PRE FEASIBILITY REPORT

For

PROPOSED EXPANSION OF SPECIALTY CHEMICALS

MANUFACTURING UNIT

of

M/s. SONGWON SPECIALTY CHEMICALS–INDIA P. LTD.

PLOT NO. 26 & 26 B, GIDC ESTATE,
PANOLI-394116, TALUKA: ANKLESHWAR,
DIST: BHARUCH, GUJARAT

1
 CONTENTS

Sr. Description Page

No. No.
1. Executive Summary 3
2. Introduction of the Project/Background information 23
3. Project Description 25
4. Site Analysis 30
5. Planning Brief 32
6. Proposed Infrastructure 33
7. Rehabilitation and resettlement (R & R) Plan 35
8. Project Schedule & Cost Estimates 35
9. Analysis of Proposal (Final Recommendations) 35

2
1.0 EXECUTIVE SUMMARY
1.1 Company Profile
M/s. Songwon Specialty Chemicals-India P. Ltd. proposes expansion of specialty chemicals
Manufacturing unit located at Plot no. 26 &26 B, GIDC Estate, Panoli-394116, Taluka:
Ankleshwar, Dist: Bharuch, Gujarat.

1.2 Project Details

1.2.1 Products along with Production Capacity
After Additional
recently
Total
Existing applied
after
Sr. (as per Proposed CAS Number
Product proposed
No. CC&A) change in
expansion
Product
mix
MT/Month
Quent 19/ Songnox PQ/ (2,4 Di-
1 Tert-Butyl) (1,1-Biphenyl)-4-4’ 100 90 + 110 200 119345-01-6
Diylbisphosphonite

EDOT (3,4-
2 11 10 + 10 20 126213-50-1
Ethylenedioxythiophene)
Songnox 5650/ 4-((4,6-
Bis(octylthio)-1,3,5-triazin-2-
3 0 10 50 991-84-4
yl)amino)-2,6-di-tert- + 40
butylphenol)
DMTBA / Dimethyl 2, 2-
4 0 0 + 40 40 16002-29-2
thiobisacetate

Quent 68/ Songnox 1680/

5 Richfos/ Tris (2,4-diter- 20 1 + 849 850 95906-11-9
butylphenyl) phosphate
BTOD / 2-(2, 4-Dihydroxy
6 phenyl) 4, 6-(2, 4-Xylyl)-1, 3, 5- 0 0 + 40 40 1668-53-7
Triazine
CS-400 / 2-[2-hydroxy-4-[2-
Hydroxy 3-
tridecyloxypropyl]oxy]phenyl]-
7 4, 6-bis (2,4-dimethylphenyl)- 0 2 10 153519-44-9
1,3,5-triazine, 2-[2-hydroxy-4- +8
[2-Hydroxy 3-
didecyloxypropyl]oxy]phenyl]-4,

3
 6-bis (2,4-dimethylphenyl)-
1,3,5-triazine (1:1)

SS 1164 / 2-[2-hydroxy-4-[2-
Hydroxy-3-octyl] oxy] phenyl]-4,
8 0 0.5 10 2725-22-6
6-bis (2, 4-dimethylphenyl)-1, 3, + 9.5
5-triazine
SS 460 / 2, 4-bis [2-hydroxy-4-
9 butoxyphenyl]-6-(2, 4- 0 0 + 10 10 208343-47-9
dibutoxyphenyl)-1, 3, 5-triazine
SS CS 479 / 2-{2-hydroxy-4-
[(octyloxycarbonyl)
10 0 0 10 204848-45-3
ethylideneoxy] phenyl}-4, 6-Bis + 10
(4-biphenyl)-1, 3, 5-triazine
Bisphenol-Z / 1,1-Bis(4-
11 0 0.5 + 9.5 10 843-55-0
hydroxyphenyl)cyclohexane

R &D plant (New product + 15

12 0 0 15 --
development)

BTZ-928 / UV- 928/ 2-(2H-

Benzotriazol-2-yl)-6-(1-methyl-
13 0 0 73936-91-1
1-phenylethyl)-4-(1, 1, 3, 3-
tetramethylbutyl) phenol + 200 200
BTZ-234 / UV - 234 / Phenol, 2-
14 (2H-benzotriazol-2-yl)-4, 6-bis 0 0 70321-86-7
(1-methyl-1-phenylethyl)
BTZ-326 / UV - 326 / 2-(5-
15 Chloro-2-benzotriazolyl)-6-tert- 0 0 25973-55-1
butyl-p-cresol]
+ 200 200
BTZ-329 / UV - 329 / 2- (2'-
16 Hydroxy-5'-tert-octylphenyl) 0 0 3147-75-9
benzotriazole

17 OCOP / O-cumyl-t-octylphenol 0 0 73936-80-6

+ 200 200
18 DCP / 2, 4-Dicumylphenol 0 0 106060-52-0

19 L 670 / nonyl Diphenyl amine 0 1 400 122-39-4

4
 L-570 / Octyl Diphenyl amine + 397
(Benzenamine, N-phenyl-,
20 0 2 68411-46-1
reaction products with 2, 4, 4-
trimethylpentene)
FR 200 / 9-Phenylsulfanyl-9H-
21 0 0.5 306318-53-6
carbazole
FR 203 / bis(2,2,6,6- + 39 40
tetramethyl-1-
22 0 0.5 1771689-37-2
(phenylthio)piperidin-4-yl)
carbonate
SS SW 20 / 3-[3-tert-butyl-5-
(2H-benzotriazol-2-yl)-4-
23 0 0 84268-33-7
hydroxyphenyl] propionic acid
methyl ester
SS CS 1130 / b-(2-H-
Benzotriazole-2-yl)-4-hydroxy-
5-tert.butylphenyl]-propionic
acid poly(ethylene glycol) 300- 104810-48-2
24 ester and Bis{b-[3-(2-H- 0 0 104810-47-1
Benzotriazole-2-yl)-4-hydroxy- + 300 25322-68-3
5-tert.butylphenyl]-
propionicacid}-poly(ethylene
glycol) 300-ester
SS UVA 384-2 / 3-(2H-
Benzotriazolyl)-5-(1, 1-di-
127519-17-9
25 methylethyl)-4-hydroxy- 0 0 300
108-65-6
benzenepropanoic acid octyl
esters
SS UVA 109 / Octyl 3-[3-tert-
butyl-4-hydroxy-5-(5-chloro-2H- 83044-89-7
26 0 0
benzotriazol-2-yl) phenyl] 83044-90-0
propionate
Bisphenol-F (H) / Bis (4-
27 0 0.5 620-92-8
hydroxyphenyl) methane
BP-Benzoate / 2,2-bis(4-phenyl
28 0 2 2297-14-5
benzoate)propane
DPBP / 2,2'-diphenyl-p,p'-
29 0 0.5 2401-43-6
biphenol
10
EDT S / Hydroxymethyl 3,4 –
30 0 0 146796-02-3
Ethylenedioxythiophene
CS-123 / (5100 distillation) Bis-
(1-octyloxy-2, 2, 6, 6-
31 0 2.5 129757-67-1
tetramethyl-4-piperidinyl) -1
sebacate

5
 CS-171 / 2- (2 Hydrogen -
32 benzotriazol-2-yl) -6-dodecyl-4- 0 2.5 125304-04-3
methylphenol
C-13 Epoxy / 1, 2- Epoxy-3-
33 0 1 68081-84-5
tridecanoxypropane
ERM 6140, 6085, 6095, 6115,
6125, 6105
34 0 2 30420-31-6
/cyclopentadynylphenol
polymer
SN-3000 (Hostanox 03) (Bis[3,3-
bis-(4’-hydroxy-3’-tert-
35 0 2 32509-66-3
butylphenyl)butanoicacid]-
glycol ester)
SN-3030 (1, 3-bis-[(2’-cyano-3’, +6 10
3’-diphenylacryloyl) oxy]-2, 2-
36 bis-{[(2’-cyano-3’, 3’- 0 2 178671-58-4
diphenylacryloyl) oxy] methyl}-
propane)
Quent 30/ Songnox 1330/ 1,3,5-
Trimethyl-2,4,6-tris (3,5-di-tert-
37 29 29 0 1706-70-2
butyl-4-hydroxy benzyl) - 29
benzene
PIO-9 (1-(6-Naphthoyl-9-ethyl
carbazole-3-yl)-2-amino
38 0.5 0 0 1381857-68-6
ethanone-1-Oxamine acetic --
acid ester)
MNLMA (Methyl Norbornance
39 0.5 0 -- 0 347886-81-1
Lactone Methylacrylic Acid)
Songnox 6260 (2,4-di-ter-
40 butylphenyl) pentaerythritol 5 0 -- 0 26741-53-7
diphosphite

41 Distillation Activity 0 0 + 50 50 --

TOTAL 166 162 + 2513 2675

6
BY – PRODUCTS
After Additional
recently
Existing applied Total after
Sr. (as per Proposed proposed CAS Number
BY Products
No. CC&A) change in expansion
Product
mix
MT/month

1 Methanol 0 0 + 100 100 67-56-1

2 Zinc powder 0 0 + 667 667 7440-66-6

1.3 Raw Material Requirement

List of Raw Materials and Their Capacity

Sr. Capacity Consumption

Product Name Raw material
No. MT/month
MT / MT
Phosphorus trichloride
0.52
(fresh)
Aluminium chloride 0.38
Biphenyl 0.15
Quent 19/ Songnox PQ/ (2,4 Di- Mono chloro benzene 1.75
1 Tert-Butyl) (1,1-Biphenyl)-4-4’ 200 Pyridine 0.60
Diylbisphosphonite 2,4 Di tertiary butyl
0.86
phenol
Ammonia gas 0.01
Caustic flakes 0.13
Caustic lye 1.17
Sodium sulphide 1.88
Methylchloro acetate 3.13
Monosodium phosphate 0.19
Tetra butyl ammonium
EDOT (3,4- 0.94
2 20 bromide
Ethylenedioxythiophene)
50% Sodium hydroxide 0.94
Toluene (fresh) 3.75
Methanol (fresh) 8.36
Sodium methoxide 4.28

7
 solution (30%)
Dimethyl oxalate 1.28
Dimethyl formamide
12.43
(fresh)
Dichloro methane (fresh) 1.88
Sodium hydroxide 1.28
Sulphuric acid 2.50
Copper (III)carbonate 0.28
Sulfolane (fresh) 9.00
Isopropyl alcohol (fresh) 5.78
2,6 Di tertiary butyl
0.39
phenol
35% Hydrochloric acid 0.24
Songnox 5650/ 4-((4,6- 40% Sodium nitrite 0.37
Bis(octylthio)-1,3,5-triazin-2- 30% Sodium hydroxide 2.01
3 50
yl)amino)-2,6-di-tert- Sodium dithionite 0.87
butylphenol) Methyl isobutyl ketone
2.70
(fresh)
Octanethiol 0.64
Cyanuric Chlorine 0.33
Acetic acid 0.02
Na2S 0.79
MCA 1.32
DMTBA / Dimethyl 2, 2- NaH2PO4 0.08
4 40
thiobisacetate TBAB 0.04
50% NaOH 0.04
Toluene 1.58
2,4- di-tert-butyl phenol 1.11
Xylene (fresh) 0.02
Xylene (Total) 0.99
Quent 68/ Songnox 1680/
Triethylamine 0.01
5 Richfos/ Tris (2,4-diter- 850
Dibutylamine 0.03
butylphenyl) phosphate
Phosphorus trichloride 0.24
Methanol (fresh) 0.07
Methanol (Total) 3.27
Cyanuric chloride 0.642
BTOD / 2-(2, 4-Dihydroxy phenyl)
6 40 Aluminium Chloride 1.39
4, 6-(2, 4-Xylyl)-1, 3, 5-Triazine
ODCB 3.256

8
 35% HCl 0.084
m-Xylene 0.682
Resorcinol 0.44
Conc. HCl 0.716
n-Heptanol 3.846
Clariant clay 0.032
Heptane 6.41
Methanol 3.846
CS-400 / 2-[2-hydroxy-4-[2- BTOD 0.72
Hydroxy 3- Epoxy resin 0.68
tridecyloxypropyl]oxy]phenyl]-4, Xylene (fresh) 2.17
6-bis (2,4-dimethylphenyl)-1,3,5-
ETPBr 0.01
7 triazine, 2-[2-hydroxy-4-[2- 10
Hydroxy 3-
didecyloxypropyl]oxy]phenyl]-4,
6-bis (2,4-dimethylphenyl)-1,3,5-
triazine (1:1)
BTOD 0.88
n-Octyl chloride 0.40
SS 1164 / 2-[2-hydroxy-4-[2-
Sodium bicarbonate 0.28
Hydroxy-3-octyl] oxy] phenyl]-4,
8 10 Potassium iodide 0.01
6-bis (2, 4-dimethylphenyl)-1, 3,
N-methylpyrorolidone 5.31
5-triazine
Ethyl acetate 2.65
Isopropyl alcohol (fresh) 5.31
Cyanuric Chlorine 0.54
Aluminium chloride 0.612
Resorcinol 0.969
Sulfolane (fresh) 5.4
SS 460 / 2, 4-bis [2-hydroxy-4- Conc.HCl 1.08
9 butoxyphenyl]-6-(2, 4- 10 Toluene (fresh) 6.48
dibutoxyphenyl)-1, 3, 5-triazine Methanol 16.416
1-Chlorobenzene 0.614
Potassium carbonate 1.56
DMF 4.536
Ethyl acetate 2.268
Cyanuric Chlorine 0.516
SS CS 479 / 2-{2-hydroxy-4- Magnesium 0.172
[(octyloxycarbonyl) 4-bromobiphenyl 1.63
10 10
ethylideneoxy] phenyl}-4, 6-Bis THF 67.728
(4-biphenyl)-1, 3, 5-triazine MDC 115.8
1,2-Dichlorobenzene 9.431

9
 Aluminium chloride 0.544
Resorcinol 0.219
Acetone 13.775
Potassium carbonate 0.319
Octyl 2-
bromopropionate 0.45
Phenol (fresh) 2.5
Toluene (fresh) 3.04
3-MPA 0.022
Bisphenol-Z / 1,1-Bis(4-
11 10 35% HCl 0.022
hydroxyphenyl)cyclohexane
Cyclohexane 0.44
NaOH 0.1
Methanol (fresh) 2.44
R&D Plant (New product
12 15
development)
O Nitroaniline 0.50
36% HCl 1.29
NaNO2 0.27
Sulfamic Acid 0.01
OCOP 0.98
BTZ-928 / UV- 928/ 2-(2H-
MeOH 10.76
Benzotriazol-2-yl)-6-(1-methyl-1-
13 200 Xylene 1.75
phenylethyl)-4-(1, 1, 3, 3-
NaOH 0.38
tetramethylbutyl) phenol
Na2S 0.28
31% HCl 0.64
NaCl 0.56
Zn powder 0.35
25% HCl 4.80
O Nitroaniline 0.49
36% HCl 1.27
NaNO2 0.26
Sulfamic Acid 0.01
DCP 0.98
BTZ-234 / UV - 234 / Phenol, 2-
MeOH 10.56
14 (2H-benzotriazol-2-yl)-4, 6-bis (1- 200
Xylene 2.25
methyl-1-phenylethyl)
50% NaOH 0.78
60% Na2S 0.46
31% HCl 0.63
Zn powder 0.34
25% HCl 2.77
15 BTZ-326 / UV - 326 / 2-(5-Chloro- 200 PC-O-Nitroaniline 0.68

10
 2-benzotriazolyl)-6-tert-butyl-p- 36% HCl 2.05
cresol] NaNO2 0.28
Sulfamic Acid 0.02
2-Butyl-p-Cresol 0.68
Xylene 2.80
BX 0.06
50% NaOH 1.07
60% Na2S 0.58
NaCl 0.32
31% HCl 0.75
Zn powder 0.39
20% HCl 4.24
Carbon 0.01
MeOH 5.78
O Nitroaniline 0.73
36% HCl 1.86
NaNO2 0.38
Sulfamic Acid 0.02
BX 0.05
4-tert-octylphenol 1.11
Xylene 1.88
BTZ-329 / UV - 329 / 2- (2'-
Isopar E 3.04
16 Hydroxy-5'-tert-octylphenyl) 200
Ca(OH)2 0.70
benzotriazole
31% HCl 1.00
60% Na2S 0.42
31% HCl 0.93
Zn powder 0.51
25% HCl 6.35
Active Carbon 0.01
MeOH 7.75
Para-t-octylphenol 1.465
Xylene 1.465
AMS 0.418
17 OCOP / O-cumyl-t-octylphenol 200
98% Sulfuric Acid 0.001
Cilite 0.022
Ca(OH)2 0.006
Phenol 1.030
Aluminium Metal 0.005
18 DCP / 2, 4-Dicumylphenol 200 AMS 1.293
Cilite 0.011
98% Sulfuric Acid 0.029

11
 Diphenyl amine 0.4217
19 L 670 / nonyl Diphenyl amine 400 Acid Clay (fresh) 0.2109
Nonene (fresh) 1.393

L-570 / Benzenamine, N-phenyl-, DPA 0.642

20 reaction products with 2, 4, 4- 400
Acid Clay (fresh) 0.129
trimethylpentene
DIB 0.553
MDC 6.343
DPDS 0.746
FR 200 / 9-Phenylsulfanyl-9H- Cl2 0.485
21 40
carbazole Carbazole 0.761
TEA 0.828
IPA 14.925
DMC 1.389
TMPOL 4.729
TIPT 0.050
IG 9.278
Celite 0.139
FR 203 / bis(2,2,6,6-tetramethyl-
IPA 21.396
22 1-(phenylthio)piperidin-4-yl) 40
MDC 8.681
carbonate
DPDS 0.694
Cl2 0.451
Intermediate 0.868
TEA 0.771
EA 29.167
Compound A 0.705
MeOH 9.653
MSA 0.002
SW 19 0.574
1 amino 2 nitrobenzene 0.317
SS SW 20 / 3-[3-tert-butyl-5-(2H-
36% HCl 0.553
benzotriazol-2-yl)-4-
23 300 NaNO2 0.162
hydroxyphenyl] propionic acid
Sulfamic Acid 0.001
methyl ester
Xylene 1.796
NaOH flake 0.155
60% Na2S 0.395
HCl 2.932
Zinc 0.247
24 SS CS 1130 / b-(2-H- 300 PC-O-Nitroaniline 0.519

12
 Benzotriazole-2-yl)-4-hydroxy-5- 36% HCl 1.564
tert.butylphenyl]-propionic acid NaNO2 0.216
poly(ethylene glycol) 300-ester Sulfamic Acid 0.012
and Bis{b-[3-(2-H-Benzotriazole- Alk. Phenol 0.517
2-yl)-4-hydroxy-5- Xylene 2.137
tert.butylphenyl]-propionicacid}- BX 0.047
poly(ethylene glycol) 300-ester 50% NaOH 0.820
60% Na2S 0.443
NaCl 0.246
31% HCl 0.571
Zn powder 0.296
20% HCl 3.237
Carbon 0.007
MeOH 4.412
Mix of polyethylene
glycol 300 1.540
H2SO4 0.118
PC-O-Nitroaniline 0.519
36% HCl 1.564
NaNO2 0.216
Sulfamic Acid 0.012
Alk. Phenol 0.517
Xylene 2.137
BX 0.047
SS UVA 384-2 / 3-(2H-
50% NaOH 0.820
Benzotriazolyl)-5-(1, 1-di-
60% Na2S 0.443
25 methylethyl)-4-hydroxy- 300
NaCl 0.246
benzenepropanoic acid octyl
esters 31% HCl 0.571
Zn powder 0.296
20% HCl 3.237
Carbon 0.007
MeOH 4.412
Mix of 1-octanol +2-
ethylhexanol 1.540
H2SO4 0.118
PC-O-Nitroaniline 0.519
SS UVA 109 / Octyl 3-[3-tert- 36% HCl 1.564
butyl-4-hydroxy-5-(5-chloro-2H- NaNO2 0.216
26 300
benzotriazol-2-yl) phenyl] Sulfamic Acid 0.012
propionate Alk. Phenol 0.517
Xylene 2.137

13
 BX 0.047
50% NaOH 0.820
60% Na2S 0.443
NaCl 0.246
31% HCl 0.571
Zn powder 0.296
20% HCl 3.237
Carbon 0.007
MeOH 4.412
Mix of 1-octanol +2-
ethylhexanol 1.540
H2SO4 0.118
Phenol (fresh) 5.36
85% Phosphoric acid 3.78
Bisphenol-F (H) / Bis (4-
27 10 Toluene (fresh) 8.7
hydroxyphenyl) methane
Formalin 1.224
17% NH4OH 0.284
BPA 0.574
BP-Benzoate / 2,2-bis(4-phenyl BC 6.78
28 10
benzoate)propane Toluene (fresh) 2.009
TEA 0.000039
OPP 1.791
AI 0.016
IBL 6.484
Toluene (fresh) 1.289
5% NaHCO3 0.358
CuCl 0.016
TMEDA 0.037
EtOH 37.756
TBPQ 1.875
DPBP / 2,2'-diphenyl-p,p'- TBPP 1.990
29 10
biphenol NaOH 0.019
IG 2.762
PTSA 0.276
Acid Clay (fresh) 1.222
Heptane 8.000
DBDPBP 1.894
PTSA.H2O 0.076
1,2,4-TMP 1.894
25% NaOH 0.041
O2 0

14
 Sodium sulphide 2.000
MCA 3.333
Sodium Dihydrogen
Phosphate 0.200
TBAB 0.100
50% Sodium hydroxide 3.100
Toluene 4.000
Methanol 27.200
EDT S / Hydroxymethyl 3,4 –
30 10 DMTBA 2.000
Ethylenedioxythiophene
DMO 1.367
30% SMO 4.547
EBH 3.067
K2CO3 Solution 4.667
12% HCL 1.600
CuCO3 0.100
DMF 2.167
MDC 2.000
CS-123 / (5100 distillation) Bis-
(1-octyloxy-2, 2, 6, 6-
31 10 Crude CS 5100 1.436
tetramethyl-4-piperidinyl)
sebacate
CS-171 / 2- (2 Hydrogen -
32 benzotriazol-2-yl) -6-dodecyl-4- 10 CS-171 1.34
methylphenol
1-tridecanol 0.89
Epichlorohydrine 0.82
BTEAC 0.124
C-13 Epoxy / 1, 2- Epoxy-3-
33 10 NaOH 0.64
tridecanoxypropane
Toluene (fresh) 0.888
Phosphoric acid 0.002
Celite 0.017
Phenol (fresh) 0.908
BF3-etherate 0.014
ERM 6140, 6085, 6095, 6115, Dicyclopentadine 0.500
34 6125, 6105 10 Toluene (fresh) 1.690
/cyclopentadynylphenol polymer K-1000 0.009
Calcium hydroxide 0.012
Celite 0.024
SN-3000 (Hostanox 03) (Bis[3,3- Tert butyl-(3-
0.622
35 bis-(4’-hydroxy-3’-tert- 10 oxobutonote) (fresh)
butylphenyl)butanoicacid]-glycol Ethane 1,2- diol 0.111

15
 ester) O- tert- butyl phenol
0.117
(fresh)
DDTO 0.328
Methanesulfonic acid 0.655
Toluene (fresh) 1.767
Sodium bicarbonate 0.075
Xylene (fresh) 0.656
Pentaerythritol 0.167
Cyano acetic acid (fresh) 0.928
Para toluene sulphonic
SS-3030 (1, 3-bis-[(2’-cyano-3’, 0.042
acid
3’-diphenylacryloyl) oxy]-2, 2-bis-
Toluene (fresh) 0.833
36 {[(2’-cyano-3’, 3’- 10
Benzophenone imine 0.708
diphenylacryloyl) oxy] methyl}-
propane) Dimethyl formamamide
0.833
(fresh)
Sulphuric acid 0.232
Methanol (fresh) 3.333

1.4 Water Requirement, Waste Water Generation and Treatment

Total water requirement will be 2281 m3/day, which is met through GIDC water supply. Total
waste water generations will be 1037 m3/day. Industrial effluent 967 m3/day in which Low COD
Streams effluent 556 m3/day will be treated in ETP consists of primary, secondary and tertiary
treatment then it will be sent to RO Unit for further treatment. RO Permeate water will be
reused in process & utility and RO rejected water shall be sent to MEE feed Tank for further
treatment & High COD Streams effluent (335 KLD Process + 150 HPRO-01 Reject) will be treated in
MEE & then after sent to ATFD (agitated Thin Film Dryer) for further treatment & disposal OR
High COD Effluent will be treated in ETP which consist of primary treatment Scheme. And then
neutralized effluent will be sent to Common MEE for further treatment. Cooling blow down and
washing wastewater will be treated in ETP and sent to FETP for deep sea disposal. Domestic
Waste water 70 m3/day will be treated in STP Unit then after reused in gardening Purpose.

16
1.5 Air Pollution Source and Control Management
EXISTING:
• (FLUE GAS EMISSION THROUGH STACKS)
Sr. Stack Stack Height Parameter Permissible Limit APCM
No. Attached to in meter

1. Thermic Fluid Heater-1 30 --

(Cap.6 Lakh Kcal/Hr)
2. Thermic Fluid Heater-2 30 --
(Cap. 6 Lakh kcal/Hr)
(As Stand By)
3. Thermic Fluid Heater-3 30 --
(Cap. 2 Lakh kcal/Hr)
4. Thermic Fluid Heater-4 30 --
(Cap. 2 Lakh kcal/Hr) PM 150 mg/Nm3
SOX 100 ppm
5. Steam Boiler 30 NOX 50 ppm --
(Cap. 2 TPH)

6. Steam Boiler 30 --
(Cap. 2 TPH)

7 Steam Boiler 30 --
(Cap. 6 TPH)

8 ATFD (500 Kg/Hr) -- -- -- --

9 Emergency Electric Generator 3m --

(Cap. 1010 KVA) (above
roof)
10 Emergency Electric Generator 3m PM 150 mg/Nm3 --
(Cap. 250 KVA) (above SOX 100 ppm
roof) NOX 50 ppm
11 Emergency Electric Generator 3m --
(Cap. 250 KVA) (above
(AS stand by) roof)

17
 • (PROCESS GAS EMISSION THROUGH VENTS)
Sr. Stack Stack Height in Parameter Permissible Limit APCM
No. Attached to meter

1. Reactor-1 25 SPM 150 mg/Nm3 Alkali Scrubber

Cl2 9 mg/Nm3
2. Reactor-2 25 SPM 150 mg/Nm3 Alkali Scrubber
Cl2 9 mg/Nm3
3. Reactor-3 & 4 25 SO2 40 mg/Nm3 Alkali Scrubber
NOx 25 mg/Nm3
HCl 20 mg/Nm3

TOTAL AFTER PROPOSED EXPANSION:

• (FLUE GAS EMISSION THROUGH STACKS)

Sr. Stack Stack Height Parameter Permissible Limit APCM
No. Attached to in meter

1 Thermic Fluid Heater-1 30 --

(Cap.6 Lakh Kcal/Hr)
2 Thermic Fluid Heater-2 30 --
(Cap. 6 Lakh kcal/Hr)
(As Stand By)
3 Thermic Fluid Heater-3 30 --
(Cap. 2 Lakh kcal/Hr)
4 Thermic Fluid Heater-4 30 --
(Cap. 2 Lakh kcal/Hr) 3
PM 150 mg/Nm
5 SO2 100 ppm
Thermic Fluid Heater-5 30 --
NOX 50 ppm
(15 Lakh kcal/Hr)
6 Thermic Fluid Heater-6 30 --
(15 Lakh kcal/Hr)
7 Steam Boiler-1 30 --
(Cap. 2 TPH)
8 Steam Boiler-2 30 --
(Cap. 2 TPH)
9 Steam Boiler-3 30 --
(Cap. 6 TPH)

18
 10 Steam Boiler-4 30 Multicyclone
(Cap. 25 TPH) Separator with
bag filter
11 Steam Boiler-5 30 Multicyclone
(Cap. 25 TPH) Separator with
bag filter
12 Steam Boiler-6 30 Multicyclone
(Cap. 25 TPH) Separator with
bag filter
13 ATFD (500 Kg/Hr) -- -- -- --

14 Incinerator-1 (1000 Kg/Hr) 30 PM 150 mg/Nm3 Ventury Scrubber

SO2 100 ppm
NOX 50 ppm
15 Incinerator-2 (1000 Kg/Hr) 30 PM 150 mg/Nm3 Ventury Scrubber
SO2 100 ppm
NOX 50 ppm
16 Emergency Electric 3m --
Generator-1 (Cap. 1010 KVA) (above
roof)
17 Emergency Electric 3m PM 150 mg/Nm3 --
Generator-2 (Cap. 250 KVA) (above SO2 100 ppm
roof) NOX 50 ppm
18 Emergency Electric 3m --
Generator-3 (Cap. 2500 KVA) (above
(AS stand by) roof)
19 Emergency Electric 11 m --
Generator-4 (Cap.2500 KVA) PM 150 mg/Nm 3

20 Emergency Electric 11 m SO2 100 ppm --

Generator-5 (Cap.2500 KVA) NOX 50 ppm

(PROCESS GAS EMISSION THROUGH VENTS)

Sr. Stack Nos. Stack Height in Parameter Permissible APCM Remark

No. Attached to meter Limit

1 Reactor-1 3 25 SPM 150 mg/Nm3 Alkali 2 working + 1

Cl2 9 mg/Nm3 Scrubber standby

19
 2 Reactor-2 2 25 SPM 150 mg/Nm3 Alkali 1 working + 1
Cl2 9 mg/Nm3 Scrubber standby
3 Reactor-3 & 3 25 SO2 40 mg/Nm3 Alkali 2 working + 1
4 NOx 25 mg/Nm3 Scrubber standby
HCl 20
mg/Nm3
4 Reactor-5 1 25 Cl2 9 mg/Nm3 Alkali 1 working
Scrubber
5 Reactor-6 1 25 HCl 20 mg/Nm3 Acid Scrubber 1 working
SO2 40 mg/Nm3
6 Reactor-7 1 25 HCl 20 mg/Nm3 Water 1 working
SO2 40 Scrubber
mg/Nm3
7 Reactor-8 2 25 SO2 40 mg/Nm3 Alkali 1 working + 1
scrubber standby

8 Reactor-9 4 25 HCl 20 mg/Nm3 Alkali 3 working + 1

Scrubber standby

9 Reactor-10 4 25 HCl 20 mg/Nm3 Alkali 3 working + 1

Scrubber standby

10 Reactor-11 4 25 HCl 20 mg/Nm3 Alkali 3 working + 1

Cl2 9 mg/Nm3 scrubber standby

11 Reactor-12 4 25 HCl 20 mg/Nm3 Alkali 3 working + 1

Scrubber standby

1.6 Hazardous Waste

Sr. Generation per Month Mode of Treatment &
Type of Waste Category
No. Existing Additional Total Disposal
Collection, Storage,
1 Used/spent Oil 5.1 0.002 KL 1.998 KL 2 KL Transportation & given to
registered refiners
ETP sludge form Collection, Storage,
2 waste water 35.3 175 MT 6,825 MT 7,000 MT Transportation & disposal in
treatment TSDF
Discarded 166.7 Collection, Storage,
3 33.1 1,533.3 Nos 1,700 Nos.
Containers Nos. Decontamination,

20
Sr. Generation per Month Mode of Treatment &
Type of Waste Category
No. Existing Additional Total Disposal
Bags Bags Transportation & sell to
Bags 4,600
Drums/ Hard board 416.7 4,183.3 Authorized vendors
Nos.
Nos. Nos.
Collection, Storage,
Transportation & co-
4 Spent Carbon 28.3 0.15 MT 41.85 MT 42 MT processing in cement
industries or disposal by
incineration at CHWIF
Collection, Storage,
Transportation & co-
5 Process residue 28.1 34.17 MT 450.83 MT 485 MT processing in cement
industries or disposal by
incineration at CHWIF
Collection, Storage,
6 Insulation -- 0.1 MT 1.7 MT 1.8 MT Transportation & disposal at
TSDF
Collection, Storage,
7 Used PPEs -- 0.1 MT 0.9 MT 1 MT Transportation & given to
GPCB authorized vendors
Collection, Storage,
8 Glass ware -- 0.05 MT 0.55 MT 0.6 MT Transportation & given to
GPCB authorized vendors
Collection, Storage,
Cotton Waste/
9 33.2 0.05 MT 0.55 MT 0.6 MT Transportation & disposal at
Garbage
TSDF
Collection, Storage,
10 Plastic waste -- 0.1 MT 2.1 MT 2.2 MT Transportation & given to
GPCB authorized vendors
Collection, Storage,
11 HDPE/LDPE waste -- 0.1 MT 1.1 MT 1.2 MT Transportation & given to
GPCB authorized vendors
Collection, Storage,
Transportation & sold to
GPCB authorized solvent
12 Spent Solvent 28.2 -- 50 MT 50 MT
recovery unit or give for job
work to authorized
distillation unit
Collection, Storage,
13 Incineration Ash -- -- 100 MT 100 MT Transportation & disposed in
TSDF
Collection, Storage,
Transportation & sold to
14 Zinc power -- 667 MT 667 MT GPCB authorized zinc
recovery unit or disposal in
TSDF

21
1.7 Green Belt
Total 25,928 sq. meter land area is available at site; out of this area around 4,550 sq. meter area
will be developed as greenbelt.

1.8 Power & Fuel Requirements

Power Requirements:
1600 KVA from DGVCL (Existing)
8400 KVA from DGVCL (Additional)
10000 KVA (TOTAL)
D.G.Set for Emergency only:
Existing
1010 KVA x 1 Nos.
250 KVA x 1 Nos.
2500 KVA x 1 Nos.
Additional
2500 KVA x 2 Nos.
TOTAL: 8760 KVA

Fuel Requirement:
Natural Gas: 6000 Nm3/Day (existing)
Diesel : 1500 Lit/Hr (existing)
Additional:
Natural Gas: 50000 Nm3/Day
OR
Briquette : 7 MT/Hr
Diesel : 1500 Lit/Hr

22
2.0 INTRODUCTION OF THE PROJECT/BACKGROUND INFORMATION
2.1 Identification of the project and project proponent. In case of mining project, a copy of
mining lease/letter of intent should be given.
Identification of the project and project proponent
M/s. Songwon Specialty Chemicals-India P. Ltd. proposes expansion of Specialty Chemicals
Manufacturing unit located at Plot no. 26 &26 B, GIDC Estate, Panoli-394116, Taluka:
Ankleshwar, Dist: Bharuch, Gujarat.
List of Directors:
Sr. Name of Residential. Address Designation
No. Directors
1. Mr. Hans Peter Landisch-Strasse 5, 8706 Feldmeilen, Director
Rudolf Wuest Switzerland, 8706, Switzerland
2. Mr. Giacomo C/o Olivier Kaiser, Bahnoffstrasse, 16, Director
Sergio Sasselli Switzerland, Frauenfeld, 008500,
Switzerland
3. Mr. Dhirajlal 1305/6, Dhavalgiri, Neelkanth Vihar, Additional
Damji Gala Kurla Terminus, Pipeline Road, Director
Ghatkopar (E), Mumbai-400077 India

2.2 Brief description of nature of the Project

Proposed Expansion of Specialty Chemicals Manufacturing unit.

2.3 Need for the project and its importance to the country and or region
The demand for products intended to be manufacture is increasing in the country by expanding
this unit, M/s. Songwon will be able to meet the demand of various products locally. The
project will save forex as certain products import will be reduced. This will also generate direct
and indirect employment opportunity for various levels of people.

2.4 Demands-Supply Gap

Based on our informal survey of the market with our current customers and various traders, we
have found that there is a big potential for the range of the products we are planning. These
products will be an addition to the current product.

23
2.5 Imports vs. Indigenous production
Based on the current cost of indigenous raw materials and the non availability of some
materials, we will have to import some of the key raw materials as they are not available
indigenously. This will make us very competitive against imported finished products and we will
export of our finished products in the international market.

2.6 Export possibility

We shall export the products.

2.7 Domestic/Export Markets

Our products have good demand in international market. We shall export the products.

2.8 Employment Generation (Direct and Indirect) due to project.

M/s. Songwon Specialty Chemicals-India P. Ltd. will give direct employment to local people
based on qualification and requirement. In addition to direct employment, indirect
employment shall generate ancillary business to some extent for the local population.

24
3.0 Project Description
3.1 Type of Project including interlinked and interdependent projects, if any.
No interlinked project has been submitted.
• Location (map showing general location, specific location and project boundary & project
site layout) with coordinates.
• Map showing general
location.

Project
Site

25
• Specific location and project boundary

• Project Site (Google Map)

26
• Plot Layout

27
3.3 Details of alternate sites considered and the basis of selecting the proposed site,
particularly the environmental considerations gone into should be highlighted.
Looking to the international market demand of the products it was decided by M/s.
Songwon Specialty Chemicals-India P. Ltd. to expand existing facility.
Major factors involved in the selection of site are listed below:
• Existing operational unit.
• Minor site clearance activities shall be carried out.
• The project site is located on level ground, which does not require any major land filling
for area grading work.
• Proximity to Raw Material suppliers.
• Site is very well connected by road and railway.
• Availability of Fuel, Power, TSDF, etc.

Modern infrastructure support and amenities at par in other global markets, including:
Efficient transport facilities.
Environment-friendly zone.
Uninterrupted power supply.

3.4 Size or Magnitude of Operation

Please refer Section-1.2.1, Page No. 3.

3.5 Project Description with process details (a schematic diagram/flow chart showing the
project layout, components of the project, etc. should be given)
Please refer Form-I, Annexure-III.

3.6 Raw Material required along with estimated quantity, likely source, marketing area of
final product/s, mode of transport of raw material and Finished product.

28
For raw material required along with quantity; Please refer Section-1.3, Page No. 7. We shall
procure the raw material as much as possible from domestic market and if there is no
availability of any raw material we will import. We shall export the finished products.

3.7 Resource optimization/recycling and reuse envisaged in the project, if any, should be
briefly outlined.
After expansion of the unit, reuse of wastewater is considered.

3.8 Availability of water its source, energy/power requirement and source should be
given.
Water Source
Total water requirement shall meet through GIDC Water Supply.
Power Requirements:
1600 KVA from DGVCL (Existing)
8400 KVA from DGVCL (Additional)
10000 KVA (Total)
D.G.Set for Emergency only:
Existing
1010 KVA x 1 Nos.
250 KVA x 1 Nos.
2500 KVA x 1 Nos.
Additional
2500 KVA x 2 Nos.
Total : 8760 KVA

Fuel Requirement:
Natural Gas: 6000 Nm3/Day (existing)
Diesel :1500 Lit/Hr (existing)
Additional:
Natural Gas: 50000 Nm3 /Day
OR
Briquette : 7 MT/Hr
Diesel : 1500 Lit/Hr

3.9 Quantity of wastes to be generated (liquid and solid) and scheme for their
management/disposal.
Please refer Please refer Form-I, Annexure-IV & VI.

29
3.10 Schematic representations of the feasibility drawing which give information of EIA
purpose.

ACTIVITIES OVERVIEW OF SOURCE OF INFORMATION

E. I. A. STUDIES

ANNUAL REPORT
RECONNAISSANCE SURVEY OF EXISTING PLANT INTRODUCTION MARKET ASSESSMENT
FINANCIAL REPORT
PROJECT REPORT

BASELINE
ENVIRONMENTAL ENVIRONMENTAL INFORMATION CENTRE
MONITORING OF AIR, WATER & SOIL QUALITY & NOISE CENTRAL GROUND WATER BOARD
STATUS
LEVELS. DATA ON METEOROLOGY SOCIO-ECONOMIC STATUS GUJARAT POLLUTION CONTROL BOARD (GPCB)
& BASIC AMENITIES. SITE VISITS BY AND INTERVIEWS WITH PUBLIC HEALTH ENGINEERING DEPT.
LOCALS AGRICULTURE DEPARTMENT
FOREST DEPARTMENT
SOCIOECONOMIC IRRIGATION DEPARTMENT
STATUS & EMPLOYMENT EXCHANGE
INFRASTRUCTURE HEALTH CENTER
CENSUS DEPT.
INDIAN METEOROLOGICAL DEPT.
PROPOSED
PLANT

FACILITY DESCRIPTION

IDENTIFICATION & ASSESSMENT OF IMPACTS IMPACTS

EVALUATION OF IMPACTS BY MATRIX METHOD METHODOLOGY OF
IMPACT
ASSESSMENT

DESCRIPTION OF EFFLUENT TREATMENT PLAN, AIR

POLLUTION CONTROL, HAZARDOUS WASTE MANAGEMENT, ENVIRONMENTAL
GREEN BELT DEVELOPMENT MONITORING PROGRAM MANAGEMENT PLAN

RISK ANALYSIS SAFETY, HEALTH & ENVIRONMENTAL POLICY, GUIDELINES BY

CONSEQUENCE ANALYSIS STUDIES & DIRECTOR GENERAL OF FACTORY SAFETY, MINISTRY OF LABOR.
PREPARATION OF DISASTER MANAGEMENT PLAN DISASTER
MANAGEMENT PLAN

4.0 Site Analysis

4.1 Connectivity
• Site is very well connected by road
• Availability of fuel, power, TSDF, etc.

4.2 Land Form, Land Use and Land Ownership

Land Use will be incorporated in the EIA Study.

30
4.4 Existing land use pattern (agriculture, non-agriculture, forest, water bodies (including
area under CRZ)), shortest distances from the periphery of the project to periphery of the
forests, national park, wild life sanctuary, eco sensitive areas, water bodies (distance from
HFL of the river), CRZ. In case of the notified industrial area, a copy of the Gazette
notification should be given.
Existing land use pattern will be incorporated in the EIA Study. CRZ clearance is not
applicable.

4.5 Existing Infrastructure

Existing operating industry having Manufacturing plant, Adm. Bldg., Parking, Raw Material
Storage, etc.

4.6 Soil Classification

Soil Classification will be incorporated in the EIA Study.

4.7 Climatic data from secondary sources.

Climatic data will be incorporated in the EIA Study.

4.8 Social infrastructure available.

Various Programs/ Projects related to Social & Economic development of surrounded area
has been planned, which are as follows.
A) Natural Resource Management – The main focus of this program will be to maximize the
yield returns of the farmers through efficient management of existing resources &
extension of new agricultural practices.
1) Integrated Agricultural Growth Project – For improvement and use of the modern
techniques and thereby would certainly contribute to prosperity in the agriculture
sector and reduce the rural poverty by programs like Farmers Training, Nursery
Growing Trainings, Modern agriculture equipment distribution programs etc.

31
 2) Animal Husbandry Projects – Various programs like health checkups & treatment,
vaccination program, Anti sterility camps, breed improvement etc. will be carried
out.
B) Income Generation Program -
1) Establishment of Self help groups.
2) Rural Entrepreneurship Development Program
3) Handcrafts Development Program
4) Vocational Training
5) Business process outsourcing
C) Health, Education & Infrastructure
1) Aids Awareness Program
2) General Health Camps
3) Innovative Teaching Methods
4) Adult Education
5) Sanitation
6) Infrastructure Development Projects

5.0 Planning Brief

5.1 Planning Concept (type of industries, facilities, transportation etc) Town and Country
planning/Development authority classification.
Type of Industry: Proposed expansion of Specialty Chemicals Manufacturing unit.

5.2 Population Projection

Population Projection will be incorporated in the EIA Study

5.3 Land use planning (breakup along with green belt etc.)
SR. NO. PARTICULAR AREA (SQ.M)
1 Processing zone
7200
2 ETP area 1182

32
 3 Utility area
1501
4 Green belt 4550
5 Raw material storage area
491
6 Finished Goods storage area
1956
7 Common Plot Area
3715
8 Paver/Parking Area
5334
Total 25928

5.4 Assessment of Infrastructure Demand (Physical & Social)

• Employment would be as per prevailing norms of state government for skilled and
unskilled people for the proposed expansion activity.

• Social Welfare

• Cordial relation with the villages shall be established and representation shall be made
to villagers for help for creation of facilities related to health, education, etc.

5.5 Amenities/Facilities
Details of amenities available in study area
Details of amenities will be incorporated in the EIA Study.

6.0 Proposed Infrastructure

6.1 Industrial Area (Processing Area)
Processing Area (plant building , Utility , common area, ETP Area): 13597 m2

6.2 Residential Area (Non Processing Area)

Non Processing Area (Green belt ,Raw Material Storage Area, finished goods storage Area,
parking Area ): 12331 m2
Green Belt: 4550 m2

33
6.3 Green Belt
Total 25928 sq. meter land area is available at site; out of this area around 4550 sq. meter
area will be developed as greenbelt.

6.4 Social Infrastructure

• Water requirement will be met through GIDC Water Supply.
• Power supply by DGVCL.

6.5 Connectivity (Traffic and Transportation Road/ Rail/Metro/ Water ways etc)
Major factors involved in the selection of site are listed below:
• Site is very well connected by road
• Proximity to Raw Material suppliers
• Availability of sufficient land free from cultivation
• Availability of power facilities
• Availability of fuel

6.6 Drinking water Management (Source & Supply of water)

Total water requirement shall met through GIDC Water Supply.

6.7 Sewerage System

Sewage pipes are laid in entire company for the removal and disposal of mainly non-
harmful liquid wastes from the offices, canteen and domestic waste coming from different
section of industry. These liquid wastes are sent to septic tank & soak pit.

6.8 Solid Waste Management

Please refer Form-I, Annexure-VI.

6.9 Power Requirement & Supply/Source

Please refer Section 1.8, Page No. 22 of this report.

34
7.0 Rehabilitation and Resettlement (R & R) Plan
7.1 Policy to be adopted (central/state) in respect of the project affected including home
oustees, land oustees and landless laborers (a brief outline to be given)
There is no habitation on the proposed expansion project activity area and it is open
industrial land, so R & R policy is not applicable to this project.

There shall not be displacement of any population in project area. Any major activity that
may lead to resettlement of the people is considered as permanent impact. Hence, there is
no permanent impact on this account. The increasing industrial activity will boost the
commercial and economical status of the locality up to some extent.

8. Project Schedule & Cost Estimates

8.1 Likely date of start of construction and likely date of completion (Time schedule for
the project to be given).
We shall start construction of expansion project after getting EC & CTE and we shall start
production after applying for CCA.

8.2 Estimated Project cost along with analysis in terms of economic viability of the
project.
Existing Project Cost =54.7 Crores + Expansion of Project Cost =200 Crores. The total cost of
the project after proposed expansion will be Rs. 254.7 Crores.
9. Analysis of Proposal (Final Recommendations)
9.1 Financial and social benefits with special emphasis on the benefit to be local people
including tribal population, if any, in the area.
• Employment would be as per prevailing norms of state government for skilled and
unskilled people for the proposed expansion project.

• Social Welfare shall be done.

• Cordial relation with the industry shall be established and representation shall be made
to villagers for help for creation of facilities related to health, education, etc.

35