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  • Reactor Mixer: Emulsifier Unit

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    Labdhi Shah
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    This document presents a material balance flow diagram for a neoprene production process. It shows the inputs and outputs at each major unit, including the emulsifier unit, reactor, mixer, dryer, and filtrate. The key feedstocks are a water and sodium oleate solution, monomer solution, initiator, and terminator that are combined and reacted to produce an oil in water emulsion, and ultimately dried neoprene and filtrate are produced.

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    This document presents a material balance flow diagram for a neoprene production process. It shows the inputs and outputs at each major unit, including the emulsifier unit, reactor, mixer, dryer, and filtrate. The key feedstocks are a water and sodium oleate solution, monomer solution, initiator, and terminator that are combined and reacted to produce an oil in water emulsion, and ultimately dried neoprene and filtrate are produced.

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    19 views1 page

    Reactor Mixer: Emulsifier Unit

    Uploaded by

    Labdhi Shah
    This document presents a material balance flow diagram for a neoprene production process. It shows the inputs and outputs at each major unit, including the emulsifier unit, reactor, mixer, dryer, and filtrate. The key feedstocks are a water and sodium oleate solution, monomer solution, initiator, and terminator that are combined and reacted to produce an oil in water emulsion, and ultimately dried neoprene and filtrate are produced.

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    of 1

    21

    Water Solution
    (Water + Sodium Initiator Terminator Acetic acid solution
    oleate) 1560 kg/hr 90 kg/hr 78 kg/hr 7.5 kg/hr

    Monomer Solution
    (Monomer + Sulfur) Emulsifier Unit Reactor Mixer
    1506 kg/hr Oil in water Miscellaneous
    emulsion Mixture 3234
    3066 kg/hr kg/hr
    Mixture of
    Moisture pH 7
    Evaporated Brine
    3241.5kg/s
    266 kg/hr circulation Water spray
    2.77 kg/s 273 kg/hr

    Dry Neoprene
    1372 kg/hr Dryer RVDF
    Wet Neoprene 1638 kg/hr

    Air supplied
    14070 kg/hr Filtrate
    1876.5 kg/hr
    Fig. 3.2: Overall Material Balance

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