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THM Filtering and The Management of Harmonics Upstream of UPS
THM Filtering and The Management of Harmonics Upstream of UPS
THM Filtering and The Management of Harmonics Upstream of UPS
the management of
harmonics
upstream of UPS
Contents
abstract..............................................................................................................2
background information UPS systems (uninterruptible power supplies) are power electronics interfaces
installed between incoming utility power and loads that are highly sensitive to the
on UPSs
quality and continuity of the supply of electrical power.
UPSs supply dependable power, i.e. without interruptions and with a consistently
high level of quality, compatible with the operation of sensitive loads.
Double-conversion UPS (also known as on-line systems) are used extensively for
medium to high-power applications (≥10 kVA). They are made up of (see figure 1):
n rectifier/charger at the input that draws power from the utility and rectifies it to
charge or float charge a battery and support the inverter;
n battery that provides backup power in the event of a power failure;
n inverter that supplies power with a consistently high level of quality (frequency,
voltage, etc., within tight tolerances), to the load
n static switch used, when necessary, to transfer the load without interruption to the
utility via a bypass (thus enabling downgraded supply;
n manual bypass used for maintenance operations.
This type of UPS can operate in the following modes:
n normal mode: inverter supplied via the rectifier charger;
n backup mode: inverter supplied by the battery;
n bypass mode: load supplied directly by the utility, via the bypass.
power factor
Because the rectifier/charger at the UPS input is a non-linear load, the power factor
λ is defined by the general relation:
P
λ=
S
P (kW) is the active power of the UPS.
S (kVA) is the apparent power of the UPS.
Because of the harmonics:
S = P 2 + Q 2 + D2
Q (kvar) is the reactive power.
D (kVA) is the value of the distorting power caused by the harmonics.
Consequently, the harmonics represent a loss equal to the distorting power they
consume, which reduces the input power factor.
In this theoretical case under consideration, the voltage distortion (THDU) is equal to
zero because the source is assumed to have zero impedance (infinite power).
n With this current waveform, the true spectrum, for example for a Galaxy PW UPS
at full load with a power factor of 0.8, is:
Table T2. Example of the true spectrum of harmonic currents.
Harmonic % of H1
H3 1%
H5 32%
H7 5%
H9 1%
H11 8%
H13 4%
H15 1%
H17 3%
Note the increase in harmonic order H5 and the decrease in H7, H13 and H17 with
respect to the theoretical values. Note also the low levels of H3, H9 and H15.
The corresponding THDI is 33%, which is close to the theoretical value of 30%.
n The THDU at the rectifier input depends on the total source impedance and the
SCR firing angle delay. The THDU rises rapidly to significant levels, even for low
source-impedance values (see figure 6).
conclusions F UPSs cause harmonic currents due to the Graëtz bridge of the rectifier at the
input, notably harmonic current H5 and to a lesser degree H7 and H11.
F What is more, the THDI increases as the UPS load drops, i.e. as the UPS is
supporting lower than rated output.
preventing the effects of Upstream harmonics must be controlled to avoid the following negative effects on
the power-distribution network:
harmonics
increase in the rms current
Harmonics increase the rms current (calculated as 5% above, see the I rms
calculation), which results in:
n increased losses;
n reduced efficiency;
n overloads and temperature rise;
n risk of damage to other loads.
possible solutions Reductions in THDI and THDU are linked and depend on the reduction of the most
dominant harmonic currents.
To that end, MGE UPS SYSTEMS, in the framework of THM (Total Harmonic
Management), proposes a number of solutions that may be integrated in the UPS:
n installation of a choke in the rectifier input to attenuate the amplitude of the
harmonics (in particular high-order harmonics);
n installation of an LC passive harmonic filter in the input of the rectifier bridge,
tuned to the harmonic order to be eliminated;
n use of a number of rectifiers supplied with voltages that are slightly shifted in
phase to eliminate the most disturbing harmonics, through current recombination.
This solution, known as double-bridge or 12-pulse filtering, is in fact a form of
harmonic recombination;
n use a THM active filter, derived from active harmonic conditioners such as
SineWave, that compensates for harmonics in real time to eliminate distortion.
advantages
n simple solution, reliable and relatively inexpensive.
n the choke can be used with all types of sources.
disadvantages
n limited effectiveness.
n large dimensions.
n line drop.
different versions
MGE UPS SYSTEMS offers the following three types of LC filters:
n non-compensated harmonic filter
This is the filter described above (see figure 8).
n compensated harmonic filter
This filter (see figure 9) is ideal for installations with a diesel generator set. The
inductive load (additional compared to the above filter) enables a reduction in the
capacitive energy that must be supplied by the diesel generator set at start-up and
under steady-state conditions.
n non-compensated harmonic filter with contactor
This filter (see figure 10) is ideal for installations with a diesel generator set, where
the margin is small between the power rating of the engine generator set and the
power it must supply. The LC circuit starts operating only when the contactor closes.
Closing is automatic and depends on a pre-set value that corresponds to a UPS
percent load that is acceptable for the engine generator set.
advantages
n simple solution and reliable.
n the choke can be added to the installation at any time.
n satisfactory performance, notably for the tuned frequency: THDI ≤ 5%.
n increase in the input power factor. The presence of the parallel filter circuit tuned
to the fifth harmonic causes a capacitive current to appear at the fundamental
frequency. This capacitive current may, to some extent, compensate the lag of the
rectifier current and thus improve the power factor of the rectifier.
disadvantages
n limited spectrum. This solution is effective only for frequencies close to the tuned
frequency. It eliminates the fifth harmonic current, a part of H7, but very little of H11
or H13.
n poorly suited for partial loads. Effectiveness is cut in half when the UPS operates
at 50% load (the THDI rises from 5% to 10%).
n poorly suited to parallel UPS systems, because a filter is required for each
rectifier/charger.
n dependence on the source. If the installation includes a diesel generator set, the
basic filter (non compensated) may not be used if the diesel generator set cannot
accept a capacitive current equal to 30% of the rectifier current.
In this case, a compensated filter is required, or a more expensive filter with a
contactor.
different versions
n double bridge and transformer with two secondaries.
n double bridge and autotransformer.
n series or parallel connection of the rectifiers.
advantages
n acceptable performance, but less than that of passive filters: THDI ≤ 10%.
n complete galvanic isolation at the UPS input for versions with transformers such
as those proposed by MGE UPS SYSYTEMS.
disadvantages
n must be planned at the installation design stage.
n complex (balanced voltages, short-circuit currents, rectifier currents).
n expensive (double rectifier, transformer with double secondary or
autotransformer).
n poorly suited to changes in the load level. Effectiveness drops with the percent
load (the THDI rises from 10% at full load to 15% at 50% load).
n not compliant with guide IEC 61000-3-4 (see example in Table T5, page 15, for
harmonics H11 and H13).
In addition, the standard THM active filter offers the possibility of improving the
displacement power factor (cos ϕ1) at the same time as the power factor (λ), the
latter reaching a value of up to 0.98.
advantages
n the most effective filter. It can totally eliminate all harmonics up to order 25, as a
result a reduction in the THDI by a factor of almost ten: THDI ≤ 4%.
n constant performance at all load levels. THDI ≤ 4 % even at half-load.
n flexibility. This type of filter can be easily installed as a retrofit, even for old
UPSs.
n adapts to the load. Filter adapts in real time to the harmonics measured results
in a virtually constant level of performance that does not depend on the load
percentage of the UPS. This is an important advantage given that:
- most single UPSs are oversized with excess load capacity and operate at
approximately 75% of their rated output;
- redundant parallel UPS systems often operate at 50% load.
n not dependent on the source. Operation is identical and performance levels are
maintained, whether the source is a transformer or generator set.
n considerable increase in the power factor λ. By eliminating the harmonics, the
power factor is increased to at least 0.95 and up to 0.98 and, at the same, the
displacement power factor (cos ϕ1) is increased by reactive energy compensation.
n highly cost effective for parallel UPS configurations because a single filter,
connected in parallel, can condition the entire UPS system.
n simple to select. The range of THM filters from MGE UPS SYSTEMS comprises
five filters covering the entire range of power ratings:
o THM-S (small) up to 30 kVA;
o THM-M (medium) up to 60 kVA;
o THM-L (large) up to 200 kVA;
o THM-XL (extra large) up to 300 kVA.
n isolation is possible for maintenance (filter is parallel connected).
disadvantages
The only potential disadvantage of this type of filter is the initial investment, due to
the power electronics.
However, technological progress, the drop in the price of components and the
optimization carried out for Galaxy UPSs have made THM filters, at equal power
ratings, much less expensive than a 12-pulse filter, even though they offer much
higher performance and greater possibilities.
THM filters are nevertheless more expensive than passive filters, but offer much
better and broader performance.
THM approach MGE UPS SYSTEMS proposes an overall approach to controlling harmonics in the
framework of THM (Total Harmonic Management).
This approach starts with an on-site audit of the customer's installation followed by
proposed solutions precisely suited to the customer's operating goals.
For UPSs, this approach makes it possible either to guarantee a desired level of
harmonic limitation or to completely eliminate harmonics.
To that end and depending on the needs of customers, MGE UPS SYSTEMS can
propose the entire range of solutions presented in the preceding pages of this
document.
A comparison between all the above solutions is a very helpful means to identify the
comparison of solutions position of the various solutions compared to each other and depending on the
specific application at hand.
Table T4 below is a comparison that sums up the merits and demerits of the various
solutions. Table T5 provides an example of performance in relation to the
recommendations of the IEC 61000-3-4 guide.
See also figure 14 which compares the performance of the different solutions
depending on the percent load of the UPS. The graph makes very clear one of the
major advantages of the built-in THM solution, i.e. constant performance that does
not depend on the load percentage of the UPS.
Figure 14. Comparison of the various upstream filtering solutions depending on the
percent load on the UPS.
conclusions The above comparisons are translated in graphic form in figure 15, according to:
n the overall performance levels of the solutions (on the basis of the advantages
and disadvantages presented above and summed up in table 4);
n their ratio performance/price.
Figure 15. Comparison of the solutions depending on the overall performance level
with respect to the cost.