S04L15 B F Amberg PDF

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Site Investigation, Design & Construction
tiv nd
ow
ec rla
of Hydro & Transport Tunnels
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sp e
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Kathmandu, Nepal 19 - 20 December 2013
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Quality Control
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© a
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M.Sc. Felix Amberg
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Amberg Engineering Ltd., Switzerland

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Content
1. Quality – What is that?
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2. Stakeholders and interfaces
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3. How is Quality achieved?
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Site investigation, Design & Construction of Hydro & Transport Tunnels | Kathmandu, Nepal – 19-20 December 2013
What is Quality?
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If I get what I want!
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Quality is achieved if
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the product / the service delivered
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is as requested!
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How to achieve Quality?
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Quality is achieved in stages
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 design
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 production
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 application
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Quality is not
 a one single-point action
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 a one single stakeholder issue
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How to achieve Quality

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 General procedure
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 Example: Sprayed concrete

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Involved Stakeholders
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Owner
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Applicator
Designer /
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Supervisor
Contractor
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Material
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Supplier
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Quality Management as Tool
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 Preferably, every stakeholder has a Quality Management System

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 A Project Management System is compulsary

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 There are different interfaces etc between the stakeholder and

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during the project execution which must be taken care of
Quality in Stages – Owners part
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Definition: What do I want!
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Definition of all (!) the
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performance requirements of the
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future infrastructure
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for example:
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 Dry tunnel
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(better a waterproofing class)
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 Sprayed concrete only as first

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support
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 etc
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Quality in Stages
Interface Owner - Designer
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Owner
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Applicator Designer
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Material
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Supplier
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Quality in Stages - Performance Criteria Agreement
Owner – Designer Interface:
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Performance Criteria Definitions / Agreement
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this includes :
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 General objectives for the future use and the safety of the
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infrastructure
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 Environmental and third party requirements
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 Requirements of operations
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 Specific targets of the owner
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 Protective goals and special risks

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 Standard-related regulations
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Performance Criteria agreement
Performance requirements on waterproofing
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(for each structure or component of a structure)
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 Various recommendations, guidelines, standards,
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defining waterproof classes
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Waterproofing Definition for Characteristic of the
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Class impermeability on the waterproofed inner soffit
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n nd inner soffit
1 Completely dry ….
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2 Largely dry ….
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3 Slightly wet …
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Performance Criteria agreement
Performance requirements for fast setting sprayed concrete
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(for each structure or component of a structure)
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 Various recommendations, guidelines, standards,
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defining early age strength classes
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Quality in Stages – Designers part
How to get from Requirements to the Project?
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Important aspects for quality:

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 Knowledge and experience of people

 Available time and money for the design
Qualities in Stages
Interface Designer - Supplier
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Owner
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Applicator Designer
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Material
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Supplier
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Designer – Supplier Interface
Designer elaborates
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 Requirements for materials (descriptions, standards, test
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specifications etc)
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 Drawings
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 Supervision and inspection of delivered materials during
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construction (quality assessment plans)
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Material supplier delivers
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 Technical approvals (technical data sheets, safety data sheets
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etc)
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 Production control certifications etc

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 Application guidelines
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Qualities in Stages
Interface Designer - Applicator
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Owner
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Applicator Designer
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Material
Supplier
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Designer – Applicator Interface
Approval tests – if necessary
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 Demonstration of the suitability of the materials, equipment,
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construction methodology, operations instruction, the
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competence of operatives etc
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Base:
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 Application instructions
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 Quality control plan
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Quality control during application
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 Quality Control Plan
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 Type of control (for material, equipment, persons)
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 Frequency and time
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 Execution (underground, environmental conditions,
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application process and result, curing)
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 Benchmarks values and measures
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 Responsibilities
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 Information flow and documentation
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Contractual documents
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 Construction description
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
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Tender specifications
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 (Bill of quantities / unit prices)
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
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Inspection control plan
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 further documents
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Material Requirements
Most frequently used sprayed concrete classes (SC)
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Requirements of sprayed concrete and recommended areas of
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application (according to SIA 198, Part1)
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Sprayed concrete classes SIA 198 Part II
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Specific requirements for sprayed concrete
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Object Field of application Main requirements
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Exca- First support measure Early strength: Class J2
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Rock support Early strength: Class J2
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Compressive strength class C25/30
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Working capacity Gf > 4‘000N/m
Water tightness < 40mm
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Sealing layer Smoothness: l/h < 10:1

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Roughness: < 2mm

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….
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Contractual Documents
Construction description,
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tender specifications, drawings etc ) and control plan
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Definition of
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 Selected shotcrete classes
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 Tolerances for width
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 Required pre-tests (qualification tests) for shotcrete of the
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classes SC 2 to SC 7
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 Requirements on surface (e.g. smooth layer underneath sealing
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membrane)
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Contractual Documents
Tender Specifications
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072 Shotcrete (according to properties)
specifications
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According to SIA 198 and SN EN 206-1
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.500 Type SB 2
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Compressive strength class C25/30
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Exposure class XA1, XD1.
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Nominal value of max. grain size D_max 8
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Chloride content class
Consistency class (as declared by contractor)
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Additional requirements:
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Early strength class according to SIA 198 J2.
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Working capacity Gf > 4’000 N/m
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Water tightness < 40 mm

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431 Supply and application of wet sprayed concrete (MUL) application

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Invoicing by processed volume of concrete quantities and

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.100 Working area L1 and L2

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unit prices
.142 Type of shotcrete SB 2
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Type of profile: mining tunnel construction

Phase: excavation of bench and invert 5’000 m3
Inspection control plan
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Subject of test Test Requirement Tests:Time/Intensity Measures Documentation
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Shotcrete SB2
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Early strength Stud driving Early strength class J2 Continually Adjust composition Test record
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Compressive Assessment according Price reduction or Test record
SN EN 12504-1 1 Test / 250 m3
strength SN EN 13791 replacement
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Price reduction or
Water tightness SN EN 12390-8 Water penetration < 40mm 1 Test / 250 m3 Test record
replacement
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n nd 1 Test / 2000m3
Content according to pre-
Content of steel SIA 162/6 or if composition changes Price reduction or
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tests, total sample quantity Test record
fibres (wall) Paragraph 4 45 or on demand of site replacement
min 20 kg
supervision
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1 Test / 2000m3 Price reduction or

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Working capacity SIA 162/6 Gf > 4’000 Nm/m2 Test record

or if composition changes replacement
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Inspection control plan for excavation, profiles, steel arches etc
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(accord. to Swiss codes sia 198)
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How to achieve quality?
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ec rla
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Quality makes the car drive
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Quality control is not a one single point action
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ec rla
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sp e
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©
r-s
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Site Investigation, Design & Construction
tiv nd
ow
ec rla
of Hydro & Transport Tunnels
e
sp e
re itz
Kathmandu, Nepal 19 - 20 December 2013
ir w
he - S
ft n
O tio
Disclaimer
© a
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tio ou
A. The speakers are presenting their own personal views and are not
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expressing the view of the Foundation.

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B. Papers and documents displayed or handed out during the Event are
Al ITA
copyrighted. The participants must observe and comply with all applicable
law regulations concerning the copyright.
©

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r-s

Amberg Engineering Ltd., Switzerland

1. Quality – What is that?

How to achieve Quality

 Example: Sprayed concrete

 Preferably, every stakeholder has a Quality Management System

 A Project Management System is compulsary

 There are different interfaces etc between the stakeholder and

during the project execution which must be taken care of

 Sprayed concrete only as first

 Protective goals and special risks

Important aspects for quality:

 Knowledge and experience of people

 Production control certifications etc

Sealing layer Smoothness: l/h < 10:1

Roughness: < 2mm

Water tightness < 40 mm

431 Supply and application of wet sprayed concrete (MUL) application

Invoicing by processed volume of concrete quantities and

.100 Working area L1 and L2

Type of profile: mining tunnel construction

1 Test / 2000m3 Price reduction or

Working capacity SIA 162/6 Gf > 4’000 Nm/m2 Test record

expressing the view of the Foundation.

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