Professional Documents
Culture Documents
CMM 25-26-95 R2
CMM 25-26-95 R2
HIGHLIGHTS
Special Tools, Fixtures, Revised Tables 9001 & 9002. Added sharp edge tester
Equipment & Consum- information.
ables (9001-9006)
Illustrated Parts List
(10003, 10004) Revised paragraph 5.D (1) & 6.
(10005-10049) Updated Numeric Index to reflect changes to IPL.
Added nomenclature column
(10050-10282) Revised IPL Figs. 1, 2, 5, & 7 to update parts list.
Renumbered pages to accommodate additional information.
HIGHLIGHTS
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COMPONENT MAINTENANCE MANUAL
WITH ILLUSTRATED PARTS LIST
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RECORD OF REVISIONS
Retain this record in the front of the manual. Upon receipt of a revision, insert the revised pages
in the manual, enter the revision number, date filled, and initial.
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NOTE: Temporary revisions are printed on yellow paper with the heading TEMPORARY
REVISION.
TEMPORARY DATE OF
REVISION DATE INCORPORATION
NUMBER INTO MANUAL
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DATE OF
SERVICE
DATE TITLE INCORPORATION
BULLETIN
INTO MANUAL
858698-25-2351
Jul 19/07 Foot Bar Supports Dec 19/07
Revision 1
859548-25-2558
Jul 19/07 Seat Belt and Dress Cover Rails Dec 19/07
Revision 7
859900-25-2591
Dec 21/07 Lower Closeout Shrouds Jul 27/11
Revision 3
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Special Tools, 9001 Dec 10/04 Illustrated Parts List * 10040 Jul 27/11
Fixtures, Equipment 9002 Dec 10/04 (continued) * 10041 Jul 27/11
and Consumables 9003 Dec 10/04 * 10042 Jul 27/11
9004 Dec 10/04 * 10043 Jul 27/11
* 10044 Jul 27/11
Illustrated Parts List 10001 Dec 10/04 * 10045 Jul 27/11
10002 Dec 10/04 * 10046 Jul 27/11
* 10003 Jul 27/11 * 10047 Jul 27/11
* 10004 Jul 27/11 * 10048 Jul 27/11
* 10005 Jul 27/11 * 10049 Blank
* 10006 Jul 27/11 * 10050 Jul 27/11
* 10007 Jul 27/11 * 10051 Jul 27/11
* 10008 Jul 27/11 * 10052 Jul 27/11
* 10009 Jul 27/11 * 10053 Jul 27/11
* 10010 Jul 27/11 * 10054 Jul 27/11
* 10011 Jul 27/11 * 10055 Jul 27/11
* 10012 Jul 27/11 * 10056 Jul 27/11
* 10013 Jul 27/11 * 10057 Jul 27/11
* 10014 Jul 27/11 * 10058 Jul 27/11
* 10015 Jul 27/11 * 10059 Jul 27/11
* 10016 Jul 27/11 * 10060 Jul 27/11
* 10017 Jul 27/11 * 10061 Jul 27/11
* 10018 Jul 27/11 * 10062 Jul 27/11
* 10019 Jul 27/11 * 10063 Jul 27/11
* 10020 Jul 27/11 * 10064 Jul 27/11
* 10021 Jul 27/11 * 10065 Jul 27/11
* 10022 Jul 27/11 * 10066 Jul 27/11
* 10023 Jul 27/11 * 10067 Jul 27/11
* 10024 Jul 27/11 * 10068 Jul 27/11
* 10025 Jul 27/11 * 10069 Jul 27/11
* 10026 Jul 27/11 * 10070 Jul 27/11
* 10027 Jul 27/11 * 10071 Jul 27/11
* 10028 Jul 27/11 * 10072 Jul 27/11
* 10029 Jul 27/11 * 10073 Jul 27/11
* 10030 Jul 27/11 * 10074 Jul 27/11
* 10031 Jul 27/11 * 10075 Jul 27/11
* 10032 Jul 27/11 * 10076 Jul 27/11
* 10033 Jul 27/11 * 10077 Jul 27/11
* 10034 Jul 27/11 * 10078 Jul 27/11
* 10035 Jul 27/11 * 10079 Jul 27/11
* 10036 Jul 27/11 * 10080 Jul 27/11
* 10037 Jul 27/11 * 10081 Jul 27/11
* 10038 Jul 27/11 * 10082 Jul 27/11
* 10039 Jul 27/11 * 10083 Jul 27/11
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Illustrated Parts List * 10084 Jul 27/11 Illustrated Parts List * 10128 Jul 27/11
(continued) * 10085 Jul 27/11 (continued) * 10129 Jul 27/11
* 10086 Jul 27/11 * 10130 Jul 27/11
* 10087 Jul 27/11 * 10131 Jul 27/11
* 10088 Jul 27/11 * 10132 Jul 27/11
* 10089 Jul 27/11 * 10133 Jul 27/11
* 10090 Jul 27/11 * 10134 Jul 27/11
* 10091 Jul 27/11 * 10135 Jul 27/11
* 10092 Jul 27/11 * 10136 Jul 27/11
* 10093 Jul 27/11 * 10137 Jul 27/11
* 10094 Jul 27/11 * 10138 Blank
* 10095 Jul 27/11 * 10139 Jul 27/11
* 10096 Jul 27/11 * 10140 Jul 27/11
* 10097 Jul 27/11 * 10141 Jul 27/11
* 10098 Jul 27/11 * 10142 Jul 27/11
* 10099 Jul 27/11 * 10143 Jul 27/11
* 10100 Jul 27/11 * 10144 Jul 27/11
* 10101 Jul 27/11 * 10145 Jul 27/11
* 10102 Jul 27/11 * 10146 Blank
* 10103 Jul 27/11 * 10147 Jul 27/11
* 10104 Blank * 10148 Jul 27/11
* 10105 Jul 27/11 * 10149 Jul 27/11
* 10106 Jul 27/11 * 10150 Jul 27/11
* 10107 Jul 27/11 * 10151 Jul 27/11
* 10108 Jul 27/11 * 10152 Jul 27/11
* 10109 Jul 27/11 * 10153 Jul 27/11
* 10110 Blank * 10154 Jul 27/11
* 10111 Jul 27/11 * 10155 Jul 27/11
* 10112 Jul 27/11 * 10156 Jul 27/11
* 10113 Jul 27/11 * 10157 Jul 27/11
* 10114 Jul 27/11 * 10158 Jul 27/11
* 10115 Jul 27/11 * 10159 Jul 27/11
* 10116 Jul 27/11 * 10160 Jul 27/11
* 10117 Jul 27/11 * 10161 Jul 27/11
* 10118 Jul 27/11 * 10162 Jul 27/11
* 10119 Jul 27/11 * 10163 Jul 27/11
* 10120 Jul 27/11 * 10164 Jul 27/11
* 10121 Jul 27/11 * 10165 Blank
* 10122 Jul 27/11 * 10166 Jul 27/11
* 10123 Jul 27/11 * 10167 Jul 27/11
* 10124 Jul 27/11 * 10168 Jul 27/11
* 10125 Jul 27/11 * 10169 Jul 27/11
* 10126 Jul 27/11 * 10170 Jul 27/11
* 10127 Jul 27/11 * 10171 Jul 27/11
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TABLE OF CONTENTS
Subject Page
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Intro-1
1. Scope . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Intro-1
2. Product Support Services . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Intro-1
3. Usage Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Intro-1
4. Abbreviations, Acronyms and Unit Symbols . . . . . . . . . . . . . . . . . . . . . . . . . Intro-3
Description and Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1. Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
2. Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
3. Leading Particulars . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Testing and Fault Isolation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1001
1. Operational Checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1001
2. Fault Isolation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1004
3. Electrical System Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1005
Schematics and Wiring Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2001
Disassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3001
1. General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3001
2. Disassembly Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3001
Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4001
1. General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4001
2. Cleaning Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4002
Inspection/Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5001
1. General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5001
2. Inspection/Checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5001
3. Scheduled Inspections/Checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5002
4. Scheduled Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5002
5. Maintenance Records . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5003
Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6001
1. General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6001
2. Repair Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6001
Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7001
1. General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7001
2. Assembly Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7003
3. Storage Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7009
Fits, Clearances and Adjustment Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8001
1. General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8001
2. Adjustment Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8001
3. Tolerances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8009
4. Hardware Installation Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8012
Special Tools, Fixtures, Equipment and Consumables . . . . . . . . . . . . . . . . . . . . . . . . . 9001
1. General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9001
Illustrated Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10001
1. General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10001
2. Scope of Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10001
3. Equipment Designator Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10001
4. Numerical Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10001
5. Explanation of Detail Parts List Entries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10002
6. Manufacturers Names and Addresses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10004
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Rework
1. General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16001
2. Rework Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16001
LIST OF ILLUSTRATIONS
Figure Title Page
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LIST OF TABLES
Table Title Page
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INTRODUCTION
1. Scope
Replacement parts, technical publications, and other product support services are available
from Weber Aircraft LLC. Please contact:
3. Usage Guide
(2) TESTING AND FAULT ISOLATION. This section details testing and
troubleshooting a completely assembled passenger seat.
(4) DISASSEMBLY. This section details the disassembly procedure for parts that need
to be removed to allow visual inspection of the passenger seats and for parts that
can be removed.
(5) CLEANING. This section provides a list of cleaning materials and instructions for
cleaning the passenger seats.
(7) REPAIR. This section provides a list of all materials required for the passenger
seats and repair or replacement instructions that refers to the procedure for the
removal, disassembly, repair, reassembly, and installation of all parts not listed in
DISASSEMBLY.
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(8) ASSEMBLY. This section includes a list of all materials required during assembly,
and the assembly procedures for all parts disassembled in DISASSEMBLY.
REPAIR details the assembly procedure for all parts not detailed in this section.
This section also provides storage instructions for the passenger seats.
(9) FITS AND CLEARANCES. This section contains fits and clearance for the
passenger seats including torque tables, adjustments, and general installation
information. It also gives the permitted wear tolerances for in-service and the seat
manufacturer’s design wear tolerances.
(11) ILLUSTRATED PARTS LIST. This section contains a complete list of spare parts
for the passenger seats with an alphanumeric index listed in the front.
B. The sections contain a table of recommended tools and materials, when applicable.
Equivalent items can be used.
D. Verification.
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Abbreviations and unit symbols used in this manual are defined below. All weights and
measurements are given first in English standard units followed by the metric equivalent in
parentheses.
Symbol/ Symbol/
Abbr. Term Abbr. Term
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Symbol/ Symbol/
Abbr. Term Abbr. Term
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A. General.
The passenger seats feature maximum comfort design and consist of an aluminum
base frame assembly to which are attached lie-flat sleeper reclining seat backs,
articulating/tilting bottom assemblies, center console assemblies, armrest food table
assemblies and fully upholstered seat back and bottom cushion assemblies. The
passenger seats are installed and secured to the metal floor tracks located in the aircraft
cabin by track attachment fittings at each front and rear leg. Seat dimensions are shown
in Figure 2. Seat dimensions not shown are the same as the opposite view. Refer to
Table 2 for dimension tolerances.
B. TSO Limitations.
The conditions and tests required for TSO approval of these articles are minimum
performance standards. It is the responsibility of those desiring to install the articles
either on or within a specific type or class of aircraft to determine that the aircraft
installation conditions are within the TSO standards. If not within the TSO standards, the
articles may be installed only if further evaluation by the applicant documents an
acceptable installation and is approved by the Administrator.
C. Conformity to Certification.
The numerous requirements for demonstrating that a “seat system” meets all the static
and dynamic loads, the permanent deformation limitations, and the injury criteria, imply
that individual elements of a seat system cannot be evaluated independently from each
other. This difficulty translates into keeping the chain of structures and other essential
features affecting the performance of the “seat system” intact as certificated.
The performance of the components, the behavior of which are critical to the overall
system, are numerous. These include, but are not limited to the seat belt, the bottom
cushions, the back structure, the seat back weight and vertical center of gravity, the
impact surfaces on the back such as back mounted tables and appliances, the total
mass of the seat, any structural load path active in a primary or secondary fashion in
restraining the passenger to the seat and to the aircraft. Additionally, the seat back
upright setting, back breakover (if any and degrees), seat pitch, aircraft track, track
fitting, track adapter, angle of the seat with respect to the aircraft axis (e.g., non-constant
section), baggage bar design, IFE support installation on legs, retention of deployable
items, such as tables, video and others, all have significant impact on the certification.
Modifications by a non OEM; or the replacement of a non OEM component, will
invalidate the OEM’s TSO certification.
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D. Safety Considerations.
Each back incorporates padded material to protect against head strike injury and is
contoured to fit a passenger of varied sizes yet provide optimum comfort.
The seat bottom structure (base frame assembly) is designed to eliminate any
protrusions, edges, or projections which might penetrate the various cushions during
vertical movements. All areas of passenger contact are free of projections which might
cause injury or damage to clothing.
Bottom and back cushion assemblies are covered with fireblocking covers. Life vest
assemblies are also provided in the center console assemblies.
E. Seat Backs.
The seat backs incorporate design features which provide maximum comfort with
minimum interference for ingress and egress of passengers when installed in the
aircraft. A literature pocket is located at the rear of each back assembly. The seats
feature lie-flat sleeper recline capability. Seat back recline is electrically controlled.
G. Legrest/Footrest Assemblies.
The seat assemblies are equipped with electrically operated legrest and footrest
assemblies. The legrest and footrest have a manually operated (backup) feature.
H. Drop-Down Armrest.
The seat assemblies are equipped with electrically operated drop-down armrest
assemblies. The armrests have a manually operated (backup) feature.
I. Headrest Assemblies.
Center console assemblies are equipped with cocktail trays and beverage holders for
passenger convenience.
Seat assemblies are equipped with a deploying privacy screen for added passenger
comfort and privacy.
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An 4-way electrical lumbar support assembly is provided in each seat back assembly.
M. Video Installations.
All seats (except last row) are equipped with a back-mounted video LCD. Front and exit
row seats are equipped with in arm video monitors.
Seat assemblies are equipped with PC and accessory power outlets for passenger
computer use.
Seat assemblies are equipped with individual reading light assemblies. These
assemblies are adjustable for passenger positioning and light intensity.
Seat assemblies are equipped with armrest-mounted food table assemblies, which are
located within the side armrest assemblies. This type of food table is brought into use
by opening the armcap and lifting the table. The table then raises out of the armrest
structure and swings into position for passenger use.
2. Operation
A. Electric Operation.
Electric operation of the armrest, legrest, footrest, rotary bottom, lumbar and seat back
recline is controlled by the control switch assembly located on top of the center console
assembly. Refer to Figure 1 for control switch configuration. Press the applicable portion
of the switch control to operate. Mechanical backup controls (rotary recline/legrest/
footrest) are provided under the forward portion of the seat assembly under the bottom
cushion (refer to IPL Figures 10 and 11). Mechanical backup controls (drop-down
armrest) are located in the aft area of the side armrests. (refer to IPL Figures 10 and 11).
Backup controls are for flight personnel use in the event of electrical power failure/
malfunction. Refer to following applicable paragraphs for detailed seat operation.
NOTE Depress the TAKEOFF & LANDING button (refer to figure 1) located on the
center console assembly to configure the seat for takeoff and landing.
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B. Seat Backs.
The seat back recline may be adjusted (more or less recline) to a recline position by
pressing the seat back portion of the control switch located on top of the center console
assembly. A mechanical backup control is provided under the bottom cushion.
To operate the tilting bottom assembly, depress the bottom portion of the control switch
(Figure 1) and adjust as desired. A mechanical backup control is provided under the
bottom cushion.
D. Armrest Assemblies.
To operate the armrest assembly, depress the armrest portion of the control switch
(Figure 1) and adjust as desired. A mechanical backup control is provided aft of the
armrest assembly.
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E. Legrest/Footrest Assemblies.
To operate the legrest assembly, depress the legrest portion of the control switch
(Figure 1) and allow legrest to deploy to desired position. A footbar is provided for extra
passenger comfort. To operate the footrest assembly, depress the footrest portion of the
control switch (Figure 1) and allow footrest to deploy to desired position. To stow the
legrest/footrest, press legrest/footrest button on top of the center console assembly and
allow legrest/footrest to go down to the stowed position. A mechanical backup control is
provided under the bottom cushion.
F. Lumbar Assemblies.
The lumbar support is electrically operated and controlled by the lumbar control portion
of the electronic control/switch (Figure 1) located on top of the center console assembly.
The lumbar support is adjustable vertically (up-down) and horizontally (in-out).
G. Video Installations.
Refer to detailed instructions located in the literature pocket to operate the video
installations.
Operation of reading light is controlled by an on/off switch located on the head of the
light unit. Manually position light arm to desired position. Rotate light head to adjust light
intensity.
These type food tables are brought into use by opening the side armrest armcap, pulling
and swinging the table up to a vertical position and hinge down into position for use as
a meal, drink or writing table.
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PART NO. 856416, 856450
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COMPONENT MAINTENANCE MANUAL
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COMPONENT MAINTENANCE MANUAL
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COMPONENT MAINTENANCE MANUAL
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PART NO. 856416, 856450
3. Leading Particulars
Tables 1, 1.A and 1.B provide a list of all seat assemblies contained in the seat installations
covered by this manual. Refer to the IPL portion of the manual for additional information on
particular seat assembly usage, etc.
856416-405 SEAT AY, B/C, MODEL 7800, LH STD DBL, BACK- 856378-403
(856413-405) MOUNTED VIDEO
856416-406 SEAT AY, B/C, MODEL 7800, RH STD DBL, BACK- 856378-403
(856413-406) MOUNTED VIDEO
856416-407 SEAT AY, B/C, MODEL 7800, CTR STD DBL, NO BACK- 856378-403
(856413-407) MOUNTED VIDEO
856416-409 SEAT AY, B/C, MODEL 7800, LH STD DBL, NO BACK- 856378-403
(856413-409) MOUNTED VIDEO
856416-410 SEAT AY, B/C, MODEL 7800, RH STD DBL, NO BACK- 856378-403
(856413-410) MOUNTED VIDEO
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COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450
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COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450
856450-413 SEAT AY, B/C, MODEL 7800, CTR F/R DBL, NO BACK- 856446-403
(856447-413) MOUNTED VIDEO
Tolerance Description
± 1° Seat breakover
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COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450
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PART NO. 856416, 856450
(1) Depress back recline portion of electric control/switch (Figure 1) and operate back
recline throughout the recline cycle.
(2) With all seat backs in full upright position, visually check alignment of seat backs
against each other, none should be obviously out of alignment.
(a) If the seat is on a known flat and level surface, place a plumb-bob over the top
of each seat back at the center, and measure the distance from the centerline
of the front track fitting of the seat (Ref. Fig. 1, DESCRIPTION AND
OPERATION section) to the plumb-bob; measurements shall be as indicated
on Figure 1.
(b) If the seat is not on a flat and level surface, measure the distance from the
center of the seat back to centerline of the front track fitting of the seat (Ref.
Fig. 1, DESCRIPTION AND OPERATION section) use a tool that can allow
for an unlevel condition. These tools may include, but are not limited to, a
level, square, linear scale, special templates and/or a straight edge.
(4) In the recline manual backup mode, press mechanical backup recline control
button located under the bottom cushion while applying a force to top of seat back
assembly. Seat back shall move to full recline position, or stop automatically at any
position when the recline control button is released.
(a) If seat back does not fully recline (refer to fully reclined dimension specified in
Fig. 2), adjust in accordance with FITS, CLEARANCES AND ADJUSTMENT
PROCEDURES paragraph 2.A.
(b) The seat back must be manually moved to the full upright position.
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COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450
B. Legrest/Footrest Installations
(1) Depress legrest portion of electronic control/switch (Figure 1) and allow legrest
assembly to come up to “use” position.
(2) Depress legrest portion of electronic control/switch (Figure 1) and place legrest
assembly into “stow” position.
(3) Depress footrest portion of electronic control/switch (Figure 1) and allow footrest
assembly to come down to “use” position.
(4) Depress footrest portion of electronic control/switch (Figure 1) and place footrest
assembly into “stow” position.
(a) Legrest/footrest shall come up to the “in use” position with no binding.
(b) While depressing control button, lower the legrest/footrest into the “stow”
position. Do not allow legrest/footrest to “gravity” drop. Movement shall be
with no binding.
(1) Depress legrest portion of electronic control/switch (Figure 1) and place armrest
assembly into “down” position.
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COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450
(2) Depress armrest portion of electronic control/switch (Figure 1) and allow armrest
assembly to come up to “stow” position.
NOTE Refer to paragraph 3.B.(3) for armrest actuator electrical troubleshooting and
adjustment procedure.
(1) Visually check hinged armcap assemblies and table module assemblies. There
should be no obvious misalignment.
(2) Pull table assembly out of armrest and swing into “use” position. Movement should
be smooth with no binding and table should be in a correct “in use” configuration.
E. Headrest Assemblies
Extend Retract Extend Retract Recline Upright Extend Retract Inflate Deflate
6-12 6-12 5-10 5-10 10-24 10-18 3-8 3-8 10-35 20-40
sec. sec. sec. sec. sec. sec. sec. sec. sec. sec.
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COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450
2. Fault Isolation
Troubles encountered with mechanical operation of the seat assembly will largely be the
result of improper adjustments. In addition, after overhaul and adjustment, mechanical
functions may be a bit “stiff”. Stiffness in operation will reduce after some “break-in” use.
Troubles likely to be encountered, together with probable causes and corrective actions are
listed in Table 1002. Refer to paragraph 3, Electrical System Troubleshooting and Figures
2001 thru 2014 for aids in fault isolation.
Recline control will not move Broken or malfunctioning control Adjust or replace malfunctioning
or fails to unlock seat back component (Refer to FITS,
CLEARANCES AND
ADJUSTMENT PROCEDURES
paragraph 2.A and/or paragraph 3.
Electrical System
Troubleshooting).
Seat backs do not align in Improper adjustment of recline Adjust, refer to FITS,
upright position control setting CLEARANCES AND
ADJUSTMENT PROCEDURES
paragraph 2.A.and/or paragraph 3.
Electrical System
Troubleshooting.
Seat loose in floor track of Anti-rattle device or plunger on Tighten screw on anti-rattle device
aircraft track fitting loose or push plunger back down. Refer
to FITS, CLEARANCES AND
ADJUSTMENT PROCEDURES
paragraph 2.D.
Armrest mounted food tables Adjustment not correct Refer to FITS, CLEARANCES
do not align in “use” or “stow” AND ADJUSTMENT
configurations PROCEDURES paragraph 2.C.
Legrest/Footrest/Armrest Adjustment not correct or Remove and replace defective part.
assemblies do not operate malfunctioning component Adjust in accordance with FITS,
correctly CLEARANCES AND
ADJUSTMENT PROCEDURES
paragraph 2.A. and/or paragraph 3.
Electrical System
Troubleshooting.
Video installations do not Refer to manufacturers manual Remove and replace defective part.
operate correctly
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WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450
Headrest assemblies do not Adjustment not correct or Adjust in accordance with FITS,
operate correctly malfunctioning component CLEARANCES AND
ADJUSTMENT PROCEDURES
paragraph 2.B. Replace
malfunctioning component.
Center arm swing out tray Adjustment not correct or Replace malfunctioning component.
assemblies do not operate malfunctioning component
correctly
Mechanical (backup) recline Adjustment not correct or Adjust or replace the malfunctioning
and or legrest/footrest/ malfunctioning component component.
armrest operation not correct
Electrical functions do not Troubleshoot the electrical Remove and replace defective part.
operate properly system using SCHEMATICS (Refer to paragraph 3, Electrical
AND WIRING DIAGRAMS System Troubleshooting.)
SECTION. Use P.L.Porter tester
P/N PS55495-00 to test
electrical system motors. Refer
to instruction placard.
A. General.
The systems contained on the Air China A340-300 and Air China (BEJ) 747-400 double
seats consists of the following items: (1) Controller Box, (2) Recline (Rotary) Actuators,
(2) Legrest Actuators, (2) Footrest Actuators, (2) Drop-down Armrest Actuators, (2)
Lumbar Units, (2) Motor Actuator Harnesses, (1) Reading Light/PCU Harness, (2) LED
Reading Lights, (2) Passenger Control Switches and (1) Indicator Light.
The system is powered by 115 VAC, 400 Hz. All of the actuators, reading lights and PC
Power outlet units receive their power from the Z295H8105307 (CCA A340) or
Z295H8105306 (BEJ 747) Controller Box. The Controller Box receives its power from a
“daisy chain” connection that is routed thru Matsushita DSEB (105, IPL Fig 12, 115 IPL
Fig. 13) and the General Dynamics ISPS (85, IPL Fig. 14, 70, IPL Fig. 15).
All of the actuators, with the exception of the 856033-401 Lumbar Unit, can be
programmed to prescribed upright and fully deployed dimensions without the use of a
“laptop” PC or any other special tools. There is no programming necessary for the
856033-401 Lumbar Unit.
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WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450
NOTE The seats leave the Weber Aircraft production facility already programmed
according to the Aircraft Installation for the Air China A340-300 and Air China
(BEJ) 747-400 programs. Therefore, no programming of the seat should be
necessary until an actuator or controller box on the seat assembly requires
changing.
B. Individual Components.
(b) Because all of the motor/actuators, reading lights and PC power outlets are
connected to the controller box, the controller box is a possible solution to all
problems involved with the electrical system. But is also the last one that
should be replaced to try and solve a problem.
(c) If there is a problem with one reading light only, then the problem can not be
with the controller box, because the power for both reading lights comes from
the same source. If two of the reading lights are inoperable on any seat
assembly, then the problem is probably with the controller box or the wiring
between the two units.
(d) During an investigation of a problem, please verify that all of the connections
between the controller box and a faulty unit are complete.
NOTE When checking wiring and connectors, please check for individual
pins that are not inserted correctly. Replacement of the controller
box, due to a failure in the operation of one of the motor actuators,
will be discussed in the following sections.
(e) After replacing any of the motor/actuator units (except for the Air Lumbar
Unit), the following steps shall be followed when re-programming a seat to the
desired full upright and full deployed positions.
2 Using the manual override controls, set the Legrest, Back Recline
and Footrest features to the desired fully stowed position.
4 On the main passenger controls units, L/H and R/H, push the legrest
down, footrest in, armrest down and recline up buttons one time each.
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COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450
6 Using the manual override controls, set the Legrest, Back Recline,
Armrest and Footrest features to the desired fully deployed position.
8 On the main passenger controls units, L/H and R/H, push the legrest
up, footrest out, armrest up and recline down buttons one time each.
(a) The Air Lumbar feature is composed of two parts: The 1) Lumbar Unit
(856033-401, 345, IPL Figs.10 and 11) and the 2) Lumbar Bladder Assembly
(856034-401, 360, IPL Figs.10 and 11).
(b) The first thing to determine, on a problem associated with the Air Lumbar Unit,
is whether or not the air pump is functioning. When the "Lumbar Out or
Deploy" or "Lumbar Up" or "Lumbar Down" switch is pushed, on the
Passenger Control, the operation of the pump motor can be detected audibly.
If the pump motor is not operational, connect a replacement unit into the
system at this location.
NOTE Do not physically replace the unit at this time. If the replacement unit
operates correctly, replace the faulty unit with the replacement unit.
If the replacement unit does not operate, the problem is located
elsewhere in the system.
(c) Check the Passenger control switch by using the steps listed in the paragraph
(7) of this section. If the Passenger Control Switch is functioning correctly,
check all of the harnesses for continuity and connections.
NOTE When checking wiring and connectors, please check for individual
pins that are not inserted correctly. If the harnesses are all correct,
the problem probably is with the Controller Box. After the Controller
Box is replaced, follow the steps listed in paragraph 3.B.(1) for re-
programming of the Controller Box.
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COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450
(d) If the air pump is operating continuously, but the bladder never totally inflates;
then there are three possible problems. 1) A hole in the bladder, 2) A hole in
the air tube that routes the air from the pump to the bladder or 3) one of the
air tube connections has become disengaged.
(e) If the air pump stop operating prior to the bladder becoming totally inflated;
check the air tubes for a "kink" or pinch point.
(f) During a "Lumbar In or Stow" function the pump motor does not operate. A
valve in the box opens and allows the air to escape the air bladders.
(g) There is no programming of the Controller Box required for any of the
functions of the Air Lumbar Unit.
(3) Recline, Armrest, Legrest and Footrest Actuator. (Refer to Figures 8002, 8003,
8004 and 8005)
(a) The Recline Actuator (856032-401, 65, IPL Figs.10 and 11) is the motor/
actuator that moves the padded back assembly to the "passenger desired"
position. The Legrest Actuator (856031-401, 120, IPL Figs.10 and 11) is the
motor/actuator that rotates the padded legrest assembly to the "passenger
desired" position. The Drop-down Armrest Actuator (856031-405, 195, IPL
Figs.10 and 11) is the motor/actuator that positions the armrest assembly to
the "passenger desired" position. The Footrest Actuator (856031-403, 170,
IPL Figs.10 and 11) is the motor/actuator that positions the footrest assembly
to the "passenger desired" position.
1 Check and insure that there is a proper power connection to the seat
and that the circuit breaker on the back of the controller box is
engaged (pushed in).
2 If both of these items are in place, check to insure that the connection
between the wiring harness and the controller box is correct.
3 If this item is correct, check the connection between the harness and
the recline motor/actuator.
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COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450
NOTE Do not physically replace the unit at this time. After making this
connection, manually move the shaft of the actuator to
approximately the midpoint of the stroke of the actuator by using the
manual override lever located on the actuator. After this is
completed, attempt to activate the motor/actuator electrically by
closing the proper switch on the passenger control unit.
(a) The DCI Assembly (856039-401, 290, IPL Figs.10 and 11) is the device that
converts the signals that are generated from the passenger control switches
into data that is used by the controller to complete specific actions contained
in the seat actuation system.
(b) If there are problems with the seat actuation system not operating at all or if
there is an incorrect operation associated with a specific switch activation; the
problem could be within the DCI Assembly. To verify that the problem is with
the DCI Assembly; replace the unit with a spare part to see if the incorrect
operation is now functioning correctly. If the results are the same, the problem
is probably located in either the passenger control switch, the associated
harnesses or the control box. The troubleshooting steps, used in paragraph
(7) of this section, should be used for any of the switch assemblies and a
continuity check will eliminate or identify problems associated with any of the
harnesses.
(a) The reading light (D813-14-001/2, 340, IPL Figs.10 and 11) is located on the
back padded assembly and provides illumination to the passenger for reading.
It allows lighting for one passenger place only, so as not to disturb adjacent
passengers. There are no interchangeable parts on the reading light
assembly.
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COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450
(b) The only maintenance check that can be done is to check for the presence of
12 VDC on the harness supplying power to the reading light. There are only
two pins on this connector, which is located adjacent to the reading light
assembly. If 12 VDC is present, the reading light should be discarded and a
new one should be installed. If 12 VDC is not present, then check for
continuity across these two lines in the harness. Refer to SCHEMATICS AND
WIRING DIAGRAMS, Figure 2001 or 2002 for the harness schematic. If these
lines are connected properly, then the controller box should be replaced with
a new one.
NOTE When checking wiring and connectors, please check for individual
pins that are not inserted correctly.
(a) The In-Use Indicator Light (1193-1, 90, IPL Fig. 14, 75, IPL Fig. 15) is located
on the aisle side of the seat It illuminates if the recline and the armrest, on both
passenger places are located in the fully stowed position. There are no
interchangeable parts on the footwell light assembly.
(b) The only maintenance check that can be done is to check for the presence of
12 VDC on the harness supplying power to the indicator light, when the both
reclines and both armrests are located in the fully stowed or upright positions.
There are only two pins on the connector of the indicator light assembly, which
is located adjacent to the PC Power In-Use indicator light assembly. Visibly
inspect the corresponding limit switches that are assigned to the recline and
armrest functions. These items should have closed switch settings when the
reclines and armrests are in the fully stowed positions. If 12 VDC is present,
the indicator light should be discarded and a new one should be installed. If
12 VDC is not present, then check for continuity on these two lines in the
harness. Note: When checking wiring and connectors, please check for
individual pins that are not inserted correctly. Refer to SCHEMATICS AND
WIRING DIAGRAMS, Figure 2013 or 2014 for the harness schematic. If the
corresponding switch assemblies are working properly, then the controller box
should be replaced with a new one.
(a) The passenger control unit contains the push button switches that are used
by the passenger to activate the actuators to position the seat to their desired
position. (Refer to Figure 1.)
(a) There are two different part numbers used on the Model 7800 seats delivered
on the CCA A330 and BEJ 747 airplanes. The 855710-411 (285, IPL Figs. 10
and 11) is used on all L/H passenger places and the 855710-412 (285A, IPL
Figs. 10 and 11) is used on all R/H passenger places.
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COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450
(c) The switch assembly is illuminated by an LED driven fiber optic network. The
fiber optic network is located immediately behind the graphic overlay of the
switch assembly. The LED, which illuminates the fiber optic network, is
located on the back of the switch assembly.
(e) If there is an absence of illumination for the switch assembly, check the
following items to determine the problem. First, remove the switch assembly
and check to make sure that the fiber optic bundle is still coupled to the LED
correctly. If this is correct, check to make sure that there is incoming power to
the switch assembly. This can be accomplished by disconnecting the harness
connector from the switch connector and checking for the presence of 12
VDC, using a digital voltmeter, on pin 9 and pin 10 on the harness connector.
If 12 VDC is present, the switch assembly should be discarded and a new
assembly should be installed. If 12 VDC is not present, then check for
continuity across these two lines in the harness. Refer to SCHEMATICS AND
WIRING DIAGRAMS, Figure 2001 or 2002 for the harness schematic. If
these lines are connected properly, then the controller box should be replaced
with a new one.
NOTE When checking wiring and connectors, please check for individual
pins that are not inserted correctly.
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COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450
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PART NO. 856416, 856450
Page 2001
25-26-95 Dec 10/04
(856032-401) (856031-405)
REV B
(856031-405) (856032-401) (856031-403) (856031-401) (856031-401) (856031-403)
(ACTUATOR (ACTUATOR (ACTUATOR (ACTUATOR (ACTUATOR (ACTUATOR (ACTUATOR (ACTUATOR
ARMREST) RECLINE) FOOTREST) LEGREST) LEGREST) FOOTREST) RECLINE) ARMREST)
857227-401
(856033-401) (856033-401)
(LUMBAR (LUMBAR
CONTROL) CONTROL)
(856037-417) (856037-415)
HARNESS AY) (840169-407)
(GROUND STRAP) (HARNESS AY)
J41 J40
(2295H8105306)
(CONTROL BOX)
J33 J1
PART NO. 856416, 856450
WEBER AIRCRAFT
(852577-415)
(HARNESS AY)
(856037-477)
25-26-95
(D813-14-001/2) (D813-14-001/2)
(READING (READING
LIGHT) LIGHT)
(855710-411) (855710-412)
(856037-427)
(SWITCH AY) (SWITCH AY)
(HARNESS AY)
CENTER CONSOLE
Dec 10/04
Page 2002
(856031-405) (856032-401) (856031-403) (856031-401) (856031-401) (856031-403) (856032-401) (856031-405)
REV B
(ACTUATOR (ACTUATOR (ACTUATOR (ACTUATOR (ACTUATOR (ACTUATOR (ACTUATOR (ACTUATOR
ARMREST) RECLINE) FOOTREST) LEGREST) LEGREST) FOOTREST) RECLINE) ARMREST)
857227-403
(856033-401) (856033-401)
(LUMBAR (LUMBAR
CONTROL) CONTROL)
(856037-421) (856037-419)
HARNESS AY) (840169-407)
(GROUND STRAP) (HARNESS AY)
J41 J40
(2295H8105306)
(CONTROL BOX)
J33 J1
PART NO. 856416, 856450
WEBER AIRCRAFT
(852577-415)
(HARNESS AY)
(856037-479)
(HARNESS AY)
25-26-95
(READING (READING
LIGHT) LIGHT)
(855710-411) (855710-412)
(856037-427)
(SWITCH AY) (SWITCH AY)
(HARNESS AY)
CENTER CONSOLE
Dec 10/04
Page 2003
(856031-405) (856032-401) (856031-403) (856031-401) (856031-401) (856031-403) (856032-401) (856031-405)
REV B
(ACTUATOR (ACTUATOR (ACTUATOR (ACTUATOR (ACTUATOR (ACTUATOR (ACTUATOR (ACTUATOR
ARMREST) RECLINE) FOOTREST) LEGREST) LEGREST) FOOTREST) RECLINE) ARMREST)
857227-405
(856033-401) (856033-401)
(LUMBAR (LUMBAR
CONTROL) CONTROL)
(856037-421) (856037-419)
HARNESS AY) (840169-407)
(GROUND STRAP) (HARNESS AY)
J41 J40
(RD-AA3652-05)
(DIGITAL SEAT
(2295H8105306) ELECTRONICS BOX
(CONTROL BOX)
J33 J1
PART NO. 856416, 856450
WEBER AIRCRAFT
(852577-415)
(HARNESS AY)
(852258-419)
(856037-479) (HARNESS AY)
(HARNESS AY)
25-26-95
(READING (READING
LIGHT) LIGHT)
(855710-411) (855710-412)
(856037-427)
(SWITCH AY) (SWITCH AY)
(HARNESS AY)
CENTER CONSOLE
Dec 10/04
Page 2004
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450
Page 2005
25-26-95 Dec 10/04
(856032-401) (856031-405)
REV B
(856031-405) (856032-401) (856031-403) (856031-401) (856031-401) (856031-403)
(ACTUATOR (ACTUATOR (ACTUATOR (ACTUATOR (ACTUATOR ACTUATOR (ACTUATOR (ACTUATOR
ARMREST) RECLINE) FOOTREST) LEGREST) LEGREST) FOOTREST) RECLINE) ARMREST)
857226-401
(856033-401) (856033-401)
(LUMBAR (LUMBAR
CONTROL) CONTROL)
(856037-415) (856037-417)
HARNESS AY) (840169-407)
(GROUND STRAP) (HARNESS AY)
J40 J41
(2295H8105306)
(CONTROL BOX)
J33 J2
PART NO. 856416, 856450
WEBER AIRCRAFT
(852258-415)
(HARNESS AY)
(856037-477)
25-26-95
(D813-14-001/2) (D813-14-001/2)
(READING (READING
LIGHT) LIGHT)
(855710-411) (855710-412)
(856037-427)
(SWITCH AY) (SWITCH AY)
(HARNESS AY)
CENTER CONSOLE
ELECTRICAL WIRING
BLOCK DIAGRAM
857226-401, -405, -413, -417, -421, -425, -427
Dec 10/04
Page 2006
(856031-403) (856032-401) (856031-405)
REV B
(856031-405) (856032-401) (856031-403) (856031-401) (856031-401)
(ACTUATOR (ACTUATOR (ACTUATOR (ACTUATOR (ACTUATOR (ACTUATOR (ACTUATOR (ACTUATOR
ARMREST) RECLINE) FOOTREST) LEGREST) LEGREST) FOOTREST) RECLINE) ARMREST)
857226-403
(856033-401) (856033-401)
(LUMBAR (LUMBAR
CONTROL) CONTROL)
(856037-419) (856037-421)
HARNESS AY) (840169-407)
(GROUND STRAP) (HARNESS AY)
J40 J41
(2295H8105306)
(CONTROL BOX)
J33 J2
PART NO. 856416, 856450
WEBER AIRCRAFT
(852258-415)
(HARNESS AY)
(856037-479)
25-26-95
(D813-14-001/2) (D813-14-001/2)
(READING (READING
LIGHT) LIGHT)
(855710-411) (855710-412)
(856037-427)
(SWITCH AY) (SWITCH AY)
(HARNESS AY)
CENTER CONSOLE
Dec 10/04
Page 2007
(856031-405) (856032-401) (856031-403) (856031-401) (856031-401) (856031-403) (856032-401) (856031-405)
REV B
(ACTUATOR (ACTUATOR (ACTUATOR (ACTUATOR (ACTUATOR (ACTUATOR (ACTUATOR (ACTUATOR
ARMREST) RECLINE) FOOTREST) LEGREST) LEGREST) FOOTREST) RECLINE) ARMREST)
857226-409
(856033-401) (856033-401)
(LUMBAR (LUMBAR
CONTROL) CONTROL)
(856037-417) (856037-415)
HARNESS AY) (840169-407)
(GROUND STRAP) (HARNESS AY)
J40 J41
(2295H8105306)
(CONTROL BOX)
J33 J2
PART NO. 856416, 856450
WEBER AIRCRAFT
(852258-415)
(HARNESS AY)
(856037-423)
25-26-95
(READING (READING
LIGHT) LIGHT)
(855710-411) (855710-412)
(856037-427)
(SWITCH AY) (SWITCH AY)
(HARNESS AY)
CENTER CONSOLE
Dec 10/04
Page 2008
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450
Page 2009
25-26-95 Dec 10/04
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450
RD-AM7588-06
(RD-AA7705-63) (RD-AA7705-63)
HARNESS AY
(VIDEO MONITOR) (VIDEO MONITOR)
RD-AM7624-01
CENTER CONSOLE HARNESS AY
(RD-AX6436-25) RD-AM7624-02 (RD-AX6436-25)
(RJU) HARNESS AY (RJU)
J4 J7 J5
(RD-AA3412-05)
(DIGITAL SEAT ELECTRONICS BOX)
RD-AM7303-78
HARNESS AY
857240-401
REV A
Wiring Block Diagram - IFE
Air China (CCA A340-300)
Figure 2003 (Sheet 2 of 5)
Page 2010
25-26-95 Dec 10/04
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450
RD-AM7588-06
CENTER CONSOLE RD-AM7630-01 HARNESS AY
HARNESS AY
RD-AM7630-02
HARNESS AY (RD-AX6436-25)
(RD-AX6436-25)
(RJU) (RJU)
RD-AM7629-01 RD-AM7629-01
HARNESS AY RD-AM7083-22 HARNESS AY
HARNESS AY
J4 J7 J5
(RD-AA3412-05)
(DIGITAL SEAT ELECTRONICS BOX
(VIDEO MONITOR) (VIDEO MONITOR)
(RD-AA770-53) (RD-AA770-53)
RD-AM7303-78
HARNESS AY
857240-407
REV B
Wiring Block Diagram - IFE
Air China (CCA A340-300)
Figure 2003 (Sheet 3 of 5)
Page 2011
25-26-95 Dec 10/04
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450
RD-AM7588-06
CENTER CONSOLE RD-AM7630-01 HARNESS AY
HARNESS AY
RD-AM7630-02
HARNESS AY (RD-AX6436-25)
(RD-AX6436-25)
(RJU) (RJU)
RD-AM7629-01 RD-AM7629-02
HARNESS AY RD-AM7083-22 HARNESS AY
HARNESS AY
J4 J7 J5
(RD-AA3412-05)
(DIGITAL SEAT ELECTRONICS BOX
(VIDEO MONITOR) (VIDEO MONITOR)
(RD-AA770-53) (RD-AA770-53)
RD-AM7303-78
HARNESS AY
857240-409
REV A
Wiring Block Diagram - IFE
Air China (CCA A340-300)
Figure 2003 (Sheet 4 of 5)
Page 2012
25-26-95 Dec 10/04
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450
RD-AM7588-06
CENTER CONSOLE RD-AM7630-01 HARNESS AY
HARNESS AY
RD-AM7630-02
HARNESS AY (RD-AX6436-25)
(RD-AX6436-25)
(RJU) (RJU)
RD-AM7629-01 RD-AM7629-02
HARNESS AY RD-AM7083-22 HARNESS AY
HARNESS AY
J4 J7 J5
(RD-AA3412-05)
(DIGITAL SEAT ELECTRONICS BOX
857240-413
REV A
Wiring Block Diagram - IFE
Air China (CCA A340-300)
Figure 2003 (Sheet 5 of 5)
Page 2013
25-26-95 Dec 10/04
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450
Page 2014
25-26-95 Dec 10/04
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450
RD-AM7588-06
(RD-AA7705-63) (RD-AA7705-63)
HARNESS AY
(VIDEO MONITOR) (VIDEO MONITOR)
RD-AM7624-01
CENTER CONSOLE HARNESS AY
(RD-AX6436-25) RD-AM7624-02 (RD-AX6436-25)
(RJU) HARNESS AY (RJU)
J4 J7 J5
(RD-AA3412-05)
(DIGITAL SEAT ELECTRONICS BOX)
RD-AM7303-78
HARNESS AY
857241-401
REV A
Wiring Block Diagram - IFE
Air China (BEJ 747-400)
Figure 2004 (Sheet 2 of 6)
Page 2015
25-26-95 Dec 10/04
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450
RD-AM7588-06
CENTER CONSOLE RD-AM7630-01 HARNESS AY
HARNESS AY
RD-AM7630-02
HARNESS AY (RD-AX6436-25)
(RD-AX6436-25)
(RJU) (RJU)
RD-AM7629-01 RD-AM7629-02
HARNESS AY RD-AM7083-22 HARNESS AY
HARNESS AY
J4 J7 J5
(RD-AA3412-05)
(DIGITAL SEAT ELECTRONICS BOX
(VIDEO MONITOR) (VIDEO MONITOR)
(RD-AA770-53) (RD-AA770-53)
RD-AM7303-78
HARNESS AY
857241-405
REV A
Wiring Block Diagram - IFE
Air China (BEJ 747-400)
Figure 2004 (Sheet 3 of 6)
Page 2016
25-26-95 Dec 10/04
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450
RD-AM7588-06
CENTER CONSOLE RD-AM7630-01 HARNESS AY
HARNESS AY
RD-AM7630-02
HARNESS AY (RD-AX6436-25)
(RD-AX6436-25)
(RJU) (RJU)
RD-AM7629-01 RD-AM7629-02
HARNESS AY RD-AM7083-32 HARNESS AY
HARNESS AY
J4 J7 J5
(RD-AA3412-05)
(DIGITAL SEAT ELECTRONICS BOX
857241-409
REV A
Wiring Block Diagram - IFE
Air China (BEJ 747-400)
Figure 2004 (Sheet 4 of 6)
Page 2017
25-26-95 Dec 10/04
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450
RD-AM7588-06
CENTER CONSOLE RD-AM7630-01 HARNESS AY
HARNESS AY
RD-AM7630-02
HARNESS AY (RD-AX6436-25)
(RD-AX6436-25)
(RJU) (RJU)
RD-AM7629-01 RD-AM7629-02
HARNESS AY RD-AM7083-22 HARNESS AY
HARNESS AY
J4 J7 J5
(RD-AA3412-05)
(DIGITAL SEAT ELECTRONICS BOX
857241-411
REV A
Wiring Block Diagram - IFE
Air China (BEJ 747-400)
Figure 2004 (Sheet 5 of 6)
Page 2018
25-26-95 Dec 10/04
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450
RD-AM7588-06
HARNESS AY (RD-AA7705-63)
(RD-AA7705-63)
(VIDEO MONITOR) (VIDEO MONITOR)
RD-AM7624-01 RD-AM7624-02
HARNESS AY HARNESS AY
(RD-AX6436-25) (RD-AX6436-25)
(RJU) (RJU)
RD-AM7331-46 RD-AM7331-47
RD-AM7083-22
HARNESS AY HARNESS AY
CENTER CONSOLE HARNESS AY
J4 J7 J5
(RD-AA3412-05)
(DIGITAL SEAT ELECTRONICS BOX)
857241-425
REV A
Wiring Block Diagram - IFE
Air China (BEJ 747-400)
Figure 2004 (Sheet 6 of 6)
Page 2019
25-26-95 Dec 10/04
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450
Page 2020
25-26-95 Dec 10/04
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450
3 1 + MTR
4 2 - MTR
6 SHIELD
37 5 P1
38 4 P2
39 9 P3
7 GND
38.0± 1.0 LABEL “FOOTREST
ACTUATOR”
CONNECTOR
AMP PN 205203-1
5 1 + MTR
6 2 - MTR
6 SHIELD
40 5 P1
41 4 P2
42 9 P3
7 GND
LABEL “ARMREST
38.0± 1.0
ACTUATOR”
CONNECTOR
AMP PN 205203-1
7 1 + MTR
8 2 - MTR
6 SHIELD
43 5 P1
44 4 P2
45 9 P3
7 GND
28.0± 1.0 LABEL “LUMBAR”
CONNECTOR
AMP PN 205203-1
12 1 + MTR
13 2 - MTR
6 SHIELD
14 4 + MTR
15 5 - MTR
6
8
7 GND
78.0± 1.0
856037-415
REV A
Page 2021
25-26-95 Dec 10/04
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450
Page 2022
25-26-95 Dec 10/04
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450
3 1 + MTR
4 2 - MTR
6 SHIELD
37 5 P1
38 4 P2
39 9 P3
7 GND
62.0± 1.0 LABEL “FOOTREST
ACTUATOR”
CONNECTOR
AMP PN 205203-1
5 1 + MTR
6 2 - MTR
6 SHIELD
40 5 P1
41 4 P2
42 9 P3
7 GND
LABEL “ARMREST
62.0± 1.0
ACTUATOR”
CONNECTOR
AMP PN 205203-1
7 1 + MTR
8 2 - MTR
6 SHIELD
43 5 P1
44 4 P2
45 9 P3
7 GND
40.0± 1.0 LABEL “LUMBAR”
CONNECTOR
AMP PN 205203-1
12 1 + MTR
13 2 - MTR
6 SHIELD
14 4 + MTR
15 5 - MTR
6
8
7 GND
100.0± 1.0
856037-417
REV A
Page 2023
25-26-95 Dec 10/04
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450
Page 2024
25-26-95 Dec 10/04
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450
3 1 + MTR
4 2 - MTR
6 SHIELD
37 5 P1
38 4 P2
39 9 P3
7 GND
50.0± 1.0 LABEL “FOOTREST
ACTUATOR”
CONNECTOR
AMP PN 205203-1
5 1 + MTR
6 2 - MTR
6 SHIELD
40 5 P1
41 4 P2
42 9 P3
7 GND
LABEL “ARMREST
50.0± 1.0
ACTUATOR”
CONNECTOR
AMP PN 205203-1
7 1 + MTR
8 2 - MTR
6 SHIELD
43 5 P1
44 4 P2
45 9 P3
7 GND
28.0± 1.0 LABEL “LUMBAR”
CONNECTOR
AMP PN 205203-1
12 1 + MTR
13 2 - MTR
6 SHIELD
14 4 + MTR
15 5 - MTR
6
8
7 GND
86.0± 1.0
856037-419
REV A
Page 2025
25-26-95 Dec 10/04
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450
Page 2026
25-26-95 Dec 10/04
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450
3 1 + MTR
4 2 - MTR
6 SHIELD
37 5 P1
38 4 P2
39 9 P3
7 GND
50.0± 1.0 LABEL “FOOTREST
ACTUATOR”
CONNECTOR
AMP PN 205203-1
5 1 + MTR
6 2 - MTR
6 SHIELD
40 5 P1
41 4 P2
42 9 P3
7 GND
LABEL “ARMREST
50.0± 1.0
ACTUATOR”
CONNECTOR
AMP PN 205203-1
7 1 + MTR
8 2 - MTR
6 SHIELD
43 5 P1
44 4 P2
45 9 P3
7 GND
40.0± 1.0 LABEL “LUMBAR”
CONNECTOR
AMP PN 205203-1
12 1 + MTR
13 2 - MTR
6 SHIELD
14 4 + MTR
15 5 - MTR
6
8
7 GND
86.0± 1.0
856037-421
REV A
Page 2027
25-26-95 Dec 10/04
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450
Page 2028
25-26-95 Dec 10/04
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450
PWR 5V 1 1 PWR 5V
H 2 2 H
L 4 3 L
GND 5 4 GND
7
28.0 ± .5 (-477)
34.0 ±..5 (-479)
LABEL “READING LIGHT 1”
CONNECTOR
AMP PN 0-0172233-1
PWR 1 11 PWR
RTN 2 30 RTN
1 82.0 ± 1.0 (-477)
96.0 ± 1.0 (-479)
PWR 1
RTN 2
CONNECTOR 118.0 ± 1.0 (-477)
AMP PN 0-0172233-1 110.0 ± 1.0 (-479)
LABEL “READING LIGHT 2”
PWR 5V 1 20 PWR 5V
H 2 21 H
L 4 22 L
GND 5 23 GND
7 13
CONNECTOR
CONNECTOR AMP PN 205203-1 28.0 ± .5 (-477) AMP PN 205210-1
34.0 ± .5 (-479) (P33)
LABEL “DCI 2”
856037-477, -479
REV A
Page 2029
25-26-95 Dec 10/04
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450
Page 2030
25-26-95 Dec 10/04
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450
24.0 ± .5
24.0 ± .5
856037-427
REV A
Page 2031
25-26-95 Dec 10/04
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450
Page 2032
25-26-95 Dec 10/04
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450
J8 J9
1 BLUE 16 AWG BLUE 1
2 4
3 5
4 GREEN 16 AWG GREEN 2
5 7
6 WHITE 16 AWG WHITE 3
7 ORANGE 16 AWG ORANGE 6
WIRING SCHEMATIC
(852577-415 CONNECTOR ASSEMBLY)
852577
REV K
Page 2033
25-26-95 Dec 10/04
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450
Page 2034
25-26-95 Dec 10/04
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450
1 2 3 4
LEG REST LEG REST RECLINE RECLINE
DEPLOY STOW UP DOWN
5
LUMBAR LUMBAR
UP DOWN
6
TAKEOFF/
LAND LOUNGE SLEEP STOP 9
10
620
855710-411
REV A
Page 2035
25-26-95 Dec 10/04
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450
Page 2036
25-26-95 Dec 10/04
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450
(117080-80)
(HARNESS AY)
(1193-1)
(IN-USE LIGHT AY)
(1170826-20)
(1170825-36) (HARNESS AY)
(HARNESS AY)
J4
(1174-2) (1171-2-2)
(AC ISPS) J3 (OUTLET UNIT,
AC)
(1171-2-2)
J6 (OUTLET UNIT,
AC)
(1068810-2)
(GROUND STRAP)
(CENTER CONSOLE)
857238-401
Rev A
Wiring Block Diagram - PC Power
Air China (CCA A340-300)
Figure 2013 (Sheet 2 of 3)
Page 2037
25-26-95 Dec 10/04
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450
(1170801-80)
(HARNESS AY)
(1193-1)
(IN-USE LIGHT AY)
(1170825-36)
(HARNESS AY)
(1170826-20)
(HARNESS AY)
J4
(1174-2) (1171-2-2)
(AC ISPS) J3 (OUTLIT UNIT,
AC)
(1171-2-2)
J6 (OUTLIT UNIT,
AC)
(1068810-2)
(GROUND STRAP)
857238-407
Rev A
Wiring Block Diagram - PC Power
Air China (CCA A340-300)
Figure 2013 (Sheet 3 of 3)
Page 2038
25-26-95 Dec 10/04
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450
Page 2039
25-26-95 Dec 10/04
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450
(1193-1)
(IN-USE LIGHT AY)
(1191825-32) (1191826-20)
(HARNESS AY) (HARNESS AY)
J9
(1191-3) (1235-1-2)
(AC ISPS) J7 (OUTLIT UNIT,
AC)
(1235-1-2)
J6 (OUTLIT UNIT,
AC)
(1068810-2)
(GROUND STRAP)
(CENTER CONSOLE)
857239-401
Rev A
Wiring Block Diagram - PC Power
Air China (BEJ 747-400)
Figure 2014 (Sheet 2 of 2)
Page 2040
25-26-95 Dec 10/04
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450
Page 2041
25-26-95 Dec 10/04
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450
6.0 ± 0.5
856037-487
REV A
Page 2042
25-26-95 Dec 10/04
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450
DISASSEMBLY
1. General
B. Partial repair of some assemblies may be performed without removing the particular
assembly from the aircraft.
2. Disassembly Procedures
A. Model 7800 Business Class Double Seat Assembly - CCA A340-300. (See IPL Figure 1)
(1) Remove dress appearance items and cushions. Set aside in a clean dry area with
protective covering.
(2) Refer to DISASSEMBLY paragraph 2.C for instructions pertaining to front row
center console (455), 2.D for instructions pertaining to standard center console
(455A), 2.P for bi-fold food table assembly (470, 470A), 2.E for side armrest
assembly (540, 540A), 2.F for headrest (675), 2.G for legrest structure assembly
(780), 2.H for seat pan (800), 2.I for leg (950 thru 950C), 2.J for electrical
Installation (980 thru 980G), 2.L for IFE Installation (985 thru 985G) and 2.N for PC
power installation (990 thru 990G).
Page 3001
25-26-95 Dec 10/04
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450
B. Model 7800 Business Class Double Seat Assembly - BEJ 747-400. (See IPL Figure 2)
(1) Remove dress appearance items and cushions. Set aside in a clean dry area with
protective covering.
(2) Refer to DISASSEMBLY paragraph 2.C for instructions pertaining to front row
center console (455), 2.D for instructions pertaining to standard center console
(455A), 2.P for bi-fold food table assembly (470, 470A), 2.E for side armrest
assembly (540, 540A), 2.F for headrest (675), 2.G for legrest structure assembly
(780), 2.H for seat pan (800), 2.I for leg (950 thru 950M), 2.K for electrical
Installation (980 thru 980P), 2.M for IFE Installation (985 thru 985P) and 2.O for PC
power installation (990 thru 990P).
C. Business Class Front Row Center Console Assembly. (See IPL Figure 3)
(1) Remove lifevest spotweld assembly (5), lifevest door (50), lifevest hinge (75),
armcap assembly (115), cocktail tray assembly (145), swing-out cocktail trays
(160, 160A), button (185), support bracket (205), divider assembly (245), video
deployment arms (260, 260A), connector plates (280, 315) and connector bracket
(300) by removing applicable attaching parts.
(2) Remove electrical control switches (285, 285A, IPL Figs. 10 and 11), control switch
bezel escutcheons (275, IPL Figs. 10 and 11) and DCI Unit (290, IPL Figs. 10 and
11) by removing applicable attaching parts. Remove straps and spacers (5, 10, IPL
Figs. 10 and 11) and remove DCI-PCU harness assembly (30, IPL Figs. 10 and 11),
(3) Remove in-arm video monitor (100, IPL Fig. 12, 110, IPL Fig. 13), RJU (75, IPL Fig.
12, 85, IPL Fig. 13), handset (65, IPL Fig. 12, 75, IPL Fig. 13) and cradle (70, IPL
Fig. 12, 80, IPL Fig. 13). Remove panel disconnect (85, IPL Fig. 12, 95, IPL Fig.
13) by removing applicable attaching parts. Remove straps (5, IPL Figs. 12 and 13)
and remove harness assemblies (30, 35, 40, IPL Fig. 12, 40, 45, 50, IPL Fig. 13).
(4) Remove outlet unit (30, IPL Figs. 14 and 15). Remove straps and spacers (5, 15,
IPL Figs. 14 and 15) and remove harness (45, 55, IPL Fig. 14, 40, IPL Fig 15),
(1) Remove lifevest door (20), lifevest hinge (50), lifevest bracket (80), front assembly
(120), cup holder assembly (160), front cocktail tray (180), cocktail tray assembly
(200), swing-out cocktail trays (215, 215A), RJU escutcheon assembly (240), side
shroud (250, 250A), armcap assembly (255), connector plates (285, 320) and
connector bracket (305) by removing applicable attaching parts.
(2) Remove electrical control switches (285, 285A, IPL Figs. 10 and 11), control switch
bezel escutcheons (275, IPL Figs. 10 and 11) and DCI Unit (290, IPL Figs. 10 and
11) by removing applicable attaching parts. Remove straps and spacers (5, 10, IPL
Figs. 10 and 11) and remove DCI-PCU harness assembly (30, IPL Figs. 10 and 11),
(3) Remove RJU (75, IPL Fig. 12, 85, IPL Fig. 13), handset (65, IPL Fig. 12, 75, IPL
Fig. 13) and cradle (70, IPL Fig. 12, 80, IPL Fig. 13). Remove panel disconnect (85,
Page 3002
25-26-95 Dec 10/04
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450
IPL Fig. 12, 95, IPL Fig. 13) by removing applicable attaching parts. Remove straps
(5, IPL Figs. 12 and 13) and remove harness assemblies (30, IPL Fig. 12, 40 IPL
Fig. 13).
(4) Remove outlet unit (30, IPL Figs. 14 and 15). Remove straps and spacers (5, 15,
IPL Figs. 14 and 15) and remove harness (45, 55, IPL Fig. 14, 40, IPL Fig 15),
(1) Remove armcap (5, 5A), hinge assembly (15), box hinge (30), spacer assembly
(60), end cap (85), bumper (100, 100A) and escutcheon (115) by removing
applicable attaching parts.
(2) Armrest Structure Disassembly (140, 140A) - Remove panel assembly (145,
145A), bracket assembly (160), anchor link (170, 170A), block assembly (175),
bracket assembly (185, 185A), panel assembly (200 thru 205A), bracket assembly
(215, 215A), armrest bracket (245, 245A), bracket assembly (255, 255A), speed
brake (286), slide assembly (290,), bracket assembly (310, 310A), guide assembly
(320), pivot assembly (370, 370A, 390, 390A), plate (440, 440A), plate assembly
(460, 460A) and link assembly (465, 485, 510) by removing applicable attaching
parts.
(1) Remove side plates (5), ratcheting hinge (25), hinge assembly (45, 45A), hinge
(85) and front plate (105) by removing applicable attaching parts.
(1) Remove footbar (5), support assembly (45, 45A), plate assembly (60, 60A),
support assembly (80, 80A), slide assembly (100), bracket assembly (130), link
(150) and link assembly (180) by removing applicable attaching parts.
(1) Remove lift up pan (5) by removing applicable attaching parts. Remove tube
assembly (30) and plate (45, 45A) by removing applicable attaching parts.
(2) Remove weld assembly (85), support assembly (105). Remove seat pan clamp
(115, 115A), aft clamp (135) and seat pan bracket (155) by removing applicable
attaching parts.
(3) Remove woodruff key (190), pinion gear (185), bearing (191) and collar (200).
Remove drive shaft (180) and support assembly (205) by removing applicable
attaching parts.
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WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450
(1) 856168 Straight Leg Disassembly - Remove forward fitting (5). Remove rear fitting
(20 (-401), 40 (-405)), eyebolt (65 (-401 only)) and plate (80) by removing
applicable attaching parts.
(2) 856169-403 thru -406, -417 thru -420 Offset Leg Disassembly - Remove forward
fitting (5). Remove rear fitting (20) eyebolt (65), plate (80) and offset leg (100B thru
100J) by removing applicable attaching parts.
(3) 856169-421, -422 Offset Leg Disassembly - Remove forward fitting (5) and stud
(10). Remove rear fitting (40), plate (80). Remove leg (110) and forward and aft
braces (130 thru 130B) by removing applicable attaching parts.
J. Business Class Electrical Installation - CCA A340-300. (See IPL Figure 10)
(1) Refer to DISASSEMBLY, paragraph 2.C.(2) and 2.D (2) for electrical components
that are to be removed during center console disassembly.
(2) Remove straps (5) and spacers (10). Remove harnesses (20 thru 35A). Remove
rotary actuator (65), legrest actuator (120), footrest actuator (170), armrest
actuator (195), mounting bracket (220), controller box (235), escutcheon bezel
(275), DCI Unit (290), reading light mounts (310, 325) and lumbar unit (345) by
removing applicable attaching parts. Remove mechanical controls (40 thru 55),
coupler (85) ground strap (250), connector assemblies (265) and lumbar bladder
assembly (360) as necessary.
NOTE Always replace shaft keys when actuators (motors) are removed/
replaced. (See Inspection/Check, Figure 5006)
K. Business Class Electrical Installation - BEJ 747-400. (See IPL Figure 11)
(1) Refer to DISASSEMBLY, paragraph 2.C.(2) and 2.D (2) for electrical components
that are to be removed during center console disassembly.
(2) Remove straps (5) and spacers (10). Remove harnesses (20 thru 35A). Remove
rotary actuator (65), legrest actuator (120), footrest actuator (170), armrest
actuator (195), controller box (235), escutcheon bezel (275), DCI Unit (290),
reading light mounts (310, 325) and lumbar unit (345) by removing applicable
attaching parts. Remove mechanical controls (40 thru 55), coupler (85) ground
strap (250), connector assemblies (265) and lumbar bladder assembly (360) as
necessary.
NOTE Always replace shaft keys when actuators (motors) are removed/
replaced. (See Inspection/Check, Figure 5006)
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WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450
L. Business Class IFE Installation - CCA A340-300. (See IPL Figure 12)
(1) Refer to DISASSEMBLY, paragraph 2.C.(3) and 2.D (3) for IFE components that
are to be removed during center console disassembly.
(2) Remove straps (5). Remove harnesses (10 thru 25, 45 thru 60). Remove back LCD
monitor (80) by removing applicable attaching parts. Remove DSEB (105).
M. Business Class IFE Installation - BEJ 747-400. (See IPL Figure 13)
(1) Refer to DISASSEMBLY, paragraph 2.C.(3) and 2.D (3) for IFE components that
are to be removed during center console disassembly.
(2) Remove straps (5). Remove harnesses (15 thru 35, 55 thru 75). Remove back LCD
monitor (90) by removing applicable attaching parts. Remove DSEB (115).
N. Business Class PC Power Installation - CCA A340-300. (See IPL Figure 14)
(1) Refer to DISASSEMBLY, paragraph 2.C.(4) and 2.D (4) for PC Power components
that are to be removed during center console disassembly.
(2) Remove straps (5) and spacers (15). Remove harnesses (35, 40, 50, 60) Remove
ground straps (65), in-seat power supply (ISPS) (85), and in-use light assembly
(90) as necessary.
O. Business Class PC Power Installation - BEJ 747-400. (See IPL Figure 15)
(1) Refer to DISASSEMBLY, paragraph 2.C.(4) and 2.D (4) for PC Power components
that are to be removed during center console disassembly.
(1) Remove straps (5) and spacers (15). Remove harnesses (35, 45) Remove ground
straps (50), in-seat power supply (ISPS) (70), and in-use light assembly (75) as
necessary.
P. Business Class Bi-Fold Food Table Assembly. (See IPL Figure 16)
(1) Remove finger lift (5), hinge assembly (20) and support (80) by removing
applicable attaching parts.
NOTE Refer to IPL Figures 1 and 2, items 475, 475A for food table paddle arm
details.
Page 3005
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WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450
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COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450
CLEANING
1. General
NOTE: Recommended cleaning agents are listed in Table 4001. Suitable substitutes
or equivalents may be used after appropriate tests are made to ensure
equivalent agents do not react with area being cleaned.
NOTE: Refer to Table 4002 for recommended solvent selections for hand cleaning.
Cleaning Materials
Table 4001
Material Identification Source
Detergent Activator For Perchloroethylene No. G84 A.L. Wilson Chem Co.
Kearny, New Jersey
Page 4001
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WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450
Cleaning Materials
Table 4001
Material Identification Source
2. Cleaning Procedures
A. Non-Upholstered Parts.
(2) Clean metal parts with Aliphatic Naphtha specified in Table 4001. Dry with a clean,
lint-free cloth or allow to air dry.
(3) Remove any stains or deposits on non-electrical metal parts not removed by
Aliphatic Naphtha with a cloth moistened with Acetone (refer to Table 4001).
(4) Remove any signs of corrosion with corrosion removing compound (refer to Table
4001).
B. Upholstery.
(1) Vacuum upholstery thoroughly or brush with a medium stiff bristle upholstery or
clothes brush. Do not pound or beat upholstered covers as this does not effectively
clean the upholstery and can hasten its wear.
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WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450
(3) Oil-type grease spots are best removed with solvent-type cleaning fluid such as
DuPont Dry Cleaner (refer to Table 4001) or with solvent impregnated Powderene
powder (refer to Table 4001). Test material to be cleaned by first applying cleaning
agent to a small inconspicuous area of the material. Use cleaning agents sparingly,
without saturating fabric, to avoid spotting and damage. Apply cleaning agent with
a soft clean cloth and avoid spreading any stains by working from outer edges
toward center of stain.
(4) After using upholstery shampoo or solvent-type cleaning agent, roll a clean, turkish
towel, or other absorbent cloth, into a cylindrical shape and wipe off detergent and
dirt. Rotate rolled cloth frequently to present a clean section to the fabric surface.
NOTE: Dirt and soil are absorbed or transferred to the clean towel from the fabric.
Vigorous rubbing may be required to obtain even soil removal and to
avoid spotty or blotchy appearance after drying.
(5) Prepare seat covers for dry cleaning by covering all “velcro” hook tape with
corresponding pile tape. Heavy stains should be pretreated as outlined in steps (2)
and (3) above. Turn seat covers inside out during actual dry cleaning procedure.
(6) Dry clean seat covers in Perchloroethylene or Stoddard solvent with addition of 1/
2% commercial detergent activator. (Refer to Table 4001). Use activator per
manufacturer’s instructions. Use cleaning solvent cold in room temperature drum.
NOTE: Water content of cleaning solution must not exceed 0.8%. If water content
exceeds this proportion, there is possibility of fabric shrinkage.
(7) Dry seat covers with maximum temperature of incoming air at 55°C (130°F). After
completion of dry cleaning process, waterbound stains can be removed
secondarily with steam and detergent preparations as outlined in step (2) above.
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WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450
(1) Regular cleaning can be done simply by using a damp cloth, taking care not to soak
the leather. Wring out a soft cloth in soap suds (mild toilet soap and never a
detergent). Apply to the surface of the leather in a light, circular motion until the dirty
parts are clean. Repeat this procedure with clean cloth and clean water.
DO NOT use any spray polishes that contain silicone. Silicone will
produce an unpleasant, sticky surface.
DO NOT use any cleaning fluid which does not specifically state that
it can be used on leather.
(2) Proprietary products, made by leather manufacturers, are available. These neutral
creams or waxes are designed to restore the original sheen. These should not be
used until the leather has first been cleaned with a damp clean cloth as outlined in
step (1) above.
D. Metal Parts.
(1) Moisten a clean, dry cloth with a chlorinated dry cleaning solvent and thoroughly
wipe metal parts completely clean. Repeat as required to remove stubborn
accumulation of dirt and grease. Dry with a fresh, clean, dry cloth.
E. Fabric-Backed Vinyls.
(1) This type of material should be cleaned with a mild soap and water solution, such
as Ivory Liquid Soap, and wiped clean and dry. Do not use solvent-type cleaners.
F. Plastic.
(1) Extreme care should be taken in cleaning all plastic. Abrasive soaps and bleaches
should never be used to clean any plastic materials. All plastic surfaces should be
cleaned with a mild soap and water solution or recommended plastic cleaner, such
as those mentioned below.
(2) Mix liquid soap or plastic cleaner with water to desired concentration, depending
on strength needed for cleaning purposes. Apply solution directly to surface and
rub with a clean, lint-free cloth to loosen dirt and debris. Wipe off with fresh, clean,
lint-free cloth or rinse with water and dry with a Turkish towel.
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COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450
(3) To clean KYDEX 510, dust it with a soft cloth or chamois and wipe the surface
gently. Use soap and lukewarm water to remove light dirt After washing dirt. and
rinsing, be sure to dry the surface by blotting with a damp cloth or chamois. If a
cleaner must be used to remove heavier dirt or grease Janitor in a Drum and
Cascade were found to be the most effective cleaners to remove this type of dirt.
(4) Normal liquid cleaners or soap and water may not remove ground in dirt or grease.
Stains such as iodine may be safely removed with isopropyl alcohol (45%). The
higher concentration commercial grades of isopropyl alcohol will remove the stain,
but will dull the film surface. To return the gloss, wax with Simoniz wax.
(5) Light surface scratches and abrasions on KYDEX 510 can be removed by waxing
with Simoniz. Deeper scratches may be removed by lightly buffing surface with a
fine grade of rubbing compound. After application of the wax, polish the surface
lightly with a clean cotton flannel of jersey cloth. After polishing, wipe area gently
with a damp cloth to ground any electrostatic charges that may attract dust
particles.
(1) Remove any kind of soil, grease, and oil from powder-coated surfaces by
scrubbing with Spray White E (Kelite Chemical Corp.).
(2) Buff powder-coated surfaces with dry, lint-free cloth to remove residue after
cleaning.
H. IFE Equipment.
(1) IFE equipment is to be cleaned and cared for in accordance with the CMM
provided by the IFE supplier.
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COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450
Metal B B A A
Plastics: polycarbonate, C A C C
polysulfone
Rubber: silicone A A A B
Notes:
(1) A = Recommended; B = Allowed; C = Prohibited
(2) Lacquer thinners used for cleaning purposes must have vapor pressures not
greater than 45mm.Hg at 25°C.
Page 4006
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WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450
INSPECTION/CHECK
1. General
NOTE Establish requirements of any service bulletins applicable to this equipment. During
check, determine which service bulletins, if any, are to be incorporated.
Replace, with a serviceable part, any part that fails to meet the requirements of check. If
defective part is repairable, note defect and assign part for repair.
2. Inspection/Check
NOTE Conduct checks under a bright light. Use a 5X to 7X power magnifying glass to
detect surface flaws.
A. Visually check that all parts are clean and free of cracks, corrosion, deterioration, and
obvious signs of damage.
B. Check security of all clamps and straps securing leads and all other parts not removed
during disassembly.
C. Visually check all threaded parts for crossed or damaged threads. Reject part if thread
damage exceeds 50% of one thread.
NOTE If damage to any one thread is 50% or less, note defect and assign part for
repair.
D. Check sewn seams for fraying or separation and fabric for fraying, scuffing and rips.
E. Check attaching bolts, nuts, screws and pins for tightness and floor attaching fittings for
wear or deformation.
G. Check structural parts including clips, brackets and machined parts for damage, cracks
and sharp nicks.
NOTE Burrs are defined as material raised above the normal surface, which if not
removed would prevent complete and proper mating of parts and sealing
surfaces. Where nicks or scratches allow bare metal to show through a
protective finish, note defect and assign part for repair. Dents or other damage
must not impair finish or functional operation of any part.
H. Check paint and finishes for chipping and worn spots, and note condition of bonding on
parts and assemblies.
J. Check food table top shroud for nicks, cracks, stains or burns.
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COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450
K. Check seat belts for damaged or worn parts. Seat belts should be replaced within a
seven year service period.
NOTE Slight wear of the webbing is permitted however, excessive web wear that has
progressed to cut or worn edges must be replaced. Refer to following criteria
to make this determination.
(1) A limited amount of “frayed” webbing will retain sufficient strength necessary to
meet the required strength. Frayed webbing is defined as broken filaments from
either the warp (longitudinal) yarns or the filler (transverse) yarns. The number of
broken filaments should not be sufficient to obscure the identity of any yarn when
viewed from a distance of about 8 inches.
(2) Any web that is cut or torn deeper than .10 inches on the edge.
(3) The amount of fray should be limited to an amount that is less than 10% of the width
of the webbing and not to exceed 8 inches in length.
(4) Webbing with more than 15 broken yarns in locations other than the edge.
(5) Webbing that is frayed or distorted sufficiently to cause improper operation of any
portion of the restraint system.
L. Check cushions for wear and damage to fireblock and dress cover. Repair if there are
rips, gaps or loose seams. Cushions should be replaced at two year intervals to
guarantee maximum comfort.
CAUTION Cushions must be replaced if they feel unstable (loose pieces, brittle, etc.).
3. Scheduled Inspections/Checks
4. Scheduled Maintenance
Page 5002
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WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450
5. Maintenance Records
Frequency Check
Daily Check for correct installation of bottom cushions and back cushion in-
serts. (Refer to ASSEMBLY section for correct installation.)
Daily Check all headrest wings and pivots for correct friction. (Refer to Fig.
8006.)
Daily Check all armpads and bumper strips for damage or excessive wear.
1. 30 days Check cushions, fireblocking, and dress covers for excessive wear.
2. 30 days Check and clean baseframe rack and pinion/roller track areas (Upper,
middle, and lower. See Fig. 5001).
4. 60 days Check seat back and seat bottom pans, tubes, and joints for cracks.
Check security of rivets and rivets holes for elongation.
5. 6 months Check legrest extension joints for wear, damage or excessive loose-
ness. (See Fig. 5003).
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WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450
7. 14 months Check all seat belts for cut or worn edges, damaged stitching. Broken
fabric threads, excessive chafe marks, excessive wear/fusing. (Refer
to paragraph 2.K for inspection criteria).
8. 18 months Check all bushings (seat backs, spreaders, eyebolts etc.) for
excessive wear or looseness.
9. 18 months Check all wear surfaces (bottom slides, foodtable slides, cocktail
trays, in arm food tables) for looseness and excessive wear.
10. 18 months Check legrest extension slides for wear and looseness. (See Fig.
5003).
11. 18 months Check dropdown arms (Including links and bushings) for
looseness. (See Fig. 5005).
12. 18 months Check actuator motion in normal and manual mode. Movement must
be free with no grinding. (See Fig. 5007).
13. 18 months Check rack and pinion gear for excessive or uneven wear. Check Pin-
ion gear on shaft for looseness. (See Figs. 5001 & 5006, 5007, 5008).
14. 18 months Check shaft coupler for looseness and gapping between coupler
halves. (See Figure 5007 & 5008).
15. 18 months Check operation of all bearings and track rollers for dry or rough rolling.
Check collars for excessive wear. (See Figs. 5006 & 5007).
16. 18 months Check lumbar air bladder for leaks and air volume retention.
(See Fig 5008)
17. “C” check Check spreaders and legs for looseness, cracks, or other damage.
18. “C” check Check track fitting for looseness, corrosion, or other damage.
Page 5004
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WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450
Inspection Records
Table 5003
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
Scheduled Maintenance
Table 5004
Frequency Check
36 months Replace rack, pinion gears, rub buttons, and shaft key. (See Fig-
ures 5001, 5006, & 5007).
Always replace shaft keys whenever actuator motors are removed/replaced. (See Fig-
ures 5006, 5007 & 5008.)
Page 5005
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WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450
CHECK AND CLEAN BASEFRAME RACK AND ROLLER TRACK AREAS (UPPER, MIDDLE AND LOWER).
REPLACE RACK IF UNEVEN TEETH WEAR IS FOUND.
MANDATORY REPLACEMENT OF TRACK AT 36 MONTHS.
DO NOT
LOOSEN OR REMOVE
RACK
CLEAN
RACK
DO NOT
LOOSEN OR REMOVE
DO NOT
LOOSEN OR REMOVE
Baseframe Assembly
Figure 5001
Page 5006
25-26-95 Dec 10/04
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450
DISASSEMBLE
2 4
1. PASSENGER CONTROL UNIT
3 2. VIDEO ARM (FRONT ROW ONLY)
3. RJU
4. POWER PORT
5. D-SUB PANEL
6. DCI PANEL
ASSEMBLE
Page 5007
25-26-95 Dec 10/04
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450
CHECK
EXTENSION
JOINTS
CHECK
SLIDES
Legrest Extension
Figure 5003
Page 5008
25-26-95 Dec 10/04
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450
RATCHET INDEX
SPRING
Footbar Deployment
Figure 5004
Page 5009
25-26-95 Dec 10/04
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450
BUSHING
LINK
BUSHING
SLIDE
ASSEMBLY DROP-DOWN
ARMREST
ACTUATOR
Dropdown Armrest
Figure 5005
Page 5010
25-26-95 Dec 10/04
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450
CAUTION:
DO NOT DISASSEMBLE THIS CENTER CARRIAGE.
RETURN TO FACTORY FOR SERVICE.
COLLAR
ROLLER ASSEMBLY
DRIVE
SHAFT
PINION
GEAR
BEARING
SHAFT
KEY
BEARING
NOTE:
TORQUE ROLLER ASSEMBLY TO 240 IN-LBS.
Page 5011
25-26-95 Dec 10/04
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450
ACTUATORS SHOULD MOVE FREELY WITH NO GRINDING DURING NORMAL OR MANUAL OPERATION.
REPLACE ANY TRACK ROLLER OR BEARING THAT DOES NOT ROLL FREELY OR IS NOISY.
ACTUATOR
COLLAR
2 PL
TRACK
ROLLER
4 PL
SHAFT
COUPLER
NOTE: ALWAYS REPLACE SHAFT KEYS WHEN ACTUATORS (MOTORS) ARE REMOVED/REPLACED.
Page 5012
25-26-95 Dec 10/04
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450
CHECK LUMBAR AIR BLADDER FOR LEAKS AND AIR VOLUME RETENTION.
CHECK RACK FOR MISSING TEETH OR UNEVEN WEAR PATTERNS.
MANDATORY REPLACEMENT OF RACK AT 36 MONTHS.
LUMBAR AIR
BLADDER
SHAFT
COUPLERS
RACK
ACTUATORS
(MOTORS)
*ARMREST ACTUATOR NOT PICTURED.
SEE FIG. 5006 FOR LOCATION.)
NOTE: ALWAYS REPLACE SHAFT KEY WHEN ACTUATORS (MOTORS) ARE REMOVED/REPLACED.
Page 5013
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WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450
Page 5014
25-26-95 Dec 10/04
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450
REPAIR
1. General
A. Repair of the seat assemblies is generally limited to those repairs that can be effected
by standard shop practices. Major structural repairs are to be avoided since the safety-
integrity of the seat can be compromised by improper disassembly and assembly of
major structural components.
2. Repair Procedures
Abrasive cloth, 320 grit or finer Federal Specification P-C-451 Commercially available
Page 6001
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450
Glass cloth Style 191, finish compatible with Uniglass Industries, Inc.
epoxy resins New York, New York
A. Metal Surfaces
(1) Polish out minor nicks and scratches on steel surfaces with crocus cloth. Polish out
minor nicks and scratches on aluminum parts with 600 to 800 grit aluminum oxide
abrasive cloth. Every effort shall be made to polish out nicks and scratches without
removing protective surfaces. Clean sanded areas as directed in paragraph 2.A,
CLEANING.
(3) With aluminum alloy parts without cladding, remove scratches or edge burrs using
a burnishing tool.
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WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450
(4) 320 grit or finer, abrasive cloth with oil or soft wiping materials and polishes shall
be used for blending repaired areas. Remove oil by solvent wiping or remove polish
with water or solvent depending on type.
(6) Apply one drop of solution to the deepest portion of scratch for three minutes
maximum. The presence of a dark gray or black product of reaction indicated that
the scratch has penetrated through the cladding to the basic material. If the
reaction product is white, or faintly gray, some portion of the cladding is still intact.
Rinse test area thoroughly with water and dry, using tissues, etc.
(7) When repairs are required, apply masking tape around scratch to confine area
affected to ¼ in. or less in width.
(8) Apply chromate conversion coating Grade B to repaired area. Anodizing of clad
alloys would result in areas of difference color wherever the cladding has been
removed.
(9) Damaged anodized coatings may be satisfactorily repaired from the standpoint of
corrosion resistance by applying a chromate conversion coating.
(10) For decorative plated parts, minor scratches, stains, or other defects shall be
removed by light buffing, if it is possible to do so while maintaining required plating
thickness. Parts not repairable by light buffing should be replaced.
(1) The plastic shrouds are Royalite material. A characteristic texture is also
impressed on the appearance surface. These parts may be distorted by reheating
to 300° to 315°F (148 to 157°C).
(2) “Like-new” repair of plastic shrouds is not possible because the repaired areas will
require refinishing with paint which has different wear characteristics than the
original shroud material. In addition, the surface texture will be changed in the
repaired area and restoration is difficult or even impossible to achieve.
(3) Shrouds which are broken into two or more pieces should be discarded unless a
fixture is devised as an external mold so that part shape will be retained during
repair reinforcement procedures outlined below.
(4) Remove shroud from substructure using care not to damage or deform the parts.
If shroud is bonded to substructure, a hot air gun may be used to soften the
adhesive bond line. Use care not to exceed 150°F (65°C) shroud temperature and
not to deform the shroud while hot. Remove adhesive with Isopropyl Alcohol or
Aliphatic Naphtha.
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WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450
(5) Clean shroud surfaces using a warm detergent solution, Refer to Cleaning for
recommended cleaning methods.
(6) Where necessary, reinforce inside surface of shroud in damaged area as follows:
(a) Roughen an area at least one inch larger than damaged area with 80 grit
abrasive cloth.
(b) Wipe bond area with Isopropyl Alcohol using clean, oil-free wiper.
(c) Coat bond area with 126 Epocast (Table 6002) adhesive.
(e) Coat glass cloth with epoxy and remove entrapped air bubbles with a roller or
squeegee.
(f) Continue laminating layers of glass cloth and epoxy resin until desired
thickness is attained. Limit the reinforcement to that thickness which will
permit reinstallation of reinforced shroud on its substructure. The necessary
number of glass cloth reinforcements may be determined as follows:
(g) Cure epoxy resin reinforcements for 24 hours at room temperature, 75°F
(23.8°C) or above. Cure may be accelerated by increasing temperature to
120°F (48.8°C) (max) which will cure resin in approximately four hours.
Page 6004
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450
C G
T Typical
L R
Y Users,
A A
P Product Cured Applications,
S D
E Designation Description Color Name and Address Remarks
S E
Epoxy Adhesives
Page 6005
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450
C G
T Typical
L R
Y Users,
A A
P Product Cured Applications,
S D
E Designation Description Color Name and Address Remarks
S E
I 2 A FE 7610 A/B Resin & Alum H.B. Fuller Co. Filling and
Hardener 2400 Kasota Ave. smoothing
St. Paul, MN compound
Page 6006
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WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450
C G
T Typical
L R
Y Users,
A A
P Product Cured Applications,
S D
E Designation Description Color Name and Address Remarks
S E
Page 6007
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WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450
C G
T Typical
L R
Y Users,
A A
P Product Cured Applications,
S D
E Designation Description Color Name and Address Remarks
S E
Cyanoacrylate Adhesives
Page 6008
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WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450
C G
T Typical
L R
Y Users,
A A
P Product Cured Applications,
S D
E Designation Description Color Name and Address Remarks
S E
XII 1 A Aron Alpha 1 part liquid Clear McDonald & Co. Fast set,
Glendale, CA general
purpose
Ceramic Cements
XIII 1 F Utratemp 1 part Ziroconia Clear Aremco Prod. Inc. H.T. (1100°F,
516 New York City, NY 593°C)
Page 6009
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WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450
C G
T Typical
L R
Y Users,
A A
P Product Cured Applications,
S D
E Designation Description Color Name and Address Remarks
S E
Page 6010
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WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450
(a) Remove any excess epoxy from reinforcing operation by sanding smooth and
level.
(b) Clean repaired surface with Isopropyl Alcohol. Refer to CLEANING, Table
4002 for acceptable cleaning solvents.
(c) Fill any surface irregularities with catalyzed polyester resin filler. Catalyze only
the amount which will be immediately used since the material will begin to
harden within five minutes. An automotive body repair surfacing putty may be
used as an alternate fill material.
(d) Level fill with spatula or putty knife before filler hardens and restore texture by
stippling with a stiff-bristled brush. Texture match is achieved through trial and
error.
(e) After filler has fully hardened (10 to 15 minutes), sand area lightly to blend
repair into adjacent areas.
(8) Paint shroud using standard procedures with color matching touch-up paint. Cure
painted coating as required.
(9) Install shroud on substructure using a contact adhesive in areas where originally
adhered as follows:
(b) Allow solvents to escape from adhesive before closing assembly. Assembly is
ready to close when adhesive is almost dry with a slight tack remaining.
C. Bonding
(1) Decals which have been removed are not repairable. To replace with a new decal,
dampen a clean, lint-free cloth in alcohol. Clean mating surfaces of dirt, grit and old
adhesive. Replace with new decal using adhesive #468 (3M). On decals too thin to
use additional adhesive, just use the preapplied adhesive.
(2) To remove grommets, pads and panels cemented to structure, apply Toluene to
edges of adhesive to soften adhesive, then pry the part free from structure. Prior to
installing new grommets, pads, or panels to structure, sand surface to remove all
traces of scale, dirt, oxides, oils and old adhesive, then wipe with a clean cloth
dampened in Aliphatic Naphtha. To cement grommets, pads and panels, apply a
coat of adhesive to both surfaces with a clean, lint-free cloth which is slightly
dampened with Toluene. Immediately press both surfaces together and allow to air-
dry for 24 hours.
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WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450
(3) To bond metal assemblies, clean surfaces with Acetone. To bond plastic
assemblies, clean surface with Aliphatic Naphtha. Spread a thin, even coat on one
of the parts to be bonded with a brush or spray. Allow adhesive to dry for 20 to 30
minutes. Press parts firmly together, using weights or clamps, as necessary, to
accelerate drying and curing time, subject assembly to heat at 150°F (65.5°C) for
one hour.
D. Rivets
Permissible limitations on size of rivet holes, where rivets were drilled out on
disassembly, are controlled by standard shop-practice use of oversized replacement
rivets.
NOTE: The minimum pitch and edge distances for rivets are determined by the original
design and should be closely observed during repair.
E. Welding
(1) To replace damaged spot-welded or tack-welded parts, cut away spot or tack in the
damaged part by spot-facing.
F. Fireblocking Covers
CAUTION: There are two methods of accomplishing cover repair, sewing or bonding.
Sewing is the preferred method.
(1) Sew Repair. Sew patch in place with MIL-T-44100, Size T-50 Aramid thread per
Federal Specification 751, Type 301, 7-9 stitches per inch (2.54 cm).
(2) Bond Repair. Bond patch in place with NS230W adhesive with 1.0 inch minimum
overlap. Tack patch with MIL-T-44100, Size T-50 Aramid thread, minimum 0.5 inch
(1.27 cm) spacing.
NOTE: Bonding method (2) shall be used on backs only. Fabric to be same as fire
blocking covers.
For areas with unusual wear points, sew on a layer of fireblocking fabric
using MIL-T-44100, Size T-50 Aramid thread per Federal Standard 751,
Type 301, 7-9 stitches per inch (2.54 cm).
Page 6012
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WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450
G. Shells
(a) Clean surface with alcohol using a cheese cloth to remove dirt, grease and
oils.
(d) With sanding block, sand filler smooth with shell surface.
(a) Clean entire surfaces (including newly filled areas) using cheese cloth and
alcohol. Allow to dry.
(b) Mix Jet Flex Primer CM0480930 per mfg instructions and place in spray paint
gun.
(c) Spray a light coat over the filled area until covered (adjusting air pressure will
allow you to match the original texture on shell finish).
(3) Topcoat:
(a) After texture primer dries, spray a coat of the correct colored paint as a
topcoat.
(b) Mix Topcoat, Mankiewicz P/N Alexit FST 346-65-7A42-7 per product
instructions.
(c) Place paint in spray gun and spray light coat over the repaired surfaces as
directed by paint instructions. Cure per product instructions.
(e) A full coat of Mankiewicz P/N Alexit FST 346-65-7A42-7 over entire shell
surfaces may be needed depending on match of the paint color.
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WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450
H. Lubrication
Lubrication reduces wear and friction between moving parts to insure proper function
and extended service life. Lubricants also provide for ease of assembly of interference
fit parts, such as bushings, pins, etc.
(1) Super Lube 41150 is the qualified lubricant to be applied to two piece sliding food
tables.
(3) If the area where the lubricant is to be applied requires cleaning, wipe down the
area with solvent cleaning procedures (See Table 4002). Apply grease to one or
both surfaces, as required, before assembling parts, especially those involving an
interference or press fit.
Page 6014
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WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450
ASSEMBLY
1. General
A. During assembly, always use new low-cost items, such as cotter pins, screws, washers,
nuts, grommets, tie-straps, etc., when possible to prevent future maintenance
requirements due to failure of these items. Prior to initiating assembly procedures,
inspect all parts for wear and/or damage which could result in failure of the seat
assembly or any of its component assemblies.
NOTE: Ensure that all bottom cushions are installed correctly. Cushions must be held
at an angle with the aft portion placed under the back cushion assembly, then
gently lower and push forward end of bottom cushion down into place
(bottomed on front tube assembly).
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WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450
Epoxy W135 A/B Epoxies & Urethanes, Inc Filling of table shells voids
2406 Ludelle
Fort Worth, Texas
Velcro tape (hook) (cut V200-1-(80)-100 Hartwell Corp. Applied to frame to mate
to upholstery length) 900 S. Richfield Rd. with tapes on cushions
(adhesive backed) Placentia, CA 92670
Grommet (cut to MS212661N Any approved source Protects IFE and recline
length) control cables
Page 7002
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WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450
2. Assembly Procedures
NOTE: Refer to Table 7001 for applicable tape/pile application. The velcro tapes/piles
secure IFE and recline cables and are normally secured to base frame with a rivet
and a washer to fit.
A. Business Class Bi-Fold Food Table Assembly. (See IPL Figure 16)
(1) Install shells (35, 45, 50) using W110 adhesive (refer to Table 6002). Following
manufacturers instructions. After curing, coat bond areas and fill voids using 80%
Tetrahydrafurane, 20% Cyclohexanone (match color).
(2) Install support (60), hinge assembly (20) and finger lift (5) using applicable
attaching parts.
NOTE Refer to IPL Figures 1 and 2, items 475, 475A for food table paddle arm
details.
B. Business Class PC Power Installation - BEJ 747-400. (See IPL Figure 15)
(1) Refer to ASSEMBLY, paragraph 2.N.(4) and 2.M (4) for PC Power components that
are to be installed during center console assembly.
(2) Install ground straps (50), in-seat power supply (ISPS) (70), and in-use light
assembly (75) as necessary. Install harnesses (35, 45) and secure using straps (5)
and spacers (15).
NOTE All PC power harnesses must maintain a 1” minimum clearance from IFE
cables.
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WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450
C. Business Class PC Power Installation - CCA A340-300. (See IPL Figure 14)
(1) Refer to ASSEMBLY, paragraph 2.N.(4) and 2.M (4) for PC Power components that
are to be installed during center console assembly.
(2) Install ground straps (65), in-seat power supply (ISPS) (85), and in-use light
assembly (90). Install harnesses (35, 40, 50, 60) and secure using straps (5) and
spacers (15).
NOTE All PC power harnesses must maintain a 1” minimum clearance from IFE
cables.
D. Business Class IFE Installation - BEJ 747-400. (See IPL Figure 13)
(1) Refer to ASSEMBLY, paragraph 2.N.(3) and 2.M (3) for IFE components that are
to be installed during center console assembly.
(2) Install back LCD monitor (90) using applicable attaching parts. Install harnesses
(15 thru 35, 55 thru 75) and secure using straps (5). Install DSEB (115).
NOTE All IFE harnesses must maintain a 1” minimum clearance from electrical
cables.
NOTE Refer to SCHEMATICS AND WIRING DIAGRAMS, figure 2004 for IFE
wiring block diagram.
E. Business Class IFE Installation - CCA A340-300. (See IPL Figure 12)
(1) Refer to ASSEMBLY, paragraph 2.N.(3) and 2.M (3) for IFE components that are
to be installed during center console assembly.
(2) Install back LCD monitor (80) using applicable attaching parts. Remove DSEB
(105). Install harnesses (10 thru 25, 45 thru 60) and secure using straps (5).
NOTE All IFE harnesses must maintain a 1” minimum clearance from electrical
cables.
NOTE Refer to SCHEMATICS AND WIRING DIAGRAMS, Figure 2003 for IFE
wiring block diagram.
Page 7004
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WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450
F. Business Class Electrical Installation - BEJ 747-400. (See IPL Figure 11)
(1) Refer to ASSEMBLY, paragraph 2.N.(2) and 2.M (2) for electrical components that
are to be installed during center console assembly.
(2) Install rotary actuator (65), legrest actuator (120), footrest actuator (170), armrest
actuator (195), controller box (235), escutcheon bezel (275), DCI Unit (290),
reading light mounts (310, 325) and lumbar unit (345) using applicable attaching
parts. Install harnesses (20 thru 35A) and secure using straps (5) and spacers (10).
Install mechanical controls (40 thru 55), coupler (85) ground strap (250), connector
assemblies (265) and lumbar bladder assembly (360).
NOTE Refer to SCHEMATICS AND WIRING DIAGRAMS, Figure 2002 for seat
block wiring diagram, Figure 2012 for electric switch (285, 285A)
schematics and Figure 2011 for electric connector (265, 270) assembly/
schematic.
G. Business Class Electrical Installation - CCA A340-300. (See IPL Figure 10)
(1) Refer to ASSEMBLY, paragraph 2.N.(2) and 2.M (2) for electrical components that
are to be installed during center console assembly.
(2) Install rotary actuator (65), legrest actuator (120), footrest actuator (170), armrest
actuator (195), mounting bracket (220), controller box (235), escutcheon bezel
(275), DCI Unit (290), reading light mounts (310, 325) and lumbar unit (345) using
applicable attaching parts. Install harnesses (20 thru 35A) and secure using straps
(5) and spacers (10). Install mechanical controls (40 thru 55), coupler (85) ground
strap (250), connector assembly (265) and lumbar bladder assembly (360).
NOTE Refer to SCHEMATICS AND WIRING DIAGRAMS, Figure 2001 for seat
block wiring diagram, Figure 2012 for electric switch (285, 285A)
schematics and Figure 2011 for electric connector (265) assembly/
schematic.
(1) 856168 Straight Leg Assembly - Install forward fitting (5). Install rear fitting (20 (-
401), 40 (-405)), eyebolt (65 (-401 only)) and plate (80) using applicable attaching
parts.
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WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450
(2) 856169-403 thru -406, -417 thru -420 Offset Leg Assembly - Install forward fitting
(5). Install rear fitting (20) eyebolt (65), plate (80) and offset leg (100B thru 100J)
using applicable attaching parts.
(3) 856169-421, -422 Offset Leg Assembly - Install forward fitting (5) and stud (10).
Install rear fitting (40) and plate (80). Install leg (110) and forward and aft braces
(130 thru 130B) using applicable attaching parts.
(1) Install support assembly (205) and drive shaft (180) using applicable attaching
parts. Install woodruff key (190), pinion gear (185) and bearing (191).
NOTE Apply cylindrical locking compound, Loctite 609 (See Table 9001) before
press fitting bearing (191, 220, 260) flush with spreader shaft.
(2) Install seat pan bracket (155), aft clamp (135) and seat pan clamp (115, 115A) onto
support assembly (105) using applicable attaching parts. Install support assembly
(105)
(3) Install tube assembly (30) and plate (45, 45A) using applicable attaching parts.
Install lift up pan (5) using applicable attaching parts.
(4) Torque roller assemblies to 240 in-lbs. (seat pan and seat back).
(1) Install link assembly (180), link (150), bracket assembly (130), slide assembly
(100), support assembly (80, 80A), plate assembly (60, 60A), support assembly
(45, 45A) and footbar (5) using applicable attaching parts.
(1) Install front plate (105), hinge (85), hinge assembly (45, 45A), ratcheting hinge (25)
and side plates (5) using applicable attaching parts.
(1) Armrest Structure Assembly (140, 140A) - Install panel assembly (145, 145A),
bracket assembly (160), anchor link (170, 170A), block assembly (175), bracket
assembly (185, 185A), panel assembly (200 thru 205A), bracket assembly (215,
215A), armrest bracket (245, 245A), bracket assembly (255, 255A), speed brake
(286), slide assembly (290,), bracket assembly (310, 310A), guide assembly (320),
pivot assembly (370, 370A, 390, 390A), plate (440, 440A), plate assembly (460,
460A) and link assembly (465, 485, 510) using applicable attaching parts.
(2) Install escutcheon (115), bumper (100, 100A), end cap (85), spacer assembly (60),
box hinge (30), hinge assembly (15) and armcap (5, 5A) using applicable attaching
parts.
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WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450
(1) Install lifevest door (20), lifevest hinge (50), lifevest bracket (80), front assembly
(120), cup holder assembly (160), front cocktail tray (180), cocktail tray assembly
(200), swing-out cocktail trays (215, 215A), RJU escutcheon assembly (240), side
shroud (250, 250A), armcap assembly (255), connector plates (285, 320) and
connector bracket (305) using applicable attaching parts.
(2) Install electrical control switches (285, 285A, IPL Figs. 10 and 11), control switch
bezel escutcheons (275, IPL Figs. 10 and 11) and DCI Unit (290, IPL Figs. 10 and
11) using attaching parts. Install DCI-PCU harness assembly (30, IPL Figs. 10 and
11) and secure using straps and spacers (5, 10, IPL Figs. 10 and 11).
(3) Install RJU (75, IPL Fig. 12, 85, IPL Fig. 13), handset (65, IPL Fig. 12, 75, IPL Fig.
13) and cradle (70, IPL Fig. 12, 80, IPL Fig. 13). Install panel disconnect (85, IPL
Fig. 12, 95, IPL Fig. 13) using applicable attaching parts. Install harness
assemblies (30, IPL Fig. 12, 40 IPL Fig. 13) and secure using straps (5, IPL Figs.
12 and 13).
(4) Install outlet unit (30, IPL Figs. 14 and 15). Install harness (45, 55, IPL Fig. 14, 40,
IPL Fig 15) and secure using straps and spacers (5, 15, IPL Figs. 14 and 15),
N. Business Class Front Row Center Console Assembly. (See IPL Figure 3)
(1) Install lifevest spotweld assembly (5), lifevest door (50), lifevest hinge (75), armcap
assembly (115), cocktail tray assembly (145), swing-out cocktail trays (160, 160A),
button (185), support bracket (205), divider assembly (245), video deployment
arms (260, 260A), connector plates (280, 315) and connector bracket (300) using
applicable attaching parts.
(2) Install electrical control switches (285, 285A, IPL Figs. 10 and 11), control switch
bezel escutcheons (275, IPL Figs. 10 and 11) and DCI Unit (290, IPL Figs. 10 and
11) using applicable attaching parts. Install DCI-PCU harness assembly (30, IPL
Figs. 10 and 11) and secure using straps and spacers (5, 10, IPL Figs. 10 and 11).
(3) Install in-arm video monitor (100, IPL Fig. 12, 110, IPL Fig. 13), RJU (75, IPL Fig.
12, 85, IPL Fig. 13), handset (65, IPL Fig. 12, 75, IPL Fig. 13) and cradle (70, IPL
Fig. 12, 80, IPL Fig. 13). Install panel disconnect (85, IPL Fig. 12, 95, IPL Fig. 13)
using applicable attaching parts. Install harness assemblies (30, 35, 40, IPL Fig.
12, 40, 45, 50, IPL Fig. 13) and secure using straps (5, IPL Figs. 12 and 13).
(4) Install outlet unit (30, IPL Figs. 14 and 15). Install harness (45, 55, IPL Fig. 14, 40,
IPL Fig 15) and secure using straps and spacers (5, 15, IPL Figs. 14 and 15),
Page 7007
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450
O. Model 7800 Business Class Double Seat Assembly - BEJ 747-400. (See IPL Figure 2)
(1) Refer to ASSEMBLY paragraph 2.N for instructions pertaining to front row center
console (455), 2.M for instructions pertaining to standard center console (455A),
2.A for bi-fold food table assembly (470, 470A), 2.L for side armrest assembly (540,
540A), 2.K for headrest (675), 2.J for legrest structure assembly (780), 2.I for seat
pan (800), 2.H for leg (950 thru 950M), 2.F for electrical Installation (980 thru
980P), 2.D for IFE Installation (985 thru 985P) and 2.B for PC power installation
(990 thru 990P).
(2) Following assembly of upholstered items and dress covers, carefully “dress” seat
to ensure proper fit.Refer to FITS, CLEARANCES AND ADJUSTMENT
PROCEDURES for final adjustments.
P. Model 7800 Business Class Double Seat Assembly - CCA A340-300. (See IPL Figure 1)
(1) Refer to ASSEMBLY paragraph 2.N for instructions pertaining to front row center
console (455), 2.M for instructions pertaining to standard center console (455A),
2.A for bi-fold food table assembly (470, 470A), 2.L for side armrest assembly (540,
540A), 2.K for headrest (675), 2.J for legrest structure assembly (780), 2.I for seat
pan (800), 2.H for leg (950 thru 950C), 2.G for electrical Installation (980 thru
980G), 2.E for IFE Installation (985 thru 985G) and 2.C for PC power installation
(990 thru 990G).
(2) Following assembly of upholstered items and dress covers, carefully “dress” seat
to ensure proper fit.Refer to FITS, CLEARANCES AND ADJUSTMENT
PROCEDURES for final adjustments.
Page 7008
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WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450
3. Storage Procedures
A. General
B. Procedures
(2) Identify seat assembly part number and date of overhaul on a tag, or in a
convenient location on the seat assembly wrapper.
(3) Store seat assembly in cool, dry place away from sunlight and heat source at a
temperature range from 4°C to 32°C (40°F to 90°F). The relative humidity should
not exceed 50%. These temperature-humidity conditions meet requirements of
RTCA/DO-160D (Environmental Conditions and Test Procedures for Airborne
Equipment) to protect any sensitive electronic equipment, and reduce any possible
corrosion of metal parts and mildewing of upholstery materials.
Page 7009
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WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450
Page 7010
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WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450
Fits, clearances and adjustment procedures for the seat assembly are given in this section.
2. Adjustment Procedures
NOTE: Upon application of power to the control box, the system is automatically
switched to the operational mode. This mode allows for normal operation of all
motors/actuators. The actuators are not to be electrically operated prior to this
programming. To program the full upright and fully deployed positions the
following steps must be completed in sequence.
(1) Apply 115 VAC power to the control box, (Refer to Figure 8001)
(2) Using the manual override controls, set the legrest, footrest armrest and back
recline to the desired fully stowed position.
(3) Push the recessed programming button, located between J2 and J31, on the back
of the control box one time, (Refer to Figure 8001)
(4) On the main passenger control units, left-hand and right-hand, push the legrest
down, footrest in, armrest up and recline up buttons one time each. (Refer to
DESCRIPTION AND OPERATION, Figure 1)
(5) Push the recessed programming button, located between J2 and J31, on the back
of the control box one time, (Refer to Figure 8001)
(6) Using the manual override controls, set the legrest, footrest, armrest and back
recline to the desired fully deployed position. (Refer to Figures 8002, 8003, 8004
and 8005)
(7) On the main passenger control units, left-hand and right-hand, push the legrest up,
footrest out, armrest down and recline down buttons one time each. (Refer to
DESCRIPTION AND OPERATION, Figure 1)
(8) Push the recessed programming button, located between J2 and J31, on the back
of the control box one time, (Refer to Figure 8001)
(9) Locate and disconnect or “pull” the circuit breaker, located on the back of the
control box.
(10) After pausing for a minimum of 5 (five) seconds, re-engage the circuit breaker by
pushing it back into the control box.
Page 8001
25-26-95 Dec 10/04
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450
NOTE The system is now in the normal operational mode. Confirm that the
programmed settings are correct by electrically operating the seat to each
limitation.
0
J4
1
J3
1 J2
J4
2 J1
J3
J3
0
J3
3
J3
Page 8002
25-26-95 Dec 10/04
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450
9.98
8.88
5.00 STROKE
13.88 EXTENDED CABLE SHOWN THIS VIEW ONLY
Page 8003
25-26-95 Dec 10/04
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450
20.00 ± .25
6.46
2.50 STROKE
8.96 EXTENDED
Page 8004
25-26-95 Dec 10/04
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450
24.00 ±.25
2.174
1.378
2X Ø.500
2.05 2.02
6.500
Page 8005
25-26-95 Dec 10/04
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450
8.0 ± .25
6.46
2.50 STROKE
8.96 EXTENDED
Page 8006
25-26-95 Dec 10/04
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450
(1) Tighten hinge screw to obtain wing hinge friction (wings should stay in desired
positions). Hinge should pivot under 24 in/lbs torque. Apply 6 lbs force located 4
inches from centerline of hinge.
WING HINGE
FRICTION
ADJUSTMENT
SCREWS
Headrest Adjustment
Figure 8006
(1) Secure paddle arm assembly (475, IPL Figs. 1 and 2) to side arm using bolt
(480, IPL Figs. 1 and 2) and washers (485, 485A, IPL Figs. 1 and 2). Adjust food
table pivot bolt (480, IPL Figs. 1 and 2) to obtain a resistance force of 4-8 lbs
measured at centerline of deployed table. Tighten cap screws (510, IPL Figs. 1 and
2).
Page 8007
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WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450
(1) Rear track fitting (1) must align with track when tightened to be correctly installed
(no red visible). Torque shear plunger (2) to 65-90 in/lbs.
(3) Tighten front anti-rattle nut 1/4 to 1/2 turn after track engagement.
(1) Cable tie straps can be no more than 8 inches apart, Weber places them between
2 and 6 inches apart.
• Large cable tie straps are used for securing to structural components.
• Small cable tie straps are used for securing to all other components.
(2) Cable tie straps must not be overtightened. If using a strap gun, set the tension on
the gun before use so that the strap will be snug but not overtighten.
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WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450
(4) Trim excess tongue as close to head as possible with a maximum .050” excess
allowed using strap cutting tool.
(5) The tie head must be located so it will not scuff, damage, injure or be in view of the
passenger.
3. Tolerances
A. Wiring.
(a) Seat to seat and video coaxial cables can be no less than six (6) times the
diameter of the cable.
(b) All other cables and harnesses may vary between three (3) to six (6) times the
diameter of the cable.
(a) IFE and power cables are not allowed to run together, however, they may
cross.
A crease in the material caused by bending the material sharply. These “marks”
have been otherwise known as “finger nail marks” and “eyebrows”.
(2) Ding. (See Figure 8008)
A mark or an indentation of small size, typically less than .010" in diameter, and no
deeper than 10% of the material thickness.
(3) Scratch. (See Figure 8008)
Page 8009
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450
A measurable defect is defined as a defect such as a scratch or dent, etc. that can
be measured with the use of any precision measuring device.
(6) Superficial Scratch.
(2) Play.
• Backs - .9” total forward and aft movement at the top of the back
(3) Noise.
(a) Sound produced by the normal operation of the seat which exceeds 65
decibels when measured at a distance of 3 feet is considered unacceptable.
(b) If the seat has multiple features that pivot (armrest, food tables), the operation
of these features is to be free of squeaks when measured at a distance of 3
feet.
Page 8010
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COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450
Page 8011
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450
A. General.
(1) Minimum edge distance of bolt and screw holes shall be two bolt diameters
plus.030 inch unless a smaller distance is noted.
(2) Drill and reamed holes for bolts and screws shall meet the finish and tolerance
requirements.
(3) Areas that are prepared for fasteners after final protective finish has been applied
shall be refinished or touched up in accordance with applicable finish specification.
Painted coatings shall be touched up in accordance with drawing call-outs for
adjacent areas. (Refer to REPAIR)
(4) Lubrication, other than that applied by the manufacturer shall not be used on
fasteners.
(5) The number and type of washers under the bolt heads shall be as specified on the
engineering drawing or CMM. If unspecified, the maximum number shall be two.
(6) Where bolt head orientation is unspecified, the installation shall be with head up,
where practical and in conformance with appearance and safety requirements, to
minimize chanced of loss of bolt in case nut is loosened.
(8) Certified torque wrenches shall be used for torquing of fastener to a value
specified.
(9) Installed nuts, bolts, screws, washers and cotter pins shall be free of burrs and
sharp edges which may cause damage or injury to personnel.
(11) When necessary to protect the surface finish of adjacent structure from damage
when tightening, one standard washer shall be used, either under the nut or bolt
head, whichever is being turned.
(12) Standard spacer washers may be added under the nut to adjust grip length. A
maximum of 2 washers meeting the requirements of may be used.
(13) When washers are required and not specified, the material shall be similar to that
of the material against which the washer will bear to avoid galvanic (dissimilar
metal) corrosion. Some examples are: aluminum against aluminum, cadmium
plated steel against cadmium plated steel (or aluminum) and stainless steel against
stainless steel.
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WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450
(14) Length of bolts and screws shall be such that the nut shall not bottom out on the
last thread of the bolt shank, and bolt protrusion through nut shall be in accordance
with Table 8001.
(15) For sheets and/or fittings having a combined thickness of less than .094 inch, no
threads shall be within the surfaces of the parts being bolted.
(16) In thickness greater than .094 inch, two threads including the thread run out are
allowed within the surfaces being bolted.
NOTE Torque limits listed in Table 8001 are for clean, non-lubricated bolts and
nuts and to nuts lubricated by the manufacturer.
B. Cotter Pins.
(2) There are two methods for cottering castellated nuts, Figure 8009 shows the
preferred method and the optional method which may be used where injury to
personnel, clothing, or interference with equipment are considerations. In either
case, the in shall be installed with the head parallel to the slot in the nut.
C. Gap Tolerances.
(1) Gaps between fastener heads, nuts or washers and surfaces being fastened shall
be subject to the following controls:
(a) The gap shall not exceed 0.004 inch between the bolt head and the surface
provided no more than 40% of the head periphery has a gap.
(b) A 0.004 inch feeler gage shall not contain the shank of bolt or screw when
used for checking.
(c) Allowable gap for installed nut shall be per Table 8002 provided no more than
40% of nut base periphery has a gap.
(2) When dimples or countersinks are used, bolt or screw heads shall seat firmly in the
dimples or countersinks. Gaps under the head which will permit the insertion of a
.005 in feeler gage to the shank are unacceptable, however, gaps which permit the
insertion of a .004 inch feeler gage to the shank are acceptable provided no more
than 40% of the circumference has such a gap.
D. Self-Locking Nuts.
(1) Self locking nuts may not be reused unless they meet the breakaway torque
requirements listed in Table 8003.
Page 8013
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450
Bolt Strength 125,000 PSI Min. 125,000 PSI Min. 160,000 PSI Min. 62,000 PSI Min. 220,000 PSI Min.
Thread Size Range Max.* Range Max.* Range Range Max.* Range
1 3/8-12 7000-
9000
1 1/2-12 10000-
12000
* Maximum torque allowed for alignment of nut and hole for cotter pin or other safety device insertion
Page 8014
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450
PREFERRED OPTIONAL
METHOD METHOD
Gap Tolerances
Table 8002
1/4 0.005
5/16 0.006
3/8 0.007
7/16 0.008
1/2 0.009
9/16 0.010
5/8 0.011
3/4 0.012
Page 8015
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450
Gap Tolerances
Table 8002 (Continued)
7/8 0.013
1 0.015
1 1/8 0.017
1 1/4 0.019
8/32 1.5
10-32 2.0
1/4-28 3.5
5/16-24 6.5
3/8-24 9.5
7/16-20 14.0
1/2-20 18.0
9/16-18 24.0
5/8-18 32.0
3/4-16 50.0
7/8-14 70.0
1-14 92.0
1 1/8-13 117.0
Page 8016
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WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450
A. The following tools and equipment are required to perform the procedures detailed in
this maintenance manual. There are no other special fixtures, tools, test, or support
equipment required to perform maintenance procedures.
B. The Sharp Edge Tester Model SET-50 will be utilized to provide an objective means for
judging the sharpness of an edge on the seat assembly. (See Figure 9001)
(1) Slide the Tape Cap all the way on to the pressure head of the Sharp Edge Tester
with the black center guide line and the uncovered portion of the red plastic cap
facing up.
(2) Position the tape covered pressure head on the edge of the item to be checked for
sharpness. Holding the clam shell base in your hand, press down on the tape
covered head until the arm and the tool form a straight line.
(3) Move the pressure head two inches along the edge and then back again to the
starting point. Then withdraw the tool from the edge. The total distance of
engagement between the edge and the tape-covered head is therefore 4 inches.
(4) Examine the tape cap to determine whether or not penetration has occurred
through the two-sensing layers. If penetration has occurred, the black indicating
tape will be visible through the resulting cut. The application of the Sharp Edge
Tester to an edge with acceptable sharpness will not result in the cutting through
the two outer layers of the sensing tape.
Page 9001
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WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450
Page 9002
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450
C. The recommended consumables for the seat assembly are given in Table 9002.
Consumables
Table 9002 (Sheet 1 of 4)
Page 9003
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450
Consumables
Table 9002 (Sheet 2 of 4)
Page 9004
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450
Consumables
Table 9002 (Sheet 3 of 4)
Page 9005
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450
Consumables
Table 9002 (Sheet 4 of 4)
Page 9006
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450
This section lists, describes, and illustrates all component assemblies, subassemblies, and
parts required for maintenance of the seat assembly.
2. Scope of Information
A. General
Each assembly is listed and immediately followed by a listing of its detail parts. The
listing is indentured to show the relationship between each part and its next higher
assembly. Item numbers in the parts list correspond to the item numbers of the
accompanying illustration (figure).
(1) When the part number is known: Find the part number in the numerical index and
note the figure and item number. Find the item number in the applicable parts list
and illustration to get the necessary information. The search function on the
interactive (electronic) version of this manual can also be used to locate the known
part number.
(2) When the part number is not known: Review the illustrations to identify the part by
physical appearance and location. Refer to the accompanying parts list to get the
part number, nomenclature, effectivity, and quantity.
(3) The effectivity code shows the part usage relative to the next higher assembly.
When the EFFECTIVITY CODE column is blank, the part usage applies to all next-
higher-assembly versions unless otherwise specified in the NOMENCLATURE
column.
The Equipment Designator Index (if applicable) is an aid to find the parts in the Detail Parts
List by equipment designator. The equipment designator, the part number, the figure number,
and the item number are given for each entry.
The equipment designator are sorted one character at a time, from left to right. The correct
sequence is (1) dash, (2) letters A through Z, and (3) numerals 0 through 9.
4. Numerical Index
The Numerical Index is an aid to find parts in the Detail Parts List by part number. The figure
number, the item number, and the total quantity required are given for each entry.
The part numbers are sorted one character at a time, from left to right. The correct sequence
is (1) dash, (2) letters A through Z, and (3) numerals 0 through 9.
Page 10001
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WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450
The Detail Parts List is arranged in general sequence of disassembly. The parts are
illustrated in an exploded-view illustration and listed in the related parts list.
(1) The first number at the top of each FIG. ITEM column is the figure number of the
exploded-view illustration. The number given opposite each part number is the item
number assigned to the part in the illustration.
(2) A dash (-) in front of an item number means the part is not illustrated.
(3) Alpha-variants A through Z (except I and O) are assigned to item numbers when
necessary to identify added parts, alternate parts, and parts modified by service
bulletins.
This column gives the part number of the manufacturer for each part, as modified to
meet the requirements of ATA 200/2000. The modifications can include:
(1) Removal of blank spaces and special characters, with the possible exception of
dashes. Dashes are permitted only between numeric characters.
(2) Insertion of a reference part number compatible with ATA 200/2000 if the part
number is longer than 15 characters. In these cases, the full part number is given
in the NOMENCLATURE column.
C. INDENTure Column
The indenture column is used to show the relationship of one part to another as found
on the original engineering drawings. A typical indenture relationship is as follows:
Page 10002
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WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450
D. NOMENCLATURE Column
(1) This column contains descriptive nomenclature for each part, and can also give the
CAGE code of the manufacturer (if the part is not made by Weber Aircraft LLC.),
the part number (if it is longer than 15 digits or modified to ATA 200/2000), any
service bulletin that affect the part, and any obsolete part numbers. The column
also provides figure references for NHA and details, and additional descriptive
information as required.
(3) The terms defined below are used when applicable to indicate the
interchangeability of parts.
This column contains effectivity codes (A, B, etc.) to indicate the alternate models or
configurations of the end items to which the parts apply. This column is left blank when
the parts apply to all models or configurations in the parts list.
Page 10003
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450
The quantity shown in this column is the units required for one next higher assembly
(NHA). The abbreviation RF (reference) means the end item or assembly is shown
completely assembled in the figure referenced in the NOMENCLATURE column.
The CAGE codes for the manufacturers of the parts, special tools, test equipment, and
materials referenced in the manual are given below. The five digit code is preceded by the
letter V. The codes are taken from Cataloging Handbook H4/H8. No code in the
NOMENCLATURE column means the part is made by Weber Aircraft LLC.
Page 10004
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450
NUMERIC INDEX
AIRLINE FIG
IPL ITEM TOTAL
PART NUMBER PART NOMENCLATURE
FIGURE REQ
NUMBER
Page 10005
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450
AIRLINE FIG
IPL ITEM TOTAL
PART NUMBER PART NOMENCLATURE
FIGURE REQ
NUMBER
Page 10006
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450
AIRLINE FIG
IPL ITEM TOTAL
PART NUMBER PART NOMENCLATURE
FIGURE REQ
NUMBER
Page 10007
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450
AIRLINE FIG
IPL ITEM TOTAL
PART NUMBER PART NOMENCLATURE
FIGURE REQ
NUMBER
Page 10008
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450
AIRLINE FIG
IPL ITEM TOTAL
PART NUMBER PART NOMENCLATURE
FIGURE REQ
NUMBER
Page 10009
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450
AIRLINE FIG
IPL ITEM TOTAL
PART NUMBER PART NOMENCLATURE
FIGURE REQ
NUMBER
Page 10010
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450
AIRLINE FIG
IPL ITEM TOTAL
PART NUMBER PART NOMENCLATURE
FIGURE REQ
NUMBER
Page 10011
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450
AIRLINE FIG
IPL ITEM TOTAL
PART NUMBER PART NOMENCLATURE
FIGURE REQ
NUMBER
NAS1149F0632P WASHER 9 75 1
NAS1149FN542P WASHER 16 15 4
NAS1149FN816P WASHER 1 335 2
NAS1149FN816P WASHER 2 335 2
NAS1149FN832P WASHER 1 300 2
NAS1149FN832P WASHER 2 300 2
NAS1169-10 WASHER-DIMPLED 1 165 4
NAS1169-10 WASHER-DIMPLED 2 165 4
NAS1169-10 WASHER-DIMPLED 7 160A 1
NAS1169-10L WASHER-DIMPLED 7 160 1
NAS1189-4P18L SCREW 7 10 2
NAS1190-4P14 SCREW 3 165 1
NAS1190-4P14 SCREW 4 220 1
NAS1191-3PL6 SCREW 1 495 2
NAS1191-3PL6 SCREW 2 495 2
NAS1191E08P3L SCREW 1 820 2
NAS1191E08P3L SCREW 2 820 2
NAS1351-3-10P SCREW 5 90 2
NAS1351-3-10P SCREW, CAP 8 120 8
NAS1351-3-10P SCREW, CAP 8 140 2
NAS1351-3-10P SCREW, CAP 8 160 2
NAS1351-4-12P SCREW, CAP 8 90 2
NAS1351-4-32P SCREW, CAP 5 395 1
NAS1352-06-6 SCREW 16 25 2
NAS1352-08-12P SCREW 5 110 1
NAS1352-08-8P SCREW 5 110A 3
NAS1515H3L WASHER 1 340 2
NAS1515H3L WASHER 2 340 2
NAS1515H3L WASHER 5 260A 2
NAS1515H3L WASHER 5 385 2
NAS1515H3L WASHER 5 430 2
NAS1515H3L WASHER 7 90A 2
NAS1515H4 WASHER 7 20 2
NAS1515H5 WASHER 7 160D 1
NAS1515H5L WASHER 5 500 1
NAS1515H5L WASHER 5 517 2
NAS1515H6 WASHER 5 455 1
NAS1515H7L WASHER 1 485A 2
NAS1515H7L WASHER 2 485A 2
Page 10012
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450
AIRLINE FIG
IPL ITEM TOTAL
PART NUMBER PART NOMENCLATURE
FIGURE REQ
NUMBER
Page 10013
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450
AIRLINE FIG
IPL ITEM TOTAL
PART NUMBER PART NOMENCLATURE
FIGURE REQ
NUMBER
Page 10014
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450
AIRLINE FIG
IPL ITEM TOTAL
PART NUMBER PART NOMENCLATURE
FIGURE REQ
NUMBER
NAS601-7P SCREW 3 80 2
NAS601-7P SCREW 4 25 2
NAS602-12P SCREW 1 330 2
NAS602-12P SCREW 2 330 2
NAS602-5P SCREW 1 420 1
NAS602-5P SCREW 2 420 1
NAS602-6P SCREW 1 295 4
NAS602-6P SCREW 1 295A 3
NAS602-6P SCREW 1 420A 2
NAS602-6P SCREW 2 295 4
NAS602-6P SCREW 2 295A 3
NAS602-6P SCREW 2 420A 2
NAS602-6P SCREW 4 170 1
NAS602-6P SCREW 4 190 1
NAS602-8P SCREW 10 255 1
NAS602-8P SCREW 11 255 1
NAS602-9P SCREW 10 295 2
NAS602-9P SCREW 11 295 2
NAS603-10P SCREW 1 405 2
NAS603-10P SCREW 1 435 2
NAS603-10P SCREW 1 831A 1
NAS603-10P SCREW 1 831B 2
NAS603-10P SCREW 2 405 2
NAS603-10P SCREW 2 435 2
NAS603-10P SCREW 2 831 2
NAS603-10P SCREW 5 470 1
NAS603-12P SCREW 3 20 4
NAS603-12P SCREW 10 315 2
NAS603-12P SCREW 10 330 4
NAS603-12P SCREW 11 315 2
NAS603-12P SCREW 11 330 4
NAS603-6P SCREW 1 560 3
NAS603-6P SCREW 1 836 3
NAS603-6P SCREW 2 560 3
NAS603-6P SCREW 2 836 3
NAS603-6P SCREW 10 225 2
NAS603-8P SCREW 1 585E 2
NAS603-8P SCREW 1 595E 2
NAS603-8P SCREW 1 610E 2
Page 10015
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450
AIRLINE FIG
IPL ITEM TOTAL
PART NUMBER PART NOMENCLATURE
FIGURE REQ
NUMBER
Page 10016
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450
AIRLINE FIG
IPL ITEM TOTAL
PART NUMBER PART NOMENCLATURE
FIGURE REQ
NUMBER
Page 10017
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450
AIRLINE FIG
IPL ITEM TOTAL
PART NUMBER PART NOMENCLATURE
FIGURE REQ
NUMBER
Page 10018
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450
AIRLINE FIG
IPL ITEM TOTAL
PART NUMBER PART NOMENCLATURE
FIGURE REQ
NUMBER
Page 10019
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450
AIRLINE FIG
IPL ITEM TOTAL
PART NUMBER PART NOMENCLATURE
FIGURE REQ
NUMBER
Page 10020
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450
AIRLINE FIG
IPL ITEM TOTAL
PART NUMBER PART NOMENCLATURE
FIGURE REQ
NUMBER
Page 10021
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450
AIRLINE FIG
IPL ITEM TOTAL
PART NUMBER PART NOMENCLATURE
FIGURE REQ
NUMBER
Page 10022
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450
AIRLINE FIG
IPL ITEM TOTAL
PART NUMBER PART NOMENCLATURE
FIGURE REQ
NUMBER
Page 10023
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450
AIRLINE FIG
IPL ITEM TOTAL
PART NUMBER PART NOMENCLATURE
FIGURE REQ
NUMBER
Page 10024
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450
AIRLINE FIG
IPL ITEM TOTAL
PART NUMBER PART NOMENCLATURE
FIGURE REQ
NUMBER
Page 10025
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450
AIRLINE FIG
IPL ITEM TOTAL
PART NUMBER PART NOMENCLATURE
FIGURE REQ
NUMBER
Page 10026
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450
AIRLINE FIG
IPL ITEM TOTAL
PART NUMBER PART NOMENCLATURE
FIGURE REQ
NUMBER
Page 10027
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450
AIRLINE FIG
IPL ITEM TOTAL
PART NUMBER PART NOMENCLATURE
FIGURE REQ
NUMBER
Page 10028
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450
AIRLINE FIG
IPL ITEM TOTAL
PART NUMBER PART NOMENCLATURE
FIGURE REQ
NUMBER
Page 10029
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450
AIRLINE FIG
IPL ITEM TOTAL
PART NUMBER PART NOMENCLATURE
FIGURE REQ
NUMBER
Page 10030
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450
AIRLINE FIG
IPL ITEM TOTAL
PART NUMBER PART NOMENCLATURE
FIGURE REQ
NUMBER
855924-005A DOOR 3 50 1
856002-005 LINK 7 150 1
856004-003 BRACKET 7 120 4
856005-401 SUPPORT AY, DSEB 1 835 1
856005-401 SUPPORT AY, DSEB 2 835 1
R 856006-401A DELETED 7 45 D
R 856006-402A DELETED 7 45A D
856006-403 SUPPORT AY 7 80 1
856006-404 SUPPORT AY 7 80A 1
R 856006-407A SUPPORT AY 7 45B 1
R 856006-408A SUPPORT AY 7 45C 1
856006-409 SUPPORT AY 7 80B 1
856006-410 SUPPORT AY 7 80C 1
R 856008-001 DELETED 7 25 D
R 856008-003 NUT 7 25A 2
856009-401 PANEL AY 7 210 1
R 856010-403A DELETED 7 125 D
R 856010-425A FRAME AY 7 125A 1
856011-403B PIVOT AY 5 370 1
856011-404B PIVOT AY 5 370A 1
856012-003A LATCH 1 515 1
856012-003A LATCH 2 515 1
856015-407B DRESS COVER 1 85 1
856015-407B DRESS COVER 2 85 1
856015-413A DRESS COVER, LEGREST 1 75 1
856015-413A DRESS COVER, LEGREST 2 75 1
856017-407 CUSHION AY, LEGREST 1 80 1
856017-407 CUSHION AY, LEGREST 2 80 1
856018-405A DRESS COVER, BTM 1 20 1
856018-405A DRESS COVER, BTM 2 20 1
856020-405 CUSHION AY, BTM 1 15 2
856020-405 CUSHION AY, BTM 2 15 2
856021-407A DRESS COVER, BACK INSERT 1 50 1
856021-407A DRESS COVER, BACK INSERT 2 50 1
856021-408A DRESS COVER, BACK INSERT 1 50A 1
856021-408A DRESS COVER, BACK INSERT 2 50A 1
856021-415A DRESS COVER, BACK 1 55 1
856021-415A DRESS COVER, BACK 2 55 1
856021-416A DRESS COVER, BACK 1 55A 1
Page 10031
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450
AIRLINE FIG
IPL ITEM TOTAL
PART NUMBER PART NOMENCLATURE
FIGURE REQ
NUMBER
Page 10032
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450
AIRLINE FIG
IPL ITEM TOTAL
PART NUMBER PART NOMENCLATURE
FIGURE REQ
NUMBER
Page 10033
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450
AIRLINE FIG
IPL ITEM TOTAL
PART NUMBER PART NOMENCLATURE
FIGURE REQ
NUMBER
Page 10034
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450
AIRLINE FIG
IPL ITEM TOTAL
PART NUMBER PART NOMENCLATURE
FIGURE REQ
NUMBER
Page 10035
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450
AIRLINE FIG
IPL ITEM TOTAL
PART NUMBER PART NOMENCLATURE
FIGURE REQ
NUMBER
Page 10036
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450
AIRLINE FIG
IPL ITEM TOTAL
PART NUMBER PART NOMENCLATURE
FIGURE REQ
NUMBER
Page 10037
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450
AIRLINE FIG
IPL ITEM TOTAL
PART NUMBER PART NOMENCLATURE
FIGURE REQ
NUMBER
Page 10038
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450
AIRLINE FIG
IPL ITEM TOTAL
PART NUMBER PART NOMENCLATURE
FIGURE REQ
NUMBER
Page 10039
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450
AIRLINE FIG
IPL ITEM TOTAL
PART NUMBER PART NOMENCLATURE
FIGURE REQ
NUMBER
Page 10040
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450
AIRLINE FIG
IPL ITEM TOTAL
PART NUMBER PART NOMENCLATURE
FIGURE REQ
NUMBER
Page 10041
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450
AIRLINE FIG
IPL ITEM TOTAL
PART NUMBER PART NOMENCLATURE
FIGURE REQ
NUMBER
856447-415 SEAT AY 2 1N RF
856447-416 SEAT AY 2 1P RF
856450-401 SEAT AY 2 2 1
856450-402 SEAT AY 2 2A 1
856450-403 SEAT AY 2 2B 1
856450-404 SEAT AY 2 2C 1
856450-405 SEAT AY 2 2D 1
856450-406 SEAT AY 2 2E 1
856450-407 SEAT AY 2 2F 1
856450-408 SEAT AY 2 2G 1
856450-409 SEAT AY 2 2H 1
856450-410 SEAT AY 2 2J 1
856450-411 SEAT AY 2 2K 1
856450-412 SEAT AY 2 2L 1
856450-413 SEAT AY 2 2M 1
856450-415 SEAT AY 2 2N 1
856450-416 SEAT AY 2 2P 1
856462-403B SHROUD AY, VIDEO 1 125A 1
856462-403B SHROUD AY, VIDEO 2 125A 1
856462-407A SHROUD AY, VIDEO 1 125 1
856462-407A SHROUD AY, VIDEO 2 125 1
856485-405 SPEED BRAKE 5 286 1
856485-406 SPEED BRAKE 5 286A 1
856486-403B HEAD PADDING AY 1 200 1
856486-403B HEAD PADDING AY 2 200 1
856570-403B AMENITIES POCKET AY 1 150 1
856570-403B AMENITIES POCKET AY 2 150 1
856584-405 TRACK AY 1 290 1
856584-405 TRACK AY 2 290 1
856584-407 TRACK AY 1 290A 1
856584-407 TRACK AY 2 290A 1
856585-001B HANDLE 1 190 1
856585-001B HANDLE 2 190 1
856657-001 BRACKET, MOUNTING 10 220 2
856701-401B CLOSEOUT AY 1 225 1
856701-401B CLOSEOUT AY 2 225 1
856704-403A COIN TRAY AY 1 415 1
856704-403A COIN TRAY AY 2 415 1
856899-401 STRUCTURE AY, CLOSEOUT 1 555A 1
Page 10042
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450
AIRLINE FIG
IPL ITEM TOTAL
PART NUMBER PART NOMENCLATURE
FIGURE REQ
NUMBER
Page 10043
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450
AIRLINE FIG
IPL ITEM TOTAL
PART NUMBER PART NOMENCLATURE
FIGURE REQ
NUMBER
Page 10044
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450
AIRLINE FIG
IPL ITEM TOTAL
PART NUMBER PART NOMENCLATURE
FIGURE REQ
NUMBER
Page 10045
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450
AIRLINE FIG
IPL ITEM TOTAL
PART NUMBER PART NOMENCLATURE
FIGURE REQ
NUMBER
Page 10046
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450
AIRLINE FIG
IPL ITEM TOTAL
PART NUMBER PART NOMENCLATURE
FIGURE REQ
NUMBER
Page 10047
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450
AIRLINE FIG
IPL ITEM TOTAL
PART NUMBER PART NOMENCLATURE
FIGURE REQ
NUMBER
Page 10048
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450
Page 10049
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450
100 270
250A
255
K
470A
35A
40A 275
60A
275A
50A
675
55A
65A J
E
480 250
485A 485
255
20
685
460A
540A 465
25
465
460 A
80 100B
635B 620D
B 75
680 F 620E
455
620F
625
645B
(REF, 90 650
540 IPL FIG. 9)
(REF, 85
IPL FIG. 9)
610F
610E
610D
640B
856416-401 SHOWN
615B
Page 10050
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450
A
690
(REF) 690
G
775
765 770 690
695
705
700 700
760
706
90C 265
240
945
D
945A 90B
235A
800
225
260
10 945A 110B 810A 235
110A
110
810
806
810C
945
975A
95
975
826 C
790A
810 795
ROTATED
875 800
790 FOR
880
785 806 CLARITY
885
950
780 930 945
875 945A (OPP)
880 (REF)
885 935 940
800
905 910
(REF)
805
805A 900A 915
820
(REF 170, 815 895 920
4 PLACES 180, IPL 8)
900 925
Page 10051
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450
B 595D
595E
595F
605
570
600A
570C
585F
585E
585D
555
570C
590B
580
C
960 960A
965A 965A
970A 970A
950 825
826
(REF)
826 950B
831A
840 837 832
842 830
841 836
843 835
842
831
832
Page 10052
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450
420A 415
D AFT CENTER CONSOLE 421
420
410S
421 410U
410H
410Q 410T
100A 410V
410F 410J
410G 410M
410K
410E
410C 410R
410A 425
410P
410N
410D
410B
445A
445
450
440
435
Page 10053
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450
495
E 500
490A
495
500
500 490A
495
530A
505
510
525
510
515
520
535
F 670
665
670
660
655
656
657
Page 10054
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450
G H
755 750 710 720
715
735
730
720 756
725 726
750 190
745
165
720A
715A
690 720 188
(REF) 715 195
170 165 165
160
160
165
180 175
186
185
ROTATED
740 FOR CLARITY 187
J 200
145
210
140
135
125
205
155
130
150
135
230
125A
120
120
130
115
220
856416-407, -409, -410
VARIATION
215
(NO BACK VIDEO
MONITOR)
Page 10055
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450
310
(REF)
345 345
280A 335
340
335
350
340
325A
310
330
280
325
295
290 300 305
ROTATED
FOR CLARITY
305
295 300
295
295A
290A
300 305
Page 10056
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450
INDENT
AIRLINE UNITS
FIG PART EFF
PART NOMENCLATURE PER
ITEM NUMBER CODE
NO ASSY
1
–1 856413-401 0 SEAT AY, B/C, MODEL 7800, LH A RF
F/R DBL, BACK-MOUNTED
VIDEO
–1A 856413-402 0 SEAT AY, B/C, MODEL 7800, RH B RF
F/R DBL, BACK-MOUNTED
VIDEO
–1B 856413-403 0 SEAT AY, B/C, MODEL 7800, CTR C RF
F/R DBL, BACK-MOUNTED
VIDEO
–1C 856413-405 0 SEAT AY, B/C, MODEL 7800, LH D RF
STD DBL, BACK-MOUNTED
VIDEO
–1D 856413-406 0 SEAT AY, B/C, MODEL 7800, RH E RF
STD DBL, BACK-MOUNTED
VIDEO
–1E 856413-407 0 SEAT AY, B/C, MODEL 7800, CTR F RF
STD DBL, NO BACK-MOUNTED
VIDEO
–1F 856413-409 0 SEAT AY, B/C, MODEL 7800, LH G RF
STD DBL, NO BACK-MOUNTED
VIDEO
–1G 856413-410 0 SEAT AY, B/C, MODEL 7800, RH H RF
STD DBL, NO BACK-MOUNTED
VIDEO
INDENT
AIRLINE UNITS
FIG PART EFF
PART NOMENCLATURE PER
ITEM NUMBER CODE
NO ASSY
1
–15 856020-405 2 CUSHION AY, BTM 2
20 856018-405A 3 DRESS COVER, BTM 1
25 856153-405 3 CUSHION AY, FBLKD (BTM) 1
–30 856154-405 2 CUSHION AY, HEADREST 1
(OUTBD/LH)
–30A 856154-406 2 CUSHION AY, HEADREST 1
(AISLE/RH)
–35 856040-405A 3 DRESS COVER, HEADREST 1
(U/O 856154-405)
35A 856040-406A 3 DRESS COVER, HEADREST 1
(U/O 856154-406)
–40 856042-405 3 CUSHION AY, FBLKD 1
(HEADREST) (U/O 856154-405)
40A 856042-406 3 CUSHION AY, FBLKD 1
(HEADREST) (U/O 856154-406)
–45 856152-405 2 CUSHION AY, BACK (OUTBD/LH) 1
–45A 856152-406 2 CUSHION AY, BACK (AISLE/RH) 1
–50 856021-407A 3 DRESS COVER, BACK INSERT 1
(U/O 856152-405)
50A 856021-408A 3 DRESS COVER, BACK INSERT 1
(U/O 856152-406)
–55 856021-415A 3 DRESS COVER, BACK 1
(U/O 856152-405)
55A 856021-416A 3 DRESS COVER, BACK 1
(U/O 856152-406)
–60 856023-411 3 CUSHION AY, INSERT 1
(U/O 856152-405)
60A 856023-412 3 CUSHION AY, INSERT 1
(U/O 856152-406)
–65 856023-413 3 CUSHION AY, BACK (U/O 856152 1
-405)
65A 856023-414 3 CUSHION AY, BACK (U/O 856152 1
-406)
–70 856155-407 2 CUSHION AY, LEGREST 2
75 856015-413A 3 DRESS COVER, LEGREST 1
80 856017-407 3 CUSHION AY, LEGREST 1
–85 856015-407B 2 DRESS COVER, LEGREST 1
EXTENSION
–86 856024-407A 2 DRESS COVER, SEAT BELT 4
COVER
R –90 2085-1-051-8120 2 DELETED (SUPSD BY ITEM 90B) D
INDENT
AIRLINE UNITS
FIG PART EFF
PART NOMENCLATURE PER
ITEM NUMBER CODE
NO ASSY
1
–90A 2085-1-061-8120 2 DELETED (SUPSD BY ITEM 90C) D
R 90B 2085-3-191-8120 2 SEAT BELT AY, “TIP” (V35FB9) 2
(SUPSDS ITEM 90)
R 90C 2085-3-201-8120 2 SEAT BELT AY, “BUCKLE” 2
(V35FB9) (POST SB 859548-25
-2558) (SUPSDS ITEM 90A)
95 840304-23 2 NAMEPLATE 1
100 855756-025A 2 PLACARD, SAFETY 4
(NO STOWAGE)
100A 855756-023A 2 PLACARD, SAFETY (REMOVE A-F 1
LOOSE ITEMS FOR TAXI, TAKE
OFF AND LANDING)
100B 855756-021A 2 PLACARD, SAFETY (LIFE VEST A-F 1
UNDER YOUR CENTER
CONSOLE)
–105 856392-407A 2 BACK SHELL AY (OUTBD/LH) A-E 1
–105A 856392-408A 2 BACK SHELL AY (AISLE/RH) A-E 1
–105B 856392-409A 2 BACK SHELL AY (OUTBD/LH) F,G,H 1
–105C 856392-410A 2 BACK SHELL AY (AISLE/RH) F,G,H 1
ATTACHING PARTS
110 NAS6204-2 2 BOLT 8
110A NAS1149F0416P 2 WASHER 8
110B MS21042-4 2 NUT 8
---*---
115 857277-401 3 BRACKET AY, VIDEO (U/O 856392 1
-407, -408)
ATTACHING PARTS
120 AN525-10R9 3 SCREW 4
---*---
125 856462-407A 3 SHROUD AY, VIDEO (U/O 856392 1
-407, -408)
INDENT
AIRLINE UNITS
FIG PART EFF
PART NOMENCLATURE PER
ITEM NUMBER CODE
NO ASSY
1
125A 856462-403B 3 SHROUD AY, VIDEO (U/O 856392 1
-409, -410)
ATTACHING PARTS
130 AN525-10R14 3 SCREW 4
---*---
135 WA5135-103-103 3 CLIPNUT (V60119) 4
140 856404-001 3 SUPPORT BRACKET, VIDEO 1
ATTACHING PARTS
145 AN525-10R8 3 SCREW 2
---*---
150 856570-403B 3 AMENITIES POCKET AY 1
ATTACHING PARTS
155 AN525-10R8 3 SCREW 3
---*---
–156 856357-401B 3 LIT POCKET AY 1
ATTACHING PARTS
160 NAS517-3-4 3 SCREW 2
165 NAS1169-10 3 WASHER-DIMPLED 4
---*---
170 855750-003 4 SPRING, LIT POCKET 1
(CTR CONSOLE SIDE)
–170A 855750-004 4 SPRING, LIT POCKET 1
ATTACHING PARTS
175 NAS517-3-1 4 SCREW 1
180 NAS1149F0316P 4 WASHER 1
185 MS21042-3 4 NUT 1
---*---
186 856359-001 4 SUPPORT BRACKET 1
187 856357-001B 4 COVER, LEATHER, LIT POCKET 1
188 856357-403 4 PLATE AY, LIT POCKET 1
190 856585-001B 4 HANDLE 1
ATTACHING PARTS
195 NAS514P832-6 3 SCREW 2
---*---
200 856486-403B 3 HEAD PADDING AY 1
ATTACHING PARTS
205 AN525-10R14 3 SCREW 2
---*---
INDENT
AIRLINE UNITS
FIG PART EFF
PART NOMENCLATURE PER
ITEM NUMBER CODE
NO ASSY
1
210 WA5135-103-103 3 CLIPNUT (V60119) 2
215 851103-401B 3 CLOSEOUT AY (U/O 856392-407, 1
-409)
–215A 851103-402B 3 CLOSEOUT AY (U/O 856392-408, 1
-410)
ATTACHING PARTS
220 AN525-10R8 3 SCREW 2
---*---
225 856701-401B 3 CLOSEOUT AY 1
230 855726-011A 3 BACK SHELL, 7800 (U/O 856392 1
-407, -409)
–230A 855726-012A 3 BACK SHELL, 7800 (U/O 856392 1
-408, -410)
235 855787-001 2 SUPPORT BRACKET, BACK 2
SHELL (LH)
235A 855787-002 2 SUPPORT BRACKET, BACK 2
SHELL (RH)
ATTACHING PARTS
240 NAS6204-3 2 BOLT 4
–245 NOT USED
---*---
250 856360-407A 2 LINER AY, BACK SHELL (LH) 2
250A 856360-408A 2 LINER AY, BACK SHELL (RH) 2
–250B 856360-413A 2 LINER AY, BACK SHELL (BACK) 1
255 856360-003B 3 DRESS COVER, BACK SHELL 1
LINER (U/O 856360-407, -408)
–255A 856360-013B 3 DRESS COVER, BACK SHELL 1
LINER (U/O 856360-413)
260 855794-403C 2 SUPPORT AY, INDICATOR LIGHT 1
(LH)
–260A 855794-407B 2 SUPPORT AY, INDICATOR LIGHT 1
(RH)
ATTACHING PARTS
265 NAS623-3-6 2 SCREW 2
---*---
270 855727-415A 2 PRIVACY DIVIDER AY 1
ATTACHING PARTS
275 NAS517-3-8 2 SCREW (UPPER) 4
275A NAS623-3-14 2 SCREW (LOWER) 4
---*---
INDENT
AIRLINE UNITS
FIG PART EFF
PART NOMENCLATURE PER
ITEM NUMBER CODE
NO ASSY
1
280 855728-015A 3 SHROUD (BND) 1
280A 855728-017A 3 SHROUD (BND) 1
–285 855727-417 3 STRUCTURE AY, DIVIDER (RVT) 1
290 856584-405 4 TRACK AY (UPPER) 1
290A 856584-407 4 TRACK AY (LOWER) 1
ATTACHING PARTS
295 NAS602-6P 4 SCREW (UPPER TRACK) 4
295A NAS602-6P 4 SCREW (LOWER TRACK) 3
300 NAS1149FN832P 4 WASHER (CTR OF TRACK ONLY) 2
305 MS21042-8 4 NUT (CTR OF TRACK ONLY) 2
---*---
310 855727-207 4 STRUCTURE AY, DIVIDER 1
315 WA5135-103-103 4 CLIPNUT (V60119) 8
–320 855734-411A 3 PANEL AY, PRIVACY DIVIDER 1
325 NW-01-27 4 SHUTTLE (LOWER) (V0JFH8) 2
325A NW-01-27-LLZ 4 SHUTTLE (UPPER) (V0JFH8) 1
ATTACHING PARTS
330 NAS602-12P 4 SCREW 2
335 NAS1149FN816P 4 WASHER (UNDER NUT) 2
340 NAS1515H3L 4 WASHER (UNDER WASHER) 2
345 MS21042-3 4 NUT 2
---*---
350 855734-005A 4 PANEL 1
–355 857819-001 3 BRUSH, CLOSEOUT (BND) 2
–360 NOT USED
THRU
–395 NOT USED
–400 855762-409B 2 CONSOLE AY, AFT A-F 1
ATTACHING PARTS
–405 NAS603-10P 2 SCREW 2
–406 NAS1149D0316J 2 WASHER 2
---*---
410 855765-073B 3 SHROUD, CLOSEOUT 1
410A 855765-075B 3 SHROUD, CLOSEOUT 1
410B 855765-061B 3 SHROUD 1
410C 855765-067B 3 SHROUD 1
410D 855765-066B 3 SHROUD 1
INDENT
AIRLINE UNITS
FIG PART EFF
PART NOMENCLATURE PER
ITEM NUMBER CODE
NO ASSY
1
410E 855765-065B 3 SHROUD 1
410F 855765-072B 3 SHROUD 1
410G 855765-071B 3 SHROUD 1
410H 855765-077B 3 SHROUD 1
410J 855765-069B 3 SHROUD 1
410K 855765-070B 3 SHROUD 1
410L 855765-064B 3 SHROUD 1
410M 855765-063B 3 SHROUD 1
410N 855765-089B 3 SHROUD 1
410P 855765-093B 3 SHROUD 2
410Q 855765-085B 3 SHROUD 1
410R 855765-087B 3 SHROUD 1
410S 855765-081B 3 SHROUD 1
410T 855765-082B 3 SHROUD 1
410U 855765-091B 3 SHROUD 1
410V 855765-092B 3 SHROUD 1
415 856704-403A 3 COIN TRAY AY 1
ATTACHING PARTS
420 NAS602-5P 3 SCREW 1
420A NAS602-6P 3 SCREW 2
421 NAS1149D0332J 3 WASHER 3
---*---
425 855763-435 3 STRUCTURE AY, AFT CONSOLE 1
–430 855763-417B 2 CONSOLE AY, AFT G,H 1
ATTACHING PARTS
435 NAS603-10P 2 SCREW 2
440 NAS1149D0316J 2 WASHER 2
---*---
445 855765-049B 3 SHROUD (LH) (BND) 1
445A 855765-051B 3 SHROUD (RH) (BND) 1
450 855763-403 3 BRACKET AY 1
455 855871-409A 2 CONSOLE AY, CTR, FRONT ROW A,B,C 1
(SEE IPL FIG. 3 FOR DETS)
INDENT
AIRLINE UNITS
FIG PART EFF
PART NOMENCLATURE PER
ITEM NUMBER CODE
NO ASSY
1
–455A 855870-407A 2 CONSOLE AY, CTR, STANDARD D-H 1
(SEE IPL FIG. 4 FOR DETS)
ATTACHING PARTS
460 NAS6204-3 2 BOLT (FWD) 2
460A NAS6204-5 2 BOLT (AFT) 2
465 NAS1149F0416P 2 WASHER 4
---*---
–470 855287-411B 2 FOOD TABLE AY, BI-FOLD (LH) 1
(SEE IPL FIG. 16 FOR DETS)
470A 855287-412B 2 FOOD TABLE AY, BI-FOLD (RH) 1
(SEE IPL FIG. 16 FOR DETS)
–475 855737-403A 2 PADDLE ARM AY, FOOD TABLE 1
(LH)
–475A 855737-404A 2 PADDLE ARM AY, FOOD TABLE 1
(RH)
ATTACHING PARTS
480 NAS6204-4 2 BOLT 1
485 NAS1149F0416P 2 WASHER 1
485A NAS1515H7L 2 WASHER 2
---*---
–490 822583-40 3 BAR SLIDE (U/O 855737-403) 2
490A 822583-39 3 BAR SLIDE (U/O 855737-404) 2
ATTACHING PARTS
495 NAS1191-3PL6 3 SCREW 2
500 NAS1149D0316J 3 WASHER 2
505 NAS75-3-003 3 BUSHING 2
---*---
510 93615A216 3 SCREW, CAP (V3A054) 2
515 856012-003A 3 LATCH 1
ATTACHING PARTS
520 NAS561P4-10 3 PIN, SPRING 1
---*---
525 LC-020A-6 3 LATCH SLIDE SPRING 1
–530 856150-003A 3 PADDLE ARM (U/O 855737-403) 1
530A 856150-004A 3 PADDLE ARM (U/O 855737-404) 1
535 NAS74-4-005 3 BUSHING 1
540 855744-411A 2 ARMREST AY, SIDE (OUTBD/LH) 1
(SEE IPL FIG. 5 FOR DETS)
540A 855744-412A 2 ARMREST AY, SIDE (AISLE/RH) 1
(SEE IPL FIG. 5 FOR DETS)
INDENT
AIRLINE UNITS
FIG PART EFF
PART NOMENCLATURE PER
ITEM NUMBER CODE
NO ASSY
1
–545 NOT USED
–550 NOT USED
555 856899-402 2 STRUCTURE AY, CLOSEOUT A,C,D, 1
(RH/AISLE) F,G
–555A 856899-401 2 STRUCTURE AY, CLOSEOUT B,C,E, 1
(LH/AISLE) F,H
ATTACHING PARTS
560 NAS603-6P 2 SCREW 3
565 NAS1149F0316P 2 WASHER 3
570 NAS514P1032-9 2 SCREW 4
---*---
–570A 856899-433 3 TUBE AY (REPLS 856899-403) 1
(POST SB 859990-25-2591)
570B 859625-401 4 BRACKET AY (RVT) (POST SB 2
859990-25-2591)
570C 859625-403 4 BRACKET AY (RVT) (POST SB 2
859990-25-2591)
–575 856244-434B 2 SHROUD AY, CLOSEOUT A,C,D, 1
(RH/AISLE) F,G
–575A 856244-433B 2 SHROUD AY, CLOSEOUT B,C,E, 1
(LH/AISLE) F,H
580 856243-044B 3 SHROUD, CLOSEOUT 1
(U/O 856244-434)
–580A 856243-043B 3 SHROUD, CLOSEOUT 1
(U/O 856244-433)
R –585 856244-436B 2 DELETED (SUPSD BY ITEM 585B) D
R –585A 856244-435B 2 DELETED (SUPSD BY ITEM 585C) D
R –585B 856244-458B 2 SHROUD AY, CLOSEOUT 1
(RH/AISLE) (POST SB 859990
-25-2591) (SUPSDS ITEM 585)
INDENT
AIRLINE UNITS
FIG PART EFF
PART NOMENCLATURE PER
ITEM NUMBER CODE
NO ASSY
1
R –585C 856244-457B 2 SHROUD AY, CLOSEOUT 1
(LH/AISLE) (POST SB 859990
-25-2591) (SUPSDS BY ITEM
585A)
ATTACHING PARTS
585D 1212-105 2 CAP, SNAP 2
585E NAS603-8P 2 SCREW 2
585F 1212FB 2 WASHER, SNAP CAP 2
---*---
R –590 856243-039A 3 DELETED D
R –590A 856243-040A 3 DELETED D
590B 856243-078B 3 SHROUD, CLOSEOUT 1
(U/O 856244-458)
–590C 856243-077B 3 SHROUD, CLOSEOUT 1
(U/O 856244-457)
R –595 856244-428A 2 DELETED (SUPSD BY ITEM 595B) 1
R –595A 856244-427A 2 DELETED (SUPSD BY ITEM 595C) 1
R –595B 856244-476A 2 SHROUD AY, CLOSEOUT 1
(RH/AISLE) (AFT)
(SUPSDS ITEM 595)
(POST SB 859990-25-2591)
R –595C 856244-475A 2 SHROUD AY, CLOSEOUT 1
(LH/AISLE) (AFT)
(SUPSDS ITEM 585A)
(POST SB 859990-25-2591)
ATTACHING PARTS
595D 1212-105 2 CAP, SNAP 2
595E NAS603-8P 2 SCREW 2
595F 1212FB 2 WASHER, SNAP CAP 2
---*---
INDENT
AIRLINE UNITS
FIG PART EFF
PART NOMENCLATURE PER
ITEM NUMBER CODE
NO ASSY
1
R –600 856243-041B 3 DELETED D
600A 856243-079B 3 SHROUD, CLOSEOUT 1
(U/O 856244-475, -476)
R 605 856243-046B 3 SHROUD, CLOSEOUT 1
(U/O 856244-476)
R –605A 856243-045B 3 SHROUD, CLOSEOUT 1
(U/O 856244-475)
R –610 856244-409B 2 DELETED (SUPSD BY ITEM 610B) D
R –610A 856244-410B 2 DELETED (SUPSD BY ITEM 610C) D
R –610B 856244-467B 2 SHROUD AY, CLOSEOUT 1
(OUTBD) (FWD) (SUPSDS ITEM
610) (POST SB 859990-25-2591)
R –610C 856244-468B 2 SHROUD AY, CLOSEOUT 1
(OUTBD) (FWD) (SUPSDS ITEM
610A) (POST SB 859990-25-
2591)
ATTACHING PARTS
610D 1212-105 2 CAP, SNAP 2
610E NAS603-8P 2 SCREW 2
610F 1212FB 2 WASHER, SNAP CAP 2
INDENT
AIRLINE UNITS
FIG PART EFF
PART NOMENCLATURE PER
ITEM NUMBER CODE
NO ASSY
1
R –620A 856244-422B 2 DELETED (SUPSD BY ITEM 620C) D
R –620B 856244-469B 2 SHROUD AY, CLOSEOUT 1
ARMREST (OUTBD) (AFT)
(SUPSDS ITEM 620) (POST SB
859990-25-2591)
R –620C 856244-470B 2 SHROUD AY, CLOSEOUT 1
ARMREST (OUTBD) (AFT)
(SUPSDS ITEM 620A) (POST SB
859990-25-2591)
ATTACHING PARTS
620D 1212-105 2 CAP, SNAP 2
620E NAS603-8P 2 SCREW 2
620F 1212FB 2 WASHER, SNAP CAP 2
R 625 856243-033B 3 SHROUD, CLOSEOUT ARMREST 1
(U/O 856244-469)
R –625A 856243-034B 3 SHROUD, CLOSEOUT ARMREST 1
(U/O 856244-470)
R –630 856244-419B 3 DELETED D
R –630A 856244-420B 3 DELETED D
–630B 856244-471B 3 SHROUD AY, CLOSEOUT 1
ARMREST (OUTBD)
(U/O 856244-469)
–630C 856244-472B 3 DELETED D
R –635 856243-023B 4 DELETED D
R –635A 856243-024B 4 SHROUD, CLOSEOUT ARMREST 1
(U/O 856244-420)
635B 856243-035B 4 SHROUD, CLOSEOUT ARMREST 1
(U/O 856244-471)
–635C 856243-086B 4 SHROUD, CLOSEOUT ARMREST 1
(U/O 856244-472)
INDENT
AIRLINE UNITS
FIG PART EFF
PART NOMENCLATURE PER
ITEM NUMBER CODE
NO ASSY
1
R –640 856242-413 2 DELETED (SUPSD BY ITEM 640B) D
R –640A 856242-414 2 DELETED (SUPSD BY ITEM 640C) D
R 640B 856242-437 2 BRACKET AY (FWD-OUTBD) 1
(SUPSDS ITEM 640) (POST SB
859990-25-2591)
R –640C 856242-438 2 BRACKET AY (FWD-OUTBD) 1
(SUPSDS ITEM 640A) (POST SB
859990-25-2591)
R –645 856242-419 2 DELETED (SUPSD BY ITEM 645B) D
R –645A 856242-420 2 DELETED (SUPSD BY ITEM 645C) D
R 645B 856242-439 2 BRACKET AY (AFT-OUTBD) 1
(SUPSDS ITEM 645) (POST SB
859990-25-2591)
R –645C 856242-440 2 BRACKET AY (AFT-OUTBD) 1
(SUPSDS ITEM 645A) (POST SB
859990-25-2591)
ATTACHING PARTS
650 NAS514P6032-9 2 SCREW 2
---*---
655 855718-015B 2 CLOSEOUT, FOOTWELL (OUTBD) A,D 1
–655A 855718-016B 2 CLOSEOUT, FOOTWELL (OUTBD) B,E 1
–655B 855718-039B 2 CLOSEOUT, FOOTWELL (OUTBD) G 1
–655C 855718-040B 2 CLOSEOUT, FOOTWELL (OUTBD) H 1
–655D 855718-043B 2 CLOSEOUT, FOOTWELL (LH) C,F 1
–655E 855718-017B 2 CLOSEOUT, FOOTWELL (AISLE) A,D 1
–655F 855718-018B 2 CLOSEOUT, FOOTWELL (AISLE) B,E 1
INDENT
AIRLINE UNITS
FIG PART EFF
PART NOMENCLATURE PER
ITEM NUMBER CODE
NO ASSY
1
–655G 855718-041B 2 CLOSEOUT, FOOTWELL (AISLE) G 1
–655H 855718-042B 2 CLOSEOUT, FOOTWELL (AISLE) H 1
–655J 855718-044B 2 CLOSEOUT, FOOTWELL (RH) C,F 1
656 AJ4-35 2 STUD 8
657 GH4 2 GROMMET 8
660 856243-036B 2 SHROUD, FOOTWELL (OUTBD) A,C,D, 1
F
–660A 856243-035B 2 SHROUD, FOOTWELL (OUTBD) B,E 1
–660B 856243-035B 2 SHROUD, FOOTWELL (AISLE) A,C,D, 1
F
–660C 856243-036B 2 SHROUD, FOOTWELL (AISLE) B,E 1
665 857017-403 2 STAND OFF AY (OUTBD) A,B,D, 1
E,G
–665A 857017-401 2 STAND OFF AY (AISLE) A,B,D, 1
E,G
–665B 857017-405 2 STAND OFF AY C,F 2
ATTACHING PARTS
670 MS3367-3-9 2 STRAP (WA5047-256-200) 2
---*---
675 855711-401 2 HEADREST AY (SEE IPL FIG. 6 2
FOR DETS)
ATTACHING PARTS
680 NAS517-3-4 2 SCREW 4
685 855789-001 2 SPACER 2
---*---
690 855709-401 2 BACK AY 2
ATTACHING PARTS
695 NAS6204-10 2 BOLT 2
700 NAS1149F0416P 2 WASHER 4
705 42NKE-048 2 NUT 2
706 115060-003 2 SPACER, NYLON 2
---*---
INDENT
AIRLINE UNITS
FIG PART EFF
PART NOMENCLATURE PER
ITEM NUMBER CODE
NO ASSY
1
710 855761-401 3 TORQUE TUBE AY 4
ATTACHING PARTS
715 NAS6204-11 3 BOLT 4
715A NAS6204-18 3 BOLT 2
720 NAS1149D0432J 3 WASHER 12
720A 5710-62-60 3 WASHER 4
725 MS21042-4 3 NUT 6
726 NAS43HT4-24 3 SPACER 2
---*---
730 CRSB-16 3 ROLLER, TRACK 2
735 NAS43HT7-9 3 SPACER 2
740 855781-401 3 INSERT AY, BACK FRAME 2
ATTACHING PARTS
745 NAS6204-9 3 BOLT 1
750 NAS1149D0432J 3 WASHER 1
755 MS21042-4 3 NUT 1
---*---
756 856250-003 2 BUTTON-SLIDE 4
760 847372-15 2 BRACKET, SWIVEL LINK 4
ATTACHING PARTS
765 NAS6204-4 2 BOLT 1
770 847372-5 2 BUSHING 1
775 42NKE-048 2 NUT 1
---*---
780 855722-401A 2 STRUCTURE AY, LEGREST 2
(SEE IPL FIG. 7 FOR DETS)
ATTACHING PARTS
785 NAS6204-4 2 BOLT 2
790 NAS1149F0416P 2 WASHER 2
790A NAS1515HL7 2 WASHER 2
---*---
795 NAS73-4E004 2 BUSHING 4
800 855720-401 2 PAN AY, SEAT (SEE IPL FIG. 8 FOR 2
DETS)
805 856250-003 2 BUTTON-SLIDE (AFT) 4
805A 856250-001 2 BUTTON-SLIDE 4
806 830684-47 2 PLACARD-MECHANICAL 2
OPERATION
810 856024-411B 2 DRESS COVER-RAIL 4
INDENT
AIRLINE UNITS
FIG PART EFF
PART NOMENCLATURE PER
ITEM NUMBER CODE
NO ASSY
1
810A 856024-403B 2 DRESS COVER-RAIL (OUTSIDE 1
RAIL)
–810B 856024-404B 2 DRESS COVER-RAIL (OUTSIDE 1
RAIL)
810C 856024-405B 2 DRESS COVER-RAIL (LH SIDE OF 2
SEAT PANS)
–810D 856024-406B 2 DRESS COVER-RAIL (RH SIDE 2
OF SEAT PANS)
–810E 856024-409B 2 DRESS COVER-BACK 2
CLOSEOUT
–810F 856024-417B 2 DRESS COVER-AFT CLOSEOUT 2
815 856158-003 2 PLATE-STOP 4
ATTACHING PARTS
820 NAS1191E08P3L 2 SCREW 2
---*---
825 856085-411 2 SUPPORT AY (RVT) A,B,D, 1
G,H
–825A 856085-417 2 SUPPORT AY (RVT) C,F 1
826 855791-003 2 BRACKET, TRACK MOUNTING 2
(RVT)
830 856235-403 2 TUBE AY (AFT) A,D,G 1
–830A 856235-404 2 TUBE AY (AFT) B,E,H 1
–830B 856235-402 2 TUBE AY (AFT) C,F 1
ATTACHING PARTS
831 NAS603-8P 2 SCREW (OUTBD SIDE) A,B,D, 2
E,G,H
831A NAS603-10P 2 SCREW (AISLE SIDE) A,B,D, 1
E,G,H
–831B NAS603-10P 2 SCREW C,F 2
832 NAS1149F0332P 2 WASHER A,B,D, 3
E,G,H
–832A NAS1149F0332P 2 WASHER C,F 2
---*---
835 856005-401 2 SUPPORT AY, DSEB 1
ATTACHING PARTS
836 NAS603-6P 2 SCREW 3
837 NAS1149F0332P 2 WASHER 3
---*---
INDENT
AIRLINE UNITS
FIG PART EFF
PART NOMENCLATURE PER
ITEM NUMBER CODE
NO ASSY
1
840 852259-415 2 PANEL AY, ELECTRIC A,D,G 1
–840A 852259-416 2 PANEL AY, ELECTRIC B,E,H 1
–840B 852259-408 2 PANEL AY, ELECTRIC C,F 1
ATTACHING PARTS
841 NAS603-8P 2 SCREW 2
842 NAS1149F0332P 2 WASHER 4
843 MS21042L3 2 NUT 2
---*---
–845 NOT USED
THRU
–860 NOT USED
–865 856165-407A 2 BASEFRAME AY A,D,G 1
–865A 856165-408A 2 BASEFRAME AY B,E,H 1
–865B 856165-409A 2 BASEFRAME AY C,F 1
–870 856174-401A 3 SPREADER AY, RAIL 2
–870A 856174-402A 3 SPREADER AY, RAIL 2
ATTACHING PARTS
875 NAS623-4-38 3 SCREW 2
880 NAS1149F0416P 3 WASHER 4
885 MS21042-4 3 NUT 2
---*---
–890 NOT USED
895 855767-001 4 RACK, GEAR 1
ATTACHING PARTS
900 NAS6604-5 4 BOLT (FWD) 3
900A NAS6604-8 4 BOLT (AFT) 2
905 NAS1149F0432P 4 WASHER (AFT) 2
---*---
910 856158-001 4 RETAINER, RACK AND PINNION 1
915 NAS623-3-36 4 SCREW (FWD) 1
920 NAS1149D0332J 4 WASHER (FWD) 1
925 MS21042-3 4 NUT (FWD) 1
INDENT
AIRLINE UNITS
FIG PART EFF
PART NOMENCLATURE PER
ITEM NUMBER CODE
NO ASSY
1
930 856046-001A 4 PLATE, RETAINER 1
ATTACHING PARTS
935 NAS514P832-8 4 SCREW 4
940 NAS43DD3-8 4 SPACER 4
---*---
945 856173-001A 4 SPREADER (U/O 856174-401) 1
945A 856173-002A 4 SPREADER (U/O 856174-402) 1
950 856169-421A 3 LEG AY, OFFSET (OUTBD) (U/O 1
856165-407) (SEE IPL FIG. 9
FOR DETS)
–950A 856169-422A 3 LEG AY, OFFSET (OUTBD) (U/O 1
856165-408) (SEE IPL FIG. 9
FOR DETS)
950B 856168-405A 3 LEG AY, STRAIGHT (INBD) (U/O 1
856165-407, -408) (SEE IPL FIG.
9 FOR DETS)
–950C 856168-405A 3 LEG AY, STRAIGHT (U/O 856165 2
-409) (SEE IPL FIG. 9 FOR DETS)
ATTACHING PARTS
955 NAS623-4-38 3 SCREW (FWD) 1
960 NAS6605-42 3 BOLT (AFT) (U/O OFFSET LEG 1
ONLY)
–960A NAS6605-44 3 BOLT (AFT) 1
965 NAS1149F0416P 3 WASHER (FWD) 2
965A NAS1149F0563P 3 WASHER (AFT) 2
970 MS21042-4 3 NUT (FWD) 1
970A MS21042-5 3 NUT (AFT) 1
---*---
975 856171-409 3 BASEFRAME TUBE AY (FWD) 1
975A 856171-411 3 BASEFRAME TUBE AY (AFT) 1
–980 857227-401 2 ELECTRICAL INSTL (SEE IPL FIG. A 1
10 FOR DETS)
–980A 857227-403 2 ELECTRICAL INSTL (SEE IPL FIG. B 1
10 FOR DETS)
–980B 857227-405 2 ELECTRICAL INSTL (SEE IPL FIG. C 1
10 FOR DETS)
–980C 857227-407 2 ELECTRICAL INSTL (SEE IPL FIG. D 1
10 FOR DETS)
–980D 857227-409 2 ELECTRICAL INSTL (SEE IPL FIG. E 1
10 FOR DETS)
–980E 857227-411 2 ELECTRICAL INSTL (SEE IPL FIG. F 1
10 FOR DETS)
INDENT
AIRLINE UNITS
FIG PART EFF
PART NOMENCLATURE PER
ITEM NUMBER CODE
NO ASSY
1
–980F 857227-413 2 ELECTRICAL INSTL (SEE IPL FIG. G 1
10 FOR DETS)
–980G 857227-415 2 ELECTRICAL INSTL (SEE IPL FIG. H 1
10 FOR DETS)
–985 857240-401 1 IFE INSTL (SEE IPL FIG. 12 FOR A 1
DETS)
–985A 857240-403 1 IFE INSTL (SEE IPL FIG. 12 FOR B 1
DETS)
–985B 857240-405 1 IFE INSTL (SEE IPL FIG. 12 FOR C 1
DETS)
–985C 857240-407 1 IFE INSTL (SEE IPL FIG. 12 FOR D 1
DETS)
–985D 857240-409 1 IFE INSTL (SEE IPL FIG. 12 FOR E 1
DETS)
–985E 857240-411 1 IFE INSTL (SEE IPL FIG. 12 FOR F 1
DETS)
–985F 857240-413 1 IFE INSTL (SEE IPL FIG. 12 FOR G 1
DETS)
–985G 857240-415 1 IFE INSTL (SEE IPL FIG. 12 FOR H 1
DETS)
–990 857238-401 1 PC POWER INSTL (SEE IPL FIG. A 1
14 FOR DETS)
–990A 857238-403 1 PC POWER INSTL (SEE IPL FIG. B 1
14 FOR DETS)
–990B 857238-405 1 PC POWER INSTL (SEE IPL FIG. C 1
14 FOR DETS)
–990C 857238-407 1 PC POWER INSTL (SEE IPL FIG. D 1
14 FOR DETS)
–990D 857238-409 1 PC POWER INSTL (SEE IPL FIG. E 1
14 FOR DETS)
–990E 857238-411 1 PC POWER INSTL (SEE IPL FIG. F 1
14 FOR DETS)
–990F 857238-413 1 PC POWER INSTL (SEE IPL FIG. G 1
14 FOR DETS)
–990G 857238-415 1 PC POWER INSTL (SEE IPL FIG. H 1
14 FOR DETS)
100 270
250A
255
K
470A
35A
40A
275
60A
275A
50A
675
55A
65A J
E
480 250
485A 485
255
20
685
460A
540A 465
25
465
460 A
80 100B
B 75
455
680 F
540
856450-401 SHOWN
MODEL 7800 BUSINESS CLASS DOUBLE SEAT ASSEMBLY - CCA (BEJ) 747-400
IPL FIGURE 2 (SHEET 1 OF 7)
Page 10076
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450
A
690
(REF) 690
G
775
765 770 690
695
705
700 700
760
706
90 265
240
945
D
945A 90
235A
800 232
231A 225
260
231
10 945A
110B 810A 235
110A
110
810
806
810C
945
975K
95
975
826 C
810 790A
ROTATED
875 800 FOR
880
806 CLARITY
885
790 785
955 930 945
965 780 795 875 945A (OPP)
970 880 (REF)
885 935 940
MODEL 7800 BUSINESS CLASS DOUBLE SEAT ASSEMBLY - CCA (BEJ) 747-400
IPL FIGURE 2 (SHEET 2 OF 7)
Page 10077
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450
LH SHOWN 595D
B RH OPPOSITE
595E
595F
605
570
600A
570C
585F
585E
585D
555
570C
590B
580
C
830
960
965A
960 970A
965A
970A
950
826
950
836 831
825 832
836
837
842 843
841 842 840
831
832
MODEL 7800 BUSINESS CLASS DOUBLE SEAT ASSEMBLY - CCA (BEJ) 747-400
IPL FIGURE 2 (SHEET 3 OF 7)
Page 10078
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450
420A 415
D AFT CENTER CONSOLE 421
420
410S
421 410U
410H
410Q 410T
100A 410V
410F 410J
410G 410M
410K
410E
410C 410R
410A 425
410P
410N
410D
410B
445A
445
450
440
435
MODEL 7800 BUSINESS CLASS DOUBLE SEAT ASSEMBLY - CCA (BEJ) 747-400
IPL FIGURE 2 (SHEET 4 OF 7)
Page 10079
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450
495
E 500
490A
495
500
500 490A
495
530A
505
510
525
510
515
520
535
F 670
665
670
660
655
656
657
MODEL 7800 BUSINESS CLASS DOUBLE SEAT ASSEMBLY - CCA (BEJ) 747-400
IPL FIGURE 2 (SHEET 5 OF 7)
Page 10080
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450
G H
755 750 710 720
715
735
730
720 756
725 726
750 190
745
165
720A
715A
690 720 188
(REF) 715 195
170 165 165
160
160
165
180 175
186
185
ROTATED
740 FOR CLARITY 187
J 200
145
210
140
135
125
205
155
130
150
135
230
125A
120
120
130
115
220
856450-405, -406,
-411, -412 VARIATION
215
(NO BACK VIDEO
MONITOR)
MODEL 7800 BUSINESS CLASS DOUBLE SEAT ASSEMBLY - CCA (BEJ) 747-400
IPL FIGURE 2 (SHEET 6 OF 7)
Page 10081
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450
310
(REF)
345 345
280A 335
340
335
350
340
325A
310
330
280
325
295
290 300 305
ROTATED
FOR CLARITY
305
295 300
295
295A
290A
300 305
MODEL 7800 BUSINESS CLASS DOUBLE SEAT ASSEMBLY - CCA (BEJ) 747-400
IPL FIGURE 2 (SHEET 7 OF 7)
Page 10082
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450
INDENT
AIRLINE UNITS
FIG PART EFF
PART NOMENCLATURE PER
ITEM NUMBER CODE
NO ASSY
2
–1 856447-401 0 SEAT AY, B/C, MODEL 7800, LH A RF
F/R DBL, BACK-MOUNTED
VIDEO
–1A 856447-402 0 SEAT AY, B/C, MODEL 7800, RH B RF
F/R DBL, BACK-MOUNTED
VIDEO
–1B 856447-403 0 SEAT AY, B/C, MODEL 7800, LH C RF
STD DBL, BACK-MOUNTED
VIDEO
–1C 856447-404 0 SEAT AY, B/C, MODEL 7800, RH D RF
STD DBL, BACK-MOUNTED
VIDEO
–1D 856447-405 0 SEAT AY, B/C, MODEL 7800, LH E RF
STD DBL, NO BACK-MOUNTED
VIDEO
–1E 856447-406 0 SEAT AY, B/C, MODEL 7800, RH F RF
STD DBL, NO BACK-MOUNTED
VIDEO
–1F 856447-407 0 SEAT AY, B/C, MODEL 7800, LH G RF
F/R DBL, BACK-MOUNTED
VIDEO, 2” OUTBD
–1G 856447-408 0 SEAT AY, B/C, MODEL 7800, RH H RF
F/R DBL, BACK-MOUNTED
VIDEO, 2” OUTBD
–1H 856447-409 0 SEAT AY, B/C, MODEL 7800, LH J RF
STD DBL, BACK-MOUNTED
VIDEO, 2” INBD
–1J 856447-410 0 SEAT AY, B/C, MODEL 7800, RH K RF
STD DBL, BACK-MOUNTED
VIDEO, 2” INBD
–1K 856447-411 0 SEAT AY, B/C, MODEL 7800, LH L RF
STD DBL, NO BACK-MOUNTED
VIDEO, 3” INBD
–1L 856447-412 0 SEAT AY, B/C, MODEL 7800, RH M RF
STD DBL, NO BACK-MOUNTED
VIDEO, 3” INBD
–1M 856447-413 0 SEAT AY, B/C, MODEL 7800, CTR N RF
F/R DBL, NO BACK-MOUNTED
VIDEO
–1N 856447-415 0 SEAT AY, B/C, MODEL 7800, LH P RF
STD DBL, BACK-MOUNTED
VIDEO, 2” INBD
–1P 856447-416 0 SEAT AY, B/C, MODEL 7800, RH Q RF
STD DBL, BACK-MOUNTED
VIDEO, 2” INBD
INDENT
AIRLINE UNITS
FIG PART EFF
PART NOMENCLATURE PER
ITEM NUMBER CODE
NO ASSY
2
INDENT
AIRLINE UNITS
FIG PART EFF
PART NOMENCLATURE PER
ITEM NUMBER CODE
NO ASSY
2
–40 856042-405 3 CUSHION AY, FBLKD 1
(HEADREST) (U/O 856154-405)
40A 856042-406 3 CUSHION AY, FBLKD 1
(HEADREST) (U/O 856154-406)
–45 856152-405 2 CUSHION AY, BACK (OUTBD/LH) 1
–45A 856152-406 2 CUSHION AY, BACK (AISLE/RH) 1
–50 856021-407A 3 DRESS COVER, BACK INSERT 1
(U/O 856152-405)
50A 856021-408A 3 DRESS COVER, BACK INSERT 1
(U/O 856152-406)
–55 856021-415A 3 DRESS COVER, BACK (U/O 1
856152-405)
55A 856021-416A 3 DRESS COVER, BACK (U/O 1
856152-406)
–60 856023-411 3 CUSHION AY, INSERT (U/O 1
856152-405)
60A 856023-412 3 CUSHION AY, INSERT (U/O 1
856152-406)
–65 856023-413 3 CUSHION AY, BACK (U/O 856152 1
-405)
65A 856023-414 3 CUSHION AY, BACK (U/O 856152 1
-406)
–70 856155-407 2 CUSHION AY, LEGREST 2
75 856015-413A 3 DRESS COVER, LEGREST 1
80 856017-407 3 CUSHION AY, LEGREST 1
–85 856015-407B 2 DRESS COVER, LEGREST 1
EXTENSION
–86 856024-407A 2 DRESS COVER, SEAT BELT 4
COVER
90 2007-1-041-8120 2 SEAT BELT AY (V35FB9) 2
95 840304-23 2 NAMEPLATE 1
100 855756-025A 2 PLACARD, SAFETY (NO 4
STOWAGE)
100A 855756-023A 2 PLACARD, SAFETY (REMOVE A-K, 1
LOOSE ITEMS FOR TAXI, TAKE P,Q
OFF AND LANDING)
100B 855756-021A 2 PLACARD, SAFETY (LIFE VEST A-K, 1
UNDER YOUR CENTER P,Q
CONSOLE)
INDENT
AIRLINE UNITS
FIG PART EFF
PART NOMENCLATURE PER
ITEM NUMBER CODE
NO ASSY
2
–105 856392-407A 2 BACK SHELL AY (OUTBD/LH) A-D, 1
G-K,
N,P,Q
–105A 856392-408A 2 BACK SHELL AY (AISLE/RH) A-D, 1
G-K,
N,P,Q
–105B 856392-409A 2 BACK SHELL AY (OUTBD/LH) E,F,L, 1
M
–105C 856392-410A 2 BACK SHELL AY (AISLE/RH) E,F,L, 1
M
ATTACHING PARTS
110 NAS6204-2 2 BOLT 8
110A NAS1149F0416P 2 WASHER 8
110B MS21042-4 2 NUT 8
---*---
115 857277-401 3 BRACKET AY, VIDEO (U/O 856392 1
-407, -408)
ATTACHING PARTS
120 AN525-10R9 3 SCREW 4
---*---
125 856462-407A 3 SHROUD AY, VIDEO (U/O 856392 1
-407, -408)
125A 856462-403B 3 SHROUD AY, VIDEO (U/O 856392 1
-409, -410)
ATTACHING PARTS
130 AN525-10R14 3 SCREW 4
---*---
135 WA5135-103-103 3 CLIPNUT (V60119) 4
140 856404-001 3 SUPPORT BRACKET, VIDEO 1
ATTACHING PARTS
145 AN525-10R8 3 SCREW 2
---*---
150 856570-403B 3 AMENITIES POCKET AY 1
ATTACHING PARTS
155 AN525-10R8 3 SCREW 3
---*---
–156 856357-401B 3 LIT POCKET AY 1
ATTACHING PARTS
160 NAS517-3-4 3 SCREW 2
165 NAS1169-10 3 WASHER-DIMPLED 4
---*---
INDENT
AIRLINE UNITS
FIG PART EFF
PART NOMENCLATURE PER
ITEM NUMBER CODE
NO ASSY
2
170 855750-003 4 SPRING, LIT POCKET 1
(CTR CONSOLE SIDE)
–170A 855750-004 4 SPRING, LIT POCKET 1
ATTACHING PARTS
175 NAS517-3-1 4 SCREW 1
180 NAS1149F0316P 4 WASHER 1
185 MS21042-3 4 NUT 1
---*---
186 856359-001 4 SUPPORT BRACKET 1
187 856357-001B 4 COVER, LEATHER, LIT POCKET 1
188 856357-403 4 PLATE AY, LIT POCKET 1
190 856585-001B 4 HANDLE 1
ATTACHING PARTS
195 NAS514P832-6 3 SCREW 2
---*---
200 856486-403B 3 HEAD PADDING AY 1
ATTACHING PARTS
205 AN525-10R14 3 SCREW 2
---*---
210 WA5135-103-103 3 CLIPNUT (V60119) 2
215 851103-401B 3 CLOSEOUT AY (U/O 856392-407, 1
-409)
–215A 851103-402B 3 CLOSEOUT AY (U/O 856392-408, 1
-410)
ATTACHING PARTS
220 AN525-10R8 3 SCREW 2
---*---
225 856701-401B 3 CLOSEOUT AY 1
230 855726-011A 3 BACK SHELL, 7800 (U/O 856392 1
-407, -409)
–230A 855726-012A 3 BACK SHELL, 7800 (U/O 856392 1
-408, -410)
231 855793-009A 2 SHROUD (POST SB 858535-25- 1
2474)
231A 855793-010A 2 SHROUD (POST SB 858535-25- 1
2474)
ATTACHING PARTS
232 858501-001A 2 SCREW 2
---*---
INDENT
AIRLINE UNITS
FIG PART EFF
PART NOMENCLATURE PER
ITEM NUMBER CODE
NO ASSY
2
235 855787-001 2 SUPPORT BRACKET, BACK 2
SHELL (LH)
235A 855787-002 2 SUPPORT BRACKET, BACK 2
SHELL (RH)
ATTACHING PARTS
240 NAS6204-3 2 BOLT 2
–245 NOT USED
---*---
250 856360-407A 2 LINER AY, BACK SHELL (LH) 2
250A 856360-408A 2 LINER AY, BACK SHELL (RH) 2
–250B 856360-405B 2 LINER AY, BACK SHELL (BACK) 1
255 856360-003B 3 DRESS COVER, BACK SHELL 1
LINER (U/O 856360-407, -408)
–255A 856360-005B 3 DRESS COVER, BACK SHELL 1
LINER (U/O 856360-405)
260 855794-403C 2 SUPPORT AY, INDICATOR LIGHT 1
(LH)
–260A 855794-407B 2 SUPPORT AY, INDICATOR LIGHT 1
(RH)
ATTACHING PARTS
265 NAS623-3-6 2 SCREW 2
---*---
–270 855727-415A 2 PRIVACY DIVIDER AY 1
ATTACHING PARTS
275 NAS517-3-8 2 SCREW (UPPER) 4
275A NAS623-3-14 2 SCREW (LOWER) 4
---*---
280 855728-015A 3 SHROUD (BND) 1
280A 855728-017A 3 SHROUD (BND) 1
–285 855727-417 3 STRUCTURE AY, DIVIDER (RVT) 1
290 856584-405 4 TRACK AY (UPPER) 1
290A 856584-407 4 TRACK AY (LOWER) 1
ATTACHING PARTS
295 NAS602-6P 4 SCREW (UPPER TRACK) 4
295A NAS602-6P 4 SCREW (LOWER TRACK) 3
300 NAS1149FN832P 4 WASHER (CTR OF TRACK ONLY) 2
305 MS21042-8 4 NUT (CTR OF TRACK ONLY) 2
---*---
INDENT
AIRLINE UNITS
FIG PART EFF
PART NOMENCLATURE PER
ITEM NUMBER CODE
NO ASSY
2
310 855727-207 4 STRUCTURE AY, DIVIDER 1
315 WA5135-103-103 4 CLIPNUT (V60119) 8
–320 855734-411A 3 PANEL AY, PRIVACY DIVIDER 1
325 NW-01-27 4 SHUTTLE (LOWER) (V0JFH8) 2
325A NW-01-27-LLZ 4 SHUTTLE (UPPER) (V0JFH8) 1
ATTACHING PARTS
330 NAS602-12P 4 SCREW 2
335 NAS1149FN816P 4 WASHER (UNDER NUT) 2
340 NAS1515H3L 4 WASHER (UNDER WASHER) 2
345 MS21042-3 4 NUT 2
---*---
350 855734-005A 4 PANEL 1
–355 857819-001 3 BRUSH, CLOSEOUT (BND) 2
–360 NOT USED
THRU
–395 NOT USED
–400 855762-409B 2 CONSOLE AY, AFT A-K, 1
P,Q
ATTACHING PARTS
–405 NAS603-10P 2 SCREW 2
–406 NAS1149D0316J 2 WASHER 2
---*---
410 855765-073B 3 SHROUD, CLOSEOUT 1
410A 855765-075B 3 SHROUD, CLOSEOUT 1
410B 855765-061B 3 SHROUD 1
410C 855765-067B 3 SHROUD 1
410D 855765-066B 3 SHROUD 1
410E 855765-065B 3 SHROUD 1
410F 855765-072B 3 SHROUD 1
410G 855765-071B 3 SHROUD 1
410H 855765-077B 3 SHROUD 1
410J 855765-069B 3 SHROUD 1
410K 855765-070B 3 SHROUD 1
410L 855765-064B 3 SHROUD 1
410M 855765-063B 3 SHROUD 1
410N 855765-089B 3 SHROUD 1
410P 855765-093B 3 SHROUD 2
410Q 855765-085B 3 SHROUD 1
410R 855765-087B 3 SHROUD 1
INDENT
AIRLINE UNITS
FIG PART EFF
PART NOMENCLATURE PER
ITEM NUMBER CODE
NO ASSY
2
410S 855765-081B 3 SHROUD 1
410T 855765-082B 3 SHROUD 1
410U 855765-091B 3 SHROUD 1
410V 855765-092B 3 SHROUD 1
415 856704-403A 3 COIN TRAY AY 1
ATTACHING PARTS
420 NAS602-5P 3 SCREW 1
420A NAS602-6P 3 SCREW 2
421 NAS1149D0332J 3 WASHER 3
---*---
425 855763-435 3 STRUCTURE AY, AFT CONSOLE 1
–430 855763-417B 2 CONSOLE AY, AFT L,M,N 1
ATTACHING PARTS
435 NAS603-10P 2 SCREW 2
440 NAS1149D0316J 2 WASHER 2
---*---
445 855765-049B 3 SHROUD (LH) (BND) 1
445A 855765-051B 3 SHROUD (RH) (BND) 1
450 855763-403 3 BRACKET AY 1
455 855871-409A 2 CONSOLE AY, CTR, FRONT ROW A,B,G, 1
(SEE IPL FIG. 3 FOR DETS) H,N
–455A 855870-407A 2 CONSOLE AY, CTR SEE IPL FIG. 4 C-F, 1
FOR DETS) J-M,
P,Q
ATTACHING PARTS
460 NAS6204-3 2 BOLT (FWD) 2
460A NAS6204-5 2 BOLT (AFT) 2
465 NAS1149F0416P 2 WASHER 4
---*---
–470 855287-411B 2 FOOD TABLE AY, BI-FOLD (LH) 1
(SEE IPL FIG. 16 FOR DETS)
470A 855287-412B 2 FOOD TABLE AY, BI-FOLD (RH) 1
(SEE IPL FIG. 16 FOR DETS)
INDENT
AIRLINE UNITS
FIG PART EFF
PART NOMENCLATURE PER
ITEM NUMBER CODE
NO ASSY
2
–475 855737-403A 2 PADDLE ARM AY, FOOD TABLE 1
(LH)
–475A 855737-404A 2 PADDLE ARM AY, FOOD TABLE 1
(RH)
ATTACHING PARTS
480 NAS6204-4 2 BOLT 1
485 NAS1149F0416P 2 WASHER 1
485A NAS1515H7L 2 WASHER 2
---*---
–490 822583-40 3 BAR SLIDE (U/O 855737-403) 2
490A 822583-39 3 BAR SLIDE (U/O 855737-404) 2
ATTACHING PARTS
495 NAS1191-3PL6 3 SCREW 2
500 NAS1149D0316J 3 WASHER 2
505 NAS75-3-003 3 BUSHING 2
---*---
510 93615A216 3 SCREW, CAP (V3A054) 2
515 856012-003A 3 LATCH 1
ATTACHING PARTS
520 NAS561P4-10 3 PIN, SPRING 1
---*---
525 LC-020A-6 3 LATCH SLIDE SPRING 1
–530 856150-003A 3 PADDLE ARM (U/O 855737-403) 1
530A 856150-004A 3 PADDLE ARM (U/O 855737-404) 1
535 NAS74-4-005 3 BUSHING 1
540 855744-411A 2 ARMREST AY, SIDE (OUTBD/LH) 1
(SEE IPL FIG. 5 FOR DETS)
540A 855744-412A 2 ARMREST AY, SIDE (AISLE/RH) 1
(SEE IPL FIG. 5 FOR DETS)
–545 NOT USED
–550 NOT USED
555 856899-402 2 STRUCTURE AY, CLOSEOUT 1
(RH/AISLE)
–555A 856899-401 2 STRUCTURE AY, CLOSEOUT 1
(LH/AISLE)
ATTACHING PARTS
560 NAS603-6P 2 SCREW 3
565 NAS1149F0316P 2 WASHER 3
570 NAS514P1032-9 2 SCREW 4
---*---
INDENT
AIRLINE UNITS
FIG PART EFF
PART NOMENCLATURE PER
ITEM NUMBER CODE
NO ASSY
2
–575 856244-434B 2 SHROUD AY, CLOSEOUT 1
(RH/AISLE)
–575A 856244-433B 2 SHROUD AY, CLOSEOUT 1
(LH/AISLE)
580 856243-044B 3 SHROUD, CLOSEOUT 1
(U/O 856244-434)
–580A 856243-043B 3 SHROUD, CLOSEOUT 1
(U/O 856244-433)
R –585 856244-436B 2 DELETED (SUPSD BY ITEM 585B) D
R –585A 856244-435B 2 DELETED (SUPSD BY ITEM 585C) D
R –585B 856244-458B 2 SHROUD AY, CLOSEOUT (RH 1
AISLE) (SUPSDS ITEM 585)
(POST SB 859990-25-2591)
R –585C 856244-457B 2 SHROUD AY, CLOSEOUT (LH 1
AISLE) (SUPSDS ITEM 585A)
(POST SB 859990-25-2591)
ATTACHING PARTS
585D 1212-105 2 CAP, SNAP 2
585E NAS603-8P 2 SCREW 2
585F 1212FB 2 WASHER, SNAP CAP
---*---
R –590 856243-039A 3 DELETED D
R –590A 856243-040A 3 DELETED D
590B 856243-078B 3 SHROUD, CLOSEOUT 1
(U/O 856244-458)
–590C 856243-077B 3 SHROUD, CLOSEOUT 1
(U/O 856244-457)
R –595 856244-428A 2 DELETED (SUPSD BY ITEM 595B) D
R –595A 856244-427A 2 DELETED (SUPSD BY ITEM 595C) D
R –595B 856244-476A 2 SHROUD AY, CLOSEOUT (RH/ 1
AISLE) (AFT) (SUPSDS ITEM
595) (POST SB 859990-25-2591)
INDENT
AIRLINE UNITS
FIG PART EFF
PART NOMENCLATURE PER
ITEM NUMBER CODE
NO ASSY
2
R –585C 856244-475A 2 SHROUD AY, CLOSEOUT (LH/ 1
AISLE) (AFT) (SUPSDS ITEM
595A) (POST SB 859990-25
-2591)
ATTACHING PARTS
595D 1212-105 2 CAP, SNAP 2
595E NAS603-8P 2 SCREW 2
595F 1212FB 2 WASHER, SNAP CAP 2
---*---
R –600 856243-041B 3 DELETED D
600A 856243-079B 3 SHROUD, CLOSEOUT 1
(U/O 856244-475, -476)
R 605 856243-046B 3 SHROUD, CLOSEOUT 1
(U/O 856244-476)
R –605A 856243-045B 3 SHROUD, CLOSEOUT 1
(U/O 856244-475)
–610 NOT USED
THRU
–650 NOT USED
655 855718-037A 2 CLOSEOUT, FOOTWELL (OUTBD) A,C,E 1
–655A 855718-038A 2 CLOSEOUT, FOOTWELL (OUTBD) B,D,F 1
–655B 855718-023A 2 CLOSEOUT, FOOTWELL (OUTBD) G 1
–655C 855718-024A 2 CLOSEOUT, FOOTWELL (OUTBD) H 1
–655D 855718-021A 2 CLOSEOUT, FOOTWELL (OUTBD) J 1
–655E 855718-022A 2 CLOSEOUT, FOOTWELL (OUTBD) K 1
–655F 855718-027A 2 CLOSEOUT, FOOTWELL (OUTBD) L 1
–655G 855718-028A 2 CLOSEOUT, FOOTWELL (OUTBD) M 1
–655H 855718-032A 2 CLOSEOUT, FOOTWELL (LH) N 1
–655J 855718-047A 2 CLOSEOUT, FOOTWELL (OUTBD) P 1
–655K 855718-048A 2 CLOSEOUT, FOOTWELL (OUTBD) Q 1
INDENT
AIRLINE UNITS
FIG PART EFF
PART NOMENCLATURE PER
ITEM NUMBER CODE
NO ASSY
2
–655L 855718-017B 2 CLOSEOUT, FOOTWELL (AISLE) A,C,E 1
–655M 855718-018B 2 CLOSEOUT, FOOTWELL (AISLE) B,D,F 1
–655N 855718-061A 2 CLOSEOUT, FOOTWELL (AISLE) G 1
–655P 855718-062A 2 CLOSEOUT, FOOTWELL (AISLE) H 1
–655Q 855718-025A 2 CLOSEOUT, FOOTWELL (AISLE) J 1
–655R 855718-026A 2 CLOSEOUT, FOOTWELL (AISLE) K 1
–655S 855718-029A 2 CLOSEOUT, FOOTWELL (AISLE) L 1
–655T 855718-030A 2 CLOSEOUT, FOOTWELL (AISLE) M 1
–655U 855718-031A 2 CLOSEOUT, FOOTWELL (RH) N 1
–655V 855718-045A 2 CLOSEOUT, FOOTWELL (AISLE) P 1
–655W 855718-046A 2 CLOSEOUT, FOOTWELL (AISLE) Q 1
656 AJ4-35 2 STUD 8
657 GH4 2 GROMMET 8
660 856243-036B 2 SHROUD, FOOTWELL (OUTBD) A,C,E, 1
F,G,J,P
–660A 856243-035B 2 SHROUD, FOOTWELL (OUTBD) B,D,F, 1
H,K,Q
–660B 856243-035B 2 SHROUD, FOOTWELL (AISLE) A,C,E, 1
F,G,J,P
–660C 856243-036B 2 SHROUD, FOOTWELL (AISLE) B,D,F, 1
H,K,Q
665 857017-407 2 STAND OFF AY (OUTBD) A-F 1
–665A 857017-403 2 STAND OFF AY (OUTBD) G,H 1
–665B 857017-409 2 STAND OFF AY (OUTBD) J,K 1
–665C 857017-415 2 STAND OFF AY (OUTBD) L,M 1
INDENT
AIRLINE UNITS
FIG PART EFF
PART NOMENCLATURE PER
ITEM NUMBER CODE
NO ASSY
2
–665D 857017-423 2 STAND OFF AY (OUTBD) P,Q 1
–665E 857017-401 2 STAND OFF AY (AISLE) A-F 1
–665F 857017-417 2 STAND OFF AY (AISLE) G,H 1
–665G 857017-411 2 STAND OFF AY (AISLE) J,K 1
–665H 857017-415 2 STAND OFF AY (AISLE) L,M 1
–665J 857017-421 2 STAND OFF AY (AISLE) P,Q 1
–665K 857017-419 2 STAND OFF AY N 2
ATTACHING PARTS
670 MS3367-3-9 2 STRAP (WA5047-256-200) 2
---*---
675 855711-401 2 HEADREST AY (SEE IPL FIG. 6 2
FOR DETS)
ATTACHING PARTS
680 NAS517-3-4 2 SCREW 4
685 855789-001 2 SPACER 2
---*---
690 855709-401 2 BACK AY 2
ATTACHING PARTS
695 NAS6204-10 2 BOLT 2
700 NAS1149F0416P 2 WASHER 4
705 42NKE-048 2 NUT 2
706 115060-003 2 SPACER, NYLON 2
---*---
710 855761-401 3 TORQUE TUBE AY 4
ATTACHING PARTS
715 NAS6204-11 3 BOLT 4
715A NAS6204-18 3 BOLT 2
720 NAS1149D0432J 3 WASHER 12
720A 5710-62-60 3 WASHER 4
725 MS21042-4 3 NUT 6
726 NAS43HT4-24 3 SPACER 2
---*---
730 CRSB-16 3 ROLLER, TRACK 2
735 NAS43HT7-9 3 SPACER 2
INDENT
AIRLINE UNITS
FIG PART EFF
PART NOMENCLATURE PER
ITEM NUMBER CODE
NO ASSY
2
740 855781-401 3 INSERT AY, BACK FRAME 2
ATTACHING PARTS
745 NAS6204-9 3 BOLT 1
750 NAS1149D0432J 3 WASHER 1
755 MS21042-4 3 NUT 1
---*---
756 856250-003 2 BUTTON-SLIDE 4
760 847372-15 2 BRACKET, SWIVEL LINK 4
ATTACHING PARTS
765 NAS6204-4 2 BOLT 1
770 847372-5 2 BUSHING 1
775 42NKE-048 2 NUT 1
---*---
780 855722-401A 2 STRUCTURE AY, LEGREST 2
(SEE IPL FIG. 7 FOR DETS)
ATTACHING PARTS
785 NAS6204-4 2 BOLT 2
790 NAS1149F0416P 2 WASHER 2
790A NAS1515HL7 2 WASHER 2
---*---
795 NAS73-4E004 2 BUSHING 4
800 855720-401 2 PAN AY, SEAT (SEE IPL FIG. 8 FOR 2
DETS)
805 856250-003 2 BUTTON-SLIDE (AFT) 4
805A 856250-001 2 BUTTON-SLIDE 4
806 830684-47 2 PLACARD-MECHANICAL 2
OPERATION
810 856024-411B 2 DRESS COVER-RAIL 4
810A 856024-403B 2 DRESS COVER-RAIL (OUTSIDE 1
RAIL)
–810B 856024-404B 2 DRESS COVER-RAIL (OUTSIDE 1
RAIL)
810C 856024-405B 2 DRESS COVER-RAIL (LH SIDE OF 2
SEAT PANS)
–810D 856024-406B 2 DRESS COVER-RAIL (RH SIDE 2
OF SEAT PANS)
–810E 856024-409B 2 DRESS COVER-BACK 2
CLOSEOUT
–810F 856024-417B 2 DRESS COVER-AFT CLOSEOUT 2
INDENT
AIRLINE UNITS
FIG PART EFF
PART NOMENCLATURE PER
ITEM NUMBER CODE
NO ASSY
2
815 856158-003 2 PLATE-STOP 4
ATTACHING PARTS
820 NAS1191E08P3L 2 SCREW 2
---*---
825 856085-419 2 SUPPORT AY (RVT) 1
826 855791-003 2 BRACKET, TRACK MOUNTING 2
(RVT)
830 856235-405 2 TUBE AY (AFT) A,C,E, 1
N
–830A 856235-406 2 TUBE AY (AFT) B,D,F 1
–830B 856235-411 2 TUBE AY (AFT) G 1
–830C 856235-413 2 TUBE AY (AFT) H 1
–830D 856235-409 2 TUBE AY (AFT) J 1
–830E 856235-410 2 TUBE AY (AFT) K 1
–830F 856235-414 2 TUBE AY (AFT) L 1
–830G 856235-412 2 TUBE AY (AFT) M 1
–830H 856235-415 2 TUBE AY (AFT) P 1
–830J 856235-416 2 TUBE AY (AFT) Q 1
ATTACHING PARTS
831 NAS603-10P 2 SCREW 2
832 NAS1149F0332P 2 WASHER 2
---*---
835 856005-401 2 SUPPORT AY, DSEB 1
ATTACHING PARTS
836 NAS603-6P 2 SCREW 3
837 NAS1149F0332P 2 WASHER 3
---*---
840 852259-417 2 PANEL AY, ELECTRIC 1
ATTACHING PARTS
841 NAS603-8P 2 SCREW 2
842 NAS1149F0332P 2 WASHER 4
843 MS21042L3 2 NUT 2
---*---
845 843613-33 2 PANEL, ELECTRIC (RVT) 1
–850 NOT USED
THRU
–860 NOT USED
INDENT
AIRLINE UNITS
FIG PART EFF
PART NOMENCLATURE PER
ITEM NUMBER CODE
NO ASSY
2
–865 856165-411A 2 BASEFRAME AY A,C,E 1
–865A 856165-412A 2 BASEFRAME AY B,D,F 1
–865B 856165-421A 2 BASEFRAME AY G 1
–865C 856165-422A 2 BASEFRAME AY H 1
–865D 856165-423A 2 BASEFRAME AY J 1
–865E 856165-424A 2 BASEFRAME AY K 1
–865F 856165-425A 2 BASEFRAME AY L 1
–865G 856165-426A 2 BASEFRAME AY M 1
–865H 856165-427A 2 BASEFRAME AY N 1
–865J 856165-429A 2 BASEFRAME AY P 1
–865K 856165-430A 2 BASEFRAME AY Q 1
–870 856174-401A 3 SPREADER AY, RAIL 2
–870A 856174-402A 3 SPREADER AY, RAIL 2
ATTACHING PARTS
875 NAS623-4-38 3 SCREW 2
880 NAS1149F0416P 3 WASHER 4
885 MS21042-4 3 NUT 2
---*---
–890 NOT USED
895 855767-001 4 RACK, GEAR 1
ATTACHING PARTS
900 NAS6604-5 4 BOLT (FWD) 3
900A NAS6604-8 4 BOLT (AFT) 2
905 NAS1149F0432P 4 WASHER (AFT) 2
---*---
910 856158-001 4 RETAINER, RACK AND PINNION 1
915 NAS623-3-36 4 SCREW (FWD) 1
920 NAS1149D0332J 4 WASHER (FWD) 1
925 MS21042-3 4 NUT (FWD) 1
INDENT
AIRLINE UNITS
FIG PART EFF
PART NOMENCLATURE PER
ITEM NUMBER CODE
NO ASSY
2
930 856046-001A 4 PLATE, RETAINER 1
ATTACHING PARTS
935 NAS514P832-8 4 SCREW 4
940 NAS43DD3-8 4 SPACER 4
---*---
945 856173-001A 4 SPREADER (U/O 856174-401) 1
945A 856173-002A 4 SPREADER (U/O 856174-402) 1
950 856168-401A 3 LEG AY, STRAIGHT (U/O 856165- 2
411, -412, -427) (SEE IPL FIG. 9
FOR DETS)
–950A 856169-417A 3 LEG AY, 2” OFFSET (OUTBD) (U/O 1
856165-421) (SEE IPL FIG. 9
FOR DETS)
–950B 856169-418A 3 LEG AY, 2” OFFSET (OUTBD) (U/O 1
856165-422) (SEE IPL FIG. 9
FOR DETS)
–950C 856169-404A 3 LEG AY, 2” OFFSET (OUTBD) (U/O 1
856165-423, -429) (SEE IPL FIG.
9 FOR DETS)
–950D 856169-403A 3 LEG AY, 2” OFFSET (OUTBD) (U/O 1
856165-424, -430) (SEE IPL FIG.
9 FOR DETS)
–950E 856169-405A 3 LEG AY, 3” OFFSET (OUTBD) (U/O 1
856165-425) (SEE IPL FIG. 9
FOR DETS)
–950F 856169-406A 3 LEG AY, 3” OFFSET (OUTBD) (U/O 1
856165-426) (SEE IPL FIG. 9
FOR DETS)
–950G 856169-403A 3 LEG AY, 2” OFFSET (INBD) (U/O 1
856165-421) (SEE IPL FIG. 9
FOR DETS)
–950H 856169-404A 3 LEG AY, 2” OFFSET (INBD) (U/O 1
856165-422) (SEE IPL FIG. 9
FOR DETS)
–950J 856169-418A 3 LEG AY, 2” OFFSET (INBD) (U/O 1
856165-423, -429) (SEE IPL FIG.
9 FOR DETS)
–950K 856169-417A 3 LEG AY, 2” OFFSET (INBD) (U/O 1
856165-424, -430) (SEE IPL FIG.
9 FOR DETS)
–950L 856169-420A 3 LEG AY, 3” OFFSET (INBD) (U/O 1
856165-425) (SEE IPL FIG. 9
FOR DETS)
INDENT
AIRLINE UNITS
FIG PART EFF
PART NOMENCLATURE PER
ITEM NUMBER CODE
NO ASSY
2
–950M 856169-419A 3 LEG AY, 3” OFFSET (INBD) 1
(U/O 856165-426) (SEE IPL FIG.
9 FOR DETS)
ATTACHING PARTS
955 NAS623-4-38 3 SCREW (FWD) 1
960 NAS6605-44 3 BOLT (AFT) 1
–960A NAS517-5-34 3 SCREW (OUTBD AFT ONLY) 1
(U/O 856165-421, -422)
–960B NAS517-5-34 3 SCREW (AISLE AFT ONLY) 1
(U/O 856165-423, -424)
965 NAS1149F0416P 3 WASHER (FWD) 2
965A NAS1149F0563P 3 WASHER (AFT) 2
970 MS21042-4 3 NUT (FWD) 1
970A MS21042-5 3 NUT (AFT) 1
---*---
975 856171-413 3 BASEFRAME TUBE AY (FWD) 1
(U/O 856165-411, -412)
–975A 856171-421 3 BASEFRAME TUBE AY (FWD) 1
(U/O 856165-421)
–975B 856171-422 3 BASEFRAME TUBE AY (FWD) 1
(U/O 856165-422)
–975C 856171-425 3 BASEFRAME TUBE AY (FWD) 1
(U/O 856165-423)
–975D 856171-426 3 BASEFRAME TUBE AY (FWD) 1
(U/O 856165-424)
–975E 856171-429 3 BASEFRAME TUBE AY (FWD) 1
(U/O 856165-425)
–975F 856171-430 3 BASEFRAME TUBE AY (FWD) 1
(U/O 856165-426)
–975G 856171-433 3 BASEFRAME TUBE AY (FWD) 1
(U/O 856165-427)
–975H 856171-437 3 BASEFRAME TUBE AY (FWD) 1
(U/O 856165-429)
–975J 856171-438 3 BASEFRAME TUBE AY (FWD) 1
(U/O 856165-430)
975K 856171-415 3 BASEFRAME TUBE AY (AFT) 1
(U/O 856165-411, -412)
–975L 856171-423 3 BASEFRAME TUBE AY (AFT) 1
(U/O 856165-421)
–975M 856171-424 3 BASEFRAME TUBE AY (AFT) 1
(U/O 856165-422)
–975N 856171-427 3 BASEFRAME TUBE AY (AFT) 1
(U/O 856165-423)
INDENT
AIRLINE UNITS
FIG PART EFF
PART NOMENCLATURE PER
ITEM NUMBER CODE
NO ASSY
2
–975P 856171-428 3 BASEFRAME TUBE AY (AFT) 1
(U/O 856165-424)
–975Q 856171-431 3 BASEFRAME TUBE AY (AFT) 1
(U/O 856165-425)
–975R 856171-432 3 BASEFRAME TUBE AY (AFT) 1
(U/O 856165-426)
–975S 856171-435 3 BASEFRAME TUBE AY (AFT) 1
(U/O 856165-427)
–975T 856171-439 3 BASEFRAME TUBE AY (AFT) 1
(U/O 856165-429)
–975U 856171-440 3 BASEFRAME TUBE AY (AFT) 1
(U/O 856165-430)
–980 857226-401 2 ELECTRICAL INSTL (SEE IPL FIG. A 1
11 FOR DETS)
–980A 857226-403 2 ELECTRICAL INSTL (SEE IPL FIG. B 1
11 FOR DETS)
–980B 857226-405 2 ELECTRICAL INSTL (SEE IPL FIG. C 1
11 FOR DETS)
–980C 857226-407 2 ELECTRICAL INSTL (SEE IPL FIG. D 1
11 FOR DETS)
–980D 857226-409 2 ELECTRICAL INSTL (SEE IPL FIG. E 1
11 FOR DETS)
–980E 857226-411 2 ELECTRICAL INSTL (SEE IPL FIG. F 1
11 FOR DETS)
–980F 857226-413 2 ELECTRICAL INSTL (SEE IPL FIG. G 1
11 FOR DETS)
–980G 857226-415 2 ELECTRICAL INSTL (SEE IPL FIG. H 1
11 FOR DETS)
–980H 857226-417 2 ELECTRICAL INSTL (SEE IPL FIG. J 1
11 FOR DETS)
–980J 857226-419 2 ELECTRICAL INSTL (SEE IPL FIG. K 1
11 FOR DETS)
–980K 857226-421 2 ELECTRICAL INSTL (SEE IPL FIG. L 1
11 FOR DETS)
–980L 857226-423 2 ELECTRICAL INSTL (SEE IPL FIG. M 1
11 FOR DETS)
–980M 857226-425 2 ELECTRICAL INSTL (SEE IPL FIG. N 1
11 FOR DETS)
–980N 857226-427 2 ELECTRICAL INSTL (SEE IPL FIG. P 1
11 FOR DETS)
–980P 857226-429 2 ELECTRICAL INSTL (SEE IPL FIG. Q 1
11 FOR DETS)
INDENT
AIRLINE UNITS
FIG PART EFF
PART NOMENCLATURE PER
ITEM NUMBER CODE
NO ASSY
2
–985 857241-401 1 IFE INSTL (SEE IPL FIG. 13 FOR A 1
DETS)
–985A 857241-403 1 IFE INSTL (SEE IPL FIG. 13 FOR B 1
DETS)
–985B 857241-405 1 IFE INSTL (SEE IPL FIG. 13 FOR C 1
DETS)
–985C 857241-407 1 IFE INSTL (SEE IPL FIG. 13 FOR D 1
DETS)
–985D 857241-409 1 IFE INSTL (SEE IPL FIG. 13 FOR E 1
DETS)
–985E 857241-411 1 IFE INSTL (SEE IPL FIG. 13 FOR F 1
DETS)
–985F 857241-413 1 IFE INSTL (SEE IPL FIG. 13 FOR H 1
DETS)
–985G 857241-415 1 IFE INSTL (SEE IPL FIG. 13 FOR J 1
DETS)
–985H 857241-417 1 IFE INSTL (SEE IPL FIG. 13 FOR K 1
DETS)
–985J 857241-419 1 IFE INSTL (SEE IPL FIG. 13 FOR L 1
DETS)
–985K 857241-421 1 IFE INSTL (SEE IPL FIG. 13 FOR M 1
DETS)
–985L 857241-423 1 IFE INSTL (SEE IPL FIG. 13 FOR N 1
DETS)
–985M 857241-425 1 IFE INSTL (SEE IPL FIG. 13 FOR P 1
DETS)
–985N 857241-427 1 IFE INSTL (SEE IPL FIG. 13 FOR Q 1
DETS)
–985P 857241-429 1 IFE INSTL (SEE IPL FIG. 13 FOR R 1
DETS)
–990 857239-401 1 PC POWER INSTL (SEE IPL FIG. A 1
15 FOR DETS)
–990A 857239-403 1 PC POWER INSTL (SEE IPL FIG. B 1
15 FOR DETS)
–990B 857239-405 1 PC POWER INSTL (SEE IPL FIG. C 1
15 FOR DETS)
–990C 857239-407 1 PC POWER INSTL (SEE IPL FIG. D 1
15 FOR DETS)
–990D 857239-409 1 PC POWER INSTL (SEE IPL FIG. E 1
15 FOR DETS)
–990E 857239-411 1 PC POWER INSTL (SEE IPL FIG. F 1
15 FOR DETS)
–990F 857239-413 1 PC POWER INSTL (SEE IPL FIG. G 1
15 FOR DETS)
INDENT
AIRLINE UNITS
FIG PART EFF
PART NOMENCLATURE PER
ITEM NUMBER CODE
NO ASSY
2
–990G 857239-415 1 PC POWER INSTL (SEE IPL FIG. H 1
15 FOR DETS)
–990H 857239-417 1 PC POWER INSTL (SEE IPL FIG. J 1
15 FOR DETS)
–990J 857239-419 1 PC POWER INSTL (SEE IPL FIG. K 1
15 FOR DETS)
–990K 857239-421 1 PC POWER INSTL (SEE IPL FIG. L 1
15 FOR DETS)
–990L 857239-423 1 PC POWER INSTL (SEE IPL FIG. M 1
15 FOR DETS)
–990M 857239-425 1 PC POWER INSTL (SEE IPL FIG. N 1
15 FOR DETS)
–990N 857239-427 1 PC POWER INSTL (SEE IPL FIG. P 1
15 FOR DETS)
–990P 857239-429 1 PC POWER INSTL (SEE IPL FIG. Q 1
15 FOR DETS)
Page 10104
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450
140
201
(REF 100, IPL 12 150
185
110, IPL 13)
200
130
195 135
175
155A
190 160A
170 210
165 125
260 125
215 215 120
205 120
205
330 275A
220
300
310
270
270
265 305
230
320
325
B 315
295 220A
225 280
290
285
A
110A
Page 10105
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450
A
330
(REF)
5
15
30
105 100 25 10
20
95
50 80
95
85
40
90
60
45
65
55
B 255
330
250
(REF)
240A
245
Page 10106
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450
INDENT
AIRLINE UNITS
FIG PART EFF
PART NOMENCLATURE PER
ITEM NUMBER CODE
NO ASSY
3
–1 855871-409A 0 CONSOLE AY, CTR, F/R (SEE RF
FIGS. 1 AND 2 FOR NHA)
INDENT
AIRLINE UNITS
FIG PART EFF
PART NOMENCLATURE PER
ITEM NUMBER CODE
NO ASSY
3
140 857369-003A 1 INSERT, COCKTAIL TRAY (BND) 1
–145 855923-409A 1 COCKTAIL TRAY AY 1
ATTACHING PARTS
150 NAS517-3-36 1 SCREW 4
---*---
–155 857369-005A 2 RH TRAY INSERT (BND) 1
155A 857369-006A 2 LH TRAY INSERT (BND) 1
–160 855885-005A 2 COCKTAIL TRAY, SWING OUT 1
(RH)
160A 855885-006A 2 COCKTAIL TRAY, SWING OUT 1
(LH)
ATTACHING PARTS
165 NAS1190-4P14 2 SCREW 1
170 NAS1149F0463P 2 WASHER 1
175 NAS43HT4-24 2 SPACER 1
---*---
–180 855880-409A 2 TRAY AY, COCKTAIL 1
185 857577-001A 3 BUTTON 2
ATTACHING PARTS
190 857646-001 3 SHAFT 1
195 LC-026E-3MW 3 SPRING 1
200 MS21209C0815 3 INSERT, HELICOIL 1
---*---
201 857282-003A 3 COCKTAIL TRAY 1
205 857457-011 1 BRACKET, COCKTAIL TRAY 2
SUPPORT
ATTACHING PARTS
210 NAS603-8P 1 SCREW 2
215 NAS1149F0332P 1 WASHER 2
---*---
220 855890-024A 1 SIDE SHROUD (RH) 1
220A 855890-023A 1 SIDE SHROUD (LH) 1
225 857645-001A 1 SHROUD, VIDEO SCREEN 1
POCKET
230 857643-002A 1 SHROUD, INNER, DIVIDER AY 1
(RH)
–230A 857643-001A 1 SHROUD, INNER, DIVIDER AY 1
(LH)
–235 857647-001A 1 SHROUD, VIDEO SCREEN 1
POCKET
INDENT
AIRLINE UNITS
FIG PART EFF
PART NOMENCLATURE PER
ITEM NUMBER CODE
NO ASSY
3
–240 853074-8C 1 SHROUD, VIDEO CLOSEOUT 1
(RH)
240A 853074-7C 1 SHROUD, VIDEO CLOSEOUT 1
(LH)
245 853072-411 1 DIVIDER AY 1
ATTACHING PARTS
250 NAS514P832-8 1 SCREW 4
255 NAS514P1032-8 1 SCREW 2
---*---
260 BA710092 1 DEPLOYMENT ARM (RH) 1
–260A BA710093 1 DEPLOYMENT ARM (LH) 1
ATTACHING PARTS
265 NAS604-14P 1 SCREW 4
270 NAS1149F0416P 1 WASHER 4
---*---
–275 855890-026A 1 SHROUD, REAR (RH) 1
275A 855890-025A 1 SHROUD, REAR (LH) 1
280 855905-021 1 PLATE, CONNECTOR 1
ATTACHING PARTS
285 NAS603-8P 1 SCREW 2
290 NAS1149D0332J 1 WASHER 2
---*---
295 23TA00475X 1 HOLDER, TIE STRAP (RVT) 2
300 855879-401 1 BRACKET AY, CONNECTOR 1
ATTACHING PARTS
305 HN5P-52-1-1 1 PLUNGER 4
310 HN5G-52-1 1 GROMMET 4
---*---
315 855905-019 1 PLATE, CONNECTOR 1
ATTACHING PARTS
320 HN5P-52-1-1 1 PLUNGER 4
325 HN5G-52-1 1 GROMMET 4
---*---
330 855873-407 1 STRUCTURE AY 1
Page 10110
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450
195
205
275
235 270
230
210A
215A 265
140
170
155
145
310
165
180
175 320 330
150 325
250
135 130
125
300 295
285
290
160
A
Page 10111
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450
110A 110B
80
90
20 85
45 75
115 110B
10
55 110
60
70
65
15 25 40
30
35
Page 10112
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450
INDENT
AIRLINE UNITS
FIG PART EFF
PART NOMENCLATURE PER
ITEM NUMBER CODE
NO ASSY
4
–1 855870-407A 0 CONSOLE AY, CTR, STD (SEE RF
FIGS. 1 AND 2 FOR NHA)
INDENT
AIRLINE UNITS
FIG PART EFF
PART NOMENCLATURE PER
ITEM NUMBER CODE
NO ASSY
4
140 857225-401 2 BRACKET AY (BND) 1
145 P116-499-12 3 BALL STUD 4
150 NAS620C6 3 WASHER 12
155 857286-001A 2 SHROUD, FRONT 1
160 855759-401B 1 CUP HOLDER AY 1
165 857281-401 1 STOP BLOCK AY 1
ATTACHING PARTS
170 NAS602-6P 1 SCREW 1
---*---
175 857369-009A 1 INSERT, FRONT COCKTAIL TRAY 1
(BND)
180 855886-001C 1 FRONT COCKTAIL TRAY AY 1
185 857281-401 1 STOP BLOCK AY 1
ATTACHING PARTS
190 NAS602-6P 1 SCREW 1
---*---
195 857369-001A 1 INSERT, COCKTAIL TRAY (BND) 1
–200 855923-407A 1 COCKTAIL TRAY AY 1
ATTACHING PARTS
205 NAS517-3-36 1 SCREW 4
---*---
–210 857369-005A 2 RH TRAY INSERT (BND) 1
210A 857369-006A 2 LH TRAY INSERT (BND) 1
–215 855885-006A 2 COCKTAIL TRAY, SWING OUT 1
(RH)
215A 855885-005A 2 COCKTAIL TRAY, SWING OUT 1
(LH)
ATTACHING PARTS
220 NAS1190-4P14 2 SCREW 1
225 NAS1149F0463P 2 WASHER 1
230 NAS43HT4-24 2 SPACER 1
---*---
235 855880-407A 2 COCKTAIL TRAY AY 1
240 847767-417A 1 ESCUTCHEON AY, RJU 2
ATTACHING PARTS
245 NAS514P440-8 1 SCREW 2
---*---
250 855890-012A 1 SHROUD, SIDE (RH) 1
250A 855890-011A 1 SHROUD, SIDE (LH) 1
INDENT
AIRLINE UNITS
FIG PART EFF
PART NOMENCLATURE PER
ITEM NUMBER CODE
NO ASSY
4
–255 855876-409A 1 ARMCAP AY 1
260 P116-499-12 2 BALL STUD 3
265 NAS620C6 2 WASHER 9
270 855876-009A 2 COVER 1
275 855877-409 2 ARMPAD AY 1
–280 857270-002 1 SUPPORT, FOAM (BND) (RH) 1
–280A 857270-001 1 SUPPORT, FOAM (BND) (LH) 1
285 855905-021 1 PLATE, CONNECTOR 1
ATTACHING PARTS
290 NAS603-8P 1 SCREW 2
295 NAS1149D0332J 1 WASHER 2
---*---
300 23TA00475X 1 HOLDER, TIE STRAP (RVT) 2
305 855879-401 1 BRACKET AY, CONNECTOR 1
ATTACHING PARTS
310 HN5P-52-1-1 1 PLUNGER 4
315 HN5G-52-1 1 GROMMET 4
---*---
320 855905-019 1 PLATE, CONNECTOR 1
ATTACHING PARTS
325 HN5P-52-1-1 1 PLUNGER 4
330 HN5G-52-1 1 GROMMET 4
---*---
335 855872-407 1 STRUCTURE AY 1
10
97
B
90
130
95 120
85
115
135
E
105
110A
286
100
A 110
105
Page 10116
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450
A 155
170
165
287
235
250
251
200
245A
150 185
175
180
286 430
301 (REF) 160
430
190 220
300 215
301
385
210
285
295 D
385
380
270
375
275
240 230
280 265
210
260A 260
C
245
80
B 75 C
325
30 290
310
65
65 320
65
60
20 65
45 35
20
20 315
40 25
35
Page 10117
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450
D
395
390
400
410
405
425
420 410
415
E
510
516
520
515
465
450A
455 516
450 445
517
517
450B 450C
450A
505
445
495 500
485 501 495 490
Page 10118
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450
INDENT
AIRLINE UNITS
FIG PART EFF
PART NOMENCLATURE PER
ITEM NUMBER CODE
NO ASSY
5
–1 855744-411A 0 ARMREST AY, SIDE (SEE IPL A RF
FIGS. 1 AND 2 FOR NHA)
–1A 855744-412A 0 ARMREST AY, SIDE (SEE IPL B RF
FIGS. 1 AND 2 FOR NHA)
–5 855799-403C 1 ARMCAP AY A 1
–5A 855799-404C 1 ARMCAP AY B 1
ATTACHING PARTS
10 NAS514P832-5 1 SCREW 5
---*---
–15 852548-415C 2 HINGE AY 1
ATTACHING PARTS
20 NAS514P832-6 2 SCREW 4
---*---
25 852548-83C 3 CAP HINGE HALF 1
30 852548-225C 3 BOX HINGE 4
ATTACHING PARTS
35 852548-23 3 PIN, HINGE 2
---*---
40 832697-5 3 SPRING 2
45 852548-207C 3 HINGE AY, CTR 2
–50 NOT USED
–55 NOT USED
60 856098-401 2 SPACER AY 1
ATTACHING PARTS
65 NAS514P832-6 2 SCREW 4
---*---
–70 855799-401C 2 ARMCAP AY 1
75 856144-001 3 PAD, ARMCAP 1
80 855799-001C 3 COVER, ARMCAP 1
85 855748-001C 1 CAP AY, END 1
ATTACHING PARTS
90 NAS1351-3-10P 1 SCREW (BTM) 2
95 NAS514P632-6 1 SCREW (TOP) 2
---*---
97 207-250201-00 1 PLUG (VZ4495) 2
INDENT
AIRLINE UNITS
FIG PART EFF
PART NOMENCLATURE PER
ITEM NUMBER CODE
NO ASSY
5
100 855732-001C 1 BUMPER A 1
–100A 855732-002C 1 BUMPER B 1
ATTACHING PARTS
105 851836-3AR 1 PLUG, BUTTON 4
110 NAS1352-08-12P 1 SCREW (FWD) 1
110A NAS1352-08-8P 1 SCREW (SIDE) 3
---*---
115 855716-003B 1 ESCUTCHEON 1
ATTACHING PARTS
120 NAS514P632-6 1 SCREW 2
---*---
–125 855747-417A 1 SHROUD AY, UPPER A 1
–125A 855747-418A 1 SHROUD AY, UPPER B 1
130 856094-025A 2 SHROUD, OUTER (BND) 1
(U/O 855747-417)
–130A 856094-026A 2 SHROUD, OUTER (BND) 1
(U/O 855747-418)
135 856094-024A 2 SHROUD, INNER (BND) 1
(U/O 855747-417)
–135A 856094-023A 2 SHROUD, INNER (BND) 1
(U/O 855747-418)
–140 855745-417A 1 STRUCTURE AY A 1
–140A 855745-418A 1 STRUCTURE AY B 1
145 855746-443 2 PANEL AY (U/O 855745-417) 1
–145A 855746-444 2 PANEL AY (U/O 855745-418) 1
ATTACHING PARTS
150 NAS517-3-26 2 SCREW (FWD) 3
155 NAS514P1032-10 2 SCREW (AFT) 2
---*---
160 855753-403 2 BRACKET AY 1
ATTACHING PARTS
165 NAS514P1032-10 2 SCREW 2
---*---
170 855751-404 2 LINK AY, ANCHOR (U/O 855746 1
-444
–170A 855751-403 2 LINK AY, ANCHOR (U/O 855746 1
-443)
175 855753-409 2 BLOCK AY 1
ATTACHING PARTS
180 NAS514P1032-10 2 SCREW 2
---*---
INDENT
AIRLINE UNITS
FIG PART EFF
PART NOMENCLATURE PER
ITEM NUMBER CODE
NO ASSY
5
185 855753-407 2 BRACKET AY (U/O 855746-443) 1
–185A 855753-408 3 BRACKET AY (U/O 855746-444) 1
ATTACHING PARTS
190 NAS514P632-7 2 SCREW 2
---*---
195 NOT USED
200 855746-448 2 PANEL AY (U/O 855746-444) 1
–200A 855746-447 2 PANEL AY (U/O 855746-443) 1
205 855746-441 2 PANEL AY (U/O 855745-417) 1
–205A 855746-442 2 PANEL AY (U/O 855745-418) 1
ATTACHING PARTS
210 NAS514P1032-10 2 SCREW 6
---*---
215 855753-408 2 BRACKET AY (U/O 855746-441) 1
–215A 855753-407 2 BRACKET AY (U/O 855746-442) 1
ATTACHING PARTS
220 NAS514P632-7 2 SCREW 2
---*---
–225 NOT USED
230 855746-445 2 PANEL AY (U/O 855746-441) 1
–230A 855746-446 2 PANEL AY (U/O 855746-442) 1
235 855753-405 2 SPACER AY 1
240 856097-015 2 BRACKET (RVT) 1
245 856097-075 2 BRACKET, ARMREST 1
–245A 856097-006 2 BRACKET, ARMREST 1
ATTACHING PARTS
250 NAS623-2-1 2 SCREW 2
251 NAS1149DN832J 2 WASHER 2
---*---
–255 855753-411 2 BRACKET AY (U/O 855745-417) 1
–255A 855753-412 2 BRACKET AY (U/O 855745-418) 1
ATTACHING PARTS
260 NAS517-3-17 2 SCREW 1
260A NAS1515H3L 2 WASHER 2
265 NAS514P1032-13 2 SCREW 3
270 855752-005 2 PLATE, FRICTION 2
275 855752-007 2 PLATE (U/O 855745-401) 1
–275A 855752-008 2 PLATE (U/O 855745-402) 1
---*---
INDENT
AIRLINE UNITS
FIG PART EFF
PART NOMENCLATURE PER
ITEM NUMBER CODE
NO ASSY
5
280 NAS75-3-023 3 BUSHING 1
285 856097-007 3 BRACKET 1
286 856485-405 1 SPEED BRAKE A 1
–286A 856485-406 1 SPEED BRAKE B 1
ATTACHING PARTS
287 NAS514P832-2 1 SCREW 4
---*---
290 855755-403 2 SLIDE AY, BALL BEARING 1
ATTACHING PARTS
295 855796-005 2 PIN, PIVOT 1
300 NAS516P3-10 2 PIN, SPRING 1
301 NAS1149F0416P 2 WASHER AR
---*---
–305 NOT USED
310 855753-413 2 BRACKET AY (U/O 855745-403) 1
–310A 855753-414 2 BRACKET AY (U/O 855745-404) 1
ATTACHING PARTS
315 92220A940 2 SCREW, CAP (V3A054) 3
---*---
320 855795-401 2 GUIDE AY 1
ATTACHING PARTS
325 92220A940 2 SCREW, CAP (V3A054) 3
---*---
–330 NOT USED
THRU
–365 NOT USED
–370 856011-403B 2 PIVOT AY (U/O 855745-401) 1
–370A 856011-404B 2 PIVOT AY (U/O 855745-402) 1
ATTACHING PARTS
375 NAS623-3-6 2 SCREW 1
380 NAS1149D0332J 2 WASHER 1
385 NAS1515H3L 2 WASHER 2
---*---
INDENT
AIRLINE UNITS
FIG PART EFF
PART NOMENCLATURE PER
ITEM NUMBER CODE
NO ASSY
5
390 855797-401A 3 PIVOT AY (U/O 856011-403) 1
–390A 855797-402A 3 PIVOT AY (U/O 856011-404) 1
ATTACHING PARTS
395 NAS1351-4-32P 3 SCREW, CAP 1
---*---
400 855796-003 3 PIN 1
405 LC-045E-2SS 3 SPRING 1
410 856142-005 3 SPACER, PIVOT, PADDLE ARM 2
415 856142-009 3 KNUCKLE, PIVOT, PADDLE ARM 1
420 855723-001 3 SCREW, ARMREST 1
425 855797-403B 3 PIVOT AY 1
430 NAS1515H3L 2 WASHER 2
–435 NOT USED
440 855752-009 2 PLATE (U/O 855745-417) 1
–440A 855752-010 2 PLATE (U/O 855745-418) 1
ATTACHING PARTS
445 NAS517-3-22 2 SCREW 2
450 855754-005 2 SPACER (UPPER) 1
450A 855754-001 2 SPACER 2
450B 855754-003 2 SPACER (LOWER) 1
450C 855754-007 2 SPACER (LOWER) 1
455 NAS1515H6 2 WASHER 1
---*---
460 855753-415 2 PLATE AY (U/O 855745-417) 1
–460A 855753-416 2 PLATE AY (U/O 855745-418) 1
R –465 855751-401 2 DELETED (SUPSD BY ITEM 465A) D
R 465A 855751-415 2 LINK AY (POST SB 59322-25 1
-2524) (SUPSDS ITEM 465)
ATTACHING PARTS
470 NAS603-10P 2 SCREW 1
475 NAS1149F0332P 2 WASHER 2
480 855754-013 2 SPACER. ARMREST 1
---*---
INDENT
AIRLINE UNITS
FIG PART EFF
PART NOMENCLATURE PER
ITEM NUMBER CODE
NO ASSY
5
485 855751-407 2 LINK AY 1
ATTACHING PARTS
490 NAS623-3-7 2 SCREW 1
495 NAS1149F0332P 2 WASHER 2
500 NAS1515H5L 2 WASHER 1
501 855754-015 2 SPACER. ARMREST 1
---*---
505 855751-409 2 LINK AY 1
510 855751-411 2 LINK AY 1
ATTACHING PARTS
515 NAS517-3-6 2 SCREW 2
516 NAS1149D0332J 2 WASHER 2
517 NAS1515H5L 2 WASHER 2
---*---
520 855751-405 2 LINK AY 1
125
90
95
105 30 145
35 140 160
A 115
135
120
5 35
85
95
40
10 100
15
155
150
115 165
15 25 110
20
Page 10125
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450
65 50
55
80A
75
60
80
55
75
45
45A
60
70
Page 10126
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450
INDENT
AIRLINE UNITS
FIG PART EFF
PART NOMENCLATURE PER
ITEM NUMBER CODE
NO ASSY
6
–1 855711-401 0 HEADREST AY (SEE FIGS. 1 AND RF
2 FOR NHA)
INDENT
AIRLINE UNITS
FIG PART EFF
PART NOMENCLATURE PER
ITEM NUMBER CODE
NO ASSY
6
125 855790-001 1 PLATE (RVT) 1
–130 852529-401 1 POST AY 2
135 847395-1 2 STOP 1
140 LC-042D-2MW 2 SPRING (V84830) 1
145 847395-3 2 SLEEVE 1
150 BSPQ-44 2 RIVET 1
155 NAS42DD4-8 2 SPACER 1
160 852529-1 2 POST, INNER 1
165 852529-3 2 POST, OUTER 1
35
30A
30
A
160
25
155
20
5
15
40
10
Page 10129
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450
135
140
130 105
140
145 120 115
110
125
100
155A
160A
170A 60C
100
160D
180 205
160E
175 95A 195
150
200
160B
165 155
(REF)
190
160C 50 60B
185
170
210 75
55 65
175
95 90A
90
85
80B 65
70
Page 10130
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450
INDENT
AIRLINE UNITS
FIG PART EFF
PART NOMENCLATURE PER
ITEM NUMBER CODE
NO ASSY
7
–1 855722-401A 0 STRUCTURE AY, LEGREST (SEE RF
IPL FIGS. 1 AND 2 FOR NHA)
5 856027-001A 1 FOOTBAR 1
ATTACHING PARTS
10 NAS1189-4P18L 1 SCREW (FWD) 2
15 NAS517-3-2 1 SCREW (AFT) 2
20 NAS1515H4 1 WASHER (FWD) 2
R 25 856008-001 1 DELETED (SUPSD BY ITEM 25A) D
R 25A 856008-003 1 NUT, (AFT) (POST SB 858698-25 2
-2351) (SUPSDS ITEM 25)
---*---
30 856029-001 1 FILLER (BND) 1
30A 856029-002 1 FILLER (BND) 1
35 856149-001 1 PANEL (RVT) 1
40 856043-001 1 PAD (BND) 1
R –45 856006-401A 1 DELETED (SUPSD BY ITEM 45B) D
R –45A 856006-402A 1 DELETED (SUPSD BY ITEM 45C) D
R –45B 856006-407A 1 SUPPORT AY (POST SB 858698 1
-25-2351 (SUPSDS ITEM 45)
R –45C 856006-408A 1 SUPPORT AY (POST SB 858698 1
-25-2351) (SUPSDS ITEM 45A)
ATTACHING PARTS
50 92220A940 1 SCREW, CAP (V3A054) 2
55 NAS1149D0332J 1 WASHER 2
---*---
R –60 856145-401A 2 DELETED D
R –60A 856145-402A 2 DELETED D
60B 856145-405A 2 PLATE AY (U/O 856006-407) 1
60C 856145-406A 2 PLATE AY (U/O 856006-408) 1
ATTACHING PARTS
65 NAS514P632-10 2 SCREW 2
70 NAS514P440-14 2 SCREW 1
75 NAS43DD1-18FC 2 SPACER 1
---*---
INDENT
AIRLINE UNITS
FIG PART EFF
PART NOMENCLATURE PER
ITEM NUMBER CODE
NO ASSY
7
R –80 856006-403 2 DELETED D
R –80A 856006-404 2 DELETED D
80B 856006-409 2 SUPPORT AY (U/O 856006-407) 1
–80C 856006-410 2 SUPPORT AY (U/O 856006-408) 1
ATTACHING PARTS
85 NAS600-6P 2 SCREW 1
90 LE034B2M 2 SPRING 1
90A NAS1515H3L 2 WASHER, NYLON 2
---*---
R 95 856147-401A 2 BRACKET AY (U/O 856006-407) 1
R 95A 856147-402A 2 BRACKET AY (U/O 856006-408) 1
100 855755-401 1 SLIDE AY 1
ATTACHING PARTS
105 NAS603-8P 1 SCREW 4
110 NAS1149D0316J 1 WASHER 4
115 MS21042-3 1 NUT 4
---*---
120 856004-003 1 BRACKET 4
R 125 856010-403A 1 DELETED (SUPSD BY ITEM 125A) D
R –125A 856010-425A 1 FRAME AY (SUPSDS ITEM 125) 1
130 856147-403 1 BRACKET AY 1
ATTACHING PARTS
135 NAS623-3-16 1 SCREW 2
140 NAS1149D0332J 1 WASHER 4
145 MS21042-3 1 NUT 2
---*---
INDENT
AIRLINE UNITS
FIG PART EFF
PART NOMENCLATURE PER
ITEM NUMBER CODE
NO ASSY
7
150 856002-005 1 LINK 1
ATTACHING PARTS
155 NAS514P1032-14 1 SCREW 1
155A NAS517-3-3 1 SCREW 1
160 NAS1169-10L 1 WASHER-DIMPLED 1
160A NAS1169-10 1 WASHER-DIMPLED 1
160B NAS1149F0332P 1 WASHER 1
160C NAS1149D0316J 1 WASHER 1
160D NAS1515H5 1 WASHER 1
160E NAS1149D0332J 1 WASHER 1
165 NAS43HT5-21A 1 SPACER 1
170 NAS75-3-016 1 BUSHING 1
170A NAS75-3-007 1 BUSHING 1
175 MS21042-3 1 NUT 2
---*---
180 856146-401 1 LINK AY 1
ATTACHING PARTS
185 NAS6204-12 1 BOLT 1
190 5710-65-60 1 WASHER 1
195 NAS1515H7L 1 WASHER 2
200 NAS72-4E004 1 SPACER 1
205 MS21209F4-10 1 INSERT, HELICOIL 1
---*---
210 856009-401 1 PANEL AY 1
70
75
25
80
30
65A
45A 40
35
30
60
55 65
15
10
45 50
265
200 35
165A 160
245
205 145 140
270A
155 135 215
120 210
20 145
265
200 150 205
125 130 215 110
240 165 115 210
100 200260 170
220
200
85
115A
180
185 195
270
230 191
235
190
95
90
Page 10134
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450
INDENT
AIRLINE UNITS
FIG PART EFF
PART NOMENCLATURE PER
ITEM NUMBER CODE
NO ASSY
8
–1 855720-401 0 PAN AY, SEAT (SEE FIGS. 1 AND 2 RF
FOR NHA)
INDENT
AIRLINE UNITS
FIG PART EFF
PART NOMENCLATURE PER
ITEM NUMBER CODE
NO ASSY
8
115 856248-005 2 CLAMP, SEAT PAN 1
115A 856248-007 2 CLAMP, SEAT PAN 1
ATTACHING PARTS
120 NAS1351-3-10P 2 SCREW, CAP 8
125 NAS1149D0332J 2 WASHER 8
130 MS21042-3 2 NUT 8
---*---
135 856247-401 2 CLAMP AY (AFT) 1
ATTACHING PARTS
140 NAS1351-3-10P 2 SCREW, CAP 2
145 NAS1149D0332J 2 WASHER 2
150 MS21042-3 2 NUT 2
---*---
155 856248-003 2 BRACKET, SEAT PAN 1
ATTACHING PARTS
160 NAS1351-3-10P 2 SCREW, CAP 2
---*---
165 855721-407 2 WELD AY (FWD) 1
165A 855721-405 2 WELD AY (AFT) 1
170 857813-403 1 ROLLER AY 2
175 NOT USED
180 856162-001 1 DRIVE SHAFT 2
185 855760-001 1 PINION GEAR-BTM 2
190 98525A090 1 KEY, WOODRUFF (V3A054) 2
191 R8DD 1 BEARING 2
195 98126A535 1 SHIM (V3A054) 2
200 856950-001 1 COLLAR, BOTTOM PAN 2
205 855712-401 1 SUPPORT AY 2
ATTACHING PARTS
210 NAS1096-3-8 1 SCREW, HEX HEAD 4
215 NAS1149F0363P 1 WASHER 4
---*---
220 R8DD 2 BEARING 1
225 856047-001 1 ESCUTCHEON (RVT) 1
230 856045-001 1 BRACKET, SIDE 1
ATTACHING PARTS
235 BSPQ-42 1 RIVET 4
---*---
INDENT
AIRLINE UNITS
FIG PART EFF
PART NOMENCLATURE PER
ITEM NUMBER CODE
NO ASSY
8
240 856048-001 1 BRACKET, D-SUB (RVT) 1
245 MS21075L04 1 NUTPLATE (RVT) 4
–250 855757-401 1 SPREADER AY, SEAT PAN 1
–250A 855757-402 1 SPREADER AY, SEAT PAN 1
260 R8DD 2 BEARING 1
265 NAS75-4-011 2 BUSHING, LEGREST AY 1
270 856099-001 2 SPREADER (U/O 855757-401) 1
270A 856099-002 2 SPREADER (U/O 855757-402) 1
275 858828-401 1 CLOSEOUT AY (POST SB 859077 1
-25-2457)
275A 858828-402 1 CLOSEOUT AY (POST SB 859077 1
-25-2457)
ATTACHING PARTS
280 NAS623-2-5 1 SCREW 2
285 NAS1149DN816J 1 WASHER 2
---*---
Page 10138
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450
100
15
5
65
70
25 75
856168-401 SHOWN
20
30
35
Page 10139
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450
60
50
95
90 55
40
51
100A
55
50
45
90
80
85
15 856168-405 SHOWN
Page 10140
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450
100F
105
15
65
70
25 75 856169-417 SHOWN
30
35
Page 10141
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450
145 140
130A
125 120 60
50
90
140 95
135
155
55 40
145
140 80
55
50
125 45
120 140
150
135 80
90
150
85
120
110
115
130
120
115
15A
15A
10
856169-421 SHOWN
Page 10142
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450
INDENT
AIRLINE UNITS
FIG PART EFF
PART NOMENCLATURE PER
ITEM NUMBER CODE
NO ASSY
9
–1 856168-401A 0 LEG AY, STRAIGHT (SEE FIG. 2 A RF
FOR NHA)
–1A 856168-405A 0 LEG AY, STRAIGHT (SEE FIG. 1 B RF
FOR NHA)
–1B 856169-403A 0 LEG AY, 2” OFFSET (SEE FIG. 2 C RF
FOR NHA)
–1C 856169-404A 0 LEG AY, 2” OFFSET (SEE FIG. 2 D RF
FOR NHA)
–1D 856169-405A 0 LEG AY, 3” OFFSET (SEE FIG. 2 E RF
FOR NHA)
–1E 856169-406A 0 LEG AY, 3” OFFSET (SEE FIG. 2 F RF
FOR NHA)
–1F 856169-417A 0 LEG AY, 2” OFFSET (SEE FIG. 2 G RF
FOR NHA)
–1G 856169-418A 0 LEG AY, 2” OFFSET (SEE FIG. 2 H RF
FOR NHA)
–1H 856169-419A 0 LEG AY, 3” OFFSET (SEE FIG. 2 J RF
FOR NHA)
–1J 856169-420A 0 LEG AY, 3” OFFSET (SEE FIG. 2 K RF
FOR NHA)
–1K 856169-421A 0 LEG AY, OFFSET (SEE FIG. 1 FOR L RF
NHA)
–1L 856169-422A 0 LEG AY, OFFSET (SEE FIG. 1 FOR M RF
NHA)
INDENT
AIRLINE UNITS
FIG PART EFF
PART NOMENCLATURE PER
ITEM NUMBER CODE
NO ASSY
9
40 844936-413 1 TRACK FITTING AY (REAR) B,L,M 1
ATTACHING PARTS
45 NAS623-5-16 1 SCREW 1
50 NAS1149F0563P 1 WASHER 2
55 NAS1149F0516P 1 WASHER 2
60 52NKTE-054 1 NUT 1
---*---
65 845903-5 1 EYEBOLT A, 1
C-K
ATTACHING PARTS
70 NAS1804-6 1 NUT 1
75 NAS1149F0632P 1 WASHER 1
---*---
80 857865-001 1 PLATE 2
ATTACHING PARTS
85 NAS623-4-16 1 SCREW 3
90 NAS1149F0416P 1 WASHER 6
95 MS21042-4 1 NUT 3
---*---
100 856166-001A 1 LEG, MACHINED A 1
100A 856166-013A 1 LEG, MACHINED B 1
–100B 856166-003A 1 LEG, MACHINED, 2” OFFSET C 1
–100C 856166-004A 1 LEG, MACHINED, 2” OFFSET D 1
–100D 856166-005A 1 LEG, MACHINED, 3” OFFSET E 1
–100E 856166-006A 1 LEG, MACHINED, 3” OFFSET F 1
100F 856166-007A 1 LEG, MACHINED, 2” OFFSET G 1
–100G 856166-008A 1 LEG, MACHINED, 2” OFFSET H 1
–100H 856166-009A 1 LEG, MACHINED, 3” OFFSET J 1
–100J 856166-010A 1 LEG, MACHINED, 3” OFFSET K 1
105 MS21209F5-10 1 INSERT, HELICOIL G,H 1
110 856167-021A 1 LEG, MACHINED L,M 1
ATTACHING PARTS
115 NAS6205-42 1 BOLT 5
120 NAS1149F0516P 1 WASHER 10
125 MS21042-5 1 NUT 5
---*---
INDENT
AIRLINE UNITS
FIG PART EFF
PART NOMENCLATURE PER
ITEM NUMBER CODE
NO ASSY
9
130 856167-005A 1 BRACE (FWD) L,M 1
130A 856167-007A 1 BRACE (AFT) L 1
–130B 856167-008A 1 BRACE (AFT) M 1
ATTACHING PARTS
135 NAS6205-18 1 BOLT 2
140 NAS1149F0516P 1 WASHER 4
145 MS21042-5 1 NUT 2
---*---
150 MS21209F1-25 1 INSERT, HELICOIL L,M 4
155 856167-001A 1 LEG, MACHINED L 1
–155A 856167-002A 1 LEG, MACHINED M 1
Page 10146
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450
310
320
315
345 340 310
360
325
55
330 5
335
285A 10
15
310 345
360
195
30 305
300
65
25 280
81 300
120 75
80 290
300
80 275
75 165 350
60 155
295 300
70 160
190 55
A 35 145 160
20 265 155 355
140
150
135
180
170
175
A 195
65 215 210
5 220
60
10
170
5 205
15
130
235 230
125 210
857227-401 SHOWN B 225
200
120 245
240
Page 10147
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450
A 110
95 65
115 (REF)
95
105
90 95
95 115
95
110
100
250 255
(REF) 260
250
50
40 45
Page 10148
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450
INDENT
AIRLINE UNITS
FIG PART EFF
PART NOMENCLATURE PER
ITEM NUMBER CODE
NO ASSY
10
–1 857227-401 0 ELECTRICAL INSTL (CCA A340- A RF
300) (SEE FIG. 1 FOR NHA)
–1A 857227-403 0 ELECTRICAL INSTL (CCA A340- B RF
300) (SEE FIG. 1 FOR NHA)
–1B 857227-405 0 ELECTRICAL INSTL (CCA A340- C RF
300) (SEE FIG. 1 FOR NHA)
–1C 857227-407 0 ELECTRICAL INSTL (CCA A340- D RF
300) (SEE FIG. 1 FOR NHA)
–1D 857227-409 0 ELECTRICAL INSTL (CCA A340- E RF
300) (SEE FIG. 1 FOR NHA)
–1E 857227-411 0 ELECTRICAL INSTL (CCA A340- F RF
300) (SEE FIG. 1 FOR NHA)
–1F 857227-413 0 ELECTRICAL INSTL (CCA A340- G RF
300) (SEE FIG. 1 FOR NHA)
–1G 857227-415 0 ELECTRICAL INSTL (CCA A340- H RF
300) (SEE FIG. 1 FOR NHA)
INDENT
AIRLINE UNITS
FIG PART EFF
PART NOMENCLATURE PER
ITEM NUMBER CODE
NO ASSY
10
35 856037-477 1 HARNESS AY, DCI -READING A,C,D, 1
LIGHT (SEE SCHEMATICS AND F,G
WIRING DIAGRAMS, FIG. 2009
FOR DETS)
–35A 856037-479 1 HARNESS AY, DCI -READING B,E,H 1
LIGHT (SEE SCHEMATICS AND
WIRING DIAGRAMS, FIG. 2009
FOR DETS)
40 856036-401 1 CONTROL, MECHANICAL, 2
ROTARY ACTUATOR
45 856036-403 1 CONTROL, MECHANICAL, 2
LEGREST ACTUATOR
50 856036-407 1 CONTROL, MECHANICAL, 2
FOOTREST ACTUATOR
55 856036-405 1 CONTROL, MECHANICAL, DROP 2
DOWN ARM
60 856239-401 1 RACEWAY AY 2
65 856032-401 1 ACTUATOR, ROTARY RECLINE 2
ATTACHING PARTS
70 NAS6204-19 1 BOLT 1
75 NAS1149F0416P 1 WASHER 2
80 9311K53 1 SPACER (V3A054) 2
81 MS21042-4 1 NUT 1
---*---
–85 856178-401 1 COUPLER AY 8
90 856177-001 2 DOWEL PIN, COUPLER 3
95 856175-001 2 HUB, COUPLER 1
100 NAS1081-3D4L 2 SETSCREW 1
105 856238-001 1 KEY 4
110 98525A090 1 KEY, WOODRUFF (V3A054) 4
115 856176-001 1 SPACER 4
120 856031-401 1 ACTUATOR, LEGREST 2
ATTACHING PARTS
125 NAS6204-10 1 BOLT (FWD) 1
130 MS21042-4 1 NUT (FWD) 1
135 NAS6204-42 1 BOLT (AFT) 1
140 NAS73-4E104 1 BUSHING (AFT) 1
145 NAS43HT4-19 1 SPACER (AFT) 1
INDENT
AIRLINE UNITS
FIG PART EFF
PART NOMENCLATURE PER
ITEM NUMBER CODE
NO ASSY
10
150 NAS1149F0463P 1 WASHER (AFT) 2
155 NAS1149F0432P 1 WASHER (AFT) 1
160 9311K53 1 WASHER, SHOULDER (AFT) 2
(V3A054)
165 MS21042-4 1 NUT (AFT) 2
---*---
170 856031-403 1 ACTUATOR, FOOTREST 2
ATTACHING PARTS
175 NAS517-4-24 1 SCREW A,B,D, 1
F,G,H
–175A NAS6204-28 1 BOLT C,E 1
180 NAS6204-9 1 BOLT 1
–185 NAS1149F0463P 1 WASHER C,E 1
190 MS21042-4 1 NUT 1
---*---
195 856031-405 1 ACTUATOR, DROP-DOWN ARM 2
ATTACHING PARTS
200 NAS6604-9 1 BOLT (UPPER) 1
205 NAS517-4-23 1 SCREW (LOWER) 1
210 NAS1149D0432J 1 WASHER (UPPER) 2
215 MS21042-4 1 NUT (UPPER) 1
---*---
220 856657-001 1 BRACKET, MOUNTING A,B,D, 2
E,G,H
ATTACHING PARTS
225 NAS603-6P 1 SCREW 2
230 NAS1149D0332J 1 WASHER 2
---*---
235 Z295H8105307 1 CONTROLLER BOX, ELECTRIC, 1
8-MOTOR (VC6253)
ATTACHING PARTS
240 NAS603-8P 1 SCREW 4
245 NAS1149D0332J 1 WASHER 4
---*---
250 840169-407 1 GROUND STRAP 1
255 NAS602-8P 1 SCREW (GROUND STRAP) 1
260 NAS1149D0332J 1 WASHER (GROUND STRAP) 2
(ONE BETWEEN GROUND
STRAP AND SUPPORT AY, ONE
BETWEEN GROUND STRAP
AND SCREW)
INDENT
AIRLINE UNITS
FIG PART EFF
PART NOMENCLATURE PER
ITEM NUMBER CODE
NO ASSY
10
265 852577-415 1 CONNECTOR AY, ELECTRIC 1
–270 NOT USED
275 857370-001A 1 BEZEL, ESCUTCHEON 2
ATTACHING PARTS
280 NAS514P440-6 1 SCREW 4
---*---
–285 855710-411A 1 CONTROL AY, SWITCH (LH) 1
285A 855710-412A 1 CONTROL AY, SWITCH (RH) 1
290 856039-401 1 DIGITAL CONTROL INTERFACE 2
(DCI) UNIT (MUST CONTAIN A
REVISION F LABEL
ATTACHING PARTS
295 NAS602-9P 1 SCREW 2
300 NAS1149DN832J 1 WASHER 4
305 MS21042L08 1 NUT 2
---*---
310 857872-401 1 LIGHT MOUNT AY 2
ATTACHING PARTS
315 NAS603-12P 1 SCREW 2
320 NAS1149D0316J 1 WASHER 2
---*---
325 857871-003 1 LIGHT MOUNT 2
ATTACHING PARTS
330 NAS603-12P 1 SCREW 4
335 NAS1149D0316J 1 WASHER 4
---*---
340 D813-14-001/2 1 READING LIGHT 2
345 856033-401 1 LUMBAR UNIT 1
ATTACHING PARTS
350 NAS1096-1-8 1 SCREW 4
355 NAS1149DN632J 1 WASHER 4
---*---
360 856034-401 1 BLADDER, LUMBAR 2
310
320
315
345 340 310
360
325
55
330 5
335
285A 10
15
310 345
360
195
30 305
300
65
280
81 300
120 75
80 290
300
80 275
75 165 350
60 155
295 300
70 160
190 55
A 35 145 160
20 265 155 355
140
150
180 135
37 170
175
A 195
5 65 215 210
10
25 60
170
5 205
130 15
235
125 210
857226-401 SHOWN B 200
120 245
240
Page 10153
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450
A 110
95 65
115 (REF)
95
105
90 95
95 115
95
110
100
250 255
(REF) 260
250
50
40 45
Page 10154
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450
INDENT
AIRLINE UNITS
FIG PART EFF
PART NOMENCLATURE PER
ITEM NUMBER CODE
NO ASSY
11
–1 857226-401 0 ELECTRICAL INSTL (CCA (BEJ) A RF
747) (SEE FIG. 2 FOR NHA)
–1A 857226-403 0 ELECTRICAL INSTL (CCA (BEJ) B RF
747) (SEE FIG. 2 FOR NHA)
–1B 857226-405 0 ELECTRICAL INSTL (CCA (BEJ) C RF
747) (SEE FIG. 2 FOR NHA)
–1C 857226-407 0 ELECTRICAL INSTL (CCA (BEJ) D RF
747) (SEE FIG. 2 FOR NHA)
–1D 857226-409 0 ELECTRICAL INSTL (CCA (BEJ) E RF
747) (SEE FIG. 2 FOR NHA)
–1E 857226-411 0 ELECTRICAL INSTL (CCA (BEJ) F RF
747) (SEE FIG. 2 FOR NHA)
–1F 857226-413 0 ELECTRICAL INSTL (CCA (BEJ) G RF
747) (SEE FIG. 2 FOR NHA)
–1G 857226-415 0 ELECTRICAL INSTL (CCA (BEJ) H RF
747) (SEE FIG. 2 FOR NHA)
–1H 857226-417 0 ELECTRICAL INSTL (CCA (BEJ) J RF
747) (SEE FIG. 2 FOR NHA)
–1J 857226-419 0 ELECTRICAL INSTL (CCA (BEJ) K RF
747) (SEE FIG. 2 FOR NHA)
–1K 857226-421 0 ELECTRICAL INSTL (CCA (BEJ) L RF
747) (SEE FIG. 2 FOR NHA)
–1L 857226-423 0 ELECTRICAL INSTL (CCA (BEJ) M RF
747) (SEE FIG. 2 FOR NHA)
–1M 857226-425 0 ELECTRICAL INSTL (CCA (BEJ) N RF
747) (SEE FIG. 2 FOR NHA)
–1N 857226-427 0 ELECTRICAL INSTL (CCA (BEJ) P RF
747) (SEE FIG. 2 FOR NHA)
–1P 857226-429 0 ELECTRICAL INSTL (CCA (BEJ) Q RF
747) (SEE FIG. 2 FOR NHA)
INDENT
AIRLINE UNITS
FIG PART EFF
PART NOMENCLATURE PER
ITEM NUMBER CODE
NO ASSY
11
–15A 23TA00495 1 HOLDER, TIE (RVT) (V13764) B,D,F, 10
G,J,M,
N,Q
–15B 23TA00495 1 HOLDER, TIE (RVT) (V13764) K,L,P 10
20 856037-415 1 HARNESS AY, MOTOR (SEE A,C,E, 1
SCHEMATICS AND WIRING G,J,L,
DIAGRAMS, FIG. 2005 FOR N,P
DETS)
25 856037-417 1 HARNESS AY, MOTOR (SEE A,C,E, 1
SCHEMATICS AND WIRING G,J,L,
DIAGRAMS, FIG. 2006 FOR N,P
DETS)
–25A 856037-419 1 HARNESS AY, MOTOR (SEE B,D,F, 1
SCHEMATICS AND WIRING H,K,M,
DIAGRAMS, FIG. 2007 FOR Q
DETS)
–25B 856037-421 1 HARNESS AY, MOTOR (SEE B,D,F, 1
SCHEMATICS AND WIRING H,K,M,
DIAGRAMS, FIG. 2008 FOR Q
DETS)
30 856037-427 1 HARNESS AY, DCI-PCU (SEE 2
SCHEMATICS AND WIRING
DIAGRAMS, FIG. 2010 FOR
DETS)
35 856037-477 1 HARNESS AY, DCI -READING A,C,E, 1
LIGHT (SEE SCHEMATICS AND G,J,L,
WIRING DIAGRAMS, FIG. 2009 N,P
FOR DETS)
–35A 856037-479 1 HARNESS AY, DCI -READING B,D,F, 1
LIGHT (SEE SCHEMATICS AND H,K,M,
WIRING DIAGRAMS, FIG. 2009 Q
FOR DETS)
37 856037-487 1 HARNESS AY, MOTOR (SEE 1
SCHEMATICS AND WIRING
DIAGRAMS, FIG. 2015 FOR
DETS)
40 856036-401 1 CONTROL, MECHANICAL, 2
ROTARY ACTUATOR
45 856036-403 1 CONTROL, MECHANICAL, 2
LEGREST ACTUATOR
50 856036-407 1 CONTROL, MECHANICAL, 2
FOOTREST ACTUATOR
55 856036-405 1 CONTROL, MECHANICAL, DROP 2
DOWN ARM
60 856239-401 1 RACEWAY AY 2
INDENT
AIRLINE UNITS
FIG PART EFF
PART NOMENCLATURE PER
ITEM NUMBER CODE
NO ASSY
11
65 856032-401 1 ACTUATOR, ROTARY RECLINE 2
ATTACHING PARTS
70 NAS6204-21 1 BOLT 1
75 NAS1149F0416P 1 WASHER 2
80 9311K53 1 SPACER (V3A054) 2
81 MS21042-4 1 NUT 1
---*---
–85 856178-401 1 COUPLER AY 8
90 856177-001 2 DOWEL PIN, COUPLER 3
95 856175-001 2 HUB, COUPLER 1
100 NAS1081-3D4L 2 SETSCREW 1
105 856238-001 1 KEY 4
110 98525A090 1 KEY, WOODRUFF (V3A054) 4
115 856176-001 1 SPACER 4
120 856031-401 1 ACTUATOR, LEGREST 2
ATTACHING PARTS
125 NAS6204-10 1 BOLT (FWD) 1
130 MS21042-4 1 NUT (FWD) 1
135 NAS6204-42 1 BOLT (AFT) 1
140 NAS73-4E104 1 BUSHING (AFT) 1
145 NAS43HT4-19 1 SPACER (AFT) 1
150 NAS1149F0463P 1 WASHER (AFT) 2
155 NAS1149F0432P 1 WASHER (AFT) 1
160 9311K53 1 WASHER, SHOULDER (AFT) 2
(V3A054)
165 MS21042-4 1 NUT (AFT) 2
---*---
170 856031-403 1 ACTUATOR, FOOTREST 2
ATTACHING PARTS
175 NAS517-4-24 1 SCREW A-L, 1
N-Q
–175A NAS6204-28 1 BOLT M 1
180 NAS6204-9 1 BOLT 1
–185 NAS1149F0463P 1 WASHER M 1
190 MS21042-4 1 NUT 1
---*---
INDENT
AIRLINE UNITS
FIG PART EFF
PART NOMENCLATURE PER
ITEM NUMBER CODE
NO ASSY
11
195 856031-405 1 ACTUATOR, DROP-DOWN ARM 2
ATTACHING PARTS
200 NAS6604-9 1 BOLT (UPPER) 1
205 NAS517-4-23 1 SCREW (LOWER) 1
210 NAS1149D0432J 1 WASHER (UPPER) 2
215 MS21042-4 1 NUT (UPPER) 1
---*---
–220 NOT USED
THRU
–230 NOT USED
235 Z295H8105306 1 CONTROLLER BOX, ELECTRIC, 1
8-MOTOR (VC6253)
ATTACHING PARTS
240 NAS603-8P 1 SCREW 4
245 NAS1149D0332J 1 WASHER 4
---*---
250 840169-407 1 GROUND STRAP 1
255 NAS602-8P 1 SCREW (GROUND STRAP) A,C,E, 1
H,K,L,
N,P
–255A NAS603-8P 1 SCREW (GROUND STRAP) B,D,F, 1
G,J,M,
Q
260 NAS1149D0332J 1 WASHER (GROUND STRAP) 2
(ONE BETWEEN GROUND
STRAP AND SUPPORT AY, ONE
BETWEEN GROUND STRAP
AND SCREW)
265 852577-415 1 CONNECTOR AY, ELECTRIC 1
–270 NOT USED
275 857370-001A 1 BEZEL, ESCUTCHEON 2
ATTACHING PARTS
280 NAS514P440-6 1 SCREW 4
---*---
–285 855710-411A 1 CONTROL AY, SWITCH (LH) 1
285A 855710-412A 1 CONTROL AY, SWITCH (RH) 1
INDENT
AIRLINE UNITS
FIG PART EFF
PART NOMENCLATURE PER
ITEM NUMBER CODE
NO ASSY
11
290 856039-401 1 DIGITAL CONTROL INTERFACE 2
(DCI) UNIT (MUST CONTAIN A
REVISION F LABEL)
ATTACHING PARTS
295 NAS602-9P 1 SCREW 2
300 NAS1149DN832J 1 WASHER 4
305 MS21042L08 1 NUT 2
---*---
310 857872-401 1 LIGHT MOUNT AY 2
ATTACHING PARTS
315 NAS603-12P 1 SCREW 2
320 NAS1149D0316J 1 WASHER 2
---*---
325 857871-003 1 LIGHT MOUNT 2
ATTACHING PARTS
330 NAS603-12P 1 SCREW 4
335 NAS1149D0316J 1 WASHER 4
---*---
340 D813-14-001/2 1 READING LIGHT 2
345 856033-401 1 LUMBAR UNIT 1
ATTACHING PARTS
350 NAS1096-1-8 1 SCREW 4
355 NAS1149DN632J 1 WASHER 4
---*---
360 856034-401 1 BLADDER, LUMBAR 2
100
100
80
80
90
95
95
85
30
75
65
75
70
15
J6
J5
J4
105
25
20
J3
J1
J2
J8
5B
10
857240-405 SHOWN
Page 10160
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450
80
80
30
75
65
75
55
60
70
15
105
J6
J5
J4
50
45
10
J3
J8
857240-409 SHOWN
5
(REF 840,
IPL FIG. 1)
Page 10161
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450
30
75
65
55
70 75
60
15
50
105
J5
J4
45
J3
J8
857240-415 SHOWN
5A
Page 10162
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450
INDENT
AIRLINE UNITS
FIG PART EFF
PART NOMENCLATURE PER
ITEM NUMBER CODE
NO ASSY
12
–1 857240-401 0 IFE INSTL (CCA A340-300) (SEE A RF
FIG. 1 FOR NHA)
–1A 857240-403 0 IFE INSTL (CCA A340-300) (SEE B RF
FIG. 1 FOR NHA)
–1B 857240-405 0 IFE INSTL (CCA A340-300) (SEE C RF
FIG. 1 FOR NHA)
–1C 857240-407 0 IFE INSTL (CCA A340-300) (SEE D RF
FIG. 1 FOR NHA)
–1D 857240-409 0 IFE INSTL (CCA A340-300) (SEE E RF
FIG. 1 FOR NHA)
–1E 857240-411 0 IFE INSTL (CCA A340-300) (SEE F RF
FIG. 1 FOR NHA)
–1F 857240-413 0 IFE INSTL (CCA A340-300) (SEE G RF
FIG. 1 FOR NHA)
–1G 857240-415 0 IFE INSTL (CCA A340-300) (SEE H RF
FIG. 1 FOR NHA)
INDENT
AIRLINE UNITS
FIG PART EFF
PART NOMENCLATURE PER
ITEM NUMBER CODE
NO ASSY
12
85 857378-001 1 PANEL, F/R CONSOLE A,B,C 1
DISCONNECT
ATTACHING PARTS
90 NAS604-8P 1 SCREW 2
95 NAS1149F0416P 1 WASHER 2
---*---
100 RD-AA7705-63 1 VIDEO MONITOR, IN ARM (CFE) A,B,C 1
(V0FF57)
105 RD-AA3412-05 1 DSEB (CFE) (V0FF57) 1
Page 10165
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450
110
110
90
90
100
105
105
95
40
45
75 40
50
85 15
80
85
25
115
35
5
10
30
J3
J1
J2
J8
857241-401 SHOWN
Page 10166
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450
90
90
40
75
70
80 85 85 15
65
25
115
J4
55
60 5B
10A
J3
J1
J2
J8
857241-405 SHOWN
Page 10167
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450
5C
40
85
5C
75
65
80 85
70
25
60
115
J5
J4
55
J3
J8
857241-411 SHOWN
Page 10168
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450
INDENT
AIRLINE UNITS
FIG PART EFF
PART NOMENCLATURE PER
ITEM NUMBER CODE
NO ASSY
13
–1 857241-401 0 IFE INSTL (CCA (BEJ) 747) (SEE A RF
FIG. 2 FOR NHA)
–1A 857241-403 0 IFE INSTL (CCA (BEJ) 747) (SEE B RF
FIG. 2 FOR NHA)
–1B 857241-405 0 IFE INSTL (CCA (BEJ) 747) (SEE C RF
FIG. 2 FOR NHA)
–1C 857241-407 0 IFE INSTL (CCA (BEJ) 747) (SEE D RF
FIG. 2 FOR NHA)
–1D 857241-409 0 IFE INSTL (CCA (BEJ) 747) (SEE E RF
FIG. 2 FOR NHA)
–1E 857241-411 0 IFE INSTL (CCA (BEJ) 747) (SEE F RF
FIG. 2 FOR NHA)
–1F 857241-413 0 IFE INSTL (CCA (BEJ) 747) (SEE G RF
FIG. 2 FOR NHA)
–1G 857241-415 0 IFE INSTL (CCA (BEJ) 747) (SEE H RF
FIG. 2 FOR NHA)
–1H 857241-417 0 IFE INSTL (CCA (BEJ) 747) (SEE J RF
FIG. 2 FOR NHA)
–1J 857241-419 0 IFE INSTL (CCA (BEJ) 747) (SEE K RF
FIG. 2 FOR NHA)
–1K 857241-421 0 IFE INSTL (CCA (BEJ) 747) (SEE L RF
FIG. 2 FOR NHA)
–1L 857241-423 0 IFE INSTL (CCA (BEJ) 747) (SEE M RF
FIG. 2 FOR NHA)
–1M 857241-425 0 IFE INSTL (CCA (BEJ) 747) (SEE N RF
FIG. 2 FOR NHA)
–1N 857241-427 0 IFE INSTL (CCA (BEJ) 747) (SEE P RF
FIG. 2 FOR NHA)
–1P 857241-429 0 IFE INSTL (CCA (BEJ) 747) (SEE Q RF
FIG. 2 FOR NHA)
INDENT
AIRLINE UNITS
FIG PART EFF
PART NOMENCLATURE PER
ITEM NUMBER CODE
NO ASSY
13
15 RD-AM7303-78 1 HARNESS (CFE) (V0FF57) A,B,C, 1
D,G
20 RD-AM7303-57 1 HARNESS (CFE) (V0FF57) H,J,K, 1
P,Q
25 RD-AM7083-22 1 HARNESS (CFE) (V0FF57) 1
30 RD-AM7331-47 1 HARNESS (CFE) (V0FF57) A,B,G, 1
H,N
35 RD-AM7331-46 1 HARNESS (CFE) (V0FF57) A,B,G, 1
H,N
40 RD-AM7588-06 1 HARNESS (CFE) (V0FF57) 1
45 RD-AM7624-02 1 HARNESS (CFE) (V0FF57) A,B,G, 1
H,N
50 RD-AM7624-01 1 HARNESS (CFE) (V0FF57) A,B,G, 1
H,N
55 RD-AM7629-02 1 HARNESS (CFE) (V0FF57) C-F, 1
J-M,
P,Q
60 RD-AM7629-01 1 HARNESS (CFE) (V0FF57) C-F, 1
J-M,
P,Q
65 RD-AM7630-02 1 HARNESS (CFE) (V0FF57) C-F, 1
J-M,
P,Q
70 RD-AM7630-01 1 HARNESS (CFE) (V0FF57) C-F, 1
J-M,
P,Q
75 RD-AA6601-18 1 PCU HANDSET (CFE) (V0FF57) A-L, 2
P,Q
–75A RD-AA6602-08 1 PCU HANDSET (CFE) (V0FF57) M 2
80 RD-AA6683-15 1 CRADLE (CFE) (V0FF57) 2
85 RD-AX6436-25 1 RJU (CFE) (V0FF57) 2
90 RD-AA7700-53 1 LCD MONITOR, BACK (CFE) A-D, 2
(V0FF57) G-K,
P,Q
95 857378-001 1 PANEL, F/R CONSOLE A,B,G, 1
DISCONNECT H,N
ATTACHING PARTS
100 NAS604-8P 1 SCREW 2
105 NAS1149F0416P 1 WASHER 2
---*---
110 RD-AA7705-63 1 VIDEO MONITOR, IN ARM (CFE) A,B,G, 1
(V0FF57) H,N
115 RD-AA3412-05 1 DSEB (CFE) (V0FF57) 1
90
30
5
15
35
85
45
40 65
B
857238-401 SHOWN
Page 10171
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450
90
30A
5C
15
60
85B
55
50 65
857238-407 SHOWN
B
A 2 PLACES B 65
(REF)
80
75
70
75
65
(REF)
Page 10172
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450
INDENT
AIRLINE UNITS
FIG PART EFF
PART NOMENCLATURE PER
ITEM NUMBER CODE
NO ASSY
14
–1 857238-401 0 PC POWER INSTL (CCA A340- A RF
300) (SEE FIG. 1 FOR NHA)
–1A 857238-403 0 PC POWER INSTL (CCA A340- B RF
300) (SEE FIG. 1 FOR NHA)
–1B 857238-405 0 PC POWER INSTL (CCA A340- C RF
300) (SEE FIG. 1 FOR NHA)
–1C 857238-407 0 PC POWER INSTL (CCA A340- D RF
300) (SEE FIG. 1 FOR NHA)
–1D 857238-409 0 PC POWER INSTL (CCA A340- E RF
300) (SEE FIG. 1 FOR NHA)
–1E 857238-411 0 PC POWER INSTL (CCA A340- F RF
300) (SEE FIG. 1 FOR NHA)
–1F 857238-413 0 PC POWER INSTL (CCA A340- G RF
300) (SEE FIG. 1 FOR NHA)
–1G 857238-415 0 PC POWER INSTL (CCA A340- H RF
300) (SEE FIG. 1 FOR NHA)
INDENT
AIRLINE UNITS
FIG PART EFF
PART NOMENCLATURE PER
ITEM NUMBER CODE
NO ASSY
14
65 1068810-2 1 GROUND STRAP (CFE) (V21562) 2
70 NAS603-8P 1 SCREW (GROUND STRAP) 1
75 NAS1149D0332J 1 WASHER (GROUND STRAP) 6
80 MS21042L3 1 NUT (GROUND STRAP) 2
85 1174-2 1 IN-SEAT POWER SUPPLY, AC A,C,E, 1
(ISPS) (CFE) (V21562) F,G,H
–85A 1174-2 1 IN-SEAT POWER SUPPLY, AC B 2
(ISPS) (CFE) (V21562)
85B 1191-4 1 IN-SEAT POWER SUPPLY, AC D 1
(ISPS) (CFE) (V21562)
90 1193-1 1 IN-USE INDICATOR LIGHT AY 1
(CFE) (V21562)
Page 10175
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450
75
30
45
5
15
40
70
A A 50
857239-401 SHOWN
35
B
A 2 PLACES B 50
(REF)
65
60
55
60
50
(REF)
Page 10176
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450
INDENT
AIRLINE UNITS
FIG PART EFF
PART NOMENCLATURE PER
ITEM NUMBER CODE
NO ASSY
15
–1 857239-401 0 PC POWER INSTL (CCA (BEJ) A RF
747) (SEE FIG. 2 FOR NHA)
–1A 857239-403 0 PC POWER INSTL (CCA (BEJ) B RF
747) (SEE FIG. 2 FOR NHA)
–1B 857239-405 0 PC POWER INSTL (CCA (BEJ) C RF
747) (SEE FIG. 2 FOR NHA)
–1C 857239-407 0 PC POWER INSTL (CCA (BEJ) D RF
747) (SEE FIG. 2 FOR NHA)
–1D 857239-409 0 PC POWER INSTL (CCA (BEJ) E RF
747) (SEE FIG. 2 FOR NHA)
–1E 857239-411 0 PC POWER INSTL (CCA (BEJ) F RF
747) (SEE FIG. 2 FOR NHA)
–1F 857239-413 0 PC POWER INSTL (CCA (BEJ) G RF
747) (SEE FIG. 2 FOR NHA)
–1G 857239-415 0 PC POWER INSTL (CCA (BEJ) H RF
747) (SEE FIG. 2 FOR NHA)
–1H 857239-417 0 PC POWER INSTL (CCA (BEJ) J RF
747) (SEE FIG. 2 FOR NHA)
–1J 857239-419 0 PC POWER INSTL (CCA (BEJ) K RF
747) (SEE FIG. 2 FOR NHA)
–1K 857239-421 0 PC POWER INSTL (CCA (BEJ) L RF
747) (SEE FIG. 2 FOR NHA)
–1L 857239-423 0 PC POWER INSTL (CCA (BEJ) M RF
747) (SEE FIG. 2 FOR NHA)
–1M 857239-425 0 PC POWER INSTL (CCA (BEJ) N RF
747) (SEE FIG. 2 FOR NHA)
–1N 857239-427 0 PC POWER INSTL (CCA (BEJ) P RF
747) (SEE FIG. 2 FOR NHA)
–1P 857239-429 0 PC POWER INSTL (CCA (BEJ) Q RF
747) (SEE FIG. 2 FOR NHA)
INDENT
AIRLINE UNITS
FIG PART EFF
PART NOMENCLATURE PER
ITEM NUMBER CODE
NO ASSY
15
15 CR2-M 1 SPACER (V06383) A,C,E, 11
K,P
–15A CR2-M 1 SPACER (V06383) B,D,F,J 8
,M,Q
–15B CR2-M 1 SPACER (V06383) G 1
–15C CR2-M 1 SPACER (V06383) H,N 4
–15D CR2-M 1 SPACER (V06383) L 3
–20 23TA00495 1 HOLDER, TIE (RVT) (V13764) B,D,F, 1
G,J,L,
M,Q
–25 NOT USED
30 1235-1-2 1 OUTLET UNIT, AC (CFE) (V21562) 2
35 1191825-36 1 HARNESS (CFE) (V21562) 2
40 1191826-20 1 HARNESS (CFE) (V21562) 2
45 1191803-80 1 HARNESS (CFE) (V21562) 1
50 1068810-2 1 GROUND STRAP (CFE) (V21562) 2
55 NAS603-8P 1 SCREW (GROUND STRAP) 1
60 NAS1149D0332J 1 WASHER (GROUND STRAP) 6
65 MS21042L3 1 NUT (GROUND STRAP) 2
70 1191-3 1 IN-SEAT POWER SUPPLY, AC 1
(ISPS) (CFE) (V21562)
75 1193-1 1 IN-USE INDICATOR LIGHT AY 1
(CFE) (V21562)
Page 10179
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450
45
15
5
35
50
25 40
10
60
75
20
65
80
70
20
85
Page 10180
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450
INDENT
AIRLINE UNITS
FIG PART EFF
PART NOMENCLATURE PER
ITEM NUMBER CODE
NO ASSY
16
–1 855287-411B 0 FOOD TABLE AY, BI-FOLD (SEE A RF
FIG. 1 FOR NHA)
–1A 855287-412B 0 FOOD TABLE AY, BI-FOLD (SEE B RF
FIG. 1 FOR NHA)
Page 10182
25-26-95 Jul 27/11
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450
REWORK
1. General
2. Rework Procedures
There is no rework applicable to the parts detailed for the seat assembly in this manual.
Page 16001
25-26-95 Dec 10/04
WEBER AIRCRAFT
COMPONENT MAINTENANCE MANUAL
PART NO. 856416, 856450
Page 16002
25-26-95 Dec 10/04
WEBER AIRCRAFT LP
SERVICE BULLETIN
1. PLANNING INFORMATION
A. Effectivity
This service bulletin is effective for the following business class passenger seats manufactured by
Weber Aircraft LP for BEJ 7800 airplanes:
B. Reason
C. Description
This service bulletin provides instructions to replace the indicator light shroud on the back shell of
the 7800 seat assembly.
D. Approval
The seats as modified by this service bulletin continue to meet the minor change requirements of
TSO---C39b as defined per FAR 21.611. Approval of the installation aspects of the seat assembly
as modified by this service bulletin is the responsibility of the installer.
Under seat TSO approval, optional equipment (IFE, Telephones, etc.) is approved only for that
equipment’s mass attributes and means of attachment to the seat. All other attributes of the
optional equipment are outside the scope of the seat TSO approval. It is the responsibility of the
installer of the seat into the aircraft to obtain the necessary approval and to insure
that optional equipment installed on the seat does not violate the TSO approval.
To be determined.
Contact Weber Aircraft LP, 2000 Weber Drive, Gainesville, Texas 76240, Customer Service
Department. ¯ Phone: (940) 668-4100 ¯ Fax: (940) 668-4195.
None.
Not affected.
I. References
Weber Aircraft LP Component Maintenance Manual with Illustrated Parts List 25 ---26 ---95.
2. GENERAL INSTRUCTIONS
A. See the applicable reference from the above References section for disassembly and assembly
instructions and component identification not shown in this service bulletin.
B. The seats to be modified must be inspected for serviceability prior to modification. Seat integrity
after modification must meet or exceed the condition prior to modification.
3. ACCOMPLISHMENT INSTRUCTIONS
A. Disassembly
(1) Recline seat back to gain access to the indicator light shroud.
(2) Remove and discard two (2) top painted NAS6204---3 bolts. See Figure 1.
(3) Remove and discard the 855793---001/ ---002 indicator light shroud. See Figure 1.
B. Reassembly
(1) Position the 855793---009/ ---010 indicator light shroud over the back shroud bracket. See
Figure 2.
(2) Install two (2) 858501---001 screws in the top two (2) holes of the 855793---009/ ---010 shroud
and back shell bracket into the back shell. See Figure 2.
(4) Repeat steps until all indicator light shrouds are replaced.
4. REIDENTIFICATION
(1) Using the new 840304---25 modification nameplate provided in each kit, apply the following:
5. MATERIAL INFORMATION
Figure 1
Figure 2
Approved by:
Certification
Engineering
Quality Assurance
SERVICE BULLETIN
1. PLANNING INFORMATION
A. Effectivity
This service bulletin is effective for the following business class passenger seats manufactured by
Weber Aircraft LP for Air China (BEJ) 747---400 airplanes, 7800 model seats:
B. Reason
C. Description
This service bulletin provides instructions to remove and discard existing 855751---401 link
assembly and install new 855751---415 link assembly.
D. Approval
The seats as modified by this service bulletin continue to meet the minor change requirements of
TSO---C39c as defined per FAR 21.611. Approval of the installation aspects of the seat assembly
as modified by this service bulletin is the responsibility of the installer.
Under seat TSO approval, optional equipment (IFE, Telephones, etc.) is approved only for that
equipment’s mass attributes and means of attachment to the seat. All other attributes of the
optional equipment are outside the scope of the seat TSO approval. It is the responsibility of the
installer of the seat into the aircraft to obtain the necessary approval and to insure
that optional equipment installed on the seat does not violate the TSO approval.
E. Manpower
To be determined.
Contact Weber Aircraft LP, 2000 Weber Drive, Gainesville, Texas 76240, Customer Service
Department. ¯ Phone: (940) 668-4100 ¯ Fax: (940) 668-4195.
None.
Not affected.
I. References
Weber Aircraft LP Component Maintenance Manual with Illustrated Parts List 25 ---26 ---95.
2. GENERAL INSTRUCTIONS
A. See the applicable reference from the above References section for disassembly and assembly
instructions and component identification not shown in this service bulletin.
B. The seats to be modified must be inspected for serviceability prior to modification. Seat integrity
after modification must meet or exceed the condition prior to modification.
C. All nonmetallic material shall meet the flame resistance requirements of 14 CFR 25.853(a) (AMDT.
25---83) unless otherwise noted.
D. It is recommended that the seat not be disassembled any further than is absolutely necessary to
accomplish instructions listed in this document.
A. Disassembly
(1) Remove and retain lower closeout assembly by disengaging stud fasteners and Velcro. See
Figure 1.
(2) Remove and discard four (4) 851836---3 plug buttons. See Figure 2.
(4) Remove and retain shroud assembly by pulling out on rear of shrouds to release film
adhesive and sliding shroud assembly forward. Deploy food table. See Figure 3.
(5) Drill out and discard two (2) BSC---42 rivets and two (2) BSC---44 rivets. See Figure 3.
(6) Remove and retain six (6) NAS514P1032---10 screws and loosen (do not remove) three (3)
NAS517---3---26 screws enough to remove the panel assembly. See Figure 4.
(8) Remove and retain four (4) NAS514P832---5 screws and speed brake. See Figure 4.
(10) Remove and retain actuator attach hardware NAS6604---9 bolt, two (2) NAS1149D0432J
washers and MS21042---4 nut. Allow actuator to rest on floor. See Figure 5.
(11) Remove and retain NAS623---3---6 screw, NAS1149D0332J washer and NAS1515H3L nylon
washer. See Figure 5.
B. Reassembly
(2) Install retained NAS623---3---6 screw, NAS1149D0332J washer and NAS1515H3L nylon
washer.
(5) Install retained four (4) NAS514P832---5 screws and speed brake. See Figure 4.
(6) Install retained panel assembly, six (6) NAS514P1032---10 screws and tighten three (3)
NAS517---3---26 screws. Install retained 855753---403 bracket assembly. See Figure 4.
(7) Install two (2) BSC---42 rivets and two (2) BSC---44 rivets.
(11) Install retained lower closeout assembly and hardware. See Figure 1.
(1) Using the new 840304---25 modification nameplate provided in each kit, apply the following:
5. MATERIAL INFORMATION
Figure 1
Figure 2
Figure 3
Figure 4
Figure 5
Approved by:
Engineering
Certification
Quality Assurance
SERVICE BULLETIN
1. PLANNING INFORMATION
A. Effectivity
This service bulletin is effective for the following business class passenger seats manufactured by
Weber Aircraft LP for BEJ B747 airplanes:
Seat Number
856450---401 856450---409
856450---402 856450---410
856450---403 856450---411
856450---404 856450---412
856450---405 856450---413
856450---406 856450---415
856450---407 856450---416
856450---408
B. Reason
C. Description
This service bulletin provides instructions to install (in the controller) a new data table in the
Z295H8105306 Controller. The new data table provides PWM compatibility with all 856032---401
recline motors. This SB applies to all Z295H8105306 Controllers. The change is recommended
at customer earliest convenience. Part numbers do not change. This SB does not change the
warranty of the seat controller assembly.
D. Approval
The seats as modified by this service bulletin continue to meet the minor change requirements of
TSO---C39c as defined per FAR 21.611. Approval of the installation aspects of the seat assembly
as modified by this service bulletin is the responsibility of the installer.
Under seat TSO approval, optional equipment (IFE, Telephones, etc.) is approved only for that
equipment’s mass attributes and means of attachment to the seat. All other attributes of the
optional equipment are outside the scope of the seat TSO approval. It is the responsibility of the
installer of the seat into the aircraft to obtain the necessary approval and to insure
that optional equipment installed on the seat does not violate the TSO approval.
E. Manpower
Contact Weber Aircraft LP, 2000 Weber Drive, Gainesville, Texas 76240, Customer Service
Department. ¯ Phone: (940) 668-4100 ¯ Fax: (940) 668-4195.
I. Software Changes
The table below gives the software necessary to do the modification. Contact P.L.Porter to order
software.
J. References
Weber Aircraft LP Component Maintenance Manual with Illustrated Parts List 25 ---26 ---95.
2. GENERAL INSTRUCTIONS
A. See the applicable reference from the above References section for disassembly and assembly
instructions and component identification not shown in this service bulletin.
B. The seats to be modified must be inspected for serviceability prior to modification. Seat integrity
after modification must meet or exceed the condition prior to modification.
C. All nonmetallic material shall meet the flame resistance requirements of 14 CFR 25.853(a) (AMDT.
25---83) unless otherwise noted.
D. It is recommended that the seat not be disassembled any further than is absolutely necessary to
accomplish instructions listed in this document.
3. ACCOMPLISHMENT INSTRUCTIONS
A. Disassembly
(1) Remove and retain parts to gain access to the seat controller.
(2) Connect the adapter cable between the COM1 port and on the PC and J32 on the seat
controller. See Figure 1.
(3) Start the PC. Ensure the data table files are loaded on the PC, or insert the disk with the files
in the appropriate drive.
(2) Go to the file menu on the PC. Ensure communication has been established between the
PC and the controller. If communication has not been established, check the cable
connections and restart the Table Writer 430 tool.
(3) If the download sequence is completed with no errors indicated, then the data has been
successfully updated.
(2) After the data table has been updated, proceed to 3.D.
D. Label Installation
(1) Install the pre---printed data table label over the existing label. See Figure 1. Do not cover
any other labels on the seat controller.
E. Retest
(1) Follow the seat manufacturers procedures to return seat to normal operations.
(2) Follow the seat manufacturers procedures to operate the seat through its complete range of
motions.
4. REIDENTIFICATION
(1) Using the new 840304---25 modification nameplate provided in each kit, apply the following:
5. MATERIAL INFORMATION
Nomenclature Qty.
Data Table Label printed with ”Data Table --- PSW---00039102” 1
Revision Level Label printed with ”Rev. E ” 1
Figure 1
Approved by:
Product Support
Engineering
Certification
Quality Assurance
SERVICE BULLETIN
1. PLANNING INFORMATION
A. Effectivity
This service bulletin is effective for the following business class passenger seats manufactured by
Weber Aircraft LP for CCA A340 airplanes:
Seat Number
856416---401
856416---402
856416---403
856416---405
856416---406
856416---407
856416---409
856416---410
B. Reason
C. Description
This service bulletin provides instructions to install (in the controller) a new data table in the
Z295H8105307 Controller. The new data table provides PWM compatibility with all 856032---401
recline motors. This SB applies to all Z295H8105307 Controllers. The change is recommended
at customer earliest convenience. Part numbers do not change. This SB does not change the
warranty of the seat controller assembly.
D. Approval
The seats as modified by this service bulletin continue to meet the requirements of TSO-C127.
Approval of the installation aspects of the seat assembly as modified by this service bulletin is the
responsibility of the installer.
Under seat TSO approval, optional equipment (IFE, Telephones, etc.) is approved only for that
equipment’s mass attributes and means of attachment to the seat. All other attributes of the
optional equipment are outside the scope of the seat TSO approval. It is the responsibility of the
installer of the seat into the aircraft to obtain the necessary approval and to insure
that optional equipment installed on the seat does not violate the TSO approval.
E. Manpower
Contact Weber Aircraft LP, 2000 Weber Drive, Gainesville, Texas 76240, Customer Service
Department. ¯ Phone: (940) 668-4100 ¯ Fax: (940) 668-4195.
I. Software Changes
The table below gives the software necessary to do the modification. Contact P.L.Porter to order
software.
J. References
Weber Aircraft LP Component Maintenance Manual with Illustrated Parts List 25 ---26 ---95.
2. GENERAL INSTRUCTIONS
A. See the applicable reference from the above References section for disassembly and assembly
instructions and component identification not shown in this service bulletin.
B. The seats to be modified must be inspected for serviceability prior to modification. Seat integrity
after modification must meet or exceed the condition prior to modification.
C. All nonmetallic material shall meet the flame resistance requirements of 14 CFR 25.853(a) (AMDT.
25---83) unless otherwise noted.
D. It is recommended that the seat not be disassembled any further than is absolutely necessary to
accomplish instructions listed in this document.
3. ACCOMPLISHMENT INSTRUCTIONS
A. Disassembly
(1) Remove and retain parts to gain access to the seat controller.
(2) Connect the adapter cable between the COM1 port and on the PC and J32 on the seat
controller. See Figure 1.
(3) Start the PC. Ensure the data table files are loaded on the PC, or insert the disk with the files
in the appropriate drive.
(2) Go to the file menu on the PC. Ensure communication has been established between the
PC and the controller. If communication has not been established, check the cable
connections and restart the Table Writer 430 tool.
(3) If the download sequence is completed with no errors indicated, then the data has been
successfully updated.
(2) After the data table has been updated, proceed to 3.D.
D. Label Installation
(1) Install the pre---printed data table label over the existing label. See Figure 1. Do not cover
any other labels on the seat controller.
E. Retest
(1) Follow the seat manufacturers procedures to return seat to normal operations.
(2) Follow the seat manufacturers procedures to operate the seat through its complete range of
motions.
4. REIDENTIFICATION
(1) Using the new 840304---25 modification nameplate provided in each kit, apply the following:
5. MATERIAL INFORMATION
Nomenclature Qty.
Data Table Label printed with ”Data Table --- PSW---00040102” 1
Revision Level Label printed with ”Rev. E ” 1
Figure 1
Approved by:
Product Support
Engineering
Certification
Quality Assurance
SERVICE BULLETIN
1. PLANNING INFORMATION
A. Effectivity
This service bulletin is effective for the following business class passenger seats manufactured by
Weber Aircraft LP for Various 7800 model seats:
See Page 5.
B. Reason
C. Description
D. Approval
The seats as modified by this service bulletin continue to meet the requirements of TSO-C127a.
Approval of the installation aspects of the seat assembly as modified by this service bulletin is the
responsibility of the installer.
or
The seats as modified by this service bulletin continue to meet the minor change requirements of
TSO---C39c as defined per FAR 21.611. Approval of the installation aspects of the seat assembly
as modified by this service bulletin is the responsibility of the installer.
E. Manpower
To be determined.
Contact Weber Aircraft LP, 2000 Weber Drive, Gainesville, Texas 76240, Customer Service
Department. ¯ Phone: (940) 668-4100 ¯ Fax: (940) 668-4195.
None.
Not affected.
I. References
Weber Aircraft LP Component Maintenance Manual with Illustrated Parts Various CMM’s.
2. GENERAL INSTRUCTIONS
A. See the applicable reference from the above References section for disassembly and assembly
instructions and component identification not shown in this service bulletin.
B. The seats to be modified must be inspected for serviceability prior to modification. Seat integrity
after modification must meet or exceed the condition prior to modification.
C. All nonmetallic material shall meet the flame resistance requirements of 14 CFR 25.853(a) (AMDT.
25---83) unless otherwise noted.
D. It is recommended that the seat not be disassembled any further than is absolutely necessary to
accomplish instructions listed in this document.
A. Disassembly
(1) Remove foot bar from legrest assembly by removing attaching screws (---401, ---403 and
---407 Kits, Figure 1) (---405 Kit, Figures 3, 4 and 6). Retain foot bar and hardware.
(2) Remove screws and nuts from foot bar (---401, ---403 and ---407 Kits, Figure 1) (---405 Kit,
Figures 3, 4 and 6). Retain hardware.
Note: Optional: Lower link may be detached from structure allowing easier access to support
assembly attach screws.
(3) Remove dress cover and pad to access link screw. Remove hardware to allow link to move
freely. Retain all parts. See Figures 9 and 10.
(4) Remove support assemblies by removing screws (---401, ---403 and ---407 Kits, Figure 2)
(---405 Kit, Figures 3, 5 and 7). Retain screws.
B. Reassembly
(1) Install new support assemblies using retained screws (---401, ---403 and ---407 Kits, Figure 2)
(---405 Kit, Figures 3, 5 and 7).
(2) Verify movement of legrest is smooth after installation of support assemblies. Adjust support
assemblies if required by slightly loosening screws, retracting and extending legrest.
Retighten screws.
(3) Install retained lower link, hardware, pad and dress cover if removed for access. See
Figures 9 and 10.
(4) Install retained screws and new nuts on foot bar (---401, ---403 and ---407 Kits, Figure 1)
(---405 Kit, Figures 3, 4 and 6). See Figures 1, 3, 4 and 6.
(5) Install retained foot bar on legrest assembly using retained hardware (---401, ---403 and ---407
Kits, Figure 1) (---405 Kit, Figures 3, 4 and 6).
4. REIDENTIFICATION
(1) Using the new 840304---25 modification nameplate provided in each kit, apply the following:
5. MATERIAL INFORMATION
Approved by:
Product Support
Engineering
Certification
Quality Assurance
SERVICE BULLETIN
1. PLANNING INFORMATION
A. Effectivity
This service bulletin is effective for the following business class passenger seats manufactured by
Weber Aircraft LP for Air China A340 airplanes, 7800 seat models:
B. Reason
This service bulletin is being generated for mandatory modification at the next scheduled
maintenance check.
C. Description
This service bulletin provides instructions to remove existing seat belt assemblies and dress
cover---rails and install new seat belt assemblies (buckle half only) and dress cover---rails.
D. Approval
The seats as modified by this service bulletin continue to meet the requirements of TSO-C127a.
Approval of the installation aspects of the seat assembly as modified by this service bulletin is the
responsibility of the installer.
Under seat TSO approval, optional equipment (IFE, Telephones, etc.) is approved only for that
equipment’s mass attributes and means of attachment to the seat. All other attributes of the
optional equipment are outside the scope of the seat TSO approval. It is the responsibility of the
installer of the seat into the aircraft to obtain the necessary approval and to insure
that optional equipment installed on the seat does not violate the TSO approval.
To be determined.
Contact Weber Aircraft LP, 2000 Weber Drive, Gainesville, Texas 76240, Customer Service
Department. ¯ Phone: (940) 668-4100 ¯ Fax: (940) 668-4195.
None.
Not affected.
I. References
Weber Aircraft LP Component Maintenance Manual with Illustrated Parts List 25 ---26 ---95.
2. GENERAL INSTRUCTIONS
A. See the applicable reference from the above References section for disassembly and assembly
instructions and component identification not shown in this service bulletin.
B. The seats to be modified must be inspected for serviceability prior to modification. Seat integrity
after modification must meet or exceed the condition prior to modification.
C. All nonmetallic material shall meet the flame resistance requirements of 14 CFR 25.853(a) (AMDT.
25---83) unless otherwise noted.
D. It is recommended that the seat not be disassembled any further than is absolutely necessary to
accomplish instructions listed in this document.
3. ACCOMPLISHMENT INSTRUCTIONS
A. Disassembly
(2) Remove and retain leather seat belt cover. See Figure 1.
(3) Remove seat belt assembly (buckle half only) and return to Weber Aircraft LP. See Figure 1.
(4) Remove and discard four (4) 856024---401 dress cover---rails. See Figure 1.
(3) Install 2085---3---191---8120 and 2085---3---201---8120 seat belt buckle half. See Figure 1.
4. REIDENTIFICATION
(1) Using the new 840304---25 modification nameplate provided in each kit, apply the following:
5. MATERIAL INFORMATION
Figure 1
Figure 2
Approved by:
Product Support
Engineering
Certification
Quality Assurance
SERVICE BULLETIN
1. PLANNING INFORMATION
A. Effectivity
This service bulletin is effective for the following business class passenger seats manufactured by
Weber Aircraft LP for Air China (BEJ) airplanes:
C. Description
This service bulletin provides instructions to add a closeout bracket to prevent foreign objects
from interfering with seat drive gear.
D. Approval
The seats as modified by this service bulletin continue to meet the requirements of TSO-C127a.
Approval of the installation aspects of the seat assembly as modified by this service bulletin is the
responsibility of the installer.
Under seat TSO approval, optional equipment (IFE, Telephones, etc.) is approved only for that
equipment’s mass attributes and means of attachment to the seat. All other attributes of the
optional equipment are outside the scope of the seat TSO approval. It is the responsibility of the
installer of the seat into the aircraft to obtain the necessary approval and to insure
that optional equipment installed on the seat does not violate the TSO approval.
E. Manpower
To be determined.
Contact Weber Aircraft LP, 2000 Weber Drive, Gainesville, Texas 76240, Customer Service
Department. ¯ Phone: (940) 668-4100 ¯ Fax: (940) 668-4195.
None.
Not affected.
I. References
Weber Aircraft LP Component Maintenance Manual with Illustrated Parts List 25 ---26 ---95.
A. See the applicable reference from the above References section for disassembly and assembly
instructions and component identification not shown in this service bulletin.
B. The seats to be modified must be inspected for serviceability prior to modification. Seat integrity
after modification must meet or exceed the condition prior to modification.
3. ACCOMPLISHMENT INSTRUCTIONS
A. Disassembly
(3) Release quarter turn fastener for each passenger place and raise bottom pan assembly. See
Figure 1.
B. Reassembly
(2) Secure 858828---401 closeout assembly to side of bottom seat pan using two (2)
NAS623---2---5 screws and two (2) NAS1149DN816J washers. See Figure 4.
(4) Lower bottom pan assembly and secure quarter turn fastener.
(1) Using the new 840304---25 modification nameplate provided in each kit, apply the following:
5. MATERIAL INFORMATION
Figure 1
Figure 2
Figure 3
Figure 4
Approved by:
Engineering
Certification
Quality Assurance
SERVICE BULLETIN
1. PLANNING INFORMATION
A. Effectivity
This service bulletin is effective for the following business class passenger seats manufactured by
Weber Aircraft LP for Air China (BEJ) 747 and Air China (CCA) A340 airplanes:
See page 5.
B. Reason
C. Description
D. Approval
The seats as modified by this service bulletin continue to meet the requirements of TSO-C127a.
Approval of the installation aspects of the seat assembly as modified by this service bulletin is the
responsibility of the installer.
Under seat TSO approval, optional equipment (IFE, Telephones, etc.) is approved only for that
equipment’s mass attributes and means of attachment to the seat. All other attributes of the
optional equipment are outside the scope of the seat TSO approval. It is the responsibility of the
installer of the seat into the aircraft to obtain the necessary approval and to ensure
that optional equipment installed on the seat does not violate the TSO approval.
E. Manpower
To be determined.
Contact Weber Aircraft LP, 2000 Weber Drive, Gainesville, Texas 76240, Customer Service
Department. ¯ Phone: (940) 668-4100 ¯ Fax: (940) 668-4195.
859953---1 ADT.
Not affected.
I. References
Weber Aircraft LP Component Maintenance Manual with Illustrated Parts List 25 ---26 ---95
2. GENERAL INSTRUCTIONS
A. See the applicable reference from the above References section for disassembly and assembly
instructions and component identification not shown in this service bulletin.
B. The seats to be modified must be inspected for serviceability prior to modification. Seat integrity
after modification must meet or exceed the condition prior to modification.
C. All nonmetallic material shall meet the flame resistance requirements of 14 CFR 25.853(a) (AMDT.
25---83) unless otherwise noted.
D. It is recommended that the seat not be disassembled any further than is absolutely necessary to
accomplish instructions listed in this document.
A. Disassembly
(1) Remove and discard 856244---435/ ---436/ ---427 and ---428 shroud assemblies. See Figures 1
and 2.
(2) Remove and retain 856244---433/ ---434 shroud assemblies. See Figures 1 and 2
B. Modification
(1) Rework two (2) 856899---403 tube assemblies (1 per side) by drilling four (4) .098 diameter
holes per tube, using 859953---1 ADT. See Figures 1, 2 and 9.
C. Reassembly
(1) Install two (2) 859625---401/ ---403 bracket assemblies using eight (8) AK32 BS rivets (2 per
bracket assembly). See Figures 3 and 4.
(2) Install retained 856244---433/ ---434 shroud assemblies. See Figures 3 and 4.
(3) Install 856244---457/ ---458/ ---475 and 856244---476 shroud assemblies using four (4)
1212---FB snap---cap washer, four (4) NAS603---8P screws and four (4) 1212---105
snap---caps. See Figure 4 and 5.
(2) Remove and discard 856244---409/ ---421 shroud assemblies. See Figure 5.
(3) Remove and discard 856242---413 bracket assembly by removing two (2) NAS6205---18 bolts
and two (2) NAS1149F0516P washers. Retain hardware. See Figure 5.
(4) Remove and discard 856242---419 bracket assembly by removing four (4) NAS514P1032---9
screws. Retain hardware. See Figure 5.
B. Modification
(1) Rework 856899---403 tube assembly by drilling four (4) .098 diameter holes using 859953---1
ADT. See Figures 4 and 9.
C. Reassembly
(1) Install two (2) 859625---401/ ---403 bracket assemblies using eight (8) AK32 BS rivets (2 per
bracket assembly). See Figure 4.
(2) Install 856244---437/ ---439 bracket assemblies using retained hardware. See Figure 7.
(4) Install 856244---457/ ---476/ ---468 and 856244---469 shroud assemblies using retained
hardware. and four (4) 1212---105 snap---caps. See Figure 4 and 7.
(2) Remove and discard 856244---410/ ---422 shroud assemblies. See Figure 6.
(3) Remove and discard 856242---414 bracket assembly by removing two (2) NAS6205---18 bolts
and two (2) NAS1149F0516P washers. Retain hardware. See Figure 6.
(4) Remove and discard 856242---420 bracket assembly by removing four (4) NAS514P1032---9
screws. Retain hardware. See Figure 6.
B. Modification
(1) Rework 856899---403 tube assembly by drilling four (4) .098 diameter holes using 859953---1
ADT. See Figures 3 and 9.
C. Reassembly
(1) Install two (2) 859625---401/ ---403 bracket assemblies using eight (8) AK32 BS rivets (2 per
bracket assembly). See Figure 1.
(2) Install 856244---438/ ---440 bracket assemblies using retained hardware. See Figure 8.
(4) Install 856244---458/ ---475/ ---467 and 856244---470 shroud assemblies using retained
hardware. and four (4) 1212---105 snap---caps. See Figure 3 and 8.
6. REIDENTIFICATION
(1) Using the new 840304---25 modification nameplate provided in each kit, apply the following:
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Weber Aircraft LP recommends shell replacement for all shells with major damage.
(1) Clean surface with alcohol using a cheese cloth to remove dirt, grease and oils.
(2) Apply Huntsman/Epocast 1618---D/B Edge Fill/Potting Compound to the area and allow to
cure per product instructions. Can be applied using a putty knife.
(3) Apply second layer of Huntsman/Epocast 1618---D/B Edge Fill/Potting Compound to even
out low spots caused by shrinkage. Allow to cure per product instructions.
(4) With sanding block, sand filler smooth with shell surface.
(5) Apply other layers of Huntsman/Epocast 1618---D/B Edge Fill/Potting Compound and sand
these areas smooth until the surface is even with original shell surface.
(1) Clean entire surfaces (including newly filled areas) using cheese cloth and alcohol. Allow to
dry.
(2) Mix Jet Flex Primer CM0480930 per mfg instructions and place in spray paint gun.
(3) Spray a light coat over the filled area until covered (adjusting air pressure will allow you to
match the original texture on shell finish).
C. Topcoat:
(1) After texture primer dries, spray a coat of the correct colored paint as a topcoat.
(2) Mix Topcoat, Mankiewicz P/N Alexit FST 346---65---7A42---7 per product instructions.
(3) Place paint in spray gun and spray light coat over the repaired surfaces as directed by paint
instructions. Cure per product Instructions.
(5) A full coat of Mankiewicz P/N Alexit FST 346---65---7A42---7 over entire shell surfaces may be
needed depending on match of the paint color.
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A. Disassembly
Note: It is recommended that the seat not be disassembled any further than is absolutely
necessary to accomplish instructions listed in this document.
(3) Disconnect electrical cables from I ---Motion box located on back diaphragm.
(5) Remove two (2) NAS623---3---36 screws, two (2) NAS1149D0332J washers and two (2)
MS21042---3 nuts to disconnect diaphragm from seat. Retain for reassembly.
(6) Remove two (2) NAS6204---10 bolts, two (2) NAS1149F0416P washers, two (2) 115060---003
nylon spacers and two (2) 42NKE---048 nuts to disconnect seat pan assembly. Retain for
reassembly.
(7) Remove and place seat pan assembly in front of seat using care not to stretch raceway.
(8) Remove and retain 856158---001 retainer, two (2) NAS6604---8 bolts and three (3)
NAS6604---5 bolts.
(9) Remove rack from spreader by removing two (2) bolts, three (3) bolts and retainer. Retain
hardware and retainer. Discard rack.
B. Reassembly
(2) Reposition seat pan assembly and secure using retained hardware. Use caution to prevent
damage to harness and cables.
856173---001
NAS1149F0432P
NAS623---3---36
856158---001
NAS6604---8
NAS1149D0332J
855767---001
MS2104---3
NAS6604---5
115060---003
NAS6204---10
NAS1149F0416P
NAS1149F0416P
42NKE---048
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Note: The only acceptable units will be Rev. level ”F”, as noted on the label shown in Figure 5.
(Disregard any Revision Level information found on the Stock Identification Label on the bottom of the
DCI unit). All units with revision levels prior to ”F” must be replaced and returned.
1. ACCOMPLISHMENT INSTRUCTIONS
A. The purpose of this SIL is to provide for the change of the Digital Control Interfaced (DCI) units
on Weber Model 7800 and 8800 seats to a newer revision level. The newer revision units contain
new hardware that will make the units more reliable in operation. The revision level of the DCI
units to be installed is revision “F”. Any unit containing a revision level prior to revision “F” shall
be removed. Installation shall be done in accordance to Figures 1 thru 4.
B. After the completion of the installation of the “F” revision of the DCI unit, a verification test shall
be conducted on each seat to verify seats function correctly. This can be accomplished by
actuating each of the selections on the PCU to insure that all function.
C. The serial numbers of all DCI units that are removed installed shall be recorded and a copy of
this information shall be made available to Air China, Weber Aircraft LP and Crane Aerospace.
D. All of the units that have been removed shall be returned to Crane Aerospace at:
CRANE AEROSPACE
3000 Winona Ave.
Burbank Ca. USA
91510---7722
Firmware Label
PSW---00012101
Revision Label
“F”
FIGURE 5
January 31, 2007 SIL 2794
Revision 4: May 29, 2007 Page 6 of 7
2007 Weber Aircraft LP
WEBER AIRCRAFT LP
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