30 Testing and adjusting SEN01027-00

Pm-click inspection table 1

WA380-6 Serial No. 65001 and up
Machine serial No. #

Engine serial No.

hour inspection SAA6D107E-1 #

Work instruction No. Date of execution Service meter Inspector

Year: Month: Day: hours

Interview with operator and walk-around check

Is there abnormality before starting inspection? Outside temperature
Max. °C
Min. °C
Altitude m

Maximum coolant temperature (overheated)? Maximum torque converter oil temperature

(During operation) (overheated)? (During operation)

a If machine is cold, warm it up.

a Working mode: P-mode
Standard
Service limit Measure-
Item Condition Unit value for new Good Bad
value ment result
machine
Engine at low idle 740 – 790 740 – 790
Engine at high idle 2,180 – 2,280 2,180 – 2,280
Engine at high idle and torque converter
2,080 – 2,230 2,030 – 2,230
stalled
Engine speed rpm
Engine at high idle and work equipment
2,120 – 2,320 2,020 – 2,420
relieved
Torque converter stalled + Work equipment
1,995 – 2,195 1,895 – 2,295
relieved
Engine at high idle and torque converter kPa Max. 0.98 1.96
Engine

Blow-by pressure
stalled {mmH2O} {Max. 100} {200}
SAE0W30EOS Min. 0.29 0.25
SAE5W40EOS Engine at high idle
Lubricating oil MPa {Min. 3.0} {2.5}
SAE10W30DH
pressure {kg/cm2} Min. 0.10 0.07
SAE15W40DH Engine at low idle
SAE30DH {Min. 1.0} {0.7}
kPa Min. 140 113
Boost pressure Engine at high idle and torque converter stalled
{mmHg} {Min. 1,050} {850}
Exhaust Engine at high idle and toque converter stalled
°C Max. 550 600
temperature Outside temperature: 20°C

a When shifting transmission gear to forward/reverse position, apply brake securely. Good Bad
Engine at high 2.69 – 3.09 2.69 – 3.09
Main relief idle {27.5 – 31.5} {27.5 – 31.5}
pressure 2.53 – 2.93 2.53 – 2.93
Engine at low idle • Torque converter oil
pressure: Within {25.9 – 29.9} {25.9 – 29.9}
Torque converter Engine at high operating range Max. 0.88 Max. 0.88
inlet pressure idle • Transmission: Neutral {Max. 9.0} {Max. 9.0}
Transmission valve

Torque converter Engine at high 0.34 – 0.59 0.34 – 0.59

outlet pressure idle {3.5 – 6.0} {3.5 – 6.0}
MPa
1st {kg/cm2}
2nd
3rd • Torque converter oil 2.15 – 2.45 2.15 – 2.45
pressure: {22 – 25} {22 – 25}
ECMV output 4th
Within operating range
(clutch) pressure F
• Engine at high idle
R • Manual switch: ON
1.22 – 2.22 1.22 – 2.22
Lockup
{16 – 19} {16 – 19}

WA380-6 (KOHAG SPEC.) 67

SEN01027-00 30 Testing and adjusting

Pm-click inspection table

WA380-6 Serial No. 65001 and up
Standard
Service limit Measure-
Item Condition Unit value for new Good Bad
value ment result
machine
Secure frame with frame lock bar.
Steering

Steering relief MPa 23.3 – 25.7 22.0 – 25.7

Engine at high idle
pressure {kg/cm2} {237.5 – 262.5} {225 – 262.5}
Torque converter oil temperature: Within
Parking brake inlet operating range MPa Min. 2.4 Min. 2.4
pressure Engine at low idle {kg/cm2} {Min. 24.5} {Min. 24.5}
As parking brake is released
Tire inflation pressure: Specified pressure
Parking brake Test on flat and dry paved slope of 1/5
— Stopped Stopped
performance (11° 20').
Set machine in operating state.
Parking brake disc
mm 3.12 – 3.28 2.97
thickness
Measure when
Charge cut-in brake oil pres- 5.9 – 6.4 5.4 – 6.88
pressure Hydraulic oil tempera- sure warning {60 – 65} {55 – 70}
ture: Within operating lamp goes off.
range Measure when
Charge cut-out Engine at low idle brake oil pres- 9.8 – 10.78 9.4 – 11.3
pressure sure starts low- {100 – 110} {95 – 115}
Brake

MPa
ering after rising. {kg/cm2}
Hydraulic oil temperature: Within operating
4.2 – 5.0 Min. 3.99
Brake oil pressure range
{42.8 – 51} {Min. 40.7}
Engine at low idle
Engine: Stopped
Lowering of brake Max. 0.1 Max. 0.1
Measure lowering of oil pressure from 4.9
oil pressure {Max. 1.0} {Max. 1.0}
MPa {50 kg/cm2} in 5 minutes.
Tire inflation pressure: Specified pressure
Test on flat, level, straight, and dry paved
road.
Wheel brake Braking initial speed: 20 km/h,
m Max. 5 Max. 5
performance Delay in pressing pedal: Max 0.1 sec
Brake pedal pressing force:
Specified force, 293 – 353 Nm {29.9 – 35.9 kg}
Measure braking distance.
Wear of wheel
Measure with disc wear indicator. mm 0 Max. 2.4
brake disc
Work equipment Bucket circuit 29.8 – 33.0 29.5 – 33.0
valve relief pressure relieved {304 – 336} {280 – 336}
MPa
Work equipment Work equipment
{kg/cm2} 1.27 – 1.67 1.08 – 1.86
valve LS differential P-mode control lever moved
Hydraulic oil tem- {13 – 17} {11 – 19}
pressure halfway
Work equipment

perature: Within Rising time 5.4 – 6.4 Max. 7.6

Lift arm speed operating range
Engine at high idle Lowering time 2.8 – 3.8 Max. 4.4
Bucket full stroke sec
Bucket tilt back 2.0 – 2.6 Max. 3.0
time
speed
Bucket at level time 1.3 – 1.9 Max. 2.2
Hydraulic oil tem-
Bucket cylinder Max. 17 Max. 20
Hydraulic drift of perature: Within mm/
work equipment operating range 15 min.
Lift cylinder Max. 20 Max. 24
Engine: Stopped
Draining of
Front axle
differential There must not be
Axle

—
excessive metal powder.
Visual check of plug Rear axle

Memo

68 WA380-6 (KOHAG SPEC.)