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Model Service Manual: Green Laser Photocoagulator
Model Service Manual: Green Laser Photocoagulator
Model GYC-1000
SERVICE MANUAL
March 2008
Pages in total: 84
XGYC4*RDA001C/E
NIDEK CO., LTD. : 34-14, Maehama, Hiroishi-cho, Gamagori, Aichi 443-0038, Japan
(Manufacturer) Telephone: (81-533) 67-6611
Facsimile: (81-533) 67-6610
NIDEK CO., LTD : 3F Sumitomo Fudosan Hongo Bldg., 3-22-5, Hongo,
(Tokyo Office) Bunkyo-Ku, Tokyo 113-0033, Japan
Telephone: (81-3) 5844-2641
Facsimile: (81-3) 5844-2642
NIDEK INCORPORATED : 47651 Westinghouse Drive, Fremont, California 94539, U. S. A.
(United States Agent) Telephone: (510) 226-5700
Facsimile: (510) 226-5750
NIDEK SOCIETE ANONYME : Europarc 13, rue Auguste Perret, 94042 CRETEIL, France
(EU Authorized Representative) Telephone: (01) 49 80 97 97
Facsimile: (01) 49 80 32 08
Table of Contents
§1 INTRODUCTION
• This service manual is for the NIDEK GREEN LASER PHOTOCOAGULATOR, GYC-
1000.
• For correct service, thorough understanding of the contents in this manual is required
prior to the service.
• Refer to the operator’s manual and parts list for the GYC-1000.
• Specifications are subject to change without notice for improvement. Refer to the Service
Manual Annex for important changes.
• In case the system cannot be repaired according to the procedures described in this
manual, please report the serial number of the system and details of the symptom or
symptoms.
1-1
XMC20*RDA001C/E
1-2
XGYC4*RDA001C/E
§2 SAFETY PRECAUTIONS
<General precautions>
• Servicing should be performed by NIDEK service persons or other qualified personnel.
• Perform all servicing according to the procedures described in this manual. Failure to do
so may cause unexpected accident or malfunction.
• When performing maintenance work, turn off the power switch and disconnect the power
cord from the wall outlet unless the power needs to be on.
<Maintenance precautions>
• Take antistatic precautions prior to work.
• If case of system malfunction, check the symptom and turn the power switch off.
• Never drop parts or screws inside the system, nor bump it against surrounding objects.
• Prepare storage cases so as not to lose the removed parts and screws.
• Tighten or loosen screws with proper tools.
• After loosening the screws fastened by a threadlocking adhesive, be sure to reapply the
threadlocking adhesive to the screws when retightening them.
• After replacing parts, make sure that they are fastened securely before turning on the
power.
• Should you observe strange odors or smoke being issued from the system, immediately
turn off the power switch, disconnect the power cord from the outlet, and investigate the
cause. If the system is powered in abnormal conditions, fire, electric shock, or total loss
of the system may result.
• See Wiring Diagram and Connecting Cable for checking cable breaks as described in
“TROUBLESHOOTING”. In addition, check cables for the following:
(1) Connectors are connected and crimped properly.
(2) No contact failure occurs after re-connection of connectors.
(3) Cables are soldered properly.
Do not yank the cables with excessive force. Doing so could cause cable breakage.
Never perform servicing with wet hands. Doing so could cause electric shock or
malfunction.
• Continuous oscillation of laser causes an overload on power supply, so never continue it
for 10 seconds or more.
• Never emit the laser beam onto a reflective surface such as metal etc.
• Be sure to wear the safety goggles specified for the GYC-1000 during laser emission.
• Never emit laser beam (direct beam) toward a human body or object.
<Adjustment precautions>
• Adjust the GYC-1000 on a vibration-free, level, and stable surface.
A slanted floor or place subject to vibration will obstruct accurate adjustment.
• Do not use adjustment jigs for purposes other than those intended.
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XGYC4*RDA001C/E
2-2
XGYC4*RDA001C/E
§3 TROUBLESHOOTING
Yes
No
Does the LINE indicator light up? 4.1 LINE Indicator does not Light Up.
Yes
No
Does the fan fuction? 4.2 Fan does not Function.
Yes
4.4 Error 1 Appears.
4.5 Error 3 Appears.
4.6 Error 13 Appears.
After the countdown ends, do the POWER and No 4.7 Error 20 Appears.
TIME displays indicate the set values? 4.8 Error 21 Appears.
4.9 Error 54 Appears.
Yes
4.10 Any Error in 90s Appears.
4.11 INTERLOCK 4.7 Appears.
No
Can the coagulation output be set properly? 4.12 Coagulation Output cannot be Changed.
Yes
No
Can the coagulation time be set properly? 4.13 Coagulation Time cannot be Changed.
Yes
3-1
XGYC4*RDA001C/E
Is the actual output within the specifications for 4.25 Actual Output is out of Specfications.
the setting values? No
4.26 Actual Output is out of Specifications when
[Specifications] 90 mW or less: ±20%
100 mW or more: ±15% Spot Size is 50 µm.
Yes
End
3-2
XGYC4*RDA001C/E
§4 SUBTROUBLESHOOTING
Is the voltage between the P125 1st and 3rd pins No Replace the switching power supply (17164-
on the master board (17164-BA01) DC +12 V? E010) (see 6.1).
Yes
Yes
4-1
XGYC4*RDA001C/E
4-2
XGYC4*RDA001C/E
Is the stopper pin (17164-M036) stuck to the Yes Replace the stopper pad (17164-M045) and sheet
adhesive of the sheet (17164-M046)? (see 6.17.1).
No
Does the solenoid of the coagulation shutter No Are there any breaks in the coagulation shutter
ASSY. (17164-EA04) function? ASSY.?
Yes No Yes
Yes
Is the coagulation shutter positioned at the No Adjust the position of the coagulation shutter
detection area of the sensor? sensor (see 6.4).
Yes
4-3
XGYC4*RDA001C/E
Is the stopper pin (17164-M036) stuck to the Yes Replace the stopper pad (17164-M045) and sheet
adhesive of the sheet (17164-M046)? (see 6.17.2).
No
Replace the master board (17164- Repair or replace the aiming shutter
BA01) (see 6.15). ASSY. (see 6.6).
Is the aiming shutter positioned at the detection No Adjust the position of the aiming shutter sensor
area of the sensor? (see 6.6).
Yes
4-4
XGYC4*RDA001C/E
No
Is the problem resolved? Replace the laser head (see 6.16).
Yes
End
4-5
XGYC4*RDA001C/E
No
Is the problem resolved? Replace the laser head (see 6.16).
Yes
End
End
4-6
XGYC4*RDA001C/E
Yes
Is the room temperature within the specified range No Set the room temperature within the specified
for use (10 to 30℃)? range.
Yes
Is the device usable without appearance of No Replace the master board (17164-BA01) (see
INTERLOCK 4.7 when the device is restarted? 6.15).
Yes
Yes
4-7
XGYC4*RDA001C/E
Can the aiming beam be seen when VR1 on the No Replace the master board (17164-BA01) (see
master board is turned clockwise? 6.15).
Yes
4-8
XGYC4*RDA001C/E
Are the delivery settings of the main body and No Select the proper delivery setting of the main body
connected delivery unit proper? (see 8.13).
Yes
Are there any breaks in the delivery board ASSY. Yes Repair or replace the delivery board ASSY.
(EA08)? (EA08) (see 6.12).
No
4-9
XGYC4*RDA001C/E
Yes
Measure the actual power output at the aperture Adjust the actual power output at the aperture of
of the delivery unit. Is it within the specifications No the delivery unit so that it is within the
for the coagulation output setting values? specifications for the coagulation output setting
Specifications 90 mW or less: ±20%
100 mW or more: ±15% values (see 7.6.1).
Yes
Yes
Is the symptom improved? End
No
4 - 10
XGYC4*RDA001C/E
Are there any breaks in the power monitor Yes Repair or replace the power monitor (17164-
(17164-EA05)? EA05) (see 6.13).
No
Yes
Is the problem resolved? End
No
4 - 11
XGYC4*RDA001C/E
Yes
Does the burn pattern have any unburnt area? Replace the fiber optic cable.
No
End
Yes
4 - 12
XGYC4*RDA001C/E
§5 REMOVING PROCEDURES
5.1 Covers
* Take antistatic precautions prior to work.
1. Remove the control box (17164-2000).
2. Remove the pin (17164-M314).
3. Unscrew PC3 × 3 (n = 2) to remove the front cover (17164-M304).
㧞㧜㧜㧜 㧟㧝㧠
㧟㧜㧠 2%
2%
5-1
XGYC4*RDA001C/E
5-2
XGYC4*RDA001C/E
§6 REPLACEMENT PROCEDURES
2%
6-1
XGYC4*RDA001C/E
6.2 Fan
Replacement part: 17164-EA06 (Standard fan)
Replacement part: 17164-5500 (Increased cooling fan) (*Operation noise is louder.)
* Take antistatic precautions prior to work.
,
1. Remove the covers (see 5.1).
2.Unscrew TC3 × 4 (n = 5) to remove the rear
cover (17164-M303) from the main body.
3. Disconnect cable connector P112 of the fan
(17164-EA06) from connector J112 on the
master board (17164-BA01).
6%
6%
5. To attach the standard fan, follow the reverse order of Steps 1 to 4.
6. To attach the high cooling capacity fan, follow the steps below:
1) Attach the fan (17164-5500) to the rear #EEGUUQTKGUQH
cover (17164-M303) with the supplied
screws TC3 × 15 (n = 2) and N3 (n = 2) in
the reverse procedure of Step 4.
* Attach the screws (TC3 × 15) in the two
positions as shown to the right.
2) Affix the stickers (n = 2) supplied with
17164-5500 over the screw holes for fixing
the fan to which no screws were attached 5VKEMGT
in above 1).
3) Reassemble the parts in the reverse order
of Steps 1 to 3.
6%
5VKEMGT
6-2
XGYC4*RDA001C/E
6%
(%
6-3
XGYC4*RDA001C/E
6-4
XGYC4*RDA001C/E
6.7 Transistor
Replacement part: 17164-EA14 0 '#
* Take antistatic precautions prior to work.
1. Remove the laser (17164-1000) (see 6.3).
2. Disconnect P113 (J113) and P114 (J114) on
the master board (17164-BA01).
3. Unscrew PC3 × 10 (n = 2) and N3 (n = 2) to
replace the transistor (17164-EA14).
4. Reassemble the parts in the reverse order.
2%
6-5
XGYC4*RDA001C/E
6.9 CPU
Replacement parts: 17164-E150 (Main CPU)
17164-E160 (Sub CPU) 2%
'
26
6-6
XGYC4*RDA001C/E
6.11 LD ASSY.
Replacement part: 17164-1600
5$
* Take antistatic precautions prior to work.
1. Remove the covers (see 5.1). 59
2. Remove the laser (17164-1000) (see 6.3). 29
6-7
XGYC4*RDA001C/E
6.13 Monitor
Replacement part: 17164-1200
* Take antistatic precautions prior to work. 5$
1. Remove the covers (see 5.1). 59
2. Disconnect P118 (J118) and P119 (J119) from 29
the master board (17164-BA01).
3. Unscrew SB2 × 8 (n = 2), SW2 (n = 2), and
PW2 (n = 2) to replace the monitor (17164-
1200).
4. Reassemble the parts in the reverse order.
5. Perform the 1W-1V adjustment (see 7.5.3).
26
6-8
XGYC4*RDA001C/E
6-9
XGYC4*RDA001C/E
6 - 10
XGYC4*RDA001C/E
Short pin
6%
5. Unscrew TC3 × 4 (n = 5) to remove the rear
cover (17164-M303) from the main body.
Rear cover
㪧㪈㪈㪍
㪧㪈㪉㪈
㪧㪈㪉㪉
㪧㪈㪉㪊
6 - 11
XGYC4*RDA001C/E
8. Connect the GND wire of the GHS LH cable ASSY. (17164-EA23) to the master board (17164-
BA01) as follows:
1) Stand the convex-concave spacer (17164- Stand the convex-concave spacer.
2) Connect the GND wire to the head of the Connect the GND wire to the head of the convex-concave spacer.
convex-concave spacer (17164-M336).
9. Short the unused pins (2nd and 3rd pins) of connector P116 on the master board (17164-
BA01) using test clips etc. (antistatic measure).
* Be sure to remove the test clips before
turning the device on. Test clips
* Test clips are not provided.
6 - 12
XGYC4*RDA001C/E
10. Connect the GHS LH cable ASSY. (17164-EA23) to the new LH as follows:
1) Unscrew the securing screws (n = 2) from
Securing screws
the connector of the new LH.
Connector
2) Disconnect the connector (cable side) as
Antistatic sheet
shown to the right while holding it with the
antistatic sheet (17164-M562).
6 - 13
XGYC4*RDA001C/E
GND wire
㪧㪈㪈㪍㩷㪉㫅㪻㩷㪸㫅㪻㩷
㪊㫉㪻㩷㫇㫀㫅㫊㩷㫆㫅㩷㫋㪿㪼㩷
㫄㪸㫊㫋㪼㫉㩷㪹㫆㪸㫉㪻
㩿㪈㪎㪈㪍㪋㪄㪙㪘㪇㪈㪀䇭䇭
6 - 14
XGYC4*RDA001C/E
pad.
5. Reassemble the parts in the reverse order.
6 - 15
XGYC4*RDA001C/E
6 - 16
XGYC4*RDA001C/E
§ 7 ADJUSTMENT
7-1
XGYC4*RDA001C/E
7-2
XGYC4*RDA001C/E
12. Press the STATUS switch to light up the READY indication, and press the foot switch. Confirm
that the multimeter reads DV +5 V when the laser is not emitted.
* If the voltage is abnormal, immediately turn off the master switch.
13. Turn off the key and master switches.
14. Set all DIP SWs on the CB ASSY. (17164-2000) to the ON position.
Constant table of the thermistor
Temperature (℃) Resistance (kΩ) Voltage (V) Temperature (℃) Resistance (kΩ) Voltage (V)
19.50 12.78 2.23 29.00 8.41 1.57
20.00 12.50 2.19 29.50 8.23 1.54
20.50 12.22 2.15 30.00 8.05 1.51
21.00 11.95 2.11 30.50 7.89 1.48
21.50 11.68 2.07 31.00 7.72 1.45
22.00 11.42 2.03 31.50 7.56 1.43
22.50 11.17 2.00 32.00 7.40 1.40
23.00 10.92 1.96 32.50 7.25 1.37
23.50 10.68 1.92 33.00 7.10 1.35
24.00 10.45 1.89 33.50 6.95 1.32
24.50 10.22 1.85 34.00 6.81 1.30
25.00 10.00 1.82 34.50 6.67 1.28
25.50 9.78 1.78 35.00 6.53 1.25
26.00 9.57 1.75 35.50 6.39 1.23
26.50 9.37 1.72 36.00 6.26 1.21
27.00 9.16 1.69 36.50 6.14 1.19
27.50 8.97 1.66 37.00 6.01 1.16
28.00 8.78 1.63 37.50 5.89 1.14
28.50 8.59 1.60
7-3
XGYC4*RDA001C/E
7-4
XGYC4*RDA001C/E
7-5
XGYC4*RDA001C/E
1 msec or less
7-6
XGYC4*RDA001C/E
7-7
XGYC4*RDA001C/E
5$
7-8
XGYC4*RDA001C/E
7-9
XGYC4*RDA001C/E
5. Perform adjustment by following the steps below so that the voltage of TP8 and TP9 becomes
1 V when the laser is emitted.
1) TP8 voltage: VR6 on the master board
2) TP9 voltage: VR3 on the master board
* If the voltage cannot be set to 1 V, remove the monitor ASSY. (17164-1200) from the laser
base (17164-M001), insert 3PW3 (n = 2) between the monitor ASSY. and laser base, and
adjust the position of the monitor ASSY.
6. Set DIP SWs 1 and 2 on CB (17164-BA03) to the OFF position.
7. Connect an oscilloscope to TP8 on the master board.
8. Confirm that the waveform of TP8 shown on the oscilloscope has no overshooting and noise
when the laser is emitted at the power of 500 mW and 50 mW.
9. Set DIP SWs 1 and 2 on CB (17164-BA03) to the ON position.
7 - 10
XGYC4*RDA001C/E
7 - 11
XGYC4*RDA001C/E
7 - 12
XGYC4*RDA001C/E
7 - 13
XGYC4*RDA001C/E
10. Measure the power output when the POWER display on CB indicates 50 mW, and perform
adjustment with parameter address 18 so that the power output becomes 50 mW ±20% (see
7.1).
11. Set the spot size of each delivery unit to the minimum, and measure the power output when
the POWER display on CB indicates 500 mW.
12. Adjust the power output with the following parameter addresses so that the power output
becomes 500 mW ±15% (see 7.1).
1) SL-1600/30SL/SL-1800 delivery unit: Parameter address 80
2) SL130 delivery unit : Parameter address 81
3) HAAG delivery unit: Parameter address 82
13. Confirm that the power output is within the specifications in all conditions (spot size, POWER
display on CB).
14. If the power output is out of the specifications according to spot sizes, correct the output by
changing the parameters.
15. Set the POWER display on CB to 1700 mW and press the foot switch. Confirm that the
starting voltage of TP8 is within ±20% of the stabilized voltage.
16. After the adjustment is complete, set all DIP SWs on the CB ASSY. (17164-2000) to the ON
position.
7 - 14
XGYC4*RDA001C/E
7 - 15
XGYC4*RDA001C/E
7.6.3.2 Adjustment at 50 mW
1. Set the DIP SWs 1 and 2 on the CB ASSY. (17164-2000) to the OFF position and 3 to 8 to
the ON position.
2. Turn off the key and master switches. Connect an oscilloscope to the terminals as below and
turn on the master and key switches.
1) CH1: TP5 on the master board (17164-BA01)
2) CH2: TP4 on the master board
3. Turn VR6 on the master board so that the TP4 voltage matches to the TP5 voltage when the
laser is emitted.
* The TP5 voltage on the master board is fixed.
4. Set the POWER display on CB to 50 mW.
While emitting the laser, turn VR6 on the INTLK2.7 occurs
7 - 16
XGYC4*RDA001C/E
time).
6. Turn off the key and master switches. Connect an oscilloscope to the terminals as below,
and turn on the master and key switches.
1) CH1: TP5 on the master board INTLK2.7 occurs.
of the TP5 voltage. Check that Err. 15 occurs TP5 voltage -20%
(the laser is turned off at the same time).
Err.15 occurs.
9. Turn VR6 on the master board to match the voltage of TP8 to that of TP9 when the laser is
emitted.
10. After the adjustment is complete, make sure that the waveforms on the oscilloscope match
when the POWER display is set to 50 to 1700 mW.
7 - 17
XGYC4*RDA001C/E
(%
'#
Screws (n = 2)
7 - 18
XGYC4*RDA001C/E
7 - 19
XGYC4*RDA001C/E
7 - 20
XGYC4*RDA001C/E
§ 8 SUPPLEMENT
8-1
XGYC4*RDA001C/E
17164-EA02
17164-EA03
8-2
XGYC4*RDA001C/E
17164-EA04
17164-EA05
17164-EA06
8-3
XGYC4*RDA001C/E
17164-EA07
17164-EA08
8-4
XGYC4*RDA001C/E
17164-EA09
17164-EA10
17164-EA11
8-5
XGYC4*RDA001C/E
17164-EA12
17164-EA13
8-6
XGYC4*RDA001C/E
17164-EA14
17164-EA15
17164-EA16
17164-EA17
8-7
XGYC4*RDA001C/E
17164-EA18
17164-EA19
17164-EA20
8-8
XGYC4*RDA001C/E
17164-EA21
17164-EA22
8-9
XGYC4*RDA001C/E
8.3 Configuration
),%(5FRQQHFWRU
%,2,//80,NQRE
'(/,9(5<FRQQHFWRU
.H\VZLWFK
&RQWUROER[
)2276:FRQQHFWRU
'(7(&725FRQQHFWRU
5(027(FRQQHFWRU
$LUYHQW
)XVHFDUULHU
0DVWHUVZLWFK
,QOHW
8 - 10
XGYC4*RDA001C/E
8.4 Labels
[For US]
8 - 11
XGYC4*RDA001C/E
[For 100 V]
8 - 12
XGYC4*RDA001C/E
[For 200 V]
8 - 13
XGYC4*RDA001C/E
8.6 Tools
• Phillips screwdriver set
• Flatblade screwdriver set
• Blower
• Cleaning stick
• Hexagonal wrench
• Long-nose pliers
• Nipper
• Wire stripper
• Soldering iron
• Tweezers
• Precision screwdriver set
• Industrial screwdriver
• Multimeter
• Oscilloscope
• Clamp tester
• Test clip
• Lens cleaning paper
• Mixed-alcohol solution
• Threadlocking adhesive
• Heat-shrinkable tube
• Japanese special paper
• Solder
• Electrostatic mat (17164-M560)
8 - 14
XGYC4*RDA001C/E
* To avoid unintended laser emission and deterioration of the laser, Err 13, Err 20, and Err
21 occur even when the error detection is canceled.
8 - 15
XGYC4*RDA001C/E
8 - 16
XGYC4*RDA001C/E
8 - 17
XGYC4*RDA001C/E
8 - 18
XGYC4*RDA001C/E
Address Indication Initial value Contents
82 50uHAAG 105 50 µm (HAAG)
83 50uyc.cb 110 50 µm (Combo: GYC2SZ-3A)
84 n-A 100 Not used
85 Lo ATT 180 Not used
86 Hi ATT 180 Not used
87 n-A 100 Not used
88 CAl Pr1 100 CAL power output correction 1 (Not used)
89 CALPr2 100 CAL power output correction 2 (Not used)
90 rE SPot 100 Spot size adjustment (Not used)
Spot size setting (500 um or 990 um)
00: 500 µm
91 SS 1000 00
01: 990 µm display only for L7
08: 990 µm display only for C* and AS
92 Ld cL 200 LD current limit (10 = 1 A)
Protective filter operation setting (manual or motorized)
00: Manual
01: L7
93 Std cot 00
02: EPS, GYC4EP-1
04: GYCSZ-3A
08: K*, C*, J1, AS
94 Gr-A 00 Not used
95 Gr-A Pr 45 Not used
96 Lo Gr-A 50 Not used
97 n-A 00 Not used
98 n-A 00 Not used
0: Forbid
99 Fot Pr 00
1: Permit
100 ~ 197 n-A 00 Not used
198 no uP 00 Updating of the ROM
Initial setting of the EEPROM
199 in EEPr 00
99: Initial setting
8 - 19
XGYC4*RDA001C/E
8.13.2 Parameter setting when two types of delivery units are combined
Delivery unit 2
Delivery unit 1 Address
EPS m otorized EPS manual GY C4EP-1 m otorized GY C4EP-1 manual BIO MO
L motorized 14 00 00 02 02 00 00
(s/n. 52001-) 93 03 01 03 01 01 01
L motorized 14 01 01 03 03 01 01
(s/n. 53001-, 440001-) 93 03 01 03 01 01 01
K manual 14 00 00 02 02 00 00
(s/n. 22001-) 93 02 00 02 00 00 00
K, C manual 14 08 08 10 10 08 08
(s/n. 23001-) 93 02 00 02 00 00 00
14 08 08 10 10 08 08
K, J, C motorized
93 10 08 10 08 08 08
14 00 00 02 02 00 00
GYC2SZ-3
93 02 00 02 00 00 00
14 04 04 06 06 04 04
GYC2SZ-3A
93 06 04 06 04 04 04
14 00 00 02 02 00 00
AG manual
93 02 00 02 00 00 00
AS manual 14 00 00 02 02 00 00
(s/n. 12001-) 93 02 00 02 00 00 00
AS manual 14 08 08 10 10 08 08
(s/n. 13001-) 93 02 00 02 00 00 00
14 08 08 10 10 08 08
AS motorized
93 10 08 10 08 08 08
14 00 00
EPS motorized
93 02 02
14 00 00
EPS manual
93 00 00
14 02 02
GYC4EP-1 motorized
93 02 02
14 02 02
GYC4EP-1 manual
93 00 00
14 00 00 02 02 00
BIO
93 02 00 02 00 00
14 00 00 02 02 00
MO
93 02 00 02 00 00
8 - 20
XGYC4*RDA001C/E
8 - 21
XGYC4*RDA001C/E
8 - 22