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Goldfields

Salares Norte Project


Contract A9SN Quality & Certification Requirements
Page 1 of 4

QUALITY AND CERTIFICATION REQUIREMENTS

Equipment Description: Thickeners Rev.: 0


Tag No.'s: See BOM Originator: L.Aldunate / R.Pizarro Date: 28-Jun-2018
RFQ / P.O. Number: A9SN-4-0702-RQ Assignment Date:
File Number: Assignment Page: 1 of 4

REQUIREMENT TYPE: ACTION TYPE: DEFINITIONS:


I = Inspect b = First Article Only - • Review: Physical examination of documents
Random Thereafter • Verify: Verify all procedures as required by the PO have been reviewed by
R = Review c1 = Random Inspection Fluor and authorized for use, and physically verify the implementation of
(Engineered Equipment) those procedures as applicable, on a random basis.
V = Verify c2 = Random Inspection • Hold Pt.: Activity is not to proceed until Inspected by Fluor SQS
(Non Engineered Equipment) • Observation: Fluor SQS to be notified - however, the supplier may
W = Witness f = 100% Examination proceed if Fluor SQS is not available
• Random Inspection (Engineered Equipment) = In-process planned and
unsystematic patterns of all necessary actions to provide adequate
H = Hold Point X = Supplier Action Required confidences to the Fluor SQS representative that the product quality fulfils
the PO Quality Requirements
O = Observation Point •• Random Inspection (Non Engineered Equipment) = In-process planned and
unsystematic representative sampling activities necessary to provide
adequate confidences to the Fluor SQS representative that the product
quality fulfills the PO Quality requirements.

INSPECTION ACTIVITY FLUOR


COMMENTS
I R V W H O
I. Inspection & Test Plan /
Procedure Review
Vendor shall establish an inspection procedure for all items, in order to assure that
quality meets standards and shall include the Quality Plan of equipment,
procedures and testing programs to be followed to guarantee the quality of all
Supplier's Inspection & Test Plan f X materials and a continuous control of the equipment fabrication. Vendor shall
submit his detailed list of ITPs for Project review and approval.
Fluor rep. shall review supplier’s Quality Manual and/or Quality Plan, Inspection & Test
Plan (ITP).
Weld Procedures f
Weld Consumable Control
N.A.
Procedure
Weld Repair Procedure(s) f
All non destructive examination procedures shall be submitted to FLUOR for review
NDE Procedures f and approval. Vendor shall receive notification that FLUOR’s review and approve is
complete prior to implementation.
PMI Procedures N.A.
Pre-Heat Procedures f N.A.
Post Weld Heat Treat Procedure f
Components containing fluids under pressure, such as hydraulic and lube oil, shall
Hydrostatic / Leak Test
f be hydrostatically tested with a minimum pressure of 1.5 times the operating
Procedure
pressure. N.A.

II. DOCUMENT REVIEW


Denotes Home Office review and approval is required. Just order from Outotec to
Order & Sub-Orders f X
Suppliers
Material Test Report(s) f
Welder Qualifications f
Heat Treatment Records f
Final Document Package f
The performing and reporting of all non-destructive testing shall be by personnel
NDE Personnel Qualifications f holding current qualifications to ASNT-TC-1A level 2 minimum or an equivalent
approved by the buyer.

Copyright © 2008, Fluor Corporation. All Rights Reserved. Supplier Quality Surveillance
Page 1 of 4
Goldfields
Salares Norte Project
Contract A9SN Quality & Certification Requirements
Page 2 of 4

QUALITY AND CERTIFICATION REQUIREMENTS

INSPECTION ACTIVITY FLUOR


COMMENTS
I R V W H O
NDE Reports (HT, RT, MT, PT,
f
UT)
Hydrostatic Test Chart / Reports f
Drawing Control f
Shaft Ends to Specifications N.A.
Electrical Certification f
Engineering Inspection / Electrical
f
/ Instrumentation
Instruction Manual f
Manufacture’s Data Book(s) as
f
per SDDR

III. IN PROCESS VERIFICATION


(Visual / Dimensional)
Welding / Welding Consumables f
Material Storage & Handling b
Measuring & Test Equipment f
Fit up f As applicable.
Customer Connections b
Equipment Alignment f As applicable
Electrical Connections f
System Cleanliness Check f
Baseplate & Anchor Bolt f N.A.
Internal / External Protection f
Loose / Spare Parts f
Studs & Bolts f
Insulation N.A.

IV. NON DESTRUCTIVE /


SPECIAL TESTING
Post Weld Heat Treatment f
HT (Hardness Testing) f For rubber only
Charpy Impact Test N.A.
RT (Radiography) f
MT (Magnetic Particle) f c1
PT (Liquid Penetrant) f c1
UT (Ultrasonic) f c1
Components containing fluids under pressure, such as hydraulic and lube oil, shall
Hydrostatic Test f be hydrostatically tested with a minimum pressure of 1.5 times the operating
pressure. N.A.
Operational Tests f
Functional Tests f

V. PAINT, MARKING &


SHIPPING PREPARATION
Verify ambient atmosphere conditions records, compressed air quality, cleanliness of
Surface Preparation / Anchor
c1 f abrasive used, surface profile control and surface finishing, surface inspection for
Profile
cleanliness and absence or defects
Coating Appearance & DFT (Dry Verify coating schedule applied, dry film thickness, RAL color control. Verify
c1 f
Film Thickness) Consistency with supplier’s quality records.
Vendor shall provide all inspection records, laboratory certificates and any other
Internal Insp. Prior to Final
f documentation deemed necessary by Fluor, to be required for verification of
Closure
materials used for all components supplied.
Nitrogen Purge N.A.
Flange Face Finish / Protection f
Bolting/Gaskets for Manway /
f
Blind Flanges
Marking /Tagging f

Copyright © 2008, Fluor Corporation. All Rights Reserved. Supplier Quality Surveillance
Page 2 of 4
Goldfields
Salares Norte Project
Contract A9SN Quality & Certification Requirements
Page 3 of 4

QUALITY AND CERTIFICATION REQUIREMENTS

INSPECTION ACTIVITY FLUOR


COMMENTS
I R V W H O
Each piece of equipment Steel parts with stamp, no plate. and all instruments,
whether mounted on the equipment or shipped loose, shall have a corrosion-
Name Plate Stamping f
resistant metal nameplate firmly attached by screws. Nameplates shall contain all
pertinent identification and size information, the principal data.
Ship Loose Items f

VI. SUPPLEMENTAL
VERIFICATIONS (as req’d per
P.O./ Specifications)
Piping, Valves & Filters b
Electric motors and drives f
Safety Requirements b
Coating Procedures f Fluor rep. shall review coating procedures.
Fluor rep. shall review supplier engineering, procurement and production status
Production Schedule f
against agreed Production Schedule.
Mechanical Run Test Procedures f f For HPP Only
Fabrication tolerances f
Lubrication Systems b f
Spare parts f
Internal / External Protection b
Lubrication System f
Internal Insp. Prior to Final
f
Closure

Dimensional & Visual Inspection f f X Fluor shall be notified of all dimensional differences from Vendor’s drawings.
Fluor rep. shall review internal Release Report and shall Issue material and equipment
Release Report f f X
Release Report
Packing & Preparation for
f b X
Shipment
Storage and Preservation
f f
Procedures

The Quality and Certification Requirement document provide guidelines to enable the supplier to understand the minimum
level of inspection involvement intended for the purchased equipment. The Quality and Certification Requirements are not
intended to outline all requirements for inspection and quality control as required by the purchase order, material requisition,
referenced codes, specifications and standards listed in the order requirements. Witnessed inspections, documentation
reviews, procedural compliance checks and supplemental inspections by the buyer will be conducted to ensure the
equipment's compliance with the purchase order, applicable codes, specifications and standards has been attained.

The Quality and Certification Requirement document does not imply that Fluor’s SQS representative will performed 100%
inspection on each listed activity or that the material or equipment will be accepted based on that assumption .

The Fluor SQS representative will issue an NCR to the seller when a product or service, presented to the Fluor SQS
representative for Fluor acceptance, fails to comply with PO (Purchase Order) quality requirements. The intent of the NCR is to
document the nonconforming condition for proper and timely disposition and to document the corresponding failure in the
supplier's quality system.

HOLD POINTS ASSOCIATED WITH “REVIEW” ACTIVITES WILL BE PERFORMED AT OR BEFORE FINAL RELEASE FOR SHIPMENT AND IS
NOT TO BE INTERPRETED AS AN ACTIVITY THAT HALTS MANUFACTURING.
HOLD POINTS ARE NOT INTENDED TO IMPEDE MANUFACTURERS PRODUCTION SCHEDULE PROVIDED “HOLD POINT/OBSERVATION”
NOTIFICATION IS PROVIDED TO FLUOR IN ADVANCE OF ACTIVITY.

Copyright © 2008, Fluor Corporation. All Rights Reserved. Supplier Quality Surveillance
Page 3 of 4
Goldfields
Salares Norte Project
Contract A9SN Quality & Certification Requirements
Page 4 of 4

QUALITY AND CERTIFICATION REQUIREMENTS

SUPPLIER ACTION REQUIRED - applies to Hold and Observation columns only. Supplier is to note all 'X' marks and transfer those points
to their Inspection and Test Plans. The Fluor SQS representative will review the other action types (noted as b, c or f) with the supplier
during the Supplier Quality Alignment Meeting. These other action types are to be addressed in the Supplier's Inspection and Test Plans or
supporting Quality System.

Copyright © 2008, Fluor Corporation. All Rights Reserved. Supplier Quality Surveillance
Page 4 of 4

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