Download as pdf or txt
Download as pdf or txt
You are on page 1of 145

Installation Guideline

1 Pretreatment Engineering Guide


Edition: 12A-2017

Part no.: F40002688


Table of contents EG 1
1.1 Index ........................................................................................................................................... 1-5
1.2 Regulatory requirements .......................................................................................................... 1-6
1.2.1 Process description for project planning...................................................................................... 1-6
1.2.2 Scope .......................................................................................................................................... 1-6
1.2.3 Tasks within the process description........................................................................................... 1-6
1.2.4 Duties of the responsible organization ........................................................................................ 1-7
1.2.5 Intensive care sphere: Additional prerequisites for installation and operating notes................... 1-8
1.2.6 Normative prerequisites for system expansion.......................................................................... 1-11
1.2.7 Standards .................................................................................................................................. 1-13
1.2.7.1 General standards...................................................................................................... 1-13
1.2.7.4 Drains ......................................................................................................................... 1-15
1.2.7.5 Disinfection................................................................................................................. 1-15
1.2.7.6 Firefighting water........................................................................................................ 1-15
1.2.7.7 Electrical connections................................................................................................. 1-16
1.3 STANDARD / BASIC water pretreatment system overview ................................................. 1-17
1.3.1 Components .............................................................................................................................. 1-18
1.3.2 Installation planning................................................................................................................... 1-18
1.4 STANDARD / BASIC wall-mounted feed water inlet unit ..................................................... 1-19
1.4.1 STANDARD / BASIC prefiltration unit selection table ............................................................... 1-19
1.4.2 Part number feed water inlet assembly (STANDARD)........................................................... 1-20
1.4.3 Part number – feed water inlet assembly (BASIC)................................................................. 1-21
1.4.4 Configuration options................................................................................................................. 1-22
1.4.5 Additional specifications ............................................................................................................ 1-23
1.5 Wall-mounted for AquaWTU (¾")........................................................................................... 1-24
1.5.1 Part number – AquaWTU assembly ........................................................................................ 1-24
1.5.2 Configuration options................................................................................................................. 1-25
1.6 Feed water tank ....................................................................................................................... 1-26
1.6.1 Part number – feed water tank................................................................................................. 1-26
1.6.2 Configuration options................................................................................................................. 1-27
1.6.3 Additional specifications ............................................................................................................ 1-27
1.6.4 SPECIFICATIONS (DATA SHEET) for feed water tank............................................................ 1-28
1.7 Tubing....................................................................................................................................... 1-31
1.7.1 Part number – water inlet path ................................................................................................ 1-31
1.7.2 Tubing pressure conditions ....................................................................................................... 1-33
1.7.3 Installation planning................................................................................................................... 1-33
1.7.4 Additional specifications ............................................................................................................ 1-34
1.8 Booster pump .......................................................................................................................... 1-35
1.8.1 Part number – CM5–5, CM5–4.................................................................................................. 1-35
1.8.2 Configuration options................................................................................................................. 1-37
1.8.3 SPECIFICATIONS (DATA SHEET) for CM5–5 / 50 Hz ............................................................ 1-38
1.8.4 SPECIFICATIONS (DATA SHEET) for CM5–4 / 60 Hz ............................................................ 1-41
1.8.5 Part number – CRN5–8, CRN5–6 ............................................................................................. 1-41
1.8.6 Configuration options................................................................................................................. 1-42
1.8.7 SPECIFICATIONS (DATA SHEET) CRN5–8 / 50 Hz ............................................................... 1-43
1.8.8 SPECIFICATIONS for CRN5–6 / 60 Hz .................................................................................... 1-46
1.9 AquaC CART ............................................................................................................................ 1-47
1.9.1 Part number – AquaC CART .................................................................................................... 1-47

Fresenius Medical Care Water Technology EG 1-EN 12A-2017 1-1


1.9.2 SPECIFICATIONS (DATA SHEET) for AquaC CART............................................................... 1-48
1.10 AquaC CART Small ................................................................................................................. 1-49
1.10.1 Part number – AquaC CART Small.......................................................................................... 1-49
1.10.2 Configuration options................................................................................................................. 1-50
1.10.3 SPECIFICATIONS (DATA SHEET) for AquaC CART Small..................................................... 1-51
1.11 AquaC CART Basic ................................................................................................................. 1-52
1.11.1 Part number – AquaC CART Basic.......................................................................................... 1-52
1.11.2 Configuration options................................................................................................................. 1-52
1.11.3 SPECIFICATIONS (DATA SHEET) for AquaC CART Basic ..................................................... 1-53
1.12 AquaC CART Extended........................................................................................................... 1-55
1.12.1 Part number – AquaC CART Extended ................................................................................... 1-55
1.12.2 Configuration options................................................................................................................. 1-55
1.12.3 SPECIFICATIONS (DATA SHEET) for AquaC CART Extended .............................................. 1-56
1.13 AquaC CART Advanced.......................................................................................................... 1-59
1.13.1 Part number – AquaC CART Advanced .................................................................................. 1-59
1.13.2 Configuration options................................................................................................................. 1-59
1.13.3 SPECIFICATIONS (DATA SHEET) for AquaC CART Advanced.............................................. 1-60
1.14 AquaC CART Advanced plus ................................................................................................. 1-62
1.14.1 Part number – AquaC CART Advanced plus.......................................................................... 1-62
1.14.2 Configuration options................................................................................................................. 1-62
1.14.3 SPECIFICATIONS (DATA SHEET) for AquaC CART Advanced plus ...................................... 1-62
1.15 Media filter – sand filters S140 / S200 / S300 / S400............................................................. 1-63
1.15.1 Sand filter selection table .......................................................................................................... 1-63
1.15.2 Part number Sand filter (STANDARD)..................................................................................... 1-64
1.15.3 Part number – S140 (BASIC LINE)........................................................................................... 1-65
1.15.4 Part number – S200 (BASIC LINE)........................................................................................... 1-65
1.15.5 Part number – S300 (BASIC LINE)........................................................................................... 1-65
1.15.6 Part number – S400 (BASIC LINE)........................................................................................... 1-65
1.15.7 Configuration options................................................................................................................. 1-65
1.15.8 SPECIFICATIONS (DATA SHEET) for sand filter ..................................................................... 1-67
1.16 Media filters – Birm filters B140 / B200 / B300 / B400 .......................................................... 1-70
1.16.1 Birm filter selection table ........................................................................................................... 1-70
1.16.2 Part number – Birm filter.......................................................................................................... 1-71
1.16.3 Part number – B140 (BASIC LINE) .......................................................................................... 1-72
1.16.4 Part number – B200 (BASIC LINE) .......................................................................................... 1-72
1.16.5 Part number – B300 (BASIC LINE) .......................................................................................... 1-72
1.16.6 Part number – B400 (BASIC LINE) .......................................................................................... 1-73
1.16.7 Iron filter design calculation (Birm) ............................................................................................ 1-74
1.16.8 Configuration options................................................................................................................. 1-74
1.16.9 SPECIFICATIONS (DATA SHEET) for Birm filter ..................................................................... 1-75
1.17 Zeolite ceramic filter................................................................................................................ 1-78
1.17.1 Zeolite ceramic filter selection table .......................................................................................... 1-78
1.17.2 Part number – Zeolite filter ...................................................................................................... 1-78
1.17.3 SPECIFICATIONS (DATA SHEET) for zeolite ceramic filter..................................................... 1-79
1.18 STANDARD / BASIC Big Blue (20") particle filter ................................................................. 1-82
1.18.1 Particle filter selection table....................................................................................................... 1-82
1.18.2 Part number – Big Blue (STANDARD)..................................................................................... 1-83
1.18.3 Part number – Big Blue (BASIC).............................................................................................. 1-85
1.18.4 Part number – Big Blue (BASIC LINE) .................................................................................... 1-86
1.18.5 SPECIFICATIONS (DATA SHEET) for Big Blue particle filter................................................... 1-87
1.19 Softeners E080 / E150 / E225-T / E300 / E400........................................................................ 1-89

Fresenius Medical Care Water Technology EG 1-EN 12A-2017 1-2


1.19.1 Softener selection table ............................................................................................................. 1-89
1.19.2 Selection table / softener disks for Kinetico softeners ............................................................... 1-90
1.19.3 Part number – E080 / E150 / E225-T (STANDARD) ................................................................. 1-91
1.19.4 Part number – E080B / E150B (BASIC) ................................................................................... 1-92
1.19.5 Part number – E080B / E150B (BASIC LINE) .......................................................................... 1-92
1.19.6 Part number – E225ST (BASIC LINE) ...................................................................................... 1-92
1.19.7 Part number – E300 Magnum / E400 Magnum ....................................................................... 1-94
1.19.8 Part number – E300 Magnum / E400 Magnum (BASIC LINE)................................................ 1-94
1.19.9 Configuration options................................................................................................................. 1-95
1.19.10 SPECIFICATIONS (DATA SHEET) for softener ....................................................................... 1-96
1.20 Softener SK613 ........................................................................................................................ 1-99
1.20.1 Selection table / softener disks for Kinetico softeners ............................................................... 1-99
1.20.2 Part number – softener SK613................................................................................................. 1-99
1.20.3 Additional specifications for softener SK613 ........................................................................... 1-100
1.21 Activated carbon filters A050 / A100 / A150 / A300 / A400................................................. 1-101
1.21.1 Activated carbon filter (single / dual) selection table ............................................................... 1-102
1.21.2 Part number – activated carbon filter (STANDARD) ............................................................ 1-104
1.21.3 Part number – A050 (BASIC LINE) ........................................................................................ 1-105
1.21.4 Part number – A100 (BASIC LINE) ........................................................................................ 1-105
1.21.5 Part number – A150 (BASIC LINE) ........................................................................................ 1-105
1.21.6 Part number – A300 (BASIC LINE) ........................................................................................ 1-106
1.21.7 Part number – A400 (BASIC LINE) ........................................................................................ 1-106
1.21.8 SPECIFICATIONS (DATA SHEET) activated carbon filter ..................................................... 1-107
1.22 Feed water for AquaUNO / AquaC UNO H home dialysis .................................................. 1-110
1.22.1 Part number – home dialysis feed water .............................................................................. 1-110
1.22.2 Configuration options............................................................................................................... 1-111
1.23 AquaSOFT .............................................................................................................................. 1-112
1.23.1 Part number – AquaSOFT ...................................................................................................... 1-112
1.23.2 SPECIFICATIONS (DATA SHEET) for AquaSOFT ................................................................ 1-114
1.24 Drain kit for water pretreatment components..................................................................... 1-117
1.24.1 Part number – drain kit........................................................................................................... 1-117
1.25 Power supply ......................................................................................................................... 1-120
1.25.1 Part number – power supply.................................................................................................. 1-120
1.25.2 Additional specifications .......................................................................................................... 1-120
1.25.3 Part number – fixed connection power supply .................................................................... 1-121
1.25.4 Additional specifications .......................................................................................................... 1-121
1.25.5 Part number – home dialysis power supply......................................................................... 1-122
1.25.6 Additional specifications .......................................................................................................... 1-122
1.25.7 Country-specific power plugs .................................................................................................. 1-123
1.26 OPTIONS / prefiltration ......................................................................................................... 1-124
1.26.1 Automatic backwashing feature Z11S ..................................................................................... 1-124
1.26.2 Digital timer.............................................................................................................................. 1-124
1.26.3 Pressure Manager ................................................................................................................... 1-125
1.26.4 Extension tank, 750 liters (optional) ........................................................................................ 1-125
1.26.5 Drain kit (for AquaWTU and AquaUNO).................................................................................. 1-125
1.26.6 Filtration unit, optional prefilter set with 5" AquaUNO pressure gage...................................... 1-126
1.26.7 Distributor, 1 ¼" external thread .............................................................................................. 1-126
1.26.8 DN 70 drain kit......................................................................................................................... 1-126
1.26.9 AquaPRE DETECT ................................................................................................................. 1-127
1.27 Retrofit kits............................................................................................................................. 1-128
1.28 Installation material............................................................................................................... 1-129

Fresenius Medical Care Water Technology EG 1-EN 12A-2017 1-3


1.29 Consumables and accessories ............................................................................................ 1-130
1.29.1 Consumables for softener and activated carbon filter ............................................................. 1-130
1.29.2 Consumables for filter.............................................................................................................. 1-131
1.29.3 AquaC CART consumables..................................................................................................... 1-133
1.29.4 AquaC CART Small consumables........................................................................................... 1-134
1.29.5 AquaC CART Advanced / AquaC CART Advanced plus consumables .................................. 1-134
1.29.6 Accessories / hardness level disks for Kinetico softeners ....................................................... 1-135
1.30 Packaging for air freight ....................................................................................................... 1-136
1.31 Standard tool kit .................................................................................................................... 1-137
1.32 Standard installation tools ................................................................................................... 1-139
1.33 Additional installation tools ................................................................................................. 1-141
1.34 Special tools .......................................................................................................................... 1-143
1.35 Installation test equipment ................................................................................................... 1-144

Fresenius Medical Care Water Technology EG 1-EN 12A-2017 1-4


1.1 Index

A Power supply 1-120

Accessories / softener disks 1-135


Activated carbon filter (single / R
dual) selection table 1-102 Regulatory requirements 1-6
Activated carbon filter selection Responsible organization 1-7
table 1-70
Activated carbon filters A050 /
A100 / A150 / A300 / A400 1-101
S
AquaC CART 1-47 Sand filter selection table 1-63
AquaC CART Advanced plus 1-62 Softener selection table 1-89
AquaC CART Basic 1-52 Softener SK613 1-99
AquaC CART Extended 1-55 Softeners E080 / E150 / E225-T /
E300 / E400 1-89, 1-99
AquaSOFT 1-112
Special tools 1-143
STANDARD / BASIC wall-
B mounted feed water inlet unit 1-19
Big Blue particle filter 1-82 STANDARD / BASIC water
Booster pump 1-35 pretreatment system overview
1-17
Standard installation tools 1-139
C
Standard tool kit 1-137
Consumables for filter 1-131
Standards 1-13
Consumables for softener and
activated carbon filter 1-130
Consumables, AquaC CART T
1-133 Tubing 1-31
Consumables, AquaC CART
Advanced / AquaC CART
Advanced plus 1-134
W
Consumables, AquaC CART Wall-mounted for AquaWTU (¾")
Small 1-134 1-24

D Z
Drain kit 1-117 Zeolite ceramic filter 1-78

I
Installation test equipment 1-144
Iron filter design calculation 1-74

M
Media filters – Birm filters 1-70

P
Packaging 1-136

Fresenius Medical Care Water Technology EG 1-EN 12A-2017 1-5


1.2 Regulatory requirements

1.2.1 Process description for project planning

Note
 The project manager must comply with SOP C-PP-19-04 when
working on projects.

1.2.2 Scope

The regulatory requirements affect the fields of:


– Water pretreatment
– Reverse osmosis systems
– Concentrate, media supply, and ring mains

1.2.3 Tasks within the process description

Note
 Compliance with the national or local installation, operation, use, and
maintenance regulations must be ensured.

Note
Operator restrictions
 Operational Qualification may only be carried out by the responsible
skilled personnel or by the relevant specialist in compliance with the
applicable regulations.

Note
Electrical installation
 Installation must be performed by a specialist electrical company in
accordance with DIN VDE 0100, IEC 60364, and applicable local
regulations.

Note
Installation Requirements
 The generally applicable Installation Requirements are set out in the
Installation Guideline and can be found in documents IRE 1, IRE 2,
and IRE 3.

Fresenius Medical Care Water Technology EG 1-EN 12A-2017 1-6


1.2.4 Duties of the responsible organization

The responsible organization assumes the following duties:


– Compliance with the national or local installation, operation, use, and
maintenance regulations.
– Compliance with the accident prevention regulations.
– Ensuring the correct and safe condition of the device.
– Making the Instructions for Use available at all times.

Warning
Responsible organization
The responsible organization is in charge of ensuring the following in
accordance with ISO 26722:
– The selection and composition of a water treatment system for
haemodialysis.
– A periodic check of the permeate.

Warning
EU / CE standards
– The devices have been developed and designed in accordance with
the general European CE standards, both with regard to the
Installation Requirements and the installation instructions.
– If there are any national regulations that go beyond – or differ
from – these standards, it is the responsibility of the relevant national
organization to ensure that these differences are implemented
accordingly.

Note
Provision of a suitable disconnector
 The manufacturer recommends providing a suitable disconnector at
the transition point between the drinking water supply and the water
pretreatment system.

Warning
Responsible organization
The responsible organization is in charge of:
– Implementing the requirements stipulated by DIN EN 1717 as
regards setting up a suitable transition point between the drinking
water supply and the components of the water pretreatment system

Fresenius Medical Care Water Technology EG 1-EN 12A-2017 1-7


1.2.5 Intensive care sphere: Additional prerequisites for installation and operating
notes

The prerequisites for installation and operating notes listed below apply
in addition to the information previously provided in the Instructions for
Use, Service Manual, and Installation Guideline.

General requirements

Warning
Duties of the responsible organization
The responsible organization is responsible for selecting and using the
medical devices in the intensive-care sphere.

Warning
Standards and regulations for connection to the power supply
system
The respective national regulations for the design of premises used for
medical purposes (e.g., DIN VDE 0100-710) must be observed.

Note
Water treatment should have built-in redundancy: e.g., the single-station
reverse osmosis system should be supplied with dialysis water or a
second single-station reverse osmosis system should be provided as a
reserve.

Permitted water
technology devices for Single-station reverse Suitable options:
operation within the osmosis systems
intensive care sphere
Aqua UNO / – AquaC CART Small
AquaC UNO H
– AquaC CART Advanced
– AquaC CART Advanced plus
– AquaC CART Basic
– AquaC CART Extended

Fresenius Medical Care Water Technology EG 1-EN 12A-2017 1-8


Electrical connections

Warning
Risk of injury from electrical voltage
All devices with accessible metal parts must be incorporated in the
potential equalization zone.

Warning
Risk of injury as a result of an electric shock
If treatments are performed with the aid of central venous catheters
positioned in the atrium, the following points must be observed:
– Connect the device to the potential equalization zone of the
installation.
– The use classification is Type B.
– The device must be removed from the patient environment
(1.5 meters away in all directions), as the contact current or patient
leakage current is greater than the corresponding limit values for
Type CF applied parts.

The limit values for patient leakage currents for Type CF applied parts
are:
– 10 µA AC / DC (normal case, no fault)
– 50 µA AC / DC (in case of first fault)
 If you have any questions, contact the local service support.

Warning
The user must not touch the patient and the connector contacts / socket
contacts of the device at the same time – there is a risk of a resulting
patient leakage current.

Fresenius Medical Care Water Technology EG 1-EN 12A-2017 1-9


Hydraulic unit

Note
Compliance with EN 1717
When a water pretreatment (e.g., softener) is used, a pipe disconnector
or other protective device for category 2 liquids is essential.

Warning
Material strength
All the tube lines connected and the drain pipe must be resistant to /
must not be corroded by concentrated salt solutions, hot water up to
90 °C, or dialysis waste water (e.g., do not use cast-iron drain pipes).

Warning
Contamination hazard
 All the hydraulic connections must be cleaned / disinfected on a
regular basis.
 To prevent aerosols forming in the drainage area, it is advisable to
use only sealed drains (MSP, MSR, MediaP, MediaR, or MediaC
design).
 Open drains should not be used.
 Always avoid splash water.
 Flush the drain regularly (to prevent it from drying out).
 Check the drain funnel regularly and clean it depending on the
degree of contamination of the run-off liquid.

Note
 Using a softener with an open brine tank in the intensive-care sphere
is not generally recommended.
 Flush the entire water treatment unit regularly when it is not being
used for treatment.

Fresenius Medical Care Water Technology EG 1-EN 12A-2017 1-10


1.2.6 Normative prerequisites for system expansion

Warning
Additional equipment that is connected to medical electrical equipment
must be shown to comply with the applicable IEC or ISO standards
(e.g., IEC 60950 for data processing equipment). Furthermore, all
configurations must comply with the requirements for medical electrical
systems as stipulated by the relevant standards (see IEC 60601-1-1 or
paragraph 16 of IEC 60601-1:2005 respectively).
The person who configures the system is the person who connects
additional equipment to medical electrical equipment. He is therefore
responsible for ensuring that the system complies with the requirements
for the system. Note that local laws take priority over the above-mentioned
requirements. If you have any questions, please contact your local
specialist retailer or technical support.

Warning
Operator hazard
Changes or modifications to the device outside the scope of its intended
purpose are not permitted.

Warning
The use of multiple sockets or extension cables is prohibited.

 External connection options

Any additional equipment connected to this device must be shown to


comply with the applicable IEC or ISO standards (e.g., IEC 60950-1 for
information technology equipment).
Furthermore, all device configurations must comply with the
requirements for medical electrical systems as stipulated by the
relevant standards (see chapter 16 of and Annex I to EN 60601-1:2006).

IT networks Connecting the device to an IT network that contains components not


installed and validated by the manufacturer can introduce unknown
risks for patients, operators, or third parties.

Standard These risks must be identified, analyzed, evaluated, and monitored by


the responsible organization. For assistance, consult IEC 80001-1:2010
and Annexes H5 and H6 to EN 60601-1:2006.

Fresenius Medical Care Water Technology EG 1-EN 12A-2017 1-11


Any modification to an IT network that has been installed and validated
by the device manufacturer can introduce new risks and therefore
require a repeat analysis. Especially problematic activities include:

– Modifications to the IT network configuration


– Connection of additional components and devices to the IT network
– Removal of components and devices from the IT network
– Updates or upgrades of components and devices in the IT network
Note that local laws take priority over the above-mentioned
requirements. If you have any questions, please contact your local
service representative.

Fresenius Medical Care Water Technology EG 1-EN 12A-2017 1-12


1.2.7 Standards

Note
List of standards
The standards and guidelines listed on the following pages are stated
as examples and may or may not be applicable depending on local
requirements.
The overview is also provided for the project manager for private study.

1.2.7.1 General standards

Standard / title DIN EN ISO Others EN


pH Eur. 9.0 European Pharmacopoeia, Supplement 8.8

DIN EN ISO 9001:2015-11 Quality management systems - Requirements;


Trilingual version

DIN 276-4:2009-08 Building costs – Part 4: Civil constructions

UQN-RL Environmental quality standards (directive)

AaRdT / Grrot Generally accepted engineering standards

AAMI Association for the Advancement of Medical Instrumentation


– Water treatment for haemodialysis

FDA Food and Drug Administration (USA)

MPG Medical Products Directive

EN ISO 14001:2015-11 Environmental protection and prevention of pollution

OHSAS 18001:2008 Basis of certification for occupational health and safety


management systems (OHSMS)

REACH EC/1907/2006 Registration, Evaluation, Authorization, and Restriction of


Chemicals

CLP EC/1272/2008 EU regulation on the classification, labeling and packaging of


chemicals

ADR European Agreement concerning the International Carriage


of Dangerous Goods by Road

Waste Directive European directive concerning the avoidance, recycling,


2008/98/EC recovery, and disposal of waste

Fresenius Medical Care Water Technology EG 1-EN 12A-2017 1-13


1.2.7.2 Drinking water

Standard / title DIN EN ISO Others EN


WHO GfDwQ Guidelines for drinking water quality

TrinkwV 2016 German drinking water act

DIN 1988-100:2011-08 Codes of practice for drinking water installations – Part 100:
Protecting drinking water, maintaining drinking water quality;
DVGW code of practice

DIN 1988-200:2012-05 Codes of practice for drinking water installations – Part 200:
Installation type A (closed system)
Planning, components, apparatus, materials; DVGW code
of practice

DIN 1988-300:2012-05 Codes of practice for drinking water installations – Part 300:
Pipe sizing; DVGW code of practice

DIN 1988-500:2011-02 Codes of practice for drinking water installations – Part 500:
Pressure boosting stations with RPM-regulated pumps;
DVGW code of practice

DIN 1988-600:2010-12 Codes of practice for drinking water installations – Part 600:
Drinking water installations in combination with
fire-extinguishing and fire-protection systems;
DVGW code of practice

DIN EN 1717:2011-08 Protection against pollution of potable water installations and


general requirements of devices to prevent pollution by
backflow;
German version EN 1717:2000; DVGW code of practice

DIN EN 806-3:2006-07 Specifications for installations inside buildings conveying


water for human consumption – Part 3: Pipe sizing –
Simplified method; German version EN 806-3:2006

DIN EN 806-2:2005-06 Specifications for installations inside buildings conveying


water for human consumption – Part 2: Design in chapter 15
(booster pump assembly with fixed speed)

DVGW W 400-1:2015-02 Codes of practice for water distribution systems

DVGW W 405:2008-02 Provision of water for fire fighting by the public drinking water
suppliers

DVGW W 617:2006-11 Booster pump assemblies in drinking water supply

DVGW W 610:2010-03 Pump systems in drinking water supply

DVGW W 303:2005-07 Dynamic pressure changes in water supply systems

DVGW W 331:2006-11 Selection, installation, and operation of fire hydrants

VDI 6006:2008-01 Pressure surges in drinking water installations

VDI 6023:2013-04 Hygiene in drinking water installations. Requirements for


planning, execution, operation and maintenance

Fresenius Medical Care Water Technology EG 1-EN 12A-2017 1-14


1.2.7.3 Dialysis fluids

Standard / title DIN EN ISO Others EN


DIN EN ISO 23500:2015-12 Guidance for the preparation and quality management of
fluids for haemodialysis and related therapies

DIN EN ISO 13959:2016-03 Water for haemodialysis and related therapies

DIN EN ISO 13958:2016-03 Concentrates for haemodialysis and related therapies

DIN EN ISO 11663:2016-02 Quality of dialysis fluid for haemodialysis and related
therapies

DIN EN ISO 26722:2016-02 Water treatment equipment for haemodialysis applications


and related therapies

C-CI-10-03 NephroCare guideline for water, concentrate, and dialysis


fluid for haemodialysis and related therapies

1.2.7.4 Drains

Standard / title DIN EN ISO Others EN


DIN 1986-100:2016-12 Drainage systems on private ground – Part 100:
Specifications in relation to DIN EN 752 and DIN EN 12056

DIN EN 12056-2:2001-01 Gravity drainage systems inside buildings – Part 2: Sanitary


pipework, layout and calculation; German version
EN 12056-2:2000

DIN EN 752:2015-10 Drain and sewer systems outside buildings; German version
EN 752:2008

1.2.7.5 Disinfection

Standard / title DIN EN ISO Others EN


DIN EN ISO 15883-1:2014-10 Washer-disinfectors

1.2.7.6 Firefighting water

Standard / title DIN EN ISO Others EN


DIN 14462:2012-09 Water conduit for fire extinguishing – Planning, installation,
operation and maintenance of fire hose systems and pillar
fire hydrant and underground fire systems

Fresenius Medical Care Water Technology EG 1-EN 12A-2017 1-15


1.2.7.7 Electrical connections

Standard / title DIN EN ISO Others EN


DIN VDE 0100-710 Low-voltage electrical installations – Part 7-710:
Requirements for special installations or locations – Medical
locations.
IEC 60364-7-710 (2002-11) Ed. 1.0

DIN EN 60950-1 Information technology equipment – Safety


VDE 0805-1:2011-01

DIN EN 60601-1 Medical electrical equipment – Part 1: General requirements


VDE 0750-1 for basic safety and essential performance

DIN EN 60601-1-11 Operating the system in the home environment (home


VDE 0750-1-11:2011-03 dialysis) according to IEC 60601-1-11
There are special electrical connection requirements to be
met in cases where the system is to be used in the home
environment (home dialysis). Due to normative
requirements, a power connector that has been tested and is
intended for this purpose must be used.

IEC 60601-1-11:2016-04 Medical electrical equipment

IEC 80001-1:2011-11 Application of risk management for IT networks incorporating


medical devices

Fresenius Medical Care Water Technology EG 1-EN 12A-2017 1-16


1.3
Project: Fresenius Medical Care
Deutschland GmbH
Steinmühlstraße 24 Anbau 1,
Adress: D-61352 Bad Homburg v.d.H.

Drawing: 25.05.2016
EG 1 - Pretreatment Project-Engineer: PM - IWT-Department

Fresenius Medical Care


CEE socket
Sampling port chemical
Standard 16 A

WALL-
SOCKETS

* * * *

* * * *

20μ

e
lv

er
va

filt
tic

se
ne

ar

e
lv
ag

Co
5 06

va
op
RO

St
RETAW PAT

Water Technology
KNAT EGAROTS

Note
Brine tank

it
un
in
ra
D
LECKAGE
SENSOR

Water alarm

EG 1-EN
Raw water inlet unit Raw water tank Booster pump Sand-/ Big Blue filter Softener Activated carbon Big Blue filter
750 l CRN5-8 Birm filter 20“ filter 20“
20 μ 5μ

Basic WALL-
SOCKET
WALL-
SOCKETS WALL-
WALL- WALL-
SOCKETS AquaSoft SOCKETS SOCKETS

12A-2017
AquaSOFT

e
lv

er
va

filt
tic

se
ne

ar

e
lv
ag

Co
5 06

va
op
RO

St
RETAW PAT
KNAT EGAROTS

it
Brine tank

un
in
PM 1
Power on
Reset Pump on
Alarm

ra
GRUNDFOS

D
LECKAGE
SENSOR

GRUNDFOS
Water alarm

Raw water inlet unit Raw water tank Booster pump Sand-/ Softener Activated carbon Big Blue filter
750 l CM5-5 Birm filter filter 20“

The BASIC design fulfills the FME standards only in part.


Infrastructure Water Treatment - Technical Operations
STANDARD / BASIC water pretreatment system overview

1-17
1.3.1 Components

The water pretreatment system may consist of the following individual


components:
– Feed water inlet unit (single components A-F)
– Booster pump
– Media filter (sand filter / Birm filter)
– Zeolite filter
– Particle filter (Big Blue)
– Softener
– Activated carbon filter
– Microfilter
If necessary, additional modules can be connected upstream or
downstream for improved quality.

Note
Materials for drain connections
To enable operation of the systems, there must be a drain connection
at the installation location.
The materials used for this on-site drain connection must be resistant
to concentrated salt solutions and dialysis waste water / must not be
corrodible (e.g., cast-iron drain pipes must not be used).

1.3.2 Installation planning

Note
To be observed during installation planning
 As well as taking the technical data in the "Specifications" chapter
into account, you must also observe the Installation Requirements
during installation planning. For details, please refer to document
IRE 1.

Fresenius Medical Care Water Technology EG 1-EN 12A-2017 1-18


1.4 STANDARD / BASIC wall-mounted feed water inlet unit

1.4.1 STANDARD / BASIC prefiltration unit selection table

Note
Preferential use
 The following selection table shows the potential pressure loss of the
wall-mounted feed water inlet unit.

FLOW VOLUMES RATED PERMEATE CAPACITY

Permeate volume 500 1000 1500 2000 2500 3000 4000


(L/h)

Feed water (L/h) 720* 1450* 2200* 2900* 3600* 4300* 5800*

PRESSURE LOSS in bar

1" lines 0.15 0.20 0.26 0.45 0.71 0.98 1.78

1 ¼" lines 0.06 0.08 0.11 0.2 0.32 0.44 0.79

1 ½" lines 0.04 0.05 0.07 0.12 0.20 0.27 0.48

* At 70% yield

Note
Preferential use
The highlighted fields are the ideal prefiltration path selection referred
to a rated permeate capacity.

 STANDARD / BASIC prefiltration unit components

– Y-type valve
– Backwashable particle filter with 100 µm
– Electrical solenoid valve
– Pipe disconnector

Fresenius Medical Care Water Technology EG 1-EN 12A-2017 1-19


1.4.2 Part number feed water inlet assembly (STANDARD)

Part number Description

F00001401 1" standard feed water inlet unit (wall-mounted including drain)

F00001402 1 ¼" standard feed water inlet unit (wall-mounted including drain)

F00001403 1 ½" standard feed water inlet unit (wall-mounted including drain)

Note
The connection to the water inlet side can be made either on the left or
the right.

A B C D E F

POS Description

A Stop valve

B Water meter

C Backwashable prefilter (100 µm)

D Solenoid valve
Note:
The 100–240 V AquaPRE DETECT (see the "Options / prefiltration" chapter (see Chapter 1.26.9 on
page 1-127)) which switches the solenoid valve must also be implemented.

E Pipe disconnector

F Pressure reducer

G Drain kit

Fresenius Medical Care Water Technology EG 1-EN 12A-2017 1-20


1.4.3 Part number – feed water inlet assembly (BASIC)

Part number Description

F00002261 BASIC 1 ¼" feed water inlet unit (inline operation)

F00002262 BASIC 1" feed water inlet unit (tank operation)

Note
– The connection to the water inlet side can be made either on the left
or the right.
– The basic versions are supplied disassembled.

A B (C) D A B C
optional

INLINE OPERATION TANK OPERATION

POS Description

A Stop valve

B Backwashable prefilter (100 µm)

C Solenoid valve
Note:
The 100–240 V AquaPRE DETECT (see the "Options / prefiltration" chapter (see Chapter 1.26.9 on
page 1-127)) which switches the solenoid valve must also be implemented.

D Pipe disconnector (inline operation)

Fresenius Medical Care Water Technology EG 1-EN 12A-2017 1-21


1.4.4 Configuration options

Part number Description

6323271 Automatic backwashing feature Z11S

6367671 Time control relay

6325671 Filter cartridge (50 µm) for backwashable prefilter (1" and 1 1/4")

6310571 Filter cartridge (100 µm) for backwashable prefilter (1" and 1 1/4")

6325141 Filter cartridge (200 µm) for backwashable prefilter (1" and 1 1/4")

6360731 Filter cartridge 100 µm for backwashable prefilter (1 1/2")

Tip
For further information regarding the options, also refer to the
"OPTIONS / prefiltration" chapter.

Fresenius Medical Care Water Technology EG 1-EN 12A-2017 1-22


1.4.5 Additional specifications

Reverse osmosis systems / nominal capacity ≤ 1000 L/h 1500–2000 L/h ≥ 2500 L/h

Feed water path 1" 1 ¼" 1 ½"


Type, size

Nominal flow capacity 1.5 m³/h 2.9 m³/h 5.8 m³/h


25 L/min 48 L/min 97 L/min

Peak performance during softener 2.4 m³/h 4 m³/h 7.8 m³/h


regeneration 40 L/min 67 L/min 130 L/min

Weight

Weight without water ––– ––– –––

Operating weight approx. Weight Weight Weight


10 kg 10 kg 20 kg

Operating data

Kv value 2.2 m³/h 2.5 m³/h 6.0 m³/h

Maximum pressure 8.0 bar 8.0 bar 6.8 bar

Ambient temperature 1–45 °C 1–45 °C 1–45 °C

Water temperature 5–30 °C 5–30 °C 5–30 °C

Voltage supply 230 V, 50 Hz 230 V, 50 Hz 230 V, 50 Hz

Floor space

(W x H x D in mm) 710 x 1010 x 408 710 x 1010 x 408 840 x 1010 x 408

Connections

Inlet connector (external thread) 1" 1 ¼" 1 ¼"

Outlet connector (external thread) 1 ¼" 1 ¼" 1 ¼"

Fresenius Medical Care Water Technology EG 1-EN 12A-2017 1-23


1.5 Wall-mounted for AquaWTU (¾")

1.5.1 Part number – AquaWTU assembly

Part number Description

6343231 Wall-mounted prefiltration / ¾" feed water inlet unit for AquaWTU
Includes:

AquaPRE DETECT 100–240 V; "Options / prefiltration" chapter (see Chapter 1.26.9


on page 1-127)
6327341 - AquaWTU 20" prefilter option including PP block, compl.
6311801 - Remote control indicator set, surface-mounted (remote control and
assembly set)
6326311 - Drain for installation material
6323271 - Automatic backwashing feature Z11S (6323271)
6310601 - Digital timer
6343271 - Tube, high-pressure 60 cm 3/4", 2x 270° elbow
Plus various HT tubes / HT tube sections

Note
Indicate connection side
The connection to the water inlet side can be made either on the left or
the right.
 Specify when placing the order.
If a side is not specified when the order is placed, the feed water
connection will be installed on the left.

Fresenius Medical Care Water Technology EG 1-EN 12A-2017 1-24


D C B A

E
F

POS Description

A Stop valve (ball valve)

B Backwashing filter with pressure reducer

C Solenoid valve

D System disconnector

E Drain connection

F Mounting plate

1.5.2 Configuration options

 Filter connector, 1 ¼" external thread to ¾" internal thread

Part number Description

6366321 Adapter
Usage:
– Filter connector, 1 ¼" external thread to ¾" internal thread

Note:
Required for connecting additional filters or previous stages with 1 1/4" tube
connection.

Fresenius Medical Care Water Technology EG 1-EN 12A-2017 1-25


1.6 Feed water tank

1.6.1 Part number – feed water tank

Part number Description

F00002263 Feed water tank, water pretreatment system 2010

6316741 Extension tank, 750 liters (OPTIONAL)

D
Free flow drain
I≥G
I ≥ 20 mm
G ≥ H and drain (G) must
take the complete drain
F C
volume.

B
H
b

I
A
E

POS Description

A Free flow drain

B Tank

C Inlet unit (acc. to DIN EN 1717)

D Power supply (see Chapter 1.25.1 on page 1-120)

E Pump connection set

F Fill level indicator

G Drain connection on site

H Tank drain tube

I Distance of free flow

Fresenius Medical Care Water Technology EG 1-EN 12A-2017 1-26


1.6.2 Configuration options

Tip
For further information regarding the options, also refer to the
"OPTIONS / prefiltration" chapter.

1.6.3 Additional specifications

Parameters Values

Usage Feed water storage tank

Components Tank

Type / volume 750 liters

Connection Tube

Nominal width NW25

Outlet ID 50 mm

Material / tank HDPE

Drain HT pipe

Dimensions H = 1600 mm; W x D = 800 x 800 mm

Weight Filled: 780 kg

Floor load 1219 kg/m2

Fresenius Medical Care Water Technology EG 1-EN 12A-2017 1-27


1.6.4 SPECIFICATIONS (DATA SHEET) for feed water tank

Permeate Feed water tank

ISO standards
The Feed water tank ist the ideal system to meet the requirements of the ISO dialysis water quality standards.

ISO 11663:2009 – Quality of dialysis fluid for haemodialysis and related therapies
ISO 13959:2009 – Water for haemodialysis and related therapies
ISO 26722:2009 – Water treatment equipment for haemodialysis applications and
related therapies

Key features & functionality

Functional description – A feed water tank is used if the volume of feed water available
from the domestic water supply is insufficient. Generally a booster
pump assembly must be installed downstream of the feed water
tank. The feed water tank is installed downstream of the backwa-
shing filter to prevent deposits in the tank.

Integrated functionality – Dead-space free design


– Integrated leakage monitoring
– Functional test:
The functional test is performed during operational qualification of
the water treatment line as no fluid is present in the system during
installation. The switching activities of the two fill level sensors
must be checked:
– Opening and closing of the feed water inlet valve.
– Stopping of the booster pump assembly when running dry.
– Leakage test:
The leakage test is performed with the complete water treatment
line.
– With the tank filled, check all connections for leakage.

Options

– External leakage sensor option


– AquaB connection set
– Flat gasket Vulcanfiber 38 x 27 x 1.5 mm
– Flat gasket 39.5 x 30 x 2 mm EPDM
– Flat gasket 39.5 x 30 mm Unitec green t=2 mm

Fresenius Medical Care Water Technology EG 1-EN 12A-2017 1-28


Specifications

Usage Feed water storage tank


Components Tank
Type / volume 750 liters
Connection Tube
Nominal width NW25
Outlet ID 50 mm
Material / tank HDPE
Drain HT pipe
Dimensions H = 1600 mm;
W x D = 800 x 800 mm
Weight Filled: 780 kg
Floor load 1172 kg/m2

Operating conditions

Feed water temperature min. 5 °C / max. 35 °C


Atmospheric pressure Ambient pressure: 700–1150 hPa
Ambient temperature range +5 °C to +35 °C
Relative humitidy Up to 80% at 20 °C (non-condensing)

Installation requirements

Selection of tube cross sections – Usage for 1" prefiltration:


PVC 24 x 6.4 mm; (connection: 1 ¼")
For reverse osmosis systems up to 1500 L permeate capacity
(soft water supply max. 2200 L/h)
– Usage for 1 ¼" and 1 ½" prefiltration
PVC 32.4 x 4.8 mm; (connection: 1 ¼")
For reverse osmosis systems from 1500–4000 L permeate output
(feed water supply max. 6000 L/h)
– Usage for accessories:
Reducer: from 1 ¼" internal thread to 1" external thread
– Double nipple, s/s, including gaskets: 1 ¼"
System separator Required (function as defined by DIN EN 1717)
Drain water connection DN 70 (HT-Pipe)
Service height A service height of 2.3 m from the surface of the floor is required.
Installation altitude Up to 3000 m above sea level
Tubing pressure conditions The table lists pressure drops for a tubing length of 15 m and a
configuration with:
– PVC tube, white; 24 x 6, 1" / d25
– PVC tube, white; 32.4 x 4.8, 1 ¼" / d32
– with 12 elbows and 8 cross section changes

FLOW VOLUMES PERMEATE CAPACITY

Permeate volume (L/h) 500 1000 1500 2000 3000 4000

Feed water (L/h) 720* 1450* 2200* 2900* 4300* 5800*

Drain line PRESSURE LOSS in bar

1" tube 0.17 0.20 0.25 0.4 1 1.5

1 ¼" tube 0.05 0.06 0.08 0.15 0.3 .0.5

* at a yield of 70%

Fresenius Medical Care Water Technology EG 1-EN 12A-2017 1-29


External connection options

LAN / Port: RJ 45 – Electrically isolated interface for data exchange.


– The system can be connected to the in-house network
External start / stop Isolated inputs to start in SUPPLY- or to stop all operating modes.
Floating contacts Floating contacts to inform about the status.
E.g. Alarm / Warning / Standby / Supply / Rinse
External failure Input el. isolated as "collective alarm" from external equipment.
External leakage E.g. AquaDETECTOR

Transport and storage conditions

Storage temperature range +5 °C to +40 °C (protect from frost!)


Storage time Storage time of preserved state: maximum 12 months.

Materials

Materials used According to DIN EN ISO 10993–1:2010–04, components coming


into contact with permeate must be biocompatible.

Head office: Fresenius Medical Care Deutschland GmbH · 61346 Bad Homburg v. d. H. · Germany
Phone: +49 (0) 6172-609-0 · Fax: +49 (0) 6172-609-2191
www.fmc-ag.com

Fresenius Medical Care Water Technology EG 1-EN 12A-2017 1-30


1.7 Tubing

1.7.1 Part number – water inlet path

A B C

D E F G

Part number POS Description

F00000982 A PVC tube, white; 24 x 6.4 /


2 m including 1 ¼" union nut on both sides

F00001160 A PVC tube, white; 24 x 6.4 /


3 m including 1 ¼" union nut on both sides

F00001161 A PVC tube, white; 24 x 6.4 /


5 m including 1 ¼" union nut on both sides

Note
Selection of tube cross sections
 For reverse osmosis systems with a permeate output starting from
1500–4000 L (soft water supply max. 6000 L/h), use the tube
(32.4 x 4.8 mm).

Note
The following must be observed when replacing old sand filters,
Birm filters, and activated carbon filters:
 Reducers C or D are required if a sand filter, softener, or activated
carbon filter from a previous range are being replaced with an
equivalent from the current range.
Products from the previous range were generally supplied with
1" connections.

Fresenius Medical Care Water Technology EG 1-EN 12A-2017 1-31


Part number POS Description

F00001162 A PVC tube*, white; 32.4 x 4.8 /


2 m including 1 ¼" union nut on both sides

F00001163 A PVC tube*, white; 32.4 x 4.8 /


3 m including 1 ¼" union nut on both sides

F00001164 A PVC tube*, white; 32.4 x 4.8 /


5 m including 1 ¼" union nut on both sides

* For PVC tubing specifications, refer to the "Specifications" chapter.

Part number POS Description

F00001212 B Double nipple, s/s; 1 ¼", including gaskets

* For double nipple specifications, refer to "Specifications" chapter

F00001354 C Reducer from 1 ¼" internal thread to 1" external thread

F00001929 D AquaB connection set


Screw-type connection from 1 ¼" internal thread to 1" adapter fitting

6360681 E Vulcanized rubber flat gasket, 38 x 27 x 1.5


Info: The vulcanized rubber gasket is used for brass-brass or metal
connections.

6361101 F EDPM flat gasket, 39.5 x 30 x 2


Info: The EPDM flat gasket is used for s/s tube connections with PP
connecting blocks or PP-PP connections.

6361091 G Unitec flat gasket, 39.5 x 30 mm, green, depth = 2 mm


Info: The Unitec gasket is used for brass-brass or metal connections.

 Installation package

Part number Installation package – description

6360671 High-pressure tube 1 m, 1 ¼", 2 x straight, operating pressure 10 bar

F00002267 High-pressure tube 2 m, 1 ¼", 2 x straight, operating pressure 10 bar

Fresenius Medical Care Water Technology EG 1-EN 12A-2017 1-32


1.7.2 Tubing pressure conditions

The table lists pressure drops for a tubing length of 15 m and a


configuration with:
– PVC tube, white; 24 x 6, 1" / d25
– PVC tube, white; 32.4 x 4.8, 1 ¼" / d32
– with 12 elbows and 8 cross section changes

Note
Selection of tube cross sections
 When selecting the tube cross section, consult the tubing pressure
conditions selection table.
 The colored boxes indicate the ideal selection.

FLOW VOLUMES RATED PERMEATE CAPACITY

Permeate volume 500 1000 1500 2000 2500 3000 4000


(L/h)

Feed water (L/h) 720* 1450* 2200* 2900* 3600* 4300* 5800*

Drain line PRESSURE LOSS in bar

1" tube 0.17 0.20 0.25 0.4 0.7 1 1.5

1 ¼" tube 0.05 0.06 0.08 0.15 0.25 0.3 0.5

* At 70% yield

Note
Planning according to installation site requirements
 The length of the connecting tubes between the individual
components of the water pretreatment system must be selected
to meet the spatial requirements of the installation site.

1.7.3 Installation planning

Note
Selection of tube cross sections
 For reverse osmosis systems with a permeate output of up to 1500 L
(soft water supply min. 2200 L/h), use the PVC tube (24 x 6.4 mm).

Fresenius Medical Care Water Technology EG 1-EN 12A-2017 1-33


1.7.4 Additional specifications

 Usage for 1" prefiltration

Description Length Weight Connections

PVC tube; 24 x 6.4 / 2 m including 1 ¼" union nut on both sides 2m 1.9 kg

PVC tube; 24 x 6.4 / 3 m including 1 ¼" union nut on both sides 3m 2.7 kg 1 ¼"

PVC tube; 24 x 6.4 / 5 m including 1 ¼" union nut on both sides 5m 4.2 kg

 Usage for 1 ¼" and 1 ½" prefiltration

Description Length Weight Connections

PVC tube; 32.4 x 4.8 / 2 m including 1 ¼" union nut on both sides 2m 1.9 kg

PVC tube; 32.4 x 4.8 / 3 m including 1 ¼" union nut on both sides 3m 2.5 kg 1 ¼"

PVC tube; 32.4 x 4.8 / 5 m including 1 ¼" union nut on both sides 5m 3.9 kg

 Usage for accessories

Description Weight Connections

Reducer 0.38 kg From 1 ¼"


internal
thread to 1"
external
thread

Double nipple, s/s, including gaskets 0.13 kg 1 ¼"

Fresenius Medical Care Water Technology EG 1-EN 12A-2017 1-34


1.8 Booster pump

1.8.1 Part number – CM5–5, CM5–4

Part number Description

F00002253 Booster pump assembly CM5–5 (50 Hz)


Note:
Includes only the pumps
– not assembled
– without installation material

6362221 Booster pump assembly CM5–4 (60 Hz)


Note:
Includes only the pumps
– not assembled
– without installation material

C E B A

POS Description

A Connection to water supply

B Stop valve at feed water inlet (optional)

C Booster pump assembly CM5–5; CM5–4

D Power connection – not illustrated (see Chapter 1.25.1 on page 1-120)

E Pressure Manager PM1 (optional)

Note
The connection to the water inlet side can be made either on the left or
the right.

Fresenius Medical Care Water Technology EG 1-EN 12A-2017 1-35


Tip
– The CM5–4 assembly is delivered disassembled.
– The CM5–5 assembly is delivered preassembled.

 Installation packages

The following installation packages are available for this installation


assembly:

Part number Installation package – description

F00002264 Inline operation installation kit CM5–5


Includes:
– Mounting plate with connection elements and rubber feet
– Power cable with grounded mains plug
– 1 ¼" to 1" reducer
– 1" fitting kit for Pressure Manager PC15 / PC22
– Teflon tape TFE thread tape
– Double nipple, s/s, 1 ¼" with hexagon
– 1 ¼" pressure reducer
– 2 x 90° elbow, 1 ¼"

F00002265 Tank operation installation kit CM5–5


Includes:
– Mounting plate with connection elements and rubber feet
– Power cable with grounded mains plug
– 1" to 1 ¼" reducer
– R1 ¼" to R 1" PP adapter socket
– 1 x elbow, 1"
– Sealing material
– Socket with 1" internal thread on inlet side (suitable for connecting tube from
feed water tank accessories package)

F00002266 Optional ball valve for CM5–5

To be implemented 1 x for inline pump installation

Part number Installation package – description

6360671 High-pressure tube 1 m, 1 ¼", 2 x straight, operating pressure 10 bar

F00002267 High-pressure tube 2 m, 1 ¼", 2 x straight, operating pressure 10 bar

Note
Selection of tube cross sections
 For reverse osmosis systems with a permeate output starting from
1500–4000 L (soft water supply max. 6000 L/h), use the tube
(32.4 x 4.8 mm).

Fresenius Medical Care Water Technology EG 1-EN 12A-2017 1-36


1.8.2 Configuration options

 Pressure Manager 220–240 V type PM 1–15 / 1–22

Part number Description

6312481 Pressure Manager 220–240 V type PM 1–22 (2.2 bar)

or:

6324341 Pressure Manager 220–240 V type PM 1–15 (1.5 bar)

Pressure Manager PM 1 function:


– 2-point-controlled start and stop of the pump
– Starting pressure*: 2.2 bar (alternatively: 1.5 bar)
– Run-dry protection** (the pump will be turned off after a delay of 10 seconds, the red warning indicator
will light up).

*
Start conditions:
– Start conditions pOn: 2.2 bar (alternatively: 1.5 bar)
– Volume flow Qmin: 1.0 L/min
Stop conditions (time delay of 10 seconds):
– Pressure > pOff
– Volume flow < Qmin

**
Run-dry protection:
If, during normal operation, no pressure and no volume flow are present after 40 seconds, the run-dry alarm
will be generated (pump off).

Fresenius Medical Care Water Technology EG 1-EN 12A-2017 1-37


1.8.3 SPECIFICATIONS (DATA SHEET) for CM5–5 / 50 Hz

Booster pump (single)

Key features & functionality

Integrated functionality – The CM5-5 is a compact, reliable, horizontal, multistage, end-suc-


tion centrifugal pump with axial suction ports and radial discharge
ports.
– The pump JT fitted with 1-phase, foot-mounted, fan-cooled asyn-
chronous motor.
– Housing material: Cast iron / Stainless steel
– Impeller: Stainless steel 1.4301
– Dead-space free design
– The pumps fulfill the EuP IE3 requirements

Options

– Pressure Manager Typ PM 1–15 --> (1.5 bar)


– Pressure Manager Typ PM 1–22 --> (2.2 bar)
– Run-dry protection
– Inline operation installation kit including mounting plate
– Tank operation installation kit including mounting plate

Fresenius Medical Care Water Technology EG 1-EN 12A-2017 1-38


Specifications
CM5-5
Diagramm
Flow rate 4.7 m³/h at 3.2 bar
Dimensions
h 208 mm
w 382 mm
d 158 mm
Weight (empty / filled) 15.5 kg / 18 kg
Speed for pump data 2900 rpm
Rated head 38,6 m
Max. water column 22 m
Max. level difference 17 m
Operating pressure 2.2 bar
(alternatively: 1.5 bar)
Max. system pressure 6 bar
Water temperature min. 1 °C
Water temperature max. 40 °C

Electrical supply
CM5-5
Electrical supply / single-phase current 220–240 V / 50 Hz; / 16 A
International Efficiency Class IE3 Premium Efficiency
Power consumption 0.9 kW
Mains frequency 50 Hz
Rated current 5.4/5.0 A
Nominal current 6.7 A
Starting current 26.7 A
Rated speed 2750–2790 rpm
Enclosure class (IEC 34-5) IP55
Insulation class (IEC 85) F
Socket Standard (Schuko plug)
Overcurrent protection 1 x 16 A tripping characteristic: C
Ground fault interrupter
RCD 30 mA recommended

Electrical safety (classification according to EN 60601-1:2006, IEC 60601-1:2005)


Type of protection against electric shock Protection class I
Degree of protection against electric shock Type B
Degree of protection against ingress of liquids Drip-proof
Leakage currents According to EN 60601-1:2006
Overvoltage category II
Pollution severity II
Material group III b
Operating mode Continuous operation

Installation requirements
CM5-5
Ambient temperature 1–55 °C
Inlet pressure 0–10 bar
Max pressure at stated temp 10 bar
Pump inlet Rp 1 1/4“; female thread
Pump outlet Rp 1“; male thread

Fresenius Medical Care Water Technology EG 1-EN 12A-2017 1-39


Transport and storage conditions

Relative humidity Up to 80% at 20 °C, non-condensing


Transport Keep upright, handle with care!
Storage Store upright!
Storage temperature range +5 °C to +40 °C (protect from frost!)

Materials

Materials used – According to DIN EN ISO 10993–1:2010–04


– Material coming in contact with permeate must be biocompatible.

Head office: Fresenius Medical Care Deutschland GmbH · 61346 Bad Homburg v. d. H. · Germany
Phone: +49 (0) 6172-609-0 · Fax: +49 (0) 6172-609-2191
www.fmc-ag.com

Fresenius Medical Care Water Technology EG 1-EN 12A-2017 1-40


1.8.4 SPECIFICATIONS (DATA SHEET) for CM5–4 / 60 Hz

The data sheet can be made available on request.

1.8.5 Part number – CRN5–8, CRN5–6

Part number Description

F00001935 Booster pump assembly (Booster Station) CRN5–8; 380–400 V/50 Hz

F00002847 Booster pump assembly (Booster Station) CRN5–6; 400 V/60 Hz

B1 B2

POS Description

A Connection to water supply


– Possible on both sides
– Provide the unused connection with a cap nut

B1 Pump 1 (vertical pump CRN5–8)

B2 Pump 2 (vertical pump CRN5–8)

C Control unit

D Pressurizer vessel

Tip
Easier installation due to preassembled assemblies
The RN5–6 and CRN5–8 are delivered preassembled.

Fresenius Medical Care Water Technology EG 1-EN 12A-2017 1-41


 Installation packages

The following installation packages are available for this installation


assembly:

Part number Installation package – description

F00001936 Installation package CRN5–8; inline operation

F00001937 Installation package CRN5–8; tank operation

1.8.6 Configuration options

Part number Description

AquaPRE DETECT 100–240 V; "Options / prefiltration" chapter (see Chapter 1.26.9


on page 1-127)

Tip
For further information regarding the options, also refer to the
"OPTIONS / prefiltration" chapter.

Fresenius Medical Care Water Technology EG 1-EN 12A-2017 1-42


1.8.7 SPECIFICATIONS (DATA SHEET) CRN5–8 / 50 Hz

Booster pump (double)

Key features & functionality

Integrated functionality – Vertical, multistage centrifugal pump with suction and discharge
ports on same the level (in-line) enabling installation in a horizontal
one-pipe system.
– Pump materials in contact with the liquid are in high-grade stain-
less steel.
– Housing material: Stainless steel 1.4301
– Impeller: Stainless steel 1.4301
– Dead-space free design
– The pumps fulfill the EuP IE3 requirements (Grundfos Blueflux)
– Control electronics
– Pressurizer vessel
– Run-dry protection
– Automatic pressure manager for single and double operation
– Operation and malfunction indicator pump 1 and pump 2
– Test mode pump 1 and 2
– Emergency Manual operation possible
– Pump current protection
– overheat protection max 60°C

Options

– External leakage sensor option


– Inline operation installation kit including mounting plate
– Tank operation installation kit including mounting plate

Fresenius Medical Care Water Technology EG 1-EN 12A-2017 1-43


Specifications
CRN5-8
Diagramm single pump
Flow capacity 5.7 m³/h at 3.8 bar
at a nominal pumping height of 37.8 m
7.8 m³ at 3.5 bar in case of parallel
operation of both pumps
Dimensions
h 1010 mm
w 920 mm
d 450 mm
Weight (empty / filled) 80 kg / 85 kg
Speed for pump data 2853 rpm
Rated head 40.3 m
Operating pressure, adjustable 1–6 bar (default setting 3 bar)
Switch-off pressure 1-6 bar (default setting 6 bar)
Pressure, min. 2.2 bar (in case of tank operation)
Pressure, max. 6.5 bar
Water temperature, min. 1 °C
Water temperature, max. 40 °C
Material PP, red brass, EPDM, stainless steel,
shaft seal: HQQE

Electrical supply
CRN5-8
Electrical supply / single-phase current 380–415 V / 50 Hz / 16 A / 3N~
International Efficiency Class IE3 Premium Efficiency
Power consumption 1.1 kW (Single operation)
2.5 kW (Double operation)
Rated current 2.50 A (Single operation)
5.0 A (Double operation)
Starting current 450–500%
Rated speed 2840-2870 rpm
Enclosure class (IEC 34-5) 55 Dust/Jetting
Insulation class (IEC 85) F
Socket 380–415 V: CEE socket 16 A
Overcurrent protection 3 x 16 A tripping characteristic: C
Ground fault interrupter
RCD 30 mA recommended

Electrical safety (classification according to EN 60601-1:2006, IEC 60601-1:2005)


Type of protection against electric shock Protection class I
Degree of protection against electric shock Type B
Degree of protection against ingress of liquids Drip-proof
Leakage currents According to EN 60601-1:2006
Overvoltage category II
Pollution severity II
Material group III b
Operating mode Continuous operation

Installation requirements
CRN5-8
Ambient temperature max. 40 °C
Inlet pressure 1–6 bar
Pump inlet Rp 1 1/4“; male thread
Pump outlet Rp 1 1/4“; male thread
Installation Position horizontal position

Fresenius Medical Care Water Technology EG 1-EN 12A-2017 1-44


Transport and storage conditions

Relative humidity Up to 80% at 20 °C, non-condensing


Transport Keep upright, handle with care!
Storage Store upright!
Storage temperature range +5 °C to +40 °C (protect from frost!)
Storage time After a longer period of storage the unit must be cleaned, disinfected
and rinsed.

Materials

Materials used – According to DIN EN ISO 10993–1:2010–04


– Material coming in contact with permeate must be biocompatible.

Head office: Fresenius Medical Care Deutschland GmbH · 61346 Bad Homburg v. d. H. · Germany
Phone: +49 (0) 6172-609-0 · Fax: +49 (0) 6172-609-2191
www.fmc-ag.com

Fresenius Medical Care Water Technology EG 1-EN 12A-2017 1-45


1.8.8 SPECIFICATIONS for CRN5–6 / 60 Hz

The data sheet can be made available on request.

Fresenius Medical Care Water Technology EG 1-EN 12A-2017 1-46


1.9 AquaC CART

1.9.1 Part number – AquaC CART

Part number Description

6343481 AquaC CART / cart (supplied without reverse osmosis)

POS Description

A Porter (= cart)

Fresenius Medical Care Water Technology EG 1-EN 12A-2017 1-47


1.9.2 SPECIFICATIONS (DATA SHEET) for AquaC CART

Transporting vehicle

Key features & functionality

Integrated functionality – Easily to move


– Wheel-Stop function
– Service-functionality position for the reverse osmosis
– Comfortably position for use
– Space saving construction
– Easy cleanable materials
– Housing material: Cast iron / Stainless steel

Specifications
Porter
Dimensions
h 850 mm
w 760 mm
d 510 mm
Weight (empty) 5 kg
Transport Keep upright
Materials used According to DIN EN ISO 10993–1:2010–04

Head office: Fresenius Medical Care Deutschland GmbH · 61346 Bad Homburg v. d. H. · Germany
Phone: +49 (0) 6172-609-0 · Fax: +49 (0) 6172-609-2191
www.fmc-ag.com

Fresenius Medical Care Water Technology EG 1-EN 12A-2017 1-48


1.10 AquaC CART Small

1.10.1 Part number – AquaC CART Small

Part number Description

F00005962 AquaC CART Small for AquaUNO, AquaC UNO H

6364741 9 ¾" single prefilter for AquaC CART Small without filter cartridge

6364751 9 ¾" dual prefilter for AquaC CART Small without filter cartridge

Fig.: AquaC CART Small with 9 ¾" single prefilter option attached

Fig.: AquaC CART Small with dual filter (2 x 9 ¾") option attached

 Installation packages

Tip
The installation packages required for installation are included in the
scope of delivery.

Fresenius Medical Care Water Technology EG 1-EN 12A-2017 1-49


1.10.2 Configuration options

Part number Description

AquaPRE DETECT 100–240 V; "Options / prefiltration" chapter (see Chapter 1.26.9


on page 1-127)

Part number Description

6364741 Single prefilter – 9 ¾" for AquaC CART Small (without filter cartridge)

6364751 Dual prefilter – 9 ¾" for AquaC CART Small (without filter cartridge)

Fresenius Medical Care Water Technology EG 1-EN 12A-2017 1-50


1.10.3 SPECIFICATIONS (DATA SHEET) for AquaC CART Small

Transporting vehicle (small)

Key features & functionality

Integrated functionality – Easily to move


– Wheel-Stop function
– Service-functionality position for the reverse osmosis
– Comfortably position for use
– Space saving construction
– Easy cleanable materials
– Housing material: Cast iron / Stainless steel

Options

– Prefilter Option: Filter housing: 5"; Filter insert: 5 μm


– Optional Prefiltration components:
- Single-Prefilter 9 ¾“
- Double-Prefilter 2 x 9 ¾“
– Individual equipment available; Filters (1 μm / 5 μm / 20 μm), tubing
and coupling material

Specifications
Porter S
Dimensions
h 550–860 mm
w 270 mm
d 570 mm
Weight (Porter S / single filter / dual filter) 7.4 kg / 2.5 kg / 3.5 kg
Transport Keep upright
Materials used According to DIN EN ISO 10993–1:2010–04

Head office: Fresenius Medical Care Deutschland GmbH · 61346 Bad Homburg v. d. H. · Germany
Phone: +49 (0) 6172-609-0 · Fax: +49 (0) 6172-609-2191
www.fmc-ag.com

Fresenius Medical Care Water Technology EG 1-EN 12A-2017 1-51


1.11 AquaC CART Basic

1.11.1 Part number – AquaC CART Basic

Part number Description

6343491 AquaC CART Basic / cart with water pretreatment system


(supplied without reverse osmosis)

POS Description

A Particle filter / 50 µm

B 20" particle filter / 20 µm

C 20" activated carbon filter / 5 µm

D 20" particle filter / 1 µm

 Installation packages

Tip
The installation packages required for installation are included in the
scope of delivery.

1.11.2 Configuration options

Part number Description

6312791 AquaStop OPTION AquaUNO / 220–240 V / 50–60 Hz

Fresenius Medical Care Water Technology EG 1-EN 12A-2017 1-52


1.11.3 SPECIFICATIONS (DATA SHEET) for AquaC CART Basic

Transporting vehicle with prefiltration

Porter Standard Prefiltration


The Porter water pretreatment system is a portable unit for the pretreatment of drinking water to operate
a reverse osmosis system type AquaC or AquaUNO.

Key features & functionality

Integrated functionality – Easily to move


– Wheel-Stop function
– Service-functionality position for the reverse osmosis
– Comfortably position for use
– Space saving construction
– Easy cleanable materials
– Housing material: Cast iron / Stainless steel
– Inlet with raw water shut-off valve and manometer
– Particle filter 20“ / 50 μm
– Fine filter 20" / 20 μm
– Activated carbon filter 20" / 5 μm
– Fine filter 20" / 1 μm
– Soft water sampling with manometer
– Without reverse osmosis system

Options

– Individual filter equipment available

Fresenius Medical Care Water Technology EG 1-EN 12A-2017 1-53


Specifications
Porter Standard Prefiltration

Dimensions
h 850 mm
w 760 mm
d 510 mm

Weight
empty ~ 29 kg
filled ~ 34 kg

20" Particle filter


Filtration 50 μm

20" Fine filter


Filtration 20 μm

20" Activated carbon filter


Filtration 5 μm

20" Fine filter


Filtration 1 μm

Installation requirements
Porter Standard Prefiltration

Water inlet pressure


min. 1 bar
max. 5 bar

Raw water connection Rp 3/4“


Internal connections Rp 3/4“
Connections reverse osmosis Tubing connection

Transport and storage conditions

Relative humidity Up to 80% at 20 °C, non-condensing


Transport Keep upright, handle with care!
Storage Store upright!
Storage temperature range +5 °C to +40 °C (protect from frost!)

Materials

Materials used – According to DIN EN ISO 10993–1:2010–04


– Material coming in contact with permeate must be biocompatible.

Head office: Fresenius Medical Care Deutschland GmbH · 61346 Bad Homburg v. d. H. · Germany
Phone: +49 (0) 6172-609-0 · Fax: +49 (0) 6172-609-2191
www.fmc-ag.com

Fresenius Medical Care Water Technology EG 1-EN 12A-2017 1-54


1.12 AquaC CART Extended

1.12.1 Part number – AquaC CART Extended

Part number Description

6348071 AquaC CART Extended / cart with water pretreatment system


(supplied without reverse osmosis)

D
B
C

POS Description

A Particle filter (not shown) / 50 µm

B Softener / 11 L tank

C Activated carbon filter / 11 L tank

D 20" particle filter / 1 µm

E Booster pump assembly / for details see "Specifications"

 Installation packages

Tip
The installation packages required for installation are included in the
scope of delivery.

1.12.2 Configuration options

Part number Description

6312791 AquaStop OPTION AquaUNO / 220–240 V / 50–60 Hz

Fresenius Medical Care Water Technology EG 1-EN 12A-2017 1-55


1.12.3 SPECIFICATIONS (DATA SHEET) for AquaC CART Extended

Transporting vehicle with prefiltration

Porter Extended Prefiltration


The Porter water pretreatment system is a portable unit for the pretreatment of drinking water to operate
a reverse osmosis system type AquaC or AquaUNO.

Key features & functionality

Integrated functionality – Easily to move


– Wheel-Stop function
– Service-functionality position for the reverse osmosis
– Comfortably position for use
– Space saving construction
– Easy cleanable materials
– Housing material: Cast iron / Stainless steel
– Activated carbon filter
– Particle filter 20“ / 50 μm
– Softener
– Fine filter 20" / 1 μm
– Booster pump

Options

– Individual filter equipment available

Fresenius Medical Care Water Technology EG 1-EN 12A-2017 1-56


Specifications
Porter Extended Prefiltration

Dimensions
h 850 mm
w 760 mm
d 510 mm

Weight
empty ~ 45 kg
filled ~ 63 kg

20“ Particle filter


Filtration 50 μm

Activated carbon filter


Vessel volume 11 l
The activated carbon filter of the extended prefiltration has a 11 l-vessel, resulting in a dwell time of 4.5 minutes at a flow
of 120 l (50% yield).

Softener
Softener vessel volume 11 l
Total capacity 31,5 m³/°dH

At a flow rate of 120 l/h (50 % yield) are following dialysis periods possible till regeneration is necessary:
Hardness (possible) Capacity / Dialysis period
at 5° dH 6300 l / 52 h
at 10° dH 3150 l / 26 h
at 15° dH 2100 l / 17 h
at 20° dH 1575 l / 13 h
at 25° dH 1260 l / 10 h
at 30° dH 1050 l / 8 h
at 35° dH 900 l / 7 h

20" Fine filter


Filtration 1 μm

Booster pump
Motor 110–115 V or 220–230 V
Nominal current 0,84 A for Voltage 110-115V
0,79 A for Voltage 220-230V

Electrical supply
Porter Extended Prefiltration
Electrical supply / Alternating current 110–115 V / 50/60 Hz
220–230 V / 50/60 Hz
Noise level 58 dB (A)
Socket Standard (Schuko plug)
Overcurrent protection 1 x 16 A tripping characteristic: B or C
Ground fault interrupter
RCD 30 mA recommended

Electrical safety (classification according to EN 60601-1:2006, IEC 60601-1:2005)


Type of protection against electric shock Protection class I
Degree of protection against electric shock Type B
Degree of protection against ingress of liquids Drip-proof
Leakage currents According to EN 60601-1:2006
Overvoltage category II
Pollution severity II
Material group III b
Operating mode Continuous operation

Fresenius Medical Care Water Technology EG 1-EN 12A-2017 1-57


Installation requirements
Porter Extended Prefiltration

Water inlet pressure (dynamic)


min. 0,1 bar
max. 2.1 bar

Raw water connection Rp 3/4“


Internal connections Rp 3/4“
Connections reverse osmosis Tubing connection

Transport and storage conditions

Relative humidity Up to 80% at 20 °C, non-condensing


Transport Keep upright, handle with care!
Storage Store upright!
Storage temperature range +5 °C to +40 °C (protect from frost!)

Materials

Materials used – According to DIN EN ISO 10993–1:2010–04


– Material coming in contact with permeate must be biocompatible.

Head office: Fresenius Medical Care Deutschland GmbH · 61346 Bad Homburg v. d. H. · Germany
Phone: +49 (0) 6172-609-0 · Fax: +49 (0) 6172-609-2191
www.fmc-ag.com

Fresenius Medical Care Water Technology EG 1-EN 12A-2017 1-58


1.13 AquaC CART Advanced

1.13.1 Part number – AquaC CART Advanced

Part number Description

F00005895 AquaC CART Advanced / cart with water pretreatment system and softener
(supplied without reverse osmosis)

 Installation packages

Tip
The installation packages required for installation are included in the
scope of delivery.

1.13.2 Configuration options

Part number Description

AquaPRE DETECT 100–240 V; "Options / prefiltration" chapter (see Chapter 1.26.9


on page 1-127)

Fresenius Medical Care Water Technology EG 1-EN 12A-2017 1-59


1.13.3 SPECIFICATIONS (DATA SHEET) for AquaC CART Advanced

Transporting vehicle with prefiltration and softener

Porter Advanced
The "Advanced" Porter variant with automatic softener is a flowcontrolled compact duplex paraflow softener, which can be ope-
rated with either salt blocks or tablets. The softening unit is fully mounted on the Porter. An additional drain connection is needed
to drain away the softener.

Key features & functionality

Integrated functionality – Easily to move


– Wheel-Stop function
– Service-functionality position for the reverse osmosis
– Comfortably position for use
– Space saving construction
– Easy cleanable materials
– Housing material: Cast iron / Stainless steel
– Inlet with raw water shut-off valve and manometer
– Particle filter 20" cartridge 20 μm
– Softener currentless, suitable for block salt and tablet salt
– Fine filter 20" cartridge 5 μm
– Soft water sampling with manometer
– Without reverse osmosis system

Options

– Individual equipment available; Filters, softener, tubing and coup-


ling material
– Alternative removal of iron possible

Fresenius Medical Care Water Technology EG 1-EN 12A-2017 1-60


Specifications
Porter Advanced

Dimensions
h 850 mm
w 510 mm
d 760 mm

Weight
empty ~ 50 kg
filled ~ 70 kg

20"-Particle filter:
Filtration 20 μm

Softener:
- Flow range Up to 18 l/min
- Minimum flow 0.4 l/min salt consumption
- Salt consumption ~ 0.23 kg/regeneration
- Regeneration volume ~ 34 l
- Regeneration time 11 minutes
- Hardness range
Softener disc: Up to hardness / Liters per regeneration
2 6 °dH / 1154 l
3 9 °dH / 768 l
4 12 °dH / 575 l
5 15 °dH / 461 l
6 18 °dH / 386 l
7 22 °dH / 329 l
8 24 °dH / 287 l

20"-Fine filter:
Filtration 5 μm

Installation requirements
Porter Advanced
Water inlet pressure
min. 3 bar; dynamifc at 8 l/min
max. 6 bar
Raw water connection Rp 3/4“
Internal connections Rp 3/4“
Connections reverse osmosis Tubing connection

Transport and storage conditions

Relative humidity Up to 80% at 20 °C, non-condensing


Transport Keep upright, handle with care!
Storage Store upright!
Storage temperature range +5 °C to +40 °C (protect from frost!)

Materials

Materials used – According to DIN EN ISO 10993–1:2010–04


– Material coming in contact with permeate must be biocompatible.

Head office: Fresenius Medical Care Deutschland GmbH · 61346 Bad Homburg v. d. H. · Germany
Phone: +49 (0) 6172-609-0 · Fax: +49 (0) 6172-609-2191
www.fmc-ag.com

Fresenius Medical Care Water Technology EG 1-EN 12A-2017 1-61


1.14 AquaC CART Advanced plus

1.14.1 Part number – AquaC CART Advanced plus

Part number Description

F00006280 AquaC CART Advanced plus / cart with water pretreatment system and softener
(supplied without reverse osmosis)

AquaC CART Advanced plus (with booster pump assembly)

 Installation packages

Tip
The installation packages required for installation are included in the
scope of delivery.

1.14.2 Configuration options

Part number Description

6312791 AquaStop OPTION AquaUNO / 220–240 V / 50–60 Hz

1.14.3 SPECIFICATIONS (DATA SHEET) for AquaC CART Advanced plus

The data sheet can be made available on request.

Fresenius Medical Care Water Technology EG 1-EN 12A-2017 1-62


1.15 Media filter – sand filters S140 / S200 / S300 / S400

1.15.1 Sand filter selection table

Note
Preferential use
 The following selection table is decisive for the selection of the sand
filters.

SAND FILTER TYPE


Permeate capacity S140 S200 S300 S400
in L/h (at 70% yield)

500 F00001842

1000 F00001842

1500 F00001843

2000 F00001843

2500 F00001328

3000 F00001328

4000 F00001329

Note
Tell us if air freight is required
 When ordering sand filters, Birm filters, Zeolite filters, softeners, and
activated carbon filters, please indicate whether the item is to be
sent via air freight.

Fresenius Medical Care Water Technology EG 1-EN 12A-2017 1-63


1.15.2 Part number Sand filter (STANDARD)

Part number Description

F00001842 S140

F00001843 S200

F00001328 S300

F00001329 S400

G
H

POS Description

A Outlet block with sampling port and tube connection

B Control head

C Upper sieve

D Riser tube

E Filter bed

F Filter tank

G Gravel bed

H Lower sieve

 Installation packages

S140 / S200 / S300 / S400 The installation package is included in this installation assembly.

Fresenius Medical Care Water Technology EG 1-EN 12A-2017 1-64


1.15.3 Part number – S140 (BASIC LINE)

Note
The following applies to all BASIC LINE products:
BASIC LINE components are supplied without connection blocks.
 Connection blocks must be ordered separately.

Part number Description

F00007220 BASIC LINE sand filter S140 BL

1.15.4 Part number – S200 (BASIC LINE)

Part number Description

F00007221 BASIC LINE sand filter S200 BL

1.15.5 Part number – S300 (BASIC LINE)

Part number Description

F00007222 BASIC LINE sand filter S300 BL

1.15.6 Part number – S400 (BASIC LINE)

Part number Description

F00007223 BASIC LINE sand filter S400 BL

1.15.7 Configuration options

Part number Description

F00002191 Pressure gage insert, 0–10 bar connection

F00001404 Drain kit (complete for wall-surface installation)

6308541 Gravel bag, 2–3.15 mm (25 kg)

6308561 Gravel bag, 1-2 mm (25 kg)

6316991 BIRM filter material (28.3 L)

Fresenius Medical Care Water Technology EG 1-EN 12A-2017 1-65


Note
If upgrading to the new filter head
 Further information is available (see Chapter 1.27 on page 1-128).

Fresenius Medical Care Water Technology EG 1-EN 12A-2017 1-66


1.15.8 SPECIFICATIONS (DATA SHEET) for sand filter

Particle Filtration

Key features & functionality

Integrated functionality – Programmable cycle times (weekdays or intervall selection)


– Relyable and easy three-step program control
– Monitoring of history values
– Backwash cycle scan with optical sensor
– Dead-space free sample port
– 3-cycle sand filter
– Simple piping installation
– Large LCD display for simplified programming
– Optical sensor for precision cycle positioning
– Super capacitor for keeping time of day during power outage
– Programming stored in memory and will not be lost due to power
outages

Fresenius Medical Care Water Technology EG 1-EN 12A-2017 1-67


Specifications

S140 S200 S300 S400

Weight
(filled with sand; dry) in kg 300 390 400 490
(filled with sand; wet) in kg 430 550 560 690

Gravel support layer 25 kg 25 kg 25 kg 25 kg

Sand bed 140 L 203 L 203 L 250 L

Filter tank size 170 L 257 L 257 L 310 L


16 x 65“ 18 x 65“ 18 x 65“ 21 x 60"
h 1650 mm 1650 mm 1650 mm 1720 mm
w Ø 410 mm Ø 460 mm Ø 470 mm Ø 560 mm

Floor Space
h 1870 mm 1920 mm 2000 mm 2000 mm
w 420 mm 500 mm 550 mm 550 mm
d 600 mm 600 mm 720 mm 720 mm

Freeboard 450 mm 410 mm 410 mm 410 mm

Riser tube Ø Ø 28 mm Ø 28 mm Ø 48.3 mm Ø 48.3 mm


Distance above upper edge of tank 20–25 mm 20–25 mm 0–5 mm 0–5 mm

BACKWASH:
Rinse volume ~450 L ~700 L ~990 L ~1260 L

Backwash flow* 60 L/min 60 L/min 90 L/min 90 L/min

Backwash time individual individual individual individual


adjustable adjustable adjustable adjustable

Kv value 2.5 m³/h 2.8 m³/h 7.3 m³/h 7.5 m³/h

Minimum pressure 2 bar 2 bar 2 bar 2 bar

Maximum pressure 6 bar 6 bar 6.8 bar 6.8 bar

Ambient temperature 1–40 °C 1–40 °C 1–40 °C 1–40 °C

Water temperature 2–38 °C 2–38 °C 2–38 °C 2–38 °C

* The values indicated are real values and depend on the prevailing conditions and the actual available pressure.

Electrical supply
S140 S200 S300 S400
Voltage supply 100–230 V;
50/60 Hz

Per power supply unit 12 V~ 12 V~ 12 V~ 12 V~

Fresenius Medical Care Water Technology EG 1-EN 12A-2017 1-68


Transport and storage conditions

Storage temperature range +5 °C to +40 °C (protect from frost!)

Materials

Materials used – According to DIN EN ISO 10993–1:2010–04


– Material coming in contact with permeate must be biocompatible.

Head office: Fresenius Medical Care Deutschland GmbH · 61346 Bad Homburg v. d. H. · Germany
Phone: +49 (0) 6172-609-0 · Fax: +49 (0) 6172-609-2191
www.fmc-ag.com

Fresenius Medical Care Water Technology EG 1-EN 12A-2017 1-69


1.16 Media filters – Birm filters B140 / B200 / B300 / B400

1.16.1 Birm filter selection table

Note
Preferential use
 The following selection table is decisive for the selection of the Birm
filters.

BIRM FILTER
Permeate capacity B140 B200 B300 B400
in L/h
(at 70% yield)

500 F00002451

1000 F00002451

1500 F00002452

2000 F00002452

2500 F00002453

3000 F00002453

4000 F00002454

Note
Tell us if air freight is required
 When ordering sand filters, Birm filters, Zeolite filters, softeners, and
activated carbon filters, please indicate whether the item is to be
sent via air freight.

Fresenius Medical Care Water Technology EG 1-EN 12A-2017 1-70


1.16.2 Part number – Birm filter

Part number Description

F00002451 B140

F00002452 B200

F00002453 B300

F00002454 B400

G
H

POS Description

A Outlet block with sampling port and tube connection

B Control head

C Upper sieve

D Riser tube

E Filter bed / Birm

F Tank

G Gravel bed

H Lower sieve

Fresenius Medical Care Water Technology EG 1-EN 12A-2017 1-71


Note
Filling on site
 The tanks must be filled on site with Birm.

Warning
Filling
 Especially when filling the tanks, care must be taken to ensure that
no material drops into the riser tube and the upper filter sieve.
One single particle is enough to have a negative effect on the proper
functioning of the Birm filter.

1.16.3 Part number – B140 (BASIC LINE)

Note
The following applies to all BASIC LINE products:
BASIC LINE components are supplied without connection blocks.
 Connection blocks must be ordered separately.

Part number Description

F00007216 BASIC LINE Birm filter B140 BL

1.16.4 Part number – B200 (BASIC LINE)

Part number Description

F00007217 BASIC LINE Birm filter B200 BL

1.16.5 Part number – B300 (BASIC LINE)

Part number Description

F00007218 BASIC LINE Birm filter B300 BL

Fresenius Medical Care Water Technology EG 1-EN 12A-2017 1-72


1.16.6 Part number – B400 (BASIC LINE)

Part number Description

F00007219 BASIC LINE Birm filter B400 BL

 Installation packages

B140 / B200 / B300 / B400 The installation packages for assemblies B140 / B200 / B300 / B400
are included in this installation assembly.

Note
Planning
 Connecting tubes must be planned separately.

Fresenius Medical Care Water Technology EG 1-EN 12A-2017 1-73


1.16.7 Iron filter design calculation (Birm)

Feed water quality limits

Iron content max.< 4 mg/L

Manganese content max.< 0.5 mg/L

Free chlorine < 0.5 mg/L

pH range / iron removal 6.8–8.0

Iron and manganese removal 8.0–8.5

Manganese removal 8.0–9.0

Tip
If iron and manganese are not removed in the softener but in the Birm
filter, the following table applies:

Capacities

Actually usable capacity per liter of Birm until 1.77 mg/L (Fe) x m³
backwash*
1.27 mg/L (Fe + Mn) x m³ (empirical values)

Actually usable capacity per kilogram of Birm 2.36 mg/L (Fe) x m³


until backwash**
1.69 mg/L (Fe + Mn) x m³ (empirical values)

* Per liter of Birm, either 1.77 mg of iron can be removed from 1 m³ water or 1 mg iron can be removed from
1.77 m³ water until the backwash.
** As above, but with 1 kg of Birm. For comparison with other filter granulates, apply the usable capacity in L.

1.16.8 Configuration options

Tip
Identical to options for sand filter (see Chapter 1.15.7 on page 1-65)

Fresenius Medical Care Water Technology EG 1-EN 12A-2017 1-74


1.16.9 SPECIFICATIONS (DATA SHEET) for Birm filter

Filtration / Iron and Manganese

Key features & functionality

Integrated functionality – Programmable cycle times (weekdays or intervall selection)


– Reliable and easy three-step program control
– Monitoring of history values
– Backwash cycle scan with optical sensor
– Dead-space free sample port
– 3-cycle sandfilter
– Simple piping installation
– Large LCD display for simplified programming
– Optical sensor for precision cycle positioning
– Super capacitor for keeping time of day during power outage
– Programming stored in memory and will not be lost due to power
outages
Birm® filter-material (designed to provide reducing iron in water)
– Iron removal efficiency is extremely high
– Negligible labor cost: Only periodic backwashing required
– Durable material

NSF/ANSI standard
Birm® is certified to NSF/ANSI Standard 61

Fresenius Medical Care Water Technology EG 1-EN 12A-2017 1-75


Specifications

B140 B200 B300 B400

Weight
(filled with Birm®; dry) in kg 300 390 400 490
® 430 550 560 690
(filled with Birm ; wet) in kg

Gravel support layer 25 kg 25 kg 25 kg 25 kg

Sand bed 25 kg 50 kg 50 kg 75 kg
Sand size 1-2 mm

Birm®-bed 75 kg 125 kg 125 kg 150 kg

Filter tank size 170 L 257 L 257 L 310 L


16 x 65“ 18 x 65“ 18 x 65“ 21 x 60"
h 1650 mm 1650 mm 1650 mm 1720 mm
w Ø 410 mm Ø 460 mm Ø 470 mm Ø 560 mm

Floor Space
h 1870 mm 1920 mm 2000 mm 2000 mm
w 420 mm 500 mm 550 mm 550 mm
d 600 mm 600 mm 720 mm 720 mm

Freeboard +50 mm 680 mm 570 mm 570 mm 600 mm

Riser tube Ø / Ø 28 mm Ø 28 mm Ø 28 mm Ø 48.3 mm


Distance above upper edge of tank 20–25 mm 20–25 mm 20–25 mm 0–5 mm

BACKWASH:
Rinse volume ~1200 L ~1200 L ~1800 L ~1800 L

Backwash flow* 60 L/min 60 L/min 90 L/min 90 L/min

Backwash time Individually Individually Individually Individually


adjustable adjustable adjustable adjustable

Kv value 2.5 m³/h 2.8 m³/h 7.3 m³/h 7.5 m³/h

Minimum pressure 2 bar 2 bar 2 bar 2 bar

Maximum pressure 6 bar 6 bar 6.8 bar 6.8 bar

Ambient temperature 1–40 °C 1–40 °C 1–40 °C 1–40 °C

Water temperature 2–38 °C 2–38 °C 2–38 °C 2–38 °C

* The values indicated are real values and depend on the prevailing conditions and the actual available pressure.

Electrical supply
B140 B200 B300 B400

Voltage supply 100–230 V; 100–230 V; 100–230 V; 100–230 V;


50/60 Hz 50/60 Hz 50/60 Hz 50/60 Hz

Per power supply unit 12 V~ 12 V~ 12 V~ 12 V~

Fresenius Medical Care Water Technology EG 1-EN 12A-2017 1-76


Operating conditions

Iron content < 4 mg/L


Manganese content < 0.5 mg/L
Free chlorine < 0.5 mg/L
pH range / iron removal 6.8–8.0
Iron and manganese removal 8.0–8.5
Manganese removal 8.0–9.0

– Until the backwash 1.7 mg iron per liter of Birm® can be removed
from 1 m³ water
– If the water also contains manganese, this value is reduced to
1.2 mg per 1 m³.
– The backwash interval must be calculated based on this informa-
tion

Transport and storage conditions

Storage temperature range +5 °C to +40 °C (protect from frost!)

Materials

Materials used – According to DIN EN ISO 10993–1:2010–04


– Material coming in contact with permeate must be biocompatible.

Head office: Fresenius Medical Care Deutschland GmbH · 61346 Bad Homburg v. d. H. · Germany
Phone: +49 (0) 6172-609-0 · Fax: +49 (0) 6172-609-2191
www.fmc-ag.com

Fresenius Medical Care Water Technology EG 1-EN 12A-2017 1-77


1.17 Zeolite ceramic filter

1.17.1 Zeolite ceramic filter selection table

Please see the chart in the technical datasheet provided for zeolite.

1.17.2 Part number – Zeolite filter

Part number Description

F40001525 Zeolite filter material:


28.3 L bag

636 649 1 Filter gravel


3.15 – 5.6 mm, dry; DIN 4924 / EN 12904

F00006906 Zeolite filter Z43, complete

F00006907 Zeolite filter Z71, complete

F00006908 Zeolite filter Z71M, complete

F00006909 Zeolite filter Z142M, complete

Pure sand filters with a downstream microfilter often fail to adequately


purify water containing turbidity (e.g. silicates). In many cases, the SDI
value remains at a critically high level.
In these situations, a filter with the naturally occurring ceramic filter
medium zeolite provides a lower cut point.
Zeolite is a naturally occurring ceramic mineral that has a highly porous
structure as a result of its volcanic origin.

Fresenius Medical Care Water Technology EG 1-EN 12A-2017 1-78


1.17.3 SPECIFICATIONS (DATA SHEET) for zeolite ceramic filter

Filter / Vorbehandlung

Merkmale & Funktionalität

Integrierte Funktionalität – Hohe Oberflächengröße durch poröse Struktur


– Adsorption auch kleiner Schwebepartikel.
– Der SDI-Wert im Wasser kann auch ohne den Einsatz von Flo-
ckungsmitteln, den Einsatz von hohen Querschnitten oder Volumi-
na reduziert werden.

Filtertypen

– Z43
– Z71
– Z71M
– Z142M

Fresenius Medical Care Water Technology EG 1-EN 12A-2017 1-79


Specificationen

Filtertyp Z43 Z71 Z71M Z142M

Filteraufbau
Filterbett pro Tank 43 Liter 71 Liter 71 Liter 142 Liter
34 kg 57 kg 57 kg 114 kg

Filtertank Größe 63 Liter 105 Liter 105 Liter 257 Liter


10x54“ 13x54“ 13x54“ 18x65“
Ø25 x 138 cm Ø34 x 138 cm Ø34 x 138 cm Ø48 x 170 cm

Gewicht ohne Wasser 55 kg 90 kg 100 kg 200 kg

Betriebsgewicht ca. 100 kg 160 kg 170 kg 380 kg

Rückspülung
Spülvolumen ca. 300 Liter ca. 500 Liter ca. 500 Liter ca. 1000 Liter

Rückspülfluss 30 Liter/min 50 Liter/min 50 Liter/min 100 Liter/min

Rückspüdauer 10 min frei einstellbar

Betriebsdaten
Kv-Wert 2,8 m3/h 3,2 m3/h 6,3 m3/h 7,5 m3/h

Mindestdruck 2 bar

Maximaldruck 6 bar

Umgebungstemperatur 1–40 °C

Wassertemperatur 1–40 °C

Spannungsversorgung 230 V / 50 Hz
optional: 120 V / 60 Hz

über Netzteil mit 12 V~

Stellflächen / B x T x H in cm 30 x 40 x 160 35 x 40 x 160 45 x 70 x 170 50 x 70 x 200

Auswahlhilfe

Die Tabelle dient als Auswahlhilfe für die Filter; abhängig von Permeat-Nennleistung.
Nennleistung der 100 % Entnahme 100 % Entnahme
Umkehrosmoseanlage 70 % Ausbeute 85 % Ausbeute
Filtertyp Filtertyp
Z43 Z71 Z71M Z142M Z43 Z71 Z71M Z142M

250 l/h
500 l/h
750 l/h
1000 l/h
1250 l/h
1500 l/h
1750 l/h
2000 l/h
2250 l/h
3000 l/h
4000 l/h

Fresenius Medical Care Water Technology EG 1-EN 12A-2017 1-80


Installationsvoraussetzungen

vor dem Filter – 100 μm-Feinfilter


– Manometer zur Druckkontrolle

max. Eingangdruck 6 bar (gegebenenfalls Druckminderer verwenden)

nach dem Filter 20 μm-Feinfilter

mind. Fließgeschwindigkeit 20–48 m/h

Abfluss – Abflussinstallation in unmittelbarer Nähe zum Filter


– Rückspülfluss ungehindert und auf kurzem Wege zum Afluss

Transport und Lagerbedingungen

Lagertemperaturbereich +5 °C bis +40 °C (vor Frost schützen!)

Head office: Fresenius Medical Care Deutschland GmbH · 61346 Bad Homburg v. d. H. · Germany
Phone: +49 (0) 6172-609-0 · Fax: +49 (0) 6172-609-2191
www.fmc-ag.com

Fresenius Medical Care Water Technology EG 1-EN 12A-2017 1-81


1.18 STANDARD / BASIC Big Blue (20") particle filter

1.18.1 Particle filter selection table

Note
Preferential use
 The following selection table is decisive for the selection of the
particle filters.

Permeate volume up to 2000 L/h up to 4000 L/h

Single 5 µm

Single 20 µm

Dual 5 µm

Dual 20 µm

 Functional description

The particle filter, downstream of the backwashable prefilter, is the


second filtration stage for the incoming feed water. In the first fine
filtration stage, it retains particles. This applies to cases where no sand
filter and / or activated carbon filter is used in water pretreatment.
Should the water analysis reveal that the use of a sand filter is required,
the particle filter must be installed downstream of this filter.

Tip
Applicability of general information
The general information regarding assembly as well as functional and
leakage testing applies to the following chapters.

 Sizing / configuration

 Depending on the configuration of the system (feed water supply,


see selection table), the water inlet filter is designed as a single or
dual filter with a Big Blue 5 µm (20").
 With standard filtration, use the 20 µm filter cartridges.

Fresenius Medical Care Water Technology EG 1-EN 12A-2017 1-82


1.18.2 Part number – Big Blue (STANDARD)

Part number Description

F00001222 Big Blue (20") / 5 µm single filter

F00001223 Big Blue (20") / 20 µm single filter

F00001224 Big Blue (20") / 5 µm dual filter

F00001225 Big Blue (20") / 20 µm dual filter

Part number Description

F00001226 Big Blue dual filter (20") / 5 µm with bypass

F00001227 Big Blue dual filter (20") / 20 µm with bypass

A
Bypass version

Fresenius Medical Care Water Technology EG 1-EN 12A-2017 1-83


POS Description

A Particle filter

B Pressure gauge; inlet / outlet

C Sampling port

D Connection; 1 ¼" external thread

E Drain valve

Tip
Configurations with Big Blue filters
– If using the STANDARD design, install one Big Blue filter
downstream of the sand filter / Birm filter and another one
downstream of the activated carbon filter.
– If using the BASIC design, install the Big Blue filter downstream of
the activated carbon filter.

Fresenius Medical Care Water Technology EG 1-EN 12A-2017 1-84


1.18.3 Part number – Big Blue (BASIC)

Part number Description

F00002270 Big Blue (20") / 5 µm (BASIC) single filter

Tip
Filter design
– This single filter does not comply with the NephroCare standard.

Single filter

C
D

POS Description

A Particle filter

B Pressure gage connectors; inlet / outlet

C Sampling port

D Connection; 1 ¼" external thread

Fresenius Medical Care Water Technology EG 1-EN 12A-2017 1-85


1.18.4 Part number – Big Blue (BASIC LINE)

Note
The following applies to all BASIC LINE products:
BASIC LINE components can be ordered without connection blocks.
Connection blocks must be ordered separately.

Part number Description

F00007200 BASIC LINE Big Blue single filter 20 µm Basic

F00007201 BASIC LINE Big Blue single filter 5 µm Basic

F00007202 BASIC LINE Big Blue dual filter 20 µm Basic

F00007203 BASIC LINE Big Blue dual filter 5 µm Basic

F00007204 BASIC LINE Big Blue dual filter 20 µm BP Basic

F00007205 BASIC LINE Big Blue dual filter 5 µm BP Basic

Fresenius Medical Care Water Technology EG 1-EN 12A-2017 1-86


1.18.5 SPECIFICATIONS (DATA SHEET) for Big Blue particle filter

Particle Filtration Single / Double

Key features & functionality

Integrated functionality – Fine Filtration


– Dead-space free design
– Particle filters are used to adsorb particles which may be released
from the water treatment system and other suspended solids still
present in the feed water
– Input /output pressure gage
– Drain sample valve
– Big Blue housings offer the versatility to meet large-capacity filtra-
tion needs
– The extra large housing allows for greater cartridge capacity, re-
ducing the number of vessels required for high flow-rate applica-
tions

Type

– Single filter Big Blue (20") / 5 μm


– Single filter Big Blue (20") / 20 μm

– Dual filter Big Blue (20") / 5 μm


– Dual filter Big Blue (20") / 20 μm

– Dual filter Big Blue (20") / 5 μm / including bypass


– Dual filter Big Blue (20") / 20 μm / including bypass

Fresenius Medical Care Water Technology EG 1-EN 12A-2017 1-87


Specifications
Particle filter Big Blue Particle filter Big Blue
Single Double

Usage Fine filtration:


Components – Filter
– Pressure gage; inlet / outlet
– Sampling port

Capacity up to 2000 L/h up to 4000 L/h

Connection 1 ¼" external thread


Nominal width 20"

Material HFPP
Sealing material BUNA–N; Polypropylene (Opaque)

Filter grade 5 μm / 20 μm 5 μm / 20 μm

Pressure
- Maximum 6.2 bar
– Pressure loss 0.5 bar

Temperature
- Maximum 37.8 °C

Dimensions
h 675 mm 675 mm
w 420 mm 420 mm
d 230 mm 460 mm

Weight Single Filters (5–20 μm): Dual Filters (5–20 μm)


~5.2 kg ~11.5 kg

Transport and storage conditions

Storage temperature range +5 °C to +40 °C (protect from frost!)

Materials

Materials used – According to DIN EN ISO 10993–1:2010–04


– Material coming in contact with permeate must be biocompatible.

Head office: Fresenius Medical Care Deutschland GmbH · 61346 Bad Homburg v. d. H. · Germany
Phone: +49 (0) 6172-609-0 · Fax: +49 (0) 6172-609-2191
www.fmc-ag.com

Fresenius Medical Care Water Technology EG 1-EN 12A-2017 1-88


1.19 Softeners E080 / E150 / E225-T / E300 / E400

1.19.1 Softener selection table

Note
Preferential use
The choice of softener depends on the hardness of the feed water and
on the volume used in L/h.
 The following selection table is decisive for the selection of the
softeners.

Hardness [°dH] SOFTENER TYPE

Permeate E080 E150 E225-T E300 E400


capacity in L/h
Duplex Duplex Triplex Duplex Duplex
(at 70% yield)
operation or operation or operation operation or operation or
parallel parallel parallel parallel
operation operation operation operation

500 8–50 16–82

1000 4–24 8–50 16–82

1500 6–34 6–54 10–68

2000 4–24 6–40 8–50 52–68

2500 6–34 7–40 42–53

3000 6–32 6–34 36–46

4000 4–24 6–34

() Values at a flow between 40–60 m/h or 1.1–1.7 cm/sec

Note
Tell us if air freight is required
 When ordering sand filters, Birm filters, Zeolite filters, softeners, and
activated carbon filters, please indicate whether the item is to be
sent via air freight.

Fresenius Medical Care Water Technology EG 1-EN 12A-2017 1-89


1.19.2 Selection table / softener disks for Kinetico softeners

Softener disk 1 2 3 4 5 6 7 8

°dH 3 6 9 12 15 18 22 24

Part number 6319401 6319411 6319421 6319431 6319441 6319451 6319461 6319471

Fresenius Medical Care Water Technology EG 1-EN 12A-2017 1-90


1.19.3 Part number – E080 / E150 / E225-T (STANDARD)

Part number Description

F00001119 Autotrol softener unit E080

F00001120 Autotrol softener unit E150

F00001453 Softener unit E225-T

E080 / E150 E225-T

: :

Tip
Delivery condition of the softeners
– The tanks of E080, E150, and E225T softeners are prefilled with
the appropriate amounts of resin and gravel.
– The riser tube is connected to the lower sieve.
– The control heads with the mounted upper sieves are screwed onto
the tanks.

Fresenius Medical Care Water Technology EG 1-EN 12A-2017 1-91


1.19.4 Part number – E080B / E150B (BASIC)

Part number Description

F00002268 BASIC softener unit E080B

F00002269 BASIC softener unit E150B

1.19.5 Part number – E080B / E150B (BASIC LINE)

Note
The following applies to all BASIC LINE products:
BASIC LINE components can be ordered without connection blocks.
Connection blocks must be ordered separately.

Part number Description

F00007206 BASIC LINE softener unit E080BL

F00007207 BASIC LINE softener unit E150BL

1.19.6 Part number – E225ST (BASIC LINE)

Part number Description

F00007210 BASIC LINE softener unit E225ST BL

Tip
Filter design
– This single filter does not comply with the NephroCare standard.
– Sample collection not possible
– Indication of pressure not possible

Fresenius Medical Care Water Technology EG 1-EN 12A-2017 1-92


E080B / E150B
A

C
D

E
F

POS Description

A Brine lines

B Brine tank

C Brine valve tube

D Float cup

E Grid plate

F Brine valve

Fresenius Medical Care Water Technology EG 1-EN 12A-2017 1-93


1.19.7 Part number – E300 Magnum / E400 Magnum

Part number Description

F00001121 Magnum softener unit E300; not filled

F00001122 Magnum softener unit E400; not filled

1.19.8 Part number – E300 Magnum / E400 Magnum (BASIC LINE)

Note
The following applies to all BASIC LINE products:
BASIC LINE components can be ordered without connection blocks.
Connection blocks must be ordered separately.

Part number Description

F00007208 BASIC LINE softener unit E300 MagnumBL

F00007209 BASIC LINE softener unit E400 MagnumBL

Application example for the use of


E300 Magnum / E400 Magnum:

Note
Brine tank extension
 Increased brine storage enables a longer operating time.

Note
Filling on site
 The tanks of E300 and E400 softeners must be filled on site with the
appropriate amounts of gravel and resin.

Fresenius Medical Care Water Technology EG 1-EN 12A-2017 1-94


1.19.9 Configuration options

 Uninterruptible power supply

A UPS is used to prevent data loss (time, day of the week, camshaft
position) when the softener displays the message Err3 on the screen
following a power failure and no soft water is available for the reverse
osmosis system.

Part number Description

F40001045 UPS; uninterruptible power supply for softener equipment and media filters

Fresenius Medical Care Water Technology EG 1-EN 12A-2017 1-95


1.19.10 SPECIFICATIONS (DATA SHEET) for softener

Decalcification

Key features & functionality

Integrated functionality – The softener is an indispensable component of a central water


treatment system in a dialysis unit. It replaces all components in
the water causing water hardness, such as calcium (Ca2+) and
magnesium (Mg2+), by sodium (Na+)
– high-purity, premium-grade cation-exchange resin
– Programmable cycle times (weekdays or intervall selection)
– Reliable and easy three-step program control
– Monitoring of history values
– Peak flow rate monitoring
– Current consumption displayed
– Regeneration cycle scan with optical sensor
– Dead-space free sample port
– High efficiency 5-cycle conditioner
– Simple piping installation
– Twin parallel or alternating configuration
– Large LCD display for simplified programming
– Optical sensor for precision cycle positioning
– Super capacitor for keeping time of day during power outage
– Programming stored in memory and will not be lost due to power
outages

Options

– Softwater sample point

Fresenius Medical Care Water Technology EG 1-EN 12A-2017 1-96


Specifications

E080 E150 E225-T E300 E400

Softener design Duplex Duplex Triplex Duplex Duplex

Capacity per tank 96 192 192 360 480


(°dH *m³):
() Values at a flow between 40–60 m/h or 1.1–1.7 cm/sec

Resin tank size 63 L 105 L 105 L 194 L 257 L


10 x 54" 13 x 54" 13 x 54" 16 x 65" 18 x 65"
h 1390 mm 1390 mm 1390 mm 1670 mm 720 mm
w Ø260 mm Ø340 mm Ø340 mm Ø410 mm Ø490 mm

Brine tank
h 900 mm 900 mm 1120 mm 1150 mm 1150 mm
w Ø45/57 mm Ø45/57 mm Ø45/57 mm Ø59/67 mm Ø59/67 mm

Floor space
h1 (tank) 1590 mm 1590 mm 1590 mm 1950 mm 2000 mm
h2 (salt tank) 900 mm 900 mm 1390 mm 1670 mm 1720 mm
w 710 mm 800 mm 1200 mm 1050 mm 1100 mm
d 950 mm 950 mm 950 mm 1200 mm 1200 mm

Weight:
(dry) in kg 130 210 290 350 450
(wet) in kg 430 600 770 800 1200

Gravel support layer 12.5 kg 12.5 kg 12.5 kg 25 kg 25 kg

Amount of resin 38 L 75 L 75 L 150 L 200 L

Salt grid height 120 mm 120 mm 120 mm 380 mm 380 mm

Regeneration volume ~320 L ~575 L ~575 L ~920 L ~1230 L

Regeneration time 60 min* 70 min* 85 min* 90 min* 100 min*

Max. regeneration flow 20 L/min* 20 L/min* 20 L/min* 32 L/min* 40 L/min*

Kv value 2.2 m³/h 2.5 m³/h 5.5 m³/h 5.5 m³/h 6.0 m³/h
Salt per regeneration 4.8 kg 8.7 kg 8.7 kg 17.5 kg 23 kg

Brine level measure/ (140 mm) (300 mm) (300 mm) (350 mm) (450 mm)
Setting dimension 240 mm 400 mm 400 mm 510 mm 610 mm
upper level of float cup

Minimum pressure 2 bar 2 bar 2 bar 2 bar 2 bar

Maximum pressure 6 bar 6 bar 6 bar 6.8 bar 6.8 bar

Ambient temperature 1–40 °C 1–40 °C 1–40 °C 1–40 °C 1–40 °C

Water temperature 2–38 °C 2–38 °C 2–38 °C 2–38 °C 2–38 °C

* The values indicated are real values and depend on the actual available pressure.

Fresenius Medical Care Water Technology EG 1-EN 12A-2017 1-97


Electrical supply
A50 A100 A150 A300 A400

Voltage supply 100–230 V 100–230 V 100–230 V 100–230 V 100–230 V


50/60 Hz 50/60 Hz 50/60 Hz 50/60 Hz 50/60 Hz

Per power supply unit 12 V~ 12 V~ 12 V~ 12 V~ 12 V~

Operating conditions

pH working range 0–14


Free chlorine Cl2 working range (max.) 0.3 mg/L (permanent load)
Free chlorine Cl2 stabiliy (max.) 2.0 mg/L

Transport and storage conditions

Storage temperature range +5 °C to +40 °C (protect from frost!)

Materials

Materials used – According to DIN EN ISO 10993–1:2010–04


– Material coming in contact with permeate must be biocompatible.

Head office: Fresenius Medical Care Deutschland GmbH · 61346 Bad Homburg v. d. H. · Germany
Phone: +49 (0) 6172-609-0 · Fax: +49 (0) 6172-609-2191
www.fmc-ag.com

Fresenius Medical Care Water Technology EG 1-EN 12A-2017 1-98


1.20 Softener SK613

1.20.1 Selection table / softener disks for Kinetico softeners

Softener disk 1 2 3 4 5 6 7 8

°dH 3 6 9 12 15 18 22 24

Part number 6319401 6319411 6319421 6319431 6319441 6319451 6319461 6319471

1.20.2 Part number – softener SK613

Part number Description

6327771 Softener SK613 duplex alternate operation for AquaUNO – AquaC UNO H

Part number Description

6340851 Connection set for softener unit SK613

Tip
Components included in connection set SK613
Connection set SK613 for the AquaUNO is delivered without the
reverse osmosis system!

A B C

Fresenius Medical Care Water Technology EG 1-EN 12A-2017 1-99


POS Description

A Softener head connection

B AquaUNO connection unit

C Power supply

1.20.3 Additional specifications for softener SK613

Parameters Values

Component SK613

Capacity Continuous: 20 L/min (max.: 25 L/min)


Capacity per regeneration Disk 1 up to 11 °dH (712 L)
Disk 2 up to 23 °dH (356 L)
Disk 3 up to 30 °dH (237 L)

Regeneration Requires:
– Salt: 0.5 kg
– Time: 11 min
– Water: 34 L

Backwash 5 L/min

Resin content 2 x 4.5 L

Salt capacity in container 20 kg

Connection to water supply ¾"

Water pressure Min. 2.5 bar / max. 6.0 bar

Temperature Max. 35 °C

Feed water quality limits

Pressure range: 2.5–6.0 bar

pH range 0-14

pH working range: 6-10

Free chlorine Cl2 stability: max. 2.0 mg/L

Free chlorine Cl2 working range under permanent load: max. 0.3 mg/L

Fresenius Medical Care Water Technology EG 1-EN 12A-2017 1-100


1.21 Activated carbon filters A050 / A100 / A150 / A300 / A400

Note
Tell us if air freight is required
 When ordering sand filters, Birm filters, Zeolite filters, softeners, and
activated carbon filters, please indicate whether the item is to be
sent via air freight.

Tip
All further information required for an Operational Qualification is
included in the latest Water Pretreatment Service Manual.
This includes subjects such as:
– Programming operating phases
(operation, backwash, fast rinse, regeneration)
– Restrictor holes
– Programming tables
– Calculation examples (daily consumption)
– Error messages

Fresenius Medical Care Water Technology EG 1-EN 12A-2017 1-101


1.21.1 Activated carbon filter (single / dual) selection table

Note
Preferential use
 The following selection tables must be observed when selecting
single / or dual activated carbon filters.

 Minimum dwell time in minutes

Activated carbon filter size A050 A100 A150 A300 A400

Permeate capacity in L/h SINGLE


(at 70% yield)

500 4 min 8 min

1000 4 min 6 min

1500 4 min 6 min 8 min

2000 3 min 5 min 6 min

2500 3 min 4 min

3000 3 min 4 min

4000 3 min

Activated carbon filter size A050 A100 A150 A300 A400

Permeate capacity in L/h DUAL (serial systems)


(at 70% yield)

500 8 min 16 min

1000 8 min 12 min

1500 8 min 12 min 16 min

2000 6 min 10 min 12 min

2500 7 min 9 min

3000 6 min 8 min

4000 6 min

Fresenius Medical Care Water Technology EG 1-EN 12A-2017 1-102


Note
Tell us if air freight is required
 When ordering sand filters, Birm filters, Zeolite filters, softeners, and
activated carbon filters, please indicate whether the item is to be
sent via air freight.

Fresenius Medical Care Water Technology EG 1-EN 12A-2017 1-103


1.21.2 Part number – activated carbon filter (STANDARD)

Part number Description

F00001844 Activated carbon filter A050

F00001845 Activated carbon filter A100

F00001846 Activated carbon filter A150

F00001330 Activated carbon filter A300

F00001331 Activated carbon filter A400

G
H

POS Description

A Outlet block with sampling port and tube connection

B Control head

C Upper sieve

D Riser tube

E Filter bed

F Tank

G Gravel bed

H Lower sieve

Fresenius Medical Care Water Technology EG 1-EN 12A-2017 1-104


Note
Filling on site
 All tanks must be filled on site with the appropriate amounts of gravel
and carbon.

Warning
Filling
 Especially when filling the tanks, care must be taken to ensure that
no material drops into the riser tube and the upper filter sieve.
One single particle is enough to have a negative effect on the proper
functioning of the activated carbon filter.

1.21.3 Part number – A050 (BASIC LINE)

Note
The following applies to all BASIC LINE products:
BASIC LINE components can be ordered without connection blocks.
Connection blocks must be ordered separately.

Part number Description

F00007213 BASIC LINE activated carbon filter A050 BL

1.21.4 Part number – A100 (BASIC LINE)

Part number Description

F00007214 BASIC LINE activated carbon filter A100 BL

1.21.5 Part number – A150 (BASIC LINE)

Part number Description

F00007215 BASIC LINE activated carbon filter A150 BL

Fresenius Medical Care Water Technology EG 1-EN 12A-2017 1-105


1.21.6 Part number – A300 (BASIC LINE)

Part number Description

F00007211 BASIC LINE activated carbon filter A300 BL

1.21.7 Part number – A400 (BASIC LINE)

Part number Description

F00007212 BASIC LINE activated carbon filter A400 BL

 Installation packages

A050 / A100 / A150 / A300 / The installation packages for assemblies A050, A100, A150, A300, and
A400 A400 are included in this installation assembly.

Note
When placing an order, please note:
 Connecting tubes must be planned separately.

Note
Media filter connection set
The media filter connection set is only required if activated carbon
filters (older generation) are replaced by activated carbon filters
(newer generation) and no 1 ¼" tubing is used. The old tubing will then
be used.

Fresenius Medical Care Water Technology EG 1-EN 12A-2017 1-106


1.21.8 SPECIFICATIONS (DATA SHEET) activated carbon filter

Filtration / Chlorine and Chloramine

Key features & functionality

Integrated functionality – Programmable cycle times (weekdays or intervall selection)


– Reliable and easy three-step program control
– Monitoring of history values
– Backwash cycle scan with optical sensor
– Dead-space free sample port
– 3-cycle active carbon filter
– Simple piping installation
– Large LCD display for simplified programming
– Optical sensor for precision cycle positioning
– Super capacitor for keeping time of day during power outage
– Programming stored in memory and will not be lost due to power
outages
Steam activated, coal based granular activated carbon
Specific advantages:
– It has a large inner surface and therefore results a high adsorptive
capacity
– Recommended for dechloration.
– Filtration of organic impurities and also acting as a mechanical filter
for particulate reduction.
– The best all-round performing filter for purification of water.

Fresenius Medical Care Water Technology EG 1-EN 12A-2017 1-107


Specifications

A50 A100 A150 A300 A400

Weight
(not filled 70 kg 100 kg 155 kg 190 kg 220 kg
(filled) 170 kg 290 kg 400 kg 430 kg 540 kg

Gravel support layer 25 kg 25 kg 25 kg 25 kg 25 kg

Activated carbon bed 50 L 100 L 150 L 200 L 250 L

Filter tank size 105 L 170 L 250 L 250 L 310 L


13 x 54" 16 x 65" 18 x 65" 18 x 65" 21 x 60"
h 1400 mm 1620 mm 1650 mm 1650 mm 1720 mm
w Ø340 mm Ø410 mm Ø470 mm Ø470 mm Ø550 mm

Floor Space
h 1600 mm 1870 mm 1920 mm 2000 mm 2000 mm
w 350 mm 420 mm 500 mm 550 mm 550 mm
d 600 mm 600 mm 600 mm 720 mm 720 mm

Freeboard 550 mm 690 mm 700 mm 430 mm 400 mm


Riser tube Ø Ø 28 mm Ø 28 mm Ø 28 mm Ø 48.3 mm Ø 48.3 mm
Distance above upper 20–25 mm 20–25 mm 20–25 mm 0–5 mm 0–5 mm
edge of tank

BACKWASH:
Rinse volume ~350 L ~500 L ~750 L ~720 L ~960 L

Backwash flow* 45 L/min* 45 L/min* 45 L/min* 60 L/min* 60 L/min*

Backwash time Individually Individually Individually Individually Individually


adjustable adjustable adjustable adjustable adjustable

Kv value 2.7 m³/h 2.8 m³/h 3.0 m³/h 6.1 m³/h 6.5 m³/h

Minimum pressure 2 bar 2 bar 2 bar 2 bar 2 bar

Maximum pressure 6 bar 6 bar 6 bar 6.8 bar 6.8 bar

Ambient temperature 1–40 °C 1–40 °C 1–40 °C 1–40 °C 1–40 °C

Water temperature 2–38 °C 2–38 °C 2–38 °C 2–38 °C 2–38 °C

* the values indicated are real values and depend on the actual conditions and available pressure

Electrical supply
A50 A100 A150 A300 A400

Voltage supply 100–230 V 100–230 V 100–230 V 100–230 V 100–230 V


50/60 Hz 50/60 Hz 50/60 Hz 50/60 Hz 50/60 Hz

Per power supply unit 12 V~ 12 V~ 12 V~ 12 V~ 12 V~

Fresenius Medical Care Water Technology EG 1-EN 12A-2017 1-108


Transport and storage conditions

Storage temperature range +5 °C to +40 °C (protect from frost!)

Materials

Materials used According to DIN EN ISO 10993–1:2010–04, components coming


into contact with permeate must be biocompatible.

Head office: Fresenius Medical Care Deutschland GmbH · 61346 Bad Homburg v. d. H. · Germany
Phone: +49 (0) 6172-609-0 · Fax: +49 (0) 6172-609-2191
www.fmc-ag.com

Fresenius Medical Care Water Technology EG 1-EN 12A-2017 1-109


1.22 Feed water for AquaUNO / AquaC UNO H home dialysis

1.22.1 Part number – home dialysis feed water

Part number Description

6343401 AquaUNO / AquaC UNO H prefiltration unit for wall-mounted installation

Note
The connection to the water inlet side can be made either on the left or
the right. A set of installation instructions is included.

A B C D E

POS Description
A Stop valve (ball valve)
B Pressure reducer
C Particle filter (filter cartridge; 9 ¾" / 10 µm / part no.: 6308801)
D AquaSTOP (optional); see "Configuration options" 1.27.6 (see Chapter 1.22.2 on page 1-111)
E Pipe disconnector

The materials are not delivered preassembled. Only the unit with the drain funnel is preassembled. This unit is
fitted with a socket combination.

Fresenius Medical Care Water Technology EG 1-EN 12A-2017 1-110


1.22.2 Configuration options

Part number Description

6312791 AquaSTOP option (230 V version)

Part number Description

6362401 AquaSTOP 110 V option (100–240 V AC / 47–63 Hz)

Tip
For further information regarding the options, also refer to the
"OPTIONS / prefiltration" chapter.

Fresenius Medical Care Water Technology EG 1-EN 12A-2017 1-111


1.23 AquaSOFT

1.23.1 Part number – AquaSOFT

Part number Description

6312351 AquaSOFT soft water monitoring unit with accessories package

6360171 AquaSOFT connection set

Front view / unit closed:

AquaSOFT connection set

Front view / unit open:

A B

POS Description

A Hydraulics unit

B Electronics unit

Fresenius Medical Care Water Technology EG 1-EN 12A-2017 1-112


 AquaSOFT connection adapter

Part number Description

6360171 AquaSOFT connection adapter


– Additional connection adapter required for the AquaSOFT and for later installation
of an AquaSOFT into the water pretreatment system.

 Country-specific power plugs

Part number Description

F00005722 For identification of the country-specific type (see Chapter 1.25.7 on page 1-123)

Part number Description

6312361 Hardness sensor (available as a spare part)

Warning
Pay attention to the maximum shelf-life
Maximum shelf life of the hardness sensor: 12 months
Recommendation:
 Store the sensor in a cool and dark place.

Fresenius Medical Care Water Technology EG 1-EN 12A-2017 1-113


1.23.2 SPECIFICATIONS (DATA SHEET) for AquaSOFT

Soft Water Monitoring Unit

The AquaSOFT ist the ideal system to control the inflow water hardness for a reverse osmosis system.
Chemical free online water hardness monitoring
- Potentiometric measurement method with a calcium and magnesium-selective sensor.

Key features & functionality

Integrated functionality – Detailed reporting for hardness limits, raw water hardness and
measuring intervals.
– The monitoring unit continuously monitors the post-softener water
hardness
– The quality of the measuring probe is monitored by its measuring
method and in case of a degradation of the quality, the required
manual replacement of the measuring probe is signaled automa-
tically
– The measuring system not only ensures completely autonomous
monitoring of the quality of the soft water, but also monitors the
reliability of the measuring procedure and of the automatically
controlled measuring function.
– Manual and automatic assessment of the sensor quality
– Evaluating the calibration of the sensor quality
– Large LCD display for simplified programming
– Programming stored in memory and will not be lost due to power
outages

Fresenius Medical Care Water Technology EG 1-EN 12A-2017 1-114


Specifications

Feed water hardness level 1–99 °dH / 0.2–17.7 mmol/L

Dimensions
h 250 mm
w 400 mm
d) 160 mm

Weight (empty / filled) approx. 8 kg

Alarm limit settings 0.05–1.0 °dH / 0.01–1.8 mmol/L


Measurement cycle 0.5–30 min
Sensor check automatically
Signaling – Exceeded alarm limits
– Exceeded brine limits
– Replacement of hardness measuring probe
External signalling – Active current loop 4–20 mA
– RS 232 interface
External measurement value control Volt free contacts
Sensor service life 6–9 months; (or earlier if required)

Electrical supply

Electrical supply 100–230 V ~ AC Schuko 50–60 Hz


Safety class Class I (protective ground)
Power consumption 20 Watt

Electrical safety (classification according to EN 60601-1:2006, IEC 60601-1:2005)


Type of protection against electric shock Protection class I
Degree of protection against electric shock Type B
Degree of protection against ingress of liquids Drip-proof
Leakage currents According to EN 60601-1:2006
Overvoltage category II
Pollution severity II
Material group III b
Operating mode Continuous operation

Operating conditions

Water hardness Softwater < 1.0 °dH


Iron < 0.1 mg/L
Manganese < 0.1 mg/L
Chloride < 100 mg/L
Silicate < 25 mg/L
Total salt content < 1500 mg/L
Total chlorine < 0.1 mg/L
Silt density index / SDI < 3

Feed water temperature +5 to +30 °C


Feed water pressure Dynamic 1.0–10 bar
Soft water pressure Dynamic 1.0–10 bar
Ambient temperature range +5 to +45 °C
Relative humitidy Up to 80% at 20 °C (non-condensing)
Feed water temperature +5 to +30 °C

Fresenius Medical Care Water Technology EG 1-EN 12A-2017 1-115


Installation requirements

Feed water quality In accordance with the applicable national drinking water decree
Soft water quality Free from fat, oil and brine
Feed water hardness level 1–99 °dH / 0.2–17.7 mmol/L
Soft water hardness level > 0.01 °dH / > 0.002 mmol/L
Microbial count < 5000 CFU/mL

Feed water connector 1/4 ‘‘ female thread


Soft water connector 1/4 ‘‘ female thread
Drain > d 15 mm; no pressure
Installation altitude Up to 3000 m above sea level

Transport and storage conditions

Storage of hardness measuring probes – Maximum shelf-life: 12 months


– +5 °C to +12 °C (protect from frost!)
Recommended storage location Dark room

Materials

Materials used According to DIN EN ISO 10993–1:2010–04

Head office: Fresenius Medical Care Deutschland GmbH · 61346 Bad Homburg v. d. H. · Germany
Phone: +49 (0) 6172-609-0 · Fax: +49 (0) 6172-609-2191
www.fmc-ag.com

Fresenius Medical Care Water Technology EG 1-EN 12A-2017 1-116


1.24 Drain kit for water pretreatment components

1.24.1 Part number – drain kit

Part number Description

F00001404 Drain kit


Scope of delivery:
– Drain funnel, DN 70
– Elbow, 45°; DN 70
– Mounting clip
– Drain plate and retaining plate with mounting hardware (without drain adapters)

 Design and components on the filter plate

G
F
A

B/C/D

Fresenius Medical Care Water Technology EG 1-EN 12A-2017 1-117


POS Illustration Description
A Part number: 6364331
Drain – Magnum softener unit (E300 / E400)
– Required connections on the drain plate: 2 / softener unit
Drain – Magnum sand filter / activated carbon filter (S300 / S400 / A300 / A400)
– Required connections on the drain plate: 1 / filter

Drain adapters and drain tubing are delivered with the filtration units and the softener units.

POS Illustration Description


B Part number: 6364341
Drain – Performa softener unit (E080 / E150 / E225-T)
– Required connections on the drain plate:
– Softener unit E080 / E150: 2 / softener unit
– Softener unit E225-T: 3 / softener unit
Drain – Performa sand filter / activated carbon filter (S140 / S200 / A050 / A100 / A150)
– Required connections on the drain plate: 1 / filter

Drain adapters and drain tubing are delivered with the filtration units and the softener units.

POS Illustration Description


C Part number: 6364341
Brine tank overflow tube (all Performa and Magnum softeners)
– Required connections on the drain plate: 1 / softener (connection position x)
Note:
 The brine overflow tubing can also be connected directly to the drain plate without
using the adapter fitting.

Drain adapters and drain tubing are delivered with the filtration units and the softener units.

Fresenius Medical Care Water Technology EG 1-EN 12A-2017 1-118


POS Illustration Description
D Kinetico drain tube
– PE tube, d12.6 mm
– PE tube, d15.8 mm
Universal drain adapter, part no: 6364341
 Use of the drain adapters in the pressurized drain section is recommended.
– Required connections on the drain plate: 1 / softener unit

Drain adapters and drain tubing are delivered with the filtration units and the softener units.

POS Illustration Description

E/F AquaSOFT drain connection


– Required connections on the drain plate: 1
Note:
Connected directly to the drain plate without using the drain adapter.

POS Illustration Description

G Servo flow line – Magnum softener units (E300 / E400)


– Required connections on the drain plate: 2 / softener unit
Servo flow line – Magnum filtration units (S300 / S400 / A300 / A400)
– Required connections on the drain plate: 1 / filter

Fresenius Medical Care Water Technology EG 1-EN 12A-2017 1-119


1.25 Power supply

1.25.1 Part number – power supply

Part number Description

6326601 Grounded socket, surface-mounted type / 230 V / 16 A

POS Description
A Frame

B Socket housing

C Fixing screw

1.25.2 Additional specifications

 Power supply, surface-mounted type

Part number Description

6326601 Grounded socket, surface-mounted type / 230 V / 16 A

 Option : Europlug insert

Part number Description

F40001061 Option : Europlug insert

Fresenius Medical Care Water Technology EG 1-EN 12A-2017 1-120


1.25.3 Part number – fixed connection power supply

Part number Description

6328471 Lockable CEE socket / 32 A

6344971 Lockable CEE socket / 16 A

POS Description

A Disconnector

B Housing

C Cap / power supply

D Measurement point

1.25.4 Additional specifications

Tip

For specifications, see documents included in scope of delivery.

Fresenius Medical Care Water Technology EG 1-EN 12A-2017 1-121


1.25.5 Part number – home dialysis power supply

Part number Description

6344601 Socket combination: 4 x grounded sockets / 1 x CEE

To be observed during installation


Additional potential equalization as stipulated
by German standard DIN VDE 0100, part 410,
is required. This must include all external
conductive parts which might be touched by
A
the patients during dialysis (range around the
patient chair: 1.25 m).
 Existing sockets which the patient might
be able to touch during dialysis must be
uninstalled.

E
B

D C

POS Description

A Ground fault interrupter, 25 A / 30 mA

B Socket

C CEE socket, 2 pin + SL haemodialysis system

D Socket

E Socket

1.25.6 Additional specifications

Tip

For specifications, see documents included in scope of delivery.

Fresenius Medical Care Water Technology EG 1-EN 12A-2017 1-122


1.25.7 Country-specific power plugs

Country-specific power plugs are available for the following systems:

– AquaUNO
– AquaWTU
– AquaUNO, AquaC UNO H
– CDS3
– AquaSOFT

Note
Country-specific types
 For shipments to foreign countries, the devices mentioned must be
provided with the power plug type that is specific to the country of
destination.

Order number AquaUNO AquaWTU AquaC UNO H AquaSOFT


F00005722
In document EG 2 EG 2 EG 2 EG 1

Power cable with US NEMA plug, e.g., for:


- Japan, Cuba, Panama, Venezuela, Vietnam

Plug type B NEMA 5-15; 3-pin

Power cable with US NEMA plug, e.g., for:


- Canada

Plug type SJT hospital, straight;


NEMA 5-15; 3-pin

Power cable with UK plug, e.g., for:


- UK, Ireland, Kenya, Malaysia, Tanzania, Cyprus, United Arab
Emirates

Power cable with Swiss plug , e.g., for:


- Switzerland

Power cable with Australian plug, e.g., for:


- Australia, New Zealand, China

Fresenius Medical Care Water Technology EG 1-EN 12A-2017 1-123


1.26 OPTIONS / prefiltration

1.26.1 Automatic backwashing feature Z11S

Part number Description

6323271 Automatic backwashing feature Z11S

Specifications
– Backwash time approx. 25 seconds
– 230 V, 50 / 60 Hz
– Power cable: 1.5 m

1.26.2 Digital timer

Part number Description

6310601 Digital timer

Alternative model

Specifications
– for automatic backwashing feature Z11S

Fresenius Medical Care Water Technology EG 1-EN 12A-2017 1-124


1.26.3 Pressure Manager

Part number Description

6312481 Pressure Manager 220–240 V type PM 1–22 (2.2 bar)


or:
or:
Pressure Manager 220–240 V type PM 1–15 (1.5 bar)
6324341

 Details and specifications of the listed options are listed in the chapter
"Booster pump".

1.26.4 Extension tank, 750 liters (optional)

Part number Description

6316741 Extension tank, 750 liters (optional)

1.26.5 Drain kit (for AquaWTU and AquaUNO)

Part number Description

6326311 Drain kit (for AquaWTU and AquaUNO)

Latest illustration not


available

Fresenius Medical Care Water Technology EG 1-EN 12A-2017 1-125


1.26.6 Filtration unit, optional prefilter set with 5" AquaUNO pressure gage

Part number Description

6312761 Filtration unit, optional prefilter set with 5" AquaUNO pressure gage

1.26.7 Distributor, 1 ¼" external thread

Part number Description

F00001930 Distributor, 1 ¼" external thread


(to create a bypass function for components of the water pretreatment system)

1.26.8 DN 70 drain kit

Part number Description

F00001404 DN 70 drain kit (for reverse osmosis systems)

Fresenius Medical Care Water Technology EG 1-EN 12A-2017 1-126


1.26.9 AquaPRE DETECT

Part number Description

F40005152 AquaPRE DETECT 100–240 V

– Connections for up to 3 water sensors (without position detection)


– Connection for 1 water sensor (with position detection)

Note
– If a water sensor with a jack plug is installed, position detection is
disabled.
 Water sensors (accessories) must be ordered separately.

– The water detector can switch a solenoid valve at a maximum


switching capacity of 15 VA using the existing line voltage.
– Once the water detector is connected to the line voltage supply, the
water detector switches the solenoid valve once every 24 hours in
order to prevent the valve tappet from becoming jammed.

Accessories
AquaPRE DETECT Part number Description

6313721 Water sensor


– GWF-1s;
– Jack plug, 2.5 mm; cable is 2 m long

6341781 Leakage sensor with position detection


(AquaDETECTOR)
– 2 m long

Fresenius Medical Care Water Technology EG 1-EN 12A-2017 1-127


1.27 Retrofit kits

Part number Description

6362211 Kinetico-Autotrol modification kit

Part number Description

F00001810 Softener connection set


– 1 ¼" internal thread to 1" external thread

Fresenius Medical Care Water Technology EG 1-EN 12A-2017 1-128


1.28 Installation material

Part number Description

6326701 Pipe clip, 25–28 mm, galvanized / two parts, M8

6311891 Screw, M8 x 80 mm / galvanized

6314961 TOX TRI 10 / 61 expansion bolt for S10 screws

5728021 Pipe clamp, d25 / DN 20 with clip

6309781 Screw, SPAX 4 x 40 mm / galvanized

6326611 TOX TRI 6 / 36 expansion bolt for D4 screws; 0-D5

6326261 TFE thread member / Loctite 55 / 50 m

6311301 KB cable tie, 4.8 x 290 mm

6345021 Connector for sleeveless, cast-iron drains; DN 50

Fresenius Medical Care Water Technology EG 1-EN 12A-2017 1-129


1.29 Consumables and accessories

1.29.1 Consumables for softener and activated carbon filter

Part number Description Illustration

6308541 Gravel bag, 2–3.15 mm (25 kg)

6308561 Gravel bag, 1-2 mm (25 kg)

6316991 Birm, 28 L (iron removal)

6308571 Activated carbon; JZ 1050 (50 L)

6340201 LEWATIT ion exchanger resin (25 L resin)

M533041 Nitrate selective anion exchanger resin (25 L bag / 16 kg;


water pretreatment system)
Not illustrated

6315591 Regeneration salt tablets, 25 kg; SK613 (AquaWTU,


AquaUNO, AquaC UNO H)

F40001525 Zeolite filter material:


28.3 L bag

Fresenius Medical Care Water Technology EG 1-EN 12A-2017 1-130


1.29.2 Consumables for filter

Part no. Options – description Batch size

6349701 Filter element 20" – 5 µm; Big Blue Packaging unit: 1


Non-US origin:
M533891

F40003479 Packaging unit: 6

6349711 Filter element 20" – 20 µm; Big Blue Packaging unit: 1


Non-US origin:
M533881

F40003480 Packaging unit: 6

Part number Description Illustration

6361351 Filter cartridge, Ø 4 1/2 x 20"; 1 µm

6325671 50 µm filter cartridge for backwashable prefilter


(1" and 1 1/4")

Fresenius Medical Care Water Technology EG 1-EN 12A-2017 1-131


Part number Description Illustration

6310571 100 µm filter cartridge for backwashable prefilter


(1" and 1 1/4")

6325141 200 µm filter cartridge for backwashable prefilter


(1" and 1 1/4")

6360731 100 µm filter cartridge for backwashable prefilter


(1 1/2")

Fresenius Medical Care Water Technology EG 1-EN 12A-2017 1-132


1.29.3 AquaC CART consumables

Part no. Options – description Batch size

6308791 Filter element 20" – 5 µm Packaging unit: 1

F40003482 Packaging unit: 20

Part no. Options – description Batch size

6308771 Filter element 20" – 1 µm Packaging unit: 1

F40003483 Packaging unit: 20

Part no. Options – description Batch size

6324701 Filter element 20" – 5 µm Order quantity 1

F40003625 Order quantity 15

Part number Description Usage

6349071 Washable filter element, 20" / 50 µm Standard

6349581 Washable filter element, 20" / 100 µm Optional

6327331 Filter element, 20" / 20 µm Standard

6308571 Activated carbon; (50 L) Extended

6316991 Birm, 28 L (iron removal) Iron removal


(as a possible addition
to softener)

6340201 LEWATIT ion exchanger resin Extended; in softener

Fresenius Medical Care Water Technology EG 1-EN 12A-2017 1-133


1.29.4 AquaC CART Small consumables

Part no. Options – description Batch size

6308761 Filter element 9 7/8" – 1 µm Packaging unit: 1

F40003481 Packaging unit: 40

Part no. Options – description Batch size

6321551 Filter element 9 3/4" – 5 µm Order quantity 1

F40003488 Order quantity 15

Part number Description

6308781 Filter element, particle filter, 9 ¾"; 5 µm

6340831 Filter element, particle filter, 9 ¾"; 20 µm

1.29.5 AquaC CART Advanced / AquaC CART Advanced plus consumables

Part no. Options – description Batch size

6308791 Filter element 20" – 5 µm Packaging unit: 1

F40003482 Packaging unit: 20

Part number Description

6327331 Filter element, 20" / 20 µm

M530781 Block salt, 2 x 4 kg

M6315591 Tablet salt

E06000439 Softener bottles

Fresenius Medical Care Water Technology EG 1-EN 12A-2017 1-134


1.29.6 Accessories / hardness level disks for Kinetico softeners

Hardness disk 1 2 3 4 5 6 7 8

°dH 3 6 9 12 15 18 22 24

Part number 6319401 6319411 6319421 6319431 6319441 6319451 6319461 6319471

Fresenius Medical Care Water Technology EG 1-EN 12A-2017 1-135


1.30 Packaging for air freight

Note
Generally applicable for the following packaging
The types of packaging named below are only required for the softeners
listed and for sending via air freight.

 Packaging for softeners

Tip
No dedicated packaging.
Dispatched lying horizontal on europallets

Part number Type of packaging Usage

F00005426 Packaging for softeners E225T / E300 / E400; Air freight packaging
packaging:
– Horizontal transport
W: 0.8 m packaging
H: 1.5 m
D: 1.2 m

Fresenius Medical Care Water Technology EG 1-EN 12A-2017 1-136


1.31 Standard tool kit

Tip
The information below provides details of the standard tool kit of the
Infrastructure Water Treatment department.
Any special tools not contained in the tool kit are listed in the respective
descriptions under "Required tools and installation material".

Item Qty. Description

Tool kit part number: 6702881

1 1x – Tool case

2 1x – Pocket caliper

3 1x – Tape measure

4 1x – Thickness gage

5 1x – Plastic hammer

6 1x – Center punch

7 1x – Metal saw

8 1x – Saw blades

9 1x – Precision needle file set

10 1x – Needle file grip

11 1x – Thread brush

12 1x – Quick wire stripping pliers

13 1x – Telephone scissors

14 1x – Cable knife

15 1x – Allen wrench set, 8 pieces

16 1x – Socket set, 18 pieces

17 1x – Screwdriver, short, size 2

18 1x – Angled screwdriver

19 1x – Watchmaker screwdriver set

20 1x – Voltage checker

21 1x – Pipe pliers

22 1x – Combination pliers

23 1x – Long nose pliers

24 1x – Telephone pliers

Fresenius Medical Care Water Technology EG 1-EN 12A-2017 1-137


Item Qty. Description

25 1x – Side cutter

26 1x – Electronic side cutter

27 4x – Arterial clamp

28 1x – Tweezer, straight

29 1x – Tweezer, angled

30 1x – Watchmaker magnifying glass

31 1x – Telescopic search mirror

32 1x – Mini flashlight

33 1x – 3-prong grabbing tool

34 1x – IC extractor, 6 / 8

35 1x – IC extractor, 14 / 20

36 1x – IC extractor, 24 / 28

37 1x – ERSA Multitip soldering set, 220 V

Alternatively

38 1x – ERSA Multitip soldering set, 110 V

39 1x – ERSA desoldering pump

40 1x – ERSA desoldering wire

41 1x – Hand oiler

42 1x – Holding tool for knobs, green

43 1x – Digital stop watch

44 1x – Ball point Allen wrench, 5 mm

45 1x – Allen wrench, 1.5 mm

Fresenius Medical Care Water Technology EG 1-EN 12A-2017 1-138


1.32 Standard installation tools

Tip
The following is a list of the recommended standard installation tools
for all FWT fields of installation.
Any special tools not contained in the tool kit are listed in the respective
descriptions under "Required tools and installation material".

Part number Qty. Description

––– 1x Siltec ELMAG compressor, 240 / 10 / 5 W

––– 1x Rotary hammer (Hilti) with 50 mm drill bit

––– 2x Hammer drill

––– 1x Masonry drill set, 5 / 6 / 8 / 10 / 12 / 14 mm

––– 2x Drill bit, 300 or 400 mm length, Ø 8 mm and 10 mm

6702881 1x Tool kit (for complete list, see standard tool kit)

––– 1x Fitting pliers, chromium-plated (adjustable wrench)

––– 1x Water pump pliers (large)

6305491 1x Oetiker clamp pliers 12.8 / 13.8 / 14.8 mm

––– 1x Ratchet wrench and nut set / square bits

5100001 2x Cordless drill driver

––– 1x Hacksaw with spare blades

––– 1x Metal-cutting saw with spare blades

––– 1x Pipe deburring and chamfering tool, e.g., for PVC

––– 1x Georg Fischer pipe cutter, type KRA 63, d10–63 mm

––– 1x Pro-Gun Vinyl Pipe Cutter, Narvik KTS-100

––– 1x Heat gun

5100341 1x Double open-ended wrench kit


– Double open-ended wrench, 6 x 7
– Double open-ended wrench, 10 x 13
– Double open-ended wrench, 12 x 13
– Double open-ended wrench, 16 x 17
– Double open-ended wrench, 17 x 19
– Double open-ended wrench, 19 x 22

6307811 1x Spare ink cartridge for HP450 CBI

Fresenius Medical Care Water Technology EG 1-EN 12A-2017 1-139


Part number Qty. Description

5100021 1x Twist drill set; 1.0 to 13.0 / in 0.5 steps

5108921 1x Water pump pliers, 300 mm

5108921 1x Water pump pliers, 200 mm

5100611 1x Metal hammer, 500 g

5100441 1x Plastic hammer, 27 mm

5100501 1x Tape measure, BMI 3 m

6310671 1x UV goggles

6305571 1x Goggles

5100301 1x Magnastat soldering iron, 230 V / 60 W

5109191 1x LCD hot-air dryer, 230 V / 1600 W

5100001 1x Bosch cordless power drill, GSR 12 VE-2

6305401 1x Oetiker pliers for single ear O clips

Fresenius Medical Care Water Technology EG 1-EN 12A-2017 1-140


1.33 Additional installation tools

Tip
The following is a list of the additional installation tools
recommended by FME for all FWT fields of installation.

Part number Qty. Description

6306381 1x Measuring set

––– 1x Hammer bit, 6 x 150 / 210

––– 1x Hammer bit, 8 x 100 / 160

––– 1x Hammer bit, 10 x 200 / 260

––– 1x Hammer bit, 12 x 200 / 260

––– 1x Hammer bit, 16 x 400 / 460

––– 1x Hilti hammer bit 28

––– 1x Pilot bit HSS A2-SS

––– 1x Pilot bit ejection spring

––– 1x HSS spare centering bit

––– 1x Hole saw, HSS BI, 57 mm

––– 1x Hole saw, HSS BI, 60 mm

––– 1x Hole saw, HSS BI, 64 mm

––– 1x Hole saw, HSS BI, 67 mm

––– 1x ½" hex socket set, 29 pc

––– 1x Saw frame (hacksaw)

––– 1x Hand blade, HSS BI

––– 1x Hand blades, Bi HSSE, 18 teeth

––– 1x Saw frame (handle) for 300 mm blades

––– 1x Compass saw blades, set (5) for plastic, short

––– 1x Compass saw blades, set (5) for metal, short

––– 1x Compass saw blades, set (5) for plastic, long

––– 1x Compass saw blades, set (5) for metal, long

––– 1x Abrasive cutoff wheels (50 pc), 125 mm x 1.5 mm

––– 1x Grinding wheels (25 pc), 125 mm x 6 mm

––– 1x Deburrer, s/s / Cu, 10–54 mm

––– 1x Scissors, ROS-P 42.P

Fresenius Medical Care Water Technology EG 1-EN 12A-2017 1-141


Part number Qty. Description

––– 1x Center bit, 4–30, HSSE / TiN

––– 1x Step drill, 7.0–32.5 mm, TiN

––– 1x Long nose pliers, length 260 mm

––– 1x Bolt cutter, length 750 mm

––– 1x Folding meter stick, E-Top, 2 m

––– 1x Spirit level, 800 mm

––– 1x Ear muffs

––– 1x Aluminum folding ladder

––– 1x Lamp, 500 W

––– 1x Cable reel, 50 m

––– 1x Lamp, spare bulbs

––– 1x Hilti power drill TE16C

––– 1x Spare battery / cordless power drill, Bosch GSR 12 VE-2

––– 1x Angle chuck, 0–10 mm

––– 1x Cordless lamp

––– 1x Compass saw, JSPE 90 X

––– 1x Right-angle grinder, 125 mm, AGV 13-125 QX

––– 1x Kärcher industrial-type vacuum cleaner, small

––– 1x Pipe cutter

––– 1x Gloves (Milw.)

––– 1x Bit check

––– 1x Utility pliers

––– 1x Utility pliers

––– 1x Plastic jaws for fitting pliers

––– 1x Diagonal side cutter

––– 1x Hilti dust collector TE-DRS-S

––– 1x Safety helmet

Fresenius Medical Care Water Technology EG 1-EN 12A-2017 1-142


1.34 Special tools

Tip
The following is a list of the special tools required for the FWT field of
installation.
 Only these special tools may be used for all installation activities as
specified in the installation instructions.

Part number Usage Description

--- MediaC Special open-end wrench / size 15 / 17

--- MediaC Special open-end wrench / size 16 / 19

F40002486 MediaC, REHAU mounting tool kit,


manual for installing RAUTITAN flex pipe

6318631 Installation of Mounting tool, PEX tube; semicircular, s/s


permeate and
concentrate
lines

6340301 MediaC, RAUTOOL H1, complete


hydraulic
Hydraulic press

6305491 Installation of Oetiker pliers for single ear O clips


permeate and
concentrate
lines

Fresenius Medical Care Water Technology EG 1-EN 12A-2017 1-143


1.35 Installation test equipment

Tip
The following is a list of the recommended installation test equipment
for all FWT fields of installation.

Part number Qty. Description

6301461 1x Conductivity meter with immersion electrode (630 063 5) and adapter for dialysis
connection

6300651 1x Pressure measurement set up to 16 bar

M307711 1x HMED with case and accessories for pressure adjustment on the CDS

6306581 1x Multimeter, e.g., Fluke 87; Metrahit 25S

6318111 1x SDI measuring device

Fresenius Medical Care Water Technology EG 1-EN 12A-2017 1-144

You might also like