 1 595D 2
1212-105 CAP, SNAP 1 610D 2
1212-105 CAP, SNAP 1 620D 2
1212-105 CAP, SNAP 2 585D 2
1212-105 CAP, SNAP 2 595D 2
1212FB WASHER, SNAP CAP 1 585F 2
1212FB WASHER, SNAP CAP 1 595F 2
1212FB WASHER, SNAP CAP 1 610F 2
1212FB WASHER, SNAP CAP 1 620F 2
1212FB WASHER, SNAP CAP 2 585F
1212FB WASHER, SNAP CAP 2 595F 2
1235-1-2 OUTLET UNIT, AC 15 30 2
1235-2 OUTLET UNIT, AC 14 30A 2

Page 10020
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

AIRLINE FIG
IPL ITEM TOTAL
PART NUMBER PART NOMENCLATURE
FIGURE REQ
NUMBER

2007-1-041-8120 SEAT BELT AY 2 90 2


207-250201-00 PLUG 5 97 2
R 2085-1-051-8120 DELETED 1 90 D
2085-1-061-8120 DELETED 1 90A D
R 2085-3-191-8120 SEAT BELT AY, “TIP” 1 90B 2
R 2085-3-201-8120 SEAT BELT AY, “BUCKLE”” 1 90C 2
23TA00475X HOLDER, TIE STRAP 3 295 2
23TA00475X HOLDER, TIE STRAP 4 300 2
23TA00495 HOLDER, TIE 10 15 12
23TA00495 HOLDER, TIE 10 15A 10
23TA00495 HOLDER, TIE 11 15 18
23TA00495 HOLDER, TIE 11 15A 10
23TA00495 HOLDER, TIE 11 15B 10
23TA00495 HOLDER, TIE 14 20 1
23TA00495 HOLDER, TIE 15 20 1
42NKE-048 NUT 1 705 2
42NKE-048 NUT 1 775 1
42NKE-048 NUT 2 705 2
42NKE-048 NUT 2 775 1
52NKTE-054 NUT 9 60 1
5710-62-60 WASHER 1 720A 4
5710-62-60 WASHER 2 720A 4
5710-65-60 WASHER 7 190 1
625-390-020 WASHER 6 60 2
822583-39 BAR SLIDE 1 490A 2
822583-39 BAR SLIDE 2 490A 2
822583-40 BAR SLIDE 1 490 2
822583-40 BAR SLIDE 2 490 2
828744-5C LIFT, FINGER 16 5 1
830684-47 PLACARD-MECHANICAL 1 806 2
OPERATION
830684-47 PLACARD-MECHANICAL 2 806 2
OPERATION
832697-5 SPRING 5 40 2
840169-407 GROUND STRAP 10 250 1
840169-407 GROUND STRAP 11 250 1
840304-23 NAMEPLATE 1 95 1
840304-23 NAMEPLATE 2 95 1
840304-25 NAMEPLATE (INTEGRATION) 1 10 1

Page 10021
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

AIRLINE FIG
IPL ITEM TOTAL
PART NUMBER PART NOMENCLATURE
FIGURE REQ
NUMBER

840304-25 NAMEPLATE (INTEGRATION) 2 10 1


842730-401 HINGE AY 16 20 2
843144-431 STRAP AY 3 45 1
843144-431 STRAP AY 4 15 1
843613-33 PANEL, ELECTRIC 2 845 1
844936-413 TRACK FITTING AY 9 40 1
845901-1 STUD 9 10 1
845901-401 FITTING AY, TRACK 9 5 1
845902-403 FITTING AY 9 20 1
845903-5 EYEBOLT 9 65 1
847372-15 BRACKET, SWIVEL LINK 1 760 4
847372-15 BRACKET, SWIVEL LINK 2 760 4
847372-5 BUSHING 1 770 1
847372-5 BUSHING 2 770 1
847395-1 STOP 6 135 1
847395-3 SLEEVE 6 145 1
847767-417A ESCUTCHEON AY, RJU 4 240 2
847909-11Y SHELL, OUTER 16 35 1
847909-13T SHELL, INNER 16 45 1
847909-3AZ SHELL, OUTER 16 50 1
847912-1 FOOD TABLE, MACHINED 16 75 1
847912-401 TABLE AY, MACHINED 16 55 1
847913-1 SUPPORT 16 80 1
847914-205T FILLER AY, FOOD TABLE 16 40 1
847914-405T SHELL AY, FOOD TABLE 16 30 1
851103-401B CLOSEOUT AY 1 215 1
851103-401B CLOSEOUT AY 2 215 1
851103-402B CLOSEOUT AY 1 215A 1
851103-402B CLOSEOUT AY 2 215A 1
851250-13 HINGE, HALF 3 95 2
851250-13 HINGE, HALF 4 70 2
851250-15 PIN 3 100 1
851250-15 PIN 4 75 1
851250-17 SPACER 4 40 1
851250-201 HINGE AY, LIFEVEST POUCH 3 75 3
851250-201 HINGE AY, LIFEVEST POUCH 4 50 3
851250-75 BRACKET, LIFEVEST 3 105 1
851250-75 BRACKET, LIFEVEST 4 45 1
851836-3AR PLUG, BUTTON 5 105 4

Page 10022
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

AIRLINE FIG
IPL ITEM TOTAL
PART NUMBER PART NOMENCLATURE
FIGURE REQ
NUMBER

852259-408 PANEL AY, ELECTRIC 1 840B 1


852259-415 PANEL AY, ELECTRIC 1 840 1
852259-416 PANEL AY, ELECTRIC 1 840A 1
852259-417 PANEL AY, ELECTRIC 2 840 1
852528-3 PLATE, FRONT 6 105 1
852528-5 PLATE, SIDE 6 5 2
852529-1 POST, INNER 6 160 1
852529-3 POST, OUTER 6 165 1
852529-401 POST AY 6 130 2
852548-207C HINGE AY, CTR 5 45 2
852548-225C BOX HINGE 5 30 4
852548-23 PIN, HINGE 5 35 2
852548-415C HINGE AY 5 15 1
852548-83C CAP HINGE HALF 5 25 1
852577-415 CONNECTOR AY, ELECTRIC 10 265 1
852577-415 CONNECTOR AY, ELECTRIC 11 265 1
852606-1 HOUSING 6 80 1
852606-201 HINGE AY 6 45 1
852606-203 HINGE AY 6 45A 1
852606-3 HOUSING 6 80A 1
852606-401 HINGE AY, RATCHETING 6 25 2
852606-5 RATCHET, INDEX 6 75 1
852606-7 BOLT 6 50 1
853034-209 LATCH AY, LIFEVEST POUCH 3 35 1
853034-209 LATCH AY, LIFEVEST POUCH 4 5 1
853072-411 DIVIDER AY 3 245 1
853074-7C SHROUD, VIDEO CLOSEOUT 3 240A 1
853074-8C SHROUD, VIDEO CLOSEOUT 3 240 1
855287-411B FOOD TABLE AY, BI-FOLD 1 470 1
855287-411B FOOD TABLE AY, BI-FOLD 2 470 1
855287-411B FOOD TABLE AY, BI-FOLD 16 1 RF
855287-412B FOOD TABLE AY, BI-FOLD 1 470A 1
855287-412B FOOD TABLE AY, BI-FOLD 2 470A 1
855287-412B FOOD TABLE AY, BI-FOLD 16 1A RF
855709-401 BACK AY 1 690 2
855709-401 BACK AY 2 690 2
855710-411A CONTROL AY, SWITCH 10 285 1
855710-411A CONTROL AY, SWITCH 11 285 1
855710-412A CONTROL AY, SWITCH 10 285A 1

Page 10023
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

AIRLINE FIG
IPL ITEM TOTAL
PART NUMBER PART NOMENCLATURE
FIGURE REQ
NUMBER

855710-412A CONTROL AY, SWITCH 11 285A 1


855711-401 HEADREST AY 1 675 2
855711-401 HEADREST AY 2 675 2
855711-401 HEADREST AY 6 1 RF
855712-401 SUPPORT AY 8 205 2
855716-003B ESCUTCHEON 5 115 1
855718-015B CLOSEOUT, FOOTWELL 1 655 1
855718-016B CLOSEOUT, FOOTWELL 1 655A 1
855718-017B CLOSEOUT, FOOTWELL 1 655E 1
855718-017B CLOSEOUT, FOOTWELL 2 655L 1
855718-018B CLOSEOUT, FOOTWELL 1 655F 1
855718-018B CLOSEOUT, FOOTWELL 2 655M 1
855718-021A CLOSEOUT, FOOTWELL 2 655D 1
855718-022A CLOSEOUT, FOOTWELL 2 655E 1
855718-023A CLOSEOUT, FOOTWELL 2 655B 1
855718-024A CLOSEOUT, FOOTWELL 2 655C 1
855718-025A CLOSEOUT, FOOTWELL 2 655Q 1
855718-026A CLOSEOUT, FOOTWELL 2 655R 1
855718-027A CLOSEOUT, FOOTWELL 2 655F 1
855718-028A CLOSEOUT, FOOTWELL 2 655G 1
855718-029A CLOSEOUT, FOOTWELL 2 655S 1
855718-030A CLOSEOUT, FOOTWELL 2 655T 1
855718-031A CLOSEOUT, FOOTWELL 2 655U 1
855718-032A CLOSEOUT, FOOTWELL 2 655H 1
855718-037A CLOSEOUT, FOOTWELL 2 655 1
855718-038A CLOSEOUT, FOOTWELL 2 655A 1
855718-039B CLOSEOUT, FOOTWELL 1 655B 1
855718-040B CLOSEOUT, FOOTWELL 1 655C 1
855718-041B CLOSEOUT, FOOTWELL 1 655G 1
855718-042B CLOSEOUT, FOOTWELL 1 655H 1
855718-043B CLOSEOUT, FOOTWELL 1 655D 1
855718-044B CLOSEOUT, FOOTWELL 1 655J 1
855718-045A CLOSEOUT, FOOTWELL 2 655V 1
855718-046A CLOSEOUT, FOOTWELL 2 655W 1
855718-047A CLOSEOUT, FOOTWELL 2 655J 1
855718-048A CLOSEOUT, FOOTWELL 2 655K 1
855718-061A CLOSEOUT, FOOTWELL 2 655N 1
855718-062A CLOSEOUT, FOOTWELL 2 655P 1
855720-401 PAN AY, SEAT 1 800 2

Page 10024
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

AIRLINE FIG
IPL ITEM TOTAL
PART NUMBER PART NOMENCLATURE
FIGURE REQ
NUMBER

855720-401 PAN AY, SEAT 2 800 2


855720-401 PAN AY, SEAT 8 1 RF
855721-401 SUPPORT AY 8 105 1
855721-403 WELD AY 8 85 1
855721-405 WELD AY 8 165A 1
855721-407 WELD AY 8 165 1
855722-401A STRUCTURE AY, LEGREST 1 780 2
855722-401A STRUCTURE AY, LEGREST 2 780 2
855722-401A STRUCTURE AY, LEGREST 7 1 RF
855723-001 SCREW, ARMREST 5 420 1
855724-401 PAN AY, LIFT UP 8 5 2
855726-011A BACK SHELL, 7800 1 230 1
855726-011A BACK SHELL, 7800 2 230 1
855726-012A BACK SHELL, 7800 1 230A 1
855726-012A BACK SHELL, 7800 2 230A 1
855727-207 STRUCTURE AY, DIVIDER 1 310 1
855727-207 STRUCTURE AY, DIVIDER 2 310 1
855727-415A PRIVACY DIVIDER AY 1 270 1
855727-415A PRIVACY DIVIDER AY 2 270 1
855727-417 STRUCTURE AY, DIVIDER 1 285 1
855727-417 STRUCTURE AY, DIVIDER 2 285 1
855728-015A SHROUD 1 280 1
855728-015A SHROUD 2 280 1
855728-017A SHROUD 1 280A 1
855728-017A SHROUD 2 280A 1
855732-001C BUMPER 5 100 1
855732-002C BUMPER 5 100A 1
855734-005A PANEL 1 350 1
855734-005A PANEL 2 350 1
855734-411A PANEL AY, PRIVACY DIVIDER 1 320 1
855734-411A PANEL AY, PRIVACY DIVIDER 2 320 1
855737-403A PADDLE ARM AY, FOOD TABLE 1 475 1
855737-403A PADDLE ARM AY, FOOD TABLE 2 475 1
855737-404A PADDLE ARM AY, FOOD TABLE 1 475A 1
855737-404A PADDLE ARM AY, FOOD TABLE 2 475A 1
855744-411A ARMREST AY, SIDE 1 540 1
855744-411A ARMREST AY, SIDE 2 540 1
855744-411A ARMREST AY, SIDE 5 1 RF
855744-412A ARMREST AY, SIDE 1 540A 1

Page 10025
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

AIRLINE FIG
IPL ITEM TOTAL
PART NUMBER PART NOMENCLATURE
FIGURE REQ
NUMBER

855744-412A ARMREST AY, SIDE 2 540A 1


855744-412A ARMREST AY, SIDE 5 1A RF
855745-417A STRUCTURE AY 5 140 1
855745-418A STRUCTURE AY 5 140A 1
855746-441 PANEL AY 5 205 1
855746-442 PANEL AY 5 205A 1
855746-443 PANEL AY 5 145 1
855746-444 PANEL AY 5 145A 1
855746-445 PANEL AY 5 230 1
855746-446 PANEL AY 5 230A 1
855746-447 PANEL AY 5 200A 1
855746-448 PANEL AY 5 200 1
855747-417A SHROUD AY, UPPER 5 125 1
855747-418A SHROUD AY, UPPER 5 125A 1
855748-001C CAP AY, END 5 85 1
855750-003 SPRING, LIT POCKET 1 170 1
855750-003 SPRING, LIT POCKET 2 170 1
855750-004 SPRING, LIT POCKET 1 170A 1
855750-004 SPRING, LIT POCKET 2 170A 1
R 855751-401 DELETED 5 465 D
855751-403 LINK AY, ANCHOR 5 170A 1
855751-404 LINK AY, ANCHOR 5 170 1
855751-405 LINK AY 5 520 1
855751-407 LINK AY 5 485 1
855751-409 LINK AY 5 505 1
855751-411 LINK AY 5 510 1
R 855751-415 LINK AY 5 465A 1
855752-005 PLATE, FRICTION 5 270 2
855752-007 PLATE 5 275 1
855752-008 PLATE 5 275A 1
855752-009 PLATE 5 440 1
855752-010 PLATE 5 440A 1
855753-403 BRACKET AY 5 160 1
855753-405 SPACER AY 5 235 1
855753-407 BRACKET AY 5 185 1
855753-407 BRACKET AY 5 215A 1
855753-408 BRACKET AY 5 185A 1
855753-408 BRACKET AY 5 215 1
855753-409 BLOCK AY 5 175 1

Page 10026
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

AIRLINE FIG
IPL ITEM TOTAL
PART NUMBER PART NOMENCLATURE
FIGURE REQ
NUMBER

855753-411 BRACKET AY 5 255 1


855753-412 BRACKET AY 5 255A 1
855753-413 BRACKET AY 5 310 1
855753-414 BRACKET AY 5 310A 1
855753-415 PLATE AY 5 460 1
855753-416 PLATE AY 5 460A 1
855754-001 SPACER 5 450A 2
855754-003 SPACER 5 450B 1
855754-005 SPACER 5 450 1
855754-007 SPACER 5 450C 1
855754-013 SPACER. ARMREST 5 480 1
855754-015 SPACER. ARMREST 5 501 1
855755-401 SLIDE AY 7 100 1
855755-403 SLIDE AY, BALL BEARING 5 290 1
855756-021A PLACARD, SAFETY 1 100B 1
855756-021A PLACARD, SAFETY 2 100B 1
855756-023A PLACARD, SAFETY 1 100A 1
855756-023A PLACARD, SAFETY 2 100A 1
855756-025A PLACARD, SAFETY 1 100 4
855756-025A PLACARD, SAFETY 2 100 4
855757-401 SPREADER AY, SEAT PAN 8 250 1
855757-402 SPREADER AY, SEAT PAN 8 250A 1
855759-401B CUP HOLDER AY 4 160 1
855760-001 PINION GEAR-BTM 8 185 2
855761-401 TORQUE TUBE AY 1 710 4
855761-401 TORQUE TUBE AY 2 710 4
855762-409B CONSOLE AY, AFT 1 400 1
855762-409B CONSOLE AY, AFT 2 400 1
855763-403 BRACKET AY 1 450 1
855763-403 BRACKET AY 2 450 1
855763-417B CONSOLE AY, AFT 1 430 1
855763-417B CONSOLE AY, AFT 2 430 1
855763-435 STRUCTURE AY, AFT CONSOLE 1 425 1
855763-435 STRUCTURE AY, AFT CONSOLE 2 425 1
855765-049B SHROUD 1 445 1
855765-049B SHROUD 2 445 1
855765-051B SHROUD 1 445A 1
855765-051B SHROUD 2 445A 1
855765-061B SHROUD 1 410B 1

Page 10027
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

AIRLINE FIG
IPL ITEM TOTAL
PART NUMBER PART NOMENCLATURE
FIGURE REQ
NUMBER

855765-061B SHROUD 2 410B 1


855765-063B SHROUD 1 410M 1
855765-063B SHROUD 2 410M 1
855765-064B SHROUD 1 410L 1
855765-064B SHROUD 2 410L 1
855765-065B SHROUD 1 410E 1
855765-065B SHROUD 2 410E 1
855765-066B SHROUD 1 410D 1
855765-066B SHROUD 2 410D 1
855765-067B SHROUD 1 410C 1
855765-067B SHROUD 2 410C 1
855765-069B SHROUD 1 410J 1
855765-069B SHROUD 2 410J 1
855765-070B SHROUD 1 410K 1
855765-070B SHROUD 2 410K 1
855765-071B SHROUD 1 410G 1
855765-071B SHROUD 2 410G 1
855765-072B SHROUD 1 410F 1
855765-072B SHROUD 2 410F 1
855765-073B SHROUD 1 410 1
855765-073B SHROUD 2 410 1
855765-075B SHROUD 1 410A 1
855765-075B SHROUD 2 410A 1
855765-077B SHROUD 1 410H 1
855765-077B SHROUD 2 410H 1
855765-081B SHROUD 1 410S 1
855765-081B SHROUD 2 410S 1
855765-082B SHROUD 1 410T 1
855765-082B SHROUD 2 410T 1
855765-087B SHROUD 1 410R 1
855765-087B SHROUD 2 410R 1
855765-089B SHROUD 1 410N 1
855765-089B SHROUD 2 410N 1
855765-091B SHROUD 1 410U 1
855765-091B SHROUD 2 410U 1
855765-092B SHROUD 1 410V 1
855765-092B SHROUD 2 410V 1
855765-093B SHROUD 1 410P 2
855765-093B SHROUD 2 410P 2

Page 10028
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

AIRLINE FIG
IPL ITEM TOTAL
PART NUMBER PART NOMENCLATURE
FIGURE REQ
NUMBER

855765-085B SHROUD 1 410Q 1


855765-085B SHROUD 2 410Q 1
855767-001 RACK, GEAR 1 895 1
855767-001 RACK, GEAR 2 895 1
855776-001 WASHER 8 40 2
855781-401 INSERT AY, BACK FRAME 1 740 2
855781-401 INSERT AY, BACK FRAME 2 740 2
855783-001 DIAPHRAGM 8 25 1
855784-001 TUBE 8 65 1
855784-002 TUBE 8 65A 1
855786-001 PLATE 8 45 1
855786-002 PLATE 8 45A 1
855787-001 SUPPORT BRACKET, BACK 1 235 2
855787-001 SUPPORT BRACKET, BACK 2 235 2
855787-002 SUPPORT BRACKET, BACK 1 235A 2
855787-002 SUPPORT BRACKET, BACK 2 235A 2
855789-001 SPACER 1 685 2
855789-001 SPACER 2 685 2
855790-001 PLATE 6 125 1
855791-003 BRACKET, TRACK MOUNTING 1 826 2
855791-003 BRACKET, TRACK MOUNTING 2 826 2
855793-009A SHROUD 2 231 1
855793-010A SHROUD 2 231A 1
855794-403C SUPPORT AY, INDICATOR LIGHT 1 260 1
855794-403C SUPPORT AY, INDICATOR LIGHT 2 260 1
855794-407B SUPPORT AY, INDICATOR LIGHT 1 260A 1
855794-407B SUPPORT AY, INDICATOR LIGHT 2 260A 1
855795-401 GUIDE AY 5 320 1
855796-003 PIN 5 400 1
855796-005 PIN, PIVOT 5 295 1
855797-401A PIVOT AY 5 390 1
855797-402A PIVOT AY 5 390A 1
855797-403B PIVOT AY 5 425 1
855799-001C COVER, ARMCAP 5 80 1
855799-401C ARMCAP AY 5 70 1
855799-403C ARMCAP AY 5 5 1
855799-404C ARMCAP AY 5 5A 1
855870-407A CONSOLE AY, CTR 1 455A 1
855870-407A CONSOLE AY, CTR 2 455A 1

Page 10029
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

AIRLINE FIG
IPL ITEM TOTAL
PART NUMBER PART NOMENCLATURE
FIGURE REQ
NUMBER

855870-407A CONSOLE AY, CTR 4 1 RF


855871-409A CONSOLE AY, CTR 1 455 1
855871-409A CONSOLE AY, CTR 2 455 1
855871-409A CONSOLE AY, CTR 3 1 RF
855872-407 STRUCTURE AY 4 335 1
855873-407 STRUCTURE AY 3 330 1
855876-009A COVER 3 130 1
855876-009A COVER 4 270 1
855876-409A ARMCAP AY 3 115 1
855876-409A ARMCAP AY 4 255 1
855877-409 ARMPAD AY 3 135 1
855877-409 ARMPAD AY 4 275 1
855879-401 BRACKET AY, CONNECTOR 3 300 1
855879-401 BRACKET AY, CONNECTOR 4 305 1
855880-407A COCKTAIL TRAY AY 4 235 1
855880-409A TRAY AY, COCKTAIL 3 180 1
855883-401C POUCH AY, LIFEVEST 4 105 6
855884-401 SPOTWELD AY, LIFEVEST 4 115 1
855885-005A COCKTAIL TRAY, SWING OUT 3 160 1
855885-005A COCKTAIL TRAY, SWING OUT 4 215A 1
855885-006A COCKTAIL TRAY, SWING OUT 3 160A 1
855885-006A COCKTAIL TRAY, SWING OUT 4 215 1
855886-001C FRONT COCKTAIL TRAY AY 4 180 1
855890-011A SHROUD, SIDE 4 250A 1
855890-012A SHROUD, SIDE 4 250 1
855890-023A SIDE SHROUD 3 220A 1
855890-024A SIDE SHROUD 3 220 1
855890-025A SHROUD, REAR 3 275A 1
855890-026A SHROUD, REAR 3 275 1
855905-019 PLATE, CONNECTOR 3 315 1
855905-019 PLATE, CONNECTOR 4 320 1
855905-021 PLATE, CONNECTOR 3 280 1
855905-021 PLATE, CONNECTOR 4 285 1
855908-001C SHROUD 4 110 1
855908-002C SHROUD 4 110A 1
855908-003B SHROUD 4 110B 1
855923-407A COCKTAIL TRAY AY 4 200 1
855923-409A COCKTAIL TRAY AY 3 145 1
855924-001C DOOR 4 20 1

Page 10030
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

AIRLINE FIG
IPL ITEM TOTAL
PART NUMBER PART NOMENCLATURE
FIGURE REQ
NUMBER

855924-005A DOOR 3 50 1
856002-005 LINK 7 150 1
856004-003 BRACKET 7 120 4
856005-401 SUPPORT AY, DSEB 1 835 1
856005-401 SUPPORT AY, DSEB 2 835 1
R 856006-401A DELETED 7 45 D
R 856006-402A DELETED 7 45A D
856006-403 SUPPORT AY 7 80 1
856006-404 SUPPORT AY 7 80A 1
R 856006-407A SUPPORT AY 7 45B 1
R 856006-408A SUPPORT AY 7 45C 1
856006-409 SUPPORT AY 7 80B 1
856006-410 SUPPORT AY 7 80C 1
R 856008-001 DELETED 7 25 D
R 856008-003 NUT 7 25A 2
856009-401 PANEL AY 7 210 1
R 856010-403A DELETED 7 125 D
R 856010-425A FRAME AY 7 125A 1
856011-403B PIVOT AY 5 370 1
856011-404B PIVOT AY 5 370A 1
856012-003A LATCH 1 515 1
856012-003A LATCH 2 515 1
856015-407B DRESS COVER 1 85 1
856015-407B DRESS COVER 2 85 1
856015-413A DRESS COVER, LEGREST 1 75 1
856015-413A DRESS COVER, LEGREST 2 75 1
856017-407 CUSHION AY, LEGREST 1 80 1
856017-407 CUSHION AY, LEGREST 2 80 1
856018-405A DRESS COVER, BTM 1 20 1
856018-405A DRESS COVER, BTM 2 20 1
856020-405 CUSHION AY, BTM 1 15 2
856020-405 CUSHION AY, BTM 2 15 2
856021-407A DRESS COVER, BACK INSERT 1 50 1
856021-407A DRESS COVER, BACK INSERT 2 50 1
856021-408A DRESS COVER, BACK INSERT 1 50A 1
856021-408A DRESS COVER, BACK INSERT 2 50A 1
856021-415A DRESS COVER, BACK 1 55 1
856021-415A DRESS COVER, BACK 2 55 1
856021-416A DRESS COVER, BACK 1 55A 1

Page 10031
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

AIRLINE FIG
IPL ITEM TOTAL
PART NUMBER PART NOMENCLATURE
FIGURE REQ
NUMBER

856021-416A DRESS COVER, BACK 2 55A 1


856023-411 CUSHION AY, INSERT 1 60 1
856023-411 CUSHION AY, INSERT 2 60 1
856023-412 CUSHION AY, INSERT 1 60A 1
856023-412 CUSHION AY, INSERT 2 60A 1
856023-413 CUSHION AY, BACK 1 65 1
856023-413 CUSHION AY, BACK 2 65 1
856023-414 CUSHION AY, BACK 1 65A 1
856023-414 CUSHION AY, BACK 2 65A 1
856024-403B DRESS COVER-RAIL 1 810A 1
856024-403B DRESS COVER-RAIL 2 810A 1
856024-404B DRESS COVER-RAIL 1 810B 1
856024-404B DRESS COVER-RAIL 2 810B 1
856024-405B DRESS COVER-RAIL 1 810C 2
856024-405B DRESS COVER-RAIL 2 810C 2
856024-406B DRESS COVER-RAIL 1 810D 2
856024-406B DRESS COVER-RAIL 2 810D 2
856024-407A DRESS COVER 1 86 4
856024-407A DRESS COVER 2 86 4
856024-409B DRESS COVER 1 810E 2
856024-409B DRESS COVER 2 810E 2
856024-411B DRESS COVER-RAIL 1 810 4
856024-411B DRESS COVER-RAIL 2 810 4
856024-417B DRESS COVER-AFT CLOSEOUT 1 810F 2
856024-417B DRESS COVER-AFT CLOSEOUT 2 810F 2
856027-001A FOOTBAR 7 5 1
856029-001 FILLER 7 30 1
856029-002 FILLER 7 30A 1
856031-401 ACTUATOR, LEGREST 10 120 2
856031-401 ACTUATOR, LEGREST 11 120 2
856031-403 ACTUATOR, FOOTREST 10 170 2
856031-403 ACTUATOR, FOOTREST 11 170 2
856031-405 ACTUATOR, DROP-DOWN ARM 10 195 2
856031-405 ACTUATOR, DROP-DOWN ARM 11 195 2
856032-401 ACTUATOR, ROTARY RECLINE 10 65 2
856032-401 ACTUATOR, ROTARY RECLINE 11 65 2
856033-401 LUMBAR UNIT 10 345 1
856033-401 LUMBAR UNIT 11 345 1
856034-401 BLADDER, LUMBAR 10 360 2

Page 10032
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

AIRLINE FIG
IPL ITEM TOTAL
PART NUMBER PART NOMENCLATURE
FIGURE REQ
NUMBER

856034-401 BLADDER, LUMBAR 11 360 2


856036-401 CONTROL, MECHANICAL 10 40 2
856036-401 CONTROL, MECHANICAL 11 40 2
856036-403 CONTROL, MECHANICAL 10 45 2
856036-403 CONTROL, MECHANICAL 11 45 2
856036-405 CONTROL, MECHANICAL 10 55 2
856036-405 CONTROL, MECHANICAL 11 55 2
856036-407 CONTROL, MECHANICAL 10 50 2
856036-407 CONTROL, MECHANICAL 11 50 2
856037-415 HARNESS AY 10 20 1
856037-415 HARNESS AY 11 20 1
856037-417 HARNESS AY 10 25 1
856037-417 HARNESS AY 11 25 1
856037-419 HARNESS AY 10 25A 1
856037-419 HARNESS AY 11 25A 1
856037-421 HARNESS AY 10 25B 1
856037-421 HARNESS AY 11 25B 1
856037-427 HARNESS AY 10 30 2
856037-427 HARNESS AY 11 30 2
856037-477 HARNESS AY 10 35 1
856037-477 HARNESS AY 11 35 1
856037-479 HARNESS AY 10 35A 1
856037-479 HARNESS AY 11 35A 1
856037-487 HARNESS AY 11 37 1
856039-401 DIGITAL CONTROL INTERFACE 10 290 2
(DCI) UNIT
856039-401 DIGITAL CONTROL INTERFACE 11 290 2
(DCI) UNIT
856040-405A DRESS COVER, HEADREST 1 35 1
856040-405A DRESS COVER, HEADREST 2 35 1
856040-406A DRESS COVER, HEADREST 1 35A 1
856040-406A DRESS COVER, HEADREST 2 35A 1
856042-405 CUSHION AY, FBLKD 1 40 1
856042-405 CUSHION AY, FBLKD 2 40 1
856042-406 CUSHION AY, FBLKD 1 40A 1
856042-406 CUSHION AY, FBLKD 2 40A 1
856043-001 PAD 7 40 1
856045-001 BRACKET, SIDE 8 230 1
856046-001A PLATE, RETAINER 1 930 1

Page 10033
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

AIRLINE FIG
IPL ITEM TOTAL
PART NUMBER PART NOMENCLATURE
FIGURE REQ
NUMBER

856046-001A PLATE, RETAINER 2 930 1


856047-001 ESCUTCHEON 8 225 1
856048-001 BRACKET, D-SUB 8 240 1
856049-401 TUBE AY 8 30 2
856085-411 SUPPORT AY 1 825 1
856085-417 SUPPORT AY 1 825A 1
856085-419 SUPPORT AY 2 825 1
856094-023A SHROUD, INNER 5 135A 1
856094-024A SHROUD, INNER 5 135 1
856094-025A SHROUD, OUTER 5 130 1
856094-026A SHROUD, OUTER 5 130A 1
856097-006 BRACKET, ARMREST 5 245A 1
856097-007 BRACKET 5 285 1
856097-015 BRACKET 5 240 1
856097-075 BRACKET, ARMREST 5 245 1
856098-401 SPACER AY 5 60 1
856099-001 SPREADER 8 270 1
856099-002 SPREADER 8 270A 1
856142-005 SPACER, PIVOT 5 410 2
856142-009 KNUCKLE, PIVOT 5 415 1
856144-001 PAD, ARMCAP 5 75 1
856145-401A PLATE AY 7 60 1
856145-402A PLATE AY 7 60A 1
856145-405A PLATE AY 7 60B 1
856145-406A PLATE AY 7 60C 1
856146-401 LINK AY 7 180 1
856147-401A BRACKET AY 7 95 1
856147-402A BRACKET AY 7 95A 1
856147-403 BRACKET AY 7 130 1
856149-001 PANEL 7 35 1
856150-003A PADDLE ARM 1 530 1
856150-003A PADDLE ARM 2 530 1
856150-004A PADDLE ARM 1 530A 1
856150-004A PADDLE ARM 2 530A 1
856152-405 CUSHION AY, BACK 1 45 1
856152-405 CUSHION AY, BACK 2 45 1
856152-406 CUSHION AY, BACK 1 45A 1
856152-406 CUSHION AY, BACK 2 45A 1
856153-405 CUSHION AY, FBLKD 1 25 1

Page 10034
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

AIRLINE FIG
IPL ITEM TOTAL
PART NUMBER PART NOMENCLATURE
FIGURE REQ
NUMBER

856153-405 CUSHION AY, FBLKD 2 25 1


856154-405 CUSHION AY, HEADREST 1 30 1
856154-405 CUSHION AY, HEADREST 2 30 1
856154-406 CUSHION AY, HEADREST 1 30A 1
856154-406 CUSHION AY, HEADREST 2 30A 1
856155-407 CUSHION AY, LEGREST 1 70 2
856155-407 CUSHION AY, LEGREST 2 70 2
856158-001 RETAINER, RACK AND PINNION 1 910 1
856158-001 RETAINER, RACK AND PINNION 2 910 1
856158-003 PLATE-STOP 1 815 4
856158-003 PLATE-STOP 2 815 4
856162-001 DRIVE SHAFT 8 180 2
856165-407A BASEFRAME AY 1 865 1
856165-408A BASEFRAME AY 1 865A 1
856165-409A BASEFRAME AY 1 865B 1
856165-411A BASEFRAME AY 2 865 1
856165-412A BASEFRAME AY 2 865A 1
856165-421A BASEFRAME AY 2 865B 1
856165-422A BASEFRAME AY 2 865C 1
856165-423A BASEFRAME AY 2 865D 1
856165-424A BASEFRAME AY 2 865E 1
856165-425A BASEFRAME AY 2 865F 1
856165-426A BASEFRAME AY 2 865G 1
856165-427A BASEFRAME AY 2 865H 1
856165-429A BASEFRAME AY 2 865J 1
856165-430A BASEFRAME AY 2 865K 1
856166-001A LEG, MACHINED 9 100 1
856166-003A LEG, MACHINED 9 100B 1
856166-004A LEG, MACHINED 9 100C 1
856166-005A LEG, MACHINED 9 100D 1
856166-006A LEG, MACHINED 9 100E 1
856166-007A LEG, MACHINED 9 100F 1
856166-008A LEG, MACHINED 9 100G 1
856166-009A LEG, MACHINED 9 100H 1
856166-010A LEG, MACHINED 9 100J 1
856166-013A LEG, MACHINED 9 100A 1
856167-001A LEG, MACHINED 9 155 1
856167-002A LEG, MACHINED 9 155A 1
856167-005A BRACE 9 130 1

Page 10035
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

AIRLINE FIG
IPL ITEM TOTAL
PART NUMBER PART NOMENCLATURE
FIGURE REQ
NUMBER

856167-007A BRACE 9 130A 1


856167-008A BRACE 9 130B 1
856167-021A LEG, MACHINED 9 110 1
856168-401A LEG AY, STRAIGHT 2 950 2
856168-401A LEG AY, STRAIGHT 9 1 RF
856168-405A LEG AY, STRAIGHT 1 950B 1
856168-405A LEG AY, STRAIGHT 1 950C 2
856168-405A LEG AY, STRAIGHT 9 1A RF
856169-403A LEG AY, OFFSET 2 950D 1
856169-403A LEG AY, OFFSET 2 950G 1
856169-403A LEG AY, OFFSET 9 1B RF
856169-404A LEG AY, OFFSET 2 950C 1
856169-404A LEG AY, OFFSET 2 950H 1
856169-404A LEG AY, OFFSET 9 1C RF
856169-405A LEG AY, OFFSET 2 950E 1
856169-405A LEG AY, OFFSET 9 1D RF
856169-406A LEG AY, OFFSET 2 950F 1
856169-406A LEG AY, OFFSET 9 1E RF
856169-417A LEG AY, OFFSET 2 950A 1
856169-417A LEG AY, OFFSET 2 950K 1
856169-417A LEG AY, OFFSET 9 1F RF
856169-418A LEG AY, OFFSET 2 950B 1
856169-418A LEG AY, OFFSET 2 950J 1
856169-418A LEG AY, OFFSET 9 1G RF
856169-419A LEG AY, OFFSET 2 950M 1
856169-419A LEG AY, OFFSET 9 1H RF
856169-420A LEG AY, OFFSET 2 950L 1
856169-420A LEG AY, OFFSET 9 1J RF
856169-421A LEG AY, OFFSET 1 950 1
856169-421A LEG AY, OFFSET 9 1K RF
856169-422A LEG AY, OFFSET 1 950A 1
856169-422A LEG AY, OFFSET 9 1L RF
856171-409 BASEFRAME TUBE AY 1 975 1
856171-411 BASEFRAME TUBE AY 1 975A 1
856171-413 BASEFRAME TUBE AY 2 975 1
856171-415 BASEFRAME TUBE AY 2 975K 1
856171-421 BASEFRAME TUBE AY 2 975A 1
856171-422 BASEFRAME TUBE AY 2 975B 1
856171-423 BASEFRAME TUBE AY 2 975L 1

Page 10036
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

AIRLINE FIG
IPL ITEM TOTAL
PART NUMBER PART NOMENCLATURE
FIGURE REQ
NUMBER

856171-424 BASEFRAME TUBE AY 2 975M 1


856171-425 BASEFRAME TUBE AY 2 975C 1
856171-426 BASEFRAME TUBE AY 2 975D 1
856171-427 BASEFRAME TUBE AY 2 975N 1
856171-428 BASEFRAME TUBE AY 2 975P 1
856171-429 BASEFRAME TUBE AY 2 975E 1
856171-430 BASEFRAME TUBE AY 2 975F 1
856171-431 BASEFRAME TUBE AY 2 975Q 1
856171-432 BASEFRAME TUBE AY 2 975R 1
856171-433 BASEFRAME TUBE AY 2 975G 1
856171-435 BASEFRAME TUBE AY 2 975S 1
856171-437 BASEFRAME TUBE AY 2 975H 1
856171-438 BASEFRAME TUBE AY 2 975J 1
856171-439 BASEFRAME TUBE AY 2 975T 1
856171-440 BASEFRAME TUBE AY 2 975U 1
856173-001A SPREADER 1 945 1
856173-001A SPREADER 2 945 1
856173-002A SPREADER 1 945A 1
856173-002A SPREADER 2 945A 1
856174-401A SPREADER AY, RAIL 1 870 2
856174-401A SPREADER AY, RAIL 2 870 2
856174-402A SPREADER AY, RAIL 1 870A 2
856174-402A SPREADER AY, RAIL 2 870A 2
856175-001 HUB, COUPLER 10 95 1
856175-001 HUB, COUPLER 11 95 1
856176-001 SPACER 10 115 4
856176-001 SPACER 11 115 4
856177-001 DOWEL PIN, COUPLER 10 90 3
856177-001 DOWEL PIN, COUPLER 11 90 3
856178-401 COUPLER AY 10 85 8
856178-401 COUPLER AY 11 85 8
856235-402 TUBE AY 1 830B 1
856235-403 TUBE AY 1 830 1
856235-404 TUBE AY 1 830A 1
856235-405 TUBE AY 2 830 1
856235-406 TUBE AY 2 830A 1
856235-409 TUBE AY 2 830D 1
856235-410 TUBE AY 2 830E 1
856235-411 TUBE AY 2 830B 1

Page 10037
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

AIRLINE FIG
IPL ITEM TOTAL
PART NUMBER PART NOMENCLATURE
FIGURE REQ
NUMBER

856235-412 TUBE AY 2 830G 1


856235-413 TUBE AY 2 830C 1
856235-414 TUBE AY 2 830F 1
856235-415 TUBE AY 2 830H 1
856235-416 TUBE AY 2 830J 1
856238-001 KEY 10 105 4
856238-001 KEY 11 105 4
856239-401 RACEWAY AY 10 60 2
856239-401 RACEWAY AY 11 60 2
R 856242-413 DELETED 1 640 D
R 856242-414 DELETED 1 640A D
R 856242-419 DELETED 1 645 D
R 856242-420 DELETED 1 645A D
R 856242-437 BRACKET AY 1 640B 1
R 856242-438 BRACKET AY 1 640C 1
R 856242-439 BRACKET AY 1 645B 1
R 856242-440 BRACKET AY 1 645C 1
R 856243-019B DELETED 1 615A D
R 856243-020B DELETED 1 615 D
R 856243-023B DELETED 1 635 D
R 856243-024B SHROUD, CLOSEOUT ARMREST 1 635A 1
R 856243-033B SHROUD, CLOSEOUT ARMREST 1 625 1
R 856243-034B SHROUD, CLOSEOUT ARMREST 1 625A 1
856243-035B SHROUD, CLOSEOUT ARMREST 1 635B 1
856243-035B SHROUD, FOOTWELL 1 660A 1
856243-035B SHROUD, FOOTWELL 1 660B 1
856243-035B SHROUD, FOOTWELL 2 660A 1
856243-035B SHROUD, FOOTWELL 2 660B 1
856243-036B SHROUD, FOOTWELL 1 660 1
856243-036B SHROUD, FOOTWELL 1 660C 1
856243-036B SHROUD, FOOTWELL 2 660 1
856243-036B SHROUD, FOOTWELL 2 660C 1
R 856243-039A DELETED 1 590 D
R 856243-039A DELETED 2 590 D
R 856243-040A DELETED 1 590A D
R 856243-040A DELETED 2 590A D
R 856243-041B DELETED 1 600 D
R 856243-041B DELETED 2 600 D
856243-043B SHROUD, CLOSEOUT 1 580A 1

Page 10038
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

AIRLINE FIG
IPL ITEM TOTAL
PART NUMBER PART NOMENCLATURE
FIGURE REQ
NUMBER

856243-043B SHROUD, CLOSEOUT 2 580A 1


856243-044B SHROUD, CLOSEOUT 1 580 1
856243-044B SHROUD, CLOSEOUT 2 580 1
R 856243-045B SHROUD, CLOSEOUT 1 605A 1
R 856243-045B SHROUD, CLOSEOUT 2 605A 1
R 856243-046B SHROUD, CLOSEOUT 1 605 1
R 856243-046B SHROUD, CLOSEOUT 2 605 1
856243-077B SHROUD, CLOSEOUT 1 590C 1
856243-077B SHROUD, CLOSEOUT 2 590C 1
856243-078B SHROUD, CLOSEOUT 1 590B 1
856243-078B SHROUD, CLOSEOUT 2 590B 1
856243-079B SHROUD, CLOSEOUT 1 600A 1
856243-079B SHROUD, CLOSEOUT 2 600A 1
856243-083B SHROUD, CLOSEOUT 1 615B 1
856243-084B SHROUD, CLOSEOUT 1 615C 1
856243-086B SHROUD, CLOSEOUT 1 635C 1
R 856244-409B DELETED 1 610 D
R 856244-410B DELETED 1 610A D
R 856244-419B DELETED 1 630 D
R 856244-420B DELETED 1 630A D
R 856244-421B DELETED 1 620 D
R 856244-422B DELETED 1 620A D
R 856244-427A DELETED 1 595A 1
R 856244-427A DELETED 2 595A D
R 856244-428A DELETED 1 595 1
R 856244-428A DELETED 2 595 D
856244-433B SHROUD AY, CLOSEOUT 1 575A 1
856244-433B SHROUD AY, CLOSEOUT 2 575A 1
856244-434B SHROUD AY, CLOSEOUT 1 575 1
856244-434B SHROUD AY, CLOSEOUT 2 575 1
R 856244-435B DELETED 1 585A D
R 856244-435B DELETED 2 585A D
R 856244-436B DELETED 1 585 D
R 856244-436B DELETED 2 585 D
R 856244-457B SHROUD AY, CLOSEOUT 1 585C 1
R 856244-457B SHROUD AY, CLOSEOUT 2 585C 1
R 856244-458B SHROUD AY, CLOSEOUT 1 585B 1
R 856244-458B SHROUD AY, CLOSEOUT 2 585B 1
R 856244-467B SHROUD AY, CLOSEOUT 1 610B 1

Page 10039
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

AIRLINE FIG
IPL ITEM TOTAL
PART NUMBER PART NOMENCLATURE
FIGURE REQ
NUMBER

R 856244-468B SHROUD AY, CLOSEOUT 1 610C 1


R 856244-469B SHROUD AY, CLOSEOUT 1 620B 1
R 856244-470B SHROUD AY, CLOSEOUT 1 620C 1
856244-471B SHROUD AY, CLOSEOUT 1 630B 1
856244-472B DELETED 1 630C D
R 856244-475A SHROUD AY, CLOSEOUT 1 595C 1
R 856244-475A SHROUD AY, CLOSEOUT 2 585C 1
R 856244-476A SHROUD AY, CLOSEOUT 1 595B 1
R 856244-476A SHROUD AY, CLOSEOUT 2 595B 1
856247-401 CLAMP AY 8 135 1
856248-003 BRACKET, SEAT PAN 8 155 1
856248-005 CLAMP, SEAT PAN 8 115 1
856248-007 CLAMP, SEAT PAN 8 115A 1
856250-001 BUTTON-SLIDE 1 805A 4
856250-001 BUTTON-SLIDE 2 805A 4
856250-003 BUTTON-SLIDE 1 756 4
856250-003 BUTTON-SLIDE 1 805 4
856250-003 BUTTON-SLIDE 2 756 4
856250-003 BUTTON-SLIDE 2 805 4
856357-001B COVER, LEATHER, LIT POCKET 1 187 1
856357-001B COVER, LEATHER, LIT POCKET 2 187 1
856357-401B LIT POCKET AY 1 156 1
856357-401B LIT POCKET AY 2 156 1
856357-403 PLATE AY, LIT POCKET 1 188 1
856357-403 PLATE AY, LIT POCKET 2 188 1
856359-001 SUPPORT BRACKET 1 186 1
856359-001 SUPPORT BRACKET 2 186 1
856360-003B DRESS COVER, BACK SHELL 1 255 1
856360-003B DRESS COVER, BACK SHELL 2 255 1
856360-005B DRESS COVER, BACK SHELL 2 255A 1
856360-013B DRESS COVER, BACK SHELL 1 255A 1
856360-405B LINER AY, BACK SHELL 2 250B 1
856360-407A LINER AY, BACK SHELL 1 250 2
856360-407A LINER AY, BACK SHELL 2 250 2
856360-408A LINER AY, BACK SHELL 1 250A 2
856360-408A LINER AY, BACK SHELL 2 250A 2
856360-413A LINER AY, BACK SHELL 1 250B 1
856392-407A BACK SHELL AY 1 105 1
856392-407A BACK SHELL AY 2 105 1

Page 10040
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

AIRLINE FIG
IPL ITEM TOTAL
PART NUMBER PART NOMENCLATURE
FIGURE REQ
NUMBER

856392-408A BACK SHELL AY 1 105A 1


856392-408A BACK SHELL AY 2 105A 1
856392-409A BACK SHELL AY 1 105B 1
856392-409A BACK SHELL AY 2 105B 1
856392-410A BACK SHELL AY 1 105C 1
856392-410A BACK SHELL AY 2 105C 1
856404-001 SUPPORT BRACKET, VIDEO 1 140 1
856404-001 SUPPORT BRACKET, VIDEO 2 140 1
856413-401 SEAT AY 1 1 RF
856413-402 SEAT AY 1 1A RF
856413-403 SEAT AY 1 1B RF
856413-405 SEAT AY 1 1C RF
856413-406 SEAT AY 1 1D RF
856413-407 SEAT AY 1 1E RF
856413-409 SEAT AY 1 1F RF
856413-410 SEAT AY 1 1G RF
856415 TRIM AND FINISH 1 5 RF
856415 TRIM AND FINISH 2 5 RF
856416-401 SEAT AY 1 2 1
856416-402 SEAT AY 1 2A 1
856416-403 SEAT AY 1 2B 1
856416-405 SEAT AY 1 2C 1
856416-406 SEAT AY 1 2D 1
856416-407 SEAT AY 1 2E 1
856416-409 SEAT AY 1 2F 1
856416-410 SEAT AY 1 2G 1
856447-401 SEAT AY 2 1 RF
856447-402 SEAT AY 2 1A RF
856447-403 SEAT AY 2 1B RF
856447-404 SEAT AY 2 1C RF
856447-405 SEAT AY 2 1D RF
856447-406 SEAT AY 2 1E RF
856447-407 SEAT AY 2 1F RF
856447-408 SEAT AY 2 1G RF
856447-409 SEAT AY 2 1H RF
856447-410 SEAT AY 2 1J RF
856447-411 SEAT AY 2 1K RF
856447-412 SEAT AY 2 1L RF
856447-413 SEAT AY 2 1M RF

Page 10041
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

AIRLINE FIG
IPL ITEM TOTAL
PART NUMBER PART NOMENCLATURE
FIGURE REQ
NUMBER

856447-415 SEAT AY 2 1N RF
856447-416 SEAT AY 2 1P RF
856450-401 SEAT AY 2 2 1
856450-402 SEAT AY 2 2A 1
856450-403 SEAT AY 2 2B 1
856450-404 SEAT AY 2 2C 1
856450-405 SEAT AY 2 2D 1
856450-406 SEAT AY 2 2E 1
856450-407 SEAT AY 2 2F 1
856450-408 SEAT AY 2 2G 1
856450-409 SEAT AY 2 2H 1
856450-410 SEAT AY 2 2J 1
856450-411 SEAT AY 2 2K 1
856450-412 SEAT AY 2 2L 1
856450-413 SEAT AY 2 2M 1
856450-415 SEAT AY 2 2N 1
856450-416 SEAT AY 2 2P 1
856462-403B SHROUD AY, VIDEO 1 125A 1
856462-403B SHROUD AY, VIDEO 2 125A 1
856462-407A SHROUD AY, VIDEO 1 125 1
856462-407A SHROUD AY, VIDEO 2 125 1
856485-405 SPEED BRAKE 5 286 1
856485-406 SPEED BRAKE 5 286A 1
856486-403B HEAD PADDING AY 1 200 1
856486-403B HEAD PADDING AY 2 200 1
856570-403B AMENITIES POCKET AY 1 150 1
856570-403B AMENITIES POCKET AY 2 150 1
856584-405 TRACK AY 1 290 1
856584-405 TRACK AY 2 290 1
856584-407 TRACK AY 1 290A 1
856584-407 TRACK AY 2 290A 1
856585-001B HANDLE 1 190 1
856585-001B HANDLE 2 190 1
856657-001 BRACKET, MOUNTING 10 220 2
856701-401B CLOSEOUT AY 1 225 1
856701-401B CLOSEOUT AY 2 225 1
856704-403A COIN TRAY AY 1 415 1
856704-403A COIN TRAY AY 2 415 1
856899-401 STRUCTURE AY, CLOSEOUT 1 555A 1

Page 10042
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

AIRLINE FIG
IPL ITEM TOTAL
PART NUMBER PART NOMENCLATURE
FIGURE REQ
NUMBER

856899-401 STRUCTURE AY, CLOSEOUT 2 555A 1


856899-402 STRUCTURE AY, CLOSEOUT 1 555 1
856899-402 STRUCTURE AY, CLOSEOUT 2 555 1
856899-433 TUBE AY 1 570A 1
856950-001 COLLAR, BOTTOM PAN 8 200 2
857017-401 STAND OFF AY 1 665A 1
857017-401 STAND OFF AY 2 665E 1
857017-403 STAND OFF AY 1 665 1
857017-403 STAND OFF AY 2 665A 1
857017-405 STAND OFF AY 1 665B 2
857017-407 STAND OFF AY 2 665 1
857017-409 STAND OFF AY 2 665B 1
857017-411 STAND OFF AY 2 665G 1
857017-415 STAND OFF AY 2 665C 1
857017-415 STAND OFF AY 2 665H 1
857017-417 STAND OFF AY 2 665F 1
857017-419 STAND OFF AY 2 665K 2
857017-421 STAND OFF AY 2 665J 1
857017-423 STAND OFF AY 2 665D 1
857225-401 BRACKET AY 4 140 1
857226-401 ELECTRICAL INSTL 2 980 1
857226-401 ELECTRICAL INSTL 11 1 RF
857226-403 ELECTRICAL INSTL 2 980A 1
857226-403 ELECTRICAL INSTL 11 1A RF
857226-405 ELECTRICAL INSTL 2 980B 1
857226-405 ELECTRICAL INSTL 11 1B RF
857226-407 ELECTRICAL INSTL 2 980C 1
857226-407 ELECTRICAL INSTL 11 1C RF
857226-409 ELECTRICAL INSTL 2 980D 1
857226-409 ELECTRICAL INSTL 11 1D RF
857226-411 ELECTRICAL INSTL 2 980E 1
857226-411 ELECTRICAL INSTL 11 1E RF
857226-413 ELECTRICAL INSTL 2 980F 1
857226-413 ELECTRICAL INSTL 11 1F RF
857226-415 ELECTRICAL INSTL 2 980G 1
857226-415 ELECTRICAL INSTL 11 1G RF
857226-417 ELECTRICAL INSTL 2 980H 1
857226-417 ELECTRICAL INSTL 11 1H RF
857226-419 ELECTRICAL INSTL 2 980J 1

Page 10043
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

AIRLINE FIG
IPL ITEM TOTAL
PART NUMBER PART NOMENCLATURE
FIGURE REQ
NUMBER

857226-419 ELECTRICAL INSTL 11 1J RF


857226-421 ELECTRICAL INSTL 2 980K 1
857226-421 ELECTRICAL INSTL 11 1K RF
857226-423 ELECTRICAL INSTL 2 980L 1
857226-423 ELECTRICAL INSTL 11 1L RF
857226-425 ELECTRICAL INSTL 2 980M 1
857226-425 ELECTRICAL INSTL 11 1M RF
857226-427 ELECTRICAL INSTL 2 980N 1
857226-427 ELECTRICAL INSTL 11 1N RF
857226-429 ELECTRICAL INSTL 2 980P 1
857226-429 ELECTRICAL INSTL 11 1P RF
857227-401 ELECTRICAL INSTL 1 980 1
857227-401 ELECTRICAL INSTL 10 1 RF
857227-403 ELECTRICAL INSTL 1 980A 1
857227-403 ELECTRICAL INSTL 10 1A RF
857227-405 ELECTRICAL INSTL 1 980B 1
857227-405 ELECTRICAL INSTL 10 1B RF
857227-407 ELECTRICAL INSTL 1 980C 1
857227-407 ELECTRICAL INSTL 10 1C RF
857227-409 ELECTRICAL INSTL 1 980D 1
857227-409 ELECTRICAL INSTL 10 1D RF
857227-411 ELECTRICAL INSTL 1 980E 1
857227-411 ELECTRICAL INSTL 10 1E RF
857227-413 ELECTRICAL INSTL 1 980F 1
857227-413 ELECTRICAL INSTL 10 1F RF
857227-415 ELECTRICAL INSTL 1 980G 1
857227-415 ELECTRICAL INSTL 10 1G RF
857238-401 PC POWER INSTL 1 990 1
857238-401 PC POWER INSTL 14 1 RF
857238-403 PC POWER INSTL 1 990A 1
857238-403 PC POWER INSTL 14 1A RF
857238-405 PC POWER INSTL 1 990B 1
857238-405 PC POWER INSTL 14 1B RF
857238-407 PC POWER INSTL 1 990C 1
857238-407 PC POWER INSTL 14 1C RF
857238-409 PC POWER INSTL 1 990D 1
857238-409 PC POWER INSTL 14 1D RF
857238-411 PC POWER INSTL 1 990E 1
857238-411 PC POWER INSTL 14 1E RF

Page 10044
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

AIRLINE FIG
IPL ITEM TOTAL
PART NUMBER PART NOMENCLATURE
FIGURE REQ
NUMBER

857238-413 PC POWER INSTL 1 990F 1


857238-413 PC POWER INSTL 14 1F RF
857238-415 PC POWER INSTL 1 990G 1
857238-415 PC POWER INSTL 14 1G RF
857239-401 PC POWER INSTL 2 990 1
857239-401 PC POWER INSTL 15 1 RF
857239-403 PC POWER INSTL 2 990A 1
857239-403 PC POWER INSTL 15 1A RF
857239-405 PC POWER INSTL 2 990B 1
857239-405 PC POWER INSTL 15 1B RF
857239-407 PC POWER INSTL 2 990C 1
857239-407 PC POWER INSTL 15 1C RF
857239-409 PC POWER INSTL 2 990D 1
857239-409 PC POWER INSTL 15 1D RF
857239-411 PC POWER INSTL 2 990E 1
857239-411 PC POWER INSTL 15 1E RF
857239-413 PC POWER INSTL 2 990F 1
857239-413 PC POWER INSTL 15 1F RF
857239-415 PC POWER INSTL 2 990G 1
857239-415 PC POWER INSTL 15 1G RF
857239-417 PC POWER INSTL 2 990H 1
857239-417 PC POWER INSTL 15 1H RF
857239-419 PC POWER INSTL 2 990J 1
857239-419 PC POWER INSTL 15 1J RF
857239-421 PC POWER INSTL 2 990K 1
857239-421 PC POWER INSTL 15 1K RF
857239-423 PC POWER INSTL 2 990L 1
857239-423 PC POWER INSTL 15 1L RF
857239-425 PC POWER INSTL 2 990M 1
857239-425 PC POWER INSTL 15 1M RF
857239-427 PC POWER INSTL 2 990N 1
857239-427 PC POWER INSTL 15 1N RF
857239-429 PC POWER INSTL 2 990P 1
857239-429 PC POWER INSTL 15 1P RF
857240-401 IFE INSTL 1 985 1
857240-401 IFE INSTL 12 1 RF
857240-403 IFE INSTL 1 985A 1
857240-403 IFE INSTL 12 1A RF
857240-405 IFE INSTL 1 985B 1

Page 10045
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

AIRLINE FIG
IPL ITEM TOTAL
PART NUMBER PART NOMENCLATURE
FIGURE REQ
NUMBER

857240-405 IFE INSTL 12 1B RF


857240-407 IFE INSTL 1 985C 1
857240-407 IFE INSTL 12 1C RF
857240-409 IFE INSTL 1 985D 1
857240-409 IFE INSTL 12 1D RF
857240-411 IFE INSTL 1 985E 1
857240-411 IFE INSTL 12 1E RF
857240-413 IFE INSTL 1 985F 1
857240-413 IFE INSTL 12 1F RF
857240-415 IFE INSTL 1 985G 1
857240-415 IFE INSTL 12 1G RF
857241-401 IFE INSTL 2 985 1
857241-401 IFE INSTL 13 1 RF
857241-403 IFE INSTL 2 985A 1
857241-403 IFE INSTL 13 1A RF
857241-405 IFE INSTL 2 985B 1
857241-405 IFE INSTL 13 1B RF
857241-407 IFE INSTL 2 985C 1
857241-407 IFE INSTL 13 1C RF
857241-409 IFE INSTL 2 985D 1
857241-409 IFE INSTL 13 1D RF
857241-411 IFE INSTL 2 985E 1
857241-411 IFE INSTL 13 1E RF
857241-413 IFE INSTL 2 985F 1
857241-413 IFE INSTL 13 1F RF
857241-415 IFE INSTL 2 985G 1
857241-415 IFE INSTL 13 1G RF
857241-417 IFE INSTL 2 985H 1
857241-417 IFE INSTL 13 1H RF
857241-419 IFE INSTL 2 985J 1
857241-419 IFE INSTL 13 1J RF
857241-421 IFE INSTL 2 985K 1
857241-421 IFE INSTL 13 1K RF
857241-423 IFE INSTL 2 985L 1
857241-423 IFE INSTL 13 1L RF
857241-425 IFE INSTL 2 985M 1
857241-425 IFE INSTL 13 1M RF
857241-427 IFE INSTL 2 985N 1
857241-427 IFE INSTL 13 1N RF

Page 10046
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

AIRLINE FIG
IPL ITEM TOTAL
PART NUMBER PART NOMENCLATURE
FIGURE REQ
NUMBER

857241-429 IFE INSTL 2 985P 1


857241-429 IFE INSTL 13 1P RF
857270-001 SUPPORT, FOAM 4 280A 1
857270-002 SUPPORT, FOAM 4 280 1
857272-401 BRACKET AY, LIFEVEST 4 80 1
857272-403 BRACKET AY 4 125 1
857277-401 BRACKET AY, VIDEO 1 115 1
857277-401 BRACKET AY, VIDEO 2 115 1
857281-401 STOP BLOCK AY 4 165 1
857281-401 STOP BLOCK AY 4 185 1
857282-003A COCKTAIL TRAY 3 201 1
857286-001A SHROUD, FRONT 4 155 1
857287-401A FRONT AY 4 120 1
857369-001A INSERT, COCKTAIL TRAY 4 195 1
857369-003A INSERT, COCKTAIL TRAY 3 140 1
857369-005A RH TRAY INSERT 3 155 1
857369-005A RH TRAY INSERT 4 210 1
857369-006A LH TRAY INSERT 3 155A 1
857369-006A LH TRAY INSERT 4 210A 1
857369-009A INSERT, FRONT COCKTAIL TRAY 4 175 1
857370-001A BEZEL, ESCUTCHEON 10 275 2
857370-001A BEZEL, ESCUTCHEON 11 275 2
857378-001 PANEL, F/R CONSOLE 12 85 1
DISCONNECT
857378-001 PANEL, F/R CONSOLE 13 95 1
DISCONNECT
857456-401 SPOTWELD AY, LIFEVEST 3 5 1
857457-011 BRACKET, COCKTAIL TRAY 3 205 2
SUPPORT
857577-001A BUTTON 3 185 2
857643-001A SHROUD, INNER, DIVIDER AY 3 230A 1
857643-002A SHROUD, INNER, DIVIDER AY 3 230 1
857644-001A SHROUD, FRONT CENTER 3 110A 1
CONSOLE
857644-002A SHROUD, FRONT CENTER 3 110 1
CONSOLE
857645-001A SHROUD, VIDEO SCREEN 3 225 1
POCKET
857646-001 SHAFT 3 190 1

Page 10047
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

AIRLINE FIG
IPL ITEM TOTAL
PART NUMBER PART NOMENCLATURE
FIGURE REQ
NUMBER

857647-001A SHROUD, VIDEO SCREEN 3 235 1


POCKET
857813-403 ROLLER AY 8 170 2
857819-001 BRUSH, CLOSEOUT 1 355 2
857819-001 BRUSH, CLOSEOUT 2 355 2
857865-001 PLATE 9 80 2
857871-003 LIGHT MOUNT 10 325 2
857871-003 LIGHT MOUNT 11 325 2
857872-401 LIGHT MOUNT AY 10 310 2
857872-401 LIGHT MOUNT AY 11 310 2
858501-001A SCREW 2 232 2
858828-401 CLOSEOUT AY 8 275 1
858828-402 CLOSEOUT AY 8 275A 1
859625-401 BRACKET AY 1 570B 2
859625-403 BRACKET AY 1 570C 2
92220A940 SCREW, CAP 5 315 3
92220A940 SCREW, CAP 5 325 3
92220A940 SCREW, CAP 7 50 2
9311K53 WASHER, SHOULDER 10 80 2
9311K53 WASHER, SHOULDER 10 160 2
9311K53 WASHER, SHOULDER 11 80 2
9311K53 WASHER, SHOULDER 11 160 2
93615A216 SCREW, CAP 1 510 2
93615A216 SCREW, CAP 2 510 2
98126A535 SHIM 8 195 2
98525A090 KEY, WOODRUFF 8 190 2
98525A090 KEY, WOODRUFF 10 110 4
98525A090 KEY, WOODRUFF 11 110 4

Page 10048
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

THIS PAGE IS INTENTIONALLY LEFT BLANK

Page 10049
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

100 270
250A

255
K
470A
35A
40A 275

60A
275A
50A
675
55A
65A J
E
480 250
485A 485
255
20
685
460A
540A 465

25
465
460 A
80 100B
635B 620D
B 75
680 F 620E
455

620F
625

645B
(REF, 90 650
540 IPL FIG. 9)
(REF, 85
IPL FIG. 9)
610F
610E
610D
640B

856416-401 SHOWN
615B

MODEL 7800 BUSINESS CLASS DOUBLE SEAT ASSEMBLY - CCA A340-300


IPL FIGURE 1 (SHEET 1 OF 7)

Page 10050
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

A
690
(REF) 690

G
775
765 770 690
695
705
700 700
760

706
90C 265
240

945
D
945A 90B
235A
800
225
260
10 945A 110B 810A 235
110A
110

810
806
810C
945
975A
95
975
826 C
790A
810 795
ROTATED
875 800
790 FOR
880
785 806 CLARITY
885
950
780 930 945
875 945A (OPP)
880 (REF)
885 935 940

800
905 910
(REF)
805
805A 900A 915

820
(REF 170, 815 895 920
4 PLACES 180, IPL 8)
900 925

MODEL 7800 BUSINESS CLASS DOUBLE SEAT ASSEMBLY - CCA A340-300


IPL FIGURE 1 (SHEET 2 OF 7)

Page 10051
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

B 595D
595E
595F
605

570

600A

570B 565 560

570C

585F
585E
585D

555

570C
590B
580

C
960 960A
965A 965A
970A 970A

950 825
826
(REF)

826 950B

831A
840 837 832
842 830
841 836
843 835
842
831
832

MODEL 7800 BUSINESS CLASS DOUBLE SEAT ASSEMBLY - CCA A340-300


IPL FIGURE 1 (SHEET 3 OF 7)

Page 10052
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

420A 415
D AFT CENTER CONSOLE 421

420
410S
421 410U
410H
410Q 410T

100A 410V

410F 410J
410G 410M
410K
410E
410C 410R

410A 425
410P

410 410L 410P

410N
410D

410B
445A

445

450

440
435

856416-409, -410 VARIATION

MODEL 7800 BUSINESS CLASS DOUBLE SEAT ASSEMBLY - CCA A340-300


IPL FIGURE 1 (SHEET 4 OF 7)

Page 10053
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

495
E 500
490A
495
500
500 490A
495

530A

505

510
525
510

515

520
535

F 670

665

670

660

655
656
657

MODEL 7800 BUSINESS CLASS DOUBLE SEAT ASSEMBLY - CCA A340-300


IPL FIGURE 1 (SHEET 5 OF 7)

Page 10054
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

G H
755 750 710 720
715
735
730
720 756
725 726
750 190
745
165
720A
715A
690 720 188
(REF) 715 195
170 165 165
160
160
165
180 175
186
185

ROTATED
740 FOR CLARITY 187

J 200

145

210
140

135

125

205

155

130
150
135
230
125A
120

120
130
115
220
856416-407, -409, -410
VARIATION
215
(NO BACK VIDEO
MONITOR)

MODEL 7800 BUSINESS CLASS DOUBLE SEAT ASSEMBLY - CCA A340-300


IPL FIGURE 1 (SHEET 6 OF 7)

Page 10055
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

310
(REF)

345 345
280A 335
340

335
350
340
325A
310

330
280

325

295
290 300 305

ROTATED
FOR CLARITY
305
295 300
295

295A
290A
300 305

295A 300 305


295A
315

MODEL 7800 BUSINESS CLASS DOUBLE SEAT ASSEMBLY - CCA A340-300


IPL FIGURE 1 (SHEET 7 OF 7)

Page 10056
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

INDENT
AIRLINE UNITS
FIG PART EFF
PART NOMENCLATURE PER
ITEM NUMBER CODE
NO ASSY
1
–1 856413-401 0 SEAT AY, B/C, MODEL 7800, LH A RF
F/R DBL, BACK-MOUNTED
VIDEO
–1A 856413-402 0 SEAT AY, B/C, MODEL 7800, RH B RF
F/R DBL, BACK-MOUNTED
VIDEO
–1B 856413-403 0 SEAT AY, B/C, MODEL 7800, CTR C RF
F/R DBL, BACK-MOUNTED
VIDEO
–1C 856413-405 0 SEAT AY, B/C, MODEL 7800, LH D RF
STD DBL, BACK-MOUNTED
VIDEO
–1D 856413-406 0 SEAT AY, B/C, MODEL 7800, RH E RF
STD DBL, BACK-MOUNTED
VIDEO
–1E 856413-407 0 SEAT AY, B/C, MODEL 7800, CTR F RF
STD DBL, NO BACK-MOUNTED
VIDEO
–1F 856413-409 0 SEAT AY, B/C, MODEL 7800, LH G RF
STD DBL, NO BACK-MOUNTED
VIDEO
–1G 856413-410 0 SEAT AY, B/C, MODEL 7800, RH H RF
STD DBL, NO BACK-MOUNTED
VIDEO

–2 856416-401 1 SEAT AY, LH F/R DBL, A 1


BACK-MOUNTED VIDEO
–2A 856416-402 1 SEAT AY, RH F/R DBL, B 1
BACK-MOUNTED VIDEO
–2B 856416-403 1 SEAT AY, CTR F/R DBL, C 1
BACK-MOUNTED VIDEO
–2C 856416-405 1 SEAT AY, LH STD DBL, D 1
BACK-MOUNTED VIDEO
–2D 856416-406 1 SEAT AY, RH STD DBL, E 1
BACK-MOUNTED VIDEO
–2E 856416-407 1 SEAT AY, CTR STD DBL, F 1
NO BACK-MOUNTED VIDEO
–2F 856416-409 1 SEAT AY, LH STD DBL, G 1
NO BACK-MOUNTED VIDEO
–2G 856416-410 1 SEAT AY, RH STD DBL, H 1
NO BACK-MOUNTED VIDEO
–5 856415 1 TRIM AND FINISH RF
10 840304-25 1 NAMEPLATE (INTEGRATION) 1

-ITEM NOT ILLUSTRATED


Page 10057
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

INDENT
AIRLINE UNITS
FIG PART EFF
PART NOMENCLATURE PER
ITEM NUMBER CODE
NO ASSY
1
–15 856020-405 2 CUSHION AY, BTM 2
20 856018-405A 3 DRESS COVER, BTM 1
25 856153-405 3 CUSHION AY, FBLKD (BTM) 1
–30 856154-405 2 CUSHION AY, HEADREST 1
(OUTBD/LH)
–30A 856154-406 2 CUSHION AY, HEADREST 1
(AISLE/RH)
–35 856040-405A 3 DRESS COVER, HEADREST 1
(U/O 856154-405)
35A 856040-406A 3 DRESS COVER, HEADREST 1
(U/O 856154-406)
–40 856042-405 3 CUSHION AY, FBLKD 1
(HEADREST) (U/O 856154-405)
40A 856042-406 3 CUSHION AY, FBLKD 1
(HEADREST) (U/O 856154-406)
–45 856152-405 2 CUSHION AY, BACK (OUTBD/LH) 1
–45A 856152-406 2 CUSHION AY, BACK (AISLE/RH) 1
–50 856021-407A 3 DRESS COVER, BACK INSERT 1
(U/O 856152-405)
50A 856021-408A 3 DRESS COVER, BACK INSERT 1
(U/O 856152-406)
–55 856021-415A 3 DRESS COVER, BACK 1
(U/O 856152-405)
55A 856021-416A 3 DRESS COVER, BACK 1
(U/O 856152-406)
–60 856023-411 3 CUSHION AY, INSERT 1
(U/O 856152-405)
60A 856023-412 3 CUSHION AY, INSERT 1
(U/O 856152-406)
–65 856023-413 3 CUSHION AY, BACK (U/O 856152 1
-405)
65A 856023-414 3 CUSHION AY, BACK (U/O 856152 1
-406)
–70 856155-407 2 CUSHION AY, LEGREST 2
75 856015-413A 3 DRESS COVER, LEGREST 1
80 856017-407 3 CUSHION AY, LEGREST 1
–85 856015-407B 2 DRESS COVER, LEGREST 1
EXTENSION
–86 856024-407A 2 DRESS COVER, SEAT BELT 4
COVER
R –90 2085-1-051-8120 2 DELETED (SUPSD BY ITEM 90B) D

-ITEM NOT ILLUSTRATED


Page 10058
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

INDENT
AIRLINE UNITS
FIG PART EFF
PART NOMENCLATURE PER
ITEM NUMBER CODE
NO ASSY
1
–90A 2085-1-061-8120 2 DELETED (SUPSD BY ITEM 90C) D
R 90B 2085-3-191-8120 2 SEAT BELT AY, “TIP” (V35FB9) 2
(SUPSDS ITEM 90)
R 90C 2085-3-201-8120 2 SEAT BELT AY, “BUCKLE” 2
(V35FB9) (POST SB 859548-25
-2558) (SUPSDS ITEM 90A)
95 840304-23 2 NAMEPLATE 1
100 855756-025A 2 PLACARD, SAFETY 4
(NO STOWAGE)
100A 855756-023A 2 PLACARD, SAFETY (REMOVE A-F 1
LOOSE ITEMS FOR TAXI, TAKE
OFF AND LANDING)
100B 855756-021A 2 PLACARD, SAFETY (LIFE VEST A-F 1
UNDER YOUR CENTER
CONSOLE)
–105 856392-407A 2 BACK SHELL AY (OUTBD/LH) A-E 1
–105A 856392-408A 2 BACK SHELL AY (AISLE/RH) A-E 1
–105B 856392-409A 2 BACK SHELL AY (OUTBD/LH) F,G,H 1
–105C 856392-410A 2 BACK SHELL AY (AISLE/RH) F,G,H 1
ATTACHING PARTS
110 NAS6204-2 2 BOLT 8
110A NAS1149F0416P 2 WASHER 8
110B MS21042-4 2 NUT 8
---*---
115 857277-401 3 BRACKET AY, VIDEO (U/O 856392 1
-407, -408)
ATTACHING PARTS
120 AN525-10R9 3 SCREW 4
---*---
125 856462-407A 3 SHROUD AY, VIDEO (U/O 856392 1
-407, -408)

-ITEM NOT ILLUSTRATED


Page 10059
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

INDENT
AIRLINE UNITS
FIG PART EFF
PART NOMENCLATURE PER
ITEM NUMBER CODE
NO ASSY
1
125A 856462-403B 3 SHROUD AY, VIDEO (U/O 856392 1
-409, -410)
ATTACHING PARTS
130 AN525-10R14 3 SCREW 4
---*---
135 WA5135-103-103 3 CLIPNUT (V60119) 4
140 856404-001 3 SUPPORT BRACKET, VIDEO 1
ATTACHING PARTS
145 AN525-10R8 3 SCREW 2
---*---
150 856570-403B 3 AMENITIES POCKET AY 1
ATTACHING PARTS
155 AN525-10R8 3 SCREW 3
---*---
–156 856357-401B 3 LIT POCKET AY 1
ATTACHING PARTS
160 NAS517-3-4 3 SCREW 2
165 NAS1169-10 3 WASHER-DIMPLED 4
---*---
170 855750-003 4 SPRING, LIT POCKET 1
(CTR CONSOLE SIDE)
–170A 855750-004 4 SPRING, LIT POCKET 1
ATTACHING PARTS
175 NAS517-3-1 4 SCREW 1
180 NAS1149F0316P 4 WASHER 1
185 MS21042-3 4 NUT 1
---*---
186 856359-001 4 SUPPORT BRACKET 1
187 856357-001B 4 COVER, LEATHER, LIT POCKET 1
188 856357-403 4 PLATE AY, LIT POCKET 1
190 856585-001B 4 HANDLE 1
ATTACHING PARTS
195 NAS514P832-6 3 SCREW 2
---*---
200 856486-403B 3 HEAD PADDING AY 1
ATTACHING PARTS
205 AN525-10R14 3 SCREW 2
---*---

-ITEM NOT ILLUSTRATED


Page 10060
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

INDENT
AIRLINE UNITS
FIG PART EFF
PART NOMENCLATURE PER
ITEM NUMBER CODE
NO ASSY
1
210 WA5135-103-103 3 CLIPNUT (V60119) 2
215 851103-401B 3 CLOSEOUT AY (U/O 856392-407, 1
-409)
–215A 851103-402B 3 CLOSEOUT AY (U/O 856392-408, 1
-410)
ATTACHING PARTS
220 AN525-10R8 3 SCREW 2
---*---
225 856701-401B 3 CLOSEOUT AY 1
230 855726-011A 3 BACK SHELL, 7800 (U/O 856392 1
-407, -409)
–230A 855726-012A 3 BACK SHELL, 7800 (U/O 856392 1
-408, -410)
235 855787-001 2 SUPPORT BRACKET, BACK 2
SHELL (LH)
235A 855787-002 2 SUPPORT BRACKET, BACK 2
SHELL (RH)
ATTACHING PARTS
240 NAS6204-3 2 BOLT 4
–245 NOT USED
---*---
250 856360-407A 2 LINER AY, BACK SHELL (LH) 2
250A 856360-408A 2 LINER AY, BACK SHELL (RH) 2
–250B 856360-413A 2 LINER AY, BACK SHELL (BACK) 1
255 856360-003B 3 DRESS COVER, BACK SHELL 1
LINER (U/O 856360-407, -408)
–255A 856360-013B 3 DRESS COVER, BACK SHELL 1
LINER (U/O 856360-413)
260 855794-403C 2 SUPPORT AY, INDICATOR LIGHT 1
(LH)
–260A 855794-407B 2 SUPPORT AY, INDICATOR LIGHT 1
(RH)
ATTACHING PARTS
265 NAS623-3-6 2 SCREW 2
---*---
270 855727-415A 2 PRIVACY DIVIDER AY 1
ATTACHING PARTS
275 NAS517-3-8 2 SCREW (UPPER) 4
275A NAS623-3-14 2 SCREW (LOWER) 4
---*---

-ITEM NOT ILLUSTRATED


Page 10061
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

INDENT
AIRLINE UNITS
FIG PART EFF
PART NOMENCLATURE PER
ITEM NUMBER CODE
NO ASSY
1
280 855728-015A 3 SHROUD (BND) 1
280A 855728-017A 3 SHROUD (BND) 1
–285 855727-417 3 STRUCTURE AY, DIVIDER (RVT) 1
290 856584-405 4 TRACK AY (UPPER) 1
290A 856584-407 4 TRACK AY (LOWER) 1
ATTACHING PARTS
295 NAS602-6P 4 SCREW (UPPER TRACK) 4
295A NAS602-6P 4 SCREW (LOWER TRACK) 3
300 NAS1149FN832P 4 WASHER (CTR OF TRACK ONLY) 2
305 MS21042-8 4 NUT (CTR OF TRACK ONLY) 2
---*---
310 855727-207 4 STRUCTURE AY, DIVIDER 1
315 WA5135-103-103 4 CLIPNUT (V60119) 8
–320 855734-411A 3 PANEL AY, PRIVACY DIVIDER 1
325 NW-01-27 4 SHUTTLE (LOWER) (V0JFH8) 2
325A NW-01-27-LLZ 4 SHUTTLE (UPPER) (V0JFH8) 1
ATTACHING PARTS
330 NAS602-12P 4 SCREW 2
335 NAS1149FN816P 4 WASHER (UNDER NUT) 2
340 NAS1515H3L 4 WASHER (UNDER WASHER) 2
345 MS21042-3 4 NUT 2
---*---
350 855734-005A 4 PANEL 1
–355 857819-001 3 BRUSH, CLOSEOUT (BND) 2
–360 NOT USED
THRU
–395 NOT USED
–400 855762-409B 2 CONSOLE AY, AFT A-F 1
ATTACHING PARTS
–405 NAS603-10P 2 SCREW 2
–406 NAS1149D0316J 2 WASHER 2
---*---
410 855765-073B 3 SHROUD, CLOSEOUT 1
410A 855765-075B 3 SHROUD, CLOSEOUT 1
410B 855765-061B 3 SHROUD 1
410C 855765-067B 3 SHROUD 1
410D 855765-066B 3 SHROUD 1

-ITEM NOT ILLUSTRATED


Page 10062
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

INDENT
AIRLINE UNITS
FIG PART EFF
PART NOMENCLATURE PER
ITEM NUMBER CODE
NO ASSY
1
410E 855765-065B 3 SHROUD 1
410F 855765-072B 3 SHROUD 1
410G 855765-071B 3 SHROUD 1
410H 855765-077B 3 SHROUD 1
410J 855765-069B 3 SHROUD 1
410K 855765-070B 3 SHROUD 1
410L 855765-064B 3 SHROUD 1
410M 855765-063B 3 SHROUD 1
410N 855765-089B 3 SHROUD 1
410P 855765-093B 3 SHROUD 2
410Q 855765-085B 3 SHROUD 1
410R 855765-087B 3 SHROUD 1
410S 855765-081B 3 SHROUD 1
410T 855765-082B 3 SHROUD 1
410U 855765-091B 3 SHROUD 1
410V 855765-092B 3 SHROUD 1
415 856704-403A 3 COIN TRAY AY 1
ATTACHING PARTS
420 NAS602-5P 3 SCREW 1
420A NAS602-6P 3 SCREW 2
421 NAS1149D0332J 3 WASHER 3
---*---
425 855763-435 3 STRUCTURE AY, AFT CONSOLE 1
–430 855763-417B 2 CONSOLE AY, AFT G,H 1
ATTACHING PARTS
435 NAS603-10P 2 SCREW 2
440 NAS1149D0316J 2 WASHER 2
---*---
445 855765-049B 3 SHROUD (LH) (BND) 1
445A 855765-051B 3 SHROUD (RH) (BND) 1
450 855763-403 3 BRACKET AY 1
455 855871-409A 2 CONSOLE AY, CTR, FRONT ROW A,B,C 1
(SEE IPL FIG. 3 FOR DETS)

-ITEM NOT ILLUSTRATED


Page 10063
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

INDENT
AIRLINE UNITS
FIG PART EFF
PART NOMENCLATURE PER
ITEM NUMBER CODE
NO ASSY
1
–455A 855870-407A 2 CONSOLE AY, CTR, STANDARD D-H 1
(SEE IPL FIG. 4 FOR DETS)
ATTACHING PARTS
460 NAS6204-3 2 BOLT (FWD) 2
460A NAS6204-5 2 BOLT (AFT) 2
465 NAS1149F0416P 2 WASHER 4
---*---
–470 855287-411B 2 FOOD TABLE AY, BI-FOLD (LH) 1
(SEE IPL FIG. 16 FOR DETS)
470A 855287-412B 2 FOOD TABLE AY, BI-FOLD (RH) 1
(SEE IPL FIG. 16 FOR DETS)
–475 855737-403A 2 PADDLE ARM AY, FOOD TABLE 1
(LH)
–475A 855737-404A 2 PADDLE ARM AY, FOOD TABLE 1
(RH)
ATTACHING PARTS
480 NAS6204-4 2 BOLT 1
485 NAS1149F0416P 2 WASHER 1
485A NAS1515H7L 2 WASHER 2
---*---
–490 822583-40 3 BAR SLIDE (U/O 855737-403) 2
490A 822583-39 3 BAR SLIDE (U/O 855737-404) 2
ATTACHING PARTS
495 NAS1191-3PL6 3 SCREW 2
500 NAS1149D0316J 3 WASHER 2
505 NAS75-3-003 3 BUSHING 2
---*---
510 93615A216 3 SCREW, CAP (V3A054) 2
515 856012-003A 3 LATCH 1
ATTACHING PARTS
520 NAS561P4-10 3 PIN, SPRING 1
---*---
525 LC-020A-6 3 LATCH SLIDE SPRING 1
–530 856150-003A 3 PADDLE ARM (U/O 855737-403) 1
530A 856150-004A 3 PADDLE ARM (U/O 855737-404) 1
535 NAS74-4-005 3 BUSHING 1
540 855744-411A 2 ARMREST AY, SIDE (OUTBD/LH) 1
(SEE IPL FIG. 5 FOR DETS)
540A 855744-412A 2 ARMREST AY, SIDE (AISLE/RH) 1
(SEE IPL FIG. 5 FOR DETS)

-ITEM NOT ILLUSTRATED


Page 10064
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

INDENT
AIRLINE UNITS
FIG PART EFF
PART NOMENCLATURE PER
ITEM NUMBER CODE
NO ASSY
1
–545 NOT USED
–550 NOT USED
555 856899-402 2 STRUCTURE AY, CLOSEOUT A,C,D, 1
(RH/AISLE) F,G
–555A 856899-401 2 STRUCTURE AY, CLOSEOUT B,C,E, 1
(LH/AISLE) F,H
ATTACHING PARTS
560 NAS603-6P 2 SCREW 3
565 NAS1149F0316P 2 WASHER 3
570 NAS514P1032-9 2 SCREW 4
---*---
–570A 856899-433 3 TUBE AY (REPLS 856899-403) 1
(POST SB 859990-25-2591)
570B 859625-401 4 BRACKET AY (RVT) (POST SB 2
859990-25-2591)
570C 859625-403 4 BRACKET AY (RVT) (POST SB 2
859990-25-2591)
–575 856244-434B 2 SHROUD AY, CLOSEOUT A,C,D, 1
(RH/AISLE) F,G
–575A 856244-433B 2 SHROUD AY, CLOSEOUT B,C,E, 1
(LH/AISLE) F,H
580 856243-044B 3 SHROUD, CLOSEOUT 1
(U/O 856244-434)
–580A 856243-043B 3 SHROUD, CLOSEOUT 1
(U/O 856244-433)
R –585 856244-436B 2 DELETED (SUPSD BY ITEM 585B) D
R –585A 856244-435B 2 DELETED (SUPSD BY ITEM 585C) D
R –585B 856244-458B 2 SHROUD AY, CLOSEOUT 1
(RH/AISLE) (POST SB 859990
-25-2591) (SUPSDS ITEM 585)

-ITEM NOT ILLUSTRATED


Page 10065
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

INDENT
AIRLINE UNITS
FIG PART EFF
PART NOMENCLATURE PER
ITEM NUMBER CODE
NO ASSY
1
R –585C 856244-457B 2 SHROUD AY, CLOSEOUT 1
(LH/AISLE) (POST SB 859990
-25-2591) (SUPSDS BY ITEM
585A)
ATTACHING PARTS
585D 1212-105 2 CAP, SNAP 2
585E NAS603-8P 2 SCREW 2
585F 1212FB 2 WASHER, SNAP CAP 2
---*---
R –590 856243-039A 3 DELETED D
R –590A 856243-040A 3 DELETED D
590B 856243-078B 3 SHROUD, CLOSEOUT 1
(U/O 856244-458)
–590C 856243-077B 3 SHROUD, CLOSEOUT 1
(U/O 856244-457)
R –595 856244-428A 2 DELETED (SUPSD BY ITEM 595B) 1
R –595A 856244-427A 2 DELETED (SUPSD BY ITEM 595C) 1
R –595B 856244-476A 2 SHROUD AY, CLOSEOUT 1
(RH/AISLE) (AFT)
(SUPSDS ITEM 595)
(POST SB 859990-25-2591)
R –595C 856244-475A 2 SHROUD AY, CLOSEOUT 1
(LH/AISLE) (AFT)
(SUPSDS ITEM 585A)
(POST SB 859990-25-2591)
ATTACHING PARTS
595D 1212-105 2 CAP, SNAP 2
595E NAS603-8P 2 SCREW 2
595F 1212FB 2 WASHER, SNAP CAP 2
---*---

-ITEM NOT ILLUSTRATED


Page 10066
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

INDENT
AIRLINE UNITS
FIG PART EFF
PART NOMENCLATURE PER
ITEM NUMBER CODE
NO ASSY
1
R –600 856243-041B 3 DELETED D
600A 856243-079B 3 SHROUD, CLOSEOUT 1
(U/O 856244-475, -476)
R 605 856243-046B 3 SHROUD, CLOSEOUT 1
(U/O 856244-476)
R –605A 856243-045B 3 SHROUD, CLOSEOUT 1
(U/O 856244-475)
R –610 856244-409B 2 DELETED (SUPSD BY ITEM 610B) D
R –610A 856244-410B 2 DELETED (SUPSD BY ITEM 610C) D
R –610B 856244-467B 2 SHROUD AY, CLOSEOUT 1
(OUTBD) (FWD) (SUPSDS ITEM
610) (POST SB 859990-25-2591)
R –610C 856244-468B 2 SHROUD AY, CLOSEOUT 1
(OUTBD) (FWD) (SUPSDS ITEM
610A) (POST SB 859990-25-
2591)
ATTACHING PARTS
610D 1212-105 2 CAP, SNAP 2
610E NAS603-8P 2 SCREW 2
610F 1212FB 2 WASHER, SNAP CAP 2

R –615 856243-020B 3 DELETED D


R –615A 856243-019B 3 DELETED D
615B 856243-083B 3 SHROUD, CLOSEOUT 1
(U/O 856244-467)
–615C 856243-084B 3 SHROUD, CLOSEOUT 1
(U/O 856244-468)
R –620 856244-421B 2 DELETED (SUPSD BY ITEM 620B) D

-ITEM NOT ILLUSTRATED


Page 10067
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

INDENT
AIRLINE UNITS
FIG PART EFF
PART NOMENCLATURE PER
ITEM NUMBER CODE
NO ASSY
1
R –620A 856244-422B 2 DELETED (SUPSD BY ITEM 620C) D
R –620B 856244-469B 2 SHROUD AY, CLOSEOUT 1
ARMREST (OUTBD) (AFT)
(SUPSDS ITEM 620) (POST SB
859990-25-2591)
R –620C 856244-470B 2 SHROUD AY, CLOSEOUT 1
ARMREST (OUTBD) (AFT)
(SUPSDS ITEM 620A) (POST SB
859990-25-2591)
ATTACHING PARTS
620D 1212-105 2 CAP, SNAP 2
620E NAS603-8P 2 SCREW 2
620F 1212FB 2 WASHER, SNAP CAP 2
R 625 856243-033B 3 SHROUD, CLOSEOUT ARMREST 1
(U/O 856244-469)
R –625A 856243-034B 3 SHROUD, CLOSEOUT ARMREST 1
(U/O 856244-470)
R –630 856244-419B 3 DELETED D
R –630A 856244-420B 3 DELETED D
–630B 856244-471B 3 SHROUD AY, CLOSEOUT 1
ARMREST (OUTBD)
(U/O 856244-469)
–630C 856244-472B 3 DELETED D
R –635 856243-023B 4 DELETED D
R –635A 856243-024B 4 SHROUD, CLOSEOUT ARMREST 1
(U/O 856244-420)
635B 856243-035B 4 SHROUD, CLOSEOUT ARMREST 1
(U/O 856244-471)
–635C 856243-086B 4 SHROUD, CLOSEOUT ARMREST 1
(U/O 856244-472)

-ITEM NOT ILLUSTRATED


Page 10068
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

INDENT
AIRLINE UNITS
FIG PART EFF
PART NOMENCLATURE PER
ITEM NUMBER CODE
NO ASSY
1
R –640 856242-413 2 DELETED (SUPSD BY ITEM 640B) D
R –640A 856242-414 2 DELETED (SUPSD BY ITEM 640C) D
R 640B 856242-437 2 BRACKET AY (FWD-OUTBD) 1
(SUPSDS ITEM 640) (POST SB
859990-25-2591)
R –640C 856242-438 2 BRACKET AY (FWD-OUTBD) 1
(SUPSDS ITEM 640A) (POST SB
859990-25-2591)
R –645 856242-419 2 DELETED (SUPSD BY ITEM 645B) D
R –645A 856242-420 2 DELETED (SUPSD BY ITEM 645C) D
R 645B 856242-439 2 BRACKET AY (AFT-OUTBD) 1
(SUPSDS ITEM 645) (POST SB
859990-25-2591)
R –645C 856242-440 2 BRACKET AY (AFT-OUTBD) 1
(SUPSDS ITEM 645A) (POST SB
859990-25-2591)
ATTACHING PARTS
650 NAS514P6032-9 2 SCREW 2
---*---
655 855718-015B 2 CLOSEOUT, FOOTWELL (OUTBD) A,D 1
–655A 855718-016B 2 CLOSEOUT, FOOTWELL (OUTBD) B,E 1
–655B 855718-039B 2 CLOSEOUT, FOOTWELL (OUTBD) G 1
–655C 855718-040B 2 CLOSEOUT, FOOTWELL (OUTBD) H 1
–655D 855718-043B 2 CLOSEOUT, FOOTWELL (LH) C,F 1
–655E 855718-017B 2 CLOSEOUT, FOOTWELL (AISLE) A,D 1
–655F 855718-018B 2 CLOSEOUT, FOOTWELL (AISLE) B,E 1

-ITEM NOT ILLUSTRATED


Page 10069
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

INDENT
AIRLINE UNITS
FIG PART EFF
PART NOMENCLATURE PER
ITEM NUMBER CODE
NO ASSY
1
–655G 855718-041B 2 CLOSEOUT, FOOTWELL (AISLE) G 1
–655H 855718-042B 2 CLOSEOUT, FOOTWELL (AISLE) H 1
–655J 855718-044B 2 CLOSEOUT, FOOTWELL (RH) C,F 1
656 AJ4-35 2 STUD 8
657 GH4 2 GROMMET 8
660 856243-036B 2 SHROUD, FOOTWELL (OUTBD) A,C,D, 1
F
–660A 856243-035B 2 SHROUD, FOOTWELL (OUTBD) B,E 1
–660B 856243-035B 2 SHROUD, FOOTWELL (AISLE) A,C,D, 1
F
–660C 856243-036B 2 SHROUD, FOOTWELL (AISLE) B,E 1
665 857017-403 2 STAND OFF AY (OUTBD) A,B,D, 1
E,G
–665A 857017-401 2 STAND OFF AY (AISLE) A,B,D, 1
E,G
–665B 857017-405 2 STAND OFF AY C,F 2
ATTACHING PARTS
670 MS3367-3-9 2 STRAP (WA5047-256-200) 2
---*---
675 855711-401 2 HEADREST AY (SEE IPL FIG. 6 2
FOR DETS)
ATTACHING PARTS
680 NAS517-3-4 2 SCREW 4
685 855789-001 2 SPACER 2
---*---
690 855709-401 2 BACK AY 2
ATTACHING PARTS
695 NAS6204-10 2 BOLT 2
700 NAS1149F0416P 2 WASHER 4
705 42NKE-048 2 NUT 2
706 115060-003 2 SPACER, NYLON 2
---*---

-ITEM NOT ILLUSTRATED


Page 10070
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

INDENT
AIRLINE UNITS
FIG PART EFF
PART NOMENCLATURE PER
ITEM NUMBER CODE
NO ASSY
1
710 855761-401 3 TORQUE TUBE AY 4
ATTACHING PARTS
715 NAS6204-11 3 BOLT 4
715A NAS6204-18 3 BOLT 2
720 NAS1149D0432J 3 WASHER 12
720A 5710-62-60 3 WASHER 4
725 MS21042-4 3 NUT 6
726 NAS43HT4-24 3 SPACER 2
---*---
730 CRSB-16 3 ROLLER, TRACK 2
735 NAS43HT7-9 3 SPACER 2
740 855781-401 3 INSERT AY, BACK FRAME 2
ATTACHING PARTS
745 NAS6204-9 3 BOLT 1
750 NAS1149D0432J 3 WASHER 1
755 MS21042-4 3 NUT 1
---*---
756 856250-003 2 BUTTON-SLIDE 4
760 847372-15 2 BRACKET, SWIVEL LINK 4
ATTACHING PARTS
765 NAS6204-4 2 BOLT 1
770 847372-5 2 BUSHING 1
775 42NKE-048 2 NUT 1
---*---
780 855722-401A 2 STRUCTURE AY, LEGREST 2
(SEE IPL FIG. 7 FOR DETS)
ATTACHING PARTS
785 NAS6204-4 2 BOLT 2
790 NAS1149F0416P 2 WASHER 2
790A NAS1515HL7 2 WASHER 2
---*---
795 NAS73-4E004 2 BUSHING 4
800 855720-401 2 PAN AY, SEAT (SEE IPL FIG. 8 FOR 2
DETS)
805 856250-003 2 BUTTON-SLIDE (AFT) 4
805A 856250-001 2 BUTTON-SLIDE 4
806 830684-47 2 PLACARD-MECHANICAL 2
OPERATION
810 856024-411B 2 DRESS COVER-RAIL 4

-ITEM NOT ILLUSTRATED


Page 10071
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

INDENT
AIRLINE UNITS
FIG PART EFF
PART NOMENCLATURE PER
ITEM NUMBER CODE
NO ASSY
1
810A 856024-403B 2 DRESS COVER-RAIL (OUTSIDE 1
RAIL)
–810B 856024-404B 2 DRESS COVER-RAIL (OUTSIDE 1
RAIL)
810C 856024-405B 2 DRESS COVER-RAIL (LH SIDE OF 2
SEAT PANS)
–810D 856024-406B 2 DRESS COVER-RAIL (RH SIDE 2
OF SEAT PANS)
–810E 856024-409B 2 DRESS COVER-BACK 2
CLOSEOUT
–810F 856024-417B 2 DRESS COVER-AFT CLOSEOUT 2
815 856158-003 2 PLATE-STOP 4
ATTACHING PARTS
820 NAS1191E08P3L 2 SCREW 2
---*---
825 856085-411 2 SUPPORT AY (RVT) A,B,D, 1
G,H
–825A 856085-417 2 SUPPORT AY (RVT) C,F 1
826 855791-003 2 BRACKET, TRACK MOUNTING 2
(RVT)
830 856235-403 2 TUBE AY (AFT) A,D,G 1
–830A 856235-404 2 TUBE AY (AFT) B,E,H 1
–830B 856235-402 2 TUBE AY (AFT) C,F 1
ATTACHING PARTS
831 NAS603-8P 2 SCREW (OUTBD SIDE) A,B,D, 2
E,G,H
831A NAS603-10P 2 SCREW (AISLE SIDE) A,B,D, 1
E,G,H
–831B NAS603-10P 2 SCREW C,F 2
832 NAS1149F0332P 2 WASHER A,B,D, 3
E,G,H
–832A NAS1149F0332P 2 WASHER C,F 2
---*---
835 856005-401 2 SUPPORT AY, DSEB 1
ATTACHING PARTS
836 NAS603-6P 2 SCREW 3
837 NAS1149F0332P 2 WASHER 3
---*---

-ITEM NOT ILLUSTRATED


Page 10072
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

INDENT
AIRLINE UNITS
FIG PART EFF
PART NOMENCLATURE PER
ITEM NUMBER CODE
NO ASSY
1
840 852259-415 2 PANEL AY, ELECTRIC A,D,G 1
–840A 852259-416 2 PANEL AY, ELECTRIC B,E,H 1
–840B 852259-408 2 PANEL AY, ELECTRIC C,F 1
ATTACHING PARTS
841 NAS603-8P 2 SCREW 2
842 NAS1149F0332P 2 WASHER 4
843 MS21042L3 2 NUT 2
---*---
–845 NOT USED
THRU
–860 NOT USED
–865 856165-407A 2 BASEFRAME AY A,D,G 1
–865A 856165-408A 2 BASEFRAME AY B,E,H 1
–865B 856165-409A 2 BASEFRAME AY C,F 1
–870 856174-401A 3 SPREADER AY, RAIL 2
–870A 856174-402A 3 SPREADER AY, RAIL 2
ATTACHING PARTS
875 NAS623-4-38 3 SCREW 2
880 NAS1149F0416P 3 WASHER 4
885 MS21042-4 3 NUT 2
---*---
–890 NOT USED
895 855767-001 4 RACK, GEAR 1
ATTACHING PARTS
900 NAS6604-5 4 BOLT (FWD) 3
900A NAS6604-8 4 BOLT (AFT) 2
905 NAS1149F0432P 4 WASHER (AFT) 2
---*---
910 856158-001 4 RETAINER, RACK AND PINNION 1
915 NAS623-3-36 4 SCREW (FWD) 1
920 NAS1149D0332J 4 WASHER (FWD) 1
925 MS21042-3 4 NUT (FWD) 1

-ITEM NOT ILLUSTRATED


Page 10073
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

INDENT
AIRLINE UNITS
FIG PART EFF
PART NOMENCLATURE PER
ITEM NUMBER CODE
NO ASSY
1
930 856046-001A 4 PLATE, RETAINER 1
ATTACHING PARTS
935 NAS514P832-8 4 SCREW 4
940 NAS43DD3-8 4 SPACER 4
---*---
945 856173-001A 4 SPREADER (U/O 856174-401) 1
945A 856173-002A 4 SPREADER (U/O 856174-402) 1
950 856169-421A 3 LEG AY, OFFSET (OUTBD) (U/O 1
856165-407) (SEE IPL FIG. 9
FOR DETS)
–950A 856169-422A 3 LEG AY, OFFSET (OUTBD) (U/O 1
856165-408) (SEE IPL FIG. 9
FOR DETS)
950B 856168-405A 3 LEG AY, STRAIGHT (INBD) (U/O 1
856165-407, -408) (SEE IPL FIG.
9 FOR DETS)
–950C 856168-405A 3 LEG AY, STRAIGHT (U/O 856165 2
-409) (SEE IPL FIG. 9 FOR DETS)
ATTACHING PARTS
955 NAS623-4-38 3 SCREW (FWD) 1
960 NAS6605-42 3 BOLT (AFT) (U/O OFFSET LEG 1
ONLY)
–960A NAS6605-44 3 BOLT (AFT) 1
965 NAS1149F0416P 3 WASHER (FWD) 2
965A NAS1149F0563P 3 WASHER (AFT) 2
970 MS21042-4 3 NUT (FWD) 1
970A MS21042-5 3 NUT (AFT) 1
---*---
975 856171-409 3 BASEFRAME TUBE AY (FWD) 1
975A 856171-411 3 BASEFRAME TUBE AY (AFT) 1
–980 857227-401 2 ELECTRICAL INSTL (SEE IPL FIG. A 1
10 FOR DETS)
–980A 857227-403 2 ELECTRICAL INSTL (SEE IPL FIG. B 1
10 FOR DETS)
–980B 857227-405 2 ELECTRICAL INSTL (SEE IPL FIG. C 1
10 FOR DETS)
–980C 857227-407 2 ELECTRICAL INSTL (SEE IPL FIG. D 1
10 FOR DETS)
–980D 857227-409 2 ELECTRICAL INSTL (SEE IPL FIG. E 1
10 FOR DETS)
–980E 857227-411 2 ELECTRICAL INSTL (SEE IPL FIG. F 1
10 FOR DETS)

-ITEM NOT ILLUSTRATED


Page 10074
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

INDENT
AIRLINE UNITS
FIG PART EFF
PART NOMENCLATURE PER
ITEM NUMBER CODE
NO ASSY
1
–980F 857227-413 2 ELECTRICAL INSTL (SEE IPL FIG. G 1
10 FOR DETS)
–980G 857227-415 2 ELECTRICAL INSTL (SEE IPL FIG. H 1
10 FOR DETS)
–985 857240-401 1 IFE INSTL (SEE IPL FIG. 12 FOR A 1
DETS)
–985A 857240-403 1 IFE INSTL (SEE IPL FIG. 12 FOR B 1
DETS)
–985B 857240-405 1 IFE INSTL (SEE IPL FIG. 12 FOR C 1
DETS)
–985C 857240-407 1 IFE INSTL (SEE IPL FIG. 12 FOR D 1
DETS)
–985D 857240-409 1 IFE INSTL (SEE IPL FIG. 12 FOR E 1
DETS)
–985E 857240-411 1 IFE INSTL (SEE IPL FIG. 12 FOR F 1
DETS)
–985F 857240-413 1 IFE INSTL (SEE IPL FIG. 12 FOR G 1
DETS)
–985G 857240-415 1 IFE INSTL (SEE IPL FIG. 12 FOR H 1
DETS)
–990 857238-401 1 PC POWER INSTL (SEE IPL FIG. A 1
14 FOR DETS)
–990A 857238-403 1 PC POWER INSTL (SEE IPL FIG. B 1
14 FOR DETS)
–990B 857238-405 1 PC POWER INSTL (SEE IPL FIG. C 1
14 FOR DETS)
–990C 857238-407 1 PC POWER INSTL (SEE IPL FIG. D 1
14 FOR DETS)
–990D 857238-409 1 PC POWER INSTL (SEE IPL FIG. E 1
14 FOR DETS)
–990E 857238-411 1 PC POWER INSTL (SEE IPL FIG. F 1
14 FOR DETS)
–990F 857238-413 1 PC POWER INSTL (SEE IPL FIG. G 1
14 FOR DETS)
–990G 857238-415 1 PC POWER INSTL (SEE IPL FIG. H 1
14 FOR DETS)

-ITEM NOT ILLUSTRATED


Page 10075
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

100 270
250A

255
K
470A
35A
40A
275

60A
275A
50A
675
55A
65A J
E
480 250
485A 485
255
20
685
460A
540A 465

25
465
460 A
80 100B

B 75

455
680 F

540

856450-401 SHOWN

MODEL 7800 BUSINESS CLASS DOUBLE SEAT ASSEMBLY - CCA (BEJ) 747-400
IPL FIGURE 2 (SHEET 1 OF 7)

Page 10076
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

A
690
(REF) 690

G
775
765 770 690
695
705
700 700
760

706
90 265

240

945
D
945A 90
235A
800 232
231A 225
260
231
10 945A
110B 810A 235
110A
110

810
806
810C
945
975K
95
975
826 C
810 790A
ROTATED
875 800 FOR
880
806 CLARITY
885
790 785
955 930 945
965 780 795 875 945A (OPP)
970 880 (REF)
885 935 940

800 905 910


(REF)
805 915
900A
805A
820
815 895 920
(REF 170,
4 PLACES 180, IPL 8) 900 925

MODEL 7800 BUSINESS CLASS DOUBLE SEAT ASSEMBLY - CCA (BEJ) 747-400
IPL FIGURE 2 (SHEET 2 OF 7)

Page 10077
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

LH SHOWN 595D
B RH OPPOSITE
595E
595F

605

570
600A

560 565 570B

570C

585F
585E
585D

555
570C
590B
580

C
830
960
965A
960 970A
965A
970A

950

826

950

836 831
825 832
836
837

842 843
841 842 840
831
832

MODEL 7800 BUSINESS CLASS DOUBLE SEAT ASSEMBLY - CCA (BEJ) 747-400
IPL FIGURE 2 (SHEET 3 OF 7)

Page 10078
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

420A 415
D AFT CENTER CONSOLE 421

420
410S
421 410U
410H
410Q 410T

100A 410V

410F 410J
410G 410M
410K
410E
410C 410R

410A 425
410P

410 410L 410P

410N
410D

410B
445A

445

450

440
435

856450-411, -412, -413 VARIATION

MODEL 7800 BUSINESS CLASS DOUBLE SEAT ASSEMBLY - CCA (BEJ) 747-400
IPL FIGURE 2 (SHEET 4 OF 7)

Page 10079
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

495
E 500
490A
495
500
500 490A
495

530A

505

510
525
510

515

520
535

F 670

665

670

660

655
656
657

MODEL 7800 BUSINESS CLASS DOUBLE SEAT ASSEMBLY - CCA (BEJ) 747-400
IPL FIGURE 2 (SHEET 5 OF 7)

Page 10080
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

G H
755 750 710 720
715
735
730
720 756
725 726
750 190
745
165
720A
715A
690 720 188
(REF) 715 195
170 165 165
160
160
165
180 175
186
185

ROTATED
740 FOR CLARITY 187

J 200

145

210
140

135

125

205

155

130
150
135
230
125A
120

120
130
115
220
856450-405, -406,
-411, -412 VARIATION
215
(NO BACK VIDEO
MONITOR)

MODEL 7800 BUSINESS CLASS DOUBLE SEAT ASSEMBLY - CCA (BEJ) 747-400
IPL FIGURE 2 (SHEET 6 OF 7)

Page 10081
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

310
(REF)

345 345
280A 335
340

335
350
340
325A
310

330
280

325

295
290 300 305

ROTATED
FOR CLARITY
305
295 300
295

295A
290A
300 305

295A 300 305


295A
315

MODEL 7800 BUSINESS CLASS DOUBLE SEAT ASSEMBLY - CCA (BEJ) 747-400
IPL FIGURE 2 (SHEET 7 OF 7)

Page 10082
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

INDENT
AIRLINE UNITS
FIG PART EFF
PART NOMENCLATURE PER
ITEM NUMBER CODE
NO ASSY
2
–1 856447-401 0 SEAT AY, B/C, MODEL 7800, LH A RF
F/R DBL, BACK-MOUNTED
VIDEO
–1A 856447-402 0 SEAT AY, B/C, MODEL 7800, RH B RF
F/R DBL, BACK-MOUNTED
VIDEO
–1B 856447-403 0 SEAT AY, B/C, MODEL 7800, LH C RF
STD DBL, BACK-MOUNTED
VIDEO
–1C 856447-404 0 SEAT AY, B/C, MODEL 7800, RH D RF
STD DBL, BACK-MOUNTED
VIDEO
–1D 856447-405 0 SEAT AY, B/C, MODEL 7800, LH E RF
STD DBL, NO BACK-MOUNTED
VIDEO
–1E 856447-406 0 SEAT AY, B/C, MODEL 7800, RH F RF
STD DBL, NO BACK-MOUNTED
VIDEO
–1F 856447-407 0 SEAT AY, B/C, MODEL 7800, LH G RF
F/R DBL, BACK-MOUNTED
VIDEO, 2” OUTBD
–1G 856447-408 0 SEAT AY, B/C, MODEL 7800, RH H RF
F/R DBL, BACK-MOUNTED
VIDEO, 2” OUTBD
–1H 856447-409 0 SEAT AY, B/C, MODEL 7800, LH J RF
STD DBL, BACK-MOUNTED
VIDEO, 2” INBD
–1J 856447-410 0 SEAT AY, B/C, MODEL 7800, RH K RF
STD DBL, BACK-MOUNTED
VIDEO, 2” INBD
–1K 856447-411 0 SEAT AY, B/C, MODEL 7800, LH L RF
STD DBL, NO BACK-MOUNTED
VIDEO, 3” INBD
–1L 856447-412 0 SEAT AY, B/C, MODEL 7800, RH M RF
STD DBL, NO BACK-MOUNTED
VIDEO, 3” INBD
–1M 856447-413 0 SEAT AY, B/C, MODEL 7800, CTR N RF
F/R DBL, NO BACK-MOUNTED
VIDEO
–1N 856447-415 0 SEAT AY, B/C, MODEL 7800, LH P RF
STD DBL, BACK-MOUNTED
VIDEO, 2” INBD
–1P 856447-416 0 SEAT AY, B/C, MODEL 7800, RH Q RF
STD DBL, BACK-MOUNTED
VIDEO, 2” INBD

-ITEM NOT ILLUSTRATED


Page 10083
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

INDENT
AIRLINE UNITS
FIG PART EFF
PART NOMENCLATURE PER
ITEM NUMBER CODE
NO ASSY
2

–2 856450-401 1 SEAT AY, LH F/R DBL, BACK- A 1


MOUNTED VIDEO
–2A 856450-402 1 SEAT AY, RH F/R DBL, BACK- B 1
MOUNTED VIDEO
–2B 856450-403 1 SEAT AY, LH STD DBL, BACK- C 1
MOUNTED VIDEO
–2C 856450-404 1 SEAT AY, RH STD DBL, BACK- D 1
MOUNTED VIDEO
–2D 856450-405 1 SEAT AY, LH STD DBL, NO BACK- E 1
MOUNTED VIDEO
–2E 856450-406 1 SEAT AY, RH STD DBL, NO BACK- F 1
MOUNTED VIDEO
–2F 856450-407 1 SEAT AY, LH F/R DBL, BACK- G 1
MOUNTED VIDEO, 2” OUTBD
–2G 856450-408 1 SEAT AY, RH F/R DBL, BACK- H 1
MOUNTED VIDEO, 2” OUTBD
–2H 856450-409 1 SEAT AY, LH STD DBL, BACK- J 1
MOUNTED VIDEO, 2” INBD
–2J 856450-410 1 SEAT AY, RH STD DBL, BACK- K 1
MOUNTED VIDEO, 2” INBD
–2K 856450-411 1 SEAT AY, LH STD DBL, NO BACK- L 1
MOUNTED VIDEO, 3” INBD
–2L 856450-412 1 SEAT AY, RH STD DBL, NO BACK- M 1
MOUNTED VIDEO, 3” INBD
–2M 856450-413 1 SEAT AY, CTR F/R DBL, NO BACK- N 1
MOUNTED VIDEO
–2N 856450-415 1 SEAT AY, LH STD DBL, BACK- P 1
MOUNTED VIDEO, 2” INBD
–2P 856450-416 1 SEAT AY, RH STD DBL, BACK- Q 1
MOUNTED VIDEO, 2” INBD
–5 856415 1 TRIM AND FINISH RF
10 840304-25 1 NAMEPLATE (INTEGRATION) 1
–15 856020-405 2 CUSHION AY, BTM 2
20 856018-405A 3 DRESS COVER, BTM 1
25 856153-405 3 CUSHION AY, FBLKD (BTM) 1
–30 856154-405 2 CUSHION AY, HEADREST 1
(OUTBD/LH)
–30A 856154-406 2 CUSHION AY, HEADREST 1
(AISLE/RH)
–35 856040-405A 3 DRESS COVER, HEADREST 1
(U/O 856154-405)
35A 856040-406A 3 DRESS COVER, HEADREST 1
(U/O 856154-406)

-ITEM NOT ILLUSTRATED


Page 10084
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

INDENT
AIRLINE UNITS
FIG PART EFF
PART NOMENCLATURE PER
ITEM NUMBER CODE
NO ASSY
2
–40 856042-405 3 CUSHION AY, FBLKD 1
(HEADREST) (U/O 856154-405)
40A 856042-406 3 CUSHION AY, FBLKD 1
(HEADREST) (U/O 856154-406)
–45 856152-405 2 CUSHION AY, BACK (OUTBD/LH) 1
–45A 856152-406 2 CUSHION AY, BACK (AISLE/RH) 1
–50 856021-407A 3 DRESS COVER, BACK INSERT 1
(U/O 856152-405)
50A 856021-408A 3 DRESS COVER, BACK INSERT 1
(U/O 856152-406)
–55 856021-415A 3 DRESS COVER, BACK (U/O 1
856152-405)
55A 856021-416A 3 DRESS COVER, BACK (U/O 1
856152-406)
–60 856023-411 3 CUSHION AY, INSERT (U/O 1
856152-405)
60A 856023-412 3 CUSHION AY, INSERT (U/O 1
856152-406)
–65 856023-413 3 CUSHION AY, BACK (U/O 856152 1
-405)
65A 856023-414 3 CUSHION AY, BACK (U/O 856152 1
-406)
–70 856155-407 2 CUSHION AY, LEGREST 2
75 856015-413A 3 DRESS COVER, LEGREST 1
80 856017-407 3 CUSHION AY, LEGREST 1
–85 856015-407B 2 DRESS COVER, LEGREST 1
EXTENSION
–86 856024-407A 2 DRESS COVER, SEAT BELT 4
COVER
90 2007-1-041-8120 2 SEAT BELT AY (V35FB9) 2
95 840304-23 2 NAMEPLATE 1
100 855756-025A 2 PLACARD, SAFETY (NO 4
STOWAGE)
100A 855756-023A 2 PLACARD, SAFETY (REMOVE A-K, 1
LOOSE ITEMS FOR TAXI, TAKE P,Q
OFF AND LANDING)
100B 855756-021A 2 PLACARD, SAFETY (LIFE VEST A-K, 1
UNDER YOUR CENTER P,Q
CONSOLE)

-ITEM NOT ILLUSTRATED


Page 10085
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

INDENT
AIRLINE UNITS
FIG PART EFF
PART NOMENCLATURE PER
ITEM NUMBER CODE
NO ASSY
2
–105 856392-407A 2 BACK SHELL AY (OUTBD/LH) A-D, 1
G-K,
N,P,Q
–105A 856392-408A 2 BACK SHELL AY (AISLE/RH) A-D, 1
G-K,
N,P,Q
–105B 856392-409A 2 BACK SHELL AY (OUTBD/LH) E,F,L, 1
M
–105C 856392-410A 2 BACK SHELL AY (AISLE/RH) E,F,L, 1
M
ATTACHING PARTS
110 NAS6204-2 2 BOLT 8
110A NAS1149F0416P 2 WASHER 8
110B MS21042-4 2 NUT 8
---*---
115 857277-401 3 BRACKET AY, VIDEO (U/O 856392 1
-407, -408)
ATTACHING PARTS
120 AN525-10R9 3 SCREW 4
---*---
125 856462-407A 3 SHROUD AY, VIDEO (U/O 856392 1
-407, -408)
125A 856462-403B 3 SHROUD AY, VIDEO (U/O 856392 1
-409, -410)
ATTACHING PARTS
130 AN525-10R14 3 SCREW 4
---*---
135 WA5135-103-103 3 CLIPNUT (V60119) 4
140 856404-001 3 SUPPORT BRACKET, VIDEO 1
ATTACHING PARTS
145 AN525-10R8 3 SCREW 2
---*---
150 856570-403B 3 AMENITIES POCKET AY 1
ATTACHING PARTS
155 AN525-10R8 3 SCREW 3
---*---
–156 856357-401B 3 LIT POCKET AY 1
ATTACHING PARTS
160 NAS517-3-4 3 SCREW 2
165 NAS1169-10 3 WASHER-DIMPLED 4
---*---

-ITEM NOT ILLUSTRATED


Page 10086
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

INDENT
AIRLINE UNITS
FIG PART EFF
PART NOMENCLATURE PER
ITEM NUMBER CODE
NO ASSY
2
170 855750-003 4 SPRING, LIT POCKET 1
(CTR CONSOLE SIDE)
–170A 855750-004 4 SPRING, LIT POCKET 1
ATTACHING PARTS
175 NAS517-3-1 4 SCREW 1
180 NAS1149F0316P 4 WASHER 1
185 MS21042-3 4 NUT 1
---*---
186 856359-001 4 SUPPORT BRACKET 1
187 856357-001B 4 COVER, LEATHER, LIT POCKET 1
188 856357-403 4 PLATE AY, LIT POCKET 1
190 856585-001B 4 HANDLE 1
ATTACHING PARTS
195 NAS514P832-6 3 SCREW 2
---*---
200 856486-403B 3 HEAD PADDING AY 1
ATTACHING PARTS
205 AN525-10R14 3 SCREW 2
---*---
210 WA5135-103-103 3 CLIPNUT (V60119) 2
215 851103-401B 3 CLOSEOUT AY (U/O 856392-407, 1
-409)
–215A 851103-402B 3 CLOSEOUT AY (U/O 856392-408, 1
-410)
ATTACHING PARTS
220 AN525-10R8 3 SCREW 2
---*---
225 856701-401B 3 CLOSEOUT AY 1
230 855726-011A 3 BACK SHELL, 7800 (U/O 856392 1
-407, -409)
–230A 855726-012A 3 BACK SHELL, 7800 (U/O 856392 1
-408, -410)
231 855793-009A 2 SHROUD (POST SB 858535-25- 1
2474)
231A 855793-010A 2 SHROUD (POST SB 858535-25- 1
2474)
ATTACHING PARTS
232 858501-001A 2 SCREW 2
---*---

-ITEM NOT ILLUSTRATED


Page 10087
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

INDENT
AIRLINE UNITS
FIG PART EFF
PART NOMENCLATURE PER
ITEM NUMBER CODE
NO ASSY
2
235 855787-001 2 SUPPORT BRACKET, BACK 2
SHELL (LH)
235A 855787-002 2 SUPPORT BRACKET, BACK 2
SHELL (RH)
ATTACHING PARTS
240 NAS6204-3 2 BOLT 2
–245 NOT USED
---*---
250 856360-407A 2 LINER AY, BACK SHELL (LH) 2
250A 856360-408A 2 LINER AY, BACK SHELL (RH) 2
–250B 856360-405B 2 LINER AY, BACK SHELL (BACK) 1
255 856360-003B 3 DRESS COVER, BACK SHELL 1
LINER (U/O 856360-407, -408)
–255A 856360-005B 3 DRESS COVER, BACK SHELL 1
LINER (U/O 856360-405)
260 855794-403C 2 SUPPORT AY, INDICATOR LIGHT 1
(LH)
–260A 855794-407B 2 SUPPORT AY, INDICATOR LIGHT 1
(RH)
ATTACHING PARTS
265 NAS623-3-6 2 SCREW 2
---*---
–270 855727-415A 2 PRIVACY DIVIDER AY 1
ATTACHING PARTS
275 NAS517-3-8 2 SCREW (UPPER) 4
275A NAS623-3-14 2 SCREW (LOWER) 4
---*---
280 855728-015A 3 SHROUD (BND) 1
280A 855728-017A 3 SHROUD (BND) 1
–285 855727-417 3 STRUCTURE AY, DIVIDER (RVT) 1
290 856584-405 4 TRACK AY (UPPER) 1
290A 856584-407 4 TRACK AY (LOWER) 1
ATTACHING PARTS
295 NAS602-6P 4 SCREW (UPPER TRACK) 4
295A NAS602-6P 4 SCREW (LOWER TRACK) 3
300 NAS1149FN832P 4 WASHER (CTR OF TRACK ONLY) 2
305 MS21042-8 4 NUT (CTR OF TRACK ONLY) 2
---*---

-ITEM NOT ILLUSTRATED


Page 10088
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

INDENT
AIRLINE UNITS
FIG PART EFF
PART NOMENCLATURE PER
ITEM NUMBER CODE
NO ASSY
2
310 855727-207 4 STRUCTURE AY, DIVIDER 1
315 WA5135-103-103 4 CLIPNUT (V60119) 8
–320 855734-411A 3 PANEL AY, PRIVACY DIVIDER 1
325 NW-01-27 4 SHUTTLE (LOWER) (V0JFH8) 2
325A NW-01-27-LLZ 4 SHUTTLE (UPPER) (V0JFH8) 1
ATTACHING PARTS
330 NAS602-12P 4 SCREW 2
335 NAS1149FN816P 4 WASHER (UNDER NUT) 2
340 NAS1515H3L 4 WASHER (UNDER WASHER) 2
345 MS21042-3 4 NUT 2
---*---
350 855734-005A 4 PANEL 1
–355 857819-001 3 BRUSH, CLOSEOUT (BND) 2
–360 NOT USED
THRU
–395 NOT USED
–400 855762-409B 2 CONSOLE AY, AFT A-K, 1
P,Q
ATTACHING PARTS
–405 NAS603-10P 2 SCREW 2
–406 NAS1149D0316J 2 WASHER 2
---*---
410 855765-073B 3 SHROUD, CLOSEOUT 1
410A 855765-075B 3 SHROUD, CLOSEOUT 1
410B 855765-061B 3 SHROUD 1
410C 855765-067B 3 SHROUD 1
410D 855765-066B 3 SHROUD 1
410E 855765-065B 3 SHROUD 1
410F 855765-072B 3 SHROUD 1
410G 855765-071B 3 SHROUD 1
410H 855765-077B 3 SHROUD 1
410J 855765-069B 3 SHROUD 1
410K 855765-070B 3 SHROUD 1
410L 855765-064B 3 SHROUD 1
410M 855765-063B 3 SHROUD 1
410N 855765-089B 3 SHROUD 1
410P 855765-093B 3 SHROUD 2
410Q 855765-085B 3 SHROUD 1
410R 855765-087B 3 SHROUD 1

-ITEM NOT ILLUSTRATED


Page 10089
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

INDENT
AIRLINE UNITS
FIG PART EFF
PART NOMENCLATURE PER
ITEM NUMBER CODE
NO ASSY
2
410S 855765-081B 3 SHROUD 1
410T 855765-082B 3 SHROUD 1
410U 855765-091B 3 SHROUD 1
410V 855765-092B 3 SHROUD 1
415 856704-403A 3 COIN TRAY AY 1
ATTACHING PARTS
420 NAS602-5P 3 SCREW 1
420A NAS602-6P 3 SCREW 2
421 NAS1149D0332J 3 WASHER 3
---*---
425 855763-435 3 STRUCTURE AY, AFT CONSOLE 1
–430 855763-417B 2 CONSOLE AY, AFT L,M,N 1
ATTACHING PARTS
435 NAS603-10P 2 SCREW 2
440 NAS1149D0316J 2 WASHER 2
---*---
445 855765-049B 3 SHROUD (LH) (BND) 1
445A 855765-051B 3 SHROUD (RH) (BND) 1
450 855763-403 3 BRACKET AY 1
455 855871-409A 2 CONSOLE AY, CTR, FRONT ROW A,B,G, 1
(SEE IPL FIG. 3 FOR DETS) H,N
–455A 855870-407A 2 CONSOLE AY, CTR SEE IPL FIG. 4 C-F, 1
FOR DETS) J-M,
P,Q
ATTACHING PARTS
460 NAS6204-3 2 BOLT (FWD) 2
460A NAS6204-5 2 BOLT (AFT) 2
465 NAS1149F0416P 2 WASHER 4
---*---
–470 855287-411B 2 FOOD TABLE AY, BI-FOLD (LH) 1
(SEE IPL FIG. 16 FOR DETS)
470A 855287-412B 2 FOOD TABLE AY, BI-FOLD (RH) 1
(SEE IPL FIG. 16 FOR DETS)

-ITEM NOT ILLUSTRATED


Page 10090
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

INDENT
AIRLINE UNITS
FIG PART EFF
PART NOMENCLATURE PER
ITEM NUMBER CODE
NO ASSY
2
–475 855737-403A 2 PADDLE ARM AY, FOOD TABLE 1
(LH)
–475A 855737-404A 2 PADDLE ARM AY, FOOD TABLE 1
(RH)
ATTACHING PARTS
480 NAS6204-4 2 BOLT 1
485 NAS1149F0416P 2 WASHER 1
485A NAS1515H7L 2 WASHER 2
---*---
–490 822583-40 3 BAR SLIDE (U/O 855737-403) 2
490A 822583-39 3 BAR SLIDE (U/O 855737-404) 2
ATTACHING PARTS
495 NAS1191-3PL6 3 SCREW 2
500 NAS1149D0316J 3 WASHER 2
505 NAS75-3-003 3 BUSHING 2
---*---
510 93615A216 3 SCREW, CAP (V3A054) 2
515 856012-003A 3 LATCH 1
ATTACHING PARTS
520 NAS561P4-10 3 PIN, SPRING 1
---*---
525 LC-020A-6 3 LATCH SLIDE SPRING 1
–530 856150-003A 3 PADDLE ARM (U/O 855737-403) 1
530A 856150-004A 3 PADDLE ARM (U/O 855737-404) 1
535 NAS74-4-005 3 BUSHING 1
540 855744-411A 2 ARMREST AY, SIDE (OUTBD/LH) 1
(SEE IPL FIG. 5 FOR DETS)
540A 855744-412A 2 ARMREST AY, SIDE (AISLE/RH) 1
(SEE IPL FIG. 5 FOR DETS)
–545 NOT USED
–550 NOT USED
555 856899-402 2 STRUCTURE AY, CLOSEOUT 1
(RH/AISLE)
–555A 856899-401 2 STRUCTURE AY, CLOSEOUT 1
(LH/AISLE)
ATTACHING PARTS
560 NAS603-6P 2 SCREW 3
565 NAS1149F0316P 2 WASHER 3
570 NAS514P1032-9 2 SCREW 4
---*---

-ITEM NOT ILLUSTRATED


Page 10091
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

INDENT
AIRLINE UNITS
FIG PART EFF
PART NOMENCLATURE PER
ITEM NUMBER CODE
NO ASSY
2
–575 856244-434B 2 SHROUD AY, CLOSEOUT 1
(RH/AISLE)
–575A 856244-433B 2 SHROUD AY, CLOSEOUT 1
(LH/AISLE)
580 856243-044B 3 SHROUD, CLOSEOUT 1
(U/O 856244-434)
–580A 856243-043B 3 SHROUD, CLOSEOUT 1
(U/O 856244-433)
R –585 856244-436B 2 DELETED (SUPSD BY ITEM 585B) D
R –585A 856244-435B 2 DELETED (SUPSD BY ITEM 585C) D
R –585B 856244-458B 2 SHROUD AY, CLOSEOUT (RH 1
AISLE) (SUPSDS ITEM 585)
(POST SB 859990-25-2591)
R –585C 856244-457B 2 SHROUD AY, CLOSEOUT (LH 1
AISLE) (SUPSDS ITEM 585A)
(POST SB 859990-25-2591)
ATTACHING PARTS
585D 1212-105 2 CAP, SNAP 2
585E NAS603-8P 2 SCREW 2
585F 1212FB 2 WASHER, SNAP CAP
---*---
R –590 856243-039A 3 DELETED D
R –590A 856243-040A 3 DELETED D
590B 856243-078B 3 SHROUD, CLOSEOUT 1
(U/O 856244-458)
–590C 856243-077B 3 SHROUD, CLOSEOUT 1
(U/O 856244-457)
R –595 856244-428A 2 DELETED (SUPSD BY ITEM 595B) D
R –595A 856244-427A 2 DELETED (SUPSD BY ITEM 595C) D
R –595B 856244-476A 2 SHROUD AY, CLOSEOUT (RH/ 1
AISLE) (AFT) (SUPSDS ITEM
595) (POST SB 859990-25-2591)

-ITEM NOT ILLUSTRATED


Page 10092
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

INDENT
AIRLINE UNITS
FIG PART EFF
PART NOMENCLATURE PER
ITEM NUMBER CODE
NO ASSY
2
R –585C 856244-475A 2 SHROUD AY, CLOSEOUT (LH/ 1
AISLE) (AFT) (SUPSDS ITEM
595A) (POST SB 859990-25
-2591)
ATTACHING PARTS
595D 1212-105 2 CAP, SNAP 2
595E NAS603-8P 2 SCREW 2
595F 1212FB 2 WASHER, SNAP CAP 2
---*---
R –600 856243-041B 3 DELETED D
600A 856243-079B 3 SHROUD, CLOSEOUT 1
(U/O 856244-475, -476)
R 605 856243-046B 3 SHROUD, CLOSEOUT 1
(U/O 856244-476)
R –605A 856243-045B 3 SHROUD, CLOSEOUT 1
(U/O 856244-475)
–610 NOT USED
THRU
–650 NOT USED
655 855718-037A 2 CLOSEOUT, FOOTWELL (OUTBD) A,C,E 1
–655A 855718-038A 2 CLOSEOUT, FOOTWELL (OUTBD) B,D,F 1
–655B 855718-023A 2 CLOSEOUT, FOOTWELL (OUTBD) G 1
–655C 855718-024A 2 CLOSEOUT, FOOTWELL (OUTBD) H 1
–655D 855718-021A 2 CLOSEOUT, FOOTWELL (OUTBD) J 1
–655E 855718-022A 2 CLOSEOUT, FOOTWELL (OUTBD) K 1
–655F 855718-027A 2 CLOSEOUT, FOOTWELL (OUTBD) L 1
–655G 855718-028A 2 CLOSEOUT, FOOTWELL (OUTBD) M 1
–655H 855718-032A 2 CLOSEOUT, FOOTWELL (LH) N 1
–655J 855718-047A 2 CLOSEOUT, FOOTWELL (OUTBD) P 1
–655K 855718-048A 2 CLOSEOUT, FOOTWELL (OUTBD) Q 1

-ITEM NOT ILLUSTRATED


Page 10093
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

INDENT
AIRLINE UNITS
FIG PART EFF
PART NOMENCLATURE PER
ITEM NUMBER CODE
NO ASSY
2
–655L 855718-017B 2 CLOSEOUT, FOOTWELL (AISLE) A,C,E 1
–655M 855718-018B 2 CLOSEOUT, FOOTWELL (AISLE) B,D,F 1
–655N 855718-061A 2 CLOSEOUT, FOOTWELL (AISLE) G 1
–655P 855718-062A 2 CLOSEOUT, FOOTWELL (AISLE) H 1
–655Q 855718-025A 2 CLOSEOUT, FOOTWELL (AISLE) J 1
–655R 855718-026A 2 CLOSEOUT, FOOTWELL (AISLE) K 1
–655S 855718-029A 2 CLOSEOUT, FOOTWELL (AISLE) L 1
–655T 855718-030A 2 CLOSEOUT, FOOTWELL (AISLE) M 1
–655U 855718-031A 2 CLOSEOUT, FOOTWELL (RH) N 1
–655V 855718-045A 2 CLOSEOUT, FOOTWELL (AISLE) P 1
–655W 855718-046A 2 CLOSEOUT, FOOTWELL (AISLE) Q 1
656 AJ4-35 2 STUD 8
657 GH4 2 GROMMET 8
660 856243-036B 2 SHROUD, FOOTWELL (OUTBD) A,C,E, 1
F,G,J,P
–660A 856243-035B 2 SHROUD, FOOTWELL (OUTBD) B,D,F, 1
H,K,Q
–660B 856243-035B 2 SHROUD, FOOTWELL (AISLE) A,C,E, 1
F,G,J,P
–660C 856243-036B 2 SHROUD, FOOTWELL (AISLE) B,D,F, 1
H,K,Q
665 857017-407 2 STAND OFF AY (OUTBD) A-F 1
–665A 857017-403 2 STAND OFF AY (OUTBD) G,H 1
–665B 857017-409 2 STAND OFF AY (OUTBD) J,K 1
–665C 857017-415 2 STAND OFF AY (OUTBD) L,M 1

-ITEM NOT ILLUSTRATED


Page 10094
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

INDENT
AIRLINE UNITS
FIG PART EFF
PART NOMENCLATURE PER
ITEM NUMBER CODE
NO ASSY
2
–665D 857017-423 2 STAND OFF AY (OUTBD) P,Q 1
–665E 857017-401 2 STAND OFF AY (AISLE) A-F 1
–665F 857017-417 2 STAND OFF AY (AISLE) G,H 1
–665G 857017-411 2 STAND OFF AY (AISLE) J,K 1
–665H 857017-415 2 STAND OFF AY (AISLE) L,M 1
–665J 857017-421 2 STAND OFF AY (AISLE) P,Q 1
–665K 857017-419 2 STAND OFF AY N 2
ATTACHING PARTS
670 MS3367-3-9 2 STRAP (WA5047-256-200) 2
---*---
675 855711-401 2 HEADREST AY (SEE IPL FIG. 6 2
FOR DETS)
ATTACHING PARTS
680 NAS517-3-4 2 SCREW 4
685 855789-001 2 SPACER 2
---*---
690 855709-401 2 BACK AY 2
ATTACHING PARTS
695 NAS6204-10 2 BOLT 2
700 NAS1149F0416P 2 WASHER 4
705 42NKE-048 2 NUT 2
706 115060-003 2 SPACER, NYLON 2
---*---
710 855761-401 3 TORQUE TUBE AY 4
ATTACHING PARTS
715 NAS6204-11 3 BOLT 4
715A NAS6204-18 3 BOLT 2
720 NAS1149D0432J 3 WASHER 12
720A 5710-62-60 3 WASHER 4
725 MS21042-4 3 NUT 6
726 NAS43HT4-24 3 SPACER 2
---*---
730 CRSB-16 3 ROLLER, TRACK 2
735 NAS43HT7-9 3 SPACER 2

-ITEM NOT ILLUSTRATED


Page 10095
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

INDENT
AIRLINE UNITS
FIG PART EFF
PART NOMENCLATURE PER
ITEM NUMBER CODE
NO ASSY
2
740 855781-401 3 INSERT AY, BACK FRAME 2
ATTACHING PARTS
745 NAS6204-9 3 BOLT 1
750 NAS1149D0432J 3 WASHER 1
755 MS21042-4 3 NUT 1
---*---
756 856250-003 2 BUTTON-SLIDE 4
760 847372-15 2 BRACKET, SWIVEL LINK 4
ATTACHING PARTS
765 NAS6204-4 2 BOLT 1
770 847372-5 2 BUSHING 1
775 42NKE-048 2 NUT 1
---*---
780 855722-401A 2 STRUCTURE AY, LEGREST 2
(SEE IPL FIG. 7 FOR DETS)
ATTACHING PARTS
785 NAS6204-4 2 BOLT 2
790 NAS1149F0416P 2 WASHER 2
790A NAS1515HL7 2 WASHER 2
---*---
795 NAS73-4E004 2 BUSHING 4
800 855720-401 2 PAN AY, SEAT (SEE IPL FIG. 8 FOR 2
DETS)
805 856250-003 2 BUTTON-SLIDE (AFT) 4
805A 856250-001 2 BUTTON-SLIDE 4
806 830684-47 2 PLACARD-MECHANICAL 2
OPERATION
810 856024-411B 2 DRESS COVER-RAIL 4
810A 856024-403B 2 DRESS COVER-RAIL (OUTSIDE 1
RAIL)
–810B 856024-404B 2 DRESS COVER-RAIL (OUTSIDE 1
RAIL)
810C 856024-405B 2 DRESS COVER-RAIL (LH SIDE OF 2
SEAT PANS)
–810D 856024-406B 2 DRESS COVER-RAIL (RH SIDE 2
OF SEAT PANS)
–810E 856024-409B 2 DRESS COVER-BACK 2
CLOSEOUT
–810F 856024-417B 2 DRESS COVER-AFT CLOSEOUT 2

-ITEM NOT ILLUSTRATED


Page 10096
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

INDENT
AIRLINE UNITS
FIG PART EFF
PART NOMENCLATURE PER
ITEM NUMBER CODE
NO ASSY
2
815 856158-003 2 PLATE-STOP 4
ATTACHING PARTS
820 NAS1191E08P3L 2 SCREW 2
---*---
825 856085-419 2 SUPPORT AY (RVT) 1
826 855791-003 2 BRACKET, TRACK MOUNTING 2
(RVT)
830 856235-405 2 TUBE AY (AFT) A,C,E, 1
N
–830A 856235-406 2 TUBE AY (AFT) B,D,F 1
–830B 856235-411 2 TUBE AY (AFT) G 1
–830C 856235-413 2 TUBE AY (AFT) H 1
–830D 856235-409 2 TUBE AY (AFT) J 1
–830E 856235-410 2 TUBE AY (AFT) K 1
–830F 856235-414 2 TUBE AY (AFT) L 1
–830G 856235-412 2 TUBE AY (AFT) M 1
–830H 856235-415 2 TUBE AY (AFT) P 1
–830J 856235-416 2 TUBE AY (AFT) Q 1
ATTACHING PARTS
831 NAS603-10P 2 SCREW 2
832 NAS1149F0332P 2 WASHER 2
---*---
835 856005-401 2 SUPPORT AY, DSEB 1
ATTACHING PARTS
836 NAS603-6P 2 SCREW 3
837 NAS1149F0332P 2 WASHER 3
---*---
840 852259-417 2 PANEL AY, ELECTRIC 1
ATTACHING PARTS
841 NAS603-8P 2 SCREW 2
842 NAS1149F0332P 2 WASHER 4
843 MS21042L3 2 NUT 2
---*---
845 843613-33 2 PANEL, ELECTRIC (RVT) 1
–850 NOT USED
THRU
–860 NOT USED

-ITEM NOT ILLUSTRATED


Page 10097
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

INDENT
AIRLINE UNITS
FIG PART EFF
PART NOMENCLATURE PER
ITEM NUMBER CODE
NO ASSY
2
–865 856165-411A 2 BASEFRAME AY A,C,E 1
–865A 856165-412A 2 BASEFRAME AY B,D,F 1
–865B 856165-421A 2 BASEFRAME AY G 1
–865C 856165-422A 2 BASEFRAME AY H 1
–865D 856165-423A 2 BASEFRAME AY J 1
–865E 856165-424A 2 BASEFRAME AY K 1
–865F 856165-425A 2 BASEFRAME AY L 1
–865G 856165-426A 2 BASEFRAME AY M 1
–865H 856165-427A 2 BASEFRAME AY N 1
–865J 856165-429A 2 BASEFRAME AY P 1
–865K 856165-430A 2 BASEFRAME AY Q 1
–870 856174-401A 3 SPREADER AY, RAIL 2
–870A 856174-402A 3 SPREADER AY, RAIL 2
ATTACHING PARTS
875 NAS623-4-38 3 SCREW 2
880 NAS1149F0416P 3 WASHER 4
885 MS21042-4 3 NUT 2
---*---
–890 NOT USED
895 855767-001 4 RACK, GEAR 1
ATTACHING PARTS
900 NAS6604-5 4 BOLT (FWD) 3
900A NAS6604-8 4 BOLT (AFT) 2
905 NAS1149F0432P 4 WASHER (AFT) 2
---*---
910 856158-001 4 RETAINER, RACK AND PINNION 1
915 NAS623-3-36 4 SCREW (FWD) 1
920 NAS1149D0332J 4 WASHER (FWD) 1
925 MS21042-3 4 NUT (FWD) 1

-ITEM NOT ILLUSTRATED


Page 10098
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

INDENT
AIRLINE UNITS
FIG PART EFF
PART NOMENCLATURE PER
ITEM NUMBER CODE
NO ASSY
2
930 856046-001A 4 PLATE, RETAINER 1
ATTACHING PARTS
935 NAS514P832-8 4 SCREW 4
940 NAS43DD3-8 4 SPACER 4
---*---
945 856173-001A 4 SPREADER (U/O 856174-401) 1
945A 856173-002A 4 SPREADER (U/O 856174-402) 1
950 856168-401A 3 LEG AY, STRAIGHT (U/O 856165- 2
411, -412, -427) (SEE IPL FIG. 9
FOR DETS)
–950A 856169-417A 3 LEG AY, 2” OFFSET (OUTBD) (U/O 1
856165-421) (SEE IPL FIG. 9
FOR DETS)
–950B 856169-418A 3 LEG AY, 2” OFFSET (OUTBD) (U/O 1
856165-422) (SEE IPL FIG. 9
FOR DETS)
–950C 856169-404A 3 LEG AY, 2” OFFSET (OUTBD) (U/O 1
856165-423, -429) (SEE IPL FIG.
9 FOR DETS)
–950D 856169-403A 3 LEG AY, 2” OFFSET (OUTBD) (U/O 1
856165-424, -430) (SEE IPL FIG.
9 FOR DETS)
–950E 856169-405A 3 LEG AY, 3” OFFSET (OUTBD) (U/O 1
856165-425) (SEE IPL FIG. 9
FOR DETS)
–950F 856169-406A 3 LEG AY, 3” OFFSET (OUTBD) (U/O 1
856165-426) (SEE IPL FIG. 9
FOR DETS)
–950G 856169-403A 3 LEG AY, 2” OFFSET (INBD) (U/O 1
856165-421) (SEE IPL FIG. 9
FOR DETS)
–950H 856169-404A 3 LEG AY, 2” OFFSET (INBD) (U/O 1
856165-422) (SEE IPL FIG. 9
FOR DETS)
–950J 856169-418A 3 LEG AY, 2” OFFSET (INBD) (U/O 1
856165-423, -429) (SEE IPL FIG.
9 FOR DETS)
–950K 856169-417A 3 LEG AY, 2” OFFSET (INBD) (U/O 1
856165-424, -430) (SEE IPL FIG.
9 FOR DETS)
–950L 856169-420A 3 LEG AY, 3” OFFSET (INBD) (U/O 1
856165-425) (SEE IPL FIG. 9
FOR DETS)

-ITEM NOT ILLUSTRATED


Page 10099
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

INDENT
AIRLINE UNITS
FIG PART EFF
PART NOMENCLATURE PER
ITEM NUMBER CODE
NO ASSY
2
–950M 856169-419A 3 LEG AY, 3” OFFSET (INBD) 1
(U/O 856165-426) (SEE IPL FIG.
9 FOR DETS)
ATTACHING PARTS
955 NAS623-4-38 3 SCREW (FWD) 1
960 NAS6605-44 3 BOLT (AFT) 1
–960A NAS517-5-34 3 SCREW (OUTBD AFT ONLY) 1
(U/O 856165-421, -422)
–960B NAS517-5-34 3 SCREW (AISLE AFT ONLY) 1
(U/O 856165-423, -424)
965 NAS1149F0416P 3 WASHER (FWD) 2
965A NAS1149F0563P 3 WASHER (AFT) 2
970 MS21042-4 3 NUT (FWD) 1
970A MS21042-5 3 NUT (AFT) 1
---*---
975 856171-413 3 BASEFRAME TUBE AY (FWD) 1
(U/O 856165-411, -412)
–975A 856171-421 3 BASEFRAME TUBE AY (FWD) 1
(U/O 856165-421)
–975B 856171-422 3 BASEFRAME TUBE AY (FWD) 1
(U/O 856165-422)
–975C 856171-425 3 BASEFRAME TUBE AY (FWD) 1
(U/O 856165-423)
–975D 856171-426 3 BASEFRAME TUBE AY (FWD) 1
(U/O 856165-424)
–975E 856171-429 3 BASEFRAME TUBE AY (FWD) 1
(U/O 856165-425)
–975F 856171-430 3 BASEFRAME TUBE AY (FWD) 1
(U/O 856165-426)
–975G 856171-433 3 BASEFRAME TUBE AY (FWD) 1
(U/O 856165-427)
–975H 856171-437 3 BASEFRAME TUBE AY (FWD) 1
(U/O 856165-429)
–975J 856171-438 3 BASEFRAME TUBE AY (FWD) 1
(U/O 856165-430)
975K 856171-415 3 BASEFRAME TUBE AY (AFT) 1
(U/O 856165-411, -412)
–975L 856171-423 3 BASEFRAME TUBE AY (AFT) 1
(U/O 856165-421)
–975M 856171-424 3 BASEFRAME TUBE AY (AFT) 1
(U/O 856165-422)
–975N 856171-427 3 BASEFRAME TUBE AY (AFT) 1
(U/O 856165-423)

-ITEM NOT ILLUSTRATED


Page 10100
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

INDENT
AIRLINE UNITS
FIG PART EFF
PART NOMENCLATURE PER
ITEM NUMBER CODE
NO ASSY
2
–975P 856171-428 3 BASEFRAME TUBE AY (AFT) 1
(U/O 856165-424)
–975Q 856171-431 3 BASEFRAME TUBE AY (AFT) 1
(U/O 856165-425)
–975R 856171-432 3 BASEFRAME TUBE AY (AFT) 1
(U/O 856165-426)
–975S 856171-435 3 BASEFRAME TUBE AY (AFT) 1
(U/O 856165-427)
–975T 856171-439 3 BASEFRAME TUBE AY (AFT) 1
(U/O 856165-429)
–975U 856171-440 3 BASEFRAME TUBE AY (AFT) 1
(U/O 856165-430)
–980 857226-401 2 ELECTRICAL INSTL (SEE IPL FIG. A 1
11 FOR DETS)
–980A 857226-403 2 ELECTRICAL INSTL (SEE IPL FIG. B 1
11 FOR DETS)
–980B 857226-405 2 ELECTRICAL INSTL (SEE IPL FIG. C 1
11 FOR DETS)
–980C 857226-407 2 ELECTRICAL INSTL (SEE IPL FIG. D 1
11 FOR DETS)
–980D 857226-409 2 ELECTRICAL INSTL (SEE IPL FIG. E 1
11 FOR DETS)
–980E 857226-411 2 ELECTRICAL INSTL (SEE IPL FIG. F 1
11 FOR DETS)
–980F 857226-413 2 ELECTRICAL INSTL (SEE IPL FIG. G 1
11 FOR DETS)
–980G 857226-415 2 ELECTRICAL INSTL (SEE IPL FIG. H 1
11 FOR DETS)
–980H 857226-417 2 ELECTRICAL INSTL (SEE IPL FIG. J 1
11 FOR DETS)
–980J 857226-419 2 ELECTRICAL INSTL (SEE IPL FIG. K 1
11 FOR DETS)
–980K 857226-421 2 ELECTRICAL INSTL (SEE IPL FIG. L 1
11 FOR DETS)
–980L 857226-423 2 ELECTRICAL INSTL (SEE IPL FIG. M 1
11 FOR DETS)
–980M 857226-425 2 ELECTRICAL INSTL (SEE IPL FIG. N 1
11 FOR DETS)
–980N 857226-427 2 ELECTRICAL INSTL (SEE IPL FIG. P 1
11 FOR DETS)
–980P 857226-429 2 ELECTRICAL INSTL (SEE IPL FIG. Q 1
11 FOR DETS)

-ITEM NOT ILLUSTRATED


Page 10101
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

INDENT
AIRLINE UNITS
FIG PART EFF
PART NOMENCLATURE PER
ITEM NUMBER CODE
NO ASSY
2
–985 857241-401 1 IFE INSTL (SEE IPL FIG. 13 FOR A 1
DETS)
–985A 857241-403 1 IFE INSTL (SEE IPL FIG. 13 FOR B 1
DETS)
–985B 857241-405 1 IFE INSTL (SEE IPL FIG. 13 FOR C 1
DETS)
–985C 857241-407 1 IFE INSTL (SEE IPL FIG. 13 FOR D 1
DETS)
–985D 857241-409 1 IFE INSTL (SEE IPL FIG. 13 FOR E 1
DETS)
–985E 857241-411 1 IFE INSTL (SEE IPL FIG. 13 FOR F 1
DETS)
–985F 857241-413 1 IFE INSTL (SEE IPL FIG. 13 FOR H 1
DETS)
–985G 857241-415 1 IFE INSTL (SEE IPL FIG. 13 FOR J 1
DETS)
–985H 857241-417 1 IFE INSTL (SEE IPL FIG. 13 FOR K 1
DETS)
–985J 857241-419 1 IFE INSTL (SEE IPL FIG. 13 FOR L 1
DETS)
–985K 857241-421 1 IFE INSTL (SEE IPL FIG. 13 FOR M 1
DETS)
–985L 857241-423 1 IFE INSTL (SEE IPL FIG. 13 FOR N 1
DETS)
–985M 857241-425 1 IFE INSTL (SEE IPL FIG. 13 FOR P 1
DETS)
–985N 857241-427 1 IFE INSTL (SEE IPL FIG. 13 FOR Q 1
DETS)
–985P 857241-429 1 IFE INSTL (SEE IPL FIG. 13 FOR R 1
DETS)
–990 857239-401 1 PC POWER INSTL (SEE IPL FIG. A 1
15 FOR DETS)
–990A 857239-403 1 PC POWER INSTL (SEE IPL FIG. B 1
15 FOR DETS)
–990B 857239-405 1 PC POWER INSTL (SEE IPL FIG. C 1
15 FOR DETS)
–990C 857239-407 1 PC POWER INSTL (SEE IPL FIG. D 1
15 FOR DETS)
–990D 857239-409 1 PC POWER INSTL (SEE IPL FIG. E 1
15 FOR DETS)
–990E 857239-411 1 PC POWER INSTL (SEE IPL FIG. F 1
15 FOR DETS)
–990F 857239-413 1 PC POWER INSTL (SEE IPL FIG. G 1
15 FOR DETS)

-ITEM NOT ILLUSTRATED


Page 10102
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

INDENT
AIRLINE UNITS
FIG PART EFF
PART NOMENCLATURE PER
ITEM NUMBER CODE
NO ASSY
2
–990G 857239-415 1 PC POWER INSTL (SEE IPL FIG. H 1
15 FOR DETS)
–990H 857239-417 1 PC POWER INSTL (SEE IPL FIG. J 1
15 FOR DETS)
–990J 857239-419 1 PC POWER INSTL (SEE IPL FIG. K 1
15 FOR DETS)
–990K 857239-421 1 PC POWER INSTL (SEE IPL FIG. L 1
15 FOR DETS)
–990L 857239-423 1 PC POWER INSTL (SEE IPL FIG. M 1
15 FOR DETS)
–990M 857239-425 1 PC POWER INSTL (SEE IPL FIG. N 1
15 FOR DETS)
–990N 857239-427 1 PC POWER INSTL (SEE IPL FIG. P 1
15 FOR DETS)
–990P 857239-429 1 PC POWER INSTL (SEE IPL FIG. Q 1
15 FOR DETS)

-ITEM NOT ILLUSTRATED


Page 10103
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

THIS PAGE IS INTENTIONALLY LEFT BLANK

Page 10104
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

140

201
(REF 100, IPL 12 150
185
110, IPL 13)

200
130
195 135
175
155A

190 160A

170 210
165 125

260 125
215 215 120
205 120
205

330 275A

220
300
310
270

270

265 305
230

320
325
B 315
295 220A

225 280

290

285

A
110A

BUSINESS CLASS FRONT ROW CENTER CONSOLE ASSEMBLY


IPL FIGURE 3 (SHEET 1 OF 2)

Page 10105
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

A
330
(REF)
5

15
30
105 100 25 10
20

95
50 80
95
85
40
90
60
45
65
55

B 255

330
250
(REF)

240A
245

BUSINESS CLASS FRONT ROW CENTER CONSOLE ASSEMBLY


IPL FIGURE 3 (SHEET 2 OF 2)

Page 10106
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

INDENT
AIRLINE UNITS
FIG PART EFF
PART NOMENCLATURE PER
ITEM NUMBER CODE
NO ASSY
3
–1 855871-409A 0 CONSOLE AY, CTR, F/R (SEE RF
FIGS. 1 AND 2 FOR NHA)

5 857456-401 1 SPOTWELD AY, LIFEVEST 1


ATTACHING PARTS
10 NAS603-8P 1 SCREW 2
15 NAS1149DN632J 1 WASHER 2
20 NAS603-12P 1 SCREW 4
25 NAS1149F0332P 1 WASHER 4
30 NAS43HT3-17 1 SPACER 4
---*---
–35 853034-209 1 LATCH AY, LIFEVEST POUCH 1
40 M1-61 2 LATCH (V94222) 2
45 843144-431 2 STRAP AY 1
50 855924-005A 1 DOOR 1
ATTACHING PARTS
55 NAS601-6P 1 SCREW 2
60 NAS1149DN632J 1 WASHER 2
65 MS21042L06 1 NUT 2
---*---
–70 NOT USED
–75 851250-201 1 HINGE AY, LIFEVEST POUCH 3
ATTACHING PARTS
80 NAS601-7P 1 SCREW 2
85 NAS1149DN632J 1 WASHER 2
90 MS21042L06 1 NUT 2
---*---
95 851250-13 2 HINGE, HALF 2
100 851250-15 2 PIN 1
105 851250-75 1 BRACKET, LIFEVEST (RVT) 1
–110 857644-002A 1 SHROUD, FRONT CENTER 1
CONSOLE (RH)
110A 857644-001A 1 SHROUD, FRONT CENTER 1
CONSOLE (LH)
–115 855876-409A 1 ARMCAP AY 1
120 P116-499-12 2 BALL STUD 6
125 NAS620C6 2 WASHER 6
130 855876-009A 2 COVER 1
135 855877-409 2 ARMPAD AY 1

-ITEM NOT ILLUSTRATED


Page 10107
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

INDENT
AIRLINE UNITS
FIG PART EFF
PART NOMENCLATURE PER
ITEM NUMBER CODE
NO ASSY
3
140 857369-003A 1 INSERT, COCKTAIL TRAY (BND) 1
–145 855923-409A 1 COCKTAIL TRAY AY 1
ATTACHING PARTS
150 NAS517-3-36 1 SCREW 4
---*---
–155 857369-005A 2 RH TRAY INSERT (BND) 1
155A 857369-006A 2 LH TRAY INSERT (BND) 1
–160 855885-005A 2 COCKTAIL TRAY, SWING OUT 1
(RH)
160A 855885-006A 2 COCKTAIL TRAY, SWING OUT 1
(LH)
ATTACHING PARTS
165 NAS1190-4P14 2 SCREW 1
170 NAS1149F0463P 2 WASHER 1
175 NAS43HT4-24 2 SPACER 1
---*---
–180 855880-409A 2 TRAY AY, COCKTAIL 1
185 857577-001A 3 BUTTON 2
ATTACHING PARTS
190 857646-001 3 SHAFT 1
195 LC-026E-3MW 3 SPRING 1
200 MS21209C0815 3 INSERT, HELICOIL 1
---*---
201 857282-003A 3 COCKTAIL TRAY 1
205 857457-011 1 BRACKET, COCKTAIL TRAY 2
SUPPORT
ATTACHING PARTS
210 NAS603-8P 1 SCREW 2
215 NAS1149F0332P 1 WASHER 2
---*---
220 855890-024A 1 SIDE SHROUD (RH) 1
220A 855890-023A 1 SIDE SHROUD (LH) 1
225 857645-001A 1 SHROUD, VIDEO SCREEN 1
POCKET
230 857643-002A 1 SHROUD, INNER, DIVIDER AY 1
(RH)
–230A 857643-001A 1 SHROUD, INNER, DIVIDER AY 1
(LH)
–235 857647-001A 1 SHROUD, VIDEO SCREEN 1
POCKET

-ITEM NOT ILLUSTRATED


Page 10108
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

INDENT
AIRLINE UNITS
FIG PART EFF
PART NOMENCLATURE PER
ITEM NUMBER CODE
NO ASSY
3
–240 853074-8C 1 SHROUD, VIDEO CLOSEOUT 1
(RH)
240A 853074-7C 1 SHROUD, VIDEO CLOSEOUT 1
(LH)
245 853072-411 1 DIVIDER AY 1
ATTACHING PARTS
250 NAS514P832-8 1 SCREW 4
255 NAS514P1032-8 1 SCREW 2
---*---
260 BA710092 1 DEPLOYMENT ARM (RH) 1
–260A BA710093 1 DEPLOYMENT ARM (LH) 1
ATTACHING PARTS
265 NAS604-14P 1 SCREW 4
270 NAS1149F0416P 1 WASHER 4
---*---
–275 855890-026A 1 SHROUD, REAR (RH) 1
275A 855890-025A 1 SHROUD, REAR (LH) 1
280 855905-021 1 PLATE, CONNECTOR 1
ATTACHING PARTS
285 NAS603-8P 1 SCREW 2
290 NAS1149D0332J 1 WASHER 2
---*---
295 23TA00475X 1 HOLDER, TIE STRAP (RVT) 2
300 855879-401 1 BRACKET AY, CONNECTOR 1
ATTACHING PARTS
305 HN5P-52-1-1 1 PLUNGER 4
310 HN5G-52-1 1 GROMMET 4
---*---
315 855905-019 1 PLATE, CONNECTOR 1
ATTACHING PARTS
320 HN5P-52-1-1 1 PLUNGER 4
325 HN5G-52-1 1 GROMMET 4
---*---
330 855873-407 1 STRUCTURE AY 1

-ITEM NOT ILLUSTRATED


Page 10109
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

THIS PAGE IS INTENTIONALLY LEFT BLANK

Page 10110
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

195

205

275
235 270

230
210A

215A 265

225 265 260


335 260
220
250A
190
185 245
240
305
315

140
170
155
145
310
165
180
175 320 330
150 325
250

135 130

125
300 295

285
290

160
A

BUSINESS CLASS STANDARD CENTER CONSOLE ASSEMBLY


IPL FIGURE 4 (SHEET 1 OF 2)

Page 10111
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

110A 110B
80

90

20 85
45 75

115 110B
10
55 110
60
70
65
15 25 40

30
35

BUSINESS CLASS STANDARD CENTER CONSOLE ASSEMBLY


IPL FIGURE 4 (SHEET 2 OF 2)

Page 10112
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

INDENT
AIRLINE UNITS
FIG PART EFF
PART NOMENCLATURE PER
ITEM NUMBER CODE
NO ASSY
4
–1 855870-407A 0 CONSOLE AY, CTR, STD (SEE RF
FIGS. 1 AND 2 FOR NHA)

–5 853034-209 1 LATCH AY, LIFEVEST POUCH 1


10 M1-61 2 LATCH (V94222) 2
15 843144-431 2 STRAP AY 1
20 855924-001C 1 DOOR 1
ATTACHING PARTS
25 NAS601-7P 1 SCREW 2
30 NAS1149DN632J 1 WASHER 2
35 MS21042L06 1 NUT 2
---*---
40 851250-17 1 SPACER 1
45 851250-75 1 BRACKET, LIFEVEST (RVT) 1
–50 851250-201 1 HINGE AY, LIFEVEST POUCH 3
ATTACHING PARTS
55 NAS601-11P 1 SCREW 2
60 NAS1149DN632J 1 WASHER 2
65 MS21042L06 1 NUT 2
---*---
70 851250-13 2 HINGE, HALF 2
75 851250-15 2 PIN 1
80 857272-401 1 BRACKET AY, LIFEVEST 1
ATTACHING PARTS
85 NAS603-8P 1 SCREW 2
90 NAS1149F0332P 1 WASHER 4
---*---
–95 NOT USED
–100 NOT USED
–105 855883-401C 1 POUCH AY, LIFEVEST 6
110 855908-001C 2 SHROUD (BND) 1
110A 855908-002C 2 SHROUD (BND) 1
110B 855908-003B 2 SHROUD (BND) 1
115 855884-401 2 SPOTWELD AY, LIFEVEST 1
–120 857287-401A 1 FRONT AY 1
125 857272-403 2 BRACKET AY (BND) 1
130 P116-499-12 3 BALL STUD 2
135 NAS620C6 3 WASHER 6

-ITEM NOT ILLUSTRATED


Page 10113
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

INDENT
AIRLINE UNITS
FIG PART EFF
PART NOMENCLATURE PER
ITEM NUMBER CODE
NO ASSY
4
140 857225-401 2 BRACKET AY (BND) 1
145 P116-499-12 3 BALL STUD 4
150 NAS620C6 3 WASHER 12
155 857286-001A 2 SHROUD, FRONT 1
160 855759-401B 1 CUP HOLDER AY 1
165 857281-401 1 STOP BLOCK AY 1
ATTACHING PARTS
170 NAS602-6P 1 SCREW 1
---*---
175 857369-009A 1 INSERT, FRONT COCKTAIL TRAY 1
(BND)
180 855886-001C 1 FRONT COCKTAIL TRAY AY 1
185 857281-401 1 STOP BLOCK AY 1
ATTACHING PARTS
190 NAS602-6P 1 SCREW 1
---*---
195 857369-001A 1 INSERT, COCKTAIL TRAY (BND) 1
–200 855923-407A 1 COCKTAIL TRAY AY 1
ATTACHING PARTS
205 NAS517-3-36 1 SCREW 4
---*---
–210 857369-005A 2 RH TRAY INSERT (BND) 1
210A 857369-006A 2 LH TRAY INSERT (BND) 1
–215 855885-006A 2 COCKTAIL TRAY, SWING OUT 1
(RH)
215A 855885-005A 2 COCKTAIL TRAY, SWING OUT 1
(LH)
ATTACHING PARTS
220 NAS1190-4P14 2 SCREW 1
225 NAS1149F0463P 2 WASHER 1
230 NAS43HT4-24 2 SPACER 1
---*---
235 855880-407A 2 COCKTAIL TRAY AY 1
240 847767-417A 1 ESCUTCHEON AY, RJU 2
ATTACHING PARTS
245 NAS514P440-8 1 SCREW 2
---*---
250 855890-012A 1 SHROUD, SIDE (RH) 1
250A 855890-011A 1 SHROUD, SIDE (LH) 1

-ITEM NOT ILLUSTRATED


Page 10114
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

INDENT
AIRLINE UNITS
FIG PART EFF
PART NOMENCLATURE PER
ITEM NUMBER CODE
NO ASSY
4
–255 855876-409A 1 ARMCAP AY 1
260 P116-499-12 2 BALL STUD 3
265 NAS620C6 2 WASHER 9
270 855876-009A 2 COVER 1
275 855877-409 2 ARMPAD AY 1
–280 857270-002 1 SUPPORT, FOAM (BND) (RH) 1
–280A 857270-001 1 SUPPORT, FOAM (BND) (LH) 1
285 855905-021 1 PLATE, CONNECTOR 1
ATTACHING PARTS
290 NAS603-8P 1 SCREW 2
295 NAS1149D0332J 1 WASHER 2
---*---
300 23TA00475X 1 HOLDER, TIE STRAP (RVT) 2
305 855879-401 1 BRACKET AY, CONNECTOR 1
ATTACHING PARTS
310 HN5P-52-1-1 1 PLUNGER 4
315 HN5G-52-1 1 GROMMET 4
---*---
320 855905-019 1 PLATE, CONNECTOR 1
ATTACHING PARTS
325 HN5P-52-1-1 1 PLUNGER 4
330 HN5G-52-1 1 GROMMET 4
---*---
335 855872-407 1 STRUCTURE AY 1

-ITEM NOT ILLUSTRATED


Page 10115
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

10

97
B
90
130

95 120

85

115

135

E
105

110A

286
100
A 110
105

BUSINESS CLASS SIDE ARMREST ASSEMBLY


IPL FIGURE 5 (SHEET 1 OF 3)

Page 10116
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

A 155
170
165

287
235
250
251
200
245A
150 185
175
180
286 430
301 (REF) 160
430
190 220
300 215
301

385
210
285
295 D
385
380
270
375
275

240 230
280 265
210

260A 260
C

245

80
B 75 C
325

30 290
310
65
65 320
65
60
20 65
45 35

20
20 315
40 25
35

BUSINESS CLASS SIDE ARMREST ASSEMBLY


IPL FIGURE 5 (SHEET 2 OF 3)

Page 10117
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

D
395

390

400

410

405

425
420 410
415

E
510
516
520
515
465

450A
455 516
450 445
517
517

450B 450C
450A

505
445

495 500
485 501 495 490

480 475 470 440


475
460

BUSINESS CLASS SIDE ARMREST ASSEMBLY


IPL FIGURE 5 (SHEET 3 OF 3)

Page 10118
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

INDENT
AIRLINE UNITS
FIG PART EFF
PART NOMENCLATURE PER
ITEM NUMBER CODE
NO ASSY
5
–1 855744-411A 0 ARMREST AY, SIDE (SEE IPL A RF
FIGS. 1 AND 2 FOR NHA)
–1A 855744-412A 0 ARMREST AY, SIDE (SEE IPL B RF
FIGS. 1 AND 2 FOR NHA)

–5 855799-403C 1 ARMCAP AY A 1
–5A 855799-404C 1 ARMCAP AY B 1
ATTACHING PARTS
10 NAS514P832-5 1 SCREW 5
---*---
–15 852548-415C 2 HINGE AY 1
ATTACHING PARTS
20 NAS514P832-6 2 SCREW 4
---*---
25 852548-83C 3 CAP HINGE HALF 1
30 852548-225C 3 BOX HINGE 4
ATTACHING PARTS
35 852548-23 3 PIN, HINGE 2
---*---
40 832697-5 3 SPRING 2
45 852548-207C 3 HINGE AY, CTR 2
–50 NOT USED
–55 NOT USED
60 856098-401 2 SPACER AY 1
ATTACHING PARTS
65 NAS514P832-6 2 SCREW 4
---*---
–70 855799-401C 2 ARMCAP AY 1
75 856144-001 3 PAD, ARMCAP 1
80 855799-001C 3 COVER, ARMCAP 1
85 855748-001C 1 CAP AY, END 1
ATTACHING PARTS
90 NAS1351-3-10P 1 SCREW (BTM) 2
95 NAS514P632-6 1 SCREW (TOP) 2
---*---
97 207-250201-00 1 PLUG (VZ4495) 2

-ITEM NOT ILLUSTRATED


Page 10119
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

INDENT
AIRLINE UNITS
FIG PART EFF
PART NOMENCLATURE PER
ITEM NUMBER CODE
NO ASSY
5
100 855732-001C 1 BUMPER A 1
–100A 855732-002C 1 BUMPER B 1
ATTACHING PARTS
105 851836-3AR 1 PLUG, BUTTON 4
110 NAS1352-08-12P 1 SCREW (FWD) 1
110A NAS1352-08-8P 1 SCREW (SIDE) 3
---*---
115 855716-003B 1 ESCUTCHEON 1
ATTACHING PARTS
120 NAS514P632-6 1 SCREW 2
---*---
–125 855747-417A 1 SHROUD AY, UPPER A 1
–125A 855747-418A 1 SHROUD AY, UPPER B 1
130 856094-025A 2 SHROUD, OUTER (BND) 1
(U/O 855747-417)
–130A 856094-026A 2 SHROUD, OUTER (BND) 1
(U/O 855747-418)
135 856094-024A 2 SHROUD, INNER (BND) 1
(U/O 855747-417)
–135A 856094-023A 2 SHROUD, INNER (BND) 1
(U/O 855747-418)
–140 855745-417A 1 STRUCTURE AY A 1
–140A 855745-418A 1 STRUCTURE AY B 1
145 855746-443 2 PANEL AY (U/O 855745-417) 1
–145A 855746-444 2 PANEL AY (U/O 855745-418) 1
ATTACHING PARTS
150 NAS517-3-26 2 SCREW (FWD) 3
155 NAS514P1032-10 2 SCREW (AFT) 2
---*---
160 855753-403 2 BRACKET AY 1
ATTACHING PARTS
165 NAS514P1032-10 2 SCREW 2
---*---
170 855751-404 2 LINK AY, ANCHOR (U/O 855746 1
-444
–170A 855751-403 2 LINK AY, ANCHOR (U/O 855746 1
-443)
175 855753-409 2 BLOCK AY 1
ATTACHING PARTS
180 NAS514P1032-10 2 SCREW 2
---*---

-ITEM NOT ILLUSTRATED


Page 10120
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

INDENT
AIRLINE UNITS
FIG PART EFF
PART NOMENCLATURE PER
ITEM NUMBER CODE
NO ASSY
5
185 855753-407 2 BRACKET AY (U/O 855746-443) 1
–185A 855753-408 3 BRACKET AY (U/O 855746-444) 1
ATTACHING PARTS
190 NAS514P632-7 2 SCREW 2
---*---
195 NOT USED
200 855746-448 2 PANEL AY (U/O 855746-444) 1
–200A 855746-447 2 PANEL AY (U/O 855746-443) 1
205 855746-441 2 PANEL AY (U/O 855745-417) 1
–205A 855746-442 2 PANEL AY (U/O 855745-418) 1
ATTACHING PARTS
210 NAS514P1032-10 2 SCREW 6
---*---
215 855753-408 2 BRACKET AY (U/O 855746-441) 1
–215A 855753-407 2 BRACKET AY (U/O 855746-442) 1
ATTACHING PARTS
220 NAS514P632-7 2 SCREW 2
---*---
–225 NOT USED
230 855746-445 2 PANEL AY (U/O 855746-441) 1
–230A 855746-446 2 PANEL AY (U/O 855746-442) 1
235 855753-405 2 SPACER AY 1
240 856097-015 2 BRACKET (RVT) 1
245 856097-075 2 BRACKET, ARMREST 1
–245A 856097-006 2 BRACKET, ARMREST 1
ATTACHING PARTS
250 NAS623-2-1 2 SCREW 2
251 NAS1149DN832J 2 WASHER 2
---*---
–255 855753-411 2 BRACKET AY (U/O 855745-417) 1
–255A 855753-412 2 BRACKET AY (U/O 855745-418) 1
ATTACHING PARTS
260 NAS517-3-17 2 SCREW 1
260A NAS1515H3L 2 WASHER 2
265 NAS514P1032-13 2 SCREW 3
270 855752-005 2 PLATE, FRICTION 2
275 855752-007 2 PLATE (U/O 855745-401) 1
–275A 855752-008 2 PLATE (U/O 855745-402) 1
---*---

-ITEM NOT ILLUSTRATED


Page 10121
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

INDENT
AIRLINE UNITS
FIG PART EFF
PART NOMENCLATURE PER
ITEM NUMBER CODE
NO ASSY
5
280 NAS75-3-023 3 BUSHING 1
285 856097-007 3 BRACKET 1
286 856485-405 1 SPEED BRAKE A 1
–286A 856485-406 1 SPEED BRAKE B 1
ATTACHING PARTS
287 NAS514P832-2 1 SCREW 4
---*---
290 855755-403 2 SLIDE AY, BALL BEARING 1
ATTACHING PARTS
295 855796-005 2 PIN, PIVOT 1
300 NAS516P3-10 2 PIN, SPRING 1
301 NAS1149F0416P 2 WASHER AR
---*---
–305 NOT USED
310 855753-413 2 BRACKET AY (U/O 855745-403) 1
–310A 855753-414 2 BRACKET AY (U/O 855745-404) 1
ATTACHING PARTS
315 92220A940 2 SCREW, CAP (V3A054) 3
---*---
320 855795-401 2 GUIDE AY 1
ATTACHING PARTS
325 92220A940 2 SCREW, CAP (V3A054) 3
---*---
–330 NOT USED
THRU
–365 NOT USED
–370 856011-403B 2 PIVOT AY (U/O 855745-401) 1
–370A 856011-404B 2 PIVOT AY (U/O 855745-402) 1
ATTACHING PARTS
375 NAS623-3-6 2 SCREW 1
380 NAS1149D0332J 2 WASHER 1
385 NAS1515H3L 2 WASHER 2
---*---

-ITEM NOT ILLUSTRATED


Page 10122
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

INDENT
AIRLINE UNITS
FIG PART EFF
PART NOMENCLATURE PER
ITEM NUMBER CODE
NO ASSY
5
390 855797-401A 3 PIVOT AY (U/O 856011-403) 1
–390A 855797-402A 3 PIVOT AY (U/O 856011-404) 1
ATTACHING PARTS
395 NAS1351-4-32P 3 SCREW, CAP 1
---*---
400 855796-003 3 PIN 1
405 LC-045E-2SS 3 SPRING 1
410 856142-005 3 SPACER, PIVOT, PADDLE ARM 2
415 856142-009 3 KNUCKLE, PIVOT, PADDLE ARM 1
420 855723-001 3 SCREW, ARMREST 1
425 855797-403B 3 PIVOT AY 1
430 NAS1515H3L 2 WASHER 2
–435 NOT USED
440 855752-009 2 PLATE (U/O 855745-417) 1
–440A 855752-010 2 PLATE (U/O 855745-418) 1
ATTACHING PARTS
445 NAS517-3-22 2 SCREW 2
450 855754-005 2 SPACER (UPPER) 1
450A 855754-001 2 SPACER 2
450B 855754-003 2 SPACER (LOWER) 1
450C 855754-007 2 SPACER (LOWER) 1
455 NAS1515H6 2 WASHER 1
---*---
460 855753-415 2 PLATE AY (U/O 855745-417) 1
–460A 855753-416 2 PLATE AY (U/O 855745-418) 1
R –465 855751-401 2 DELETED (SUPSD BY ITEM 465A) D
R 465A 855751-415 2 LINK AY (POST SB 59322-25 1
-2524) (SUPSDS ITEM 465)
ATTACHING PARTS
470 NAS603-10P 2 SCREW 1
475 NAS1149F0332P 2 WASHER 2
480 855754-013 2 SPACER. ARMREST 1
---*---

-ITEM NOT ILLUSTRATED


Page 10123
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

INDENT
AIRLINE UNITS
FIG PART EFF
PART NOMENCLATURE PER
ITEM NUMBER CODE
NO ASSY
5
485 855751-407 2 LINK AY 1
ATTACHING PARTS
490 NAS623-3-7 2 SCREW 1
495 NAS1149F0332P 2 WASHER 2
500 NAS1515H5L 2 WASHER 1
501 855754-015 2 SPACER. ARMREST 1
---*---
505 855751-409 2 LINK AY 1
510 855751-411 2 LINK AY 1
ATTACHING PARTS
515 NAS517-3-6 2 SCREW 2
516 NAS1149D0332J 2 WASHER 2
517 NAS1515H5L 2 WASHER 2
---*---
520 855751-405 2 LINK AY 1

-ITEM NOT ILLUSTRATED


Page 10124
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

125

90

95

105 30 145

35 140 160

A 115
135
120

5 35
85
95
40
10 100
15
155
150
115 165
15 25 110
20

BUSINESS CLASS HEADREST STRUCTURE ASSEMBLY


IPL FIGURE 6 (SHEET 1 OF 2)

Page 10125
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

65 50

55
80A
75
60

80

55

75

45
45A

60
70

BUSINESS CLASS HEADREST STRUCTURE ASSEMBLY


IPL FIGURE 6 (SHEET 2 OF 2)

Page 10126
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

INDENT
AIRLINE UNITS
FIG PART EFF
PART NOMENCLATURE PER
ITEM NUMBER CODE
NO ASSY
6
–1 855711-401 0 HEADREST AY (SEE FIGS. 1 AND RF
2 FOR NHA)

5 852528-5 1 PLATE, SIDE 2


ATTACHING PARTS
10 NAS604-10P 1 SCREW 2
15 NAS1149F0416P 1 WASHER 4
20 MS21042-4 1 NUT 2
---*---
25 852606-401 1 HINGE AY, RATCHETING 2
ATTACHING PARTS
30 NAS604-10P 1 SCREW 2
35 NAS1149F0416P 1 WASHER 4
40 MS21042-4 1 NUT 2
---*---
45 852606-201 2 HINGE AY 1
45A 852606-203 2 HINGE AY 1
ATTACHING PARTS
50 852606-7 2 BOLT 1
55 NAS1149F0632P 2 WASHER 2
60 625-390-020 2 WASHER (V85446) 2
65 CDS753828 2 DISC SPRING (V56988) 2
70 MS21042-6 2 NUT 1
---*---
75 852606-5 3 RATCHET, INDEX 1
80 852606-1 3 HOUSING (U/O 852606-201) 1
80A 852606-3 3 HOUSING (U/O 852606-203) 1
85 E6-99-160-20 1 HINGE (V94222) 2
ATTACHING PARTS
90 NAS604-10P 1 SCREW 2
95 NAS1149F0416P 1 WASHER 4
100 MS21042-4 1 NUT 2
---*---
105 852528-3 1 PLATE, FRONT 1
ATTACHING PARTS
110 NAS604-10P 1 SCREW 4
115 NAS1149F0416P 1 WASHER 4
120 MS21042-4 1 NUT 2
---*---

-ITEM NOT ILLUSTRATED


Page 10127
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

INDENT
AIRLINE UNITS
FIG PART EFF
PART NOMENCLATURE PER
ITEM NUMBER CODE
NO ASSY
6
125 855790-001 1 PLATE (RVT) 1
–130 852529-401 1 POST AY 2
135 847395-1 2 STOP 1
140 LC-042D-2MW 2 SPRING (V84830) 1
145 847395-3 2 SLEEVE 1
150 BSPQ-44 2 RIVET 1
155 NAS42DD4-8 2 SPACER 1
160 852529-1 2 POST, INNER 1
165 852529-3 2 POST, OUTER 1

-ITEM NOT ILLUSTRATED


Page 10128
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

35

30A

30

A
160
25
155

20
5

15
40
10

BUSINESS CLASS LEGREST STRUCTURE ASSEMBLY


IPL FIGURE 7 (SHEET 1 OF 2)

Page 10129
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

135
140

130 105

140
145 120 115
110
125
100

155A
160A
170A 60C

100
160D
180 205
160E
175 95A 195

150
200
160B
165 155
(REF)
190

160C 50 60B
185
170
210 75
55 65
175
95 90A
90
85
80B 65
70

BUSINESS CLASS LEGREST STRUCTURE ASSEMBLY


IPL FIGURE 7 (SHEET 2 OF 2)

Page 10130
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

INDENT
AIRLINE UNITS
FIG PART EFF
PART NOMENCLATURE PER
ITEM NUMBER CODE
NO ASSY
7
–1 855722-401A 0 STRUCTURE AY, LEGREST (SEE RF
IPL FIGS. 1 AND 2 FOR NHA)

5 856027-001A 1 FOOTBAR 1
ATTACHING PARTS
10 NAS1189-4P18L 1 SCREW (FWD) 2
15 NAS517-3-2 1 SCREW (AFT) 2
20 NAS1515H4 1 WASHER (FWD) 2
R 25 856008-001 1 DELETED (SUPSD BY ITEM 25A) D
R 25A 856008-003 1 NUT, (AFT) (POST SB 858698-25 2
-2351) (SUPSDS ITEM 25)
---*---
30 856029-001 1 FILLER (BND) 1
30A 856029-002 1 FILLER (BND) 1
35 856149-001 1 PANEL (RVT) 1
40 856043-001 1 PAD (BND) 1
R –45 856006-401A 1 DELETED (SUPSD BY ITEM 45B) D
R –45A 856006-402A 1 DELETED (SUPSD BY ITEM 45C) D
R –45B 856006-407A 1 SUPPORT AY (POST SB 858698 1
-25-2351 (SUPSDS ITEM 45)
R –45C 856006-408A 1 SUPPORT AY (POST SB 858698 1
-25-2351) (SUPSDS ITEM 45A)
ATTACHING PARTS
50 92220A940 1 SCREW, CAP (V3A054) 2
55 NAS1149D0332J 1 WASHER 2
---*---
R –60 856145-401A 2 DELETED D
R –60A 856145-402A 2 DELETED D
60B 856145-405A 2 PLATE AY (U/O 856006-407) 1
60C 856145-406A 2 PLATE AY (U/O 856006-408) 1
ATTACHING PARTS
65 NAS514P632-10 2 SCREW 2
70 NAS514P440-14 2 SCREW 1
75 NAS43DD1-18FC 2 SPACER 1
---*---

-ITEM NOT ILLUSTRATED


Page 10131
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

INDENT
AIRLINE UNITS
FIG PART EFF
PART NOMENCLATURE PER
ITEM NUMBER CODE
NO ASSY
7
R –80 856006-403 2 DELETED D
R –80A 856006-404 2 DELETED D
80B 856006-409 2 SUPPORT AY (U/O 856006-407) 1
–80C 856006-410 2 SUPPORT AY (U/O 856006-408) 1
ATTACHING PARTS
85 NAS600-6P 2 SCREW 1
90 LE034B2M 2 SPRING 1
90A NAS1515H3L 2 WASHER, NYLON 2
---*---
R 95 856147-401A 2 BRACKET AY (U/O 856006-407) 1
R 95A 856147-402A 2 BRACKET AY (U/O 856006-408) 1
100 855755-401 1 SLIDE AY 1
ATTACHING PARTS
105 NAS603-8P 1 SCREW 4
110 NAS1149D0316J 1 WASHER 4
115 MS21042-3 1 NUT 4
---*---
120 856004-003 1 BRACKET 4
R 125 856010-403A 1 DELETED (SUPSD BY ITEM 125A) D
R –125A 856010-425A 1 FRAME AY (SUPSDS ITEM 125) 1
130 856147-403 1 BRACKET AY 1
ATTACHING PARTS
135 NAS623-3-16 1 SCREW 2
140 NAS1149D0332J 1 WASHER 4
145 MS21042-3 1 NUT 2
---*---

-ITEM NOT ILLUSTRATED


Page 10132
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

INDENT
AIRLINE UNITS
FIG PART EFF
PART NOMENCLATURE PER
ITEM NUMBER CODE
NO ASSY
7
150 856002-005 1 LINK 1
ATTACHING PARTS
155 NAS514P1032-14 1 SCREW 1
155A NAS517-3-3 1 SCREW 1
160 NAS1169-10L 1 WASHER-DIMPLED 1
160A NAS1169-10 1 WASHER-DIMPLED 1
160B NAS1149F0332P 1 WASHER 1
160C NAS1149D0316J 1 WASHER 1
160D NAS1515H5 1 WASHER 1
160E NAS1149D0332J 1 WASHER 1
165 NAS43HT5-21A 1 SPACER 1
170 NAS75-3-016 1 BUSHING 1
170A NAS75-3-007 1 BUSHING 1
175 MS21042-3 1 NUT 2
---*---
180 856146-401 1 LINK AY 1
ATTACHING PARTS
185 NAS6204-12 1 BOLT 1
190 5710-65-60 1 WASHER 1
195 NAS1515H7L 1 WASHER 2
200 NAS72-4E004 1 SPACER 1
205 MS21209F4-10 1 INSERT, HELICOIL 1
---*---
210 856009-401 1 PANEL AY 1

-ITEM NOT ILLUSTRATED


Page 10133
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

70

75

25

80

30

65A

45A 40
35

30
60
55 65

15
10

45 50
265
200 35

165A 160
245
205 145 140
270A
155 135 215
120 210
20 145
265
200 150 205
125 130 215 110
240 165 115 210
100 200260 170
220
200
85
115A
180
185 195
270
230 191
235
190
95
90

BUSINESS CLASS SEAT PAN ASSEMBLY


IPL FIGURE 8

Page 10134
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

INDENT
AIRLINE UNITS
FIG PART EFF
PART NOMENCLATURE PER
ITEM NUMBER CODE
NO ASSY
8
–1 855720-401 0 PAN AY, SEAT (SEE FIGS. 1 AND 2 RF
FOR NHA)

–5 855724-401 1 PAN AY, LIFT UP 2


ATTACHING PARTS
10 NAS6204-14 1 BOLT 2
15 NAS1149F0416P 1 WASHER 2
20 NAS73-4E012 1 SPACER 2
---*---
25 855783-001 2 DIAPHRAGM (RVT) 1
30 856049-401 2 TUBE AY 2
ATTACHING PARTS
35 NAS517-4-3 2 SCREW 2
40 855776-001 2 WASHER (AFT TUBE ONLY) 2
---*---
45 855786-001 2 PLATE 1
45A 855786-002 2 PLATE 1
ATTACHING PARTS
50 NAS517-3-12 2 SCREW 1
55 NAS1149F0316P 2 WASHER 1
60 MS21042-3 2 NUT 1
---*---
65 855784-001 2 TUBE 1
65A 855784-002 2 TUBE 1
70 AJ4-35 1 STUD 1
75 NAS1149F0416P 1 WASHER 1
80 GH4 1 GROMMET 1
85 855721-403 1 WELD AY 1
ATTACHING PARTS
90 NAS1351-4-12P 1 SCREW, CAP 2
95 NAS1149F0416P 1 WASHER 2
100 MS21042-4 1 NUT 2
---*---
–105 855721-401 1 SUPPORT AY 1
ATTACHING PARTS
110 NAS6604-1 1 BOLT 8
---*---

-ITEM NOT ILLUSTRATED


Page 10135
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

INDENT
AIRLINE UNITS
FIG PART EFF
PART NOMENCLATURE PER
ITEM NUMBER CODE
NO ASSY
8
115 856248-005 2 CLAMP, SEAT PAN 1
115A 856248-007 2 CLAMP, SEAT PAN 1
ATTACHING PARTS
120 NAS1351-3-10P 2 SCREW, CAP 8
125 NAS1149D0332J 2 WASHER 8
130 MS21042-3 2 NUT 8
---*---
135 856247-401 2 CLAMP AY (AFT) 1
ATTACHING PARTS
140 NAS1351-3-10P 2 SCREW, CAP 2
145 NAS1149D0332J 2 WASHER 2
150 MS21042-3 2 NUT 2
---*---
155 856248-003 2 BRACKET, SEAT PAN 1
ATTACHING PARTS
160 NAS1351-3-10P 2 SCREW, CAP 2
---*---
165 855721-407 2 WELD AY (FWD) 1
165A 855721-405 2 WELD AY (AFT) 1
170 857813-403 1 ROLLER AY 2
175 NOT USED
180 856162-001 1 DRIVE SHAFT 2
185 855760-001 1 PINION GEAR-BTM 2
190 98525A090 1 KEY, WOODRUFF (V3A054) 2
191 R8DD 1 BEARING 2
195 98126A535 1 SHIM (V3A054) 2
200 856950-001 1 COLLAR, BOTTOM PAN 2
205 855712-401 1 SUPPORT AY 2
ATTACHING PARTS
210 NAS1096-3-8 1 SCREW, HEX HEAD 4
215 NAS1149F0363P 1 WASHER 4
---*---
220 R8DD 2 BEARING 1
225 856047-001 1 ESCUTCHEON (RVT) 1
230 856045-001 1 BRACKET, SIDE 1
ATTACHING PARTS
235 BSPQ-42 1 RIVET 4
---*---

-ITEM NOT ILLUSTRATED


Page 10136
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

INDENT
AIRLINE UNITS
FIG PART EFF
PART NOMENCLATURE PER
ITEM NUMBER CODE
NO ASSY
8
240 856048-001 1 BRACKET, D-SUB (RVT) 1
245 MS21075L04 1 NUTPLATE (RVT) 4
–250 855757-401 1 SPREADER AY, SEAT PAN 1
–250A 855757-402 1 SPREADER AY, SEAT PAN 1
260 R8DD 2 BEARING 1
265 NAS75-4-011 2 BUSHING, LEGREST AY 1
270 856099-001 2 SPREADER (U/O 855757-401) 1
270A 856099-002 2 SPREADER (U/O 855757-402) 1
275 858828-401 1 CLOSEOUT AY (POST SB 859077 1
-25-2457)
275A 858828-402 1 CLOSEOUT AY (POST SB 859077 1
-25-2457)
ATTACHING PARTS
280 NAS623-2-5 1 SCREW 2
285 NAS1149DN816J 1 WASHER 2
---*---

-ITEM NOT ILLUSTRATED


Page 10137
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

THIS PAGE IS INTENTIONALLY LEFT BLANK

Page 10138
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

100

15

5
65

70

25 75

856168-401 SHOWN
20
30
35

BUSINESS CLASS LEG ASSEMBLY


IPL FIGURE 9 (SHEET 1 OF 4)

Page 10139
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

60

50
95

90 55
40
51
100A
55

50
45

90
80
85

15 856168-405 SHOWN

BUSINESS CLASS LEG ASSEMBLY


IPL FIGURE 9 (SHEET 2 OF 4)

Page 10140
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

100F

105

15
65

70

25 75 856169-417 SHOWN

30
35

BUSINESS CLASS LEG ASSEMBLY


IPL FIGURE 9 (SHEET 3 OF 4)

Page 10141
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

145 140

130A
125 120 60
50
90
140 95
135
155
55 40
145
140 80

55

50
125 45

120 140
150

135 80
90
150
85
120

110
115
130

120
115
15A

15A
10
856169-421 SHOWN

BUSINESS CLASS LEG ASSEMBLY


IPL FIGURE 9 (SHEET 4 OF 4)

Page 10142
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

INDENT
AIRLINE UNITS
FIG PART EFF
PART NOMENCLATURE PER
ITEM NUMBER CODE
NO ASSY
9
–1 856168-401A 0 LEG AY, STRAIGHT (SEE FIG. 2 A RF
FOR NHA)
–1A 856168-405A 0 LEG AY, STRAIGHT (SEE FIG. 1 B RF
FOR NHA)
–1B 856169-403A 0 LEG AY, 2” OFFSET (SEE FIG. 2 C RF
FOR NHA)
–1C 856169-404A 0 LEG AY, 2” OFFSET (SEE FIG. 2 D RF
FOR NHA)
–1D 856169-405A 0 LEG AY, 3” OFFSET (SEE FIG. 2 E RF
FOR NHA)
–1E 856169-406A 0 LEG AY, 3” OFFSET (SEE FIG. 2 F RF
FOR NHA)
–1F 856169-417A 0 LEG AY, 2” OFFSET (SEE FIG. 2 G RF
FOR NHA)
–1G 856169-418A 0 LEG AY, 2” OFFSET (SEE FIG. 2 H RF
FOR NHA)
–1H 856169-419A 0 LEG AY, 3” OFFSET (SEE FIG. 2 J RF
FOR NHA)
–1J 856169-420A 0 LEG AY, 3” OFFSET (SEE FIG. 2 K RF
FOR NHA)
–1K 856169-421A 0 LEG AY, OFFSET (SEE FIG. 1 FOR L RF
NHA)
–1L 856169-422A 0 LEG AY, OFFSET (SEE FIG. 1 FOR M RF
NHA)

5 845901-401 1 FITTING AY, TRACK (FWD) 1


10 845901-1 1 STUD L,M 1
15 MS21209F5-10 1 INSERT, HELICOIL A-K 1
15A MS21209F5-10 1 INSERT, HELICOIL L,M 2
20 845902-403 1 FITTING AY (REAR) A, 1
C-K
ATTACHING PARTS
25 NAS623-5-11 1 SCREW 1
30 NAS1149F0532P 1 WASHER 1
35 F52NKTE054 1 NUT 1
---*---

-ITEM NOT ILLUSTRATED


Page 10143
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

INDENT
AIRLINE UNITS
FIG PART EFF
PART NOMENCLATURE PER
ITEM NUMBER CODE
NO ASSY
9
40 844936-413 1 TRACK FITTING AY (REAR) B,L,M 1
ATTACHING PARTS
45 NAS623-5-16 1 SCREW 1
50 NAS1149F0563P 1 WASHER 2
55 NAS1149F0516P 1 WASHER 2
60 52NKTE-054 1 NUT 1
---*---
65 845903-5 1 EYEBOLT A, 1
C-K
ATTACHING PARTS
70 NAS1804-6 1 NUT 1
75 NAS1149F0632P 1 WASHER 1
---*---
80 857865-001 1 PLATE 2
ATTACHING PARTS
85 NAS623-4-16 1 SCREW 3
90 NAS1149F0416P 1 WASHER 6
95 MS21042-4 1 NUT 3
---*---
100 856166-001A 1 LEG, MACHINED A 1
100A 856166-013A 1 LEG, MACHINED B 1
–100B 856166-003A 1 LEG, MACHINED, 2” OFFSET C 1
–100C 856166-004A 1 LEG, MACHINED, 2” OFFSET D 1
–100D 856166-005A 1 LEG, MACHINED, 3” OFFSET E 1
–100E 856166-006A 1 LEG, MACHINED, 3” OFFSET F 1
100F 856166-007A 1 LEG, MACHINED, 2” OFFSET G 1
–100G 856166-008A 1 LEG, MACHINED, 2” OFFSET H 1
–100H 856166-009A 1 LEG, MACHINED, 3” OFFSET J 1
–100J 856166-010A 1 LEG, MACHINED, 3” OFFSET K 1
105 MS21209F5-10 1 INSERT, HELICOIL G,H 1
110 856167-021A 1 LEG, MACHINED L,M 1
ATTACHING PARTS
115 NAS6205-42 1 BOLT 5
120 NAS1149F0516P 1 WASHER 10
125 MS21042-5 1 NUT 5
---*---

-ITEM NOT ILLUSTRATED


Page 10144
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

INDENT
AIRLINE UNITS
FIG PART EFF
PART NOMENCLATURE PER
ITEM NUMBER CODE
NO ASSY
9
130 856167-005A 1 BRACE (FWD) L,M 1
130A 856167-007A 1 BRACE (AFT) L 1
–130B 856167-008A 1 BRACE (AFT) M 1
ATTACHING PARTS
135 NAS6205-18 1 BOLT 2
140 NAS1149F0516P 1 WASHER 4
145 MS21042-5 1 NUT 2
---*---
150 MS21209F1-25 1 INSERT, HELICOIL L,M 4
155 856167-001A 1 LEG, MACHINED L 1
–155A 856167-002A 1 LEG, MACHINED M 1

-ITEM NOT ILLUSTRATED


Page 10145
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

THIS PAGE IS INTENTIONALLY LEFT BLANK

Page 10146
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

310

320
315
345 340 310
360

325
55
330 5
335
285A 10
15

310 345
360

195

30 305
300
65
25 280
81 300
120 75
80 290
300
80 275
75 165 350
60 155
295 300
70 160
190 55
A 35 145 160
20 265 155 355
140
150

135
180
170
175
A 195

65 215 210

5 220
60
10

170
5 205
15
130
235 230
125 210
857227-401 SHOWN B 225
200
120 245

240

BUSINESS CLASS ELECTRICAL INSTALLATION - CCA A340-300


IPL FIGURE 10 (SHEET 1 OF 2)

Page 10147
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

A 110
95 65
115 (REF)
95
105

90 95
95 115
95
110

100

250 255
(REF) 260

250

50
40 45

BUSINESS CLASS ELECTRICAL INSTALLATION - CCA A340-300


IPL FIGURE 10 (SHEET 2 OF 2)

Page 10148
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

INDENT
AIRLINE UNITS
FIG PART EFF
PART NOMENCLATURE PER
ITEM NUMBER CODE
NO ASSY
10
–1 857227-401 0 ELECTRICAL INSTL (CCA A340- A RF
300) (SEE FIG. 1 FOR NHA)
–1A 857227-403 0 ELECTRICAL INSTL (CCA A340- B RF
300) (SEE FIG. 1 FOR NHA)
–1B 857227-405 0 ELECTRICAL INSTL (CCA A340- C RF
300) (SEE FIG. 1 FOR NHA)
–1C 857227-407 0 ELECTRICAL INSTL (CCA A340- D RF
300) (SEE FIG. 1 FOR NHA)
–1D 857227-409 0 ELECTRICAL INSTL (CCA A340- E RF
300) (SEE FIG. 1 FOR NHA)
–1E 857227-411 0 ELECTRICAL INSTL (CCA A340- F RF
300) (SEE FIG. 1 FOR NHA)
–1F 857227-413 0 ELECTRICAL INSTL (CCA A340- G RF
300) (SEE FIG. 1 FOR NHA)
–1G 857227-415 0 ELECTRICAL INSTL (CCA A340- H RF
300) (SEE FIG. 1 FOR NHA)

5 MS3367-2-9 1 STRAP (WA5047-264-201) 50


10 CR2-M 1 SPACER (V06383) A,C,F 27
–10A CR2-M 1 SPACER (V06383) B,E,H 26
–10B CR2-M 1 SPACER (V06383) D,G 28
15 23TA00495 1 HOLDER, TIE (RVT) (V13764) A,C,D, 12
F,G
–15A 23TA00495 1 HOLDER, TIE (RVT) (V13764) B,E,H 10
20 856037-415 1 HARNESS AY, MOTOR (SEE A,C,D, 1
SCHEMATICS AND WIRING F,G
DIAGRAMS, FIG. 2005 FOR
DETS)
25 856037-417 1 HARNESS AY, MOTOR (SEE A,C,D, 1
SCHEMATICS AND WIRING F,G
DIAGRAMS, FIG. 2006 FOR
DETS)
–25A 856037-419 1 HARNESS AY, MOTOR (SEE B,E,H 1
SCHEMATICS AND WIRING
DIAGRAMS, FIG. 2007 FOR
DETS)
–25B 856037-421 1 HARNESS AY, MOTOR (SEE B,E,H 1
SCHEMATICS AND WIRING
DIAGRAMS, FIG. 2008 FOR
DETS)
30 856037-427 1 HARNESS AY, DCI-PCU (SEE 2
SCHEMATICS AND WIRING
DIAGRAMS, FIG. 2010 FOR
DETS)

-ITEM NOT ILLUSTRATED


Page 10149
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

INDENT
AIRLINE UNITS
FIG PART EFF
PART NOMENCLATURE PER
ITEM NUMBER CODE
NO ASSY
10
35 856037-477 1 HARNESS AY, DCI -READING A,C,D, 1
LIGHT (SEE SCHEMATICS AND F,G
WIRING DIAGRAMS, FIG. 2009
FOR DETS)
–35A 856037-479 1 HARNESS AY, DCI -READING B,E,H 1
LIGHT (SEE SCHEMATICS AND
WIRING DIAGRAMS, FIG. 2009
FOR DETS)
40 856036-401 1 CONTROL, MECHANICAL, 2
ROTARY ACTUATOR
45 856036-403 1 CONTROL, MECHANICAL, 2
LEGREST ACTUATOR
50 856036-407 1 CONTROL, MECHANICAL, 2
FOOTREST ACTUATOR
55 856036-405 1 CONTROL, MECHANICAL, DROP 2
DOWN ARM
60 856239-401 1 RACEWAY AY 2
65 856032-401 1 ACTUATOR, ROTARY RECLINE 2
ATTACHING PARTS
70 NAS6204-19 1 BOLT 1
75 NAS1149F0416P 1 WASHER 2
80 9311K53 1 SPACER (V3A054) 2
81 MS21042-4 1 NUT 1
---*---
–85 856178-401 1 COUPLER AY 8
90 856177-001 2 DOWEL PIN, COUPLER 3
95 856175-001 2 HUB, COUPLER 1
100 NAS1081-3D4L 2 SETSCREW 1
105 856238-001 1 KEY 4
110 98525A090 1 KEY, WOODRUFF (V3A054) 4
115 856176-001 1 SPACER 4
120 856031-401 1 ACTUATOR, LEGREST 2
ATTACHING PARTS
125 NAS6204-10 1 BOLT (FWD) 1
130 MS21042-4 1 NUT (FWD) 1
135 NAS6204-42 1 BOLT (AFT) 1
140 NAS73-4E104 1 BUSHING (AFT) 1
145 NAS43HT4-19 1 SPACER (AFT) 1

-ITEM NOT ILLUSTRATED


Page 10150
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

INDENT
AIRLINE UNITS
FIG PART EFF
PART NOMENCLATURE PER
ITEM NUMBER CODE
NO ASSY
10
150 NAS1149F0463P 1 WASHER (AFT) 2
155 NAS1149F0432P 1 WASHER (AFT) 1
160 9311K53 1 WASHER, SHOULDER (AFT) 2
(V3A054)
165 MS21042-4 1 NUT (AFT) 2
---*---
170 856031-403 1 ACTUATOR, FOOTREST 2
ATTACHING PARTS
175 NAS517-4-24 1 SCREW A,B,D, 1
F,G,H
–175A NAS6204-28 1 BOLT C,E 1
180 NAS6204-9 1 BOLT 1
–185 NAS1149F0463P 1 WASHER C,E 1
190 MS21042-4 1 NUT 1
---*---
195 856031-405 1 ACTUATOR, DROP-DOWN ARM 2
ATTACHING PARTS
200 NAS6604-9 1 BOLT (UPPER) 1
205 NAS517-4-23 1 SCREW (LOWER) 1
210 NAS1149D0432J 1 WASHER (UPPER) 2
215 MS21042-4 1 NUT (UPPER) 1
---*---
220 856657-001 1 BRACKET, MOUNTING A,B,D, 2
E,G,H
ATTACHING PARTS
225 NAS603-6P 1 SCREW 2
230 NAS1149D0332J 1 WASHER 2
---*---
235 Z295H8105307 1 CONTROLLER BOX, ELECTRIC, 1
8-MOTOR (VC6253)
ATTACHING PARTS
240 NAS603-8P 1 SCREW 4
245 NAS1149D0332J 1 WASHER 4
---*---
250 840169-407 1 GROUND STRAP 1
255 NAS602-8P 1 SCREW (GROUND STRAP) 1
260 NAS1149D0332J 1 WASHER (GROUND STRAP) 2
(ONE BETWEEN GROUND
STRAP AND SUPPORT AY, ONE
BETWEEN GROUND STRAP
AND SCREW)

-ITEM NOT ILLUSTRATED


Page 10151
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

INDENT
AIRLINE UNITS
FIG PART EFF
PART NOMENCLATURE PER
ITEM NUMBER CODE
NO ASSY
10
265 852577-415 1 CONNECTOR AY, ELECTRIC 1
–270 NOT USED
275 857370-001A 1 BEZEL, ESCUTCHEON 2
ATTACHING PARTS
280 NAS514P440-6 1 SCREW 4
---*---
–285 855710-411A 1 CONTROL AY, SWITCH (LH) 1
285A 855710-412A 1 CONTROL AY, SWITCH (RH) 1
290 856039-401 1 DIGITAL CONTROL INTERFACE 2
(DCI) UNIT (MUST CONTAIN A
REVISION F LABEL
ATTACHING PARTS
295 NAS602-9P 1 SCREW 2
300 NAS1149DN832J 1 WASHER 4
305 MS21042L08 1 NUT 2
---*---
310 857872-401 1 LIGHT MOUNT AY 2
ATTACHING PARTS
315 NAS603-12P 1 SCREW 2
320 NAS1149D0316J 1 WASHER 2
---*---
325 857871-003 1 LIGHT MOUNT 2
ATTACHING PARTS
330 NAS603-12P 1 SCREW 4
335 NAS1149D0316J 1 WASHER 4
---*---
340 D813-14-001/2 1 READING LIGHT 2
345 856033-401 1 LUMBAR UNIT 1
ATTACHING PARTS
350 NAS1096-1-8 1 SCREW 4
355 NAS1149DN632J 1 WASHER 4
---*---
360 856034-401 1 BLADDER, LUMBAR 2

-ITEM NOT ILLUSTRATED


Page 10152
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

310

320
315
345 340 310
360

325
55
330 5
335
285A 10
15

310 345
360

195

30 305
300
65
280
81 300
120 75
80 290
300
80 275
75 165 350
60 155
295 300
70 160
190 55
A 35 145 160
20 265 155 355
140
150

180 135
37 170
175
A 195

5 65 215 210
10
25 60

170
5 205
130 15
235
125 210
857226-401 SHOWN B 200
120 245

240

BUSINESS CLASS ELECTRICAL INSTALLATION - BEJ 747-400


IPL FIGURE 11 (SHEET 1 OF 2)

Page 10153
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

A 110
95 65
115 (REF)
95
105

90 95
95 115
95
110

100

250 255
(REF) 260

250

50
40 45

BUSINESS CLASS ELECTRICAL INSTALLATION - BEJ 747-400


IPL FIGURE 11 (SHEET 2 OF 2)

Page 10154
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

INDENT
AIRLINE UNITS
FIG PART EFF
PART NOMENCLATURE PER
ITEM NUMBER CODE
NO ASSY
11
–1 857226-401 0 ELECTRICAL INSTL (CCA (BEJ) A RF
747) (SEE FIG. 2 FOR NHA)
–1A 857226-403 0 ELECTRICAL INSTL (CCA (BEJ) B RF
747) (SEE FIG. 2 FOR NHA)
–1B 857226-405 0 ELECTRICAL INSTL (CCA (BEJ) C RF
747) (SEE FIG. 2 FOR NHA)
–1C 857226-407 0 ELECTRICAL INSTL (CCA (BEJ) D RF
747) (SEE FIG. 2 FOR NHA)
–1D 857226-409 0 ELECTRICAL INSTL (CCA (BEJ) E RF
747) (SEE FIG. 2 FOR NHA)
–1E 857226-411 0 ELECTRICAL INSTL (CCA (BEJ) F RF
747) (SEE FIG. 2 FOR NHA)
–1F 857226-413 0 ELECTRICAL INSTL (CCA (BEJ) G RF
747) (SEE FIG. 2 FOR NHA)
–1G 857226-415 0 ELECTRICAL INSTL (CCA (BEJ) H RF
747) (SEE FIG. 2 FOR NHA)
–1H 857226-417 0 ELECTRICAL INSTL (CCA (BEJ) J RF
747) (SEE FIG. 2 FOR NHA)
–1J 857226-419 0 ELECTRICAL INSTL (CCA (BEJ) K RF
747) (SEE FIG. 2 FOR NHA)
–1K 857226-421 0 ELECTRICAL INSTL (CCA (BEJ) L RF
747) (SEE FIG. 2 FOR NHA)
–1L 857226-423 0 ELECTRICAL INSTL (CCA (BEJ) M RF
747) (SEE FIG. 2 FOR NHA)
–1M 857226-425 0 ELECTRICAL INSTL (CCA (BEJ) N RF
747) (SEE FIG. 2 FOR NHA)
–1N 857226-427 0 ELECTRICAL INSTL (CCA (BEJ) P RF
747) (SEE FIG. 2 FOR NHA)
–1P 857226-429 0 ELECTRICAL INSTL (CCA (BEJ) Q RF
747) (SEE FIG. 2 FOR NHA)

5 MS3367-2-9 1 STRAP (WA5047-264-201) A-C, 50


E-Q
–5A MS3367-2-9 1 STRAP (WA5047-264-201) D 59
10 CR2-M 1 SPACER (V06383) A,C,E, 25
H,K,P
–10A CR2-M 1 SPACER (V06383) B,D,F, 28
G,M,N,
Q
–10B CR2-M 1 SPACER (V06383) J 29
–10C CR2-M 1 SPACER (V06383) L 33
15 23TA00495 1 HOLDER, TIE (RVT) (V13764) A,C,E, 18
H

-ITEM NOT ILLUSTRATED


Page 10155
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

INDENT
AIRLINE UNITS
FIG PART EFF
PART NOMENCLATURE PER
ITEM NUMBER CODE
NO ASSY
11
–15A 23TA00495 1 HOLDER, TIE (RVT) (V13764) B,D,F, 10
G,J,M,
N,Q
–15B 23TA00495 1 HOLDER, TIE (RVT) (V13764) K,L,P 10
20 856037-415 1 HARNESS AY, MOTOR (SEE A,C,E, 1
SCHEMATICS AND WIRING G,J,L,
DIAGRAMS, FIG. 2005 FOR N,P
DETS)
25 856037-417 1 HARNESS AY, MOTOR (SEE A,C,E, 1
SCHEMATICS AND WIRING G,J,L,
DIAGRAMS, FIG. 2006 FOR N,P
DETS)
–25A 856037-419 1 HARNESS AY, MOTOR (SEE B,D,F, 1
SCHEMATICS AND WIRING H,K,M,
DIAGRAMS, FIG. 2007 FOR Q
DETS)
–25B 856037-421 1 HARNESS AY, MOTOR (SEE B,D,F, 1
SCHEMATICS AND WIRING H,K,M,
DIAGRAMS, FIG. 2008 FOR Q
DETS)
30 856037-427 1 HARNESS AY, DCI-PCU (SEE 2
SCHEMATICS AND WIRING
DIAGRAMS, FIG. 2010 FOR
DETS)
35 856037-477 1 HARNESS AY, DCI -READING A,C,E, 1
LIGHT (SEE SCHEMATICS AND G,J,L,
WIRING DIAGRAMS, FIG. 2009 N,P
FOR DETS)
–35A 856037-479 1 HARNESS AY, DCI -READING B,D,F, 1
LIGHT (SEE SCHEMATICS AND H,K,M,
WIRING DIAGRAMS, FIG. 2009 Q
FOR DETS)
37 856037-487 1 HARNESS AY, MOTOR (SEE 1
SCHEMATICS AND WIRING
DIAGRAMS, FIG. 2015 FOR
DETS)
40 856036-401 1 CONTROL, MECHANICAL, 2
ROTARY ACTUATOR
45 856036-403 1 CONTROL, MECHANICAL, 2
LEGREST ACTUATOR
50 856036-407 1 CONTROL, MECHANICAL, 2
FOOTREST ACTUATOR
55 856036-405 1 CONTROL, MECHANICAL, DROP 2
DOWN ARM
60 856239-401 1 RACEWAY AY 2

-ITEM NOT ILLUSTRATED


Page 10156
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

INDENT
AIRLINE UNITS
FIG PART EFF
PART NOMENCLATURE PER
ITEM NUMBER CODE
NO ASSY
11
65 856032-401 1 ACTUATOR, ROTARY RECLINE 2
ATTACHING PARTS
70 NAS6204-21 1 BOLT 1
75 NAS1149F0416P 1 WASHER 2
80 9311K53 1 SPACER (V3A054) 2
81 MS21042-4 1 NUT 1
---*---
–85 856178-401 1 COUPLER AY 8
90 856177-001 2 DOWEL PIN, COUPLER 3
95 856175-001 2 HUB, COUPLER 1
100 NAS1081-3D4L 2 SETSCREW 1
105 856238-001 1 KEY 4
110 98525A090 1 KEY, WOODRUFF (V3A054) 4
115 856176-001 1 SPACER 4
120 856031-401 1 ACTUATOR, LEGREST 2
ATTACHING PARTS
125 NAS6204-10 1 BOLT (FWD) 1
130 MS21042-4 1 NUT (FWD) 1
135 NAS6204-42 1 BOLT (AFT) 1
140 NAS73-4E104 1 BUSHING (AFT) 1
145 NAS43HT4-19 1 SPACER (AFT) 1
150 NAS1149F0463P 1 WASHER (AFT) 2
155 NAS1149F0432P 1 WASHER (AFT) 1
160 9311K53 1 WASHER, SHOULDER (AFT) 2
(V3A054)
165 MS21042-4 1 NUT (AFT) 2
---*---
170 856031-403 1 ACTUATOR, FOOTREST 2
ATTACHING PARTS
175 NAS517-4-24 1 SCREW A-L, 1
N-Q
–175A NAS6204-28 1 BOLT M 1
180 NAS6204-9 1 BOLT 1
–185 NAS1149F0463P 1 WASHER M 1
190 MS21042-4 1 NUT 1
---*---

-ITEM NOT ILLUSTRATED


Page 10157
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

INDENT
AIRLINE UNITS
FIG PART EFF
PART NOMENCLATURE PER
ITEM NUMBER CODE
NO ASSY
11
195 856031-405 1 ACTUATOR, DROP-DOWN ARM 2
ATTACHING PARTS
200 NAS6604-9 1 BOLT (UPPER) 1
205 NAS517-4-23 1 SCREW (LOWER) 1
210 NAS1149D0432J 1 WASHER (UPPER) 2
215 MS21042-4 1 NUT (UPPER) 1
---*---
–220 NOT USED
THRU
–230 NOT USED
235 Z295H8105306 1 CONTROLLER BOX, ELECTRIC, 1
8-MOTOR (VC6253)
ATTACHING PARTS
240 NAS603-8P 1 SCREW 4
245 NAS1149D0332J 1 WASHER 4
---*---
250 840169-407 1 GROUND STRAP 1
255 NAS602-8P 1 SCREW (GROUND STRAP) A,C,E, 1
H,K,L,
N,P
–255A NAS603-8P 1 SCREW (GROUND STRAP) B,D,F, 1
G,J,M,
Q
260 NAS1149D0332J 1 WASHER (GROUND STRAP) 2
(ONE BETWEEN GROUND
STRAP AND SUPPORT AY, ONE
BETWEEN GROUND STRAP
AND SCREW)
265 852577-415 1 CONNECTOR AY, ELECTRIC 1
–270 NOT USED
275 857370-001A 1 BEZEL, ESCUTCHEON 2
ATTACHING PARTS
280 NAS514P440-6 1 SCREW 4
---*---
–285 855710-411A 1 CONTROL AY, SWITCH (LH) 1
285A 855710-412A 1 CONTROL AY, SWITCH (RH) 1

-ITEM NOT ILLUSTRATED


Page 10158
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

INDENT
AIRLINE UNITS
FIG PART EFF
PART NOMENCLATURE PER
ITEM NUMBER CODE
NO ASSY
11
290 856039-401 1 DIGITAL CONTROL INTERFACE 2
(DCI) UNIT (MUST CONTAIN A
REVISION F LABEL)
ATTACHING PARTS
295 NAS602-9P 1 SCREW 2
300 NAS1149DN832J 1 WASHER 4
305 MS21042L08 1 NUT 2
---*---
310 857872-401 1 LIGHT MOUNT AY 2
ATTACHING PARTS
315 NAS603-12P 1 SCREW 2
320 NAS1149D0316J 1 WASHER 2
---*---
325 857871-003 1 LIGHT MOUNT 2
ATTACHING PARTS
330 NAS603-12P 1 SCREW 4
335 NAS1149D0316J 1 WASHER 4
---*---
340 D813-14-001/2 1 READING LIGHT 2
345 856033-401 1 LUMBAR UNIT 1
ATTACHING PARTS
350 NAS1096-1-8 1 SCREW 4
355 NAS1149DN632J 1 WASHER 4
---*---
360 856034-401 1 BLADDER, LUMBAR 2

-ITEM NOT ILLUSTRATED


Page 10159
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

100
100

80

80

90

95
95
85
30

75
65
75

70
15
J6
J5
J4

105

25

20
J3
J1
J2
J8

5B

10

857240-405 SHOWN

BUSINESS CLASS IFE INSTALLATION - CCA A340-300


IPL FIGURE 12 (SHEET 1 OF 3)

Page 10160
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

80

80

30

75
65
75
55
60
70
15

105
J6
J5
J4

50

45
10
J3
J8

857240-409 SHOWN
5
(REF 840,
IPL FIG. 1)

BUSINESS CLASS IFE INSTALLATION - CCA A340-300


IPL FIGURE 12 (SHEET 2 OF 3)

Page 10161
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

30
75

65

55
70 75

60

15

50
105
J5
J4

45
J3
J8

857240-415 SHOWN
5A

BUSINESS CLASS IFE INSTALLATION - CCA A340-300


IPL FIGURE 12 (SHEET 3 OF 3)

Page 10162
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

INDENT
AIRLINE UNITS
FIG PART EFF
PART NOMENCLATURE PER
ITEM NUMBER CODE
NO ASSY
12
–1 857240-401 0 IFE INSTL (CCA A340-300) (SEE A RF
FIG. 1 FOR NHA)
–1A 857240-403 0 IFE INSTL (CCA A340-300) (SEE B RF
FIG. 1 FOR NHA)
–1B 857240-405 0 IFE INSTL (CCA A340-300) (SEE C RF
FIG. 1 FOR NHA)
–1C 857240-407 0 IFE INSTL (CCA A340-300) (SEE D RF
FIG. 1 FOR NHA)
–1D 857240-409 0 IFE INSTL (CCA A340-300) (SEE E RF
FIG. 1 FOR NHA)
–1E 857240-411 0 IFE INSTL (CCA A340-300) (SEE F RF
FIG. 1 FOR NHA)
–1F 857240-413 0 IFE INSTL (CCA A340-300) (SEE G RF
FIG. 1 FOR NHA)
–1G 857240-415 0 IFE INSTL (CCA A340-300) (SEE H RF
FIG. 1 FOR NHA)

5 MS3367-2-9 1 STRAP (WA5047-264-201) A,D,E 6


5A MS3367-2-9 1 STRAP (WA5047-264-201) B,H 5
5B MS3367-2-9 1 STRAP (WA5047-264-201) C,G 10
–5C MS3367-2-9 1 STRAP (WA5047-264-201) F 20
10 RD-AM7303-78 1 HARNESS (CFE) (V0FF57) A-E 1
15 RD-AM7083-22 1 HARNESS (CFE) (V0FF57) A-F,G 1
20 RD-AM7331-47 1 HARNESS (CFE) (V0FF57) A-C 1
25 RD-AM7331-46 1 HARNESS (CFE) (V0FF57) A-C 1
30 RD-AM7588-06 1 HARNESS (CFE) (V0FF57) A-E, 1
G,H
35 RD-AM7624-02 1 HARNESS (CFE) (V0FF57) A-C 1
40 RD-AM7624-01 1 HARNESS (CFE) (V0FF57) A-C 1
45 RD-AM7629-02 1 HARNESS (CFE) (V0FF57) D-H 1
50 RD-AM7629-01 1 HARNESS (CFE) (V0FF57) D,E,G, 1
H
55 RD-AM7630-02 1 HARNESS (CFE) (V0FF57) D,E,G, 1
H
60 RD-AM7630-01 1 HARNESS (CFE) (V0FF57) D-H 1
65 RD-AA6601-18 1 PCU HANDSET (CFE) (V0FF57) 2
70 RD-AA6683-15 1 CRADLE (CFE) (V0FF57) 2
75 RD-AX6436-25 1 RJU (CFE) (V0FF57) 2
80 RD-AA7700-53 1 LCD MONITOR, BACK (CFE) A-E 2
(V0FF57)

-ITEM NOT ILLUSTRATED


Page 10163
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

INDENT
AIRLINE UNITS
FIG PART EFF
PART NOMENCLATURE PER
ITEM NUMBER CODE
NO ASSY
12
85 857378-001 1 PANEL, F/R CONSOLE A,B,C 1
DISCONNECT
ATTACHING PARTS
90 NAS604-8P 1 SCREW 2
95 NAS1149F0416P 1 WASHER 2
---*---
100 RD-AA7705-63 1 VIDEO MONITOR, IN ARM (CFE) A,B,C 1
(V0FF57)
105 RD-AA3412-05 1 DSEB (CFE) (V0FF57) 1

-ITEM NOT ILLUSTRATED


Page 10164
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

THIS PAGE IS INTENTIONALLY LEFT BLANK

Page 10165
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

110
110

90

90

100

105
105
95

40

45

75 40
50

85 15
80
85
25

115

35
5
10
30
J3
J1
J2
J8

857241-401 SHOWN

BUSINESS CLASS IFE INSTALLATION - BEJ 747-400


IPL FIGURE 13 (SHEET 1 OF 3)

Page 10166
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

90
90

40

75

70
80 85 85 15

65

25

115
J4

55

60 5B
10A
J3
J1
J2
J8

857241-405 SHOWN

BUSINESS CLASS IFE INSTALLATION - CCA (BEJ) 747


IPL FIGURE 13 (SHEET 2 OF 3)

Page 10167
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

5C
40
85
5C

75

65
80 85

70

25

60
115
J5
J4

55
J3
J8

857241-411 SHOWN

BUSINESS CLASS IFE INSTALLATION - CCA (BEJ) 747


IPL FIGURE 13 (SHEET 3 OF 3)

Page 10168
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

INDENT
AIRLINE UNITS
FIG PART EFF
PART NOMENCLATURE PER
ITEM NUMBER CODE
NO ASSY
13
–1 857241-401 0 IFE INSTL (CCA (BEJ) 747) (SEE A RF
FIG. 2 FOR NHA)
–1A 857241-403 0 IFE INSTL (CCA (BEJ) 747) (SEE B RF
FIG. 2 FOR NHA)
–1B 857241-405 0 IFE INSTL (CCA (BEJ) 747) (SEE C RF
FIG. 2 FOR NHA)
–1C 857241-407 0 IFE INSTL (CCA (BEJ) 747) (SEE D RF
FIG. 2 FOR NHA)
–1D 857241-409 0 IFE INSTL (CCA (BEJ) 747) (SEE E RF
FIG. 2 FOR NHA)
–1E 857241-411 0 IFE INSTL (CCA (BEJ) 747) (SEE F RF
FIG. 2 FOR NHA)
–1F 857241-413 0 IFE INSTL (CCA (BEJ) 747) (SEE G RF
FIG. 2 FOR NHA)
–1G 857241-415 0 IFE INSTL (CCA (BEJ) 747) (SEE H RF
FIG. 2 FOR NHA)
–1H 857241-417 0 IFE INSTL (CCA (BEJ) 747) (SEE J RF
FIG. 2 FOR NHA)
–1J 857241-419 0 IFE INSTL (CCA (BEJ) 747) (SEE K RF
FIG. 2 FOR NHA)
–1K 857241-421 0 IFE INSTL (CCA (BEJ) 747) (SEE L RF
FIG. 2 FOR NHA)
–1L 857241-423 0 IFE INSTL (CCA (BEJ) 747) (SEE M RF
FIG. 2 FOR NHA)
–1M 857241-425 0 IFE INSTL (CCA (BEJ) 747) (SEE N RF
FIG. 2 FOR NHA)
–1N 857241-427 0 IFE INSTL (CCA (BEJ) 747) (SEE P RF
FIG. 2 FOR NHA)
–1P 857241-429 0 IFE INSTL (CCA (BEJ) 747) (SEE Q RF
FIG. 2 FOR NHA)

5 MS3367-2-9 1 STRAP (WA5047-264-201) A,E,H, 6


K,L,N,
P
5A MS3367-2-9 1 STRAP (WA5047-264-201) B,D,G, 8
J,M,Q
–5B MS3367-2-9 1 STRAP (WA5047-264-201) C 5
5C MS3367-2-9 1 STRAP (WA5047-264-201) F 2
10 CR2-M 1 SPACER, TIE STRAP (V06383) A 3
10A CR2-M 1 SPACER, TIE STRAP (V06383) B-E, 2
H-Q

-ITEM NOT ILLUSTRATED


Page 10169
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

INDENT
AIRLINE UNITS
FIG PART EFF
PART NOMENCLATURE PER
ITEM NUMBER CODE
NO ASSY
13
15 RD-AM7303-78 1 HARNESS (CFE) (V0FF57) A,B,C, 1
D,G
20 RD-AM7303-57 1 HARNESS (CFE) (V0FF57) H,J,K, 1
P,Q
25 RD-AM7083-22 1 HARNESS (CFE) (V0FF57) 1
30 RD-AM7331-47 1 HARNESS (CFE) (V0FF57) A,B,G, 1
H,N
35 RD-AM7331-46 1 HARNESS (CFE) (V0FF57) A,B,G, 1
H,N
40 RD-AM7588-06 1 HARNESS (CFE) (V0FF57) 1
45 RD-AM7624-02 1 HARNESS (CFE) (V0FF57) A,B,G, 1
H,N
50 RD-AM7624-01 1 HARNESS (CFE) (V0FF57) A,B,G, 1
H,N
55 RD-AM7629-02 1 HARNESS (CFE) (V0FF57) C-F, 1
J-M,
P,Q
60 RD-AM7629-01 1 HARNESS (CFE) (V0FF57) C-F, 1
J-M,
P,Q
65 RD-AM7630-02 1 HARNESS (CFE) (V0FF57) C-F, 1
J-M,
P,Q
70 RD-AM7630-01 1 HARNESS (CFE) (V0FF57) C-F, 1
J-M,
P,Q
75 RD-AA6601-18 1 PCU HANDSET (CFE) (V0FF57) A-L, 2
P,Q
–75A RD-AA6602-08 1 PCU HANDSET (CFE) (V0FF57) M 2
80 RD-AA6683-15 1 CRADLE (CFE) (V0FF57) 2
85 RD-AX6436-25 1 RJU (CFE) (V0FF57) 2
90 RD-AA7700-53 1 LCD MONITOR, BACK (CFE) A-D, 2
(V0FF57) G-K,
P,Q
95 857378-001 1 PANEL, F/R CONSOLE A,B,G, 1
DISCONNECT H,N
ATTACHING PARTS
100 NAS604-8P 1 SCREW 2
105 NAS1149F0416P 1 WASHER 2
---*---
110 RD-AA7705-63 1 VIDEO MONITOR, IN ARM (CFE) A,B,G, 1
(V0FF57) H,N
115 RD-AA3412-05 1 DSEB (CFE) (V0FF57) 1

-ITEM NOT ILLUSTRATED


Page 10170
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

90

30

5
15

35
85

45

40 65
B
857238-401 SHOWN

BUSINESS CLASS PC POWER INSTALLATION - CCA A340-300


IPL FIGURE 14 (SHEET 1 OF 2)

Page 10171
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

90

30A

5C
15

60
85B

55

50 65
857238-407 SHOWN
B

A 2 PLACES B 65
(REF)

80

75

70
75

65
(REF)

BUSINESS CLASS PC POWER INSTALLATION - CCA A340-300


IPL FIGURE 14 (SHEET 2 OF 2)

Page 10172
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

INDENT
AIRLINE UNITS
FIG PART EFF
PART NOMENCLATURE PER
ITEM NUMBER CODE
NO ASSY
14
–1 857238-401 0 PC POWER INSTL (CCA A340- A RF
300) (SEE FIG. 1 FOR NHA)
–1A 857238-403 0 PC POWER INSTL (CCA A340- B RF
300) (SEE FIG. 1 FOR NHA)
–1B 857238-405 0 PC POWER INSTL (CCA A340- C RF
300) (SEE FIG. 1 FOR NHA)
–1C 857238-407 0 PC POWER INSTL (CCA A340- D RF
300) (SEE FIG. 1 FOR NHA)
–1D 857238-409 0 PC POWER INSTL (CCA A340- E RF
300) (SEE FIG. 1 FOR NHA)
–1E 857238-411 0 PC POWER INSTL (CCA A340- F RF
300) (SEE FIG. 1 FOR NHA)
–1F 857238-413 0 PC POWER INSTL (CCA A340- G RF
300) (SEE FIG. 1 FOR NHA)
–1G 857238-415 0 PC POWER INSTL (CCA A340- H RF
300) (SEE FIG. 1 FOR NHA)

5 MS3367-2-9 1 STRAP (WA5047-264-201) A,G 24


–5A MS3367-2-9 1 STRAP (WA5047-264-201) B,E,H 23
–5B MS3367-2-9 1 STRAP (WA5047-264-201) C 10
5C MS3367-5-9 1 STRAP (WA5047-210-200) D 13
–5D MS3367-5-9 1 STRAP (WA5047-210-200) F 9
–10 NOT USED
15 CR2-M 1 SPACER (V06383) A,D,G 11
–15A CR2-M 1 SPACER (V06383) B,E,H 10
–15B CR2-M 1 SPACER (V06383) C,F 3
–20 23TA00495 1 HOLDER, TIE (RVT) (V13764) B,C,E, 1
F,H
–25 NOT USED
30 1171-2-2 1 OUTLET UNIT, AC (CFE) (V21562) A-C, 2
E-H
30A 1235-2 1 OUTLET UNIT, AC (CFE) (V21562) D 2
35 1170801-80 1 HARNESS (CFE) (V21562) A-C, 1
E-H
40 1170825-36 1 HARNESS (CFE) (V21562) A-C, 2
E-H
45 1170826-20 1 HARNESS (CFE) (V21562) A-C, 2
E-H
50 1191825-36 1 HARNESS (CFE) (V21562) D 1
55 1191826-20 1 HARNESS (CFE) (V21562) D 1
60 1191803-80 1 HARNESS (CFE) (V21562) D 1

-ITEM NOT ILLUSTRATED


Page 10173
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

INDENT
AIRLINE UNITS
FIG PART EFF
PART NOMENCLATURE PER
ITEM NUMBER CODE
NO ASSY
14
65 1068810-2 1 GROUND STRAP (CFE) (V21562) 2
70 NAS603-8P 1 SCREW (GROUND STRAP) 1
75 NAS1149D0332J 1 WASHER (GROUND STRAP) 6
80 MS21042L3 1 NUT (GROUND STRAP) 2
85 1174-2 1 IN-SEAT POWER SUPPLY, AC A,C,E, 1
(ISPS) (CFE) (V21562) F,G,H
–85A 1174-2 1 IN-SEAT POWER SUPPLY, AC B 2
(ISPS) (CFE) (V21562)
85B 1191-4 1 IN-SEAT POWER SUPPLY, AC D 1
(ISPS) (CFE) (V21562)
90 1193-1 1 IN-USE INDICATOR LIGHT AY 1
(CFE) (V21562)

-ITEM NOT ILLUSTRATED


Page 10174
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

THIS PAGE IS INTENTIONALLY LEFT BLANK

Page 10175
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

75

30
45

5
15
40

70

A A 50

857239-401 SHOWN
35
B

A 2 PLACES B 50
(REF)

65

60

55
60

50
(REF)

BUSINESS CLASS PC POWER INSTALLATION - BEJ 747-400


IPL FIGURE 15

Page 10176
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

INDENT
AIRLINE UNITS
FIG PART EFF
PART NOMENCLATURE PER
ITEM NUMBER CODE
NO ASSY
15
–1 857239-401 0 PC POWER INSTL (CCA (BEJ) A RF
747) (SEE FIG. 2 FOR NHA)
–1A 857239-403 0 PC POWER INSTL (CCA (BEJ) B RF
747) (SEE FIG. 2 FOR NHA)
–1B 857239-405 0 PC POWER INSTL (CCA (BEJ) C RF
747) (SEE FIG. 2 FOR NHA)
–1C 857239-407 0 PC POWER INSTL (CCA (BEJ) D RF
747) (SEE FIG. 2 FOR NHA)
–1D 857239-409 0 PC POWER INSTL (CCA (BEJ) E RF
747) (SEE FIG. 2 FOR NHA)
–1E 857239-411 0 PC POWER INSTL (CCA (BEJ) F RF
747) (SEE FIG. 2 FOR NHA)
–1F 857239-413 0 PC POWER INSTL (CCA (BEJ) G RF
747) (SEE FIG. 2 FOR NHA)
–1G 857239-415 0 PC POWER INSTL (CCA (BEJ) H RF
747) (SEE FIG. 2 FOR NHA)
–1H 857239-417 0 PC POWER INSTL (CCA (BEJ) J RF
747) (SEE FIG. 2 FOR NHA)
–1J 857239-419 0 PC POWER INSTL (CCA (BEJ) K RF
747) (SEE FIG. 2 FOR NHA)
–1K 857239-421 0 PC POWER INSTL (CCA (BEJ) L RF
747) (SEE FIG. 2 FOR NHA)
–1L 857239-423 0 PC POWER INSTL (CCA (BEJ) M RF
747) (SEE FIG. 2 FOR NHA)
–1M 857239-425 0 PC POWER INSTL (CCA (BEJ) N RF
747) (SEE FIG. 2 FOR NHA)
–1N 857239-427 0 PC POWER INSTL (CCA (BEJ) P RF
747) (SEE FIG. 2 FOR NHA)
–1P 857239-429 0 PC POWER INSTL (CCA (BEJ) Q RF
747) (SEE FIG. 2 FOR NHA)

5 MS3367-2-9 1 STRAP (WA5047-264-201) A,C,E, 24


K,P,Q
–5A MS3367-2-9 1 STRAP (WA5047-264-201) B,D,F,J 19
,M
–5B MS3367-2-9 1 STRAP (WA5047-264-201) G 4
–5C MS3367-5-9 1 STRAP (WA5047-210-200) H 10
–5D MS3367-5-9 1 STRAP (WA5047-210-200) L 9
–5E MS3367-5-9 1 STRAP (WA5047-210-200) N 11
–10 NOT USED

-ITEM NOT ILLUSTRATED


Page 10177
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

INDENT
AIRLINE UNITS
FIG PART EFF
PART NOMENCLATURE PER
ITEM NUMBER CODE
NO ASSY
15
15 CR2-M 1 SPACER (V06383) A,C,E, 11
K,P
–15A CR2-M 1 SPACER (V06383) B,D,F,J 8
,M,Q
–15B CR2-M 1 SPACER (V06383) G 1
–15C CR2-M 1 SPACER (V06383) H,N 4
–15D CR2-M 1 SPACER (V06383) L 3
–20 23TA00495 1 HOLDER, TIE (RVT) (V13764) B,D,F, 1
G,J,L,
M,Q
–25 NOT USED
30 1235-1-2 1 OUTLET UNIT, AC (CFE) (V21562) 2
35 1191825-36 1 HARNESS (CFE) (V21562) 2
40 1191826-20 1 HARNESS (CFE) (V21562) 2
45 1191803-80 1 HARNESS (CFE) (V21562) 1
50 1068810-2 1 GROUND STRAP (CFE) (V21562) 2
55 NAS603-8P 1 SCREW (GROUND STRAP) 1
60 NAS1149D0332J 1 WASHER (GROUND STRAP) 6
65 MS21042L3 1 NUT (GROUND STRAP) 2
70 1191-3 1 IN-SEAT POWER SUPPLY, AC 1
(ISPS) (CFE) (V21562)
75 1193-1 1 IN-USE INDICATOR LIGHT AY 1
(CFE) (V21562)

-ITEM NOT ILLUSTRATED


Page 10178
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

THIS PAGE IS INTENTIONALLY LEFT BLANK

Page 10179
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

45
15
5
35
50

25 40
10

60

75

20

65

80

70
20

85

BUSINESS CLASS BI-FOLD FOOD TABLE ASSEMBLY


IPL FIGURE 16

Page 10180
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

INDENT
AIRLINE UNITS
FIG PART EFF
PART NOMENCLATURE PER
ITEM NUMBER CODE
NO ASSY
16
–1 855287-411B 0 FOOD TABLE AY, BI-FOLD (SEE A RF
FIG. 1 FOR NHA)
–1A 855287-412B 0 FOOD TABLE AY, BI-FOLD (SEE B RF
FIG. 1 FOR NHA)

5 828744-5C 1 LIFT, FINGER 1


ATTACHING PARTS
10 NAS514P632-9 1 SCREW 2
15 NAS1149FN542P 1 WASHER 4
---*---
20 842730-401 1 HINGE AY 2
ATTACHING PARTS
25 NAS1352-06-6 1 SCREW 2
---*---
–30 847914-405T 1 SHELL AY, FOOD TABLE 1
35 847909-11Y 2 SHELL, OUTER (BND) 1
–40 847914-205T 2 FILLER AY, FOOD TABLE (BND) 1
45 847909-13T 2 SHELL, INNER (BND) 1
50 847909-3AZ 1 SHELL, OUTER 1
–55 847912-401 1 TABLE AY, MACHINED 1
60 MS35672-22 2 PIN (ALT ITEM 55A, 55B) 2
–60A GP1-125-0625-77 2 PIN (ALT ITEM 55) 2
–60B GP1-125-0625-72 2 PIN (ALT ITEM 55) 2
65 MS21209-C0615 2 INSERT, HELICOIL 6
70 MS21209-C0610 2 INSERT, HELICOIL 4
75 847912-1 2 FOOD TABLE, MACHINED 1
80 847913-1 1 SUPPORT 1
ATTACHING PARTS
85 NAS514P632-3 1 SCREW 4
---*---

-ITEM NOT ILLUSTRATED


Page 10181
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

THIS PAGE IS INTENTIONALLY LEFT BLANK

Page 10182
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

REWORK

1. General

This section provides rework instructions applicable to the seat assembly.

2. Rework Procedures

There is no rework applicable to the parts detailed for the seat assembly in this manual.

Page 16001
25-26-95 Dec 10/04
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450

THIS PAGE IS INTENTIONALLY LEFT BLANK

Page 16002
25-26-95 Dec 10/04
WEBER AIRCRAFT LP

SERVICE BULLETIN

TITLE: EQUIPMENT/FURNISHINGS - PASSENGER SEATS - INDICATOR LIGHT SHROUD

1. PLANNING INFORMATION

A. Effectivity

This service bulletin is effective for the following business class passenger seats manufactured by
Weber Aircraft LP for BEJ 7800 airplanes:

Table 1. Affected Seat Assemblies

B. Reason

This service bulletin is being generated per customer request.

C. Description

This service bulletin provides instructions to replace the indicator light shroud on the back shell of
the 7800 seat assembly.

D. Approval

The seats as modified by this service bulletin continue to meet the minor change requirements of
TSO---C39b as defined per FAR 21.611. Approval of the installation aspects of the seat assembly
as modified by this service bulletin is the responsibility of the installer.

Under seat TSO approval, optional equipment (IFE, Telephones, etc.) is approved only for that
equipment’s mass attributes and means of attachment to the seat. All other attributes of the
optional equipment are outside the scope of the seat TSO approval. It is the responsibility of the
installer of the seat into the aircraft to obtain the necessary approval and to insure
that optional equipment installed on the seat does not violate the TSO approval.

February 8, 2005 858535–25–2474


Initial Release Page 1 of 6
WEBER AIRCRAFT LP
E. Manpower

To be determined.

F. Material - Cost and Availability

Contact Weber Aircraft LP, 2000 Weber Drive, Gainesville, Texas 76240, Customer Service
Department. ¯ Phone: (940) 668-4100 ¯ Fax: (940) 668-4195.

G. Tooling - Pricing and Availability

None.

H. Weight and Balance

Not affected.

I. References

Weber Aircraft LP Component Maintenance Manual with Illustrated Parts List 25 ---26 ---95.

Weber Aircraft LP Engineering Drawings:

S 856450---401 A/C Instl 856450---410 Seat Assy


S 856450---403 A/C Instl 856450---411 Seat Assy
S 856450---401 Seat Assy 856450---412 Seat Assy
S 856450---402 Seat Assy 856450---413 Seat Assy
S 856450---403 Seat Assy 856450---414 Seat Assy
S 856450---404 Seat Assy 856450---415 Seat Assy
S 856450---405 Seat Assy 856450---416 Seat Assy
S 856450---406 Seat Assy 856395---409 Back Shell Instl
S 856450---407 Seat Assy 856395---411 Back Shell Instl
S 856450---408 Seat Assy
S 856450---409 Seat Assy

2. GENERAL INSTRUCTIONS

A. See the applicable reference from the above References section for disassembly and assembly
instructions and component identification not shown in this service bulletin.

B. The seats to be modified must be inspected for serviceability prior to modification. Seat integrity
after modification must meet or exceed the condition prior to modification.

February 8, 2005 858535–25–2474


Initial Release Page 2 of 6
WEBER AIRCRAFT LP

3. ACCOMPLISHMENT INSTRUCTIONS

A. Disassembly

(1) Recline seat back to gain access to the indicator light shroud.

(2) Remove and discard two (2) top painted NAS6204---3 bolts. See Figure 1.

(3) Remove and discard the 855793---001/ ---002 indicator light shroud. See Figure 1.

B. Reassembly

(1) Position the 855793---009/ ---010 indicator light shroud over the back shroud bracket. See
Figure 2.

(2) Install two (2) 858501---001 screws in the top two (2) holes of the 855793---009/ ---010 shroud
and back shell bracket into the back shell. See Figure 2.

(3) Return each pax to upright position.

(4) Repeat steps until all indicator light shrouds are replaced.

4. REIDENTIFICATION

(1) Using the new 840304---25 modification nameplate provided in each kit, apply the following:

S appropriate part number


S date of modification and revision level of service bulletin
S serial number (as taken from the original nameplate)
S repair station number
S modification number
S modified by (organization doing the modification)
(2) Apply the new nameplate to the seat baseframe as close to the original nameplate as
possible. (Do not remove or mutilate the original nameplate.)
(3) Place clear mylar tape over nameplate to prevent damage.

5. MATERIAL INFORMATION

Table 2. Parts Included per kit

February 8, 2005 858535–25–2474


Initial Release Page 3 of 6
WEBER AIRCRAFT LP

Figure 1

February 8, 2005 858535–25–2474


Initial Release Page 4 of 6
WEBER AIRCRAFT LP

Figure 2

February 8, 2005 858535–25–2474


Initial Release Page 5 of 6
WEBER AIRCRAFT LP

Approved by:

Certification

Engineering

Quality Assurance

Product Support Manager

February 8, 2005 858535–25–2474


Initial Release Page 6 of 6
WEBER AIRCRAFT LP

SERVICE BULLETIN

TITLE: EQUIPMENT/FURNISHINGS - PASSENGER SEATS - LINK ASSEMBLY

1. PLANNING INFORMATION

A. Effectivity

This service bulletin is effective for the following business class passenger seats manufactured by
Weber Aircraft LP for Air China (BEJ) 747---400 airplanes, 7800 model seats:

Table 1. Affected Seat Assemblies

B. Reason

This service bulletin is being generated for product improvement.

C. Description

This service bulletin provides instructions to remove and discard existing 855751---401 link
assembly and install new 855751---415 link assembly.

D. Approval

The seats as modified by this service bulletin continue to meet the minor change requirements of
TSO---C39c as defined per FAR 21.611. Approval of the installation aspects of the seat assembly
as modified by this service bulletin is the responsibility of the installer.

Under seat TSO approval, optional equipment (IFE, Telephones, etc.) is approved only for that
equipment’s mass attributes and means of attachment to the seat. All other attributes of the
optional equipment are outside the scope of the seat TSO approval. It is the responsibility of the
installer of the seat into the aircraft to obtain the necessary approval and to insure
that optional equipment installed on the seat does not violate the TSO approval.

E. Manpower

To be determined.

July 21, 2005 859322–25–2524


Initial Release Page 1 of 11
 2005 Weber Aircraft LP
WEBER AIRCRAFT LP
F. Material - Cost and Availability

Contact Weber Aircraft LP, 2000 Weber Drive, Gainesville, Texas 76240, Customer Service
Department. ¯ Phone: (940) 668-4100 ¯ Fax: (940) 668-4195.

G. Tooling - Pricing and Availability

None.

H. Weight and Balance

Not affected.

I. References

Weber Aircraft LP Component Maintenance Manual with Illustrated Parts List 25 ---26 ---95.

Weber Aircraft LP Engineering Drawings:

S 856413---401 thru ---409 Seat Assy


S 856450---401 thru ---415 Seat Assy
S 855744---411 Armrest Assy
S 855745---419 Structure Assy
S 859322B Mod Kit

2. GENERAL INSTRUCTIONS

A. See the applicable reference from the above References section for disassembly and assembly
instructions and component identification not shown in this service bulletin.

B. The seats to be modified must be inspected for serviceability prior to modification. Seat integrity
after modification must meet or exceed the condition prior to modification.

C. All nonmetallic material shall meet the flame resistance requirements of 14 CFR 25.853(a) (AMDT.
25---83) unless otherwise noted.

D. It is recommended that the seat not be disassembled any further than is absolutely necessary to
accomplish instructions listed in this document.

July 21, 2005 859322–25–2524


Initial Release Page 2 of 11
 2005 Weber Aircraft LP
WEBER AIRCRAFT LP
3. ACCOMPLISHMENT INSTRUCTIONS

A. Disassembly

(1) Remove and retain lower closeout assembly by disengaging stud fasteners and Velcro. See
Figure 1.

(2) Remove and discard four (4) 851836---3 plug buttons. See Figure 2.

(3) Remove and retain: (See Figure 2)


Two (2) 207---250201---00 plugs
Two (2) NAS1351---3---10P cap screws
Four (4) NAS1351---08---8P screws
Four (4) NAS514P632---6 screws
855748---001 rear cap
855716---001 escutcheon
Bumper

(4) Remove and retain shroud assembly by pulling out on rear of shrouds to release film
adhesive and sliding shroud assembly forward. Deploy food table. See Figure 3.

(5) Drill out and discard two (2) BSC---42 rivets and two (2) BSC---44 rivets. See Figure 3.

(6) Remove and retain six (6) NAS514P1032---10 screws and loosen (do not remove) three (3)
NAS517---3---26 screws enough to remove the panel assembly. See Figure 4.

(7) Remove and retain 855753---403 bracket assembly. See Figure 4.

(8) Remove and retain four (4) NAS514P832---5 screws and speed brake. See Figure 4.

(9) Remove and retain: (See Figure 5)


NAS517---4---23 screw
Two (2) NAS517---3---22 screws
855752---009 plate
855754---005 spacer
855754---001 spacer
NAS517---3---26 screw
NAS1149D0332P washer
855754---013 spacer

(10) Remove and retain actuator attach hardware NAS6604---9 bolt, two (2) NAS1149D0432J
washers and MS21042---4 nut. Allow actuator to rest on floor. See Figure 5.

(11) Remove and retain NAS623---3---6 screw, NAS1149D0332J washer and NAS1515H3L nylon
washer. See Figure 5.

(12) Remove and discard 855751---401 link assembly. See Figure 5.

B. Reassembly

(1) Install new 855751---415 link assembly. See Figure 5.

(2) Install retained NAS623---3---6 screw, NAS1149D0332J washer and NAS1515H3L nylon
washer.

July 21, 2005 859322–25–2524


Initial Release Page 3 of 11
 2005 Weber Aircraft LP
WEBER AIRCRAFT LP
(3) Install retained actuator and hardware NAS6604---9 bolt, two (2) NAS1149D0432J washers
and MS21042---4 nut. See Figure 5.

(4) Install: (See Figure 5)


NAS517---4---23 screw
Two (2) NAS517---3---22 screws
855752---009 plate
855754---005 spacer
855754---001 spacer
NAS517---3---26 screw
NAS1149D0332P washer
855754---013 spacer

(5) Install retained four (4) NAS514P832---5 screws and speed brake. See Figure 4.

(6) Install retained panel assembly, six (6) NAS514P1032---10 screws and tighten three (3)
NAS517---3---26 screws. Install retained 855753---403 bracket assembly. See Figure 4.

(7) Install two (2) BSC---42 rivets and two (2) BSC---44 rivets.

(8) Install retained shroud assembly.

(9) Install retained: (See Figure 2)


Two (2) 207---250201---00 plugs
Two (2) NAS1351---3---10P cap screws
Four (4) NAS1351---08---8P screws
Four (4) NAS514P632---6 screws
855748---001 rear cap
855716---001 escutcheon
Bumper

(10) Install four (4) 851836---3 plug buttons. See Figure 2.

(11) Install retained lower closeout assembly and hardware. See Figure 1.

July 21, 2005 859322–25–2524


Initial Release Page 4 of 11
 2005 Weber Aircraft LP
WEBER AIRCRAFT LP
4. REIDENTIFICATION

(1) Using the new 840304---25 modification nameplate provided in each kit, apply the following:

S appropriate part number


S date of modification and revision level of service bulletin
S serial number (as taken from the original nameplate)
S repair station number
S modification number
S modified by (organization doing the modification)
(2) Apply the new nameplate to the seat baseframe as close to the original nameplate as
possible. (Do not remove or mutilate the original nameplate.)
(3) Place clear mylar tape over nameplate to prevent damage.

5. MATERIAL INFORMATION

Table 2. Parts Included per kit

July 21, 2005 859322–25–2524


Initial Release Page 5 of 11
 2005 Weber Aircraft LP
WEBER AIRCRAFT LP

Figure 1

July 21, 2005 859322–25–2524


Initial Release Page 6 of 11
 2005 Weber Aircraft LP
WEBER AIRCRAFT LP

Figure 2

July 21, 2005 859322–25–2524


Initial Release Page 7 of 11
 2005 Weber Aircraft LP
WEBER AIRCRAFT LP

Figure 3

July 21, 2005 859322–25–2524


Initial Release Page 8 of 11
 2005 Weber Aircraft LP
WEBER AIRCRAFT LP

Figure 4

July 21, 2005 859322–25–2524


Initial Release Page 9 of 11
 2005 Weber Aircraft LP
WEBER AIRCRAFT LP

Figure 5

July 21, 2005 859322–25–2524


Initial Release Page 10 of 11
 2005 Weber Aircraft LP
WEBER AIRCRAFT LP

Approved by:

Product Support Manager

Engineering

Certification

Quality Assurance

July 21, 2005 859322–25–2524


Initial Release Page 11 of 11
 2005 Weber Aircraft LP
WEBER AIRCRAFT LP

SERVICE BULLETIN

TITLE: EQUIPMENT/FURNISHINGS - PASSENGER SEATS - SEAT CONTROLLER TABLE

1. PLANNING INFORMATION

A. Effectivity

This service bulletin is effective for the following business class passenger seats manufactured by
Weber Aircraft LP for BEJ B747 airplanes:

Table 1: Affected Seat Assemblies

Seat Number
856450---401 856450---409
856450---402 856450---410
856450---403 856450---411
856450---404 856450---412
856450---405 856450---413
856450---406 856450---415
856450---407 856450---416
856450---408

B. Reason

This service bulletin is being generated per customer request.

C. Description

This service bulletin provides instructions to install (in the controller) a new data table in the
Z295H8105306 Controller. The new data table provides PWM compatibility with all 856032---401
recline motors. This SB applies to all Z295H8105306 Controllers. The change is recommended
at customer earliest convenience. Part numbers do not change. This SB does not change the
warranty of the seat controller assembly.

January 12, 2007 856446–25–2753


Initial release Page 1 of 6
© 2007 Weber Aircraft LP
WEBER AIRCRAFT LP

D. Approval

The seats as modified by this service bulletin continue to meet the minor change requirements of
TSO---C39c as defined per FAR 21.611. Approval of the installation aspects of the seat assembly
as modified by this service bulletin is the responsibility of the installer.

Under seat TSO approval, optional equipment (IFE, Telephones, etc.) is approved only for that
equipment’s mass attributes and means of attachment to the seat. All other attributes of the
optional equipment are outside the scope of the seat TSO approval. It is the responsibility of the
installer of the seat into the aircraft to obtain the necessary approval and to insure
that optional equipment installed on the seat does not violate the TSO approval.

E. Manpower

Approximately 0.25 man---hour.

F. Material - Cost and Availability

Contact Weber Aircraft LP, 2000 Weber Drive, Gainesville, Texas 76240, Customer Service
Department. ¯ Phone: (940) 668-4100 ¯ Fax: (940) 668-4195.

G. Tooling - Pricing and Availability

Nomenclature Specifications Vendor


Table Writer Table Writer 430 P.L. Porter
Adapter Cable RS---232 Serial Communications Cable Commercial
Power Supply 115 VAC, 400Hz to power the imotion Controller, Commercial
unless aircraft power is available

H. Weight and Balance


Not affected.

I. Software Changes
The table below gives the software necessary to do the modification. Contact P.L.Porter to order
software.

New Data Table Nomenclature Replaced Software


PSW---00039102 Data Table Any previously installed data table

J. References

Weber Aircraft LP Component Maintenance Manual with Illustrated Parts List 25 ---26 ---95.

Weber Aircraft LP Engineering Drawings:


S 856446---401 A/C Instl
S 856446---403 A/C Instl
S 856450 Seat Assy
S Z295H8105306 Controller Assy Dwg

January 12, 2007 856446–25–2753


Initial release Page 2 of 6
© 2007 Weber Aircraft LP
WEBER AIRCRAFT LP

2. GENERAL INSTRUCTIONS

A. See the applicable reference from the above References section for disassembly and assembly
instructions and component identification not shown in this service bulletin.

B. The seats to be modified must be inspected for serviceability prior to modification. Seat integrity
after modification must meet or exceed the condition prior to modification.

C. All nonmetallic material shall meet the flame resistance requirements of 14 CFR 25.853(a) (AMDT.
25---83) unless otherwise noted.

D. It is recommended that the seat not be disassembled any further than is absolutely necessary to
accomplish instructions listed in this document.

3. ACCOMPLISHMENT INSTRUCTIONS

A. Disassembly

(1) Remove and retain parts to gain access to the seat controller.

(2) Connect the adapter cable between the COM1 port and on the PC and J32 on the seat
controller. See Figure 1.

(3) Start the PC. Ensure the data table files are loaded on the PC, or insert the disk with the files
in the appropriate drive.

B. Controller Table Installation

(1) Start the Table Writer 430 application on the PC.

(2) Go to the file menu on the PC. Ensure communication has been established between the
PC and the controller. If communication has not been established, check the cable
connections and restart the Table Writer 430 tool.

(3) If the download sequence is completed with no errors indicated, then the data has been
successfully updated.

C. Remove Test Equipment

(1) Remove the adapter cable from the seat controller.

(2) After the data table has been updated, proceed to 3.D.

D. Label Installation

(1) Install the pre---printed data table label over the existing label. See Figure 1. Do not cover
any other labels on the seat controller.

E. Retest

(1) Follow the seat manufacturers procedures to return seat to normal operations.

(2) Follow the seat manufacturers procedures to operate the seat through its complete range of
motions.

January 12, 2007 856446–25–2753


Initial release Page 3 of 6
© 2007 Weber Aircraft LP
WEBER AIRCRAFT LP

4. REIDENTIFICATION

(1) Using the new 840304---25 modification nameplate provided in each kit, apply the following:

S appropriate part number


S date of modification and revision level of service bulletin
S serial number (as taken from the original nameplate)
S repair station number
S modification number
S modified by (organization doing the modification)
(2) Apply the new nameplate to the seat baseframe as close to the original nameplate as
possible. (Do not remove or mutilate the original nameplate.)
(3) Place clear mylar tape over nameplate to prevent damage.

5. MATERIAL INFORMATION

Table 2. Parts Included

Nomenclature Qty.
Data Table Label printed with ”Data Table --- PSW---00039102” 1
Revision Level Label printed with ”Rev. E ” 1

Table 2. Parts Included per seat

Part Number Quantity Keyword


840304---25 1 nameplate

January 12, 2007 856446–25–2753


Initial release Page 4 of 6
© 2007 Weber Aircraft LP
WEBER AIRCRAFT LP

Figure 1

January 12, 2007 856446–25–2753


Initial release Page 5 of 6
© 2007 Weber Aircraft LP
WEBER AIRCRAFT LP

Approved by:

Product Support

Engineering

Certification

Quality Assurance

January 12, 2007 856446–25–2753


Initial release Page 6 of 6
© 2007 Weber Aircraft LP
WEBER AIRCRAFT LP

SERVICE BULLETIN

TITLE: EQUIPMENT/FURNISHINGS - PASSENGER SEATS - SEAT CONTROLLER TABLE

1. PLANNING INFORMATION

A. Effectivity

This service bulletin is effective for the following business class passenger seats manufactured by
Weber Aircraft LP for CCA A340 airplanes:

Table 1: Affected Seat Assemblies

Seat Number
856416---401
856416---402
856416---403
856416---405
856416---406
856416---407
856416---409
856416---410

B. Reason

This service bulletin is being generated per customer request.

C. Description

This service bulletin provides instructions to install (in the controller) a new data table in the
Z295H8105307 Controller. The new data table provides PWM compatibility with all 856032---401
recline motors. This SB applies to all Z295H8105307 Controllers. The change is recommended
at customer earliest convenience. Part numbers do not change. This SB does not change the
warranty of the seat controller assembly.

January 12, 2007 856378–25–2754


Initial Release Page 1 of 6
© 2007 Weber Aircraft LP
WEBER AIRCRAFT LP

D. Approval

The seats as modified by this service bulletin continue to meet the requirements of TSO-C127.
Approval of the installation aspects of the seat assembly as modified by this service bulletin is the
responsibility of the installer.

Under seat TSO approval, optional equipment (IFE, Telephones, etc.) is approved only for that
equipment’s mass attributes and means of attachment to the seat. All other attributes of the
optional equipment are outside the scope of the seat TSO approval. It is the responsibility of the
installer of the seat into the aircraft to obtain the necessary approval and to insure
that optional equipment installed on the seat does not violate the TSO approval.

E. Manpower

Approximately 0.25 man---hour.

F. Material - Cost and Availability

Contact Weber Aircraft LP, 2000 Weber Drive, Gainesville, Texas 76240, Customer Service
Department. ¯ Phone: (940) 668-4100 ¯ Fax: (940) 668-4195.

G. Tooling - Pricing and Availability

Nomenclature Specifications Vendor


Table Writer Table Writer 430 P.L. Porter
Adapter Cable RS---232 Serial Communications Cable Commercial
Power Supply 115 VAC, 400Hz to power the imotion Controller, Commercial
unless aircraft power is available

H. Weight and Balance


Not affected.

I. Software Changes
The table below gives the software necessary to do the modification. Contact P.L.Porter to order
software.

New Data Table Nomenclature Replaced Software


PSW---00040102 Data Table Any previously installed data table

J. References

Weber Aircraft LP Component Maintenance Manual with Illustrated Parts List 25 ---26 ---95.

Weber Aircraft LP Engineering Drawings:


S 856378 A/C Instl
S 855416 Seat Assy
S Z295H8105307 Controller Assy Dwg

January 12, 2007 856378–25–2754


Initial Release Page 2 of 6
© 2007 Weber Aircraft LP
WEBER AIRCRAFT LP

2. GENERAL INSTRUCTIONS

A. See the applicable reference from the above References section for disassembly and assembly
instructions and component identification not shown in this service bulletin.

B. The seats to be modified must be inspected for serviceability prior to modification. Seat integrity
after modification must meet or exceed the condition prior to modification.

C. All nonmetallic material shall meet the flame resistance requirements of 14 CFR 25.853(a) (AMDT.
25---83) unless otherwise noted.

D. It is recommended that the seat not be disassembled any further than is absolutely necessary to
accomplish instructions listed in this document.

3. ACCOMPLISHMENT INSTRUCTIONS

A. Disassembly

(1) Remove and retain parts to gain access to the seat controller.

(2) Connect the adapter cable between the COM1 port and on the PC and J32 on the seat
controller. See Figure 1.

(3) Start the PC. Ensure the data table files are loaded on the PC, or insert the disk with the files
in the appropriate drive.

B. Controller Table Installation

(1) Start the Table Writer 430 application on the PC.

(2) Go to the file menu on the PC. Ensure communication has been established between the
PC and the controller. If communication has not been established, check the cable
connections and restart the Table Writer 430 tool.

(3) If the download sequence is completed with no errors indicated, then the data has been
successfully updated.

C. Remove Test Equipment

(1) Remove the adapter cable from the seat controller.

(2) After the data table has been updated, proceed to 3.D.

D. Label Installation

(1) Install the pre---printed data table label over the existing label. See Figure 1. Do not cover
any other labels on the seat controller.

E. Retest

(1) Follow the seat manufacturers procedures to return seat to normal operations.

(2) Follow the seat manufacturers procedures to operate the seat through its complete range of
motions.

January 12, 2007 856378–25–2754


Initial Release Page 3 of 6
© 2007 Weber Aircraft LP
WEBER AIRCRAFT LP

4. REIDENTIFICATION

(1) Using the new 840304---25 modification nameplate provided in each kit, apply the following:

S appropriate part number


S date of modification and revision level of service bulletin
S serial number (as taken from the original nameplate)
S repair station number
S modification number
S modified by (organization doing the modification)
(2) Apply the new nameplate to the seat baseframe as close to the original nameplate as
possible. (Do not remove or mutilate the original nameplate.)
(3) Place clear mylar tape over nameplate to prevent damage.

5. MATERIAL INFORMATION

Table 2. Parts Included

Nomenclature Qty.
Data Table Label printed with ”Data Table --- PSW---00040102” 1
Revision Level Label printed with ”Rev. E ” 1

Table 2. Parts Included per seat

Part Number Quantity Keyword


840304---25 1 nameplate

January 12, 2007 856378–25–2754


Initial Release Page 4 of 6
© 2007 Weber Aircraft LP
WEBER AIRCRAFT LP

Figure 1

January 12, 2007 856378–25–2754


Initial Release Page 5 of 6
© 2007 Weber Aircraft LP
WEBER AIRCRAFT LP

Approved by:

Product Support

Engineering

Certification

Quality Assurance

January 12, 2007 856378–25–2754


Initial Release Page 6 of 6
© 2007 Weber Aircraft LP
WEBER AIRCRAFT LP

SERVICE BULLETIN

TITLE: EQUIPMENT/FURNISHINGS - PASSENGER SEATS - FOOT BAR SUPPORTS

1. PLANNING INFORMATION

A. Effectivity

This service bulletin is effective for the following business class passenger seats manufactured by
Weber Aircraft LP for Various 7800 model seats:

Table 1. Affected Seat Assemblies

See Page 5.

B. Reason

This service bulletin is being generated for product improvement.

C. Description

This service bulletin provides instructions to replace foot bar supports.

D. Approval

The seats as modified by this service bulletin continue to meet the requirements of TSO-C127a.
Approval of the installation aspects of the seat assembly as modified by this service bulletin is the
responsibility of the installer.
or
The seats as modified by this service bulletin continue to meet the minor change requirements of
TSO---C39c as defined per FAR 21.611. Approval of the installation aspects of the seat assembly
as modified by this service bulletin is the responsibility of the installer.

Under seat TSO approval, optional equipment (IFE, Telephones, etc.) is


approved only for that equipment’s mass attributes and means of attachment to
the seat. All other attributes of the optional equipment are outside the scope of the
seat TSO approval. It is the responsibility of the installer of the seat into the aircraft
to obtain the necessary approval and to insure that optional equipment installed on
the seat does not violate the TSO approval.

E. Manpower

To be determined.

March 22, 2005 858698–25–2351


Revision 1: July 19, 2007 Page 1 of 12
© 2007 Weber Aircraft LP
WEBER AIRCRAFT LP
F. Material - Cost and Availability

Contact Weber Aircraft LP, 2000 Weber Drive, Gainesville, Texas 76240, Customer Service
Department. ¯ Phone: (940) 668-4100 ¯ Fax: (940) 668-4195.

G. Tooling - Pricing and Availability

None.

H. Weight and Balance

Not affected.

I. References

Weber Aircraft LP Component Maintenance Manual with Illustrated Parts Various CMM’s.

Weber Aircraft LP Engineering Drawings:

S 858698B Mod Kit 856213 Seat Assy


S 855722---401 Legrest Assy 856214 Seat Assy
S 855722---405 Legrest Assy 856215 Seat Assy
S 855722---407 Legrest Assy 856641 Seat Assy
S 853644 Seat Assy 856642 Seat Assy
S 856450 Seat Assy 856643 Seat Assy
S 855704 Seat Assy 856644 Seat Assy
S 855705 Seat Assy
S 856416 Seat Assy
S 856212 Seat Assy

2. GENERAL INSTRUCTIONS

A. See the applicable reference from the above References section for disassembly and assembly
instructions and component identification not shown in this service bulletin.

B. The seats to be modified must be inspected for serviceability prior to modification. Seat integrity
after modification must meet or exceed the condition prior to modification.

C. All nonmetallic material shall meet the flame resistance requirements of 14 CFR 25.853(a) (AMDT.
25---83) unless otherwise noted.

D. It is recommended that the seat not be disassembled any further than is absolutely necessary to
accomplish instructions listed in this document.

E. All parts and assemblies shall be legibly identified per WPS---603.

March 22, 2005 858698–25–2351


Revision 1: July 19, 2007 Page 2 of 12
© 2007 Weber Aircraft LP
WEBER AIRCRAFT LP
3. ACCOMPLISHMENT INSTRUCTIONS

A. Disassembly

(1) Remove foot bar from legrest assembly by removing attaching screws (---401, ---403 and
---407 Kits, Figure 1) (---405 Kit, Figures 3, 4 and 6). Retain foot bar and hardware.

(2) Remove screws and nuts from foot bar (---401, ---403 and ---407 Kits, Figure 1) (---405 Kit,
Figures 3, 4 and 6). Retain hardware.

Note: Optional: Lower link may be detached from structure allowing easier access to support
assembly attach screws.

(3) Remove dress cover and pad to access link screw. Remove hardware to allow link to move
freely. Retain all parts. See Figures 9 and 10.

(4) Remove support assemblies by removing screws (---401, ---403 and ---407 Kits, Figure 2)
(---405 Kit, Figures 3, 5 and 7). Retain screws.

B. Reassembly

(1) Install new support assemblies using retained screws (---401, ---403 and ---407 Kits, Figure 2)
(---405 Kit, Figures 3, 5 and 7).

(2) Verify movement of legrest is smooth after installation of support assemblies. Adjust support
assemblies if required by slightly loosening screws, retracting and extending legrest.
Retighten screws.

(3) Install retained lower link, hardware, pad and dress cover if removed for access. See
Figures 9 and 10.

(4) Install retained screws and new nuts on foot bar (---401, ---403 and ---407 Kits, Figure 1)
(---405 Kit, Figures 3, 4 and 6). See Figures 1, 3, 4 and 6.

(5) Install retained foot bar on legrest assembly using retained hardware (---401, ---403 and ---407
Kits, Figure 1) (---405 Kit, Figures 3, 4 and 6).

4. REIDENTIFICATION

(1) Using the new 840304---25 modification nameplate provided in each kit, apply the following:

S appropriate part number


S date of modification and revision level of service bulletin
S serial number (as taken from the original nameplate)
S repair station number
S modification number
S modified by (organization doing the modification)
(2) Apply the new nameplate to the seat baseframe as close to the original nameplate as
possible. (Do not remove or mutilate the original nameplate.)
(3) Place clear mylar tape over nameplate to prevent damage.

March 22, 2005 858698–25–2351


Revision 1: July 19, 2007 Page 3 of 12
© 2007 Weber Aircraft LP
WEBER AIRCRAFT LP

5. MATERIAL INFORMATION

Table 2. Parts Included per kit

March 22, 2005 858698–25–2351


Revision 1: July 19, 2007 Page 4 of 12
© 2007 Weber Aircraft LP
WEBER AIRCRAFT LP
Table 1. Affected Seat Assemblies

March 22, 2005 858698–25–2351


Revision 1: July 19, 2007 Page 5 of 12
© 2007 Weber Aircraft LP
WEBER AIRCRAFT LP

March 22, 2005 858698–25–2351


Revision 1: July 19, 2007 Page 6 of 12
© 2007 Weber Aircraft LP
WEBER AIRCRAFT LP

March 22, 2005 858698–25–2351


Revision 1: July 19, 2007 Page 7 of 12
© 2007 Weber Aircraft LP
WEBER AIRCRAFT LP

March 22, 2005 858698–25–2351


Revision 1: July 19, 2007 Page 8 of 12
© 2007 Weber Aircraft LP
WEBER AIRCRAFT LP

March 22, 2005 858698–25–2351


Revision 1: July 19, 2007 Page 9 of 12
© 2007 Weber Aircraft LP
WEBER AIRCRAFT LP

March 22, 2005 858698–25–2351


Revision 1: July 19, 2007 Page 10 of 12
© 2007 Weber Aircraft LP
WEBER AIRCRAFT LP

March 22, 2005 858698–25–2351


Revision 1: July 19, 2007 Page 11 of 12
© 2007 Weber Aircraft LP
WEBER AIRCRAFT LP

Approved by:

Product Support

Engineering

Certification

Quality Assurance

March 22, 2005 858698–25–2351


Revision 1: July 19, 2007 Page 12 of 12
© 2007 Weber Aircraft LP
WEBER AIRCRAFT LP

SERVICE BULLETIN

TITLE: EQUIPMENT/FURNISHINGS - PASSENGER SEATS - SEAT BELTS AND DRESS COVER---RAIL

1. PLANNING INFORMATION

A. Effectivity

This service bulletin is effective for the following business class passenger seats manufactured by
Weber Aircraft LP for Air China A340 airplanes, 7800 seat models:

Table 1. Affected Seat Assemblies

B. Reason

This service bulletin is being generated for mandatory modification at the next scheduled
maintenance check.

C. Description

This service bulletin provides instructions to remove existing seat belt assemblies and dress
cover---rails and install new seat belt assemblies (buckle half only) and dress cover---rails.

D. Approval

The seats as modified by this service bulletin continue to meet the requirements of TSO-C127a.
Approval of the installation aspects of the seat assembly as modified by this service bulletin is the
responsibility of the installer.

Under seat TSO approval, optional equipment (IFE, Telephones, etc.) is approved only for that
equipment’s mass attributes and means of attachment to the seat. All other attributes of the
optional equipment are outside the scope of the seat TSO approval. It is the responsibility of the
installer of the seat into the aircraft to obtain the necessary approval and to insure
that optional equipment installed on the seat does not violate the TSO approval.

August 23, 2005 859548–25–2558


Revision 7: August 29, 2007 Page 1 of 6
© 2005 Weber Aircraft LP
WEBER AIRCRAFT LP
E. Manpower

To be determined.

F. Material - Cost and Availability

Contact Weber Aircraft LP, 2000 Weber Drive, Gainesville, Texas 76240, Customer Service
Department. ¯ Phone: (940) 668-4100 ¯ Fax: (940) 668-4195.

G. Tooling - Pricing and Availability

None.

H. Weight and Balance

Not affected.

I. References

Weber Aircraft LP Component Maintenance Manual with Illustrated Parts List 25 ---26 ---95.

Weber Aircraft LP Engineering Drawings:


S 856378---403 A/C Instl
S 856205---401 thru ---406 Seat Assy
S 859548D Mod Kit

2. GENERAL INSTRUCTIONS

A. See the applicable reference from the above References section for disassembly and assembly
instructions and component identification not shown in this service bulletin.

B. The seats to be modified must be inspected for serviceability prior to modification. Seat integrity
after modification must meet or exceed the condition prior to modification.

C. All nonmetallic material shall meet the flame resistance requirements of 14 CFR 25.853(a) (AMDT.
25---83) unless otherwise noted.

D. It is recommended that the seat not be disassembled any further than is absolutely necessary to
accomplish instructions listed in this document.

3. ACCOMPLISHMENT INSTRUCTIONS

A. Disassembly

(1) Remove and retain bottom cushions.

(2) Remove and retain leather seat belt cover. See Figure 1.

(3) Remove seat belt assembly (buckle half only) and return to Weber Aircraft LP. See Figure 1.

(4) Remove and discard four (4) 856024---401 dress cover---rails. See Figure 1.

August 23, 2005 859548–25–2558


Revision 7: August 29, 2007 Page 2 of 6
© 2005 Weber Aircraft LP
WEBER AIRCRAFT LP
B. Reassembly

(1) Install four (4) 856024---411 dress cover---rails. See Figure 2.

(2) Install retained leather seat belt cover.

(3) Install 2085---3---191---8120 and 2085---3---201---8120 seat belt buckle half. See Figure 1.

(4) Install retained bottom cushions.

4. REIDENTIFICATION

(1) Using the new 840304---25 modification nameplate provided in each kit, apply the following:

S appropriate part number


S date of modification and revision level of service bulletin
S serial number (as taken from the original nameplate)
S repair station number
S modification number
S modified by (organization doing the modification)
(2) Apply the new nameplate to the seat baseframe as close to the original nameplate as
possible. (Do not remove or mutilate the original nameplate.)
(3) Place clear mylar tape over nameplate to prevent damage.

5. MATERIAL INFORMATION

Table 2. Parts Included per kit

August 23, 2005 859548–25–2558


Revision 7: August 29, 2007 Page 3 of 6
© 2005 Weber Aircraft LP
WEBER AIRCRAFT LP

Figure 1

August 23, 2005 859548–25–2558


Revision 7: August 29, 2007 Page 4 of 6
© 2005 Weber Aircraft LP
WEBER AIRCRAFT LP

Figure 2

August 23, 2005 859548–25–2558


Revision 7: August 29, 2007 Page 5 of 6
© 2005 Weber Aircraft LP
WEBER AIRCRAFT LP

Approved by:

Product Support

Engineering

Certification

Quality Assurance

August 23, 2005 859548–25–2558


Revision 7: August 29, 2007 Page 6 of 6
© 2005 Weber Aircraft LP
WEBER AIRCRAFT LP

SERVICE BULLETIN

TITLE: EQUIPMENT/FURNISHINGS - PASSENGER SEATS -CLOSEOUT BRACKET

1. PLANNING INFORMATION

A. Effectivity

This service bulletin is effective for the following business class passenger seats manufactured by
Weber Aircraft LP for Air China (BEJ) airplanes:

Table 1. Affected Seat Assemblies

May 12, 2005 859077–25–2457


Revision 2: August 1, 2005 Page 1 of 9
 2005 Weber Aircraft LP
WEBER AIRCRAFT LP
B. Reason

This service bulletin is being generated for product improvement.

C. Description

This service bulletin provides instructions to add a closeout bracket to prevent foreign objects
from interfering with seat drive gear.

D. Approval

The seats as modified by this service bulletin continue to meet the requirements of TSO-C127a.
Approval of the installation aspects of the seat assembly as modified by this service bulletin is the
responsibility of the installer.

Under seat TSO approval, optional equipment (IFE, Telephones, etc.) is approved only for that
equipment’s mass attributes and means of attachment to the seat. All other attributes of the
optional equipment are outside the scope of the seat TSO approval. It is the responsibility of the
installer of the seat into the aircraft to obtain the necessary approval and to insure
that optional equipment installed on the seat does not violate the TSO approval.

E. Manpower

To be determined.

F. Material - Cost and Availability

Contact Weber Aircraft LP, 2000 Weber Drive, Gainesville, Texas 76240, Customer Service
Department. ¯ Phone: (940) 668-4100 ¯ Fax: (940) 668-4195.

G. Tooling - Pricing and Availability

None.

H. Weight and Balance

Not affected.

I. References

Weber Aircraft LP Component Maintenance Manual with Illustrated Parts List 25 ---26 ---95.

Weber Aircraft LP Engineering Drawings:


S 856413 Seat Assy
S 856447 Seat Assy
S 855720 Seat Pan Assy
S 859077C Mod Kit
S WPS---603

May 12, 2005 859077–25–2457


Revision 2: August 1, 2005 Page 2 of 9
 2005 Weber Aircraft LP
WEBER AIRCRAFT LP
2. GENERAL INSTRUCTIONS

A. See the applicable reference from the above References section for disassembly and assembly
instructions and component identification not shown in this service bulletin.

B. The seats to be modified must be inspected for serviceability prior to modification. Seat integrity
after modification must meet or exceed the condition prior to modification.

3. ACCOMPLISHMENT INSTRUCTIONS

A. Disassembly

(1) Recline both passenger places.

(2) Remove and retain bottom cushions.

(3) Release quarter turn fastener for each passenger place and raise bottom pan assembly. See
Figure 1.

B. Reassembly

(1) Position 858828---401 closeout assembly. See Figure 2 and 3.

(2) Secure 858828---401 closeout assembly to side of bottom seat pan using two (2)
NAS623---2---5 screws and two (2) NAS1149DN816J washers. See Figure 4.

(3) Repeat steps 1 and 2 on opposite side of seat pan assembly.

(4) Lower bottom pan assembly and secure quarter turn fastener.

(5) Return both passenger places to upright position.

May 12, 2005 859077–25–2457


Revision 2: August 1, 2005 Page 3 of 9
 2005 Weber Aircraft LP
WEBER AIRCRAFT LP
4. REIDENTIFICATION

(1) Using the new 840304---25 modification nameplate provided in each kit, apply the following:

S appropriate part number


S date of modification and revision level of service bulletin
S serial number (as taken from the original nameplate)
S repair station number
S modification number
S modified by (organization doing the modification)
(2) Apply the new nameplate to the seat baseframe as close to the original nameplate as
possible. (Do not remove or mutilate the original nameplate.)
(3) Place clear mylar tape over nameplate to prevent damage.

5. MATERIAL INFORMATION

Table 2. Parts Included per kit

May 12, 2005 859077–25–2457


Revision 2: August 1, 2005 Page 4 of 9
 2005 Weber Aircraft LP
WEBER AIRCRAFT LP

Figure 1

May 12, 2005 859077–25–2457


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 2005 Weber Aircraft LP
WEBER AIRCRAFT LP

Figure 2

May 12, 2005 859077–25–2457


Revision 2: August 1, 2005 Page 6 of 9
 2005 Weber Aircraft LP
WEBER AIRCRAFT LP

Figure 3

May 12, 2005 859077–25–2457


Revision 2: August 1, 2005 Page 7 of 9
 2005 Weber Aircraft LP
WEBER AIRCRAFT LP

Figure 4

May 12, 2005 859077–25–2457


Revision 2: August 1, 2005 Page 8 of 9
 2005 Weber Aircraft LP
WEBER AIRCRAFT LP

Approved by:

Product Support Manager

Engineering

Certification

Quality Assurance

May 12, 2005 859077–25–2457


Revision 2: August 1, 2005 Page 9 of 9
 2005 Weber Aircraft LP
WEBER AIRCRAFT LP

SERVICE BULLETIN

TITLE: EQUIPMENT/FURNISHINGS - PASSENGER SEATS - LOWER CLOSEOUT SHROUDS

1. PLANNING INFORMATION

A. Effectivity

This service bulletin is effective for the following business class passenger seats manufactured by
Weber Aircraft LP for Air China (BEJ) 747 and Air China (CCA) A340 airplanes:

Table 1. Affected Seat Assemblies

See page 5.

B. Reason

This service bulletin is being generated for product improvement.

C. Description

This service bulletin provides instructions to replace lower closeout shroud.

D. Approval

The seats as modified by this service bulletin continue to meet the requirements of TSO-C127a.
Approval of the installation aspects of the seat assembly as modified by this service bulletin is the
responsibility of the installer.

Under seat TSO approval, optional equipment (IFE, Telephones, etc.) is approved only for that
equipment’s mass attributes and means of attachment to the seat. All other attributes of the
optional equipment are outside the scope of the seat TSO approval. It is the responsibility of the
installer of the seat into the aircraft to obtain the necessary approval and to ensure
that optional equipment installed on the seat does not violate the TSO approval.

E. Manpower

To be determined.

F. Material - Cost and Availability

Contact Weber Aircraft LP, 2000 Weber Drive, Gainesville, Texas 76240, Customer Service
Department. ¯ Phone: (940) 668-4100 ¯ Fax: (940) 668-4195.

April 12, 2006 859990–25–2591


Revision 3: December 21 2007 Page 1 of 13
© 2007 Weber Aircraft LP
WEBER AIRCRAFT LP
G. Tooling - Pricing and Availability

859953---1 ADT.

H. Weight and Balance

Not affected.

I. References

Weber Aircraft LP Component Maintenance Manual with Illustrated Parts List 25 ---26 ---95

Weber Aircraft LP Engineering Drawings:


S 856446---401/ ---403 A/C Instl
S 856378---403 A/C Instl
S 856450---401 Thu ---415 Seat Assys
S 856416---401 thru ---409 Seat Assys
S 856403---459/ ---461 Closeout
S 859990C Mod Kit

2. GENERAL INSTRUCTIONS

A. See the applicable reference from the above References section for disassembly and assembly
instructions and component identification not shown in this service bulletin.

B. The seats to be modified must be inspected for serviceability prior to modification. Seat integrity
after modification must meet or exceed the condition prior to modification.

C. All nonmetallic material shall meet the flame resistance requirements of 14 CFR 25.853(a) (AMDT.
25---83) unless otherwise noted.

D. It is recommended that the seat not be disassembled any further than is absolutely necessary to
accomplish instructions listed in this document.

April 12, 2006 859990–25–2591


Revision 3: December 21 2007 Page 2 of 13
© 2007 Weber Aircraft LP
WEBER AIRCRAFT LP
3. ACCOMPLISHMENT INSTRUCTIONS -- 401 KIT

A. Disassembly

(1) Remove and discard 856244---435/ ---436/ ---427 and ---428 shroud assemblies. See Figures 1
and 2.

(2) Remove and retain 856244---433/ ---434 shroud assemblies. See Figures 1 and 2

B. Modification

(1) Rework two (2) 856899---403 tube assemblies (1 per side) by drilling four (4) .098 diameter
holes per tube, using 859953---1 ADT. See Figures 1, 2 and 9.

C. Reassembly

(1) Install two (2) 859625---401/ ---403 bracket assemblies using eight (8) AK32 BS rivets (2 per
bracket assembly). See Figures 3 and 4.

(2) Install retained 856244---433/ ---434 shroud assemblies. See Figures 3 and 4.

(3) Install 856244---457/ ---458/ ---475 and 856244---476 shroud assemblies using four (4)
1212---FB snap---cap washer, four (4) NAS603---8P screws and four (4) 1212---105
snap---caps. See Figure 4 and 5.

4. ACCOMPLISHMENT INSTRUCTIONS-- 403 KIT

A. Remove and discard 856244---436/ ---428 shroud assemblies. See Figure 2.

(1) Remove and retain 856244---434 shroud assembly. See Figures 2.

(2) Remove and discard 856244---409/ ---421 shroud assemblies. See Figure 5.

(3) Remove and discard 856242---413 bracket assembly by removing two (2) NAS6205---18 bolts
and two (2) NAS1149F0516P washers. Retain hardware. See Figure 5.

(4) Remove and discard 856242---419 bracket assembly by removing four (4) NAS514P1032---9
screws. Retain hardware. See Figure 5.

B. Modification

(1) Rework 856899---403 tube assembly by drilling four (4) .098 diameter holes using 859953---1
ADT. See Figures 4 and 9.

C. Reassembly

(1) Install two (2) 859625---401/ ---403 bracket assemblies using eight (8) AK32 BS rivets (2 per
bracket assembly). See Figure 4.

(2) Install 856244---437/ ---439 bracket assemblies using retained hardware. See Figure 7.

(3) Install retained 856244---434 shroud assembly See Figure 4.

(4) Install 856244---457/ ---476/ ---468 and 856244---469 shroud assemblies using retained
hardware. and four (4) 1212---105 snap---caps. See Figure 4 and 7.

April 12, 2006 859990–25–2591


Revision 3: December 21 2007 Page 3 of 13
© 2007 Weber Aircraft LP
WEBER AIRCRAFT LP
5. ACCOMPLISHMENT INSTRUCTIONS -- 404 KIT

A. Remove and discard 856244---435/ ---427 shroud assemblies. See Figure 1.

(1) Remove and retain 856244---433 shroud assembly. See Figures 1.

(2) Remove and discard 856244---410/ ---422 shroud assemblies. See Figure 6.

(3) Remove and discard 856242---414 bracket assembly by removing two (2) NAS6205---18 bolts
and two (2) NAS1149F0516P washers. Retain hardware. See Figure 6.

(4) Remove and discard 856242---420 bracket assembly by removing four (4) NAS514P1032---9
screws. Retain hardware. See Figure 6.

B. Modification

(1) Rework 856899---403 tube assembly by drilling four (4) .098 diameter holes using 859953---1
ADT. See Figures 3 and 9.

C. Reassembly

(1) Install two (2) 859625---401/ ---403 bracket assemblies using eight (8) AK32 BS rivets (2 per
bracket assembly). See Figure 1.

(2) Install 856244---438/ ---440 bracket assemblies using retained hardware. See Figure 8.

(3) Install retained 856244---433 shroud assembly See Figure 3.

(4) Install 856244---458/ ---475/ ---467 and 856244---470 shroud assemblies using retained
hardware. and four (4) 1212---105 snap---caps. See Figure 3 and 8.

6. REIDENTIFICATION

(1) Using the new 840304---25 modification nameplate provided in each kit, apply the following:

S appropriate part number


S date of modification and revision level of service bulletin
S serial number (as taken from the original nameplate)
S repair station number
S modification number
S modified by (organization doing the modification)
(2) Apply the new nameplate to the seat baseframe as close to the original nameplate as
possible. (Do not remove or mutilate the original nameplate.)
(3) Place clear mylar tape over nameplate to prevent damage.

April 12, 2006 859990–25–2591


Revision 3: December 21 2007 Page 4 of 13
© 2007 Weber Aircraft LP
WEBER AIRCRAFT LP

Table 1. Affected Seat Assemblies

April 12, 2006 859990–25–2591


Revision 3: December 21 2007 Page 5 of 13
© 2007 Weber Aircraft LP
WEBER AIRCRAFT LP
7. MATERIAL INFORMATION

Table 2. Parts Included per kit

April 12, 2006 859990–25–2591


Revision 3: December 21 2007 Page 6 of 13
© 2007 Weber Aircraft LP
WEBER AIRCRAFT LP

April 12, 2006 859990–25–2591


Revision 3: December 21 2007 Page 7 of 13
© 2007 Weber Aircraft LP
WEBER AIRCRAFT LP

April 12, 2006 859990–25–2591


Revision 3: December 21 2007 Page 8 of 13
© 2007 Weber Aircraft LP
WEBER AIRCRAFT LP

April 12, 2006 859990–25–2591


Revision 3: December 21 2007 Page 9 of 13
© 2007 Weber Aircraft LP
WEBER AIRCRAFT LP

April 12, 2006 859990–25–2591


Revision 3: December 21 2007 Page 10 of 13
© 2007 Weber Aircraft LP
WEBER AIRCRAFT LP

April 12, 2006 859990–25–2591


Revision 3: December 21 2007 Page 11 of 13
© 2007 Weber Aircraft LP
WEBER AIRCRAFT LP

April 12, 2006 859990–25–2591


Revision 3: December 21 2007 Page 12 of 13
© 2007 Weber Aircraft LP
WEBER AIRCRAFT LP

Approved by:

Product Support

Engineering

Certification

Quality Assurance

April 12, 2006 859990–25–2591


Revision 3: December 21 2007 Page 13 of 13
© 2007 Weber Aircraft LP
WEBER AIRCRAFT LP

SERVICE INFORMATION LETTER

ATA CHAPTER: 25-20

TO: Various

FROM: Weber Aircraft LP, Technical Publications Department

SUBJECT: Shell Rework

APPLICATION: 7800 Seats

REVISION: Initial Release

Weber Aircraft LP recommends shell replacement for all shells with major damage.

A. Fill in dents or deep scratches with an epoxy filler:

(1) Clean surface with alcohol using a cheese cloth to remove dirt, grease and oils.

(2) Apply Huntsman/Epocast 1618---D/B Edge Fill/Potting Compound to the area and allow to
cure per product instructions. Can be applied using a putty knife.

(3) Apply second layer of Huntsman/Epocast 1618---D/B Edge Fill/Potting Compound to even
out low spots caused by shrinkage. Allow to cure per product instructions.

(4) With sanding block, sand filler smooth with shell surface.

(5) Apply other layers of Huntsman/Epocast 1618---D/B Edge Fill/Potting Compound and sand
these areas smooth until the surface is even with original shell surface.

September 16, 2005 SIL 2574


Initial Release Page 1 of 3
 2005 Weber Aircraft LP
WEBER AIRCRAFT LP

B. To spray a coat of texture primer on the filled areas:

(1) Clean entire surfaces (including newly filled areas) using cheese cloth and alcohol. Allow to
dry.

(2) Mix Jet Flex Primer CM0480930 per mfg instructions and place in spray paint gun.

(3) Spray a light coat over the filled area until covered (adjusting air pressure will allow you to
match the original texture on shell finish).

C. Topcoat:

(1) After texture primer dries, spray a coat of the correct colored paint as a topcoat.

(2) Mix Topcoat, Mankiewicz P/N Alexit FST 346---65---7A42---7 per product instructions.

(3) Place paint in spray gun and spray light coat over the repaired surfaces as directed by paint
instructions. Cure per product Instructions.

(4) Apply other coats until finish is acceptable.

(5) A full coat of Mankiewicz P/N Alexit FST 346---65---7A42---7 over entire shell surfaces may be
needed depending on match of the paint color.

(6) Allow to cure per paint mfg instructions.

September 16, 2005 SIL 2574


Initial Release Page 2 of 3
 2005 Weber Aircraft LP
WEBER AIRCRAFT LP

Approved by:

Product Support Manager

Engineering

Certification

Quality Assurance

September 16, 2005 SIL 2574


Initial Release Page 3 of 3
 2005 Weber Aircraft LP
WEBER AIRCRAFT LP

SERVICE INFORMATION LETTER

ATA CHAPTER: 25-26-95

TO: CCA/BEJ Air China

FROM: Weber Aircraft LP, Technical Publications Department

SUBJECT: Rack Replacement

APPLICATION: 8800 Seat Model

REVISION: Initial Release


REASON: 36 month Spare Part Replacement.
This document is for instructions only.
Failure to change the rack may void the structural warranty.

1. ACCOMPLISHMENT INSTRUCTIONS SEE FIGURES 1 & 2

A. Disassembly

Note: It is recommended that the seat not be disassembled any further than is absolutely
necessary to accomplish instructions listed in this document.

(1) Remove and retain bottom cushion.

(2) Deploy seat to full recline position.

(3) Disconnect electrical cables from I ---Motion box located on back diaphragm.

(4) Disconnect lower portion of seat belt. Retain hardware.

(5) Remove two (2) NAS623---3---36 screws, two (2) NAS1149D0332J washers and two (2)
MS21042---3 nuts to disconnect diaphragm from seat. Retain for reassembly.

(6) Remove two (2) NAS6204---10 bolts, two (2) NAS1149F0416P washers, two (2) 115060---003
nylon spacers and two (2) 42NKE---048 nuts to disconnect seat pan assembly. Retain for
reassembly.

(7) Remove and place seat pan assembly in front of seat using care not to stretch raceway.

(8) Remove and retain 856158---001 retainer, two (2) NAS6604---8 bolts and three (3)
NAS6604---5 bolts.

January 12, 2007 SIL 2737


Initial Release Page 1 of 5
© 2006 Weber Aircraft LP
WEBER AIRCRAFT LP

(9) Remove rack from spreader by removing two (2) bolts, three (3) bolts and retainer. Retain
hardware and retainer. Discard rack.

B. Reassembly

(1) Install new rack using retained hardware and retainer.

(2) Reposition seat pan assembly and secure using retained hardware. Use caution to prevent
damage to harness and cables.

(3) Reconnect electrical cables to I ---Motion box located on back diaphragm.

(4) Reattach seat belts using retained hardware.

(5) Return seat to upright position.

(6) Install retained bottom cushions.

January 12, 2007 SIL 2737


Initial Release Page 2 of 5
© 2006 Weber Aircraft LP
WEBER AIRCRAFT LP

856173---001

NAS1149F0432P

NAS623---3---36
856158---001

NAS6604---8

NAS1149D0332J
855767---001

MS2104---3
NAS6604---5

January 12, 2007 SIL 2737


Initial Release Page 3 of 5
© 2006 Weber Aircraft LP
WEBER AIRCRAFT LP

115060---003

NAS6204---10
NAS1149F0416P

NAS1149F0416P

42NKE---048

January 12, 2007 SIL 2737


Initial Release Page 4 of 5
© 2006 Weber Aircraft LP
WEBER AIRCRAFT LP

Approved by:

Product Support

Engineering

Certification

Quality Assurance

January 12, 2007 SIL 2737


Initial Release Page 5 of 5
© 2006 Weber Aircraft LP
WEBER AIRCRAFT LP

SERVICE INFORMATION LETTER

ATA CHAPTER: 25-26-95, 25-26-88, 25-26-86

TO: Air China

FROM: Weber Aircraft LP, Technical Publications Department

SUBJECT: Digital Control Interfaced (DCI) Unit Change

APPLICATION: 856039-401 DCI


7800 and 8800 Seat Models

REVISION: Initial Release

Note: The only acceptable units will be Rev. level ”F”, as noted on the label shown in Figure 5.
(Disregard any Revision Level information found on the Stock Identification Label on the bottom of the
DCI unit). All units with revision levels prior to ”F” must be replaced and returned.

1. ACCOMPLISHMENT INSTRUCTIONS

A. The purpose of this SIL is to provide for the change of the Digital Control Interfaced (DCI) units
on Weber Model 7800 and 8800 seats to a newer revision level. The newer revision units contain
new hardware that will make the units more reliable in operation. The revision level of the DCI
units to be installed is revision “F”. Any unit containing a revision level prior to revision “F” shall
be removed. Installation shall be done in accordance to Figures 1 thru 4.

B. After the completion of the installation of the “F” revision of the DCI unit, a verification test shall
be conducted on each seat to verify seats function correctly. This can be accomplished by
actuating each of the selections on the PCU to insure that all function.

C. The serial numbers of all DCI units that are removed installed shall be recorded and a copy of
this information shall be made available to Air China, Weber Aircraft LP and Crane Aerospace.

D. All of the units that have been removed shall be returned to Crane Aerospace at:
CRANE AEROSPACE
3000 Winona Ave.
Burbank Ca. USA
91510---7722

January 31, 2007 SIL 2794


Revision 4: May 29, 2007 Page 1 of 7
 2007 Weber Aircraft LP
WEBER AIRCRAFT LP

Figure 1 CMM 25---26---95 Page 10097

January 31, 2007 SIL 2794


Revision 4: May 29, 2007 Page 2 of 7
 2007 Weber Aircraft LP
WEBER AIRCRAFT LP

Figure 2 CMM 25---26---88 Page 10050

January 31, 2007 SIL 2794


Revision 4: May 29, 2007 Page 3 of 7
 2007 Weber Aircraft LP
WEBER AIRCRAFT LP

Figure 3 CMM 25---26---86 Page 10072

January 31, 2007 SIL 2794


Revision 4: May 29, 2007 Page 4 of 7
 2007 Weber Aircraft LP
WEBER AIRCRAFT LP

Figure 4 CMM 25---26---86 Page 10070

January 31, 2007 SIL 2794


Revision 4: May 29, 2007 Page 5 of 7
 2007 Weber Aircraft LP
WEBER AIRCRAFT LP

Firmware Label
PSW---00012101

Revision Label
“F”

FIGURE 5
January 31, 2007 SIL 2794
Revision 4: May 29, 2007 Page 6 of 7
 2007 Weber Aircraft LP
WEBER AIRCRAFT LP

Approved by:

Product Support

Engineering

Certification

Quality Assurance

January 31, 2007 SIL 2794


Revision 4: May 29, 2007 Page 7 of 7
 2007 Weber Aircraft LP

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