TECHNICAL SPECIFICATION FOR SUPPLY OF TEST SETUP FOR SOLAR ENERGY CHARGEABLE PORTABLE

MINI POWER HOUSE

1. Introduction – Electrical systems group is developing hybrid power system which include solar
PV panels and other non conventional systems. There is a requirements to test set up for solar
based mini power house to test the functionality performance of solar based system. The
storage device and solar inverter will be rack mountable an economical and environment
friendly system to supply continuous electricity as per load demand.
2. Supply of items/Deliverable- Test setup for solar energy chargeable portable mini power house
(1st) consisting of :
I. 19 inch standard Rack (suitable size for mounting of following units)- 1No
II. 19 Inch rack mounted energy storage device Lithium iron phosphate (lifepo4 and NMC
flat pouch cell) battery bank with inbuilt BMS, capacity 48V, 100AH- 2Nos.
III. Hybrid solar Inverter converts 48V DC to 230VAC, 50Hz , 5KVA- 1No.
IV. 19 Inch distribution box having 3nos of switch/ sockets- 1no.
3. Brief technical details of items : the system shall consist : 19 Inch rack (1no) and ( suitable size
for mounting of these unit ), rack mounted energy storage device Lithium iron phosphate
(lifep04) backup battery bank with battery health monitoring system (BMS) ,Capacity 48 V , 100
AH , 2nos of modules (unit) each module size (L482*W420*H133mm)+/-5mm ( approximate)
weight less than 80 kg chargeable with solar energy power & one hybrid solar power inverter
(DC to AC).
Hybrid solar inverter should have three inputs : DC output of solar panel ( not scope of supply )
will be connected to inverter input , DC supply for both battery unit can be connected in parallel
and third will be for external AC source. The solar PV input operating voltage 75 to 150V , max
operating PV input current 60 A , AC output power factor >0.96 , external AC input voltage 220-
230VAC, battery input voltage 48 VDC , input current 120 Amp max , output voltage41 to 60 VDC
, DC Input current 75 Amp .the hybrid solar inverter should have LCD or LED display , input
under voltage/ over voltage , output over loading , short circuit protection , size wise no
constraint but it should be fitted within 19 “ standard rack. The 5 KVA hybrid solar inverter
converts DC voltages (Battery, solar PV voltages) to 230 VAC, 50 Hz, sine wave output and also
charge the battery.
The 19inch rack will be used for fitment of all above items. The system enclosure (IP23) should
be provide with safety features like isolation switch, safe earthing provision , cable entry and
exit to solar PV modules and load side. It should also be provided with safety locks and enough
ground clearance for cleaning. The preferred colour of the enclosure can be steel grey. It should
be powder coated and lifting hook on the top.The output connection shall be at front side using
19inch rack mounted distribution box having 3nos of switch/ sockets.
The two nos of backup battery bank within built BMS ,capacity 48V 100AH provided with the
system can be connected in parallel to get 48V 200 AH. However in no case load greater than
5KVA should be apply on the inverter for good health and life of the system.
4. Acceptance test plan :-
4.1 physical check the dimension of the rack.
4.2 Please check the battery capacity and inverter rating capcity.
4.3 The entire above unit should be mounting in this rack.
4.4 Mounting of output distribution switch/ socket.
4.5 Checking of output in these sockets.
4.6 Check the functional testing of power generation after assembling and integration of all
subsystems in the rack at firm premises as well as re-integration at RDE for final acceptance.