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Car M Notes PDF
Car M Notes PDF
Car M notes
Notice
No responsibility is assumed by the publisher for any
injury and/or damage to persons or property as a
matter of products liability, negligence or otherwise,
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MOHAMMED ABDUL HAKEEM QURESHI
Car M notes
M.1
Dgca is compentent authority.
Continuing Airworthiness Requirements oversight of the continuing airworthiness of individual aircraft and the
issue of airworthiness review certificates.
Initial Issue (Revision 0) 2nd March, 2010. Oversight of maintenance organization.
This CAR M provides common technical standards and guidelines for Oversight of continuous airworthiness management organization.(CAMO)
continued airworthiness of an aircraft and its components with an effective Maintanenance programmes approval for
date of 31st July 2010. indian reg a/c
a/c -comme trans by indian opera if agreed by state of registry.
a/c-not comm trans but managed by CAMO.
FOREWORD
Rule 50A of the Aircraft Rules 1937 stipulates the conditions necessary M.2 Objective
for a Certificate of Airworthiness to remaining in force common technical requirements and administrative procedures-a/c &
comp -cont a/w.
CAR-M specifies certain technical requirements to be complied by (a) registered in India; or
organisations and personnel involved in the maintenance of aircraft and (b) registered in a foreign country and used by an Indian operator for
aeronautical products, parts and appliances which India
Requirements in order to demonstrate the capability and means of ensures oversight of operations.
discharging the obligations and associated privileges thereof.
The CAR-M also specifies conditions of issuing, maintaining, amending, M.3 Definitions
suspending or revoking certificates attesting such compliance. Aircraft, Certifying staff, maintenance, large aircraft, organization, pre-
Car m requirements which are harmonized with EASA Part M regulation flight inspection.
The CAR M is applicable to all operators of Indian registered aircraft ‘continuing airworthiness’
irrespective of whether such aircraft are maintained by their own
means all of the processes ensuring that, at any time in its operating life,
organization or by other approved maintenance organization.
the aircraft complies with the airworthiness requirements in force and is in
a condition for safe operation.
Rule 133B of the Aircraft Rules 1937 stipulates that organizations
engaged in the maintenance of aircraft and aircraft components shall be M.4 Continuing Airworthiness Requirements.
approved.
is issued under the provisions of Rule 133A of the Aircraft Rules 1937 M.5 Entry into force.31 july 2010.
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MOHAMMED ABDUL HAKEEM QURESHI
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i)when oper is req to hold a certificate for commercial operations, 5.Sub-cont orgn is considered integral part of oper CAM sys.irrespective
other than for commercial air transport. of any appr held by sub-cont including subpart G appr.
1. be apvd in accordance with subpart G CAMO oper should satis sub-cont meet standards req by subpart G.
2. be apvd in accordance with subpart F Maintenance organization or 6. In order to retain ultimate responsibility the operator should limit sub-
CAR-145 or contr such. contracted task.
3. Ensure owner resp as in a. 7. oper manag controls wrt sub-cont CAM tasks – written contract and in
j) owner/oper – grant access dgca for compliance accordance with policy and procedures – CAM expo..
When such tasks are sub-contracted the operator's continuing airworthiness
management system is considered to be extended to the subcontracted
organisation.
8. cont limited to one organisation per aircraft type for any combination of
the activities except ENG and APU. Where more than one should
demonstrate adq co-ordn controls.
9. Contracts should not authorize the sub-contracted organisation to sub-
contract to other organisations elements of the continuing airworthiness
management tasks.
10. oper -dgca findings of sub-cont = clsd to satis of dgca and incl in cont.
11. sub-cont --notify any changes affect cont. Failure will invalidate dgca
acpt of cont.
12.
13. oper should only sub-cont to orgn specified in AOC or CA14.
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MOHAMMED ABDUL HAKEEM QURESHI
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MOHAMMED ABDUL HAKEEM QURESHI
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2. Rel prog not req for not hvy a/c or contain ovhl – all sig comp.
3. The purpose of a reliability programme is to ensure that the AMP tasks
are effective and their periodicity is adequate.
4. Rel prog esc/del of a task or vice versa.
5. Rel prog --- eff of AMP.
6.
M.A.303 Airworthiness directives
Any applicable airworthiness directive must be carried out within the
requirements of that airworthiness directive, unless otherwise specified by
DGCA.
AMC M.A.304 Data for modifications and repairs
M.A.304 Data for modifications and repairs Dam or reprs if beyond limits – TC holder /FAR21/EASA21/CAR21 orgn.
Damage shall be assessed and modifications and repairs carried out using And dgca for apprvl.
data approved by DGCA or by an approved CAR -21/ EASA Part 21/
FAA Part 21 design organization.
AMC M.A.305 (d) Aircraft continuing airworthiness record
M.A.305 Aircraft continuing airworthiness record system system
a) after maint CRS cont a/w rec atleast within 30 days. Where an AD is generally applicable to the aircraft or component type but
b) cont a/w records is not applicable to the particular aircraft or component, then this should be
1. A/C, eng Log books, eng module log cards, propeller log book and identified.
log book for any ser life lim comp. When owners and operators wish to take advantage of the modular design,
2. Comm air trans – tech log. then total time in service and maintenance records for each module is to be
c) a/c type, reg marks, flt time/cycles etc – a/c logbook. Maintained.
d) The aircraft continuing airworthiness records shall contain the current:
1. status of airworthiness directives and measures mandated by the DGCA AMC M.A.305 (h) Aircraft continuing airworthiness record
in immediate reaction to a safety problem; system
2. status of modifications and repairs; Owner/oper – cont maint still resp for retn of rec. Or trnsf to new owner.
3.status of compliance with maintenance programme; Computer systems should have at least one backup system, which should
4. status of service life limited components; be updated at least within 24 hours of any maintenance.
5. mass and balance report;
6. list of deferred maintenance.
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MOHAMMED ABDUL HAKEEM QURESHI
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M.A.306 Operator's technical log system AMC M.A.306 (a) Operators technical log system
a) comm air trans – tech log. aircraft technical log is a system for recording defects and malfunctions
1. info nece for each flt. during the aircraft operation and for recording details of all maintenance
2. Current CRS. carried out on an aircraft between scheduled base maintenance visits.
3. Current maint status. Cabin or galley def & mal func –safe oper of a/c – cons part of tech log.
4. all outstanding deferred defects rectifications. A/c tech log – simple single sect/ complex muti sect. Foll info
5. Any necc. Guidance on maint support arng. SEC 1. should contain details of the registered name and address of the
b) apvd by dgca. operator the aircraft type and the complete international registration marks
c) tech log 36 m from last entry. of the aircraft.
SEC 2. info next sch main is due. Curr CRS.
SEC 3. All info – flight safety.
NOTE 1: Where Section 3 is of the multi-sector ‘part removable’ type then
such ‘part removable’ sections should contain all of the foregoing
information where appropriate.
NOTE 2: Section 3 should be designed such that one copy of each page
required to be completed after flight and what is required to be completed
in preparation for the next flight.
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MOHAMMED ABDUL HAKEEM QURESHI
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SEC 4. all deferred defects that affect or may affect the safe operation with
cross ref to sect 3 def.
SEC 5. all maint supp info.
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MOHAMMED ABDUL HAKEEM QURESHI
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4.5 When work done cert by ind AME lice holder then he should
assess the second persons knowledge and exp.
4.6 In summary the following maintenance tasks should primarily
be considered when inspecting aircraft control systems that
have been disturbed.
4.7 that have undergone maintenance the person
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MOHAMMED ABDUL HAKEEM QURESHI
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MOHAMMED ABDUL HAKEEM QURESHI
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1. expi of ser life – AMP. AMC M.A.504 (b) - Control of unserviceable components
2. Non comp – AD & cont a/w req -dgca. 1. cert staff – ident of u/s comp.
3. Abs of info – a/w. 2. Clearly dec on a tag with comp ident data and nec info.
4. Evidence of def/malfunc. 3. Cert staff agree of owner/oper – u/s comp to maint orgn for
5. Accident/incident –serviceability. storage.
b. u/s comp –stored secure loctn. A/c -non comm comp trfs to owner and
rev in a/c logbook or eng log or comp log. AMC M.A.504 (c) - Control of unserviceable components –
c. Components which have reached their certified life limit or contain a unsalvageable components
non-repairable defect shall be classified as unsalvageable.
d. per res retain such comp as abv or mutilate it. a) components with non-repairable defects, whether visible or not to the
e. may trnfs to training or research dep. naked eye;
b) components that do not meet design specifications, and cannot be
brought into conformity with such specifications;
c) components subjected to unacceptable modification or rework that is
irreversible;
d) certified life-limited parts that have reached or exceeded their certified
life limits, or have missing or incomplete records;
e) components that cannot be returned to airworthy condition due to
exposure to extreme forces, heat or adverse environment;
f) components for which conformity with an applicable airworthiness
directive cannot be accomplished;
g) components for which continuing airworthiness records and/or
traceability to the manufacturer can not be retrieved.
2.Caution should be exercised to ensure that unsalvageable components
are disposed of in a manner that does not allow them to be returned to
service.
4) data plate and/or serial number and final disposition of the component
to manufacturer.
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MOHAMMED ABDUL HAKEEM QURESHI
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a) cert of appr -CA FORM 3. 1) Fabrication process – maint orgn manual agreed by dgca.
maintenance organisation's manual—Scope. 2)
May fabricate in conformity -maint data & ment in Maint orgn man. 3) fab data – apvd by dgca or TC holder.
4) fab – for own facility only.
5) not for onward supply or sale.
Adequate records should be maintained of all such fabrication processes
including heat treatment and the final inspections.
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MOHAMMED ABDUL HAKEEM QURESHI
Car M notes
a) accnt man. Accnt mang – normally CEO and can be for more than one orgn.
b) person- orgn comp under acnt man. Accnt mang – direct access to CEO for maint funding.
c) abv person – rel know and exp.
AMC M.A.606 (b) Personnel requirements;
d) temp sub-cont staff acpt when more work – cannot CRS.
e) qual of maint per – demo and rec. 1.
f) Personnel - specialised tasks such as welding, NDT testing/inspection 2.dependent upon the extent of approval, an aircraft maintenance manager,
other than colour contrast shall hold relevant certificate of competency. a workshop manager – rep to accnt mang.
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MOHAMMED ABDUL HAKEEM QURESHI
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g) suff staff – CRS 3. The aircraft maintenance manager is responsible for ensuring that all
h) excp of g for comm oper (orgn manl) maintenance required to be carried out, and def rect – maint stnds.
1.repetitive pre-flight airworthiness directive- flt crew such AD 4. Workshop mang – comp
commander – practical trng.
2. operating away from a supported location – commander lim cert staff AMC M.A.606(c) Personnel requirements
auth after pract trng 1. appr qual and exp.
2. all nominated persons
2.1 practical experience and expertise in the application of aviation safety
standards and safe maintenance practices;
2.2 comprehensive knowledge of:
a) CAR M and any associated requirements and procedures;
b) the maintenance organisation manual;
2.3 five years aviation experience of which at least three years should be
practical maintenance experience;
2.4 knowledge of the relevant type(s) of aircraft or components
maintained;
2.5. knowledge of maintenance standards.
5. NDT means – FPI, MPI, EDDY CURR , ULTRA-SON AND RAD incl
X-ray and gamma ray.
6. new NDT – Thermography and Shearography.
7. qual proc for NDT – AMO.
8. Boroscoping and other techniques such as delamination coin tapping are
non-destructive inspections rather than non-destructive testing.
9. ref stnds- MOM.
10.
M.A.608 Components, equipment and tools AMC M.A.608 (a) Components, equipment and tools
a) orgn shall. 1.
1. equip and tools – maint data or equiv – MOM. 2. clearly identified and listed in a control register.
2. demo – access to other tools used occasionally. 3.
b) tools controlled and calib.
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MOHAMMED ABDUL HAKEEM QURESHI
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Block 13 when maint is carr, when manu, list of AD'S reprs and mods,
Life used – ser life lim parts, ref to history records and details.
2.5 New/unused comp.
2.5.1 CA FORM 1 – MOM.
Note: maint release is not production release.
a) accp test report or statement.
b) insp for comp with manu instr and lim.
c) storage life – established.
2.5.2 if not possible dissassembled and inspected/tested.
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MOHAMMED ABDUL HAKEEM QURESHI
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M.A.619 Findings
(a) A level 1 finding is any significant non-compliances – CAR M
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MOHAMMED ABDUL HAKEEM QURESHI
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MOHAMMED ABDUL HAKEEM QURESHI
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SUBPART G CAMO
M.A.701 Scope
Requirements to qualify for the issue or continuation of an approval for
Subpart G - CONTINUING AIRWORTHINESS MANAGEMENT
CONT A/W MANG
ORGANISATION
M.A.702 Application
Issue or Variation - CA FORM 2 F
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MOHAMMED ABDUL HAKEEM QURESHI
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M.A.707 Airworthiness review staff AMC M.A.707 (a) Airworthiness review staff
a) appro a/w rev staff- issue a/w rev. Cert for approval. 1. A/W rev privileges
1.comm air trans staff for a/c> 2730 MTOW except balloons shall have. 2.
a) atleast 5 yrs cont a/w exp. 3. An appropriate Rule 61 licence. It is not necessary to satisfy the
b) appr AME Licence or aeronautical degree or equivalent. experience requirements of Rule 61 at the time of the review.
c) formal aero maint training. 4. pstn means pstn as overall auth or indp from a/w mang proc.
d) A postn in orgn -appr resp.
e) 'b' may be replaced by additional 5 yrs exp.
2. comm air trans staff for a/c < 2730 MTOW except balloons.
a) atleast 3 yrs cont a/w exp.
b) appr AME LIC or aero degree or equivalent
c) appro aero maint training.
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MOHAMMED ABDUL HAKEEM QURESHI
Car M notes
M.A.708 Continuing airworthiness management AMC M.A.708 (c) Continuing airworthiness management
a) cont a/w mang carried out – CAR-M Section A subpart C. 1. same as M.A. 708 c
b) for every a/c managed should have 2. Both the specification of work and the assignment of responsibilities
1. devl and control maint programme for a/c man. As well as should be clear, unambiguous and sufficiently detailed. -- a/w is affect.
reliability prog.if any. 3. Special attention should be paid to procedures and responsibilities.
2. Present maint prog to dgca for appro. or ammnd. Except for 4. For line maintenance, the actual layout of the contract the IATA
indirect appro. And provide a copy to owner not involved in comm Standard Ground Handling Agreement may be used as a basis.
air trans. 5. contract another operator that is not directly approved under CAR -145
3. Mana the appr of modi and repairs. – CAM expo – such proc and list of CAR – 145 contr.
4. Maint carried out and CRS issued thereof as per CAR-M Sect A 6. does not absolve the operator- cont a/w resp.
subpart H. 7. all maint CAR-145 does not preclude a primary maintenance
5. AD's and oper directives are carried out. arrangement with an operator that is not such an organisation, when it
6. Def discovered during scheduled maint are rep and corrected by proves that such an arrangement is in the interest of the operator by
appr AMO. simplifying the management.
7. A/c – AMO when neccessary.
8. coordinate scheduled maintenance, the application of AD'S, the AMC M.A.708 (c) (1) Continuing airworthiness management –
replacement of service life limited parts, and component inspection unscheduled maintenance
9. to ensure the work is carried out properly. maint contr are not neces – rel maint act – work orders.
10. manage and archive all continuing airworthiness records and/or
operator's technical log.
ensure that the mass and balance statement reflects the current status of
the aircraft.
c) incase of comm oper- not CAR 145 appr then written maint contract
with CAR-145 for maint., AD's oper direc, etc. All contra shall be appr by
dgca.
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MOHAMMED ABDUL HAKEEM QURESHI
Car M notes
M.A.709 Documentation
a) appr CAMO shall hold and use applicable current maint data. Data
-owner insuch case CAMO – keep such data for duration of contract.
b) for a/c not comm air tran may dev generic and baseline maint prog for
initial appr and this does not preclude need for A/c maint prog.
M.A.711 Privileges of the organization AMC M.A.711 (b) Privileges of the organisation
a) CAMO When cont – a/w rev it shall – every year.
1.manage cont a/w of non comm – appr cert.
2. comm – AOC.
3. arng contr – lim cont a/w tasks under its quality sys – appr cert.
4. ext A/W RC.
b) where privi a copy of a/w rev cert it has exte. 1.The M.A. Subpart G organisation should ensure that it always receives a
c) until two years after the aircraft has been permanently withdrawn. complete CRS- retn.
f) when CAM is trans all rec trans. 2.When orgn arng retain copies of the continuing airworthiness records on
g) where terminates rec trans to owner. its behalf – it will resp.
M.A.716 Findings
(a) A level 1 finding is any significant non-compliance with CAR-M-
lowers.
(b) A level 2 finding is any non-compliance with the CAR-M which could
lower safety stnds and haz flt safety.
CAMO appr – corr action plan and demonstrate corrective action to the
satisfaction of the DGCA within a period of 7 days and 30 days for level 1
& level 2 findings.
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MOHAMMED ABDUL HAKEEM QURESHI
Car M notes
M.A.802 Component certificate of release to service AMC M.A.802 Component certificate of release to service
1. CRS – comp of a/c maint. CA Form 1 not neces for inte rels proc. But all info – CRS.
2. auth rel cert CA Form 1 – comp of maint on comp. Excp m.a.502 b & d.
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