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Energy: Tapas K. Das, Kumud Kumar, Abdus Samad
Energy: Tapas K. Das, Kumud Kumar, Abdus Samad
Energy
journal homepage: www.elsevier.com/locate/energy
a r t i c l e i n f o a b s t r a c t
Article history: The oscillating water column type wave energy converters equipped with Wells turbine are one of the
Received 21 September 2019 popular wave energy conversion devices. In most of the numerical and experimental studies, the Wells
Received in revised form turbine characteristics are examined in no-load condition or with a fixed loading to achieve a fixed
10 April 2020
rotational speed. In the present work, a biplane Wells turbine is designed and tested in an experimental
Accepted 20 June 2020
test facility. The test facility consists of a piston-chamber assembly that can generate sinusoidal airflow
Available online 27 June 2020
inside a duct. The turbine is placed inside the duct and tested for different stroke lengths and time
periods of the piston, which produces a sinusoidal inlet airflow of different amplitude and time period.
Keywords:
Wave energy converter
The turbine characteristics are studied at the no-load condition and for different values of resistive
OWC loading connected with the generator. The hysteresis behavior of the turbine is studied for two different
Wells turbine flow coefficients based on experimentally observed and numerically calculated volume flow rates. Based
Experimental analysis on the experimental results, a detailed analysis of the turbine performance is presented for different
operating conditions.
© 2020 Elsevier Ltd. All rights reserved.
1. Introduction Among the various types of WECs, oscillating water column (OWC)
has attracted the attention of researchers mainly due to its
The depletion of conventional energy resources has led scien- simplicity in operation. An OWC (Fig. 1) is made up of a chamber-
tists and engineers to look for renewable sources of energy. The like structure; the bottom of the structure is open to the ocean
ocean is a huge source of non-conventional energy, mainly in the under the water surface, and the top of the structure is open to the
forms of wave energy and tidal energy. One advantage of ocean atmosphere above the water level. As the waves enter and exit the
energy is that it has the highest energy density among all the duct connected with the chamber, a pressure difference is created
renewable energy sources [1]. As the wind blows over the ocean inside the chamber. The oscillatory motion of the wave inside the
surface, the energy from the wind is accumulated in the ocean wave duct creates an oscillatory motion of air in and out of the chamber.
with time. The wave energy capacity around the world is approx- The OWC uses a special power take-off (PTO) device that rotates
imated to be 8000-80000 TW/year [2]. Different methods and with the help of oscillatory motion of the air and generates elec-
devices have been developed and tested to harness the wave en- tricity. Wells turbine is a power take-off device, that can rotate in
ergy into a useable form [3]. Wave energy converters (WEC) can be only one direction irrespective of the direction of the airflow. A
classified with respect to water depth. Nearshore devices are generator connected with the turbine produces useful energy in the
generally shallow water devices often attached to the seabed. form of electricity. Although an OWC may face different challenges
Whereas, the deepwater WECs are generally floating devices placed in operation due to varying sea states, using a suitable control
at a water depth greater than 40 m [3,4]. Deepwater WECs can technique can improve the performance of the whole system [5].
extract more energy due to higher energy content in deep water The Wells turbine is a special type of axial turbine made up of
waves; however, the construction and maintenance of deep water symmetrical aerofoil blades. When air flows over the Wells turbine
WECs are more complicated compared to shallow water WECs. blade, a lift and drag force is generated by the blades (Fig. 2). The lift
force acts perpendicular to the relative velocity of the blade,
whereas the drag force acts parallel to the relative velocity on the
* Corresponding author. blade. If the lift and drag forces are resolved along the axial and
E-mail addresses: mech.tapas@gmail.com (T.K. Das), kumud142k@gmail.com
tangential direction, the tangential force always acts in one
(K. Kumar), samad@iitm.ac.in (A. Samad).
https://doi.org/10.1016/j.energy.2020.118205
0360-5442/© 2020 Elsevier Ltd. All rights reserved.
2 T.K. Das et al. / Energy 206 (2020) 118205
direction (for a range of incidence angles) irrespective of the di- operating range but at the cost of peak efficiency. Starzmann and
rection of airflow (Eq. (1)). One of the main disadvantages of the Carolus [7] experimentally studied the effect of blade skew on
Wells turbine is the stall phenomenon associated with it. For Wells Wells turbine performance and concluded that optimum forward
turbine blades, the angle of attack plays a significant role in the or backward skewed blade improves the range of unstalled oper-
turbine performance. If the angle of attack is beyond a certain angle ation by 5%. Other blade geometry modifications, such as, pene-
(known as the stall angle), the flow over the blade starts to separate trating blade tip [8], 3-dimensional blade [9], blade with variable
from the blade surface leading to a reduction in torque generation chord [10], hub-to-tip profile modification [11], blade with variable
as well as efficiency. solidity [12] static extended trailing edge [13], gurney flap [14]
Since the inception of Wells turbine, many researchers have showed marginal improvement in terms of peak torque and oper-
carried out experimental and numerical studies to examine ating range. Iino et al. [15] developed a stall delay Wells turbine by
different design modifications for improving the turbine perfor- introducing additional blades. Several authors used different opti-
mance in terms of efficiency and operating range. Gato and Webster mization techniques to improve the performance of the turbine.
[6] experimentally studied the effects of blade sweep on the per- Halder et al. [16] used a surrogate-based optimization technique to
formance of a Wells turbine. The experiment result showed a swept optimize the blade profile thickness and blade sweep along with a
backward blade has better torque characteristics and a wider casing groove. The optimized blade improved turbine efficiency by
Table 1
Previous laboratory-based experimental works on Wells turbine.
Authors Blade profile solidity Tip diameter Monoplane Steady/oscillatory Reynolds No.
/biplane
Gato and Curran [31] Naca 0015 0.64,1.28 590 mm Monoplane, Steady 3.9,6.5 105
Variable thickness (hub naca0021, tip naca0009) biplane
Kaneko et al. [32] NACA 0020 0.35,0.44, 300 mm Biplane Steady, oscillatory 1.5 105
0.52,0.61
Govardhan and Dhanasekaran [24] NACA 0021 0.6 263 mm Monoplane Steady 2.2,3.15 106
Thakker and Abdulhadi [33] NACA0020 0.48,0.64 600 mm Monoplane Steady, 1.0,4.4 105
NACA0015 oscillatory,
CA9 random
HSIM 15-262,123-1576
Raghunathan et al. [34] NACA0021 0.5,0.75 200 mm Monoplane Steady, oscillatory 0.85,2.5 105
Camporeale et al. [35] NACA0015 0.64 155 mm Monoplane Steady, oscillatory 1.36 106
Heikal et al. [36] NACA0021 0.38,0.51, 498 mm Monoplane Steady 1.5 105
0.64,0.45,
0.57
Starzman and Carolus [37] Variable chord 0.65e0.81 400 mm Monoplane Steady 5.4,9.4 105
Dorrell and Hseih [38] NACA0015 Not 132 mm Biplane Oscillatory 0.76 105
mentioned
Paderi and Pauddu [39] NACA0015 0.729 250 mm Monoplane Oscillatory 0.78,1.8 106
crank radius. The time period of the piston is controlled by varying 196 mm tip diameter biplane Wells turbine is designed and man-
the speed of the motor using a variable frequency drive (VFD). The ufactured for the present experiment (Fig. 4). The biplane Wells
other end of the piston is connected to a 200 mm inner diameter turbine blades have a symmetrical NACA0021 profile. Each plane
duct of 1 m length. The turbine is placed inside the small removable has six blades of 50 mm chord length. The geometric parameters of
duct section, as shown in Fig. 3(b). The duct has an inner diameter the turbine are selected based on the recommendation provided in
of 200 mm, which gives 2 mm tip clearance for the 196 mm tip Ref. [22]. The stagger angle between the blades of two planes is 30 .
diameter turbine. The turbine shaft is connected with a PMDC Each plane has a solidity of 0.57, making an overall solidity of 1.14 of
generator through a torque transducer. The generator has a rated the whole turbine. The gap between each plane is 1.5 times the
capacity of 150 Watt and a rated rotational speed of 3000 rpm. chord length. The turbine is manufactured using a selective laser
sintering method with polyamide material. The weight of the tur-
bine is 1.1 kg after manufacturing. The detailed geometric param-
3. Turbine geometry eters of the turbine are listed in Table 2.
Fig. 3. (a) Schematic diagram of the experimental setup (b) Actual experimental setup (c) Piston chamber connected with the gearbox.
T.K. Das et al. / Energy 206 (2020) 118205 5
Fig. 5 shows the instrumentation chain of the experimental The experiment was carried out at different combinations of
setup. The volume flow rate is measured by DEBIMO airflow time period (Tp) and stroke length (SL) for both no-load and various
measurement blade, which is placed at a distance of 500 mm away load conditions. The time period signifies the total time taken to
from the turbine inlet. The DEBIMO airflow measurement blade complete an exhalation and inhalation stroke of the piston. The
measures the average pressure across the duct and sends it to a time period of the piston is varied by varying the frequency of VFD.
multifunction transmitter. The transmitter calculates the airflow Three different time periods are chosen to carry out the experi-
rate based on the diameter of the duct. It is to be noted that the ment. For each time period, the stroke length of the piston is
instrument can measure the airflow rate in only one direction. For changed to three different values by changing the crank radius. Out
this experiment, the airflow is measured only during the exhalation of the total nine combinations, two combinations are not used for
stage. The pressure drop across the turbine blades is measured experiment. For Tp ¼ 5.5 s and SL ¼ 0.3 m, the turbine runs at a low
using the ABB differential pressure transmitter. The pressure tap- rotational speed, which does not give any significant value. For
ings are placed 15 mm before and after the upstream and down- Tp ¼ 3.5 s and SL ¼ 0.5 m, the turbine rotational speed is high, going
stream blade, respectively. A torque transducer connected between far beyond the rated speed of the generator. Apart from these two
the rotor and the PMDC generator measures the shaft torque as well conditions, the no-load test was carried out for the rest of the seven
as the rotational speed. The generator is connected with a variable combinations, as shown in Table 4. During the no-load test, the
resistor where the resistive load can be varied from 0 to 100 U. The generator is not connected to any external resistance. For testing
voltage and current produced by the generator are measured by with various loads, the generator is connected with a variable
RISH Ducer isolating amplifier and a shunt, respectively. When the resistor. For each of the seven combinations showed in Table 4, the
generator is not connected with the resistor, it works as a no-load experiment is carried out for five different resistance values (10, 25,
condition. A data acquisition system collects all the data from the 50,75 and 100 U). So, a total of 35 different combinations are used
instruments and feeds it to a personal computer in a format feasible during the experiment with resistive load condition. For each
for real-time monitoring. The data acquisition system is capable of combination, the data is taken for 5 min, and each data is taken
taking instrument data at 1 kHz sampling rate. A variable frequency three times to minimize any uncertainty in the experiment results.
drive (VFD) is used to control the speed of the motor, which, in
effect, controls the time period of the piston movement. The fre-
quency of the VFD is fixed manually before starting each test.
Table 3 gives the range and accuracy of all the instruments used for
the experiment.
6. Uncertainty in measurement
Fig. 5. Instrumentation in the experimental setup 1. Multifunction transmitter 2. Differential pressure gauge 3. Torque transducer 4. Generator 5. Resistor 6. Data acquisition system
7. Computer 8. Variable frequency drive.
Table 3
Accuracy and range of measuring instruments.
Table 4 Once the VFD is started at a certain frequency, and the piston
Different combinations used for the experiment. starts reciprocating inside the chamber, the turbine takes some
VFD frequency 18.5 Hz 22.5 Hz 26.5 Hz time to reach a stable rotational speed. Fig. 6(a) shows the com-
parison of starting characteristics for two different piston stroke
Time period (Tp) 5.5 s 4.5 s 3.5 s
length at the same time period. Whereas, Fig. 6(b) shows the
Stroke length (SL) x 0.4 m 0.5 m 0.3 m 0.4 m 0.5 m 0.3 m 0.4 m x comparison of starting characteristics for two different piston time
Resistance 10,25,50,75,100 U
period at the same stroke length. When the piston reciprocates at
T.K. Das et al. / Energy 206 (2020) 118205 7
Table 5 these two cases, the difference between the maximum and mini-
Uncertainty of the primary and secondary variables. mum rotational speed in one cycle is approximately 10% of the peak
Primary Derived value (Fig. 9(b and c)). This signifies the smooth running of the
Variable Uncertainty Variable Uncertainty
turbine. However, when the turbine runs at a low rotational speed,
(% of FS reading) (% of FS reading) this fluctuation is more than 20%, as seen in Fig. 9(a). During the
change from exhalation to inhalation stage, the direction of piston
DP 0.2 4 6
Tl, Tnl 0.26 DP* 2.16 movement does not change instantly-the piston pauses for a short
u 1.08 T* 2.17 time and then changes the direction. When the piston operates at a
Q 5.9 Pe 0.31 low Tp, the time taken to change the direction of the piston
V 0.22
movement is less compared to the time taken at high Tp. For this
I 0.22
reason, the fluctuation of maximum to minimum rotational speed
is higher in Fig. 9(a) compared to the fluctuation in Fig. 9(c).
The rotational speed of the turbine has a strong correlation with
Tp ¼ 4.5sec, there is no significant difference in the time taken to the pressure drop across the turbine. Similar to the rotational
reach a stable rotational speed for both SL ¼ 0.4 and 0.5 m speed, for Tp ¼ 4.5 s, SL ¼ 0.5 m and Tp ¼ 3.5 s, SL ¼ 0.4 m, the
(Fig. 6(a)). However, when the piston stroke length is fixed at 0.4 m, pressure difference for these two cases are also in the similar range
the time taken to reach a stable rotational speed for Tp ¼ 3.5sec is as seen from Fig. 9(e and f). There is a difference in peak values of
significantly larger compared to Tp ¼ 4.5sec (Fig. 6(b)). For all sets of pressure difference during exhalation and inhalation stage. The
experiments, the maximum Mach number of turbine tip speed is peak value of DP during exhalation is higher compared to the peak
0.1, and the maximum Reynolds number based on the relative ve- value during inhalation. The possible reason for this could be the
locity is 2.55 105. presence of torque transducer and generator, which may create a
Once the turbine reached a stable rotational speed, the primary blockage for the incoming air. However, this does not have any
variables are measured and data collected using the data acquisi- significant effect on the rotational speed of the turbine. The peak
tion system. As the data is periodic in nature, it is easier to make a value of rotational speed is similar during exhalation and
comparative study with only one full cycle of piston movement. inhalation.
Each measured time series data is segregated based on one piston- Fig. 10 shows the comparison of volume flow rate at the inlet of
cycle, and an ensemble averaging is carried out. An example of the duct for different combinations of piston time periods and
ensemble averaging for differential pressure and no-load torque is stroke lengths. The horizontal axis of Fig. 10 is shown as normalized
shown in Fig. 7(a) and Fig. 7(b), respectively. time. The inlet velocity of the turbine is calculated from the
Fig. 8 shows a typical sinusoidal profile of imposed piston ve- measured volume flow rate and the annular inlet area of the tur-
locity. The first half cycle in the figure is for exhalation (when the bine duct. As mentioned earlier, the instrument used for measuring
piston goes inside the chamber forcing the air out of the duct), and the volume flow rate can only measure flow in one direction. So, all
the second half cycle is for inhalation (when the piston comes back the experimental volume flow rate measurements shown here are
to its initial position and suck the air inside the duct). Henceforth, only for the exhalation stage. The piston motion is numerically
all comparative results are shown for one cycle only. simulated in SolidWorks Simulation Module, and the volume flow
rate from the numerical simulation is compared with the experi-
7.1. No-load test mental volume flow rate. There is a maximum deviation of 30% in
the measured volume flow rate compared to the numerically
Fig. 9 shows the comparison of rotational speed and differential calculated value. This is due to the friction in the piston-cylinder
pressure for different stroke lengths and time periods. For assembly, which was not considered in the numerical simulation.
Tp ¼ 5.5 s, the turbine rotational speed at SL ¼ 0.4 m is less, and the For an ideal scenario, the experimentally measured volume flow
turbine almost stops during the transfer from exhalation to inha- rate in the second half cycle (inhalation) should show zero values as
lation stage of the piston. A similar thing can be noticed for per the instrument used. However, the Q values do not become zero
Tp ¼ 4.5 s and SL ¼ 0.3 m. For Tp ¼ 4.5 s, SL ¼ 0.5 m and Tp ¼ 3.5 s, exactly at t* ¼ 0.5 for all the cases shown in Fig. 10. A deviation can
SL ¼ 0.4 m, the turbine rotational speed has similar values. For be seen in Fig. 10 (b), for Tp ¼ 4.5sec, SL ¼ 0.3 and 0.4 m. For all time
Fig. 6. Starting characteristics for (a) different stroke length at Tp ¼ 4.5sec (b) different time period at SL ¼ 0.4 m
8 T.K. Das et al. / Energy 206 (2020) 118205
Fig. 7. Ensemble average of (a) differential pressure (b) torque at Tp ¼ 4.5sec, SL ¼ 0.5 m
periods, as the stroke length is increased, the volume flow rate also
increased. For Tp ¼ 4.5sec, SL ¼ 0.5 m and Tp ¼ 3.5sec, SL ¼ 0.4 m va
a ¼ tan1 (5a)
(Fig. 10(b and c)), the volume flow rate has a constant value in the rt u
inhalation stage. As the piston movement becomes faster with a
lower time period, the air inside the duct could not be emptied where,
completely after the exhalation phase, and an air accumulation .
takes place inside the duct. This could be a probable reason that the va ¼ Q P rt2 rh2 (5b)
volume flow rate does not show a zero value in the inhalation phase
for these two cases. As va increases, the angle of attack increases. For a certain time
Fig. 11 shows the comparison of no-load torque for different period, at high stroke length, the angle of attack goes beyond the
combinations of time-period and stroke lengths. The no-load tor- stall limit. As a result, the torque decreases for high stroke lengths
que is normalized based on the maximum value of torque. At at Tp ¼ 4.5sec and 5.5 s (Fig. 11(a and b)). For, Tp ¼ 3.5sec, the no-
Tp ¼ 5.5sec, for SL ¼ 0.4 m, the turbine produces a higher torque load torque at SL ¼ 0.4 m is large compared to SL ¼ 0.3 m as seen
compared to SL ¼ 0.5 m. At Tp ¼ 4.5sec, the torque increases as in Fig. 11(c).
stroke length is increased from 0.3 to 0.4 m. However, at SL ¼ 0.5 m, The exhalation and inhalation stage of the turbine can be further
the produced torque is less than that of SL ¼ 0.4 m. As the stroke divided into two phases: the acceleration phase and the decelera-
length increases, the volume flow rate through the duct increases. tion phase (Fig. 8). The combined effect of inlet velocity, turbine
This increases the velocity of air at the turbine inlet (va) The angle of rotational speed, differential pressure and torque in the accelera-
attack (a) at the turbine blade is defined by Eq. 5(a,b). tion and deceleration phase can be analyzed by the following non-
dimensional parameters:
T
Torque coefficient ðT * Þ: (6)
ru2 rt5
DP
Pressure drop coefficient ðDP * Þ: (7)
ru2 rt2
va
Flow coefficient ð4Þ: (8)
rt u
As shown in Fig. 8, the turbine operates in two acceleration and
deceleration phase in one cycle. As the inlet velocity increases, the
turbine rotational speed also increases, keeping the angle of attack
(Eq. (5a)) within the stall limit. However, when the inlet velocity is
high, the angle of attack can go beyond the stall limit. In actual
operation, a by-pass valve is used to avoid the operation of the
turbine at a high angle of attack. In the present laboratory experi-
ment, no by-pass valve is used, and the turbine is let to run for all
angles of attack (or flow coefficients) experienced in a full cycle.
Fig. 12 and Fig. 13 shows the variation of torque coefficient and
pressure drop coefficient during acceleration and deceleration for
two different test conditions. The torque coefficient and pressure
drop coefficient is plotted for different flow coefficients. The flow
coefficient (4) is calculated based on the volume flow rate
Fig. 8. A typical profile of imposed piston velocity. measured from the experiment (4-experimental) and based on the
T.K. Das et al. / Energy 206 (2020) 118205 9
Fig. 9. Comparison of rotational speed (a, b, c) and differential pressure (d, e, f) for different test cases.
volume flow rate calculated numerically (4-numerical). For both Figs. 12(b) and Fig. 13(b).
test conditions, the torque coefficient (Figs. 12 (a), Fig.13(a)) shows Such a hysteresis phenomenon happens due to the phase delay
a small hysteresis effect in the unstalled region when they are between the conditions imposed by the piston movement and the
plotted against 4-experimental values. Beyond the stall point, the conditions near the turbine. This delay is caused by the capacitive
torque coefficient shows a large hysteresis loop. When the torque behavior inside the chamber, i.e., the fact that, due to the
coefficient is plotted against 4-numerical values, the torque coef- compressibility of the air inside it, the instantaneous mass flow
ficient shows a hysteresis loop throughout the cycle of operation. A passing through the turbine is not equal to the mass-flow moved by
similar hysteresis loop is visible for the pressure drop coefficient in the piston [43e46]. In the present work, due to the limitation of the
10 T.K. Das et al. / Energy 206 (2020) 118205
Fig. 10. Comparison of inlet volume flow rate at different time period and stroke length (lines with marker-numerically calculated value; lines without marker-experimental value).
Fig. 11. Comparison of no-load torque at different time period and stroke length.
electromotive force generated in the whole circuit (as the reduction Fig. 15 shows the variation of differential pressure, rotational
in current is less). As a result, the rotational speed is increased with speed, load torque, and electrical power output at Tp ¼ 4.5sec,
the increase in resistive loading. The rotational speed is analogous SL ¼ 0.4 m for three different resistive loads. The electrical power
to the voltage, and the load torque is analogous to current. output is measured by multiplying the voltage and current across
Fig. 12. Variation of (a) torque coefficient and (b) pressure drop coefficient during acceleration and deceleration at Tp ¼ 3.5sec, SL ¼ 0.4 m
12 T.K. Das et al. / Energy 206 (2020) 118205
Fig. 13. Variation of (a) torque coefficient and (b) pressure drop coefficient during acceleration and deceleration at Tp ¼ 4.5sec, SL ¼ 0.5 m
the resistive load. When the generator is connected to a high Fig. 15). However, the difference is not very significant for the
resistive load, the turbine rotational speed is higher compared to resistance values used in the experiment. The torque and the
that of low resistive load. This, in turn, affects the pressure drop electrical power output are shown in a normalized form with
across the turbine. The pressure drop across the turbine blades is respect to the maximum value in the particular cycle. As shown in
higher for high resistive loading (shown in the zoomed section, Fig. 14, for a high resistance value, the voltage across the resistance
Fig. 14. Comparison of (a) voltage (b) current (c) rotational speed and (d) load-torque for different resistance at Tp ¼ 4.5sec, SL ¼ 0.4 m
T.K. Das et al. / Energy 206 (2020) 118205 13
when the time period is varied keeping the stroke length fixed
(Fig. 16(b)). The electrical power output is shown in a normalized
form with respect to the maximum value. It can be seen that the
electrical power output increases with increasing the resistive
loading irrespective of the time period and stroke length. The
electrical output is measured by multiplying the output current and
voltage across the resistive load. As the resistance is increased, the
output current decreases, and the output voltage increases. How-
ever, the increment is voltage is more compared to the reduction in
current when the resistance values are increased. As a result, the
power output is increased with increment in resistance values. The
power output is also affected by the stroke length and time period
of the piston. When the turbine is connected with a resistive load,
at high stroke length and low time period, the turbine runs close to
its design speed where the turbine produces maximum output. For
the two conditions shown with the solid line in Fig. 16, the power
output is significantly large compared to the other cases.
Fig. 17 shows the torque coefficient for different loading condi-
tions at Tp ¼ 3.5 s and SL ¼ 0.4 m. As shown in Fig. 14, the peak
torque decreases, and the rotational speed increases with
increasing load. As a result, the peak torque coefficient over the
complete cycle has a higher value for less resistive loading. How-
ever, the turbine stalls at a flow coefficient of 0.23. So the turbine
has an operating range up to 4¼ 0.23. Within this region, the peak
torque coefficient is produced for high resistive loading. The tur-
bine shows a large hysteresis loop for small resistive loading, and
the size of the loop decreases with the increase in loading.
8. Conclusion
Fig. 16. Comparison of electrical power output for different resistive loads at (a) Tp ¼ 4.5 s and SL ¼ 0.4 m, 0.5 m (b) SL ¼ 0.4 m and Tp ¼ 3.5sec, 4.5 s.
14 T.K. Das et al. / Energy 206 (2020) 118205
Acknowledgment
References